CN106424956A - Large water cutting equipment for steel - Google Patents
Large water cutting equipment for steel Download PDFInfo
- Publication number
- CN106424956A CN106424956A CN201611005308.0A CN201611005308A CN106424956A CN 106424956 A CN106424956 A CN 106424956A CN 201611005308 A CN201611005308 A CN 201611005308A CN 106424956 A CN106424956 A CN 106424956A
- Authority
- CN
- China
- Prior art keywords
- drain pan
- cutting equipment
- machine drain
- plate
- steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 62
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 52
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 33
- 239000010959 steel Substances 0.000 title claims abstract description 33
- 238000005498 polishing Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 12
- 229910001651 emery Inorganic materials 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 230000013011 mating Effects 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses large water cutting equipment for steel. The large water cutting equipment comprises a hollow bottom shell. The outside of the bottom shell is of a rectangular structure. The bottom shell is provided with a cutting mechanism and a polishing mechanism, the polishing mechanism is located on one side of the cutting mechanism, and a material conveying mechanism is arranged on the lateral surface of the bottom shell. The large water cutting equipment is simple in structure and high in practicality.
Description
Technical field
The present invention relates to steel processing device field, the large-scale Water Cutting equipment of particularly a kind of steel.
Background technology
Water Cutting, also known as water knife, i.e. High Pressure Water Jet Cutting Technology, is a kind of machine of utilization High-Pressure Water cutting.?
Arbitrarily workpiece can be chiseled and carved under the control of computer, and be affected by texture material little.Because its low cost, easy to operate, yields is again
Height, Water Cutting is just becoming the main flow cutting mode of industrial cutting technique aspect.
Water Cutting has the characteristics that；The various complex pattern of numerical control molding；Belong to cold cut to cut, do not produce thermal deformation or thermal effect
Should；Environment friendly and pollution-free, do not produce toxic gas and dust；The material of various high rigidity can be processed, such as:Glass, pottery, rustless steel
Deng, or soft material, such as:Leather, rubber, diaper etc.；It is some composites, frangible ceramic material complicated processing
The only resource；Smooth cut, no slag, without secondary operations；Boring, cutting, shaping work can once be completed；Production cost
Low；High degree of automation；24 continuous throughout the twenty-four hour24s
With the fast development of machinery, increasing machine works carry out accurate dimension to steel in batch in a large number and cut
Cut, mechanical cutting device in the market is more single, carrying out that can only be simple is cut it is impossible to accomplish full intellectualized, no
Can quickly high-volume and also accurately polish, so in order to such issues that solve need a kind of new there is multi-functional production to set
Standby.
Content of the invention
The invention aims to solving the above problems, devise a kind of steel large-scale Water Cutting equipment.
Realize above-mentioned purpose the technical scheme is that, a kind of large-scale Water Cutting equipment of steel, including machine drain pan, institute
Stating machine bottom shell is in hollow structure；And outside in rectangular configuration, described machine drain pan is provided with cutting mechanism and polishing
Mechanism, described workpiece polishing mechanism is located at cutting mechanism side, and described machine drain pan side surface arranges material conveying mechanism, described cutting
Mechanism is by being arranged on machine drain pan；And portal frame at its center portion, the mating holes being opened on portal frame opposite outer walls,
It is inlaid in the fitted bearing of cooperation in the hole, the roller screw being inserted in bearing, the spline being sleeved on roller screw, fixed cover
It is contained in moving towards block, being bolted on and move towards moving towards plate, being arranged on and move towards plate lower surface on block lower surface on spline
Cutting box, be arranged on cutting chamber interior wall on telescope motor, be arranged on the water knife of telescope motor telescopic end and be arranged on portal frame
Side；And the motor that is fixedly connected with roller screw end face of drive end is collectively formed, described machine drain pan processes water
Cutter spacing moves mouth, described displacement mouth side fixing seal bar, and described sealing strip one encloses interior setting-in water tank, and described water tank assumes rectangle machine
Structure, described workpiece polishing mechanism is by being arranged on machine drain pan upper surface；And installing plate is set, is fixed on installing plate respectively close to two ends
The multi-stage expansion cylinder of central part, it is arranged on the pushing piece at multi-stage expansion cylinder piston end, equidistant is arranged on pushing piece
Multiple motors collectively form with the polishing emery wheel being arranged on motor round end, and the described plate that moves towards passes through fixture with cutting box even
Connect, described material conveying mechanism is by being arranged on machine drain pan upper surface；And near left end load-carrying backboard, be arranged on load-carrying the back of the body
Electric pushrod on plate, it is arranged on machine drain pan；And the slide rail across water tank, the saddle being arranged on slide rail, it is arranged on cunning
Base plate on part and the mechanical grasping mechanism being arranged on base plate collectively form.
Described machinery grasping mechanism is by the chute being opened on base plate, the slide block being arranged in chute, is fixed on slide block
Hydraulic cylinder, be arranged on base plate；And a clamping plate near end and No. two clampings being fixed on hydraulic cylinder body
Plate collectively forms, and described hydraulic cylinder piston end is fixedly connected with a clamping plate side wall.
Described machine drain pan lower surface arranges travel mechanism.
Described motor is variable-frequency direct-drive motor.
Described from be arranged on the outer lower surface support base of underframe and with the universal wheel that is arranged on support base collectively form.
Described pushing piece is strip-shaped steel plate.
It is rectangular aperture that described water cutter spacing moves mouth.
Described slide rail two ends arrange limit switch.
A described clamping plate and No. two clamping plates are steel rectangular slab.
Described chute is in long strip type.
The steel large-scale Water Cutting equipment being made using technical scheme, it is right to complete with Programmable Logic Controller
The automatization of equipment, this device cutting efficiency is high simultaneously, and precision is big, has cutting two kinds of functions of polishing and switches mutually, also can be same
When work.
Brief description
Fig. 1 is the structural representation of steel of the present invention large-scale Water Cutting equipment；
Fig. 2 is the side view of steel of the present invention large-scale Water Cutting equipment；
Fig. 3 is the structural representation of machinery grasping mechanism of the present invention；
In figure, 1, machine drain pan；2nd, portal frame；3rd, roller screw；4th, spline；5th, move towards block；6th, move towards plate；7th, cut
Case；8th, telescope motor；9th, universal wheel；10th, motor；11st, installing plate；12nd, multi-stage expansion cylinder；13rd, pushing piece；14th, horse
Reach；15th, polishing emery wheel；16th, load-carrying backboard；17th, electric pushrod；18th, slide rail；19th, saddle；20th, base plate；21st, chute；22nd, sliding
Block；23rd, hydraulic cylinder；24th, a clamping plate；25th, No. two clamping plates.
Specific embodiment
Below in conjunction with the accompanying drawings the present invention is specifically described, as Figure 1-3, a kind of large-scale Water Cutting equipment of steel,
Including machine drain pan (1), it is in hollow structure inside described machine drain pan (1)；And in rectangular configuration, the described machine drain pan in outside
(1) it is provided with cutting mechanism and workpiece polishing mechanism on, described workpiece polishing mechanism is located at cutting mechanism side, described machine drain pan (1) side
Surface arranges material conveying mechanism, and described cutting mechanism is by being arranged on machine drain pan (1)；And gantry at its center portion
Frame (2), the mating holes being opened on portal frame (2) opposite outer walls, be inlaid in cooperation in the hole fitted bearing,
The roller screw (3) being inserted in bearing (), the spline (4) being sleeved on roller screw (3), it is fixedly set in flower
Moving towards block (5), being bolted on and move towards moving towards plate (6), being arranged on and move towards plate (6) on block (5) lower surface on key (4)
The cutting box (7) of lower surface, the telescope motor (8) being arranged on cutting box (7) inwall, it is arranged on telescope motor (8) telescopic end
Water knife (26) and be arranged on portal frame (2) side；And the motor that drive end is fixedly connected with roller screw (3) end face
(10) collectively form, described machine drain pan (1) upper processing water cutter spacing shifting mouth, described displacement mouth side fixing seal bar, described
Sealing strip one encloses interior setting-in water tank, and described water tank assumes rectangle mechanism, and described workpiece polishing mechanism is by being arranged on machine drain pan (1)
Surface；And installing plate (11), the multi-stage expansion cylinder (12) being fixed on installing plate (11) central part, peace are set respectively close to two ends
It is contained in the pushing piece (13) of multi-stage expansion cylinder (12) piston end, the equidistant multiple motors (14) being arranged on pushing piece (13)
Collectively form with the polishing emery wheel (15) that is arranged on motor (14) round end, the described plate (6) that moves towards passes through fixture and cutting
Case (7) connects, and described material conveying mechanism is by being arranged on machine drain pan (1) upper surface；And the load-carrying backboard near left end
(16) electric pushrod (17) that, is arranged on load-carrying backboard (16), it is arranged on machine drain pan (1)；And the slide rail across water tank
(18) saddle (19), being arranged on slide rail (18), the base plate (20) being arranged on saddle (19) and be arranged on base plate (20)
Mechanical grasping mechanism collectively form；Described machinery grasping mechanism is by the chute (21) being opened on base plate (20), is arranged on
Slide block (22) in chute (21), the hydraulic cylinder (23) being fixed on slide block (22), it is arranged on base plate (20)；And near one end
A number clamping plate (24) at place and No. two clamping plates (25) being fixed on hydraulic cylinder (23) cylinder body collectively form, described hydraulic pressure
Cylinder (23) piston end is fixedly connected with clamping plate (24) side wall；Described machine drain pan (1) lower surface arranges travel mechanism；Institute
Stating motor (10) is variable-frequency direct-drive motor；Described from be arranged on the outer lower surface support base of underframe (1) and be arranged on
Universal wheel (9) on support seat collectively forms；Described pushing piece (13) is strip-shaped steel plate；Described water cutter spacing is moved mouth and is opened for rectangle
Mouthful；Described slide rail (18) two ends arrange limit switch；A described clamping plate (24) and No. two clamping plates (25) are steel rectangle
Plate, described chute (21) is in long strip type..
The feature of the present embodiment is that machine bottom shell is in hollow structure；And it is outside in rectangular configuration, on machine drain pan
It is provided with cutting mechanism and workpiece polishing mechanism, workpiece polishing mechanism is located at cutting mechanism side, the setting material conveying of machine drain pan side surface
Mechanism, cutting mechanism is by being arranged on machine drain pan；And portal frame at its center portion, be opened on portal frame opposite outer walls
Mating holes, be inlaid in cooperation in the hole fitted bearing, the roller screw being inserted in bearing, the flower being sleeved on roller screw
Key, it is fixedly set in moving towards block, being bolted on and move towards moving towards plate, being arranged on and move towards plate on block lower surface on spline
The cutting box of lower surface, the telescope motor being arranged on cutting chamber interior wall, the water knife being arranged on telescope motor telescopic end and installation
In portal frame side；And the drive end motor that is fixedly connected with roller screw end face is collectively formed, on machine drain pan plus
Work water cutter spacing moves mouth, displacement mouth side fixing seal bar, and sealing strip one encloses interior setting-in water tank, and water tank assumes rectangle mechanism, polishing
Mechanism is by being arranged on machine drain pan upper surface；And installing plate is set, is fixed on the many of installing plate central part respectively close to two ends
Level telescopic cylinder, be arranged on the pushing piece at multi-stage expansion cylinder piston end, the equidistant multiple motors being arranged on pushing piece and
Be arranged on motor round end polishes what emery wheel collectively formed, moves towards plate and is connected with cutting box by fixture, material conveyor
Structure is by being arranged on machine drain pan upper surface；And near the load-carrying backboard of left end, the electric pushrod being arranged on load-carrying backboard, set
Put on machine drain pan；And the slide rail across water tank, the saddle being arranged on slide rail, the base plate being arranged on saddle and be arranged on
Mechanical grasping mechanism on base plate collectively forms, and to complete the automatization to equipment, this dress simultaneously with Programmable Logic Controller
Put cutting efficiency high, precision is big, there are cutting two kinds of functions of polishing and switch mutually, be also simultaneously operable.
In the present embodiment, MA801AS type controller is installed at this device free time, the outfan of used controller divides
It is not connected so that controller can control the job order between each electricity piece completely with the input of each electric original paper,
It is bolted on the plate that moves towards moving towards on block lower surface, main being noted that first will be moved towards to make a call to a pair of screwed hole on plate, lead to
Cross screwed hole insertion bolt, move towards in block making bolt engage into, move towards plate and be connected with cutting box by fixture, wherein fixing
Part is rectangular block, by the modes such as welding by its two ends respectively with cutting box and move towards plate and be fixedly connected, first steel are passed through
Gear grips firmly grasped by machinery, and concrete principle is as follows：By the retraction of hydraulic cylinder, slide block exists with No. two clamping plates on hydraulic cylinder
Motion in chute, so that a clamping plate and No. two clamping plate steel clampings, by electric pushrod, the machinery on base plate is firmly grasped
Mechanism is transported to below water knife, is rotated by motor, drives roller screw to make spline transport, indirectly stays and move towards block
Motion, that is, moved towards plate motion, then adjusted knife up degree by multi-stage expansion cylinder, sheet material is cut, in switching polisher
During structure, by double-acting type telescopic cylinder by pushing piece near the two ends of steel, polishing emery wheel is driven to steel by motor
Edge carries out sanding and polishing.
Technique scheme only embodies the optimal technical scheme of technical solution of the present invention, those skilled in the art
Some that some of which part may be made change and all embody the principle of the present invention, belong to protection scope of the present invention it
Interior.
Claims (10)
1. the large-scale Water Cutting equipment of a kind of steel, including machine drain pan (1) it is characterised in that inside described machine drain pan (1) being in
Hollow structure；And outside in rectangular configuration, described machine drain pan (1) is provided with cutting mechanism and workpiece polishing mechanism, described polishing
Mechanism is located at cutting mechanism side, and described machine drain pan (1) side surface arranges material conveying mechanism, and described cutting mechanism is by setting
Put on machine drain pan (1)；And portal frame (2) at its center portion, the mating holes being opened on portal frame (2) opposite outer walls,
It is inlaid in the fitted bearing of cooperation in the hole, the roller screw being inserted in bearing () (3), the flower being sleeved on roller screw (3)
Key (4), it is fixedly set in moving towards block (5), being bolted on and move towards to move towards plate on block (5) lower surface on spline (4)
(6), it is arranged on the cutting box (7) moving towards plate (6) lower surface, the telescope motor (8) being arranged on cutting box (7) inwall, install
In the water knife (26) of telescope motor (8) telescopic end be arranged on portal frame (2) side；And drive end and roller screw (3) end face
The motor (10) being fixedly connected collectively forms, and the upper water cutter spacing of processing of described machine drain pan (1) moves mouth, described displacement mouth side
Side fixing seal bar, described sealing strip one encloses interior setting-in water tank, and described water tank assumes rectangle mechanism, and described workpiece polishing mechanism is by setting
Put in machine drain pan (1) upper surface；And installing plate (11) is set, is fixed on the many of installing plate (11) central part respectively close to two ends
Level telescopic cylinder (12), it is arranged on the pushing piece (13) of multi-stage expansion cylinder (12) piston end, equidistant is arranged on pushing piece
(13) multiple motors (14) on and be arranged on what the polishing emery wheel (15) of motor (14) round end collectively formed, described move towards plate
(6) it is connected with cutting box (7) by fixture, described material conveying mechanism is by being arranged on machine drain pan (1) upper surface；And lean on
The load-carrying backboard (16) of nearly left end, the electric pushrod (17) being arranged on load-carrying backboard (16), it is arranged on machine drain pan (1)；
And the slide rail (18) across water tank, the saddle (19) being arranged on slide rail (18), the base plate (20) being arranged on saddle (19) and
The mechanical grasping mechanism being arranged on base plate (20) collectively forms.
2. a kind of large-scale Water Cutting equipment of steel according to claim 1 is it is characterised in that described machinery grasping mechanism is
By the chute (21) being opened on base plate (20), the slide block (22) being arranged in chute (21), the hydraulic pressure being fixed on slide block (22)
Cylinder (23), it is arranged on base plate (20)；And near a clamping plate (24) of end and be fixed on hydraulic cylinder (23) cylinder body
No. two clamping plates (25) collectively form, described hydraulic cylinder (23) piston end is fixedly connected with clamping plate (24) side wall.
3. a kind of large-scale Water Cutting equipment of steel according to claim 1 is it is characterised in that under described machine drain pan (1)
End face arranges travel mechanism.
4. the large-scale Water Cutting equipment of a kind of steel according to claim 1 is it is characterised in that described motor (10) is
Variable-frequency direct-drive motor.
5. a kind of large-scale Water Cutting equipment of steel according to claim 4 it is characterised in that described by being arranged on underframe
(1) universal wheel (9) that outer lower surface support base is arranged on support base with cooperation collectively forms.
6. the large-scale Water Cutting equipment of a kind of steel according to claim 1 is it is characterised in that described pushing piece (13) is length
Bar steel plate.
7. the large-scale Water Cutting equipment of a kind of steel according to claim 1 is it is characterised in that it is square that described water cutter spacing moves mouth
Shape opening.
8. the large-scale Water Cutting equipment of a kind of steel according to claim 1 is it is characterised in that described slide rail (18) two ends set
Put limit switch.
9. the large-scale Water Cutting equipment of a kind of steel according to claim 1 is it is characterised in that a described clamping plate (24)
It is steel rectangular slab with No. two clamping plates (25).
10. the large-scale Water Cutting equipment of a kind of steel according to claim 1 is it is characterised in that described chute (21) is in length
Stripe shape.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810629779.1A CN108746860A (en) | 2016-11-15 | 2016-11-15 | A kind of cutting method of steel large size Water Cutting equipment |
| CN201611005308.0A CN106424956B (en) | 2016-11-15 | 2016-11-15 | A kind of steel large size Water Cutting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611005308.0A CN106424956B (en) | 2016-11-15 | 2016-11-15 | A kind of steel large size Water Cutting equipment |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810629779.1A Division CN108746860A (en) | 2016-11-15 | 2016-11-15 | A kind of cutting method of steel large size Water Cutting equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106424956A true CN106424956A (en) | 2017-02-22 |
| CN106424956B CN106424956B (en) | 2018-05-22 |
Family
ID=58208664
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810629779.1A Withdrawn CN108746860A (en) | 2016-11-15 | 2016-11-15 | A kind of cutting method of steel large size Water Cutting equipment |
| CN201611005308.0A Active CN106424956B (en) | 2016-11-15 | 2016-11-15 | A kind of steel large size Water Cutting equipment |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810629779.1A Withdrawn CN108746860A (en) | 2016-11-15 | 2016-11-15 | A kind of cutting method of steel large size Water Cutting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN108746860A (en) |
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| CN109227145A (en) * | 2018-11-12 | 2019-01-18 | 中国商用飞机有限责任公司北京民用飞机技术研究中心 | A kind of high -pressure water cutting device |
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| CN106424956B (en) | 2018-05-22 |
| CN108746860A (en) | 2018-11-06 |
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