WO2019113994A1 - 基于激励波束成型和加权图像融合的music腐蚀监测方法 - Google Patents
基于激励波束成型和加权图像融合的music腐蚀监测方法 Download PDFInfo
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/26—Arrangements for orientation or scanning by relative movement of the head and the sensor
- G01N29/262—Arrangements for orientation or scanning by relative movement of the head and the sensor by electronic orientation or focusing, e.g. with phased arrays
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
- G01N29/041—Analysing solids on the surface of the material, e.g. using Lamb, Rayleigh or shear waves
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
- G01N29/06—Visualisation of the interior, e.g. acoustic microscopy
- G01N29/0654—Imaging
- G01N29/069—Defect imaging, localisation and sizing using, e.g. time of flight diffraction [TOFD], synthetic aperture focusing technique [SAFT], Amplituden-Laufzeit-Ortskurven [ALOK] technique
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/44—Processing the detected response signal, e.g. electronic circuits specially adapted therefor
- G01N29/4409—Processing the detected response signal, e.g. electronic circuits specially adapted therefor by comparison
- G01N29/4418—Processing the detected response signal, e.g. electronic circuits specially adapted therefor by comparison with a model, e.g. best-fit, regression analysis
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F18/00—Pattern recognition
- G06F18/20—Analysing
- G06F18/25—Fusion techniques
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- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F18/00—Pattern recognition
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- G06F18/25—Fusion techniques
- G06F18/251—Fusion techniques of input or preprocessed data
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- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F18/00—Pattern recognition
- G06F18/20—Analysing
- G06F18/28—Determining representative reference patterns, e.g. by averaging or distorting; Generating dictionaries
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06V—IMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
- G06V10/00—Arrangements for image or video recognition or understanding
- G06V10/70—Arrangements for image or video recognition or understanding using pattern recognition or machine learning
- G06V10/77—Processing image or video features in feature spaces; using data integration or data reduction, e.g. principal component analysis [PCA] or independent component analysis [ICA] or self-organising maps [SOM]; Blind source separation
- G06V10/7715—Feature extraction, e.g. by transforming the feature space, e.g. multi-dimensional scaling [MDS]; Mappings, e.g. subspace methods
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06V—IMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
- G06V10/00—Arrangements for image or video recognition or understanding
- G06V10/70—Arrangements for image or video recognition or understanding using pattern recognition or machine learning
- G06V10/77—Processing image or video features in feature spaces; using data integration or data reduction, e.g. principal component analysis [PCA] or independent component analysis [ICA] or self-organising maps [SOM]; Blind source separation
- G06V10/772—Determining representative reference patterns, e.g. averaging or distorting patterns; Generating dictionaries
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/025—Change of phase or condition
- G01N2291/0258—Structural degradation, e.g. fatigue of composites, ageing of oils
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/04—Wave modes and trajectories
- G01N2291/042—Wave modes
- G01N2291/0427—Flexural waves, plate waves, e.g. Lamb waves, tuning fork, cantilever
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/10—Number of transducers
- G01N2291/106—Number of transducers one or more transducer arrays
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- G06V—IMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
- G06V2201/00—Indexing scheme relating to image or video recognition or understanding
- G06V2201/06—Recognition of objects for industrial automation
Definitions
- the invention belongs to the technical field of engineering structure health monitoring, and particularly relates to a MUSIC corrosion damage monitoring method.
- Lamb wave based structural health monitoring method has a good application prospect because Lamb wave has long-distance propagation ability and is sensitive to small damage. Since the sensor array is easy to arrange on the structure and has the function of direction scanning, the array signal processing method is gradually introduced into the structural health monitoring area.
- the MUSIC (Multiple Signal Classification) algorithm is one of the representative algorithms.
- the MUSIC algorithm belongs to the subspace class algorithm. The basic idea of the algorithm is to decompose the covariance matrix of the output data of any array to obtain the signal subspace corresponding to the signal component and the noise subspace orthogonal to the signal component. Then, the orthogonality of the two subspaces is used to estimate the parameters of the signal.
- MUSIC corrosion damage monitoring corrosion damage does not produce Lamb waves. Therefore, active Lamb wave method is needed and the scattering signal of corrosion damage is used to achieve positioning and degree evaluation. However, the scattering signal of corrosion damage is very weak, and the signal-to-noise ratio is low, resulting in low positioning accuracy of the MUSIC method.
- the usual MUSIC damage location method uses a one-dimensional uniform linear array to accept Lamb waves, but the one-dimensional line array has a blind spot problem in the vicinity of 0° and 180° angles. If the corrosion damage occurs in the blind zone, ie [0°30°] and [150°180°], it cannot be positioned. In addition, the current MUSIC algorithm cannot evaluate corrosion loss. The extent of the injury.
- the present invention aims to provide a MUSIC corrosion monitoring method based on excitation beamforming and weighted image fusion, enhance the scattering signal of corrosion damage and improve its signal-to-noise ratio, and eliminate the traditional one-dimensional uniform linear array. Monitoring blind spots and achieving location and depth assessment of corrosion damage
- the array A and the array S are alternately excited to emit Lamb waves, and the response signals of the corresponding sensor arrays are collected and recorded as monitoring signals; the reference signals are subtracted from the monitoring signals and recorded as scattering signals of corrosion damage. ;
- step (6) superimposing the large eigenvalues of the covariance matrix of the scattered signal according to the weight obtained in step (6), and further The corrosion factor is calculated and the corrosion damage depth is evaluated using the corrosion factor.
- the array A and the array S are both one-dimensional uniform linear arrays, and both arrays include 2N+1 array elements.
- Each array element in the array A is represented by A i , and each array element in the array S is used.
- step (2) the driving array A is excited to emit Lamb waves, that is, each array element in the array A is sequentially used as an excitation to obtain a corresponding scattering signal of corrosion damage:
- Vector array A and the array element A i serves as an incentive, the scattering signal array S of all array elements to obtain a composition
- N (t) is background array S each array element acquisition channel noise vector composed
- x a (t ) is the scattering signal of the corrosion damage acquired by the reference array element in array S
- A(r, ⁇ ) is the steering vector
- j is the imaginary unit.
- d is the spacing of adjacent array elements in the array
- c is the signal propagation speed
- r and ⁇ are the distance and angle of the damage relative to the array S, respectively
- t represents the moment of the signal;
- step (3) first calculating Covariance matrix
- U S and U N are respectively a signal subspace and a noise subspace
- ⁇ S and ⁇ N are respectively large eigenvalues corresponding to the signal subspace and small eigenvalues corresponding to the noise subspace
- step (4) the distance between each array element in the excitation source array and the estimated position of the corrosion damage is calculated:
- l is the distance between the excitation source array and the sensor array
- r 1 is the distance information of the initial estimated position of the corrosion damage
- ⁇ 1 is the direction information of the initial estimated position of the corrosion damage
- step (6) if the corrosion damage of one of the corrosion imaging results is located in the monitoring dead zone of the sensor array, the weight of the corrosion imaging result is set to 0, and the weight of the other corrosion imaging result is 1 If the corrosion damages located by the two corrosion imaging results are within the monitorable area of the respective sensor array, the weights of the two corrosion imaging results are set to 0.5.
- step (7) the corrosion factor is calculated according to the following formula:
- ⁇ max is a large eigenvalue of the scatter signal covariance matrix superimposed according to the weight
- u A and u S are the peaks of the excitation signal and the corrosion scatter signal, respectively.
- step (7) the corrosion damage depth is calculated according to the following formula:
- the invention effectively improves the corrosion damage location accuracy based on the MUSIC algorithm; can monitor the corrosion damage in the blind area of the one-dimensional line array monitoring, expands the monitoring area; can evaluate the depth of corrosion damage, and can be effectively applied to the real corrosion damage of the aviation structure Monitoring.
- Figure 1 is a flow chart of the method of the present invention
- FIG. 2 is a schematic view showing an arrangement of an aluminum plate and a double array in the embodiment
- FIG. 3 is a diagram showing the results of MUSIC corrosion damage localization under a single excitation source in the embodiment, wherein (a) is a corrosion damage scattering array signal diagram under a single excitation source, and (b) is a spatial spectrum diagram;
- 5 is a spatial spectrum of the weighted fusion in the embodiment, wherein (a) is a spatial spectrum when the array S is used as an excitation source array; and (b) is a weighted fusion spatial spectrum;
- Figure 6 is a graph showing the relationship between corrosion factor and corrosion depth in the examples.
- the invention proposes a MUSIC corrosion monitoring method based on excitation beamforming and weighted image fusion, as shown in Fig. 1, the process is as follows.
- Step 1 When the structure is in a healthy state, the array A and the array S are alternately excited to emit Lamb waves, and the response signals of the corresponding sensor arrays are collected and recorded as reference signals;
- Step 2 In the process of corrosion damage monitoring, the array A and the array S are alternately excited to emit Lamb waves. And collecting the response signal of the corresponding sensor array, recorded as a monitoring signal; subtracting the reference signal from the monitoring signal, and recording it as a scattering signal of corrosion damage;
- Step 3 Based on the MUSIC algorithm and the scattering signal of the corrosion damage, the corrosion imaging result is obtained, and the peak point of the corrosion imaging result is searched, which is the initial estimation position of the corrosion damage;
- Step 4 Calculate the time delay of the excitation element relative to the location of the corrosion damage according to the initial estimated position, and superimpose the scattering signal of the corrosion damage according to the scattering signal of the corrosion forward or backward movement corrosion damage to obtain enhanced corrosion damage. Scattering signal
- Step 5 Substituting the scatter signal of the enhanced corrosion damage into the MUSIC algorithm to obtain a corresponding eigenvalue of the corrosion imaging result and the scatter signal covariance matrix;
- Step 6 setting the corresponding weights for the corresponding corrosion imaging results when the array A and the array S are respectively used as the excitation source array, and merging the corrosion imaging results according to the weights to search for the peak point of the fusion imaging, that is, the corrosion damage position;
- Step 7 According to the weight obtained in step 6, the large eigenvalues of the coherence matrix of the scattered signal are superimposed, and then the corrosion factor is calculated, and the corrosion damage depth is evaluated by the corrosion factor.
- the size of the aluminum plate was 50 cm x 50 cm x 0.3 cm.
- the structure surface is arranged in a double array consisting of two one-dimensional uniform linear arrays.
- array A The above array is named array A, and the corresponding array elements are named PZT A -3 ,..., PZT A 3 .
- array S The array below is named array S, and the corresponding array elements are named PZT S -3 ,..., PZT S 3 .
- the array spacing of each array is 1.3 cm.
- the spacing between the double arrays is 30 cm.
- a chemical reaction was made with dilute hydrochloric acid and aluminum to cause corrosion damage.
- the corrosion damage location was set at (220 cm, 120 °) and the corrosion diameter was 1.3 cm.
- Corrosion was carried out in five stages, and the corrosion damage depth was measured by an ultrasonic C-scan after each corrosion stage to verify the corrosion damage depth evaluation method in the present invention.
- the measured five stages of corrosion damage depth were 0.012 cm, 0.027 cm, 0.037 cm, 0.049 cm and 0.059 cm, respectively.
- PZT A -3 , ..., PZT A 3 is respectively driven to excite the Lamb wave, and the Lamb wave response signals received by PZT S -3 , ..., PZT S 3 are acquired. Then, PZTS -3 , . . . , PZT S 3 is respectively driven in order to excite the Lamb wave, and the Lamb wave response signals received by PZT A -3 , . . . , PZT A 3 are acquired. Save these as a reference signal.
- the PZT A -3 , ..., PZT A 3 is respectively excited to drive the Lamb wave, and the Lamb wave response signals received by PZT S -3 , ..., PZT S 3 are acquired. Then, PZT S -3 , ..., PZT S 3 is respectively driven in order to excite the Lamb wave, and the Lamb wave response signals received by PZT A -3 , ..., PZT A 3 are acquired. Save these as a monitoring signal.
- a scatter signal of corrosion damage is obtained by monitoring the difference between the signal and the reference signal.
- Array A is used as the excitation source array and array S is used as the sensor array.
- ⁇ 0 is the center frequency of the propagated signal
- ⁇ q represents the time delay of the wave of each array element in the sensor array relative to the reference array element
- r, ⁇ represent the distance and angle of the damage relative to the sensor array, respectively
- c is Signal propagation speed
- d is the array element spacing.
- K is the acquisition signal length
- U S and U N are respectively the signal subspace and the noise subspace
- ⁇ S and ⁇ N are small eigenvalues corresponding to the large eigenvalue corresponding to the signal subspace and the noise subspace, respectively.
- the two-dimensional search of azimuth and distance is performed in the region, and the search steps of the azimuth and the distance are 1 degree and 1 mm, respectively, and a two-dimensional spatial spectrum is obtained according to formula (6), as shown in (b) of FIG. Show.
- a two-dimensional spatial spectrum is obtained according to formula (6), as shown in (b) of FIG. Show.
- the abscissa indicates the direction of arrival of the signal source, which is the preliminary estimate of the direction of corrosion damage ⁇ 1 .
- the ordinate indicates the distance of the signal source, which is the preliminary estimate r 1 of the direction of corrosion damage.
- the distance between each array element in the excitation source array and the estimated position can be calculated:
- the distance between the reference array element in the source array and the initial estimated position According to the calculated delay, the corresponding sensor array response signal is moved forward or backward, so that the Lamb wave excited by each array element of the excitation source array virtually reaches the corrosion damage at the same time, that is, the focused corrosion damage scattering signal is obtained.
- the focused corrosion damage scattering signal is shown in (a) of FIG.
- the two-dimensional spatial spectrum can be retrieved. As shown in (b) of FIG. 4, the exact direction and distance of the corrosion damage can be obtained.
- the array S is used as an excitation source array, and the array A is used as a sensor array. Consistent with the steps in 2, the MUSIC algorithm based on the excitation beamforming is applied, and the corrosion damage imaging result when the array A is used as the sensor array is also obtained, as shown in (a) of FIG.
- the corrosion damage is in the monitorable area of the two arrays. Therefore, the weights of the corrosion damage imaging obtained twice before and after the setting are 0.5 and 0.5, respectively.
- the imaging result after the superposition fusion is the same as (b) in FIG. By searching for the peak point of the image, it is the exact location of the corrosion damage.
- the large eigenvalues are superimposed twice according to the weights in step 4, and the large eigenvalues of the final five corrosion damage stages are 0.019, 0.1304, 0.2285, 0.3268 and 0.4478.
- the peak value of the excitation signal is 70V
- the peak value of the corrosion damage scattering signal is 0.35V.
- the corrosion factors of the five corrosion stages can be calculated, as shown in Fig. 6.
- the corrosion depths of the five stages obtained by the combination are 0.012 cm, 0.027 cm, 0.037 cm, 0.049 cm and 0.059 cm.
- the relationship between the corrosion depth D and the corrosion factor can be obtained by straight line fitting:
- the depth of corrosion damage can be evaluated based on the corrosion factor.
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Abstract
Description
Claims (8)
- 基于激励波束成型和加权图像融合的MUSIC腐蚀监测方法,其特征在于,包括以下步骤:(1)在结构处于健康状态时,轮流驱动阵列A和阵列S激发Lamb波,并采集对应传感器阵列的响应信号,记为基准信号;(2)在腐蚀损伤监测过程中,轮流驱动阵列A和阵列S激发Lamb波,并采集对应传感器阵列的响应信号,记为监测信号;将监测信号减去基准信号,记为腐蚀损伤的散射信号;(3)基于MUSIC算法和腐蚀损伤的散射信号,得到腐蚀成像结果,搜索腐蚀成像结果的峰值点,即为腐蚀损伤的初估位置;(4)根据此初估位置,计算激励阵元相对腐蚀损伤位置的时延,并根据该时延前移或后移腐蚀损伤的散射信号,叠加这些腐蚀损伤的散射信号获得增强的腐蚀损伤的散射信号;(5)将增强的腐蚀损伤的散射信号再次代入MUSIC算法,得到对应的腐蚀成像结果和散射信号协方差矩阵的大特征值;(6)对阵列A和阵列S分别作为激励源阵列时对应的腐蚀成像结果设置相应的权值,根据权值融合两次腐蚀成像结果,搜索融合成像的峰值点,即为腐蚀损伤位置;(7)根据步骤(6)得到的权值叠加散射信号协方差矩阵的大特征值,进而计算腐蚀因子,利用腐蚀因子评估腐蚀损伤深度。
- 根据权利要求1所述MUSIC腐蚀监测方法,其特征在于,所述阵列A和阵列S均为一维均匀线阵,两个阵列均包含2N+1个阵元,阵列A中的各个阵元用Ai表示,阵列S中的各个阵元用Si表示,i=-N,-(N-1),…,0,…,N-1,N。
- 根据权利要求2所述MUSIC腐蚀监测方法,其特征在于,在步骤(2) 中,驱动阵列A激发Lamb波,即依次将阵列A中每个阵元作为激励,得到对应的腐蚀损伤的散射信号:上式中,为阵列A中阵元Ai作为激励时,阵列S中所有阵元得到的散射信号组成的向量;N(t)为阵列S中各阵元采集通道的背景噪声组成的向量;xa(t)为阵列S中参考阵元获取的腐蚀损伤的散射信号;A(r,θ)为导向矢量,A(r,θ)中的元素aq(r,θ)=exp(-jω0τq),q=N,-(N-1),...,0,...,N-1,N,ω0为传播信号的中心频率,j为虚数单位,d为阵列中相邻阵元的间距,c为信号传播速度,r和θ分别为损伤相对于阵列S的距离和角度;t表示信号的时刻;驱动阵列S激发Lamb波的过程与阵列A相同。
- 根据权利要求1-5中任意一项所述MUSIC腐蚀监测方法,其特征在于,在步骤(6)中,若其中一个腐蚀成像结果定位的腐蚀损伤位于其传感器阵列的监测盲区,则设置该腐蚀成像结果的权值为0,另一腐蚀成像结果的权值为1;若两个腐蚀成像结果定位的腐蚀损伤均处于各自传感器阵列的可监测区域内,则设置两个腐蚀成像结果的权值均为0.5。
- 根据权利要求7所述MUSIC腐蚀监测方法,其特征在于,在步骤(7)中,根据下式计算腐蚀损伤深度:D=1.29×CI+0.115(cm)。
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