WO2019112261A1 - Polymère à base de diène conjugué modifié et composition de caoutchouc le comprenant - Google Patents

Polymère à base de diène conjugué modifié et composition de caoutchouc le comprenant Download PDF

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WO2019112261A1
WO2019112261A1 PCT/KR2018/015143 KR2018015143W WO2019112261A1 WO 2019112261 A1 WO2019112261 A1 WO 2019112261A1 KR 2018015143 W KR2018015143 W KR 2018015143W WO 2019112261 A1 WO2019112261 A1 WO 2019112261A1
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carbon atoms
group
conjugated diene
alkyl group
polymer
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PCT/KR2018/015143
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English (en)
Korean (ko)
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이호영
최재훈
서경창
김노마
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주식회사 엘지화학
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Priority claimed from KR1020180150918A external-priority patent/KR102323810B1/ko
Application filed by 주식회사 엘지화학 filed Critical 주식회사 엘지화학
Priority to RU2020115091A priority Critical patent/RU2782599C2/ru
Priority to US16/754,600 priority patent/US11299559B2/en
Priority to JP2020530333A priority patent/JP7462557B2/ja
Priority to EP18885456.6A priority patent/EP3722343B1/fr
Priority to CN201880065576.2A priority patent/CN111201255B/zh
Priority to BR112020008616-9A priority patent/BR112020008616B1/pt
Publication of WO2019112261A1 publication Critical patent/WO2019112261A1/fr

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F236/00Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
    • C08F236/02Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
    • C08F236/04Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • C08F8/30Introducing nitrogen atoms or nitrogen-containing groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • C08F8/42Introducing metal atoms or metal-containing groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L47/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons

Definitions

  • the present invention relates to a modified conjugated diene polymer excellent in workability and excellent in tensile properties and viscoelastic properties, and a rubber composition containing the modified conjugated diene polymer.
  • Natural rubbers, polyisoprene rubbers, polybutadiene rubbers, and the like are known as rubber materials having a small hysteresis loss, but these have a problem that wet road surface resistance is small.
  • a conjugated diene polymer or copolymer such as styrene-butadiene rubber (hereinafter referred to as SBR) or butadiene rubber (hereinafter referred to as BR) has been produced by emulsion polymerization or solution polymerization and is used as a rubber for a tire .
  • the biggest advantage of solution polymerization over emulsion polymerization is that vinyl structure content and styrene content which regulate rubber properties can be arbitrarily controlled and molecular weight and physical properties can be controlled by coupling or modification It is possible. Therefore, it is easy to change the structure of the finally prepared SBR or BR, and it is possible to reduce the movement of chain ends due to bonding or modification of chain ends and increase the bonding force with fillers such as silica or carbon black, It is widely used as a rubber material.
  • solution-polymerized SBR When such a solution-polymerized SBR is used as a rubber material for a tire, by increasing the vinyl content in the SBR, it is possible to increase the glass transition temperature of the rubber to control tire properties such as running resistance and braking force, Proper control can reduce fuel consumption.
  • the solution-polymerized SBR is prepared by using an anionic polymerization initiator, and chain ends of the formed polymer are bonded or denatured by using various modifiers.
  • 4,397,994 discloses a technique in which an active anion at the chain terminal of a polymer obtained by polymerizing styrene-butadiene in a nonpolar solvent using alkyllithium, a monofunctional initiator, is bonded using a binder such as a tin compound Respectively.
  • the polymerization of SBR or BR can be carried out by batch or continuous polymerization.
  • batch polymerization the molecular weight distribution of the produced polymer is narrow, which is advantageous in terms of improvement in physical properties.
  • the processability is poor.
  • the continuous polymerization the polymerization is continuously performed, and the productivity is excellent, and the processability is improved, but the polymer has a wide molecular weight distribution and poor physical properties. Therefore, there is a continuing need for research to improve both productivity, processability and physical properties at the same time when manufacturing SBR or BR.
  • the present invention has been conceived to solve the problems of the prior art, and it is an object of the present invention to provide a modified conjugated diene polymer excellent in physical properties such as tensile properties and excellent in viscoelastic properties, And to provide a rubber composition.
  • the molecular weight distribution curve by Gel Permeation Chromatography has an unimodal form, and the molecular weight distribution (PDI; MWD) of not less than 1.0 and not more than 1.7, a functional group derived from a modifying agent represented by the following general formula (2) or (3) at one end and a functional group derived from a modifying initiator at one end,
  • PDI molecular weight distribution
  • MWD molecular weight distribution
  • the modified conjugated diene-based polymer is a reaction product of a compound and an organometallic compound:
  • R 1 to R 3 independently from each other are hydrogen; An alkyl group having 1 to 30 carbon atoms; An alkenyl group having 2 to 30 carbon atoms; An alkynyl group having 2 to 30 carbon atoms; A heteroalkyl group having 1 to 30 carbon atoms, a heteroalkenyl group having 2 to 30 carbon atoms; A heteroalkynyl group having 2 to 30 carbon atoms; A cycloalkyl group having 5 to 30 carbon atoms; An aryl group having 6 to 30 carbon atoms; Or a heterocyclic group having 3 to 30 carbon atoms,
  • R 4 is a single bond; An alkylene group having 1 to 20 carbon atoms which is substituted or unsubstituted with a substituent; A cycloalkylene group having 5 to 20 carbon atoms which is substituted or unsubstituted with a substituent; Or an arylene group having 6 to 20 carbon atoms which is substituted or unsubstituted with a substituent, wherein the substituent is an alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 5 to 10 carbon atoms, or an aryl group having 6 to 20 carbon atoms,
  • R 5 is an alkyl group having 1 to 30 carbon atoms; An alkenyl group having 2 to 30 carbon atoms; An alkynyl group having 2 to 30 carbon atoms; A heteroalkyl group having 1 to 30 carbon atoms; A heteroalkenyl group having 2 to 30 carbon atoms; A heteroalkynyl group having 2 to 30 carbon atoms; A cycloalkyl group having 5 to 30 carbon atoms; An aryl group having 6 to 30 carbon atoms; A heterocyclic group having 3 to 30 carbon atoms; Or a functional group represented by the following formula (1a) or (1b)
  • n is an integer of 1 to 5
  • at least one of R 5 is a functional group represented by the following formula (1a) or (1b), and when n is an integer of 2 to 5, a plurality of R 5 may be the same or different,
  • R 6 is an alkylene group having 1 to 20 carbon atoms which is substituted or unsubstituted with a substituent; A cycloalkylene group having 5 to 20 carbon atoms which is substituted or unsubstituted with a substituent; Or an arylene group having 6 to 20 carbon atoms which is substituted or unsubstituted with a substituent, wherein the substituent is an alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 5 to 10 carbon atoms, or an aryl group having 6 to 20 carbon atoms,
  • R 7 and R 8 are each independently an alkylene group of 1 to 20 carbon atoms which is substituted or unsubstituted with an alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 5 to 10 carbon atoms, or an aryl group having 6 to 20 carbon atoms,
  • R 9 is hydrogen; An alkyl group having 1 to 30 carbon atoms; An alkenyl group having 2 to 30 carbon atoms; An alkynyl group having 2 to 30 carbon atoms; A heteroalkyl group having 1 to 30 carbon atoms; A heteroalkenyl group having 2 to 30 carbon atoms; A heteroalkynyl group having 2 to 30 carbon atoms; A cycloalkyl group having 5 to 30 carbon atoms; An aryl group having 6 to 30 carbon atoms; A heterocyclic group having 3 to 30 carbon atoms,
  • X is N, O or S atom, and when X is O or S, R 9 is not present,
  • R 10 is an alkylene group having 1 to 20 carbon atoms, which is substituted or unsubstituted with a substituent; A cycloalkylene group having 5 to 20 carbon atoms which is substituted or unsubstituted with a substituent; Or an arylene group having 6 to 20 carbon atoms which is substituted or unsubstituted with a substituent, wherein the substituent is an alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 5 to 10 carbon atoms, or an aryl group having 6 to 20 carbon atoms,
  • R 11 and R 12 independently represent an alkyl group having 1 to 30 carbon atoms; An alkenyl group having 2 to 30 carbon atoms; An alkynyl group having 2 to 30 carbon atoms; A heteroalkyl group having 1 to 30 carbon atoms; A heteroalkenyl group having 2 to 30 carbon atoms; A heteroalkynyl group having 2 to 30 carbon atoms; A cycloalkyl group having 5 to 30 carbon atoms; An aryl group having 6 to 30 carbon atoms; A heterocyclic group having 3 to 30 carbon atoms,
  • R 20 is a single bond or an alkylene group having 1 to 10 carbon atoms
  • R 21 and R 22 are each independently an alkyl group having 1 to 10 carbon atoms
  • R 23 is a single bond or an alkylene group having 1 to 10 carbon atoms
  • R 24 is a divalent, trivalent or tetravalent alkylsilyl group substituted with hydrogen, an alkyl group having 1 to 10 carbon atoms or an alkyl group having 1 to 10 carbon atoms,
  • a is an integer of 2 or 3
  • c is an integer of 1 to 3
  • b is an integer of 0 to 2
  • b + c 3
  • a 1 and A 2 independently represent an alkylene group having 1 to 20 carbon atoms
  • R 25 to R 28 independently represent an alkyl group having 1 to 20 carbon atoms
  • L 1 to L 4 are each independently a divalent, trivalent or tetravalent alkylsilyl group substituted with an alkyl group having 1 to 10 carbon atoms or an alkyl group having 1 to 20 carbon atoms.
  • the present invention also provides a rubber composition comprising the modified conjugated diene polymer and a filler.
  • the modified conjugated diene polymer according to the present invention can be produced by the continuous polymerization described later so that the molecular weight distribution curve by gel permeation chromatography has a unimodal shape and a narrow molecular weight distribution of less than 1.7, Characteristics and viscoelastic characteristics are excellent.
  • modified conjugated diene polymer according to the present invention may further include a functional group derived from a modifying initiator at one end and a functional group derived from a modifier at another end.
  • Example 1 shows a molecular weight distribution curve of the modified conjugated diene polymer of Example 1 according to an embodiment of the present invention by gel permeation chromatography (GPC).
  • Example 2 shows the molecular weight distribution curve of the modified conjugated diene polymer of Example 5 according to one embodiment of the present invention by gel permeation chromatography (GPC).
  • FIG 3 shows the molecular weight distribution curve of the modified conjugated diene polymer of Comparative Example 1 by gel permeation chromatography (GPC) according to an embodiment of the present invention.
  • FIG. 5 shows the molecular weight distribution curve of the modified conjugated diene polymer of Reference Example 2 by gel permeation chromatography (GPC) according to an embodiment of the present invention.
  • alkyl group may mean a monovalent aliphatic saturated hydrocarbon, and includes linear alkyl groups such as methyl, ethyl, propyl, and butyl; May be meant to include all branched alkyl groups such as isopropyl, sec-butyl, tert-butyl and neo-pentyl.
  • the term 'alkylene group' may mean a bivalent aliphatic saturated hydrocarbon such as methylene, ethylene, propylene, and butylene.
  • " alkenyl group " in the present invention may mean a monovalent aliphatic unsaturated hydrocarbon containing one or more double bonds.
  • " alkynyl group " in the present invention may mean a monovalent aliphatic unsaturated hydrocarbon containing one or more triple bonds.
  • cycloalkyl group may mean a cyclic saturated hydrocarbon.
  • aryl group may mean a cyclic aromatic hydrocarbon, and may also refer to a monocyclic aromatic hydrocarbon having one ring formed, or a polycyclic aromatic hydrocarbon having two or more rings bonded thereto hydrocarbon < / RTI >
  • heteroalkyl group &quot may mean an alkyl group in which the carbon atoms in the alkyl group (excluding the terminal carbon atoms) are substituted with one or more heteroatoms, wherein the heteroatoms are N, O and S ≪ / RTI >
  • heteroalkenyl group &quot may mean an alkenyl group in which a carbon atom (except the terminal carbon atom) in the alkenyl group is substituted with one or more heteroatoms, wherein the heteroatom is N, O, and S, respectively.
  • heteroalkynyl group &quot in the present invention may mean an alkynyl group in which a carbon atom (except the terminal carbon atom) in the alkynyl group is substituted with one or more hetero atoms, wherein the hetero atom is N, O, and S, respectively.
  • " heterocyclic group " in the present invention may be a cyclic saturated hydrocarbon, or a cycloalkyl group in which a carbon atom in a cyclic unsaturated hydrocarbon containing at least one unsaturated bond is substituted with at least one hetero atom, wherein the hetero atom is N , O, and S, < / RTI >
  • " derived unit " and " derived functional group " in the present invention may mean an ingredient, structure or the substance itself resulting from a substance.
  • " single bond " in the present invention may mean a single covalent bond itself not including a separate atom or a molecular end.
  • the present invention provides a modified conjugated diene polymer which is produced by continuous polymerization and has excellent processability and narrow molecular weight distribution and excellent physical properties.
  • the modified conjugated diene polymer according to an embodiment of the present invention has a molecular weight distribution curve by gel permeation chromatography (GPC) in an unimodal form and a molecular weight distribution (PDI; MWD) of 1.0 or more A modifier-derived functional group represented by the following general formula (2) or (3) at the other end, the modifying initiator comprising a compound represented by the following general formula (1) and an organometallic compound And the like.
  • GPC gel permeation chromatography
  • PDI molecular weight distribution
  • MWD molecular weight distribution
  • R 1 to R 3 independently represent hydrogen; An alkyl group having 1 to 30 carbon atoms; An alkenyl group having 2 to 30 carbon atoms; An alkynyl group having 2 to 30 carbon atoms; A heteroalkyl group having 1 to 30 carbon atoms, a heteroalkenyl group having 2 to 30 carbon atoms; A heteroalkynyl group having 2 to 30 carbon atoms; A cycloalkyl group having 5 to 30 carbon atoms; An aryl group having 6 to 30 carbon atoms; Or a heterocyclic group having 3 to 30 carbon atoms, R 4 is a single bond; An alkylene group having 1 to 20 carbon atoms which is substituted or unsubstituted with a substituent; A cycloalkylene group having 5 to 20 carbon atoms which is substituted or unsubstituted with a substituent; Or substituted with a substituent or unsubstituted arylene group of a ring having 6 to 20 carbon atom
  • R 6 represents an alkylene group having 1 to 20 carbon atoms, which is substituted or unsubstituted with a substituent; A cycloalkylene group having 5 to 20 carbon atoms which is substituted or unsubstituted with a substituent; Or a substituted or unsubstituted arylene group having 6 to 20 carbon atoms as a substituent, and the substituent here is an aryl group having 1 to 10 carbon alkyl group, having 5 to 10, a cycloalkyl group, or a group having 6 to 20 carbon atoms of, R 7, and R 8 is each independently an alkyl group having 1 to 10 carbon atoms, an alkylene group having a carbon number of 5-10 cycloalkyl group, or C 6 -C 20 aryl groups substituted or unsubstituted C1 to C20 of the, R 9 is hydrogen; An alkyl group having 1 to 30 carbon atoms; An alkenyl group having 2 to 30 carbon atoms
  • R 10 is an alkylene group having 1 to 20 carbon atoms, which is substituted or unsubstituted with a substituent; A cycloalkylene group having 5 to 20 carbon atoms which is substituted or unsubstituted with a substituent; Or a substituted or unsubstituted arylene group having 6 to 20 carbon atoms as a substituent, and the substituent here is an aryl group having 1 to 10 carbon alkyl group, having 5 to 10, a cycloalkyl group, or a group having 6 to 20 carbon atoms of, R 11, and R 12 independently represent an alkyl group having 1 to 30 carbon atoms; An alkenyl group having 2 to 30 carbon atoms; An alkynyl group having 2 to 30 carbon atoms; A heteroalkyl group having 1 to 30 carbon atoms; A heteroalkenyl group having 2 to 30 carbon atoms; A heteroalkynyl group having 2 to 30 carbon atoms; A cyclo
  • R 20 is a single bond or an alkylene group having 1 to 10 carbon atoms
  • R 21 and R 22 are each independently an alkyl group having 1 to 10 carbon atoms
  • R 23 is a single bond or an alkyl group having 1 to 10 carbon atoms group
  • R 24 is hydrogen, the 2-substituted with an alkyl group having 1 to 10 carbon alkyl group or a c 1 -C 10, trivalent or an alkyl tetravalent silyl group
  • a is an integer of 2 or 3
  • c is 1 to B is an integer of 0 to 2
  • b + c 3
  • a 1 and A 2 independently represent an alkylene group having 1 to 20 carbon atoms
  • R 25 to R 28 independently represent an alkyl group having 1 to 20 carbon atoms
  • L 1 to L 4 each independently represent a A divalent, trivalent or tetravalent alkylsilyl group substituted with an alkyl group having 1 to 10 carbon atoms, or an alkyl group having 1 to 20 carbon atoms.
  • the modified conjugated diene polymer may include a repeating unit derived from a conjugated diene monomer, a functional group derived from a denaturation initiator, and a functional group derived from a denaturant.
  • the repeating unit derived from the conjugated dienic monomer may mean a repeating unit formed by polymerization of the conjugated diene monomer, and the functional group derived from the modifying initiator and the functional group derived from the denaturing agent are each a modifying initiator derived from a modifying initiator or a modifier Functional group.
  • the modified conjugated diene polymer may be a copolymer comprising a conjugated diene monomer-derived repeating unit, an aromatic vinyl monomer-derived repeating unit, a denaturation initiator-derived functional group and a denaturant-derived functional group .
  • the repeating unit derived from an aromatic vinyl monomer may mean a repeating unit formed by polymerization of an aromatic vinyl monomer.
  • the conjugated diene-based monomer may be 1,3-butadiene, 2,3-dimethyl-1,3-butadiene, -1,3-butadiene, and 2-halo-1,3-butadiene (wherein halo means a halogen atom).
  • aromatic vinyl monomer examples include aromatic vinyl monomers such as styrene,? -Methylstyrene, 3-methylstyrene, 4-methylstyrene, 4-propylstyrene, 1-vinylnaphthalene, 4-cyclohexylstyrene, 4- 2-pyrrolidino ethyl) styrene, 4- (2-pyrrolidinoethyl) styrene, 4- (2-pyrrolidinoethyl) styrene, ) styrene) and 3- (2-pyrrolidino-1-methylethyl) styrene) may be used.
  • aromatic vinyl monomers such as styrene,? -Methylstyrene, 3-methylstyrene, 4-methylstyrene, 4-propylstyrene, 1-vinylnaphthalene, 4-cyclohexylstyrene
  • the modified conjugated diene polymer may be a copolymer further comprising a repeating unit derived from a dienic monomer having 1 to 10 carbon atoms together with the repeating unit derived from the conjugated diene monomer.
  • the diene-based monomer-derived repeating unit may be a repeating unit derived from a diene-based monomer different from the conjugated diene-based monomer, and the diene-based monomer different from the conjugated diene-based monomer may be 1,2-butadiene .
  • the modified conjugated diene polymer when the modified conjugated diene polymer is a copolymer further comprising a diene monomer, the modified conjugated diene polymer may contain more than 0% by weight to 1% by weight, more than 0% by weight to 0.1% by weight, More than 0% by weight to 0.01% by weight, or more than 0% by weight to 0.001% by weight, and it is effective to prevent gel formation within this range.
  • the copolymer may be a random copolymer, and in this case, there is an effect of excellent balance among physical properties.
  • the random copolymer may mean that the repeating units constituting the copolymer are randomly arranged.
  • the modified conjugated diene polymer according to an embodiment of the present invention may have a number average molecular weight (Mn) of 1,000 g / mol to 2,000,000 g / mol, 10,000 g / mol to 1,000,000 g / mol, or 100,000 g / mol to 800,000 g / mol and may have a weight average molecular weight (Mw) of 1,000 g / mol to 3,000,000 g / mol, 10,000 g / mol to 2,000,000 g / mol, or 100,000 g / mol to 2,000,000 g / mol, (Mp) of from 1,000 g / mol to 3,000,000 g / mol, from 10,000 g / mol to 2,000,000 g / mol, or from 100,000 g / mol to 2,000,000 g / mol.
  • Mn number average molecular weight
  • Mw weight average molecular weight
  • the modified conjugated diene polymer may have a molecular weight distribution (PDI; MWD; Mw / Mn) of less than 1.7, less than 1.0 and less than 1.7, or less than 1.1 and less than 1.7, And the balance between the respective physical properties is excellent.
  • PDI molecular weight distribution
  • the modified conjugated diene polymer has a molecular weight distribution curve by gel permeation chromatography (GPC) having an unimodal shape, which is a molecular weight distribution in a polymer polymerized by continuous polymerization , It may mean that the modified conjugated diene polymer has uniform properties. That is, the modified conjugated diene polymer according to one embodiment of the present invention may be produced by continuous polymerization to have a molecular weight distribution curve of a unimodal form, and a molecular weight distribution of less than 1.7.
  • GPC gel permeation chromatography
  • the molecular weight distribution curve of the produced modified conjugated diene polymer has a multimodal molecular weight distribution curve of bimodal or more.
  • the growth of each chain can be substantially uniform since the polymerization reaction is initiated after all of the raw materials are introduced and the chain growth can occur from the starting point generated by the plurality of initiators at the same time, It may be in the form of a unimodal with a narrow molecular weight distribution with a constant molecular weight of the polymer chains produced.
  • the start of the reaction and the introduction of the starting material are continuously performed, and the starting point at which the reaction is initiated is different, Polymer chains having various molecular weights can be produced when the polymerization reaction is completed, since initiation starts from the beginning of the reaction, starts in the middle of the reaction, and starts at the end of the reaction. As a result, a specific peak does not appear predominantly in the curve showing the distribution of the molecular weight, so that the molecular weight distribution curve is broad as a single peak. Even if the chain in which polymerization is initiated at the end of the reaction is coupled, the molecular weight of the chain And the distribution of the molecular weight distribution can remain the same.
  • the conditions for modification may be adjusted so as to have a unimodal form, but in this case, the entire polymer is not coupled or the entire polymer is coupled. , And in other cases, the molecular weight distribution curve of Unimodule can not be shown.
  • the molecular weight distribution curve of the modified conjugated diene polymer shows a distribution of Unimodal, even when all of the polymers are coupled, only the polymers having the same level of molecular weight are present, May be poor and the functional properties capable of interacting with the filler such as silica or carbon black may be deteriorated due to the decrease in the coupling property, and in the opposite case, when all of the polymer is not coupled,
  • the functional groups at the polymer terminals, which must interact with the filler such as silica or carbon black may interfere with the interaction with the filler by interfacial interaction between the polymer terminal functional groups rather than the filler, So that the batch polymerization method , There is a problem that the processability and the compounding property of the produced modified conjugated diene polymer may be deteriorated when the polymer is controlled to have a molecular weight distribution curve of Unimodal, and the processability may be remarkably deteriorated.
  • the modified conjugated diene polymer having the number of couplings of 1 means that all of the polymer chains are not coupled
  • the modified conjugated diene polymer having the coupling number of F means that all the polymer chains are coupled.
  • the modified conjugated diene polymer according to an embodiment of the present invention may have a molecular weight distribution curve of unimodal shape, but the number of couplings is larger than 1 and smaller than the number of functional groups of the modifier used (1 ⁇ C.N. ⁇ F).
  • the modified conjugated diene polymer may have a Si content of 50 ppm or more, 100 ppm or more, 100 ppm to 10,000 ppm, or 100 ppm to 5,000 ppm, based on the weight of the modified conjugated diene polymer, There is an effect of excellent mechanical properties such as tensile properties and viscoelastic characteristics of the rubber composition containing the polymer.
  • the Si content may refer to the content of Si atoms present in the modified conjugated diene-based polymer.
  • the Si atom may be derived from a modifier-derived functional group.
  • the modified conjugated diene polymer may have an N content of 50 ppm or more, 100 ppm or more, 100 ppm to 10,000 ppm or 100 ppm to 5,000 ppm based on the total weight, and the modified conjugated diene polymer
  • the rubber composition containing the polymer has excellent mechanical properties such as tensile properties and viscoelastic properties.
  • the N content may refer to the content of N atoms present in the modified conjugated diene polymer, wherein the N atom may be derived from a modifier-derived functional group.
  • the Si content may be one measured by an ICP analysis method, and the ICP analysis method may be an ICP-OES (Optima 7300DV).
  • ICP-OES Optima 7300DV
  • the inductively coupled plasma emission spectrometer about 0.7 g of a sample was placed in a platinum crucible and about 1 mL of concentrated sulfuric acid (98% by weight, electronic grade) was added and heated at 300 ⁇ for 3 hours, Was conducted in an electric furnace (Thermo Scientific, Lindberg Blue M) with the program of the following steps 1 to 3,
  • step 2 initial temp 180 ° C, rate (temp / hr) 85 ° C / hr, temp (holdtime) 370 ° C
  • step 3 initial temp 370 ° C, rate (temp / hr) 47 ° C / hr, temp (holdtime) 510 ° C
  • the N content may be one measured by an NSX analysis method, and the NSX analysis method may be measured by using a trace nitrogen analyzer (NSX-2100H).
  • a trace nitrogen analyzer NSX-2100H
  • an autosampler Horizontal furnace, PMT & Nitrogen detector
  • the heater was set at 800 ° C
  • the analyzer was stabilized by waiting for about 3 hours.
  • the sample used in the NSX analysis method may be a sample obtained by removing the residual monomer and the residual denaturant from the denatured conjugated diene polymer sample obtained by removing the solvent by stirring in hot water heated by steam. Further, if oil is added to the sample, it may be a sample after the oil is extracted (removed).
  • the modified conjugated diene polymer may have a Mooney moderation rate of 0.7 or more, 0.7 or more and 3.0 or less, 0.7 or more and 2.5 or less, or 0.7 or more and 2.0 or less, measured at 100 ⁇ .
  • the mooney relaxation rate represents a change in stress caused by a reaction with the same amount of strain, and may be measured using a Mooney viscometer. Specifically, the mooney relaxation rate was 27 ⁇ 3 g after allowing the polymer to stand at room temperature (23 ⁇ 5 ° C.) for 30 minutes or more at 100 ° C. and a rotor speed of 2 ⁇ 0.02 rpm using a large rotor of Monsanto MV2000E The Mooney viscosity was measured while applying a torque by operating a platen, and then the slope value of the Mooney viscosity change appearing as the torque was released was measured and obtained as an absolute value.
  • the mooney relaxation rate can be used as an index of the branch structure of the polymer. For example, when comparing polymers having the same Mooney viscosity, the mooney relaxation rate becomes smaller as the number of branches becomes larger.
  • the modified conjugated diene polymer may have a Mooney viscosity at 100 ° C of 30 or more, 40 to 150, or 40 to 140, and within this range, the modified conjugated diene polymer has excellent processability and productivity.
  • the modified conjugated diene polymer preferably has a shrinking factor (g ') of 1.0 or more, more specifically 1.0 or more and 3.0 or less, determined by gel permeation chromatography-light scattering method measurement using a viscosity detector, 1.0 or more and 1.3 or less.
  • g ' shrinking factor
  • the shrinkage factor g 'determined by the gel permeation chromatography-photolithographic method is the ratio of the intrinsic viscosity of the polymer having a branch to the intrinsic viscosity of a linear polymer having the same absolute molecular weight, Can be used as an index of the branch structure of the polymer, that is, the ratio of the branch, for example, as the shrinkage factor decreases, the branching index of the polymer tends to increase, The more branches are used, the smaller the shrinkage factor can be used as an indicator of branching.
  • the shrinkage factor was calculated based on the solution viscosity and the light scattering method by measuring the chromatogram using a gel chromatography-light scattering measurement apparatus equipped with a viscosity detector. Specifically, the shrinkage factor was measured using a column comprising a polystyrene- An absolute molecular weight and an intrinsic viscosity corresponding to each absolute molecular weight were obtained using a GPC-light scattering measurement apparatus equipped with a light scattering detector and a viscosity detector connected to each other, and the intrinsic viscosity of the linear polymer corresponding to the absolute molecular weight was calculated , And the shrinkage factor was determined as a ratio of intrinsic viscosity corresponding to each absolute molecular weight.
  • the shrinkage factor was determined by injecting a sample into a GPC-light scattering measurement apparatus (Viscotek TDAmax, Malvern) equipped with a light scattering detector and a viscosity detector with two columns connected with a polystyrene-based gel as a filler, to obtain, by calculating a Light scattering detector and a viscosity after from the detector obtained the intrinsic viscosity of the absolute molecular weight [ ⁇ ], to the intrinsic viscosity of the linear polymer to the absolute molecular weight by the equation 2 [ ⁇ ] 0, each of the absolute molecular weight
  • the average value of the ratio of the corresponding intrinsic viscosity [?] / [?] 0 ) is shown by the shrinkage factor.
  • the eluent was prepared by mixing 20 mL of a mixed solution of N, N, N ', N'-tetramethylethylenediamine (N, N, N', N'- tetramethylethylenediamine, tetrahydrofuran and 1 L of tetrahydrofuran, ) was used, and a column was PL Olexix (Agilent). The column was measured at an oven temperature of 40 ° C. and a THF flow rate of 1.0 mL / min. The sample was prepared by dissolving 15 mg of polymer in 10 mL of THF .
  • M is an absolute molecular weight
  • the modified conjugated diene polymer may have a vinyl content of 5 wt% or more, 10 wt% or more, or 10 wt% to 60 wt%.
  • the vinyl content refers to the content of the 1,2-added conjugated diene monomer, not 1,4-added to 100% by weight of the conjugated diene-based copolymer composed of the monomer having vinyl group and the aromatic vinyl monomer .
  • the modification initiator according to an embodiment of the present invention is produced by reacting a compound represented by the formula (1) with an organometallic compound, introducing a functional group into one end of a polymer chain formed by polymerization at the same time as initiating polymerization It can be done.
  • R 1 to R 3 independently represent hydrogen; An alkyl group having 1 to 10 carbon atoms; An alkenyl group having 2 to 10 carbon atoms; Or an alkynyl group having 2 to 10 carbon atoms, R 4 is a single bond; Or an unsubstituted alkylene group having 1 to 10 carbon atoms; R 5 is an alkyl group having 1 to 10 carbon atoms; An alkenyl group having 2 to 10 carbon atoms; An alkynyl group having 2 to 10 carbon atoms; Or a functional group represented by the following formula (1a) or (1b): wherein R 6 is an unsubstituted alkylene group having 1 to 10 carbon atoms, and R 7 and R 8 are each independently a substituted or unsubstituted alkyl group having 1 to 10 carbon atoms R 9 is an alkyl group having 1 to 10 carbon atoms; A cycloalkyl group having 5 to 20 carbon atoms; An aryl
  • the compound represented by Formula 1 may be a compound represented by Formula 1-1 or Formula 1-3.
  • the organometallic compound may be an organic alkali metal compound and may be one or more selected from, for example, an organic lithium compound, an organosodium compound, an organic potassium compound, an organic rubidium compound, and an organic cesium compound.
  • the organometallic compound is preferably selected from the group consisting of methyl lithium, ethyl lithium, isopropyl lithium, n-butyl lithium, sec-butyl lithium, tert- But may be one or more selected from lithium, n-eicolithium, 4-butylphenyllithium, 4-tolylithium, cyclohexyllithium, 3,5-di-n-heptylcyclohexyllithium and 4-cyclopentyllithium.
  • the modifier according to the present invention may be a modifier for modifying the other end of the conjugated diene polymer, and may be a silica-affinity modifier, for example.
  • the silica affinity modifier may be a modifier containing a silica affinity functional group in a compound used as a modifier, and the silica affinity functional group is excellent in affinity with a filler, particularly a silica type filler, May refer to a functional group capable of interaction between the modifier-derived functional groups.
  • the compound represented by the above formula (2) can be prepared by reacting N, N-bis (3- (dimethoxy (methyl) silyl) silyl propyl) -methyl-1-amine, N, N-bis (3- (diethoxy (methyl) silyl) propyl) silyl) propyl) -methyl-1-amine, N, N-bis (3- (trimethoxysilyl) propyl) -1-amine, N, N-bis (3- (triethoxysilyl) propyl) -methyl-1- N-diethyl-3- (trimethoxysilyl) propane-1-amine, N, N-diethyl- Tri (trimethoxysilyl) amine, tri (trimethoxysilyl) amine, tri- (3- (tri (meth) (Trimethoxysilyl) propyl) amine, N, N-bis (3- (diethoxy (methyl) silyl) propyl) -1,1,1-trimethylsilane N,
  • the modifier may be a compound represented by the general formula (3), wherein A 1 and A 2 are each independently an alkylene group having 1 to 10 carbon atoms , L 25 to R 28 may independently be an alkyl group having 1 to 10 carbon atoms, L 1 to L 4 each independently represent a tetravalent alkylsilyl group substituted with an alkyl group having 1 to 5 carbon atoms, Alkyl group.
  • the compound represented by the general formula (3) may be 3,3 '- (1,1,3,3-tetramethoxydisiloxane-1,3-diyl) bis (N, N-dimethylpropan- (3,3 '- (1,1,3,3-tetramethoxydisiloxane-1,3-diyl) bis (N, N-dimethylpropan- 1 -amine), 3,3' (3,3 '- (1,1,3,3-tetraethoxydisiloxane-1,3-diyl) bis (tetraethoxydisiloxane-1,3-diyl) bis N, N-dimethylpropan-1-amine), 3,3 '- (1,1,3,3-tetrapropoxydisiloxane-1,3-diyl) (3,3 '- (1,1,3,3-tetrapropoxydisiloxane-1,3-diyl) bis (N, N-di)
  • the modified conjugated diene polymer according to one embodiment of the present invention has a specific structure and may have a specific molecular weight distribution diagram and shape.
  • the structure of such a polymer can be expressed by physical properties such as a shrinkage factor, a mooni relaxation rate, and a number of couplings, and the molecular weight distribution diagram and its form can be expressed by the molecular weight distribution value and the shape of the molecular weight distribution curve, Torsional stiffening by denaturants and denaturation initiators can affect structure and molecular weight distribution and its morphology.
  • the parameters expressing the structure of such a polymer and the characteristics related to the molecular weight distribution can be satisfied by the manufacturing method described later.
  • the present invention also provides a process for producing the modified conjugated diene polymer.
  • the conjugated diene-based monomer or the conjugated diene-based monomer and the aromatic vinyl monomer are polymerized in a hydrocarbon solvent in the presence of a modifying initiator, Preparing a polymer (S1); And (S2) reacting or coupling the active polymer prepared in the step (S1) with a modifier represented by the following formula (2) or (3), wherein the step (S1) And the polymerization conversion in the first reactor of the polymerization reactor is 50% or less.
  • the modification initiator may be a reaction product prepared by reacting a compound represented by the following formula (1) with an organometallic compound.
  • R 1 to R 5 , R 20 to R 28 , A 1 , A 2 and L 1 to L 4, n, a, b and c are as defined above.
  • the hydrocarbon solvent is not particularly limited, but may be one or more selected from the group consisting of n-pentane, n-hexane, n-heptane, isooctane, cyclohexane, toluene, benzene and xylene.
  • the conjugated diene monomer and the aromatic vinyl monomer are as defined above.
  • the modification initiator is used in an amount of 0.01 mmol to 10 mmol, 0.05 mmol to 5 mmol, 0.1 mmol to 2 mmol, 0.1 mmol to 1 mmol, or 0.15 to 0.8 mmol based on 100 g of the total monomer Can be used.
  • the polymerization in the step (S1) may be anionic polymerization, for example, a living anionic polymerization having an anionic active site at the polymerization end by an anionic growth polymerization reaction.
  • the polymerization in the step (S1) may be an elevated temperature polymerization, an isothermal polymerization or a constant temperature polymerization (adiabatic polymerization), and the above-mentioned constant temperature polymerization may include the step of polymerizing the modifying initiator in its own reaction heat,
  • the temperature-raising polymerization may mean a polymerization method in which the temperature is increased by applying heat to the modifying initiator after the addition of the modifying initiator. In the isothermal polymerization, after the modifying initiator is charged, heat is applied to heat May be increased or the heat may be taken to maintain the temperature of the polymerizer at a constant level.
  • the polymerization in the step (S1) may further include a diene compound having 1 to 10 carbon atoms in addition to the conjugated diene monomer.
  • a diene compound having 1 to 10 carbon atoms in addition to the conjugated diene monomer.
  • the diene compound may be 1,2-butadiene.
  • the polymerization in the step (S1) may be carried out at a temperature of, for example, 80 DEG C or lower, -20 DEG C to 80 DEG C, 0 DEG C to 80 DEG C, 0 DEG C to 70 DEG C, or 10 DEG C to 70 DEG C,
  • the molecular weight distribution of the polymer is narrowly controlled, and the improvement of the physical properties is excellent.
  • the active polymer produced by the step (S1) may refer to a polymer to which a polymer anion and an organometallic cation are bonded.
  • the method for producing the modified conjugated diene-based polymer may be carried out by a continuous polymerization method in a plurality of reactors including two or more polymerization reactors and a denaturing reactor.
  • the step (S1) may be carried out continuously in two or more polymerization reactors including the first reactor, and the number of the polymerization reactors may be determined flexibly according to reaction conditions and environment.
  • the continuous polymerization method may refer to a reaction process in which a reactant is continuously supplied to a reactor and the produced reaction product is continuously discharged. According to the continuous polymerization method, the productivity and processability are excellent and the uniformity of the produced polymer is excellent.
  • the polymerization conversion ratio in the first reactor may be 50% or less, 10% to 50%, or 20% to 50% Within this range, it is possible to induce a polymer having a linear structure at the time of polymerization by suppressing a side reaction generated by the formation of the polymer after the initiation of the polymerization reaction within the above range, thereby making it possible to narrow the molecular weight distribution of the polymer, Improvement has an excellent effect.
  • the polymerization conversion can be controlled according to the reaction temperature, the residence time of the reactor, and the like.
  • the polymerization conversion rate can be determined, for example, by measuring the solid concentration on the polymer solution containing the polymer in the polymerization of the polymer.
  • a cylindrical vessel is mounted at the exit of each polymerization reactor to secure the polymer solution, The polymer solution filled in the cylindrical vessel is placed in an aluminum container, and then the polymer solution is filled in the cylindrical vessel.
  • the weight (B) of a cylindrical container having been transferred to an aluminum dish and from which the polymer solution has been removed is measured, and the aluminum container containing the polymer solution is dried in an oven at 140 ⁇ for 30 minutes, And may be calculated according to the following equation (1).
  • the polymerized material polymerized in the first reactor is sequentially transferred to the polymerization reactor before the denaturing reactor, and polymerization can proceed until the final polymerization conversion rate reaches 95% or more.
  • the polymerization conversion ratio by each reactor can be appropriately adjusted for each reactor in order to control the molecular weight distribution.
  • the polymer retention time in the first reactor may be 1 minute to 40 minutes, 1 minute to 30 minutes, or 5 minutes to 30 minutes, It is possible to control the conversion rate easily, thereby making it possible to narrow the molecular weight distribution of the polymer. Thus, there is an effect of improving the physical properties.
  • polymer in the present invention means that during the step (S1), polymerization is carried out in each reactor before the step (S1) or the step (S2) is completed to obtain an active polymer or a modified conjugated diene polymer , And may mean a polymer having a polymerization conversion of less than 95% in which polymerization is carried out in the reactor.
  • the active polymer produced in the step (S1) has a polydispersed index (MWD) of less than 1.5, more than 1.0 and less than 1.5, or 1.1 To less than 1.5, and the modified conjugated diene polymer produced through the modification reaction or coupling with the modifier within this range has a narrow molecular weight distribution and has an excellent effect of improving the physical properties.
  • MWD polydispersed index
  • the polymerization in the step (S1) may be carried out in the presence of a polar additive.
  • the polar additive may be added in a proportion of 0.001 g to 50 g, 0.001 g to 10 g, or 0.005 g to 0.1 g based on 100 g of the total monomer can do.
  • the polar additive may be added at a ratio of 0.001 g to 10 g, 0.005 g to 5 g, and 0.005 g to 4 g based on 1 mmol of the total amount of the modifying initiator.
  • the polar additive include at least one selected from the group consisting of tetrahydrofuran, 2,2-di (2-tetrahydrofuryl) propane, diethyl ether, cycloamyl ether, dipropyl ether, ethylene methyl ether, ethylene dimethyl ether, diethyl glycol, dimethyl ether , Tertiary butoxyethoxyethane, bis (3-dimethylaminoethyl) ether, (dimethylaminoethyl) ethyl ether, trimethylamine, triethylamine, tripropylamine, N, N, N ' And may be at least one selected from the group consisting of ethylenediamine, sodium mentholate and 2-ethyl tetrahydrofurfuryl ether, preferably triethylamine, tetramethylethylenediamine, sodium Sodium mentholate or 2-ethyl tetrahydrofuryl ether.
  • the conjugated diene-based monomer, Or conjugated diene-based monomer and aromatic vinyl-based monomer are copolymerized, the difference in reaction rate is compensated for, thereby inducing the random copolymer to be easily formed.
  • the reaction or coupling in the step (S2) may be carried out in a denaturing reactor, wherein the modifier is used in an amount of 0.01 mmol to 10 mmol based on 100 g of the total monomer have.
  • the modifier may be used in a molar ratio of 1: 0.1 to 10, 1: 0.1 to 5, or 1: 0.1 to 1: 3 based on 1 mole of the modifier initiator of the step (S1).
  • the denaturant may be introduced into the denaturing reactor, and the step (S2) may be carried out in a denaturing reactor.
  • the modifier may be added to a transfer part for transferring the active polymer produced in step (S1) to a denaturing reactor for carrying out step (S2), and a mixture of the active polymer and the denaturant in the transfer part Reaction or coupling may proceed.
  • the present invention provides a rubber composition comprising the modified conjugated diene polymer.
  • the rubber composition may contain the modified conjugated diene polymer in an amount of 10 wt% or more, 10 wt% to 100 wt%, or 20 wt% to 90 wt%, and the tensile strength, abrasion resistance, etc. Is excellent in mechanical properties and excellent in balance among physical properties.
  • the rubber composition may include, for example, 0.1 to 200 parts by weight, or 10 to 120 parts by weight of a filler based on 100 parts by weight of the modified conjugated diene polymer.
  • the rubber composition may include, for example, a process oil.
  • the process oil may be included in an amount of 20 to 60 parts by weight based on 100 parts by weight of the modified conjugated diene polymer.
  • the present invention also provides a method for producing a modified conjugated diene polymer, which comprises, by way of example, 100 parts by weight of a modified conjugated diene polymer and 20 to 60 parts by weight of an extender oil, wherein the modified conjugated diene polymer at this time is a standard according to Gel Permeation Chromatography
  • the polymer component having a molecular weight of at least 100,000 g / mol in terms of polystyrene has a unimodal form, a number average molecular weight of 100,000 to 700,000 g / mol, a molecular weight distribution of 2.5 or less, a content of the polymer component having a functional group of 50%
  • the vinyl content of the butadiene unit is 20 to 80 mol%
  • the Si content and the N content are respectively not less than 100 ppm by weight
  • the mooney relaxation ratio measured at 100 DEG C is not less than 0.7
  • the shrinkage factor obtained by the gel permeation chromatography-light scattering method measurement is
  • the content of the polymer component having the functional group indicates the modifying ratio of the modified conjugated diene polymer.
  • the modifying ratio is obtained by connecting three polystyrene-based gel (Shodex)
  • the chromatogram may be measured using GPC in which GPC and silica-based gel column (Zorbax) are connected to each other, and the amount of adsorption on the silica column may be determined from the difference between them.
  • the rubber composition may further include other rubber components, if necessary, in addition to the modified conjugated diene polymer, wherein the rubber component may be contained in an amount of 90 wt% or less based on the total weight of the rubber composition.
  • the other rubber component may be contained in an amount of 1 part by weight to 900 parts by weight based on 100 parts by weight of the modified conjugated diene polymer.
  • the rubber component may be, for example, natural rubber or synthetic rubber, and specific examples thereof include natural rubber (NR) containing cis-1,4-polyisoprene; Modified natural rubbers such as epoxidized natural rubber (ENR), deproteinized natural rubber (DPNR), and hydrogenated natural rubber, which are modified or refined with the general natural rubber; Butadiene copolymers (SBR), polybutadiene (BR), polyisoprenes (IR), butyl rubbers (IIR), ethylene-propylene copolymers, polyisobutylene-co-isoprene, neoprene, poly Butadiene), poly (styrene-co-butadiene), poly (styrene-co-butadiene) Synthetic rubber such as polysulfide rubber, acrylic rubber, urethane rubber, silicone rubber, epichlorohydrin rubber, halogenated butyl rubber and the like, and any one or a mixture of two or more thereof may be used.
  • the filler may be, for example, a silica-based filler.
  • specific examples of the filler include wet silica (hydrated silicic acid), dry silica (silicic anhydride), calcium silicate, aluminum silicate or colloidal silica, It can be a wet silica with the most compatible effect of wet grip.
  • the rubber composition may further include a carbon-based filler, if necessary.
  • a silane coupling agent may be used together with the silane coupling agent for improving the reinforcing property and the low exothermic property.
  • the silane coupling agent may be bis (3-triethoxysilylpropyl) , Bis (3-triethoxysilylpropyl) triesulfide, bis (3-triethoxysilylpropyl) disulfide, bis Propyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 2-mercaptoethyltriethoxysilane, 3-trimethoxysilylpropyl-N, N-dimethylthiocarbamoyltetrasulfide, 3-triethoxysilylpropyl-N, N-d
  • the compounding amount of the silane coupling agent is usually The silane coupling agent may be used in an amount of 1 part by weight to 20 parts by weight, or 5 parts by weight to 15 parts by weight based on 100 parts by weight of silica. Within this range, the effect as a coupling agent is The effect of preventing the gelation of the rubber component is exhibited.
  • the process oil may be a paraffinic, naphthenic, or aromatic compound, which acts as a softening agent in the rubber composition. Considering the aromatic process oil, hysteresis loss, and low temperature characteristics in consideration of tensile strength and abrasion resistance Naphthenic or paraffinic process oils may be used.
  • the process oil may be contained in an amount of 100 parts by weight or less based on 100 parts by weight of the rubber component. Within this range, the process oil has an effect of preventing the tensile strength and the low heat build-up (low fuel consumption) of the vulcanized rubber from being lowered.
  • the rubber composition according to an embodiment of the present invention may be sulfur-crosslinkable and may further include a vulcanizing agent.
  • the vulcanizing agent may be specifically a sulfur powder and may be contained in an amount of 0.1 to 10 parts by weight based on 100 parts by weight of the rubber component. Within this range, the vulcanized rubber composition is required to have the required elastic modulus and strength, It has excellent effect.
  • the rubber composition according to one embodiment of the present invention may contain various additives commonly used in the rubber industry, such as vulcanization accelerators, antioxidants, plasticizers, antioxidants, scorch inhibitors, zinc white, Stearic acid, thermosetting resin, or thermoplastic resin.
  • additives commonly used in the rubber industry such as vulcanization accelerators, antioxidants, plasticizers, antioxidants, scorch inhibitors, zinc white, Stearic acid, thermosetting resin, or thermoplastic resin.
  • vulcanization accelerator examples include thiazole compounds such as M (2-mercaptobenzothiazole), DM (dibenzothiazyl disulfide) and CZ (N-cyclohexyl-2-benzothiazyl sulfenamide) (Diphenylguanidine) may be used, and may be included in an amount of 0.1 to 5 parts by weight based on 100 parts by weight of the rubber component.
  • thiazole compounds such as M (2-mercaptobenzothiazole), DM (dibenzothiazyl disulfide) and CZ (N-cyclohexyl-2-benzothiazyl sulfenamide) (Diphenylguanidine) may be used, and may be included in an amount of 0.1 to 5 parts by weight based on 100 parts by weight of the rubber component.
  • antioxidants examples include 2,6-di-t-butylparacresol, dibutylhydroxytoluenil, 2,6-bis ((dodecylthio) methyl) (dodecylthio) methyl) -4-nonylphenol or 2-methyl-4,6-bis ((octylthio) methyl) phenol) May be used in an amount of 0.1 part by weight to 6 parts by weight based on 100 parts by weight of the rubber component.
  • antioxidants examples include N-isopropyl-N'-phenyl-p-phenylenediamine, N- (1,3-dimethylbutyl) -N'- , 2,4-trimethyl-1,2-dihydroquinoline, or high-temperature condensates of diphenylamine and acetone, and may be used in an amount of 0.1 part by weight to 6 parts by weight based on 100 parts by weight of the rubber component.
  • the rubber composition according to one embodiment of the present invention can be obtained by kneading the rubber composition using a kneader such as Banbury mixer, roll, internal mixer or the like by the compounding formulation, This excellent rubber composition can be obtained.
  • a kneader such as Banbury mixer, roll, internal mixer or the like
  • the rubber composition can be applied to various members such as tire tread, under-tread, sidewall, carcass coated rubber, belt coated rubber, bead filler, pancake fur, or bead coated rubber, vibration proof rubber, belt conveyor, Can be useful for the production of various industrial rubber products.
  • the present invention provides a tire produced using the rubber composition.
  • the tire may be a tire or a tire tread.
  • Two vacuum-dried 4L stainless steel pressure vessels were prepared. 985 g of cyclohexane, 120 g of the compound represented by the following formula 1-3 and 86 g of tetramethylethylenediamine were added to the first pressure vessel to prepare a first reaction solution. At the same time, a second reaction solution was prepared by adding 318 g of 20 wt% n-butyllithium and 874 g of cyclohexane to a second pressure vessel. At this time, the molar ratio of the compound represented by Formula 1-3, n-butyllithium and tetramethylethylenediamine was 1: 1: 1.
  • the first reaction solution was fed to the first continuous channel at an injection rate of 1.0 g / min and the second continuous channel was fed into the continuous reactor using a mass flow meter 2 reaction solution at an injection rate of 1.0 g / min.
  • the temperature of the continuous reactor was maintained at -10 ° C, the inner pressure was maintained at 3 bar by using a backpressure regulator, and the residence time in the reactor was adjusted to be within 10 minutes. The reaction was terminated to obtain a modifying initiator.
  • Two vacuum-dried 4L stainless steel pressure vessels were prepared. 944 g of cyclohexane, 161 g of the compound represented by the following formula 1-1 and 86 g of tetramethylethylenediamine were added to the first pressure vessel to prepare a first reaction solution. At the same time, a second reaction solution was prepared by adding 318 g of 20 wt% n-butyllithium and 874 g of cyclohexane to a second pressure vessel. At this time, the molar ratio of the compound represented by the formula (1-1), n-butyllithium and tetramethylethylenediamine was 1: 1: 1.
  • the first reaction solution was fed to the first continuous channel at an injection rate of 1.0 g / min and the second continuous channel was fed into the continuous reactor using a mass flow meter 2 reaction solution at an injection rate of 1.0 g / min.
  • the temperature of the continuous reactor was maintained at -10 ° C, the inner pressure was maintained at 3 bar by using a backpressure regulator, and the residence time in the reactor was adjusted to be within 10 minutes. The reaction was terminated to obtain a modifying initiator.
  • Two vacuum-dried 4L stainless steel pressure vessels were prepared. 898 g of cyclohexane, 207 g of the compound represented by the following formula 1-2 and 86 g of tetramethylethylenediamine were added to the first pressure vessel to prepare a first reaction solution. At the same time, a second reaction solution was prepared by adding 318 g of 20 wt% n-butyllithium and 874 g of cyclohexane to a second pressure vessel. At this time, the molar ratio of the compound represented by the general formula (1-2), n-butyllithium and tetramethylethylenediamine was 1: 1: 1.
  • the first reaction solution was fed to the first continuous channel at an injection rate of 1.0 g / min and the second continuous channel was fed into the continuous reactor using a mass flow meter 2 reaction solution at an injection rate of 1.0 g / min.
  • the temperature of the continuous reactor was maintained at -10 ° C, the inner pressure was maintained at 3 bar by using a backpressure regulator, and the residence time in the reactor was adjusted to be within 10 minutes. The reaction was terminated to obtain a modifying initiator.
  • a 1,3-butadiene solution in which 60 wt% of 1,3-butadiene was dissolved in n-hexane was injected into the second reactor at a rate of 0.68 kg / h.
  • the temperature of the second reactor was maintained at 65 ° C., and when the conversion of polymerization reached 95% or more, the polymer was transferred from the second reactor to the third reactor through the transfer pipe.
  • the temperature of the third reactor was maintained at 65 ° C.
  • IR1520 (BASF) solution dissolved at 30 wt% as an antioxidant was injected into the polymerization solution discharged from the third reactor at a rate of 170 g / h and stirred.
  • the resultant polymer was put into hot water heated with steam and stirred to remove the solvent to prepare a modified conjugated diene polymer.
  • N-bis (3- (diethoxy (methyl) silyl) propyl) -methyl-1-amine 3-bis (3- (diethoxy (methyl) silyl) propyl) -methyl-1-amine as a modifier
  • 3,3 '- (1,1,3,3-tetramethoxydisiloxane- Bis N, N-diethylpropan-1-amine) (3,3 '- (1,1,3,3-tetramethoxydisiloxane-1,3- amine)
  • Example 1 The procedure of Example 1 was repeated except that the modifying initiator prepared in Production Example 2 was continuously supplied to the first reactor at a rate of 292.5 g / h instead of the modifying initiator prepared in Production Example 1, To prepare a modified conjugated diene polymer.
  • Example 1 The procedure of Example 1 was repeated except that the modifying initiator prepared in Production Example 3 was continuously supplied to the first reactor at a rate of 292.5 g / h instead of the modifying initiator prepared in Production Example 1 as a modifying initiator. 1, a modified conjugated diene polymer was prepared.
  • a 1,3-butadiene solution in which 60 wt% of 1,3-butadiene was dissolved in n-hexane was injected into the second reactor at a rate of 0.50 kg / h.
  • the temperature of the second reactor was maintained at 65 ° C., and when the conversion of polymerization reached 95% or more, the polymer was transferred from the second reactor to the third reactor through the transfer pipe.
  • the temperature of the third reactor was maintained at 65 ° C.
  • IR1520 (BASF) solution dissolved at 30 wt% as an antioxidant was injected into the polymerization solution discharged from the third reactor at a rate of 167 g / h and stirred.
  • the resultant polymer was put into hot water heated with steam and stirred to remove the solvent to prepare a modified conjugated diene polymer.
  • a 1,3-butadiene solution in which 60 wt% of 1,3-butadiene was dissolved in n-hexane was injected into the second reactor at a rate of 0.68 kg / h.
  • the temperature of the second reactor was maintained at 65 ° C., and when the conversion of polymerization reached 95% or more, the polymer was transferred from the second reactor to the third reactor through the transfer pipe.
  • the temperature of the third reactor was maintained at 65 ° C.
  • IR1520 (BASF) solution dissolved at 30 wt% as an antioxidant was injected into the polymerization solution discharged from the third reactor at a rate of 170 g / h and stirred.
  • the resultant polymer was put into hot water heated with steam and stirred to remove the solvent to prepare a modified conjugated diene polymer.
  • a 1,3-butadiene solution in which 60 wt% of 1,3-butadiene was dissolved in n-hexane was injected into the second reactor at a rate of 0.50 kg / h.
  • the temperature of the second reactor was maintained at 65 ° C., and when the conversion of polymerization reached 95% or more, the polymer was transferred from the second reactor to the third reactor through the transfer pipe.
  • the temperature of the third reactor was maintained at 65 ° C.
  • IR1520 (BASF) solution dissolved at 30 wt% as an antioxidant was injected into the polymerization solution discharged from the third reactor at a rate of 167 g / h and stirred.
  • the resultant polymer was put into hot water heated with steam and stirred to remove the solvent to prepare a modified conjugated diene polymer.
  • Example 1 The procedure of Example 1 was repeated except that the first reactor temperature was maintained at 75 ⁇ ⁇ and the polymerisation was transferred from the first reactor to the second reactor through the transfer pipe when the polymerization conversion reached 70% To obtain a modified conjugated diene polymer.
  • Example 1 The procedure of Example 1 was repeated except that a solution in which N, N-bis (3- (diethoxy (methyl) silyl) propyl) -methyl- To prepare a conjugated diene polymer.
  • Example 2 In the same manner as in Example 1 except that the n-butyllithium solution in which n-butyllithium was dissolved in n-hexane in an amount of 15% by weight was continuously fed to the first reactor at a rate of 39.0 g / h
  • the modified conjugated diene polymer was prepared in the same manner as in Example 1, except that the monomer was added.
  • styrene unit (SM) and vinyl (Vinyl) content in each polymer were measured and analyzed using Varian VNMRS 500 MHz NMR.
  • 1,1,2,2-tetrachloroethane was used as the solvent.
  • the solvent peak was calculated to be 5.97 ppm, 7.2 to 6.9 ppm for random styrene, 6.9 to 6.2 ppm for block styrene, 5.8 to 5.1 ppm 1,4-vinyl, and 5.1 to 4.5 ppm are 1,2-vinyl peaks, and styrene unit and vinyl content were calculated.
  • Weight average molecular weight (Mw) and number average molecular weight (Mn) were measured by GPC (Gel Permeation Chromatography) analysis and the molecular weight distribution curve was obtained.
  • the molecular weight distribution (PDI, MWD, Mw / Mn) was obtained from the measured weight average molecular weight and number average molecular weight.
  • the GPC was prepared by combining two columns of PLgel Olexis (Polymer Laboratories) columns and a column of PLgel mixed-C (Polymer Laboratories) column.
  • the GPC standard material was PS (polystyrene) .
  • the GPC measurement solvent was prepared by mixing 2% by weight of an amine compound in tetrahydrofuran. At this time, the obtained molecular weight distribution curve is shown in FIG. 1 to FIG.
  • the coupling can have the respective examples and before its use the modifying agent or coupling agent in the comparative examples were collected some polymer to obtain a peak molecular weight (Mp 1) of the polymer, each of the modified conjugated diene-based peak molecular weight of the polymer after (Mp 2 ) was obtained and calculated by the following equation (3).
  • the Mooney viscosity (MV, (ML1 + 4, @ 100 ° C) MU) was measured using MV-2000 (ALPHA Technologies) at 100 ° C using Rotor Speed 2 ⁇ 0.02 rpm, Large Rotor, The sample was allowed to stand at room temperature (23 ⁇ 3 ° C) for more than 30 minutes, and then 27 ⁇ 3 g was sampled and filled in the die cavity. Platen was operated for 4 minutes.
  • the slope value (absolute value) of the Mooney viscosity change appearing as the torque was loosened was measured to obtain the Mooney relaxation rate as an absolute value thereof.
  • step 2 initial temp 180 ° C, rate (temp / hr) 85 ° C / hr, temp (holdtime) 370 ° C
  • step 3 initial temp 370 ° C, rate (temp / hr) 47 ° C / hr, temp (holdtime) 510 ° C
  • the shrinkage factor was obtained by injecting a sample into a GPC-light scattering measurement apparatus (Viscotek TDAmax, Malvern) equipped with a light scattering detector and a viscosity detector with two columns connected with a polystyrene-based gel as a filler, obtaining an absolute molecular weight from a light scattering detector, And intrinsic viscosity [eta] of the linear polymer with respect to the absolute molecular weight is calculated from the viscosity detector to obtain the intrinsic viscosity [eta] with respect to the absolute molecular weight, and the intrinsic viscosity [ The average value of the ratio ([?] / [?] 0 ) is shown by the shrinkage factor.
  • the eluent was prepared by mixing 20 mL of a mixed solution of N, N, N ', N'-tetramethylethylenediamine (N, N, N', N'- tetramethylethylenediamine, tetrahydrofuran and 1 L of tetrahydrofuran, ) was used, and a column was PL Olexix (Agilent). The column was measured at an oven temperature of 40 ° C. and a THF flow rate of 1.0 mL / min. The sample was prepared by dissolving 15 mg of polymer in 10 mL of THF .
  • M is an absolute molecular weight
  • Initiator a The modifier initiator
  • Initiator b The denaturation initiator prepared in Preparation Example 2
  • Initiator c The denaturation initiator prepared in Preparation Example 3
  • Modifier A N, N-bis (3- (diethoxy (methyl) silyl) propyl) -methyl-1- amine
  • Modifier B 3,3 '- (1,1,3,3-tetramethoxydisiloxane-1,3-diyl) bis (N, N-diethylpropan-
  • Modifier C 3- (dimethoxy (methyl) silyl) -N, N-diethylpropan-1- amine
  • the modified conjugated diene polymer of Examples 1 to 7 has a molecular weight distribution curve by gel permeation chromatography in an unimodal form (See Figs. 1 and 2). It can be confirmed that the PDI (molecular weight distribution) is 1.0 or more and less than 1.7, the Si content and N content are 50 ppm or more, the mooni relaxation ratio is 0.7 or more and the shrinkage factor is 1.0 or more.
  • the unmodified or modified conjugated diene-based polymers of Comparative Examples 1 to 5 had a bimodal molecular weight distribution curve by gel permeation chromatography (see Fig.
  • the Si content is less than 50 ppm, or the N content is less than 50 ppm.
  • Comparative Example 5 the modified conjugated diene polymer of Comparative Example 6 was prepared under the same conditions as in Example 1, except that the modifier shown in one embodiment of the present invention was not used, Was prepared under the same conditions as in Example 1 except that it does not contain the denaturant and the denatured initiator-derived functional group in the polymer produced by not applying the denaturant and the denaturation initiator proposed in the present invention, As can be seen from Table 4, it was confirmed that the compounding properties with the filler were poor and the tensile and viscoelastic properties were greatly lowered compared with the examples.
  • the modified or unmodified conjugated diene-based polymers of Examples, Comparative Examples and Reference Examples were compounded under the conditions shown in Table 3 below as raw material rubbers.
  • the raw materials in Table 3 are each parts by weight based on 100 parts by weight of raw rubber.
  • the rubber specimen is kneaded through the first stage kneading and the second stage kneading.
  • first stage kneading raw rubber, silica (filler), organosilane coupling agent, process oil, zincifying agent, stearic acid, antioxidant, antioxidant and wax were kneaded using a Banbury mixer equipped with a temperature control device.
  • the initial temperature of the kneader was controlled at 70 ⁇ ⁇ , and a primary blend was obtained at an outlet temperature of 145 ⁇ ⁇ to 155 ⁇ ⁇ .
  • the above-mentioned primary blend was cooled to room temperature, and then the primary blend, sulfur, rubber promoter and vulcanization accelerator were added to the kneader and mixed at a temperature of 100 DEG C or lower to obtain a second blend. Then, the rubber specimens were prepared by curing at 160 ° C for 20 minutes.
  • Tensile properties of each test piece were measured in accordance with the tensile test method of ASTM 412, and the tensile strength at the time of cutting the test piece and the tensile stress at 300% elongation (300% modulus) were measured. Specifically, the tensile properties were measured at a rate of 50 cm / min at room temperature using a Universal Test Machin 4204 (Instron) tensile tester.
  • the viscoelastic properties were determined by measuring the viscoelastic behavior of the dynamic deformation at 10 Hz frequency and at each measurement temperature (-60 °C ⁇ 60 °C) in the film tension mode using a dynamic mechanical analyzer (GABO).
  • the results of Examples 1 to 4 are indexed with the result of Comparative Example 2 as 100.
  • the results of Examples 5 and 6 are indexed by taking the result of Comparative Example 3 as 100. [ In this case, the higher the tan value of 0 ° C, the better the wet road surface resistance, and the higher the tan 60 value at 60 ° C, the lower the hysteresis loss and the better the low-resistance (fuel economy).
  • the Mooney viscosity (MV, (ML1 + 4, @ 100 ° C) MU) of the second blend obtained in the above 1) rubber specimens was measured to compare the workability characteristics of the respective polymers. And shows excellent workability characteristics.
  • each secondary compound was allowed to stand at room temperature (23 ⁇ 3 ° C) for 30 minutes or more using a MV-2000 (ALPHA Technologies) at a rotor speed of 2 ⁇ 0.02 rpm and a large rotor at 100 ° C., ⁇ 3 g was taken, filled into the die cavity, and platen operated for 4 minutes.
  • MV-2000 APHA Technologies
  • Examples 1 to 7 according to one embodiment of the present invention have excellent balance of tensile properties, viscoelastic characteristics, and processability characteristics in comparison with Comparative Examples 1 to 6 Respectively.
  • Example 2 In addition, in the case of Reference Example 2, the Mooney viscosity of the blend increased to 14% level compared to Example 5, and the workability characteristic was greatly reduced. Also, the tensile properties (300% modulus) and the viscoelastic properties (tan ⁇ at 60 ⁇ ) As in Example 1, it showed remarkably reduced characteristics.

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Abstract

La présente invention concerne un polymère à base de diène conjugué modifié et, plus spécifiquement: un polymère à base de diène conjugué modifié préparé par polymérisation continue de manière à avoir d'excellentes propriétés physiques en raison d'une distribution étroite du poids moléculaire, tout en ayant une excellente aptitude au traitement; et une composition de caoutchouc le comprenant.
PCT/KR2018/015143 2017-12-05 2018-11-30 Polymère à base de diène conjugué modifié et composition de caoutchouc le comprenant WO2019112261A1 (fr)

Priority Applications (6)

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RU2020115091A RU2782599C2 (ru) 2017-12-05 2018-11-30 Модифицированный полимер на основе сопряженного диена и содержащая его каучуковая композиция
US16/754,600 US11299559B2 (en) 2017-12-05 2018-11-30 Modified conjugated diene-based polymer and rubber composition including the same
JP2020530333A JP7462557B2 (ja) 2017-12-05 2018-11-30 変性共役ジエン系重合体及びこれを含むゴム組成物
EP18885456.6A EP3722343B1 (fr) 2017-12-05 2018-11-30 Polymère à base de diène conjugué modifié et composition de caoutchouc le comprenant
CN201880065576.2A CN111201255B (zh) 2017-12-05 2018-11-30 改性共轭二烯类聚合物和包含该改性共轭二烯类聚合物的橡胶组合物
BR112020008616-9A BR112020008616B1 (pt) 2017-12-05 2018-11-30 Polímero à base de dieno conjugado modificado e composição de borracha incluindo o mesmo

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JP2023503137A (ja) * 2020-08-05 2023-01-26 エルジー・ケム・リミテッド 変性共役ジエン系重合体、その製造方法、およびそれを含むゴム組成物

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KR20170102320A (ko) * 2015-02-19 2017-09-08 아사히 가세이 가부시키가이샤 변성 공액 디엔계 중합체 및 그의 제조 방법, 및 변성 공액 디엔계 중합체 조성물
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2023503137A (ja) * 2020-08-05 2023-01-26 エルジー・ケム・リミテッド 変性共役ジエン系重合体、その製造方法、およびそれを含むゴム組成物
JP7418898B2 (ja) 2020-08-05 2024-01-22 エルジー・ケム・リミテッド 変性共役ジエン系重合体、その製造方法、およびそれを含むゴム組成物

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