WO2019109249A1 - Aoi-based lcd panel inspection device - Google Patents

Aoi-based lcd panel inspection device Download PDF

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Publication number
WO2019109249A1
WO2019109249A1 PCT/CN2017/114618 CN2017114618W WO2019109249A1 WO 2019109249 A1 WO2019109249 A1 WO 2019109249A1 CN 2017114618 W CN2017114618 W CN 2017114618W WO 2019109249 A1 WO2019109249 A1 WO 2019109249A1
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WO
WIPO (PCT)
Prior art keywords
lcd panel
turntable
fixed
plate
knob
Prior art date
Application number
PCT/CN2017/114618
Other languages
French (fr)
Chinese (zh)
Inventor
豆智慧
Original Assignee
深圳市宝盛自动化设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市宝盛自动化设备有限公司 filed Critical 深圳市宝盛自动化设备有限公司
Priority to PCT/CN2017/114618 priority Critical patent/WO2019109249A1/en
Publication of WO2019109249A1 publication Critical patent/WO2019109249A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination

Definitions

  • the invention belongs to the field of LCD panel detection, and in particular relates to an AOI-based LCD panel detecting device.
  • AOI Automatic Optic Inspection: Automated Optical Inspection technology is widely used in a variety of industries, however, in LCD (Liquid Crystal Display: Liquid crystal display) has always used manual detection methods in the field of panel inspection. When detecting the panel of the LCD, it is necessary to carefully detect whether there are any defects such as dust, foreign matter, scratches, and poor adhesion of the upper and lower panels of the LCD. Manual detection is not only inefficient, low in accuracy, but also varies from person to person, and there is no uniform standard of test results.
  • the existing LCD panel inspection technology has the technical problems of low efficiency, low precision, and lack of uniform detection result standards.
  • the existing panel inspection technology of LCD has technical problems of low efficiency, low precision, and lack of uniform detection result standards.
  • An object of the present invention is to provide an AOI-based LCD panel detecting device, which aims to solve the technical problems of low efficiency, low precision, and lack of uniform detection result standards of the panel inspection technology of the prior LCD.
  • the present invention provides an AOI-based LCD panel detecting apparatus for detecting an upper surface and a lower surface of an LCD panel, including:
  • the operation station comprises a detection work area and a transportation area, the inspection work area is located at one side of the transport area, and the inspection work area is provided with a feeding station, an upper surface detecting station and a transfer station And a lower surface detecting station, wherein the conveying area is provided with a conveying guide;
  • a loading robot disposed at the feeding station, sucking an upper surface of the LCD panel to transfer the LCD panel;
  • a linear motor comprising a stator and a mover, the stator being fixed between the feeding station and the transfer station, the mover slidingly disposed on the stator;
  • the upper surface loading platform is fixed to the mover, and the LCD panel is loaded to the upper surface detecting station;
  • An upper surface AOI mechanism disposed at the upper surface detecting station for performing AOI detection on an upper surface of the LCD panel from above an upper surface of the LCD panel;
  • a relay manipulator disposed at the transfer station, and transferring the LCD panel after the upper surface is detected
  • the transfer platform is disposed at the transfer station and transfers the LCD panel after the upper surface is detected;
  • a lower surface AOI mechanism is disposed at the lower surface detecting station to perform AOI detection on a lower surface of the LCD panel from below a lower surface of the LCD panel.
  • the console further includes:
  • a throwing station located at one side of the inspection station area
  • the throwing line is disposed at the throwing station, and the LCD panel with the unqualified upper surface is transferred, and the LCD panel with the lower surface is unloaded.
  • the upper surface detecting mechanism includes:
  • the lower photographing adjustment device is configured to be movably connected to the lower photographing and transporting device to adjust a photographing angle of view of the lower photographing and transporting device.
  • the lower surface detecting mechanism includes:
  • Illuminating the light source illuminating the lower surface of the LCD panel with upward illumination
  • the upper photographing adjustment device has a top end that is movably connected to the upper photographing and transporting device to adjust a photographing angle of view of the upper photographing and transporting device.
  • the lower shooting adjustment device includes:
  • an X-direction rotation adjusting member comprising: a first X knob, a first X base and a first X turntable, wherein the first X knob is disposed between the first X base and the first X turntable, and is adjusted When the first X knob is turned, the first X turntable rotates in the X direction;
  • a Y-direction rotation adjustment member comprising: a first Y knob, a first Y base and a first Y turntable, wherein the first Y knob is disposed between the first Y base and the first Y turntable, and is adjusted When the first Y knob is turned, the first Y turntable rotates in the Y direction;
  • a Z-direction rotation adjusting member comprising: a first Z knob, a first Z base and a first Z turntable, wherein the first Z knob is disposed between the first Z base and the first Z turntable, and is adjusted When the first Z knob is rotated, the first Z turntable rotates in the Z direction;
  • the first X turntable is fixed to the lower photographing transmission device, the first X base is fixed to the first Z turntable, and the first Z base is fixed to the first Y turntable.
  • the lower shooting adjustment device further includes:
  • a Z-direction moving member comprising a first Z-direction adjusting nut, a first Z-direction adjusting screw, a first Z-direction moving plate and a first Z-direction screw fixing seat, wherein the first Z-direction adjusting screw passes through the first a Z-direction screw mount is coupled to the first Z-direction adjustment nut, the first Z-direction screw mount is fixed to the first Z-direction limit plate, the first Z-direction adjustment nut and the first connection
  • the plates are fixedly connected to the first Z-direction moving plate, and the first Z-direction moving plate is slidably connected to the first Z-direction limiting plate;
  • a Y-direction moving member including a first Y-direction adjusting nut, a first Y-direction adjusting screw, a first Y-direction moving plate, a first Y-direction limiting plate, and a first Y-direction screw fixing seat, the first Y Connecting the adjusting screw to the first Y-direction adjusting nut through the first Y-direction screw fixing seat, the first Y-direction screw fixing seat being fixed to the first Y-direction limiting plate, the first Y-direction
  • the moving plate is fixed to the first Z guiding limiting plate and slidably connected to the first Y guiding limiting plate;
  • an X-direction moving member including a first X bracket, a first X-direction moving plate, and a first X-direction chute, the two sides of the first X bracket being respectively associated with the first Y-guide limiting plate and the The first X-direction moving plate is fixed, and the first X-direction moving plate is slidably coupled to the first X-direction chute.
  • the upper shooting adjustment device includes:
  • the X-direction rotation adjusting member is photographed, comprising: a second X knob, a second X base and a second X turntable, wherein the second X knob is disposed between the second X base and the second X turntable, and is adjusted When the second X knob is turned, the second X turntable rotates in the X direction;
  • the Y-direction rotation adjusting member is photographed, comprising: a second Y knob, a second Y base and a second Y turntable, wherein the second Y knob is disposed between the second Y base and the second Y turntable, and is adjusted When the second Y knob is turned, the second Y turntable rotates in the Y direction;
  • the Z-direction rotation adjusting member is photographed, comprising: a second Z knob, a second Z base and a second Z turntable, wherein the second Z knob is disposed between the second Z base and the second Z turntable, and is adjusted When the second Z knob is rotated, the second Z turntable rotates in the Z direction;
  • the second X turntable is fixed to the upper photographing transmission device, the second X base is fixed to the second Z turntable, and the second Z base is fixed to the second Y turntable.
  • the upper photographing adjustment device further includes:
  • a Z-direction moving member comprising a second Z-direction adjusting nut, a second Z-direction adjusting screw, a second Z-direction moving plate and a second Z-direction screw fixing seat, wherein the second Z-direction adjusting screw passes through the a second Z-direction screw fixing seat is coupled to the second Z-direction adjusting nut, the second Z-direction screw fixing seat is fixed to the second Z-direction limiting plate, the second Z-direction adjusting nut and the first
  • the two connecting plates are connected and fixed to the second Z-direction moving plate, and the second Z-direction moving plate is slidably connected to the second Z-direction limiting plate;
  • a Y-moving member including a second Y-direction adjusting nut, a second Y-direction adjusting screw, a second Y-direction moving plate, a second Y-direction limiting plate, and a second Y-direction screw fixing seat, the second Y Connecting the adjusting screw to the second Y-direction adjusting nut through the second Y-direction screw fixing seat, the second Y-direction screw fixing seat being fixed to the second Y-direction limiting plate, the second The Y-direction moving plate is fixed to the second Z-guide limiting plate and slidably connected to the second Y-direction limiting plate;
  • an X-direction moving member including a second X bracket, a second X-direction moving plate, and a second X-direction chute, the two sides of the second X bracket being respectively associated with the second Y-guide limiting plate and the The second X-direction moving plate is fixed, and the second X-direction moving plate is slidably connected to the second X-direction sliding groove.
  • the AOI-based LCD panel inspection device obtained by the above achievable solution is accurate and efficient.
  • the LCD panel is automatically sucked from the feeding station to the upper surface loading platform by the feeding robot, and is quickly and accurately sent to the upper surface detecting station detection by the linear motor, thereby realizing the accurate and efficient transmission of the LCD panel.
  • the transport robot picks up the upper surface qualified LCD panel and transfers it to the lower surface inspection station, and the lower surface AOI mechanism performs AOI detection on the lower surface of the LCD panel from below the lower surface of the LCD panel.
  • the flipping mechanism is arranged to invert the lower surface of the LCD panel and then place it on the transfer platform for further detection, which not only simplifies the LCD panel detecting device, but also improves the detection efficiency.
  • the AOI-based LCD panel detecting device obtained by the second achievable solution has a throwing pipeline disposed on the LCD panel with the unqualified upper surface of the throwing station, and the LCD panel with the lower surface being unqualified. It will help the subsequent process and improve its automation.
  • the AOI-based LCD panel detecting device obtained by the third achievable solution has a lower illumination source illuminating the upper surface of the LCD panel, so that the upper surface of the LCD panel is bright and clear, thereby enhancing the acquisition of the lower imaging transmission device.
  • the sharpness of the image information of the upper surface panel; at the same time, the lower shooting adjustment device can adjust the shooting angle of the lower shooting transmission device, so that the lower shooting transmission device can shoot the upper surface of the LCD panel at an accurate shooting position and angle, thereby improving The sharpness of the image information of the upper surface panel acquired by the transmission device is taken.
  • the AOI-based LCD panel detecting device obtained by the fourth achievable solution has an upper illumination source illuminating and illuminating the lower surface of the LCD panel, so that the lower surface of the LCD panel is bright and clear, thereby improving the acquisition of the upper imaging transmission device.
  • the sharpness of the image information of the surface panel; at the same time, the upper shooting adjustment device can adjust the shooting angle of the upper shooting transmission device, so that the upper shooting transmission device can shoot the lower surface of the LCD panel at an accurate shooting position and angle, thereby improving the upper surface
  • the sharpness of the image information of the lower surface panel acquired by the transmission device is taken.
  • the AOI-based LCD panel detecting device obtained by the fifth achievable solution, under which the X-direction rotation adjusting member, the lower shooting Y-direction rotating adjusting member, and the lower shooting Z-direction rotating adjusting member are jointly realized to realize three-dimensional space
  • the rotation adjustment of the angle thereby satisfying any angle required in actual shooting, thereby improving the sharpness of the image information of the upper surface panel acquired by the lower photographing transmission device.
  • the AOI-based LCD panel detecting device obtained by the sixth achievable solution, under which the X-direction moving member, the lower Y-moving member, and the Z-moving member are photographed together, realizes rough position in any position in the three-dimensional space.
  • the coarse movement adjustment of the position ensures the adjustment speed of the shooting angle of the lower shooting transmission device, the precise movement adjustment accuracy of the position, and thus satisfies the shooting position required in the actual shooting, thereby improving the image information of the upper surface panel acquired by the lower shooting transmission device.
  • the clarity The clarity.
  • the AOI-based LCD panel detecting device obtained by the seventh achievable solution which adopts an X-direction rotation adjusting member, an upper shooting Y-direction rotating adjusting member, and an upper shooting Z-direction rotating adjusting member, realizes any three-dimensional space.
  • the rotation adjustment of the angle thereby satisfying any angle required in actual shooting, thereby improving the sharpness of the image information of the lower surface panel acquired by the upper photographing transmission device.
  • the AOI-based LCD panel detecting device obtained by the eighth achievable solution on which the X-direction moving member, the upper Y-moving member, and the Z-moving member are photographed together, realizes rough position in any position in the three-dimensional space.
  • the coarse movement adjustment of the position ensures the adjustment speed of the shooting angle of the upper shooting transmission device, the precise movement adjustment accuracy of the position, and further satisfies the shooting position required in the actual shooting, thereby improving the image information of the lower surface panel acquired by the upper shooting transmission device.
  • the clarity The clarity.
  • FIG. 1 is a schematic diagram of a station of an AOI-based LCD panel detecting device according to an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of an AOI-based LCD panel detecting device according to an embodiment of the present invention
  • Figure 3 is a schematic structural view of the upper surface AOI mechanism of Figure 2;
  • Figure 4 is a partial structural schematic view of the upper surface AOI mechanism shown in Figure 3;
  • Figure 5 is a partial structural schematic view of the upper surface AOI mechanism shown in Figure 3;
  • Figure 6 is a partial structural schematic view of the upper surface AOI mechanism shown in Figure 3;
  • Figure 7 is a schematic view showing the structure of the lower surface AOI mechanism of Figure 2;
  • an AOI-based LCD panel inspection apparatus for detecting an upper surface and a lower surface of an LCD panel.
  • the AOI-based LCD panel detecting device comprises: a console a, a loading robot 2, a linear motor (not shown), an upper surface loading platform 4, an upper surface AOI mechanism 1, a relay robot 5, an adapter platform 9, and a transport Material robot 7 and lower surface AOI mechanism 3.
  • the operation station a includes a detection work area and a transportation area, and the inspection work area is located at one side of the transportation area, and the inspection work area is provided with a feeding station, an upper surface inspection station, a transfer station and a lower surface inspection station. , the transport area set the transport rail.
  • the loading robot 2 is disposed at the feeding station for sucking the upper surface of the LCD panel to transfer the LCD panel.
  • the linear motor (not shown) includes a stator and a mover, the stator is fixed between the feeding station and the transfer station, and the mover is slidably disposed on the stator.
  • the upper surface transfer platform 4 is fixed with the mover for carrying the LCD panel to the upper surface inspection station.
  • the upper surface AOI mechanism 1 is disposed at an upper surface detecting station for performing AOI detection on the upper surface of the LCD panel 6 from above the upper surface of the LCD panel 6.
  • the relay robot 5 is disposed at the transfer station for transferring the LCD panel after the upper surface inspection.
  • the transfer platform 9 is disposed at the transfer station for transferring the LCD panel after the upper surface is detected.
  • the transport robot 7 slides on the transport rail, and the LCD panel for taking the upper surface is transferred to the lower surface inspection station for inspection, and the LCD panel after the lower surface inspection is transferred.
  • the lower surface AOI mechanism 3 is disposed at the lower surface detecting station for performing AOI detection on the lower surface of the LCD panel 6 from below the lower surface of the LCD panel 6.
  • the LCD panel is automatically sucked from the feeding station to the upper surface loading platform 4 by the loading robot 2, and then quickly and accurately sent to the upper surface detecting station for detection by a linear motor (not shown), thereby realizing the LCD panel. Accurate and efficient transmission.
  • the transport robot 7 picks up the upper surface qualified LCD panel and transfers it to the lower surface inspection station, and the lower surface AOI mechanism 3 performs AOI detection on the lower surface of the LCD panel from below the lower surface of the LCD panel, without the need to provide an inverting mechanism.
  • the lower surface of the LCD panel is flipped and placed on the transfer platform 9 for detection, which not only simplifies the LCD panel detecting device, but also improves the detection efficiency.
  • the LCD panel after the upper surface inspection transferred by the relay robot 5 includes an LCD panel with an upper surface acceptable and an LCD panel with an unqualified upper surface.
  • the LCD panel after the lower surface inspection transferred by the transport robot 7 includes an LCD panel with a lower surface and an LCD panel with a lower surface.
  • the first embodiment of the present invention provides an AOI-based LCD panel detection device, as shown in FIG. 1-7. , as detailed below:
  • an AOI-based LCD panel inspection apparatus for detecting an upper surface and a lower surface of an LCD panel.
  • the AOI-based LCD panel detecting device comprises: a console a, a loading robot 2, a linear motor (not shown), an upper surface loading platform 4, an upper surface AOI mechanism 1, a relay robot 5, an adapter platform 9, and a transport Material robot 7 and lower surface AOI mechanism 3.
  • the operation station a includes a detection work area and a transportation area, and the inspection work area is located at one side of the transportation area, and the inspection work area is provided with a feeding station, an upper surface inspection station, a transfer station and a lower surface inspection station. , the transport area set the transport rail.
  • the loading robot 2 is disposed at the feeding station for sucking the upper surface of the LCD panel to transfer the LCD panel.
  • the linear motor (not shown) includes a stator and a mover, the stator is fixed between the feeding station and the transfer station, and the mover is slidably disposed on the stator.
  • the upper surface transfer platform 4 is fixed with the mover for carrying the LCD panel to the upper surface inspection station.
  • the upper surface AOI mechanism 1 is disposed at an upper surface detecting station for performing AOI detection on the upper surface of the LCD panel 6 from above the upper surface of the LCD panel 6.
  • the relay robot 5 is disposed at the transfer station for transferring the LCD panel after the upper surface inspection.
  • the transfer platform 9 is disposed at the transfer station for transferring the LCD panel after the upper surface is detected.
  • the transport robot 7 slides on the transport rail, and the LCD panel for taking the upper surface is transferred to the lower surface inspection station for inspection, and the LCD panel after the lower surface inspection is transferred.
  • the lower surface AOI mechanism 3 is disposed at the lower surface detecting station for performing AOI detection on the lower surface of the LCD panel 6 from below the lower surface of the LCD panel 6.
  • the LCD panel is automatically sucked from the feeding station to the upper surface loading platform 4 by the loading robot 2, and then quickly and accurately sent to the upper surface detecting station for detection by a linear motor (not shown), thereby realizing the LCD panel. Accurate and efficient transmission.
  • the transport robot 7 picks up the upper surface qualified LCD panel and transfers it to the lower surface inspection station, and the lower surface AOI mechanism 3 performs AOI detection on the lower surface of the LCD panel from below the lower surface of the LCD panel, without the need to provide an inverting mechanism.
  • the lower surface of the LCD panel is flipped and placed on the transfer platform 9 for detection, which not only simplifies the LCD panel detecting device, but also improves the detection efficiency.
  • the LCD panel after the upper surface inspection transferred by the relay robot 5 includes an LCD panel with an upper surface acceptable and an LCD panel with an unqualified upper surface.
  • the LCD panel after the lower surface inspection transferred by the transport robot 7 includes an LCD panel with a lower surface and an LCD panel with a lower surface.
  • the console a also includes a throwing station.
  • the throwing station is located at one side of the inspection station area, and the throwing station is provided with a throwing line c.
  • the throwing line c is used to transfer the unqualified LCD panel on the upper surface, and is used for receiving the unqualified lower surface. LCD panel.
  • the throwing line c is disposed on the LCD panel with the unqualified upper surface of the throwing station, and the LCD panel with the unqualified lower surface is supported, which facilitates the subsequent process and improves the automation process.
  • the upper surface detecting mechanism includes a lower illumination light source 10, a lower imaging transmission device 11, and a lower imaging adjustment device 12.
  • the lower illumination source 10 illuminates the upper surface of the LCD panel downwardly to make the upper surface of the LCD panel clear and bright, which facilitates the lower imaging transmission device 11 to acquire a clear image.
  • the lower photographing transmission device 11 photographs the upper surface of the LCD panel to obtain the upper surface panel information output to the main controller.
  • the top end of the lower photographing adjustment device 12 is movably connected to the lower photographing and transporting device 11, and the lower photographing and adjusting device 12 is for adjusting the photographing angle of the lower photographing and transporting device 11 to meet different photographing needs.
  • the upper surface of the LCD panel is placed under the illumination of the lower illumination source 10, and is also placed below the imaging lens of the lower imaging transmission device 11.
  • the lower illumination source 10 illuminates the upper surface of the LCD panel downwardly, so that the upper surface of the LCD panel is bright and clear, thereby enhancing the sharpness of the image information of the upper surface panel acquired by the lower photographing transmission device 11.
  • the lower photographing adjustment device 12 can adjust the photographing angle of view of the lower photographing and transporting device 11, so that the lower photographing and transporting device 11 can photograph the upper surface of the LCD panel at an accurate photographing position and angle, thereby enhancing the acquisition by the lower photographing and transporting device 11.
  • the sharpness of the image information of the upper surface panel can be adjusted.
  • the lower photographing adjustment device 12 includes a lower photographing X-direction rotation adjuster 1202, a lower photographing Y-direction rotation adjuster 1203, and a lower photographing Z-direction rotation adjuster 1201.
  • the down-shooting X-direction rotation adjustment member 1202, the lower-shot Y-direction rotation adjustment member 1203, and the lower-shot Z-direction rotation adjustment member 1201 together constitute an angle adjustment device 120 that can perform rotation adjustment at any angle in three-dimensional space.
  • the lower X-direction rotation adjustment member 1202 includes a first X knob 12021, a first X base 12020, and a first X turntable 12022.
  • the first X knob 12021 is disposed between the first X base 12020 and the first X turntable 12022. When the first X knob 12021 is adjusted, the first X turntable 12022 rotates in the X direction.
  • the lower Y-direction rotation adjustment member 1203 includes a first Y knob 12031, a first Y base 12030, and a first Y turntable 12032.
  • the first Y knob 12031 is disposed between the first Y base 12030 and the first Y turntable 12032. When the first Y knob 12031 is adjusted, the first Y turntable 12032 rotates in the Y direction.
  • the lower shooting Z-direction rotation adjustment member 1201 includes a first Z-knob 12011, a first Z-base (not shown), and a first Z-turn (not shown).
  • the first Z knob 12011 is disposed between the first Z base (not shown) and the first Z turntable (not shown). When the first Z knob 12011 is adjusted, the first Z turntable (not shown) rotates in the Z direction. .
  • the first X turntable 12022 is fixed to the lower photographing transmission device 11
  • the first X base 12020 is fixed to the first Z turntable (not shown)
  • the first Z base (not shown) is fixed to the first Y turntable 12032.
  • the lower shooting X-direction rotation adjusting member 1202, the lower shooting Y-direction rotating adjusting member 1203, and the lower shooting Z-direction rotating adjusting member 1201 can realize the rotation adjustment of any angle in the three-dimensional space, thereby satisfying the needs in actual shooting. At any angle, thereby improving the sharpness of the image information of the upper surface panel acquired by the photographing transmission device 11.
  • the lower photographing adjustment device 12 further includes a lower shooting Y-to-thousand-head adjusting slide 1210, a lower X-directing adjustment slide 1212, a lower Z-directed adjustment slide 1214, The Z-direction moving member is photographed, the Y-direction moving member is photographed, and the X-direction moving member is photographed.
  • the lower X-direction moving member, the lower Y-moving member, and the lower Z-moving member together form a coarse movement adjusting device 122 that can realize coarse movement adjustment at any position in the three-dimensional space, and the X-to-thousand-head adjustment is performed under the X-direction moving unit.
  • the slide table 1212, the lower Y-to-thousand-head adjustment slide table 1210, and the lower-shooting Z-to-thousand-head adjustment slide table 1214 together constitute a precise movement adjustment device 121 that can realize precise movement adjustment at any position in the three-dimensional space.
  • the Y-to-thousand-head adjustment slide 1210 is fixed to the first Y-base 12030 and slidably coupled to one side of the first slide-connecting plate 1211.
  • the X-to-thousand-head adjustment slide 1212 is fixed to the other side of the first slide connecting plate 1211, and is slidably coupled to one side of the second slide connecting plate 1213.
  • the Z-to-thousand-head adjustment slide 1214 is fixed to the other side of the second slide connecting plate 1213, and is slidably coupled to one side of the third slide connecting plate (not shown), and the third slide connecting plate ( Not shown) fixed to the first connecting plate 1220.
  • the lower shooting Z-direction moving member includes a first Z-direction adjusting nut 1228, a first Z-direction adjusting screw 122c, a first Z-direction moving plate 1229, and a first Z-direction screw fixing seat 122b.
  • the first Z-direction adjustment screw 122c is coupled to the first Z-direction adjustment nut 1228 through the first Z-direction screw mount 122b.
  • the first Z-direction screw mount 122b is fixed to the first Z-direction limit plate 122a.
  • the first Z-direction adjusting nut 1228 and the first connecting plate 1220 are both fixedly coupled to the first Z-direction moving plate 1229.
  • the first Z-direction moving plate 1229 is slidably coupled to the first Z-direction limiting plate 122a.
  • the lower Y-moving member includes a first Y-direction adjusting nut 1221, a first Y-direction adjusting screw 1222, a first Y-direction moving plate 1227, a first Y-direction limiting plate 1224, and a first Y-direction screw fixing seat 1223.
  • the first Y-direction adjustment screw 1222 is coupled to the first Y-direction adjustment nut 1227 through the first Y-direction screw mount 1223.
  • the first Y-direction screw mount 1223 is fixed to the first Y-direction limit plate 1224.
  • the first Y-direction moving plate 1227 is fixed to the first Z-direction limiting plate 122a and is slidably coupled to the first Y-direction limiting plate 1224.
  • the lower X-ray moving member includes a first X bracket 1225, a first X-direction moving plate 1226, and a first X-direction chute (not shown).
  • the two sides of the first X-bracket 1225 are respectively fixed to the first Y-direction limiting plate 1224 and the first X-direction moving plate 1226, and the first X-direction moving plate 1226 is slidably coupled to the first X-direction sliding groove (not shown).
  • the lower X-direction moving member, the lower Y-moving member, and the lower Z-moving member jointly realize coarse movement adjustment at any position in the three-dimensional space
  • the X-to-thousand-head adjustment sliding table 1212 is photographed below.
  • the Y-to-thousand-head adjustment slide 1210 and the Z-to-thousand-head adjustment slide 1214 are combined to realize precise movement adjustment at any position in the three-dimensional space.
  • the coarse movement adjustment of the position ensures the adjustment speed of the shooting angle of view of the lower photographing transmission device 11, the precise movement adjustment accuracy of the position, and further satisfies the shooting position required in the actual shooting, thereby raising the upper surface acquired by the lower photographing transmission device 11.
  • the clarity of the image information of the panel ensures the adjustment speed of the shooting angle of view of the lower photographing transmission device 11, the precise movement adjustment accuracy of the position, and further satisfies the shooting position required in the actual shooting, thereby raising the upper surface acquired by the lower photographing transmission device 11.
  • the lower surface detecting mechanism includes an upper illumination light source 30, an upper imaging transmission device 31, and an upper imaging adjustment device 32.
  • the upper illumination source 30 illuminates the lower surface of the LCD panel.
  • the upper photographing transfer device 31 photographs the lower surface of the LCD panel to obtain the lower surface panel information output to the main controller.
  • the top of the upper photographing adjustment device 32 is movably connected to the upper photographing and transporting device 31, and the upper photographing and adjusting device 32 is for adjusting the photographing angle of view of the upper photographing and transporting device 31.
  • the lower surface of the LCD panel is placed above the illumination of the upper illumination source 30, and is also placed above the imaging lens of the upper imaging transmission device 31.
  • the upper illumination light source 30 emits upward illumination to the lower surface of the LCD panel, so that the lower surface of the LCD panel is bright and clear, thereby enhancing the sharpness of the image information of the lower surface panel acquired by the upper imaging transmission device 31.
  • the upper photographing adjustment device 32 includes an upper photographing X-direction rotation adjuster, an upper photographing Y-direction rotation adjuster, and an upper photographing Z-direction rotation adjuster.
  • the upper X-ray rotation adjustment member includes a second X knob, a second X base, and a second X turntable.
  • the second X knob is disposed between the second X base and the second X turntable, and when the second X knob is adjusted, the second X turntable rotates in the X direction.
  • the upper Y-direction rotation adjustment member includes a second Y knob, a second Y base, and a second Y turntable.
  • the second Y knob is disposed between the second Y base and the second Y turntable. When the second Y knob is adjusted, the second Y turntable rotates in the Y direction.
  • the upper Z-direction rotation adjustment member includes a second Z knob, a second Z base, and a second Z turntable.
  • the second Z knob is disposed between the second Z base and the second Z turntable, and when the second Z knob is adjusted, the second Z turntable rotates in the Z direction.
  • the second X turntable is fixed to the upper photographing transmission device 31, the second X base is fixed to the second Z turntable, and the second Z base is fixed to the second Y turntable.
  • the upper X-axis rotation adjustment member, the upper Y-direction rotation adjustment member and the upper Z-direction rotation adjustment member realize the rotation adjustment at any angle in the three-dimensional space, thereby satisfying any angle required in actual shooting. Thereby, the sharpness of the image information of the lower surface panel acquired by the upper photographing transmission device 31 is improved.
  • the structure of the upper photographing adjustment device 32 is the same as that of the lower photographing adjustment device 12, and will not be described herein.
  • the upper photographing adjustment device 32 further includes an upper Y-to-thousand-head adjustment slide, an upper Z-directed adjustment slide, an upper Z-directed adjustment slide, an upper Z-movement, and an upper Y. Take the X-direction moving parts to the moving parts and above.
  • the upper Y-to-thousand-head adjustment slide is fixed to the second Y base and is slidably coupled to one side of the fourth slide connection plate.
  • the X-to-thousand-head adjustment slide is fixed to the other side of the fourth slide connecting plate, and is slidably coupled to one side of the fifth slide connecting plate.
  • the Z-to-thousand-head adjustment slide is fixed to the other side of the fifth slide connecting plate, and is slidably connected to one side of the sixth slide connecting plate, and the sixth slide connecting plate is fixed to the second connecting plate.
  • the fixing seat is connected with the second Z-direction adjusting nut, the second Z-direction screw fixing seat is fixed to the second Z-direction limiting plate, and the second Z-direction adjusting nut and the second connecting plate are both fixed and fixed with the second Z-direction moving plate.
  • the second Z-direction moving plate is slidably connected to the second Z-direction limiting plate.
  • Shooting Y-moving member including second Y-direction adjusting nut, second Y-direction adjusting screw, second Y-direction moving plate, second Y-direction limiting plate and second Y-direction screw fixing seat, second Y-direction adjustment
  • the screw is connected to the second Y-direction adjusting nut through the second Y-direction screw fixing seat, the second Y-direction screw fixing seat is fixed to the second Y-direction limiting plate, the second Y-direction moving plate and the second Z-direction limiting plate Fixed and slidably connected to the second Y guide limiting plate.
  • the upper X-moving moving member includes a second X bracket, a second X-direction moving plate, and a second X-direction chute.
  • the two sides of the second X-bracket are respectively fixed to the second Y-direction limiting plate and the second X-direction moving plate, and the second X-direction moving plate is slidably connected to the second X-direction sliding groove.
  • the upper X-moving member, the upper Y-moving member, and the upper Z-moving member jointly achieve coarse movement adjustment at any position in the three-dimensional space, and the X-to-thousand-head adjustment slide is photographed thereon. Take the Y-to-thousand-head adjustment slide and the Z-to-thousand-head adjustment slide to achieve precise movement adjustment at any position in the three-dimensional space.
  • the coarse movement adjustment of the position ensures the adjustment speed of the shooting angle of view of the upper shooting transmission device 31, the precise movement adjustment accuracy of the position, and further satisfies the shooting position required in the actual shooting, thereby improving the lower surface acquired by the upper shooting transmission device 31.
  • the clarity of the image information of the panel ensures the adjustment speed of the shooting angle of view of the upper shooting transmission device 31, the precise movement adjustment accuracy of the position, and further satisfies the shooting position required in the actual shooting, thereby improving the lower surface acquired by the upper shooting transmission device 31.
  • the structure of the upper photographing adjusting device 32 is consistent with the structure of the lower photographing adjusting device 12, and will not be described herein.
  • first, second, third, fourth, fifth, sixth, and seventh are for the purpose of distinguishing the names of the various components, and do not indicate the quantity or The order of the order.
  • first, second, third, fourth, fifth, sixth, and seventh are taken down, only for the purpose of distinguishing the X-direction. Rotate the X knob in the adjustment member and the X knob in the X-direction rotation adjustment.
  • the AOI-based LCD panel detecting device obtained by the above embodiment is accurate and efficient in detection.
  • the LCD panel is automatically sucked from the feeding station to the upper surface loading platform 4 by the loading robot 2, and then quickly and accurately sent to the upper surface detecting station detection by a linear motor (not shown), thereby realizing the accurate and efficient LCD panel. transmission.
  • the transport robot 7 picks up the upper surface qualified LCD panel and transfers it to the lower surface inspection station, and the lower surface AOI mechanism 3 performs AOI detection on the lower surface of the LCD panel from below the lower surface of the LCD panel, without the need to provide an inverting mechanism.
  • the lower surface of the LCD panel is flipped and placed on the transfer platform 9 for detection, which not only simplifies the LCD panel detecting device, but also improves the detection efficiency.
  • the invention has industrial applicability.

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Abstract

An AOI-based LCD panel inspection device, relating to the field of LCD panel inspection, can perform accurate and efficient inspection. An LCD panel is automatically absorbed from a material feeding work station to an upper-surface material moving platform (4) by means of a material feeding mechanical arm (2), and then the LCD panel is rapidly and accurately delivered, by means of a linear motor, to an upper-surface inspection work station for inspection, so as to accurately and efficiently convey the LCD panel. In addition, a material conveying mechanical arm (7) absorbs an LCD panel with a qualified upper surface and moves the LCD panel to a lower-surface inspection work station, and a lower-surface AOI mechanism (3) performs AOI inspection of a lower surface of the LCD panel, at a position below the lower surface of the LCD panel; and it is unnecessary to arrange an overturn mechanism to turn over the lower surface of the LCD panel and then place the LCD panel on a transfer platform (9) to undergo inspection, thereby simplifying the LCD panel inspection device, and improving the inspection efficiency.

Description

基于AOI的LCD面板检测设备AOI-based LCD panel inspection equipment 技术领域Technical field
本发明属于LCD面板检测领域,尤其涉及一种基于AOI的LCD面板检测设备。The invention belongs to the field of LCD panel detection, and in particular relates to an AOI-based LCD panel detecting device.
背景技术Background technique
AOI(Automatic    Optic Inspection:自动光学检测)技术广泛用于各行各业,然而,在LCD(Liquid   Crystal  Display:液晶显示器)的面板检测领域,却一直使用人工检测方法。对LCD的面板进行检测时,需要精细检测LCD的上面板和下面板是否存在灰尘、异物、划伤,粘胶不良等面板缺陷。人工检测不仅效率低,精度低,而且因人而异,没有统一的检测结果标准。AOI (Automatic Optic Inspection: Automated Optical Inspection technology is widely used in a variety of industries, however, in LCD (Liquid Crystal Display: Liquid crystal display) has always used manual detection methods in the field of panel inspection. When detecting the panel of the LCD, it is necessary to carefully detect whether there are any defects such as dust, foreign matter, scratches, and poor adhesion of the upper and lower panels of the LCD. Manual detection is not only inefficient, low in accuracy, but also varies from person to person, and there is no uniform standard of test results.
综上所述,现有的LCD的面板检测技术存在效率低、精度低且缺乏统一的检测结果标准的技术问题。In summary, the existing LCD panel inspection technology has the technical problems of low efficiency, low precision, and lack of uniform detection result standards.
技术问题technical problem
现有的LCD的面板检测技术存在效率低、精度低且缺乏统一的检测结果标准的技术问题。The existing panel inspection technology of LCD has technical problems of low efficiency, low precision, and lack of uniform detection result standards.
技术解决方案Technical solution
本发明的目的在于提供一种基于AOI的LCD面板检测设备,旨在解决现有的LCD的面板检测技术存在的效率低、精度低且缺乏统一的检测结果标准的技术问题。An object of the present invention is to provide an AOI-based LCD panel detecting device, which aims to solve the technical problems of low efficiency, low precision, and lack of uniform detection result standards of the panel inspection technology of the prior LCD.
 为实现上述目的,在第一种可实现方案中,本发明提供一种基于AOI的LCD面板检测设备,用于检测LCD面板的上表面和下表面,包括:To achieve the above object, in a first implementation, the present invention provides an AOI-based LCD panel detecting apparatus for detecting an upper surface and a lower surface of an LCD panel, including:
操作台,包括检测工位区和运料区,所述检测工位区位于所述运料区的一侧,所述检测工位区设置进料工位、上表面检测工位、中转工位及下表面检测工位,所述运料区设置运料导轨;The operation station comprises a detection work area and a transportation area, the inspection work area is located at one side of the transport area, and the inspection work area is provided with a feeding station, an upper surface detecting station and a transfer station And a lower surface detecting station, wherein the conveying area is provided with a conveying guide;
上料机械手,设置在所述进料工位,吸取所述LCD面板的上表面以移送所述LCD面板;a loading robot, disposed at the feeding station, sucking an upper surface of the LCD panel to transfer the LCD panel;
直线电机,包括定子和动子,所述定子固定在所述进料工位和所述中转工位之间,所述动子滑动设置于所述定子上;a linear motor comprising a stator and a mover, the stator being fixed between the feeding station and the transfer station, the mover slidingly disposed on the stator;
上表面移料平台,与所述动子固定,接载所述LCD面板至所述上表面检测工位;The upper surface loading platform is fixed to the mover, and the LCD panel is loaded to the upper surface detecting station;
上表面AOI机构,设置在所述上表面检测工位,从所述LCD面板的上表面的上方对所述LCD面板的上表面进行AOI检测;An upper surface AOI mechanism disposed at the upper surface detecting station for performing AOI detection on an upper surface of the LCD panel from above an upper surface of the LCD panel;
中转机械手,设置在所述中转工位,移送上表面检测后的LCD面板;a relay manipulator, disposed at the transfer station, and transferring the LCD panel after the upper surface is detected;
转接平台,设置在所述中转工位,转接上表面检测后的LCD面板;The transfer platform is disposed at the transfer station and transfers the LCD panel after the upper surface is detected;
运料机械手,在所述运料导轨上滑动,吸取上表面合格的LCD面板移送至所述下表面检测工位接受检测,并移送下表面检测后的LCD面板;a transport robot, sliding on the transport rail, sucking the upper surface qualified LCD panel to the lower surface inspection station for detection, and transferring the LCD panel after the lower surface detection;
下表面AOI机构,设置在所述下表面检测工位,从所述LCD面板的下表面的下方对所述LCD面板的下表面进行AOI检测。A lower surface AOI mechanism is disposed at the lower surface detecting station to perform AOI detection on a lower surface of the LCD panel from below a lower surface of the LCD panel.
结合第一种可实现方案,在第二种可实现方案中,所述操作台还包括:In conjunction with the first achievable solution, in the second implementation, the console further includes:
抛料工位,位于所述检测工位区的一侧;a throwing station located at one side of the inspection station area;
    抛料流水线,设置在所述抛料工位,转接上表面不合格的LCD面板,并接载下表面不合格的LCD面板。The throwing line is disposed at the throwing station, and the LCD panel with the unqualified upper surface is transferred, and the LCD panel with the lower surface is unloaded.
    结合第一种可实现方案,在第三种可实现方案中,所述上表面检测机构包括:In combination with the first achievable solution, in a third implementation, the upper surface detecting mechanism includes:
下照射光源,向下发光照射所述LCD面板的上表面;Illuminating the light source, and illuminating the upper surface of the LCD panel downward;
下拍摄传输装置,向下拍摄所述LCD面板的上表面以获取上表面面板信息输出至主控制器;Shooting the transmission device, taking down the upper surface of the LCD panel to obtain the output information of the upper surface panel to the main controller;
下拍摄调节装置,其顶端与所述下拍摄传输装置可调动连接,调节所述下拍摄传输装置的拍摄视角。The lower photographing adjustment device is configured to be movably connected to the lower photographing and transporting device to adjust a photographing angle of view of the lower photographing and transporting device.
结合第一种可实现方案,在第四种可实现方案中,所述下表面检测机构包括:In conjunction with the first achievable solution, in a fourth implementation, the lower surface detecting mechanism includes:
上照射光源,向上发光照射所述LCD面板的下表面;Illuminating the light source, illuminating the lower surface of the LCD panel with upward illumination;
上拍摄传输装置,向上拍摄所述LCD面板的下表面以获取下表面面板信息输出至主控制器;Shooting the transmission device, photographing the lower surface of the LCD panel to obtain the output information of the lower surface panel to the main controller;
上拍摄调节装置,其顶端与所述上拍摄传输装置可调动连接,调节所述上拍摄传输装置的拍摄视角。The upper photographing adjustment device has a top end that is movably connected to the upper photographing and transporting device to adjust a photographing angle of view of the upper photographing and transporting device.
    结合第三种可实现方案,在第五种可实现方案中,所述下拍摄调节装置包括:In combination with the third achievable solution, in the fifth achievable solution, the lower shooting adjustment device includes:
    下拍摄X向旋转调节件,包括:第一X旋钮、第一X底座及第一X转盘,所述第一X旋钮设置在所述第一X底座与所述第一X转盘之间,调节所述第一X旋钮时,所述第一X转盘沿X方向转动;Taking an X-direction rotation adjusting member, comprising: a first X knob, a first X base and a first X turntable, wherein the first X knob is disposed between the first X base and the first X turntable, and is adjusted When the first X knob is turned, the first X turntable rotates in the X direction;
下拍摄Y向旋转调节件,包括:第一Y旋钮、第一Y底座及第一Y转盘,所述第一Y旋钮设置在所述第一Y底座与所述第一Y转盘之间,调节所述第一Y旋钮时,所述第一Y转盘沿Y方向转动;Taking a Y-direction rotation adjustment member, comprising: a first Y knob, a first Y base and a first Y turntable, wherein the first Y knob is disposed between the first Y base and the first Y turntable, and is adjusted When the first Y knob is turned, the first Y turntable rotates in the Y direction;
下拍摄Z向旋转调节件,包括:第一Z旋钮、第一Z底座及第一Z转盘,所述第一Z旋钮设置在所述第一Z底座与所述第一Z转盘之间,调节所述第一Z旋钮时,所述第一Z转盘沿Z方向转动;Taking a Z-direction rotation adjusting member, comprising: a first Z knob, a first Z base and a first Z turntable, wherein the first Z knob is disposed between the first Z base and the first Z turntable, and is adjusted When the first Z knob is rotated, the first Z turntable rotates in the Z direction;
其中,所述第一X转盘与所述下拍摄传输装置固定,所述第一X底座与所述第一Z转盘固定,所述第一Z底座与所述第一Y转盘固定。The first X turntable is fixed to the lower photographing transmission device, the first X base is fixed to the first Z turntable, and the first Z base is fixed to the first Y turntable.
    结合第五种可实现方案,在第六种可实现方案中,所述下拍摄调节装置还包括:In combination with the fifth achievable solution, in the sixth implementation, the lower shooting adjustment device further includes:
下拍摄Y向千分头调节滑台,与所述第一Y底座固定,并与第一滑台连接板的一侧滑动连接;Shooting a Y-to-thousand-head adjustment slide, fixed to the first Y base, and slidably connected to one side of the first slide connection plate;
下拍摄X向千分头调节滑台,与所述第一滑台连接板的另一侧固定,并与第二滑台连接板的一侧滑动连接;Taking an X-to-thousand-head adjustment slide, fixed to the other side of the first slide connecting plate, and slidably connected to one side of the second slide connecting plate;
下拍摄Z向千分头调节滑台,与所述第二滑台连接板的另一侧固定,并与第三滑台连接板的一侧滑动连接,所述第三滑台连接板与第一连接板固定;Shooting a Z-to-thousand-head adjustment slide, fixed to the other side of the second slide connection plate, and slidably connected to one side of the third slide connection plate, the third slide connection plate and the first The connecting plate is fixed;
下拍摄Z向移动件,包括第一Z向调节螺母、第一Z向调节螺丝、第一Z向移动板及第一Z向螺丝固定座,所述第一Z向调节螺丝穿过所述第一Z向螺丝固定座与所述第一Z向调节螺母连接,所述第一Z向螺丝固定座与第一Z导向限位板固定,所述第一Z向调节螺母和所述第一连接板均与所述第一Z向移动板固定连接,所述第一Z向移动板与所述第一Z导向限位板滑动连接;Shooting a Z-direction moving member, comprising a first Z-direction adjusting nut, a first Z-direction adjusting screw, a first Z-direction moving plate and a first Z-direction screw fixing seat, wherein the first Z-direction adjusting screw passes through the first a Z-direction screw mount is coupled to the first Z-direction adjustment nut, the first Z-direction screw mount is fixed to the first Z-direction limit plate, the first Z-direction adjustment nut and the first connection The plates are fixedly connected to the first Z-direction moving plate, and the first Z-direction moving plate is slidably connected to the first Z-direction limiting plate;
下拍摄Y向移动件,包括第一Y向调节螺母、第一Y向调节螺丝、第一Y向移动板、第一Y导向限位板及第一Y向螺丝固定座,所述第一Y向调节螺丝穿过所述第一Y向螺丝固定座与所述第一Y向调节螺母连接,所述第一Y向螺丝固定座与第一Y导向限位板固定,所述第一Y向移动板与第一Z导向限位板固定并与第一Y导向限位板滑动连接;Shooting a Y-direction moving member, including a first Y-direction adjusting nut, a first Y-direction adjusting screw, a first Y-direction moving plate, a first Y-direction limiting plate, and a first Y-direction screw fixing seat, the first Y Connecting the adjusting screw to the first Y-direction adjusting nut through the first Y-direction screw fixing seat, the first Y-direction screw fixing seat being fixed to the first Y-direction limiting plate, the first Y-direction The moving plate is fixed to the first Z guiding limiting plate and slidably connected to the first Y guiding limiting plate;
下拍摄X向移动件,包括第一X支架、第一X向移动板及第一X向滑槽,所述第一X支架的两侧分别与所述第一Y导向限位板和所述第一X向移动板固定,所述第一X向移动板与所述第一X向滑槽滑动连接。Shooting an X-direction moving member, including a first X bracket, a first X-direction moving plate, and a first X-direction chute, the two sides of the first X bracket being respectively associated with the first Y-guide limiting plate and the The first X-direction moving plate is fixed, and the first X-direction moving plate is slidably coupled to the first X-direction chute.
    结合第四种可实现方案,在第七种可实现方案中,所述上拍摄调节装置包括:In combination with the fourth achievable solution, in the seventh achievable solution, the upper shooting adjustment device includes:
    上拍摄X向旋转调节件,包括:第二X旋钮、第二X底座及第二X转盘,所述第二X旋钮设置在所述第二X底座与所述第二X转盘之间,调节所述第二X旋钮时,所述第二X转盘沿X方向转动;The X-direction rotation adjusting member is photographed, comprising: a second X knob, a second X base and a second X turntable, wherein the second X knob is disposed between the second X base and the second X turntable, and is adjusted When the second X knob is turned, the second X turntable rotates in the X direction;
上拍摄Y向旋转调节件,包括:第二Y旋钮、第二Y底座及第二Y转盘,所述第二Y旋钮设置在所述第二Y底座与所述第二Y转盘之间,调节所述第二Y旋钮时,所述第二Y转盘沿Y方向转动;The Y-direction rotation adjusting member is photographed, comprising: a second Y knob, a second Y base and a second Y turntable, wherein the second Y knob is disposed between the second Y base and the second Y turntable, and is adjusted When the second Y knob is turned, the second Y turntable rotates in the Y direction;
上拍摄Z向旋转调节件,包括:第二Z旋钮、第二Z底座及第二Z转盘,所述第二Z旋钮设置在所述第二Z底座与所述第二Z转盘之间,调节所述第二Z旋钮时,所述第二Z转盘沿Z方向转动;The Z-direction rotation adjusting member is photographed, comprising: a second Z knob, a second Z base and a second Z turntable, wherein the second Z knob is disposed between the second Z base and the second Z turntable, and is adjusted When the second Z knob is rotated, the second Z turntable rotates in the Z direction;
其中,所述第二X转盘与所述上拍摄传输装置固定,所述第二X底座与所述第二Z转盘固定,所述第二Z底座与所述第二Y转盘固定。The second X turntable is fixed to the upper photographing transmission device, the second X base is fixed to the second Z turntable, and the second Z base is fixed to the second Y turntable.
结合第七种可实现方案,在第八种可实现方案中,所述上拍摄调节装置还包括:In combination with the seventh achievable solution, in the eighth implementation, the upper photographing adjustment device further includes:
上拍摄Y向千分头调节滑台,与所述第二Y底座固定,并与第四滑台连接板的一侧滑动连接;Shooting a Y-to-thousand-head adjustment slide, fixed to the second Y base, and slidably connected to one side of the fourth slide connecting plate;
上拍摄X向千分头调节滑台,与所述第四滑台连接板的另一侧固定,并与第五滑台连接板的一侧滑动连接;Shooting an X-to-thousand-head adjustment slide, fixed to the other side of the fourth slide connection plate, and slidably connected to one side of the fifth slide connection plate;
上拍摄Z向千分头调节滑台,与所述第五滑台连接板的另一侧固定,并与第六滑台连接板的一侧滑动连接,所述第六滑台连接板与第二连接板固定;Shooting a Z-to-thousand-head adjustment slide, fixed to the other side of the fifth slide connection plate, and slidably connected to one side of the sixth slide connection plate, the sixth slide connection plate and the second The connecting plate is fixed;
上拍摄Z向移动件,包括第二Z向调节螺母、第二Z向调节螺丝、第二Z向移动板及第二Z向螺丝固定座,所述第二Z向调节螺丝穿过所述第二Z向螺丝固定座与所述第二Z向调节螺母连接,所述第二Z向螺丝固定座与所述第二Z导向限位板固定,所述第二Z向调节螺母和所述第二连接板均与所述第二Z向移动板连接固定,所述第二Z向移动板与所述第二Z导向限位板滑动连接;Shooting a Z-direction moving member, comprising a second Z-direction adjusting nut, a second Z-direction adjusting screw, a second Z-direction moving plate and a second Z-direction screw fixing seat, wherein the second Z-direction adjusting screw passes through the a second Z-direction screw fixing seat is coupled to the second Z-direction adjusting nut, the second Z-direction screw fixing seat is fixed to the second Z-direction limiting plate, the second Z-direction adjusting nut and the first The two connecting plates are connected and fixed to the second Z-direction moving plate, and the second Z-direction moving plate is slidably connected to the second Z-direction limiting plate;
上拍摄Y向移动件,包括第二Y向调节螺母、第二Y向调节螺丝、第二Y向移动板、第二Y导向限位板及第二Y向螺丝固定座,所述第二Y向调节螺丝穿过所述第二Y向螺丝固定座与所述第二Y向调节螺母连接,所述第二Y向螺丝固定座与所述第二Y导向限位板固定,所述第二Y向移动板与所述第二Z导向限位板固定并与所述第二Y导向限位板滑动连接;Shooting a Y-moving member, including a second Y-direction adjusting nut, a second Y-direction adjusting screw, a second Y-direction moving plate, a second Y-direction limiting plate, and a second Y-direction screw fixing seat, the second Y Connecting the adjusting screw to the second Y-direction adjusting nut through the second Y-direction screw fixing seat, the second Y-direction screw fixing seat being fixed to the second Y-direction limiting plate, the second The Y-direction moving plate is fixed to the second Z-guide limiting plate and slidably connected to the second Y-direction limiting plate;
上拍摄X向移动件,包括第二X支架、第二X向移动板及第二X向滑槽,所述第二X支架的两侧分别与所述第二Y导向限位板和所述第二X向移动板固定,所述第二X向移动板与所述第二X向滑槽滑动连接。Shooting an X-direction moving member, including a second X bracket, a second X-direction moving plate, and a second X-direction chute, the two sides of the second X bracket being respectively associated with the second Y-guide limiting plate and the The second X-direction moving plate is fixed, and the second X-direction moving plate is slidably connected to the second X-direction sliding groove.
有益效果Beneficial effect
通过上述可实现方案获得的基于AOI的LCD面板检测设备,检测精准高效。其中,LCD面板通过上料机械手自动从进料工位吸取送至上表面移料平台后,通过直线电机快速准确送至上表面检测工位检测,实现了LCD面板的精准高效传输。另外,运料机械手吸取上表面合格的LCD面板移送至所述下表面检测工位,下表面AOI机构从所述LCD面板的下表面的下方对所述LCD面板的下表面进行AOI检测,不需要设置翻转机构将LCD面板的下表面翻转后放置到转接平台再检测,不仅简化LCD面板检测设备,而且提高检测效率。The AOI-based LCD panel inspection device obtained by the above achievable solution is accurate and efficient. Among them, the LCD panel is automatically sucked from the feeding station to the upper surface loading platform by the feeding robot, and is quickly and accurately sent to the upper surface detecting station detection by the linear motor, thereby realizing the accurate and efficient transmission of the LCD panel. In addition, the transport robot picks up the upper surface qualified LCD panel and transfers it to the lower surface inspection station, and the lower surface AOI mechanism performs AOI detection on the lower surface of the LCD panel from below the lower surface of the LCD panel. The flipping mechanism is arranged to invert the lower surface of the LCD panel and then place it on the transfer platform for further detection, which not only simplifies the LCD panel detecting device, but also improves the detection efficiency.
另外,通过第二种可实现方案获得的基于AOI的LCD面板检测设备,其抛料流水线设置在抛料工位转接上表面不合格的LCD面板,并接载下表面不合格的LCD面板,有助于后续工序的进行,提升其自动化程度。In addition, the AOI-based LCD panel detecting device obtained by the second achievable solution has a throwing pipeline disposed on the LCD panel with the unqualified upper surface of the throwing station, and the LCD panel with the lower surface being unqualified. It will help the subsequent process and improve its automation.
另外,通过第三种可实现方案获得的基于AOI的LCD面板检测设备,其下照射光源向下发光照射LCD面板的上表面,使得LCD面板的上表面明亮清晰,进而提升下拍摄传输装置获取的上表面面板的图像信息的清晰度;同时,下拍摄调节装置可以调节下拍摄传输装置的拍摄视角,使得下拍摄传输装置可以处于精确的拍摄位置和角度对LCD面板的上表面进行拍摄,进而提升下拍摄传输装置获取的上表面面板的图像信息的清晰度。In addition, the AOI-based LCD panel detecting device obtained by the third achievable solution has a lower illumination source illuminating the upper surface of the LCD panel, so that the upper surface of the LCD panel is bright and clear, thereby enhancing the acquisition of the lower imaging transmission device. The sharpness of the image information of the upper surface panel; at the same time, the lower shooting adjustment device can adjust the shooting angle of the lower shooting transmission device, so that the lower shooting transmission device can shoot the upper surface of the LCD panel at an accurate shooting position and angle, thereby improving The sharpness of the image information of the upper surface panel acquired by the transmission device is taken.
另外,通过第四种可实现方案获得的基于AOI的LCD面板检测设备,其上照射光源向上发光照射LCD面板的下表面,使得LCD面板的下表面明亮清晰,进而提升上拍摄传输装置获取的下表面面板的图像信息的清晰度;同时,上拍摄调节装置可以调节上拍摄传输装置的拍摄视角,使得上拍摄传输装置可以处于精确的拍摄位置和角度对LCD面板的下表面进行拍摄,进而提升上拍摄传输装置获取的下表面面板的图像信息的清晰度。In addition, the AOI-based LCD panel detecting device obtained by the fourth achievable solution has an upper illumination source illuminating and illuminating the lower surface of the LCD panel, so that the lower surface of the LCD panel is bright and clear, thereby improving the acquisition of the upper imaging transmission device. The sharpness of the image information of the surface panel; at the same time, the upper shooting adjustment device can adjust the shooting angle of the upper shooting transmission device, so that the upper shooting transmission device can shoot the lower surface of the LCD panel at an accurate shooting position and angle, thereby improving the upper surface The sharpness of the image information of the lower surface panel acquired by the transmission device is taken.
另外,通过第五种可实现方案获得的基于AOI的LCD面板检测设备,其下拍摄X向旋转调节件、下拍摄Y向旋转调节件及下拍摄Z向旋转调节件共同实现三维空间中任一角度的旋转调节,进而满足实际拍摄中所需要的任何角度,从而提升下拍摄传输装置获取的上表面面板的图像信息的清晰度。In addition, the AOI-based LCD panel detecting device obtained by the fifth achievable solution, under which the X-direction rotation adjusting member, the lower shooting Y-direction rotating adjusting member, and the lower shooting Z-direction rotating adjusting member are jointly realized to realize three-dimensional space The rotation adjustment of the angle, thereby satisfying any angle required in actual shooting, thereby improving the sharpness of the image information of the upper surface panel acquired by the lower photographing transmission device.
另外,通过第六种可实现方案获得的基于AOI的LCD面板检测设备,其下拍摄X向移动件、下拍摄Y向移动件及下拍摄Z向移动件共同实现三维空间中任一位置的粗略移动调节,而其下拍摄X向千分头调节滑台、下拍摄Y向千分头调节滑台及下拍摄Z向千分头调节滑台共同实现三维空间中任一位置的精准移动调节。位置的粗略移动调节确保对下拍摄传输装置的拍摄视角的调节速度,位置的精准移动调节精度,进而满足实际拍摄中所需要的拍摄位置,从而提升下拍摄传输装置获取的上表面面板的图像信息的清晰度。In addition, the AOI-based LCD panel detecting device obtained by the sixth achievable solution, under which the X-direction moving member, the lower Y-moving member, and the Z-moving member are photographed together, realizes rough position in any position in the three-dimensional space. Move the adjustment, and take the X to the thousand to adjust the slide, the lower Y to the thousand to adjust the slide and the lower to the Z to the thousand to adjust the slide to achieve precise movement adjustment in any position in the three-dimensional space. The coarse movement adjustment of the position ensures the adjustment speed of the shooting angle of the lower shooting transmission device, the precise movement adjustment accuracy of the position, and thus satisfies the shooting position required in the actual shooting, thereby improving the image information of the upper surface panel acquired by the lower shooting transmission device. The clarity.
另外,通过第七种可实现方案获得的基于AOI的LCD面板检测设备,其上拍摄X向旋转调节件、上拍摄Y向旋转调节件及上拍摄Z向旋转调节件共同实现三维空间中任一角度的旋转调节,进而满足实际拍摄中所需要的任何角度,从而提升上拍摄传输装置获取的下表面面板的图像信息的清晰度。In addition, the AOI-based LCD panel detecting device obtained by the seventh achievable solution, which adopts an X-direction rotation adjusting member, an upper shooting Y-direction rotating adjusting member, and an upper shooting Z-direction rotating adjusting member, realizes any three-dimensional space. The rotation adjustment of the angle, thereby satisfying any angle required in actual shooting, thereby improving the sharpness of the image information of the lower surface panel acquired by the upper photographing transmission device.
另外,通过第八种可实现方案获得的基于AOI的LCD面板检测设备,其上拍摄X向移动件、上拍摄Y向移动件及上拍摄Z向移动件共同实现三维空间中任一位置的粗略移动调节,而其上拍摄X向千分头调节滑台、上拍摄Y向千分头调节滑台及上拍摄Z向千分头调节滑台共同实现三维空间中任一位置的精准移动调节。位置的粗略移动调节确保对上拍摄传输装置的拍摄视角的调节速度,位置的精准移动调节精度,进而满足实际拍摄中所需要的拍摄位置,从而提升上拍摄传输装置获取的下表面面板的图像信息的清晰度。In addition, the AOI-based LCD panel detecting device obtained by the eighth achievable solution, on which the X-direction moving member, the upper Y-moving member, and the Z-moving member are photographed together, realizes rough position in any position in the three-dimensional space. Move adjustment, and take the X to the thousand head adjustment slide, the upper Y to the thousand adjustment slide and the upper Z to the thousand adjustment slide to achieve precise movement adjustment in any position in the three-dimensional space. The coarse movement adjustment of the position ensures the adjustment speed of the shooting angle of the upper shooting transmission device, the precise movement adjustment accuracy of the position, and further satisfies the shooting position required in the actual shooting, thereby improving the image information of the lower surface panel acquired by the upper shooting transmission device. The clarity.
附图说明DRAWINGS
图1是本发明实施例提供的基于AOI的LCD面板检测设备的工位示意图;1 is a schematic diagram of a station of an AOI-based LCD panel detecting device according to an embodiment of the present invention;
 图2是本发明实施例提供的基于AOI的LCD面板检测设备的结构示意图;2 is a schematic structural diagram of an AOI-based LCD panel detecting device according to an embodiment of the present invention;
 图3是图2中的上表面AOI机构的结构示意图;Figure 3 is a schematic structural view of the upper surface AOI mechanism of Figure 2;
 图4是图3所示的上表面AOI机构的局部结构示意图;Figure 4 is a partial structural schematic view of the upper surface AOI mechanism shown in Figure 3;
 图5是图3所示的上表面AOI机构的局部结构示意图;Figure 5 is a partial structural schematic view of the upper surface AOI mechanism shown in Figure 3;
 图6是图3所示的上表面AOI机构的局部结构示意图;Figure 6 is a partial structural schematic view of the upper surface AOI mechanism shown in Figure 3;
 图7是图2中的下表面AOI机构的结构示意图。Figure 7 is a schematic view showing the structure of the lower surface AOI mechanism of Figure 2;
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
参见图1和图2,一种基于AOI的LCD面板检测设备,用于检测LCD面板的上表面和下表面。Referring to Figures 1 and 2, an AOI-based LCD panel inspection apparatus for detecting an upper surface and a lower surface of an LCD panel.
该基于AOI的LCD面板检测设备包括:操作台a、上料机械手2、直线电机(未示出)、上表面移料平台4、上表面AOI机构1、中转机械手5、转接平台9、运料机械手7及下表面AOI机构3。The AOI-based LCD panel detecting device comprises: a console a, a loading robot 2, a linear motor (not shown), an upper surface loading platform 4, an upper surface AOI mechanism 1, a relay robot 5, an adapter platform 9, and a transport Material robot 7 and lower surface AOI mechanism 3.
操作台a包括检测工位区和运料区,检测工位区位于运料区的一侧,检测工位区设置进料工位、上表面检测工位、中转工位及下表面检测工位,运料区设置运料导轨。The operation station a includes a detection work area and a transportation area, and the inspection work area is located at one side of the transportation area, and the inspection work area is provided with a feeding station, an upper surface inspection station, a transfer station and a lower surface inspection station. , the transport area set the transport rail.
上料机械手2设置在进料工位,用于吸取LCD面板的上表面以移送LCD面板。The loading robot 2 is disposed at the feeding station for sucking the upper surface of the LCD panel to transfer the LCD panel.
直线电机(未示出)包括定子和动子,定子固定在进料工位和中转工位之间,动子滑动设置于定子上。The linear motor (not shown) includes a stator and a mover, the stator is fixed between the feeding station and the transfer station, and the mover is slidably disposed on the stator.
上表面移料平台4与动子固定,用于接载LCD面板至上表面检测工位。The upper surface transfer platform 4 is fixed with the mover for carrying the LCD panel to the upper surface inspection station.
参见图3,上表面AOI机构1设置在上表面检测工位,用于从LCD面板6的上表面的上方对LCD面板6的上表面进行AOI检测。Referring to FIG. 3, the upper surface AOI mechanism 1 is disposed at an upper surface detecting station for performing AOI detection on the upper surface of the LCD panel 6 from above the upper surface of the LCD panel 6.
中转机械手5设置在中转工位,用于移送上表面检测后的LCD面板。The relay robot 5 is disposed at the transfer station for transferring the LCD panel after the upper surface inspection.
转接平台9设置在中转工位,用于转接上表面检测后的LCD面板。The transfer platform 9 is disposed at the transfer station for transferring the LCD panel after the upper surface is detected.
运料机械手7在运料导轨上滑动,用于吸取上表面合格的LCD面板移送至下表面检测工位接受检测,并移送下表面检测后的LCD面板。The transport robot 7 slides on the transport rail, and the LCD panel for taking the upper surface is transferred to the lower surface inspection station for inspection, and the LCD panel after the lower surface inspection is transferred.
参见图7,下表面AOI机构3设置在下表面检测工位,用于从LCD面板6的下表面的下方对LCD面板6的下表面进行AOI检测。Referring to Fig. 7, the lower surface AOI mechanism 3 is disposed at the lower surface detecting station for performing AOI detection on the lower surface of the LCD panel 6 from below the lower surface of the LCD panel 6.
需要说明的是,LCD面板通过上料机械手2自动从进料工位吸取送至上表面移料平台4后,通过直线电机(未示出)快速准确送至上表面检测工位检测,实现了LCD面板的精准高效传输。It should be noted that the LCD panel is automatically sucked from the feeding station to the upper surface loading platform 4 by the loading robot 2, and then quickly and accurately sent to the upper surface detecting station for detection by a linear motor (not shown), thereby realizing the LCD panel. Accurate and efficient transmission.
另外,运料机械手7吸取上表面合格的LCD面板移送至下表面检测工位,下表面AOI机构3从LCD面板的下表面的下方对LCD面板的下表面进行AOI检测,不需要设置翻转机构将LCD面板的下表面翻转后放置到转接平台9再检测,不仅简化LCD面板检测设备,而且提高检测效率。In addition, the transport robot 7 picks up the upper surface qualified LCD panel and transfers it to the lower surface inspection station, and the lower surface AOI mechanism 3 performs AOI detection on the lower surface of the LCD panel from below the lower surface of the LCD panel, without the need to provide an inverting mechanism. The lower surface of the LCD panel is flipped and placed on the transfer platform 9 for detection, which not only simplifies the LCD panel detecting device, but also improves the detection efficiency.
还需要说明的是,中转机械手5移送的上表面检测后的LCD面板包括上表面合格的LCD面板和上表面不合格的LCD面板。It should also be noted that the LCD panel after the upper surface inspection transferred by the relay robot 5 includes an LCD panel with an upper surface acceptable and an LCD panel with an unqualified upper surface.
还需要说明的是,运料机械手7移送的下表面检测后的LCD面板包括下表面合格的LCD面板和下表面不合格的LCD面板。It should also be noted that the LCD panel after the lower surface inspection transferred by the transport robot 7 includes an LCD panel with a lower surface and an LCD panel with a lower surface.
本发明的实施方式Embodiments of the invention
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
    为了解决现有的LCD的面板检测技术存在的效率低、精度低且缺乏统一的检测结果标准的技术问题,本发明实施例一提供了一种基于AOI的LCD面板检测设备,参见图1-7,详述如下:In order to solve the technical problem of the low efficiency, low precision, and lack of uniform detection result standard of the panel inspection technology of the existing LCD, the first embodiment of the present invention provides an AOI-based LCD panel detection device, as shown in FIG. 1-7. , as detailed below:
参见图1和图2,一种基于AOI的LCD面板检测设备,用于检测LCD面板的上表面和下表面。Referring to Figures 1 and 2, an AOI-based LCD panel inspection apparatus for detecting an upper surface and a lower surface of an LCD panel.
该基于AOI的LCD面板检测设备包括:操作台a、上料机械手2、直线电机(未示出)、上表面移料平台4、上表面AOI机构1、中转机械手5、转接平台9、运料机械手7及下表面AOI机构3。The AOI-based LCD panel detecting device comprises: a console a, a loading robot 2, a linear motor (not shown), an upper surface loading platform 4, an upper surface AOI mechanism 1, a relay robot 5, an adapter platform 9, and a transport Material robot 7 and lower surface AOI mechanism 3.
操作台a包括检测工位区和运料区,检测工位区位于运料区的一侧,检测工位区设置进料工位、上表面检测工位、中转工位及下表面检测工位,运料区设置运料导轨。The operation station a includes a detection work area and a transportation area, and the inspection work area is located at one side of the transportation area, and the inspection work area is provided with a feeding station, an upper surface inspection station, a transfer station and a lower surface inspection station. , the transport area set the transport rail.
上料机械手2设置在进料工位,用于吸取LCD面板的上表面以移送LCD面板。The loading robot 2 is disposed at the feeding station for sucking the upper surface of the LCD panel to transfer the LCD panel.
直线电机(未示出)包括定子和动子,定子固定在进料工位和中转工位之间,动子滑动设置于定子上。The linear motor (not shown) includes a stator and a mover, the stator is fixed between the feeding station and the transfer station, and the mover is slidably disposed on the stator.
上表面移料平台4与动子固定,用于接载LCD面板至上表面检测工位。The upper surface transfer platform 4 is fixed with the mover for carrying the LCD panel to the upper surface inspection station.
参见图3,上表面AOI机构1设置在上表面检测工位,用于从LCD面板6的上表面的上方对LCD面板6的上表面进行AOI检测。Referring to FIG. 3, the upper surface AOI mechanism 1 is disposed at an upper surface detecting station for performing AOI detection on the upper surface of the LCD panel 6 from above the upper surface of the LCD panel 6.
中转机械手5设置在中转工位,用于移送上表面检测后的LCD面板。The relay robot 5 is disposed at the transfer station for transferring the LCD panel after the upper surface inspection.
转接平台9设置在中转工位,用于转接上表面检测后的LCD面板。The transfer platform 9 is disposed at the transfer station for transferring the LCD panel after the upper surface is detected.
运料机械手7在运料导轨上滑动,用于吸取上表面合格的LCD面板移送至下表面检测工位接受检测,并移送下表面检测后的LCD面板。The transport robot 7 slides on the transport rail, and the LCD panel for taking the upper surface is transferred to the lower surface inspection station for inspection, and the LCD panel after the lower surface inspection is transferred.
参见图7,下表面AOI机构3设置在下表面检测工位,用于从LCD面板6的下表面的下方对LCD面板6的下表面进行AOI检测。Referring to Fig. 7, the lower surface AOI mechanism 3 is disposed at the lower surface detecting station for performing AOI detection on the lower surface of the LCD panel 6 from below the lower surface of the LCD panel 6.
需要说明的是,LCD面板通过上料机械手2自动从进料工位吸取送至上表面移料平台4后,通过直线电机(未示出)快速准确送至上表面检测工位检测,实现了LCD面板的精准高效传输。It should be noted that the LCD panel is automatically sucked from the feeding station to the upper surface loading platform 4 by the loading robot 2, and then quickly and accurately sent to the upper surface detecting station for detection by a linear motor (not shown), thereby realizing the LCD panel. Accurate and efficient transmission.
另外,运料机械手7吸取上表面合格的LCD面板移送至下表面检测工位,下表面AOI机构3从LCD面板的下表面的下方对LCD面板的下表面进行AOI检测,不需要设置翻转机构将LCD面板的下表面翻转后放置到转接平台9再检测,不仅简化LCD面板检测设备,而且提高检测效率。In addition, the transport robot 7 picks up the upper surface qualified LCD panel and transfers it to the lower surface inspection station, and the lower surface AOI mechanism 3 performs AOI detection on the lower surface of the LCD panel from below the lower surface of the LCD panel, without the need to provide an inverting mechanism. The lower surface of the LCD panel is flipped and placed on the transfer platform 9 for detection, which not only simplifies the LCD panel detecting device, but also improves the detection efficiency.
还需要说明的是,中转机械手5移送的上表面检测后的LCD面板包括上表面合格的LCD面板和上表面不合格的LCD面板。It should also be noted that the LCD panel after the upper surface inspection transferred by the relay robot 5 includes an LCD panel with an upper surface acceptable and an LCD panel with an unqualified upper surface.
还需要说明的是,运料机械手7移送的下表面检测后的LCD面板包括下表面合格的LCD面板和下表面不合格的LCD面板。It should also be noted that the LCD panel after the lower surface inspection transferred by the transport robot 7 includes an LCD panel with a lower surface and an LCD panel with a lower surface.
    改进地,操作台a还包括抛料工位。Improvedly, the console a also includes a throwing station.
    抛料工位位于检测工位区的一侧,抛料工位处设置有抛料流水线c,抛料流水线c用于转接上表面不合格的LCD面板,并用于接载下表面不合格的LCD面板。The throwing station is located at one side of the inspection station area, and the throwing station is provided with a throwing line c. The throwing line c is used to transfer the unqualified LCD panel on the upper surface, and is used for receiving the unqualified lower surface. LCD panel.
需要说明的是,抛料流水线c设置在抛料工位转接上表面不合格的LCD面板,并接载下表面不合格的LCD面板,有助于后续工序的进行,提升自动化进程。It should be noted that the throwing line c is disposed on the LCD panel with the unqualified upper surface of the throwing station, and the LCD panel with the unqualified lower surface is supported, which facilitates the subsequent process and improves the automation process.
    具体地,参见图3,上表面检测机构包括下照射光源10、下拍摄传输装置11及下拍摄调节装置12。Specifically, referring to FIG. 3, the upper surface detecting mechanism includes a lower illumination light source 10, a lower imaging transmission device 11, and a lower imaging adjustment device 12.
下照射光源10向下发光照射LCD面板的上表面,以使LCD面板的上表面清晰明亮,利于下拍摄传输装置11采集清晰图像。The lower illumination source 10 illuminates the upper surface of the LCD panel downwardly to make the upper surface of the LCD panel clear and bright, which facilitates the lower imaging transmission device 11 to acquire a clear image.
下拍摄传输装置11向下拍摄LCD面板的上表面以获取上表面面板信息输出至主控制器。The lower photographing transmission device 11 photographs the upper surface of the LCD panel to obtain the upper surface panel information output to the main controller.
下拍摄调节装置12的顶端与下拍摄传输装置11可调动连接,下拍摄调节装置12用于调节下拍摄传输装置11的拍摄视角以满足不同的拍摄需求。The top end of the lower photographing adjustment device 12 is movably connected to the lower photographing and transporting device 11, and the lower photographing and adjusting device 12 is for adjusting the photographing angle of the lower photographing and transporting device 11 to meet different photographing needs.
需要说明的是,上表面检测机构动作时,LCD面板的上表面置于下照射光源10的光照下方,还置于下拍摄传输装置11的拍摄镜头的下方。It should be noted that when the upper surface detecting mechanism operates, the upper surface of the LCD panel is placed under the illumination of the lower illumination source 10, and is also placed below the imaging lens of the lower imaging transmission device 11.
还需要说明的是,下照射光源10向下发光照射LCD面板的上表面,使得LCD面板的上表面明亮清晰,进而提升下拍摄传输装置11获取的上表面面板的图像信息的清晰度。It should be noted that the lower illumination source 10 illuminates the upper surface of the LCD panel downwardly, so that the upper surface of the LCD panel is bright and clear, thereby enhancing the sharpness of the image information of the upper surface panel acquired by the lower photographing transmission device 11.
另外,下拍摄调节装置12可以调节下拍摄传输装置11的拍摄视角,使得下拍摄传输装置11可以处于精确的拍摄位置和角度对LCD面板的上表面进行拍摄,进而提升下拍摄传输装置11获取的上表面面板的图像信息的清晰度。In addition, the lower photographing adjustment device 12 can adjust the photographing angle of view of the lower photographing and transporting device 11, so that the lower photographing and transporting device 11 can photograph the upper surface of the LCD panel at an accurate photographing position and angle, thereby enhancing the acquisition by the lower photographing and transporting device 11. The sharpness of the image information of the upper surface panel.
进一步地,参见图4和图5,下拍摄调节装置12包括下拍摄X向旋转调节件1202、下拍摄Y向旋转调节件1203及下拍摄Z向旋转调节件1201。Further, referring to FIGS. 4 and 5, the lower photographing adjustment device 12 includes a lower photographing X-direction rotation adjuster 1202, a lower photographing Y-direction rotation adjuster 1203, and a lower photographing Z-direction rotation adjuster 1201.
下拍摄X向旋转调节件1202、下拍摄Y向旋转调节件1203及下拍摄Z向旋转调节件1201共同组成可实现对三维空间中任一角度进行旋转调节的角度调节装置120。The down-shooting X-direction rotation adjustment member 1202, the lower-shot Y-direction rotation adjustment member 1203, and the lower-shot Z-direction rotation adjustment member 1201 together constitute an angle adjustment device 120 that can perform rotation adjustment at any angle in three-dimensional space.
参见图5,下拍摄X向旋转调节件1202包括第一X旋钮12021、第一X底座12020及第一X转盘12022。Referring to FIG. 5, the lower X-direction rotation adjustment member 1202 includes a first X knob 12021, a first X base 12020, and a first X turntable 12022.
第一X旋钮12021设置在第一X底座12020与第一X转盘12022之间,调节第一X旋钮12021时,第一X转盘12022沿X方向转动。The first X knob 12021 is disposed between the first X base 12020 and the first X turntable 12022. When the first X knob 12021 is adjusted, the first X turntable 12022 rotates in the X direction.
下拍摄Y向旋转调节件1203包括第一Y旋钮12031、第一Y底座12030及第一Y转盘12032。The lower Y-direction rotation adjustment member 1203 includes a first Y knob 12031, a first Y base 12030, and a first Y turntable 12032.
第一Y旋钮12031设置在第一Y底座12030与第一Y转盘12032之间,调节第一Y旋钮12031时,第一Y转盘12032沿Y方向转动。The first Y knob 12031 is disposed between the first Y base 12030 and the first Y turntable 12032. When the first Y knob 12031 is adjusted, the first Y turntable 12032 rotates in the Y direction.
下拍摄Z向旋转调节件1201包括第一Z旋钮12011、第一Z底座(未示出)及第一Z转盘(未示出)。The lower shooting Z-direction rotation adjustment member 1201 includes a first Z-knob 12011, a first Z-base (not shown), and a first Z-turn (not shown).
第一Z旋钮12011设置在第一Z底座(未示出)与第一Z转盘(未示出)之间,调节第一Z旋钮12011时,第一Z转盘(未示出)沿Z方向转动。The first Z knob 12011 is disposed between the first Z base (not shown) and the first Z turntable (not shown). When the first Z knob 12011 is adjusted, the first Z turntable (not shown) rotates in the Z direction. .
其中,第一X转盘12022与下拍摄传输装置11固定,第一X底座12020与第一Z转盘(未示出)固定,第一Z底座(未示出)与第一Y转盘12032固定。Wherein, the first X turntable 12022 is fixed to the lower photographing transmission device 11, the first X base 12020 is fixed to the first Z turntable (not shown), and the first Z base (not shown) is fixed to the first Y turntable 12032.
需要说明的是,下拍摄X向旋转调节件1202、下拍摄Y向旋转调节件1203及下拍摄Z向旋转调节件1201共同实现三维空间中任一角度的旋转调节,进而满足实际拍摄中所需要的任何角度,从而提升下拍摄传输装置11获取的上表面面板的图像信息的清晰度。It should be noted that the lower shooting X-direction rotation adjusting member 1202, the lower shooting Y-direction rotating adjusting member 1203, and the lower shooting Z-direction rotating adjusting member 1201 can realize the rotation adjustment of any angle in the three-dimensional space, thereby satisfying the needs in actual shooting. At any angle, thereby improving the sharpness of the image information of the upper surface panel acquired by the photographing transmission device 11.
进一步地,参见图4和图6,下拍摄调节装置12还包括 下拍摄Y向千分头调节滑台1210、下拍摄X向千分头调节滑台1212、下拍摄Z向千分头调节滑台1214、下拍摄Z向移动件、下拍摄Y向移动件及下拍摄X向移动件。Further, referring to FIG. 4 and FIG. 6, the lower photographing adjustment device 12 further includes a lower shooting Y-to-thousand-head adjusting slide 1210, a lower X-directing adjustment slide 1212, a lower Z-directed adjustment slide 1214, The Z-direction moving member is photographed, the Y-direction moving member is photographed, and the X-direction moving member is photographed.
下拍摄X向移动件、下拍摄Y向移动件及下拍摄Z向移动件共同组成可以实现三维空间中任一位置的粗略移动调节的粗略移动调节装置122,而其下拍摄X向千分头调节滑台1212、下拍摄Y向千分头调节滑台1210及下拍摄Z向千分头调节滑台1214共同组成可以实现三维空间中任一位置的精准移动调节的精准移动调节装置121。The lower X-direction moving member, the lower Y-moving member, and the lower Z-moving member together form a coarse movement adjusting device 122 that can realize coarse movement adjustment at any position in the three-dimensional space, and the X-to-thousand-head adjustment is performed under the X-direction moving unit. The slide table 1212, the lower Y-to-thousand-head adjustment slide table 1210, and the lower-shooting Z-to-thousand-head adjustment slide table 1214 together constitute a precise movement adjustment device 121 that can realize precise movement adjustment at any position in the three-dimensional space.
参见图5和图6,下拍摄Y向千分头调节滑台1210与第一Y底座12030固定,并与第一滑台连接板1211的一侧滑动连接。Referring to FIGS. 5 and 6, the Y-to-thousand-head adjustment slide 1210 is fixed to the first Y-base 12030 and slidably coupled to one side of the first slide-connecting plate 1211.
下拍摄X向千分头调节滑台1212与第一滑台连接板1211的另一侧固定,并与第二滑台连接板1213的一侧滑动连接。The X-to-thousand-head adjustment slide 1212 is fixed to the other side of the first slide connecting plate 1211, and is slidably coupled to one side of the second slide connecting plate 1213.
下拍摄Z向千分头调节滑台1214与第二滑台连接板1213的另一侧固定,并与第三滑台连接板(未示出)的一侧滑动连接,第三滑台连接板(未示出)与第一连接板1220固定。The Z-to-thousand-head adjustment slide 1214 is fixed to the other side of the second slide connecting plate 1213, and is slidably coupled to one side of the third slide connecting plate (not shown), and the third slide connecting plate ( Not shown) fixed to the first connecting plate 1220.
下拍摄Z向移动件包括第一Z向调节螺母1228、第一Z向调节螺丝122c、第一Z向移动板1229及第一Z向螺丝固定座122b。The lower shooting Z-direction moving member includes a first Z-direction adjusting nut 1228, a first Z-direction adjusting screw 122c, a first Z-direction moving plate 1229, and a first Z-direction screw fixing seat 122b.
第一Z向调节螺丝122c穿过第一Z向螺丝固定座122b与第一Z向调节螺母1228连接。The first Z-direction adjustment screw 122c is coupled to the first Z-direction adjustment nut 1228 through the first Z-direction screw mount 122b.
第一Z向螺丝固定座122b与第一Z导向限位板122a固定。The first Z-direction screw mount 122b is fixed to the first Z-direction limit plate 122a.
第一Z向调节螺母1228和第一连接板1220均与第一Z向移动板1229固定连接。The first Z-direction adjusting nut 1228 and the first connecting plate 1220 are both fixedly coupled to the first Z-direction moving plate 1229.
第一Z向移动板1229与第一Z导向限位板122a滑动连接。The first Z-direction moving plate 1229 is slidably coupled to the first Z-direction limiting plate 122a.
    下拍摄Y向移动件包括第一Y向调节螺母1221、第一Y向调节螺丝1222、第一Y向移动板1227、第一Y导向限位板1224及第一Y向螺丝固定座1223。The lower Y-moving member includes a first Y-direction adjusting nut 1221, a first Y-direction adjusting screw 1222, a first Y-direction moving plate 1227, a first Y-direction limiting plate 1224, and a first Y-direction screw fixing seat 1223.
第一Y向调节螺丝1222穿过第一Y向螺丝固定座1223与第一Y向调节螺母1227连接。The first Y-direction adjustment screw 1222 is coupled to the first Y-direction adjustment nut 1227 through the first Y-direction screw mount 1223.
第一Y向螺丝固定座1223与第一Y导向限位板1224固定。The first Y-direction screw mount 1223 is fixed to the first Y-direction limit plate 1224.
第一Y向移动板1227与第一Z导向限位板122a固定,并与第一Y导向限位板1224滑动连接。The first Y-direction moving plate 1227 is fixed to the first Z-direction limiting plate 122a and is slidably coupled to the first Y-direction limiting plate 1224.
下拍摄X向移动件包括第一X支架1225、第一X向移动板1226及第一X向滑槽(未示出)。第一X支架1225的两侧分别与第一Y导向限位板1224和第一X向移动板1226固定,第一X向移动板1226与第一X向滑槽(未示出)滑动连接。The lower X-ray moving member includes a first X bracket 1225, a first X-direction moving plate 1226, and a first X-direction chute (not shown). The two sides of the first X-bracket 1225 are respectively fixed to the first Y-direction limiting plate 1224 and the first X-direction moving plate 1226, and the first X-direction moving plate 1226 is slidably coupled to the first X-direction sliding groove (not shown).
需要说明的是,下拍摄X向移动件、下拍摄Y向移动件及下拍摄Z向移动件共同实现三维空间中任一位置的粗略移动调节,而其下拍摄X向千分头调节滑台1212、下拍摄Y向千分头调节滑台1210及下拍摄Z向千分头调节滑台1214共同实现三维空间中任一位置的精准移动调节。It should be noted that the lower X-direction moving member, the lower Y-moving member, and the lower Z-moving member jointly realize coarse movement adjustment at any position in the three-dimensional space, and the X-to-thousand-head adjustment sliding table 1212 is photographed below. The Y-to-thousand-head adjustment slide 1210 and the Z-to-thousand-head adjustment slide 1214 are combined to realize precise movement adjustment at any position in the three-dimensional space.
其中,位置的粗略移动调节确保对下拍摄传输装置11的拍摄视角的调节速度,位置的精准移动调节精度,进而满足实际拍摄中所需要的拍摄位置,从而提升下拍摄传输装置11获取的上表面面板的图像信息的清晰度。Wherein, the coarse movement adjustment of the position ensures the adjustment speed of the shooting angle of view of the lower photographing transmission device 11, the precise movement adjustment accuracy of the position, and further satisfies the shooting position required in the actual shooting, thereby raising the upper surface acquired by the lower photographing transmission device 11. The clarity of the image information of the panel.
具体地,参见图7,下表面检测机构包括上照射光源30、上拍摄传输装置31及上拍摄调节装置32。Specifically, referring to FIG. 7, the lower surface detecting mechanism includes an upper illumination light source 30, an upper imaging transmission device 31, and an upper imaging adjustment device 32.
上照射光源30向上发光照射LCD面板的下表面。The upper illumination source 30 illuminates the lower surface of the LCD panel.
上拍摄传输装置31向上拍摄LCD面板的下表面以获取下表面面板信息输出至主控制器。The upper photographing transfer device 31 photographs the lower surface of the LCD panel to obtain the lower surface panel information output to the main controller.
上拍摄调节装置32的顶端与上拍摄传输装置31可调动连接,上拍摄调节装置32用于调节上拍摄传输装置31的拍摄视角。The top of the upper photographing adjustment device 32 is movably connected to the upper photographing and transporting device 31, and the upper photographing and adjusting device 32 is for adjusting the photographing angle of view of the upper photographing and transporting device 31.
需要说明的是,下表面检测机构动作时,LCD面板的下表面置于上照射光源30的光照上方,还置于上拍摄传输装置31的拍摄镜头的上方。It should be noted that when the lower surface detecting mechanism operates, the lower surface of the LCD panel is placed above the illumination of the upper illumination source 30, and is also placed above the imaging lens of the upper imaging transmission device 31.
还需要说明的是,上照射光源30向上发光照射LCD面板的下表面,使得LCD面板的下表面明亮清晰,进而提升上拍摄传输装置31获取的下表面面板的图像信息的清晰度。It should be noted that the upper illumination light source 30 emits upward illumination to the lower surface of the LCD panel, so that the lower surface of the LCD panel is bright and clear, thereby enhancing the sharpness of the image information of the lower surface panel acquired by the upper imaging transmission device 31.
    进一步地,上拍摄调节装置32包括上拍摄X向旋转调节件、上拍摄Y向旋转调节件及上拍摄Z向旋转调节件。Further, the upper photographing adjustment device 32 includes an upper photographing X-direction rotation adjuster, an upper photographing Y-direction rotation adjuster, and an upper photographing Z-direction rotation adjuster.
上拍摄X向旋转调节件包括第二X旋钮、第二X底座及第二X转盘。The upper X-ray rotation adjustment member includes a second X knob, a second X base, and a second X turntable.
第二X旋钮设置在第二X底座与第二X转盘之间,调节第二X旋钮时,第二X转盘沿X方向转动。The second X knob is disposed between the second X base and the second X turntable, and when the second X knob is adjusted, the second X turntable rotates in the X direction.
上拍摄Y向旋转调节件包括第二Y旋钮、第二Y底座及第二Y转盘。The upper Y-direction rotation adjustment member includes a second Y knob, a second Y base, and a second Y turntable.
第二Y旋钮设置在第二Y底座与第二Y转盘之间,调节第二Y旋钮时,第二Y转盘沿Y方向转动。The second Y knob is disposed between the second Y base and the second Y turntable. When the second Y knob is adjusted, the second Y turntable rotates in the Y direction.
上拍摄Z向旋转调节件包括第二Z旋钮、第二Z底座及第二Z转盘。The upper Z-direction rotation adjustment member includes a second Z knob, a second Z base, and a second Z turntable.
第二Z旋钮设置在第二Z底座与第二Z转盘之间,调节第二Z旋钮时,第二Z转盘沿Z方向转动。The second Z knob is disposed between the second Z base and the second Z turntable, and when the second Z knob is adjusted, the second Z turntable rotates in the Z direction.
其中,第二X转盘与上拍摄传输装置31固定,第二X底座与第二Z转盘固定,第二Z底座与第二Y转盘固定。The second X turntable is fixed to the upper photographing transmission device 31, the second X base is fixed to the second Z turntable, and the second Z base is fixed to the second Y turntable.
需要说明的是,上拍摄X向旋转调节件、上拍摄Y向旋转调节件及上拍摄Z向旋转调节件共同实现三维空间中任一角度的旋转调节,进而满足实际拍摄中所需要的任何角度,从而提升上拍摄传输装置31获取的下表面面板的图像信息的清晰度。It should be noted that the upper X-axis rotation adjustment member, the upper Y-direction rotation adjustment member and the upper Z-direction rotation adjustment member realize the rotation adjustment at any angle in the three-dimensional space, thereby satisfying any angle required in actual shooting. Thereby, the sharpness of the image information of the lower surface panel acquired by the upper photographing transmission device 31 is improved.
还需要说明的是,参见图7和图3,上拍摄调节装置32的结构与下拍摄调节装置12的结构一致,在此不作累述。It should be noted that, referring to FIG. 7 and FIG. 3, the structure of the upper photographing adjustment device 32 is the same as that of the lower photographing adjustment device 12, and will not be described herein.
    进一步地,上拍摄调节装置32还包括上拍摄Y向千分头调节滑台、上拍摄Z向千分头调节滑台、上拍摄Z向千分头调节滑台、上拍摄Z向移动件、上拍摄Y向移动件及上拍摄X向移动件。Further, the upper photographing adjustment device 32 further includes an upper Y-to-thousand-head adjustment slide, an upper Z-directed adjustment slide, an upper Z-directed adjustment slide, an upper Z-movement, and an upper Y. Take the X-direction moving parts to the moving parts and above.
上拍摄Y向千分头调节滑台与第二Y底座固定,并与第四滑台连接板的一侧滑动连接。The upper Y-to-thousand-head adjustment slide is fixed to the second Y base and is slidably coupled to one side of the fourth slide connection plate.
上拍摄X向千分头调节滑台与第四滑台连接板的另一侧固定,并与第五滑台连接板的一侧滑动连接。The X-to-thousand-head adjustment slide is fixed to the other side of the fourth slide connecting plate, and is slidably coupled to one side of the fifth slide connecting plate.
上拍摄Z向千分头调节滑台与第五滑台连接板的另一侧固定,并与第六滑台连接板的一侧滑动连接,第六滑台连接板与第二连接板固定。The Z-to-thousand-head adjustment slide is fixed to the other side of the fifth slide connecting plate, and is slidably connected to one side of the sixth slide connecting plate, and the sixth slide connecting plate is fixed to the second connecting plate.
上拍摄Z向移动件,包括第二Z向调节螺母、第二Z向调节螺丝、第二Z向移动板及第二Z向螺丝固定座,第二Z向调节螺丝穿过第二Z向螺丝固定座与第二Z向调节螺母连接,第二Z向螺丝固定座与第二Z导向限位板固定,第二Z向调节螺母和第二连接板均与第二Z向移动板连接固定,第二Z向移动板与第二Z导向限位板滑动连接。Shooting the Z-direction moving member, including the second Z-direction adjusting nut, the second Z-direction adjusting screw, the second Z-direction moving plate and the second Z-direction screw fixing seat, and the second Z-direction adjusting screw passing through the second Z-direction screw The fixing seat is connected with the second Z-direction adjusting nut, the second Z-direction screw fixing seat is fixed to the second Z-direction limiting plate, and the second Z-direction adjusting nut and the second connecting plate are both fixed and fixed with the second Z-direction moving plate. The second Z-direction moving plate is slidably connected to the second Z-direction limiting plate.
上拍摄Y向移动件,包括第二Y向调节螺母、第二Y向调节螺丝、第二Y向移动板、第二Y导向限位板及第二Y向螺丝固定座,第二Y向调节螺丝穿过第二Y向螺丝固定座与第二Y向调节螺母连接,第二Y向螺丝固定座与第二Y导向限位板固定,第二Y向移动板与第二Z导向限位板固定并与第二Y导向限位板滑动连接。Shooting Y-moving member, including second Y-direction adjusting nut, second Y-direction adjusting screw, second Y-direction moving plate, second Y-direction limiting plate and second Y-direction screw fixing seat, second Y-direction adjustment The screw is connected to the second Y-direction adjusting nut through the second Y-direction screw fixing seat, the second Y-direction screw fixing seat is fixed to the second Y-direction limiting plate, the second Y-direction moving plate and the second Z-direction limiting plate Fixed and slidably connected to the second Y guide limiting plate.
上拍摄X向移动件包括第二X支架、第二X向移动板及第二X向滑槽。The upper X-moving moving member includes a second X bracket, a second X-direction moving plate, and a second X-direction chute.
第二X支架的两侧分别与第二Y导向限位板和第二X向移动板固定,第二X向移动板与第二X向滑槽滑动连接。The two sides of the second X-bracket are respectively fixed to the second Y-direction limiting plate and the second X-direction moving plate, and the second X-direction moving plate is slidably connected to the second X-direction sliding groove.
需要说明的是,上拍摄X向移动件、上拍摄Y向移动件及上拍摄Z向移动件共同实现三维空间中任一位置的粗略移动调节,而其上拍摄X向千分头调节滑台、上拍摄Y向千分头调节滑台及上拍摄Z向千分头调节滑台共同实现三维空间中任一位置的精准移动调节。It should be noted that the upper X-moving member, the upper Y-moving member, and the upper Z-moving member jointly achieve coarse movement adjustment at any position in the three-dimensional space, and the X-to-thousand-head adjustment slide is photographed thereon. Take the Y-to-thousand-head adjustment slide and the Z-to-thousand-head adjustment slide to achieve precise movement adjustment at any position in the three-dimensional space.
其中,位置的粗略移动调节确保对上拍摄传输装置31的拍摄视角的调节速度,位置的精准移动调节精度,进而满足实际拍摄中所需要的拍摄位置,从而提升上拍摄传输装置31获取的下表面面板的图像信息的清晰度。Wherein, the coarse movement adjustment of the position ensures the adjustment speed of the shooting angle of view of the upper shooting transmission device 31, the precise movement adjustment accuracy of the position, and further satisfies the shooting position required in the actual shooting, thereby improving the lower surface acquired by the upper shooting transmission device 31. The clarity of the image information of the panel.
还需要说明的是,参见图3-7,上拍摄调节装置32的结构与下拍摄调节装置12的结构一致,在此不作累述。It should be noted that, referring to FIG. 3-7, the structure of the upper photographing adjusting device 32 is consistent with the structure of the lower photographing adjusting device 12, and will not be described herein.
需要理解的是,上述实施例的表述用语:第一、第二、第三、第四、第五、第六及第七是为了便于区分说明各个零部件的名称,并不表示数量的多少或者顺序的先后。例如,下拍摄X向旋转调节件中的第一X旋钮中的“第一”和上拍摄X向旋转调节件中的第二X旋钮中的“第二”,仅仅为了区分说明下拍摄X向旋转调节件中的X旋钮和上拍摄X向旋转调节件中的X旋钮。It should be understood that the expressions of the above embodiments: first, second, third, fourth, fifth, sixth, and seventh are for the purpose of distinguishing the names of the various components, and do not indicate the quantity or The order of the order. For example, the "first" in the first X knob in the X-direction rotation adjustment member and the "second" in the second X knob in the upper X-direction rotation adjustment member are taken down, only for the purpose of distinguishing the X-direction. Rotate the X knob in the adjustment member and the X knob in the X-direction rotation adjustment.
通过上述实施例获得的基于AOI的LCD面板检测设备,检测精准高效。The AOI-based LCD panel detecting device obtained by the above embodiment is accurate and efficient in detection.
其中,LCD面板通过上料机械手2自动从进料工位吸取送至上表面移料平台4后,通过直线电机(未示出)快速准确送至上表面检测工位检测,实现了LCD面板的精准高效传输。Among them, the LCD panel is automatically sucked from the feeding station to the upper surface loading platform 4 by the loading robot 2, and then quickly and accurately sent to the upper surface detecting station detection by a linear motor (not shown), thereby realizing the accurate and efficient LCD panel. transmission.
另外,运料机械手7吸取上表面合格的LCD面板移送至下表面检测工位,下表面AOI机构3从LCD面板的下表面的下方对LCD面板的下表面进行AOI检测,不需要设置翻转机构将LCD面板的下表面翻转后放置到转接平台9再检测,不仅简化LCD面板检测设备,而且提高检测效率。In addition, the transport robot 7 picks up the upper surface qualified LCD panel and transfers it to the lower surface inspection station, and the lower surface AOI mechanism 3 performs AOI detection on the lower surface of the LCD panel from below the lower surface of the LCD panel, without the need to provide an inverting mechanism. The lower surface of the LCD panel is flipped and placed on the transfer platform 9 for detection, which not only simplifies the LCD panel detecting device, but also improves the detection efficiency.
    以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. Within the scope.
工业实用性Industrial applicability
本发明具有工业实用性。 The invention has industrial applicability.

Claims (8)

  1. 一种基于AOI的LCD面板检测设备,用于检测LCD面板的上表面和下表面,其特征在于,包括操作台,包括检测工位区和运料区,所述检测工位区位于所述运料区的一侧,所述检测工位区设置进料工位、上表面检测工位、中转工位及下表面检测工位,所述运料区设置运料导轨;上料机械手,设置在所述进料工位,吸取所述LCD面板的上表面以移送所述LCD面板;直线电机,包括定子和动子,所述定子固定在所述进料工位和所述中转工位之间,所述动子滑动设置于所述定子上;上表面移料平台,与所述动子固定,接载所述LCD面板至所述上表面检测工位;上表面AOI机构,设置在所述上表面检测工位,从所述LCD面板的上表面的上方对所述LCD面板的上表面进行AOI检测;中转机械手,设置在所述中转工位,移送上表面检测后的LCD面板;转接平台,设置在所述中转工位,转接上表面检测后的LCD面板;运料机械手,在所述运料导轨上滑动,吸取上表面合格的LCD面板移送至所述下表面检测工位接受检测,并移送下表面检测后的LCD面板;下表面AOI机构,设置在所述下表面检测工位,从所述LCD面板的下表面的下方对所述LCD面板的下表面进行AOI检测。An AOI-based LCD panel detecting device for detecting an upper surface and a lower surface of an LCD panel, comprising: a console including a detecting station area and a transporting area, wherein the detecting station area is located in the transport One side of the material area, the inspection station area is provided with a feeding station, an upper surface detecting station, a transfer station and a lower surface detecting station, and the conveying area is provided with a conveying guide rail; The feeding station sucks an upper surface of the LCD panel to transfer the LCD panel; a linear motor including a stator and a mover, the stator being fixed between the feeding station and the transfer station The mover is slidably disposed on the stator; the upper surface transfer platform is fixed to the mover, and the LCD panel is attached to the upper surface detecting station; the upper surface AOI mechanism is disposed in the The upper surface detecting station performs AOI detection on the upper surface of the LCD panel from above the upper surface of the LCD panel; the relay robot is disposed at the transfer station, and transfers the LCD panel after the upper surface detection; a platform, disposed at the transfer station, The LCD panel is connected to the surface inspection; the transport robot slides on the transport rail, and the LCD panel that has passed the upper surface is transferred to the lower surface inspection station for inspection, and the LCD panel after the lower surface inspection is transferred. a lower surface AOI mechanism disposed at the lower surface detecting station to perform AOI detection on a lower surface of the LCD panel from below a lower surface of the LCD panel.
  2. 如权利要求1所述的基于AOI的LCD面板检测设备,其特征在于,所述操作台还包括:抛料工位,位于所述检测工位区的一侧;抛料流水线,设置在所述抛料工位,转接上表面不合格的LCD面板,并接载下表面不合格的LCD面板。The AOI-based LCD panel detecting apparatus according to claim 1, wherein the console further comprises: a throwing station located at one side of the detecting station area; and a throwing line disposed at the The throwing station transfers the unqualified LCD panel on the upper surface and picks up the LCD panel with the lower surface.
  3. 如权利要求1所述的基于AOI的LCD面板检测设备,其特征在于,所述上表面检测机构包括下照射光源,向下发光照射所述LCD面板的上表面;下拍摄传输装置,向下拍摄所述LCD面板的上表面以获取上表面面板信息输出至主控制器;下拍摄调节装置,其顶端与所述下拍摄传输装置可调动连接,调节所述下拍摄传输装置的拍摄视角。The AOI-based LCD panel detecting apparatus according to claim 1, wherein the upper surface detecting mechanism comprises a lower illumination light source, and the lower surface is illuminated to illuminate the upper surface of the LCD panel; The upper surface of the LCD panel outputs the upper surface panel information to the main controller; the lower photographing adjustment device has a top end that is movably connected to the lower photographing transmission device to adjust a photographing angle of view of the lower photographing and transmitting device.
  4. 如权利要求1所述的基于AOI的LCD面板检测设备,其特征在于,所述下表面检测机构包括:上照射光源,向上发光照射所述LCD面板的下表面;上拍摄传输装置,向上拍摄所述LCD面板的下表面以获取下表面面板信息输出至主控制器;上拍摄调节装置,其顶端与所述上拍摄传输装置可调动连接,调节所述上拍摄传输装置的拍摄视角。The AOI-based LCD panel detecting apparatus according to claim 1, wherein the lower surface detecting mechanism comprises: an upper illuminating light source that illuminates the lower surface of the LCD panel with an upward illuminating; The lower surface of the LCD panel is outputted to obtain the lower surface panel information output to the main controller; the upper photographing adjustment device has a top end that is movably connected to the upper photographing and transporting device to adjust a photographing angle of view of the upper photographing and transmitting device.
  5. 如权利要求3所述的基于AOI的LCD面板检测设备,其特征在于,所述下拍摄调节装置包括:下拍摄X向旋转调节件,包括:第一X旋钮、第一X底座及第一X转盘,所述第一X旋钮设置在所述第一X底座与所述第一X转盘之间,调节所述第一X旋钮时,所述第一X转盘沿X方向转动;下拍摄Y向旋转调节件,包括:第一Y旋钮、第一Y底座及第一Y转盘,所述第一Y旋钮设置在所述第一Y底座与所述第一Y转盘之间,调节所述第一Y旋钮时,所述第一Y转盘沿Y方向转动;下拍摄Z向旋转调节件,包括:第一Z旋钮、第一Z底座及第一Z转盘,所述第一Z旋钮设置在所述第一Z底座与所述第一Z转盘之间,调节所述第一Z旋钮时,所述第一Z转盘沿Z方向转动;其中,所述第一X转盘与所述下拍摄传输装置固定,所述第一X底座与所述第一Z转盘固定,所述第一Z底座与所述第一Y转盘固定。The AOI-based LCD panel detecting apparatus according to claim 3, wherein the lower photographing adjusting device comprises: a bottom shooting X-direction rotating adjusting member, comprising: a first X knob, a first X base, and a first X a first X knob disposed between the first X base and the first X turntable. When the first X knob is adjusted, the first X turntable rotates in the X direction; The rotation adjusting member includes: a first Y knob, a first Y base and a first Y turntable, wherein the first Y knob is disposed between the first Y base and the first Y turntable, and adjusts the first When the Y knob is used, the first Y turntable rotates in the Y direction; the lower Z direction rotates the adjustment member, including: a first Z knob, a first Z base, and a first Z turntable, wherein the first Z knob is disposed in the Between the first Z base and the first Z turntable, when the first Z knob is adjusted, the first Z turntable rotates in the Z direction; wherein the first X turntable is fixed to the lower photographing transmission device The first X base is fixed to the first Z turntable, and the first Z base is fixed to the first Y turntable.
  6. 如权利要求5所述的基于AOI的LCD面板检测设备,其特征在于,所述下拍摄调节装置还包括:下拍摄Y向千分头调节滑台,与所述第一Y底座固定,并与第一滑台连接板的一侧滑动连接;下拍摄X向千分头调节滑台,与所述第一滑台连接板的另一侧固定,并与第二滑台连接板的一侧滑动连接;下拍摄Z向千分头调节滑台,与所述第二滑台连接板的另一侧固定,并与第三滑台连接板的一侧滑动连接,所述第三滑台连接板与第一连接板固定;下拍摄Z向移动件,包括第一Z向调节螺母、第一Z向调节螺丝、第一Z向移动板及第一Z向螺丝固定座,所述第一Z向调节螺丝穿过所述第一Z向螺丝固定座与所述第一Z向调节螺母连接,所述第一Z向螺丝固定座与第一Z导向限位板固定,所述第一Z向调节螺母和所述第一连接板均与所述第一Z向移动板固定连接,所述第一Z向移动板与所述第一Z导向限位板滑动连接;下拍摄Y向移动件,包括第一Y向调节螺母、第一Y向调节螺丝、第一Y向移动板、第一Y导向限位板及第一Y向螺丝固定座,所述第一Y向调节螺丝穿过所述第一Y向螺丝固定座与所述第一Y向调节螺母连接,所述第一Y向螺丝固定座与第一Y导向限位板固定,所述第一Y向移动板与第一Z导向限位板固定并与第一Y导向限位板滑动连接;下拍摄X向移动件,包括第一X支架、第一X向移动板及第一X向滑槽,所述第一X支架的两侧分别与所述第一Y导向限位板和所述第一X向移动板固定,所述第一X向移动板与所述第一X向滑槽滑动连接。The AOI-based LCD panel detecting device according to claim 5, wherein the lower photographing adjustment device further comprises: a lower Y-to-thousand-head adjustment slide, fixed to the first Y base, and One side of the sliding plate connecting plate is slidably connected; the lower X-axis adjusting head is fixed to the other side of the first sliding plate connecting plate, and is slidably connected to one side of the second sliding table connecting plate; Shooting a Z-to-thousand-head adjustment slide, fixed to the other side of the second slide connection plate, and slidably connected to one side of the third slide connection plate, the third slide connection plate and the first The connecting plate is fixed; the Z-moving member is photographed, and includes a first Z-direction adjusting nut, a first Z-direction adjusting screw, a first Z-direction moving plate and a first Z-direction screw fixing seat, wherein the first Z-direction adjusting screw is worn The first Z-direction screw fixing seat is connected to the first Z-direction adjusting nut, and the first Z-direction screw fixing seat is fixed to the first Z-direction limiting plate, the first Z-direction adjusting nut and the The first connecting plates are fixedly connected to the first Z-direction moving plate, and the first Z-direction moving plate and the The first Z-guide limiting plate is slidably connected; the lower Y-direction moving member includes a first Y-direction adjusting nut, a first Y-direction adjusting screw, a first Y-direction moving plate, a first Y-direction limiting plate and a first Y To the screw fixing seat, the first Y-direction adjusting screw is connected to the first Y-direction adjusting nut through the first Y-direction screw fixing seat, the first Y-direction screw fixing seat and the first Y guiding limit The first Y-direction moving plate is fixed to the first Z-direction limiting plate and is slidably connected to the first Y-direction limiting plate; the X-direction moving member is photographed, including the first X-bracket, the first X-direction a moving plate and a first X-direction chute, wherein two sides of the first X bracket are respectively fixed with the first Y-direction limiting plate and the first X-direction moving plate, and the first X-direction moving plate is The first X-direction chute is slidably connected.
  7. 如权利要求4所述的基于AOI的LCD面板检测设备,其特征在于,所述上拍摄调节装置包括:上拍摄X向旋转调节件,包括:第二X旋钮、第二X底座及第二X转盘,所述第二X旋钮设置在所述第二X底座与所述第二X转盘之间,调节所述第二X旋钮时,所述第二X转盘沿X方向转动;上拍摄Y向旋转调节件,包括:第二Y旋钮、第二Y底座及第二Y转盘,所述第二Y旋钮设置在所述第二Y底座与所述第二Y转盘之间,调节所述第二Y旋钮时,所述第二Y转盘沿Y方向转动;上拍摄Z向旋转调节件,包括:第二Z旋钮、第二Z底座及第二Z转盘,所述第二Z旋钮设置在所述第二Z底座与所述第二Z转盘之间,调节所述第二Z旋钮时,所述第二Z转盘沿Z方向转动;其中,所述第二X转盘与所述上拍摄传输装置固定,所述第二X底座与所述第二Z转盘固定,所述第二Z底座与所述第二Y转盘固定。The AOI-based LCD panel detecting device according to claim 4, wherein the upper photographing adjustment device comprises: an upper X-ray rotation adjusting member, comprising: a second X knob, a second X base, and a second X a turntable, the second X knob is disposed between the second X base and the second X turntable, and when the second X knob is adjusted, the second X turntable rotates in the X direction; The rotation adjusting member includes: a second Y knob, a second Y base and a second Y turntable, wherein the second Y knob is disposed between the second Y base and the second Y turntable, and adjusts the second When the Y knob is turned, the second Y turntable rotates in the Y direction; the upper Z direction rotation adjustment member includes: a second Z knob, a second Z base and a second Z turntable, wherein the second Z knob is disposed in the Between the second Z base and the second Z turntable, when the second Z knob is adjusted, the second Z turntable rotates in the Z direction; wherein the second X turntable is fixed to the upper photographing transmission device The second X base is fixed to the second Z turntable, and the second Z base is fixed to the second Y turntable.
  8. 如权利要求7所述的基于AOI的LCD面板检测设备,其特征在于,所述上拍摄调节装置还包括:上拍摄Y向千分头调节滑台,与所述第二Y底座固定,并与第四滑台连接板的一侧滑动连接;上拍摄X向千分头调节滑台,与所述第四滑台连接板的另一侧固定,并与第五滑台连接板的一侧滑动连接;上拍摄Z向千分头调节滑台,与所述第五滑台连接板的另一侧固定,并与第六滑台连接板的一侧滑动连接,所述第六滑台连接板与第二连接板固定;上拍摄Z向移动件,包括第二Z向调节螺母、第二Z向调节螺丝、第二Z向移动板及第二Z向螺丝固定座,所述第二Z向调节螺丝穿过所述第二Z向螺丝固定座与所述第二Z向调节螺母连接,所述第二Z向螺丝固定座与所述第二Z导向限位板固定,所述第二Z向调节螺母和所述第二连接板均与所述第二Z向移动板连接固定,所述第二Z向移动板与所述第二Z导向限位板滑动连接;上拍摄Y向移动件,包括第二Y向调节螺母、第二Y向调节螺丝、第二Y向移动板、第二Y导向限位板及第二Y向螺丝固定座,所述第二Y向调节螺丝穿过所述第二Y向螺丝固定座与所述第二Y向调节螺母连接,所述第二Y向螺丝固定座与所述第二Y导向限位板固定,所述第二Y向移动板与所述第二Z导向限位板固定并与所述第二Y导向限位板滑动连接;上拍摄X向移动件,包括第二X支架、第二X向移动板及第二X向滑槽,所述第二X支架的两侧分别与所述第二Y导向限位板和所述第二X向移动板固定,所述第二X向移动板与所述第二X向滑槽滑动连接。The AOI-based LCD panel detecting apparatus according to claim 7, wherein the upper photographing adjusting device further comprises: an upper shooting Y-to-thousand-head adjusting slide, fixed to the second Y base, and One side of the four-slide connecting plate is slidably connected; the X-to-thousand-head adjusting slide is photographed on the upper side, and is fixed to the other side of the fourth sliding-plate connecting plate, and is slidably connected to one side of the fifth sliding-plate connecting plate; Shooting a Z-to-thousand-head adjustment slide, fixed to the other side of the fifth slide connection plate, and slidably connected to one side of the sixth slide connection plate, the sixth slide connection plate and the second The connecting plate is fixed; the Z-moving member is photographed thereon, and includes a second Z-direction adjusting nut, a second Z-direction adjusting screw, a second Z-direction moving plate and a second Z-direction screw fixing seat, wherein the second Z-direction adjusting screw is worn The second Z-direction screw fixing seat is connected to the second Z-direction adjusting nut, and the second Z-direction screw fixing seat is fixed to the second Z-direction limiting plate, the second Z-direction adjusting nut And the second connecting plate is connected and fixed to the second Z-direction moving plate, and the second Z-direction moving plate The second Z-guide limiting plate is slidably connected; the upper Y-moving member is photographed, and includes a second Y-direction adjusting nut, a second Y-direction adjusting screw, a second Y-direction moving plate, a second Y-direction limiting plate, and a a Y-direction screw fixing seat, wherein the second Y-direction adjusting screw is connected to the second Y-direction adjusting nut through the second Y-direction screw fixing seat, the second Y-direction screw fixing seat and the first The second Y-direction limiting plate is fixed, the second Y-direction moving plate is fixed to the second Z-direction limiting plate and is slidably connected to the second Y-direction limiting plate; and the X-direction moving member is photographed thereon, including the first a second X bracket, a second X-direction moving plate and a second X-direction sliding slot, wherein the two sides of the second X bracket are respectively fixed to the second Y-direction limiting plate and the second X-direction moving plate, respectively The second X-direction moving plate is slidably coupled to the second X-direction chute.
PCT/CN2017/114618 2017-12-05 2017-12-05 Aoi-based lcd panel inspection device WO2019109249A1 (en)

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