WO2019106869A1 - Knockdown frame, method for manufacturing knockdown frame, transport method using containers, and marine transport method using containers - Google Patents

Knockdown frame, method for manufacturing knockdown frame, transport method using containers, and marine transport method using containers Download PDF

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Publication number
WO2019106869A1
WO2019106869A1 PCT/JP2018/024521 JP2018024521W WO2019106869A1 WO 2019106869 A1 WO2019106869 A1 WO 2019106869A1 JP 2018024521 W JP2018024521 W JP 2018024521W WO 2019106869 A1 WO2019106869 A1 WO 2019106869A1
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WO
WIPO (PCT)
Prior art keywords
container
transported
weight
weight support
assembly
Prior art date
Application number
PCT/JP2018/024521
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French (fr)
Japanese (ja)
Inventor
照定 三浦
剛 堀賀
亮吉 浅井
Original Assignee
株式会社商船三井
商船三井テクノトレード株式会社
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Application filed by 株式会社商船三井, 商船三井テクノトレード株式会社 filed Critical 株式会社商船三井
Publication of WO2019106869A1 publication Critical patent/WO2019106869A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B25/00Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B25/00Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby
    • B63B25/24Means for preventing unwanted cargo movement, e.g. dunnage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38Details or accessories
    • B65D19/44Elements or devices for locating articles on platforms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/02Containers, packaging elements or packages, specially adapted for particular articles or materials for annular articles
    • B65D85/04Containers, packaging elements or packages, specially adapted for particular articles or materials for annular articles for coils of wire, rope or hose
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers

Definitions

  • the present invention relates to an assembly-type rack capable of transporting by a container an object to be transported which is a heavy object having a solid weight of 5 t or more and 25 t or less, a method of manufacturing the assembly-type rack, a transportation method by container, and sea transportation by container On the way.
  • a coiled material having a large individual weight such as a wire rod coil material
  • the coiled material is accommodated in a container and transported by sea, but the individual weight is 5 t like a coiled material.
  • the container to be transported whose surface pressure due to the load applied to the flat surface is 500 kg / cm 2 or more when it is placed on a flat surface in the above-mentioned manner and no more than 25 t and no packaging state. From the relationship of the floor surface strength, it is important to disperse the load.
  • the weight of the fixing material of the object to be transported can be reduced, the fixing operation can be facilitated, and the processing of the fixing material can be facilitated. Since relatively large members such as the upper protection member and the front and rear protection members are required, and the number of members having different shapes is seven, there is room for further improvement.
  • the present invention has been made in view of the above situation, and its object is to transport various objects, which are heavy objects having an individual weight of 5 t or more and 25 t or less, in containers. Structure, it is possible to flexibly cope with objects, and the assembly man-hour can be improved by reducing the number of parts and avoiding the use of large members, etc., a manufacturing method of the assembly-type rack, and a transportation method by container And, to provide a method of sea transport by container.
  • the assembly-type mount frame of the present invention for achieving the above objects has a surface due to a load applied to the flat surface when placed on a flat surface in an unpackaged state at an individual weight of 5 to 25 t.
  • the weight supporting member formed of a plate-like member disposed in a direction intersecting the longitudinal direction, and a connecting member formed of the longitudinally extending member,
  • a plurality of the weight support members are erected so as to be spaced from each other in the longitudinal direction and to be engaged with each other so as to intersect the base member and the plurality of connection members.
  • the pedestal member is disposed at the lower part of the center of the transport object placed in the width direction, and the individual members of the weight support member are transported in the width direction.
  • the assembling-type racket can be assembled, so that the assembling-type racket on which the object to be transported can be mounted can be configured with a small number of members.
  • the weight of the object to be transported is directly supported by the plate-like weight supporting members erected at equal intervals or unequal intervals in the longitudinal direction, and transmitted to the pedestal member etc. via the weight supporting members.
  • the thickness change of the individual weight support members, the change of the number of weight support members, that is, the change of the longitudinal arrangement density, and the pedestal relative to the weight change of the transport object It can respond easily by the change of the size of a member, etc.
  • each weight support member the length in the width direction of each weight support member is shortened without supporting the entire region under the entire region in the width direction of the transport object. Therefore, it is possible to avoid the use of a large member that supports the entire region under the entire region in the width direction of the object to be transported, in other words, a member having a width larger than the entire width of the object to be transported, Individual weight support members can be miniaturized.
  • the surface pressure due to the load applied to the flat surface is 500 kg / cm 2 or more, but there is no particular upper limit, but if it is provided forcibly, Practically, it is 2,500 kg / cm 2 or less.
  • the weight support members are formed in the same shape, arranged on the front side and the back side when viewed from the longitudinal direction, and in the shape after being assembled, they are symmetrical when viewed from the longitudinal direction.
  • the shapes of the weight support members arranged on the left and right with respect to the longitudinal direction are configured to be the same on the front and back so that they can be used in common.
  • the number of parts of the assembly type mount can be reduced, the assembly operation can be simplified, and the number of assembly steps can be reduced.
  • connection member is constituted by a second connection member formed in the same shape as the first connection member formed in the same shape, and the first connection member is provided on the lower side of the weight support member And the weight support member is erected on the first connection member and the base member, and the upper or side of the weight support member is fixed by the second connection member, the object to be transported is Since the weight of the object can be added to the lower surface of the weight support member and the lower surface of the base member to contact the floor surface in a relatively large area by the lower surface of the first connecting member, the assembly type gantry can be supported on the floor surface Even if the structural strength of each member is not relatively high, the weight of the objects to be transported can be dispersed over a relatively large area, so that heavy objects to be transported can be easily supported. As a result, the material of each member can be made a lightweight material such as a wood material or a foam material.
  • a fixing member for positioning and fixing the weight support member in the container by engaging or abutting on both the inside of the side wall of the container carrying the object to be transported and the weight support member.
  • the assembly-type rack can be easily positioned and fixed inside the container, and the center of gravity of the container when the object to be transported is mounted is made suitable for the transportation of the container. Will be easy to do.
  • the above-described collapsible gantry comprises a cross girder member engaged with the base member and the first connection member, and the weight support member as viewed from the longitudinal direction in the assembled state.
  • the cross girder member can further enhance the strength of the assembly type gantry, and the assembly type gantry is elongated on the floor surface inside the container.
  • a cord-like body such as a wire or a rope passing through the space portion of the cut-out portion for cord-like body.
  • each member of the base member, the first connection member, the weight support member, and the second connection member is made of a wood material (wood, laminated material, single layer laminate (LVL), plywood Etc.), paper material, synthetic resin (thermoplastic resin, thermosetting resin etc.), light alloy (aluminum alloy, magnesium alloy, titanium alloy, beryllium alloy etc.), composite material (FRP (fiber reinforced plastic), C / C If it is formed of any one or a combination of materials (carbon fiber reinforced carbon composite material etc.), the weight of the assembly type gantry can be reduced.
  • a wood material wood, laminated material, single layer laminate (LVL), plywood Etc.
  • paper material synthetic resin (thermoplastic resin, thermosetting resin etc.), light alloy (aluminum alloy, magnesium alloy, titanium alloy, beryllium alloy etc.), composite material (FRP (fiber reinforced plastic), C / C If it is formed of any one or a combination of materials (carbon fiber reinforced carbon composite material etc.), the weight of the assembly type gantry can be reduced.
  • the base member and the first connection member are formed of a first material
  • the weight support member and the second connection member are formed of a second material different from the first material.
  • the first material is a wood material
  • the second material is a foam material
  • the production process can be simplified and the production can be facilitated by sharing the materials.
  • the wood material and the foam material are used, it is lightweight and relatively easy to discard.
  • the base member, the first connection member, and the cross beam member have relatively simple angular shapes, so they are lightweight but have relatively high strength, such as timber, laminated wood, etc.
  • Single-layer laminates (LVL), wood materials such as plywood, lightweight alloys, and the like are preferable, and among them, single-layer laminates (LVL) are preferable.
  • the second material since the weight supporting member, the second connecting member, and the fixing member have a plate shape which is relatively simple but has a large number of engaging grooves, it is a molded article which is lightweight and manufactured by die cutting.
  • Polymer materials plastics, synthetic fibers, rubber, foamed resin materials, etc.), fiber reinforced plastics (FRP), gypsum materials, etc. are preferable, and foamed materials such as expanded polypropylene, expanded polyethylene, expanded polystyrene, etc. are more preferable.
  • foamed polypropylene is preferred.
  • the transportation method by the container of the present invention for achieving the above-mentioned object is a surface by load applied to the flat surface when it is placed on a flat surface in a package-free state with an individual weight of 5t or more and 25t or less. It is a transport method by the container which transports the transport object whose pressure will be 500 kg / cm 2 or more by a container, and the assembly type cradle on which the transport object is placed using the above-mentioned assembly type cradle is the above
  • the transportation method is characterized in that the transportation object is transported by being stored in a container and transporting the container.
  • the dimensions and the number of weight supporting members in the assembly type stand, the dimensions of the pedestal members, the connecting members
  • the increase in weight of the material used for fixing the object to be transported is small, the fixing operation of the object to be transported is easy, and the post-use processing of the member used for fixing is easy.
  • the assembly type mount is formed on the assembly type mount. Even if a gap is formed between the object to be transported and the assembly-type gantry without the object to be transported placed completely conforming to the shape of the mounting surface on the upper side of the assembly-type gantry, the clearance preventing member Thus, the gap can be filled and the object to be transported can be firmly fixed to the recess of the collapsible rack.
  • this gap-preventing member can be used in place of a futon for making a load, and by filling in the gap, the assembly of the transport target having a size difference with respect to the shape of the upper mounting surface of the assembly type gantry is assembled.
  • the cradle can be adapted.
  • the weight of the size necessary for assembling the standard assembly type gantry wherein the standard assembly type gantry is configured to the dimensions of one or more preset standard transportation objects.
  • a support member is used as a standard weight support member and the transport object to be transported is different from the standard transport object, a gap formed between the transport member and the standard weight support member is used by using a gap countermeasure member.
  • a pattern kit can be formed by setting it as a standard assembly type mount, it is possible to prepare a standard weight support member in several patterns before the dimensions of the object to be transported can be obtained, that is, Standard assembly that can be quickly placed on standard transportation objects by preparing and stocking a pattern kit (a set of standardized assembly materials and a set of tools necessary for the assembly) in advance for each standard transportation object.
  • a pattern kit a set of standardized assembly materials and a set of tools necessary for the assembly
  • a standard assembly-type support frame that can be flexibly and quickly coped with a transport object having a size slightly different from that of a standard transport object, and also with sudden transport demand, and on which the transport object can be placed.
  • the transport object can be rigidly fixed to the standard prefabricated platform by integrating with the prefabricated platform.
  • the use of the pattern kit and the member for anti-spacing eliminates the need to cut out and form the weight support member to fit the dimensions of the object to be transported, so the work after obtaining the dimensions of the object to be transported The time (lead time) can be significantly reduced.
  • the method of transporting by the container by the container according to the present invention for achieving the above object is characterized in that the container is mounted on a ship and the object to be transported is transported by sea using the above-mentioned method of transporting by container. It is a method.
  • the container is transported in a state in which the assembly-type rack on which the transport object is placed is fitted to the container, the container produced by cargo handling accompanying the vertical movement of the container between the land vehicle and the ship Since the load applied to the floor surface and the impact load can be easily dispersed by the increase in the size and the number (placement area) of the weight supporting members, damage to the bottom of the container during cargo handling can be prevented.
  • the ship in the case of sea transportation by ship, the ship sways greatly during stormy weather, and the container may generate a lateral force much larger than the lateral force generated by land transportation.
  • the lateral force generated on the object can be dispersed by the assembly type rack and can be loaded on the container, and further, the load transfer to the fixing member by the weight support member and the contact area with the container by the fixing member increase Thus, the load on the container can be easily distributed, so that the container is not damaged during transportation.
  • the three-dimensional assembly-type gantry can be easily disassembled into the plane member, so that the assembly-type gantry can be easily packaged and returned Disposal can be done easily and easily.
  • the method of manufacturing the assembly-type support rack, the method of transportation by a container, and the method of sea transportation by a container according to the present invention When transporting, it is possible to flexibly cope with various and various objects to be transported, and it is possible to improve the assembly man-hour by reducing the number of parts and avoiding the use of large members.
  • FIG. 1 is a side view or plan view showing components of a support assembly stand according to an embodiment of the present invention.
  • FIG. 2 is a perspective view showing a method of assembling the support assembly stand according to the embodiment of the present invention.
  • FIG. 3 is a perspective view showing the arrangement of the members after the support assembly stand of the embodiment of the present invention is assembled.
  • FIG. 4 is a perspective view seen from diagonally above showing a state in which the coiled material is mounted on the support assembly table of the embodiment of the present invention.
  • FIG. 5 is a perspective view seen obliquely from below showing a state in which the coiled material is mounted on the support assembly table of the embodiment of the present invention.
  • FIG. 6 is a front view of the support assembly stand of FIG. 3 as viewed from the longitudinal direction.
  • FIG. 7 is a front view of the support assembly stand of FIG. 3 as viewed from the longitudinal direction, showing the relationship between the dimensions of the weight support member and the coiled member in the width direction.
  • FIG. 8 is a side view of the support assembly of FIG. 3 as viewed from the side.
  • FIG. 9 is a plan view of the support assembly stand as viewed from above.
  • FIG. 10 is a bottom view of the support assembly stand of FIG. 3 as viewed from below.
  • FIG. 11 is a perspective view showing a method of assembling a support assembly using a gap member.
  • FIG. 12 is a perspective view showing the arrangement of members after assembly of a support assembly using a gap member.
  • FIG. 13 is a perspective view seen from diagonally above showing a state in which the coiled material is mounted on a support assembly table using a gap member.
  • FIG. 14 is a perspective view seen obliquely from below showing a state in which the coiled material is mounted on a support assembly table using a gap member.
  • FIG. 15 is a front view of a support assembly using a gap member as viewed from the longitudinal direction.
  • the present invention when the individual weight is 5 t (ton) or more and 25 t or less, and placed on a flat surface without packing, the surface pressure by the load applied to the flat surface is 500 kg / cm 2 or higher
  • a coiled object is described as an example of the transport target object, the present invention is not limited to this and is not limited to an object having a coiled shape.
  • the present invention is particularly applicable to the assembly type mount frame of the present invention for packaging with other members when the individual weight is 5 t or more 25 t, preferably 6 t or more and 15 t, more preferably 7 t or more and 10 t. Can be more effective.
  • the surface pressure (weight / grounding area) due to the load applied to the flat surface is 500 kg / cm 2 or more, more preferably 600 kg / cm 2 or more Furthermore, more preferably, it is 700 kg / cm 2 or more.
  • the present invention is more practical and more effective for objects to be transported such weight and shape of surface pressure.
  • the upper limit of the surface pressure is not particularly limited, but is, for example, 2,500 kg / cm 2 or less, more preferably 1,500 kg / cm 2 or less, and still more preferably 1,000 kg / cm. 2 or less is assumed.
  • a container such as a 20-foot type container or a 40-foot type container used in marine transportation is exemplified as the container
  • the present invention is not limited to this, and it necessarily has a corrugated wall surface.
  • a standard container as a container for transport, it may be a dedicated container, and the present invention is not limited to a specific container.
  • the assembly type gantry 10 has a solid weight of 5 t (ton) or more and 25 t, preferably 6 t or more and 15 t, more preferably 7 t or more and 10 t, and in a non-packaged state on a plane. It is an assembly-type mount stand for mounting the coil-like object (transportation object) 20 which will be 500 kg / cm ⁇ 2 > or more in surface pressure by the load added to the plane, when it mounts on this.
  • the size of the assembly type gantry 10 is about 1.8 m in width and about length Is about 1.4 m and the height is about 0.7 m, but it differs depending on the size of the coiled material 20.
  • this assembly type gantry 10 is configured to have a base member 11, a weight support member 12, connecting members 13A and 13B, a fixing member 14, and a cross beam member 15.
  • the connecting members 13A and 13B are composed of a first connecting member 13A and a second connecting member 13B.
  • the base member 11 is formed of a member extending in the longitudinal direction X of the coiled member 20, and the weight supporting member 12 extends in the width direction Y of the coiled member 20 and is disposed in a direction intersecting the longitudinal direction X It is formed of a plate-like member.
  • the connecting members 13A and 13B are formed of members extending in the longitudinal direction X.
  • the angle at which the base member 11 and the plate surface (the end surface and the back surface at the end face) of the weight support member 12 intersect is preferably 90 degrees, that is, orthogonal to each other, but is not necessarily limited thereto. It is preferable that the crossing angle be 45 degrees or more and 90 degrees or less, as long as the strength can be secured in the state as described above.
  • the weight support members 12 When the collapsible gantry 10 is assembled, the weight support members 12 have a plurality of (here, six) weight support members 12 spaced with respect to the longitudinal direction X, and a plurality of pedestal members 11 and a plurality of weight support members 12. They are engaged with each other and erected so as to intersect (here, six) coupling members 13A and 13B. Further, the weight support member 12 is in a state in which the position in the longitudinal direction X is fixed by the pedestal member 11 and the connection members 13A and 13B.
  • the weight support members 12 are arranged at equal intervals or unequal intervals at the intervals of each set of weight support members 12 in a state of abutting between the back and front of one set of weight support members 12. Be done.
  • the coiled member 20 has a half width bc on one side and a width Bc on both sides in the width direction.
  • the length L12 of the weight support member 12 in the width direction Y is the sum of the length La, the length Lb, and the length Lc.
  • the length Lc is a length corresponding to the region Rc outside the one side surface of the coiled material 20, and the length La corresponds to the entire region Ra on the one side surface side of the coiled material 20. Length.
  • the number of pedestal members 11 required for one assembly type gantry 10 is one.
  • the pedestal member 11 supports the weight of the coiled member 20 along the longitudinal direction X via the weight support member 12.
  • the shape of the base member 11 is a rectangular shape seen from the longitudinal direction X as shown in FIG. 1 to FIG. 10, and as shown in FIG.
  • An engagement groove 11a engaged with the engagement groove 12d2 of the member 12 and a recessed groove 11b fitted with the cross beam member 15 are provided.
  • the pedestal member 11 is disposed at a substantially central position in the width direction Y of the assembly type gantry 10.
  • the number of weight supporting members 12 required for one assembly type mount frame 10 is an even number of sheets related to the weight and length of the coiled member 20.
  • the weight supporting member 12 directly supports the weight of the coiled member 20, and transmits the weight of the coiled member 20 to the pedestal member 11 and the first connecting member 13A disposed on the lower side, thereby the coiled member
  • the weight of 20 is supported by the three members 11, 12, 13A.
  • the weight support member 12 is formed in the same shape as the weight support members 12 disposed on the left and right as viewed in the longitudinal direction X, and viewed from the longitudinal direction X And the back side so that the shape after assembly is symmetrical with respect to the longitudinal direction X.
  • the shape of the weight support member 12 is, as shown in FIGS. 1 to 10, a flat upper right corner of a rectangular shape viewed from the longitudinal direction X, an arc-shaped portion and a lower end of the arc-shaped portion. It is a plate material cut out in the Then, as shown in FIG. 1, on the lower side of the weight support member 12, the engaging groove 12d1 engaged with the engaging groove 13bd of the second connecting member 13B and the engaging groove 11a of the pedestal member 11 are engaged. An engaging groove 12d2 is provided.
  • an engagement groove 12d3 engaged with the engagement groove 13ad of the first connection member 13A is provided, and further, an engagement groove 13ad of the first connection member 13A is provided at a part of a circular arc.
  • an engagement groove 12d4 with which the connector engages is provided.
  • the connecting members 13A and 13B are a plurality of (in this case, two) first connecting members 13A formed in the same shape, and one or more (in this case, four) second connecting members formed in the same shape It consists of 13B.
  • the first connection member 13A is disposed below the weight support member 12 and is a member for standing the weight support member 12 together with the base member 11.
  • the second connection member 13B is a member for fixing the position in the longitudinal direction X of the upper portion or the lateral portion (in this embodiment, the upper portion and the arc portion in this embodiment) of the weight support member 12.
  • the first connecting member 13A is a plate-like member extending in the longitudinal direction X as shown in FIGS. 1 to 10, and as shown in FIG.
  • the engaging groove 12d1 of the weight support member 12 is formed on the upper side thereof. And a recessed groove 13 ae for fitting the cross beam member 15.
  • the second connecting member 13B is also formed of a plate-like member extending in the longitudinal direction X, and has an engaging groove 13bd engaged with the engaging grooves 12d3 and 12d4 of the weight support member 12 on the upper side thereof. ing.
  • the shape of the first connection member 13A and the shape of the second connection member 13B may be formed in the same shape (the same shape in a state in which the upper and lower sides are reversed), or may be formed in another shape.
  • the first connecting member 13A and the second connecting member 13B are disposed at symmetrical positions on the left and right as viewed in the longitudinal direction X, but the front and rear directions of the first connecting member 13A and the second connecting member 13B are the left and right It is arranged in reverse. That is, when the weight support member 12 is disposed on the front side on the right side when viewed from the longitudinal direction X, the first connection member 13A and the second connection member 13B disposed on the right side respectively have engagement grooves from the tip
  • the distance to 13ad (or 13bd) is short, and the distance between the tip of the first connecting member 13A and the second connecting member 13B arranged on the left side to the engaging groove 13ad (or 13bd) is long. Be placed. Thereby, with respect to the longitudinal direction X, the positions of the front end and the rear end of the first connecting member 13A and the second connecting member 13B on the left and right sides are the same.
  • the number of fixing members 14A, 14B, 14C, 14D (represented by 14 below) is an even number (two in this case) necessary for one assembly type gantry 10, but usually, one for each side Become.
  • the fixing member 14 is fitted to the side of the weight support member 12 in the assembled state to engage or abut on both the inside of the side wall of the container for transporting the coiled material 20 and the weight support member 12. It is a member for positioning and fixing the weight support member 12 in a container.
  • the shape of the fixing members 14A and 14B is such that a concave groove 14d1 in which the side of the weight support member 12 is fitted is provided on the inner end face 14a on the inner side (upper side in FIG. 1).
  • An outer engaging portion 14d2 fitted to the corrugated inner wall of the container is provided on the outer end surface 14b on the side (lower side in the drawing of FIG. 1).
  • the shape of the fixing members 14C and 14D is such that a concave groove 14d1 in which the side of the weight support member 12 is fitted is provided on the inner end face 14a on the inner side (upper side in FIG. 1).
  • the outer engaging portion 14d2 is not provided on the outer end face 14b on the outer side (the lower side in the drawing of FIG. 1), and is formed in a linear shape.
  • the fixing member 14 is disposed parallel to the floor surface so as to be in contact with the floor surface or separated from the floor surface, with the side of the weight support member 12 fitted in the recessed groove 14d1.
  • the fixing members 14A (or 14B, 14C, 14D) having the same shape on the left and right so that the center position of the coiled object 20 placed on the assembly type gantry 10 in the width direction Y is the center position of the container. Arrange them so that they are opposite to each other. However, when the central position in the width direction Y of the coiled material 20 deviates from the central position of the container, the relatively narrow fixing member 14A (or 14C) and the relatively wide fixing member 14B (or 14D) Use).
  • the fixing members 14C and 14D are fixed so that they can move in the longitudinal direction X, although the assembled base 10 does not move in the width direction Y when the assembled base 10 is carried into the container. It is a member of The fixing members 14C and 14D slide as the outer side surface 14c abuts against the inner wall of the container when moving the assembly type gantry 10 in the longitudinal direction X, and thus a guide member that slides against the inner wall of the container become.
  • each of these members is made of wood material (wood, laminated wood, single layer laminate (LVL), plywood, etc.), paper material, synthetic resin (thermoplastic resin, thermosetting resin, etc.), light alloy (aluminum alloy, Magnesium alloy, titanium alloy, beryllium alloy, etc., composite material (FRP (fiber reinforced plastic), C / C (carbon fiber reinforced carbon composite material, etc.) and any one or some combination of materials As a result, the weight of the assembly type gantry 10 can be reduced.
  • the pedestal member 11, the second connecting member 13B, and the cross beam member 15 are formed of the first material, and the weight support member 12, the first connecting member 13A, and the fixing member 14 (14A, 14B, 14C, 14D)
  • the first material is a second material different from the first material, the first material is a wood material, and the second material is a foam material.
  • the base member 11 and the first connecting member 13A which are in contact with the floor surface of the container etc. and to which the weight of the coiled member 20 is added, and the transverse girder members 15 to which a tensile force is applied
  • a material that can be manufactured by molding such as a foam material
  • the manufacturing process can be simplified and the manufacture can be facilitated, and since the wood material and the foam material are used, they are lightweight and relatively disposed of after disposal. It becomes easy.
  • the base member 11, the first connection member 13A, and the cross beam member 15 have a relatively simple angular shape, they are lightweight but have relatively high strength, for example, timber Among them, laminated materials, single-layer laminates (LVL), wood materials such as plywood, lightweight alloys and the like are preferable, and among them, single-layer laminates are preferable.
  • laminated materials single-layer laminates (LVL), wood materials such as plywood, lightweight alloys and the like are preferable, and among them, single-layer laminates are preferable.
  • the weight supporting member 12, the second connecting member 13B, and the fixing member 14 are relatively simple but plates having many engaging grooves 12d1, 12d2, 12d3, 12d4, 13bd, and concave grooves 14d1. Because of its shape, it is lightweight, and it can be manufactured with molded articles manufactured by die cutting, such as polymer materials (plastics, synthetic fibers, rubber, foamed resin materials, etc.), fiber reinforced plastic (FRP), gypsum materials, etc. In particular, foamed materials such as expanded polypropylene, expanded polyethylene, expanded polystyrene and the like are more preferable, and among these, expanded polypropylene is preferable.
  • the base member 11 joins two square bars cut to the same size, and joins two square bars cut to the respective sizes on it to form the engagement groove 11a and the concave groove 11b.
  • the pedestal member 11 can be easily manufactured by dispersing and joining except for the part.
  • first connecting member 13A one square member cut and aligned to each dimension is cut on the one square member cut and aligned to the dimension except for the portion to be the engagement groove 13ad and the concave groove 13ae.
  • the first connecting member 13A can be easily manufactured by dispersing and joining.
  • the cross girder member 15 can be manufactured by cutting one square bar to the dimension.
  • the weight supporting member 12, the second connecting member 13B, and the fixing member 14 are manufactured by die-cut molding using a foamed material, for example, foamed polypropylene, foamed polyethylene or the like as the second material, the comparison It is very simple to make a plate-shaped member with many grooves which are notched parts such as engaging grooves 12d1, 12d2, 12d3, 12d4, 13bd and concave groove 14d1 as a molded product though it is simple. Mass production of a foamed material, for example, foamed polypropylene, foamed polyethylene or the like.
  • stress concentration occurs at the corner portions of the engagement grooves 12 d 1, 12 d 2, 12 d 3, 12 d 4, 13 bd and the concave groove 14 d 1. It is preferable to provide a circular arc-shaped stress concentration preventing hole 21 for preventing this problem.
  • the stress concentration preventing holes 21 may be omitted in FIGS. 1 to 10 in order to simplify the drawings, and not all of them are necessarily shown.
  • the fixing member 14 is formed of a relatively moisture-resistant member, even if moisture is generated on the corrugated wall surface of the container by condensation, the influence on the moisture on the fixing member 14 in contact with the wall surface is reduced.
  • the advantage is that the strength can be maintained regardless of the water content.
  • FIGS. 1 to 3 a method of assembling the assembly-type rack 10 in the assembly-type rack 10 of this embodiment will be described with reference to FIGS. 1 to 3.
  • the pedestal member 11 is placed on the floor surface of the assembly place, and the first connection member 13A is placed parallel to the pedestal member 11 on both sides thereof.
  • the cross beam member 15 is placed on the recessed groove 13ae of the first connecting member 13A and the recessed groove 11b of the base member 11.
  • the weight support members 12 are combined on the back and back to form one set, and the engagement groove 12d1 of the weight support member 12 is the engagement groove 13ad of the first connection member 13A and the engagement groove of the pedestal member 11
  • the weight support member 12 is erected on the base member 11 and the first connecting members 13A on both sides thereof by being engaged with 11a.
  • the plate surface of the weight support member 12, the longitudinal direction of the base member 11, and the longitudinal direction X of the first connecting member 13A intersect with each other, preferably orthogonal to each other.
  • the engagement groove 13bd of the second connection member 13B is engaged with the engagement groove 12d3 at the upper end of the weight support member 12, and the engagement groove 12d4 on the arc side of the weight support member 12
  • the engaging groove 13bd of another second connecting member 13B is engaged with the second connecting member 13B, and the upper or lateral side (only the upper side in FIG. 2 and FIG. 3) of the weight support member 12 is fixed by the second connecting member 13B.
  • the fixing member 14 is disposed parallel to the floor surface on the floor surface or at a distance from the floor surface according to the necessity of mounting in a container, etc.
  • the concave groove 14d1 is fitted.
  • the outer engaging portion 14d2 is used on both sides of the container Fit on the wall of corrugated shape of.
  • the fixing member 14C (or 14D) not provided with the outer engagement portion 14d2 is formed on the corrugated wall surface on both sides of the container. Let it abut.
  • the assembly type gantry is not influenced by the position of the fixing tool disposed on the floor of the container.
  • the position of 10, that is, the position of the coiled member 20 can be set.
  • the coiled object 20 is moved and lowered onto the assembled support frame 10 by a crane, a forklift or the like, and the coiled object 20 is mounted on the center of the assembled support frame 10.
  • the assembled stand 10 on which the coiled matter 20 is placed is loaded into a container using a forklift, and the coiled matter 20 is placed by a wire or rope wound around the cross beam member 15 of the assembled stand 10
  • the assembled rack 10 is pulled and slid on the floor surface to move the container to a predetermined position. Once the collapsible cradle 10 is in place, lashing ties the collapsible cradle 10 and coil 20 to the container.
  • the mount mount is mounted in the container. It may be pulled in.
  • the movement from the container releases the lashing to release the binding of the assembly type stand 10 and the coiled object 20 to the container.
  • the assembly type base 10 on which the coiled material 20 is placed is pulled by a wire or rope wound around the cross beam member 15 of the assembly type base 10, and the container is slid on the floor surface and moved to a predetermined position.
  • a wire and a rope may be pulled using a vehicle, the coiled object 20 can be pulled out from the inside of a container also by winding up with a winch (not shown).
  • the assembly-type base 10 on which the coil-like object 20 is placed is unloaded from the container, placed outside the container, and the coil-type object 20 is lifted with a crane or forklift. Then, the coiled material 20 is separated and moved to a predetermined place, for example, a loading space for a transport truck or a temporary storage space.
  • the crane or forklift is used.
  • the coiled object 20 may be lifted.
  • the assembly type mount frame 10 when pushing in the assembly type mount frame 10 on which the coiled material 20 is placed into the container, for example, in a state where the assembly type mount frame 10 is placed on the floor of the container, using the forklift, the assembly type mount frame 10
  • the assembly type mount frame 10 is accommodated inside the container by pushing in the cross beam member 15 of
  • the number of the coiled objects 20 mounted inside the container is not limited to one, and may be two or more in view of the weight and size of the coiled objects 20 and the size of the container.
  • the orientation of the coiled member 20 is not limited to the axial direction of the coiled member 20 being the longitudinal direction of the container, and the axial direction of the coiled member 20 may be the width direction of the container.
  • the axial direction of the object 20 may be a direction intersecting the longitudinal direction of the container.
  • the axial direction of the coiled object 20 is horizontal (parallel to the floor surface of the container), it is easy to equally distribute the load applied to the assembly type gantry 10 at the time of storage, but it is not limited thereto.
  • the axial direction of 20 may be inclined to the horizontal.
  • the dimensions and the number of the weight support members 12 in the assembly type gantry 10 and the dimensions of the pedestal member 11 By changing the dimensions of the connecting members 13A and 13B, it is possible to easily cope with various coiled materials 20 flexibly.
  • the increase in weight of the material used for fixing the coiled material 20 is small, the fixing operation of the coiled material 20 is easy, and the processing of the material used for fixing is easy.
  • the weight of the coiled member 20 is directly added to the weight support member 12 but is also dispersed and transmitted to the lower base member 11 and the first connecting member 13A. Since it is dispersed via the support member 12 and the first connection member 13A and transmitted to the floor surface, the weight of the coiled material 20 is dispersed so that the floor surface of the container is not damaged. it can. In addition, by increasing the width of the base member 11, the thickness and the number of the weight support members 12, and the thickness of the first connecting member 13A, the load per unit area on the surface contacting the floor can be easily reduced. Can.
  • the gap countermeasure member 30 formed of a foam material is used as the gap formed between the coiled material 20 and the assembly type gantry 10. Use to fill.
  • the clearance-preventing member 30 is a mat-like clearance-preventing member 30 formed of a foam material between the assembly-type gantry 10 and the coil-like object 20.
  • the coil-like object 20 mounted on the assembly-type gantry 10 is assembled with the coil-like object 20 without completely matching the shape of the upper mounting surface of the assembly-type gantry 10 with the gap countermeasure member 30. Even when a gap is formed between the racks 10, the gap S can be filled with the gap countermeasure member 30 so that the coiled member 20 can be firmly fixed to the recess of the collapsible rack 10.
  • the member 30 for clearance preventing formed of foamed polypropylene is broken even when bent at a right angle. Since the coiled member 20 sinks in the gap-preventing member 30 by its own weight and bites and fits on itself while bending along the curved surface of the coiled member 20, the effect of anti-slip and stability can be obtained. Therefore, the gap-preventing member 30 can be used instead of a load-forming futon, and by filling the gap, the coil-shaped material 20 of different size with respect to the shape of the recess on the upper side of the assembly type gantry 10 can be used.
  • the mounting platform 10 can be adapted.
  • the standard assembly type gantry 10c is configured to the dimensions of one or more preset standard coil-like objects 20c, and the dimensions necessary for assembling the standard assembly type gantry 10c.
  • the weight support member 12 is a standard weight support member 12c and the coiled object 20 to be transported is different from the standard coiled member 20c, as shown in FIGS. 11 to 15, the coiled member 20 and the standard weight support
  • the gap countermeasure member 30 is placed between the member 12c and the member 12c, the following effects can be further obtained.
  • a pattern kit can be formed, so that the standard weight support member with several patterns can be obtained before the dimensions of the coiled material 20 are available.
  • 12c is prepared, that is, for each standard coil 20c, a pattern kit (a set of standardized assembly materials and a set of tools necessary for the assembly) is prepared in advance and kept in stock, thereby speeding up the process.
  • the standard assembly type mount 10c on which the standard coil 20c can be placed can be prepared.
  • the assembly-type gantry 10c can be prepared, and by placing a gap-preventing member 30 between these structures and the coiled member 20, the same fixed and fixed enforcement as in the conventional method can be performed, and a coil can be provided.
  • the coil 20 can be firmly fixed by integrating the rod 20 with the standard assembly type mount 10c.
  • the container is mounted on a ship and the coiled material 20 is transported by sea using the above transport method by container.
  • the container is transported in a state in which the assembly-type rack 10 on which the coiled object 20 is placed is fitted to the container, so the cargo handling by the vertical movement of the container between the land vehicle and the ship
  • the resulting impact force on the container can be absorbed by the assembly type stand 10.
  • the load applied to the floor of the container and the impact load can be easily dispersed by the increase in the size and the number (placement area) of the weight support members 12, thereby preventing damage to the bottom of the container during cargo handling. it can.
  • the ship in the case of sea transportation by ship, the ship sways greatly during stormy weather, and the container may generate a lateral force much greater than the lateral force generated by land transportation.
  • the lateral force generated on the support 20 can be dispersed by the assembly type rack 10 and can be loaded on the container, and further, the load transmission to the fixing member 14 by the weight supporting member 12 and the container by the fixing member 14 By increasing the contact area of the container, the load on the container can be easily distributed, so that the container is not damaged during transportation.
  • the three-dimensional assembly-type gantry 10 can be easily disassembled into a flat member, so that it can be easily packaged and returned. Disposal also becomes easy and easy.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Ocean & Marine Engineering (AREA)
  • Pallets (AREA)
  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
  • Automatic Assembly (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)

Abstract

Provided is a knockdown frame for transmitting the weight of a to-be-transported object (20) to a floor surface by weight supporting members (12) each of which is a plate surface-shaped member and supports the lower surface and one lateral surface of the to-be-transported object (20), and a base member (11) and plate-shaped first coupling members (13A) that are disposed at the lower sides of the weight supporting members (12). The weight supporting members (12) have gaps therebetween in the longitudinal direction X of the to-be-transported object (20) by engagement with the base member (11) and the coupling members (13A), (13B), and are fixed to be erected on the floor surface. Accordingly, provided are: a knockdown frame capable of, when a plurality of the to-be-transported objects that are heavy goods having individual weights of 5-25 t are transported by use of containers, flexibly coping with a variety of the to-be-transported objects (20), and reducing assembling man-hours through decreasing the number of components, through avoiding use of large members, and the like; a method for manufacturing the knockdown frame; a transport method using containers; and a marine transport method using containers.

Description

組立式架台、組立式架台の製造方法、コンテナによる輸送方法、及び、コンテナによる海上輸送方法Assembled stand, method of manufacturing assembled stand, method of transportation by container, and method of sea transportation by container
 本発明は、個体重量が5t以上かつ25t以下の重量物である輸送対象物をコンテナで輸送することができる組立式架台、組立式架台の製造方法、コンテナによる輸送方法、及び、コンテナによる海上輸送方法に関する。 The present invention relates to an assembly-type rack capable of transporting by a container an object to be transported which is a heavy object having a solid weight of 5 t or more and 25 t or less, a method of manufacturing the assembly-type rack, a transportation method by container, and sea transportation by container On the way.
 線材コイル材等の個体重量が大きいコイル状物を船舶で輸送する場合には、コイル状物をコンテナに収容してコンテナで海上輸送されているが、コイル状物のような、個体重量が5t以上かつ25t以下で、かつ、無梱包状態で平面上に載置したときに、その平面に加わる荷重による面圧が500kg/cm2以上になる輸送対象物をコンテナで海上輸送しようとすると、コンテナの床面の強度の関係から、荷重の分散化が重要となる。 When a coiled material having a large individual weight such as a wire rod coil material is transported by ship, the coiled material is accommodated in a container and transported by sea, but the individual weight is 5 t like a coiled material. When trying to transport by sea the container to be transported whose surface pressure due to the load applied to the flat surface is 500 kg / cm 2 or more when it is placed on a flat surface in the above-mentioned manner and no more than 25 t and no packaging state. From the relationship of the floor surface strength, it is important to disperse the load.
 このコンテナでコイル状物を輸送する方法として、例えば、日本出願特開2008-13208号公報に記載されているように、線材コイル用ラックを木材の線材コイル用ラックで、線材コイルの軸方向を水平方向にして、線材コイルの外周面を載置部に載せて上方の保持部で保持して輸送し、輸送後は、この線材コイル用ラックを廃棄する方法が提案されている。 As a method of transporting the coiled material in this container, for example, as described in Japanese Patent Application Laid-Open No. 2008-13208, the wire rod coil rack is a wire rod wire rack of wood, and the axial direction of the wire rod coil is A method is proposed in which the outer peripheral surface of the wire rod coil is placed on the placement portion, held in the upper holding portion and transported in the horizontal direction, and after transportation, the wire coil rack is discarded.
 しかしながら、この線材コイルの固定方法では、適正な強度を保持した材木を適切に組み合わせる必要があり、線材コイル用ラックを組上げるには熟練した大工の技を必要とするため、専門職の作業員が必要になる上に、材木の組み方が強度に大きく影響するため、手間が掛るという問題がある。 However, in this method of fixing wire coils, it is necessary to properly combine lumbers with appropriate strength, and to assemble a wire coil rack requires skilled carpenter's skill, so a professional worker There is a problem that it takes time and effort because the method of setting the timber greatly affects the strength.
 この問題に対応するために、例えば、日本出願特開2017-95152号公報に記載されているように、段ボール要素部材を組み立てて、コンテナの内側に嵌合している状態となる段ボール組立構造体を構成し、その内側に輸送対象物を嵌合して輸送する方法が提案されている。 In order to cope with this problem, for example, as described in Japanese Patent Application Laid-Open No. 2017-95152, a corrugated cardboard assembly structure in which the corrugated cardboard element member is assembled and fitted to the inside of the container There has been proposed a method of forming a transport object by fitting the transport object inside thereof.
 この方法では、輸送対象物の固定材料の重量軽減、固定作業の容易化、固定材料の処理の容易化を図ることができるが、段ボール要素部材のうちの垂直荷重支持部材、横荷重支持部材、上部保護用部材、前後保護用部材などの比較的大きな部材が必要となり、また、形状が異なる部材の数も7種類となっているため、さらに改善の余地がある。 In this method, the weight of the fixing material of the object to be transported can be reduced, the fixing operation can be facilitated, and the processing of the fixing material can be facilitated. Since relatively large members such as the upper protection member and the front and rear protection members are required, and the number of members having different shapes is seven, there is room for further improvement.
日本出願特開2008-13208号公報Japanese Patent Application Laid-Open No. 2008-13208 日本出願特開2017-95152号公報Japanese Application JP-A-2017-95152
 本発明は、上記の状況を鑑みてなされたものであり、その目的は、個体重量が5t以上かつ25t以下の重量物である輸送対象物をコンテナで輸送する際に、多種、多様な輸送対象物に柔軟に対応することができると共に、部品点数の低減と、大きい部材の使用の回避などにより、組立工数の改善を図ることができる組立式架台、組立式架台の製造方法、コンテナによる輸送方法、及び、コンテナによる海上輸送方法を提供することにある。 The present invention has been made in view of the above situation, and its object is to transport various objects, which are heavy objects having an individual weight of 5 t or more and 25 t or less, in containers. Structure, it is possible to flexibly cope with objects, and the assembly man-hour can be improved by reducing the number of parts and avoiding the use of large members, etc., a manufacturing method of the assembly-type rack, and a transportation method by container And, to provide a method of sea transport by container.
 上記のような目的を達成するための本発明の組立式架台は、個体重量が5t以上かつ25t以下で、かつ、無梱包状態で平面上に載置したときに、その平面に加わる荷重による面圧が500kg/cm2以上になる輸送対象物を載置する組立式架台であって、前記輸送対象物の長手方向に延びる部材で形成した台座部材と、前記輸送対象物の幅方向に延び、かつ、前記長手方向と交差した方向に配置される板状の部材で形成した重量支持部材と、前記長手方向に延びる部材で形成した連結部材とを有して構成され、組み立てられた状態では、複数の前記重量支持部材が、前記長手方向に関して間隔を有して、かつ、前記台座部材と複数の前記連結部材と交差する形でそれぞれに係合して立設され、前記重量支持部材の前記長手方向の位置を固定されている状態となり、前記台座部材は前記幅方向に関して載置される前記輸送対象物の中央の下部に配置され、前記重量支持部材の個々の部材は前記幅方向に関して載置される前記輸送対象物の一方の側面側においては少なくとも全部の領域と、前記輸送対象物の他方の側面側においては前記輸送対象物の半幅の4分の3以下に相当する領域の内側の下側にのみ配置されていることを特徴とする。 The assembly-type mount frame of the present invention for achieving the above objects has a surface due to a load applied to the flat surface when placed on a flat surface in an unpackaged state at an individual weight of 5 to 25 t. A mounting base on which an object to be transported under a pressure of 500 kg / cm 2 is mounted, the pedestal member formed of a member extending in the longitudinal direction of the object to be transported, and extending in the width direction of the object to be transported; And, in a state of being assembled comprising a weight supporting member formed of a plate-like member disposed in a direction intersecting the longitudinal direction, and a connecting member formed of the longitudinally extending member, A plurality of the weight support members are erected so as to be spaced from each other in the longitudinal direction and to be engaged with each other so as to intersect the base member and the plurality of connection members. Fix the position in the longitudinal direction And the pedestal member is disposed at the lower part of the center of the transport object placed in the width direction, and the individual members of the weight support member are transported in the width direction. On the lower side of at least the entire area on one side of the object and on the other side of the object to be It is characterized by
 この構成によれば、組立式架台を、重量支持部材を台座部材と連結部材で固定支持して組み立てているので、少ない部材で輸送対象物を載置できる組立式架台を構成できる。 According to this configuration, since the weight-supporting member is fixed and supported by the mounting member and the connecting member, the assembling-type racket can be assembled, so that the assembling-type racket on which the object to be transported can be mounted can be configured with a small number of members.
 そして、輸送対象物の重量を、長手方向に等間隔又は不等間隔で間隔を置いて立設する板状の重量支持部材で直接支持して、この重量支持部材を介して台座部材等に伝達する。そのため、この組立式架台では、輸送対象物の重量の変化に対して、個々の重量支持部材の厚みの変更、重量支持部材の数の変更、即ち、長手方向の配置密度の変更、及び、台座部材の大きさの変更等によって、容易に対応できる。 Then, the weight of the object to be transported is directly supported by the plate-like weight supporting members erected at equal intervals or unequal intervals in the longitudinal direction, and transmitted to the pedestal member etc. via the weight supporting members. Do. Therefore, in this assembly type stand, the thickness change of the individual weight support members, the change of the number of weight support members, that is, the change of the longitudinal arrangement density, and the pedestal relative to the weight change of the transport object It can respond easily by the change of the size of a member, etc.
 また、個々の重量支持部材では、輸送対象物の幅方向の全部の領域の下側の全領域を支持せずに、個々の重量支持部材の幅方向の長さが短くなるような構成にしているので、輸送対象物の幅方向の全部の領域の下側の全領域を支持するような大きい部材、言い換えれば、輸送対象物の全幅よりも大きい幅となるような部材の使用を回避でき、個々の重量支持部材を小型化できる。 Also, in each weight support member, the length in the width direction of each weight support member is shortened without supporting the entire region under the entire region in the width direction of the transport object. Therefore, it is possible to avoid the use of a large member that supports the entire region under the entire region in the width direction of the object to be transported, in other words, a member having a width larger than the entire width of the object to be transported, Individual weight support members can be miniaturized.
 その結果、個体重量が5t以上かつ25t以下の重量物である輸送対象物をコンテナで輸送する際に、多種、多様な輸送対象物に柔軟に対応することができると共に、部品点数の低減と、大きい部材の使用の回避などにより、組立工数の改善を図ることができる。 As a result, when transporting objects to be transported which are heavy objects having an individual weight of 5 t or more and 25 t or less by a container, it is possible to flexibly cope with various transport objects and reduce the number of parts, By avoiding the use of a large member, etc., the number of assembling steps can be improved.
 なお、面圧に関して、無梱包状態で平面上に載置したときに、その平面に加わる荷重による面圧が500kg/cm2以上としているが、上限は、特にないが、強いて設けるとすれば、実用的には、2,500kg/cm2以下となる。 In addition, regarding the surface pressure, when placed on a flat surface without packing, the surface pressure due to the load applied to the flat surface is 500 kg / cm 2 or more, but there is no particular upper limit, but if it is provided forcibly, Practically, it is 2,500 kg / cm 2 or less.
 上記の組立式架台において、前記重量支持部材を同じ形状で形成して、前記長手方向から見て表側と裏側に配置して、組み立てられた後の形状では、前記長手方向から見て左右対称な形状になるように配置されているように構成されると、長手方向に関して左右に配置する重量支持部材の形状を裏表で同じ形状になるように構成して、共通使用できるようにしているので、組立式架台の部品の点数をより少なくすることができ、また、組立作業を単純化でき、組立工数を減少することができる。 In the above-described mountable frame, the weight support members are formed in the same shape, arranged on the front side and the back side when viewed from the longitudinal direction, and in the shape after being assembled, they are symmetrical when viewed from the longitudinal direction. When configured to be arranged in a shape, the shapes of the weight support members arranged on the left and right with respect to the longitudinal direction are configured to be the same on the front and back so that they can be used in common. The number of parts of the assembly type mount can be reduced, the assembly operation can be simplified, and the number of assembly steps can be reduced.
 上記の組立式架台において、前記連結部材を同じ形状に形成される第1連結部材と同じ形状に形成される第2連結部材で構成して、前記第1連結部材を前記重量支持部材の下側に配置し、前記重量支持部材を前記第1連結部材と前記台座部材の上に立設すると共に、前記第2連結部材で前記重量支持部材の上側又は横側を固定していると、輸送対象物の重量を重量支持部材の下面と台座部材の下面に加えて第1連結部材の下面とによる比較的広い面積で床面に接して、組立式架台を床面上に支持することができるので、各部材の構造的な強度が比較的高くなくても、比較的広い面積に輸送対象物の重量を分散せることができるので、重い輸送対象物を容易に支持できるようになる。その結果、各部材の材料を木質材料や発泡素材等の軽量材料にすることができる。 In the above-described mountable frame, the connection member is constituted by a second connection member formed in the same shape as the first connection member formed in the same shape, and the first connection member is provided on the lower side of the weight support member And the weight support member is erected on the first connection member and the base member, and the upper or side of the weight support member is fixed by the second connection member, the object to be transported is Since the weight of the object can be added to the lower surface of the weight support member and the lower surface of the base member to contact the floor surface in a relatively large area by the lower surface of the first connecting member, the assembly type gantry can be supported on the floor surface Even if the structural strength of each member is not relatively high, the weight of the objects to be transported can be dispersed over a relatively large area, so that heavy objects to be transported can be easily supported. As a result, the material of each member can be made a lightweight material such as a wood material or a foam material.
 上記の組立式架台において、前記輸送対象物を搬送するコンテナの側壁の内側と前記重量支持部材の両方に係合又は当接して、前記重量支持部材を前記コンテナ内に位置決め及び固定する固定用部材を備えて構成していると、組立式架台をコンテナの内部に容易に位置決め及び固定することができ、輸送対象物を搭載したときのコンテナの重心位置をコンテナの搬送に適した位置にすることが容易にできるようになる。 In the above-mentioned mountable stand, a fixing member for positioning and fixing the weight support member in the container by engaging or abutting on both the inside of the side wall of the container carrying the object to be transported and the weight support member. And the assembly-type rack can be easily positioned and fixed inside the container, and the center of gravity of the container when the object to be transported is mounted is made suitable for the transportation of the container. Will be easy to do.
 上記の組立式架台において、前記台座部材と前記第1連結部材と係合する横桁部材を備えていると共に、前記重量支持部材に、組み立てられた状態で前記長手方向から見たときに前記横桁部材を見通せる索状体用切欠き部を設けていると、横桁部材により、組立式架台の強度をより高めることができると共に、コンテナの内部で、その床面上で組立式架台を長手方向に移動する際に、横桁部材に掛け回し、さらに、索状体用切欠き部の空間部を通したワイヤーやロープなどの索状体を引張ることにより、容易に移動できるようになる。 The above-described collapsible gantry comprises a cross girder member engaged with the base member and the first connection member, and the weight support member as viewed from the longitudinal direction in the assembled state. By providing a notch for a cord-like member that can see through the girder member, the cross girder member can further enhance the strength of the assembly type gantry, and the assembly type gantry is elongated on the floor surface inside the container. When moving in the direction, it can be easily moved by being hung around the cross beam member and further pulling a cord-like body such as a wire or a rope passing through the space portion of the cut-out portion for cord-like body.
 上記の組立式架台において、前記台座部材、前記第1連結部材、前記重量支持部材、前記第2連結部材のそれぞれの部材が、木質材料(材木、集成材、単層積層材(LVL)、合板等)、紙材、合成樹脂(熱可塑性樹脂、熱硬化性樹脂等)、軽合金(アルミニウム合金、マグネシウム合金、チタン合金、ベリリウム合金等)、複合材料(FRP(繊維強化プラスチック)、C/C(炭素繊維強化炭素複合材料等)のいずれか一つ、又はいくつかの組み合わせの材料で形成されていると、組立式架台を軽量化できる。 In the above-described mountable frame, each member of the base member, the first connection member, the weight support member, and the second connection member is made of a wood material (wood, laminated material, single layer laminate (LVL), plywood Etc.), paper material, synthetic resin (thermoplastic resin, thermosetting resin etc.), light alloy (aluminum alloy, magnesium alloy, titanium alloy, beryllium alloy etc.), composite material (FRP (fiber reinforced plastic), C / C If it is formed of any one or a combination of materials (carbon fiber reinforced carbon composite material etc.), the weight of the assembly type gantry can be reduced.
 上記の組立式架台において、前記台座部材と前記第1連結部材を第1の材料で形成し、前記重量支持部材と前記第2連結部材を前記第1の材料とは別の第2の材料で形成すると共に、前記第1の材料を木質材料とし、前記第2の材料を発泡素材としていると、これらの材料の共通化により、製造工程が単純化し、製造の容易化を図ることができ、また、木質材料と発泡素材を用いているため、軽量でかつ破棄処分も比較的容易となる。 In the above-mentioned mountable stand, the base member and the first connection member are formed of a first material, and the weight support member and the second connection member are formed of a second material different from the first material. When the first material is a wood material and the second material is a foam material, the production process can be simplified and the production can be facilitated by sharing the materials. In addition, since the wood material and the foam material are used, it is lightweight and relatively easy to discard.
 また、特に、第1の材料としては、台座部材、第1連結部材、横桁部材は比較的単純な角形状であるので、軽量ではあるが比較的強度の高いもの、例えば、材木、集成材、単層積層材(LVL)、合板などの木質材料、軽量合金などが好ましいが、なかでも、単層積層材(LVL)が好ましい。また、第2材料としては、重量支持部材、第2連結部材、固定用部材は比較的単純ではあるが係合溝が多い板形状であるので、軽量で、型抜きで製造される成形品にできるような、高分子材料(プラスチック、合成繊維、ゴム、発泡樹脂材等)、繊維強化プラスチック(FRP)、石膏材等が好ましく、特に、発泡ポリプロピレン、発泡ポリエチレン、発泡スチロール等の発泡素材がより好ましく、そのなかでも、発泡ポリプロピレンが好ましい。 Also, in particular, as the first material, the base member, the first connection member, and the cross beam member have relatively simple angular shapes, so they are lightweight but have relatively high strength, such as timber, laminated wood, etc. Single-layer laminates (LVL), wood materials such as plywood, lightweight alloys, and the like are preferable, and among them, single-layer laminates (LVL) are preferable. Further, as the second material, since the weight supporting member, the second connecting member, and the fixing member have a plate shape which is relatively simple but has a large number of engaging grooves, it is a molded article which is lightweight and manufactured by die cutting. Polymer materials (plastics, synthetic fibers, rubber, foamed resin materials, etc.), fiber reinforced plastics (FRP), gypsum materials, etc. are preferable, and foamed materials such as expanded polypropylene, expanded polyethylene, expanded polystyrene, etc. are more preferable. Among these, foamed polypropylene is preferred.
 そして、上記の組立式架台の製造方法においては、重量支持部材と第2連結部材の少なくとも一つの部材を型成形品にして製造することが好ましい。これにより、比較的単純ではあるが係合溝が多い板形状の部材を型成形品にすることで、非常に簡単にこれらの部材を大量生産できる。 And in said manufacturing method of an assembly-type mount frame, it is preferable to manufacture as a molded article at least one member of a weight supporting member and a 2nd connection member. Thus, mass production of these members can be achieved very easily by forming plate-shaped members that are relatively simple but have a large number of engagement grooves as molded articles.
 そして、上記の目的を達するための本発明のコンテナによる輸送方法は、個体重量が5t以上かつ25t以下で、かつ、無梱包状態で平面上に載置したときに、その平面に加わる荷重による面圧が500kg/cm2以上になる輸送対象物をコンテナで輸送するコンテナによる輸送方法であって、上記の組立式架台を使用して前記輸送対象物を載置している前記組立式架台を前記コンテナに収納して、前記コンテナを輸送することにより、前記輸送対象物を輸送することを特徴とする輸送方法である。 And the transportation method by the container of the present invention for achieving the above-mentioned object is a surface by load applied to the flat surface when it is placed on a flat surface in a package-free state with an individual weight of 5t or more and 25t or less. It is a transport method by the container which transports the transport object whose pressure will be 500 kg / cm 2 or more by a container, and the assembly type cradle on which the transport object is placed using the above-mentioned assembly type cradle is the above The transportation method is characterized in that the transportation object is transported by being stored in a container and transporting the container.
 この方法によれば、個体重量が5t以上かつ25t以下の重量物である輸送対象物をコンテナで輸送する際に、組立式架台における重量支持部材の寸法や個数、台座部材の寸法、連結部材の寸法を変更することで、容易に多様な輸送対象物に柔軟に対応することができる。また、輸送対象物の固定に使用する材料の重量の増加が少なく、輸送対象物の固定作業が容易で、しかも、固定に使用する部材の使用後の処理が容易となる。 According to this method, when transporting an object to be transported which is a heavy object having a solid weight of 5 t or more and 25 t or less by a container, the dimensions and the number of weight supporting members in the assembly type stand, the dimensions of the pedestal members, the connecting members By changing the dimensions, it is possible to easily cope with various objects to be transported flexibly. In addition, the increase in weight of the material used for fixing the object to be transported is small, the fixing operation of the object to be transported is easy, and the post-use processing of the member used for fixing is easy.
 また、上記のコンテナによる輸送方法において、前記輸送対象物と前記組立式架台との間に生じた隙間を、発泡素材で形成された隙間対策用部材を用いて埋めると、組立式架台の上に載置した輸送対象物が、組立式架台の上側の載置面の形状と完全に一致せずに、輸送対象物と組立式架台の間に隙間ができた場合においても、この隙間対策用部材により、隙間を埋めて、輸送対象物を組立式架台の凹部に強固に固定することができる。 Further, in the above-described container-based transportation method, when a gap generated between the object to be transported and the assembly type mount is filled with a gap preventing member formed of a foam material, the assembly type mount is formed on the assembly type mount. Even if a gap is formed between the object to be transported and the assembly-type gantry without the object to be transported placed completely conforming to the shape of the mounting surface on the upper side of the assembly-type gantry, the clearance preventing member Thus, the gap can be filled and the object to be transported can be firmly fixed to the recess of the collapsible rack.
 特に、発泡素材として、発泡ポリプロピレンを用いた場合には、他の発泡素材と異なり、発泡ポリプロピレンで形成した隙間対策用部材は、直角に曲げても折れ破損する恐れがないので、輸送対象物がコイル状物のように曲面を持っている場合でも、その曲面に沿って曲がる上に、輸送対象物が自重で隙間対策用部材に沈み、食い込んでフィットするので、すべり止め及び安定の効果が得られる。従って、この隙間対策用部材は、荷作り用の布団代わりに使用でき、隙間埋めとすることで、組立式架台の上側の載置面の形状に対してサイズ違いの輸送対象物の搭載に、組立式架台を順応させることができる。 In particular, when foamed polypropylene is used as the foamed material, unlike the other foamed materials, there is no possibility that the member for gap prevention formed of the foamed polypropylene is broken at right angles, so the object to be transported is Even when it has a curved surface like a coiled object, the object to be transported sinks into the gap-preventing member by its own weight and bends along with the curved surface, thereby achieving an anti-slip and stability effect. Be Therefore, this gap-preventing member can be used in place of a futon for making a load, and by filling in the gap, the assembly of the transport target having a size difference with respect to the shape of the upper mounting surface of the assembly type gantry is assembled. The cradle can be adapted.
 また、上記のコンテナによる輸送方法において、標準組立式架台を一つ以上の予め設定した標準輸送対象物の寸法に合わせて構成して、前記標準組立式架台を組み立てるのに必要な寸法の前記重量支持部材を標準重量支持部材とすると共に、輸送対象の前記輸送対象物が前記標準輸送対象物と異なる場合に、前記標準重量支持部材との間に生じた隙間を、隙間対策用部材を用いて埋めることを特徴とする方法とすると、次の効果を得ることができる。 Further, in the above-described container-based transportation method, the weight of the size necessary for assembling the standard assembly type gantry, wherein the standard assembly type gantry is configured to the dimensions of one or more preset standard transportation objects. When a support member is used as a standard weight support member and the transport object to be transported is different from the standard transport object, a gap formed between the transport member and the standard weight support member is used by using a gap countermeasure member. The following effects can be obtained as a method characterized by filling.
 この方法によれば、標準組立式架台とすることにより、パターンキット化ができるので、輸送対象物の寸法が入手できる前に幾つかのパターンで標準重量支持部材を用意しておくことで、つまり、標準輸送対象物毎に、パターンキット(標準化された組み立て材料一式及びその組み立てに必要な道具一式)を予め製作して在庫しておくことで、迅速に標準輸送対象物を載置できる標準組立式架台を用意できる。 According to this method, since a pattern kit can be formed by setting it as a standard assembly type mount, it is possible to prepare a standard weight support member in several patterns before the dimensions of the object to be transported can be obtained, that is, Standard assembly that can be quickly placed on standard transportation objects by preparing and stocking a pattern kit (a set of standardized assembly materials and a set of tools necessary for the assembly) in advance for each standard transportation object. We can prepare an expression rack.
 さらに、標準輸送対象物と寸法が多少異なる輸送対象物に対しても、また、突然の輸送需要に対しても、柔軟かつ迅速に対応できて、この輸送対象物を載置できる標準組立式架台を用意でき、これらの構造体と輸送対象物との間の隙間を隙間対策用部材で埋めることにより、従来方式で実施されているチョッキングと同じ固定及び固縛ができ、輸送対象物と標準組立式架台とを一体化して、輸送対象物を堅固に標準組立式架台に固定することができる。 Furthermore, a standard assembly-type support frame that can be flexibly and quickly coped with a transport object having a size slightly different from that of a standard transport object, and also with sudden transport demand, and on which the transport object can be placed. Can be prepared, and the gap between these structures and the object to be transported can be filled with a member for preventing the same, and the same fixing and securing as in the conventional method can be performed, and the object to be transported and the standard can be prepared. The transport object can be rigidly fixed to the standard prefabricated platform by integrating with the prefabricated platform.
 このパターンキット化と隙間対策用部材の使用により、輸送対象物の寸法にぴったり合わせて重量支持部材を切り出したり、成形したりする必要が無くなるので、輸送対象物の寸法を入手してからの作業時間(リードタイム)を著しく短縮できる。 The use of the pattern kit and the member for anti-spacing eliminates the need to cut out and form the weight support member to fit the dimensions of the object to be transported, so the work after obtaining the dimensions of the object to be transported The time (lead time) can be significantly reduced.
 そして、上記の目的を達するための本発明のコンテナによる海上輸送方法は、上記のコンテナによる輸送方法を用いて、前記コンテナを船舶に搭載して前記輸送対象物を海上輸送することを特徴とする方法である。 And, the method of transporting by the container by the container according to the present invention for achieving the above object is characterized in that the container is mounted on a ship and the object to be transported is transported by sea using the above-mentioned method of transporting by container. It is a method.
 この方法によれば、輸送対象物を載置した組立式架台をコンテナに嵌合した状態でコンテナを輸送するので、コンテナの陸上車両と船舶の間でのコンテナの上下移動に伴う荷役によって生じるコンテナの床面に加わる荷重、及び、衝撃荷重を、重量支持部材の寸法と配置数(設置面積)の増加により容易に分散できるので、荷役中にコンテナの底が損傷するのを防止できる。 According to this method, the container is transported in a state in which the assembly-type rack on which the transport object is placed is fitted to the container, the container produced by cargo handling accompanying the vertical movement of the container between the land vehicle and the ship Since the load applied to the floor surface and the impact load can be easily dispersed by the increase in the size and the number (placement area) of the weight supporting members, damage to the bottom of the container during cargo handling can be prevented.
 更に、船舶による海上輸送では、船舶は荒天時には大きく揺れて、コンテナには、陸上輸送で発生する横力よりも遥かに大きい横力が発生する場合があるが、これらの横力に関しても、輸送対象物に発生する横力を組立式架台で分散してコンテナに負担させることができ、しかも、重量支持部材による固定用部材への荷重伝達、及び、固定用部材によるコンテナとの接触面積の増加により、容易にコンテナへの荷重を分散できるので、輸送中にコンテナを痛めることがなくなる。 Furthermore, in the case of sea transportation by ship, the ship sways greatly during stormy weather, and the container may generate a lateral force much larger than the lateral force generated by land transportation. The lateral force generated on the object can be dispersed by the assembly type rack and can be loaded on the container, and further, the load transfer to the fixing member by the weight support member and the contact area with the container by the fixing member increase Thus, the load on the container can be easily distributed, so that the container is not damaged during transportation.
 その上、輸送対象物を一方通行で輸送する場合であっても、容易に、立体的な組立式架台を平面部材に分解できるので、組立式架台を容易に梱包して返送することも、輸送先において廃棄処分することも容易かつ簡単にできるようになる。 In addition, even in the case where the object to be transported is transported in one way, the three-dimensional assembly-type gantry can be easily disassembled into the plane member, so that the assembly-type gantry can be easily packaged and returned Disposal can be done easily and easily.
 本発明に係る組立式架台、組立式架台の製造方法、コンテナによる輸送方法、及び、コンテナによる海上輸送方法によれば、個体重量が5t以上かつ25t以下の重量物である輸送対象物をコンテナで輸送する際に、多種、多様な輸送対象物に柔軟に対応することができると共に、部品点数の低減と、大きい部材の使用の回避などにより、組立工数の改善を図ることができる。 According to the assembly-type support rack, the method of manufacturing the assembly-type support rack, the method of transportation by a container, and the method of sea transportation by a container according to the present invention When transporting, it is possible to flexibly cope with various and various objects to be transported, and it is possible to improve the assembly man-hour by reducing the number of parts and avoiding the use of large members.
図1は本発明の実施の形態の支持組立台の構成部材を示す側面図又は平面図である。FIG. 1 is a side view or plan view showing components of a support assembly stand according to an embodiment of the present invention. 図2は本発明の実施の形態の支持組立台の組み立て方法を示す斜視図である。FIG. 2 is a perspective view showing a method of assembling the support assembly stand according to the embodiment of the present invention. 図3は本発明の実施の形態の支持組立台の組み立てられた後の各部材の配置を示す斜視図である。FIG. 3 is a perspective view showing the arrangement of the members after the support assembly stand of the embodiment of the present invention is assembled. 図4は本発明の実施の形態の支持組立台にコイル状物を搭載した状態を示す斜め上から見た斜視図である。FIG. 4 is a perspective view seen from diagonally above showing a state in which the coiled material is mounted on the support assembly table of the embodiment of the present invention. 図5は本発明の実施の形態の支持組立台にコイル状物を搭載した状態を示す斜め下から見た斜視図である。FIG. 5 is a perspective view seen obliquely from below showing a state in which the coiled material is mounted on the support assembly table of the embodiment of the present invention. 図6は図3の支持組立台を長手方向から見た正面図である。FIG. 6 is a front view of the support assembly stand of FIG. 3 as viewed from the longitudinal direction. 図7は図3の支持組立台を長手方向から見た正面図で、重量支持部材とコイル状物との幅方向の寸法の関係を示す図である。FIG. 7 is a front view of the support assembly stand of FIG. 3 as viewed from the longitudinal direction, showing the relationship between the dimensions of the weight support member and the coiled member in the width direction. 図8は図3の支持組立台を横方向から見た側面図である。FIG. 8 is a side view of the support assembly of FIG. 3 as viewed from the side. 図9は図3支持組立台を上方向から見た平面図である。FIG. 9 is a plan view of the support assembly stand as viewed from above. 図10は図3の支持組立台を下方向から見た底面図である。FIG. 10 is a bottom view of the support assembly stand of FIG. 3 as viewed from below. 図11は隙間用部材を使用した支持組立台の組み立て方法を示す斜視図である。FIG. 11 is a perspective view showing a method of assembling a support assembly using a gap member. 図12は隙間用部材を使用した支持組立台の組み立てられた後の各部材の配置を示す斜視図である。FIG. 12 is a perspective view showing the arrangement of members after assembly of a support assembly using a gap member. 図13は隙間用部材を使用した支持組立台にコイル状物を搭載した状態を示す斜め上から見た斜視図である。FIG. 13 is a perspective view seen from diagonally above showing a state in which the coiled material is mounted on a support assembly table using a gap member. 図14は隙間用部材を使用した支持組立台にコイル状物を搭載した状態を示す斜め下から見た斜視図である。FIG. 14 is a perspective view seen obliquely from below showing a state in which the coiled material is mounted on a support assembly table using a gap member. 図15は隙間用部材を使用した支持組立台を長手方向から見た正面図である。FIG. 15 is a front view of a support assembly using a gap member as viewed from the longitudinal direction.
 以下、本発明に係る実施の形態の組立式架台、組立式架台の製造方法、コンテナによる輸送方法、及び、コンテナによる海上輸送方法について、図1~図10の図面を参照しながら説明する。 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, an assembled type gantry, a method of manufacturing an assembled type gantry, a method of transporting by a container, and a method of marine transportation by a container according to an embodiment of the present invention will be described with reference to the drawings of FIGS.
 なお、この実施の形態では、個体重量が5t(トン)以上かつ25t以下で、かつ、無梱包状態で平面上に載置したときに、その平面に加わる荷重による面圧が500kg/cm2以上になる輸送対象物として、コイル状物を例にして説明するが、本発明はこれに限定されるものでもなく、コイル状の形状をしている物体にも限定されない。なお、本発明は、特に、個体重量が5t以上25t、好ましくは、6t以上かつ15t、より好ましくは、7t以上かつ10tのときに、ほかの部材による梱包に対して、本発明の組立式架台はより効果を発揮できる。 In this embodiment, when the individual weight is 5 t (ton) or more and 25 t or less, and placed on a flat surface without packing, the surface pressure by the load applied to the flat surface is 500 kg / cm 2 or higher Although a coiled object is described as an example of the transport target object, the present invention is not limited to this and is not limited to an object having a coiled shape. The present invention is particularly applicable to the assembly type mount frame of the present invention for packaging with other members when the individual weight is 5 t or more 25 t, preferably 6 t or more and 15 t, more preferably 7 t or more and 10 t. Can be more effective.
 また、面圧に関しても、無梱包状態で平面上に載置したときに、その平面に加わる荷重による面圧(重量/接地面積)が500kg/cm2以上、より好ましくは、600kg/cm2以上であり、さらに、より好ましくは、700kg/cm2以上である。このような面圧の重量及び形状の輸送対象物に対して、本発明はより実用的となり、より効果を発揮できる。なお、面圧の上限に関しては、特に制限はないが、例えば、2,500kg/cm2以下、より好ましくは、1,500kg/cm2以下であり、さらに、より好ましくは、1,000kg/cm2以下などが想定される。 With regard to surface pressure, when placed on a flat surface without packing, the surface pressure (weight / grounding area) due to the load applied to the flat surface is 500 kg / cm 2 or more, more preferably 600 kg / cm 2 or more Furthermore, more preferably, it is 700 kg / cm 2 or more. The present invention is more practical and more effective for objects to be transported such weight and shape of surface pressure. The upper limit of the surface pressure is not particularly limited, but is, for example, 2,500 kg / cm 2 or less, more preferably 1,500 kg / cm 2 or less, and still more preferably 1,000 kg / cm. 2 or less is assumed.
 また、コンテナとして、海上輸送で使用されている20フィート型コンテナや40フィート型コンテナなどのコンテナを例にしているが、本発明はこれに限定されるものでもなく、必ずしもコルゲート状の壁面を持っていないコンテナにも適用できる。また、輸送用のコンテナとしては、標準的なコンテナを用いることが好ましいが、専用のコンテナであってもよく、本発明は、特定のコンテナに限定されない。 In addition, although a container such as a 20-foot type container or a 40-foot type container used in marine transportation is exemplified as the container, the present invention is not limited to this, and it necessarily has a corrugated wall surface. Can also be applied to containers that are not Moreover, although it is preferable to use a standard container as a container for transport, it may be a dedicated container, and the present invention is not limited to a specific container.
 この本発明の実施の形態の組立式架台10は、個体重量が5t(トン)以上25t、好ましくは、6t以上かつ15t、より好ましくは、7t以上かつ10tで、かつ、無梱包状態で平面上に載置したときに、その平面に加わる荷重による面圧が500kg/cm2以上になるコイル状物(輸送対象物)20を載置するための組立式架台である。 The assembly type gantry 10 according to the embodiment of the present invention has a solid weight of 5 t (ton) or more and 25 t, preferably 6 t or more and 15 t, more preferably 7 t or more and 10 t, and in a non-packaged state on a plane. It is an assembly-type mount stand for mounting the coil-like object (transportation object) 20 which will be 500 kg / cm < 2 > or more in surface pressure by the load added to the plane, when it mounts on this.
 この組立式架台10の大きさは、例えば、コイル状物20の大きさが1.3mφ、長さが1m程度で、重さが9t程度の場合には、幅が1.8m程度、長さが1.4m程度、高さが0.7m程度であるが、コイル状物20の大きさによって異なる。 For example, when the size of the coiled object 20 is about 1.3 mφ, the length is about 1 m, and the weight is about 9 t, the size of the assembly type gantry 10 is about 1.8 m in width and about length Is about 1.4 m and the height is about 0.7 m, but it differs depending on the size of the coiled material 20.
 この組立式架台10は、図1~図10に示すような、台座部材11、重量支持部材12、連結部材13A、13B、固定用部材14、横桁部材15を有して構成される。この連結部材13A、13Bは、第1連結部材13Aと第2連結部材13Bとからなる。
 台座部材11はコイル状物20の長手方向Xに延びる部材で形成されており、重量支持部材12はコイル状物20の幅方向Yに延び、かつ、長手方向Xと交差した方向に配置される板状の部材で形成されている。連結部材13A、13Bは長手方向Xに延びる部材で形成されている。この台座部材11と重量支持部材12の板面(端面で表面と裏面)とが交差する角度は90度(degree)、即ち、直交させることが好ましいが、必ずしも、これに限定されず、組み立てられた状態で、強度を確保できればよく、この交差する角度は45度以上で90度以下とすることが好ましい。
As shown in FIGS. 1 to 10, this assembly type gantry 10 is configured to have a base member 11, a weight support member 12, connecting members 13A and 13B, a fixing member 14, and a cross beam member 15. The connecting members 13A and 13B are composed of a first connecting member 13A and a second connecting member 13B.
The base member 11 is formed of a member extending in the longitudinal direction X of the coiled member 20, and the weight supporting member 12 extends in the width direction Y of the coiled member 20 and is disposed in a direction intersecting the longitudinal direction X It is formed of a plate-like member. The connecting members 13A and 13B are formed of members extending in the longitudinal direction X. The angle at which the base member 11 and the plate surface (the end surface and the back surface at the end face) of the weight support member 12 intersect is preferably 90 degrees, that is, orthogonal to each other, but is not necessarily limited thereto. It is preferable that the crossing angle be 45 degrees or more and 90 degrees or less, as long as the strength can be secured in the state as described above.
 組立式架台10が、組み立てられた状態では、この重量支持部材12は、複数(ここでは6個)の重量支持部材12が、長手方向Xに関して間隔を有して、かつ、台座部材11と複数(ここでは6個)の連結部材13A、13Bと交差する形でそれぞれに係合して立設される。また、重量支持部材12は、台座部材11と連結部材13A、13Bにより、長手方向Xの位置を固定されている状態となる。この長手方向Xの間隔に関して、1組の重量支持部材12の裏表の間では当接した状態で、重量支持部材12の各組の間隔では、等間隔又は不等間隔で重量支持部材12は配置される。 When the collapsible gantry 10 is assembled, the weight support members 12 have a plurality of (here, six) weight support members 12 spaced with respect to the longitudinal direction X, and a plurality of pedestal members 11 and a plurality of weight support members 12. They are engaged with each other and erected so as to intersect (here, six) coupling members 13A and 13B. Further, the weight support member 12 is in a state in which the position in the longitudinal direction X is fixed by the pedestal member 11 and the connection members 13A and 13B. With respect to the spacing in the longitudinal direction X, the weight support members 12 are arranged at equal intervals or unequal intervals at the intervals of each set of weight support members 12 in a state of abutting between the back and front of one set of weight support members 12. Be done.
 そして、台座部材11は幅方向Yに関して載置されるコイル状物20の中央の下部に、長手方向Xに延びるように配置される。また、図4及び図7に示すように、重量支持部材12の個々の部材は、幅方向Yに関して載置されるコイル状物20の一方の側面側においては少なくともその全部の領域Raと、コイル状物20の他方の側面側においてはコイル状物20の半幅bcの4分の3以下に相当する領域Rbの内側の下側にのみ配置されている。 The pedestal member 11 is arranged to extend in the longitudinal direction X at the lower part of the center of the coiled member 20 placed in the width direction Y. Further, as shown in FIGS. 4 and 7, the individual members of the weight support member 12 are at least the entire region Ra of the coiled material 20 placed in the width direction Y, and at least the entire region Ra thereof. The other side surface of the rod 20 is disposed only on the lower side inside the region Rb corresponding to 3⁄4 or less of the half width bc of the coil 20.
 言い換えれば、図4及び図7に示すように、コイル状物20は幅方向に関して、片側が半幅bcを持ち、両側で幅Bcを備えている。この場合に、重量支持部材12の幅方向Yの長さL12は、長さLaと長さLbと長さLcの和となっている。この長さLcは、コイル状物20の一方の側面側の外側の領域Rcに対応する長さであり、また、長さLaはコイル状物20の一方の側面側の全部の領域Raに対応する長さである。そして、長さLbは、コイル状物20の半幅bcの4分の3の領域Rbの内側に対応する相当する長さである。つまり、La=bc、Lb≦(3/4)×Bcとして構成される。 In other words, as shown in FIGS. 4 and 7, the coiled member 20 has a half width bc on one side and a width Bc on both sides in the width direction. In this case, the length L12 of the weight support member 12 in the width direction Y is the sum of the length La, the length Lb, and the length Lc. The length Lc is a length corresponding to the region Rc outside the one side surface of the coiled material 20, and the length La corresponds to the entire region Ra on the one side surface side of the coiled material 20. Length. The length Lb is a corresponding length corresponding to the inside of the three-quarter region Rb of the half width bc of the coiled member 20. That is, they are configured as La = bc and Lb ≦ (3/4) × Bc.
 より詳細には、台座部材11は、1個の組立式架台10に必要な個数は1個となる。この台座部材11は、コイル状物20の重量を,重量支持部材12を介して長手方向Xに沿って支持する部材である。また、この台座部材11の形状は、図1~図10に示すように、長手方向Xから見て四角形状をした角材の形状であり、図1に示すように、その上面側に、重量支持部材12の係合溝12d2に係合する係合溝11aと、横桁部材15が嵌合する凹溝11bが設けられている。この台座部材11は、組立式架台10の幅方向Yの略中心位置に配置される。 More specifically, the number of pedestal members 11 required for one assembly type gantry 10 is one. The pedestal member 11 supports the weight of the coiled member 20 along the longitudinal direction X via the weight support member 12. Further, the shape of the base member 11 is a rectangular shape seen from the longitudinal direction X as shown in FIG. 1 to FIG. 10, and as shown in FIG. An engagement groove 11a engaged with the engagement groove 12d2 of the member 12 and a recessed groove 11b fitted with the cross beam member 15 are provided. The pedestal member 11 is disposed at a substantially central position in the width direction Y of the assembly type gantry 10.
 重量支持部材12は、1個の組立式架台10に必要な枚数は、コイル状物20の重量と長さに関係する偶数枚となる。この重量支持部材12は、コイル状物20の重量を直接支持して、その下側に配置される台座部材11と第1連結部材13Aにコイル状物20の重量を伝達して、コイル状物20の重量をこの3つの部材11、12、13Aで支持する。また、この重量支持部材12は、図1~図10に示すように、長手方向Xから見て、左右に配置される重量支持部材12を同じ形状で形成されて、長手方向Xから見て表側と裏側に配置されて、組み立て後の形状が、長手方向Xから見て左右対称な形状になるように配置される。 The number of weight supporting members 12 required for one assembly type mount frame 10 is an even number of sheets related to the weight and length of the coiled member 20. The weight supporting member 12 directly supports the weight of the coiled member 20, and transmits the weight of the coiled member 20 to the pedestal member 11 and the first connecting member 13A disposed on the lower side, thereby the coiled member The weight of 20 is supported by the three members 11, 12, 13A. Further, as shown in FIGS. 1 to 10, the weight support member 12 is formed in the same shape as the weight support members 12 disposed on the left and right as viewed in the longitudinal direction X, and viewed from the longitudinal direction X And the back side so that the shape after assembly is symmetrical with respect to the longitudinal direction X.
 この重量支持部材12の形状は、図1~図10に示すように、長手方向Xから見て四角形状の右上角を、円弧状の部分と、この円弧状の部分の最下端を延長した平坦状部分とに切り欠いた板材である。そして、図1に示すように、この重量支持部材12の下側に、第2連結部材13Bの係合溝13bdが係合する係合溝12d1と、台座部材11の係合溝11aに係合する係合溝12d2とが設けられている。また、この重量支持部材12の上側に、第1連結部材13Aの係合溝13adが係合する係合溝12d3が設けられ、更に、円弧の部分に、第1連結部材13Aの係合溝13adが係合する係合溝12d4が設けられている。 The shape of the weight support member 12 is, as shown in FIGS. 1 to 10, a flat upper right corner of a rectangular shape viewed from the longitudinal direction X, an arc-shaped portion and a lower end of the arc-shaped portion. It is a plate material cut out in the Then, as shown in FIG. 1, on the lower side of the weight support member 12, the engaging groove 12d1 engaged with the engaging groove 13bd of the second connecting member 13B and the engaging groove 11a of the pedestal member 11 are engaged. An engaging groove 12d2 is provided. Further, on the upper side of the weight support member 12, an engagement groove 12d3 engaged with the engagement groove 13ad of the first connection member 13A is provided, and further, an engagement groove 13ad of the first connection member 13A is provided at a part of a circular arc. There is provided an engagement groove 12d4 with which the connector engages.
 また、連結部材13A、13Bは、複数(ここでは2個)の同じ形状に形成される第1連結部材13Aと、単数又は複数(ここでは4個)の同じ形状に形成される第2連結部材13Bで構成されている。この第1連結部材13Aは、重量支持部材12の下側に配置され、台座部材11と共に、重量支持部材12を立設させる部材である。一方、この第2連結部材13Bは、重量支持部材12の上側部分又は横側部分(この実施の形態では、上側部分と円弧部分)の長手方向Xの位置を固定する部材である。

 第1連結部材13Aは、図1~図10に示すように、長手方向Xに延びる板状の部材で構成され、図1に示すように、その上側に、重量支持部材12の係合溝12d1と係合する係合溝13adと、横桁部材15を嵌合する凹溝13aeを有している。また、同様に、第2連結部材13Bも長手方向Xに延びる板状の部材で構成され、その上側に、重量支持部材12の係合溝12d3、12d4と係合する係合溝13bdを有している。これらの第1連結部材13Aの形状と第2連結部材13Bの形状は、全く同じ形状(互いに上下が反転した状態で同じ形状)に形成してもよく、別の形状に形成してもよい。
Further, the connecting members 13A and 13B are a plurality of (in this case, two) first connecting members 13A formed in the same shape, and one or more (in this case, four) second connecting members formed in the same shape It consists of 13B. The first connection member 13A is disposed below the weight support member 12 and is a member for standing the weight support member 12 together with the base member 11. On the other hand, the second connection member 13B is a member for fixing the position in the longitudinal direction X of the upper portion or the lateral portion (in this embodiment, the upper portion and the arc portion in this embodiment) of the weight support member 12.

The first connecting member 13A is a plate-like member extending in the longitudinal direction X as shown in FIGS. 1 to 10, and as shown in FIG. 1, the engaging groove 12d1 of the weight support member 12 is formed on the upper side thereof. And a recessed groove 13 ae for fitting the cross beam member 15. Similarly, the second connecting member 13B is also formed of a plate-like member extending in the longitudinal direction X, and has an engaging groove 13bd engaged with the engaging grooves 12d3 and 12d4 of the weight support member 12 on the upper side thereof. ing. The shape of the first connection member 13A and the shape of the second connection member 13B may be formed in the same shape (the same shape in a state in which the upper and lower sides are reversed), or may be formed in another shape.
 なお、この第1連結部材13Aと第2連結部材13Bは、長手方向Xから見て左右の対称位置に配置されるが、その第1連結部材13Aと第2連結部材13Bの前後方向は、左右で逆に配置される。つまり、長手方向Xから見て右側の前側に重量支持部材12が前側に配置される場合には、右側に配置される第1連結部材13Aと第2連結部材13Bは、それぞれ先端から係合溝13ad(又は13bd)までの距離が短く、また、左側に配置される第1連結部材13Aと第2連結部材13Bは、それぞれ先端から係合溝13ad(又は13bd)までの距離が長くなるように配置される。これにより、長手方向Xに関して、左右両側の第1連結部材13Aと第2連結部材13Bの先端の位置と後端の位置がそれぞれ同じ位置になる。 The first connecting member 13A and the second connecting member 13B are disposed at symmetrical positions on the left and right as viewed in the longitudinal direction X, but the front and rear directions of the first connecting member 13A and the second connecting member 13B are the left and right It is arranged in reverse. That is, when the weight support member 12 is disposed on the front side on the right side when viewed from the longitudinal direction X, the first connection member 13A and the second connection member 13B disposed on the right side respectively have engagement grooves from the tip The distance to 13ad (or 13bd) is short, and the distance between the tip of the first connecting member 13A and the second connecting member 13B arranged on the left side to the engaging groove 13ad (or 13bd) is long. Be placed. Thereby, with respect to the longitudinal direction X, the positions of the front end and the rear end of the first connecting member 13A and the second connecting member 13B on the left and right sides are the same.
 また、これらの第1連結部材13Aと第2連結部材13Bと重量支持部材12の板面(端面で表面と裏面)とが交差する角度は90度、即ち、直交させることが好ましいが、必ずしも、これに限定されず、組み立てられた状態で、強度を確保できればよく、交差する角度は45度以上で90度以下とすることが好ましい。 Further, it is preferable that the angle at which the first connection member 13A, the second connection member 13B, and the plate surface (the front surface and the back surface at the end surface) intersect the weight support member 12 is 90 degrees, that is, orthogonally The present invention is not limited to this, and it is preferable that the crossing angle be 45 degrees or more and 90 degrees or less as long as the strength can be secured in an assembled state.
 固定用部材14A、14B、14C、14D(以下14で代表する)は、1個の組立式架台10に必要な枚数は偶数枚(ここでは2枚)であるが、通常は左右1枚ずつとなる。この固定用部材14は、組み立てられた状態の重量支持部材12の側方に嵌合させて、コイル状物20を搬送するコンテナの側壁の内側と重量支持部材12の両方に係合又は当接して、重量支持部材12をコンテナ内に位置決め及び固定するための部材である。 The number of fixing members 14A, 14B, 14C, 14D (represented by 14 below) is an even number (two in this case) necessary for one assembly type gantry 10, but usually, one for each side Become. The fixing member 14 is fitted to the side of the weight support member 12 in the assembled state to engage or abut on both the inside of the side wall of the container for transporting the coiled material 20 and the weight support member 12. It is a member for positioning and fixing the weight support member 12 in a container.
 また、この固定用部材14A、14Bの形状は、内側となる側(図1の図面では上側)の内側端面14aに、重量支持部材12の側方が嵌合する凹溝14d1が設けられ、外側となる側(図1の図面では下側)の外側端面14bに、コンテナのコルゲート形状の内壁に嵌合する外側係合部14d2が設けられている。一方、固定用部材14C、14Dの形状は、内側となる側(図1の図面では上側)の内側端面14aに、重量支持部材12の側方が嵌合する凹溝14d1が設けられているが、外側となる側(図1の図面では下側)の外側端面14bには外側係合部14d2が設けられておらず、直線状に形成されている。この固定用部材14は、重量支持部材12の側方をその凹溝14d1に嵌合させて、床面に接して又は床面と離間して床面に平行に配置される。 Further, the shape of the fixing members 14A and 14B is such that a concave groove 14d1 in which the side of the weight support member 12 is fitted is provided on the inner end face 14a on the inner side (upper side in FIG. 1). An outer engaging portion 14d2 fitted to the corrugated inner wall of the container is provided on the outer end surface 14b on the side (lower side in the drawing of FIG. 1). On the other hand, the shape of the fixing members 14C and 14D is such that a concave groove 14d1 in which the side of the weight support member 12 is fitted is provided on the inner end face 14a on the inner side (upper side in FIG. 1). The outer engaging portion 14d2 is not provided on the outer end face 14b on the outer side (the lower side in the drawing of FIG. 1), and is formed in a linear shape. The fixing member 14 is disposed parallel to the floor surface so as to be in contact with the floor surface or separated from the floor surface, with the side of the weight support member 12 fitted in the recessed groove 14d1.
 そして、固定用部材14A、14Bは、組立式架台10がコンテナに搬入されたときに、組立式架台10が幅方向Yに加えて長手方向Xに移動しないように固定するための部材である。 The fixing members 14A and 14B are members for fixing the assembly type gantry 10 so as not to move in the longitudinal direction X in addition to the width direction Y when the assembly type gantry 10 is carried into the container.
 通常は、組立式架台10に載置したコイル状物20の幅方向Yの中心位置がコンテナの中心位置になるように、左右に同じ形状の固定用部材14A(又は、14B、14C、14D)を互いに左右反対になるように配置する。しかしながら、コイル状物20の幅方向Yの中心位置がコンテナの中心位置とずれる場合には、比較的幅が狭い固定用部材14A(又は14C)と比較的幅が広い固定用部材14B(又は14D)を用いる。 Usually, the fixing members 14A (or 14B, 14C, 14D) having the same shape on the left and right so that the center position of the coiled object 20 placed on the assembly type gantry 10 in the width direction Y is the center position of the container. Arrange them so that they are opposite to each other. However, when the central position in the width direction Y of the coiled material 20 deviates from the central position of the container, the relatively narrow fixing member 14A (or 14C) and the relatively wide fixing member 14B (or 14D) Use).
 また、固定用部材14C、14Dは、組立式架台10がコンテナに搬入されたときに、組立式架台10が幅方向Yには移動しないが、長手方向Xには移動可能なように固定するための部材である。この固定用部材14C、14Dは、組立式架台10を長手方向Xには移動させるときに、外側の側面14cがコンテナの内壁に当接しながら滑るので、コンテナの内壁に当接しながら滑るガイド部材となる。 In addition, the fixing members 14C and 14D are fixed so that they can move in the longitudinal direction X, although the assembled base 10 does not move in the width direction Y when the assembled base 10 is carried into the container. It is a member of The fixing members 14C and 14D slide as the outer side surface 14c abuts against the inner wall of the container when moving the assembly type gantry 10 in the longitudinal direction X, and thus a guide member that slides against the inner wall of the container Become.
 通常は、組立式架台10に載置したコイル状物20の幅方向Yの中心位置がコンテナの中心位置になるように、左右に同じ形状の固定用部材14C(又は14D)を配置する。しかしながら、コイル状物20の幅方向Yの中心位置がコンテナの中心位置がずれる場合には、比較的幅が狭い固定用部材14Cと比較的幅が広い固定用部材14Dを用いる。 Usually, the fixing members 14C (or 14D) having the same shape are arranged on the left and right so that the center position of the coiled object 20 placed on the assembly type gantry 10 in the width direction Y is the center position of the container. However, when the central position of the coiled material 20 in the width direction Y is shifted from the central position of the container, the fixing member 14C having a relatively narrow width and the fixing member 14D having a relatively wide width are used.
 横桁部材15は、必ずしも必須の部材ではないが、組立式架台10を長手方向に移動させる場合に、あると便利な部材である。そして、1個の組立式架台10に必要な個数は、コイル状物20の重量と長さに関係する偶数個(ここでは2個)となるが、通常は、長手方向Xの前後方向の2個となる。この横桁部材15は、組立式架台10を長手方向に移動させる場合に、ワイヤーやロープなどの索状体を巻き付ける部材である。この横桁部材15の形状は、図1~図9に示すように、長手方向Xから見て四角形状をした角材の形状である。この横桁部材15は、台座部材11と第1連結部材13Aと交差して(ここでは直交して)、それぞれの凹溝11b、13beに係合(嵌合)する。 The cross beam member 15 is not necessarily an essential member, but it is a convenient member if the assembling type gantry 10 is moved in the longitudinal direction. And although the number required for one assembly type mount frame 10 is an even number (here two pieces) related to the weight and length of the coiled material 20, usually 2 in the longitudinal direction of the longitudinal direction X It becomes an individual. The cross beam member 15 is a member around which a cord-like body such as a wire or a rope is wound when the assembly type gantry 10 is moved in the longitudinal direction. The shape of the cross girder member 15 is a rectangular shape seen from the longitudinal direction X, as shown in FIGS. 1 to 9. The cross beam member 15 intersects the pedestal member 11 and the first connecting member 13A (here, at right angles), and engages (fits) in the respective recessed grooves 11b and 13be.
 この横桁部材15を設ける場合には、重量支持部材12に、図6に示すように、組み立てられた状態で長手方向Xから見たときに横桁部材15を見通せる索状体用切欠き部22が設けられる。この索状体用切欠き部22を通して、横桁部材15に巻き付けられたワイヤーやロープなどの索状体が組立式架台10の前後に引き出され、この索状体を引張ることにより、コイル状物20が載置された組立式架台10を長手方向Xに移動させることが容易にできるようになる。 In the case of providing the cross girder member 15, as shown in FIG. 6, in the assembled state of the weight support member 12, a notch for a cord-like body which can see through the cross girder member 15 when viewed from the longitudinal direction X. 22 are provided. A cord-like body such as a wire or a rope wound around the cross beam member 15 is pulled out to the front and back of the assembly type mount frame 10 through the cord-like body cutout portion 22 and the coil-like material is pulled by pulling the cord-like body. It becomes easy to move in the longitudinal direction X the assembly type mount frame 10 on which 20 is mounted.
 次に、組立式架台10を構成する台座部材11、第1連結部材13A、横桁部材15、重量支持部材12、第2連結部材13B、固定用部材14の材料について説明する。これらのそれぞれの部材は、木質材料(材木、集成材、単層積層材(LVL)、合板等)、紙材、合成樹脂(熱可塑性樹脂、熱硬化性樹脂等)、軽合金(アルミニウム合金、マグネシウム合金、チタン合金、ベリリウム合金等)、複合材料(FRP(繊維強化プラスチック)、C/C(炭素繊維強化炭素複合材料等)のいずれか一つ、又はいくつかの組み合わせの材料で形成することができる。これにより、組立式架台10を軽量化できる。 Next, materials of the base member 11, the first connection member 13A, the cross beam member 15, the weight support member 12, the second connection member 13B, and the fixing member 14 which constitute the assembly type gantry 10 will be described. Each of these members is made of wood material (wood, laminated wood, single layer laminate (LVL), plywood, etc.), paper material, synthetic resin (thermoplastic resin, thermosetting resin, etc.), light alloy (aluminum alloy, Magnesium alloy, titanium alloy, beryllium alloy, etc., composite material (FRP (fiber reinforced plastic), C / C (carbon fiber reinforced carbon composite material, etc.) and any one or some combination of materials As a result, the weight of the assembly type gantry 10 can be reduced.
 また、台座部材11と第2連結部材13Bと横桁部材15を第1の材料で形成し、重量支持部材12と第1連結部材13Aと固定用部材14(14A、14B、14C、14D)を第1の材料とは別の第2の材料で形成すると共に、第1の材料を木質材料とし、第2の材料を発泡素材として構成する。 Further, the pedestal member 11, the second connecting member 13B, and the cross beam member 15 are formed of the first material, and the weight support member 12, the first connecting member 13A, and the fixing member 14 (14A, 14B, 14C, 14D) The first material is a second material different from the first material, the first material is a wood material, and the second material is a foam material.
 このように、コンテナなどの床面に接し、コイル状物20の重量が加わる台座部材11と第1連結部材13Aと、引張力が加わる横桁部材15を木材等の比較的、強度の高い部材で形成し、形状が比較的平面に近い形状の重量支持部材12と第2連結部材13Bと固定用部材14を発泡素材等の型成形で製造できる材料にすることで、材料の共通化を図ることができ、また、製造の単純化と容易化ができる。そして、これらの材料の共通化により、製造工程が単純化し、製造の容易化を図ることができ、また、木質材料と発泡素材を用いているため、軽量でかつ使用後の破棄処分も比較的容易となる。 Thus, the base member 11 and the first connecting member 13A which are in contact with the floor surface of the container etc. and to which the weight of the coiled member 20 is added, and the transverse girder members 15 to which a tensile force is applied To make the weight supporting member 12, the second connection member 13B, and the fixing member 14 which are relatively flat in shape by a material that can be manufactured by molding such as a foam material, thereby achieving commonality of materials It can also simplify and facilitate production. And, by commonality of these materials, the manufacturing process can be simplified and the manufacture can be facilitated, and since the wood material and the foam material are used, they are lightweight and relatively disposed of after disposal. It becomes easy.
 また、特に、第1の材料としては、台座部材11、第1連結部材13A、横桁部材15は比較的単純な角形状であるので、軽量ではあるが比較的強度の高いもの、例えば、材木、集成材、単層積層材(LVL)、合板などの木質材料、軽量合金などが好ましいが、なかでも、単層積層材が好ましい。 Further, in particular, as the first material, since the base member 11, the first connection member 13A, and the cross beam member 15 have a relatively simple angular shape, they are lightweight but have relatively high strength, for example, timber Among them, laminated materials, single-layer laminates (LVL), wood materials such as plywood, lightweight alloys and the like are preferable, and among them, single-layer laminates are preferable.
 また、第2材料としては、重量支持部材12、第2連結部材13B、固定用部材14は比較的単純ではあるが係合溝12d1、12d2、12d3、12d4、13bd、及び凹溝14d1が多い板形状であるので、軽量で、型抜きで製造される成形品で製造にできるような、高分子材料(プラスチック、合成繊維、ゴム、発泡樹脂材等)、繊維強化プラスチック(FRP)、石膏材等が好ましく、特に、発泡ポリプロピレン、発泡ポリエチレン、発泡スチロール等の発泡素材がより好ましく、そのなかでも、発泡ポリプロピレンが好ましい。 Also, as the second material, the weight supporting member 12, the second connecting member 13B, and the fixing member 14 are relatively simple but plates having many engaging grooves 12d1, 12d2, 12d3, 12d4, 13bd, and concave grooves 14d1. Because of its shape, it is lightweight, and it can be manufactured with molded articles manufactured by die cutting, such as polymer materials (plastics, synthetic fibers, rubber, foamed resin materials, etc.), fiber reinforced plastic (FRP), gypsum materials, etc. In particular, foamed materials such as expanded polypropylene, expanded polyethylene, expanded polystyrene and the like are more preferable, and among these, expanded polypropylene is preferable.
 特に、第1の材料として材木の市販の規格材を用いて、組み合わせることで、材料の調達が容易となる上に、部材を加工する手間を省くことができる。例えば、台座部材11は、その寸法に切り揃えた2本の角材を接合して、その上に、各寸法に切り揃えた角材2本を接合して、係合溝11aと凹溝11bとなる部分を除いて分散配置して接合することにより、容易に台座部材11を製造できる。 In particular, by using and combining commercially available standard timbers of timber as the first material, procurement of the materials becomes easy, and in addition, it is possible to save time and effort for processing members. For example, the base member 11 joins two square bars cut to the same size, and joins two square bars cut to the respective sizes on it to form the engagement groove 11a and the concave groove 11b. The pedestal member 11 can be easily manufactured by dispersing and joining except for the part.
 また、第1連結部材13Aも、同様に、その寸法に切り揃えた1本の角材の上に、各寸法に切り揃えた角材1本を係合溝13adと凹溝13aeとなる部分を除いて分散配置して接合することにより、容易に第1連結部材13Aを製造できる。また、横桁部材15は、角材1本をその寸法に切ることで製造できる。 Similarly, in the first connecting member 13A, one square member cut and aligned to each dimension is cut on the one square member cut and aligned to the dimension except for the portion to be the engagement groove 13ad and the concave groove 13ae. The first connecting member 13A can be easily manufactured by dispersing and joining. Moreover, the cross girder member 15 can be manufactured by cutting one square bar to the dimension.
 なお、船舶に搭載する場合には、材木を使用すると、虫除けのための燻蒸が必要になるが、単層積層材などの加工材を使用すると、この虫除けのための燻蒸は不要となるので、単層積層材などの加工材を使用することがより好ましい。 In addition, when it mounts on a ship, if lumber is used, fumigation for insect repellent will be needed, and if processing materials, such as a single-layer laminated material, are used, fumigation for this insect repellent will become unnecessary, It is more preferable to use a processing material such as a single-layer laminate.
 第2の材料として発泡素材、例えば、発泡ポリプロピレン、発泡ポリエチレン等を用いて、重量支持部材12と第2連結部材13Bと固定用部材14を型抜きの成形による製造を行うと、これにより、比較的単純ではあるが係合溝12d1、12d2、12d3、12d4、13bd、及び凹溝14d1などの切欠き部である溝が多い板形状の部材を型成形品にすることで、非常に簡単にこれらの部材を大量生産できる。 When the weight supporting member 12, the second connecting member 13B, and the fixing member 14 are manufactured by die-cut molding using a foamed material, for example, foamed polypropylene, foamed polyethylene or the like as the second material, the comparison It is very simple to make a plate-shaped member with many grooves which are notched parts such as engaging grooves 12d1, 12d2, 12d3, 12d4, 13bd and concave groove 14d1 as a molded product though it is simple. Mass production of
 なお、この型成形の場合に、図1において、丸部分や楕円部分で拡大して示したように、係合溝12d1、12d2、12d3、12d4、13bd、及び凹溝14d1の角部に応力集中を防止するための円弧形状の応力集中防止用孔21を設けることが好ましい。なお、この応力集中防止用孔21は、図1~図10では、図面を簡略化するために省略している場合もあり、必ずしも全部図示していない。 In addition, in the case of this molding, as shown enlarged in a round part and an elliptical part in FIG. 1, stress concentration occurs at the corner portions of the engagement grooves 12 d 1, 12 d 2, 12 d 3, 12 d 4, 13 bd and the concave groove 14 d 1. It is preferable to provide a circular arc-shaped stress concentration preventing hole 21 for preventing this problem. The stress concentration preventing holes 21 may be omitted in FIGS. 1 to 10 in order to simplify the drawings, and not all of them are necessarily shown.
 また、固定用部材14を比較的水分に強い部材で形成すると、コンテナのコルゲート状の壁面に結露により水分が生じても、この壁面に当接する固定用部材14への水分への影響が少なくなり、水分に関係なく強度を維持できるというメリットを発揮できる。 In addition, if the fixing member 14 is formed of a relatively moisture-resistant member, even if moisture is generated on the corrugated wall surface of the container by condensation, the influence on the moisture on the fixing member 14 in contact with the wall surface is reduced. The advantage is that the strength can be maintained regardless of the water content.
 次に、この実施の形態の組立式架台10における、組立式架台10の組立方法について、図1~図3を参照しながら説明する。最初に、図2に示すように、第1段階では、組立場所の床面の上に台座部材11を置き、その両側に、第1連結部材13Aを台座部材11と平行に置く。次に、横桁部材15を用いる場合には、この横桁部材15を第1連結部材13Aの凹溝13aeと台座部材11の凹溝11bの上に載置する。 Next, a method of assembling the assembly-type rack 10 in the assembly-type rack 10 of this embodiment will be described with reference to FIGS. 1 to 3. First, as shown in FIG. 2, in the first stage, the pedestal member 11 is placed on the floor surface of the assembly place, and the first connection member 13A is placed parallel to the pedestal member 11 on both sides thereof. Next, when using the cross beam member 15, the cross beam member 15 is placed on the recessed groove 13ae of the first connecting member 13A and the recessed groove 11b of the base member 11.
 次いで、第2段階では、重量支持部材12を裏表で合わせて1組にして、重量支持部材12の係合溝12d1を第1連結部材13Aの係合溝13adと、台座部材11の係合溝11aとに係合させて、重量支持部材12を台座部材11とその両側の第1連結部材13Aの上に立設させる。このとき、重量支持部材12の板面と台座部材11の長手方向と第1連結部材13Aの長手方向Xは交差した状態、好ましくは直交状態とする。 Next, in the second stage, the weight support members 12 are combined on the back and back to form one set, and the engagement groove 12d1 of the weight support member 12 is the engagement groove 13ad of the first connection member 13A and the engagement groove of the pedestal member 11 The weight support member 12 is erected on the base member 11 and the first connecting members 13A on both sides thereof by being engaged with 11a. At this time, the plate surface of the weight support member 12, the longitudinal direction of the base member 11, and the longitudinal direction X of the first connecting member 13A intersect with each other, preferably orthogonal to each other.
 次いで、第3段階では、重量支持部材12の上側の端の係合溝12d3に第2連結部材13Bの係合溝13bdを係合させ、また、重量支持部材12の円弧側の係合溝12d4に別の第2連結部材13Bの係合溝13bdを係合させ、重量支持部材12の上側又は横側(図2、図3では上側のみ)を第2連結部材13Bで固定する。これらの作業により、枠組みを形成し、組立式架台10の形状を堅固に構成する。 Next, in the third stage, the engagement groove 13bd of the second connection member 13B is engaged with the engagement groove 12d3 at the upper end of the weight support member 12, and the engagement groove 12d4 on the arc side of the weight support member 12 The engaging groove 13bd of another second connecting member 13B is engaged with the second connecting member 13B, and the upper or lateral side (only the upper side in FIG. 2 and FIG. 3) of the weight support member 12 is fixed by the second connecting member 13B. By these operations, a frame is formed, and the shape of the assembly type gantry 10 is rigidly configured.
 そして、コンテナに搭載するなどの必要に応じて、第4段階では、固定用部材14を床面上に又は床面から離間して床面に平行に配置して、重量支持部材12の側面に凹溝14d1を嵌合する。組立式架台10をコンテナの長手方向に対しても固定する場合には、外側係合部14d2を備えている固定用部材14A(又は14B)を用いて、この外側係合部14d2をコンテナの両側のコルゲート形状の壁面に嵌合させる。一方、組立式架台10をコンテナの長手方向に対しても移動可能にする場合には、外側係合部14d2を備えていない固定用部材14C(又は14D)をコンテナの両側のコルゲート形状の壁面に当接させる。 Then, in the fourth step, the fixing member 14 is disposed parallel to the floor surface on the floor surface or at a distance from the floor surface according to the necessity of mounting in a container, etc. The concave groove 14d1 is fitted. In the case where the assembly type gantry 10 is also fixed in the longitudinal direction of the container, using the fixing member 14A (or 14B) provided with the outer engaging portion 14d2, the outer engaging portion 14d2 is used on both sides of the container Fit on the wall of corrugated shape of. On the other hand, when the assembly type gantry 10 is also movable in the longitudinal direction of the container, the fixing member 14C (or 14D) not provided with the outer engagement portion 14d2 is formed on the corrugated wall surface on both sides of the container. Let it abut.
 なお、固定用部材14とコルゲート形状の壁面との嵌合によりコンテナにおける長手方向及び幅方向を固定するので、コンテナの床面の配置された固定用具の位置に左右されることなく、組立式架台10の位置、つまり、コイル状物20の位置を設定できる。 In addition, since the longitudinal direction and the width direction in the container are fixed by the fitting of the fixing member 14 and the wall surface of the corrugated shape, the assembly type gantry is not influenced by the position of the fixing tool disposed on the floor of the container. The position of 10, that is, the position of the coiled member 20 can be set.
 次に、本発明に係る実施の形態のコンテナによる輸送方法について説明する。この方法では、個体重量が5t以上かつ25t以下で、かつ、無梱包状態で平面上に載置したときに、その平面に加わる荷重による面圧が500kg/cm2以上になるコイル状物20をコンテナで輸送するコンテナによる輸送方法であって、上記の実施の形態の組立式架台10を使用してコイル状物20を載置している組立式架台10をコンテナに収納して、コンテナを輸送することにより、コイル状物20を輸送する。 Next, a method of transportation by a container according to the embodiment of the present invention will be described. In this method, when placed on a flat surface in the package-free state with an individual weight of 5 t or more and 25 t or less, the coiled material 20 with a surface pressure by a load applied to the flat surface of 500 kg / cm 2 or more A transportation method using a container transported by a container, wherein the assembly type gantry 10 on which the coiled material 20 is placed using the assembly type gantry 10 of the above embodiment is housed in a container to transport the container The coiled material 20 is transported by carrying out.
 このコンテナ輸送においては、規格化された、海上輸送で使用されている20フィート型コンテナ(外寸法で長さ6.058m×幅2.438m×高さ2.591m)や40フィート型コンテナ(外寸法で長さ12.192m×幅2.438m×高さ2.591m)を用いることが多く、これらのコンテナでは、相対する側面壁にコルゲート形状の壁面32を有しているものが一般的である。 In this container transportation, standardized 20-foot containers (outer dimensions 6.058m long x 2.438m wide x 2.591m high) and 40-foot containers (outside) are used in marine transportation. In many cases, the dimensions are 12.192m long x 2.438m wide x 2.591m high), and these containers generally have corrugated wall surfaces 32 on opposite side walls. is there.
 このコンテナへの搭載は、クレーンやフォークリフト等によりコイル状物20を組み立てられた組立式架台10の上に移動して降下させて、コイル状物20を組立式架台10の中央に載置する。このコイル状物20が載置された組立式架台10をフォークリフトを用いて、コンテナに積み込み、組立式架台10の横桁部材15に巻き付けたワイヤーやロープなどにより、コイル状物20が載置された組立式架台10を引張って、コンテナに床面上を滑らせて所定の位置に移動させる。組立式架台10が所定の位置に配置されたら、ラッシングにより、組立式架台10とコイル状物20をコンテナに固縛する。なお、コンテナ積み用のコンテナの床面と面一になる平面を持つ架台を用いて、この架台に一旦コイル状物20が載置された組立式架台10を載置してから、コンテナ内に引張り込んでもよい。 In this mounting on the container, the coiled object 20 is moved and lowered onto the assembled support frame 10 by a crane, a forklift or the like, and the coiled object 20 is mounted on the center of the assembled support frame 10. The assembled stand 10 on which the coiled matter 20 is placed is loaded into a container using a forklift, and the coiled matter 20 is placed by a wire or rope wound around the cross beam member 15 of the assembled stand 10 The assembled rack 10 is pulled and slid on the floor surface to move the container to a predetermined position. Once the collapsible cradle 10 is in place, lashing ties the collapsible cradle 10 and coil 20 to the container. In addition, after mounting the assembly-type mount frame 10 on which the coil-like object 20 is once mounted on this mount using a mount having a flat surface flush with the floor surface of the container for container loading, the mount mount is mounted in the container. It may be pulled in.
 このコンテナからの移動は、ラッシングを解いて、組立式架台10とコイル状物20のコンテナに対する固縛を解除する。組立式架台10の横桁部材15に巻き付けたワイヤーやロープなどにより、コイル状物20が載置された組立式架台10を引張って、コンテナに床面上を滑らせて所定の位置に移動させる。なお、ワイヤーやロープは車両を用いて引張ってもよいが、ウィンチ(図示しない)で巻き取ること等でも、コイル状物20をコンテナの内部から引き出すことができる。 The movement from the container releases the lashing to release the binding of the assembly type stand 10 and the coiled object 20 to the container. The assembly type base 10 on which the coiled material 20 is placed is pulled by a wire or rope wound around the cross beam member 15 of the assembly type base 10, and the container is slid on the floor surface and moved to a predetermined position. . In addition, although a wire and a rope may be pulled using a vehicle, the coiled object 20 can be pulled out from the inside of a container also by winding up with a winch (not shown).
 その後、フォークリフトを用いて、このコイル状物20が載置された組立式架台10をコンテナから積み出して、コンテナの外に置き、クレーンやフォークリフトにより、コイル状物20を吊上げて、組立式架台10からコイル状物20を切り離して、所定の場所、例えば、搬送用トラックの荷台や、仮置き場等に移動する。 Thereafter, using a forklift, the assembly-type base 10 on which the coil-like object 20 is placed is unloaded from the container, placed outside the container, and the coil-type object 20 is lifted with a crane or forklift. Then, the coiled material 20 is separated and moved to a predetermined place, for example, a loading space for a transport truck or a temporary storage space.
 なお、コンテナ積み用のコンテナの床面と面一になる平面を持つ架台を用いて、この架台に一旦コイル状物20が載置された組立式架台10を引張り出してから、クレーンやフォークリフトにより、コイル状物20を吊上げてもよい。 In addition, after pulling out the assembly-type mount frame 10 on which the coiled material 20 is once mounted on the mount frame using a mount having a flat surface flush with the floor surface of the container for container loading, the crane or forklift is used. The coiled object 20 may be lifted.
 また、コイル状物20を載置した組立式架台10をコンテナに押し込む場合は、例えば、コンテナの床面に載置した状態で、フォークリフトを使用して、フォーク(つめ)で、組立式架台10の横桁部材15を押し込むことにより、組立式架台10をコンテナの内部に収容する。 Moreover, when pushing in the assembly type mount frame 10 on which the coiled material 20 is placed into the container, for example, in a state where the assembly type mount frame 10 is placed on the floor of the container, using the forklift, the assembly type mount frame 10 The assembly type mount frame 10 is accommodated inside the container by pushing in the cross beam member 15 of
 また、コンテナの内部に搭載するコイル状物20の個数は、1個に限定されず、コイル状物20の重量と寸法と、コンテナの大きさの関係で、2個以上であってもよく、コイル状物20の向きも、コイル状物20の軸方向をコンテナの長手方向とすることに限定されず、コイル状物20の軸方向がコンテナの幅方向となっていても良く、また、コイル状物20の軸方向がコンテナの長手方向と交差する方向であっても良い。さらには、コイル状物20の軸方向が水平(コンテナの床面に平行)である方が、収納時に組立式架台10に加わる荷重を均等配分し易いが、これに限定されず、コイル状物20の軸方向が水平に対して傾斜していてもよい。 In addition, the number of the coiled objects 20 mounted inside the container is not limited to one, and may be two or more in view of the weight and size of the coiled objects 20 and the size of the container. The orientation of the coiled member 20 is not limited to the axial direction of the coiled member 20 being the longitudinal direction of the container, and the axial direction of the coiled member 20 may be the width direction of the container. The axial direction of the object 20 may be a direction intersecting the longitudinal direction of the container. Furthermore, when the axial direction of the coiled object 20 is horizontal (parallel to the floor surface of the container), it is easy to equally distribute the load applied to the assembly type gantry 10 at the time of storage, but it is not limited thereto. The axial direction of 20 may be inclined to the horizontal.
 この方法によれば、個体重量が5t以上かつ25t以下の重量物であるコイル状物20をコンテナで輸送する際に、組立式架台10における重量支持部材12の寸法や枚数、台座部材11の寸法、連結部材13A、13Bの寸法を変更することで、容易に多様なコイル状物20に柔軟に対応することができる。また、コイル状物20の固定に使用する材料の重量の増加が少なく、コイル状物20の固定作業が容易で、しかも、固定に使用する材料の処理が容易となる。 According to this method, when transporting the coiled object 20 which is a heavy object having a solid weight of 5 t or more and 25 t or less by a container, the dimensions and the number of the weight support members 12 in the assembly type gantry 10 and the dimensions of the pedestal member 11 By changing the dimensions of the connecting members 13A and 13B, it is possible to easily cope with various coiled materials 20 flexibly. In addition, the increase in weight of the material used for fixing the coiled material 20 is small, the fixing operation of the coiled material 20 is easy, and the processing of the material used for fixing is easy.
 そして、上記の組立式架台10の構成では、コイル状物20の跳ね上がりは、ラッシングにより防止する。また、コイル状物20の重量は、直接的には、重量支持部材12に加わるが、下側の台座部材11、第1連結部材13Aにも分散して伝達されるので、台座部材11、重量支持部材12、第1連結部材13Aを経由して分散されて、床面に伝達されるので、コンテナの床面がダメージを受けることがないように、コイル状物20の重量を分散させることができる。また、台座部材11の幅、重量支持部材12の厚さや枚数、第1連結部材13Aの厚さを増加させることで、容易に、床面に接触する面における単位面積当たりの荷重を小さくすることができる。 And in the above-mentioned composition of an assembly type mount stand 10, lashing prevents jumping up of a coiled thing 20. As shown in FIG. Further, the weight of the coiled member 20 is directly added to the weight support member 12 but is also dispersed and transmitted to the lower base member 11 and the first connecting member 13A. Since it is dispersed via the support member 12 and the first connection member 13A and transmitted to the floor surface, the weight of the coiled material 20 is dispersed so that the floor surface of the container is not damaged. it can. In addition, by increasing the width of the base member 11, the thickness and the number of the weight support members 12, and the thickness of the first connecting member 13A, the load per unit area on the surface contacting the floor can be easily reduced. Can.
 また、上記のコンテナによる輸送方法において、図11~図15に示すように、コイル状物20と組立式架台10との間に生じた隙間を、発泡素材で形成された隙間対策用部材30を用いて埋める。この隙間対策用部材30は、コイル状物20を組立式架台10に搭載する際に、組立式架台10とコイル状物20の間に発泡素材で形成されたマット状などの隙間対策用部材30をスペサーとして敷いて、組立式架台10とコイル状物20の間に埋める部材である。 In the above container transportation method, as shown in FIGS. 11 to 15, the gap countermeasure member 30 formed of a foam material is used as the gap formed between the coiled material 20 and the assembly type gantry 10. Use to fill. When mounting the coil-like object 20 on the assembly-type gantry 10, the clearance-preventing member 30 is a mat-like clearance-preventing member 30 formed of a foam material between the assembly-type gantry 10 and the coil-like object 20. As a spacer, and is a member to be embedded between the assembly type mount 10 and the coiled member 20.
 この隙間対策用部材30により、組立式架台10の上に載置したコイル状物20が、組立式架台10の上側の載置面の形状と完全に一致せずに、コイル状物20と組立式架台10の間に隙間ができた場合においても、この隙間対策用部材30により、隙間Sを埋めて、コイル状物20を組立式架台10の凹部に強固に固定することができる。 The coil-like object 20 mounted on the assembly-type gantry 10 is assembled with the coil-like object 20 without completely matching the shape of the upper mounting surface of the assembly-type gantry 10 with the gap countermeasure member 30. Even when a gap is formed between the racks 10, the gap S can be filled with the gap countermeasure member 30 so that the coiled member 20 can be firmly fixed to the recess of the collapsible rack 10.
 特に、隙間対策用部材30の素材として、発泡素材として、発泡ポリプロピレンを用いた場合には、他の発泡素材と異なり、発泡ポリプロピレンで形成した隙間対策用部材30は、直角に曲げても折れ破損する恐れがないので、コイル状物20の曲面に沿って曲がる上に、コイル状物20が自重で隙間対策用部材30に沈み、食い込んでフィットするので、すべり止め及び安定の効果が得られる。従って、この隙間対策用部材30は、荷作り用の布団代わりに使用でき、隙間埋めとすることで、組立式架台10の上側の凹部の形状に対してサイズ違いのコイル状物20の搭載に、組立式架台10を順応させることができる。 In particular, when foamed polypropylene is used as the foam material as the material for the clearance preventing member 30, unlike the other foamed materials, the member 30 for clearance preventing formed of foamed polypropylene is broken even when bent at a right angle. Since the coiled member 20 sinks in the gap-preventing member 30 by its own weight and bites and fits on itself while bending along the curved surface of the coiled member 20, the effect of anti-slip and stability can be obtained. Therefore, the gap-preventing member 30 can be used instead of a load-forming futon, and by filling the gap, the coil-shaped material 20 of different size with respect to the shape of the recess on the upper side of the assembly type gantry 10 can be used. The mounting platform 10 can be adapted.
 また、上記のコンテナによる輸送方法において、標準組立式架台10cを一つ以上の予め設定した標準コイル状物20cの寸法に合わせて構成して、標準組立式架台10cを組み立てるのに必要な寸法の重量支持部材12を標準重量支持部材12cとすると共に、輸送対象のコイル状物20が標準コイル状物20cと異なる場合に、図11~図15に示すように、コイル状物20と標準重量支持部材12cとの間に隙間対策用部材30を敷くと、次のような効果をさらに得ることができる。 Also, in the above-described container-based transportation method, the standard assembly type gantry 10c is configured to the dimensions of one or more preset standard coil-like objects 20c, and the dimensions necessary for assembling the standard assembly type gantry 10c. When the weight support member 12 is a standard weight support member 12c and the coiled object 20 to be transported is different from the standard coiled member 20c, as shown in FIGS. 11 to 15, the coiled member 20 and the standard weight support When the gap countermeasure member 30 is placed between the member 12c and the member 12c, the following effects can be further obtained.
 この標準組立式架台10cを用いる方法によれば、標準組立式架台10cとすることにより、パターンキット化ができるので、コイル状物20の寸法が入手できる前に幾つかのパターンで標準重量支持部材12cを用意しておくことで、つまり、標準コイル状物20c毎に、パターンキット(標準化された組み立て材料一式及びその組み立てに必要な道具一式)を予め製作して在庫しておくことで、迅速に標準コイル状物20cを載置できる標準組立式架台10cを用意できる。 According to the method of using this standard assembly type mount 10c, by using the standard assembly type mount 10c, a pattern kit can be formed, so that the standard weight support member with several patterns can be obtained before the dimensions of the coiled material 20 are available. 12c is prepared, that is, for each standard coil 20c, a pattern kit (a set of standardized assembly materials and a set of tools necessary for the assembly) is prepared in advance and kept in stock, thereby speeding up the process. The standard assembly type mount 10c on which the standard coil 20c can be placed can be prepared.
 さらに、標準コイル状物20cと寸法が多少異なるコイル状物20に対しても、また、突然の輸送需要に対しても、柔軟かつ迅速に対応できて、このコイル状物20を載置できる標準組立式架台10cを用意でき、これらの構造体とコイル状物20との間に隙間対策用部材30を敷くことにより、従来方式で実施されているチョッキングと同じ固定固縛施行ができ、コイル状物20と標準組立式架台10cとを一体化して、コイル状物20を堅固に固定することができる。 Furthermore, it is possible to flexibly and rapidly cope with coiled material 20 having a size slightly different from that of standard coiled material 20c and also for sudden transportation demand, and a standard capable of mounting this coiled material 20. The assembly-type gantry 10c can be prepared, and by placing a gap-preventing member 30 between these structures and the coiled member 20, the same fixed and fixed enforcement as in the conventional method can be performed, and a coil can be provided. The coil 20 can be firmly fixed by integrating the rod 20 with the standard assembly type mount 10c.
 このパターンキット化と隙間対策用部材30の使用により、コイル状物20の寸法にぴったり合わせて重量支持部材12を切り出したり、成形したりする必要が無くなるので、コイル状物20の寸法を入手してからの作業時間(リードタイム)を著しく短縮できる。 Since it is not necessary to cut out and form the weight support member 12 to fit the dimensions of the coiled object 20 by using the pattern kit and the member 30 for preventing space, it is possible to obtain the dimensions of the coiled object 20. It is possible to significantly reduce the work time (lead time) since then.
 そして、本発明の実施の形態のコンテナによる海上輸送方法では、上記のコンテナによる輸送方法を用いて、コンテナを船舶に搭載してコイル状物20を海上輸送する。この方法によれば、コイル状物20を載置した組立式架台10をコンテナに嵌合した状態でコンテナを輸送するので、コンテナの陸上車両と船舶の間でのコンテナの上下移動に伴う荷役によって生じるコンテナへの衝撃力を組立式架台10で吸収することができる。また、コンテナの床面に加わる荷重、及び、衝撃荷重を、重量支持部材12の寸法と配置枚数(設置面積)の増加により容易に分散できるので、荷役中にコンテナの底を損傷させることを防止できる。 Then, in the method of sea transport by container according to the embodiment of the present invention, the container is mounted on a ship and the coiled material 20 is transported by sea using the above transport method by container. According to this method, the container is transported in a state in which the assembly-type rack 10 on which the coiled object 20 is placed is fitted to the container, so the cargo handling by the vertical movement of the container between the land vehicle and the ship The resulting impact force on the container can be absorbed by the assembly type stand 10. In addition, the load applied to the floor of the container and the impact load can be easily dispersed by the increase in the size and the number (placement area) of the weight support members 12, thereby preventing damage to the bottom of the container during cargo handling. it can.
 更に、船舶による海上輸送では、船舶は荒天時には大きく揺れて、コンテナには、陸上輸送で発生する横力よりも遥かに大きい横力が発生する場合があるが、これらの横力に関しても、コイル状物20に発生する横力を組立式架台10で分散してコンテナに負担させることができ、しかも、重量支持部材12による固定用部材14への荷重伝達、及び、固定用部材14によるコンテナとの接触面積の増加により、容易にコンテナへの荷重を分散できるので、輸送中にコンテナを痛めることがなくなる。 Furthermore, in the case of sea transportation by ship, the ship sways greatly during stormy weather, and the container may generate a lateral force much greater than the lateral force generated by land transportation. The lateral force generated on the support 20 can be dispersed by the assembly type rack 10 and can be loaded on the container, and further, the load transmission to the fixing member 14 by the weight supporting member 12 and the container by the fixing member 14 By increasing the contact area of the container, the load on the container can be easily distributed, so that the container is not damaged during transportation.
 その上、コイル状物20を一方通行で輸送する場合であっても、容易に、立体的な組立式架台10を平面部材に分解できるので、容易に梱包して返送することも、輸送先において廃棄処分することも容易かつ簡単にできるようになる。 Moreover, even in the case where the coiled material 20 is transported in one way, the three-dimensional assembly-type gantry 10 can be easily disassembled into a flat member, so that it can be easily packaged and returned. Disposal also becomes easy and easy.
10 組立式架台
11 台座部材
11a 係合溝
11b 凹溝
12 重量支持部材
12d1 係合溝
12d2 係合溝
12d3 係合溝
12d4 係合溝
13A 第1連結部材(連結部材)
13ad 係合溝
13ae 凹溝
13B 第2連結部材(連結部材)
13bd 係合溝
14、14A、14B、14C、14D 固定用部材
14a 内側端面
14b 外側端面
14d1 凹溝
14d2 外側係合部
20 コイル状物(輸送対象物)
21 応力集中防止用孔
22 索状体用切欠き部
30 隙間対策用部材
DESCRIPTION OF SYMBOLS 10 Assembled type mount frame 11 Base member 11a Engaging groove 11b Concave groove 12 Weight support member 12d1 Engaging groove 12d2 Engaging groove 12d3 Engaging groove 12d4 Engaging groove 13A 1st connection member (connection member)
13ad engagement groove 13ae concave groove 13B second connection member (connection member)
13bd engaging groove 14, 14A, 14B, 14C, 14D fixing member 14a inner end surface 14b outer end surface 14d1 recessed groove 14d2 outer engaging portion 20 coiled object (object to be transported)
21 Stress concentration preventing holes 22 Notches for cords 30 Clearance preventing members

Claims (12)

  1.  個体重量が5t以上かつ25t以下で、かつ、無梱包状態で平面上に載置したときに、その平面に加わる荷重による面圧が500kg/cm2以上になる輸送対象物を載置する組立式架台であって、
     前記輸送対象物の長手方向に延びる部材で形成した台座部材と、前記輸送対象物の幅方向に延び、かつ、前記長手方向と交差した方向に配置される板状の部材で形成した重量支持部材と、前記長手方向に延びる部材で形成した連結部材とを有して構成され、
     組み立てられた状態では、
     複数の前記重量支持部材が、前記長手方向に関して間隔を有して、かつ、前記台座部材と複数の前記連結部材と交差する形でそれぞれに係合して立設され、前記重量支持部材の前記長手方向の位置を固定されている状態となり、
     前記台座部材は前記幅方向に関して載置される前記輸送対象物の中央の下部に配置され、前記重量支持部材の個々の部材は前記幅方向に関して載置される前記輸送対象物の一方の側面側においては少なくとも全部の領域と、前記輸送対象物の他方の側面側においては前記輸送対象物の半幅の4分の3以下に相当する領域の内側の下側にのみ配置されていることを特徴とする組立式架台。
    When mounted on a flat surface in the package-free state with a solid weight of 5 to 25 t, and a non-packaged state, an assembly type for mounting a transport target with a surface pressure of 500 kg / cm 2 or more due to a load applied to the flat surface A gantry,
    A weight supporting member formed of a base member formed of a member extending in the longitudinal direction of the object to be transported, and a plate-like member extending in the width direction of the object to be transported and disposed in a direction intersecting the longitudinal direction And a connecting member formed of the longitudinally extending member,
    Once assembled,
    A plurality of the weight support members are erected so as to be spaced from each other in the longitudinal direction and to be engaged with each other so as to intersect the base member and the plurality of connection members. The position in the longitudinal direction is fixed,
    The pedestal member is disposed at the lower part of the center of the transport object placed in the width direction, and the individual members of the weight support member are on one side of the transport object placed in the width direction. Are disposed only on the lower side inside the region corresponding to at least the entire region, and on the other side of the object to be transported, not more than three quarters of the half width of the object to be transported. Assembly-type support.
  2.  前記重量支持部材を同じ形状で形成して、前記長手方向から見て表側と裏側に配置して、組み立てられた後の形状では、前記長手方向から見て左右対称な形状になるように配置されていることを特徴とする請求項1に記載の組立式架台。 The weight supporting members are formed in the same shape, disposed on the front side and the back side when viewed from the longitudinal direction, and in the shape after being assembled, disposed so as to be laterally symmetrical when viewed from the longitudinal direction The assembly-type mount frame according to claim 1, characterized in that:
  3.  前記連結部材を同じ形状に形成される第1連結部材と同じ形状に形成される第2連結部材で構成して、前記第1連結部材を前記重量支持部材の下側に配置し、前記重量支持部材を前記第1連結部材と前記台座部材の上に立設すると共に、前記第2連結部材で前記重量支持部材の上側又は横側を固定していることを特徴とする請求項2に記載の組立式架台。 The connection member is constituted by a second connection member formed in the same shape as the first connection member formed in the same shape, and the first connection member is disposed below the weight support member, and the weight support The member is erected on the first connecting member and the base member, and the upper or side of the weight supporting member is fixed by the second connecting member. Assembled rack.
  4.  前記輸送対象物を搬送するコンテナの側壁の内側と前記重量支持部材の両方に係合又は当接して、前記重量支持部材を前記コンテナ内に位置決め及び固定する固定用部材を備えていることを特徴とする請求項1~3のいずれか1項に記載の組立式架台。 A fixing member for positioning and fixing the weight support member in the container by engaging or abutting on both the inside of the side wall of the container for transporting the object to be transported and the weight support member The mountable stand according to any one of claims 1 to 3, wherein
  5.  前記台座部材と前記第1連結部材と交差して係合する横桁部材を備えていると共に、前記重量支持部材に、組み立てられた状態で前記長手方向から見たときに前記横桁部材を見通せる索状体用切欠き部を設けていることを特徴とする請求項3又は4に記載の組立式架台。 A cross beam member is provided that crosses and engages with the base member and the first connection member, and the weight support member can see the cross beam member when viewed from the longitudinal direction in an assembled state The assembly-type mount frame according to claim 3 or 4, further comprising a notched portion for a cord-like body.
  6.  前記台座部材、前記第1連結部材、前記重量支持部材、前記第2連結部材のそれぞれの部材が、木質材料、紙材、合成樹脂、軽合金、複合材料のいずれか一つ、又はいくつかの組み合わせの材料で形成されていることを特徴とする請求項1~5のいずれか1項に記載の組立式架台。 Each member of the base member, the first connection member, the weight support member, and the second connection member is any one of wood material, paper material, synthetic resin, light alloy, composite material, or some of them The collapsible gantry according to any one of claims 1 to 5, characterized in that it is formed of a combination of materials.
  7.  前記台座部材と前記第1連結部材を第1の材料で形成し、前記重量支持部材と前記第2連結部材を前記第1の材料とは別の第2の材料で形成すると共に、前記第1の材料を木質材料とし、前記第2の材料を発泡素材としていることを特徴とする請求項1~6のいずれか1項に記載の組立式架台。 The base member and the first connection member are formed of a first material, and the weight support member and the second connection member are formed of a second material different from the first material, and The assembly type gantry according to any one of claims 1 to 6, wherein the material of (1) is a wood material, and the second material is a foam material.
  8.  請求項1~7のいずれか1項に記載の組立式架台の製造方法において、前記重量支持部材と前記第2連結部材の少なくとも一つの部材を型成形品にして製造することを組立式架台の製造方法。 The method according to any one of claims 1 to 7, wherein at least one member of the weight support member and the second connection member is a molded product. Production method.
  9.  個体重量が5t以上かつ25t以下で、かつ、無梱包状態で平面上に載置したときに、その平面に加わる荷重による面圧が500kg/cm2以上になる輸送対象物をコンテナで輸送するコンテナによる輸送方法であって、
     請求項1~7に記載の組立式架台を使用して前記輸送対象物を載置している前記組立式架台を前記コンテナに収納して、前記コンテナを輸送することにより、前記輸送対象物を輸送することを特徴とするコンテナによる輸送方法。
    A container that transports objects to be transported with a container pressure of 500 kg / cm 2 or more due to a load applied to the flat surface when the solid weight is 5 t or more and 25 t or less and placed on a flat surface without packaging Transportation method by
    The transportable object is stored by storing the transportable container on which the transportable object is placed using the transportable frame according to any one of claims 1 to 7 and transporting the container. A method of transporting by containers characterized in that it is transported.
  10.  前記輸送対象物と前記組立式架台との間に生じた隙間を、発泡素材で形成された隙間対策用部材を用いて埋めることを特徴とする請求項9に記載のコンテナによる輸送方法。 The method according to claim 9, wherein a gap formed between the object to be transported and the assembly-type support is filled with a gap-preventing member formed of a foam material.
  11.  標準組立式架台を一つ以上の予め設定した標準輸送対象物の寸法に合わせて構成して、前記標準組立式架台を組み立てるのに必要な寸法の前記重量支持部材を標準重量支持部材とすると共に、
     輸送対象の前記輸送対象物が前記標準輸送対象物と異なる場合に、前記標準重量支持部材との間に生じた隙間を、隙間対策用部材を用いて埋めることを特徴とする請求項9に記載のコンテナによる輸送方法。
    The standard support frame is configured to the dimensions of one or more preset standard transport objects, and the weight support member of the dimensions necessary for assembling the standard support frame is used as a standard weight support member. ,
    10. The device according to claim 9, characterized in that when the transport object to be transported is different from the standard transport object, a gap formed between the transport object and the standard weight support member is filled using a gap countermeasure member. Shipping method by container.
  12.  請求項9~11のいずれか1項に記載のコンテナによる輸送方法を用いて、前記コンテナを船舶に搭載して前記輸送対象物を海上輸送することを特徴とするコンテナによる海上輸送方法。 A container transporting method using a container according to any one of claims 9 to 11, wherein the container is mounted on a ship and the object to be transported is transported by sea.
PCT/JP2018/024521 2017-11-30 2018-06-28 Knockdown frame, method for manufacturing knockdown frame, transport method using containers, and marine transport method using containers WO2019106869A1 (en)

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