WO2019085886A1 - Tire building drum - Google Patents

Tire building drum Download PDF

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Publication number
WO2019085886A1
WO2019085886A1 PCT/CN2018/112609 CN2018112609W WO2019085886A1 WO 2019085886 A1 WO2019085886 A1 WO 2019085886A1 CN 2018112609 W CN2018112609 W CN 2018112609W WO 2019085886 A1 WO2019085886 A1 WO 2019085886A1
Authority
WO
WIPO (PCT)
Prior art keywords
drum
drums
tire building
bulge
link
Prior art date
Application number
PCT/CN2018/112609
Other languages
French (fr)
Chinese (zh)
Inventor
李志军
Original Assignee
萨驰华辰机械(苏州)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 萨驰华辰机械(苏州)有限公司 filed Critical 萨驰华辰机械(苏州)有限公司
Priority to KR1020207013253A priority Critical patent/KR102135730B1/en
Publication of WO2019085886A1 publication Critical patent/WO2019085886A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • B29D30/20Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/24Drums
    • B29D30/244Drums for manufacturing substantially cylindrical tyre components with cores or beads, e.g. carcasses
    • B29D30/246Drums for the multiple stage building process, i.e. the building-up of the cylindrical carcass is realised on one drum and the toroidal expansion is realised after transferring on another drum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • B29D30/20Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/24Drums
    • B29D30/26Accessories or details, e.g. membranes, transfer rings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/0061Accessories, details or auxiliary operations not otherwise provided for
    • B29D2030/0066Tyre quality control during manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • B29D30/20Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/24Drums
    • B29D30/26Accessories or details, e.g. membranes, transfer rings
    • B29D2030/2664Accessories or details, e.g. membranes, transfer rings the drum comprising at least two portions that are axially separable, e.g. the portions being supported by different shafts, e.g. in order to facilitate the insertion of the beads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • B29D30/20Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/32Fitting the bead-rings or bead-cores; Folding the textile layers around the rings or cores
    • B29D2030/3207Positioning the beads

Definitions

  • the present disclosure relates to the technical field of tire building machines, for example, to a tire building drum applied to a tire building machine.
  • the transfer ring carrying the bead transfers the bead to a designated position of the carcass material, and the bead support unit of the tire building drum circumferentially fixes the bead to shape the tire
  • the drum's turn-up unit wraps the beads in the carcass material.
  • a certain abutting force of the end face of the bead can be imparted by the expansion of the drum of the middle drum.
  • the drum expansion of the middle drum relies on the cylinder to drive the linkage mechanism to drive the drum to rise or fall radially.
  • the bulge Since the initial angle of each connecting rod is the same, and in order to ensure that the bulge forms a seamless circumferential surface for the coil in the contracted state, the bulge has a gap between the bulges in the expanded state, for example, in the bulge. Near the end of the bead. In the process of forming the green tire, the gap between the middle drum near the end of the bead and the pressure at the drum is different, which causes the risk of bubbles or indentation inside the tire mouth, resulting in tire quality. accident.
  • the drum lifting mechanism can be divided into two parts, both of which are driven by a cylinder drive, so that the drums on the left and right sides can be operated separately.
  • the gas is introduced from one side and the drums on the left and right sides can be individually lifted and controlled by the cylinder, and the gas has a certain compressibility, the speed of the drums on the left and right sides will rise in the process of inconsistency. As a result, the drum on the side that is raised faster will bias the rubber material, causing the asymmetry of the rubber material, resulting in a tire quality accident.
  • the present disclosure provides a tire building drum having a circumferential surface and an end surface without a gap in a state in which the drum is extended, and the drums on the left and right sides of the tire building drum can be simultaneously raised and lowered.
  • the present disclosure provides a tire building drum comprising:
  • the molding assembly includes two side drums and a middle drum between the two side drums;
  • the middle drum includes two axially insertable mating a half drum and a synchronization unit connecting the two half drums;
  • each of the half drums comprising a plurality of circumferentially distributed first and second drums and driving the first and second drums a driving assembly of the drum moving radially;
  • the synchronizing unit is configured to control the synchronous radial movement of the drums of the two half drums;
  • the first drum and the second drum each comprise a body portion, a plurality of The body portion of the first bulge and the body portions of the plurality of second bulges are spaced apart from each other and may together form a closed circular ring.
  • the radial movement comprises a radial expansion or a radial contraction.
  • the synchronization unit includes racks respectively disposed on the two half drums and gears respectively meshing with the two racks, and the two racks are oppositely disposed, the gear diameter
  • the drum shaft is fixedly connected.
  • the first end of each of the racks is fixed to one of the half drums, and the second end of each of the racks is a free end.
  • the middle drum is set to contract or expand, the middle drum is in a contracted state, the first drum is located radially outward of the second drum, and the middle drum is in an expanded state.
  • the first bulge and the second bulge are on the same circumferential surface.
  • the drive assembly includes a first support, a second support, a first slide, a plurality of second slides, and a plurality of links; the first support and the second support The pieces are respectively fixedly coupled to the side drum; the first sliding member is slidably coupled to the first supporting member, and the plurality of second sliding members are slidably coupled to the second supporting member; each of the connecting rods The two ends are respectively pivotally connected to one of the first sliding member and the plurality of the second sliding members, and the plurality of second sliding members are connected to the body portion.
  • a plurality of fixing blocks are fixed on the first sliding member at equal intervals in the circumferential direction, and each of the fixing blocks is disposed to be pivotally connected to the connecting rod.
  • the link includes a first link and a second link, the first link connecting the first drum through the second slider pivotally connected to the first link a second link connecting the second dam by the second sliding member pivotally connected to the second link.
  • the angle between the first link and the axial direction is smaller than the angle between the second link and the axial direction.
  • the first bulge is a bulge of a first radial stroke
  • the second bulge is a bulge of a second radial stroke, wherein when the first bulge and the The first radial stroke is less than the second radial stroke when the second bulge is simultaneously expanded or contracted.
  • the first dam and the second bulge further comprise a plug extending from a side of the body, the plug comprising at least one elongated finger, two of the The fingers of the half drum are interdigitated with each other such that the two middle drums are axially fitted into each other.
  • the outer side surface and the outer circumferential surface of the ring surrounded by the plurality of body portions are seamless.
  • FIG. 1 is a schematic view showing a first perspective structure of a tire building drum
  • Figure 2 is a second perspective view of the tire building drum
  • FIG. 3 is a schematic view showing a third perspective structure of a tire building drum
  • Figure 4 is a cross-sectional view of a tire building drum
  • Figure 5 is a schematic structural view of a middle drum of a tire building drum
  • Figure 6 is a partial enlarged view of the cross-sectional view of Figure 5;
  • FIG. 7 is a schematic structural view of a first perspective of a synchronization unit
  • Figure 8 is a partial structural schematic view of a tire building drum
  • Figure 9 is a perspective view of the first drum of the tire building drum
  • Figure 10 is a side elevational view of the bulging state of the middle drum
  • Fig. 11 is a side view showing the state in which the bulge of the middle drum is contracted.
  • the present disclosure provides a tire building drum 100 including a drum shaft 1, a molding assembly 2 disposed on the drum shaft 1, and a driving device 3 (shown in FIG. 4). ).
  • the molding assembly 2 includes two side drums 20 that are symmetrically disposed, and a middle drum 21 that is located between the two side drums 20.
  • the middle drum 21 includes two half drums 210 that can be fitted into each other in the axial direction, and the two half drums 210 are symmetrically disposed.
  • Each side drum 20 is coupled to a half drum 210 of the two half drums 210 adjacent to the side drum 20, and a portion of each side drum 20 can be driven away from the side of the two half drums 210 adjacent to the side drum 20 Half drum 210.
  • the two side drums 20 are fixedly connected to the drive unit 3, respectively, such that the side drums 20, together with the correspondingly connected half drums 210, can be driven by the drive unit 3 to move axially along the drum shaft 1.
  • the axial direction can be understood as the axial direction of the drum shaft 1.
  • the side drum 20 and the half drum 210 on one side of the drum shaft 1 and the side drum 20 and the half drum 210 on the other side are movable in opposite or opposite directions. Since the two half drums 210 in the molding assembly 2 can be fitted into each other, the molding assembly 2 can achieve a wider range of styling and wide dimensions, so that more sizes of tires can be formed.
  • each of the side drums 20 is provided with a turn-up unit 22 and a bead support unit 23.
  • the tire building drum 100 is provided as a molded carcass assembly (not shown).
  • the drum shaft 1 rotates, and the driving forming assembly 2 rotates so that the carcass material is joined end to end in a ring shape.
  • the bead material is wrapped into the carcass material through the turn-up unit 22 and the bead support unit 23.
  • Each of the side drums 20 further includes a sleeve 24 sleeved on the drum shaft 1 and a side drum cylinder assembly 25 sleeved on the outer circumferential surface of the sleeve 24.
  • the turn-up unit 22 and the bead support unit 23 are both disposed at one end of the side drum cylinder assembly 25 near the middle drum 21.
  • the drive unit 3 is a screw, and the drive unit 3 can be rotated under the control of an external control unit (not shown).
  • the driving device 3 is connected to the sleeve 24 and the side drum cylinder assembly 25 through a connecting member (not shown), and one end of the connecting member is screwed to the driving device 3, so that the driving device 3 can drive the connecting member in a state of being rotated.
  • the axial movement causes the drive sleeve 24 to move axially along the drum shaft 1.
  • the side drum cylinder assembly 25 operates similarly to the cylinder, and the side drum cylinder assembly 25 includes a side drum outer cylinder 251, a side drum inner cylinder 252, and a side drum inner cylinder 252 and side.
  • a cavity (not shown) is formed between the side drum inner cylinder 252 and the side drum outer cylinder 251, and one end of the side drum piston 253 extends into the inner cavity.
  • the side drum piston 253 is fixedly coupled to the sleeve 24 and the connecting member, and the side drum inner cylinder 252 abuts against the sleeve 24 and is fixedly coupled to the side drum outer cylinder 251, the side drum inner cylinder 252 and the side drum inner cylinder 251. It can slide relative to the side drum piston 253 and the sleeve 24.
  • the side drum inner cylinder 252 has a generally T-shaped axial section including a fixedly connected mutually perpendicular first portion 252a and second portion 252b.
  • the first portion 252a extends axially and is sleeved outside the sleeve 24, the second portion 252b extends radially and perpendicular to the sleeve 24, and the second portion 252b is fixedly coupled to the side drum outer cylinder by bolts (not shown) 251. Therefore, when the inner cavity of the side drum cylinder assembly 25 is supplied with air, the side drum inner cylinder 252 and the side drum outer cylinder 251 can reciprocate together along the drum shaft 1 on the sleeve 24 opposite the side drum piston 253. At the same time, the reverse wrapping unit 22 and the bead supporting unit 23 are axially moved together.
  • a portion of the side drum 20, that is, the side drum inner cylinder 252 and the side drum outer cylinder 251 can move away from the corresponding half drum 210 with respect to the sleeve 24 of the side drum 20 and the side drum piston 253.
  • a space is formed between the two, so that other station devices can be moved into the space to carry out the process steps of the carcass material, so that the sidewall can be composited to The carcass material is formed to form a carcass assembly.
  • the middle drum 21 further includes a synchronizing unit 211 that connects the two half drums 210, and the synchronizing unit 211 can control the dams of the two half drums 210 (the first bulge 212 and the second bulge). 213) Synchronously moving in the radial direction.
  • the two half drums 210 of the middle drum 21 are connected to the sleeves 24 of the two side drums 20, respectively, so that each side drum 20 can be connected to the half drum 210 of the two half drums 210 on the side close to the side drum 20.
  • each of the half drums 210 is in a contracted state, that is, an initial state, at the time of winding, and at this time, the middle drum 21 has a first outer diameter size.
  • the half-drum 210 expands outward and is finally in an expanded state, at which time the middle drum 21 has a second outer diameter size.
  • the second outer diameter dimension is greater than the first outer diameter dimension.
  • Each of the half drums 210 includes a plurality of first and second drums 212 and 213 disposed circumferentially and a drive assembly 214 that secures the sleeve 24 of the side drums 20.
  • the drive assembly 214 can drive the first drum 212 and the second drum 213 to move radially (away from or near the drum shaft 1) to enable the middle drum 21 to achieve two different outer diameter dimensions.
  • the driving assembly 214 includes a first supporting member 2142, a second supporting member 2145, a first sliding member 2143, a plurality of second sliding members 2144, and a plurality of connecting rods 2146;
  • the first support member 2142 and the second support member 2145 respectively fix the sleeve 24 of the side drum 20; the first slider 2143 is slidably coupled to the first support member 2142, and the plurality of second slider members 2144 are respectively coupled to the second support member. 2145 sliding connection, two ends of each link 2146 are respectively pivotally connected to one of the first sliding member 2413 and the plurality of second sliding members 2144 (ie, one end of the plurality of connecting rods 2146 is commonly connected to a first sliding member 2413 The other ends of the plurality of links 2146 are respectively connected to the plurality of second sliders 2144).
  • the first support member 2142 extends horizontally and has an annular shape, and is sleeved outside the drum shaft 1 and axially connected to the sleeve 24 .
  • the second support member 2145 is annular and sleeved on the periphery of the end of the sleeve 24 and radially connected to the sleeve 24. Since the two ends of each of the links 2146 are pivotally connected to the first slider 2413 and the second slider 2144, respectively, the axial movement of the first slider 2143 can drive the radial movement of the second slider 2144, The radial movement of the first bulge 212 and the second bulge 213 can be further driven.
  • first support member 2142 and the second support member 2145 are both fixedly coupled to the sleeve 24, when the axial position of the sleeve 24 relative to the drum shaft 1 is constant, the first support member 2142 and the second support member 2145 are also The position of the second slider 2144 radially slidably disposed on the second support member 2145 is also not axially displaced with respect to the drum shaft 1 with respect to the position of the drum shaft 1.
  • the first sliding member 2143 is axially moved inwardly, and the one end of the plurality of connecting rods 2146 pivotally connected to the first sliding member 2143 is also axially Moving inwardly, and driving the plurality of links 2146 to be pivotally connected to the other ends of the plurality of second sliders 2144, respectively, to move radially inward, so that the plurality of second sliders 2144 also move in the radial direction to be close to the drum shaft.
  • the plurality of first and second dams 212, 213, which are connected to the plurality of second sliders 2144, are moved in the radial direction to be adjacent to the drum shaft 1, and thus the plurality of first dams 212 and second dams.
  • the diameter corresponding to 213 becomes smaller, and thus the contraction of the middle drum 21 is completed.
  • the plurality of first bulges 212 and second bulges 213 are each coupled to a respective second slider 2144.
  • the first bulge 212 is a large bulge
  • the second bulge 213 is a small bulge
  • the radial travel of the first bulge 212 is less than the radial travel of the second dam 213.
  • a plurality of fixing blocks 2147 are fixed on the first sliding member 2143 at equal intervals in the circumferential direction, and the plurality of fixing blocks 2147 are disposed to be pivotally connected to the plurality of connecting rods 2146, respectively.
  • the connecting rod 2146 includes a first connecting rod 2146a and a second connecting rod 2146b.
  • the first connecting rod 2146a is pivotally connected to the first bulge 212 by a second sliding member 2144 pivotally connected to the first connecting rod 2146a, and the second connecting rod 2146b passes
  • the second sliding member 2144 pivotally connected to the second link 2146b is pivotally connected to the second bulge 213.
  • C is a line segment parallel to the drum axis, and the angle between the first link 2146a and the second link 2146b and the C line segment is ⁇ , ⁇ , respectively.
  • is less than ⁇ . Therefore, when the first bulge 212 and the second bulge 213 are radially moved to the extreme position (outermost side), the first bulge 212 and the second bulge 213 are located on the same circumferential surface, that is, the limit position of the expansion is at The radial dimensions are the same.
  • the driving assembly 214 drives the first dam 212 and the second dam 213 to transition from the expanded state to the contracted state, since the radial travel of the first bulge 212 is smaller than the radial travel of the second bud 213,
  • the second tampon 213 can continue to contract frequently until it reaches its own contraction limit position, and the second bud 213 is located inside the first bulge 212, ie, the second The corresponding radial dimension of the drum 213 is smaller than the corresponding radial dimension of the first bulge 212.
  • the outer surfaces of the first pad 212 and the second pad 213 can be seamlessly docked, when the first pad 212 and the first When the two drums 213 are simultaneously contracted, the second drum 213 is contracted under the first drum 212.
  • the length of the first link 2146a, the second link 2146b may be changed, or the first link 2146a may be changed respectively.
  • the pivotal points of the two ends are in the radial and axial positions, or the pivotal points of the two ends of the second link 2146b are in the radial and axial positions, and the detailed structure will not be described herein.
  • the first drum 212 and the second drum 213 are similar in structure, and each includes a body portion 2120 fixedly coupled to the second sliding member 2144 and a plug extending from a side of the body portion 2120. Part 2121.
  • the body portions 2120 of the plurality of first and second bristles 212, 213 are spaced apart from one another in the expanded state of the bulge and together form a closed loop.
  • the side end surface and the outer circumferential surface of the ring are seamless, that is, the adjacent first drum 212 and the second body 213 of the second drum 213 are closely connected, as shown in FIG. At and at B.
  • the body portion 2120 can provide an abutting force to the end faces of the bead, and the body portion 2120 is formed.
  • the circular ring also has no gap on the circumferential surface, so that the body portion 2120 of the two half drums 210 can be prevented from indenting the tire material during the reverse wrapping process, thereby avoiding the risk of bubbles or indentations on the inside of the embryonic core.
  • the two half drums 210 are mutually staggered by the oppositely disposed fingers 2105 to achieve an axial mutual engagement of the two half drums 210.
  • the insertion portion 2121 of the first bulge 212 and the second tiling 213 of the present disclosure is indirectly fixed to the driving assembly 214, and the driving assembly is fixed to the sleeve 24, the insertion portion 2121 can be axially moved by the sleeve 24 to mutually The mating fit allows the socket portion 2121 to be used to change the width of the shoulder between the two half drums 210, thereby completing the inflation setting step of the carcass assembly.
  • the synchronizing unit 211 includes two racks 2111 which respectively connect the two half drums 210, and a gear 2112 which is located between the two racks 2111 and meshes with the two racks 2111, respectively.
  • the first end of each rack 2111 is fixed to the first sliding member 2143 of one half drum 210, and the different racks 2111 are fixedly connected with different half drums 210, and the second end of each rack 2111 is axially Free extension.
  • the gear 2112 is located at an axial center position of the two half drums 210, and is fixedly coupled to the drum shaft 1 in the radial direction.
  • the rack 2111 fixed to the first slider 2143 of the two half drums 210 also moves axially. Since the gears 2112 are respectively engaged with the two racks 2111, the moving speed of the two racks should be the same. Therefore, even if the moving speed of the first slider 2143 of one of the half drums 210 is too slow or cannot be moved due to a gas path failure or the like, the first slider 2143 of the other half drum 210 moves correspondingly due to the presence of the gear 2112. Slow or not moving.
  • the connecting rod 2146 pivoting the first sliding member 2143 is also not moved, and thus the second sliding member 2144, the first bulge 212 and the second bulging 213 are no longer moved radially, so the synchronization unit 211 of the present disclosure may
  • the plurality of drums of the two half drums 210 are controlled to move synchronously in the radial direction to avoid the inconsistent expansion speed of the drums on both sides, thereby avoiding the lifting of the rubber on the one side of the lifting drum, which causes the rubber material to be displaced, resulting in the asymmetry of the carcass material. , causing tire quality accidents.
  • the present disclosure drives the first damper 212 and the second bulge 213 to radially expand and contract by the contraction assembly 214, and by setting the radial strokes of the first bulge 212 and the second bulge 213 to be different, such that the extreme position of the expansion Wherein the first bulge 212 and the second bulge 213 are located on the same circumferential surface, and at the limit position of the contraction, the second dam 213 may be contracted into the ring surrounded by the first bulge 212; 212.
  • the middle drum 21 has no gap near the two end faces of the side drum 20 and the circumferential surface, so that the gap is prevented from being indented when the bead is abutted against the bead.
  • the synchronous lifting and lowering of the two half drums 210 is controlled by the synchronizing unit 211, so that the carcass material is not biased, the asymmetry of the carcass material is avoided, and the quality of the tire is improved.
  • the description of the terms “in this embodiment”, “in an embodiment”, “in an embodiment”, or the like, means that the features or characteristics described in connection with the embodiment are included in at least the present disclosure. In one embodiment. In the embodiments, the schematic expressions of the above terms are not necessarily referring to the same embodiments. Moreover, the described features or characteristics may be combined in any suitable manner in any one or more embodiments.

Abstract

A tire building drum comprises a drum shaft (1) and a building assembly (2) installed thereon. The building assembly (2) comprises two side drums (20) and a center drum (21) disposed between the two side drums (20). The center drum (21) comprises two half drums (210) capable of engaging with each other in an axial direction and a synchronization unit (211) connected to the two half drums (210), respectively. Each half drum (210) comprises a plurality of circumferentially distributed first drum tiles (212) and second drum tiles (213) and a driving assembly (214) for driving the first drum tiles (212) and the second drum tiles (213) to move in the axial direction. The synchronization unit (211) is disposed to control the drum tiles of the two half drums (210) to move in the axial direction synchronously. Both of the first drum tiles (212) and the second drum tiles (213) comprise body portions (2120). The plurality of body portions (2120) of the first drum tiles (212) and those of the second drum tiles (213) are arranged with intervals and can collectively form a closed circular loop.

Description

轮胎成型鼓Tire building drum
本申请要求在2017年10月30日提交中国专利局、申请号为201711037369.X的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。The present application claims the priority of the Chinese Patent Application, filed on Jan. 30,,,,,,,,,,,,,,,,,,,,
技术领域Technical field
本公开涉及轮胎成型机的技术领域,例如涉及一种应用于轮胎成型机上的轮胎成型鼓。The present disclosure relates to the technical field of tire building machines, for example, to a tire building drum applied to a tire building machine.
背景技术Background technique
在相关轮胎成型工艺的上胎圈步序中,载有胎圈的传递环将胎圈传输至胎体材料的指定位置,轮胎成型鼓的胎圈支撑单元周向固定胎圈,以使轮胎成型鼓的反包单元将胎圈包于胎体材料内。为了避免在反包步序中胎圈的位置发生偏移,可通过中鼓的鼓瓦扩张给予胎圈的端面一定的抵靠力。目前中鼓的鼓瓦扩张依靠气缸驱动连杆机构以带动鼓瓦径向上升或下降。由于每一个连杆的初始角度一致,又为了保证鼓瓦在收缩状态下形成一个无缝的圆周面用于卷料,因此鼓瓦在扩张状态下,鼓瓦之间有缝隙,例如在鼓瓦靠近胎圈的端部位置。在成型胎胚的过程中,中鼓靠近胎圈的端部位置的缝隙处和鼓瓦处对胶料的挤压力不同,因而造成轮胎子口内侧存在气泡或者压痕的风险,导致轮胎质量事故。此外,鼓瓦升降机构可分左右两部分,均采用气缸驱动的方式驱动,从而左右两侧的鼓瓦可单独动作。因为气体从一侧导入且左右两侧的鼓瓦可单独被气缸控制升降动作,同时气体具备一定的可压缩性,导致左右两侧的鼓瓦升起过程中会出现速度不一致的现象。由此升起快的一侧的鼓瓦会将胶料带偏,造成胶料的不对称,导致轮胎质量事故。In the upper bead step of the related tire building process, the transfer ring carrying the bead transfers the bead to a designated position of the carcass material, and the bead support unit of the tire building drum circumferentially fixes the bead to shape the tire The drum's turn-up unit wraps the beads in the carcass material. In order to avoid a shift in the position of the bead in the reverse wrapping step, a certain abutting force of the end face of the bead can be imparted by the expansion of the drum of the middle drum. At present, the drum expansion of the middle drum relies on the cylinder to drive the linkage mechanism to drive the drum to rise or fall radially. Since the initial angle of each connecting rod is the same, and in order to ensure that the bulge forms a seamless circumferential surface for the coil in the contracted state, the bulge has a gap between the bulges in the expanded state, for example, in the bulge. Near the end of the bead. In the process of forming the green tire, the gap between the middle drum near the end of the bead and the pressure at the drum is different, which causes the risk of bubbles or indentation inside the tire mouth, resulting in tire quality. accident. In addition, the drum lifting mechanism can be divided into two parts, both of which are driven by a cylinder drive, so that the drums on the left and right sides can be operated separately. Because the gas is introduced from one side and the drums on the left and right sides can be individually lifted and controlled by the cylinder, and the gas has a certain compressibility, the speed of the drums on the left and right sides will rise in the process of inconsistency. As a result, the drum on the side that is raised faster will bias the rubber material, causing the asymmetry of the rubber material, resulting in a tire quality accident.
发明内容Summary of the invention
本公开提供一种在鼓瓦伸出状态下周向表面及端面无缝隙的轮胎成型鼓,且该轮胎成型鼓的左右两侧的鼓瓦可以同步升降。The present disclosure provides a tire building drum having a circumferential surface and an end surface without a gap in a state in which the drum is extended, and the drums on the left and right sides of the tire building drum can be simultaneously raised and lowered.
在一实施例中,本公开提供一种轮胎成型鼓,包括:In one embodiment, the present disclosure provides a tire building drum comprising:
鼓轴及安装于所述鼓轴上的成型组件;所述成型组件包括两个侧鼓以及位于两个所述侧鼓之间的中鼓;所述中鼓包括可轴向相互嵌入配合的两个半鼓以及连接两个所述半鼓的同步单元;每个所述半鼓包括多个周向分布的第一鼓瓦和第二鼓瓦以及驱动所述第一鼓瓦和所述第二鼓瓦径向移动的驱动组件;所述同步单元设置为控制两个所述半鼓的鼓瓦同步径向移动;所述第一鼓瓦和所述第二鼓瓦均包括本体部,多个所述第一鼓瓦的本体部和多个所述第二鼓瓦的本体部相互间隔排布且可共同形成一个封闭的圆环。a drum shaft and a molding assembly mounted on the drum shaft; the molding assembly includes two side drums and a middle drum between the two side drums; the middle drum includes two axially insertable mating a half drum and a synchronization unit connecting the two half drums; each of the half drums comprising a plurality of circumferentially distributed first and second drums and driving the first and second drums a driving assembly of the drum moving radially; the synchronizing unit is configured to control the synchronous radial movement of the drums of the two half drums; the first drum and the second drum each comprise a body portion, a plurality of The body portion of the first bulge and the body portions of the plurality of second bulges are spaced apart from each other and may together form a closed circular ring.
在一实施例中,径向移动包括径向膨胀或径向收缩。In an embodiment, the radial movement comprises a radial expansion or a radial contraction.
在一实施例中,所述同步单元包括分别设置在两个所述半鼓上的齿条以及分别与两个所述齿条啮合的齿轮,两个所述齿条相对设置,所述齿轮径向固定连接所述鼓轴。In an embodiment, the synchronization unit includes racks respectively disposed on the two half drums and gears respectively meshing with the two racks, and the two racks are oppositely disposed, the gear diameter The drum shaft is fixedly connected.
在一实施例中,每个所述齿条的第一端固定于一个所述半鼓上,每个所述齿条的第二端为自由端。In an embodiment, the first end of each of the racks is fixed to one of the half drums, and the second end of each of the racks is a free end.
在一实施例中,所述中鼓设置为收缩或扩张,所述中鼓在收缩状态下,所述第一鼓瓦位于所述第二鼓瓦的径向外侧,所述中鼓在扩张状态下,所述第一鼓瓦和所述第二鼓瓦在同一圆周面上。In an embodiment, the middle drum is set to contract or expand, the middle drum is in a contracted state, the first drum is located radially outward of the second drum, and the middle drum is in an expanded state. Next, the first bulge and the second bulge are on the same circumferential surface.
在一实施例中,所述驱动组件包括第一支撑件、第二支撑件、第一滑动件、多个第二滑动件以及多个连杆;所述第一支撑件和所述第二支撑件分别与侧鼓固定连接;所述第一滑动件与所述第一支撑件滑动连接,所述多个第二滑动件均与所述第二支撑件滑动连接;每个所述连杆的两端分别枢接于所述第一滑动件和多个所述第二滑动件中的一个,所述多个第二滑动件均连接所述本体部。In an embodiment, the drive assembly includes a first support, a second support, a first slide, a plurality of second slides, and a plurality of links; the first support and the second support The pieces are respectively fixedly coupled to the side drum; the first sliding member is slidably coupled to the first supporting member, and the plurality of second sliding members are slidably coupled to the second supporting member; each of the connecting rods The two ends are respectively pivotally connected to one of the first sliding member and the plurality of the second sliding members, and the plurality of second sliding members are connected to the body portion.
在一实施例中,所述第一滑动件上沿周向等距固定有多个固定块,每个所述固定块设置为与所述连杆枢接。In an embodiment, a plurality of fixing blocks are fixed on the first sliding member at equal intervals in the circumferential direction, and each of the fixing blocks is disposed to be pivotally connected to the connecting rod.
在一实施例中,所述连杆包括第一连杆和第二连杆,所述第一连杆通过与所述第一连杆枢接的所述第二滑动件连接所述第一鼓瓦,所述第二连杆通过与所述第二连杆枢接的所述第二滑动件连接所述第二鼓瓦。In an embodiment, the link includes a first link and a second link, the first link connecting the first drum through the second slider pivotally connected to the first link a second link connecting the second dam by the second sliding member pivotally connected to the second link.
在一实施例中,所述第一连杆与轴向的夹角小于所述第二连杆与轴向的夹角。In an embodiment, the angle between the first link and the axial direction is smaller than the angle between the second link and the axial direction.
在一实施例中,所述第一鼓瓦为第一径向行程的鼓瓦,所述第二鼓瓦为第二径向行程的鼓瓦,其中,当所述第一鼓瓦和所述第二鼓瓦同时扩张或收缩时,所述第一径向行程小于所述第二径向行程。In an embodiment, the first bulge is a bulge of a first radial stroke, and the second bulge is a bulge of a second radial stroke, wherein when the first bulge and the The first radial stroke is less than the second radial stroke when the second bulge is simultaneously expanded or contracted.
在一实施例中,所述第一鼓瓦和所述第二鼓瓦还包括自本体部一侧延伸的插接部,所述插接部包括至少一个狭长的指形部,两个所述半鼓的所述指形部相互交错配合使两个所述中鼓轴向相互嵌入配合。In an embodiment, the first dam and the second bulge further comprise a plug extending from a side of the body, the plug comprising at least one elongated finger, two of the The fingers of the half drum are interdigitated with each other such that the two middle drums are axially fitted into each other.
在一实施例中,多个所述本体部围设的所述圆环的外侧面和外圆周面上无缝。In an embodiment, the outer side surface and the outer circumferential surface of the ring surrounded by the plurality of body portions are seamless.
附图说明DRAWINGS
图1是轮胎成型鼓的第一视角结构示意图;1 is a schematic view showing a first perspective structure of a tire building drum;
图2是轮胎成型鼓的第二视角结构示意图;Figure 2 is a second perspective view of the tire building drum;
图3是轮胎成型鼓的第三视角结构示意图;3 is a schematic view showing a third perspective structure of a tire building drum;
图4是轮胎成型鼓的剖视图;Figure 4 is a cross-sectional view of a tire building drum;
图5是轮胎成型鼓的中鼓的结构示意图;Figure 5 is a schematic structural view of a middle drum of a tire building drum;
图6是图5所示剖视图的局部放大图;Figure 6 is a partial enlarged view of the cross-sectional view of Figure 5;
图7是同步单元的第一视角的结构示意图;7 is a schematic structural view of a first perspective of a synchronization unit;
图8是轮胎成型鼓的局部结构示意图;Figure 8 is a partial structural schematic view of a tire building drum;
图9是轮胎成型鼓的第一鼓瓦的立体示意图;Figure 9 is a perspective view of the first drum of the tire building drum;
图10是中鼓的鼓瓦扩张状态的侧视图;Figure 10 is a side elevational view of the bulging state of the middle drum;
图11是中鼓的鼓瓦收缩状态的侧视图。Fig. 11 is a side view showing the state in which the bulge of the middle drum is contracted.
附图标记:鼓轴-1;成型组件-2;驱动装置-3;侧鼓-20;中鼓-21;半鼓-210; 同步单元-211;第一鼓瓦-212;第二鼓瓦-213;驱动组件-214;第一支撑件-2142;第一滑动件-2143;第二滑动件-2144;第二支撑件-2145;连杆-2146;第一连杆-2146a;第二连杆-2146b;本体部-2120;插接部-2121;指形部-2105;齿条-2111;齿轮-2112;反包单元-22;胎圈支撑单元-23;轴套-24;侧鼓缸体组件-25;侧鼓外缸体-251;侧鼓内缸体-252;第一部分-252a;第二部分-252b;侧鼓活塞-253;轮胎成型鼓-100。LIST OF REFERENCE NUMERALS: drum shaft-1; forming assembly-2; driving device-3; side drum-20; middle drum-21; half drum-210; synchronizing unit-211; first drum-212; -213; drive assembly - 214; first support member - 2142; first slide member - 2143; second slide member - 2144; second support member - 2145; link - 2146; first link - 2146a; Connecting rod-2146b; body portion-2120; plug portion - 2121; finger portion - 2105; rack - 2111; gear - 2112; turn-up unit - 22; bead support unit - 23; bushing - 24; Drum block assembly - 25; side drum outer cylinder - 251; side drum inner cylinder - 252; first portion - 252a; second portion - 252b; side drum piston - 253; tire building drum - 100.
具体实施方式Detailed ways
下面详细描述本公开的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本公开,而不能理解为对本公开的限制。The embodiments of the present disclosure are described in detail below, and the examples of the embodiments are illustrated in the accompanying drawings, in which the same or similar reference numerals indicate the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the drawings are illustrative, and are not intended to be construed as limiting.
下面结合附图并通过实施方式来说明本公开的技术方案。The technical solutions of the present disclosure will be described below with reference to the accompanying drawings and embodiments.
如图1至图4所示,本公开提供了一种轮胎成型鼓100,该轮胎成型鼓100包括鼓轴1、设置在鼓轴1上的成型组件2以及驱动装置3(图4中示出)。As shown in FIGS. 1 to 4, the present disclosure provides a tire building drum 100 including a drum shaft 1, a molding assembly 2 disposed on the drum shaft 1, and a driving device 3 (shown in FIG. 4). ).
如图3至图5所示,成型组件2包括对称设置的两个侧鼓20以及位于两个侧鼓20之间的中鼓21。其中,中鼓21包括可沿轴向相互嵌入配合的两个半鼓210,两个半鼓210对称设置。每个侧鼓20连接于两个半鼓210中靠近该侧鼓20一侧的半鼓210,每个侧鼓20的一部分可被驱动而远离两个半鼓210中靠近该侧鼓20一侧的半鼓210。两个侧鼓20分别固定连接驱动装置3,如此,侧鼓20连同对应连接的半鼓210可被驱动装置3驱动而沿鼓轴1轴向移动。在一实施例中,轴向可以理解为鼓轴1轴向。在一实施例中,位于鼓轴1一侧的侧鼓20及半鼓210与另一侧的侧鼓20及半鼓210可同步的相对或相背移动。由于成型组件2内的两个半鼓210之间可以相互嵌入配合,因此,成型组件2可以实现更大范围的定型宽尺寸,从而可以成型更多尺寸规格的轮胎。As shown in FIGS. 3 to 5, the molding assembly 2 includes two side drums 20 that are symmetrically disposed, and a middle drum 21 that is located between the two side drums 20. The middle drum 21 includes two half drums 210 that can be fitted into each other in the axial direction, and the two half drums 210 are symmetrically disposed. Each side drum 20 is coupled to a half drum 210 of the two half drums 210 adjacent to the side drum 20, and a portion of each side drum 20 can be driven away from the side of the two half drums 210 adjacent to the side drum 20 Half drum 210. The two side drums 20 are fixedly connected to the drive unit 3, respectively, such that the side drums 20, together with the correspondingly connected half drums 210, can be driven by the drive unit 3 to move axially along the drum shaft 1. In an embodiment, the axial direction can be understood as the axial direction of the drum shaft 1. In one embodiment, the side drum 20 and the half drum 210 on one side of the drum shaft 1 and the side drum 20 and the half drum 210 on the other side are movable in opposite or opposite directions. Since the two half drums 210 in the molding assembly 2 can be fitted into each other, the molding assembly 2 can achieve a wider range of styling and wide dimensions, so that more sizes of tires can be formed.
如图4所示,每个侧鼓20上设置有反包单元22和胎圈支撑单元23。轮胎成型鼓100设置为成型胎体组件(未图示),当胎体材料行进并贴合至成型组 件2上时,鼓轴1旋转,驱动成型组件2旋转使得胎体材料首尾相接成环形,再通过反包单元22、胎圈支撑单元23将胎圈材料包进胎体材料。每个侧鼓20还包括套设在鼓轴1上的轴套24以及套设在该轴套24外圆周面上的侧鼓缸体组件25。其中,反包单元22和胎圈支撑单元23均设置在侧鼓缸体组件25的靠近中鼓21的一端。As shown in FIG. 4, each of the side drums 20 is provided with a turn-up unit 22 and a bead support unit 23. The tire building drum 100 is provided as a molded carcass assembly (not shown). When the carcass material travels and fits onto the forming assembly 2, the drum shaft 1 rotates, and the driving forming assembly 2 rotates so that the carcass material is joined end to end in a ring shape. Then, the bead material is wrapped into the carcass material through the turn-up unit 22 and the bead support unit 23. Each of the side drums 20 further includes a sleeve 24 sleeved on the drum shaft 1 and a side drum cylinder assembly 25 sleeved on the outer circumferential surface of the sleeve 24. Wherein, the turn-up unit 22 and the bead support unit 23 are both disposed at one end of the side drum cylinder assembly 25 near the middle drum 21.
如图4所示,驱动装置3为一丝杆,该驱动装置3可以在外部控制装置(未图示)的控制下自转。驱动装置3通过一个连接件(未图示)连接至轴套24与侧鼓缸体组件25,连接件的一端与驱动装置3螺纹连接,如此驱动装置3在自转的状态下,可以带动连接件轴向移动,进而驱动轴套24沿鼓轴1轴向移动。As shown in Fig. 4, the drive unit 3 is a screw, and the drive unit 3 can be rotated under the control of an external control unit (not shown). The driving device 3 is connected to the sleeve 24 and the side drum cylinder assembly 25 through a connecting member (not shown), and one end of the connecting member is screwed to the driving device 3, so that the driving device 3 can drive the connecting member in a state of being rotated. The axial movement causes the drive sleeve 24 to move axially along the drum shaft 1.
如图4所示,侧鼓缸体组件25的工作原理类似于气缸,侧鼓缸体组件25包括侧鼓外缸体251、侧鼓内缸体252以及置于侧鼓内缸体252和侧鼓外缸体251之间的侧鼓活塞253。其中,侧鼓内缸体252和侧鼓外缸体251之间形成内腔(未标示),侧鼓活塞253的一端延伸入内腔内。另外,侧鼓活塞253固定连接轴套24及连接件,侧鼓内缸体252紧靠轴套24且固定连接至侧鼓外缸体251,侧鼓内缸体252及侧鼓内缸体251可相对侧鼓活塞253、轴套24滑动。在一实施例中,如图4所示,侧鼓内缸体252的轴向截面大致呈T型,包括固定连接的相互垂直的第一部分252a及第二部分252b。其中,第一部分252a轴向延伸且套设于轴套24外,第二部分252b沿径向延伸且垂直于轴套24,第二部分252b通过螺栓(未图示)固定连接侧鼓外缸体251。因此,当给侧鼓缸体组件25的内腔供气时,侧鼓内缸体252及侧鼓外缸体251可以一同沿着鼓轴1在轴套24上相对侧鼓活塞253往复移动,同时带动反包单元22和胎圈支撑单元23一起轴向移动。因此,侧鼓20的一部分,即侧鼓内缸体252及侧鼓外缸体251可相对侧鼓20的轴套24及侧鼓活塞253远离对应的半鼓210移动。当侧鼓20的一部分与半鼓210的分离时,两者之间形成一个空间,使得其他工位装置可以移动至该空间内进行胎体材料正包的工艺步骤,从而可以将胎侧复合至胎体材料上以形成胎体组件。当胎体材料正包后,侧鼓20的一部分移动靠近至半鼓210, 然后,两个半鼓210之间通过驱动装置3的驱动使二者相互靠近、嵌合以完成胎体组件的充气定型步骤。As shown in FIG. 4, the side drum cylinder assembly 25 operates similarly to the cylinder, and the side drum cylinder assembly 25 includes a side drum outer cylinder 251, a side drum inner cylinder 252, and a side drum inner cylinder 252 and side. A side drum piston 253 between the outer drum blocks 251. Wherein, a cavity (not shown) is formed between the side drum inner cylinder 252 and the side drum outer cylinder 251, and one end of the side drum piston 253 extends into the inner cavity. In addition, the side drum piston 253 is fixedly coupled to the sleeve 24 and the connecting member, and the side drum inner cylinder 252 abuts against the sleeve 24 and is fixedly coupled to the side drum outer cylinder 251, the side drum inner cylinder 252 and the side drum inner cylinder 251. It can slide relative to the side drum piston 253 and the sleeve 24. In one embodiment, as shown in FIG. 4, the side drum inner cylinder 252 has a generally T-shaped axial section including a fixedly connected mutually perpendicular first portion 252a and second portion 252b. Wherein, the first portion 252a extends axially and is sleeved outside the sleeve 24, the second portion 252b extends radially and perpendicular to the sleeve 24, and the second portion 252b is fixedly coupled to the side drum outer cylinder by bolts (not shown) 251. Therefore, when the inner cavity of the side drum cylinder assembly 25 is supplied with air, the side drum inner cylinder 252 and the side drum outer cylinder 251 can reciprocate together along the drum shaft 1 on the sleeve 24 opposite the side drum piston 253. At the same time, the reverse wrapping unit 22 and the bead supporting unit 23 are axially moved together. Therefore, a portion of the side drum 20, that is, the side drum inner cylinder 252 and the side drum outer cylinder 251 can move away from the corresponding half drum 210 with respect to the sleeve 24 of the side drum 20 and the side drum piston 253. When a part of the side drum 20 is separated from the half drum 210, a space is formed between the two, so that other station devices can be moved into the space to carry out the process steps of the carcass material, so that the sidewall can be composited to The carcass material is formed to form a carcass assembly. When the carcass material is being wrapped, a portion of the side drum 20 moves closer to the half drum 210, and then the two half drums 210 are driven by the driving device 3 to bring them closer to each other and fit to complete the inflation of the carcass assembly. Stereotype steps.
如图2至图6所示,中鼓21还包括连接两个半鼓210的同步单元211,该同步单元211可以控制两个半鼓210的鼓瓦(第一鼓瓦212和第二鼓瓦213)沿径向同步移动。中鼓21的两个半鼓210分别连接两个侧鼓20的轴套24,如此,每个侧鼓20就可连接到两个半鼓210中靠近该侧鼓20一侧的半鼓210。As shown in FIGS. 2 to 6, the middle drum 21 further includes a synchronizing unit 211 that connects the two half drums 210, and the synchronizing unit 211 can control the dams of the two half drums 210 (the first bulge 212 and the second bulge). 213) Synchronously moving in the radial direction. The two half drums 210 of the middle drum 21 are connected to the sleeves 24 of the two side drums 20, respectively, so that each side drum 20 can be connected to the half drum 210 of the two half drums 210 on the side close to the side drum 20.
如图5至图6所示,每一半鼓210在卷料时处于收缩状态,即初始状态,此时,中鼓21具有第一外径尺寸。当进行胎圈反包时,半鼓210向外扩张并最终处于扩张状态,此时,中鼓21具有第二外径尺寸。其中,第二外径尺寸大于第一外径尺寸。每个半鼓210包括周向设置的多个第一鼓瓦212和第二鼓瓦213以及固定连接侧鼓20的轴套24的驱动组件214。其中,驱动组件214可驱动第一鼓瓦212和第二鼓瓦213径向移动(远离或靠近鼓轴1)以使中鼓21实现两种不同的外径尺寸。As shown in FIGS. 5 to 6, each of the half drums 210 is in a contracted state, that is, an initial state, at the time of winding, and at this time, the middle drum 21 has a first outer diameter size. When the bead turn-up is performed, the half-drum 210 expands outward and is finally in an expanded state, at which time the middle drum 21 has a second outer diameter size. Wherein the second outer diameter dimension is greater than the first outer diameter dimension. Each of the half drums 210 includes a plurality of first and second drums 212 and 213 disposed circumferentially and a drive assembly 214 that secures the sleeve 24 of the side drums 20. Wherein, the drive assembly 214 can drive the first drum 212 and the second drum 213 to move radially (away from or near the drum shaft 1) to enable the middle drum 21 to achieve two different outer diameter dimensions.
如图5及图6所示,驱动组件214包括第一支撑件2142、第二支撑件2145、第一滑动件2143、多个第二滑动件2144以及多个连杆2146;As shown in FIG. 5 and FIG. 6, the driving assembly 214 includes a first supporting member 2142, a second supporting member 2145, a first sliding member 2143, a plurality of second sliding members 2144, and a plurality of connecting rods 2146;
第一支撑件2142和第二支撑件2145分别固定连接侧鼓20的轴套24;、第一滑动件2143与第一支撑件2142滑动连接,多个第二滑动件2144均与第二支撑件2145滑动连接,每个连杆2146的两端分别枢转连接第一滑动件2413和多个第二滑动件2144中的一个(即:多个连杆2146的一端共同连接一个第一滑动件2413,多个连杆2146的另一端分别连接多个第二滑动件2144)。其中,第一支撑件2142水平延伸且呈环状,套设于鼓轴1外且与轴套24轴向连接。第二支撑件2145呈环状,且套设在轴套24端部的外围且与轴套24径向连接。由于每个连杆2146的两端分别枢转连接于第一滑动件2413及第二滑动件2144,因此,第一滑动件2143的轴向移动可带动第二滑动件2144的径向移动,如此,可进一步带动第一鼓瓦212和第二鼓瓦213的径向移动。The first support member 2142 and the second support member 2145 respectively fix the sleeve 24 of the side drum 20; the first slider 2143 is slidably coupled to the first support member 2142, and the plurality of second slider members 2144 are respectively coupled to the second support member. 2145 sliding connection, two ends of each link 2146 are respectively pivotally connected to one of the first sliding member 2413 and the plurality of second sliding members 2144 (ie, one end of the plurality of connecting rods 2146 is commonly connected to a first sliding member 2413 The other ends of the plurality of links 2146 are respectively connected to the plurality of second sliders 2144). The first support member 2142 extends horizontally and has an annular shape, and is sleeved outside the drum shaft 1 and axially connected to the sleeve 24 . The second support member 2145 is annular and sleeved on the periphery of the end of the sleeve 24 and radially connected to the sleeve 24. Since the two ends of each of the links 2146 are pivotally connected to the first slider 2413 and the second slider 2144, respectively, the axial movement of the first slider 2143 can drive the radial movement of the second slider 2144, The radial movement of the first bulge 212 and the second bulge 213 can be further driven.
由于第一支撑件2142和第二支撑件2145均固定连接于轴套24,因此当轴套24相对于鼓轴1的轴向位置不变时,第一支撑件2142和第二支撑件2145也 相对于鼓轴1位置不变,则径向滑动设置在第二支撑件2145上的第二滑动件2144相对于鼓轴1也不会发生轴向位移。Since the first support member 2142 and the second support member 2145 are both fixedly coupled to the sleeve 24, when the axial position of the sleeve 24 relative to the drum shaft 1 is constant, the first support member 2142 and the second support member 2145 are also The position of the second slider 2144 radially slidably disposed on the second support member 2145 is also not axially displaced with respect to the drum shaft 1 with respect to the position of the drum shaft 1.
如图5、图6并结合图4、图10至图11所示,第一滑动件2143轴向向内移动,带动多个连杆2146上枢接于第一滑动件2143的一端也轴向向内移动,并带动多个连杆2146上分别枢接于多个第二滑动件2144的另一端径向向内移动,从而多个第二滑动件2144也沿着径向移动以靠近鼓轴1,同时与多个第二滑动件2144连接的多个第一鼓瓦212和第二鼓瓦213沿着径向移动以靠近鼓轴1,进而多个第一鼓瓦212和第二鼓瓦213对应的直径变小,至此完成中鼓21的收缩。As shown in FIG. 5 and FIG. 6 and in conjunction with FIG. 4 and FIG. 10 to FIG. 11, the first sliding member 2143 is axially moved inwardly, and the one end of the plurality of connecting rods 2146 pivotally connected to the first sliding member 2143 is also axially Moving inwardly, and driving the plurality of links 2146 to be pivotally connected to the other ends of the plurality of second sliders 2144, respectively, to move radially inward, so that the plurality of second sliders 2144 also move in the radial direction to be close to the drum shaft. 1. The plurality of first and second dams 212, 213, which are connected to the plurality of second sliders 2144, are moved in the radial direction to be adjacent to the drum shaft 1, and thus the plurality of first dams 212 and second dams. The diameter corresponding to 213 becomes smaller, and thus the contraction of the middle drum 21 is completed.
在本公开的实施方式中,多个第一鼓瓦212和第二鼓瓦213均分别与相应的第二滑动件2144连接。在一实施例中,第一鼓瓦212为大鼓瓦,第二鼓瓦213为小鼓瓦,且第一鼓瓦212在径向上的行程小于第二鼓瓦213在径向上的行程。In an embodiment of the present disclosure, the plurality of first bulges 212 and second bulges 213 are each coupled to a respective second slider 2144. In one embodiment, the first bulge 212 is a large bulge, the second bulge 213 is a small bulge, and the radial travel of the first bulge 212 is less than the radial travel of the second dam 213.
如图5、图6所示,第一滑动件2143上沿周向等距固定有多个固定块2147,多个固定块2147设置为分别与多个连杆2146枢接。连杆2146包括第一连杆2146a和第二连杆2146b,第一连杆2146a通过与第一连杆2146a枢接的第二滑动件2144枢接第一鼓瓦212,第二连杆2146b通过与第二连杆2146b枢接的第二滑动件2144枢接第二鼓瓦213。如图6所示,C为一条与鼓轴平行的线段,第一连杆2146a和第二连杆2146b与C线段的夹角分别为α、β。为了实现第一鼓瓦212与第二鼓瓦213在径向行程不同,α小于β。因此,当第一鼓瓦212、第二鼓瓦213径向移动至极限位置(最外侧)时,第一鼓瓦212、第二鼓瓦213位于同一圆周面上,即扩张的极限位置点在径向尺寸相同。当驱动组件214驱动第一鼓瓦212、第二鼓瓦213径由扩张状态向收缩状态过渡时,由于第一鼓瓦212在径向上的行程小于第二鼓瓦213在径向上的行程,则第一鼓瓦212行至自身的收缩极限位置时,第二鼓瓦213仍然可以继续经常收缩直至达到自身的收缩极限位置,则第二鼓瓦213位于第一鼓瓦212的内侧,即第二鼓瓦213对应的径向尺寸小于第一鼓瓦212对应的径向尺寸。在一实施例中,当第一鼓瓦212和第二鼓瓦213同时升起时,第一鼓瓦212和第二鼓瓦213的外表面能够无缝 对接,当第一鼓瓦212和第二鼓瓦213同时收缩时,第二鼓瓦213收缩在第一鼓瓦212下面。As shown in FIG. 5 and FIG. 6, a plurality of fixing blocks 2147 are fixed on the first sliding member 2143 at equal intervals in the circumferential direction, and the plurality of fixing blocks 2147 are disposed to be pivotally connected to the plurality of connecting rods 2146, respectively. The connecting rod 2146 includes a first connecting rod 2146a and a second connecting rod 2146b. The first connecting rod 2146a is pivotally connected to the first bulge 212 by a second sliding member 2144 pivotally connected to the first connecting rod 2146a, and the second connecting rod 2146b passes The second sliding member 2144 pivotally connected to the second link 2146b is pivotally connected to the second bulge 213. As shown in Fig. 6, C is a line segment parallel to the drum axis, and the angle between the first link 2146a and the second link 2146b and the C line segment is α, β, respectively. In order to achieve a difference in radial travel between the first bulge 212 and the second bulge 213, α is less than β. Therefore, when the first bulge 212 and the second bulge 213 are radially moved to the extreme position (outermost side), the first bulge 212 and the second bulge 213 are located on the same circumferential surface, that is, the limit position of the expansion is at The radial dimensions are the same. When the driving assembly 214 drives the first dam 212 and the second dam 213 to transition from the expanded state to the contracted state, since the radial travel of the first bulge 212 is smaller than the radial travel of the second bud 213, When the first bulge 212 is in its own contraction limit position, the second tampon 213 can continue to contract frequently until it reaches its own contraction limit position, and the second bud 213 is located inside the first bulge 212, ie, the second The corresponding radial dimension of the drum 213 is smaller than the corresponding radial dimension of the first bulge 212. In an embodiment, when the first pad 212 and the second pad 213 are simultaneously raised, the outer surfaces of the first pad 212 and the second pad 213 can be seamlessly docked, when the first pad 212 and the first When the two drums 213 are simultaneously contracted, the second drum 213 is contracted under the first drum 212.
在一实施例中,为了保证第一鼓瓦212与第二鼓瓦213在径向行程不同,可以通过改变第一连杆2146a、第二连杆2146b的长度,或分别改变第一连杆2146a两端枢接点在径向和轴向的位置,或第二连杆2146b两端枢接点在径向和轴向的位置,详细结构此处不再赘述。In an embodiment, in order to ensure that the first drum 212 and the second drum 213 are different in radial stroke, the length of the first link 2146a, the second link 2146b may be changed, or the first link 2146a may be changed respectively. The pivotal points of the two ends are in the radial and axial positions, or the pivotal points of the two ends of the second link 2146b are in the radial and axial positions, and the detailed structure will not be described herein.
请参照图4至图9所示,第一鼓瓦212、第二鼓瓦213的结构类似,均包括固定连接在第二滑动件2144的本体部2120以及自本体部2120一侧延伸的插接部2121。多个第一鼓瓦212和第二鼓瓦213的本体部2120在鼓瓦扩张状态下相互间隔排布且共同形成一个封闭的圆环。在一实施例中,该圆环的侧端面及外圆周面均无缝隙,即相邻的第一鼓瓦212和第二鼓瓦213的本体部2120紧密连接,如图6中鼓瓦的A处和B处所示。因此,在反包工序中,两个半鼓210的多个第一鼓瓦212和第二鼓瓦213在扩张状态下,本体部2120可给胎圈的端面提供抵靠力,本体部2120形成的圆环的圆周表面上也无缝隙,因而可以避免了反包过程中两个半鼓210的本体部2120对轮胎材料产生压痕,从而避免胎胚子口内侧存在气泡或者压痕的风险。Referring to FIG. 4 to FIG. 9 , the first drum 212 and the second drum 213 are similar in structure, and each includes a body portion 2120 fixedly coupled to the second sliding member 2144 and a plug extending from a side of the body portion 2120. Part 2121. The body portions 2120 of the plurality of first and second bristles 212, 213 are spaced apart from one another in the expanded state of the bulge and together form a closed loop. In an embodiment, the side end surface and the outer circumferential surface of the ring are seamless, that is, the adjacent first drum 212 and the second body 213 of the second drum 213 are closely connected, as shown in FIG. At and at B. Therefore, in the reverse wrapping process, the plurality of first bulges 212 and the second bulge 213 of the two half drums 210 are in an expanded state, the body portion 2120 can provide an abutting force to the end faces of the bead, and the body portion 2120 is formed. The circular ring also has no gap on the circumferential surface, so that the body portion 2120 of the two half drums 210 can be prevented from indenting the tire material during the reverse wrapping process, thereby avoiding the risk of bubbles or indentations on the inside of the embryonic core.
如图8和图9所示,第一鼓瓦212和第二鼓瓦213的插接部2121均包括至少一个狭长的指形部2105,其中,第一鼓瓦212的指形部2105多于第二鼓瓦213的指形部2105。两个半鼓210通过相对设置的指形部2105相互交错设计而实现两个半鼓210轴向的相互嵌入配合。8 and 9, the insertion portions 2121. The finger portion 2105 of the second bulge 213. The two half drums 210 are mutually staggered by the oppositely disposed fingers 2105 to achieve an axial mutual engagement of the two half drums 210.
由于本公开第一鼓瓦212和第二鼓瓦213的插接部2121间接固定于驱动组件214,且驱动组件固定于轴套24,因此插接部2121可以通过轴套24轴向移动以相互嵌入配合,从而可以利用插接部2121改变两个半鼓210之间的鼓肩宽度,进而可以完成胎体组件的充气定型步骤。Since the insertion portion 2121 of the first bulge 212 and the second tiling 213 of the present disclosure is indirectly fixed to the driving assembly 214, and the driving assembly is fixed to the sleeve 24, the insertion portion 2121 can be axially moved by the sleeve 24 to mutually The mating fit allows the socket portion 2121 to be used to change the width of the shoulder between the two half drums 210, thereby completing the inflation setting step of the carcass assembly.
如图4和图7所示,同步单元211包括分别连接两个半鼓210的两个齿条2111以及位于两个齿条2111之间且分别与两个齿条2111啮合的齿轮2112。每个齿条2111的第一端固定于一个半鼓210的第一滑动件2143上,且不同的齿 条2111与不同的半鼓210固定连接,每个齿条2111的第二端沿轴向自由延伸。齿轮2112位于两个半鼓210的轴向中心位置,且径向固定连接鼓轴1。当两个半鼓210的驱动组件214分别控制相应的第一滑动件2143轴向移动时,固定于两个半鼓210的第一滑动件2143上的齿条2111也轴向移动。由于齿轮2112分别与两个齿条2111啮合,如此,两个齿条的移动速度应该是相同的。因此,即使由于气路故障等原因导致其中一个半鼓210的第一滑动件2143移动速度过慢或者不能移动时,由于齿轮2112的存在,另一半鼓210的第一滑动件2143也相应的移动缓慢或者不移动。从而导致枢接第一滑动件2143的连杆2146也不运动,进而第二滑动件2144、第一鼓瓦212以及第二鼓瓦213也不再径向移动,因此本公开的同步单元211可以控制两个半鼓210的多个鼓瓦径向同步移动,避免两侧鼓瓦伸缩速度不一致,进而避免了升起快的一侧鼓瓦将胶料带动偏移,导致胎体材料的不对称,造成轮胎质量事故。As shown in FIGS. 4 and 7, the synchronizing unit 211 includes two racks 2111 which respectively connect the two half drums 210, and a gear 2112 which is located between the two racks 2111 and meshes with the two racks 2111, respectively. The first end of each rack 2111 is fixed to the first sliding member 2143 of one half drum 210, and the different racks 2111 are fixedly connected with different half drums 210, and the second end of each rack 2111 is axially Free extension. The gear 2112 is located at an axial center position of the two half drums 210, and is fixedly coupled to the drum shaft 1 in the radial direction. When the driving assembly 214 of the two half drums 210 respectively controls the axial movement of the corresponding first slider 2143, the rack 2111 fixed to the first slider 2143 of the two half drums 210 also moves axially. Since the gears 2112 are respectively engaged with the two racks 2111, the moving speed of the two racks should be the same. Therefore, even if the moving speed of the first slider 2143 of one of the half drums 210 is too slow or cannot be moved due to a gas path failure or the like, the first slider 2143 of the other half drum 210 moves correspondingly due to the presence of the gear 2112. Slow or not moving. Therefore, the connecting rod 2146 pivoting the first sliding member 2143 is also not moved, and thus the second sliding member 2144, the first bulge 212 and the second bulging 213 are no longer moved radially, so the synchronization unit 211 of the present disclosure may The plurality of drums of the two half drums 210 are controlled to move synchronously in the radial direction to avoid the inconsistent expansion speed of the drums on both sides, thereby avoiding the lifting of the rubber on the one side of the lifting drum, which causes the rubber material to be displaced, resulting in the asymmetry of the carcass material. , causing tire quality accidents.
本公开通过收缩组件214带动第一鼓瓦212、第二鼓瓦213径向伸缩,又通过将第一鼓瓦212和第二鼓瓦213的径向行程设置为不同,使得在扩张的极限位置处第一鼓瓦212和第二鼓瓦213位于同一圆周面,在收缩的极限位置处,第二鼓瓦213可以收缩至第一鼓瓦212围设成的圆环内;当第一鼓瓦212、第二鼓瓦213扩张至极限位置处时,中鼓21靠近侧鼓20的两个端面及周向表面上没有缝隙,则抵靠胎圈时避免了缝隙对胶料产生压痕,同时通过同步单元211控制两个半鼓210鼓瓦的同步升降,从而不会将胎体材料带偏,避免胎体材料的不对称,提高了轮胎的质量。The present disclosure drives the first damper 212 and the second bulge 213 to radially expand and contract by the contraction assembly 214, and by setting the radial strokes of the first bulge 212 and the second bulge 213 to be different, such that the extreme position of the expansion Wherein the first bulge 212 and the second bulge 213 are located on the same circumferential surface, and at the limit position of the contraction, the second dam 213 may be contracted into the ring surrounded by the first bulge 212; 212. When the second bulge 213 is expanded to the limit position, the middle drum 21 has no gap near the two end faces of the side drum 20 and the circumferential surface, so that the gap is prevented from being indented when the bead is abutted against the bead. The synchronous lifting and lowering of the two half drums 210 is controlled by the synchronizing unit 211, so that the carcass material is not biased, the asymmetry of the carcass material is avoided, and the quality of the tire is improved.
在实施方式的描述中,论述性用语“本实施例中”、“一个实施例中”、“在一实施例中”等描述意指结合该实施例描述的特征或特点包含于本公开的至少一个实施例中。并且在实施方式中,对上述用语的示意性表述不一定指的是相同的实施例。而且,描述的特征或者特点可以在任何的一个或多个实施例中以合适的方式结合。In the description of the embodiments, the description of the terms "in this embodiment", "in an embodiment", "in an embodiment", or the like, means that the features or characteristics described in connection with the embodiment are included in at least the present disclosure. In one embodiment. In the embodiments, the schematic expressions of the above terms are not necessarily referring to the same embodiments. Moreover, the described features or characteristics may be combined in any suitable manner in any one or more embodiments.

Claims (11)

  1. 一种轮胎成型鼓,包括:鼓轴(1)及安装于所述鼓轴(1)上的成型组件(2);所述成型组件(2)包括两个侧鼓(20)以及位于两个所述侧鼓(20)之间的中鼓(21);所述中鼓(21)包括可轴向相互嵌入配合的两个半鼓(210)以及分别连接两个所述半鼓(210)的同步单元(211);每个所述半鼓(210)包括多个周向分布的第一鼓瓦(212)和第二鼓瓦(213)以及驱动所述第一鼓瓦(212)和所述第二鼓瓦(213)径向移动的驱动组件(214);所述同步单元(211)设置为控制两个所述半鼓(210)的鼓瓦同步径向移动;所述第一鼓瓦(212)和所述第二鼓瓦(213)均包括本体部(2120),多个所述第一鼓瓦(212)的本体部(2120)和多个所述第二鼓瓦(213)的本体部(2120)相互间隔排布且可共同形成一个封闭的圆环。A tire building drum comprising: a drum shaft (1) and a molding assembly (2) mounted on the drum shaft (1); the molding assembly (2) comprising two side drums (20) and two a middle drum (21) between the side drums (20); the middle drum (21) includes two half drums (210) axially interfitably fitted to each other and two half drums (210) respectively connected Synchronization unit (211); each of the half drums (210) includes a plurality of circumferentially distributed first and second dams (212) and a second dam (212) and drives the first dam (212) and a second drum (213) radially moving drive assembly (214); the synchronization unit (211) is configured to control the simultaneous radial movement of the drums of the two half drums (210); the first The drum (212) and the second drum (213) each include a body portion (2120), a body portion (2120) of the plurality of first drums (212), and a plurality of the second drums ( The body portions (2120) of 213) are spaced apart from each other and may together form a closed ring.
  2. 如权利要求1所述的轮胎成型鼓,其中,所述同步单元(211)包括分别设置在两个所述半鼓(210)上的齿条(2111)以及分别与两个所述齿条(2111)啮合的齿轮(2112),两个所述齿条(2111)相对设置,所述齿轮(2112)径向固定连接所述鼓轴(1)。The tire building drum according to claim 1, wherein said synchronizing unit (211) includes racks (2111) respectively provided on the two of said half drums (210) and respectively with said two racks ( 2111) Engaged gears (2112), two of the racks (2111) are oppositely disposed, and the gears (2112) are radially fixedly coupled to the drum shaft (1).
  3. 如权利要求2所述的轮胎成型鼓,其中,每个所述齿条(2111)的第一端固定连接于一个所述半鼓(210)上,每个所述齿条(2111)的第二端为自由端。The tire building drum according to claim 2, wherein a first end of each of said racks (2111) is fixedly coupled to one of said half drums (210), and said first of said racks (2111) The two ends are free ends.
  4. 如权利要求1所述的轮胎成型鼓,其中,所述中鼓(21)设置为收缩或扩张;所述中鼓(21)在收缩状态下,所述第一鼓瓦(212)位于所述第二鼓瓦(213)的径向外侧,所述中鼓(21)在扩张状态下,所述第一鼓瓦(212)和所述第二鼓瓦(213)在同一圆周面上。The tire building drum according to claim 1, wherein said middle drum (21) is set to contract or expand; said middle drum (21) is in a contracted state, said first drum (212) is located in said The radially outer side of the second bulge (213), in the expanded state, the first bulge (212) and the second bulge (213) are on the same circumferential surface.
  5. 如权利要求4所述的轮胎成型鼓,其中,所述驱动组件(214)包括第一支撑件(2142)、第二支撑件(2145)、第一滑动件(2143)、多个第二滑动件(2144)以及多个连杆(2146);所述第一支撑件(2142)和所述第二支撑件(2145)分别与侧鼓(20)固定连接;所述第一滑动件(2143)与所述第一支撑件(2142)滑动连接,所述多个第二滑动件(2144)均与所述第二支撑件(2145)滑动连接;每个所述连杆(2146)的两端分别枢接于所述第一滑动件(2143)和多个所述第二滑动件(2144)中的一个,所述多个第二滑动件(2144)均连接所述本体部(2120)。The tire building drum of claim 4, wherein the drive assembly (214) includes a first support (2142), a second support (2145), a first slide (2143), and a plurality of second slides a piece (2144) and a plurality of links (2146); the first support member (2142) and the second support member (2145) are fixedly coupled to the side drum (20), respectively; the first sliding member (2143) a sliding connection with the first support member (2142), each of the plurality of second sliding members (2144) being slidably coupled to the second support member (2145); two of each of the connecting rods (2146) The ends are respectively pivotally connected to one of the first sliding member (2143) and the plurality of the second sliding members (2144), and the plurality of second sliding members (2144) are connected to the body portion (2120) .
  6. 如权利要求5所述的轮胎成型鼓,其中,所述第一滑动件(2143)上 沿周向等距固定有多个固定块(2147),每个所述固定块(2147)设置为与所述连杆(2146)枢接。The tire building drum according to claim 5, wherein the first slider (2143) is fixed with a plurality of fixing blocks (2147) equidistantly circumferentially, and each of the fixing blocks (2147) is set to The connecting rod (2146) is pivotally connected.
  7. 如权利要求6所述的轮胎成型鼓,其中,所述连杆(2146)包括第一连杆(2146a)和第二连杆(2146b),所述第一连杆(2146a)通过与所述第一连杆(2146a)枢接的所述第二滑动件(2144)连接所述第一鼓瓦(212),所述第二连杆(2146b)通过与所述第二连杆(2146b)枢接的所述第二滑动件(2144)连接所述第二鼓瓦(213)。The tire building drum according to claim 6, wherein said link (2146) includes a first link (2146a) and a second link (2146b), said first link (2146a) passing said The second slider (2144) pivotally connected to the first link (2146a) is connected to the first drum (212), and the second link (2146b) is passed through the second link (2146b) The pivoted second slider (2144) is coupled to the second drum (213).
  8. 如权利要求7所述的轮胎成型鼓,其中,所述第一连杆(2146a)与轴向的夹角小于所述第二连杆(2146b)与轴向的夹角。The tire building drum according to claim 7, wherein an angle between the first link (2146a) and the axial direction is smaller than an angle between the second link (2146b) and the axial direction.
  9. 如权利要求1所述的轮胎成型鼓,其中,所述第一鼓瓦(212)为第一径向行程的鼓瓦,所述第二鼓瓦(213)为第二径向行程的鼓瓦,其中,当所述第一鼓瓦(212)和所述第二鼓瓦(213)同时扩张或收缩时,所述第一径向行程小于所述第二径向行程。The tire building drum according to claim 1, wherein said first drum (212) is a first radial stroke of the drum, and said second drum (213) is a second radial stroke of the drum. Wherein the first radial stroke is less than the second radial stroke when the first bulge (212) and the second bulge (213) are simultaneously expanded or contracted.
  10. 如权利要求1所述的轮胎成型鼓,其中,所述第一鼓瓦(212)和所述第二鼓瓦(213)还包括自本体部(2120)一侧延伸的插接部(2121),所述插接部(2121)包括至少一个狭长的指形部(2105),两个所述半鼓(210)的所述指形部(2105)相互交错配合以使两个所述中鼓(21)轴向相互嵌入配合。The tire building drum according to claim 1, wherein said first drum (212) and said second drum (213) further comprise a plug portion (2121) extending from a side of the body portion (2120). The plug portion (2121) includes at least one elongated finger portion (2105), and the finger portions (2105) of the two half drums (210) are interlaced with each other to make the two middle drums (21) The axial mutual engagement fits.
  11. 如权利要求1所述的轮胎成型鼓,其中,多个所述本体部(2120)围设的所述圆环的外侧面和外圆周面上无缝。The tire building drum according to claim 1, wherein an outer side surface and an outer circumferential surface of said ring surrounded by said plurality of said body portions (2120) are seamless.
PCT/CN2018/112609 2017-10-30 2018-10-30 Tire building drum WO2019085886A1 (en)

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CN107856333B (en) * 2017-10-30 2020-04-17 萨驰华辰机械(苏州)有限公司 Tyre building drum
CN109624367A (en) * 2018-11-30 2019-04-16 萨驰华辰机械(苏州)有限公司 A kind of tire assembly drum
CN114683597A (en) * 2020-12-31 2022-07-01 软控股份有限公司 Method and device for adjusting axial size of intermediate drum assembly and forming drum

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