WO2019076193A1 - 货架系统及其监控物品的方法 - Google Patents

货架系统及其监控物品的方法 Download PDF

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Publication number
WO2019076193A1
WO2019076193A1 PCT/CN2018/108916 CN2018108916W WO2019076193A1 WO 2019076193 A1 WO2019076193 A1 WO 2019076193A1 CN 2018108916 W CN2018108916 W CN 2018108916W WO 2019076193 A1 WO2019076193 A1 WO 2019076193A1
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WO
WIPO (PCT)
Prior art keywords
carrier
signal
shelf
signal receiving
articles
Prior art date
Application number
PCT/CN2018/108916
Other languages
English (en)
French (fr)
Inventor
邓伟
曹世杰
裴宏岩
俞华伟
Original Assignee
京东方科技集团股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 京东方科技集团股份有限公司 filed Critical 京东方科技集团股份有限公司
Priority to US16/336,707 priority Critical patent/US11308443B2/en
Priority to EP18857414.9A priority patent/EP3699742A4/en
Publication of WO2019076193A1 publication Critical patent/WO2019076193A1/zh

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47FSPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
    • A47F10/00Furniture or installations specially adapted to particular types of service systems, not otherwise provided for
    • A47F10/02Furniture or installations specially adapted to particular types of service systems, not otherwise provided for for self-service type systems, e.g. supermarkets
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47FSPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
    • A47F5/00Show stands, hangers, or shelves characterised by their constructional features
    • A47F5/0043Show shelves
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06MCOUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
    • G06M1/00Design features of general application
    • G06M1/08Design features of general application for actuating the drive
    • G06M1/10Design features of general application for actuating the drive by electric or magnetic means
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06MCOUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
    • G06M1/00Design features of general application
    • G06M1/08Design features of general application for actuating the drive
    • G06M1/10Design features of general application for actuating the drive by electric or magnetic means
    • G06M1/101Design features of general application for actuating the drive by electric or magnetic means by electro-optical means
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms
    • G08B21/182Level alarms, e.g. alarms responsive to variables exceeding a threshold
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04BTRANSMISSION
    • H04B10/00Transmission systems employing electromagnetic waves other than radio-waves, e.g. infrared, visible or ultraviolet light, or employing corpuscular radiation, e.g. quantum communication
    • H04B10/11Arrangements specific to free-space transmission, i.e. transmission through air or vacuum
    • H04B10/114Indoor or close-range type systems
    • H04B10/1141One-way transmission
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B2220/00General furniture construction, e.g. fittings
    • A47B2220/0091Electronic or electric devices
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47FSPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
    • A47F11/00Arrangements in shop windows, shop floors or show cases
    • A47F11/06Means for bringing about special optical effects
    • A47F11/10Arrangements of light sources
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47FSPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
    • A47F10/00Furniture or installations specially adapted to particular types of service systems, not otherwise provided for
    • A47F10/02Furniture or installations specially adapted to particular types of service systems, not otherwise provided for for self-service type systems, e.g. supermarkets
    • A47F2010/025Furniture or installations specially adapted to particular types of service systems, not otherwise provided for for self-service type systems, e.g. supermarkets using stock management systems

Definitions

  • the present disclosure relates to a racking system and method of monitoring the same.
  • the supermarkets are constantly patrolling through the staff to check whether each item is on the shelf, and whether the number of items on the shelf is sufficient.
  • the warehouse delivery area such as the e-commerce mall offline storage and delivery area, also requires a lot of manpower and resources for the statistics and finishing of the items on the shelves.
  • Embodiments of the present disclosure provide a racking system including: a shelf including a carrier for carrying an article; a plurality of signal transmitting units located at one side of the carrier; and a signal receiving unit located on the carrier a signal for receiving the signal transmitted by the signal transmitting unit; the processing unit is electrically connected to the signal receiving unit, and configured to acquire a storage state of the article on the carrier according to the signal output by the signal receiving unit, where When an item is stored on the carrier, one or more of the plurality of signal receiving units that are blocked by the item cannot receive the signal transmitted by the signal transmitting unit.
  • the signal transmitting unit includes a signal transmitting board, and the signal transmitting board is disposed opposite to the carrier.
  • the signal receiving unit is a photosensitive element; and the signal transmitting unit is an optical signal transmitting unit.
  • the signal emitting board is a light guide plate; and the signal emitting unit further includes a light source disposed on one side of the light guide plate.
  • the storage state of the item includes a stored quantity of the item; the racking system further includes an alarm module electrically connected to the processing unit for storing the quantity of the item When the threshold is less than the predetermined threshold, an alarm message is generated.
  • the racking system further includes a communication module for transmitting the alert information to the mobile terminal.
  • the communication module is further configured to send identification information identifying the shelf and a stored quantity of the item on the shelf to the mobile terminal.
  • a bracket is disposed between the carrier and the signal transmitting board, and the carrier and the signal transmitting board are fixed by the bracket.
  • the carrier includes a support body and a circuit board; the signal receiving unit is disposed on the circuit board, and the circuit board is located at the support body away from the signal transmitting board. side.
  • the signal receiving unit is plural, and the array is arranged on the carrier.
  • the carrier is a plate-shaped or mesh-shaped carrier.
  • An embodiment of the present disclosure further provides a method for monitoring an item of the above shelf system, comprising: the signal receiving unit outputs a first quantity to a processing unit when receiving a signal transmitted by the signal transmitting unit, and the signal is not received. And outputting, by the unit, a second quantity to the processing unit; and the processing unit acquires a storage state of the item on the carrier of the shelf according to the signal output by the signal receiving unit.
  • the storage state of the item includes a stored quantity of the item; when the stored quantity of the item is less than a predetermined threshold, the alarm information is generated by the alarm module.
  • the processing unit acquires a storage state of an item on a carrier of the shelf according to a signal output by the signal receiving unit, including: when the processing unit determines that a tally action occurs And calculating, according to the signal output by the signal receiving unit, the storage quantity of the item on the carrier; wherein determining whether a tally action occurs, the method comprises: acquiring a preset area on the carrier adjacent to the shelf entrance And all the signal receiving units output the first quantity or the second quantity, and perform a summation calculation to obtain a total value; and according to the comparison result of the total quantity and the initial total value, determine whether a tally action occurs .
  • the method further includes: acquiring all of the signal receiving units within a preset area on the carrier adjacent to the shelf entrance when no tally action occurs The first magnitude of the output is obtained to obtain the initial total value.
  • the processing unit acquires a storage state of an item on a carrier of the shelf according to a signal output by the signal receiving unit, including: when the processing unit determines that there is a tally action After the occurrence, the storage quantity of the item on the carrier is calculated according to the signal output by the signal receiving unit; wherein, determining whether a tally action occurs, the method comprises: outputting the signal according to the second quantity according to the signal on the carrier The change track of the receiving unit determines whether a tally action has occurred.
  • the storage state of the article includes the storage amount of the article; and calculating the storage amount of the article on the carrier of the shelf includes: acquiring the first amount of the output on the carrier The number of signal receiving units n t ; Calculating the storage quantity m t of the articles on the carrier; wherein M is the total number of articles on the carrier that reaches the maximum number of articles stored, and n 0 is output when the maximum number of articles stored on the carrier is output The number of the signal receiving units of the first magnitude, and N is the total number of all the signal receiving units on the carrier.
  • the method further includes: comparing the number of items stored on the carrier with the quantity before the occurrence of the tally action after calculating the stored quantity of the item on the carrier After the occurrence of the tally action, the quantity of articles stored on the carrier body changes.
  • the quantity calculated this time is compared with the quantity before the occurrence of the tally action, and the tally is obtained.
  • the quantity of the articles stored on the carrier changes, including: after calculating the storage quantity of the articles on the carrier, comparing the calculated quantity with the initial quantity to obtain the tally
  • the quantity of the articles stored on the carrier changes; wherein the initial quantity is the storage quantity of the items on the carrier before the tally action occurs; the current quantity value is given to the initial Quantity.
  • the method further includes: transmitting, by the communication module, the alarm information generated by the alarm module to the mobile terminal.
  • the method further includes transmitting identification information identifying the shelf and a stored amount of the item on the shelf to the mobile terminal.
  • Figure 1 is a schematic view 1 of a shelf system provided by the present disclosure
  • FIG. 2 is a schematic view 2 of a racking system provided by the present disclosure
  • Figure 3 is a schematic view 3 of a shelf system provided by the present disclosure.
  • FIG. 4a is a schematic diagram of a shelf system provided in the present disclosure and an article placed on the shelf system;
  • Figure 4b is a top plan view of the carrier from the top of the article for Figure 4a;
  • Figure 4c is a cross-sectional view taken along line AA' of Figure 4a;
  • Figure 5 is a schematic view 4 of a shelf system provided by the present disclosure.
  • Figure 6 is a schematic view 5 of a shelf system provided by the present disclosure.
  • Figure 7 is a schematic view 6 of a racking system provided by the present disclosure.
  • FIG. 8 is a schematic flow chart 1 of a shelf system monitoring article provided by the present disclosure.
  • Figure 9a is a schematic view of the tally device entering the shelf on the basis of Figure 4a;
  • Figure 9b is a top plan view of the carrier from the top of the article for Figure 9a;
  • Figure 9c is a schematic view of the tally device entering the shelf on the basis of Figure 4c;
  • FIG. 10 is a schematic flow chart 2 of a shelf system monitoring article provided by the present disclosure.
  • Embodiments of the present disclosure provide a racking system, as shown in FIGS. 1 and 2, including a shelf 10, a signal transmitting unit 20, a signal receiving unit 30, and a processing unit 40.
  • the shelf 10 includes a carrier 101.
  • the carrier 101 can carry articles, and the articles are generally non-transparent. For example, the products to be sold can be placed on the carrier 101.
  • the signal transmitting unit 20 is located on one side of the carrier and forms a certain distance from the carrier 101, and the signal transmitting unit 20 is configured to transmit a signal.
  • the signal transmitted by the signal transmitting unit 20 may be an optical signal, an electrical signal, an acoustic signal, or the like.
  • the signal receiving unit 30 is for receiving a signal transmitted by the signal transmitting unit 20.
  • the signal receiving unit 30 is disposed on the carrier 101 of the shelf 10. When the signal transmitted by the signal transmitting unit 20 is received, the signal receiving unit 30 undergoes an electrical change and outputs the electrical change to the processing unit 40.
  • the processing unit 40 is electrically connected to the signal receiving unit 30 (the connection relationship is not identified in the figure) for acquiring the storage state of the articles on the carrier 101 according to the signal output by the signal receiving unit 30.
  • the storage state of the article may be, for example, whether an item exists in a certain area on the carrier 101, and may be, for example, the storage quantity of the item.
  • the shelf 10 may be a single-layer shelf 10 or a multi-layer shelf 10.
  • the corresponding carrier 101 also has a plurality of, and is stacked.
  • the signal receiving unit 30 is disposed on the carrier 101 and is not limited to being disposed directly on the carrier 101. Alternatively, the signal receiving unit 30 may be disposed on the carrier 101. For example, the signal receiving board including the signal receiving unit 30 is disposed on the carrier 101. .
  • the signal receiving unit 30 may be disposed above the carrier 101 or may be disposed below the carrier 101 as long as the signal transmitted by the signal transmitting unit 20 can be received without object occlusion.
  • the output may be different. The amount of the value.
  • the signal transmitting unit 20 is fixed on the shelf 10, and is disposed at a position such that the signal emitted by the signal transmitting unit 20 is directed to the carrier 101 so that the signal receiving unit 30 not blocked by the object can receive the signal transmitted by the signal transmitting unit 20. .
  • the signal receiving unit 30 can receive the signal transmitted by the signal transmitting unit 20 at the position of the item. The electrical changes produced by the two conditions are different, and the processing unit 40 can obtain whether the article 101 is stored on the carrier 101 according to the electrical change.
  • Processing unit 40 is fixed to the shelf 10, and its position can be reasonably set according to its connection relationship with the signal receiving unit 30.
  • Processing unit 40 may be, for example, a processor, which may be a central processing unit (CPU) or other form of processing unit with data processing capabilities and/or program execution capabilities, such as field programmable gate array (FPGA) or tensor processing. Unit (TPU), etc.
  • CPU central processing unit
  • FPGA field programmable gate array
  • TPU tensor processing. Unit
  • the racking system also includes a power cord for powering the racking system.
  • Embodiments of the present disclosure provide a racking system by providing a signal transmitting unit 20, a signal receiving unit 30, and a processing unit 40, and arranging the signal receiving unit 30 on a carrier 101 for carrying articles, which can be
  • the processing unit 40 can know the storage state of the articles on the shelf 10 according to the signal output by the signal receiving unit 30, thereby saving manpower and material resources for patrolling the article storage state.
  • the signal receiving unit 30 is plural, and the array is arranged on the carrier 101.
  • the array arrangement may be, for example, arranged in a rectangular array, arranged in a triangular array, arranged in a circular array, or the like. In one embodiment, a rectangular array arrangement is employed. This arrangement makes it easier to calculate the area of the signal receiving unit 30 covered and uncovered by the article, thereby obtaining the number of items stored, improving processing speed and real-time performance.
  • the signal transmitting unit 20 includes a signal transmitting plate 201, and the signal transmitting plate 201 is disposed opposite to the carrier 101.
  • the spacing between the signal transmitting plate 201 and the carrier 101 can be sufficient to accommodate the articles.
  • the carrier 101 of each layer corresponds to one signal transmitting plate 201.
  • the signal transmitting plate 201 of the present layer can be disposed adjacent to the carrier 101 of the upper layer.
  • the signal transmitting plate 201 is disposed opposite to the carrier 101, so that the signal emitted from the signal transmitting plate 201 can be perpendicularly directed to the carrier 101. In this way, in the space where the signal transmitting board 201 and the carrier 101 store the articles, the signal receiving unit 30 blocked by the object cannot receive the signal transmitted by the signal transmitting board 201, and the signal receiving unit 30 not blocked by the object can The signals transmitted from the signal transmitting board 201 are received, so that the storage state of the articles on the carrier 101 of the shelf 10 can be acquired according to the signals output from all the signal receiving units 30 on the carrier 101.
  • the signal transmitting board 201 can perform full-surface signal transmission so that any position on the carrier 101 can receive the signal emitted by the signal transmitting board 201 when it is not blocked by the object.
  • the signal receiving unit 30 is a light sensitive element
  • the signal transmitting unit 20 is an optical signal transmitting unit.
  • the photosensitive element may be a photosensitive device such as a photoresistor or a photodiode.
  • photosensitive elements There are many types of photosensitive elements, and the selectivity is wide, so that photosensitive elements with lower cost and lower cost can be selected.
  • the signal emission board 201 is a light guide plate.
  • the signal transmitting unit 20 further includes a light source 202 disposed on one side of the light guide plate.
  • the light source 202 can be, for example, a strip light source.
  • the light emitted by the light source 202 passes through the light guide plate to form a surface light source, and the side of the light guide plate adjacent to the carrier 101 is the light exiting side.
  • the surface light source is directed downward to the carrier 101, and the surface light source is more uniform.
  • the manner of fixing the light guide plate and the light source 202 is not limited, as long as the relative positions of the two are not moved. Further, the items placed on the shelf 10 may be opaquely packaged items.
  • the manner in which the light guide plate is combined with the light source 202 makes the structure simple and the cost lower.
  • the racking system further includes an alerting module 60.
  • the alarm module 60 is electrically connected to the processing unit 40 for generating alarm information when the stored quantity of the item is less than a predetermined threshold.
  • the storage state of the article includes the storage amount of the article.
  • the alarm information may be generated based on the storage quantity of the items of each layer independently compared with a predetermined threshold, or may be based on the storage quantity of the plurality of items on the shelf 10 and a predetermined threshold.
  • the alarm information is generated by comparison.
  • the predetermined threshold value may be set according to actual needs, and the threshold value set by each shelf 10 may be different, and the set threshold may be adjusted in real time according to the actual sales situation and the item demand amount.
  • the alarm module 60 is fixed on the shelf 10, and the specific setting position can be set according to actual conditions.
  • the form in which the alarm module 60 generates the alarm information is not limited.
  • the status of the out of stock status can be broadcast through the speaker.
  • the alarm information is generated by the alarm module 60, and the item on the shelf 10 can be reminded that the item on the shelf 10 is in a state of being out of stock, thereby performing early warning.
  • the racking system further includes a communication module 70 for transmitting the alarm information generated by the alarm module 60 to the mobile terminal.
  • the communication module 70 is connected to the processing unit 40 to transmit the alarm information to the mobile terminal under the control of the processing unit 40.
  • the racking system may include a control unit, and is connected to the alarm module 60, the communication module 70, and the like to control the communication module 70 to send the alarm information generated by the alarm module 60 to the mobile terminal.
  • the alarm information can be sent to the mobile terminal, so that the staff can obtain an alarm prompt even if they leave the work area, so that the item can be replenished in time.
  • the communication module 70 is further configured to transmit the identification information of the identification shelf 10 and the stored quantity of the on-shelf items to the mobile terminal.
  • each layer of the shelf 10 can be given a unique identification information, and the identification information of each layer and the articles in the layer (ie, the articles on the carrier 101 of the layer) The stored amount is sent to the mobile terminal.
  • a shelf 10 may be given a unique identification information, and the identification information of the shelf 10 and the storage amount of the articles on each layer of the shelf 10 (i.e., each carrier 101) are transmitted to the mobile terminal.
  • a shelf 10 may be given a unique identification information, and the identification information of the shelf 10 and the stored number of items on all layers of the shelf 10 (i.e., all carriers 101) are transmitted to the mobile terminal.
  • the staff by transmitting the identification information of the identification shelf 10 and the storage amount of the articles on the shelf 10 to the mobile terminal, the staff can be kept aware of the storage of the articles of each shelf 10 and even the layers of the shelf 10 at any time. Quantity.
  • a bracket 102 is disposed between the carrier 101 and the signal transmitting board 201, and the carrier 101 and the signal transmitting board 201 are fixed by the bracket 102.
  • the shelf system of the present disclosure is made simple and convenient to implement.
  • bracket 102 is part of the shelf 10.
  • the carrier 101 includes a support body 1011 and a circuit board 1012.
  • the signal receiving unit 30 is disposed on the circuit board 1012, and the circuit board 1012 is located on a side of the support body 1011 away from the signal transmitting board 201.
  • the signal receiving unit 30 can be disposed on the side of the circuit board 1012 near the support body 1011.
  • the material of the support 1011 can transmit the signal emitted by the signal transmitting plate 201, so that it can be incident on the circuit board 1012.
  • the support 1011 may be, for example, a transparent support 1011 such as glass or plastic.
  • the support 1011 is plate-shaped, and thus the carrier 101 is also a plate-shaped carrier.
  • the support body 1011 may be mesh-shaped, and thus the carrier 101 is also a mesh-shaped carrier having an opening at a corresponding position of the signal receiving unit 30, enabling signal transmission.
  • the signal transmitted by the board 201 is transmitted so as to be incident on the signal receiving unit 30 on the circuit board 1012.
  • the support body 1011 and the circuit board 1012 are disposed at the same time, and the articles located on the support body 1011 are not in contact with the signal receiving unit 30, and can function as the protection signal receiving unit 30 to improve the service life of the signal receiving unit 30.
  • the processing unit 40 may be disposed on the wiring board 1012.
  • the wiring board 1012 is fabricated, the electrical connection between the signal receiving unit 30 and the processing unit 40 can be easily realized by the corresponding signal lines.
  • An embodiment of the present disclosure further provides a method for monitoring an item of the above-described racking system, as shown in FIG. 8, comprising:
  • the signal receiving unit 30 outputs a first magnitude to the processing unit 40 when receiving the signal transmitted by the signal transmitting unit 20, and outputs a second magnitude to the processing unit 40 when the signal transmitted by the signal transmitting unit 20 is not received.
  • the signal receiving unit 30 when the signal receiving unit 30 does not receive the signal transmitted by the signal transmitting unit 20, the signal receiving unit 30 outputs a first magnitude that can be measured according to the characteristics of the device itself.
  • the signal receiving unit 30 receives the signal transmitted by the signal transmitting unit 20, the signal receiving unit 30 undergoes an electrical change, thereby outputting a second magnitude that reflects the electrical change.
  • the first magnitude and the second magnitude may be electrical property values such as resistance, current, and voltage.
  • first magnitude and the second magnitude are the same type of electrical property values.
  • the processing unit 40 acquires the storage state of the articles on the carrier 101 of the shelf 10 according to the signal output by the signal receiving unit 30.
  • Embodiments of the present disclosure provide a method of monitoring an item of a racking system.
  • the first magnitude is output due to the signal transmitted by the signal transmitting unit 20, and when the signal receiving unit 30 is blocked by the article, the signal transmitted by the signal transmitting unit 20 cannot be received.
  • the second magnitude is output, so that the processing unit 40 can obtain the storage state of the item on the shelf 10 according to the magnitude output by the signal receiving unit 30, for example, whether an item exists in a certain area on the carrier 101, or can be more accurate. Calculate the number of items stored, etc., so that you can save manpower and material resources to conduct inspections of the number of items stored.
  • the storage state of the item includes the number of items stored.
  • the method further includes generating, by the alarm module 60, alarm information when the stored quantity of the item is less than a predetermined threshold.
  • the alarm information may be generated based on the storage quantity of the items of each layer independently compared with a predetermined threshold, or may be based on the storage quantity of the items of all layers on the shelf 10 and a predetermined threshold. The alarm information is generated by comparison.
  • the alarm information generated by the alarm module 60 can remind the staff that the items on the shelf 10 are in a state of being out of stock, thereby performing early warning.
  • the processing unit 40 acquires the storage status of the items on the carrier 101 of the shelf 10 according to the signal output by the signal receiving unit 30, including: when the processing unit 40 determines that a tally action occurs. Thereafter, based on the signal output from the signal receiving unit 30, the storage amount of the articles on the carrier 101 of the shelf 10 is calculated.
  • determining that the tally action occurs includes: obtaining the first quantity or the output of all the signal receiving units 30 in the preset area range (refer to the dotted line frame of FIG. 4a and FIG. 4b) on the carrier 101 near the entrance of the shelf 10. The two magnitudes are summed to obtain the total value; the total value is compared with the initial total value, and if the total value has a difference from the initial total value (ie, the difference is not 0), and After the time is set, the total value is equal to the initial total value, and it is judged that the tally action occurs.
  • the method further includes: acquiring a first quantity of values output by all of the signal receiving units 30 within a preset area on the carrier 101 near the entrance of the shelf 10, to obtain the initial Total value.
  • the signal receiving unit 30 as a photoresistor as an example
  • the photoresistors in the predetermined area on the carrier 101 at the entrance of the shelf 10 are all in illumination. (Refer to Figures 4a-4c) and the first magnitude is output.
  • the first magnitude is a resistance value, or a voltage or current value that reflects its resistance value.
  • the total resistance of the photoresistor in the preset area range is the smallest as the initial total value.
  • the light When a tally device enters the shelf 10, the light will illuminate the tally device, since the tally device is generally opaque, so that some of the photoresistor at the entrance blocked by the tally device cannot receive illumination (refer to Figure 9a- Figure 9c) outputs a second magnitude.
  • the second magnitude is a resistance value or a voltage or current value that reflects a change in its resistance value. Therefore, the total resistance of the photoresistor in the predetermined area range becomes larger than the initial total value.
  • the total resistance of the photoresistor in the predetermined area will again become the minimum, equal to the initial total value.
  • the action of the present disclosure to take out or put back items from the shelf 10 is called tally.
  • each layer of the shelf 10 constitutes a space for storing articles.
  • the space has a plurality of sides, and one of the sides is used as a must-have for taking out and returning the item, which is called the entrance of the shelf 10.
  • all the signal receiving units 30 in the range of the preset area near the entrance of the shelf 10 may be, for example, a row of signal receiving units 30 near the entrance of the shelf 10, or may be two rows or even multiple rows.
  • the preset area range can be reasonably set according to the specific situation, and can be used to determine whether there is a tally device.
  • the processing unit 40 acquires the storage state of the articles on the carrier 101 of the shelf 10 according to the signal output by the signal receiving unit 30, including: after the processing unit 40 determines that the tally action occurs The storage amount of the articles on the carrier 101 of the shelf 10 is calculated based on the signal output from the signal receiving unit 30.
  • the determining whether there is a tally action occurs includes: determining whether a tally action occurs according to a change trajectory of the signal receiving unit 30 that outputs the second magnitude on the carrier 101.
  • the signal receiving unit 30 as a photoresistor as an example
  • the light of the signal transmitting unit 20 is irradiated on the tally device, so that the photoresistor blocked by the tally device cannot receive the light due to the illumination.
  • the second magnitude is output.
  • the occluded photoresistor is also changing. Therefore, it is possible to judge whether or not a tally action occurs depending on the change track of the blocked photoresistor.
  • the amount of calculation can be reduced, thereby reducing the need for the performance of the processing unit 40.
  • calculating the storage quantity of the articles on the carrier 101 of the shelf 10 includes: obtaining the number n t of the signal receiving units 30 outputting the first magnitude on the carrier 101 of the shelf 10; The storage amount m t of the articles on the carrier 101 of the shelf 10 is calculated.
  • M is the total number of articles when the maximum number of articles stored on the carrier 101 is reached
  • n 0 is the number of signal receiving units 30 that output the first magnitude when the maximum number of articles stored on the carrier 101 is reached
  • N is The total number of all signal receiving units 30 on the carrier 101.
  • each photoresistor occupies an area of S R , and its resistance is R when there is no light to the photoresistor, and the resistance value is less than when the maximum amount of articles stored on the carrier 101 is reached.
  • the number of photoresistors of R i.e., the number of photoresistors that are illuminated to the first magnitude of the output
  • n 0 the number of photoresistors that are hidden by the article when the maximum number of articles stored on the carrier 101 can be calculated
  • Nn. 0 the area of the blocked photoresistor is S R (Nn 0 ).
  • the resistance of the photoresistor is less than the number of R (ie, the number of photoresistors that are illuminated to output the first magnitude) is n t , then the number of items on the carrier 101 is m t ,
  • the above formula is derived by taking the signal receiving unit 30 as a photoresistor as an example, but it can be seen from the derivation process that the final result is only related to M, n 0 , N, n t , and therefore, for the signal receiving unit 30 is also applicable to the present disclosure for other devices.
  • the calculation of S 0 is based on the assumption that the area of the articles on the carrier 101 is equal, and therefore, in practical applications, articles of the same kind can be placed on the carrier 101.
  • each item corresponds to one signal receiving unit 30
  • N subtracts the number n t of the signal receiving units 30 that output the first magnitude on the carrier 101 at this time.
  • the method further includes: after calculating the stored quantity of the items on the carrier 101, comparing the quantity calculated this time with the quantity before the occurrence of the tally action, After the occurrence of the tally action, the quantity of articles stored on the carrier 101 changes.
  • the number of items stored on the carrier 101 before the occurrence of the tally action can be recorded as m q .
  • the number of items stored on the carrier 101 calculated this time is m t and m q have the following three relationships:
  • m t m q , indicating that the stored quantity of the item has not changed or that no item has been put in or taken out.
  • the embodiment of the present disclosure can compare the quantity of the current calculation with the quantity before the occurrence of the tally action, and can know the change of the quantity of articles stored on the carrier 101 before and after the occurrence of the tally action.
  • the quantity calculated this time is compared with the quantity before the occurrence of the tally action, and the tally action is obtained.
  • the quantity of the articles stored on the carrier 101 changes, including: after calculating the storage quantity of the articles on the carrier 101, comparing the calculated quantity with the initial quantity to obtain the tally action.
  • the storage quantity of the articles on the carrier 101 changes; wherein the initial quantity is the storage quantity of the articles on the carrier 101 before the tally action occurs; and the current quantity value is given to the initial quantity.
  • the number of items stored on the carrier 101 for each calculation is compared with the initial number, and the initial number used for this comparison is given by the last calculated number of items stored on the carrier 101.
  • the method further includes: transmitting, by the communication module 70, the alarm information generated by the alarm module 60 to the mobile terminal.
  • the staff can obtain the alarm prompt in time even if they leave the work area, so that the item can be replenished in time.
  • the method further includes transmitting identification information identifying the shelf 10 and a stored amount of the items on the shelf 10 to the mobile terminal.
  • each layer of the shelf 10 can be given a unique identification information, and the identification information of each layer and the articles in the layer (ie, the articles on the carrier 101 of the layer) The stored amount is sent to the mobile terminal.
  • a shelf 10 may be given a unique identification information, and the identification information of the shelf 10 and the storage amount of the articles on each layer of the shelf 10 (i.e., each carrier 101) are transmitted to the mobile terminal.
  • a shelf 10 may be given a unique identification information, and the identification information of the shelf 10 and the stored number of items on all layers of the shelf 10 (i.e., all carriers 101) are transmitted to the mobile terminal.
  • a method for monitoring an item of a specific racking system is provided below, wherein the signal receiving unit 30 of the racking system is a photoresistor, as shown in FIG. 10, the method includes:
  • initialization can be divided into three steps:
  • S202 and S203 are all based on the information acquired in S201.
  • the calculation of the initial number of items on the carrier 101 can be passed Calculate, M, n 0 , N are known quantities, and according to the information obtained in S201, the number of photoresistors whose resistance is less than R can be statistically obtained, which is n t .
  • the shelf 10 is required to have no tally action.
  • the alarm module 60 may issue an alarm to enable the worker to confirm whether an item is placed on the carrier 101 near the entrance of the shelf 10. On the resistor.
  • the calculation of the number of items on the carrier 101 can be passed Calculate, M, n 0 , N are known quantities, and according to the information obtained in S25, the number of photoresistors whose resistance is less than R can be statistically obtained, which is n t .

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Abstract

本公开的实施例提供一种货架系统及其监控物品的方法。货架系统包括:货架,包括用于承载物品的承载体;信号发射单元,位于所述承载体的一侧;多个信号接收单元,位于所述承载体上,用于接收所述信号发射单元发射的信号;处理单元,与所述信号接收单元电连接,用于根据所述信号接收单元输出的信号,获取所述承载体上物品的存放状态,其中,当有物品存放在承载体上时,被物品遮挡的所述多个信号接收单元中的一个或多个不能接收到所述信号发射单元发射的信号。

Description

货架系统及其监控物品的方法
相关申请的交叉引用
本申请要求于2017年10月19日递交的中国专利申请201710983035.5号的优先权,在此全文引用上述中国专利申请公开的内容以作为本申请的一部分。
技术领域
本公开涉及货架系统及其监控物品的方法。
背景技术
随着科技的进步,人们开始对未来零售新模式进行关注。在新的零售模式中,降低人工成本甚至是无人零售将会是未来零售的发展方向。
目前,超市里都是通过工作人员不断巡视,以检查每种物品在货架上是否有货,货架上的物品数量是否足够等。此外,仓储发货区域,例如电商商城线下仓储发货区域,也同样需要大量的人力物力用于对货架上的物品进行统计和整理。
发明内容
本公开的实施例提供了一种货架系统,包括:货架,包括用于承载物品的承载体;多个信号发射单元,位于所述承载体的一侧;信号接收单元,位于所述承载体上,用于接收所述信号发射单元发射的信号;处理单元,与所述信号接收单元电连接,用于根据所述信号接收单元输出的信号,获取所述承载体上物品的存放状态,其中,当有物品存放在承载体上时,被物品遮挡的所述多个信号接收单元中的一个或多个不能接收到所述信号发射单元发射的信号。
在本公开的一个或多个实施例中,所述信号发射单元包括信号发射板,所述信号发射板与所述承载体相对设置。
在本公开的一个或多个实施例中,所述信号接收单元为光敏元件;所述信号发射单元为光信号发射单元。
在本公开的一个或多个实施例中,所述信号发射板为导光板;所述信号发射单元还包括设置于所述导光板一侧的光源。
在本公开的一个或多个实施例中,所述物品的存放状态包括物品的存放数 量;所述货架系统还包括告警模块,与所述处理单元电连接,用于当所述物品的存放数量小于预定阈值时,产生告警信息。
在本公开的一个或多个实施例中,所述货架系统还包括通信模块,用于将所述告警信息发送至移动终端。
在本公开的一个或多个实施例中,所述通信模块还用于将标识所述货架的标识信息以及所述货架上所述物品的存放数量发送至所述移动终端。
在本公开的一个或多个实施例中,所述承载体和所述信号发射板之间设置有支架,所述承载体和所述信号发射板由所述支架固定。
在本公开的一个或多个实施例中,所述承载体包括支撑体和线路板;所述信号接收单元设置于线路板上,所述线路板位于所述支撑体远离所述信号发射板一侧。
在本公开的一个或多个实施例中,所述信号接收单元为多个,且阵列排布于所述承载体上。
在本公开的一个或多个实施例中,所述承载体为板状或网状的承载体。
本公开的实施例还提供了一种上述货架系统的监控物品的方法,包括:信号接收单元在接收到信号发射单元发射的信号时输出第一量值到处理单元,未接受到所述信号发射单元发射的信号时输出第二量值到所述处理单元;所述处理单元根据所述信号接收单元输出的信号,获取货架的承载体上物品的存放状态。
在本公开的一个或多个实施例中,所述物品的存放状态包括物品的存放数量;当所述物品的存放数量小于预定阈值时,由告警模块产生告警信息。
在本公开的一个或多个实施例中,所述处理单元根据所述信号接收单元输出的信号,获取货架的承载体上物品的存放状态,包括:当所述处理单元判断有理货动作发生后,根据所述信号接收单元输出的信号,计算所述承载体上物品的存放数量;其中,判断是否有理货动作发生,包括:获取靠近所述货架入口的所述承载体上预设区域范围内的所有所述信号接收单元输出的第一量值或第二量值,并进行求和计算得到总量值;根据所述总量值与初始总量值的比较结果,判断是否有理货动作发生。
在本公开的一个或多个实施例中,所述方法还包括:在没有理货动作发生时,获取靠近所述货架入口的所述承载体上预设区域范围内的所有所述信号接收单元输出的第一量值,得到所述初始总量值。
或者,在本公开的一个或多个实施例中,所述处理单元根据所述信号接收单元输出的信号,获取货架的承载体上物品的存放状态,包括:当所述处理单元判断有理货动作发生后,根据所述信号接收单元输出的信号,计算所述承载体上物品的存放数量;其中,判断是否有理货动作发生,包括:根据所述承载体上输出第二量值的所述信号接收单元的变化轨迹,判断是否有理货动作发生。
在本公开的一个或多个实施例中,所述物品的存放状态包括物品的存放数量;计算货架的承载体上物品的存放数量,包括:获取所述承载体上输出第一量值的所述信号接收单元的个数n t;通过公式
Figure PCTCN2018108916-appb-000001
计算所述承载体上物品的存放数量m t;其中,M为所述承载体上达到物品存放数量最大值时的总物品数量,n 0为所述承载体上达到物品存放数量最大值时输出第一量值的所述信号接收单元的个数,N为所述承载体上所有所述信号接收单元的总个数。
在本公开的一个或多个实施例中,所述方法还包括:在计算得到所述承载体上物品的存放数量后,将本次计算的数量与本次理货动作发生之前的数量进行比较,得到本次理货动作发生后,所述承载体上的物品存放数量变化情况。
在本公开的一个或多个实施例中,在计算得到所述承载体上物品的存放数量后,将本次计算的数量与本次理货动作发生之前的数量进行比较,得到本次理货动作发生后,所述承载体上的物品存放数量变化情况,包括:在计算得到所述承载体上物品的存放数量后,将本次计算的数量与初始数量进行比较,以得到本次理货动作发生后,所述承载体上的物品存放数量变化情况;其中,所述初始数量为本次理货动作发生之前所述承载体上物品的存放数量;将本次的数量值赋予所述初始数量。
在本公开的一个或多个实施例中,所述方法还包括:由通信模块将所述告警模块产生的告警信息发送至移动终端。
在本公开的一个或多个实施例中,所述方法还包括:将标识所述货架的标识信息以及所述货架上所述物品的存放数量发送至所述移动终端。
附图说明
为了更清楚地说明本公开的实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是 本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本公开提供的一种货架系统的示意图一;
图2为本公开提供的一种货架系统的示意图二;
图3为本公开提供的一种货架系统的示意图三;
图4a为本公开提供的一种货架系统及在该在货架系统上放置物品的示意图;
图4b为针对图4a从物品上方看向承载体的俯视示意图;
图4c为图4a中AA′向剖视示意图;
图5为本公开提供的一种货架系统的示意图四;
图6为本公开提供的一种货架系统的示意图五;
图7为本公开提供的一种货架系统的示意图六;
图8为本公开提供的一种货架系统监控物品的流程示意图一;
图9a为在图4a基础上有理货装置进入货架的示意图;
图9b为针对图9a从物品上方看向承载体的俯视示意图;
图9c为在图4c基础上有理货装置进入货架的示意图;
图10为本公开提供的一种货架系统监控物品的流程示意图二。
具体实施方式
下面将结合本公开的实施例中的附图,对本公开的实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本公开的一部分实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。
本公开的实施例提供一种货架系统,如图1和图2所示,包括:货架10、信号发射单元20、信号接收单元30和处理单元40。其中,货架10包括承载体101,承载体101可以承载物品,物品一般为非透明的,例如可以将待出售的商品摆放在承载体101上。信号发射单元20位于承载体的一侧,与承载体101之间形成一定距离,信号发射单元20用于发射信号。信号发射单元20所发射的信号可以为光学信号、电学信号、声学信号等。信号接收单元30用于接收信号发射单元20发射的信号。信号接收单元30设置于货架10的承载体101上。当接收到信号发射单元20发射的信号时,信号接收单元30会发生电学变化,并将该电学变化 输出给处理单元40。处理单元40与信号接收单元30电连接(图中未标识出连接关系),用于根据信号接收单元30输出的信号,获取承载体101上物品的存放状态。物品的存放状态例如可以是承载体101上某一区域内是否存在物品,又例如可以是物品的存放数量等。
需要说明的是,第一,货架10可以为单层货架10,也可以为多层货架10。当为多层货架10时,相应的承载体101也具有多个,且层叠设置。
第二,信号接收单元30设置于承载体101上并不限于直接设置于承载体101上,也可间接设置于承载体101上,例如将包括信号接收单元30的信号接收板设置于承载体101。
信号接收单元30可以设置于承载体101的上方,也可设置于承载体101的下方,只要在没有物品遮挡的情况下能接收到信号发射单元20发射的信号即可。
第三,相对于信号接收单元30在被物品遮挡而未接收到信号发射单元20发射的信号,当信号接收单元30由于没有被物品遮挡而接收到信号发射单元20发射的信号时,可以输出不同的量值。
第四,信号发射单元20固定于货架10上,其设置位置可以使其发射的信号射向承载体101,以使没有被物品遮挡住的信号接收单元30能接收到信号发射单元20发射的信号。例如对于承载体101上有物品存放的位置,由于物品覆盖了信号接收单元30,使被物品覆盖了的信号接收单元30无法接收到信号发射单元20发射的信号,而对于承载体101上没有存放物品的位置,信号接收单元30可以接收到信号发射单元20发射的信号。两种情况所产生的电学变化不同,处理单元40可根据该电学变化获取承载体101上是否有物品存放。
第五,处理单元40固定于货架10上,可根据其与信号接收单元30的连接关系,合理设置其位置。处理单元40例如可以为处理器,处理器可以是中央处理单元(CPU)或者具有数据处理能力和/或程序执行能力的其它形式的处理单元,例如现场可编程门阵列(FPGA)或张量处理单元(TPU)等。
第六,本领域技术人员应该明白,所述货架系统还包括电源线,用于向该货架系统进行供电。
本公开的实施例提供一种货架系统,通过设置信号发射单元20、信号接收单元30和处理单元40,并使信号接收单元30设置于货架10的用于承载物品的承载体101上,可使得处理单元40能根据信号接收单元30输出的信号获知货架10 上物品的存放状态,从而可节省人力物力进行物品存放状态的巡视。
在本公开的一个或多个实施例中,信号接收单元30为多个,且阵列排布于承载体101上。
由于信号接收单元30均与处理单元40连接,因而,将信号接收单元30阵列排布可易于布线而与处理单元40实现电连接,而且信号接收单元30阵列排布容易对每个信号接收单元30的位置信息进行判断。阵列排布例如可以呈矩形阵列排布、三角形阵列排布、圆形阵列排布等。在一个实施例中采用矩形阵列排布,此种设置可以更方便对于被物品覆盖和未覆盖的信号接收单元30的面积进行计算,进而获取物品存放的数量,提高处理速度和实时性。
在本公开的一个或多个实施例中,如图1和图2所示,信号发射单元20包括信号发射板201,信号发射板201与承载体101相对设置。
可以理解的是,信号发射板201与承载体101之间的间距能足够容纳物品。
此外,每层的承载体101都对应一个信号发射板201。当货架10为多层时,本层的信号发射板201可靠近上一层的承载体101设置。
通过信号发射板201与承载体101相对设置,使信号发射板201发射的信号能垂直的射向承载体101。这样,信号发射板201与承载体101所形成的存放物品的空间中,被物品遮挡的信号接收单元30无法接收到信号发射板201发射的信号,而未被物品遮挡的信号接收单元30则可以接收到信号发射板201发射的信号,从而根据承载体101上所有信号接收单元30输出的信号,可获取货架10的承载体101上物品的存放状态。其中,信号发射板201可进行整面信号发射,以使承载体101上任意位置在没有被物品遮挡时,都可以接收到信号发射板201发射的信号。
在本公开的一个或多个实施例中,信号接收单元30为光敏元件,信号发射单元20为光信号发射单元。
其中,光敏元件可以为光敏电阻、光敏二极管等光敏器件。
光敏元件种类较多,可选择性较广,因而可选择较能较好成本较低的光敏元件。
在本公开的一个或多个实施例中,如图3所示,所述信号发射板201为导光板。在此情况下,所述信号发射单元20还包括设置于导光板一侧的光源202。
具体的,光源202例如可以为条形光源。光源202发出的光经过导光板后成 为面光源,导光板的靠近承载体101的一侧为出光侧。面光源向下照射射向承载体101,面光源的出光更加均匀。
如图4a、图4b和图4c所示,在承载体101的存在物品的位置处,光线照射在物品上,从而使得被物品覆盖的光敏元件无法接收到光线,而在承载体101的不存在物品的位置处,光线照射在光敏元件上。以光敏元件为光敏电阻为例,当光敏元件未接收到光照时,其阻值较大,当接收到光照时,其阻值变小。
可以理解的是,对于导光板、光源202的固定方式不做限定,只要使二者相对位置不发生移动即可。此外,对于放置在货架10上的物品可以为不透明包装的物品。
在信号接收单元30为光敏元件的情况下,通过导光板配合光源202的方式,既使得结构简单又使得成本较低。
在本公开的一个或多个实施例中,如图5和图6所示,所述货架系统还包括告警模块60。告警模块60与处理单元40电连接,用于当物品的存放数量小于预定阈值时,产生告警信息。其中,物品的存放状态包括物品的存放数量。
具体的,当货架10为多层货架10时,可基于每层的物品的存放数量独立与预定阈值进行比较而产生告警信息,也可基于货架10上多层的物品的存放数量与预定阈值进行比较而产生告警信息。其中,预定阈值可以根据实际需要进行设定,每层货架10所设定的阈值可以不同,也可根据实际售货情况及物品需求量对设定阈值进行实时调整。
此外,告警模块60固定于货架10上,具体设置位置可根据实际情况进行设定。告警模块60产生告警信息的形式不做限制,例如可以通过喇叭进行缺货状态播报等。
本公开的实施例中,通过告警模块60产生告警信息,可提醒工作人员货架10上的物品处于即将缺货状态,从而进行提前预警。
在本公开的一个或多个实施例中,如图7所示,所述货架系统还包括通信模块70,用于将告警模块60产生的所述告警信息发送至移动终端。
可以理解的是,当处理单元40具有控制功能时,通信模块70与处理单元40连接,以在处理单元40的控制下,将所述告警信息发送至移动终端。否则,所述货架系统可以包括控制单元,与告警模块60、通信模块70等连接,以控制通信模块70将告警模块60产生的告警信息发送至移动终端。
由于移动终端包括手机、IPAD等比较普及,因此,通过将告警信息发送至移动终端,可使工作人员即使离开工作区域,也可及时获得告警提示,从而可及时对物品进行补充。
在本公开的一个或多个实施例中,通信模块70还用于将标识货架10的标识信息以及所述货架上物品的存放数量发送至移动终端。
具体的,当货架10为多层货架10时,可对货架10的每层赋予一个唯一的标识信息,而将每层的标识信息以及该层中物品(即该层的承载体101上的物品)的存放数量发送至移动终端。或者,也可给一个货架10赋予一个唯一的标识信息,而将该货架10的标识信息以及该货架10每层(即每个承载体101)上的物品的存放数量发送至移动终端。或者,也可给一个货架10赋予一个唯一的标识信息,而将该货架10的标识信息以及该货架10所有层(即所有承载体101)上的物品的存放数量发送至移动终端。
本公开的实施例中,通过将标识货架10的标识信息以及所述货架10上物品的存放数量发送至移动终端,可使工作人员随时了解各货架10,甚至货架10的各层的物品的存放数量。
可选的,如图2、图3、图6和图7所示,承载体101和信号发射板201之间设置有支架102,承载体101和信号发射板201由支架102固定。这样,使得本公开的货架系统结构简单且方便实现。
可以理解的是,支架102属于货架10的一部分。
可选的,所述承载体101包括支撑体1011和线路板1012。信号接收单元30设置于线路板1012上,所述线路板1012位于支撑体1011远离信号发射板201一侧。
其中,信号接收单元30可设置于线路板1012的靠近支撑体1011一侧。根据信号发射板201所发射信号的不同,支撑体1011的材料能使信号发射板201所发射的信号透过,从而可射向线路板1012。当信号发射板202所发射的信号为光信号时,支撑体1011例如可以为玻璃、塑料等透明支撑体1011。在一个或多个实施例中,该支撑体1011为板状,并且因此承载体101也为板状的承载体。另外,在一个或多个实施例中,支撑体1011上可以为网状,并且因此承载体101也为网状的承载体,其在信号接收单元30的对应位置处具有开口,能使信号发射板201所发射的信号透过,从而可射向线路板1012上的信号接收单元30。
一方面,同时设置支撑体1011和线路板1012,位于支撑体1011上的物品不会与信号接收单元30接触,可以起到保护信号接收单元30的作用,以提高信号接收单元30的使用寿命。另一方面,将信号接收单元30设置于线路板1012上时,也可将处理单元40设置于线路板1012上。这样,在制作线路板1012时,通过相应的信号线,可很容易的实现信号接收单元30与处理单元40的电连接。
本公开的实施例还提供一种上述的货架系统的监控物品的方法,如图8所示,包括:
S10、信号接收单元30在接收到信号发射单元20发射的信号时输出第一量值到处理单元40,未接受到信号发射单元20发射的信号时输出第二量值到处理单元40。
此处,当信号接收单元30未接收到信号发射单元20发射的信号时,根据器件自身特性,信号接收单元30输出能被测量的第一量值。当信号接收单元30在接收到信号发射单元20发射的信号时,信号接收单元30会发生电学变化,从而输出能体现该电学变化的第二量值。
其中,第一量值和第二量值可以为电阻、电流、电压等电学特性值。
可以理解,第一量值和第二量值为同类型的电学特性值。
S11、处理单元40根据信号接收单元30输出的信号,获取货架10的承载体101上物品的存放状态。
本公开的实施例提供一种货架系统的监控物品的方法。当信号接收单元30未被物品遮挡时,由于接收到信号发射单元20发射的信号而输出第一量值,当信号接收单元30被物品遮挡时,由于无法接收到信号发射单元20发射的信号而输出第二量值,使得处理单元40可以根据信号接收单元30输出的量值,获取货架10上物品的存放状态,例如可以获取承载体101上某一区域内是否存在物品,或可更精确的计算出物品的存放数量等,从而可节省人力物力进行物品存放数量的巡视。
在本公开的一个或多个实施例中,所述物品的存放状态包括物品的存放数量。所述方法还包括:当物品的存放数量小于预定阈值时,由告警模块60产生告警信息。
具体的,当货架10为多层货架10时,可基于每层的物品的存放数量独立与预定阈值进行比较而产生告警信息,也可基于货架10上所有层的物品的存放数 量与预定阈值进行比较而产生告警信息。
通过告警模块60产生告警信息,可提醒工作人员货架10上的物品处于即将缺货状态,从而进行提前预警。
在本公开的一个或多个实施例中,处理单元40根据所述信号接收单元30输出的信号,获取货架10的承载体101上物品的存放状态,包括:当处理单元40判断有理货动作发生后,根据信号接收单元30输出的信号,计算货架10的承载体101上物品的存放数量。
其中,判断有理货动作发生,包括:获取靠近货架10入口的承载体101上预设区域范围(参考图4a和图4b的虚线框)内的所有信号接收单元30输出的第一量值或第二量值,并进行求和计算得到总量值;将总量值与初始总量值进行比较,若总量值与初始总量值具有差值(即差值不为0),并在预设时间后,总量值与初始总量值相等,则判断有理货动作发生。
在本公开的一个或多个实施例中,所述方法还包括:获取靠近货架10入口的承载体101上预设区域范围内的所有信号接收单元30输出的第一量值,得到所述初始总量值。
以信号接收单元30为光敏电阻为例,在没有理货装置(例如人手、机械臂等)进入货架10时,位于货架10入口的承载体101上预设区域范围内的光敏电阻全部处于光照中(参考图4a-4c所示)而均输出第一量值。该第一量值为电阻值,或能体现其电阻值的电压或电流值。此时预设区域范围内的光敏电阻的总阻值最小,作为初始总量值。当有理货装置进入货架10时,光线会照射在理货装置上,由于理货装置一般为非透明,从而使被理货装置遮挡的入口处的部分光敏电阻不能接收到光照(参考图9a-图9c所示)输出第二量值。该第二量值为电阻值,或能体现其电阻值变化的电压或电流值。因而预设区域范围内的光敏电阻的总阻值相对初始总量值变大。当理货装置撤出货架10时,预设区域范围内的光敏电阻的总阻值又会变为最小,等于初始总量值。这样,通过检测位于货架10入口的承载体101上处预设区域范围内的光敏电阻总阻值的变化情况,就可以检测到是否有理货动作发生。
其中,本公开将从货架10上拿出或放回物品的动作称为理货。
需要说明的是,由于对于货架10的每层而言,其都构成一个存放物品的空间。该空间具有多个侧面,将其中一个侧面作为拿出、放回物品的必经口,称为 货架10入口。
在设定靠近货架10入口的承载体101上预设区域范围(参考图4a和图4b的虚线框)时,使得该预设区域范围内不放置物品。其中,根据信号接收单元30的设置密度,靠近货架10入口预设区域范围内的所有信号接收单元30例如可以是靠近货架10入口的一排信号接收单元30,也可以是两排甚至多排。
其中,对于预设区域范围可根据具体情况进行合理设置,能用于判断是否有理货装置进入即可。
或者,在本公开的一个或多个实施例中,处理单元40根据信号接收单元30输出的信号获取货架10的承载体101上物品的存放状态,包括:当处理单元40判断有理货动作发生后,根据信号接收单元30输出的信号,计算货架10的承载体101上物品的存放数量。
其中,判断是否有理货动作发生,包括:根据承载体101上输出第二量值的信号接收单元30的变化轨迹,判断是否有理货动作发生。
仍以信号接收单元30为光敏电阻为例,当有理货装置进入货架10时,信号发射单元20的光线会照射在理货装置上,使得被理货装置遮挡的光敏电阻由于不能接收到光照而输出第二量值。而且,随着理货装置的移动,被遮挡的光敏电阻也在发生变化。因而,根据被遮住的光敏电阻的变化轨迹可判断是否有理货动作发生。
通过在确认有理货动作发生后再计算货架10上物品的存放数量,可减少运算量,因而可降低对处理单元40性能的需求。
基于上述,计算货架10的承载体101上物品的存放数量,包括:获取货架10的承载体101上输出第一量值的信号接收单元30的个数n t;通过公式
Figure PCTCN2018108916-appb-000002
计算货架10的承载体101上物品的存放数量m t
其中,M为承载体101上达到物品存放数量最大值时的总物品数量,n 0为承载体101上达到物品存放数量最大值时输出第一量值的信号接收单元30的个数,N为承载体101上所有信号接收单元30的总个数。
仍以信号接收单元30为光敏电阻为例,每个光敏电阻所占面积为S R,没有光照到光敏电阻时其阻值为R,当承载体101上达到物品存放数量最大值时阻值小于R的光敏电阻数目(即被光照到输出第一量值的光敏电阻数目)为n 0,那么 可以计算出承载体101上达到物品存放数量最大值时,被物品遮住的光敏电阻数目为N-n 0,被遮住的光敏电阻的面积为S R(N-n 0)。
假设被遮住的光敏电阻的面积与承载体101上物品所占面积相等,当承载体101上达到物品存放数量最大值时的总物品数量为M,时,可计算得到每个物品所占的面积S 0
Figure PCTCN2018108916-appb-000003
在其他任意时刻,可以检测到光敏电阻阻值小于R的数目(即被光照到输出第一量值的光敏电阻数目)为n t,那么此时承载体101上物品的数量m t
Figure PCTCN2018108916-appb-000004
Figure PCTCN2018108916-appb-000005
带入到
Figure PCTCN2018108916-appb-000006
中,便可得到上述公式
Figure PCTCN2018108916-appb-000007
基于此,只需要知道承载体101上达到物品存放数量最大值时的总物品数量M、承载体101上达到物品存放数量最大值时输出第一量值的信号接收单元30的个数n 0、承载体101上所有信号接收单元30的总个数N、以及任意时刻承载体101上输出第一量值的信号接收单元30的个数n t,就可以计算得到此时刻承载体101上物品的数目m t
需要说明的是,上述以信号接收单元30为光敏电阻为例进行推导上述公式,但从推导过程可以看出,最终结果仅与M、n 0、N、n t有关,因此,对于信号接收单元30为其他器件也适用于本公开。
此外,由上述推导可以看出,在计算S 0是以承载体101上物品面积相等为前提的,因此,在实际应用中,可在承载体101上放置同种类的物品。
另外,在每个物品都对应于一个信号接收单元30的情况下,也可以直接得出M=(n-n 0)以及m t=(n-n t),即,承载体101上达到物品存放数量最大值时,物品的总物品数量M等于被物品遮住的光敏电阻数目(N-n 0),以及在任意时刻,承载体101上物品的数目m t等于承载体101上所有信号接收单元30的总个数N减去此时刻承载体101上输出第一量值的信号接收单元30的个数n t
在本公开的一个或多个实施例中,所述方法还包括:在计算得到承载体101上物品的存放数量后,将本次计算的数量与本次理货动作发生之前的数量进行比较,得到本次理货动作发生后,所述承载体101上的物品存放数量变化情况。
可将本次理货动作发生之前承载体101上物品的存放数量记为m q,本次计算 的承载体101上物品的存放数量为m t与m q存在如下三种关系:
m t>m q,表示有物品被放入;
m t<m q,表示有物品被取出;
m t=m q,表示物品的存放数量没变或者没有商品被放入或取出。
本公开的实施例通过将本次计算的数量与本次理货动作发生之前的数量进行比较,可获知本次理货动作发生前后,承载体101上的物品存放数量变化情况。
在本公开的一个或多个实施例中,在计算得到承载体101上物品的存放数量后,将本次计算的数量与本次理货动作发生之前的数量进行比较,得到本次理货动作发生后,所述承载体101上的物品存放数量变化情况,包括:在计算得到承载体101上物品的存放数量后,将本次计算的数量与初始数量进行比较,以得到本次理货动作发生后,承载体101上的物品存放数量变化情况;其中,所述初始数量为本次理货动作发生之前承载体101上物品的存放数量;之后将本次的数量值赋予所述初始数量。
即,将每次计算的承载体101上物品的存放数量与初始数量进行比较,而本次比较所用的初始数量均由上一次计算的承载体101上物品的存放数量赋予。
在本公开的一个或多个实施例中,所述方法还包括:由通信模块70将告警模块60产生的告警信息发送至移动终端。
通过将告警信息发送至移动终端,可使工作人员即使离开工作区域,也可及时获得告警提示,从而可及时对物品进行补充。
在本公开的一个或多个实施例中,所述方法还包括:将标识货架10的标识信息以及所述货架10上物品的存放数量发送至移动终端。
具体的,当货架10为多层货架10时,可对货架10的每层赋予一个唯一的标识信息,而将每层的标识信息以及该层中物品(即该层的承载体101上的物品)的存放数量发送至移动终端。或者,也可给一个货架10赋予一个唯一的标识信息,而将该货架10的标识信息以及该货架10每层(即每个承载体101)上的物品的存放数量发送至移动终端。或者,也可给一个货架10赋予一个唯一的标识信息,而将该货架10的标识信息以及该货架10所有层(即所有承载体101)上的物品的存放数量发送至移动终端。
下面提供一种具体的货架系统的监控物品的方法,其中,货架系统的信号接收单元30为光敏电阻,如图10所示,该方法包括:
S20、进行初始化。
具体的,初始化可分为三步:
S201、获取承载体101上各光敏电阻输出的电阻。
S202、计算得到靠近货架10入口的承载体101上一排光敏电阻的初始总阻值。
S203、计算承载体101上物品的初始数量(记为m)。
其中,S202和S203,都是以S201中获取的信息为前提的。
承载体101上物品的初始数量的计算可通过
Figure PCTCN2018108916-appb-000008
进行计算,M、n 0、N为已知量,而根据S201获取的信息可统计得到光敏电阻阻值小于R的数目,该数目即为n t
需要说明的是,初始化时,要求货架10没有理货动作。
S21、获取承载体101上各光敏电阻输出的电阻。
S22、判断靠近货架10入口的承载体101上一排光敏电阻的总阻值是否变大,如果变大,则进行S23,否则进行S21。
S23、监测靠近货架10入口的承载体101上一排光敏电阻的总阻值。
S24、在预设时间内,判断靠近货架10入口的承载体101上一排光敏电阻的总阻值是否变为初始总阻值,若是,进行S25,否则进行S23。
其中,若在预设时间内总阻值未变为初始总阻值,则可通过告警模块60发出告警,以使工作人员确认是否有物品放置于靠近货架10入口的承载体101上一排光敏电阻上。
S25、获取承载体101上各光敏电阻输出的电阻,计算承载体101上物品的数量m t
承载体101上物品的数量的计算可通过
Figure PCTCN2018108916-appb-000009
进行计算,M、n 0、N为已知量,而根据S25获取的信息可统计得到光敏电阻阻值小于R的数目,该数目即为n t
S26、判断承载体101上物品的数量是否小于预定阈值,若是,进行缺货预警。
S27、将承载体101上物品的数量m t与初始数量m进行比较,如果m t>m,表示有物品被放入;m t<m,表示有物品被取出;m t=m,表示没有商品被放入或取出。
S28、将m t的值赋予m,重复S21-S27。
以上所述,仅为本公开的具体实施方式,但本公开的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本公开揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本公开的保护范围之内。因此,本公开的保护范围应以所述权利要求的保护范围为准。

Claims (21)

  1. 货架系统,包括:
    货架,包括用于承载物品的承载体;
    信号发射单元,位于所述承载体的一侧;
    多个信号接收单元,位于所述承载体上,用于接收所述信号发射单元发射的信号;
    处理单元,与所述信号接收单元电连接,用于根据所述信号接收单元输出的信号,获取所述承载体上物品的存放状态,
    其中,被物品遮挡的所述多个信号接收单元中的一个或多个不能接收到所述信号发射单元发射的信号。
  2. 根据权利要求1所述的货架系统,其中,所述信号发射单元包括信号发射板,所述信号发射板与所述承载体相对设置。
  3. 根据权利要求2所述的货架系统,其中,所述信号接收单元为光敏元件;
    所述信号发射单元为光信号发射单元。
  4. 根据权利要求3所述的货架系统,其中,所述信号发射板为导光板;
    所述信号发射单元还包括设置于所述导光板一侧的光源。
  5. 根据权利要求1所述的货架系统,其中,所述物品的存放状态包括物品的存放数量;
    所述货架系统还包括告警模块,与所述处理单元电连接,用于当所述物品的存放数量小于预定阈值时,产生告警信息。
  6. 根据权利要求5所述的货架系统,其中,所述货架系统还包括通信模块,用于将所述告警信息发送至移动终端。
  7. 根据权利要求6所述的货架系统,其中,所述通信模块还用于将标识所 述货架的标识信息以及所述货架上所述物品的存放数量发送至所述移动终端。
  8. 根据权利要求2-7任一项所述的货架系统,其中,所述货架还包括设置在所述承载体和所述信号发射板之间的支架,所述承载体和所述信号发射板由所述支架固定。
  9. 根据权利要求2-7任一项所述的货架系统,其中,所述承载体包括支撑体和线路板;
    所述信号接收单元设置于线路板上,所述线路板位于所述支撑体远离所述信号发射板一侧。
  10. 根据权利要求1-7任一项所述的货架系统,其中,所述信号接收单元为多个,且阵列排布于所述承载体上。
  11. 根据权利要求1-7任一项所述的货架系统,其中,所述承载体为板状或网状的承载体。
  12. 一种如权利要求1-11任一项所述的货架系统的监控物品的方法,包括:
    信号接收单元在接收到信号发射单元发射的信号时输出第一量值到处理单元,未接受到所述信号发射单元发射的信号时输出第二量值到所述处理单元;
    所述处理单元根据所述信号接收单元输出的信号,获取货架的承载体上物品的存放状态。
  13. 根据权利要求12所述的方法,其中,所述物品的存放状态包括物品的存放数量;所述方法还包括:当所述物品的存放数量小于预定阈值时,由告警模块产生告警信息。
  14. 根据权利要求12所述的方法,其中,所述处理单元根据所述信号接收单元输出的信号,获取货架的承载体上物品的存放状态,包括:
    当所述处理单元判断有理货动作发生后,根据所述信号接收单元输出的信 号,计算所述承载体上物品的存放数量;
    其中,判断是否有理货动作发生,包括:
    获取靠近所述货架入口的所述承载体上预设区域范围内的所有所述信号接收单元输出的第一量值或第二量值,并进行求和计算得到总量值;
    根据所述总量值与初始总量值的比较结果,判断是否有理货动作发生。
  15. 根据权利要求14所述的方法,还包括:
    在没有理货动作发生时,获取靠近所述货架入口的所述承载体上预设区域范围内的所有所述信号接收单元输出的第一量值,得到所述初始总量值。
  16. 根据权利要求12所述的方法,其中,所述处理单元根据所述信号接收单元输出的信号,获取货架的承载体上物品的存放状态,包括:
    当所述处理单元判断有理货动作发生后,根据所述信号接收单元输出的信号,计算所述承载体上物品的存放数量;
    其中,判断是否有理货动作发生,包括:
    根据所述承载体上输出第二量值的所述信号接收单元的变化轨迹,判断是否有理货动作发生。
  17. 根据权利要求12-16任一项所述的方法,其中,所述物品的存放状态包括物品的存放数量;计算货架的承载体上物品的存放数量,包括:
    获取所述承载体上输出第一量值的所述信号接收单元的个数n t
    通过公式
    Figure PCTCN2018108916-appb-100001
    计算所述承载体上物品的存放数量m t
    其中,M为所述承载体上达到物品存放数量最大值时的总物品数量,n 0为所述承载体上达到物品存放数量最大值时输出第一量值的所述信号接收单元的个数,N为所述承载体上所有所述信号接收单元的总个数。
  18. 根据权利要求17所述的方法,还包括:在计算得到所述承载体上物品的存放数量后,将本次计算的数量与本次理货动作发生之前的数量进行比较,得到本次理货动作发生后,所述承载体上的物品存放数量变化情况。
  19. 根据权利要求18所述的方法,其中,在计算得到所述承载体上物品的存放数量后,将本次计算的数量与本次理货动作发生之前的数量进行比较,得到本次理货动作发生后,所述承载体上的物品存放数量变化情况,包括:
    在计算得到所述承载体上物品的存放数量后,将本次计算的数量与初始数量进行比较,以得到本次理货动作发生后,所述承载体上的物品存放数量变化情况;其中,所述初始数量为本次理货动作发生之前所述承载体上物品的存放数量;
    将本次的数量值赋予所述初始数量。
  20. 根据权利要求13所述的方法,还包括:由通信模块将所述告警模块产生的告警信息发送至移动终端。
  21. 根据权利要求20所述的方法,还包括:将标识所述货架的标识信息以及所述货架上所述物品的存放数量发送至所述移动终端。
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