WO2019062349A1 - Air compressor having oscillation structure - Google Patents
Air compressor having oscillation structure Download PDFInfo
- Publication number
- WO2019062349A1 WO2019062349A1 PCT/CN2018/100143 CN2018100143W WO2019062349A1 WO 2019062349 A1 WO2019062349 A1 WO 2019062349A1 CN 2018100143 W CN2018100143 W CN 2018100143W WO 2019062349 A1 WO2019062349 A1 WO 2019062349A1
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- WO
- WIPO (PCT)
- Prior art keywords
- gear
- rail
- ring
- fixed
- compressor
- Prior art date
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- 230000010355 oscillation Effects 0.000 title abstract 2
- 230000005540 biological transmission Effects 0.000 claims abstract description 40
- 230000007704 transition Effects 0.000 claims abstract description 31
- 238000006243 chemical reaction Methods 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 5
- 230000033001 locomotion Effects 0.000 abstract description 24
- 230000006835 compression Effects 0.000 abstract description 3
- 238000007906 compression Methods 0.000 abstract description 3
- 244000309464 bull Species 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C21/00—Oscillating-piston pumps specially adapted for elastic fluids
- F04C21/002—Oscillating-piston pumps specially adapted for elastic fluids the piston oscillating around a fixed axis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/02—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/0042—Driving elements, brakes, couplings, transmissions specially adapted for pumps
- F04C29/005—Means for transmitting movement from the prime mover to driven parts of the pump, e.g. clutches, couplings, transmissions
Definitions
- the present invention belongs to the technical field of air compressors, and in particular, to an air compressor having a swing structure.
- the reciprocating plunger air compressor is driven by various transmission mechanical structures such as a rotating rotor, a reciprocating plunger, and a plunger housing, and the air in the plunger housing is performed by the reciprocating motion of the plunger. Compression, the friction generated by the plunger reciprocating in the plunger housing has a great influence on the service life of the compressor, and the additional plunger reciprocating structure is also complicated, resulting in an increase in equipment cost and actual The use effect is reduced.
- the present invention contemplates an air compressor having a oscillating structure to solve the above problems.
- the present invention discloses an air compressor having a swing structure, which is realized by the following technical solutions.
- An air compressor having a swinging structure comprising: a drive shaft, a fixed plate, a ring gear, a drive shaft, a compressor casing, a base, a sun gear drive structure, a fixed ring gear ring, and a compressor One-way inlet, compressor one-way outlet, rotary air plate, fixed air plate, planetary gear, sun gear, fixed ring gear ring support, planetary gear shaft, inner ring guide, rail fixed rod, slider gear, guide rail slider, Slider fixing rod, telescopic rod, slider gear rod, U-shaped lug, auxiliary large gear, auxiliary pinion, conversion gear, auxiliary gear shaft, conversion gear shaft, fixed plate support, outer ring guide, transition guide, cylindrical pin
- the sun wheel drive structure is a disk with a circular groove on one side, and one end of the drive shaft is mounted on a side of the sun gear drive structure without a groove, and the rotational kinetic energy of the drive shaft drives the sun wheel drive structure around the axis of the drive shaft Rotating; the sun wheel drive
- the guide rail is mounted on the three rail fixing rods;
- the outer ring rail is a notched circular rail, the outer ring rail is nested on the outer side of the inner ring rail and the outer ring rail is on the same plane as the inner ring rail;
- the inner ring rail The notch is in the same circumferential position as the outer ring rail notch, and both ends of the inner ring rail are connected to each other through the transition rail and the outer ring rail, then the position of the rail composed of the inner ring rail, the outer ring rail and the transition rail will be guided by the guide rail
- the fixed rod ring is fixedly mounted on the base by the fixed ring gear ring, and the ring gear is installed in the fixed ring gear ring, then the position of the fixed ring gear ring is fixed by the fixed ring gear ring, and the rotating position of the ring gear Fixed by the fixed ring gear; the internal teeth of the ring gear mesh with the planetary gears, the planetary gears mesh with the sun gear, the
- the movement of the slider gear rod will drive the telescopic rod to move, and the movement of the telescopic rod will drive the rotary motion of the transmission shaft;
- One end of the shaft is mounted on the fixed plate, and the other end is equipped with a conversion gear.
- the position of the conversion gear is fixed by the conversion gear shaft;
- one end of the auxiliary gear shaft is fixed at the solid On the fixed plate, the other end is connected to the auxiliary large gear through the center hole of the auxiliary pinion, and the position of the auxiliary pinion and the auxiliary large gear is fixed by the auxiliary gear shaft;
- the conversion gear meshes with the sun gear, and the auxiliary pinion meshes with the conversion gear,
- the auxiliary large gear cooperates with the slider gear, the rotary motion of the sun gear drives the rotary gear to rotate, and the rotary gear rotates to drive the auxiliary pinion to rotate.
- the rotation direction of the sun gear is the same as the rotation direction of the auxiliary large gear, and the auxiliary large gear
- the compressor casing is mounted on the base by the compressor support, and the position of the compressor is fixed by the compressor;
- the drive shaft passes through the center hole of the compressor casing, then The drive shaft continues to rotate around the axis at the center hole of the compressor;
- one end of the rotary air plate is fixed on the outer circumference surface of the transmission shaft, and the other end is in contact with the inner circular surface of the compressor casing, and the rotary motion of the rotary air plate rotates with the transmission shaft Movement;
- one end of the fixed pressure plate is fixed on the inner surface of the compressor casing, and the other end is in contact with the outer circular surface of the transmission shaft, and the fixed pressure plate is fixed by the compressor casing;
- the compressor casing is located at both sides of the fixed pressure plate Both are installed with a one-way inlet of the compressor and a one-way outlet of the compressor.
- the one-way inlet of the compressor can only be inhaled, and the one-way outlet of the compressor can only output a gas higher than a certain pressure; the rotary air plate is fixed and rotated during the swinging process.
- the compressor plate has a minimum gap.
- the one-way inlet of the compressor on the same side of the fixed pressure plate and the one-way outlet of the compressor are located in the minimum gap. Then, under the rotary motion of the rotary pressure plate, the compressors on both sides are unidirectionally imported and compressed.
- the one-way exit of the machine ensures that the change in space is consistent with the change in the amount of gas in the space.
- the present technology further includes an electric motor and a motor support, wherein the electric motor is mounted on the base through the motor support, and the driving shaft is coupled to the motor shaft, and then the position of the motor is fixed by the motor, and the rotational kinetic energy of the motor shaft is driven.
- the drive shaft rotates about the axis of the drive shaft.
- the technology further includes a gas storage tank, a gas tank support, an air guiding tube, a one-way inlet of the gas storage tank, and a one-way outlet of the gas storage tank, wherein the gas storage tank is supported by the gas storage tank support On the base, a one-way inlet of the gas storage tank and a one-way outlet of the gas storage tank are installed on the gas storage tank, and the one-way outlets of the two compressors are connected to the one-way inlet of the gas storage tank through the air guiding tube, then the position of the gas storage tank is The gas storage tank is fixed and supported, and the high-pressure air of the two-way outlet of the two compressors is introduced into the gas storage tank through the air-conducting pipe through the gas storage tank, and the high-pressure air in the gas storage tank reaches a certain pressure and then passes through the gas storage tank. The outlet is discharged to prevent the gas pressure in the gas tank from being too high to cause an explosion.
- the transition rail is a semi-circular guide rail, and then the slider gear driven by the sun gear is driven from the inner ring rail to the outer ring rail by the driving of the auxiliary large gear, or is driven by the ring gear.
- the slider gear is transitioned from the outer ring rail to the inner ring rail by the drive of the auxiliary bull gear.
- the outer ring guide rail and the inner ring guide rail have a notch of ⁇ /6 radians, and the notch is designed to form a minimum gap with the fixed pressure plate during the rotary motion of the rotary air plate. Ensure the smooth installation of the one-way inlet of the compressor and the one-way outlet of the compressor.
- the design with a notch curvature of ⁇ /6 is based on the maximum design of the gas compressible space and the smooth installation of the auxiliary large gear.
- the driving shaft is driven by the motor, and the rotational kinetic energy on the driving shaft is driven by the sun gear driving structure to rotate the sun wheel connected to the transmission shaft around the axis of the transmission shaft; Part of the rotational kinetic energy drives the planetary gear to rotate around the axis of the planetary gear shaft, another Part of the rotational kinetic energy drives the conversion gear to rotate around the axis of the conversion gear shaft; the rotational kinetic energy of the planetary gear drives the ring gear to rotate around the axis of the transmission shaft; the rotational kinetic energy of the conversion gear drives the auxiliary pinion to rotate around the axis of the auxiliary gear shaft, the auxiliary gear
- the rotational kinetic energy of the shaft drives the auxiliary large gear to rotate around the axis of the auxiliary gear shaft; then the rotation direction of the sun gear and the auxiliary large gear are in the same direction, and the rotation direction of the sun gear and the ring gear are opposite; when the sun gear drives the slider gear After
- the slider gear of the present invention moves along the guide rail composed of the outer ring guide rail, the transition rail and the inner ring rail under the driving of the sun gear, the auxiliary large gear and the ring gear, thereby realizing the reciprocating rotation of the transmission shaft, and then driving
- the compressor reciprocates and rotates the gas, avoiding the friction of the reciprocating plunger of the continuous rotating rotor and the casing in the conventional plunger compressor, and eliminating the reciprocating motion of the plunger, thereby improving the service life of the compressor; It is easy to install and maintain, and has good practical effects.
- FIG. 1 is a schematic diagram of the overall component distribution.
- FIG. 2 is a schematic cross-sectional view of an overall component distribution.
- 3 is a schematic cross-sectional view of a drive shaft and a drive shaft.
- FIG. 4 is a schematic view of a compressor and a gas storage tank.
- FIG. 5 is a schematic cross-sectional view of a compressor.
- FIG. 6 is a schematic view of a transmission shaft and a rotary air plate.
- FIG. 7 is a schematic view of a compressor casing and a fixed air plate.
- FIG. 8 is a schematic view of a planetary gear and a transmission shaft.
- FIG. 9 is a schematic cross-sectional view of a planetary gear and a transmission shaft.
- FIG. 10 is a schematic view of a planetary wheel and a guide rail.
- FIG. 11 is a schematic front view of a planetary gear and a guide rail.
- FIG. 12 is a schematic view of a guide rail and a fixed plate.
- FIG. 13 is a schematic view of a slider gear, a U-shaped lug, and a telescopic rod.
- FIG. 14 is a schematic view of a guide rail slider and a slider gear.
- FIG. 15 is a schematic view of a sun gear and an auxiliary bull gear.
- 16 is a schematic diagram of the principle of the trajectory of the slider gear.
- FIG. 1 As shown in FIG. 1, it comprises a driving shaft 2, a fixing plate 3, a ring gear 4, a transmission shaft 5, a compressor casing 6, a base 9, a sun gear driving structure 10, a fixed ring gear ring 11, and a compressor.
- the wheel drive structure 10 is a disk having a circular groove on one side, and the drive shaft 2 end is mounted on a side of the sun gear drive structure 10 having no groove, and the rotational kinetic energy of the drive shaft 2 drives the sun gear drive structure 10 to surround
- the drive shaft 2 is rotated;
- the sun gear 19 is mounted on the grooved side of the sun gear drive structure 10, and the rotational kinetic energy of the sun gear drive structure 10 drives the sun gear 19 to rotate about the axis of the drive shaft 5;
- the drive shaft 5 is mounted on the sun gear In the central hole of 19, the drive shaft 5 end passing through the center hole is located in the groove of the sun gear drive structure 10; as shown in Fig.
- the fixed plate 3 is mounted on the outer circumference of the sun gear drive structure 10 through the center hole.
- the fixing plate 3 is mounted on the base 9 through the fixing plate support 36, and then the fixing support fixes the position of the fixing plate 3 by the fixing of the base 9; as shown in Figs. 8 and 9, the fixed plate 3 is uniformly installed with two planets in the circumferential direction.
- the gear shaft 21, one planetary gear 18 is mounted on each of the planetary gear shafts 21, and the position of the planetary gears is uniformly fixed by the planetary gear shaft 21; as shown in Fig. 12, three fixed mounting plates 3 are uniformly arranged in the circumferential direction.
- the rail fixing rod 23, the inner ring rail 22 is a notched circular rail and is mounted on the three rail fixing rods 23; as shown in Figs. 10 and 11, the outer ring rail 39 is a notched circular rail, and the outer ring rail 39 is nested on the outer side of the inner ring guide 22 and the outer ring guide 39 is on the same plane as the inner ring guide 22; the inner ring guide 22 is not in the same circumferential position as the outer ring guide 39, and both ends of the inner ring guide 22 are
- the transition rail 40 and the outer ring rail 39 are connected to each other at both ends, the position of the rail composed of the inner ring rail 22, the outer ring rail 39 and the transition rail 40 will be fixed by the rail fixing rod 23; as shown in FIG.
- the guide rail slider 25 Mounted in a guide rail composed of the inner ring guide 22, the outer ring guide 39 and the transition rail 40 and slid in the rail track; the slider fixing rod 26 is end-mounted on the rail slider 25, and the other end is mounted with the slider gear 24 Then, the slider gear 24 to which the slider is attached is slid on the inner ring guide 22 under the rotational driving of the sun gear 19 Moving, the outer ring guide 39 slides under the rotational drive of the ring gear 4; as shown in FIG. 13, the slider gear lever 28 is mounted on the slider gear 24 at the other end, and the other end is mounted on the U-shaped lug 29 through the cylindrical pin 41.
- the slider gear lever 28 will move with the slider gear 24; the telescopic rod 27 end is mounted on the U-shaped lug 29, the other end is fixed to the outer circular surface of the transmission shaft 5, and the slider gear lever 28 is moved.
- the telescopic rod 27 will be driven to move, and the movement of the telescopic rod 27 will drive the rotational movement of the transmission shaft 5; as shown in Fig.
- the conversion gear shaft 34-end is mounted on the fixed plate 3, and the other end is equipped with a conversion gear 32, a conversion gear
- the position of 32 is fixed by the shift gear shaft 34; the auxiliary gear shaft 33 is end-mounted on the fixed plate 3, and the other end penetrates the center hole of the auxiliary pinion 31 to be connected to the auxiliary large gear 30, the auxiliary pinion 31 and the auxiliary large gear 30.
- the position is fixed by the auxiliary gear shaft 33; the shift gear 32 meshes with the sun gear 19, the auxiliary pinion 31 meshes with the shift gear 32, the auxiliary large gear 30 cooperates with the slider gear, and the rotational motion of the sun gear 19 drives the shift gear 32 to rotate.
- the rotary compressor plate 16 is mounted on the outer circumference of the transmission shaft 5, and the other end is in contact with the inner circular surface of the compressor casing 6, and the rotary motion of the rotary compression plate 16 follows
- the fixed pressure plate 17 is mounted on the inner surface of the compressor casing 6, and the other end is in contact with the outer circular surface of the transmission shaft 5, and the fixed pressure plate 17 is compressed by the compressor.
- the shell 6 is fixed; as shown in Figs.
- the compressor casing 6 is mounted on both sides of the fixed pressure plate 17 with a one-way inlet 12 of the compressor and a one-way outlet 13 of the compressor, and the one-way inlet 12 of the compressor Air intake only
- the one-way outlet 13 of the compressor can only output a gas higher than a certain pressure;
- the rotary compressor plate 16 has a minimum gap with the fixed pressure plate 17 during the rotary swinging process, and the one-way inlet 12 and the compressor of the compressor located on the same side of the fixed pressure plate 17
- the one-way outlets 13 of the machine are all located in the minimum gap. Under the rotary motion of the rotary air plate 16, the one-way inlet 12 of the compressor on both sides and the one-way outlet 13 of the compressor can ensure the change of space and the change of the amount of gas in the space. be consistent.
- FIG. 1 it further includes an electric motor 1, a motor support 35, wherein the electric motor 1 is mounted on the base 9 via a motor support 35, and the drive shaft 2 is coupled to the motor 1 shaft, and the position of the motor 1 is supported by the motor. 35 fixed, the rotational kinetic energy of the rotating shaft of the motor 1 drives the rotating shaft 2 to rotate around the axis of the driving shaft 2.
- FIG. 1 and 4 it further includes a gas storage tank 7, a gas tank support 38, an air guiding tube 37, and a gas storage tank unidirectionally.
- the gas storage tank 7 is provided with a one-way inlet 14 of the gas storage tank and a one-way outlet 15 of the gas storage tank.
- the two compressor one-way outlets 13 are connected to the one-way inlet 14 of the gas storage tank through the air guiding tube 37, and the position of the gas storage tank 7 is fixed by the gas tank support 38, and the high-pressure air of the two compressors one-way outlet 13
- the air inlet pipe 14 and the one-way inlet 14 of the gas storage tank enter the gas storage tank 7, and the high-pressure air in the gas storage tank 7 reaches a certain pressure and is discharged through the one-way outlet 15 of the gas storage tank to prevent gas in the gas storage tank 7. Excessive pressure creates an explosion.
- the transition rail 40 is a semi-circular guide rail, and the slider gear 24 driven by the sun gear 19 is transitioned from the inner ring guide 22 to the outer ring guide by the drive of the auxiliary large gear 30. 39, or the slider gear 24 driven by the ring gear 4 is transitioned from the outer race rail 39 to the inner race rail 22 by the drive of the auxiliary bull gear 30.
- the outer ring guide 39 and the inner ring guide 22 each have a notch of ⁇ /6 radians, and the notch is designed to minimize the formation of the rotary platen 16 with the fixed pressure plate 17 during the rotary motion.
- the gap ensures a smooth installation of the one-way inlet 12 of the compressor and the one-way outlet 13 of the compressor.
- the design with a notch curvature of ⁇ /6 is the optimal design given the maximum space for compressible gas and the smooth installation of the auxiliary bull gear 30.
- the drive shaft 2 is driven by the motor 1, the rotational kinetic energy on the drive shaft 2 is rotated by the sun gear drive structure 10 to the sun gear 19 connected to the drive shaft 5 about the axis of the drive shaft 5;
- a part of the rotational kinetic energy of the sun gear 19 drives the planetary gear 18 to rotate about the axis of the planetary gear shaft 21, and another part of the rotational kinetic energy drives the conversion gear 32 to rotate about the axis of the conversion gear shaft 34;
- the rotational kinetic energy of the planetary gear 18 drives the ring gear 4 to surround Rotational kinetic energy of the transmission shaft 32 drives the auxiliary pinion 31 to rotate about the axis of the auxiliary gear shaft 33.
- the rotational kinetic energy of the auxiliary gear shaft 33 drives the auxiliary large gear 30 to rotate around the axis of the auxiliary gear shaft 33.
- the rotation direction of the sun gear 19 and the auxiliary bull gear 30 are in the same direction, and the rotation directions of the sun gear 19 and the ring gear 4 are opposite; when the sun gear 19 drives the slider gear 24 along the inner ring guide 22 Moving to the transition rail 40 ⁇ , the auxiliary bull gear 30 drives the slider gear 24 to move along the transition rail 40 from the inner ring rail 22 to the outer ring rail 39, the slider The wheel 24 moves to the outer ring guide 39 ⁇ , and the ring gear 4 drives the slider gear to move on the outer ring guide 39.
- the auxiliary large gear 30 The drive slider gear 24 is moved along the transition rail 40 by the outer ring guide 39 to the inner ring guide 22; the slider gear 24 is at the sun gear 19, assisted The large gear 30 and the ring gear 4 are driven to move along a guide rail composed of the outer race guide 39, the transition rail 40 and the inner race rail 22; the slider gear 24 is moved by the slider gear lever 28, the U-shaped lug 29.
- the rotating pair consisting of the cylindrical pin 41 and the telescopic rod 27 is transmitted to the transmission shaft 5, so that the transmission shaft 5 reciprocates 330 degrees around its own axis; the rotational kinetic energy of the transmission shaft 5 drives the rotary air plate 16 around the transmission shaft 5
- the axis rotates 330 degrees, so that the air inside the compressor is compressed; when the air in the compressor is compressed to a certain pressure, it is transmitted to the one-way inlet 14 of the gas storage tank through the one-way outlet 13 of the compressor, and the high-pressure air is stored.
- the gas storage tank 7 In the gas storage tank 7
- the slider gear 24 of the present invention is driven by the sun gear 19, the auxiliary bull gear 30 and the ring gear 4 along a guide rail composed of the outer race guide 39, the transition rail 40 and the inner race rail 22.
- the movement realizes the reciprocating rotation of the transmission shaft 5, thereby driving the compressor to reciprocally rotate the gas, avoiding the friction of the reciprocating plunger of the continuous rotating rotor and the casing in the conventional plunger compressor, and eliminating the reciprocation of the plunger.
- the movement improves the service life of the compressor; the structure is simple, easy to install and maintain, and has good practical effects.
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Abstract
An air compressor having an oscillation structure comprises a motor (1), a drive shaft (2), a sun gear (19), a planetary gear (18), a ring gear (4), and a transmission shaft (5). Power of the motor (1) is transmitted to the sun gear (19) by the drive shaft (2). A slider gear (24) is driven by the sun gear (19), an auxiliary large gear (30), and the ring gear (4) to move along a guide rail consisting of an outer ring guide rail (39), a transition guide rail (40), and an inner ring guide rail (22). Movement of the slider gear (24) drives the transmission shaft (5) via a transmission train. Movement of the transmission shaft (5) rotates a rotary air compression plate (16) in a reciprocating manner. Air in the air compressor is compressed to a high pressure, and then stored in a gas tank (7) via a one-way air compressor outlet (13) and a one-way gas tank inlet (14).
Description
一种具有摆动结构的空压机 技术领域 Air compressor with swinging structure
[0001] 本发明属于空压机技术领域, 尤其涉及一种具有摆动结构的空压机。 [0001] The present invention belongs to the technical field of air compressors, and in particular, to an air compressor having a swing structure.
背景技术 Background technique
[0002] 目前往复运动的柱塞式空压机是通过旋转转子、 往复运动柱塞、 柱塞壳体等各 种传动机械结构完成传动, 通过柱塞的往复运动对柱塞壳体内的空气进行压缩 , 对于柱塞在柱塞壳体中做往复运动吋所产生的摩擦对压气机的使用寿命会有 很大的影响, 且额外的柱塞往复运动结构也较为复杂, 造成设备成本增加和实 际使用用效果的减少。 本发明设计一种具有摆动结构的空压机解决如上问题。 [0002] At present, the reciprocating plunger air compressor is driven by various transmission mechanical structures such as a rotating rotor, a reciprocating plunger, and a plunger housing, and the air in the plunger housing is performed by the reciprocating motion of the plunger. Compression, the friction generated by the plunger reciprocating in the plunger housing has a great influence on the service life of the compressor, and the additional plunger reciprocating structure is also complicated, resulting in an increase in equipment cost and actual The use effect is reduced. The present invention contemplates an air compressor having a oscillating structure to solve the above problems.
技术问题 technical problem
[0003] 为解决现有技术中的上述缺陷, 本发明公幵一种具有摆动结构的空压机, 它是 采用以下技术方案来实现的。 In order to solve the above-mentioned drawbacks in the prior art, the present invention discloses an air compressor having a swing structure, which is realized by the following technical solutions.
[0004] 一种具有摆动结构的空压机, 其特征在于: 它包括驱动转轴、 固定板、 齿圈、 传动轴、 压气机机壳、 底座、 太阳轮驱动结构、 固定齿圈环、 压气机单向进口 、 压气机单向出口、 旋转压气板、 固定压气板、 行星齿轮、 太阳轮、 固定齿圈 环支撑、 行星齿轮轴、 内圈导轨、 导轨固定杆、 滑块齿轮、 导轨滑块、 滑块固 定杆、 伸缩杆、 滑块齿轮杆、 U型支耳、 辅助大齿轮、 辅助小齿轮、 转换齿轮、 辅助齿轮轴、 转换齿轮轴、 固定板支撑、 外圈导轨、 过渡导轨、 圆柱销, 其中 太阳轮驱动结构为一侧幵有圆形凹槽的圆盘, 驱动转轴一端安装在太阳轮驱动 结构没有凹槽的一侧上, 驱动转轴的旋转动能带动太阳轮驱动结构围绕驱动转 轴轴线旋转; 太阳轮安装在太阳轮驱动结构有凹槽的一侧上, 太阳轮驱动结构 的旋转动能带动太阳轮围绕传动轴轴线旋转; 传动轴安装在太阳轮的中心孔中 , 且穿过中心孔的传动轴一端位于太阳轮驱动结构凹槽内; 固定板通过中心孔 安装在太阳轮驱动结构的外圆面上, 固定板通过固定板支撑安装底座上, 那么 固定板的位置被固定板支撑固定; 固定板周向方向上均匀安装有两个行星齿轮
轴, 每个行星齿轮轴上均安装有一个行星齿轮, 那么行星轮的位置将均匀被行 星齿轮轴固定; 固定板周向方向上均匀安装有三个导轨固定杆, 内圈导轨为带 缺口的圆形导轨且安装在三个导轨固定杆上; 外圈导轨为带缺口的圆形导轨, 外圈导轨嵌套在内圈导轨的外侧且外圈导轨与内圈导轨位于同一面上; 内圈导 轨缺口与外圈导轨缺口处于同一周向位置, 内圈导轨两端均通过过渡导轨与外 圈导轨两端相互连接, 那么由内圈导轨、 外圈导轨和过渡导轨组成的导轨的位 置将被导轨固定杆固定; 固定齿圈环通过固定齿圈环支撑安装在底座上, 齿圈 安装在固定齿圈环内, 那么固定齿圈环的位置将被固定齿圈环支撑固定, 齿圈 的旋转位置被固定齿圈环固定; 齿圈的内齿与行星齿轮啮合, 行星齿轮与太阳 轮啮合, 齿圈、 外圈导轨、 内圈导轨和太阳轮同心, 那么太阳轮的旋转带动行 星齿轮的旋转, 行星齿轮的旋转带动齿圈的旋转且太阳轮与齿圈的旋转方向相 反; 导轨滑块安装在由内圈导轨、 外圈导轨和过渡导轨组成的导轨中且在导轨 轨道中滑动; 滑块固定杆一端安装在导轨滑块上, 另一端安装有滑块齿轮, 那 么连接有滑块的滑块齿轮在太阳轮的旋转驱动下在内圈导轨滑动, 在齿圈的旋 转驱动下在外圈导轨滑动; 滑块齿轮杆一端安装在滑块齿轮上, 另一端通过圆 柱销安装在 u型支耳内, 那么滑块齿轮杆将随着滑块齿轮运动; 伸缩杆一端安装 在 U型支耳上, 另一端与传动轴的外圆面相固定, 滑块齿轮杆的运动将带动伸缩 杆运动, 伸缩杆的运动将带动传动轴的旋转运动; 转换齿轮轴一端安装在固定 板上, 另一端安装有转换齿轮, 转换齿轮的位置被转换齿轮轴固定; 辅助齿轮 轴一端安装在固定板上, 另一端穿过辅助小齿轮中心孔与辅助大齿轮相连接, 辅助小齿轮和辅助大齿轮的位置被辅助齿轮轴固定; 转换齿轮与太阳轮啮合, 辅助小齿轮与转换齿轮啮合, 辅助大齿轮与滑块齿轮相配合, 太阳轮的旋转运 动带动转换齿轮旋转运动, 转换齿轮旋转运动带动辅助小齿轮旋转运动, 那么 太阳轮的旋转方向和辅助大齿轮的旋转方向相同, 辅助大齿轮的旋转带动脱离 太阳轮旋转的滑块齿轮继续运动; 压气机机壳通过压气机支撑安装在底座上, 压气机的位置被压气机支撑固定; 传动轴穿过压气机机壳的中心孔, 那么传动 轴在压气机中心孔继续围绕轴线旋转; 旋转压气板一端固定在传动轴外圆面上 , 另一端与压气机机壳内圆面相接触, 旋转压气板的旋转运动随着传动轴旋转
运动; 固定压气板一端固定在压气机机壳内圆面上, 另一端与传动轴外圆面相 接触, 固定压气板被压气机机壳固定; 压气机机壳上位于固定压气板两侧位置 处均安装有压气机单向进口和压气机单向出口, 压气机单向进口只能进气, 压 气机单向出口只能出高于一定压力的气体; 旋转压气板在旋转摆动过程中与固 定压气板存在最小间隙, 位于固定压气板同侧的压气机单向进口和压气机单向 出口均位于最小间隙中, 那么在旋转压气板的旋转运动下, 两侧的压气机单向 进口和压气机单向出口能够保证空间的变化与空间内气体量的变化保持一致。 [0004] An air compressor having a swinging structure, comprising: a drive shaft, a fixed plate, a ring gear, a drive shaft, a compressor casing, a base, a sun gear drive structure, a fixed ring gear ring, and a compressor One-way inlet, compressor one-way outlet, rotary air plate, fixed air plate, planetary gear, sun gear, fixed ring gear ring support, planetary gear shaft, inner ring guide, rail fixed rod, slider gear, guide rail slider, Slider fixing rod, telescopic rod, slider gear rod, U-shaped lug, auxiliary large gear, auxiliary pinion, conversion gear, auxiliary gear shaft, conversion gear shaft, fixed plate support, outer ring guide, transition guide, cylindrical pin The sun wheel drive structure is a disk with a circular groove on one side, and one end of the drive shaft is mounted on a side of the sun gear drive structure without a groove, and the rotational kinetic energy of the drive shaft drives the sun wheel drive structure around the axis of the drive shaft Rotating; the sun gear is mounted on the grooved side of the sun gear drive structure, and the rotational kinetic energy of the sun gear drive structure drives the sun gear The drive shaft is rotated; the drive shaft is mounted in the center hole of the sun gear, and one end of the drive shaft passing through the center hole is located in the groove of the sun gear drive structure; the fixed plate is mounted on the outer circumference of the sun gear drive structure through the center hole The fixing plate supports the mounting base through the fixing plate, and then the position of the fixing plate is supported and fixed by the fixing plate; the two fixed planetary plates are evenly mounted in the circumferential direction A planetary gear is mounted on each of the planetary gear shafts, and the position of the planetary gears is uniformly fixed by the planetary gear shafts; three guide rail fixing rods are evenly mounted in the circumferential direction of the fixing plate, and the inner ring guide rails are notched circles. The guide rail is mounted on the three rail fixing rods; the outer ring rail is a notched circular rail, the outer ring rail is nested on the outer side of the inner ring rail and the outer ring rail is on the same plane as the inner ring rail; the inner ring rail The notch is in the same circumferential position as the outer ring rail notch, and both ends of the inner ring rail are connected to each other through the transition rail and the outer ring rail, then the position of the rail composed of the inner ring rail, the outer ring rail and the transition rail will be guided by the guide rail The fixed rod ring is fixedly mounted on the base by the fixed ring gear ring, and the ring gear is installed in the fixed ring gear ring, then the position of the fixed ring gear ring is fixed by the fixed ring gear ring, and the rotating position of the ring gear Fixed by the fixed ring gear; the internal teeth of the ring gear mesh with the planetary gears, the planetary gears mesh with the sun gear, the ring gear, the outer ring guide, the inner ring guide and the sun gear Heart, then the rotation of the sun gear drives the rotation of the planetary gear, the rotation of the planetary gear drives the rotation of the ring gear and the rotation direction of the sun gear and the ring gear are opposite; the guide rail slider is assembled by the inner ring guide rail, the outer ring guide rail and the transition rail The guide rail is slid in the rail track; one end of the slider fixing rod is mounted on the rail slider, and the other end is mounted with a slider gear, and then the slider gear connected with the slider is driven by the rotation of the sun wheel on the inner ring rail Sliding, sliding on the outer ring rail under the rotation of the ring gear; one end of the slider gear rod is mounted on the slider gear, and the other end is mounted in the u-shaped lug by a cylindrical pin, then the slider gear rod will follow the slider gear Movement; one end of the telescopic rod is mounted on the U-shaped lug, and the other end is fixed to the outer circular surface of the transmission shaft. The movement of the slider gear rod will drive the telescopic rod to move, and the movement of the telescopic rod will drive the rotary motion of the transmission shaft; One end of the shaft is mounted on the fixed plate, and the other end is equipped with a conversion gear. The position of the conversion gear is fixed by the conversion gear shaft; one end of the auxiliary gear shaft is fixed at the solid On the fixed plate, the other end is connected to the auxiliary large gear through the center hole of the auxiliary pinion, and the position of the auxiliary pinion and the auxiliary large gear is fixed by the auxiliary gear shaft; the conversion gear meshes with the sun gear, and the auxiliary pinion meshes with the conversion gear, The auxiliary large gear cooperates with the slider gear, the rotary motion of the sun gear drives the rotary gear to rotate, and the rotary gear rotates to drive the auxiliary pinion to rotate. Then the rotation direction of the sun gear is the same as the rotation direction of the auxiliary large gear, and the auxiliary large gear The rotation of the slider gear that moves away from the sun gear continues to move; the compressor casing is mounted on the base by the compressor support, and the position of the compressor is fixed by the compressor; the drive shaft passes through the center hole of the compressor casing, then The drive shaft continues to rotate around the axis at the center hole of the compressor; one end of the rotary air plate is fixed on the outer circumference surface of the transmission shaft, and the other end is in contact with the inner circular surface of the compressor casing, and the rotary motion of the rotary air plate rotates with the transmission shaft Movement; one end of the fixed pressure plate is fixed on the inner surface of the compressor casing, and the other end is in contact with the outer circular surface of the transmission shaft, and the fixed pressure plate is fixed by the compressor casing; the compressor casing is located at both sides of the fixed pressure plate Both are installed with a one-way inlet of the compressor and a one-way outlet of the compressor. The one-way inlet of the compressor can only be inhaled, and the one-way outlet of the compressor can only output a gas higher than a certain pressure; the rotary air plate is fixed and rotated during the swinging process. The compressor plate has a minimum gap. The one-way inlet of the compressor on the same side of the fixed pressure plate and the one-way outlet of the compressor are located in the minimum gap. Then, under the rotary motion of the rotary pressure plate, the compressors on both sides are unidirectionally imported and compressed. The one-way exit of the machine ensures that the change in space is consistent with the change in the amount of gas in the space.
[0005] 作为本技术的进一步改进, 它还包括电动机、 电动机支撑, 其中电动机通过电 动机支撑安装在底座上, 驱动转轴与电动机转轴连接, 那么电动机的位置被电 动机支撑固定, 电动机转轴的旋转动能带动驱动转轴围绕驱动转轴轴线旋转。 [0005] As a further improvement of the present technology, it further includes an electric motor and a motor support, wherein the electric motor is mounted on the base through the motor support, and the driving shaft is coupled to the motor shaft, and then the position of the motor is fixed by the motor, and the rotational kinetic energy of the motor shaft is driven. The drive shaft rotates about the axis of the drive shaft.
[0006] 作为本技术的进一步改进, 它还包括储气罐、 储气罐支撑、 导气管、 储气罐单 向进口、 储气罐单向出口, 其中储气罐通过储气罐支撑安装在底座上, 储气罐 上安装有储气罐单向进口和储气罐单向出口, 两个压气机单向出口均通过导气 管与储气罐单向进口相连接, 那么储气罐位置被储气罐支撑固定, 两个压气机 单向出口的高压空气通过导气管经储气罐单向进口进入到储气罐中, 储气罐里 的高压空气达到一定压力后经储气罐单向出口排出, 防止储气罐中的气体压力 过高产生爆炸。 [0006] As a further improvement of the technology, it further includes a gas storage tank, a gas tank support, an air guiding tube, a one-way inlet of the gas storage tank, and a one-way outlet of the gas storage tank, wherein the gas storage tank is supported by the gas storage tank support On the base, a one-way inlet of the gas storage tank and a one-way outlet of the gas storage tank are installed on the gas storage tank, and the one-way outlets of the two compressors are connected to the one-way inlet of the gas storage tank through the air guiding tube, then the position of the gas storage tank is The gas storage tank is fixed and supported, and the high-pressure air of the two-way outlet of the two compressors is introduced into the gas storage tank through the air-conducting pipe through the gas storage tank, and the high-pressure air in the gas storage tank reaches a certain pressure and then passes through the gas storage tank. The outlet is discharged to prevent the gas pressure in the gas tank from being too high to cause an explosion.
[0007] 作为本技术的进一步改进, 上述过渡导轨为半圆形导轨, 那么由太阳轮驱动的 滑块齿轮通过辅助大齿轮的驱动从内圈导轨过渡到外圈导轨, 或由齿圈驱动的 滑块齿轮通过辅助大齿轮的驱动从外圈导轨过渡到内圈导轨。 [0007] As a further improvement of the present technology, the transition rail is a semi-circular guide rail, and then the slider gear driven by the sun gear is driven from the inner ring rail to the outer ring rail by the driving of the auxiliary large gear, or is driven by the ring gear. The slider gear is transitioned from the outer ring rail to the inner ring rail by the drive of the auxiliary bull gear.
[0008] 作为本技术的进一步改进, 上述外圈导轨和内圈导轨均具有 π/6弧度的缺口, 缺口的设计是为了旋转压气板在旋转运动过程中能与固定压气板形成最小间隙 , 从而保证压气机单向进口和压气机单向出口的顺利安装。 缺口弧度为 π/6的设 计是在考虑了气体可压缩的空间最大化和辅助大齿轮的顺利安装的情况下得到 的最优设计。 [0008] As a further improvement of the present technology, the outer ring guide rail and the inner ring guide rail have a notch of π/6 radians, and the notch is designed to form a minimum gap with the fixed pressure plate during the rotary motion of the rotary air plate. Ensure the smooth installation of the one-way inlet of the compressor and the one-way outlet of the compressor. The design with a notch curvature of π/6 is based on the maximum design of the gas compressible space and the smooth installation of the auxiliary large gear.
[0009] 相对于传统的空压机技术, 本发明中驱动转轴被电动机带动, 驱动转轴上的旋 转动能通过太阳轮驱动结构带动连接在传动轴上的太阳轮围绕着传动轴轴线旋 转; 太阳轮的一部分旋转动能带动行星齿轮围绕着行星齿轮轴轴线旋转, 另一
部分旋转动能带动转换齿轮围绕着转换齿轮轴轴线旋转; 行星齿轮的旋转动能 带动着齿圈围绕着传动轴轴线旋转; 转换齿轮的旋转动能带动着辅助小齿轮围 绕着辅助齿轮轴轴线旋转, 辅助齿轮轴的旋转动能又带动着辅助大齿轮围绕着 辅助齿轮轴轴线旋转; 那么太阳轮和辅助大齿轮的旋转方向同向, 太阳轮和齿 圈的旋转方向相反; 当太阳轮驱动着滑块齿轮沿着内圈导轨运动到过渡导轨吋 , 辅助大齿轮驱动滑块齿轮沿着过渡导轨由内圈导轨运动到外圈导轨; 滑块齿 轮运动到外圈导轨吋, 齿圈驱动滑块齿轮在外圈导轨上运动, 当齿圈驱动滑块 齿轮沿着外圈导轨运动到过渡导轨吋, 辅助大齿轮驱动滑块齿轮沿着过渡导轨 由外圈导轨运动到内圈导轨; 滑块齿轮在太阳轮、 辅助大齿轮和齿圈的驱动下 沿着由外圈导轨、 过渡导轨和内圈导轨组成的导轨中运动; 滑块齿轮的运动在 由滑块齿轮杆、 U型支耳、 圆柱销和伸缩杆组成的转动副传递给传动轴, 使传动 轴围绕着自己轴线做 330度的往复旋转; 传动轴的旋转动能带动旋转压气板围绕 着传动轴轴线做 330度往复旋转, 这样压气机里面的空气就会被压缩; 当压气机 里空气被压缩到一定压力吋通过压气机单向出口传输到储气罐单向进口, 把高 压空气储存在储气罐中。 [0009] Compared with the conventional air compressor technology, in the present invention, the driving shaft is driven by the motor, and the rotational kinetic energy on the driving shaft is driven by the sun gear driving structure to rotate the sun wheel connected to the transmission shaft around the axis of the transmission shaft; Part of the rotational kinetic energy drives the planetary gear to rotate around the axis of the planetary gear shaft, another Part of the rotational kinetic energy drives the conversion gear to rotate around the axis of the conversion gear shaft; the rotational kinetic energy of the planetary gear drives the ring gear to rotate around the axis of the transmission shaft; the rotational kinetic energy of the conversion gear drives the auxiliary pinion to rotate around the axis of the auxiliary gear shaft, the auxiliary gear The rotational kinetic energy of the shaft drives the auxiliary large gear to rotate around the axis of the auxiliary gear shaft; then the rotation direction of the sun gear and the auxiliary large gear are in the same direction, and the rotation direction of the sun gear and the ring gear are opposite; when the sun gear drives the slider gear After the inner ring guide moves to the transition rail 吋, the auxiliary large gear drive slider gear moves along the transition rail from the inner ring rail to the outer ring rail; the slider gear moves to the outer ring rail 吋, the ring gear drives the slider gear on the outer ring guide When moving, when the ring gear drives the slider gear to move along the outer ring rail to the transition rail 吋, the auxiliary large gear drives the slider gear to move along the transition rail from the outer ring rail to the inner ring rail; the slider gear is in the sun gear, auxiliary Driven by a large gear and a ring gear along a guide rail consisting of an outer ring guide, a transition guide and an inner race guide Medium movement; the movement of the slider gear is transmitted to the transmission shaft by a rotating pair consisting of a slider gear lever, a U-shaped lug, a cylindrical pin and a telescopic rod, so that the transmission shaft revolves 330 degrees around its own axis; The rotational kinetic energy drives the rotary air plate to rotate 330 degrees around the axis of the transmission shaft, so that the air inside the compressor is compressed; when the air in the compressor is compressed to a certain pressure, it is transmitted to the gas storage through the one-way outlet of the compressor. The tank is imported in one direction and the high pressure air is stored in the gas tank.
问题的解决方案 Problem solution
发明的有益效果 Advantageous effects of the invention
有益效果 Beneficial effect
[0010] 本发明滑块齿轮在太阳轮、 辅助大齿轮和齿圈的驱动下沿着由外圈导轨、 过渡 导轨和内圈导轨组成的导轨中运动, 实现了传动轴的往复旋转, 进而驱动压气 机往复旋转压气, 避免了传统柱塞压气机中连续旋转转子与壳体的往复运动的 柱塞的摩擦, 以及省掉了柱塞的往复运动, 提高了压气机的使用寿命; 其结构 简单、 便于安装维修, 具有较好的实用效果。 [0010] The slider gear of the present invention moves along the guide rail composed of the outer ring guide rail, the transition rail and the inner ring rail under the driving of the sun gear, the auxiliary large gear and the ring gear, thereby realizing the reciprocating rotation of the transmission shaft, and then driving The compressor reciprocates and rotates the gas, avoiding the friction of the reciprocating plunger of the continuous rotating rotor and the casing in the conventional plunger compressor, and eliminating the reciprocating motion of the plunger, thereby improving the service life of the compressor; It is easy to install and maintain, and has good practical effects.
对附图的简要说明 Brief description of the drawing
附图说明 DRAWINGS
[0011] 图 1是整体部件分布示意图。 [0011] FIG. 1 is a schematic diagram of the overall component distribution.
[0012] 图 2是整体部件分布剖面示意图。
[0013] 图 3是驱动转轴与传动轴剖面示意图。 2 is a schematic cross-sectional view of an overall component distribution. 3 is a schematic cross-sectional view of a drive shaft and a drive shaft.
[0014] 图 4是压气机与储气罐示意图。 4 is a schematic view of a compressor and a gas storage tank.
[0015] 图 5是压气机剖面示意图。 [0015] FIG. 5 is a schematic cross-sectional view of a compressor.
[0016] 图 6是传动轴与旋转压气板示意图。 6 is a schematic view of a transmission shaft and a rotary air plate.
[0017] 图 7是压气机机壳与固定压气板示意图。 [0017] FIG. 7 is a schematic view of a compressor casing and a fixed air plate.
[0018] 图 8是行星齿轮与传动轴示意图。 8 is a schematic view of a planetary gear and a transmission shaft.
[0019] 图 9是行星齿轮与传动轴剖面示意图。 9 is a schematic cross-sectional view of a planetary gear and a transmission shaft.
[0020] 图 10是行星轮与导轨示意图。 [0020] FIG. 10 is a schematic view of a planetary wheel and a guide rail.
[0021] 图 11是行星轮与导轨正视示意图。 [0021] FIG. 11 is a schematic front view of a planetary gear and a guide rail.
[0022] 图 12是导轨与固定板示意图。 [0022] FIG. 12 is a schematic view of a guide rail and a fixed plate.
[0023] 图 13是滑块齿轮、 U型支耳和伸缩杆示意图。 [0023] FIG. 13 is a schematic view of a slider gear, a U-shaped lug, and a telescopic rod.
[0024] 图 14是导轨滑块与滑块齿轮示意图。 [0024] FIG. 14 is a schematic view of a guide rail slider and a slider gear.
[0025] 图 15是太阳轮与辅助大齿轮示意图。 [0025] FIG. 15 is a schematic view of a sun gear and an auxiliary bull gear.
[0026] 图 16是滑块齿轮运动轨迹原理示意图。 16 is a schematic diagram of the principle of the trajectory of the slider gear.
[0027] 图中标号名称: 1、 电动机; 2、 驱动转轴; 3、 固定板; 4、 齿圈; 5、 传动轴 ; 6、 压气机机壳; 7、 储气罐; 9、 底座; 10、 太阳轮驱动结构; 11、 固定齿圈 环; 12、 压气机单向进口; 13、 压气机单向出口; 14、 储气罐单向进口; 15、 储气罐单向出口; 16、 旋转压气板; 17、 固定压气板; 18、 行星齿轮; 19、 太 阳轮; 20、 固定齿圈环支撑; 21、 行星齿轮轴; 22、 内圈导轨; 23、 导轨固定 杆; 24、 滑块齿轮; 25、 导轨滑块; 26、 滑块固定杆; 27、 伸缩杆; 28、 滑块 齿轮杆; 29、 U型支耳; 30、 辅助大齿轮; 31、 辅助小齿轮; 32、 转换齿轮; 33 、 辅助齿轮轴; 34、 转换齿轮轴; 35、 电动机支撑; 36、 固定板支撑; 37、 导 气管; 38、 储气罐支撑; 39、 外圈导轨; 40、 过渡导轨; 41、 圆柱销。 [0027] In the figure, the label name: 1, the motor; 2, the drive shaft; 3, the fixed plate; 4, the ring gear; 5, the drive shaft; 6, the compressor casing; 7, the gas tank; 9, the base; , sun gear drive structure; 11, fixed ring gear ring; 12, one-way inlet of the compressor; 13, one-way outlet of the compressor; 14, one-way inlet of the gas storage tank; 15, one-way outlet of the gas storage tank; 17; fixed air pressure plate; 18, planetary gear; 19, sun gear; 20, fixed ring gear ring support; 21, planetary gear shaft; 22, inner ring guide; 23, rail fixed rod; 24, slider gear 25, guide rail slider; 26, slider fixed rod; 27, telescopic rod; 28, slider gear rod; 29, U-shaped lug; 30, auxiliary large gear; 31, auxiliary pinion; 32, conversion gear; 33, auxiliary gear shaft; 34, conversion gear shaft; 35, motor support; 36, fixed plate support; 37, air pipe; 38, gas tank support; 39, outer ring rail; 40, transition rail; 41, cylindrical pin .
实施该发明的最佳实施例 BEST MODE FOR CARRYING OUT THE INVENTION
本发明的最佳实施方式 BEST MODE FOR CARRYING OUT THE INVENTION
[0028] 如图 1所示, 它包括驱动转轴 2、 固定板 3、 齿圈 4、 传动轴 5、 压气机机壳 6、 底 座 9、 太阳轮驱动结构 10、 固定齿圈环 11、 压气机单向进口 12、 压气机单向出口 13、 旋转压气板 16、 固定压气板 17、 行星齿轮 18、 太阳轮 19、 固定齿圈环支撑 2
0、 行星齿轮轴 21、 内圈导轨 22、 导轨固定杆 23、 滑块齿轮 24、 导轨滑块 25、 滑 块固定杆 26、 伸缩杆 27、 滑块齿轮杆 28、 U型支耳 29、 辅助大齿轮 30、 辅助小齿 轮 31、 转换齿轮 32、 辅助齿轮轴 33、 转换齿轮轴 34、 固定板支撑 36、 外圈导轨 3 9、 过渡导轨 40、 圆柱销 41, 如图 3所示, 其中太阳轮驱动结构 10为一侧幵有圆 形凹槽的圆盘, 驱动转轴 2—端安装在太阳轮驱动结构 10没有凹槽的一侧上, 驱 动转轴 2的旋转动能带动太阳轮驱动结构 10围绕驱动转轴 2轴线旋转; 太阳轮 19 安装在太阳轮驱动结构 10有凹槽的一侧上, 太阳轮驱动结构 10的旋转动能带动 太阳轮 19围绕传动轴 5轴线旋转; 传动轴 5安装在太阳轮 19的中心孔中, 且穿过 中心孔的传动轴 5—端位于太阳轮驱动结构 10凹槽内; 如图 3所示, 固定板 3通过 中心孔安装在太阳轮驱动结构 10的外圆面上, 如图 2所示, 固定板 3通过固定板 支撑 36安装底座 9上, 那么固定支撑通过底座 9的固定将固定板 3的位置固定; 如 图 8、 9所示, 固定板 3周向方向上均匀安装有两个行星齿轮轴 21, 每个行星齿轮 轴 21上均安装有一个行星齿轮 18, 那么行星轮的位置将均匀被行星齿轮轴 21固 定; 如图 12所示, 固定板 3周向方向上均匀安装有三个导轨固定杆 23, 内圈导轨 22为带缺口的圆形导轨且安装在三个导轨固定杆 23上; 如图 10、 11所示, 外圈 导轨 39为带缺口的圆形导轨, 外圈导轨 39嵌套在内圈导轨 22的外侧且外圈导轨 3 9与内圈导轨 22位于同一面上; 内圈导轨 22缺口与外圈导轨 39缺口处于同一周向 位置, 内圈导轨 22两端均通过过渡导轨 40与外圈导轨 39两端相互连接, 那么由 内圈导轨 22、 外圈导轨 39和过渡导轨 40组成的导轨的位置将被导轨固定杆 23固 定; 如图 2所示, 固定齿圈环 11通过固定齿圈环支撑 20安装在底座 9上, 齿圈 4安 装固定齿圈环 11内, 那么固定齿圈环 11的位置将被固定齿圈环支撑 20固定, 齿 圈 4的旋转位置被固定齿圈环 11固定; 如图 9所示, 齿圈 4的内齿与行星齿轮 18啮 合, 行星齿轮 18与太阳轮 19啮合, 如图 11所示, 齿圈 4、 外圈导轨 39、 内圈导轨 22和太阳轮 19同心, 那么太阳轮 19的旋转带动行星齿轮 18的旋转, 行星齿轮 18 的旋转带动齿圈 4的旋转且太阳轮 19与齿圈 4的旋转方向相反; 如图 14所示, 导 轨滑块 25安装在由内圈导轨 22、 外圈导轨 39和过渡导轨 40组成的导轨中且在导 轨轨道中滑动; 滑块固定杆 26—端安装在导轨滑块 25上, 另一端安装有滑块齿 轮 24, 那么连接有滑块的滑块齿轮 24在太阳轮 19的旋转驱动下在内圈导轨 22滑
动, 在齿圈 4的旋转驱动下在外圈导轨 39滑动; 如图 13所示, 滑块齿轮杆 28—端 安装在滑块齿轮 24上, 另一端通过圆柱销 41安装在 U型支耳 29内, 那么滑块齿轮 杆 28将随着滑块齿轮 24运动; 伸缩杆 27—端安装在 U型支耳 29上, 另一端与传动 轴 5的外圆面相固定, 滑块齿轮杆 28的运动将带动伸缩杆 27运动, 伸缩杆 27的运 动将带动传动轴 5的旋转运动; 如图 15所示, 转换齿轮轴 34—端安装在固定板 3 上, 另一端安装有转换齿轮 32, 转换齿轮 32的位置被转换齿轮轴 34固定; 辅助 齿轮轴 33—端安装在固定板 3上, 另一端穿透辅助小齿轮 31中心孔与辅助大齿轮 30相连接, 辅助小齿轮 31和辅助大齿轮 30的位置被辅助齿轮轴 33固定; 转换齿 轮 32与太阳轮 19啮合, 辅助小齿轮 31与转换齿轮 32啮合, 辅助大齿轮 30与滑块 齿轮相配合, 太阳轮 19的旋转运动带动转换齿轮 32旋转运动, 转换齿轮 32旋转 运动带动辅助小齿轮 31旋转运动, 那么太阳轮 19的旋转方向和辅助大齿轮 30的 旋转方向相同, 辅助大齿轮 30的旋转带动脱离太阳轮 19旋转的滑块齿轮继续运 动; 压气机机壳 6通过压气机支撑安装在底座 9上, 压气机的位置被压气机支撑 固定; 如图 5所示, 传动轴 5穿过压气机机壳 6的中心孔, 那么传动轴 5在压气机 中心孔继续围绕轴线旋转; 如图 6所示, 旋转压气板 16—端安装在传动轴 5外圆 面上, 另一端与压气机机壳 6内圆面相接触, 旋转压气板 16的旋转运动随着传动 轴 5旋转运动; 如图 7所示, 固定压气板 17—端安装在压气机机壳 6内圆面上, 另 一端与传动轴 5外圆面相接触, 固定压气板 17被压气机机壳 6固定; 如图 4、 5所 示, 压气机机壳 6上位于固定压气板 17两侧位置处均安装有压气机单向进口 12和 压气机单向出口 13, 压气机单向进口 12只能进气, 压气机单向出口 13只能出高 于一定压力的气体; 旋转压气板 16在旋转摆动过程中与固定压气板 17存在最小 间隙, 位于固定压气板 17同侧的压气机单向进口 12和压气机单向出口 13均位于 最小间隙中, 那么在旋转压气板 16的旋转运动下, 两侧的压气机单向进口 12和 压气机单向出口 13能够保证空间的变化与空间内气体量的变化保持一致。 [0028] As shown in FIG. 1, it comprises a driving shaft 2, a fixing plate 3, a ring gear 4, a transmission shaft 5, a compressor casing 6, a base 9, a sun gear driving structure 10, a fixed ring gear ring 11, and a compressor. One-way inlet 12, compressor one-way outlet 13, rotating air plate 16, fixed air plate 17, planetary gear 18, sun gear 19, fixed ring gear ring support 2 0, planetary gear shaft 21, inner ring guide 22, rail fixing rod 23, slider gear 24, rail slider 25, slider fixing rod 26, telescopic rod 27, slider gear lever 28, U-shaped lug 29, auxiliary a large gear 30, an auxiliary pinion 31, a conversion gear 32, an auxiliary gear shaft 33, a conversion gear shaft 34, a fixed plate support 36, an outer ring guide 39, a transition rail 40, a cylindrical pin 41, as shown in Fig. 3, wherein the sun The wheel drive structure 10 is a disk having a circular groove on one side, and the drive shaft 2 end is mounted on a side of the sun gear drive structure 10 having no groove, and the rotational kinetic energy of the drive shaft 2 drives the sun gear drive structure 10 to surround The drive shaft 2 is rotated; the sun gear 19 is mounted on the grooved side of the sun gear drive structure 10, and the rotational kinetic energy of the sun gear drive structure 10 drives the sun gear 19 to rotate about the axis of the drive shaft 5; the drive shaft 5 is mounted on the sun gear In the central hole of 19, the drive shaft 5 end passing through the center hole is located in the groove of the sun gear drive structure 10; as shown in Fig. 3, the fixed plate 3 is mounted on the outer circumference of the sun gear drive structure 10 through the center hole. Above, as shown in Figure 2, The fixing plate 3 is mounted on the base 9 through the fixing plate support 36, and then the fixing support fixes the position of the fixing plate 3 by the fixing of the base 9; as shown in Figs. 8 and 9, the fixed plate 3 is uniformly installed with two planets in the circumferential direction. The gear shaft 21, one planetary gear 18 is mounted on each of the planetary gear shafts 21, and the position of the planetary gears is uniformly fixed by the planetary gear shaft 21; as shown in Fig. 12, three fixed mounting plates 3 are uniformly arranged in the circumferential direction. The rail fixing rod 23, the inner ring rail 22 is a notched circular rail and is mounted on the three rail fixing rods 23; as shown in Figs. 10 and 11, the outer ring rail 39 is a notched circular rail, and the outer ring rail 39 is nested on the outer side of the inner ring guide 22 and the outer ring guide 39 is on the same plane as the inner ring guide 22; the inner ring guide 22 is not in the same circumferential position as the outer ring guide 39, and both ends of the inner ring guide 22 are By the transition rail 40 and the outer ring rail 39 are connected to each other at both ends, the position of the rail composed of the inner ring rail 22, the outer ring rail 39 and the transition rail 40 will be fixed by the rail fixing rod 23; as shown in FIG. 2, the fixed tooth Ring 11 through fixed ring gear The support 20 is mounted on the base 9, and the ring gear 4 is mounted in the fixed ring gear ring 11, and the position of the fixed ring gear ring 11 is fixed by the fixed ring gear ring support 20, and the rotational position of the ring gear 4 is fixed by the fixed ring gear ring 11. As shown in FIG. 9, the internal teeth of the ring gear 4 mesh with the planetary gears 18, and the planetary gears 18 mesh with the sun gear 19, as shown in FIG. 11, the ring gear 4, the outer ring guide 39, the inner ring guide 22, and the sun gear 19 concentric, then the rotation of the sun gear 19 drives the rotation of the planetary gear 18, the rotation of the planetary gear 18 drives the rotation of the ring gear 4 and the rotation direction of the sun gear 19 and the ring gear 4; as shown in Fig. 14, the guide rail slider 25 Mounted in a guide rail composed of the inner ring guide 22, the outer ring guide 39 and the transition rail 40 and slid in the rail track; the slider fixing rod 26 is end-mounted on the rail slider 25, and the other end is mounted with the slider gear 24 Then, the slider gear 24 to which the slider is attached is slid on the inner ring guide 22 under the rotational driving of the sun gear 19 Moving, the outer ring guide 39 slides under the rotational drive of the ring gear 4; as shown in FIG. 13, the slider gear lever 28 is mounted on the slider gear 24 at the other end, and the other end is mounted on the U-shaped lug 29 through the cylindrical pin 41. Then, the slider gear lever 28 will move with the slider gear 24; the telescopic rod 27 end is mounted on the U-shaped lug 29, the other end is fixed to the outer circular surface of the transmission shaft 5, and the slider gear lever 28 is moved. The telescopic rod 27 will be driven to move, and the movement of the telescopic rod 27 will drive the rotational movement of the transmission shaft 5; as shown in Fig. 15, the conversion gear shaft 34-end is mounted on the fixed plate 3, and the other end is equipped with a conversion gear 32, a conversion gear The position of 32 is fixed by the shift gear shaft 34; the auxiliary gear shaft 33 is end-mounted on the fixed plate 3, and the other end penetrates the center hole of the auxiliary pinion 31 to be connected to the auxiliary large gear 30, the auxiliary pinion 31 and the auxiliary large gear 30. The position is fixed by the auxiliary gear shaft 33; the shift gear 32 meshes with the sun gear 19, the auxiliary pinion 31 meshes with the shift gear 32, the auxiliary large gear 30 cooperates with the slider gear, and the rotational motion of the sun gear 19 drives the shift gear 32 to rotate. Exercise, turn The rotational movement of the gear 32 drives the auxiliary pinion 31 to rotate, and then the rotation direction of the sun gear 19 is the same as the rotation direction of the auxiliary bull gear 30, and the rotation of the auxiliary large gear 30 drives the slider gear that rotates away from the sun gear 19 to continue to move; The casing 6 is mounted on the base 9 via a compressor support, and the position of the compressor is fixed by the compressor support; as shown in Fig. 5, the drive shaft 5 passes through the center hole of the compressor casing 6, and the drive shaft 5 is at the compressor The central hole continues to rotate about the axis; as shown in Fig. 6, the rotary compressor plate 16 is mounted on the outer circumference of the transmission shaft 5, and the other end is in contact with the inner circular surface of the compressor casing 6, and the rotary motion of the rotary compression plate 16 follows As shown in Fig. 7, the fixed pressure plate 17 is mounted on the inner surface of the compressor casing 6, and the other end is in contact with the outer circular surface of the transmission shaft 5, and the fixed pressure plate 17 is compressed by the compressor. The shell 6 is fixed; as shown in Figs. 4 and 5, the compressor casing 6 is mounted on both sides of the fixed pressure plate 17 with a one-way inlet 12 of the compressor and a one-way outlet 13 of the compressor, and the one-way inlet 12 of the compressor Air intake only The one-way outlet 13 of the compressor can only output a gas higher than a certain pressure; the rotary compressor plate 16 has a minimum gap with the fixed pressure plate 17 during the rotary swinging process, and the one-way inlet 12 and the compressor of the compressor located on the same side of the fixed pressure plate 17 The one-way outlets 13 of the machine are all located in the minimum gap. Under the rotary motion of the rotary air plate 16, the one-way inlet 12 of the compressor on both sides and the one-way outlet 13 of the compressor can ensure the change of space and the change of the amount of gas in the space. be consistent.
[0029] 如图 1所示, 它还包括电动机 1、 电动机支撑 35, 其中电动机 1通过电动机支撑 3 5安装在底座 9上, 驱动转轴 2与电动机 1转轴连接, 那么电动机 1的位置被电动机 支撑 35固定, 电动机 1转轴的旋转动能带动驱动转轴 2围绕驱动转轴 2轴线旋转。 [0029] As shown in FIG. 1, it further includes an electric motor 1, a motor support 35, wherein the electric motor 1 is mounted on the base 9 via a motor support 35, and the drive shaft 2 is coupled to the motor 1 shaft, and the position of the motor 1 is supported by the motor. 35 fixed, the rotational kinetic energy of the rotating shaft of the motor 1 drives the rotating shaft 2 to rotate around the axis of the driving shaft 2.
[0030] 如图 1、 4所示, 它还包括储气罐 7、 储气罐支撑 38、 导气管 37、 储气罐单向进
口 14、 储气罐单向出口 15, 其中储气罐 7通过储气罐支撑 38安装在底座 9上, 储 气罐 7上安装有储气罐单向进口 14和储气罐单向出口 15, 两个压气机单向出口 13 均通过导气管 37与储气罐单向进口 14相连接, 那么储气罐 7位置被储气罐支撑 38 固定, 两个压气机单向出口 13的高压空气通过导气管 37、 储气罐单向进口 14进 入到储气罐 7中, 储气罐 7里的高压空气达到一定压力后经储气罐单向出口 15排 出, 防止储气罐 7中的气体压力过高产生爆炸。 [0030] As shown in FIG. 1 and 4, it further includes a gas storage tank 7, a gas tank support 38, an air guiding tube 37, and a gas storage tank unidirectionally. The port 14 and the one-way outlet 15 of the gas storage tank, wherein the gas storage tank 7 is installed on the base 9 through the gas tank support 38. The gas storage tank 7 is provided with a one-way inlet 14 of the gas storage tank and a one-way outlet 15 of the gas storage tank. The two compressor one-way outlets 13 are connected to the one-way inlet 14 of the gas storage tank through the air guiding tube 37, and the position of the gas storage tank 7 is fixed by the gas tank support 38, and the high-pressure air of the two compressors one-way outlet 13 The air inlet pipe 14 and the one-way inlet 14 of the gas storage tank enter the gas storage tank 7, and the high-pressure air in the gas storage tank 7 reaches a certain pressure and is discharged through the one-way outlet 15 of the gas storage tank to prevent gas in the gas storage tank 7. Excessive pressure creates an explosion.
[0031] 如图 11、 16所示, 上述过渡导轨 40为半圆形导轨, ¾么由太阳轮 19驱动的滑块 齿轮 24通过辅助大齿轮 30的驱动从内圈导轨 22过渡到外圈导轨 39, 或由齿圈 4驱 动的滑块齿轮 24通过辅助大齿轮 30的驱动从外圈导轨 39过渡到内圈导轨 22。 [0031] As shown in FIGS. 11 and 16, the transition rail 40 is a semi-circular guide rail, and the slider gear 24 driven by the sun gear 19 is transitioned from the inner ring guide 22 to the outer ring guide by the drive of the auxiliary large gear 30. 39, or the slider gear 24 driven by the ring gear 4 is transitioned from the outer race rail 39 to the inner race rail 22 by the drive of the auxiliary bull gear 30.
[0032] 如图 11所示, 上述外圈导轨 39和内圈导轨 22均具有 π/6弧度的缺口, 缺口的设 计是为了旋转压气板 16在旋转运动过程中能与固定压气板 17形成最小间隙, 从 而保证压气机单向进口 12和压气机单向出口 13的顺利安装。 缺口弧度为 π/6的设 计是在考虑了气体可压缩的空间最大化和辅助大齿轮 30的顺利安装的情况下得 到的最优设计。 [0032] As shown in FIG. 11, the outer ring guide 39 and the inner ring guide 22 each have a notch of π/6 radians, and the notch is designed to minimize the formation of the rotary platen 16 with the fixed pressure plate 17 during the rotary motion. The gap ensures a smooth installation of the one-way inlet 12 of the compressor and the one-way outlet 13 of the compressor. The design with a notch curvature of π/6 is the optimal design given the maximum space for compressible gas and the smooth installation of the auxiliary bull gear 30.
[0033] 本发明的具体实施方式 DETAILED DESCRIPTION OF THE INVENTION
[0034] 具体实施方式: 本发明中驱动转轴 2被电动机 1带动, 驱动转轴 2上的旋转动能 通过太阳轮驱动结构 10带动连接在传动轴 5上的太阳轮 19围绕着传动轴 5轴线旋 转; 太阳轮 19的一部分旋转动能带动行星齿轮 18围绕着行星齿轮轴 21轴线旋转 , 另一部分旋转动能带动转换齿轮 32围绕着转换齿轮轴 34轴线旋转; 行星齿轮 1 8的旋转动能带动着齿圈 4围绕着传动轴 5轴线旋转; 转换齿轮 32的旋转动能带动 着辅助小齿轮 31围绕着辅助齿轮轴 33轴线旋转, 辅助齿轮轴 33的旋转动能又带 动着辅助大齿轮 30围绕着辅助齿轮轴 33轴线旋转; 如图 16所示, 那么太阳轮 19 和辅助大齿轮 30的旋转方向同向, 太阳轮 19和齿圈 4的旋转方向相反; 当太阳轮 19驱动着滑块齿轮 24沿着内圈导轨 22运动到过渡导轨 40吋, 辅助大齿轮 30驱动 滑块齿轮 24沿着过渡导轨 40由内圈导轨 22运动到外圈导轨 39, 滑块齿轮 24运动 到外圈导轨 39吋, 齿圈 4驱动滑块齿轮在外圈导轨 39上运动, 当齿圈 4驱动滑块 齿轮 24沿着外圈导轨 39运动到过渡导轨 40吋, 辅助大齿轮 30驱动滑块齿轮 24沿 着过渡导轨 40由外圈导轨 39运动到内圈导轨 22; 滑块齿轮 24在太阳轮 19、 辅助
大齿轮 30和齿圈 4的驱动下沿着由外圈导轨 39、 过渡导轨 40和内圈导轨 22组成的 导轨中运动; 滑块齿轮 24的运动在由滑块齿轮杆 28、 U型支耳 29、 圆柱销 41和伸 缩杆 27组成的转动副传递给传动轴 5, 使传动轴 5围绕着自己轴线做 330度的往复 旋转; 传动轴 5的旋转动能带动旋转压气板 16围绕着传动轴 5轴线做 330度往复旋 转, 这样压气机里面的空气就会被压缩; 当压气机里空气被压缩到一定压力吋 通过压气机单向出口 13传输到储气罐单向进口 14, 把高压空气储存在储气罐 7中 [0034] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS In the present invention, the drive shaft 2 is driven by the motor 1, the rotational kinetic energy on the drive shaft 2 is rotated by the sun gear drive structure 10 to the sun gear 19 connected to the drive shaft 5 about the axis of the drive shaft 5; A part of the rotational kinetic energy of the sun gear 19 drives the planetary gear 18 to rotate about the axis of the planetary gear shaft 21, and another part of the rotational kinetic energy drives the conversion gear 32 to rotate about the axis of the conversion gear shaft 34; the rotational kinetic energy of the planetary gear 18 drives the ring gear 4 to surround Rotational kinetic energy of the transmission shaft 32 drives the auxiliary pinion 31 to rotate about the axis of the auxiliary gear shaft 33. The rotational kinetic energy of the auxiliary gear shaft 33 drives the auxiliary large gear 30 to rotate around the axis of the auxiliary gear shaft 33. As shown in FIG. 16, then the rotation direction of the sun gear 19 and the auxiliary bull gear 30 are in the same direction, and the rotation directions of the sun gear 19 and the ring gear 4 are opposite; when the sun gear 19 drives the slider gear 24 along the inner ring guide 22 Moving to the transition rail 40吋, the auxiliary bull gear 30 drives the slider gear 24 to move along the transition rail 40 from the inner ring rail 22 to the outer ring rail 39, the slider The wheel 24 moves to the outer ring guide 39吋, and the ring gear 4 drives the slider gear to move on the outer ring guide 39. When the ring gear 4 drives the slider gear 24 to move along the outer ring guide 39 to the transition rail 40吋, the auxiliary large gear 30 The drive slider gear 24 is moved along the transition rail 40 by the outer ring guide 39 to the inner ring guide 22; the slider gear 24 is at the sun gear 19, assisted The large gear 30 and the ring gear 4 are driven to move along a guide rail composed of the outer race guide 39, the transition rail 40 and the inner race rail 22; the slider gear 24 is moved by the slider gear lever 28, the U-shaped lug 29. The rotating pair consisting of the cylindrical pin 41 and the telescopic rod 27 is transmitted to the transmission shaft 5, so that the transmission shaft 5 reciprocates 330 degrees around its own axis; the rotational kinetic energy of the transmission shaft 5 drives the rotary air plate 16 around the transmission shaft 5 The axis rotates 330 degrees, so that the air inside the compressor is compressed; when the air in the compressor is compressed to a certain pressure, it is transmitted to the one-way inlet 14 of the gas storage tank through the one-way outlet 13 of the compressor, and the high-pressure air is stored. In the gas storage tank 7
[0035] 综上所述, 本发明滑块齿轮 24在太阳轮 19、 辅助大齿轮 30和齿圈 4的驱动下沿 着由外圈导轨 39、 过渡导轨 40和内圈导轨 22组成的导轨中运动, 实现了传动轴 5 的往复旋转, 进而驱动压气机往复旋转压气, 避免了传统柱塞压气机中连续旋 转转子与壳体的往复运动的柱塞的摩擦, 以及省掉了柱塞的往复运动, 提高了 压气机的使用寿命; 其结构简单、 便于安装维修, 具有较好的实用效果。 [0035] In summary, the slider gear 24 of the present invention is driven by the sun gear 19, the auxiliary bull gear 30 and the ring gear 4 along a guide rail composed of the outer race guide 39, the transition rail 40 and the inner race rail 22. The movement realizes the reciprocating rotation of the transmission shaft 5, thereby driving the compressor to reciprocally rotate the gas, avoiding the friction of the reciprocating plunger of the continuous rotating rotor and the casing in the conventional plunger compressor, and eliminating the reciprocation of the plunger. The movement improves the service life of the compressor; the structure is simple, easy to install and maintain, and has good practical effects.
工业实用性 Industrial applicability
[0036] 本发明已研发成功, 并已使用。 对于本领域技术人员而言, 显然本发明不限于 上述示范性实施例的细节, 而且在不背离本发明的精神或基本特征的情况下, 能够以其他的具体形式实现本发明。 因此, 无论从哪一点来看, 均应将实施例 看作是示范性的, 而且是非限制性的, 本发明的范围由所附权利要求而不是上 述说明限定, 因此旨在将落在权利要求的等同要件的含义和范围内的所有变化 囊括在本发明内。 不应将权利要求中的任何附图标记视为限制所涉及的权利要 求。 此外, 应当理解, 虽然本说明书按照实施方式加以描述, 但并非每个实施 方式仅包含一个独立的技术方案, 说明书的这种叙述方式仅仅是为清楚起见, 本领域技术人员应当将说明书作为一个整体, 各实施例中的技术方案也可以经 适当组合, 形成本领域技术人员可以理解的其他实施方式。
[0036] The present invention has been successfully developed and used. It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the invention is defined by the appended claims All changes in the meaning and scope of equivalent elements are included in the present invention. Any reference signs in the claims should not be construed as limiting the claim. In addition, it should be understood that although the description is described in terms of embodiments, not every embodiment includes only one independent technical solution, and the description of the specification is merely for the sake of clarity, and those skilled in the art should regard the specification as a whole. The technical solutions in the embodiments may also be combined as appropriate to form other embodiments that can be understood by those skilled in the art.
Claims
[权利要求 1] 一种具有摆动结构的空压机, 其特征在于: 它包括驱动转轴、 固定板 [Claim 1] An air compressor having a swinging structure, characterized in that it comprises a driving shaft and a fixing plate
、 齿圈、 传动轴、 压气机机壳、 底座、 太阳轮驱动结构、 固定齿圈环 、 压气机单向进口、 压气机单向出口、 旋转压气板、 固定压气板、 行 星齿轮、 太阳轮、 固定齿圈环支撑、 行星齿轮轴、 内圈导轨、 导轨固 定杆、 滑块齿轮、 导轨滑块、 滑块固定杆、 伸缩杆、 滑块齿轮杆、 u 型支耳、 辅助大齿轮、 辅助小齿轮、 转换齿轮、 辅助齿轮轴、 转换齿 轮轴、 固定板支撑、 外圈导轨、 过渡导轨、 圆柱销, 其中太阳轮驱动 结构为一侧幵有圆形凹槽的圆盘, 驱动转轴一端安装在太阳轮驱动结 构没有凹槽的一侧上; 太阳轮安装在太阳轮驱动结构有凹槽的一侧上, ring gear, drive shaft, compressor casing, base, sun gear drive structure, fixed ring gear ring, one-way inlet of compressor, one-way outlet of compressor, rotary air plate, fixed air plate, planetary gear, sun gear, Fixed ring gear ring support, planetary gear shaft, inner ring guide, rail fixing rod, slider gear, guide rail slider, slider fixed rod, telescopic rod, slider gear rod, u-shaped lug, auxiliary large gear, auxiliary small Gear, conversion gear, auxiliary gear shaft, conversion gear shaft, fixed plate support, outer ring guide, transition guide, cylindrical pin, wherein the sun gear drive structure is a disc with a circular groove on one side, and one end of the drive shaft is mounted on The sun gear drive structure has no groove on one side; the sun gear is mounted on the grooved side of the sun gear drive structure
; 传动轴安装在太阳轮的中心孔中, 且穿过中心孔的传动轴一端位于 太阳轮驱动结构凹槽内; 固定板通过中心孔安装在太阳轮驱动结构的 外圆面上, 固定板通过固定板支撑安装底座上; 固定板周向方向上均 匀安装有两个行星齿轮轴, 每个行星齿轮轴上均安装有一个行星齿轮 ; 固定板周向方向上均匀安装有三个导轨固定杆, 内圈导轨为带缺口 的圆形导轨且安装在三个导轨固定杆上; 外圈导轨为带缺口的圆形导 轨, 外圈导轨嵌套在内圈导轨的外侧且外圈导轨与内圈导轨位于同一 面上; 内圈导轨缺口与外圈导轨缺口处于同一周向位置, 内圈导轨两 端均通过过渡导轨与外圈导轨两端相互连接; 固定齿圈环通过固定齿 圈环支撑安装在底座上, 齿圈安装在固定齿圈环内; 齿圈的内齿与行 星齿轮啮合, 行星齿轮与太阳轮啮合, 齿圈、 外圈导轨、 内圈导轨和 太阳轮同心; 导轨滑块安装在由内圈导轨、 外圈导轨和过渡导轨组成 的导轨中且在导轨轨道中滑动; 滑块固定杆一端安装在导轨滑块上, 另一端安装有滑块齿轮; 滑块齿轮杆一端安装在滑块齿轮上, 另一端 通过圆柱销安装在 U型支耳内; 伸缩杆一端安装在 U型支耳上, 另一 端与传动轴的外圆面相固定; 转换齿轮轴一端安装在固定板上, 另一 端安装有转换齿轮; 辅助齿轮轴一端安装在固定板上, 另一端穿过辅 助小齿轮中心孔与辅助大齿轮相连接; 转换齿轮与太阳轮啮合, 辅助
小齿轮与转换齿轮啮合, 辅助大齿轮与滑块齿轮相配合; 压气机机壳 通过压气机支撑安装在底座上; 传动轴穿过压气机机壳的中心孔; 旋 转压气板一端固定在传动轴外圆面上, 另一端与压气机机壳内圆面相 接触; 固定压气板一端固定在压气机机壳内圆面上, 另一端与传动轴 外圆面相接触; 压气机机壳上位于固定压气板两侧位置处均安装有压 气机单向进口和压气机单向出口; 旋转压气板在旋转摆动过程中与固 定压气板存在最小间隙, 位于固定压气板同侧的压气机单向进口和压 气机单向出口均位于最小间隙中; 所述空压机还包括电动机、 电动机 支撑, 其中电动机通过电动机支撑安装在底座上, 驱动转轴与电动机 转轴连接; 所述过渡导轨为半圆形导轨。 The transmission shaft is installed in the center hole of the sun gear, and one end of the transmission shaft passing through the center hole is located in the groove of the sun gear drive structure; the fixing plate is installed on the outer circumference surface of the sun gear drive structure through the center hole, and the fixing plate passes The fixed plate supports the mounting base; the fixed plate is evenly mounted with two planetary gear shafts in the circumferential direction, and one planetary gear is mounted on each of the planetary gear shafts; three fixed rail fixing rods are evenly mounted in the circumferential direction of the fixed plate, The ring rail is a notched circular rail and is mounted on three rail fixing rods; the outer ring rail is a notched circular rail, the outer ring rail is nested on the outer side of the inner ring rail and the outer ring rail is located at the inner ring rail On the same side; the inner ring rail notch is in the same circumferential position as the outer ring rail notch, and both ends of the inner ring rail are connected to each other through the transition rail and the outer ring rail; the fixed ring gear ring is supported by the fixed ring gear ring on the base Upper, the ring gear is mounted in the fixed ring gear ring; the internal teeth of the ring gear mesh with the planetary gears, the planetary gears mesh with the sun gear, the ring gear, the outer ring guide, the inner ring The guide rail and the sun wheel are concentric; the guide rail slider is mounted on the guide rail composed of the inner ring guide rail, the outer ring guide rail and the transition rail and slides in the rail track; the slider fixing rod is installed at one end on the guide rail slider and the other end is mounted on the slide rail Block gear; one end of the slider gear rod is mounted on the slider gear, and the other end is mounted in the U-shaped lug by a cylindrical pin; one end of the telescopic rod is mounted on the U-shaped lug, and the other end is fixed to the outer circular surface of the transmission shaft; One end of the conversion gear shaft is mounted on the fixed plate, and the other end is equipped with a conversion gear; one end of the auxiliary gear shaft is mounted on the fixed plate, and the other end is connected to the auxiliary large gear through the center hole of the auxiliary pinion; the conversion gear meshes with the sun gear, Auxiliary The pinion meshes with the shifting gear, and the auxiliary large gear is matched with the sliding gear; the compressor casing is mounted on the base by the compressor support; the transmission shaft passes through the center hole of the compressor casing; and one end of the rotating gas plate is fixed to the transmission shaft On the outer circular surface, the other end is in contact with the inner circular surface of the compressor casing; one end of the fixed pressure plate is fixed on the inner circular surface of the compressor casing, and the other end is in contact with the outer circular surface of the transmission shaft; the compressor casing is fixedly compressed The one-way inlet of the compressor and the one-way outlet of the compressor are installed at both sides of the plate; the rotary compressor plate has a minimum gap with the fixed pressure plate during the rotary swinging process, and the compressor is placed on the same side of the fixed pressure plate with one-way inlet and pressure. The one-way outlet of the machine is located in a minimum gap; the air compressor further comprises an electric motor and a motor support, wherein the electric motor is mounted on the base by the motor support, and the driving shaft is connected with the motor rotating shaft; the transition rail is a semi-circular guide rail.
[权利要求 2] 根据权利要求 1所述的一种具有摆动结构的空压机, 其特征在于: 它 还包括储气罐、 储气罐支撑、 导气管、 储气罐单向进口、 储气罐单向 出口, 其中储气罐通过储气罐支撑安装在底座上, 储气罐上安装有储 气罐单向进口和储气罐单向出口, 两个压气机单向出口均通过导气管 与储气罐单向进口相连接。 [Claim 2] The air compressor having a swinging structure according to claim 1, further comprising: a gas storage tank, a gas tank support, an air guiding tube, a one-way inlet of the gas storage tank, and a gas storage The one-way outlet of the tank, wherein the gas storage tank is supported by the gas storage tank and is installed on the base. The gas storage tank is provided with a one-way inlet of the gas storage tank and a one-way outlet of the gas storage tank, and the two-way outlets of the two compressors are all passed through the air guiding tube. It is connected to the one-way inlet of the gas storage tank.
[权利要求 3] 根据权利要求 1或权利要求 2所述的一种具有摆动结构的空压机, 其特 征在于: 所述外圈导轨和内圈导轨均具有 π/6弧度的缺口。 [Claim 3] An air compressor having a swinging structure according to claim 1 or claim 2, wherein the outer ring guide rail and the inner ring guide rail each have a notch of π/6 radians.
[权利要求 4] 一种具有摆动结构的空压机, 其特征在于: 它包括驱动转轴、 固定板 [Claim 4] An air compressor having a swinging structure, characterized in that it comprises a driving shaft and a fixing plate
、 齿圈、 传动轴、 压气机机壳、 底座、 太阳轮驱动结构、 固定齿圈环 、 压气机单向进口、 压气机单向出口、 旋转压气板、 固定压气板、 行 星齿轮、 太阳轮、 固定齿圈环支撑、 行星齿轮轴、 内圈导轨、 导轨固 定杆、 滑块齿轮、 导轨滑块、 滑块固定杆、 伸缩杆、 滑块齿轮杆、 U 型支耳、 辅助大齿轮、 辅助小齿轮、 转换齿轮、 辅助齿轮轴、 转换齿 轮轴、 固定板支撑、 外圈导轨、 过渡导轨、 圆柱销, 其中太阳轮驱动 结构为一侧幵有圆形凹槽的圆盘, 驱动转轴一端安装在太阳轮驱动结 构没有凹槽的一侧上; 太阳轮安装在太阳轮驱动结构有凹槽的一侧上, ring gear, drive shaft, compressor casing, base, sun gear drive structure, fixed ring gear ring, one-way inlet of compressor, one-way outlet of compressor, rotary air plate, fixed air plate, planetary gear, sun gear, Fixed ring gear ring support, planetary gear shaft, inner ring guide rail, rail fixing rod, slider gear, guide rail slider, slider fixed rod, telescopic rod, slider gear rod, U-shaped lug, auxiliary large gear, auxiliary small Gear, conversion gear, auxiliary gear shaft, conversion gear shaft, fixed plate support, outer ring guide, transition guide, cylindrical pin, wherein the sun gear drive structure is a disc with a circular groove on one side, and one end of the drive shaft is mounted on The sun gear drive structure has no groove on one side; the sun gear is mounted on the grooved side of the sun gear drive structure
; 传动轴安装在太阳轮的中心孔中, 且穿过中心孔的传动轴一端位于 太阳轮驱动结构凹槽内; 固定板通过中心孔安装在太阳轮驱动结构的
外圆面上, 固定板通过固定板支撑安装底座上; 固定板周向方向上均 匀安装有两个行星齿轮轴, 每个行星齿轮轴上均安装有一个行星齿轮 ; 固定板周向方向上均匀安装有三个导轨固定杆, 内圈导轨为带缺口 的圆形导轨且安装在三个导轨固定杆上; 外圈导轨为带缺口的圆形导 轨, 外圈导轨嵌套在内圈导轨的外侧且外圈导轨与内圈导轨位于同一 面上; 内圈导轨缺口与外圈导轨缺口处于同一周向位置, 内圈导轨两 端均通过过渡导轨与外圈导轨两端相互连接; 固定齿圈环通过固定齿 圈环支撑安装在底座上, 齿圈安装在固定齿圈环内; 齿圈的内齿与行 星齿轮啮合, 行星齿轮与太阳轮啮合, 齿圈、 外圈导轨、 内圈导轨和 太阳轮同心; 导轨滑块安装在由内圈导轨、 外圈导轨和过渡导轨组成 的导轨中且在导轨轨道中滑动; 滑块固定杆一端安装在导轨滑块上, 另一端安装有滑块齿轮; 滑块齿轮杆一端安装在滑块齿轮上, 另一端 通过圆柱销安装在 U型支耳内; 伸缩杆一端安装在 U型支耳上, 另一 端与传动轴的外圆面相固定; 转换齿轮轴一端安装在固定板上, 另一 端安装有转换齿轮; 辅助齿轮轴一端安装在固定板上, 另一端穿过辅 助小齿轮中心孔与辅助大齿轮相连接; 转换齿轮与太阳轮啮合, 辅助 小齿轮与转换齿轮啮合, 辅助大齿轮与滑块齿轮相配合; 压气机机壳 通过压气机支撑安装在底座上; 传动轴穿过压气机机壳的中心孔; 旋 转压气板一端固定在传动轴外圆面上, 另一端与压气机机壳内圆面相 接触; 固定压气板一端固定在压气机机壳内圆面上, 另一端与传动轴 外圆面相接触; 压气机机壳上位于固定压气板两侧位置处均安装有压 气机单向进口和压气机单向出口; 旋转压气板在旋转摆动过程中与固 定压气板存在最小间隙, 位于固定压气板同侧的压气机单向进口和压 气机单向出口均位于最小间隙中; 所述空压机还包括电动机、 电动机 支撑, 其中电动机通过电动机支撑安装在底座上, 驱动转轴与电动机 转轴连接; 所述外圈导轨和内圈导轨均具有 π/6弧度的缺口。
The drive shaft is mounted in the center hole of the sun gear, and one end of the drive shaft passing through the center hole is located in the groove of the sun gear drive structure; the fixed plate is mounted on the sun gear drive structure through the center hole On the outer circular surface, the fixing plate supports the mounting base through the fixing plate; two planetary gear shafts are evenly mounted in the circumferential direction of the fixing plate, and one planetary gear is mounted on each of the planetary gear shafts; the fixing plate is evenly distributed in the circumferential direction Three rail fixing rods are installed, the inner ring rail is a notched circular rail and is mounted on three rail fixing rods; the outer ring rail is a notched circular rail, and the outer ring rail is nested outside the inner ring rail and The outer ring guide rail and the inner ring guide rail are located on the same surface; the inner ring guide rail notch is in the same circumferential position as the outer ring guide rail notch, and both ends of the inner ring guide rail are connected to each other through the transition rail and the outer ring guide rail; the fixed ring gear ring passes through The fixed ring gear ring support is mounted on the base, and the ring gear is mounted in the fixed ring gear ring; the internal teeth of the ring gear mesh with the planetary gears, the planetary gears mesh with the sun gear, the ring gear, the outer ring guide, the inner ring guide and the sun gear Concentric; the guide rail slider is mounted in a guide rail composed of an inner ring guide rail, an outer ring guide rail and a transition rail and slides in the rail track; one end of the slider fixing rod is mounted on the guide rail On the block, the other end is equipped with a slider gear; one end of the slider gear rod is mounted on the slider gear, and the other end is mounted in the U-shaped lug by a cylindrical pin; one end of the telescopic rod is mounted on the U-shaped lug, and the other end is The outer surface of the transmission shaft is fixed; one end of the conversion gear shaft is mounted on the fixed plate, and the other end is equipped with a conversion gear; one end of the auxiliary gear shaft is mounted on the fixed plate, and the other end is connected to the auxiliary large gear through the center hole of the auxiliary pinion gear The conversion gear meshes with the sun gear, the auxiliary pinion meshes with the conversion gear, and the auxiliary large gear cooperates with the slider gear; the compressor casing is mounted on the base by the compressor support; the drive shaft passes through the center hole of the compressor casing One end of the rotary air plate is fixed on the outer surface of the transmission shaft, and the other end is in contact with the inner circular surface of the compressor casing; one end of the fixed pressure plate is fixed on the inner surface of the compressor casing, and the other end is in contact with the outer circular surface of the transmission shaft; The compressor casing is installed at both sides of the fixed pressure plate with a one-way inlet of the compressor and a one-way outlet of the compressor; the rotary air plate is in the rotary pendulum There is a minimum gap with the fixed pressure plate in the process, the one-way inlet of the compressor on the same side of the fixed pressure plate and the one-way outlet of the compressor are located in the minimum gap; the air compressor further includes an electric motor and a motor support, wherein the motor passes the motor The support is mounted on the base, and the drive shaft is coupled to the motor shaft; the outer ring guide and the inner ring guide each have a notch of π/6 radians.
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CN201710922970.0A CN107725366A (en) | 2017-09-30 | 2017-09-30 | A kind of air compressor machine with swinging structure |
CN201710922970.0 | 2017-09-30 |
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WO2019062349A1 true WO2019062349A1 (en) | 2019-04-04 |
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PCT/CN2018/100143 WO2019062349A1 (en) | 2017-09-30 | 2018-08-12 | Air compressor having oscillation structure |
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WO (1) | WO2019062349A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107725366A (en) * | 2017-09-30 | 2018-02-23 | 常熟市谷雷特机械产品设计有限公司 | A kind of air compressor machine with swinging structure |
CN107740766B (en) * | 2017-09-30 | 2020-12-01 | 山东海伦食品有限公司 | Swing structure constant speed air compressor machine |
Citations (8)
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JPH11101190A (en) * | 1997-09-29 | 1999-04-13 | Sanden Corp | Compressor |
CN104653461A (en) * | 2014-12-15 | 2015-05-27 | 康立业 | Swing type gas compressor |
CN107676258A (en) * | 2017-09-30 | 2018-02-09 | 常熟市谷雷特机械产品设计有限公司 | A kind of swinging structure air compressor machine |
CN107676259A (en) * | 2017-09-30 | 2018-02-09 | 常熟市谷雷特机械产品设计有限公司 | A kind of swing type air compressor machine |
CN107725365A (en) * | 2017-09-30 | 2018-02-23 | 常熟市谷雷特机械产品设计有限公司 | A kind of swing type constant speed air compressor machine |
CN107725367A (en) * | 2017-09-30 | 2018-02-23 | 常熟市谷雷特机械产品设计有限公司 | A kind of constant speed air compressor machine |
CN107725366A (en) * | 2017-09-30 | 2018-02-23 | 常熟市谷雷特机械产品设计有限公司 | A kind of air compressor machine with swinging structure |
CN107740766A (en) * | 2017-09-30 | 2018-02-27 | 常熟市谷雷特机械产品设计有限公司 | A kind of swinging structure constant speed air compressor machine |
-
2017
- 2017-09-30 CN CN201710922970.0A patent/CN107725366A/en not_active Withdrawn
-
2018
- 2018-08-12 WO PCT/CN2018/100143 patent/WO2019062349A1/en active Application Filing
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH11101190A (en) * | 1997-09-29 | 1999-04-13 | Sanden Corp | Compressor |
CN104653461A (en) * | 2014-12-15 | 2015-05-27 | 康立业 | Swing type gas compressor |
CN107676258A (en) * | 2017-09-30 | 2018-02-09 | 常熟市谷雷特机械产品设计有限公司 | A kind of swinging structure air compressor machine |
CN107676259A (en) * | 2017-09-30 | 2018-02-09 | 常熟市谷雷特机械产品设计有限公司 | A kind of swing type air compressor machine |
CN107725365A (en) * | 2017-09-30 | 2018-02-23 | 常熟市谷雷特机械产品设计有限公司 | A kind of swing type constant speed air compressor machine |
CN107725367A (en) * | 2017-09-30 | 2018-02-23 | 常熟市谷雷特机械产品设计有限公司 | A kind of constant speed air compressor machine |
CN107725366A (en) * | 2017-09-30 | 2018-02-23 | 常熟市谷雷特机械产品设计有限公司 | A kind of air compressor machine with swinging structure |
CN107740766A (en) * | 2017-09-30 | 2018-02-27 | 常熟市谷雷特机械产品设计有限公司 | A kind of swinging structure constant speed air compressor machine |
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