WO2019062313A1 - 薄膜光伏组件的背挂式安装总成 - Google Patents

薄膜光伏组件的背挂式安装总成 Download PDF

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Publication number
WO2019062313A1
WO2019062313A1 PCT/CN2018/097284 CN2018097284W WO2019062313A1 WO 2019062313 A1 WO2019062313 A1 WO 2019062313A1 CN 2018097284 W CN2018097284 W CN 2018097284W WO 2019062313 A1 WO2019062313 A1 WO 2019062313A1
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WO
WIPO (PCT)
Prior art keywords
plate
shaped plate
photovoltaic module
mounting assembly
thin film
Prior art date
Application number
PCT/CN2018/097284
Other languages
English (en)
French (fr)
Inventor
姜威
吕河江
王宏
Original Assignee
北京铂阳顶荣光伏科技有限公司
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Publication of WO2019062313A1 publication Critical patent/WO2019062313A1/zh

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00Structural details of PV modules other than those related to light conversion
    • H02S30/10Frame structures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B1/00Devices for securing together, or preventing relative movement between, constructional elements or machine parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • F16B11/006Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/02Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of fastening members using screw-thread
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/10Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface
    • F24S25/12Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface using posts in combination with upper profiles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/63Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
    • F24S25/632Side connectors; Base connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/0445PV modules or arrays of single PV cells including thin film solar cells, e.g. single thin film a-Si, CIS or CdTe solar cells
    • H01L31/046PV modules composed of a plurality of thin film solar cells deposited on the same substrate
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/20Supporting structures directly fixed to an immovable object
    • H02S20/22Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H02S20/23Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00Structural details of PV modules other than those related to light conversion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B2200/00Constructional details of connections not covered for in other groups of this subclass
    • F16B2200/81Use of a material of the hooks-and-loops type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S2025/6002Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules by using hooks
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/20Solar thermal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the invention relates to a mounting technology of a photovoltaic module, in particular to a back-mounted mounting assembly of a thin film photovoltaic component.
  • Thin film is the future of photovoltaic power generation, especially with the further improvement of module efficiency, flexible and thin film will gradually become the emerging development direction of the photovoltaic market.
  • the thin-film components are mostly frameless double-glass components, which have a high installation breakage rate due to their unique double-glazed structure and improper operation during installation.
  • the fixing of the thin film photovoltaic module in the prior art requires a clamp to be pressed and fixed from the front plate of the assembly, which is often caused by excessive force, which causes the glass of the assembly to be broken.
  • there is a problem of blocking light affecting the amount of power generation, and the installation operation is inconvenient, and the construction progress is slow.
  • the invention provides a back-mounted installation assembly for a thin film photovoltaic module, comprising:
  • a back hook plate having an F-shaped cross section, the back hook plate being fixedly connected to the photovoltaic module;
  • the beam is fixedly connected to the roof and hooked and fixed to the back hook plate.
  • the back hook plate includes a horizontal plate, a first L-shaped plate and a second L-shaped plate, the horizontal plate is fixedly connected to the photovoltaic module, the first end of the first L-shaped plate and the second L a first end of the shaped plate is fixed on the horizontal plate; a second end of the first L-shaped plate and a second end of the second L-shaped plate are formed to be bent in the same direction and have different heights Hook shape
  • the beam includes a bottom plate, a third L-shaped plate and a fourth L-shaped plate, the bottom plate being for fixed connection with the roof, the first end of the third L-shaped plate and the first end of the fourth L-shaped plate The end is fixed on the bottom plate; the second end of the third L-shaped plate and the second end of the fourth L-shaped plate are formed with hook shapes that are bent in the same direction and have different heights, and the The third L-shaped plate is hooked with the first L-shaped plate, and the fourth L-shaped plate is hooked with the second L-shaped plate.
  • the back-mounted mounting assembly of the thin film photovoltaic module provided by the invention is provided with a back hook plate having a F-shaped cross section, one end of which is fixedly connected with the glass back plate, the other end is hooked and fixed with the beam, and then connected to the roof through the beam.
  • FIG. 1 is a schematic structural view of a back-mounted mounting assembly of a thin film photovoltaic module according to an embodiment of the present invention
  • FIG. 2 is a front view showing the structure of a back-mounted mounting assembly of a thin film photovoltaic module according to an embodiment of the present invention
  • Figure 3 is an enlarged view of A in Figure 2;
  • FIG. 4 is a schematic overall view of a back-mounted mounting assembly of a thin film photovoltaic module according to an embodiment of the present invention.
  • an embodiment of the present invention provides a back-mounted mounting assembly for a thin film photovoltaic module, which is used for fixing a photovoltaic module, which comprises a glass back plate 1 and a thin film solar cell stacked in sequence. Chip and glass top plate.
  • Fig. 1 only exemplarily shows a glass back sheet 1, and in fact, a thin film solar cell chip and a glass top plate are sequentially stacked on a glass back sheet 1 to form a double glass unit.
  • the mounting assembly provided by this embodiment is not limited to use on the double glass component, and the purpose thereof is to avoid direct clamping of the backboard, and therefore, the mounting assembly has a larger application range.
  • the double glass component in this embodiment comprises a front plate of tempered glass with an anti-reflection coating having a length and width dimension of 1190*789.5 mm and a thickness of 4 mm.
  • the glass back plate 1 is a float glass with a length and width of 1190*789.5mm and a thickness of 3mm. The use of float glass can reduce the attenuation of photovoltaic modules and improve the photoelectric conversion efficiency.
  • the mounting assembly includes a back hook plate 2 and a beam 4, wherein the back hook plate 2 has an F-shaped cross section and is connected to the photovoltaic module, specifically, the back hook plate 2 is fixedly connected with the glass back plate 1, and the beam 4 is used for the roof.
  • the connection is fixed and hooked and fixed to the back hook plate 2 described above.
  • the back hook plate 2 comprises a horizontal plate 21, a first L-shaped plate 22 and a second L-shaped plate 23, the transverse plate 21 being fixedly connected with the glass back plate 1, the first end and the second end of the first L-shaped plate 22
  • the first end of the L-shaped plate 23 is fixed on the horizontal plate 21; the second end of the first L-shaped plate 22 and the second end of the second L-shaped plate 23 are formed with hooks which are bent in the same direction and have different heights. shape.
  • the back hook plate 2 is formed into a structure similar in cross-section to an F shape.
  • the beam 4 includes a bottom plate 41, a third L-shaped plate 42 and a fourth L-shaped plate 43 for fixed connection with the roof, the first end of the third L-shaped plate 42 and the first end of the fourth L-shaped plate 43
  • the second end of the third L-shaped plate 42 and the second end of the fourth L-shaped plate 43 are formed in a hook shape which is bent in the same direction and has different heights, and the third L-shaped plate 42 is formed.
  • the first L-shaped plate 43 is hooked to the first L-shaped plate 22, and the fourth L-shaped plate 43 is hooked to the second L-shaped plate 23.
  • the beam 4 forms a structure having a section similar to an F shape.
  • the back-mounted mounting assembly of the thin film photovoltaic module provided by the embodiment of the present invention is provided with a back hook plate 2 having an F-shaped cross section, one end of which is fixedly connected with the glass back plate 1 and the other end is hooked and fixed with the beam 4, and then The installation of the photovoltaic module on the roof is achieved by connecting the beam 4 to the roof. And at the time of installation, the installation assembly is at the factory, the double glass assembly and the back hook plate 2 are integrated, that is, the back hook plate 2 and the double glass assembly are assembled in the factory, and the position and size of the back hook plate 2 can be strictly controlled. .
  • the back hook plate 2 when the back hook plate 2 is mounted on the beam 4, the overall load and flatness of the entire mounting assembly will be relatively high, which ensures the stability of the entire double glass assembly, and when the clamp used in the prior art is installed, the clamp is relatively The components are movable, and it is difficult to ensure the accuracy of the position of the clamp during the installation process, so that the entire assembly is unevenly stressed, which easily causes the double-glass components to be broken, especially in the case of bad weather, which is more likely to be damaged and cause serious damage. loss.
  • the back hook plate 2 and the beam 4 are simple in structure and convenient to install.
  • the back hook plate 2 and the glass back plate 1 are fixedly connected by a structural adhesive 3 .
  • the back hook plate 2 can also be fixedly connected to the glass back plate 1 by riveting, screwing or other means.
  • the back hook plate 2 and the glass back plate 1 are fixedly connected by using the structural adhesive 3, and when the structural adhesive 3 is used, the structural adhesive 3 has the advantages of high strength, can withstand large loads, and is resistant. Aging, fatigue resistance, corrosion resistance, stable performance in the expected life of the structural adhesive 3, and ability to withstand strong structural member bonding, so that the connection between the back hook plate 2 and the glass back plate 1 is relatively firm.
  • the area of the structural adhesive 3 is larger than the single side of the back hook plate 2, that is, the bonding area of the structural adhesive 3 and the glass backing plate 1 is larger than the area of the horizontal plate 21.
  • the back hook plate 2 When the back hook plate 2 is used, the back hook plate 2 is supported on the surface of the glass back plate 1 facing away from the glass top plate. At this time, the back hook plate 2 is not only used as a connecting member, but also serves as a support for the glass back plate 1. Pieces to ensure the mechanical strength of the double glass components. As shown in FIG. 3 and FIG. 4, the back hook plate 2 has a certain length and width, so that the glass back plate 1 can be well supported, and the intermediate recess can be improved when the size of the glass back plate 1 is too large. In the specific setting, the length direction of the back hooking plate 2 may be parallel or perpendicular to the single side of the glass backing plate 1. Of course, other angled manners may be adopted to improve the supporting effect on the glass backing plate 1. However, the clamp in the prior art is installed on the edge of the double glass component, which causes the middle part of the whole double glass component to have poor support effect, and the middle part of the component may appear slightly concave, which makes the stability of the whole device poor
  • the mounting assembly provided in this embodiment further includes a limiting bolt 5 that passes through the first L-shaped plate 22 and abuts against the third L-shaped plate 42; and/or the limit The bolt 5 passes through the fourth L-shaped plate 43 and abuts against the second L-shaped plate 23, thereby restricting the relative movement of the back hook plate 2 and the beam 4.
  • the mounting assembly provided by the embodiment further includes a first fixing bolt 6 , and the first fixing bolt 6 is fixedly connected to the first L-shaped plate 22 and/or the second L-shaped plate 23 after passing through the bottom plate 41 .
  • the first fixing bolt 6 may be fixedly connected to the first L-shaped plate 22, or the first fixing bolt 6 may be connected to the second L-shaped plate 23, or the number of the first fixing bolts 6 is two, and They are connected to the first L-shaped plate 22 and the second L-shaped plate 23, respectively.
  • the mounting assembly provided by the embodiment further includes a diagonal beam 8 , and the bottom plate 41 of the beam 4 is fixed on the inclined beam 8 , and the inclined beam 8 is used for fixed connection with the roof.
  • the mounting assembly may further include a second fixing bolt 7 that is fixedly coupled to the diagonal beam 8 after passing through the bottom plate 41.
  • a stable connection of the cross member 4 and the back hook plate 2, the cross member 4 and the diagonal beam 8 is achieved by providing the first fixing bolt 6 and the second fixing bolt 7.
  • the back-mounted mounting assembly of the thin film photovoltaic module provided by the embodiment of the present invention further includes a column 9, and the top end of the column 9 and the side of the inclined beam 8 are fixed away from the bottom plate 41. Connected, the bottom end of the column 9 is fixedly connected to the roof.
  • the column 9 and the inclined beam 8 can be fixedly connected by a bracket, the photovoltaic module is supported by a column 9 to a certain height, and the photovoltaic module is tilted by a certain angle by the arrangement of the inclined beam 8, thereby better absorbing light and improving The conversion efficiency of electric energy.
  • the number of the back hook plates 2 can be set according to the size of the photovoltaic module. In this embodiment, the number of the back hook plates 2 is two, and the two back hook plates 2 are perpendicular to each other or parallel to each other to improve the mounting strength of the photovoltaic module. .
  • the back hook plate 2 may be made of an aluminum alloy to make the mounting structure lightweight. When the aluminum alloy is used, the aluminum alloy has corrosion resistance. When placed in the air, the surface of the back hook plate 2 can form a dense aluminum oxide protective layer, thereby preventing further oxidation of the back hook plate 2, and improving the back hook plate. 2 chemical stability.
  • the strength of the aluminum alloy in a low temperature environment is enhanced, so that the back hook plate 2 can satisfy the support strength requirement, especially in cold weather, and the reliability at the time of support is improved.
  • the back hooking plate 2 can better conduct the weak current generated by various reasons in the photovoltaic system and improve the safety of the entire installation assembly.

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
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Abstract

本发明提供了一种薄膜光伏组件的背挂式安装总成,包括:背挂钩板和横梁,其中,背挂钩板的断面为F形,与玻璃背板固定连接。横梁用于与屋顶固定连接,且与所述背挂钩板钩接固定。本发明提供的薄膜光伏组件的背挂式安装总成,避免了对玻璃的损坏,另外其结构简单,安装较为便利。

Description

薄膜光伏组件的背挂式安装总成
本申请要求在2017年9月28日提交中国专利局、申请号为201721265816.2、发明名称为“薄膜光伏组件的背挂式安装总成”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本发明涉及光伏组件的安装技术,尤其涉及一种薄膜光伏组件的背挂式安装总成。
背景技术
太阳能作为一种清洁能源,其开采利用正受到世界各国的重视,如何高效的采集和利用太阳能对于环境的保护有着相当深远的意义。薄膜是光伏发电的未来,特别是伴随着组件效率的进一步提升,柔性化、薄膜化将逐渐成为光伏市场的新兴发展方向。但薄膜组件多为无框的双玻组件,由于其独特双层玻璃结构和安装中的操作不当,导致薄膜组件具有较高的安装破损率。
现有技术中的薄膜光伏组件的固定,需要用夹具从组件的前板方向压紧固定,常因为用力过大,造成压迫组件玻璃而破裂的现象。同时存在遮挡光线,影响发电量的问题,并且安装操作不便,施工进度缓慢。
发明内容
本发明的目的是提供一种薄膜光伏组件的背挂式安装总成,以解决现有技术中的问题,避免玻璃破裂,同时便于安装。
本发明提供了一种薄膜光伏组件的背挂式安装总成,包括:
断面为F形的背挂钩板,所述背挂钩板与光伏组件固定连接;
横梁,用于与屋顶固定连接,且与所述背挂钩板钩接固定。
如上所述的背挂式安装总成,其中,优选的是:
所述背挂钩板包括横板、第一L形板和第二L形板,所述横板与所述光伏组件固定连接,所述第一L形板的第一端和所述第二L形板的第一端均固定在所述横板上;所述第一L形板的第二端和所述第二L形板的第二端均形成向同一方向弯折、且高度不同的挂钩状;
所述横梁包括底板、第三L形板和第四L形板,所述底板用于与屋顶固定连接,所述第三L形板的第一端和所述第四L形板的第一端均固定在所述底板上;所述第三L形板的第二端和所述第四L形板的第二端均形成向同一方向弯折、且高度不同的挂钩状,且所述第三L形板与所述第一L形板钩接,所述第四L形板与所述第二L形板钩接。
如上所述的薄膜光伏组件的背挂式安装总成,其中,优选的是,所述横板与所述光伏组件之间通过结构胶固定连接。
如上所述的薄膜光伏组件的背挂式安装总成,其中,优选的是,还包括限位螺栓,所述限位螺栓穿过所述第一L形板后抵顶在所述第三L形板上;和/或,所述限位螺栓穿过所述第四L形板后抵顶在所述第二L形板上。
如上所述的薄膜光伏组件的背挂式安装总成,其中,优选的是,还包括第一固定螺栓,所述第一固定螺栓穿过所述底板后与所述第一L形板和/或第二L形板固定连接。
如上所述的薄膜光伏组件的背挂式安装总成,其中,优选的是,还包括斜梁,所述底板固定在所述斜梁上,所述斜梁用于与屋顶固定连接。
如上所述的薄膜光伏组件的背挂式安装总成,其中,优选的是,还包括第二固定螺栓,所述第二固定螺栓穿过所述底板后与所述斜梁固定连接。
如上所述的薄膜光伏组件的背挂式安装总成,其中,优选的是,还包括立柱,所述立柱的顶端与所述斜梁远离所述底板的一侧固定连接,所述立柱的底端与屋顶固定连接。
如上所述的薄膜光伏组件的背挂式安装总成,其中,优选的是,所述背挂钩板的材质为铝合金。
如上所述的薄膜光伏组件的背挂式安装总成,其中,优选的是,背挂钩板的数量是两个,两个背挂钩板相互垂直或相互平行。
本发明提供的薄膜光伏组件的背挂式安装总成,设置有断面类似为F形的背挂钩板,其一端与玻璃背板固定连接,另一端与横梁钩接固定,再通过横梁与屋顶连接,从而实现了光伏组件在屋顶的安装。与现有技术相比,避免了对玻璃的损坏,另外其结构简单,安装较为便利。
附图说明
图1为本发明实施例提供的薄膜光伏组件的背挂式安装总成的结构示意图;
图2为本发明实施例提供的薄膜光伏组件的背挂式安装总成的结构主视图;
图3为图2中的A处放大图;
图4为本发明实施例提供的薄膜光伏组件的背挂式安装总成的整体示意图。
附图标记说明:
1-玻璃背板 2-背挂钩板 21-横板 22-第一L形板 23-第二L形板 3-结构胶 4-横梁 41-底板 42-第三L形板 43-第四L形板 5-限位螺栓 6-第一固定螺栓 7-第二固定螺栓 8-斜梁 9-立柱
具体实施方式
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。
如图1至图3所示,本发明实施例提供了一种薄膜光伏组件的背挂式安装总成,用于固定光伏组件,该光伏组件包括依次叠置的玻璃背板1、薄膜太阳能电池芯片和玻璃顶板。图1仅示例性地示出了玻璃背板1,实际上,薄膜太阳能电池芯片和玻璃顶板依次叠置在玻璃背板1上,形成双玻组件。本领域技术人员可以理解的是,本实施例提供的安装总成并不限于使用在双玻组件上,其目的是避免对背板的直接夹持,因此,该安装总成的适用范围较大,并不限于本实施例中提及的双玻组件。本实施例中的双玻组件包含钢化玻璃的前板,带防反射涂层,长宽尺寸为1190*789.5mm、厚度为4mm。玻璃背板1为浮法玻璃,长宽尺寸为1190*789.5mm、厚度尺寸为3mm,选用浮法玻璃可以减少光伏组件的衰减,提高光电转化效率,
该安装总成包括背挂钩板2和横梁4,其中,背挂钩板2的断面为F形,与光伏组件连接,具体为背挂钩板2与玻璃背板1固定连接,横梁4用于与屋顶固定连接,且与上述背挂钩板2钩接固定。
优选地,背挂钩板2包括横板21、第一L形板22和第二L形板23,横板21与玻璃背板1固定连接,第一L形板22的第一端和第二L形板23 的第一端均固定在横板21上;第一L形板22的第二端和第二L形板23的第二端均形成向同一方向弯折、且高度不同的挂钩状。背挂钩板2形成断面类似于F形的结构。
横梁4包括底板41、第三L形板42和第四L形板43,底板41用于与屋顶固定连接,第三L形板42的第一端和第四L形板43的第一端均固定在底板41上;第三L形板42的第二端和第四L形板43的第二端均形成向同一方向弯折、且高度不同的挂钩状,且第三L形板42与所述第一L形板22钩接,第四L形板43与第二L形板23钩接。横梁4形成断面类似于F形的结构。
本发明实施例提供的薄膜光伏组件的背挂式安装总成,设置有断面类似为F形的背挂钩板2,其一端与玻璃背板1固定连接,另一端与横梁4钩接固定,再通过横梁4与屋顶连接,从而实现了光伏组件在屋顶的安装。并且在设置时,安装总成在出厂时双玻组件与背挂钩板2是一个整体,即背挂钩板2与双玻组件在工厂内进行组装,背挂钩板2的位置及尺寸都可以严格控制。因此,背挂钩板2安装在横梁4上时,整个安装总成的整体荷载及平整度将比较高,保证了整个双玻组件的稳定性,而现有技术中采用的夹具安装时,夹具相对于组件是可以移动的,在安装过程中很难保证夹具位置的准确性,使得整个组件受力不均匀,容易导致双玻组件破碎,尤其在遇到恶劣天气时,更容易出现损坏,造成严重损失。另外采用上述的背挂钩板2与横梁4结构简单,安装较为便利。
优选的是,背挂钩板2与玻璃背板1之间通过结构胶3固定连接。可以理解的是,背挂钩板2也可以通过铆接、螺接或其他方式与玻璃背板1固定连接。在一个具体的实施方案中,采用结构胶3将背挂钩板2与玻璃背板1固定连接,在采用结构胶3时,该结构胶3具有强度高,能承受较大荷载的优点,并且耐老化、耐疲劳、耐腐蚀,在结构胶3的预期寿命内性能稳定,并且能够承受强力的结构件粘接,从而使得背挂钩板2与玻璃背板1之间的连接比较牢固。在具体设置结构胶3时,结构胶3的面积大于背挂钩板2的单面,即结构胶3与玻璃背板1的粘接面积大于横板21的面积,在采用这种设置方式时,不仅保证了结构胶3在粘贴时的牢固性,而且彻底隔绝双玻组件与金属(背挂钩板2)接触,从而能够有效预防组 件的PID效应,而现有技术中采用的夹具安装设计夹具过多,很难避免组件与金属接触。
在采用背挂钩板2时,该背挂钩板2支撑在玻璃背板1背离玻璃顶板的表面上,此时,背挂钩板2不仅仅作为一个连接件,同时还作为玻璃背板1的一个支撑件,以保证双玻组件的机械强度。如图3及图4所示,背挂钩板2具有一定的长度与宽度,从而可以给玻璃背板1很好的支撑强度,改善在玻璃背板1尺寸过大时出现中间凹陷的情况。在具体设置时,该背挂钩板2的长度方向可以与玻璃背板1的单边平行或者垂直,当然也可以采用其他的呈一定角度的方式设置,从而提高对玻璃背板1的支撑效果。而现有技术中的夹具安装在双玻组件边缘,造成整个双玻组件的中间部位支撑效果较差,组件中部会出现微微下凹现象,使得整个装置稳定性较差。
进一步地,本实施例提供的安装总成还包括限位螺栓5,该限位螺栓5穿过第一L形板22后抵顶在第三L形板42上;和/或,该限位螺栓5穿过第四L形板43后抵顶在第二L形板23上,从而限制背挂钩板2与横梁4的相对移动。
进一步地,本实施例提供的安装总成还包括第一固定螺栓6,第一固定螺栓6穿过底板41后与第一L形板22和/或第二L形板23固定连接。具体的,既可以第一固定螺栓6与第一L形板22固定连接,也可以第一固定螺栓6与第二L形板23连接,或者第一固定螺栓6的个数为两个,且分别与第一L形板22及第二L形板23连接。
进一步地,本实施例提供的安装总成还包括斜梁8,上述横梁4的底板41固定在斜梁8上,斜梁8用于与屋顶固定连接。该安装总成还可以包括第二固定螺栓7,第二固定螺栓7穿过底板41后与斜梁8固定连接。通过设置第一固定螺栓6和第二固定螺栓7实现横梁4与背挂钩板2、横梁4与斜梁8的稳定连接。
如图4所示,在上述实施例的基础上,本发明实施例提供的薄膜光伏组件的背挂式安装总成还包括立柱9,立柱9的顶端与斜梁8远离底板41的一侧固定连接,立柱9的底端与屋顶固定连接。立柱9与斜梁8之间可以通过支架固定连接,通过设置立柱9将光伏组件撑起一定的高度,并通过斜梁8的设置使光伏组件倾斜一定的角度,从而更好地吸收光照,提高 了电能的转化效率。
背挂钩板2的数量可以根据光伏组件的大小来设定,本实施例中,背挂钩板2的数量是两个,两个背挂钩板2相互垂直或相互平行,以提高光伏组件的安装强度。背挂钩板2的材质可以是铝合金,从而使安装结构轻量化。在采用铝合金时,该铝合金具有抗腐蚀性,放置在空气中时,背挂钩板2的表面可以形成致密的氧化铝保护层,从而防止背挂钩板2的进一步氧化,提高了背挂钩板2的化学稳定性。而且,铝合金在低温环境中的强度增强,从而可以使得背挂钩板2可以满足支撑强度的要求,尤其是在寒冷天气时,提高了在支撑时的可靠性。此外,该背挂钩板2在采用铝合金材质时,能够更好的传导光伏系统中各种原因所产生的弱电流,提高整个安装总成的安全性。
以上依据图式所示的实施例详细说明了本发明的构造、特征及作用效果,以上所述仅为本发明的较佳实施例,但本发明不以图面所示限定实施范围,凡是依照本发明的构想所作的改变,或修改为等同变化的等效实施例,仍未超出说明书与图示所涵盖的精神时,均应在本发明的保护范围内。

Claims (10)

  1. 一种薄膜光伏组件的背挂式安装总成,其特征在于,包括:
    断面为F形的背挂钩板,所述背挂钩板与光伏组件固定连接;
    横梁,用于与屋顶固定连接,且与所述背挂钩板钩接固定。
  2. 根据权利要求1所述的背挂式安装总成,其特征在于:
    所述背挂钩板包括横板、第一L形板和第二L形板,所述横板与所述光伏组件固定连接,所述第一L形板的第一端和所述第二L形板的第一端均固定在所述横板上;所述第一L形板的第二端和所述第二L形板的第二端均形成向同一方向弯折、且高度不同的挂钩状;
    所述横梁包括底板、第三L形板和第四L形板,所述底板用于与屋顶固定连接,所述第三L形板的第一端和所述第四L形板的第一端均固定在所述底板上;所述第三L形板的第二端和所述第四L形板的第二端均形成向同一方向弯折、且高度不同的挂钩状,且所述第三L形板与所述第一L形板钩接,所述第四L形板与所述第二L形板钩接。
  3. 根据权利要求2所述的薄膜光伏组件的背挂式安装总成,其特征在于,所述横板与所述光伏组件之间通过结构胶固定连接。
  4. 根据权利要求2所述的薄膜光伏组件的背挂式安装总成,其特征在于,还包括限位螺栓,所述限位螺栓穿过所述第一L形板后抵顶在所述第三L形板上;和/或,所述限位螺栓穿过所述第四L形板后抵顶在所述第二L形板上。
  5. 根据权利要求2所述的薄膜光伏组件的背挂式安装总成,其特征在于,还包括第一固定螺栓,所述第一固定螺栓穿过所述底板后与所述第一L形板和/或第二L形板固定连接。
  6. 根据权利要求2-5任一项所述的薄膜光伏组件的背挂式安装总成,其特征在于,还包括斜梁,所述底板固定在所述斜梁上,所述斜梁用于与屋顶固定连接。
  7. 根据权利要求6所述的薄膜光伏组件的背挂式安装总成,其特征在于,还包括第二固定螺栓,所述第二固定螺栓穿过所述底板后与所述斜梁固定连接。
  8. 根据权利要求6所述的薄膜光伏组件的背挂式安装总成,其特征在于,还包括立柱,所述立柱的顶端与所述斜梁远离所述底板的一侧固定连接,所述立柱的底端与屋顶固定连接。
  9. 根据权利要求1-5任一项所述的薄膜光伏组件的背挂式安装总成,其特征在于,所述背挂钩板的材质为铝合金。
  10. 根据权利要求9所述的薄膜光伏组件的背挂式安装总成,其特征在于,背挂钩板的数量是两个,两个背挂钩板相互垂直或相互平行。
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