WO2019061341A1 - White aluminum part and preparation method therefor - Google Patents

White aluminum part and preparation method therefor Download PDF

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Publication number
WO2019061341A1
WO2019061341A1 PCT/CN2017/104541 CN2017104541W WO2019061341A1 WO 2019061341 A1 WO2019061341 A1 WO 2019061341A1 CN 2017104541 W CN2017104541 W CN 2017104541W WO 2019061341 A1 WO2019061341 A1 WO 2019061341A1
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WO
WIPO (PCT)
Prior art keywords
treatment
white
aluminum member
preparation
aluminum
Prior art date
Application number
PCT/CN2017/104541
Other languages
French (fr)
Chinese (zh)
Inventor
吴元凯
王飞
熊宜松
Original Assignee
欧朋达科技(深圳)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 欧朋达科技(深圳)有限公司 filed Critical 欧朋达科技(深圳)有限公司
Priority to CN201780001142.1A priority Critical patent/CN108138351A/en
Priority to PCT/CN2017/104541 priority patent/WO2019061341A1/en
Publication of WO2019061341A1 publication Critical patent/WO2019061341A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D13/00Electrophoretic coating characterised by the process
    • C25D13/04Electrophoretic coating characterised by the process with organic material
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D13/00Electrophoretic coating characterised by the process
    • C25D13/20Pretreatment
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25FPROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
    • C25F3/00Electrolytic etching or polishing
    • C25F3/02Etching
    • C25F3/04Etching of light metals

Definitions

  • the present invention belongs to the technical field of materials, and more particularly to a white aluminum member and a method for preparing the same.
  • the current aluminum alloy mobile phone casing with relatively large market consumption the aluminum alloy anodized mobile phone casing is currently the mainstream product on the market, that is, aluminum and its alloys in the corresponding electrolyte and specific process conditions.
  • a process of forming an oxide film on the aluminum product (anode) due to the applied current is not limited to the current aluminum alloy.
  • the current aluminum anodizing dye has no white color, that is, the current anodizing treatment cannot form a white oxide film layer, so the white film layer cannot be realized by the conventional anode + dyeing.
  • the film thickness of the painted product is at least 20-30 ⁇ , and its texture is completely the same as that of the resin, thus reducing the metal texture of the aluminum product, such as the aluminum mobile phone case.
  • the object of the present invention is to overcome the above-mentioned deficiencies of the prior art, and to provide a white aluminum member and a preparation method thereof, to solve the problem that the metal texture of the prior aluminum component is poor, or the anodization cannot form a white film layer.
  • Technical problem is to overcome the above-mentioned deficiencies of the prior art, and to provide a white aluminum member and a preparation method thereof, to solve the problem that the metal texture of the prior aluminum component is poor, or the anodization cannot form a white film layer.
  • an aspect of the present invention provides a method for preparing a white aluminum member, comprising the following steps:
  • the aluminum member is subjected to surface micro-etching treatment, and the surface of the aluminum member is etched to form micropores;
  • the electrochromic treated electrolyte is a white colored paste comprising water, paint and a white paste; and the mass ratio of the water, paint and white paste is (12-13) : ( 2-3) : (1-1.2).
  • the invention provides a white aluminum piece.
  • the white aluminum member includes an aluminum member body, and the surface of the aluminum member body is etched with a plurality of micropores, at least in the micropores, a white film layer is electrically colored; wherein the white coloring paste forming the white film layer is formed Including water, paint, and white stock; and the mass ratio of the water, paint, and white stock is (12-13): (2-3): (1-1.2).
  • the method for preparing the white aluminum member described above uses an electro-coloring method to electrolyze the white colored paste onto the surface of the surface of the aluminum-etched aluminum member to form a high-light white film layer on the surface of the aluminum member.
  • the same effect is achieved by reducing the thickness of the film layer, so that the aluminum member has a good metal texture, and the white film layer has a high bonding strength with the aluminum surface.
  • the preparation method is easy to control, the product quality is stable, the production efficiency is effectively improved, and the production cost is reduced.
  • the white aluminum member electrically colores the white film layer on the surface on which the micropores are etched on the surface, thereby imparting a high gloss whiteness to the film layer, and the film layer has a high bonding strength with the surface of the aluminum member.
  • the white film layer is thin, imparting a good metallic texture to the white aluminum member, effectively improving the quality of the aluminum member and improving its market competitiveness.
  • FIG. 1 is a flow chart of a method for preparing a white aluminum member of the present invention
  • FIG. 2 is a flow chart of a method for surface micro-etching of an aluminum member of the present invention.
  • the mass percentages of the components mentioned in the description of the embodiments of the present invention may not only indicate the proportional relationship between the masses of the components, but also the specific content of each component, and therefore, as long as it is according to the present invention
  • the content of each component of the pharmaceutical composition in the specification of the examples is enlarged or reduced in proportion to the scope of the specification of the embodiment of the present invention.
  • the mass described in the specification of the embodiment of the present invention may be a mass unit well known in the art such as ⁇ ⁇ , mg , g , kg , etc., and may of course be regarded as a mass percentage.
  • Embodiments of the present invention provide a method of preparing a white aluminum member.
  • the flow chart of the method for preparing the white aluminum piece is shown in Fig. 1, which comprises the following steps:
  • Step S01 Surface micro-etching treatment of the aluminum member: the aluminum member is subjected to surface micro-etching treatment, and the micro-hole is formed by etching on the surface of the aluminum member;
  • Step S02. Electro-coloring treatment of the aluminum member the aluminum member formed by etching the micropores is subjected to electro-coloring treatment to form a white film layer on the surface of the aluminum member;
  • Step S03 Dehydrating and drying the white film layer.
  • the surface of the aluminum member is micro-etched in the above step S01, so that the surface of the aluminum member has micropores, so that the white coating formed by the electro-coloring in the above step S02 can be combined with the surface of the aluminum member with high strength.
  • the method of performing surface micro-etching treatment on the aluminum member in this step can be processed according to the process flow shown in FIG. 2.
  • the method for performing surface micro-etching treatment on the aluminum member comprises the following steps:
  • Step S011 the aluminum parts are sequentially subjected to degreasing treatment, alkali etching treatment and pretreatment of neutralization treatment;
  • Step S012 performing an anodic electrolysis treatment on the surface of the pretreated aluminum member to form micropores on the surface of the aluminum member;
  • Step S013 performing reaming treatment on the aluminum member subjected to the anodic electrolysis treatment.
  • the aluminum member in the above step S011 may be a cast or an intermediate member, etc., and the aluminum member may be a pure aluminum member or an aluminum alloy member.
  • the aluminum piece can be, but not exclusively, an aluminum phone case.
  • the aluminum member in the step S011 can be effectively removed from the surface of the aluminum member after being degreased. Oil and dust, etc., can also ensure that the surface of the aluminum part can be fully infiltrated by the subsequent treatment liquid, and has been uniformly treated. Therefore, in an embodiment, the aluminum material is degreased in the step S011 by placing the aluminum member in a degreasing liquid for processing.
  • the degreasing liquid can be a conventional degreasing liquid
  • the concentration is 55g/l-65g/l. After heating to 55 ° C, the aluminum parts were immersed therein for 3 minutes.
  • the aluminum member Before the aluminum member is degreased, the aluminum member is polished and mirrored. After the aluminum parts are degreased, the aluminum parts are cleaned with pure water, such as level 2 water washing, before the alkali etching treatment.
  • the alkali etching treatment in the step S011 is effective to remove the oxide layer on the surface of the aluminum member to expose the essential metal of the aluminum member.
  • the alkali etching treatment is performed by using a base of the film and a pure water to prepare a concentration of 40 g/L to 50 g/L. After the temperature is raised to 60 °C, the product is immersed in the solution for 2 minutes to fully react the surface oxide of the aluminum part with the solution to expose the essential metal of the aluminum part.
  • the aluminum piece is subjected to alkali etching treatment, before the neutralization treatment, the aluminum piece is subjected to pure water cleaning, such as level 2 washing.
  • the neutralization treatment in this step S011 is effective to remove the alkali remaining on the surface of the aluminum member.
  • the neutralization solution of the neutralization treatment is prepared using 68% nitric acid plus purified water. Formulated at a concentration of 100 g/L - 120 g/L. The purpose is to remove the alkaline solution on the surface of the aluminum part.
  • the aluminum parts are subjected to pure water washing, such as a 2-stage water washing to remove the neutralizing solution.
  • the pretreatment of the aluminum member is performed to effectively remove impurities and an oxide layer on the surface of the aluminum member, thereby improving the cleanliness of the surface of the aluminum member, so that the aluminum material is exposed to the bare metal, and the anode of the aluminum member is electrolytically treated in step S012.
  • the micropores on the surface of the aluminum piece are enlarged to be fully prepared, and the uniformity of the micropores of the aluminum piece in step S012 is improved.
  • the anodic electrolysis treatment in the step S012 is to cause the aluminum on the surface of the aluminum member to be corroded to leave micropores, so that the surface of the aluminum member forms an uneven rough surface having pits.
  • the micro-etching treatment is performed by subjecting the pretreated aluminum member to an anodic electrolytic electrolytic solution for etching treatment.
  • the electrolyte electrolytically treated in the step S012 comprises: 280-300 g/L sulfuric acid, preferably 290-300 g/L, specifically 280; 1.0-2 g/L oxalic acid, preferably 1.0-1.5g/L, specifically 1.5g/L.
  • the process conditions of the anodic electrolysis treatment are: temperature: 18-20 ° C, preferably 20 ° C; daytime: 18-20 min, preferably 20 min; voltage: 18-20 V, preferably 20V. Due to the anode electrolysis The temperature is controlled at 18-20 ° C. Therefore, during the anodic electrolysis process, an intelligent cooling circulation system is arranged to ensure that the temperature of the electrolyte for processing the crucible is constant.
  • the voltage is gradually increased from 0V to 18-20V, preferably 20V. Specifically, the voltage is uniformly increased to the voltage range within 1 minute. By gradually increasing the voltage, the rate of etching the micropores is lowered, and the micropores are further uniformly and aligned by slowing down the surface of the aluminum member to a micropore speed.
  • the concentration of the aluminum ion in the electrolytic solution is controlled to be 4-7 g/L.
  • the aluminum on the surface of the aluminum member becomes aluminum ions and enters the solution, thereby leaving micropores on the surface of the aluminum member, that is, forming a layer of micropores on the surface of the aluminum member.
  • the rough surface, and the micropores formed by etching are uniform, such as forming a microporous layer structure such as a honeycomb, and the pore diameter is moderate.
  • the bonding strength of the surface of the aluminum member such as the bonding strength with the white film layer, is effectively increased.
  • the pores formed by the anodic electrolysis treatment have a pore diameter of 30 to 35 nm. In order to effectively enter the white colorant particles during the subsequent electro-coloring process, the adhesion is enhanced, and the color is not easily faded, so that the workpiece maintains a long-lasting appearance.
  • the aluminum member is subjected to microporous washing treatment to remove impurities and electrolytes in the porous layer of the aluminum member, such as anodic electrolytic treatment of the electrolyte, so as to implement the next step and avoid the next step.
  • microporous washing treatment may be a 2-stage pure water treatment or a 2-stage ultrasonic pure water treatment.
  • it can also be a washing liquid commonly used in aluminum electrolysis, so that the residue in the microporous layer of the residual aluminum member is sufficiently removed, thereby providing an effective guarantee for the implementation and implementation of the subsequent process steps.
  • the reaming treatment in the above step S013 is to enlarge the pore diameter in the porous layer of the cleaned aluminum member, so that the aluminum member has a suitable aperture as required for the subsequent white film layer process, thereby enhancing the white film aluminum layer.
  • the reaming process is performed by placing the aluminum piece after the microporous washing process in a reaming treatment liquid to perform a hole expanding micro-etching process.
  • the expanding The pore treatment liquid comprises 95% of an organic solvent, 3% of an inorganic solvent, and 1.8% of an active agent, wherein the organic solvent is at least one of triethanolamine and styrene, and the inorganic solvent is not only ethylenediamine.
  • the active agent is at least one of, but not exclusively, a lignosulfonate or an alkylsulfonate.
  • the process conditions of the reaming treatment are: temperature: 25-30 ° C, daytime: 3-3.5 min, pH: 8-10.
  • the homogeneity of the diameter of the diameter can appropriately enlarge the pore size, for example, the pore diameter of the micropores is 50-70 nm, so that the white color paste particles can be effectively entered during the subsequent electro-coloring treatment, thereby enhancing the adhesion, It is easy to fade, leaving the workpiece with a long-lasting appearance.
  • a step of performing a microporous washing treatment on the aluminum member is further included to remove residues in the micropores, such as a reaming treatment liquid or the like.
  • the microporous washing treatment can be directly carried out by referring to the microporous washing treatment process steps and process conditions in step S013.
  • the surface treatment after the micropore washing treatment after the reaming treatment in step S013, before performing the electro-coloring treatment in step SO2, further comprising surface treating the aluminum member, the surface treatment
  • the aluminum member after the micro-etching treatment is placed in a MICRO CLEAN F4 solution for cleaning.
  • the MICRO CLEAN F4 solution comprises a MICRO CLEAN F4 cleaning agent and water, and the ratio of the MICRO CLEAN F4 cleaning agent to water is (1-1.5): (5-6), and the The pH of the MICRO CLEAN F4 solution is 8.5-9.
  • the impurities in the residual micropores can be removed without cleaning the micropores, and the MICRO CLEAN F4 can be adhered to the surface of the micropores of the aluminum member, and after the aluminum member is subjected to the electrocoloring treatment in the following step S02, The bonding strength of the white film layer to the surface of the aluminum member, particularly the microporous surface, can be enhanced, thereby enhancing the bonding force of the white film layer.
  • MICRO CLEAN F4 is anhydrous sodium sulfate 5 parts: isopropanol 3 parts: ethylene glycol butyl ether 1 part: glycidyl ester 2 parts by mass of a mixture.
  • the electro-coloring process in the above step S02 is that the aluminum member processed in the step S01 is used as a cathode, and the lead plate is built in the tank as an anode, and the electro-coloring treatment is performed under the action of direct current, so that the white colored paste acts on the direct current.
  • the deposition is carried out into the micropores of the surface of the aluminum member which is microetched in step S01.
  • the electrochromic treated electrolyte is a white colored paste comprising water, paint, and a white paste; and the mass ratio of the water, paint, and white paste is (12-13): (2-3) : (1-1.2) , the specific can be 12:2:1.
  • the paint includes the following components by mass:
  • the white slurry comprises the following components by mass:
  • the conditions of the electro-coloring treatment are: a direct current voltage of 125V-135V, an electrolyte temperature of 25-27 ° C, and an electrolyte pH of 7.0-7.5. Since the temperature of the electro-coloring treatment is controlled at 25-27 ° C, an intelligent cooling circulation system can be disposed in the anodic electrolysis process as in the above step S012 to ensure that the electro-dyed electrolytic solution of the crucible is also processed. That is, the temperature of the bath is constant
  • the condition of the above electro-coloring treatment causes the white colored paste to be decomposed into a cation-yang electrolyte under the action of a direct current voltage, so that under the action of the voltage, the electrolyte moves to be adsorbed in the micropores on the surface of the aluminum member and forms a white film.
  • the white film layer is provided with high luminosity and has mirror characteristics. The same effect reduces the thickness of the white film layer, so that the aluminum member has a good metal texture, and the white film layer has a high bonding strength with the aluminum surface.
  • the thickness of the white film layer formed by the electro-coloring treatment can be adjusted by controlling the turn of the electro-coloring treatment.
  • the turn of the electrochromic treatment is 2 min.
  • the thickness of the white film layer formed is 5-8 ⁇ m.
  • the formed white film layer is subjected to dehydration treatment to dehydrate the white film layer to improve the stability of the film layer.
  • the dehydration treatment is to immerse the aluminum member subjected to the electro-coloring treatment into a dehydration solution; wherein the dehydration solution comprises a surfactant and water, and the quality of the surfactant and water The ratio is (1-2): 100, specifically as 1:100.
  • the surfactant is, but not limited to, at least one of absolute ethanol and glycerin.
  • the drying process in the step S03 includes a pre-baking process and a post-baking process.
  • the pre-baking treatment temperature is 75-82 ° C, specifically 80 ° C; the daytime is 9-l lmin, specifically 10 min.
  • the post-baking treatment temperature is 178-182 ° C, specifically 180 ° C; the daytime is 38-41 min, specifically 40 min.
  • the white coloring paste of the above-mentioned white aluminum member is electrolyzed to the surface of the surface of the surface of the aluminum material which is subjected to micro-etching by an electro-coloring method, so that a high-light white film layer is formed on the surface of the aluminum member.
  • the same effect reduces the thickness of the film layer, so that the aluminum piece has a good metal texture, and the white film layer has a high bonding strength with the surface of the aluminum piece.
  • the preparation method is easy to control, the product quality is stable, the production efficiency is effectively improved, and the production cost is reduced.
  • the conductivity of the control water is preferably controlled within the range of 1.5-2 u S /cm.
  • the embodiment of the present invention further provides a white aluminum member.
  • the white aluminum member includes an aluminum member body, and the surface of the aluminum member body is etched with a plurality of micro holes
  • a white film layer is electrically colored at least in the micropores.
  • the aluminum piece body is as described above in the method for preparing a white aluminum piece, the surface micro-etched aluminum piece
  • the surface of the aluminum body is etched to form micropores.
  • the pore size of the micropores is 50-7
  • the plurality of micropores are distributed in a honeycomb shape on the surface of the aluminum member.
  • the white coloring paste of the above-mentioned white film layer formed by electrochromic coloring is as described in the above-described method for producing a white aluminum member, which includes water, paint, and a white slurry. And the mass ratio of the water, the paint and the white slurry is (12-1)
  • the paint includes the following components by mass:
  • the white slurry comprises the following parts by mass:
  • the conditions of the electro-coloring process are: DC voltage is 125-130V, electrolyte The temperature is controlled to 25-27 ° C and the pH of the electrolyte is 7.0-7.5. Since the temperature of the electro-coloring process is controlled at 25-27
  • an intelligent cooling circulation system can be disposed as in the above step S012 to ensure that the temperature of the electrolyte for the electrochromic treatment of the crucible is constant.
  • the conditions of the above electro-coloring treatment are such that the white colored paste is at least in the micropores of the surface of the aluminum member and forms a white film layer. Moreover, the white film layer is provided with high luminosity and has mirror characteristics. The same effect reduces the thickness of the white film layer, so that the aluminum piece has a good metal texture, and the white film layer has a high bonding strength with the surface of the aluminum piece. Further, under the conditions of the above-described electro-coloring treatment, the thickness of the white film layer formed by the electro-coloring treatment can be controlled by controlling the turn of the electro-coloring treatment. In one embodiment, the turn of the electrochromic treatment is 2 min. Or by controlling the electric coloring treatment, the thickness of the white film layer formed is 5 ⁇ m.
  • the above-mentioned white aluminum member is electrically colored with a white film layer on the surface on which the micropores are etched, thereby imparting a high gloss to the film layer, and the film layer has a high bonding strength with the surface of the aluminum member.
  • the white film layer is thin, imparting a good metallic texture to the white aluminum member, effectively improving the quality of the aluminum member and improving its market competitiveness.
  • the white aluminum member may be any one of a mobile phone case, a computer case, an air conditioner frame and a casing, and a TV case.
  • a white aluminum member and a preparation method thereof comprising the following process steps:
  • the degreasing powder is a neutral ( ⁇ 8) degreasing powder ⁇ -800, and The pure aqueous phase is dissolved, and the concentration is 55 g/lg/l. After heating to 55 ° C, the workpiece is immersed therein for 3 minutes;
  • Alkali etching treatment using a base of alkali and pure water, the concentration is 40g / Lg / l, after heating to 60 ° C, the aluminum parts are soaked in the solution for 2 minutes, so that the aluminum surface oxide Fully react with the solution to expose the essential metal;
  • Neutralization treatment The neutralization solution is prepared by using 68% nitric acid plus pure water at a concentration of 100 g/L g/1.
  • the purpose is to remove the alkaline solution of the product surface and prepare for the entry into the anode electrolysis cell;
  • step S12 performing surface micro-etching treatment on the aluminum member pretreated in step S11, and etching the surface of the aluminum member Microporous; wherein, the micro-etching process is: anodic electrolysis treatment - 2 grade water washing - reaming treatment - 2 grade water washing;
  • Electrolyte sulfuric acid 300g / L, oxalic acid 1.5g / L, the rest is pure water;
  • the anodic electrolysis process parameters temperature 18-20 ° C, daytime 20 min, voltage 20 V, the voltage is raised to 20 V at a constant rate within 1 minute;
  • the concentration of aluminum ions in the electrolyte during the electrochemical anode treatment is controlled to be 4-7 g/L.
  • Reaming treatment liquid organic solvent 95%, inorganic solvent 3%, active agent 1.8%;
  • Process parameters of the reaming treatment temperature: 25 ° C; daytime: 3 min; pH: 8;
  • S13 cleaning the aluminum component microetched in step S12 in a MICRO CLEAN F4 solution to clean impurities in the micropores and improve adhesion in the micropores; wherein, the MICRO CLEAN F4 solution is The ratio of MICRO CLEAN F4 cleaning agent to pure water is 1: 5, and the pH control range is 8.5-9;
  • step S14 the aluminum member subjected to the cleaning process of the aluminum member in step S13 is subjected to an electro-coloring treatment to form a white film layer on the surface of the aluminum member;
  • Electrolyte The mass ratio of water, paint and white slurry is 12:2:1; wherein the paint is formulated as (hydroxyethyl acrylate) 5: (butyl acrylate) 3: (shrinkage) Glycerol) 2.5: (lactic acid) 1 : (propylene glycol phenyl ether) 0.8; white paste formulation (white toner) 3: (organic solvent) 5;
  • Process parameters of the electro-coloring treatment a direct current voltage of 130 V, an electrolyte temperature of 25 ° C, an electrolyte pH of 7.0, and a daytime of 2 minutes;
  • dehydration treatment All dehydration solutions include a surfactant and water, and the mass ratio of the surfactant to water is 1:100.
  • the surfactant is an organic solvent
  • the temperature of the pre-baking treatment is 80 ° C; the daytime is lOmin;
  • the temperature of the post-baking treatment was 180 ° C; the daytime was 40 min.
  • Example 1 The aluminum member of Example 1 was anodized with a conventional anodizing method.
  • Example 1 The aluminum member in Example 1 was formed by using a conventional paint.
  • the white aluminum member provided by the embodiment of the present invention is white and has a specular high gloss white color.
  • the thickness of the same film layer is low, and the metal texture is strong. Due to the presence of micropores, the white film layer has a high bonding strength with the surface of the aluminum piece.

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  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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Abstract

Disclosed is a method for preparing a white aluminum part, which method comprises the following steps: carrying out a surface micro-etching treatment on an aluminum part (S01); carrying out an electro-coloring treatment on the aluminum part (S02), wherein a white coloring slurry is electrolyzed onto a surface of the aluminum part, the surface of which has undergone a micro-etching treatment; and carrying out a dehydration treatment and a drying treatment on a white film layer (S03).

Description

白色铝件及其制备方法  White aluminum piece and preparation method thereof
技术领域  Technical field
[0001] 本发明属于材料技术领域, 具体地说是一种白色铝件及其制备方法。  [0001] The present invention belongs to the technical field of materials, and more particularly to a white aluminum member and a method for preparing the same.
背景技术  Background technique
[0002] 随着世界电子产品的发展和其他需求轻质材料行业如航空业的发展, 产品向着 轻薄方向延伸。 因此, 对轻质材料的需求越来越大, 而且还对相应材料的相关 机械性能要求也来越高。 其中, 铝及其合金由于其质轻, 且具有良好的机械性 能得以广发应用。  [0002] With the development of electronic products in the world and other requirements in the development of lightweight materials such as aviation, products are extending in a light and thin direction. As a result, the demand for lightweight materials is increasing, and the associated mechanical performance requirements for the corresponding materials are also higher. Among them, aluminum and its alloys are widely used due to their light weight and good mechanical properties.
[0003] 消费者对产品的轻薄和机械性能要求不断提高的同吋, 随着消费者个性消费发 展趋势下, 消费和还对产品的颜色有多样化的要求。 其中, 白色是大众都喜欢 的颜色之一, 但目前的铝金属产品的白色实现一般都是采用金属或塑胶喷涂成 白色, 这样的外观不耐划伤, 且无良好的质感。  [0003] Consumers are increasingly demanding the thinness and mechanical performance of products. With the trend of consumer personalized consumption development, consumption and the color of products also have diverse requirements. Among them, white is one of the colors that the public likes, but the white realization of the current aluminum metal products is generally painted with metal or plastic into white, which is not scratch-resistant and has no good texture.
[0004] 例如当前市场消费量比较大的铝材手机外壳, 采用铝材阳极氧化处理的手机外 壳是目前市面上的主流产品, 也即是铝及其合金在相应的电解液和特定的工艺 条件下, 由于外加电流的作用下, 在铝制品 (阳极) 上形成一层氧化膜的过程 。 但是当前铝材阳极氧化染料无白色, 即当前阳极氧化处理无法形成白色的氧 化膜层, 所以使用传统的阳极 +染色无法实现白色膜层。  [0004] For example, the current aluminum alloy mobile phone casing with relatively large market consumption, the aluminum alloy anodized mobile phone casing is currently the mainstream product on the market, that is, aluminum and its alloys in the corresponding electrolyte and specific process conditions. Next, a process of forming an oxide film on the aluminum product (anode) due to the applied current. However, the current aluminum anodizing dye has no white color, that is, the current anodizing treatment cannot form a white oxide film layer, so the white film layer cannot be realized by the conventional anode + dyeing.
[0005] 为了实现白色, 如铝材手机外壳实现白色, 现在大部分通过喷漆的方法实现。  [0005] In order to achieve white, such as the realization of white aluminum casing, it is now mostly achieved by painting.
但是喷漆的产品膜厚至少是 20-30μηι, 其质感完全与树脂一样, 因此, 降低了铝 产品如铝材手机外壳的金属质感。  However, the film thickness of the painted product is at least 20-30μηι, and its texture is completely the same as that of the resin, thus reducing the metal texture of the aluminum product, such as the aluminum mobile phone case.
技术问题  technical problem
[0006] 本发明的目的在于克服现有技术的上述不足, 提供一种白色铝件及其制备方法 , 以解决现有铝件白色涂层后, 金属质感差, 或者阳极氧化无法形成白色膜层 的技术问题。  [0006] The object of the present invention is to overcome the above-mentioned deficiencies of the prior art, and to provide a white aluminum member and a preparation method thereof, to solve the problem that the metal texture of the prior aluminum component is poor, or the anodization cannot form a white film layer. Technical problem.
问题的解决方案  Problem solution
技术解决方案 [0007] 为了实现上述发明目的, 本发明的一方面提供了一种白色铝件的制备方法,包括 如下步骤: Technical solution In order to achieve the above object, an aspect of the present invention provides a method for preparing a white aluminum member, comprising the following steps:
[0008] 将铝件进行表面微刻蚀处理, 在所述铝件表面刻蚀形成微孔;  [0008] The aluminum member is subjected to surface micro-etching treatment, and the surface of the aluminum member is etched to form micropores;
[0009] 将刻蚀形成有微孔的所述铝件进行电着色处理, 在铝件表面形成白色膜层; [0009] etching the aluminum member formed with micropores to perform an electro-coloring treatment to form a white film layer on the surface of the aluminum member;
[0010] 对所述白色膜层进行脱水处理和烘干处理; [0010] performing a dehydration treatment and a drying treatment on the white film layer;
[0011] 其中, 所述电着色处理的电解液为白色着色浆料, 其包括水、 油漆和白色浆料 ; 且所述水、 油漆和白色浆料的质量比为 (12-13) : (2-3) : (1-1.2) 。  [0011] wherein, the electrochromic treated electrolyte is a white colored paste comprising water, paint and a white paste; and the mass ratio of the water, paint and white paste is (12-13) : ( 2-3) : (1-1.2).
[0012] 另一方面, 本发明提供了一种白色铝件。 所述白色铝件包括铝件本体, 所述铝 件本体表面刻蚀有若干微孔, 至少在所述微孔内电着色有白色膜层; 其中, 形 成所述白色膜层的白色着色浆料包括水、 油漆和白色浆料; 且所述水、 油漆和 白色浆料的质量比为 (12-13) : (2-3) : (1-1.2) 。  [0012] In another aspect, the invention provides a white aluminum piece. The white aluminum member includes an aluminum member body, and the surface of the aluminum member body is etched with a plurality of micropores, at least in the micropores, a white film layer is electrically colored; wherein the white coloring paste forming the white film layer is formed Including water, paint, and white stock; and the mass ratio of the water, paint, and white stock is (12-13): (2-3): (1-1.2).
发明的有益效果  Advantageous effects of the invention
有益效果  Beneficial effect
[0013] 与现有技术相比, 上述白色铝件的制备方法采用电着色法将白色着色浆料电解 到表面经微刻蚀处理的铝件表面, 使得铝件表面形成高光白色膜层。 同吋还效 降低了膜层的厚度, 从而使得铝件具有良好的金属质感, 且白色膜层与铝件表 面结合强度高。 另外, 其制备方法工艺易控, 产品质量稳定, 有效提高了生产 效率, 降低了生产成本。  [0013] Compared with the prior art, the method for preparing the white aluminum member described above uses an electro-coloring method to electrolyze the white colored paste onto the surface of the surface of the aluminum-etched aluminum member to form a high-light white film layer on the surface of the aluminum member. The same effect is achieved by reducing the thickness of the film layer, so that the aluminum member has a good metal texture, and the white film layer has a high bonding strength with the aluminum surface. In addition, the preparation method is easy to control, the product quality is stable, the production efficiency is effectively improved, and the production cost is reduced.
[0014] 上述白色铝件在表面刻蚀有微孔的表面上电着色白色膜层, 从而赋予膜层高光 白色, 而且膜层与铝件表面结合强度高。 另外, 白色膜层薄, 赋予上述白色铝 件良好的金属质感, 有效提高了铝件的品质, 提高了其市场竞争力。  [0014] The white aluminum member electrically colores the white film layer on the surface on which the micropores are etched on the surface, thereby imparting a high gloss whiteness to the film layer, and the film layer has a high bonding strength with the surface of the aluminum member. In addition, the white film layer is thin, imparting a good metallic texture to the white aluminum member, effectively improving the quality of the aluminum member and improving its market competitiveness.
对附图的简要说明  Brief description of the drawing
附图说明  DRAWINGS
[0015] 图 1是本发明白色铝件制备方法流程图;  1 is a flow chart of a method for preparing a white aluminum member of the present invention;
[0016] 图 2是本发明铝件进行表面微刻蚀处理方法流程图。  2 is a flow chart of a method for surface micro-etching of an aluminum member of the present invention.
本发明的实施方式 [0017] 为了使本发明的目的、 技术方案及优点更加清楚明白, 以下结合实施例, 对本 发明作进一步详细说明。 应当理解, 此处所描述的具体实施例仅仅用以解释本 发明, 并不用于限定本发明。 Embodiments of the invention [0017] In order to make the objects, technical solutions and advantages of the present invention more comprehensible, the present invention will be further described in detail below with reference to the embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[0018] 本发明实施例说明书中所提到的各组分的质量百分比不仅仅可以表示各组分间 质量的比例关系, 也可以指代各组分的具体含量, 因此, 只要是按照本发明实 施例说明书中药物组合物各组分的含量按比例放大或缩小均在本发明实施例说 明书公幵的范围之内。 具体地, 本发明实施例说明书中所述的质量可以是 μ§、 m g、 g、 kg等本领域公知的质量单位, 当然可以看作是质量百分比。 [0018] The mass percentages of the components mentioned in the description of the embodiments of the present invention may not only indicate the proportional relationship between the masses of the components, but also the specific content of each component, and therefore, as long as it is according to the present invention The content of each component of the pharmaceutical composition in the specification of the examples is enlarged or reduced in proportion to the scope of the specification of the embodiment of the present invention. Specifically, the mass described in the specification of the embodiment of the present invention may be a mass unit well known in the art such as μ § , mg , g , kg , etc., and may of course be regarded as a mass percentage.
[0019] 本发明实施例提供了一种白色铝件的制备方法。 所述白色铝件制备方法流程图 图 1所示, 其包括如下步骤:  [0019] Embodiments of the present invention provide a method of preparing a white aluminum member. The flow chart of the method for preparing the white aluminum piece is shown in Fig. 1, which comprises the following steps:
[0020] 步骤 S01.对铝件进行表面微刻蚀处理: 将铝件进行表面微刻蚀处理, 在所述铝 件表面刻蚀形成微孔;  [0020] Step S01. Surface micro-etching treatment of the aluminum member: the aluminum member is subjected to surface micro-etching treatment, and the micro-hole is formed by etching on the surface of the aluminum member;
[0021] 步骤 S02.对铝件进行电着色处理: 将刻蚀形成有微孔的所述铝件进行电着色处 理, 在铝件表面形成白色膜层;  [0021] Step S02. Electro-coloring treatment of the aluminum member: the aluminum member formed by etching the micropores is subjected to electro-coloring treatment to form a white film layer on the surface of the aluminum member;
[0022] 步骤 S03: 对所述白色膜层进行脱水处理和烘干处理。 [0022] Step S03: Dehydrating and drying the white film layer.
[0023] 具体地, 上述步骤 S01中对铝件进行表面微刻蚀处理, 使得铝件表面具有微孔 , 从而使得上述步骤 S02中电着色形成的白色涂层能够与铝件表面高强度结合为 一体。  [0023] Specifically, the surface of the aluminum member is micro-etched in the above step S01, so that the surface of the aluminum member has micropores, so that the white coating formed by the electro-coloring in the above step S02 can be combined with the surface of the aluminum member with high strength. One.
[0024] 一实施例中, 该步骤铝件进行表面微刻蚀处理的方法可以按照如图 2所示的工 艺流程进行处理。 该铝件进行表面微刻蚀处理的方法包括如下步骤:  [0024] In an embodiment, the method of performing surface micro-etching treatment on the aluminum member in this step can be processed according to the process flow shown in FIG. 2. The method for performing surface micro-etching treatment on the aluminum member comprises the following steps:
[0025] 步骤 S011 : 将铝件依次进行除油处理, 碱蚀处理和中和处理的预处理; [0025] Step S011: the aluminum parts are sequentially subjected to degreasing treatment, alkali etching treatment and pretreatment of neutralization treatment;
[0026] 步骤 S012: 将经所述预处理后的铝件表面进行阳极电解处理, 实现在所述铝件 表面形成微孔; [0026] Step S012: performing an anodic electrolysis treatment on the surface of the pretreated aluminum member to form micropores on the surface of the aluminum member;
[0027] 步骤 S013: 对经所述阳极电解处理后的所述铝件进行扩孔处理。  [0027] Step S013: performing reaming treatment on the aluminum member subjected to the anodic electrolysis treatment.
[0028] 上述步骤 S011中的铝件可以是铸造物或中间件等, 另外, 该铝件可以是纯铝件 或者是铝合金构件。 在具体实施例中, 该铝件可以但不仅仅为铝手机外壳。  [0028] The aluminum member in the above step S011 may be a cast or an intermediate member, etc., and the aluminum member may be a pure aluminum member or an aluminum alloy member. In a particular embodiment, the aluminum piece can be, but not exclusively, an aluminum phone case.
[0029] 由于铝件在前期的成型、 抛光、 存储及搬运过程中表面会附着一些油污及粉尘[0029] Since the aluminum parts are attached to the surface during the previous molding, polishing, storage and handling process, some oil and dust adhere to the surface.
, 因此, 该步骤 S011中的铝件经过除油处理后, 能有效除去粘附在铝件表面的 油污及粉尘等杂物, 同吋还能保障铝件表面能被后续的处理液充分浸润, 已得 到均匀一致的处理。 因此, 在一实施例中, 该步骤 S011中对铝件进行除油处理 是将所述铝件置于除油液中进行处理。 具体的, 该除油液可以是常规的除油液Therefore, the aluminum member in the step S011 can be effectively removed from the surface of the aluminum member after being degreased. Oil and dust, etc., can also ensure that the surface of the aluminum part can be fully infiltrated by the subsequent treatment liquid, and has been uniformly treated. Therefore, in an embodiment, the aluminum material is degreased in the step S011 by placing the aluminum member in a degreasing liquid for processing. Specifically, the degreasing liquid can be a conventional degreasing liquid
, 如将偏中性 (PH8) 除油粉末 HX-800与纯水相溶解, 配制浓度为 55g/l-65g/l。 经加热至 55°C后, 铝件在其中浸泡 3分钟。 For example, if the neutral (PH8) degreasing powder HX-800 is dissolved in pure water, the concentration is 55g/l-65g/l. After heating to 55 ° C, the aluminum parts were immersed therein for 3 minutes.
[0030] 在对铝件进行除油处理之前, 先对铝件进行抛光镜面处理。 待铝件进行除油之 后, 碱蚀处理之前, 对铝件进行纯水清洗, 如 2级水洗。 [0030] Before the aluminum member is degreased, the aluminum member is polished and mirrored. After the aluminum parts are degreased, the aluminum parts are cleaned with pure water, such as level 2 water washing, before the alkali etching treatment.
[0031] 该步骤 S011中的碱蚀处理以有效除去铝件表面的氧化层, 露出铝件本质金属。 [0031] The alkali etching treatment in the step S011 is effective to remove the oxide layer on the surface of the aluminum member to expose the essential metal of the aluminum member.
一实施例中, 该碱蚀处理采用片碱与纯水相溶合, 配制浓度为 40g/L-50g/ L。 力口 温至 60°C后, 产品在溶液中浸泡 2分钟, 使其铝件表面氧化物充分与溶液发生反 应, 露出铝件本质金属。  In one embodiment, the alkali etching treatment is performed by using a base of the film and a pure water to prepare a concentration of 40 g/L to 50 g/L. After the temperature is raised to 60 °C, the product is immersed in the solution for 2 minutes to fully react the surface oxide of the aluminum part with the solution to expose the essential metal of the aluminum part.
[0032] 待铝件进行碱蚀处理之后, 中和处理之前, 对铝件进行纯水清洗, 如 2级水洗 [0032] After the aluminum piece is subjected to alkali etching treatment, before the neutralization treatment, the aluminum piece is subjected to pure water cleaning, such as level 2 washing.
[0033] 该步骤 S011中的中和处理以有效除去铝件表面残留的碱。 一实施例中, 该中和 处理的中和溶液采用的是 68%的硝酸加纯水配制。 配制浓度为 100 g/L -120 g/L。 其目的是为了将铝件表面碱性的溶液去除干净。 待铝件进行中和处理之后, 对 铝件进行纯水清洗, 如 2级水洗, 以除去中和溶液。 [0033] The neutralization treatment in this step S011 is effective to remove the alkali remaining on the surface of the aluminum member. In one embodiment, the neutralization solution of the neutralization treatment is prepared using 68% nitric acid plus purified water. Formulated at a concentration of 100 g/L - 120 g/L. The purpose is to remove the alkaline solution on the surface of the aluminum part. After the aluminum parts are subjected to neutralization treatment, the aluminum parts are subjected to pure water washing, such as a 2-stage water washing to remove the neutralizing solution.
[0034] 上述对铝件进行的预处理, 有效除去铝件表面的杂质和氧化层等, 提高铝件表 面的洁净度, 使得铝件本质金属裸露, 为步骤 S012中的铝件阳极电解处理从而 扩大铝件表面的微孔做好充分的准备, 提高步骤 S012中铝件微孔的均匀性。  [0034] The pretreatment of the aluminum member is performed to effectively remove impurities and an oxide layer on the surface of the aluminum member, thereby improving the cleanliness of the surface of the aluminum member, so that the aluminum material is exposed to the bare metal, and the anode of the aluminum member is electrolytically treated in step S012. The micropores on the surface of the aluminum piece are enlarged to be fully prepared, and the uniformity of the micropores of the aluminum piece in step S012 is improved.
[0035] 该步骤 S012中阳极电解处理是为了使得铝件表面的铝被腐蚀从而留下微孔, 使 得铝件表面形成不平整的具有凹坑的粗糙表面。 该所述微刻蚀处理是将经所述 预处理后的铝件置于阳极电解处理的电解液中进行刻蚀处理。  [0035] The anodic electrolysis treatment in the step S012 is to cause the aluminum on the surface of the aluminum member to be corroded to leave micropores, so that the surface of the aluminum member forms an uneven rough surface having pits. The micro-etching treatment is performed by subjecting the pretreated aluminum member to an anodic electrolytic electrolytic solution for etching treatment.
[0036] 在一实施例中, 该步骤 S012中阳极电解处理的电解液包括: 280-300g/L硫酸, 优选为 290-300g/L, 具体可以为 280; 1.0-2g/L草酸, 优选为 1.0-1.5g/L, 具体可以 为 1.5g/L。  [0036] In an embodiment, the electrolyte electrolytically treated in the step S012 comprises: 280-300 g/L sulfuric acid, preferably 290-300 g/L, specifically 280; 1.0-2 g/L oxalic acid, preferably 1.0-1.5g/L, specifically 1.5g/L.
[0037] 在进一步实施例中, 该阳极电解处理的工艺条件为: 温度: 18-20°C, 优选为 2 0°C; 吋间: 18-20min, 优选 20min; 电压: 18-20V, 优选 20V。 由于阳极电解处 理的温度控制在 18-20°C, 因此, 在阳极电解处理过程中, 配置了智能冷却循环 系统, 来保证加工吋的电解液也即是槽液的温度恒定。 优选实施例中, 该电压 是逐渐从 0V提高到 18-20V, 优选 20V。 具体的所述电压是在 1分钟内匀速升至该 电压范围。 采用逐渐提高电压, 使得刻蚀微孔的速率降低, 通过放慢铝件表面 成微型小孔速度, 从而使细小的微孔进一步的均匀且排列整齐。 [0037] In a further embodiment, the process conditions of the anodic electrolysis treatment are: temperature: 18-20 ° C, preferably 20 ° C; daytime: 18-20 min, preferably 20 min; voltage: 18-20 V, preferably 20V. Due to the anode electrolysis The temperature is controlled at 18-20 ° C. Therefore, during the anodic electrolysis process, an intelligent cooling circulation system is arranged to ensure that the temperature of the electrolyte for processing the crucible is constant. In a preferred embodiment, the voltage is gradually increased from 0V to 18-20V, preferably 20V. Specifically, the voltage is uniformly increased to the voltage range within 1 minute. By gradually increasing the voltage, the rate of etching the micropores is lowered, and the micropores are further uniformly and aligned by slowing down the surface of the aluminum member to a micropore speed.
[0038] 另外, 在阳极电解处理过程中, 控制电解液中的铝离子浓度控制为 4-7g/L。  Further, during the anodic electrolysis treatment, the concentration of the aluminum ion in the electrolytic solution is controlled to be 4-7 g/L.
[0039] 通过对阳极电解处理工艺条件的控制, 使得铝件表面的铝成为铝离子而进入溶 液中, 从而在铝件表面留下微孔, 也即是在铝件表面形成一层具有微孔的粗糙 表面, 而且使得刻蚀形成的微孔均匀, 如形成如蜂窝状的微孔层结构, 而且微 孔孔径适中。 这样, 有效增大了铝件表面的结合强度, 如与白色膜层间的结合 强度。 如一实施例中, 经所述阳极电解处理形成的微孔的孔径为 30-35nm。 以便 于在后续电着色处理过程中白色色浆粒子能够有效进入, 从而使其附着力增强 , 不容易褪色, 使工件保持长久的外观效果。  [0039] By controlling the process conditions of the anodic electrolysis process, the aluminum on the surface of the aluminum member becomes aluminum ions and enters the solution, thereby leaving micropores on the surface of the aluminum member, that is, forming a layer of micropores on the surface of the aluminum member. The rough surface, and the micropores formed by etching are uniform, such as forming a microporous layer structure such as a honeycomb, and the pore diameter is moderate. Thus, the bonding strength of the surface of the aluminum member, such as the bonding strength with the white film layer, is effectively increased. As an embodiment, the pores formed by the anodic electrolysis treatment have a pore diameter of 30 to 35 nm. In order to effectively enter the white colorant particles during the subsequent electro-coloring process, the adhesion is enhanced, and the color is not easily faded, so that the workpiece maintains a long-lasting appearance.
[0040] 待对阳极电解处理完毕后, 对铝件进行微孔洗涤处理, 以清除铝件多孔层中的 杂质及电解质, 如阳极电解处理电解液, 以便下步工序的实施和避免对下一步 工序实施效果的产生不利影响。 因此, 在一实施例中, 所述微孔洗涤处理可以 是 2级纯水处理、 2级超声纯水处理。 当然还可以是铝电解中常用的洗涤液, 使 得残留铝件的微孔层中的残留物被充分清除, 从而为后续工艺步骤的实施和实 施效果提供了有效保证。  [0040] After the anodic electrolysis treatment is completed, the aluminum member is subjected to microporous washing treatment to remove impurities and electrolytes in the porous layer of the aluminum member, such as anodic electrolytic treatment of the electrolyte, so as to implement the next step and avoid the next step. The effect of the process implementation has an adverse effect. Therefore, in one embodiment, the microporous washing treatment may be a 2-stage pure water treatment or a 2-stage ultrasonic pure water treatment. Of course, it can also be a washing liquid commonly used in aluminum electrolysis, so that the residue in the microporous layer of the residual aluminum member is sufficiently removed, thereby providing an effective guarantee for the implementation and implementation of the subsequent process steps.
[0041] 上述步骤 S013中的扩孔处理是为了扩大经过清洗后的铝件多孔层中的孔径, 使 得铝件具有适合应用的如后续白色膜层工序所需要的孔径, 从而增强白色膜层 铝件表面的结合强度。 在一实施例中, 所述扩孔处理是将经所述微孔洗涤处理 后的所述铝件置于扩孔处理液中进行扩孔微刻蚀处理, 在具体实施例中, 所述 扩孔处理液包括有机溶剂 95%, 无机溶剂 3%, 活性剂 1.8%, 其中, 有机溶剂为 但不仅仅是三乙醇胺、 苯乙烯中的至少一种, 无机溶剂为但不仅仅是乙二胺, 活性剂为但不仅仅是木质素磺酸盐、 烷基磺酸盐中的至少一种。 在进一步实施 例中, 该扩孔处理的工艺条件为: 温度: 25-30°C、 吋间: 3-3.5min、 pH: 8-10 。 通过对扩孔处理液和扩孔处理工艺条件的控制, 在保证铝件表面多孔层中孔 径的多样性的同吋, 能适度扩大孔径大小, 如使得微孔的孔径为 50-70nm, 从而 使得在后续电着色处理过程中白色色浆粒子能够有效进入, 从而使其附着力增 强, 不容易褪色, 使工件保持长久的外观效果。 [0041] The reaming treatment in the above step S013 is to enlarge the pore diameter in the porous layer of the cleaned aluminum member, so that the aluminum member has a suitable aperture as required for the subsequent white film layer process, thereby enhancing the white film aluminum layer. The bonding strength of the surface of the piece. In an embodiment, the reaming process is performed by placing the aluminum piece after the microporous washing process in a reaming treatment liquid to perform a hole expanding micro-etching process. In a specific embodiment, the expanding The pore treatment liquid comprises 95% of an organic solvent, 3% of an inorganic solvent, and 1.8% of an active agent, wherein the organic solvent is at least one of triethanolamine and styrene, and the inorganic solvent is not only ethylenediamine. The active agent is at least one of, but not exclusively, a lignosulfonate or an alkylsulfonate. In a further embodiment, the process conditions of the reaming treatment are: temperature: 25-30 ° C, daytime: 3-3.5 min, pH: 8-10. Through the control of the reaming treatment liquid and the reaming treatment process conditions, the hole in the porous layer on the surface of the aluminum piece is ensured. The homogeneity of the diameter of the diameter can appropriately enlarge the pore size, for example, the pore diameter of the micropores is 50-70 nm, so that the white color paste particles can be effectively entered during the subsequent electro-coloring treatment, thereby enhancing the adhesion, It is easy to fade, leaving the workpiece with a long-lasting appearance.
[0042] 在进一步实施例中, 待该步骤 S013中的扩孔处理之后, 还包括对铝件进行再次 进行微孔洗涤处理的工序, 以除去微孔中残留物, 如扩孔处理液等。 在具体实 施例中, 该微孔洗涤处理可以直接参照步骤 S013中的微孔洗涤处理工艺步骤和 工艺条件进行。 In a further embodiment, after the reaming treatment in the step S013, a step of performing a microporous washing treatment on the aluminum member is further included to remove residues in the micropores, such as a reaming treatment liquid or the like. In a specific embodiment, the microporous washing treatment can be directly carried out by referring to the microporous washing treatment process steps and process conditions in step S013.
[0043] 在优选实施例中, 待该步骤 S013扩孔处理后的微孔洗涤处理后, 在进行步骤 SO 2中电着色处理之前, 还包括对所述铝件进行表面处理, 所述表面处理是将被经 所述微刻蚀处理之后的所述铝件置于 MICRO CLEAN F4溶液中进行清洗处理。 在一实施例中, 所述 MICRO CLEAN F4溶液包括 MICRO CLEAN F4清洗剂与水 , 且所述 MICRO CLEAN F4清洗剂与水混合比例为 (1-1.5) : (5-6) , 并控制 所述 MICRO CLEAN F4溶液的 pH值为 8.5-9。 通过该表面处理, 不经能够起到清 洁微孔除去残留微孔内杂质, 还能使得 MICRO CLEAN F4粘附在铝件微孔表面 , 当铝件在下述步骤 S02中的进行电着色处理后, 能够增强白色膜层与铝件表面 特别是微孔表面结合强度, 从而增强了白色膜层的结合力。 其中, MICRO CLEAN F4为无水硫酸钠 5份: 异丙醇 3份: 乙二醇丁醚 1份: 缩水甘油脂 2份质量 比的混合物。  [0043] In a preferred embodiment, after the micropore washing treatment after the reaming treatment in step S013, before performing the electro-coloring treatment in step SO2, further comprising surface treating the aluminum member, the surface treatment The aluminum member after the micro-etching treatment is placed in a MICRO CLEAN F4 solution for cleaning. In one embodiment, the MICRO CLEAN F4 solution comprises a MICRO CLEAN F4 cleaning agent and water, and the ratio of the MICRO CLEAN F4 cleaning agent to water is (1-1.5): (5-6), and the The pH of the MICRO CLEAN F4 solution is 8.5-9. By the surface treatment, the impurities in the residual micropores can be removed without cleaning the micropores, and the MICRO CLEAN F4 can be adhered to the surface of the micropores of the aluminum member, and after the aluminum member is subjected to the electrocoloring treatment in the following step S02, The bonding strength of the white film layer to the surface of the aluminum member, particularly the microporous surface, can be enhanced, thereby enhancing the bonding force of the white film layer. Among them, MICRO CLEAN F4 is anhydrous sodium sulfate 5 parts: isopropanol 3 parts: ethylene glycol butyl ether 1 part: glycidyl ester 2 parts by mass of a mixture.
[0044] 上述步骤 S02中的电着色处理是将步骤 S01中处理的铝件作为阴极, 槽体内置铅 板作为阳极, 在直流电的作用下进行电着色处理, 使得白色着色浆料在直流电 的作用下沉积至步骤 S01中经微刻蚀处理铝件表面的微孔内。  [0044] The electro-coloring process in the above step S02 is that the aluminum member processed in the step S01 is used as a cathode, and the lead plate is built in the tank as an anode, and the electro-coloring treatment is performed under the action of direct current, so that the white colored paste acts on the direct current. The deposition is carried out into the micropores of the surface of the aluminum member which is microetched in step S01.
[0045] 一实施例中, 电着色处理的电解液为白色着色浆料, 其包括水、 油漆和白色浆 料; 且所述水、 油漆和白色浆料的质量比为 (12-13) : (2-3) : (1-1.2) , 具体 的可以是 12:2:1。  [0045] In one embodiment, the electrochromic treated electrolyte is a white colored paste comprising water, paint, and a white paste; and the mass ratio of the water, paint, and white paste is (12-13): (2-3) : (1-1.2) , the specific can be 12:2:1.
[0046] 一具体实施例中, 上述油漆包括如下质量份的组分:  [0046] In a specific embodiment, the paint includes the following components by mass:
[0047] 丙稀酸羟乙脂 5±0.2份  [0047] hydroxyethyl acrylate 5 ± 0.2 parts
[0048] 丙稀酸丁脂 3±0.2份  [0048] butyl acrylate 3 ± 0.2 parts
[0049] 缩水甘油脂 2.5±0.1份 [0050] 乳酸 1±0.1份 [0049] glycidyl fat 2.5 ± 0.1 parts [0050] 1 ± 0.1 parts of lactic acid
[0051] 丙二醇苯醚 0.8±0.1份。 [0051] Propylene glycol phenyl ether 0.8 ± 0.1 parts.
[0052] 另一具体实施例中, 所述白色浆料包括如下质量份的组分:  [0052] In another specific embodiment, the white slurry comprises the following components by mass:
[0053] 白色色粉 3±0.3份、 有机溶剂 5±1份。 [0053] White toner 3 ± 0.3 parts, organic solvent 5 ± 1 part.
[0054] 另一实施例中, 所述电着色处理的条件为: 直流电电压为 125V-135V、 电解液 的温度控制为 25-27°C、 电解液的 pH为 7.0-7.5。 由于电着色处理的温度控制在 25- 27°C, 因此, 在阳极电解处理过程中, 可以如上述步骤 S012中那样, 配置了智 能冷却循环系统, 来保证加工吋的电着色处理的电解液也即是槽液的温度恒定  In another embodiment, the conditions of the electro-coloring treatment are: a direct current voltage of 125V-135V, an electrolyte temperature of 25-27 ° C, and an electrolyte pH of 7.0-7.5. Since the temperature of the electro-coloring treatment is controlled at 25-27 ° C, an intelligent cooling circulation system can be disposed in the anodic electrolysis process as in the above step S012 to ensure that the electro-dyed electrolytic solution of the crucible is also processed. That is, the temperature of the bath is constant
[0055] 通过上述电着色处理的条件使得白色着色浆料在直流电电压的作用下分解成阴 阳电解质, 从而在电压的作用下, 电解质发生移动从而吸附在铝件表面的微孔 内并形成白色膜层。 而且赋予白色膜层高光度, 具有镜面特性。 同吋还效降低 了白色膜层的厚度, 从而使得铝件具有良好的金属质感, 且白色膜层与铝件表 面结合强度高。 [0055] The condition of the above electro-coloring treatment causes the white colored paste to be decomposed into a cation-yang electrolyte under the action of a direct current voltage, so that under the action of the voltage, the electrolyte moves to be adsorbed in the micropores on the surface of the aluminum member and forms a white film. Floor. Moreover, the white film layer is provided with high luminosity and has mirror characteristics. The same effect reduces the thickness of the white film layer, so that the aluminum member has a good metal texture, and the white film layer has a high bonding strength with the aluminum surface.
[0056] 另外, 在上述电着色处理的条件下, 可以控制电着色处理的吋间来调节电着色 处理所形成的白色膜层的厚度。 在一具体实施例中, 电着色处理的吋间为 2min 。 或通过控制电着色处理的吋间使得形成的白色膜层厚度为 5-8μηι。  Further, under the conditions of the above-described electro-coloring treatment, the thickness of the white film layer formed by the electro-coloring treatment can be adjusted by controlling the turn of the electro-coloring treatment. In one embodiment, the turn of the electrochromic treatment is 2 min. Or by controlling the electric coloring treatment, the thickness of the white film layer formed is 5-8 μm.
[0057] 上述步骤 S03中, 将形成的白色膜层进行脱水处理, 使得白色膜层进行脱水, 提高膜层的稳定性。 一实施例中, 所述脱水处理是将经所述电着色处理的所述 铝件没入脱水液中; 其中, 所述脱水液包括表面活性剂和水, 且所述表面活性 剂与水的质量比为 (1-2) :100, 具体如 1:100。 其中, 所述表面活性剂为但不仅 仅是无水乙醇、 甘油中的至少一种。 通过上述脱水处理条件的控制, 使得铝件 包括白色膜层实现慢拉脱水。 待脱水处理后, 烘干处理之前, 对铝件进行洗涤 处理, 如纯水处理, 除去残留的脱水液, 避免对白色膜层如白色稳定性等性能 造成不利影响。 该脱水处理可以是在常温下完成。  [0057] In the above step S03, the formed white film layer is subjected to dehydration treatment to dehydrate the white film layer to improve the stability of the film layer. In one embodiment, the dehydration treatment is to immerse the aluminum member subjected to the electro-coloring treatment into a dehydration solution; wherein the dehydration solution comprises a surfactant and water, and the quality of the surfactant and water The ratio is (1-2): 100, specifically as 1:100. Wherein the surfactant is, but not limited to, at least one of absolute ethanol and glycerin. Through the control of the above-described dehydration treatment conditions, the aluminum member including the white film layer realizes slow-drawing dehydration. After dehydration treatment, the aluminum parts are washed before the drying process, such as pure water treatment, to remove the residual dehydration liquid, to avoid adverse effects on the performance of the white film layer such as white stability. This dehydration treatment can be carried out at normal temperature.
[0058] 该步骤 S03中的烘干处理包括预烘干处理和后烘干处理。 其中, 预烘干处理的 温度为 75-82°C, 具体如 80°C; 吋间为 9-l lmin, 具体如 10min。 后烘干处理的温 度为 178-182°C, 具体如 180°C; 吋间为 38-41min, 具体如 40min。 [0059] 通过上述的步骤 S03中的脱水处理和烘干处理, 实现对白色膜层的封闭处理, 从而提高白色膜层的机械强度, 如提高耐刮性和结合强度, 同吋提高白色膜层 白色的稳定性。 [0058] The drying process in the step S03 includes a pre-baking process and a post-baking process. The pre-baking treatment temperature is 75-82 ° C, specifically 80 ° C; the daytime is 9-l lmin, specifically 10 min. The post-baking treatment temperature is 178-182 ° C, specifically 180 ° C; the daytime is 38-41 min, specifically 40 min. [0059] By the dehydration treatment and the drying treatment in the above step S03, the sealing treatment of the white film layer is realized, thereby improving the mechanical strength of the white film layer, such as improving the scratch resistance and the bonding strength, and simultaneously improving the white film layer. White stability.
[0060] 由上所述可知, 上述白色铝件的制备方法白色着色浆料采用电着色方法电解到 表面经微刻蚀处理的铝件表面, 使得铝件表面形成高光白色膜层。 同吋还效降 低了膜层的厚度, 从而使得铝件具有良好的金属质感, 且白色膜层与铝件表面 结合强度高。 另外, 其制备方法工艺易控, 产品质量稳定, 有效提高了生产效 率, 降低了生产成本。  It can be seen from the above that the white coloring paste of the above-mentioned white aluminum member is electrolyzed to the surface of the surface of the surface of the aluminum material which is subjected to micro-etching by an electro-coloring method, so that a high-light white film layer is formed on the surface of the aluminum member. The same effect reduces the thickness of the film layer, so that the aluminum piece has a good metal texture, and the white film layer has a high bonding strength with the surface of the aluminum piece. In addition, the preparation method is easy to control, the product quality is stable, the production efficiency is effectively improved, and the production cost is reduced.
[0061] 另外, 为了提高上文各步骤加工的稳定性, 上文所有工艺步骤中涉及到水溶剂 的, 优选控制用水的电导率控制在 1.5-2uS/cm范围之内。 In addition, in order to improve the stability of the processing in the above steps, the conductivity of the control water is preferably controlled within the range of 1.5-2 u S /cm.
[0062] 相应地, 在上文所述的白色铝件制备方法的基础上, 本发明实施例还提供了一 种白色铝件。 所述白色铝件包括铝件本体, 所述铝件本体表面刻蚀有若干微孔Accordingly, based on the above-described method for preparing a white aluminum member, the embodiment of the present invention further provides a white aluminum member. The white aluminum member includes an aluminum member body, and the surface of the aluminum member body is etched with a plurality of micro holes
, 至少在所述微孔内电着色有白色膜层。 A white film layer is electrically colored at least in the micropores.
[0063] 其中, 铝件本体如上文白色铝件的制备方法中所述的经表面微刻蚀处理的铝件[0063] wherein, the aluminum piece body is as described above in the method for preparing a white aluminum piece, the surface micro-etched aluminum piece
。 这样, 铝件本体表面上刻蚀形成微孔。 如一实施例中, 所述微孔的孔径为 50-7. Thus, the surface of the aluminum body is etched to form micropores. In an embodiment, the pore size of the micropores is 50-7
Onm; 具体地, 所述若干微孔在所述铝件表面呈蜂窝状分布。 Specifically, the plurality of micropores are distributed in a honeycomb shape on the surface of the aluminum member.
[0064] 电着色形成的上述白色膜层的白色着色浆料如上文白色铝件的制备方法中所述 的, 其包括水、 油漆和白色浆料。 且所述水、 油漆和白色浆料的质量比为 (12-1The white coloring paste of the above-mentioned white film layer formed by electrochromic coloring is as described in the above-described method for producing a white aluminum member, which includes water, paint, and a white slurry. And the mass ratio of the water, the paint and the white slurry is (12-1)
3) : (2-3) : ( 1-1.2) , 具体的可以是 12:2: 1。 3) : (2-3) : ( 1-1.2) , the specific can be 12:2: 1.
[0065] 一具体实施例中, 上述油漆包括如下质量份的组分: [0065] In a specific embodiment, the paint includes the following components by mass:
[0066] 丙稀酸羟乙脂 5±0.2份 [0066] hydroxyethyl acrylate 5 ± 0.2 parts
[0067] 丙稀酸丁脂 3±0.2份 [0067] butyl acrylate 3 ± 0.2 parts
[0068] 缩水甘油脂 2.5±0.1份 [0068] glycidyl grease 2.5±0.1 parts
[0069] 乳酸 1±0.1份 [0069] Lactic acid 1 ± 0.1 parts
[0070] 丙二醇苯醚 0.8±0.1份。 [0070] propylene glycol phenyl ether 0.8 ± 0.1 parts.
[0071] 另一具体实施例中, 所述白色浆料包括如下质量份的组分:  [0071] In another specific embodiment, the white slurry comprises the following parts by mass:
[0072] 白色色粉 3±0.3份、 有机溶剂 5±1份。 [0072] White toner 3±0.3 parts, organic solvent 5±1 parts.
[0073] 另一实施例中, 所述电着色处理的条件为: 直流电电压为 125-130V、 电解液的 温度控制为 25-27°C、 电解液的 pH为 7.0-7.5。 由于电着色处理的温度控制在 25-27[0073] In another embodiment, the conditions of the electro-coloring process are: DC voltage is 125-130V, electrolyte The temperature is controlled to 25-27 ° C and the pH of the electrolyte is 7.0-7.5. Since the temperature of the electro-coloring process is controlled at 25-27
°C, 因此, 在阳极电解处理过程中, 可以如上述步骤 S012中那样, 配置了智能 冷却循环系统, 来保证加工吋的电着色处理的电解液也即是槽液的温度恒定。 °C, therefore, in the anodic electrolysis process, an intelligent cooling circulation system can be disposed as in the above step S012 to ensure that the temperature of the electrolyte for the electrochromic treatment of the crucible is constant.
[0074] 通过上述电着色处理的条件使得白色着色浆料至少在铝件表面的微孔内并形成 白色膜层。 而且赋予白色膜层高光度, 具有镜面特性。 同吋还效降低了白色膜 层的厚度, 从而使得铝件具有良好的金属质感, 且白色膜层与铝件表面结合强 度高。 另外, 在上述电着色处理的条件下, 可以控制电着色处理的吋间来调节 电着色处理所形成的白色膜层的厚度。 在一具体实施例中, 电着色处理的吋间 为 2min。 或通过控制电着色处理的吋间使得形成的白色膜层厚度为 5μηι。 因此, 上述白色铝件在表面刻蚀有微孔的表面上电着色白色膜层, 从而赋予膜层高光 白色, 而且膜层与铝件表面结合强度高。 另外, 白色膜层薄, 赋予上述白色铝 件良好的金属质感, 有效提高了铝件的品质, 提高了其市场竞争力。  The conditions of the above electro-coloring treatment are such that the white colored paste is at least in the micropores of the surface of the aluminum member and forms a white film layer. Moreover, the white film layer is provided with high luminosity and has mirror characteristics. The same effect reduces the thickness of the white film layer, so that the aluminum piece has a good metal texture, and the white film layer has a high bonding strength with the surface of the aluminum piece. Further, under the conditions of the above-described electro-coloring treatment, the thickness of the white film layer formed by the electro-coloring treatment can be controlled by controlling the turn of the electro-coloring treatment. In one embodiment, the turn of the electrochromic treatment is 2 min. Or by controlling the electric coloring treatment, the thickness of the white film layer formed is 5 μm. Therefore, the above-mentioned white aluminum member is electrically colored with a white film layer on the surface on which the micropores are etched, thereby imparting a high gloss to the film layer, and the film layer has a high bonding strength with the surface of the aluminum member. In addition, the white film layer is thin, imparting a good metallic texture to the white aluminum member, effectively improving the quality of the aluminum member and improving its market competitiveness.
[0075] 另外,上述白色铝件可以是手机壳体、 电脑外壳、 空调外框及壳体、 电视机外壳 中的任一种。  [0075] In addition, the white aluminum member may be any one of a mobile phone case, a computer case, an air conditioner frame and a casing, and a TV case.
[0076] 现以具体的白色铝件及其制备方法为例, 对本发明作进一步详细说明。  [0076] The present invention will now be further described in detail by taking a specific white aluminum member and its preparation method as an example.
[0077] 实施例 1 Embodiment 1
[0078] 一种白色铝件及其制备方法, 包括如下工艺步骤:  [0078] A white aluminum member and a preparation method thereof, comprising the following process steps:
[0079] S11 : 将经镜面处理的铝件进行除油处理 -2级水洗-碱蚀处理 -2级水洗-中和处理 [0079] S11: Degreasing the mirror-treated aluminum piece - 2 grade water washing - alkali etching treatment - 2 grade water washing - neutralization treatment
, 以除去铝件表面的杂质层, 包括氧化层, 使得铝件裸露本质金属; 其中, [0080] 除油处理: 除油粉采用的是偏中性 (ΡΗ8) 除油粉末 ΗΧ-800, 与纯水相溶解, 配制浓度为 55g/lg/l, 经加热至 55°C后, 工件在其中浸泡 3分钟; To remove the impurity layer on the surface of the aluminum member, including the oxide layer, so that the aluminum member is exposed to the intrinsic metal; wherein, [0080] degreasing treatment: the degreasing powder is a neutral (ΡΗ8) degreasing powder ΗΧ-800, and The pure aqueous phase is dissolved, and the concentration is 55 g/lg/l. After heating to 55 ° C, the workpiece is immersed therein for 3 minutes;
[0081] 碱蚀处理: 采用片碱与纯水相溶合, 配制浓度为 40g/Lg/l, 加温至 60°C后, 铝 件在溶液中浸泡 2分钟, 使其铝件表面氧化物充分与溶液发生反应, 露出本质金 属; [0081] Alkali etching treatment: using a base of alkali and pure water, the concentration is 40g / Lg / l, after heating to 60 ° C, the aluminum parts are soaked in the solution for 2 minutes, so that the aluminum surface oxide Fully react with the solution to expose the essential metal;
[0082] 中和处理: 中和溶液采用的是 68%的硝酸加纯水配制, 配制浓度为 lOO g/L g/1 [0082] Neutralization treatment: The neutralization solution is prepared by using 68% nitric acid plus pure water at a concentration of 100 g/L g/1.
。 其目的是为了将产品表面碱性的溶液去除干净, 为即将进入阳极电解槽作好 充分的准备; . The purpose is to remove the alkaline solution of the product surface and prepare for the entry into the anode electrolysis cell;
[0083] S12: 将经步骤 S11预处理的铝件进行表面微刻蚀处理, 在所述铝件表面刻蚀形 成微孔; 其中, 微刻蚀处理的工艺为: 阳极电解处理 -2级水洗-扩孔处理 -2级水 洗; [0083] S12: performing surface micro-etching treatment on the aluminum member pretreated in step S11, and etching the surface of the aluminum member Microporous; wherein, the micro-etching process is: anodic electrolysis treatment - 2 grade water washing - reaming treatment - 2 grade water washing;
[0084] 阳极电解处理的条件如下:  [0084] The conditions of the anodic electrolysis treatment are as follows:
[0085] 电解液: 硫酸 300g/L、 草酸 1.5g/L、 其余为纯水;  [0085] Electrolyte: sulfuric acid 300g / L, oxalic acid 1.5g / L, the rest is pure water;
[0086] 阳极电解处理工艺参数: 温度 18-20°C、 吋间 20min、 电压 20V、 电压是在 1分钟 内匀速升至 20V;  [0086] The anodic electrolysis process parameters: temperature 18-20 ° C, daytime 20 min, voltage 20 V, the voltage is raised to 20 V at a constant rate within 1 minute;
[0087] 在电化学阳极处理过程中电解液中的铝离子浓度控制为 4-7g/L。  [0087] The concentration of aluminum ions in the electrolyte during the electrochemical anode treatment is controlled to be 4-7 g/L.
[0088] 扩孔处理的条件如下: [0088] The conditions for the reaming treatment are as follows:
[0089] 扩孔处理液: 有机溶剂 95%, 无机溶剂 3%, 活性剂 1.8%;  [0089] Reaming treatment liquid: organic solvent 95%, inorganic solvent 3%, active agent 1.8%;
[0090] 扩孔处理的工艺参数: 温度: 25°C; 吋间: 3min; pH: 8;  [0090] Process parameters of the reaming treatment: temperature: 25 ° C; daytime: 3 min; pH: 8;
[0091] S13: 将步骤 S12中微刻蚀处理的铝件于 MICRO CLEAN F4溶液中进行清洗处 理, 以清洁微孔内的杂质和提高微孔内的粘附力; 其中, MICRO CLEAN F4溶 液是将 MICRO CLEAN F4清洗剂与纯水的配比为 1 : 5, pH管控的范围为 8.5-9;  [0091] S13: cleaning the aluminum component microetched in step S12 in a MICRO CLEAN F4 solution to clean impurities in the micropores and improve adhesion in the micropores; wherein, the MICRO CLEAN F4 solution is The ratio of MICRO CLEAN F4 cleaning agent to pure water is 1: 5, and the pH control range is 8.5-9;
[0092] S14: 将步骤 S13中对铝件进行清洗处理的铝件于进行电着色处理, 在铝件表面 形成白色膜层;  [0092] S14: the aluminum member subjected to the cleaning process of the aluminum member in step S13 is subjected to an electro-coloring treatment to form a white film layer on the surface of the aluminum member;
[0093] 电着色处理的条件如下:  [0093] The conditions of the electro-coloring treatment are as follows:
[0094] 电解液: 水、 油漆和白色浆料的质量比为 12:2: 1; 其中, 油漆的配方为 (丙 稀酸羟乙脂) 5: (丙稀酸丁脂) 3: (缩水甘油脂) 2.5: (乳酸) 1 : (丙二醇 苯醚) 0.8; 白色浆料的配方为 (白色色粉) 3: (有机溶剂) 5;  [0094] Electrolyte: The mass ratio of water, paint and white slurry is 12:2:1; wherein the paint is formulated as (hydroxyethyl acrylate) 5: (butyl acrylate) 3: (shrinkage) Glycerol) 2.5: (lactic acid) 1 : (propylene glycol phenyl ether) 0.8; white paste formulation (white toner) 3: (organic solvent) 5;
[0095] 电着色处理的工艺参数: 直流电电压为 130V、 电解液的温度控制为 25°C、 电解 液的 pH为 7.0, 吋间为 2分钟;  [0095] Process parameters of the electro-coloring treatment: a direct current voltage of 130 V, an electrolyte temperature of 25 ° C, an electrolyte pH of 7.0, and a daytime of 2 minutes;
[0096] S15: 将步骤 S14处理后的铝件进行脱水处理-预烘干处理-后烘干处理的封闭处 理; 其中,  [0096] S15: performing the dehydration treatment-pre-baking treatment-post-drying treatment of the aluminum member treated in step S14;
[0097] 脱水处理所有的脱水液包括表面活性剂和水, 且所述表面活性剂与水的质量比 为 1:100。 其中, 所述表面活性剂为有机溶剂;  Dehydration treatment All dehydration solutions include a surfactant and water, and the mass ratio of the surfactant to water is 1:100. Wherein the surfactant is an organic solvent;
[0098] 该预烘干处理的温度为 80°C; 吋间为 lOmin; [0098] The temperature of the pre-baking treatment is 80 ° C; the daytime is lOmin;
[0099] 后烘干处理的温度为 180°C; 吋间为 40min。 [0099] The temperature of the post-baking treatment was 180 ° C; the daytime was 40 min.
[0100] 实施例 2 [0101] 重复实例 1步骤, 将其中 S12 Example 2 [0101] Repeat the example 1 step, where S12
中电压操作改为最终调到 20V后, 减少电解吋间到 18min, 其它条件不变。  After the medium voltage operation was changed to 20V, the electrolysis was reduced to 18 minutes, and other conditions were unchanged.
[0102] 实施例 3 Example 3
[0103] 重复实例 1步骤, 将其中 S14中电解着色吋间增加到 2分钟 30秒, 其它条件不变 [0104] 对比例 1  [0103] Repeat Example 1 to increase the electrolytic coloring time in S14 to 2 minutes and 30 seconds, and the other conditions are unchanged [0104] Comparative Example 1
[0105] 采用现有常规阳极氧化法对实施例 1中的铝件进行阳极氧化染料。  The aluminum member of Example 1 was anodized with a conventional anodizing method.
[0106] 对比例 2 Comparative Example 2
[0107] 对实施例 1中的铝件采用现有喷漆制膜。  [0107] The aluminum member in Example 1 was formed by using a conventional paint.
[0108] 相关性能测试: [0108] Related performance test:
[0109] 将上述实施例 1-3制备的白色铝件和对比例提供的铝件进行如下表 1中的相关性 能测试, 测试结果如表 1中所示。  The white aluminum members prepared in the above Examples 1-3 and the aluminum members provided in the comparative examples were subjected to the relevant performance tests in Table 1 below, and the test results are shown in Table 1.
[0110] 表 1 Table 1
[]  []
[] [表 1]  [] [Table 1]
Figure imgf000013_0001
Figure imgf000013_0001
从表 1中可以看出, 本发明实施例提供的白色铝件为白色, 且具有镜面的高光 白色。 同吋膜层厚度低, 金属质感强, 由于微孔的存在, 使得白色膜层与铝件 表面结合强度高。 以上所述仅为本发明的较佳实施例而已, 并不用以限制本发明, 凡在本发明的 精神和原则之内所作的任何修改、 等同替换和改进等, 均应包含在本发明的保 护范围之内。 As can be seen from Table 1, the white aluminum member provided by the embodiment of the present invention is white and has a specular high gloss white color. The thickness of the same film layer is low, and the metal texture is strong. Due to the presence of micropores, the white film layer has a high bonding strength with the surface of the aluminum piece. The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. Within the scope.

Claims

权利要求书 Claim
[权利要求 1] 一种白色铝件的制备方法,包括如下步骤:  [Claim 1] A method for preparing a white aluminum member, comprising the steps of:
将铝件进行表面微刻蚀处理, 在所述铝件表面刻蚀形成微孔; 将刻蚀形成有微孔的所述铝件进行电着色处理, 在铝件表面形成白色 对所述白色膜层进行脱水处理和烘干处理;  The aluminum member is subjected to a surface micro-etching treatment, and the micro-hole is etched on the surface of the aluminum member; the aluminum member formed by etching the micro-hole is electrically colored, and a white surface is formed on the surface of the aluminum member. The layer is subjected to dehydration treatment and drying treatment;
其中, 所述电着色处理的电解液为白色着色浆料, 其包括水、 油漆和 白色浆料; 且所述水、 油漆和白色浆料的质量比为 (12-13) : (2-3) : (1-1.2) 。  Wherein the electrochromic treated electrolyte is a white colored paste comprising water, paint and a white paste; and the mass ratio of the water, paint and white paste is (12-13): (2-3 ) : (1-1.2).
[权利要求 2] 根据权利要求 1所述的制备方法, 其特征在于, 所述油漆包括如下质 量份的组分:  [Claim 2] The preparation method according to claim 1, wherein the paint comprises a component of the following mass parts:
丙稀酸羟乙脂 5±0.2份  Acetate hydroxyethyl ester 5±0.2 parts
丙稀酸丁脂 3±0.2份  Butyl acrylate 3±0.2 parts
缩水甘油脂 2.5±0.1份  Glycidylglycerol 2.5±0.1 parts
乳酸 1土 O.lfo'  Lactic acid 1 soil O.lfo'
丙二醇苯醚 0.8±0.1份。  Propylene glycol phenyl ether 0.8 ± 0.1 parts.
[权利要求 3] 根据权利要求 1所述的制备方法, 其特征在于, 所述白色浆料包括如 下质量份的组分:  [Claim 3] The preparation method according to claim 1, wherein the white paste comprises the following components:
白色色粉 3±0.3份、 有机溶剂 5±1份。  White toner 3±0.3 parts, organic solvent 5±1 parts.
[权利要求 4] 根据权利要求 1-3任一所述的制备方法, 其特征在于, 所述电着色处 理的条件为: 直流电电压为 125V-130V、 电解液的温度控制为 25-27°C 、 电解液的 pH为 7.0-7.5。  [Claim 4] The preparation method according to any one of claims 1 to 3, wherein the conditions of the electro-coloring treatment are: a direct current voltage of 125V-130V, and an electrolyte temperature control of 25-27 °C. The pH of the electrolyte is 7.0-7.5.
[权利要求 5] 根据权利要求 1-3任一所述的制备方法, 其特征在于, 所述白色膜层 的厚度为 5-8μηι。  [Claim 5] The preparation method according to any one of claims 1 to 3, wherein the white film layer has a thickness of 5-8 μm.
[权利要求 6] 根据权利要求 1-3任一所述的制备方法, 其特征在于, 所述脱水处理 是将经所述电着色处理的所述铝件没入脱水液中; 其中, 所述脱水液 包括表面活性剂和水, 且所述表面活性剂与水的质量比为 (1-2) :10 0; 和 /或 所述烘干处理包括预烘干处理和后烘干处理, 所述预烘干处理的温度 为 75-82°C, 吋间为 9-l lmin; 所述后烘干处理的温度为 178-182°C, 吋 间为 38-41min。 [Claim 6] The preparation method according to any one of claims 1 to 3, wherein the dehydration treatment is to immerse the aluminum member subjected to the electro-coloring treatment in a dehydration liquid; wherein, the dehydration The liquid includes a surfactant and water, and the mass ratio of the surfactant to water is (1-2): 100; and/or The drying process includes a pre-baking process and a post-baking process, the pre-baking process has a temperature of 75-82 ° C, a daytime of 9-l lmin, and a post-baking process temperature of 178- 182 ° C, 38-41 min.
根据权利要求 6所述的制备方法, 其特征在于, 所述表面活性剂为无 水乙醇、 甘油中的至少一种。 The production method according to claim 6, wherein the surfactant is at least one of anhydrous ethanol and glycerin.
根据权利要求 1-3、 7任一所述的制备方法, 其特征在于, 所述微孔的 孔径为 50-70nm; 和 /或 The preparation method according to any one of claims 1 to 3, wherein the pore diameter of the micropores is 50 to 70 nm; and/or
所述若干微孔在所述铝件表面呈蜂窝状分布。 The plurality of micropores are distributed in a honeycomb shape on the surface of the aluminum member.
根据权利要求 1-3、 7任一所述的制备方法, 其特征在于, 在将所述铝 件进行所述微刻蚀处理之后, 进行所述电着色处理之前, 还包括对所 述铝件进行表面处理, 所述表面处理是将被经所述微刻蚀处理之后的 所述铝件置于 MICRO CLEAN F4溶液中进行清洗处理。 The preparation method according to any one of claims 1 to 3, characterized in that, after performing the micro-etching treatment on the aluminum member, before performing the electro-coloring treatment, further comprising the aluminum member The surface treatment is performed by placing the aluminum member subjected to the micro-etching treatment in a MICRO CLEAN F4 solution for cleaning treatment.
根据权利要求 9所述的制备方法, 其特征在于, 所述 MICRO CLEAN F4溶液包括 MICRO CLEAN F4清洗剂与水, 且所述 MICRO CLEAN F4清洗剂与水混合比例为 (1-1.5) : (5-6) , 并控制所述 MICRO CLEAN F4溶液的 pH值为 8.5-9。 The preparation method according to claim 9, wherein the MICRO CLEAN F4 solution comprises a MICRO CLEAN F4 cleaning agent and water, and the ratio of the MICRO CLEAN F4 cleaning agent to water is (1-1.5): (5) -6), and control the pH of the MICRO CLEAN F4 solution to 8.5-9.
根据权利要求 1-3、 According to claims 1-3,
7、 10任一所述的制备方法, 其特征在于, 将所述 铝件进行所述表面微刻蚀处理包括如下步骤: The method of claim 7, wherein the performing the surface micro-etching treatment on the aluminum member comprises the following steps:
将铝件依次进行除油处理, 碱蚀处理和中和处理的预处理; 将经所述预处理后的所述铝件表面进行阳极电解处理, 实现在所述铝 件表面形成微孔; The aluminum member is sequentially subjected to degreasing treatment, alkali etching treatment and pretreatment of the neutralization treatment; and the surface of the aluminum member subjected to the pretreatment is subjected to anodic electrolysis to form micropores on the surface of the aluminum member;
对经所述阳极电解处理后的所述铝件进行扩孔处理。 The aluminum member subjected to the anodic electrolysis treatment is subjected to a reaming treatment.
根据权利要求 11所述的制备方法, 其特征在于, 所述阳极电解处理的 条件为: The preparation method according to claim 11, wherein the conditions of the anodic electrolysis treatment are:
所述阳极电解处理的电解液包含浓度为 280-300g/L硫酸和 1.0-2g/L草 酸; The anodic electrolytically treated electrolyte comprises a concentration of 280-300 g/L of sulfuric acid and 1.0-2 g/L of oxalic acid;
温度: 18-20°C、 吋间: 18-20min、 电压: 18-20V; Temperature: 18-20 ° C, daytime: 18-20 min, voltage: 18-20V;
在电化学阳极处理过程中电解液中的铝离子浓度控制为 4-7g/L。 根据权利要求 12所述的制备方法, 其特征在于, 所述电压是在 1分钟 内匀速升至 20V。 The concentration of aluminum ions in the electrolyte during the electrochemical anode treatment is controlled to be 4-7 g/L. The preparation method according to claim 12, wherein the voltage is raised to 20 V at a constant rate in 1 minute.
根据权利要求 11-13任一所述的制备方法, 其特征在于, 经所述阳极 电解处理形成的所述微孔的孔径为 30-35nm; 和 /或 The preparation method according to any one of claims 11 to 13, wherein the pores formed by the anodic electrolytic treatment have a pore diameter of 30 to 35 nm; and/or
经所述扩孔处理形成的所述微孔的孔径为 50-70nm。 The pores formed by the reaming treatment have a pore diameter of 50 to 70 nm.
一种白色铝件, 包括铝件本体, 其特征在于: 所述铝件本体表面刻蚀 有若干微孔, 至少在所述微孔内电着色有白色膜层; 其中, 形成所述 白色膜层的白色着色浆料包括水、 油漆和白色浆料; 且所述水、 油漆 和白色浆料的质量比为 ( 12-13) : (2-3) : ( 1-1.2) 。 A white aluminum member, comprising an aluminum member body, wherein: the surface of the aluminum member body is etched with a plurality of micropores, and at least the micropores are electrically colored with a white film layer; wherein the white film layer is formed The white coloring paste includes water, paint, and white slurry; and the mass ratio of the water, paint, and white slurry is (12-13): (2-3): (1-1.2).
根据权利要求 15所述的制备方法, 其特征在于, 所述油漆包括如下质 量份的组分: The preparation method according to claim 15, wherein the paint comprises components of the following mass parts:
丙稀酸羟乙脂 5±0.2份 Acetate hydroxyethyl ester 5±0.2 parts
丙稀酸丁脂 3±0.2份 Butyl acrylate 3±0.2 parts
缩水甘油脂 2.5±0.1份 Glycidylglycerol 2.5±0.1 parts
乳酸 1±0.1份 Lactic acid 1 ± 0.1 parts
丙二醇苯醚 0.8±0.1份。 Propylene glycol phenyl ether 0.8 ± 0.1 parts.
根据权利要求 15所述的制备方法, 其特征在于, 所述白色浆料包括如 下质量份的组分: The preparation method according to claim 15, wherein the white paste comprises the following components in the following parts:
白色色粉 3±0.3份、 有机溶剂 5±1份。 White toner 3±0.3 parts, organic solvent 5±1 parts.
根据权利要求 15-17任一所述的制备方法, 其特征在于, 所述电着色 处理的条件为: 直流电电压为 125-130V、 电解液的温度控制为 25-27 °C、 电解液的 pH为 7.0-7.5。 The preparation method according to any one of claims 15-17, wherein the conditions of the electro-coloring treatment are: a direct current voltage of 125-130 V, an electrolyte temperature control of 25-27 ° C, and a pH of the electrolyte. It is 7.0-7.5.
根据权利要求 15-17任一所述的制备方法, 其特征在于, 所述白色膜 层的厚度为 5-8μηι。 The preparation method according to any one of claims 15-17, wherein the white film layer has a thickness of 5-8 μm.
根据权利要求 15-17任一所述的制备方法, 其特征在于, 所述微孔的 孔径为 50-70nm。 The preparation method according to any one of claims 15-17, wherein the pores have a pore diameter of 50 to 70 nm.
根据权利要求 15-17任一所述的制备方法, 其特征在于, 所述若干微 孔在所述铝件表面呈蜂窝状分布。 [权利要求 22] 根据权利要求 15-17任一所述的制备方法, 其特征在于, 所述白色铝 件为手机壳体、 电脑外壳、 空调外框及壳体、 电视机外壳中的任一种 The preparation method according to any one of claims 15-17, wherein the plurality of micropores are distributed in a honeycomb shape on a surface of the aluminum member. [Claim 22] The preparation method according to any one of claims 15-17, wherein the white aluminum member is any one of a mobile phone case, a computer case, an air conditioner frame and a casing, and a TV case. Species
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