WO2019057117A1 - Movable hot rolling thermal insulation heat treatment device - Google Patents

Movable hot rolling thermal insulation heat treatment device Download PDF

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Publication number
WO2019057117A1
WO2019057117A1 PCT/CN2018/106712 CN2018106712W WO2019057117A1 WO 2019057117 A1 WO2019057117 A1 WO 2019057117A1 CN 2018106712 W CN2018106712 W CN 2018106712W WO 2019057117 A1 WO2019057117 A1 WO 2019057117A1
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WO
WIPO (PCT)
Prior art keywords
heat treatment
disposed
heat
mobile hot
treatment apparatus
Prior art date
Application number
PCT/CN2018/106712
Other languages
French (fr)
Chinese (zh)
Inventor
陈勇
朱蔚林
王野
赵春禾
宋涛
Original Assignee
宝钢湛江钢铁有限公司
宝山钢铁股份有限公司
上海贺力液压机电有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201710853613.3A external-priority patent/CN107470377A/en
Priority claimed from CN201810632224.2A external-priority patent/CN108441621A/en
Application filed by 宝钢湛江钢铁有限公司, 宝山钢铁股份有限公司, 上海贺力液压机电有限公司 filed Critical 宝钢湛江钢铁有限公司
Priority to JP2020537827A priority Critical patent/JP7135091B2/en
Priority to EP18857666.4A priority patent/EP3686297B1/en
Priority to KR1020207010725A priority patent/KR102397795B1/en
Publication of WO2019057117A1 publication Critical patent/WO2019057117A1/en

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/34Methods of heating
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54Furnaces for treating strips or wire
    • C21D9/56Continuous furnaces for strip or wire
    • C21D9/562Details
    • C21D9/563Rolls; Drums; Roll arrangements
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/74Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/84Controlled slow cooling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D11/00Process control or regulation for heat treatments
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54Furnaces for treating strips or wire
    • C21D9/663Bell-type furnaces
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54Furnaces for treating strips or wire
    • C21D9/663Bell-type furnaces
    • C21D9/673Details, accessories, or equipment peculiar to bell-type furnaces
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54Furnaces for treating strips or wire
    • C21D9/663Bell-type furnaces
    • C21D9/675Arrangements of charging or discharging devices
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54Furnaces for treating strips or wire
    • C21D9/663Bell-type furnaces
    • C21D9/677Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B11/00Bell-type furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D11/00Arrangement of elements for electric heating in or on furnaces
    • F27D11/02Ohmic resistance heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0247Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
    • C21D8/0263Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment following hot rolling

Definitions

  • the invention relates to a hot rolling equipment, in particular to a mobile hot coil heat treatment heat treatment device.
  • the production of cold-rolled ultra-high-strength steel mainly has the problem of large fluctuations in the length and width direction of the strip, which leads to the violent fluctuation of the rolling force and the over-tolerance standard of the cold-rolled finished product during cold rolling production, which affects the cold-rolled acid continuous rolling mill. Rolling stability also seriously affects the yield of cold-rolled ultra-high strength steel.
  • the traditional hot rolling line only completes the steel coil transportation during the coil transportation after the coiling is completed. If the steel coil needs heat treatment, slow cooling, annealing and other treatment processes, special insulation pits, holding furnaces, and cover furnaces are required. , heat treatment and other production lines. It has the characteristics of large investment, high energy consumption, high transportation cost and low finished product rate. Especially for high-strength steel varieties, the above process cannot achieve the desired state due to the aging effect.
  • thermal insulation cover is basically in offline mode (the thermal insulation device is placed at the reeling platform at rest), and the steel coil transportation lifting and unloading disrupts the normal production rhythm of the production line. Affecting the production capacity of the rolling steel production line, the actual mass production is difficult.
  • the Chinese Patent No. CN201210338335 discloses a "roller tray type metal tape roll transport device", which comprises a transport chain tray, and carries on the roll after the coil is taken up.
  • the device is a fixed saddle for transporting only a single coil. On-line insulation of steel coils is not possible during transportation.
  • the "online thermal insulation slow cooling device" disclosed in the Chinese patent CN201710853613.3 includes: only the heat preservation effect exists, and the steel coil heat preservation effect is not good because the bottom structure cannot be completely sealed.
  • Japanese Patent No. JP 1985110816 discloses a "single type heat preservation cover", which comprises: a single type of heat preservation cover, a roller conveyor chain structure, which can only achieve the steel coil heat preservation effect.
  • the "tunnel insulation cover" disclosed in Japanese Patent No. JP2010094710 (A) includes: the increase in the cost of adding a special insulation pit and other production lines is generally high and the long construction period affects normal production.
  • the object of the present invention is to design a mobile hot coil heat treatment heat treatment device, which can utilize the heat of the steel coil itself to perform a soaking and slow cooling heat treatment process on the steel coil, thereby achieving the purpose of high efficiency, energy saving and provision of the finished product rate.
  • the utility model relates to a mobile hot coil heat treatment heat treatment device, which comprises: a bottom plate; a steel coil fixing seat disposed on the center of the bottom plate; a tray and an annular structure horizontally sleeved in a middle portion of the steel coil fixing seat; a heat preservation cover and a lower end opening
  • the cover is disposed on the tray, the inner cavity volume is larger than the steel coil;
  • the electric heating device is disposed on the inner side wall of the heat preservation cover;
  • the temperature sensor is disposed in the heat preservation cover;
  • the information acquisition control module, the electric heating The device and the temperature sensor are electrically connected to the information collection control module.
  • the device further includes a gas protection device and a gas sensor, and is electrically connected to the information collection control module.
  • the information collection control module is provided with a signal transmission module.
  • the steel coil fixing base comprises two supporting bodies arranged in parallel, the upper end surfaces of the two supporting bodies are inclined surfaces and symmetrically arranged; and a side sealing device is respectively disposed at two side gaps of the two supporting bodies.
  • a bottom sealing device is disposed between the bottoms of the two support bodies of the steel coil fixing seat to close the gap between the bottoms of the two supporting bodies.
  • the bottom sealing device comprises: a support plate disposed between the two support bodies of the steel coil fixing seat, the support plates are vertically arranged, and a plurality of rollers are evenly spaced apart along the length direction of the lower sides of the support plates to form a slidable mechanism; a sealing plate horizontally disposed on a top surface of the support plate, the size of which corresponds to a gap between the bottoms of the two support bodies.
  • an electromagnetic block is disposed on one end surface of the support plate, and correspondingly, a metal stopper engaged with the electromagnetic block is disposed between the end portions of the two support bodies of the steel coil fixing seat.
  • the sealing plate is a composite layer structure, and the middle is composed of a heat insulating material felt, and both sides are high temperature resistant steel plates.
  • the side sealing device comprises two fixed bottom plates respectively disposed horizontally on the outer side of the two support bodies of the steel coil fixing seat and at the bottom of the gap; the outer side surface of the fixed bottom plate is axially spaced apart from the plurality of guide wheels; And respectively disposed on the two sides of the two support bodies of the steel coil fixing seat, the bottom end of the sealing member is slidably disposed on the guide wheel of the fixed bottom plate; the driving mechanism, including two racks, are respectively horizontally disposed On the two seals, one end of the rack is connected to the seal; a drive shaft is horizontally disposed on the other side of the support body relative to the gap through the two bearing seats; a gear is disposed at each end of the drive shaft, the gear Engages with the rack.
  • the bearing seat is disposed on one side of the support body through a fixing plate, and one side of the fixing plate is provided with a through hole through which the rack passes, and an outer side of the fixing plate above the through hole is provided with a The roller against which the top surface of the rack abuts.
  • the sealing member is a composite layer structure, and the middle part is composed of a heat insulating material felt, and both sides are covered with a high temperature resistant steel plate.
  • the sealing member is a right angle plate structure.
  • a positioning sleeve is disposed on a lower side of the heat insulating cover, and correspondingly, the heat insulating cover tray is provided with a positioning pin that cooperates with the positioning sleeve; the positioning pin is preferably a cone.
  • the heat insulating cover is provided with a venting hole and a corresponding exhaust valve.
  • the heat insulating cover is a composite structure
  • the outer protective layer is a high-strength steel plate
  • the middle layer is a heat insulating material
  • the inner layer is a high-temperature resistant stainless steel plate.
  • the heat insulating cover is a composite structure, which comprises an inner radiating layer, an electric heating wire layer, an intermediate net cover, an intermediate heat insulating layer and an outer protective layer in order from the inside to the outside; the heat insulating cover composite structure is fixed by anchoring nails.
  • the inner layer is high temperature resistant stainless steel plate.
  • the heat preservation cover is a square heat preservation cover or a circular heat insulation cover.
  • the electric heating device is an electric heating wire
  • the temperature sensor is a thermocouple
  • the side sealing device is mainly for increasing the sealing performance, preventing the heat insulating cover from being installed on the inner insulating space of the tray to prevent heat loss, and increasing the sealing performance to improve the utilization of the residual heat of the steel coil in the sealed space.
  • the heat loss in the heat preservation device is reduced, the stability of the temperature heat preservation is enhanced, the accuracy of the data during measurement is ensured, the airtightness of the heat preservation device is ensured, the oxidation of internal objects is prevented, the automatic operation level is improved, and the performance effect of the steel coil is improved.
  • the bottom sealing device closes the opening of the bottom portion, and when the steel coil is discharged from the coiler cavity to the tray, the heat insulating object is placed in position and then the heat insulating cover is covered, and the device automatically traverses during the walking process, so that the device automatically traverses during the walking process
  • the opening at the bottom of the tray is sealed to form a sealed space to ensure that the temperature is not lost and the insulation is achieved.
  • the transport chain tray insulation cover base is on the upper part of the transport chain tray and is integrally welded to the transport chain tray.
  • high-strength steel is used for the bottom of the heat preservation cover of the transport chain
  • the outer cover is covered with thermal insulation material
  • the middle anchor anchor is fixed to the outermost high-temperature stainless steel plate.
  • the thermal insulation cover is finally corrected, which increases the positioning accuracy and improves the installation time.
  • the heat retaining cover When the steel coil is discharged from the coiler cavity to the tray, the heat retaining cover is closed and positioned by the positioning pin and the positioning sleeve, so that the heat retaining cover can be quickly installed and positioned to form a closed space, so as to ensure that the temperature is not lost.
  • the gas protection device is installed on the rear cover of the transport chain tray after the hot rolling coiling is completed, and the surface quality is increased to prevent oxidation of the steel coil.
  • the inside of the heat preservation cover is filled with a shielding gas to replace the air in the steel coil. Prevent oxidation of the steel coil to increase the surface quality of the coil.
  • a venting hole is added inside the heat insulating cover, and an exhaust valve is installed.
  • the steel coil is installed on the rear of the transport chain tray with a heat-insulating cover device, and the inner space is warmed up to 600 °C or more.
  • the coil is cooled by laminar flow, and a small amount of water vapor adheres to the surface during the coiling process.
  • the high temperature gas is removed before the protective cover is introduced into the heat shield.
  • the outer layer of the heat preservation cover is a high-strength steel plate, and the heat preservation cover needs frequent lifting to ensure the lifting strength.
  • the exterior is a special temperature resistant steel.
  • the middle is covered with thermal insulation material, and the middle anchoring nail is fixed to the innermost part of the high temperature resistant stainless steel plate.
  • add a lifting suction cup at the top of the heat preservation cover In order to ensure the later lifting, add a lifting suction cup at the top of the heat preservation cover.
  • the heat preservation cover can be made into the rest of the form (square insulation cover, circular insulation cover structure), and the temperature field structure is changed to facilitate the performance of the steel coil.
  • the electric heating device enables the heat preservation cover not only to realize the use of the residual temperature of the hot-rolled steel coil to achieve slow cooling, but also to perform secondary heat treatment on some special steel materials to realize secondary tempering to improve the performance of the steel coil to refine the crystal grains.
  • the information detection transmitting module records the temperature of the coil in the heat preservation cover.
  • the information inside the thermal insulation cover is identified by adding a detecting component, a PLC system and a wireless transmitting device.
  • a thermocouple is implanted inside the heat shield, and the temperature range is 0 to 1100 degrees, which is used to detect the temperature change of the air inside the heat shield.
  • the relevant coil data information is transmitted to the downstream.
  • the wireless and power storage device is borrowed to realize the functions of mobile temperature measurement sampling, data wireless transmission, and logistics information writing and reading.
  • the semicircular structure design of the invention has the characteristics of light weight structure, good heat preservation effect, convenient loading and unloading of the steel coil, high degree of automation and good airtightness, and further optimizes the heat preservation, soaking and anti-oxidation effects of the device.
  • the heat preservation in the high temperature area can effectively improve the performance index. Insulation in low temperature areas, uneven organization or cooling has occurred, and the effect is greatly reduced.
  • the holding time is prolonged, which is beneficial to the performance uniformity and performance softening of the material: 980QP, 980DP-GI (limit specification), 1180QP hot coil insulation ⁇ 6 hours, 980CP hot coil insulation ⁇ 12 hours.
  • FIG. 1 is a schematic structural view of Embodiment 1 of the present invention.
  • Figure 2 is a side view of Embodiment 1 of the present invention.
  • Figure 3 is a front elevational view of Embodiment 2 of the present invention.
  • Figure 4 is a front elevational view of Embodiment 3 of the present invention.
  • Figure 5 is a partial cross-sectional view of a heat insulating cover in accordance with an embodiment of the present invention.
  • Fig. 6 is a perspective view showing a first embodiment of the present invention.
  • Figure 7 is a front elevational view of Embodiment 1 of the present invention.
  • Figure 8 is a perspective view of the bottom sealing device in the first embodiment of the present invention.
  • Figure 9 is a front elevational view of Embodiment 1 of the present invention.
  • Figure 10 is a side view of Figure 9.
  • Figure 11 is a bottom perspective view of Embodiment 1 of the present invention.
  • Fig. 12 is an enlarged schematic view showing a portion A of Fig. 11;
  • a mobile hot coil heat treatment heat treatment device of the present invention includes
  • tray 3 an annular structure, horizontally sleeved in the middle of the coil holder 2;
  • the heat insulating cover 4 has a lower end opening and is disposed on the tray 3, and the inner cavity volume is larger than the steel coil 100;
  • the electric heating device 5 is disposed on the inner side wall of the heat preservation cover 4;
  • the information collection control module 7 is electrically connected to the information acquisition control module 7 by the electric heating device 5 and the temperature sensor 6.
  • a gas protection device and gas sensors 8, 8' are further included, and the information acquisition control module 7 is electrically connected to each other.
  • the information collection control module 7 is provided with a signal transmission module.
  • the steel coil fixing base 2 includes two supporting bodies 21, 22 juxtaposed, the upper end faces of the two supporting bodies 21, 22 are inclined surfaces and symmetrically disposed; the two side gaps of the two supporting bodies 21, 22 A side sealing device 9, 9' is provided separately.
  • a bottom sealing device 10 is provided between the bottoms of the two support bodies 21, 22 of the coil holder 2 to close the gap between the bottom portions 21, 22 of the two support bodies.
  • the bottom sealing device 10 comprises
  • the support plate 101 is disposed between the two support bodies 21 and 22 of the steel coil fixing base 2, and the support plate 101 is vertically arranged.
  • the lower sides of the support plate 101 are evenly spaced apart from each other along the longitudinal direction to form a slidable portion. mechanism;
  • the sealing plate 103 is horizontally disposed on the top surface of the support plate 101 and has a size corresponding to a gap between the bottoms of the two support bodies 21, 22.
  • an electromagnetic block 104 is disposed on one end surface of the support plate 101.
  • a metal stopper that cooperates with the electromagnetic block is disposed between the end portions of the two support bodies of the steel coil fixing base.
  • the sealing plate 103 is a composite layer structure, and the middle is composed of a heat insulating material felt, and both sides are high temperature resistant steel plates.
  • the side sealing device 9 (taking the side sealing device 9 as an example, the same below) includes
  • the two fixed bottom plates 91, 91' are horizontally disposed on the outer side of the two support bodies 21, 22 of the steel coil fixing base 2, and at the bottom of the gap; the outer side surfaces of the fixed bottom plates 91, 91' are axially spaced apart from each other by a plurality of guide wheels 92. , 92';
  • the two seal members 93, 93' are respectively disposed at the gaps on both sides of the two support bodies 21, 22 of the coil holder 2, and the bottom ends of the seal members 93, 93' are slidably disposed on the guide plate 91.
  • Two racks 941, respectively, are horizontally disposed on the two seals 93, 93', one end of the rack 941 is connected to the seals 93, 93';
  • a drive shaft 942 is horizontally disposed on the other side of the support body 21 with respect to the gap through the two bearing seats 943; a gear 944 is disposed at each end of the drive shaft 942, and the gear 943 is meshed with the rack 941.
  • the bearing block 943 is disposed on one side of the support body 221 through a fixing plate 944.
  • One side of the fixing plate 945 is provided with a through hole 9451 through which the rack 941 passes, and a fixing above the through hole 9451
  • a roller 946 is provided on the outer side of the plate 945 against the top surface of the rack 941.
  • the sealing member 93 is a composite layer structure, the middle is a heat insulating material, and both sides are covered with a high temperature resistant steel plate.
  • the sealing member 93 is a right angle plate structure.
  • the sleeve 12 is disposed at a lower portion of the side of the heat insulating cover 4, and correspondingly, the heat insulating cover tray 3 is provided with a positioning pin 13 that cooperates with the positioning sleeve 12; the positioning pin 13 is preferably a cone.
  • the heat insulating cover 4 is provided with a venting hole and a corresponding exhaust valve 41.
  • the heat insulating cover 4 is a composite structure
  • the outer protective layer is a high-strength steel plate
  • the middle layer is a heat insulating material
  • the inner layer is a high-temperature resistant stainless steel plate.
  • the heat insulating cover 4 is a composite structure including an inner radiation layer 42, an electric heating wire layer 43, an intermediate mesh cover 44, an intermediate heat insulating layer 45, and an outer protective layer 46 in order from the inside to the outside.
  • the heat shield composite structure is fixed by anchor nails 47.
  • the heat insulating cover 4 is a square heat insulating cover or a circular heat insulating cover.
  • the electric heating device 5 is an electric heating wire, and the temperature sensor is a thermocouple.
  • the invention improves the heat treatment of the steel coil after the coiling, and at the same time realizes the purpose of annealing the waste heat of the coil which has just been wound up, and greatly improves the time after the coil is coiled to enter the heat preservation and annealing device.
  • the performance improvement is not sufficient, and the performance of the strip length and width direction fluctuates greatly.
  • the heating device integrated inside the heat-insulation cover and the protective gas cooling input can be combined to achieve temperature control under the necessary conditions.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat Treatment Of Strip Materials And Filament Materials (AREA)
  • Heat Treatments In General, Especially Conveying And Cooling (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)

Abstract

A movable hot rolling thermal insulation heat treatment device, comprising: a base plate (1); a steel coil fixing base (2), disposed at the center on the base plate (1); a tray (3), which is of an annular structure and is horizontally fitted at the middle part of the steel coil fixing base (2); a thermal insulation cover (4), having an opening at the lower end and covering the tray (3), the inner cavity volume of the thermal insulation cover (4) being larger than the volume of a steel coil; an electric heating device (5) disposed on the inner side wall of the thermal insulation cover (4); a temperature sensor (6) disposed in the thermal insulation cover (4); and an information acquisition control module (7) electrically connected to the electric heating device (5) and the temperature sensor (6). The device can utilize the heat of a steel coil itself to perform a soaking and slow cooling heat treatment process on the steel coil, thereby achieving the purposes of high efficiency, energy conservation, and improvement of the yield.

Description

一种移动式热卷保温热处理装置Mobile hot coil heat preservation heat treatment device 技术领域Technical field
本发明涉及热轧设备,特别涉及一种移动式热卷保温热处理装置。The invention relates to a hot rolling equipment, in particular to a mobile hot coil heat treatment heat treatment device.
背景技术Background technique
冷轧超高强钢生产主要存在带钢长度及宽度方向性能波动大的难题,导致冷轧生产时出现轧制力剧烈波动、冷轧成品厚度超公差标准,这既影响冷轧酸连轧机组的轧制稳定性,又严重影响冷轧超高强钢成材率。The production of cold-rolled ultra-high-strength steel mainly has the problem of large fluctuations in the length and width direction of the strip, which leads to the violent fluctuation of the rolling force and the over-tolerance standard of the cold-rolled finished product during cold rolling production, which affects the cold-rolled acid continuous rolling mill. Rolling stability also seriously affects the yield of cold-rolled ultra-high strength steel.
传统的热轧产线在卷取完成后的钢卷运输中仅仅完成了钢卷的输送,如果钢卷需要保温缓冷、退火等处理工艺,需要设置专门的保温坑、保温炉、罩式炉、热处理等产线。具有投资大、能耗高、运输成本大、成材率低等特点。尤其是高强钢品种,上述工艺由于时效的原因工艺效果并不能达到理想的状态。The traditional hot rolling line only completes the steel coil transportation during the coil transportation after the coiling is completed. If the steel coil needs heat treatment, slow cooling, annealing and other treatment processes, special insulation pits, holding furnaces, and cover furnaces are required. , heat treatment and other production lines. It has the characteristics of large investment, high energy consumption, high transportation cost and low finished product rate. Especially for high-strength steel varieties, the above process cannot achieve the desired state due to the aging effect.
现国内外主流钢厂多采用离线保温坑、保温墙或保温炉来对高强钢进行缓冷、退火处理,进一步使带钢卷后冷却均匀,达到改善性能波动和释放内应力的目的。现阶段中某些公司对移动式热卷退火控制装置做出一些阶段性开发和应用,使用过程中存在很多问题。At present, mainstream steel mills at home and abroad often use off-line thermal insulation pits, thermal insulation walls or holding furnaces to slow-cool and anneal high-strength steels, further cooling the strips after cooling, and achieving the purpose of improving performance fluctuations and releasing internal stresses. At this stage, some companies have made some stages of development and application of mobile hot-roll annealing control devices, and there are many problems in the use process.
(1)轧线保温装置存在的最突出问题是带钢卷取后进入保温装置的间隔时间过长,带钢的金相组织转变多已经发生或完成,离线缓冷方式对热卷性能改善的效果不能满足高强钢的品质要求。热卷放置到保温罩内需要20~30分钟吊运时间,钢卷的空冷时间过长,影响保温效果和材料性能。(1) The most prominent problem in the rolling line insulation device is that the interval between the steel strips entering the thermal insulation device is too long, the metallographic transformation of the steel strip has occurred or completed, and the offline slow cooling method improves the performance of the hot coil. The effect cannot meet the quality requirements of high strength steel. It takes 20 to 30 minutes to lift the hot coil into the heat preservation cover. The air cooling time of the steel coil is too long, which affects the heat preservation effect and material performance.
(2)此类保温装置增加设置专门的保温坑、保温炉、罩式炉、热处理等产线的造价普遍较高并且改造过程工期长影响正常生产。且存在保温效果(温降速率较快)不佳的问题。(2) The increase in the cost of setting up special insulation pits, holding furnaces, hood furnaces, heat treatment and other production lines for such insulation devices is generally high and the long construction period affects normal production. And there is a problem that the heat preservation effect (the temperature drop rate is faster) is poor.
(3)此类形式保温罩基本上都是离线模式(保温装置静止放置在卷取平台),钢卷运输吊运打乱产线正常的生产节奏。影响轧钢生产线产能的发挥,实际批量化生产难度大。(3) This type of thermal insulation cover is basically in offline mode (the thermal insulation device is placed at the reeling platform at rest), and the steel coil transportation lifting and unloading disrupts the normal production rhythm of the production line. Affecting the production capacity of the rolling steel production line, the actual mass production is difficult.
(4)现阶段中有某些公司开发的保温罩形式上只存在保温效果,由于底部结构不能完全密封,钢卷保温效果不佳。(4) In the current stage, there are only some thermal insulation effects developed by some companies. Because the bottom structure cannot be completely sealed, the steel coil insulation effect is not good.
中国专利CN201210338335公开的“一种托辊托盘式金属带卷运输装置”,其包括运输链托盘,对钢卷卷取完毕后进行上卷运输。该装置为只是单独钢卷运输固定鞍座。不能进行运输途中对钢卷进行在线保温。The Chinese Patent No. CN201210338335 discloses a "roller tray type metal tape roll transport device", which comprises a transport chain tray, and carries on the roll after the coil is taken up. The device is a fixed saddle for transporting only a single coil. On-line insulation of steel coils is not possible during transportation.
中国专利CN201710853613.3公开的“在线保温缓冷装置”,其包括:只存在保温效果,由于底部结构不能完全密封,钢卷保温效果不佳。The "online thermal insulation slow cooling device" disclosed in the Chinese patent CN201710853613.3 includes: only the heat preservation effect exists, and the steel coil heat preservation effect is not good because the bottom structure cannot be completely sealed.
日本专利JP1985110816(A)公开的“单个式保温罩”,其包括:单个式保温罩,一种辊道运输链结构形式,只能做到钢卷保温作用。Japanese Patent No. JP 1985110816 (A) discloses a "single type heat preservation cover", which comprises: a single type of heat preservation cover, a roller conveyor chain structure, which can only achieve the steel coil heat preservation effect.
日本专利JP2010094710(A)公开的“隧道式保温罩”,其包括:增加设置专门的保温坑等产线的造价普遍较高并且改造过程工期长影响正常生产。The "tunnel insulation cover" disclosed in Japanese Patent No. JP2010094710 (A) includes: the increase in the cost of adding a special insulation pit and other production lines is generally high and the long construction period affects normal production.
发明内容Summary of the invention
本发明的目的在于设计一种移动式热卷保温热处理装置,可利用钢卷本身的热量对钢卷实施均热、缓冷的热处理工艺,达到高效、节能和提供成材率的目的。The object of the present invention is to design a mobile hot coil heat treatment heat treatment device, which can utilize the heat of the steel coil itself to perform a soaking and slow cooling heat treatment process on the steel coil, thereby achieving the purpose of high efficiency, energy saving and provision of the finished product rate.
为达到上述目的,本发明的技术方案是:In order to achieve the above object, the technical solution of the present invention is:
一种移动式热卷保温热处理装置,其包括,底板;钢卷固定座,设置于所述底板上中央;托盘,环形结构,水平套设于所述钢卷固定座中部;保温罩,下端开口,罩设于所述托盘上,其内腔体积大于钢卷;电加热装置,设置于所述保温罩内侧壁;温度传感器,设置于所述保温罩内;信息采集控制模块,所述电加热装置、温度传感器电性连接该信息采集控制模块。The utility model relates to a mobile hot coil heat treatment heat treatment device, which comprises: a bottom plate; a steel coil fixing seat disposed on the center of the bottom plate; a tray and an annular structure horizontally sleeved in a middle portion of the steel coil fixing seat; a heat preservation cover and a lower end opening The cover is disposed on the tray, the inner cavity volume is larger than the steel coil; the electric heating device is disposed on the inner side wall of the heat preservation cover; the temperature sensor is disposed in the heat preservation cover; the information acquisition control module, the electric heating The device and the temperature sensor are electrically connected to the information collection control module.
优选的,还包括气体保护装置及气体传感器,并分别电性连接该信息采集控制模块。Preferably, the device further includes a gas protection device and a gas sensor, and is electrically connected to the information collection control module.
优选的,所述信息采集控制模块内设有信号发射模块。Preferably, the information collection control module is provided with a signal transmission module.
优选的,所述钢卷固定座包括并列的两个支撑体,两个支撑体的上端面为斜面,并对称设置;两个支撑体的两侧间隙处分别设置一侧面密封装置。Preferably, the steel coil fixing base comprises two supporting bodies arranged in parallel, the upper end surfaces of the two supporting bodies are inclined surfaces and symmetrically arranged; and a side sealing device is respectively disposed at two side gaps of the two supporting bodies.
进一步,所述钢卷固定座的两个支撑体底部之间设底部密封装置,对两个支撑体底部之间的间隙进行封闭。Further, a bottom sealing device is disposed between the bottoms of the two support bodies of the steel coil fixing seat to close the gap between the bottoms of the two supporting bodies.
优选的,所述底部密封装置包括,支撑板,设置于所述钢卷固定座的两个支撑体之间,支撑板竖直布置,支撑板两侧面下部沿长度方向均匀间隔设置若干滚轮,形成可滑动机构;密封板,水平设置于所述支撑板顶面,其大小对应于所述两个支撑体底部之间的间隙。Preferably, the bottom sealing device comprises: a support plate disposed between the two support bodies of the steel coil fixing seat, the support plates are vertically arranged, and a plurality of rollers are evenly spaced apart along the length direction of the lower sides of the support plates to form a slidable mechanism; a sealing plate horizontally disposed on a top surface of the support plate, the size of which corresponds to a gap between the bottoms of the two support bodies.
优选的,所述支撑板一侧端面设电磁块,相应的,所述钢卷固定座的两个支撑体一侧端部之间设与电磁块配合的金属挡块。Preferably, an electromagnetic block is disposed on one end surface of the support plate, and correspondingly, a metal stopper engaged with the electromagnetic block is disposed between the end portions of the two support bodies of the steel coil fixing seat.
优选的,所述密封板为复合层结构,中间为保温材料毡组成,两侧为耐高温钢板。Preferably, the sealing plate is a composite layer structure, and the middle is composed of a heat insulating material felt, and both sides are high temperature resistant steel plates.
优选的,所述侧面密封装置包括,两固定底板,分别水平设置于所述钢卷固定座的两个支撑体外侧、间隙处底部;固定底板外侧面沿轴向间隔设置若干导轮;两密封件,分别设置于所述钢卷固定座的两个支撑体的两侧间隙处,密封件底端滑设于所述固定底板的导轮上;驱动机构,包括,两齿条,分别水平设置于所述两密封件上,齿条一端连接密封件;一驱动轴,通过两轴承座水平设置于所述支撑体相对于间隙处的另一侧;驱动轴两端分别设置一齿轮,该齿轮与齿条啮合。Preferably, the side sealing device comprises two fixed bottom plates respectively disposed horizontally on the outer side of the two support bodies of the steel coil fixing seat and at the bottom of the gap; the outer side surface of the fixed bottom plate is axially spaced apart from the plurality of guide wheels; And respectively disposed on the two sides of the two support bodies of the steel coil fixing seat, the bottom end of the sealing member is slidably disposed on the guide wheel of the fixed bottom plate; the driving mechanism, including two racks, are respectively horizontally disposed On the two seals, one end of the rack is connected to the seal; a drive shaft is horizontally disposed on the other side of the support body relative to the gap through the two bearing seats; a gear is disposed at each end of the drive shaft, the gear Engages with the rack.
优选的,所述轴承座通过一固定板设置于所述支撑体一侧,该固定板的一侧设供所述齿条穿过的通孔,通孔上方的固定板外侧面设一与供齿条顶面抵靠的滚轮。Preferably, the bearing seat is disposed on one side of the support body through a fixing plate, and one side of the fixing plate is provided with a through hole through which the rack passes, and an outer side of the fixing plate above the through hole is provided with a The roller against which the top surface of the rack abuts.
优选的,所述密封件为复合层结构,中间为保温材料毡组成,两侧为耐高温钢板包覆。Preferably, the sealing member is a composite layer structure, and the middle part is composed of a heat insulating material felt, and both sides are covered with a high temperature resistant steel plate.
优选的,所述密封件为直角板结构。Preferably, the sealing member is a right angle plate structure.
优选的,所述保温罩侧面下部设定位套,对应的,所述保温罩托盘上设与该定位套配合的定位销;所述定位销优选为锥形体。Preferably, a positioning sleeve is disposed on a lower side of the heat insulating cover, and correspondingly, the heat insulating cover tray is provided with a positioning pin that cooperates with the positioning sleeve; the positioning pin is preferably a cone.
优选的,所述保温罩上设透气孔及相应的排气阀门。Preferably, the heat insulating cover is provided with a venting hole and a corresponding exhaust valve.
优选的,所述保温罩为复合结构,外保护层为高强钢板,中间层为保温材料,内层为耐高温不锈钢板。Preferably, the heat insulating cover is a composite structure, the outer protective layer is a high-strength steel plate, the middle layer is a heat insulating material, and the inner layer is a high-temperature resistant stainless steel plate.
优选的,所述保温罩为复合结构,其自内向外依次包括内部辐射层、电加热丝层、中间网罩、中间保温层、外保护层;所述保温罩复合结构采用锚固钉固定。Preferably, the heat insulating cover is a composite structure, which comprises an inner radiating layer, an electric heating wire layer, an intermediate net cover, an intermediate heat insulating layer and an outer protective layer in order from the inside to the outside; the heat insulating cover composite structure is fixed by anchoring nails.
材料,内层为耐高温不锈钢板。Material, the inner layer is high temperature resistant stainless steel plate.
优选的,所述保温罩为方形保温罩或圆形保温罩。Preferably, the heat preservation cover is a square heat preservation cover or a circular heat insulation cover.
优选的,所述电加热装置为电加热丝,所述温度传感器为热电偶。Preferably, the electric heating device is an electric heating wire, and the temperature sensor is a thermocouple.
所述侧面密封装置主要为增加密封性能,防止保温罩安装在托盘上内部保温空间防热量散失,增加密封性能后提高密封空间内对钢卷余热的利用。The side sealing device is mainly for increasing the sealing performance, preventing the heat insulating cover from being installed on the inner insulating space of the tray to prevent heat loss, and increasing the sealing performance to improve the utilization of the residual heat of the steel coil in the sealed space.
减少保温装置内的热量流失、加强温度保温的稳定性,保证测量时数据的准确性,确保保温装置的气密性,防止内部物体氧化,提升自动化运行水平,从而提高钢卷的性能效果。The heat loss in the heat preservation device is reduced, the stability of the temperature heat preservation is enhanced, the accuracy of the data during measurement is ensured, the airtightness of the heat preservation device is ensured, the oxidation of internal objects is prevented, the automatic operation level is improved, and the performance effect of the steel coil is improved.
底部密封装置对底部的开口进行封闭,在钢卷从卷取机腔体卸到托盘上时,将保温物体放置到位后再将保温罩盖上,在行走的过程中该装置自动横移,使托盘底部的开口密封好,形成密闭空间保证温度不会流失,实现保温。The bottom sealing device closes the opening of the bottom portion, and when the steel coil is discharged from the coiler cavity to the tray, the heat insulating object is placed in position and then the heat insulating cover is covered, and the device automatically traverses during the walking process, so that the device automatically traverses during the walking process The opening at the bottom of the tray is sealed to form a sealed space to ensure that the temperature is not lost and the insulation is achieved.
运输链托盘保温罩底座在运输链托盘上部,整体焊接在运输链托盘。为增加对保温罩承重能力对于运输链托盘保温罩底采用高强度温钢材,外部覆盖上保温材料,中间锚固钉固定后最外部敷设耐高温不锈钢板。为保证保温罩上下吊装方便在运输链托盘保温罩底座中间位置设计定位销轴设计导向套,在吊装安装过程中保温罩最后归正,增加定位精度,提高安装时间。The transport chain tray insulation cover base is on the upper part of the transport chain tray and is integrally welded to the transport chain tray. In order to increase the bearing capacity of the heat preservation cover, high-strength steel is used for the bottom of the heat preservation cover of the transport chain, the outer cover is covered with thermal insulation material, and the middle anchor anchor is fixed to the outermost high-temperature stainless steel plate. In order to ensure that the thermal insulation cover is hoisted up and down, it is convenient to design the positioning pin shaft design guide sleeve in the middle position of the transportation chain tray insulation cover base. During the lifting installation process, the thermal insulation cover is finally corrected, which increases the positioning accuracy and improves the installation time.
在钢卷从卷取机腔体卸到托盘上时,保温罩通过定位销和定位套进行封闭定位,使保温罩能够快速安装定位形成密闭空间,保证温度不会流失。When the steel coil is discharged from the coiler cavity to the tray, the heat retaining cover is closed and positioned by the positioning pin and the positioning sleeve, so that the heat retaining cover can be quickly installed and positioned to form a closed space, so as to ensure that the temperature is not lost.
气体保护装置对于热轧卷取完成后钢卷安装在运输链托盘后罩上保温罩装置,为防止钢卷氧化增加表面质量。对于保温罩内部通入保护气体,对钢卷内空气进行置换。防止钢卷氧化增加钢卷表面质量。The gas protection device is installed on the rear cover of the transport chain tray after the hot rolling coiling is completed, and the surface quality is increased to prevent oxidation of the steel coil. The inside of the heat preservation cover is filled with a shielding gas to replace the air in the steel coil. Prevent oxidation of the steel coil to increase the surface quality of the coil.
保温罩内部增加开设透气孔,安装排气阀门。热轧卷取完成后钢卷安装在运输链托盘后罩上保温罩装置,内部空间温暖高达600℃以上。同时钢卷通过层流冷却、带钢卷取过程中表面附着少量水汽。为保证设备安全和提高钢卷质量,在对保温罩通入保护气体前排除高温气体。A venting hole is added inside the heat insulating cover, and an exhaust valve is installed. After the hot-rolling coiling is completed, the steel coil is installed on the rear of the transport chain tray with a heat-insulating cover device, and the inner space is warmed up to 600 °C or more. At the same time, the coil is cooled by laminar flow, and a small amount of water vapor adheres to the surface during the coiling process. In order to ensure the safety of the equipment and improve the quality of the coil, the high temperature gas is removed before the protective cover is introduced into the heat shield.
保温罩外层为高强钢筋板,保温罩需要频繁吊装保证吊装强度。外部为特殊耐温钢材。中间覆盖上保温材料,中间锚固钉固定后最内部敷设耐高温不锈钢板。为保证后期吊运,在保温罩顶端增加吊装吸盘。同时由于钢卷性质和种类关系,保温罩可以制作成其余形式(方形保温罩、圆形保温罩结构),改变温度场结构后更加利于钢卷性能提高。The outer layer of the heat preservation cover is a high-strength steel plate, and the heat preservation cover needs frequent lifting to ensure the lifting strength. The exterior is a special temperature resistant steel. The middle is covered with thermal insulation material, and the middle anchoring nail is fixed to the innermost part of the high temperature resistant stainless steel plate. In order to ensure the later lifting, add a lifting suction cup at the top of the heat preservation cover. At the same time, due to the nature and type of steel coil, the heat preservation cover can be made into the rest of the form (square insulation cover, circular insulation cover structure), and the temperature field structure is changed to facilitate the performance of the steel coil.
电加热装置使保温罩不但能实现对热轧钢卷余温的利用实现缓冷,同时对于某些特殊钢材能够进行二次加热处理,实现二次回火改善钢卷性能细化晶粒。The electric heating device enables the heat preservation cover not only to realize the use of the residual temperature of the hot-rolled steel coil to achieve slow cooling, but also to perform secondary heat treatment on some special steel materials to realize secondary tempering to improve the performance of the steel coil to refine the crystal grains.
信息检测发送模块对于保温罩内钢卷温度,进行记录。在保温罩上面通过增加检测元件、PLC系统与无线发射装置将保温赵内信息识别出来。在保温罩内部植入热电偶,测温范围0~1100度,用于检测保温罩内部空气的温度变化。The information detection transmitting module records the temperature of the coil in the heat preservation cover. The information inside the thermal insulation cover is identified by adding a detecting component, a PLC system and a wireless transmitting device. A thermocouple is implanted inside the heat shield, and the temperature range is 0 to 1100 degrees, which is used to detect the temperature change of the air inside the heat shield.
为了将保温罩内的空气温度等数据传递到地面服务器,同时将相关钢卷数据信息传递至下游。通过在原保温罩外表面安装一个无线远程控制箱借用无线与蓄电装置,实现保温罩移动式测温取样,数据无线传输,物流信息写入读取等功能。In order to transmit data such as the air temperature in the heat shield to the ground server, the relevant coil data information is transmitted to the downstream. By installing a wireless remote control box on the outer surface of the original heat preservation cover, the wireless and power storage device is borrowed to realize the functions of mobile temperature measurement sampling, data wireless transmission, and logistics information writing and reading.
本发明的有益效果:The beneficial effects of the invention:
本发明半圆形结构设计具有结构重量轻、保温效果好、钢卷装卸便利、自动化程度高、密闭性好等特点,进一步优化该设备的保温、均热和抗氧化效果。The semicircular structure design of the invention has the characteristics of light weight structure, good heat preservation effect, convenient loading and unloading of the steel coil, high degree of automation and good airtightness, and further optimizes the heat preservation, soaking and anti-oxidation effects of the device.
1.卷取完毕,快速保温,效果最优:在高温区域保温,能有效改善性能指标。低温区域保温,组织转变或冷却不均匀已经发生,效果大打折扣。1. After the coiling is completed, the heat preservation is fast, and the effect is optimal: the heat preservation in the high temperature area can effectively improve the performance index. Insulation in low temperature areas, uneven organization or cooling has occurred, and the effect is greatly reduced.
2.高效保温是关键,改变冷却速率,影响材质性能:“层流冷却+卷后冷却控制”,是高强钢材质性能改善的重要环节。不同的产品,由于成分不同、温度工艺不同,热卷材质特性也会不同。2. High-efficiency insulation is the key, changing the cooling rate and affecting the material performance: “Laminar cooling + post-roll cooling control” is an important part of the performance improvement of high-strength steel. Different products have different thermal material properties due to different compositions and different temperature processes.
3.保温时间延长,有利于材质的性能均匀化和性能软化:980QP、980DP-GI(极限规格)、1180QP热卷保温≥6小时、980CP热卷保温≥12小时效果最优。3. The holding time is prolonged, which is beneficial to the performance uniformity and performance softening of the material: 980QP, 980DP-GI (limit specification), 1180QP hot coil insulation ≥ 6 hours, 980CP hot coil insulation ≥ 12 hours.
附图说明DRAWINGS
图1为本发明实施例1的结构示意图。FIG. 1 is a schematic structural view of Embodiment 1 of the present invention.
图2为本发明实施例1的侧视图。Figure 2 is a side view of Embodiment 1 of the present invention.
图3为本发明实施例2的正视图。Figure 3 is a front elevational view of Embodiment 2 of the present invention.
图4为本发明实施例3的正视图。Figure 4 is a front elevational view of Embodiment 3 of the present invention.
图5为本发明实施例中保温罩的局部剖视图。Figure 5 is a partial cross-sectional view of a heat insulating cover in accordance with an embodiment of the present invention.
图6为本发明实施例1的立体图。Fig. 6 is a perspective view showing a first embodiment of the present invention.
图7为本发明实施例1的正视图。Figure 7 is a front elevational view of Embodiment 1 of the present invention.
图8为本发明实施例1中底部密封装置的立体图。Figure 8 is a perspective view of the bottom sealing device in the first embodiment of the present invention.
图9为本发明实施例1的正视图。Figure 9 is a front elevational view of Embodiment 1 of the present invention.
图10为图9的侧视图。Figure 10 is a side view of Figure 9.
图11为本发明实施例1的仰视立体图。Figure 11 is a bottom perspective view of Embodiment 1 of the present invention.
图12为图11的A部放大示意图。Fig. 12 is an enlarged schematic view showing a portion A of Fig. 11;
具体实施方式Detailed ways
参见图1~图12,本发明的一种移动式热卷保温热处理装置,其包括,Referring to FIG. 1 to FIG. 12, a mobile hot coil heat treatment heat treatment device of the present invention includes
底板1; Base plate 1;
钢卷固定座2,设置于所述底板1上中央;a coil holder 2 disposed at a center of the bottom plate 1;
托盘3,环形结构,水平套设于所述钢卷固定座2中部;a tray 3, an annular structure, horizontally sleeved in the middle of the coil holder 2;
保温罩4,下端开口,罩设于所述托盘3上,其内腔体积大于钢卷100;The heat insulating cover 4 has a lower end opening and is disposed on the tray 3, and the inner cavity volume is larger than the steel coil 100;
电加热装置5,设置于所述保温罩4内侧壁;The electric heating device 5 is disposed on the inner side wall of the heat preservation cover 4;
温度传感器6,设置于所述保温罩4内;a temperature sensor 6 disposed in the heat retention cover 4;
信息采集控制模块7,所述电加热装置5、温度传感器6电性连接该信息采 集控制模块7。The information collection control module 7 is electrically connected to the information acquisition control module 7 by the electric heating device 5 and the temperature sensor 6.
进一步,还包括气体保护装置及气体传感器8、8’,并分别电性连接该信息采集控制模块7。Further, a gas protection device and gas sensors 8, 8' are further included, and the information acquisition control module 7 is electrically connected to each other.
优选的,所述信息采集控制模块7内设有信号发射模块。Preferably, the information collection control module 7 is provided with a signal transmission module.
优选的,所述钢卷固定座2包括并列的两个支撑体21、22,两个支撑体21、22的上端面为斜面,并对称设置;两个支撑体21、22的两侧间隙处分别设置一侧面密封装置9、9’。Preferably, the steel coil fixing base 2 includes two supporting bodies 21, 22 juxtaposed, the upper end faces of the two supporting bodies 21, 22 are inclined surfaces and symmetrically disposed; the two side gaps of the two supporting bodies 21, 22 A side sealing device 9, 9' is provided separately.
又,所述钢卷固定座2的两个支撑体21、22底部之间设底部密封装置10,对两个支撑体底部21、22之间的间隙进行封闭。Further, a bottom sealing device 10 is provided between the bottoms of the two support bodies 21, 22 of the coil holder 2 to close the gap between the bottom portions 21, 22 of the two support bodies.
优选的,所述底部密封装置10包括,Preferably, the bottom sealing device 10 comprises
支撑板101,设置于所述钢卷固定座2的两个支撑体21、22之间,支撑板101竖直布置,支撑板101两侧面下部沿长度方向均匀间隔设置若干滚轮102,形成可滑动机构;The support plate 101 is disposed between the two support bodies 21 and 22 of the steel coil fixing base 2, and the support plate 101 is vertically arranged. The lower sides of the support plate 101 are evenly spaced apart from each other along the longitudinal direction to form a slidable portion. mechanism;
密封板103,水平设置于所述支撑板101顶面,其大小对应于所述两个支撑体21、22底部之间的间隙。The sealing plate 103 is horizontally disposed on the top surface of the support plate 101 and has a size corresponding to a gap between the bottoms of the two support bodies 21, 22.
优选的,所述支撑板101一侧端面设电磁块104,相应的,所述钢卷固定座的两个支撑体一侧端部之间设与电磁块配合的金属挡块。Preferably, an electromagnetic block 104 is disposed on one end surface of the support plate 101. Correspondingly, a metal stopper that cooperates with the electromagnetic block is disposed between the end portions of the two support bodies of the steel coil fixing base.
优选的,所述密封板103为复合层结构,中间为保温材料毡组成,两侧为耐高温钢板。Preferably, the sealing plate 103 is a composite layer structure, and the middle is composed of a heat insulating material felt, and both sides are high temperature resistant steel plates.
优选的,所述侧面密封装置9(以侧面密封装置9为例,下同)包括,Preferably, the side sealing device 9 (taking the side sealing device 9 as an example, the same below) includes
两固定底板91、91’,分别水平设置于所述钢卷固定座2的两个支撑体21、22外侧、间隙处底部;固定底板91、91’外侧面沿轴向间隔设置若干导轮92、92’;The two fixed bottom plates 91, 91' are horizontally disposed on the outer side of the two support bodies 21, 22 of the steel coil fixing base 2, and at the bottom of the gap; the outer side surfaces of the fixed bottom plates 91, 91' are axially spaced apart from each other by a plurality of guide wheels 92. , 92';
两密封件93、93’,分别设置于所述钢卷固定座2的两个支撑体21、22的两侧间隙处,密封件93、93’底端滑设于所述固定底板91的导轮92、92’上;The two seal members 93, 93' are respectively disposed at the gaps on both sides of the two support bodies 21, 22 of the coil holder 2, and the bottom ends of the seal members 93, 93' are slidably disposed on the guide plate 91. On wheels 92, 92';
驱动机构94,包括, Drive mechanism 94, including,
两齿条941,分别水平设置于所述两密封件93、93’上,齿条941一端连接密封件93、93’;Two racks 941, respectively, are horizontally disposed on the two seals 93, 93', one end of the rack 941 is connected to the seals 93, 93';
一驱动轴942,通过两轴承座943水平设置于所述支撑体21相对于间隙处的另一侧;驱动轴942两端分别设置一齿轮944,该齿轮943与齿条941啮合。A drive shaft 942 is horizontally disposed on the other side of the support body 21 with respect to the gap through the two bearing seats 943; a gear 944 is disposed at each end of the drive shaft 942, and the gear 943 is meshed with the rack 941.
优选的,所述轴承座943通过一固定板944设置于所述支撑体221一侧, 该固定板945的一侧设供所述齿条941穿过的通孔9451,通孔9451上方的固定板945外侧面设一与供齿条941顶面抵靠的滚轮946。Preferably, the bearing block 943 is disposed on one side of the support body 221 through a fixing plate 944. One side of the fixing plate 945 is provided with a through hole 9451 through which the rack 941 passes, and a fixing above the through hole 9451 A roller 946 is provided on the outer side of the plate 945 against the top surface of the rack 941.
优选的,所述密封件93为复合层结构,中间为保温材料,两侧为耐高温钢板包覆。Preferably, the sealing member 93 is a composite layer structure, the middle is a heat insulating material, and both sides are covered with a high temperature resistant steel plate.
优选的,所述密封件93为直角板结构。Preferably, the sealing member 93 is a right angle plate structure.
优选的,所述保温罩4侧面下部设定位套12,对应的,所述保温罩托盘3上设与该定位套12配合的定位销13;所述定位销13优选为锥形体。Preferably, the sleeve 12 is disposed at a lower portion of the side of the heat insulating cover 4, and correspondingly, the heat insulating cover tray 3 is provided with a positioning pin 13 that cooperates with the positioning sleeve 12; the positioning pin 13 is preferably a cone.
优选的,所述保温罩4上设透气孔及相应的排气阀门41。Preferably, the heat insulating cover 4 is provided with a venting hole and a corresponding exhaust valve 41.
优选的,所述保温罩4为复合结构,外保护层为高强钢板,中间层为保温材料,内层为耐高温不锈钢板。Preferably, the heat insulating cover 4 is a composite structure, the outer protective layer is a high-strength steel plate, the middle layer is a heat insulating material, and the inner layer is a high-temperature resistant stainless steel plate.
优选的,所述保温罩4为复合结构,其自内向外依次包括内部辐射层42、电加热丝层43、中间网罩44、中间保温层45、外保护层46。所述保温罩复合结构采用锚固钉47固定。Preferably, the heat insulating cover 4 is a composite structure including an inner radiation layer 42, an electric heating wire layer 43, an intermediate mesh cover 44, an intermediate heat insulating layer 45, and an outer protective layer 46 in order from the inside to the outside. The heat shield composite structure is fixed by anchor nails 47.
参见图3、图4,所述保温罩4为方形保温罩或圆形保温罩。Referring to FIG. 3 and FIG. 4, the heat insulating cover 4 is a square heat insulating cover or a circular heat insulating cover.
优选的,所述电加热装置5为电加热丝,所述温度传感器为热电偶。Preferably, the electric heating device 5 is an electric heating wire, and the temperature sensor is a thermocouple.
本发明对卷取后带钢钢卷的保温处理,同时实现对刚刚完成卷取的钢卷进行余热利用达到退火处理的目的,极大改善钢卷卷取后到进入保温、退火装置时间过长带来的性能改善不充分,以及带钢长度及宽度方向性能波动大的难题。The invention improves the heat treatment of the steel coil after the coiling, and at the same time realizes the purpose of annealing the waste heat of the coil which has just been wound up, and greatly improves the time after the coil is coiled to enter the heat preservation and annealing device. The performance improvement is not sufficient, and the performance of the strip length and width direction fluctuates greatly.
对于特种批次的热轧带钢需要进行深入加工等特殊处理,集成在保温罩内部的加热装置和保护气体冷却输入在必要状态下可以配合实现对温度控制。For special batches of hot-rolled strip steels, special processing such as in-depth processing is required. The heating device integrated inside the heat-insulation cover and the protective gas cooling input can be combined to achieve temperature control under the necessary conditions.

Claims (19)

  1. 一种移动式热卷保温热处理装置,其特征在于,包括,A mobile hot coil heat treatment device, characterized in that
    底板;Bottom plate
    钢卷固定座,设置于所述底板上中央;a steel coil fixing seat disposed on the center of the bottom plate;
    托盘,环形结构,水平套设于所述钢卷固定座中部;a tray, a ring structure, horizontally sleeved in the middle of the steel coil fixing seat;
    保温罩,下端开口,罩设于所述托盘上,其内腔体积大于钢卷;a heat insulating cover, the lower end is open, and the cover is disposed on the tray, and the inner cavity volume is larger than the steel coil;
    电加热装置,设置于所述保温罩内侧壁;An electric heating device is disposed on an inner side wall of the heat preservation cover;
    温度传感器,设置于所述保温罩内;a temperature sensor disposed in the heat preservation cover;
    信息采集控制模块,所述电加热装置、温度传感器电性连接该信息采集控制模块。The information collection control module is electrically connected to the information acquisition control module.
  2. 如权利要求1所述的移动式热卷保温热处理装置,其特征在于,还包括气体保护装置及气体传感器,并分别电性连接该信息采集控制模块。The mobile hot-roll heat preservation heat treatment apparatus according to claim 1, further comprising a gas protection device and a gas sensor, and electrically connected to the information acquisition control module.
  3. 如权利要求2所述的移动式热卷保温热处理装置,其特征在于,所述信息采集控制模块内设有信号发射模块。The mobile hot-roll heat preservation heat treatment apparatus according to claim 2, wherein the information acquisition control module is provided with a signal transmission module.
  4. 如权利要求1所述的移动式热卷保温热处理装置,其特征在于,所述钢卷固定座包括并列的两个支撑体,两个支撑体的上端面为斜面,并对称设置;两个支撑体的两侧间隙处分别设置一侧面密封装置。The mobile hot-roll heat preservation heat treatment apparatus according to claim 1, wherein the steel coil fixing base comprises two supporting bodies juxtaposed, the upper end faces of the two supporting bodies are inclined surfaces, and are symmetrically arranged; A side sealing device is respectively disposed at the gaps on both sides of the body.
  5. 如权利要求4所述的移动式热卷保温热处理装置,其特征在于,所述钢卷固定座的两个支撑体底部之间设底部密封装置,对两个支撑体底部之间的间隙进行封闭。The mobile hot-roll heat preservation heat treatment apparatus according to claim 4, wherein a bottom sealing device is disposed between the bottoms of the two support bodies of the steel coil fixing seat to close the gap between the bottoms of the two support bodies. .
  6. 如权利要求4所述的移动式热卷保温热处理装置,其特征在于,所述侧面密封装置包括,A mobile hot-roll heat insulating heat treatment apparatus according to claim 4, wherein said side sealing means comprises
    两固定底板,分别水平设置于所述钢卷固定座的两个支撑体外侧、间隙处底部;固定底板外侧面沿轴向间隔设置若干导轮;Two fixed bottom plates are respectively horizontally disposed on the outer side of the two support bodies of the steel coil fixing seat and at the bottom of the gap; the outer side surfaces of the fixed bottom plate are axially spaced apart from each other;
    两密封件,分别设置于所述钢卷固定座的两个支撑体的两侧间隙处,密封件底端滑设于所述固定底板的导轮上;Two sealing members are respectively disposed on the two sides of the two support bodies of the steel coil fixing seat, and the bottom end of the sealing member is slidably disposed on the guide wheel of the fixed bottom plate;
    驱动机构,包括,Drive mechanism, including,
    两齿条,分别水平设置于所述两密封件上,齿条一端连接密封件;Two racks are respectively disposed horizontally on the two sealing members, and one end of the rack is connected to the sealing member;
    一驱动轴,通过两轴承座水平设置于所述支撑体相对于间隙处的另一侧;驱动轴两端分别设置一齿轮,该齿轮与齿条啮合。A drive shaft is horizontally disposed on the other side of the support body with respect to the gap through the two bearing seats; a gear is disposed at each end of the drive shaft, and the gear meshes with the rack.
  7. 如权利要求6所述的移动式热卷保温热处理装置,其特征在于,所述轴承 座通过一固定板设置于所述支撑体一侧,该固定板的一侧设供所述齿条穿过的通孔,通孔上方的固定板外侧面设一与供齿条顶面抵靠的滚轮。The mobile hot-roll heat preservation heat treatment apparatus according to claim 6, wherein the bearing housing is disposed on one side of the support body through a fixing plate, and one side of the fixing plate is provided for the rack to pass through The through hole, the outer side of the fixing plate above the through hole is provided with a roller that abuts against the top surface of the rack.
  8. 如权利要求6所述的移动式热卷保温热处理装置,其特征在于,所述密封件为复合层结构,中间为保温材料毡组成,两侧为耐高温钢板包覆。The mobile hot-roll heat preservation heat treatment apparatus according to claim 6, wherein the sealing member is a composite layer structure, and the middle portion is composed of a heat insulating material felt, and both sides are covered with a high temperature resistant steel sheet.
  9. 如权利要求6或8所述的移动式热卷保温热处理装置,其特征在于,所述密封件为直角板结构。The mobile hot-roll heat insulating heat treatment apparatus according to claim 6 or 8, wherein the sealing member has a right angle plate structure.
  10. 如权利要求5所述的移动式热卷保温热处理装置,其特征在于,所述底部密封装置包括,A mobile hot coil heat treatment heat treatment apparatus according to claim 5, wherein said bottom sealing means comprises
    支撑板,设置于所述钢卷固定座的两个支撑体之间,支撑板竖直布置,支撑板两侧面下部沿长度方向均匀间隔设置若干滚轮,形成可滑动机构;a support plate disposed between the two support bodies of the steel coil fixing seat, the support plate is vertically arranged, and a plurality of rollers are evenly spaced apart along the longitudinal direction of the lower sides of the support plate to form a slidable mechanism;
    密封板,水平设置于所述支撑板顶面,其大小对应于所述两个支撑体底部之间的间隙。The sealing plate is horizontally disposed on the top surface of the support plate and has a size corresponding to a gap between the bottoms of the two support bodies.
  11. 如权利要求10所述的移动式热卷保温热处理装置,其特征在于,所述支撑板一侧端面设电磁块,相应的,所述钢卷固定座的两个支撑体一侧端部之间设与电磁块配合的金属挡块。The mobile hot-roll heat-insulation heat treatment apparatus according to claim 10, wherein an electromagnetic block is disposed on one end surface of the support plate, and correspondingly, between the ends of the two support bodies of the steel coil fixing seat Set the metal stop that matches the electromagnetic block.
  12. 如权利要求5所述的移动式热卷保温热处理装置,其特征在于,所述密封板为复合层结构,中间为保温材料毡组成,两侧为耐高温钢板。The mobile hot-roll heat preservation heat treatment device according to claim 5, wherein the sealing plate is a composite layer structure, and the middle portion is composed of a heat insulating material felt, and both sides are high temperature resistant steel plates.
  13. 如权利要求1所述的移动式热卷保温热处理装置,其特征在于,所述保温罩侧面下部设定位套,对应的,所述保温罩托盘上设与该定位套配合的定位销;所述定位销优选为锥形体。The mobile hot-roll heat preservation heat treatment apparatus according to claim 1, wherein a positioning sleeve is disposed on a lower side of the heat-insulation cover, and correspondingly, a positioning pin matched with the positioning sleeve is disposed on the heat-insulation cover tray; The locating pin is preferably a cone.
  14. 如权利要求1所述的移动式热卷保温热处理装置,其特征在于,所述保温罩上设透气孔及相应的排气阀门。The mobile hot-roll heat preservation heat treatment apparatus according to claim 1, wherein the heat insulating cover is provided with a vent hole and a corresponding exhaust valve.
  15. 如权利要求1所述的移动式热卷保温热处理装置,其特征在于,所述保温罩为复合结构,外保护层为高强钢板,中间层为保温材料,内层为耐高温不锈钢板。The mobile hot-roll heat preservation heat treatment apparatus according to claim 1, wherein the heat-insulation cover is a composite structure, the outer protective layer is a high-strength steel plate, the intermediate layer is a heat insulating material, and the inner layer is a high-temperature resistant stainless steel plate.
  16. 如权利要求1所述的移动式热卷保温热处理装置,其特征在于,所述保温罩为复合结构,其自内向外依次包括内部辐射层、电加热丝层、中间网罩、中间保温层、外保护层。The mobile hot-roll heat preservation heat treatment apparatus according to claim 1, wherein the heat-insulation cover is a composite structure, which comprises an inner radiation layer, an electric heating wire layer, an intermediate mesh cover, an intermediate heat insulation layer, and the like, in order from the inside to the outside. Outer protective layer.
  17. 如权利要求1所述的移动式热卷保温热处理装置,其特征在于,所述保温罩复合结构采用锚固钉固定。The mobile hot-roll heat preservation heat treatment apparatus according to claim 1, wherein the heat-insulation cover composite structure is fixed by anchoring nails.
  18. 如权利要求1所述的移动式热卷保温热处理装置,其特征在于,所述保温罩为方形保温罩或圆形保温罩。The mobile hot coil heat preservation heat treatment device according to claim 1, wherein the heat insulating cover is a square heat insulating cover or a circular heat insulating cover.
  19. 如权利要求1所述的移动式热卷保温热处理装置,其特征在于,所述电加热装置为电加热丝,所述温度传感器为热电偶。A mobile hot-roll heat insulating heat treatment apparatus according to claim 1, wherein said electric heating means is an electric heating wire, and said temperature sensor is a thermocouple.
PCT/CN2018/106712 2017-09-20 2018-09-20 Movable hot rolling thermal insulation heat treatment device WO2019057117A1 (en)

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