A kind of movable type hot rolling heat preservation hot processing unit
Technical field
The present invention relates to equipment of hot rolling, more particularly to a kind of mobile hot rolling heat preservation hot processing unit.
Background technology
The production of cold rolling super-high strength steel is primarily present strip length and the big problem of width direction performance inconsistency, and cold rolling is caused to be given birth to
Occur roll-force big ups and downs, cold rolling finished product thickness super tolerance standard when production, the rolling that this had both influenced cold rolling acid Continuous mill train is steady
It is qualitative, and seriously affect cold rolling super-high strength steel lumber recovery.
Traditional hot rolling producing line only completes the conveying of coil of strip in steel coil transportation after the completion of batching, if coil of strip needs
The treatment process such as slow cooling, annealing are kept the temperature, need that the producing lines such as special holding pit, holding furnace, bell furnace, heat treatment are arranged.Tool
There is the features such as big investment, high energy consumption, transportation cost is big, lumber recovery is low.Especially high-strength steel kind, above-mentioned technique is due to timeliness
Reason technological effect can not reach ideal state.
Now domestic and international mainstream steel mill mostly uses offline holding pit, insulated wall or holding furnace to carry out slow cooling to high-strength steel, move back
Fire processing further makes band coil of strip postcooling uniform, achievees the purpose that improve performance inconsistency and discharges internal stress.Certain at this stage
A little companies make some interim development and application to mobile hot rolling annealing regulation device, exist during use and much ask
Topic.
(1) most outstanding problem existing for rolling line attemperator is to enter the interval time mistake of attemperator after strip coiling
Long, the metallographic structure transformation of strip to be had occurred and that or completes, and offline slow cooling mode cannot expire the effect of hot rolling performance improvement
The quality requirements of sufficient high-strength steel.Hot rolling, which is placed into insulation cover, needs 20~30 minutes handling time, the air cooling time mistake of coil of strip
It is long, influence heat insulation effect and material property.
(2) such attemperator increases the cost that the producing lines such as special holding pit, holding furnace, bell furnace, heat treatment are arranged
The normal production of universal higher and transformation process influence long in time limit.And it asks there are heat insulation effect (temperature drop rate is very fast) is bad
Topic.
(3) such form insulation cover is essentially all off-line mode (static be placed on of attemperator batches platform), coil of strip
Transport handling upsets the normal rhythm of production of producing line.The performance of steel rolling production-line production capacity is influenced, practical mass production difficulty is big.
(4) at this stage in there is the insulation cover of certain companies exploitation to only exist heat insulation effect in form, not due to bottom structure
It can be fully sealed, coil of strip heat insulation effect is bad.
" a kind of Carrier roller tray type metal belt coil transport device " disclosed in Chinese patent CN201210338335 comprising fortune
Defeated chain pallet takes steel coil and carries out upper volume transport after finishing.The device is only independent steel coil transportation fixed saddle.It cannot be into
Row in transit keeps the temperature coil of strip online.
Disclosed in Chinese patent CN201710853613.3 " annealing device is kept the temperature online " comprising:Only exist heat preservation effect
Fruit, since bottom structure cannot be fully sealed, coil of strip heat insulation effect is bad.
Disclosed in Japan Patent JP1985110816 (A) " single type insulation cover " comprising:Single type insulation cover, it is a kind of
Roller transport chain structure form, can only accomplish coil of strip insulation effect.
Disclosed in Japan Patent JP2010094710 (A) " tunnel type insulation cover " comprising:Increase and special heat preservation is set
The normal production of generally high cost and transformation process influence long in time limit of the producing lines such as hole.
Invention content
It is an object of the invention to design a kind of mobile hot rolling heat preservation hot processing unit, using the heat of coil of strip itself
The heat treatment process for implementing soaking, slow cooling to coil of strip achievees the purpose that efficient, energy saving and provides lumber recovery.
In order to achieve the above objectives, the technical scheme is that:
A kind of movable type hot rolling heat preservation hot processing unit comprising, bottom plate;Coil of strip fixed seat is set on the bottom plate
Center;Pallet, loop configuration, level are sheathed in the middle part of the coil of strip fixed seat;Insulation cover, lower ending opening cover at the support
On disk, cavity volume is more than coil of strip;Electric heater unit is set to the insulation cover madial wall;Temperature sensor is set to institute
It states in insulation cover;Information collection control module, the electric heater unit, temperature sensor are electrically connected information collection control mould
Block.
Preferably, further include gas shield device and gas sensor, and information collection control mould is electrically connected
Block.
Preferably, signal emission module is equipped in described information acquisition control module.
Preferably, the coil of strip fixed seat includes two supporters arranged side by side, and the upper surface of two supporters is inclined-plane, and
It is symmetrical arranged;Side face seals are respectively set in the both sides gap location of two supporters.
Further, bottom sealing device is set between two supporter bottoms of the coil of strip fixed seat, to two supporters
It is closed in gap between bottom.
Preferably, the bottom sealing device includes support plate, be set to the coil of strip fixed seat two supporters it
Between, support plate is arranged vertically, and several idler wheels are arranged in uniform intervals along its length for support plate two sides lower part, form slidably machine
Structure;Sealing plate, is horizontally placed on the support plate top surface, and size corresponds to the gap between described two supporter bottoms.
Preferably, one side end face of the support plate sets electromagnetic block, correspondingly, two supporters one of the coil of strip fixed seat
The metal backup coordinated with electromagnetic block is set between side end.
Preferably, the sealing plate is lamination layer structure, and centre is that thermal insulation material felt forms, and both sides are high temperature resistant steel plate.
Preferably, the side sealing device includes that two fix bottom plate, are horizontally placed on the coil of strip fixed seat respectively
Two supporters outsides, gap location bottoms;The axially spaced several guide wheels of setting in fixed plate outer side face;Two sealing elements, respectively
It is set to the both sides gap location of two supporters of the coil of strip fixed seat, sealing element bottom end is slidedly arranged on leading for the fixed bottom plate
On wheel;Driving mechanism, including, two racks are horizontally placed on respectively on two sealing element, and rack one end connects sealing element;One
Drive shaft is horizontally placed on the other side of the supporter relative to gap location by two bearings seat;Drive shaft both ends are set respectively
A gear is set, wheel and rack engagement.
Preferably, the bearing block is set to the supporter side by a fixed plate, and the side of the fixed plate sets confession
The through-hole that the rack passes through, the fixed plate lateral surface above through-hole set one with for rack top surface against idler wheel.
Preferably, the sealing element is lamination layer structure, and centre is that thermal insulation material felt forms, and both sides are high temperature resistant steel plate packet
It covers.
Preferably, the sealing element is right angle harden structure.
Preferably, the insulation cover side lower sets positioning sleeve, corresponding, is set and the positioning sleeve on the insulation cover pallet
The positioning pin of cooperation;The positioning pin is preferably bullet.
Preferably, air hole and corresponding drain tap are set on the insulation cover.
Preferably, the insulation cover is composite construction, and external protection is high strength steel plate, and middle layer is thermal insulation material, internal layer
For high temperature resistant stainless steel plate.
Preferably, the insulation cover be composite construction, from inside to outside successively include internal radiation layer, electric heating wire layer,
Intermediate guard, intermediate insulating layer, external protection;The insulation cover composite construction is fixed using anchor studs.
Material, internal layer are high temperature resistant stainless steel plate.
Preferably, the insulation cover is square thermal-insulation cover or round insulation cover.
Preferably, the electric heater unit is electric heating wire, and the temperature sensor is thermocouple.
The side sealing device predominantly increases sealing performance, and insulation cover is prevented to be mounted on internal insulation space on pallet
Anti- heat loss improves the interior utilization to coil of strip waste heat of sealing space after increasing sealing performance.
The stability for reducing the heat losses in attemperator, reinforcing temperature, the accuracy of data when ensureing to measure,
The air-tightness for ensuring attemperator, prevents internal objects from aoxidizing, and promotes automatic operating level, to improve the performance effect of coil of strip
Fruit.
Bottom sealing device closes the opening of bottom, when coil of strip is discharged to from coiling machine cavity on pallet, will protect
Warm object be in place after again by insulation shroud, the device automatic cross, makes the opening of tray bottom during walking
It is sealed, forms confined space and ensure that temperature will not be lost in, realize heat preservation.
Conveyer chain pallet insulation cover pedestal is on conveyer chain pallet top, and integral solder is in conveyer chain pallet.To increase to protecting
Warm cover load-bearing capacity uses high intensity temperature steel, the upper thermal insulation material of outside covering, intermediate anchor for conveyer chain pallet insulation cover bottom
Gu most external lays high temperature resistant stainless steel plate after nail is fixed.To ensure that it is convenient in conveyer chain pallet insulation cover that insulation cover lifts up and down
Pedestal centre position Design Orientation axis pin designs guide sleeve, and insulation cover is finally reformed in lifting installation process, increases positioning accurate
Degree improves the set-up time.
When coil of strip is discharged to from coiling machine cavity on pallet, insulation cover carries out closing positioning by positioning pin and positioning sleeve,
Enable insulation cover Fast Installation to position to form confined space, ensures that temperature will not be lost in.
Gas shield device is mounted on conveyer chain pallet back cover coil of strip after the completion of hot rolling reeling and keeps the temperature closure assembly, is
Prevent Oxidation of steel coil from increasing surface quality.Protective gas is passed through for insulation cover inside, to air in coil of strip into line replacement.It prevents
Oxidation of steel coil increases coil of strip surface quality.
Increase inside insulation cover and open up air hole, drain tap is installed.Coil of strip is mounted on conveyer chain after the completion of hot rolling reeling
Closure assembly, warm up to 600 DEG C or more of inner space are kept the temperature on pallet back cover.Coil of strip passes through section cooling, strip coiling simultaneously
A small amount of steam is adhered on surface in the process.To ensure equipment safety and improving coil of strip quality, before being passed through protective gas to insulation cover
Exclude high-temperature gas.
Insulation cover outer layer is high-strength steel gusset, and insulation cover needs frequently lifting to ensure lifting intensity.Outside is Special temperature resistant
Steel.The upper thermal insulation material of centre covering, penetralia lays high temperature resistant stainless steel plate after intermediate anchor nail is fixed.To ensure that the later stage hangs
Fortune increases lifting sucker on insulation cover top.Simultaneously because coil of strip property and type relationship, insulation cover can be fabricated to remaining shape
Formula (square thermal-insulation cover, round heat insulation cover structure), the raising of coil of strip performance is more favorable for after changing temperature field structure.
Electric heater unit, which makes insulation cover not only, can realize to coils of hot-rolled steel residual temperature using slow cooling is realized, simultaneously for certain
Special rolling-mill section can carry out reheating processing, realize that double tempering improves coil of strip performance crystal grain thinning.
Infomation detection sending module records steel roll temperature in insulation cover.It is examined above with increase in insulation cover
Survey element, PLC system and wireless launcher will keep the temperature information in Zhao and identify.It is implanted into thermocouple inside insulation cover, surveys
0~1100 degree of warm range, the temperature change for detecting insulation cover inner air.
In order to by data transfers such as air themperatures in insulation cover to ground-based server, while by related coil of strip data information
It is transferred to downstream.It is borrowed wirelessly and electrical storage device, is realized by installing Wireless remote control case in original heat preservation cover outer surface
The functions such as insulation cover movable type thermometric samples, data wireless transmission, and logistics information write-in is read.
Beneficial effects of the present invention:
Semicircular structure design of the present invention has good lightweight construction, heat insulation effect, coil of strip handling facility, the degree of automation
The features such as height, good leak tightness, advanced optimize the heat preservation, soaking and antioxidant effect of the equipment.
It finishes 1. batching, quickly keeps the temperature, effect is optimal:It is kept the temperature in high-temperature area, can effectively improve performance indicator.Low-temperature space
Domain is kept the temperature, structural transformation or inhomogeneous cooling is even has occurred and that, effect is had a greatly reduced quality.
2. high-efficiency insulated is key, changes cooling rate, influence material capability:" section cooling+volume postcooling control " is
The important link of high-strength steel material performance improvement.Different products, since ingredient is different, temperature process is different, hot rolling material is special
Property also can be different.
3. holding time is conducive to performance homogenization and the performance softening of material:980QP, 980DP-GI (limit gauge
Lattice), 1180QP hot rollings keep the temperature >=6 hours, 980CP hot rollings keep the temperature >=12 hours effects it is optimal.
Description of the drawings
Fig. 1 is the structural schematic diagram of the embodiment of the present invention 1.
Fig. 2 is the side view of the embodiment of the present invention 1.
Fig. 3 is the front view of the embodiment of the present invention 2.
Fig. 4 is the front view of the embodiment of the present invention 3.
Fig. 5 is the partial sectional view of insulation cover in the embodiment of the present invention.
Fig. 6 is the stereogram of the embodiment of the present invention 1.
Fig. 7 is the front view of the embodiment of the present invention 1.
Fig. 8 is the stereogram of bottom sealing device in the embodiment of the present invention 1.
Fig. 9 is the front view of the embodiment of the present invention 1.
Figure 10 is the side view of Fig. 9.
Figure 11 is the face upwarding stereogram of the embodiment of the present invention 1.
Figure 12 is the portions the A enlarged diagram of Figure 11.
Specific implementation mode
Referring to Fig. 1~Figure 12, a kind of mobile hot rolling heat preservation hot processing unit of the invention comprising,
Bottom plate 1;
Coil of strip fixed seat 2 is set on the bottom plate 1 central;
Pallet 3, loop configuration, level are sheathed on 2 middle part of the coil of strip fixed seat;
Insulation cover 4, lower ending opening cover on the pallet 3, and cavity volume is more than coil of strip 100;
Electric heater unit 5 is set to 4 madial wall of the insulation cover;
Temperature sensor 6 is set in the insulation cover 4;
Information collection control module 7, the electric heater unit 5, temperature sensor 6 are electrically connected the information collection and control mould
Block 7.
Further, further include gas shield device and gas sensor 8,8 ', and the information collection control is electrically connected
Molding block 7.
Preferably, signal emission module is equipped in described information acquisition control module 7.
Preferably, the coil of strip fixed seat 2 includes two supporters 21,22 arranged side by side, the upper end of two supporters 21,22
Face is inclined-plane, and is symmetrical arranged;Side face seals 9,9 ' are respectively set in the both sides gap location of two supporters 21,22.
Also, bottom sealing device 10 is set between two supporters 21 of the coil of strip fixed seat 2,22 bottoms, to two branch
It is closed in gap between support body bottom 21,22.
Preferably, the bottom sealing device 10 includes,
Support plate 101 is set between two supporters 21,22 of the coil of strip fixed seat 2,101 vertical cloth of support plate
It sets, several idler wheels 102 are arranged in uniform intervals to 101 two sides lower part of support plate along its length, form slidably mechanism;
Sealing plate 103, is horizontally placed on 101 top surface of the support plate, and size corresponds to described two supporters 21,22
Gap between bottom.
Preferably, 101 1 side end face of the support plate sets electromagnetic block 104, correspondingly, two branch of the coil of strip fixed seat
Support body sets the metal backup coordinated with electromagnetic block between one side end.
Preferably, the sealing plate 103 is lamination layer structure, and centre is that thermal insulation material felt forms, and both sides are high-temperature steel
Plate.
Preferably, the side sealing device 9 includes (by taking side sealing device 9 as an example, similarly hereinafter),
Two fix bottom plate 91,91 ', be horizontally placed on respectively on the outside of two supporters 21,22 of the coil of strip fixed seat 2,
Gap location bottom;Fixed bottom plate 91,91 ' lateral surfaces are axially spaced to be arranged several guide wheels 92,92 ';
Two sealing elements 93,93 ' are respectively arranged at two side clearances of two supporters 21,22 of the coil of strip fixed seat 2
Place, sealing element 93,93 ' bottom ends are slidedly arranged on the guide wheel 92,92 ' of the fixed bottom plate 91;
Driving mechanism 94, including,
Two racks 941 are horizontally placed on respectively on two sealing element 93,93 ', 941 one end of rack connection sealing element 93,
93’;
One drive shaft 942 is horizontally placed on the supporter 21 relative to the another of gap location by two bearings seat 943
Side;A gear 944 is respectively set in 942 both ends of drive shaft, which engages with rack 941.
Preferably, the bearing block 943 is set to 221 side of the supporter, the fixed plate by a fixed plate 944
945 side sets the through-hole 9451 passed through for the rack 941, and 945 lateral surface of fixed plate of 9451 top of through-hole sets one and confession
941 top surface of rack against idler wheel 946.
Preferably, the sealing element 93 is lamination layer structure, and centre is thermal insulation material, and both sides coat for high temperature resistant steel plate.
Preferably, the sealing element 93 is right angle harden structure.
Preferably, 4 side lower of the insulation cover sets positioning sleeve 12, corresponding, and it is fixed with this to be set on the insulation cover pallet 3
The positioning pin 13 of 12 cooperation of position set;The positioning pin 13 is preferably bullet.
Preferably, air hole and corresponding drain tap 41 are set on the insulation cover 4.
Preferably, the insulation cover 4 is composite construction, and external protection is high strength steel plate, and middle layer is thermal insulation material, internal layer
For high temperature resistant stainless steel plate.
Preferably, the insulation cover 4 is composite construction, includes internal radiation layer 42, electric heating wire successively from inside to outside
Layer 43, intermediate guard 44, intermediate insulating layer 45, external protection 46.The insulation cover composite construction is fixed using anchor studs 47.
Referring to Fig. 3, Fig. 4, the insulation cover 4 is square thermal-insulation cover or round insulation cover.
Preferably, the electric heater unit 5 is electric heating wire, and the temperature sensor is thermocouple.
The present invention realizes to batching the isothermal holding of rear strip coil of strip and carries out waste heat to the coil of strip for just completing to batch
Using annealing is achieved the purpose that, greatly improve after coil of strip batches to the property for entering heat preservation, annealing device overlong time is brought
Insufficient and strip length and the big problem of width direction performance inconsistency can be improved.
The hot-strip of extraordinary batch is carried out to go deep into the specially treateds such as processing, is integrated in adding inside insulation cover
Thermal and protective gas cooling input can coordinate realization to control temperature under necessary state.