WO2019044257A1 - Casting line for snap flask molding and method for operating casting line for snap flask molding - Google Patents
Casting line for snap flask molding and method for operating casting line for snap flask molding Download PDFInfo
- Publication number
- WO2019044257A1 WO2019044257A1 PCT/JP2018/027263 JP2018027263W WO2019044257A1 WO 2019044257 A1 WO2019044257 A1 WO 2019044257A1 JP 2018027263 W JP2018027263 W JP 2018027263W WO 2019044257 A1 WO2019044257 A1 WO 2019044257A1
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- WIPO (PCT)
- Prior art keywords
- line
- weight
- carriage
- jacket
- mold
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C23/00—Tools; Devices not mentioned before for moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
Definitions
- the present invention relates to an extrusion frame casting line and an operation method of the extrusion frame casting line.
- a casting line for casting frame for casting a frame which is equipped with a device for conveying a mold which has been molded and fitted with a molding frame forming mold and carries a jacket and a weight onto the mold prior to pouring.
- the casting line for the extraction frame mold described in Patent Document 1 has a rectangular shape, and the platen for transporting the mold is disposed to be circulated by cylinders, cushion cylinders, transfer carriages, etc. It is done.
- the mold casting line for removing frame holds and moves a group of platens on a straight line with cylinders and cushion cylinders.
- a casting frame for a frame with a jacket transfer device and a weight transfer device which is installed across a cooling line and a pouring line, is known (see, for example, Patent Document 2).
- the jacket transfer device and the weight transfer device are capable of moving up and down on the cooling line and the pouring line by respective cylinders. The vertical and lateral movements of the jacket transfer device and the weight transfer device are respectively moved using separate cylinders.
- the casting frame for the formwork mold is a composite of the large-sized apparatus as described above, the equipment cost becomes expensive. In addition, a large amount of power is required to operate the extrusion molding mold casting line. Therefore, there has been a demand for cost reduction of equipment that constitutes a casting line for forming a frame and reduction of running cost by reduction of processes.
- the present invention has been made to solve the above problems, and is for a casting line and a casting mold for a casting frame in which the equipment is reduced in weight, the process is improved, and the equipment cost and running cost are reduced.
- the object is to provide a method of operating a casting line.
- a casting frame for a formwork mold including a pouring line and a cooling line for conveying a platen carriage on which the mold is placed, A jacket transfer device for transferring the jacket, which is put on the mold in the cooling line, to the mold arranged in the pouring line, comprising a plurality of jacket arms for lifting the jacket;
- a weight transfer apparatus comprising: a plurality of weight arms for lifting weights, wherein the weight placed on the mold in the cooling line is transferred to the mold disposed on the pouring line And, and, An elevating cylinder for moving the jacket transfer device and the weight transfer device integrally in the vertical direction;
- a casting frame for a formwork mold comprising: a laterally moving cylinder for laterally moving the jacket transfer apparatus and the weight transfer apparatus integrally.
- the movement of the jacket transfer device and the weight transfer device is performed by two of the elevating cylinder and the lateral movement cylinder. Therefore, facilities can be reduced as compared with the prior art in which vertical and lateral movements of the jacket transfer device and the weight transfer device are performed by separate moving means.
- a first traverser and a second traverser that are disposed to connect one end and the other end of the pouring line and the cooling line, respectively, and move the platen carriage;
- a fixed board carriage feeding means disposed at one end of the pouring line, for feeding the platen carriage placed on the first traverser to the pouring line;
- a second platen carriage feeding device disposed at the other end of the cooling line and configured to feed the platen carriage placed on the second traverser to the cooling line.
- the first traverser and the second traverser are respectively A movable carriage on which the platen carriage is placed and which moves between the pouring line and the cooling line;
- the carriage stop means for contacting with the plate carrier placed as described above, and the plate carriage fixing means for contacting with the plate carriage from the opposite side to the carriage stop means, the wheel stopper means and the plate carriage Fixing means holds the fixed platen carriage placed above and fixes it on the movable carriage.
- the cooling line also has the same configuration as the pouring line. That is, in the cooling line, the platen carriage is fed to the movable carriage of the first traverser by the second platen carriage feeding means, and is clamped by the carriage stopping means and the platen carriage fixing means on the movable carriage of the first traverser. Stop and be fixed.
- the platen carriage mounts a wheel and an axle, and the carriage stopping means is in contact with the wheel of the platen carriage, the platen The carriage fixing means abuts on the axle of the platen carriage.
- the carriage stopping means is in contact with the wheel, and the platen carriage fixing means is in contact with the axle, and the platen carriage is clamped and fixed by the platen carriage fixing means and the carriage stopper.
- the platen carriage fixing means and the carriage stopping means do not require the cushion cylinder provided in the conventional extrusion frame casting line, and power such as oil pressure is also unnecessary. Therefore, it leads to the reduction of the installation cost of the casting line for the frame and the reduction of the running cost. Furthermore, when the movable carriage carrying the platen carriage moves between the pouring line and the cooling line, the platen carriage is fixed by being held on the movable carriage by the carriage stopping means and the platen carriage fixing means. Ru. Thus, the platen carriage can be moved safely.
- the fixed plate carriage fixing means has a contact member abutting on the axle and an elastic member displaceably supporting the contact member. Even if it abuts on the axle, the contact member is displaced and the platen carriage is movable, and when the wheel abuts on the carriage stopping means, the contact member is from the opposite side to the carriage stopping means Abuts against the axle to fix the platen carriage on the movable carriage.
- the platen carriage can be fixed on the movable carriage without power such as hydraulic pressure.
- the weight arm includes a weight raising and lowering claw engaged with the weight when lifting the weight,
- the weight lifting and lowering pawl is detachably attached to the weight weight arm. According to this configuration, partial replacement is possible when the weight lifting pawl is partially worn.
- the weight lifting pawl has an inclined surface for correcting the position of the weight when lifting the weight.
- the installation position of the weight may be shifted every cycle due to a slight misalignment at the time of installation. And since this shift is accumulated, a weight transfer apparatus can not lift a weight, and the malfunction of dropping a weight may occur. Therefore, the conventional weight transfer apparatus requires the centering of the weight installation position having a difficult process. According to this configuration, when the weight is lifted by the plurality of weight arms, the “shift” of the weight can be corrected by the inclined surface of the weight lifting and lowering claw. As a result, since "displacement" of the weight is not accumulated, it is possible to prevent the weight arm from dropping the weight. And the centering of the weight installation position conventionally required can be made unnecessary.
- the weight raising and lowering claw is a first engagement member detachably attached to the weight arm, and a second engagement detachably attached to the first engagement member. Having a joint member.
- the inclined surface on which the weight slides is partially worn to a large extent in order to correct the "displacement" of the weight, for example, the inclined surface of the first engagement member is largely worn If this is done, only the first engagement member and only the second engagement member may be replaced if the inclined surface of the second engagement member is significantly worn, and maintenance costs can be reduced.
- the jacket transfer device further includes a plurality of rod members which extend in the height direction of the mold and can move vertically.
- the lower end of the rod member is disposed to be able to abut on the jacket.
- the length of the rod member is adjusted such that the lower end is at a height higher than the upper end of the jacket when moved to the lowermost point.
- the weight arm opens and closes in a direction parallel to the advancing direction of the pouring line and the cooling line, and the jacket arm and the weight arm are offset in a direction perpendicular to the opening and closing direction of the weight arm .
- the jacket transfer device and the weight transfer device which are disposed in a completely lowered state in the pouring line, to above the cooling line in a completely lowered state. . That is to prevent the jacket arm and the weight arm from colliding with those (the mold, the jacket and the weight) placed on the platen carriage in the pouring line during lateral movement. Therefore, the open / close direction of the weight arm is made parallel to the advancing direction of the pouring line and the cooling line. It is placed on the platen carriage in the jacket arm and the weight arm and the pouring line by passing the mold between the pouring line and the cooling line while moving the weight arm sideways while passing the mold arm. It becomes possible to prevent collision with (the mold, the jacket and the weight).
- the jacket arm is configured to lift the jacket without opening and closing, and is configured not to collide with the one (mold, jacket and weight) placed on the platen carriage without opening and closing. It is possible.
- the opening and closing direction of the weight arm is parallel to the advancing direction of the pouring line and the cooling line, when the weight arm is opened, the jacket arm and the weight arm may collide. Therefore, the positions of the jacket arm and the weight arm are shifted in the direction perpendicular to the opening / closing direction of the weight arm. This makes it possible to prevent them from colliding even when the weight arm is open.
- a plate member for mounting the mold in the platen carriage is formed of a steel plate.
- the plate member of a plate carrier generally used is a casting. According to this configuration, since the steel plate is used, the manufacturing cost of the platen carriage can be suppressed.
- a method of operating a casting line for an open frame mold comprising: A jacket transfer step of removing the jacket, which is put on the mold in the cooling line, by the jacket transfer device, and putting it on the mold, which is disposed in the pouring line; A weight transfer process of lifting the weight placed on the mold in the cooling line by the weight transfer device and placing the weight on the mold placed in the pouring line; Transferring the jacket transfer device and the weight transfer device from the pouring line to the cooling line; The jacket transfer device and the weight transfer device in the transfer device returning step move from the pouring line to the cooling line by moving only in the horizontal direction.
- the jacket transfer device after the jacket placed on the mold disposed in the pouring line, and the weight after the weight is placed on the mold disposed in the pouring line Both of the weight transfer devices are in a fully lowered state. In this lowered state, the jacket transfer device and the weight transfer device are moved laterally over the cooling line. Therefore, this configuration can shorten the cycle time as compared with the case where the jacket transfer device and the weight transfer device disposed in the pouring line are lifted and then moved laterally. In addition, since the number of times of actuation of the actuator in one cycle is reduced, it is possible to reduce the running cost.
- the platen carriage In the operation method of the casting line for the frame
- the platen carriage is equipped with wheels and axles, A first traverser and a second traverser disposed so as to connect one end and the other end of the pouring line and the cooling line, respectively, and placing and moving the platen carriage;
- a fixed board carriage feeding means for transferring the platen carriage placed at one end of the pouring line and placed on the first traverser to the pouring line;
- a second platen carriage feeding means which is disposed at the other end of the cooling line and sends the platen carriage placed on the second traverser to the cooling line.
- the first traverser and the second traverser are respectively A movable carriage on which the platen carriage is placed and which moves between the pouring line and the cooling line; And a carriage stop means for coming into contact with the wheel of the platen carriage and a platen carriage fixing means for coming into contact with the axle.
- the platen carriage fed to the first traverser and the second traverser in the pouring line feeding step and the cooling line feeding step is the first traverser and the carriage by the platen carriage fixing means and the carriage stopping means.
- the platen carriage is fixed on the movable carriage in the second traverser. According to such a configuration, it is possible to eliminate the need for the cushion cylinder provided in the conventional die casting mold casting line, and to reduce the equipment cost of the die casting mold casting line and the running cost. Furthermore, when the movable carriage carrying the platen carriage moves between the pouring line and the cooling line, the platen carriage is fixed by being held on the movable carriage by the carriage stopping means and the platen carriage fixing means. Ru. Thus, the platen carriage can be moved safely.
- the elevating cylinder and the lateral movement cylinder are moved at only one telescopic speed. According to this configuration, since it is not necessary to adjust the operation speeds of the elevating cylinder and the lateral movement cylinder, it is possible to eliminate the need for a cylinder expansion / contraction speed adjusting device such as a valve for transmission control.
- the present invention it is possible to reduce the weight of the entire equipment that constitutes the casting frame for the frame for forming a frame. Further, by reducing the weight of the entire equipment, the size of the actuator (for example, a cylinder) can be reduced, and the running cost of the actuator can be reduced. And, it is also possible to reduce running costs by reducing the number of processes. Furthermore, the reduction in weight and running cost of the casting frame for the extrusion frame mold can be achieved by the reduction of the number of actuators.
- FIG. 4 is an enlarged view of a platen carriage fixing means of FIG. 3; It is a top view of the jacket weight transfer installation concerning one embodiment of the present invention. It is a front view of the jacket weight transfer installation concerning one embodiment of the present invention. It is an AA arrow line view of the jacket weight transfer installation of FIG.
- FIG. 6 It is the schematic diagram which decomposed
- A is a schematic diagram seen from the front of FIG. 6,
- B is a right view of (A).
- A) is a front view of a 1st engagement member
- (B) is a side view of a 1st engagement member and a 2nd engagement member.
- A) is a side view
- (B) is a front view
- (C) is a plan view.
- the mold M refers to a mold made of mold sand, in which an upper frame and a lower frame are combined. Further, the outer peripheral lower portion of the upper frame and the outer peripheral upper portion of the lower frame are both tapered, and when the upper frame and the lower frame are combined, the outer peripheral center of the mold M becomes one tapered shape.
- the inner surface of the jacket J has a tapered shape corresponding to the tapered shape of the mold M.
- FIG. 1 is a plan view of a die casting mold casting line. As shown in the figure, the pouring line 2 and the cooling line 3 are disposed in parallel in the casting frame 1 for the formwork mold. Further, a first traverser 4 and a second traverser 5 are respectively provided at both ends of the pouring line 2 and the cooling line 3. With the above-described configuration, the platen carriage 16 (see FIG. 3) for loading and transporting the mold M is configured to circulate in the extraction frame casting line 1.
- the frame casting mold casting line 1 is configured to have the first fixed board carriage feeding means 13 and the second fixed board carriage feeding means 14 so as to pitch feed the fixed board carriage 16 at fixed time intervals. .
- the mold M is molded by the frame forming machine 10 and is carried into the pouring line 2 from the carry-in position 11. Further, the jacket transfer device 6 and the weight transfer device 7 are disposed across the pouring line 2 and the cooling line 3. Arrows shown in FIG. 1 indicate the traveling direction of the mold M placed on the platen carriage 16 and the platen carriage 16.
- template is abbreviate
- omitted the description about the process to pour.
- the first traverser 4 and the second traverser 5 each have a similar structure. As representatively shown by the second traverser 5 in FIGS. 2 and 3, each of the first traverser 4 and the second traverser 5 is provided with a movable carriage 12.
- the fixed board carriage feeding means 13 is provided on the pouring line 2 side of the first traverser 4
- the second platen carriage feeding means 14 is provided on the cooling line 3 side of the second traverser 5. ing.
- the fixed board carriage feeding means 13 is arranged so that the platen carriage 16 placed on the movable carriage 12 of the first traverser 4 can be fed to the pouring line 2.
- the second platen carriage feeding means 14 is arranged so that the platen carriage 16 placed on the movable carriage 12 of the second traverser 5 can be fed to the cooling line 3.
- the movable carriage 12 is provided with a platen carriage fixing means 15 and a carriage stopping means 20.
- the platen carriage fixing means 15 and the carriage stopping means 20 are arranged so as to be able to hold the wheel 19 and the axle 19a which are components of the platen carriage 16 when the platen carriage 16 is stopped on the movable carriage 12.
- the platen carriage fixing means 15 is in contact with the axle 19 a
- the carriage stopping means 20 is in contact with the wheel 19 from the opposite side of the wheel carriage fixing means 15.
- the portion of the bogie stopper 20 in contact with the wheel 19 is made of a low repulsion material (for example, urethane or rubber).
- the platen carriage fixing means 15 and the carriage stopping means 20 may clamp the platen carriage 16 by parts other than the wheels 19 and the axles 19a to clamp the platen carriage 16 on the movable carriage 12, and they clamp The part is not limited.
- the jacket weight transfer facility 8 includes a jacket transfer device 6, a weight transfer device 7, an elevating cylinder 17, and a lateral movement cylinder 18.
- the jacket transfer device 6 and the weight transfer device 7 are arranged to straddle the pouring line 2 and the cooling line 3. Further, the jacket transfer device 6 and the weight transfer device 7 are integrated by the connecting frame 9.
- the combination of the jacket transfer device 6 and the weight transfer device 7 is not limited to the connection frame 9, but may be a rod-like or plate-like member connecting the two, or any other known structure. Good.
- the jacket transfer device 6 includes a jacket arm 6A that lifts the jacket J
- the weight transfer device 7 includes a weight arm 7A that lifts a weight.
- the jacket J and the weight W are provided with buttocks JF and WF, respectively.
- the jacket arm 6A is provided with a jacket lifting claw 6B that is hooked on the jacket collar JF when lifting the jacket J
- the weight arm 7A is a weight that is hooked on the weight collar WF when lifting the weight W
- the lifting claws 7B are provided.
- the jacket J can be lifted by the jacket arm 6A being hooked on the jacket collar JF
- the weight W can be lifted by the weight arm 7A being hooked on the weight cage WF.
- the open / close direction of the weight arm 7A is horizontal to the pouring line 2 and the cooling line 3. Further, as shown in FIG. 7, the jacket arm 6A and the weight arm 7A are offset from each other as viewed from the side direction of the casting frame 1 for the frame. In other words, the jacket arm 6A and the weight arm 7A are disposed at positions not overlapping in the direction perpendicular to the opening / closing direction of the weight arm 7A, and collide with the weight arm 7A even if the jacket arm 6A is opened. There is no.
- the jacket transfer device 6 includes two jacket arms 6A on one side and the other side so as to sandwich the jacket J on both sides. Further, the weight transfer device 7 is provided with four weight arms 7A so as to have the four corners of the weight W.
- the jacket transfer device 6 includes a jacket brush 6C.
- the jacket brush 6C extends outward from the jacket transfer device 6.
- the jacket brush 6C is arranged to contact the entire inner surface of the jacket J.
- the jacket brush 6C removes the casting sand adhering to the inner surface of the jacket J.
- the jacket J is lowered in the pouring line 2
- the casting sand adhering to the inner surface of the jacket J is removed.
- the jacket transfer device 6 is provided with a sand scattering prevention cover 6D.
- the sand scattering prevention cover 6D is provided so as to be located between the mold M to be lifted and lowered by the jacket transfer device 6 and the mold M on both sides adjacent to the mold M, respectively.
- the sand scattering prevention cover 6D is disposed so as to cover the gap between the two jacket arms 6A on one side, and disposed so as to cover the gap between the two jacket arms 6A on the other side. It is done.
- the sand scattering prevention cover 6D can prevent the casting sand removed by the jacket brush 6C when the jacket J moves up and down from scattering to the mold M existing next to the jacket transfer device 6. . This makes it possible to prevent casting sand from entering the mold from the sprue of the mold M present next to it.
- the jacket transfer device 6 is provided with a rod member 23.
- the rod member 23 extends in the vertical direction of the jacket transfer device 6 and is disposed movably in the vertical direction.
- the jacket transfer device 6 raises and lowers the jacket J
- the lower end of the rod member 23 abuts on the upper surface of the jacket collar JF.
- the rod member 23 is separated from the jacket collar JF just before the jacket J covers the mold M (immediately before the inner surface of the jacket J contacts the mold M) on the pouring line 2.
- Adjust the length of the In other words, when the bar member 23 moves to the lowest point, the length of the bar member 23 is adjusted so that the lower end is at a height higher than the upper end of the jacket J.
- weights for the bar members are respectively provided at the upper ends of the four bar members 23, and the weight of the weights causes the bar members 23 to push the jacket collar JF downward, so that the jacket arm 6A does not easily shift from the jacket collar JF. , Making it hard to come off.
- the weight for the bar member may be eliminated.
- the weight raising and lowering claw 7B in the weight arm 7A is configured by the first engagement member 21 and the second engagement member 22.
- FIG. 8 shows the shapes of the weight arm 7A, the first engagement member 21 and the second engagement member 22.
- the first engagement member 21 is detachably attached to the weight arm 7A
- the second engagement member 22 is detachably attached to the first engagement member 21. This configuration facilitates replacement of the first engagement member 21 and the second engagement member 22.
- the first engagement member 21 and the second engagement member 22 are attached by a bolt and nut (not shown).
- the first engagement member 21 and the second engagement member 22 have inclined surfaces K1 and K2, respectively.
- the inclined surfaces K1 and K2 face upward when lifting and lowering the weight W (see FIG. 9).
- the "displacement" of the weight can be corrected by the inclined surfaces K1 and K2.
- the first engagement member If only the second engaging member 22 needs to be replaced if the inclined surface K2 of the second engaging member 22 is largely worn, maintenance costs can be reduced.
- the weight lifting and lowering claw 7B is not limited to the configuration of the first engagement member 21 and the second engagement member 22. Even if it is one member detachable from the weight arm 7A, it is three or more members. It may be.
- the top plate portion (portion of the plate member on which the mold M is placed) in the platen carriage 16 shown in FIG. 10 is made of a steel plate.
- the top plate portion of the platen carriage 16 in the conventional die casting mold casting line 1 is formed of a casting.
- castings are expensive to manufacture as compared to steel plates, resulting in heavy weight.
- the plate carrier 16 whose top plate portion is made of steel plate can solve the above-mentioned problems.
- Step 1 pouring line feed process
- the first fixed board carriage feeding means 13 operates, and the pouring line 2
- the upper platen carriage 16 is pitch fed.
- the platen carriage 16 moving from the pouring line 2 to the movable carriage 12 of the second traverser 5 is moved by the platen carriage fixing means 15 and carriage stopping means 20 disposed on the movable carriage 12 of the second traverser 5. Stop on the movable carriage 12.
- FIG. 4 shows the positional relationship between the platen carriage fixing means 15 and the platen carriage 16.
- FIG. 4 describes a part of the hidden line with a dotted line.
- a phantom line of the wheel 19 and the axle 19a immediately after the axle 19a comes into contact with the fixed carriage fixing means 15 is indicated by a two-dot chain line.
- the axle 19a of the platen carriage 16 and the contact member 15b of the platen carriage fixing means 15 are in contact with each other. Then, the platen carriage 16 tries to move further forward.
- the platen carriage fixing means 15 is connected to the support structure via the elastic member 15a.
- the elastic member 15a is formed of, for example, a knight-hard rubber spring, and has elasticity.
- the platen carriage fixing means 15 returns to the original state (the state shown in FIG. 4) according to the elasticity of the elastic member 15a.
- the platen carriage 16 is held between the contact member 15b and the carriage stopper 20 as shown in FIG. Ru.
- the contact member 15b and the axle 19a are in contact with each other, and the carriage stopping means 20 and the wheel 19 are in contact with each other so that the fixed carriage 16 is stopped and fixed on the movable carriage 12.
- Step 2 Second Traverser Transfer Step
- the movable carriage 12 of the second traverser 5 on which the platen carriage 16 is placed is moved along the cooling line 3.
- the platen carriage 16 is fixed on the movable carriage 12 by the contact member 15 b and the carriage stopper 20. Therefore, the platen carriage 16 can be stably positioned on the movable carriage 12.
- Step 3 Cooling line feeding step
- the second platen carriage feeding means 14 is activated, and the platen carriage 16 on the cooling line 3 is pitch-fed.
- the platen carriage 16 moving from the cooling line 3 to the movable carriage 12 of the first traverser 4 is moved by the platen carriage fixing means 15 and carriage stopping means 20 disposed on the movable carriage 12 of the first traverser 4. Stop on the movable carriage 12.
- the configuration of the first traverser 4 and the configuration of the second traverser 5 are the same, and the specific method of stopping the platform carriage 16 by the platform carriage fixing means 15 and the carriage stopping means 20 is the same as the contents of step 1 described above. It is.
- the delivery speed of the platen carriage 16 by the first platen carriage feeding means 13 and the second platen carriage feeding means 14 is a low speed (for example, about 1/5 of the conventional speed). Therefore, the platen carriage 16 can be safely stopped on the movable carriage 12 by the platen carriage fixing means 15 and the carriage stopping means 20 even if there is no deceleration means such as a cushion cylinder.
- Step 4 First Traverser Transfer Step
- the movable carriage 12 of the first traverser 4 on which the platen carriage 16 is placed is moved along the pouring line 2.
- the wheel 19 is in contact with the carriage stopper 20 and the axle 19 a is in contact with the platen carriage fixing unit 15. Therefore, the platen carriage 16 can be stably positioned on the movable carriage 12.
- the group of platen carriages 16 in the present embodiment can circulate on the draft frame casting line 1.
- the process of transferring the weight W and the jacket J present on the cooling line 3 onto the pouring line 2 will be described.
- Step 5 jacket transfer process
- the jacket transfer device 6 is raised with the jacket arm 6A in the jacket transfer device 6 in a closed state and in a state of being caught by the jacket collar JF covering the mold M on the cooling line 3.
- the lower ends of the four rod members 23 hit the upper end of the jacket collar JF, and the rod 23 pushes up the jacket collar JF while rising with the jacket collar JF.
- the jacket transfer device 6 is moved laterally to above the mold M of the pouring line 2.
- the jacket transfer device 6 While the jacket transfer device 6 is moving up, the jacket collar JF pushes the jacket lifting claw 6B by the weight of the rod 23 and the weight. That is, when the jacket J is moved from the cooling line 3 to the pouring line 2, the jacket J is fixed to the jacket transfer device 6 by the jacket ridge JF being sandwiched between the rod member 23 and the jacket lifting claw 6B. Be done.
- the jacket transfer device 6 is lowered to the lowering end, and the jacket J is put on the mold M on the pouring line 2.
- the rod member 23 separates from the jacket collar JF immediately before the jacket J covers the mold M (immediately before the inner surface of the jacket J contacts the mold M). That is, the jacket lifting claws 6B are easily displaced from the jacket collar JF and easily removed.
- the transfer of the jacket J is possible without opening the jacket arm 6A, but the jacket arm 6A may be opened and closed at the same time as the weight arm 7A.
- Step 6 weight transfer process
- the weight arm 7A in the weight transfer device 7 changes from the open state to the closed state
- the weight arm portion WF of the weight W placed on the mold M on the cooling line 3 is caught.
- the weight transfer device 7 lifts the weight W by lifting.
- the weight W is moved to the upper side of the mold M of the cooling line 3 by moving laterally.
- the weight W is placed on the mold M on the pouring line 2 by lowering to the falling end of the weight transfer device 7.
- the weight arm 7A is opened to release the hook with the weight rod portion WF.
- the weight transfer device 7 has four weight arms 7A, and the four weight arms 7A each have weight lifting and lowering claws 7B.
- the four weight arms 7A lift the weight W by hooking the four corners of the weight with the weight lifting claws 7B. Further, when the weight lifting and lowering claw 7B hooks the four corners of the weight, the weight W is lifted after the position of the weight W is corrected.
- FIG. 9 is an enlarged view showing a weight lifting and lowering claw 7B (formed by the first engagement member 21 and the second engagement member 22) in one weight arm 7A.
- the position of the weight W is closer to the weight raising and lowering claw 7B than the reference position.
- the weight transfer device 7 lifts the weight W on the cooling line 2
- the weight arm 7A while the ridges R1 and R2 of the weight rod portion WF in the weight W hit the inclined surfaces K1 and K2. Will rise. Therefore, when the weight arm 7A ascends, the position of the weight collar portion WF is corrected to return to the reference position. After being corrected, the weight cage WF is placed on the plane F.
- the present embodiment has four weight arms 7A, and has the same effect. Therefore, when the weight arm 7A is lifted, it is possible to correct the position of the weight W which is shifted in any direction.
- step 3 is performed while steps 5 and 6 are performed. That is, while step 5 and step 6 are performed, the platen carriage 16 on the cooling line 3 is pitch-fed.
- Step 7 Transfer device return step
- the jacket transfer device 6 places the jacket J on the mold M on the pouring line 2
- the jacket arm 6A is released from the jacket collar JF.
- the jacket transfer device 6 moves only in the horizontal direction without rising (transversely moves as it is), and moves onto the cooling line 3.
- the weight transfer device 7 places the weight W on the casting mold M on the pouring line 2
- the weight arm 7A is opened to release the weight W.
- the weight transfer device 7 moves only in the horizontal direction without rising (moves sideways as it is), and moves onto the cooling line 3.
- the jacket arm 6A and the weight arm 7A are offset from each other as viewed from the side direction of the casting frame 1 for the frame, and the jacket arm 6A does not interfere with the weight arm 7A even if it is opened. It becomes possible.
- the opening direction is generally orthogonal, and in this case, when moving in the horizontal direction, the jacket arm and the weight arm are not raised and either of the molds M is used. It was a structure that would collide.
- the jacket arm 6A and the weight arm 7A in the open state are moved horizontally. Even if it moves between the mold M, the jacket J or the weight W, it can move without colliding.
- the jacket transfer device 6 and the weight transfer device 7 of the present embodiment are integrated as a jacket weight transfer facility 8 by the connection frame 9. Further, the movement of the jacket transfer device 6 and the weight transfer device 7 in the raising and lowering direction is performed by the raising and lowering cylinder 17, and the movement in the lateral direction is performed by the lateral moving cylinder 18. That is, the jacket transfer step (step 5) and the weight transfer step (step 6) are performed simultaneously. Further, the movement of the jacket weight transfer facility 8 in the raising and lowering direction and the movement in the lateral direction are each performed by one cylinder.
- the jacket transfer device 6 and the weight transfer device 7 are integrated by a connecting frame 9.
- the movement of the jacket transfer device 6 and the weight transfer device 7 in the raising and lowering direction is performed by the raising and lowering cylinder 17, and the lateral movement is performed by the lateral moving cylinder 18. That is, the movement in the up and down direction and the movement in the lateral direction of the two devices are performed by one cylinder each. Therefore, as compared with the case where each of the jacket transfer device 6 and the weight transfer device 7 is provided with the elevating cylinder 17 and the lateral movement cylinder 18, the weight of the facility can be reduced, and the facility cost can be reduced.
- the number of various sensors that measure the speed of the cylinders can also be reduced.
- By reducing the number of various sensors it is possible to reduce the wiring of the control board, and it is also possible to make the control board itself smaller.
- the platen carriage 16 pitch-fed by the pouring line 2 and the cooling line 3 is stopped by the platen carriage fixing means 15 and the carriage stopping means 20.
- the method for stopping the pitched platen carriage has generally been performed using a cushion cylinder.
- cushion cylinders generally require power such as hydraulic pressure.
- the platen carriage fixing means 15 and the carriage stopping means 20 do not require power.
- installation cost can be held down cheaply. Therefore, the casting frame 1 for a formwork mold of the present embodiment contributes to the reduction of the running cost and the reduction of the equipment cost by not requiring the power.
- the jacket transfer device 6 covers the mold M on the pouring line 2 and then moves only horizontally in the vertical direction without moving up and moves onto the cooling line 3. Further, after the weight transfer device 7 places the weight W on the casting mold M on the pouring line 2, the weight transfer device 7 moves only in the horizontal direction without moving up and moves onto the cooling line 3.
- the movements of the prior art jacket transfer device and weight transfer device are compared with the movements of the jacket transfer device 6 and weight transfer device 7 of the present invention.
- the jacket transfer device in the prior art grips the jacket covered with the mold on the cooling line and then performs one cycle in the order described below.
- Step 1 Raise the jacket on the cooling line.
- Step 2 Move the jacket laterally from above the cooling line onto the pouring line.
- Step 3 Lower the jacket on the pouring line.
- Step 4 Cover the mold on the pouring line with a jacket.
- Step 5 Rise on the pouring line.
- Step 6 Move laterally from above the pouring line onto the cooling line.
- Step 7 Lower on the cooling line.
- Step 8 Grab a jacket covered on the mold on the cooling line.
- Step 1 Raise the weight on the cooling line.
- Step 2 The weight is moved laterally from the cooling line to the pouring line.
- Step 3 Lower the weight on the pouring line.
- Step 4 Place a weight on the mold on the pouring line.
- Step 5 Rise on the pouring line.
- Step 6 Move laterally from above the pouring line onto the cooling line.
- Step 7 Lower on the cooling line.
- Step 8 Grab the jacket placed on the mold on the cooling line.
- the jacket transfer device 6 in the present invention holds the jacket J which has been placed on the mold M on the cooling line, and then performs one cycle in the order described below.
- Step 1 Raise the jacket J on the cooling line 3.
- Step 2 The jacket J is moved laterally from the cooling line 3 to the pouring line 2.
- Step 3 Lower the jacket J on the pouring line 2
- Step 4 The mold J on the pouring line 2 is covered with a jacket J.
- Step 5 Move from the pouring line 2 side to the cooling line 3 sideways.
- Step 6 Grab the jacket J placed on the mold M on the cooling line 2. Further, after the weight transfer device 7 in the present invention grips the weight W placed on the mold M on the cooling line 3, it performs one cycle in the order described below.
- Step 1 Raise the weight W on the cooling line 3.
- Step 2 The weight W is moved laterally from the cooling line 3 to the pouring line 2.
- Step 3 The weight W is lowered on the pouring line 2.
- Step 4 The weight W is placed on the mold M on the pouring line 2.
- Step 5 Move from the pouring line 2 side to the cooling line 3 sideways.
- Step 6 Grab the jacket J placed on the mold M on the cooling line 3.
- the jacket transfer device 6 in the present invention can remove steps 5 and 7 among the steps 1 to 8 of the jacket transfer device in the prior art.
- the weight transfer device 7 according to the present invention can remove steps 5 and 7 among the steps 1 to 8 of the jacket transfer device in the prior art. That is, the time required for one process is shorter than in the conventional case.
- the cylinder used in the prior art jacket weight transfer facility has generally been able to change the expansion and contraction speed in multiple stages by using a speed controller and a switching valve. Thereby, compared with the case where the expansion-contraction speed of a cylinder is only 1 speed, the time concerning movement of the jacket transfer apparatus and weight transfer apparatus by expansion-contraction of a cylinder can be shortened.
- the speed controller and the switching valve increases the equipment cost.
- the speed controller and switching valve also require piping and wiring, which also increases the equipment cost.
- the elevating cylinder 17 and the lateral movement cylinder 18 in the present invention are each set to an expansion / contraction speed of only one speed (a low speed not to load the jacket weight transfer facility 8). Therefore, the configuration of the multi-stage transmission circuit such as the 2-speed circuit is unnecessary, and the necessary piping, wiring, and the like can be reduced. For example, in the case of a 2-speed circuit, two switching valves are required for each cylinder, but in the case of a 1-speed circuit, only one switching valve is required for each cylinder. Thereby, the installation cost of the jacket weight transfer installation 8 can be held down cheaply.
- “first gear” indicates that the expansion and contraction speed set in the cylinder is only one.
- the strength can be set lower than the frame of the conventional jacket weight transfer facility. Accordingly, the structure of the frame can be simplified, so the weight of the jacket weight transfer facility 8 can be reduced. Therefore, the manufacturing cost of the jacket weight transfer facility 8 can be reduced.
- the increase in the process time associated with setting the expansion / contraction speed of the elevating cylinder 17 and the lateral movement cylinder 18 to the first speed reduces the number of processes of the jacket transfer device 6 and the weight transfer device 7 described above. Offset by reductions in process time associated with That is, in the extrusion frame casting line, the timing of pitch feeding is adjusted to the time for pouring the molten metal into the mold, and there is no substantial advantage in making the processing time fast. It is more meaningful to reduce the cost of equipment by making good use of the time taken to reduce one process in another process.
- the jacket transfer device 6 and the weight transfer device 7 are integrated by the connecting frame 9 and are close to each other.
- the open / close direction of the weight arm 7A is horizontal to the pouring line 2 and the cooling line 3. Therefore, in some cases, when the weight arm 7A is opened, the jacket arm 6A and the weight arm 7A may be in contact with each other. Therefore, as shown in FIG. 7, the jacket arm 6A provided in the jacket transfer device 6 and the weight arm 7A provided in the weight transfer device 7 are shifted in the direction perpendicular to their opening / closing direction. Be placed. As a result, even when the weight arm 7A is opened, the jacket arm 6A and the weight arm 7A do not have to be in contact with each other.
- the mold M may be misaligned. This is because the jacket J remains fixed to the jacket transfer device 6, and the jacket J pushes the mold M with an excessive force.
- the rod member 23 in the jacket transfer device 6 immediately before the jacket J covers the mold M on the pouring line 2 during the jacket transfer process (the inner surface of the jacket J contacts the mold M)
- the length is adjusted so as to separate from the jacket heel portion JF immediately before In other words, when the rod member 23 moves to the lowest point, the length is adjusted so that the lower end is at a height higher than the upper end of the jacket J. Therefore, even if the position of the jacket J with respect to the mold M is shifted, for example, the mold J can be covered along the outer shape of the mold M without the jacket J pushing the mold M with an excessive force on the inner surface.
- weight reduction of the whole installation which comprises the casting line for formwork molds can be achieved. Further, by reducing the weight of the entire equipment, the size of the actuator can be reduced, and the running cost of the actuator can be reduced. And, it is also possible to reduce running costs by reducing the number of processes. Furthermore, the reduction in weight and running cost of the casting frame for the extrusion frame mold can be achieved by the reduction of the number of actuators.
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Abstract
Provided are a casting line for snap flask molding in which equipment and process are improved and of which equipment expenses and running cost are reduced, and a method for operating the casting line for snap flask molding. The casting line (1) for snap flask molding is provided with a pouring line (2) and a cooling line (3) for transporting a surface plate carriage (16) on which a flask (M) is mounted. The casting line for snap flask molding is provided with: a jacket transfer device (6) for transferring a jacket (J) covering the flask in the cooling line onto a flask arranged in the pouring line; a weight transfer device (7) for transferring a weight (W) mounted on the flask in the cooling line onto the flask arranged in the pouring line; a lifting/lowering cylinder (17) for moving the jacket transfer device and the weight transfer device together in an up/down direction; and a lateral moving cylinder (18) for moving the jacket transfer device and the weight transfer device together in a lateral direction.
Description
本発明は、抜枠鋳型用鋳造ライン及び抜枠鋳型用鋳造ラインの作動方法に関するものである。
The present invention relates to an extrusion frame casting line and an operation method of the extrusion frame casting line.
従来、抜枠造型機で造型され、型合わせされた鋳型を搬送し、注湯前に鋳型にジャケットと重錘を鋳型の上に搬送する装置を備えた、抜枠鋳型用鋳造ラインが公知にされている(例えば、特許文献1参照)。特許文献1に記載されている抜枠鋳型用鋳造ラインは矩形状を成しており、鋳型を搬送する定盤が、シリンダ、クッションシリンダ、並びに移替台車、等により循環移動されるように配置されている。この抜枠鋳型用鋳造ラインは、シリンダ及びクッションシリンダで直線ライン上の一群の定盤を挟持して移動させる。
Heretofore, a casting line for casting frame for casting a frame has been known which is equipped with a device for conveying a mold which has been molded and fitted with a molding frame forming mold and carries a jacket and a weight onto the mold prior to pouring. (See, for example, Patent Document 1). The casting line for the extraction frame mold described in Patent Document 1 has a rectangular shape, and the platen for transporting the mold is disposed to be circulated by cylinders, cushion cylinders, transfer carriages, etc. It is done. The mold casting line for removing frame holds and moves a group of platens on a straight line with cylinders and cushion cylinders.
また、冷却ライン及び注湯ラインに亘って装設された、ジャケット移し替え装置及びウェイト移し替え装置を有する抜枠鋳型用鋳造ラインが公知にされている(例えば、特許文献2参照)。このジャケット移し替え装置及びウェイト移し替え装置は、冷却ライン上及び注湯ライン上をそれぞれのシリンダにより昇降可能としている。そして、ジャケット移し替え装置及びウェイト移し替え装置の昇降方向及び横方向の移動は、それぞれ別のシリンダを用いて動かしている。
In addition, a casting frame for a frame with a jacket transfer device and a weight transfer device, which is installed across a cooling line and a pouring line, is known (see, for example, Patent Document 2). The jacket transfer device and the weight transfer device are capable of moving up and down on the cooling line and the pouring line by respective cylinders. The vertical and lateral movements of the jacket transfer device and the weight transfer device are respectively moved using separate cylinders.
抜枠鋳型用鋳造ラインは前記に示したような大型装置の複合体であるため、設備費用が高額になってしまう。また、抜枠鋳型用鋳造ラインを稼動させるためには多くの動力が必要となる。そのため、抜枠鋳型用鋳造ラインを構成する設備の費用削減や、工程の削減等によるランニングコストの削減が求められてきた。
Since the casting frame for the formwork mold is a composite of the large-sized apparatus as described above, the equipment cost becomes expensive. In addition, a large amount of power is required to operate the extrusion molding mold casting line. Therefore, there has been a demand for cost reduction of equipment that constitutes a casting line for forming a frame and reduction of running cost by reduction of processes.
本発明は、上記問題点を解決するためになされたものであり、設備が軽量化され、工程が改良され、設備費用やランニングコストが削減された、抜枠鋳型用鋳造ライン及び抜枠鋳型用鋳造ラインの作動方法を提供することを目的とする。
The present invention has been made to solve the above problems, and is for a casting line and a casting mold for a casting frame in which the equipment is reduced in weight, the process is improved, and the equipment cost and running cost are reduced. The object is to provide a method of operating a casting line.
本発明によれば、鋳型を載置する定盤台車を搬送する注湯ライン及び冷却ラインを備える抜枠鋳型用鋳造ラインであって、
ジャケットを持ち上げる複数のジャケットアームを備えており、前記冷却ラインにおいて前記鋳型に被せられている前記ジャケットを、前記注湯ラインに配置されている前記鋳型に移し替えるジャケット移し替え装置と、
重錘を持ち上げる複数の重錘アームを備えており、前記冷却ラインにおいて前記鋳型に載置されている前記重錘を、前記注湯ラインに配置されている前記鋳型に移し替える重錘移し替え装置と、を備えており、
前記ジャケット移し替え装置及び前記重錘移し替え装置を一体として上下方向に移動させる昇降シリンダと、
前記ジャケット移し替え装置及び前記重錘移し替え装置を一体として横方向に移動させる横移動シリンダと、を備えていることを特徴とする抜枠鋳型用鋳造ラインが提供される。 According to the present invention, there is provided a casting frame for a formwork mold including a pouring line and a cooling line for conveying a platen carriage on which the mold is placed,
A jacket transfer device for transferring the jacket, which is put on the mold in the cooling line, to the mold arranged in the pouring line, comprising a plurality of jacket arms for lifting the jacket;
A weight transfer apparatus comprising: a plurality of weight arms for lifting weights, wherein the weight placed on the mold in the cooling line is transferred to the mold disposed on the pouring line And, and,
An elevating cylinder for moving the jacket transfer device and the weight transfer device integrally in the vertical direction;
There is provided a casting frame for a formwork mold, comprising: a laterally moving cylinder for laterally moving the jacket transfer apparatus and the weight transfer apparatus integrally.
ジャケットを持ち上げる複数のジャケットアームを備えており、前記冷却ラインにおいて前記鋳型に被せられている前記ジャケットを、前記注湯ラインに配置されている前記鋳型に移し替えるジャケット移し替え装置と、
重錘を持ち上げる複数の重錘アームを備えており、前記冷却ラインにおいて前記鋳型に載置されている前記重錘を、前記注湯ラインに配置されている前記鋳型に移し替える重錘移し替え装置と、を備えており、
前記ジャケット移し替え装置及び前記重錘移し替え装置を一体として上下方向に移動させる昇降シリンダと、
前記ジャケット移し替え装置及び前記重錘移し替え装置を一体として横方向に移動させる横移動シリンダと、を備えていることを特徴とする抜枠鋳型用鋳造ラインが提供される。 According to the present invention, there is provided a casting frame for a formwork mold including a pouring line and a cooling line for conveying a platen carriage on which the mold is placed,
A jacket transfer device for transferring the jacket, which is put on the mold in the cooling line, to the mold arranged in the pouring line, comprising a plurality of jacket arms for lifting the jacket;
A weight transfer apparatus comprising: a plurality of weight arms for lifting weights, wherein the weight placed on the mold in the cooling line is transferred to the mold disposed on the pouring line And, and,
An elevating cylinder for moving the jacket transfer device and the weight transfer device integrally in the vertical direction;
There is provided a casting frame for a formwork mold, comprising: a laterally moving cylinder for laterally moving the jacket transfer apparatus and the weight transfer apparatus integrally.
このような構成によれば、ジャケット移し替え装置及び重錘移し替え装置の移動は、昇降シリンダ及び横移動シリンダの2つで行われる。よって、ジャケット移し替え装置及び重錘移し替え装置の上下方向及び横方向の移動をそれぞれ別々の移動手段で行っていた従来と比較して、設備を削減することができる。
According to such a configuration, the movement of the jacket transfer device and the weight transfer device is performed by two of the elevating cylinder and the lateral movement cylinder. Therefore, facilities can be reduced as compared with the prior art in which vertical and lateral movements of the jacket transfer device and the weight transfer device are performed by separate moving means.
本発明の好ましい態様によれば、抜枠鋳型用鋳造ラインにおいて、
前記注湯ライン及び前記冷却ラインの一方端及び他方端をそれぞれ繋ぐように配設されており、前記定盤台車を移動させる第一トラバーサ及び第二トラバーサと、
前記注湯ラインにおける一方端に配設されており、前記第一トラバーサに載置される前記定盤台車を前記注湯ラインに送る第一定盤台車送り手段と、
前記冷却ラインにおける他方端に配設されており、前記第二トラバーサに載置される前記定盤台車を前記冷却ラインに送る第二定盤台車送り手段と、をさらに備えており、
前記第一トラバーサ及び前記第二トラバーサはそれぞれ、
前記定盤台車を載置して、前記注湯ライン及び前記冷却ラインの間を移動する可動台車と、
前記載置された定盤台車と当接する台車止め手段及び前記台車止め手段とは反対側から前記定盤台車と当接する定盤台車固定手段と、を備え、前記台車止め手段及び前記定盤台車固定手段とで、前記載置された定盤台車を挟持して前記可動台車上に固定する。 According to a preferred embodiment of the present invention, in a casting frame for a formwork mold,
A first traverser and a second traverser that are disposed to connect one end and the other end of the pouring line and the cooling line, respectively, and move the platen carriage;
A fixed board carriage feeding means, disposed at one end of the pouring line, for feeding the platen carriage placed on the first traverser to the pouring line;
And a second platen carriage feeding device disposed at the other end of the cooling line and configured to feed the platen carriage placed on the second traverser to the cooling line.
The first traverser and the second traverser are respectively
A movable carriage on which the platen carriage is placed and which moves between the pouring line and the cooling line;
The carriage stop means for contacting with the plate carrier placed as described above, and the plate carriage fixing means for contacting with the plate carriage from the opposite side to the carriage stop means, the wheel stopper means and the plate carriage Fixing means holds the fixed platen carriage placed above and fixes it on the movable carriage.
前記注湯ライン及び前記冷却ラインの一方端及び他方端をそれぞれ繋ぐように配設されており、前記定盤台車を移動させる第一トラバーサ及び第二トラバーサと、
前記注湯ラインにおける一方端に配設されており、前記第一トラバーサに載置される前記定盤台車を前記注湯ラインに送る第一定盤台車送り手段と、
前記冷却ラインにおける他方端に配設されており、前記第二トラバーサに載置される前記定盤台車を前記冷却ラインに送る第二定盤台車送り手段と、をさらに備えており、
前記第一トラバーサ及び前記第二トラバーサはそれぞれ、
前記定盤台車を載置して、前記注湯ライン及び前記冷却ラインの間を移動する可動台車と、
前記載置された定盤台車と当接する台車止め手段及び前記台車止め手段とは反対側から前記定盤台車と当接する定盤台車固定手段と、を備え、前記台車止め手段及び前記定盤台車固定手段とで、前記載置された定盤台車を挟持して前記可動台車上に固定する。 According to a preferred embodiment of the present invention, in a casting frame for a formwork mold,
A first traverser and a second traverser that are disposed to connect one end and the other end of the pouring line and the cooling line, respectively, and move the platen carriage;
A fixed board carriage feeding means, disposed at one end of the pouring line, for feeding the platen carriage placed on the first traverser to the pouring line;
And a second platen carriage feeding device disposed at the other end of the cooling line and configured to feed the platen carriage placed on the second traverser to the cooling line.
The first traverser and the second traverser are respectively
A movable carriage on which the platen carriage is placed and which moves between the pouring line and the cooling line;
The carriage stop means for contacting with the plate carrier placed as described above, and the plate carriage fixing means for contacting with the plate carriage from the opposite side to the carriage stop means, the wheel stopper means and the plate carriage Fixing means holds the fixed platen carriage placed above and fixes it on the movable carriage.
このような構成によれば、注湯ラインにおいて、定盤台車は第一定盤台車送り手段によって、第二トラバーサの可動台車に送られる。そして定盤台車は、台車止め手段と定盤台車固定手段によって挟持されて第二トラバーサの可動台車上で停止し、固定される。また、冷却ラインにおいても、注湯ラインと同様の構成である。つまり、冷却ラインにおいて、定盤台車は第二定盤台車送り手段によって、第一トラバーサの可動台車に送られ、台車止め手段と定盤台車固定手段によって挟持されて第一トラバーサの可動台車上で停止し、固定される。
According to such a configuration, in the pouring line, the fixed carriage is fed to the movable carriage of the second traverser by the fixed carriage feeding means. Then, the platen carriage is held between the carriage stopping means and the platen carriage fixing means, and is stopped and fixed on the movable carriage of the second traverser. Further, the cooling line also has the same configuration as the pouring line. That is, in the cooling line, the platen carriage is fed to the movable carriage of the first traverser by the second platen carriage feeding means, and is clamped by the carriage stopping means and the platen carriage fixing means on the movable carriage of the first traverser. Stop and be fixed.
本発明の好ましい態様によれば、抜枠鋳型用鋳造ラインにおいて、前記定盤台車は車輪及び車軸を装着しており、前記台車止め手段は、前記定盤台車の車輪と当接し、前記定盤台車固定手段は、前記定盤台車の車軸と当接する。このような構成によれば、台車止め手段は車輪に、定盤台車固定手段は車軸に、それぞれ当接し、定盤台車が、定盤台車固定手段及び台車止め手段によって挟持され、固定されている。
According to a preferred aspect of the present invention, in the cast-out frame for an extrusion frame mold, the platen carriage mounts a wheel and an axle, and the carriage stopping means is in contact with the wheel of the platen carriage, the platen The carriage fixing means abuts on the axle of the platen carriage. According to such a configuration, the carriage stopping means is in contact with the wheel, and the platen carriage fixing means is in contact with the axle, and the platen carriage is clamped and fixed by the platen carriage fixing means and the carriage stopper. .
定盤台車固定手段及び台車止め手段は、従来の抜枠鋳型用鋳造ラインに備えられていたクッションシリンダを不要としており、油圧等の動力も不要である。そのため、抜枠鋳型用鋳造ラインの設備費用の削減及びランニングコストの削減に繋がる。さらに、定盤台車を載せた可動台車が注湯ラインと冷却ラインの間を移動するとき、定盤台車が台車止め手段と定盤台車固定手段に可動台車上に挟持されることにより、固定される。よって、定盤台車を安全に移動させることができる。
The platen carriage fixing means and the carriage stopping means do not require the cushion cylinder provided in the conventional extrusion frame casting line, and power such as oil pressure is also unnecessary. Therefore, it leads to the reduction of the installation cost of the casting line for the frame and the reduction of the running cost. Furthermore, when the movable carriage carrying the platen carriage moves between the pouring line and the cooling line, the platen carriage is fixed by being held on the movable carriage by the carriage stopping means and the platen carriage fixing means. Ru. Thus, the platen carriage can be moved safely.
本発明の他の好ましい態様によれば、抜枠鋳型用鋳造ラインにおいて、前記定盤台車固定手段は前記車軸に当接する接触部材と、前記接触部材を変位可能に支持する弾性部材とを有し、前記車軸に当接しても前記接触部材が変位して前記定盤台車は移動可能で、前記車輪が前記台車止め手段に当接したときに、前記台車止め手段と反対側から前記接触部材が前記車軸に当接して、前記定盤台車を前記可動台車上に固定する。よって、油圧等の動力なしに、定盤台車を可動台車上に固定することができる。
According to another preferred aspect of the present invention, in the cast-out frame for an extrusion frame mold, the fixed plate carriage fixing means has a contact member abutting on the axle and an elastic member displaceably supporting the contact member. Even if it abuts on the axle, the contact member is displaced and the platen carriage is movable, and when the wheel abuts on the carriage stopping means, the contact member is from the opposite side to the carriage stopping means Abuts against the axle to fix the platen carriage on the movable carriage. Thus, the platen carriage can be fixed on the movable carriage without power such as hydraulic pressure.
本発明の他の好ましい態様によれば、前記重錘アームは、前記重錘を持ち上げる際に前記重錘に係合する重錘昇降爪を備えており、
前記重錘昇降爪は、前記重錘アームに着脱可能に取り付けられる。
本構成によれば、重錘昇降爪が部分的に摩耗した場合において、部分的な交換が可能となる。 According to another preferred aspect of the present invention, the weight arm includes a weight raising and lowering claw engaged with the weight when lifting the weight,
The weight lifting and lowering pawl is detachably attached to the weight weight arm.
According to this configuration, partial replacement is possible when the weight lifting pawl is partially worn.
前記重錘昇降爪は、前記重錘アームに着脱可能に取り付けられる。
本構成によれば、重錘昇降爪が部分的に摩耗した場合において、部分的な交換が可能となる。 According to another preferred aspect of the present invention, the weight arm includes a weight raising and lowering claw engaged with the weight when lifting the weight,
The weight lifting and lowering pawl is detachably attached to the weight weight arm.
According to this configuration, partial replacement is possible when the weight lifting pawl is partially worn.
本発明の他の好ましい態様によれば、前記重錘昇降爪は、前記重錘を持ち上げる際に前記重錘の位置を矯正する傾斜面を有している。
According to another preferred aspect of the present invention, the weight lifting pawl has an inclined surface for correcting the position of the weight when lifting the weight.
重錘移し替え装置で冷却ラインの重錘を注湯ラインへ移し替える際、据付時のわずかな芯ずれにより、サイクル毎に重錘の設置位置がずれてしまう場合がある。そして、このずれが蓄積されることにより、重錘移し替え装置が重錘を持ち上げることができず、重錘を落してしまうという不具合が発生してしまう場合がある。そのため従来の重錘移し替え装置は、難しい工程を有する重錘据付位置の芯だしを必要としていた。本構成によれば、重錘を複数の重錘アームで持ち上げる際、重錘昇降爪の傾斜面により、重錘の「ズレ」を矯正することができる。これにより、重錘の「ズレ」が蓄積されることがないため、重錘アームが重錘を落としてしまうことを防ぐことができる。そして、従来必要としていた重錘据付位置の芯だしを不要とすることができる。
When transferring the weight of the cooling line to the pouring line with the weight transfer device, the installation position of the weight may be shifted every cycle due to a slight misalignment at the time of installation. And since this shift is accumulated, a weight transfer apparatus can not lift a weight, and the malfunction of dropping a weight may occur. Therefore, the conventional weight transfer apparatus requires the centering of the weight installation position having a difficult process. According to this configuration, when the weight is lifted by the plurality of weight arms, the “shift” of the weight can be corrected by the inclined surface of the weight lifting and lowering claw. As a result, since "displacement" of the weight is not accumulated, it is possible to prevent the weight arm from dropping the weight. And the centering of the weight installation position conventionally required can be made unnecessary.
本発明の他の好ましい態様によれば、前記重錘昇降爪は、前記重錘アームに着脱可能に取り付けられる第一係合部材と、前記第一係合部材に着脱可能に取り付けられる第二係合部材を有する。このような構成によれば、重錘の「ズレ」を矯正するために重錘が滑る傾斜面が部分的に大きく磨耗してしまった場合に、たとえば第一係合部材の傾斜面が大きく磨耗したならば第一係合部材だけを、第二係合部材の傾斜面が大きく磨耗したならば第二係合部材だけを交換すればよく、メンテナンス費用を抑えることができる。
According to another preferred aspect of the present invention, the weight raising and lowering claw is a first engagement member detachably attached to the weight arm, and a second engagement detachably attached to the first engagement member. Having a joint member. According to such a configuration, for example, when the inclined surface on which the weight slides is partially worn to a large extent in order to correct the "displacement" of the weight, for example, the inclined surface of the first engagement member is largely worn If this is done, only the first engagement member and only the second engagement member may be replaced if the inclined surface of the second engagement member is significantly worn, and maintenance costs can be reduced.
本発明の他の好ましい態様によれば、前記ジャケット移し替え装置は、前記鋳型の高さ方向に延伸し、上下方向に移動可能な複数の棒部材を更に備えており、
前記棒部材の下端は前記ジャケットに当接可能に配置されている。
本構成によれば、冷却ラインのジャケットを注湯ラインへ移し替える際、ジャケットアームでジャケットを下から持ち上げながら、棒部材でジャケットを上から押さえることができる。これにより、ジャケットの移し替えを行う際、ジャケットをしっかりと掴みながら移し替えを行うことができる。 According to another preferred aspect of the present invention, the jacket transfer device further includes a plurality of rod members which extend in the height direction of the mold and can move vertically.
The lower end of the rod member is disposed to be able to abut on the jacket.
According to this configuration, when the jacket of the cooling line is transferred to the pouring line, the jacket can be pressed from above by the rod member while lifting the jacket from below by the jacket arm. As a result, when transferring the jacket, the transfer can be performed while holding the jacket firmly.
前記棒部材の下端は前記ジャケットに当接可能に配置されている。
本構成によれば、冷却ラインのジャケットを注湯ラインへ移し替える際、ジャケットアームでジャケットを下から持ち上げながら、棒部材でジャケットを上から押さえることができる。これにより、ジャケットの移し替えを行う際、ジャケットをしっかりと掴みながら移し替えを行うことができる。 According to another preferred aspect of the present invention, the jacket transfer device further includes a plurality of rod members which extend in the height direction of the mold and can move vertically.
The lower end of the rod member is disposed to be able to abut on the jacket.
According to this configuration, when the jacket of the cooling line is transferred to the pouring line, the jacket can be pressed from above by the rod member while lifting the jacket from below by the jacket arm. As a result, when transferring the jacket, the transfer can be performed while holding the jacket firmly.
本発明の他の好ましい態様によれば、
前記棒部材は、最下点に移動したときに、下端が前記ジャケットの上端以上の高さとなるように長さを調整されている。
本構成によれば、注湯ラインの鋳型にジャケットを下ろす際、鋳型に対するジャケットの位置がずれていても、ジャケットを鋳型に被せる前に棒部材がジャケットから離れているため、ジャケットによる鋳型への過剰な力が働かない。そのため、型ずれ等の鋳型不良を発生させることなく、ジャケットを鋳型に被せることができる。 According to another preferred aspect of the invention:
The length of the rod member is adjusted such that the lower end is at a height higher than the upper end of the jacket when moved to the lowermost point.
According to this configuration, when the jacket is put down on the mold of the pouring line, the rod member is separated from the jacket before the jacket is put on the mold even if the position of the jacket with respect to the mold is shifted. Excessive force does not work. Therefore, the jacket can be covered on the mold without causing mold defects such as mold misalignment.
前記棒部材は、最下点に移動したときに、下端が前記ジャケットの上端以上の高さとなるように長さを調整されている。
本構成によれば、注湯ラインの鋳型にジャケットを下ろす際、鋳型に対するジャケットの位置がずれていても、ジャケットを鋳型に被せる前に棒部材がジャケットから離れているため、ジャケットによる鋳型への過剰な力が働かない。そのため、型ずれ等の鋳型不良を発生させることなく、ジャケットを鋳型に被せることができる。 According to another preferred aspect of the invention:
The length of the rod member is adjusted such that the lower end is at a height higher than the upper end of the jacket when moved to the lowermost point.
According to this configuration, when the jacket is put down on the mold of the pouring line, the rod member is separated from the jacket before the jacket is put on the mold even if the position of the jacket with respect to the mold is shifted. Excessive force does not work. Therefore, the jacket can be covered on the mold without causing mold defects such as mold misalignment.
本発明の他の好ましい態様によれば、
抜枠鋳型用鋳造ラインにおいて、
前記重錘アームは、前記注湯ライン及び前記冷却ラインの進行方向と平行方向に開閉し、且つ、前記ジャケットアーム及び該重錘アームは、該重錘アームの開閉方向と垂直方向においてずれている。 According to another preferred aspect of the invention:
In the casting line for the frame mold,
The weight arm opens and closes in a direction parallel to the advancing direction of the pouring line and the cooling line, and the jacket arm and the weight arm are offset in a direction perpendicular to the opening and closing direction of the weight arm .
抜枠鋳型用鋳造ラインにおいて、
前記重錘アームは、前記注湯ライン及び前記冷却ラインの進行方向と平行方向に開閉し、且つ、前記ジャケットアーム及び該重錘アームは、該重錘アームの開閉方向と垂直方向においてずれている。 According to another preferred aspect of the invention:
In the casting line for the frame mold,
The weight arm opens and closes in a direction parallel to the advancing direction of the pouring line and the cooling line, and the jacket arm and the weight arm are offset in a direction perpendicular to the opening and closing direction of the weight arm .
注湯ラインにおいて下がりきった状態で配置されているジャケット移し替え装置及び重錘移し替え装置を、下がりきった状態のまま冷却ライン上まで横移動させるためには、配慮しなければならない事項がある。それは、横移動の際、ジャケットアーム及び重錘アームと注湯ラインにおける定盤台車に載置されているもの(鋳型、ジャケット及び重錘)とが、衝突しないようにすることである。そのため、重錘アームの開閉方向が、共に注湯ライン及び冷却ラインの進行方向と平行方向になるようにした。重錘アームを開いた状態のまま横移動させ、注湯ライン及び冷却ラインの鋳型の間を通過させることで、ジャケットアーム及び重錘アームと注湯ラインにおける定盤台車に載置されているもの(鋳型、ジャケット及び重錘)とが衝突しないようにすることが可能となる。なお、ジャケットアームは開閉することなくジャケットを持ち上げるよう構成され、且つ、開閉することなく定盤台車に載置されているもの(鋳型、ジャケット及び重錘)に衝突しないように構成されることが可能である。
There are matters to be considered in order to move the jacket transfer device and the weight transfer device, which are disposed in a completely lowered state in the pouring line, to above the cooling line in a completely lowered state. . That is to prevent the jacket arm and the weight arm from colliding with those (the mold, the jacket and the weight) placed on the platen carriage in the pouring line during lateral movement. Therefore, the open / close direction of the weight arm is made parallel to the advancing direction of the pouring line and the cooling line. It is placed on the platen carriage in the jacket arm and the weight arm and the pouring line by passing the mold between the pouring line and the cooling line while moving the weight arm sideways while passing the mold arm. It becomes possible to prevent collision with (the mold, the jacket and the weight). The jacket arm is configured to lift the jacket without opening and closing, and is configured not to collide with the one (mold, jacket and weight) placed on the platen carriage without opening and closing. It is possible.
一方、重錘アームの開閉方向を注湯ライン及び冷却ラインの進行方向と平行方向にしているため、重錘アームを開くとき、ジャケットアームと重錘アームがぶつかる恐れがある。そこで、ジャケットアームと重錘アームの位置を、重錘アームの開閉方向と垂直方向においてずらす。これにより、重錘アームが開いた状態でも、これらがぶつからないようにすることが可能となる。
On the other hand, since the opening and closing direction of the weight arm is parallel to the advancing direction of the pouring line and the cooling line, when the weight arm is opened, the jacket arm and the weight arm may collide. Therefore, the positions of the jacket arm and the weight arm are shifted in the direction perpendicular to the opening / closing direction of the weight arm. This makes it possible to prevent them from colliding even when the weight arm is open.
本発明の他の好ましい態様によれば、
抜枠鋳型用鋳造ラインにおいて、
前記定盤台車における前記鋳型を載置する板部材は、鋼板により形成されている。従来、一般的に用いられている定盤台車の板部材は鋳物であった。本構成によれば、鋼板を用いているため、定盤台車の製造コストを抑えることができる。 According to another preferred aspect of the invention:
In the casting line for the frame mold,
A plate member for mounting the mold in the platen carriage is formed of a steel plate. Conventionally, the plate member of a plate carrier generally used is a casting. According to this configuration, since the steel plate is used, the manufacturing cost of the platen carriage can be suppressed.
抜枠鋳型用鋳造ラインにおいて、
前記定盤台車における前記鋳型を載置する板部材は、鋼板により形成されている。従来、一般的に用いられている定盤台車の板部材は鋳物であった。本構成によれば、鋼板を用いているため、定盤台車の製造コストを抑えることができる。 According to another preferred aspect of the invention:
In the casting line for the frame mold,
A plate member for mounting the mold in the platen carriage is formed of a steel plate. Conventionally, the plate member of a plate carrier generally used is a casting. According to this configuration, since the steel plate is used, the manufacturing cost of the platen carriage can be suppressed.
本発明の他の好ましい態様によれば、
抜枠鋳型用鋳造ラインの作動方法であって、
前記冷却ラインにおいて前記鋳型に被せられている前記ジャケットを、前記ジャケット移し替え装置によって外し、前記注湯ラインに配置されている前記鋳型に被せるジャケット移し替え工程と、
前記冷却ラインにおいて前記鋳型に載置されている前記重錘を、前記重錘移し替え装置によって持ち上げ、前記注湯ラインに配置されている前記鋳型に載置する重錘移し替え工程と、
前記ジャケット移し替え装置及び前記重錘移し替え装置を前記注湯ライン上から前記冷却ライン上に移動する移し替え装置戻し工程と、を有しており、
前記移し替え装置戻し工程における前記ジャケット移し替え装置及び前記重錘移し替え装置は、水平方向にのみ移動することで、前記注湯ライン上から前記冷却ライン上に移動する。 According to another preferred aspect of the invention:
A method of operating a casting line for an open frame mold, comprising:
A jacket transfer step of removing the jacket, which is put on the mold in the cooling line, by the jacket transfer device, and putting it on the mold, which is disposed in the pouring line;
A weight transfer process of lifting the weight placed on the mold in the cooling line by the weight transfer device and placing the weight on the mold placed in the pouring line;
Transferring the jacket transfer device and the weight transfer device from the pouring line to the cooling line;
The jacket transfer device and the weight transfer device in the transfer device returning step move from the pouring line to the cooling line by moving only in the horizontal direction.
抜枠鋳型用鋳造ラインの作動方法であって、
前記冷却ラインにおいて前記鋳型に被せられている前記ジャケットを、前記ジャケット移し替え装置によって外し、前記注湯ラインに配置されている前記鋳型に被せるジャケット移し替え工程と、
前記冷却ラインにおいて前記鋳型に載置されている前記重錘を、前記重錘移し替え装置によって持ち上げ、前記注湯ラインに配置されている前記鋳型に載置する重錘移し替え工程と、
前記ジャケット移し替え装置及び前記重錘移し替え装置を前記注湯ライン上から前記冷却ライン上に移動する移し替え装置戻し工程と、を有しており、
前記移し替え装置戻し工程における前記ジャケット移し替え装置及び前記重錘移し替え装置は、水平方向にのみ移動することで、前記注湯ライン上から前記冷却ライン上に移動する。 According to another preferred aspect of the invention:
A method of operating a casting line for an open frame mold, comprising:
A jacket transfer step of removing the jacket, which is put on the mold in the cooling line, by the jacket transfer device, and putting it on the mold, which is disposed in the pouring line;
A weight transfer process of lifting the weight placed on the mold in the cooling line by the weight transfer device and placing the weight on the mold placed in the pouring line;
Transferring the jacket transfer device and the weight transfer device from the pouring line to the cooling line;
The jacket transfer device and the weight transfer device in the transfer device returning step move from the pouring line to the cooling line by moving only in the horizontal direction.
このような構成によれば、注湯ラインに配置されている鋳型にジャケットを被せた後のジャケット移し替え装置と、注湯ラインに配置されている鋳型に重錘を載置させた後の重錘移し替え装置は、共に下がりきった状態である。この下がりきった状態のまま、ジャケット移し替え装置と重錘移し替え装置を冷却ライン上まで横移動する。よって、本構成は、注湯ラインに配置されているジャケット移し替え装置及び重錘移し替え装置を上昇させてから横移動する場合と比較して、サイクルタイムを短縮することが可能となる。また、1サイクル内のアクチュエータ作動回数が少なくなるため、ランニングコストの削減することが可能となる。
According to such a configuration, the jacket transfer device after the jacket placed on the mold disposed in the pouring line, and the weight after the weight is placed on the mold disposed in the pouring line Both of the weight transfer devices are in a fully lowered state. In this lowered state, the jacket transfer device and the weight transfer device are moved laterally over the cooling line. Therefore, this configuration can shorten the cycle time as compared with the case where the jacket transfer device and the weight transfer device disposed in the pouring line are lifted and then moved laterally. In addition, since the number of times of actuation of the actuator in one cycle is reduced, it is possible to reduce the running cost.
本発明の他の好ましい態様によれば、
抜枠鋳型用鋳造ラインの作動方法において、
前記抜枠鋳型用鋳造ラインでは、
前記定盤台車は車輪及び車軸を装着しており、
前記注湯ライン及び前記冷却ラインの一方端及び他方端をそれぞれ繋ぐように配設され、前記定盤台車を載置して移動させる第一トラバーサ及び第二トラバーサと、
前記注湯ラインにおける一方端に配設され、前記第一トラバーサに載置される前記定盤台車を前記注湯ラインに送る第一定盤台車送り手段と、
前記冷却ラインにおける他方端に配設され、前記第二トラバーサに載置される前記定盤台車を前記冷却ラインに送る第二定盤台車送り手段と、をさらに備えており、
前記第一トラバーサ及び前記第二トラバーサはそれぞれ、
前記定盤台車を載置して、前記注湯ライン及び前記冷却ラインの間を移動する可動台車と、
前記載置された定盤台車を、該定盤台車の車輪と当接する台車止め手段及び車軸と当接する定盤台車固定手段と、を備え、
前記第一定盤台車送り手段によって、前記第一トラバーサ及び前記注湯ラインに載置する前記定盤台車をピッチ送りする注湯ライン送り工程と、
前記第二トラバーサにおける前記可動台車を、前記注湯ラインにおける一方端側から前記冷却ラインにおける一方端側へ移動する第二トラバーサ移動工程と、
前記第二定盤台車送り手段によって、前記第二トラバーサ及び前記冷却ラインに載置する前記定盤台車をピッチ送りする冷却ライン送り工程と、
前記第一トラバーサにおける前記可動台車を、前記冷却ラインにおける他方端側から前記注湯ライン側における他方端側へ移動する第一トラバーサ移動工程と、
を有しており、
前記注湯ライン送り工程及び前記冷却ライン送り工程で前記第一トラバーサ及び前記第二トラバーサに送られた前記定盤台車は、前記定盤台車固定手段及び前記台車止め手段によって前記第一トラバーサ及び前記第二トラバーサにおける前記可動台車上に固定される。
このような構成によれば、従来の抜枠鋳型用鋳造ラインに備えられていたクッションシリンダを不要とし、抜枠鋳型用鋳造ラインの設備費用の削減及びランニングコストの削減に繋がる。さらに、定盤台車を載せた可動台車が注湯ラインと冷却ラインの間を移動するとき、定盤台車が台車止め手段と定盤台車固定手段に可動台車上に挟持されることにより、固定される。よって、定盤台車を安全に移動させることができる。 According to another preferred aspect of the invention:
In the operation method of the casting line for the frame
In the above-mentioned casting frame for open frame mold,
The platen carriage is equipped with wheels and axles,
A first traverser and a second traverser disposed so as to connect one end and the other end of the pouring line and the cooling line, respectively, and placing and moving the platen carriage;
A fixed board carriage feeding means for transferring the platen carriage placed at one end of the pouring line and placed on the first traverser to the pouring line;
And a second platen carriage feeding means which is disposed at the other end of the cooling line and sends the platen carriage placed on the second traverser to the cooling line.
The first traverser and the second traverser are respectively
A movable carriage on which the platen carriage is placed and which moves between the pouring line and the cooling line;
And a carriage stop means for coming into contact with the wheel of the platen carriage and a platen carriage fixing means for coming into contact with the axle.
A pouring line feeding step of pitch feeding the first traverser and the platen carriage placed on the pouring line by the first fixed carriage feeding means;
A second traverser moving step of moving the movable carriage in the second traverser from one end side of the pouring line to one end side of the cooling line;
A cooling line feeding step of pitch feeding the second traverser and the platen carriage placed on the cooling line by the second platen carriage feeding means;
A first traverser moving step of moving the movable carriage in the first traverser from the other end side of the cooling line to the other end side of the pouring line side;
And have
The platen carriage fed to the first traverser and the second traverser in the pouring line feeding step and the cooling line feeding step is the first traverser and the carriage by the platen carriage fixing means and the carriage stopping means. It is fixed on the movable carriage in the second traverser.
According to such a configuration, it is possible to eliminate the need for the cushion cylinder provided in the conventional die casting mold casting line, and to reduce the equipment cost of the die casting mold casting line and the running cost. Furthermore, when the movable carriage carrying the platen carriage moves between the pouring line and the cooling line, the platen carriage is fixed by being held on the movable carriage by the carriage stopping means and the platen carriage fixing means. Ru. Thus, the platen carriage can be moved safely.
抜枠鋳型用鋳造ラインの作動方法において、
前記抜枠鋳型用鋳造ラインでは、
前記定盤台車は車輪及び車軸を装着しており、
前記注湯ライン及び前記冷却ラインの一方端及び他方端をそれぞれ繋ぐように配設され、前記定盤台車を載置して移動させる第一トラバーサ及び第二トラバーサと、
前記注湯ラインにおける一方端に配設され、前記第一トラバーサに載置される前記定盤台車を前記注湯ラインに送る第一定盤台車送り手段と、
前記冷却ラインにおける他方端に配設され、前記第二トラバーサに載置される前記定盤台車を前記冷却ラインに送る第二定盤台車送り手段と、をさらに備えており、
前記第一トラバーサ及び前記第二トラバーサはそれぞれ、
前記定盤台車を載置して、前記注湯ライン及び前記冷却ラインの間を移動する可動台車と、
前記載置された定盤台車を、該定盤台車の車輪と当接する台車止め手段及び車軸と当接する定盤台車固定手段と、を備え、
前記第一定盤台車送り手段によって、前記第一トラバーサ及び前記注湯ラインに載置する前記定盤台車をピッチ送りする注湯ライン送り工程と、
前記第二トラバーサにおける前記可動台車を、前記注湯ラインにおける一方端側から前記冷却ラインにおける一方端側へ移動する第二トラバーサ移動工程と、
前記第二定盤台車送り手段によって、前記第二トラバーサ及び前記冷却ラインに載置する前記定盤台車をピッチ送りする冷却ライン送り工程と、
前記第一トラバーサにおける前記可動台車を、前記冷却ラインにおける他方端側から前記注湯ライン側における他方端側へ移動する第一トラバーサ移動工程と、
を有しており、
前記注湯ライン送り工程及び前記冷却ライン送り工程で前記第一トラバーサ及び前記第二トラバーサに送られた前記定盤台車は、前記定盤台車固定手段及び前記台車止め手段によって前記第一トラバーサ及び前記第二トラバーサにおける前記可動台車上に固定される。
このような構成によれば、従来の抜枠鋳型用鋳造ラインに備えられていたクッションシリンダを不要とし、抜枠鋳型用鋳造ラインの設備費用の削減及びランニングコストの削減に繋がる。さらに、定盤台車を載せた可動台車が注湯ラインと冷却ラインの間を移動するとき、定盤台車が台車止め手段と定盤台車固定手段に可動台車上に挟持されることにより、固定される。よって、定盤台車を安全に移動させることができる。 According to another preferred aspect of the invention:
In the operation method of the casting line for the frame
In the above-mentioned casting frame for open frame mold,
The platen carriage is equipped with wheels and axles,
A first traverser and a second traverser disposed so as to connect one end and the other end of the pouring line and the cooling line, respectively, and placing and moving the platen carriage;
A fixed board carriage feeding means for transferring the platen carriage placed at one end of the pouring line and placed on the first traverser to the pouring line;
And a second platen carriage feeding means which is disposed at the other end of the cooling line and sends the platen carriage placed on the second traverser to the cooling line.
The first traverser and the second traverser are respectively
A movable carriage on which the platen carriage is placed and which moves between the pouring line and the cooling line;
And a carriage stop means for coming into contact with the wheel of the platen carriage and a platen carriage fixing means for coming into contact with the axle.
A pouring line feeding step of pitch feeding the first traverser and the platen carriage placed on the pouring line by the first fixed carriage feeding means;
A second traverser moving step of moving the movable carriage in the second traverser from one end side of the pouring line to one end side of the cooling line;
A cooling line feeding step of pitch feeding the second traverser and the platen carriage placed on the cooling line by the second platen carriage feeding means;
A first traverser moving step of moving the movable carriage in the first traverser from the other end side of the cooling line to the other end side of the pouring line side;
And have
The platen carriage fed to the first traverser and the second traverser in the pouring line feeding step and the cooling line feeding step is the first traverser and the carriage by the platen carriage fixing means and the carriage stopping means. It is fixed on the movable carriage in the second traverser.
According to such a configuration, it is possible to eliminate the need for the cushion cylinder provided in the conventional die casting mold casting line, and to reduce the equipment cost of the die casting mold casting line and the running cost. Furthermore, when the movable carriage carrying the platen carriage moves between the pouring line and the cooling line, the platen carriage is fixed by being held on the movable carriage by the carriage stopping means and the platen carriage fixing means. Ru. Thus, the platen carriage can be moved safely.
本発明の他の好ましい態様によれば、
抜枠鋳型用鋳造ラインにおいて、
前記昇降シリンダ及び前記横移動シリンダにてそれぞれ1つの伸縮速度のみで移動させる。本構成によれば、昇降シリンダ及び横移動シリンダの動作速度の調節を必要としないため、変速制御用のバルブといったシリンダの伸縮速度調節機器を不要とすることができる。 According to another preferred aspect of the invention:
In the casting line for the frame mold,
The elevating cylinder and the lateral movement cylinder are moved at only one telescopic speed. According to this configuration, since it is not necessary to adjust the operation speeds of the elevating cylinder and the lateral movement cylinder, it is possible to eliminate the need for a cylinder expansion / contraction speed adjusting device such as a valve for transmission control.
抜枠鋳型用鋳造ラインにおいて、
前記昇降シリンダ及び前記横移動シリンダにてそれぞれ1つの伸縮速度のみで移動させる。本構成によれば、昇降シリンダ及び横移動シリンダの動作速度の調節を必要としないため、変速制御用のバルブといったシリンダの伸縮速度調節機器を不要とすることができる。 According to another preferred aspect of the invention:
In the casting line for the frame mold,
The elevating cylinder and the lateral movement cylinder are moved at only one telescopic speed. According to this configuration, since it is not necessary to adjust the operation speeds of the elevating cylinder and the lateral movement cylinder, it is possible to eliminate the need for a cylinder expansion / contraction speed adjusting device such as a valve for transmission control.
このように本発明は、抜枠鋳型用鋳造ラインを構成する設備全体の軽量化を図ることができる。また、設備全体の軽量化により、アクチュエータ(たとえば、シリンダ)のサイズを小さくすることができ、アクチュエータのランニングコストを削減することができる。そして、工程の削減によるランニングコストの削減も可能とする。更に、アクチュエータ数の削減による、抜枠鋳型用鋳造ラインの軽量化及びランニングコストの削減も図ることができる。
As described above, according to the present invention, it is possible to reduce the weight of the entire equipment that constitutes the casting frame for the frame for forming a frame. Further, by reducing the weight of the entire equipment, the size of the actuator (for example, a cylinder) can be reduced, and the running cost of the actuator can be reduced. And, it is also possible to reduce running costs by reducing the number of processes. Furthermore, the reduction in weight and running cost of the casting frame for the extrusion frame mold can be achieved by the reduction of the number of actuators.
この出願は、日本国で2017年8月31日に出願された特願2017-166483号に基づいており、その内容は本出願の内容として、その一部を形成する。
また、本発明は以下の詳細な説明により更に完全に理解できるであろう。しかしながら、詳細な説明および特定の実施例は、本発明の望ましい実施の形態であり、説明の目的のためにのみ記載されているものである。この詳細な説明から、種々の変更、改変が、当業者にとって明らかだからである。
出願人は、記載された実施の形態のいずれをも公衆に献上する意図はなく、開示された改変、代替案のうち、特許請求の範囲内に文言上含まれないかもしれないものも、均等論下での発明の一部とする。
本明細書あるいは請求の範囲の記載において、名詞及び同様な指示語の使用は、特に指示されない限り、または文脈によって明瞭に否定されない限り、単数および複数の両方を含むものと解釈すべきである。本明細書中で提供されたいずれの例示または例示的な用語(例えば、「等」)の使用も、単に本発明を説明し易くするという意図であるに過ぎず、特に請求の範囲に記載しない限り本発明の範囲に制限を加えるものではない。 This application is based on Japanese Patent Application No. 2017-166483 filed on Aug. 31, 2017 in Japan, the contents of which form a part of the contents of the present application.
The invention will also be more fully understood from the following detailed description. However, the detailed description and the specific examples are the preferred embodiments of the present invention and are described for the purpose of illustration only. Various changes and modifications are apparent to those skilled in the art from this detailed description.
The applicant does not intend to provide the public with any of the described embodiments, and among the disclosed modifications, alternatives, which may not be literally included within the scope of the claims, is equivalent. As part of the invention under discussion.
In the description or the description of the claims, the use of nouns and similar indicators should be construed as including both the singular and the plural unless the context clearly dictates otherwise. The use of any of the exemplary or exemplary terms (eg, "such as") provided herein is merely intended to facilitate the description of the invention and is not specifically recited in the claims. As long as it does not limit the scope of the present invention.
また、本発明は以下の詳細な説明により更に完全に理解できるであろう。しかしながら、詳細な説明および特定の実施例は、本発明の望ましい実施の形態であり、説明の目的のためにのみ記載されているものである。この詳細な説明から、種々の変更、改変が、当業者にとって明らかだからである。
出願人は、記載された実施の形態のいずれをも公衆に献上する意図はなく、開示された改変、代替案のうち、特許請求の範囲内に文言上含まれないかもしれないものも、均等論下での発明の一部とする。
本明細書あるいは請求の範囲の記載において、名詞及び同様な指示語の使用は、特に指示されない限り、または文脈によって明瞭に否定されない限り、単数および複数の両方を含むものと解釈すべきである。本明細書中で提供されたいずれの例示または例示的な用語(例えば、「等」)の使用も、単に本発明を説明し易くするという意図であるに過ぎず、特に請求の範囲に記載しない限り本発明の範囲に制限を加えるものではない。 This application is based on Japanese Patent Application No. 2017-166483 filed on Aug. 31, 2017 in Japan, the contents of which form a part of the contents of the present application.
The invention will also be more fully understood from the following detailed description. However, the detailed description and the specific examples are the preferred embodiments of the present invention and are described for the purpose of illustration only. Various changes and modifications are apparent to those skilled in the art from this detailed description.
The applicant does not intend to provide the public with any of the described embodiments, and among the disclosed modifications, alternatives, which may not be literally included within the scope of the claims, is equivalent. As part of the invention under discussion.
In the description or the description of the claims, the use of nouns and similar indicators should be construed as including both the singular and the plural unless the context clearly dictates otherwise. The use of any of the exemplary or exemplary terms (eg, "such as") provided herein is merely intended to facilitate the description of the invention and is not specifically recited in the claims. As long as it does not limit the scope of the present invention.
抜枠鋳型用鋳造ラインの実施形態の一例を、図面を参照して説明する。以下の説明において上下左右方向は特に断りのない限り図中における方向を指す。なお、鋳型Mとは、鋳型砂によって作成され、上枠と下枠が合わさったものを指す。また、上枠の外周下部と、下枠の外周上部は、共にテーパー形状であり、上枠と下枠が合わさることにより、鋳型Mの外周中央は一つのテーパー形状となる。そして、ジャケットJの内面は、鋳型Mのテーパー形状に対応するようなテーパー形状となっている。本発明は本実施形態の構成に限られず、必要に応じて適宜変更することができる。
One example of an embodiment of a casting frame for a scoop mold will be described with reference to the drawings. In the following description, the upper, lower, left, and right directions indicate directions in the drawings unless otherwise specified. The mold M refers to a mold made of mold sand, in which an upper frame and a lower frame are combined. Further, the outer peripheral lower portion of the upper frame and the outer peripheral upper portion of the lower frame are both tapered, and when the upper frame and the lower frame are combined, the outer peripheral center of the mold M becomes one tapered shape. The inner surface of the jacket J has a tapered shape corresponding to the tapered shape of the mold M. The present invention is not limited to the configuration of the present embodiment, and can be appropriately modified as needed.
図1は、抜枠鋳型用鋳造ラインの平面図である。図に示すように、抜枠鋳型用鋳造ライン1は、注湯ライン2と冷却ライン3を平行に配置している。また、第一トラバーサ4と第二トラバーサ5が、注湯ライン2と冷却ライン3の両端にそれぞれ備えられている。以上の構成により、鋳型Mを載せて搬送する定盤台車16(図3参照)が抜枠鋳型用鋳造ライン1内を循環する構成となる。また、抜枠鋳型用鋳造ライン1は、定盤台車16を一定時間ごとにピッチ送りするように第一定盤台車送り手段13と第二定盤台車送り手段14を有して構成されている。そして鋳型Mは、抜枠造型機10によって造型され、搬入位置11から注湯ライン2に搬入される。また、ジャケット移し替え装置6と重錘移し替え装置7は、注湯ライン2と冷却ライン3とを跨ぐ形で配置されている。なお、図1中に記す矢印は、定盤台車16及び定盤台車16上に載置している鋳型Mの進行方向を示している。なお、図1では、鋳型に溶湯を注湯する注湯機は省略しており、また、本書では、注湯する工程についての説明を省略する。
FIG. 1 is a plan view of a die casting mold casting line. As shown in the figure, the pouring line 2 and the cooling line 3 are disposed in parallel in the casting frame 1 for the formwork mold. Further, a first traverser 4 and a second traverser 5 are respectively provided at both ends of the pouring line 2 and the cooling line 3. With the above-described configuration, the platen carriage 16 (see FIG. 3) for loading and transporting the mold M is configured to circulate in the extraction frame casting line 1. The frame casting mold casting line 1 is configured to have the first fixed board carriage feeding means 13 and the second fixed board carriage feeding means 14 so as to pitch feed the fixed board carriage 16 at fixed time intervals. . Then, the mold M is molded by the frame forming machine 10 and is carried into the pouring line 2 from the carry-in position 11. Further, the jacket transfer device 6 and the weight transfer device 7 are disposed across the pouring line 2 and the cooling line 3. Arrows shown in FIG. 1 indicate the traveling direction of the mold M placed on the platen carriage 16 and the platen carriage 16. In addition, in FIG. 1, the pouring machine which pours a molten metal to a casting_mold | template is abbreviate | omitted, and in this document, the description about the process to pour is abbreviate | omitted.
第一トラバーサ4と第二トラバーサ5は、それぞれ同じような構造を有している。図2、図3に第二トラバーサ5で代表して示すように、第一トラバーサ4と第二トラバーサ5はそれぞれ、可動台車12を備えている。また、第一トラバーサ4の注湯ライン2側には第一定盤台車送り手段13が備えられており、第二トラバーサ5の冷却ライン3側には第二定盤台車送り手段14が備えられている。第一定盤台車送り手段13は、第一トラバーサ4の可動台車12に載置されている定盤台車16を、注湯ライン2に送ることができるように配置される。また、第二定盤台車送り手段14は、第二トラバーサ5の可動台車12に載置されている定盤台車16を、冷却ライン3に送ることができるように配置される。
The first traverser 4 and the second traverser 5 each have a similar structure. As representatively shown by the second traverser 5 in FIGS. 2 and 3, each of the first traverser 4 and the second traverser 5 is provided with a movable carriage 12. In addition, the fixed board carriage feeding means 13 is provided on the pouring line 2 side of the first traverser 4, and the second platen carriage feeding means 14 is provided on the cooling line 3 side of the second traverser 5. ing. The fixed board carriage feeding means 13 is arranged so that the platen carriage 16 placed on the movable carriage 12 of the first traverser 4 can be fed to the pouring line 2. Further, the second platen carriage feeding means 14 is arranged so that the platen carriage 16 placed on the movable carriage 12 of the second traverser 5 can be fed to the cooling line 3.
図3、図4に示すように、可動台車12は、定盤台車固定手段15と台車止め手段20を備えている。定盤台車固定手段15と台車止め手段20は、定盤台車16を可動台車12上に停止させる際、定盤台車16の構成部品である車輪19と車軸19aを挟持できるように配置される。言い換えると、定盤台車固定手段15は車軸19aと当接し、台車止め手段20は車輪19と、定盤台車固定手段15とは反対側から当接することにより、定盤台車16を可動台車12上に固定する。本実施形態において、台車止め手段20における車輪19と当接する部分は、低反発の材質(例えば、ウレタンやゴム)で構成されている。これにより、台車止め手段20が車輪19に接触したときの衝撃を和らげることができる。なお、定盤台車固定手段15と台車止め手段20は、車輪19と車軸19a以外の部分で定盤台車16を挟持して定盤台車16を可動台車12上に固定してもよく、挟持する部分は限定されない。
As shown in FIGS. 3 and 4, the movable carriage 12 is provided with a platen carriage fixing means 15 and a carriage stopping means 20. The platen carriage fixing means 15 and the carriage stopping means 20 are arranged so as to be able to hold the wheel 19 and the axle 19a which are components of the platen carriage 16 when the platen carriage 16 is stopped on the movable carriage 12. In other words, the platen carriage fixing means 15 is in contact with the axle 19 a, and the carriage stopping means 20 is in contact with the wheel 19 from the opposite side of the wheel carriage fixing means 15. Fix to In the present embodiment, the portion of the bogie stopper 20 in contact with the wheel 19 is made of a low repulsion material (for example, urethane or rubber). In this way, it is possible to cushion the impact when the bogie stopper 20 contacts the wheel 19. The platen carriage fixing means 15 and the carriage stopping means 20 may clamp the platen carriage 16 by parts other than the wheels 19 and the axles 19a to clamp the platen carriage 16 on the movable carriage 12, and they clamp The part is not limited.
図5、図6に示すように、ジャケット重錘移し替え設備8は、ジャケット移し替え装置6と、重錘移し替え装置7と、昇降シリンダ17と、横移動シリンダ18を備えている。ジャケット移し替え装置6及び重錘移し替え装置7は、注湯ライン2と冷却ライン3を跨ぐように配置されている。また、ジャケット移し替え装置6と重錘移し替え装置7は、連結フレーム9によって一体となっている。なお、ジャケット移し替え装置6と重錘移し替え装置7を一体とするのは、連結フレーム9には限られず、両者を連結する棒状あるいは板状の部材、あるいは、その他公知の構造であってもよい。
As shown in FIGS. 5 and 6, the jacket weight transfer facility 8 includes a jacket transfer device 6, a weight transfer device 7, an elevating cylinder 17, and a lateral movement cylinder 18. The jacket transfer device 6 and the weight transfer device 7 are arranged to straddle the pouring line 2 and the cooling line 3. Further, the jacket transfer device 6 and the weight transfer device 7 are integrated by the connecting frame 9. The combination of the jacket transfer device 6 and the weight transfer device 7 is not limited to the connection frame 9, but may be a rod-like or plate-like member connecting the two, or any other known structure. Good.
図6に示すように、ジャケット移し替え装置6はジャケットJを持ち上げるジャケットアーム6Aを備えており、重錘移し替え装置7は重錘を持ち上げる重錘アーム7Aを備えている。また、ジャケットJと重錘Wにはそれぞれ、鍔部JF、WFが設けられている。そして、ジャケットアーム6Aは、ジャケットJを持ち上げる際、ジャケット鍔部JFに引っ掛かるジャケット昇降爪6Bを備えており、重錘アーム7Aは、重錘Wを持ち上げる際、重錘鍔部WFに引っ掛かる重錘昇降爪7Bを備えている。ジャケットアーム6Aがジャケット鍔部JFに引っ掛かることにより、ジャケットJを持ち上げることができ、重錘アーム7Aが重錘鍔部WFに引っ掛かることにより、重錘Wを持ち上げることができる。
As shown in FIG. 6, the jacket transfer device 6 includes a jacket arm 6A that lifts the jacket J, and the weight transfer device 7 includes a weight arm 7A that lifts a weight. In addition, the jacket J and the weight W are provided with buttocks JF and WF, respectively. The jacket arm 6A is provided with a jacket lifting claw 6B that is hooked on the jacket collar JF when lifting the jacket J, and the weight arm 7A is a weight that is hooked on the weight collar WF when lifting the weight W The lifting claws 7B are provided. The jacket J can be lifted by the jacket arm 6A being hooked on the jacket collar JF, and the weight W can be lifted by the weight arm 7A being hooked on the weight cage WF.
重錘アーム7Aの開閉方向は、注湯ライン2及び冷却ライン3と水平方向である。また、図7に示すように、ジャケットアーム6Aと重錘アーム7Aは、抜枠鋳型用鋳造ライン1の側面方向から見てずれて配置されている。言い換えると、ジャケットアーム6Aと重錘アーム7Aは、重錘アーム7Aの開閉方向に対し垂直な方向において重ならない位置に配置されており、ジャケットアーム6Aが開いても重錘アーム7Aと衝突することはない。本実施形態において、ジャケット移し替え装置6はジャケットJの両側を挟むように、一方側と他方側にそれぞれ2本のジャケットアーム6A備えている。また重錘移し替え装置7は重錘Wの四隅を持つように、重錘アーム7Aを4本備えている。
The open / close direction of the weight arm 7A is horizontal to the pouring line 2 and the cooling line 3. Further, as shown in FIG. 7, the jacket arm 6A and the weight arm 7A are offset from each other as viewed from the side direction of the casting frame 1 for the frame. In other words, the jacket arm 6A and the weight arm 7A are disposed at positions not overlapping in the direction perpendicular to the opening / closing direction of the weight arm 7A, and collide with the weight arm 7A even if the jacket arm 6A is opened. There is no. In the present embodiment, the jacket transfer device 6 includes two jacket arms 6A on one side and the other side so as to sandwich the jacket J on both sides. Further, the weight transfer device 7 is provided with four weight arms 7A so as to have the four corners of the weight W.
図6に示すように、ジャケット移し替え装置6はジャケットブラシ6Cを備えている。ジャケットブラシ6Cは、ジャケット移し替え装置6から外側に向けて延伸している。ジャケットJを昇降することで、ジャケットJの内面全体に接触するようにジャケットブラシ6Cは配置される。ジャケットブラシ6Cは、冷却ライン3でジャケットJが持ち上げられるとき、ジャケットJの内面に付着している鋳物砂を払い落とす。また、注湯ライン2でジャケットJを降ろすときにも、ジャケットJの内面に付着している鋳物砂を払い落とす。
As shown in FIG. 6, the jacket transfer device 6 includes a jacket brush 6C. The jacket brush 6C extends outward from the jacket transfer device 6. By raising and lowering the jacket J, the jacket brush 6C is arranged to contact the entire inner surface of the jacket J. When the jacket J is lifted in the cooling line 3, the jacket brush 6C removes the casting sand adhering to the inner surface of the jacket J. Also, when the jacket J is lowered in the pouring line 2, the casting sand adhering to the inner surface of the jacket J is removed.
図7に示すように、ジャケット移し替え装置6は砂飛散防止カバー6Dを備えている。砂飛散防止カバー6Dは、ジャケット移し替え装置6で昇降する対象の鋳型Mと、その鋳型Mと隣り合う両側の鋳型Mの間にそれぞれ位置するように設けられる。本実施形態において、砂飛散防止カバー6Dは、一方側にある2本のジャケットアーム6Aの隙間を覆うように配置されており、他方側にある2本のジャケットアーム6Aの隙間を覆うように配置されている。
As shown in FIG. 7, the jacket transfer device 6 is provided with a sand scattering prevention cover 6D. The sand scattering prevention cover 6D is provided so as to be located between the mold M to be lifted and lowered by the jacket transfer device 6 and the mold M on both sides adjacent to the mold M, respectively. In the present embodiment, the sand scattering prevention cover 6D is disposed so as to cover the gap between the two jacket arms 6A on one side, and disposed so as to cover the gap between the two jacket arms 6A on the other side. It is done.
砂飛散防止カバー6Dは、ジャケットJの昇降のときにジャケットブラシ6Cによって払い落とされた鋳物砂が、ジャケット移し替え装置6の隣に存在する鋳型Mに飛散してしまうことを防止することができる。これにより、鋳物砂が隣に存在する鋳型Mの湯口から鋳型内に入ってしまうことを防止することができる。
The sand scattering prevention cover 6D can prevent the casting sand removed by the jacket brush 6C when the jacket J moves up and down from scattering to the mold M existing next to the jacket transfer device 6. . This makes it possible to prevent casting sand from entering the mold from the sprue of the mold M present next to it.
また、図6に示すように、ジャケット移し替え装置6は棒部材23を備えている。棒部材23はジャケット移し替え装置6の上下方向に延伸し、上下方向に移動可能に配設される。ジャケット移し替え装置6がジャケットJを昇降する際、棒部材23の下端とジャケット鍔部JFの上面とが当接する。後述するジャケット移し替え工程の際、注湯ライン2上で、ジャケットJが鋳型Mに被さる直前(ジャケットJの内面が鋳型Mに接触する直前)にジャケット鍔部JFから離れるように、棒部材23の長さを調整している。言い換えると、棒部材23が最下点に移動したときに、下端はジャケットJの上端以上の高さになるように、棒部材23の長さを調整している。なお本実施形態は、4本の棒部材23をジャケットJの四隅にそれぞれ備えている。また、棒部材用の重錘を4本の棒部材23の上端にそれぞれ備え、重錘の重量により棒部材23がジャケット鍔部JFを下方に押して、ジャケットアーム6Aがジャケット鍔部JFからずれにくく、外れにくくしている。なお、棒部材23の重量がジャケット鍔部JFを下方に押すのに必要な重量を有している場合には、棒部材用の重錘は無くてもよい。
Further, as shown in FIG. 6, the jacket transfer device 6 is provided with a rod member 23. The rod member 23 extends in the vertical direction of the jacket transfer device 6 and is disposed movably in the vertical direction. When the jacket transfer device 6 raises and lowers the jacket J, the lower end of the rod member 23 abuts on the upper surface of the jacket collar JF. During the jacket transfer process described later, the rod member 23 is separated from the jacket collar JF just before the jacket J covers the mold M (immediately before the inner surface of the jacket J contacts the mold M) on the pouring line 2. Adjust the length of the In other words, when the bar member 23 moves to the lowest point, the length of the bar member 23 is adjusted so that the lower end is at a height higher than the upper end of the jacket J. In the present embodiment, four rod members 23 are provided at the four corners of the jacket J, respectively. In addition, weights for the bar members are respectively provided at the upper ends of the four bar members 23, and the weight of the weights causes the bar members 23 to push the jacket collar JF downward, so that the jacket arm 6A does not easily shift from the jacket collar JF. , Making it hard to come off. When the weight of the bar member 23 has a weight necessary to push the jacket collar JF downward, the weight for the bar member may be eliminated.
重錘アーム7Aにおける重錘昇降爪7Bは、第一係合部材21と第二係合部材22によって構成されている。図8に、重錘アーム7Aと第一係合部材21、及び第二係合部材22の形状を示す。第一係合部材21は重錘アーム7Aに着脱可能に取り付けられており、第二係合部材22は第一係合部材21に着脱可能に取り付けられている。この構成により、第一係合部材21及び第二係合部材22の交換が容易となる。なお本実施形態において、第一係合部材21及び第二係合部材22はボルトナット(図示せず)によって取り付けられる。また、第一係合部材21と第二係合部材22はそれぞれ傾斜面K1、K2を有している。傾斜面K1、K2はそれぞれ、重錘Wを昇降する際、上を向いている(図9参照)。そこで、傾斜面K1、K2により重錘の「ズレ」を矯正することができる。その際に、重錘が滑ることにより傾斜面K1、K2が部分的に大きく磨耗してしまった場合に、たとえば第一係合部材21の傾斜面K1が大きく磨耗したならば第一係合部材21だけを、第二係合部材22の傾斜面K2が大きく磨耗したならば第二係合部材22だけを交換すればよく、メンテナンス費用を抑えることができる。なお、重錘昇降爪7Bは、第一係合部材21と第二係合部材22の構成に限られず、重錘アーム7Aに着脱可能な1つの部材であっても、3つ以上の部材であってもよい。
The weight raising and lowering claw 7B in the weight arm 7A is configured by the first engagement member 21 and the second engagement member 22. FIG. 8 shows the shapes of the weight arm 7A, the first engagement member 21 and the second engagement member 22. The first engagement member 21 is detachably attached to the weight arm 7A, and the second engagement member 22 is detachably attached to the first engagement member 21. This configuration facilitates replacement of the first engagement member 21 and the second engagement member 22. In the present embodiment, the first engagement member 21 and the second engagement member 22 are attached by a bolt and nut (not shown). Further, the first engagement member 21 and the second engagement member 22 have inclined surfaces K1 and K2, respectively. The inclined surfaces K1 and K2 face upward when lifting and lowering the weight W (see FIG. 9). Therefore, the "displacement" of the weight can be corrected by the inclined surfaces K1 and K2. At that time, if the sloping surfaces K1 and K2 are partially worn a lot due to the weight slipping, for example, if the sloping surface K1 of the first engagement member 21 is worn a lot, the first engagement member If only the second engaging member 22 needs to be replaced if the inclined surface K2 of the second engaging member 22 is largely worn, maintenance costs can be reduced. The weight lifting and lowering claw 7B is not limited to the configuration of the first engagement member 21 and the second engagement member 22. Even if it is one member detachable from the weight arm 7A, it is three or more members. It may be.
また、図10に示す定盤台車16における天板部分(鋳型Mを載置する板部材の部分)は、鋼板で構成される。従来の抜枠鋳型用鋳造ライン1における定盤台車16の天板部分は鋳物で構成されていた。しかし、鋳物は鋼板と比較して製造コストが高くなってしまい、重量が重くなってしまう。天板部分が鋼板製の定盤台車16は、上記問題点を解消することが可能である。
Further, the top plate portion (portion of the plate member on which the mold M is placed) in the platen carriage 16 shown in FIG. 10 is made of a steel plate. The top plate portion of the platen carriage 16 in the conventional die casting mold casting line 1 is formed of a casting. However, castings are expensive to manufacture as compared to steel plates, resulting in heavy weight. The plate carrier 16 whose top plate portion is made of steel plate can solve the above-mentioned problems.
次に、本実施形態の抜枠鋳型用鋳造ライン1の作動方法の一例を、図面を参照して説明する。
Next, an example of the operation method of the casting frame 1 for the formwork mold of the present embodiment will be described with reference to the drawings.
(工程1:注湯ライン送り工程)
抜枠造型機10で造型された鋳型Mが、搬入位置11から注湯ライン2の定盤台車16上に載置された後、第一定盤台車送り手段13が作動し、注湯ライン2上の定盤台車16がピッチ送りされる。そして、注湯ライン2から第二トラバーサ5の可動台車12に移動する定盤台車16は、第二トラバーサ5の可動台車12に配置されている定盤台車固定手段15と台車止め手段20によって、可動台車12上で停止する。 (Step 1: Pouring line feed process)
After the mold M molded by theframe forming machine 10 is placed on the platen carriage 16 of the pouring line 2 from the carry-in position 11, the first fixed board carriage feeding means 13 operates, and the pouring line 2 The upper platen carriage 16 is pitch fed. Then, the platen carriage 16 moving from the pouring line 2 to the movable carriage 12 of the second traverser 5 is moved by the platen carriage fixing means 15 and carriage stopping means 20 disposed on the movable carriage 12 of the second traverser 5. Stop on the movable carriage 12.
抜枠造型機10で造型された鋳型Mが、搬入位置11から注湯ライン2の定盤台車16上に載置された後、第一定盤台車送り手段13が作動し、注湯ライン2上の定盤台車16がピッチ送りされる。そして、注湯ライン2から第二トラバーサ5の可動台車12に移動する定盤台車16は、第二トラバーサ5の可動台車12に配置されている定盤台車固定手段15と台車止め手段20によって、可動台車12上で停止する。 (Step 1: Pouring line feed process)
After the mold M molded by the
具体的な定盤台車固定手段15と台車止め手段20による定盤台車16の停止方法を、図面を参照して説明する。図4に、定盤台車固定手段15と定盤台車16の位置関係を示す。図4は、隠れ線の一部を点線で記載している。また、車軸19aが定盤台車固定手段15に接触した直後の、車輪19と車軸19aの仮想線を、二点鎖線で記載している。
注湯ライン2のピッチ送りの際、仮想線で示すように、定盤台車16における車軸19aと定盤台車固定手段15における接触部材15bが接触する。そして定盤台車16は更に前に進もうとする。ここで、定盤台車固定手段15は、弾性部材15aを介して支持構造に接続している。弾性部材15aは、たとえばナイトハルトゴムばねで形成され、弾性を有している。よって、接触部材15bは車軸19aに押されて変位するので、定盤台車16は台車止め手段20に向かって前進し続ける。そして、車輪19が台車止め手段20に接触するとき、定盤台車固定手段15は弾性部材15aの有する弾性に従って、元の状態(図4に示す状態)に戻る。定盤台車固定手段15が元の状態に戻ったとき、定盤台車16は、図4に示すように、接触部材15bと台車止め手段20によって挟持され、可動台車12上に停止して固定される。具体的には、接触部材15bと車軸19aが接触しており、且つ、台車止め手段20と車輪19が接触することで、定盤台車16は可動台車12上に停止して固定される。 A specific method for stopping theplaten carriage 16 by the platen carriage fixing means 15 and the carriage stopping means 20 will be described with reference to the drawings. FIG. 4 shows the positional relationship between the platen carriage fixing means 15 and the platen carriage 16. FIG. 4 describes a part of the hidden line with a dotted line. In addition, a phantom line of the wheel 19 and the axle 19a immediately after the axle 19a comes into contact with the fixed carriage fixing means 15 is indicated by a two-dot chain line.
During pitch feeding of the pouringline 2, as shown by a virtual line, the axle 19a of the platen carriage 16 and the contact member 15b of the platen carriage fixing means 15 are in contact with each other. Then, the platen carriage 16 tries to move further forward. Here, the platen carriage fixing means 15 is connected to the support structure via the elastic member 15a. The elastic member 15a is formed of, for example, a knight-hard rubber spring, and has elasticity. Thus, since the contact member 15b is pushed by the axle 19a and displaced, the platen carriage 16 continues to advance toward the carriage stopper 20. Then, when the wheel 19 comes in contact with the carriage stopping means 20, the platen carriage fixing means 15 returns to the original state (the state shown in FIG. 4) according to the elasticity of the elastic member 15a. When the platen carriage fixing means 15 is returned to the original state, the platen carriage 16 is held between the contact member 15b and the carriage stopper 20 as shown in FIG. Ru. Specifically, the contact member 15b and the axle 19a are in contact with each other, and the carriage stopping means 20 and the wheel 19 are in contact with each other so that the fixed carriage 16 is stopped and fixed on the movable carriage 12.
注湯ライン2のピッチ送りの際、仮想線で示すように、定盤台車16における車軸19aと定盤台車固定手段15における接触部材15bが接触する。そして定盤台車16は更に前に進もうとする。ここで、定盤台車固定手段15は、弾性部材15aを介して支持構造に接続している。弾性部材15aは、たとえばナイトハルトゴムばねで形成され、弾性を有している。よって、接触部材15bは車軸19aに押されて変位するので、定盤台車16は台車止め手段20に向かって前進し続ける。そして、車輪19が台車止め手段20に接触するとき、定盤台車固定手段15は弾性部材15aの有する弾性に従って、元の状態(図4に示す状態)に戻る。定盤台車固定手段15が元の状態に戻ったとき、定盤台車16は、図4に示すように、接触部材15bと台車止め手段20によって挟持され、可動台車12上に停止して固定される。具体的には、接触部材15bと車軸19aが接触しており、且つ、台車止め手段20と車輪19が接触することで、定盤台車16は可動台車12上に停止して固定される。 A specific method for stopping the
During pitch feeding of the pouring
(工程2:第二トラバーサ移動工程)
定盤台車16が載置されている第二トラバーサ5の可動台車12を、冷却ライン3の沿線上に移動させる。そして定盤台車16を可動台車12上に配置するとき、定盤台車16は、接触部材15bと台車止め手段20によって可動台車12上に固定されている。そのため、定盤台車16は可動台車12上に安定して位置することができる。 (Step 2: Second Traverser Transfer Step)
Themovable carriage 12 of the second traverser 5 on which the platen carriage 16 is placed is moved along the cooling line 3. When the platen carriage 16 is arranged on the movable carriage 12, the platen carriage 16 is fixed on the movable carriage 12 by the contact member 15 b and the carriage stopper 20. Therefore, the platen carriage 16 can be stably positioned on the movable carriage 12.
定盤台車16が載置されている第二トラバーサ5の可動台車12を、冷却ライン3の沿線上に移動させる。そして定盤台車16を可動台車12上に配置するとき、定盤台車16は、接触部材15bと台車止め手段20によって可動台車12上に固定されている。そのため、定盤台車16は可動台車12上に安定して位置することができる。 (Step 2: Second Traverser Transfer Step)
The
(工程3:冷却ライン送り工程)
第二トラバーサ5の可動台車12が、冷却ライン3の沿線上に移動した後、第二定盤台車送り手段14が作動し、冷却ライン3上の定盤台車16がピッチ送りされる。このとき、冷却ライン3から第一トラバーサ4の可動台車12に移動する定盤台車16は、第一トラバーサ4の可動台車12に配置されている定盤台車固定手段15と台車止め手段20によって、可動台車12上で停止する。第一トラバーサ4の構成と第二トラバーサ5の構成は同じであり、具体的な定盤台車固定手段15と台車止め手段20による定盤台車16の停止方法は、前述した工程1の内容と同様である。 (Step 3: Cooling line feeding step)
After themovable carriage 12 of the second traverser 5 moves along the cooling line 3, the second platen carriage feeding means 14 is activated, and the platen carriage 16 on the cooling line 3 is pitch-fed. At this time, the platen carriage 16 moving from the cooling line 3 to the movable carriage 12 of the first traverser 4 is moved by the platen carriage fixing means 15 and carriage stopping means 20 disposed on the movable carriage 12 of the first traverser 4. Stop on the movable carriage 12. The configuration of the first traverser 4 and the configuration of the second traverser 5 are the same, and the specific method of stopping the platform carriage 16 by the platform carriage fixing means 15 and the carriage stopping means 20 is the same as the contents of step 1 described above. It is.
第二トラバーサ5の可動台車12が、冷却ライン3の沿線上に移動した後、第二定盤台車送り手段14が作動し、冷却ライン3上の定盤台車16がピッチ送りされる。このとき、冷却ライン3から第一トラバーサ4の可動台車12に移動する定盤台車16は、第一トラバーサ4の可動台車12に配置されている定盤台車固定手段15と台車止め手段20によって、可動台車12上で停止する。第一トラバーサ4の構成と第二トラバーサ5の構成は同じであり、具体的な定盤台車固定手段15と台車止め手段20による定盤台車16の停止方法は、前述した工程1の内容と同様である。 (Step 3: Cooling line feeding step)
After the
なお本実施形態において、第一定盤台車送り手段13及び第二定盤台車送り手段14による定盤台車16の送り出し速度は低速(たとえば、従来の1/5程度の速度)である。そのため、クッションシリンダといった減速手段がなくても、定盤台車16は定盤台車固定手段15と台車止め手段20によって、可動台車12上に安全に停止することができる。
In the present embodiment, the delivery speed of the platen carriage 16 by the first platen carriage feeding means 13 and the second platen carriage feeding means 14 is a low speed (for example, about 1/5 of the conventional speed). Therefore, the platen carriage 16 can be safely stopped on the movable carriage 12 by the platen carriage fixing means 15 and the carriage stopping means 20 even if there is no deceleration means such as a cushion cylinder.
(工程4:第一トラバーサ移動工程)
定盤台車16が載置されている第一トラバーサ4の可動台車12を、注湯ライン2の沿線上に移動させる。そして定盤台車16を可動台車12上に配置するとき、車輪19は台車止め手段20と、車軸19aは定盤台車固定手段15と、それぞれ当接している。そのため、定盤台車16は可動台車12上に安定して位置することができる。 (Step 4: First Traverser Transfer Step)
Themovable carriage 12 of the first traverser 4 on which the platen carriage 16 is placed is moved along the pouring line 2. When the platen carriage 16 is placed on the movable carriage 12, the wheel 19 is in contact with the carriage stopper 20 and the axle 19 a is in contact with the platen carriage fixing unit 15. Therefore, the platen carriage 16 can be stably positioned on the movable carriage 12.
定盤台車16が載置されている第一トラバーサ4の可動台車12を、注湯ライン2の沿線上に移動させる。そして定盤台車16を可動台車12上に配置するとき、車輪19は台車止め手段20と、車軸19aは定盤台車固定手段15と、それぞれ当接している。そのため、定盤台車16は可動台車12上に安定して位置することができる。 (Step 4: First Traverser Transfer Step)
The
以上、工程1~工程4により、本実施形態における一群の定盤台車16は、抜枠鋳型用鋳造ライン1上を循環することが可能となる。次に、冷却ライン3上に存在する重錘WとジャケットJを、注湯ライン2上に移し替える工程について説明する。
As described above, by the steps 1 to 4, the group of platen carriages 16 in the present embodiment can circulate on the draft frame casting line 1. Next, the process of transferring the weight W and the jacket J present on the cooling line 3 onto the pouring line 2 will be described.
(工程5:ジャケット移し替え工程)
ジャケット移し替え装置6におけるジャケットアーム6Aが、閉じた状態で、且つ、冷却ライン3上の鋳型Mに被さっているジャケット鍔部JFに引っ掛かった状態で、ジャケット移し替え装置6を上昇させる。また、ジャケット移し替え装置6が上昇している際、4本の棒部材23の下端がジャケット鍔部JFの上端に当たり、棒部材23がジャケット鍔部JFを下方に押しつつジャケット鍔部JFと共に上昇する。そして、ジャケット移し替え装置6を上昇端まで上昇させたあと、注湯ライン2の鋳型Mの上まで横移動させる。ジャケット移し替え装置6が上昇している間、ジャケット鍔部JFは棒部材23と重錘の重量によりジャケット昇降爪6Bを押す。すなわち、ジャケットJを冷却ライン3から注湯ライン2に移動するとき、ジャケット鍔部JFが棒部材23と、ジャケット昇降爪6Bに挟まれていることにより、ジャケットJはジャケット移し替え装置6に固定される。 (Step 5: jacket transfer process)
Thejacket transfer device 6 is raised with the jacket arm 6A in the jacket transfer device 6 in a closed state and in a state of being caught by the jacket collar JF covering the mold M on the cooling line 3. In addition, when the jacket transfer device 6 is elevated, the lower ends of the four rod members 23 hit the upper end of the jacket collar JF, and the rod 23 pushes up the jacket collar JF while rising with the jacket collar JF. Do. Then, after raising the jacket transfer device 6 to the rising end, it is moved laterally to above the mold M of the pouring line 2. While the jacket transfer device 6 is moving up, the jacket collar JF pushes the jacket lifting claw 6B by the weight of the rod 23 and the weight. That is, when the jacket J is moved from the cooling line 3 to the pouring line 2, the jacket J is fixed to the jacket transfer device 6 by the jacket ridge JF being sandwiched between the rod member 23 and the jacket lifting claw 6B. Be done.
ジャケット移し替え装置6におけるジャケットアーム6Aが、閉じた状態で、且つ、冷却ライン3上の鋳型Mに被さっているジャケット鍔部JFに引っ掛かった状態で、ジャケット移し替え装置6を上昇させる。また、ジャケット移し替え装置6が上昇している際、4本の棒部材23の下端がジャケット鍔部JFの上端に当たり、棒部材23がジャケット鍔部JFを下方に押しつつジャケット鍔部JFと共に上昇する。そして、ジャケット移し替え装置6を上昇端まで上昇させたあと、注湯ライン2の鋳型Mの上まで横移動させる。ジャケット移し替え装置6が上昇している間、ジャケット鍔部JFは棒部材23と重錘の重量によりジャケット昇降爪6Bを押す。すなわち、ジャケットJを冷却ライン3から注湯ライン2に移動するとき、ジャケット鍔部JFが棒部材23と、ジャケット昇降爪6Bに挟まれていることにより、ジャケットJはジャケット移し替え装置6に固定される。 (Step 5: jacket transfer process)
The
次に、ジャケット移し替え装置6を下降端まで下降させて、ジャケットJを注湯ライン2上の鋳型Mに被せる。この際、棒部材23は、ジャケットJが鋳型Mに被さる直前(ジャケットJの内面が鋳型Mに接触する直前)にジャケット鍔部JFから離れる。すなわち、ジャケット昇降爪6Bをジャケット鍔部JFからずれやすく、かつ、外しやすくする。このように、ジャケットアーム6Aを開くことなく、ジャケットJの移し替えが可能に構成されているが、ジャケットアーム6Aは重錘アーム7Aと同様に、移し替えの際に開閉してもよい。
Next, the jacket transfer device 6 is lowered to the lowering end, and the jacket J is put on the mold M on the pouring line 2. At this time, the rod member 23 separates from the jacket collar JF immediately before the jacket J covers the mold M (immediately before the inner surface of the jacket J contacts the mold M). That is, the jacket lifting claws 6B are easily displaced from the jacket collar JF and easily removed. Thus, the transfer of the jacket J is possible without opening the jacket arm 6A, but the jacket arm 6A may be opened and closed at the same time as the weight arm 7A.
(工程6:重錘移し替え工程)
重錘移し替え装置7における重錘アーム7Aが、開いた状態から閉じた状態となることで、冷却ライン3上の鋳型Mに載置されている重錘Wの重錘鍔部WFに引っ掛かる。そして、重錘移し替え装置7が上昇することで、重錘Wを持ち上げる。重錘移し替え装置7が上昇端まで上昇したあと、横移動することで、重錘Wを冷却ライン3の鋳型Mの上まで横移動させる。次に、重錘移し替え装置7下降端まで下降することで、重錘Wを注湯ライン2上の鋳型Mに載置させる。その後、重錘アーム7Aが開くことで、重錘鍔部WFとの引っ掛かりが解除される。 (Step 6: weight transfer process)
When the weight arm 7A in theweight transfer device 7 changes from the open state to the closed state, the weight arm portion WF of the weight W placed on the mold M on the cooling line 3 is caught. Then, the weight transfer device 7 lifts the weight W by lifting. After the weight transfer device 7 ascends to the rising end, the weight W is moved to the upper side of the mold M of the cooling line 3 by moving laterally. Next, the weight W is placed on the mold M on the pouring line 2 by lowering to the falling end of the weight transfer device 7. Thereafter, the weight arm 7A is opened to release the hook with the weight rod portion WF.
重錘移し替え装置7における重錘アーム7Aが、開いた状態から閉じた状態となることで、冷却ライン3上の鋳型Mに載置されている重錘Wの重錘鍔部WFに引っ掛かる。そして、重錘移し替え装置7が上昇することで、重錘Wを持ち上げる。重錘移し替え装置7が上昇端まで上昇したあと、横移動することで、重錘Wを冷却ライン3の鋳型Mの上まで横移動させる。次に、重錘移し替え装置7下降端まで下降することで、重錘Wを注湯ライン2上の鋳型Mに載置させる。その後、重錘アーム7Aが開くことで、重錘鍔部WFとの引っ掛かりが解除される。 (Step 6: weight transfer process)
When the weight arm 7A in the
図6と図7に示すように、重錘移し替え装置7は重錘アーム7Aを4本有しており、4本の重錘アーム7Aは重錘昇降爪7Bをそれぞれ有している。4本の重錘アーム7Aは、重錘の四隅を重錘昇降爪7Bによって引っ掛けて、重錘Wを昇降する。また、重錘昇降爪7Bは重錘の四隅を引っ掛ける際、重錘Wの位置を矯正してから重錘Wを持ち上げている。
As shown in FIGS. 6 and 7, the weight transfer device 7 has four weight arms 7A, and the four weight arms 7A each have weight lifting and lowering claws 7B. The four weight arms 7A lift the weight W by hooking the four corners of the weight with the weight lifting claws 7B. Further, when the weight lifting and lowering claw 7B hooks the four corners of the weight, the weight W is lifted after the position of the weight W is corrected.
ここで、重錘昇降爪7Bによって重錘Wを矯正する方法を、図9を用いながら説明する。図9は、1本の重錘アーム7Aにおける重錘昇降爪7B(第一係合部材21と第二係合部材22によって構成)を示した拡大図である。ここでは、重錘Wの位置が、基準位置よりも重錘昇降爪7B側にある場合を想定する。この場合、冷却ライン2上において重錘移し替え装置7が重錘Wを持ち上げる際、重錘Wにおける重錘鍔部WFの稜線部R1、R2が傾斜面K1、K2に当たりながら、重錘アーム7Aが上昇する。よって、重錘アーム7Aが上昇するとき、重錘鍔部WFの位置は基準位置に戻るように矯正される。矯正された後、重錘鍔部WFは平面Fに載置される。なお、本実施形態は4本の重錘アーム7Aを有しており、且つ、同様の効果を有している。そのため、重錘アーム7Aを上昇する際、任意の方向にずれている重錘Wの位置を矯正することが可能である。
Here, a method of correcting the weight W by the weight lifting and lowering claw 7B will be described with reference to FIG. FIG. 9 is an enlarged view showing a weight lifting and lowering claw 7B (formed by the first engagement member 21 and the second engagement member 22) in one weight arm 7A. Here, it is assumed that the position of the weight W is closer to the weight raising and lowering claw 7B than the reference position. In this case, when the weight transfer device 7 lifts the weight W on the cooling line 2, the weight arm 7A while the ridges R1 and R2 of the weight rod portion WF in the weight W hit the inclined surfaces K1 and K2. Will rise. Therefore, when the weight arm 7A ascends, the position of the weight collar portion WF is corrected to return to the reference position. After being corrected, the weight cage WF is placed on the plane F. The present embodiment has four weight arms 7A, and has the same effect. Therefore, when the weight arm 7A is lifted, it is possible to correct the position of the weight W which is shifted in any direction.
以上、工程5、工程6により、冷却ライン3上の鋳型Mに存在するジャケットJ及び重錘Wは、ジャケット移し替え装置6及び重錘移し替え装置7によって注湯ライン2上の鋳型Mに移し替えられる。なお、本実施形態において、工程5及び工程6が実施されている間に、工程3が実施される。つまり、工程5及び工程6が実施されている間に、冷却ライン3上の定盤台車16がピッチ送りされる。
As described above, the jacket J and the weight W present in the mold M on the cooling line 3 are transferred to the mold M on the pouring line 2 by the jacket transfer device 6 and the weight transfer device 7 in steps 5 and 6. It is replaced. In the present embodiment, step 3 is performed while steps 5 and 6 are performed. That is, while step 5 and step 6 are performed, the platen carriage 16 on the cooling line 3 is pitch-fed.
(工程7:移し替え装置戻し工程)
ジャケット移し替え装置6がジャケットJを注湯ライン2上の鋳型Mに被せた後、ジャケットアーム6Aはジャケット鍔部JFから離れる。そして、次のジャケットJの移し替えを行うため、ジャケット移し替え装置6は上昇することなく水平方向にのみ移動して(そのまま横移動して)、冷却ライン3上に移動する。また、重錘移し替え装置7が重錘Wを注湯ライン2上の鋳型Mに載置した後、重錘アーム7Aは重錘Wを離すために開く。そして、次の重錘Wの移し替えを行うため、重錘移し替え装置7は上昇することなく水平方向にのみ移動して(そのまま横移動して)、冷却ライン3上に移動する。これは、ジャケットアーム6Aと重錘アーム7Aを、抜枠鋳型用鋳造ライン1の側面方向から見てずれて配置し、ジャケットアーム6Aが開いても重錘アーム7Aに干渉することがないことにより可能となる。従来は、干渉をさせるために開く方向を直交方向とするのが一般的であり、この場合には、水平方向に移動する際に、ジャケットアームと重錘アームを上昇させないといずれか鋳型Mにぶつかってしまう構造であった。また、注湯ライン2上の鋳型Mと冷却ライン3上の鋳型Mとが、搬送方向で同じ位置にあるため、ジャケットアーム6A、および、開いた状態の重錘アーム7Aを水平方向に移動しても、鋳型M、ジャケットJあるいは重錘Wの間を移動し、ぶつかることなく移動できるためである。 (Step 7: Transfer device return step)
After thejacket transfer device 6 places the jacket J on the mold M on the pouring line 2, the jacket arm 6A is released from the jacket collar JF. Then, in order to transfer the next jacket J, the jacket transfer device 6 moves only in the horizontal direction without rising (transversely moves as it is), and moves onto the cooling line 3. Further, after the weight transfer device 7 places the weight W on the casting mold M on the pouring line 2, the weight arm 7A is opened to release the weight W. Then, in order to transfer the next weight W, the weight transfer device 7 moves only in the horizontal direction without rising (moves sideways as it is), and moves onto the cooling line 3. This is because the jacket arm 6A and the weight arm 7A are offset from each other as viewed from the side direction of the casting frame 1 for the frame, and the jacket arm 6A does not interfere with the weight arm 7A even if it is opened. It becomes possible. Conventionally, in order to cause interference, the opening direction is generally orthogonal, and in this case, when moving in the horizontal direction, the jacket arm and the weight arm are not raised and either of the molds M is used. It was a structure that would collide. In addition, since the mold M on the pouring line 2 and the mold M on the cooling line 3 are at the same position in the transport direction, the jacket arm 6A and the weight arm 7A in the open state are moved horizontally. Even if it moves between the mold M, the jacket J or the weight W, it can move without colliding.
ジャケット移し替え装置6がジャケットJを注湯ライン2上の鋳型Mに被せた後、ジャケットアーム6Aはジャケット鍔部JFから離れる。そして、次のジャケットJの移し替えを行うため、ジャケット移し替え装置6は上昇することなく水平方向にのみ移動して(そのまま横移動して)、冷却ライン3上に移動する。また、重錘移し替え装置7が重錘Wを注湯ライン2上の鋳型Mに載置した後、重錘アーム7Aは重錘Wを離すために開く。そして、次の重錘Wの移し替えを行うため、重錘移し替え装置7は上昇することなく水平方向にのみ移動して(そのまま横移動して)、冷却ライン3上に移動する。これは、ジャケットアーム6Aと重錘アーム7Aを、抜枠鋳型用鋳造ライン1の側面方向から見てずれて配置し、ジャケットアーム6Aが開いても重錘アーム7Aに干渉することがないことにより可能となる。従来は、干渉をさせるために開く方向を直交方向とするのが一般的であり、この場合には、水平方向に移動する際に、ジャケットアームと重錘アームを上昇させないといずれか鋳型Mにぶつかってしまう構造であった。また、注湯ライン2上の鋳型Mと冷却ライン3上の鋳型Mとが、搬送方向で同じ位置にあるため、ジャケットアーム6A、および、開いた状態の重錘アーム7Aを水平方向に移動しても、鋳型M、ジャケットJあるいは重錘Wの間を移動し、ぶつかることなく移動できるためである。 (Step 7: Transfer device return step)
After the
なお、本実施形態のジャケット移し替え装置6及び重錘移し替え装置7は、連結フレーム9によって、ジャケット重錘移し替え設備8として一体となっている。また、ジャケット移し替え装置6及び重錘移し替え装置7の昇降方向の移動は昇降シリンダ17によって行われており、横方向の移動は横移動シリンダ18によって行われる。つまり、ジャケット移し替え工程(工程5)と重錘移し替え工程(工程6)は同時に実施される。また、ジャケット重錘移し替え設備8の、昇降方向の移動と横方向の移動は、それぞれ1つのシリンダで行っている。
The jacket transfer device 6 and the weight transfer device 7 of the present embodiment are integrated as a jacket weight transfer facility 8 by the connection frame 9. Further, the movement of the jacket transfer device 6 and the weight transfer device 7 in the raising and lowering direction is performed by the raising and lowering cylinder 17, and the movement in the lateral direction is performed by the lateral moving cylinder 18. That is, the jacket transfer step (step 5) and the weight transfer step (step 6) are performed simultaneously. Further, the movement of the jacket weight transfer facility 8 in the raising and lowering direction and the movement in the lateral direction are each performed by one cylinder.
次に、本実施形態の抜枠鋳型用鋳造ライン1の作用及び効果について記載する。
ジャケット移し替え装置6と重錘移し替え装置7は連結フレーム9によって一体となっている。そして、ジャケット移し替え装置6及び重錘移し替え装置7の昇降方向の移動は昇降シリンダ17で行っており、横移動は横移動シリンダ18で行っている。つまり、2つの装置の昇降方向の移動と横方向の移動を、それぞれ1つのシリンダで行っている。よって、ジャケット移し替え装置6及び重錘移し替え装置7それぞれに昇降シリンダ17と横移動シリンダ18を備える場合と比較して、設備の軽量化が可能であり、設備費用を削減することができる。 Next, an operation and an effect of thecasting frame 1 for a formwork mold of the present embodiment will be described.
Thejacket transfer device 6 and the weight transfer device 7 are integrated by a connecting frame 9. The movement of the jacket transfer device 6 and the weight transfer device 7 in the raising and lowering direction is performed by the raising and lowering cylinder 17, and the lateral movement is performed by the lateral moving cylinder 18. That is, the movement in the up and down direction and the movement in the lateral direction of the two devices are performed by one cylinder each. Therefore, as compared with the case where each of the jacket transfer device 6 and the weight transfer device 7 is provided with the elevating cylinder 17 and the lateral movement cylinder 18, the weight of the facility can be reduced, and the facility cost can be reduced.
ジャケット移し替え装置6と重錘移し替え装置7は連結フレーム9によって一体となっている。そして、ジャケット移し替え装置6及び重錘移し替え装置7の昇降方向の移動は昇降シリンダ17で行っており、横移動は横移動シリンダ18で行っている。つまり、2つの装置の昇降方向の移動と横方向の移動を、それぞれ1つのシリンダで行っている。よって、ジャケット移し替え装置6及び重錘移し替え装置7それぞれに昇降シリンダ17と横移動シリンダ18を備える場合と比較して、設備の軽量化が可能であり、設備費用を削減することができる。 Next, an operation and an effect of the
The
また、シリンダ数の減少に伴い、シリンダの速度等を計測する各種センサの数も減らすことができる。各種センサの数が減ることにより、制御盤の配線を減らすことができるため、制御盤自体を小さくすることも可能となる。
In addition, as the number of cylinders decreases, the number of various sensors that measure the speed of the cylinders can also be reduced. By reducing the number of various sensors, it is possible to reduce the wiring of the control board, and it is also possible to make the control board itself smaller.
注湯ライン2及び冷却ライン3でピッチ送りされた定盤台車16は、定盤台車固定手段15及び台車止め手段20によって、停止される。従来技術の抜枠鋳型用鋳造ラインにおいて、ピッチ送りされた定盤台車の停止方法は、一般的にクッションシリンダを用いて行っていた。しかし、クッションシリンダは一般的に油圧等の動力を必要とする。一方、定盤台車固定手段15及び台車止め手段20は、動力を必要としない。また、クッションシリンダと比較して、設備費用を安く抑えることができる。よって、本実施形態の抜枠鋳型用鋳造ライン1は、動力を必要としないことによるランニングコストの削減、及び設備費用の削減に貢献する。
The platen carriage 16 pitch-fed by the pouring line 2 and the cooling line 3 is stopped by the platen carriage fixing means 15 and the carriage stopping means 20. In the prior art casting frame for scissor molds, the method for stopping the pitched platen carriage has generally been performed using a cushion cylinder. However, cushion cylinders generally require power such as hydraulic pressure. On the other hand, the platen carriage fixing means 15 and the carriage stopping means 20 do not require power. Moreover, compared with a cushion cylinder, installation cost can be held down cheaply. Therefore, the casting frame 1 for a formwork mold of the present embodiment contributes to the reduction of the running cost and the reduction of the equipment cost by not requiring the power.
ジャケット移し替え装置6は、注湯ライン2上でジャケットを鋳型Mに被せた後、上昇することなく水平方向にのみ移動して冷却ライン3上に移動する。また、重錘移し替え装置7は、注湯ライン2上で重錘Wを鋳型Mに載置した後、上昇することなく水平方向にのみ移動して冷却ライン3上に移動する。
The jacket transfer device 6 covers the mold M on the pouring line 2 and then moves only horizontally in the vertical direction without moving up and moves onto the cooling line 3. Further, after the weight transfer device 7 places the weight W on the casting mold M on the pouring line 2, the weight transfer device 7 moves only in the horizontal direction without moving up and moves onto the cooling line 3.
ここで、従来技術のジャケット移し替え装置及び重錘移し替え装置の動きと、本発明のジャケット移し替え装置6及び重錘移し替え装置7の動きを比較する。
Here, the movements of the prior art jacket transfer device and weight transfer device are compared with the movements of the jacket transfer device 6 and weight transfer device 7 of the present invention.
従来技術におけるジャケット移し替え装置は、冷却ライン上で鋳型に被さったジャケットを掴んだ後、次に記載する順で1サイクルする。
工程1:冷却ライン上でジャケットを上昇させる。
工程2:冷却ライン上から注湯ライン上へジャケットを横移動させる。
工程3:注湯ライン上でジャケットを下降させる。
工程4:注湯ライン上の鋳型にジャケットを被せる。
工程5:注湯ライン上で上昇する。
工程6:注湯ライン上から冷却ライン上に横移動する。
工程7:冷却ライン上で下降する。
工程8:冷却ライン上で鋳型に被さったジャケットを掴む。
また、従来技術における重錘移し替え装置は、冷却ライン上で鋳型に載置された重錘を掴んだ後、次に記載する順で1サイクルする。
工程1:冷却ライン上で重錘を上昇させる。
工程2:冷却ライン上から注湯ライン上へ重錘を横移動させる。
工程3:注湯ライン上で重錘を下降させる。
工程4:注湯ライン上の鋳型に重錘を載置する。
工程5:注湯ライン上で上昇する。
工程6:注湯ライン上から冷却ライン上に横移動する。
工程7:冷却ライン上で下降する。
工程8:冷却ライン上で鋳型に載置されたジャケットを掴む。 The jacket transfer device in the prior art grips the jacket covered with the mold on the cooling line and then performs one cycle in the order described below.
Step 1: Raise the jacket on the cooling line.
Step 2: Move the jacket laterally from above the cooling line onto the pouring line.
Step 3: Lower the jacket on the pouring line.
Step 4: Cover the mold on the pouring line with a jacket.
Step 5: Rise on the pouring line.
Step 6: Move laterally from above the pouring line onto the cooling line.
Step 7: Lower on the cooling line.
Step 8: Grab a jacket covered on the mold on the cooling line.
Moreover, after the weight transfer device in the prior art grips the weight placed on the mold on the cooling line, it performs one cycle in the order described below.
Step 1: Raise the weight on the cooling line.
Step 2: The weight is moved laterally from the cooling line to the pouring line.
Step 3: Lower the weight on the pouring line.
Step 4: Place a weight on the mold on the pouring line.
Step 5: Rise on the pouring line.
Step 6: Move laterally from above the pouring line onto the cooling line.
Step 7: Lower on the cooling line.
Step 8: Grab the jacket placed on the mold on the cooling line.
工程1:冷却ライン上でジャケットを上昇させる。
工程2:冷却ライン上から注湯ライン上へジャケットを横移動させる。
工程3:注湯ライン上でジャケットを下降させる。
工程4:注湯ライン上の鋳型にジャケットを被せる。
工程5:注湯ライン上で上昇する。
工程6:注湯ライン上から冷却ライン上に横移動する。
工程7:冷却ライン上で下降する。
工程8:冷却ライン上で鋳型に被さったジャケットを掴む。
また、従来技術における重錘移し替え装置は、冷却ライン上で鋳型に載置された重錘を掴んだ後、次に記載する順で1サイクルする。
工程1:冷却ライン上で重錘を上昇させる。
工程2:冷却ライン上から注湯ライン上へ重錘を横移動させる。
工程3:注湯ライン上で重錘を下降させる。
工程4:注湯ライン上の鋳型に重錘を載置する。
工程5:注湯ライン上で上昇する。
工程6:注湯ライン上から冷却ライン上に横移動する。
工程7:冷却ライン上で下降する。
工程8:冷却ライン上で鋳型に載置されたジャケットを掴む。 The jacket transfer device in the prior art grips the jacket covered with the mold on the cooling line and then performs one cycle in the order described below.
Step 1: Raise the jacket on the cooling line.
Step 2: Move the jacket laterally from above the cooling line onto the pouring line.
Step 3: Lower the jacket on the pouring line.
Step 4: Cover the mold on the pouring line with a jacket.
Step 5: Rise on the pouring line.
Step 6: Move laterally from above the pouring line onto the cooling line.
Step 7: Lower on the cooling line.
Step 8: Grab a jacket covered on the mold on the cooling line.
Moreover, after the weight transfer device in the prior art grips the weight placed on the mold on the cooling line, it performs one cycle in the order described below.
Step 1: Raise the weight on the cooling line.
Step 2: The weight is moved laterally from the cooling line to the pouring line.
Step 3: Lower the weight on the pouring line.
Step 4: Place a weight on the mold on the pouring line.
Step 5: Rise on the pouring line.
Step 6: Move laterally from above the pouring line onto the cooling line.
Step 7: Lower on the cooling line.
Step 8: Grab the jacket placed on the mold on the cooling line.
一方、本発明におけるジャケット移し替え装置6は、冷却ライン上で鋳型Mに被さったジャケットJを掴んだ後、次に記載する順で1サイクルする。
工程1:冷却ライン3上でジャケットJを上昇させる。
工程2:冷却ライン3上から注湯ライン2上へジャケットJを横移動させる。
工程3:注湯ライン2上でジャケットJを下降させる。
工程4:注湯ライン2上の鋳型MにジャケットJを被せる。
工程5:注湯ライン2上から冷却ライン3上に横移動する。
工程6:冷却ライン2上で鋳型Mに被さったジャケットJを掴む。
また、本発明における重錘移し替え装置7は、冷却ライン3上で鋳型Mに載置された重錘Wを掴んだ後、次に記載する順で1サイクルする。
工程1:冷却ライン3上で重錘Wを上昇させる。
工程2:冷却ライン3上から注湯ライン2上へ重錘Wを横移動させる。
工程3:注湯ライン2上で重錘Wを下降させる。
工程4:注湯ライン2上の鋳型Mに重錘Wを載置する。
工程5:注湯ライン2上から冷却ライン3上に横移動する。
工程6:冷却ライン3上で鋳型Mに載置されたジャケットJを掴む。 On the other hand, thejacket transfer device 6 in the present invention holds the jacket J which has been placed on the mold M on the cooling line, and then performs one cycle in the order described below.
Step 1: Raise the jacket J on thecooling line 3.
Step 2: The jacket J is moved laterally from thecooling line 3 to the pouring line 2.
Step 3: Lower the jacket J on the pouringline 2
Step 4: The mold J on the pouringline 2 is covered with a jacket J.
Step 5: Move from the pouringline 2 side to the cooling line 3 sideways.
Step 6: Grab the jacket J placed on the mold M on thecooling line 2.
Further, after theweight transfer device 7 in the present invention grips the weight W placed on the mold M on the cooling line 3, it performs one cycle in the order described below.
Step 1: Raise the weight W on thecooling line 3.
Step 2: The weight W is moved laterally from thecooling line 3 to the pouring line 2.
Step 3: The weight W is lowered on the pouringline 2.
Step 4: The weight W is placed on the mold M on the pouringline 2.
Step 5: Move from the pouringline 2 side to the cooling line 3 sideways.
Step 6: Grab the jacket J placed on the mold M on thecooling line 3.
工程1:冷却ライン3上でジャケットJを上昇させる。
工程2:冷却ライン3上から注湯ライン2上へジャケットJを横移動させる。
工程3:注湯ライン2上でジャケットJを下降させる。
工程4:注湯ライン2上の鋳型MにジャケットJを被せる。
工程5:注湯ライン2上から冷却ライン3上に横移動する。
工程6:冷却ライン2上で鋳型Mに被さったジャケットJを掴む。
また、本発明における重錘移し替え装置7は、冷却ライン3上で鋳型Mに載置された重錘Wを掴んだ後、次に記載する順で1サイクルする。
工程1:冷却ライン3上で重錘Wを上昇させる。
工程2:冷却ライン3上から注湯ライン2上へ重錘Wを横移動させる。
工程3:注湯ライン2上で重錘Wを下降させる。
工程4:注湯ライン2上の鋳型Mに重錘Wを載置する。
工程5:注湯ライン2上から冷却ライン3上に横移動する。
工程6:冷却ライン3上で鋳型Mに載置されたジャケットJを掴む。 On the other hand, the
Step 1: Raise the jacket J on the
Step 2: The jacket J is moved laterally from the
Step 3: Lower the jacket J on the pouring
Step 4: The mold J on the pouring
Step 5: Move from the pouring
Step 6: Grab the jacket J placed on the mold M on the
Further, after the
Step 1: Raise the weight W on the
Step 2: The weight W is moved laterally from the
Step 3: The weight W is lowered on the pouring
Step 4: The weight W is placed on the mold M on the pouring
Step 5: Move from the pouring
Step 6: Grab the jacket J placed on the mold M on the
本発明におけるジャケット移し替え装置6は、従来技術におけるジャケット移し替え装置の前記の工程1~工程8の工程のうち、工程5と工程7を削ることができる。同様に、本発明における重錘移し替え装置7は、従来技術におけるジャケット移し替え装置の前記の工程1~工程8のうち、工程5と工程7を削ることができる。つまり、従来と比較して、1工程当たりにかかる時間が短くなる。
The jacket transfer device 6 in the present invention can remove steps 5 and 7 among the steps 1 to 8 of the jacket transfer device in the prior art. Similarly, the weight transfer device 7 according to the present invention can remove steps 5 and 7 among the steps 1 to 8 of the jacket transfer device in the prior art. That is, the time required for one process is shorter than in the conventional case.
従来技術のジャケット重錘移し替え設備に用いられるシリンダは、スピードコントローラと切換弁を用いることで、伸縮スピードを複数の段階で変更することができるのが一般的であった。これにより、シリンダの伸縮速度が1速のみの場合と比較して、シリンダの伸縮によるジャケット移し替え装置及び重錘移し替え装置の移動にかかる時間を短くすることができる。
The cylinder used in the prior art jacket weight transfer facility has generally been able to change the expansion and contraction speed in multiple stages by using a speed controller and a switching valve. Thereby, compared with the case where the expansion-contraction speed of a cylinder is only 1 speed, the time concerning movement of the jacket transfer apparatus and weight transfer apparatus by expansion-contraction of a cylinder can be shortened.
しかし、スピードコントローラと切換弁を用いることで、設備費用が高くなってしまう。また、スピードコントローラと切換弁は配管や配線も必要であり、この分の設備費用もかかってしまう。更に、シリンダの伸縮速度の変更時における、ジャケット重錘移し替え設備にかかる負荷を配慮して、ジャケット重錘移し替え設備のフレームを設計する必要がある。
However, using the speed controller and the switching valve increases the equipment cost. In addition, the speed controller and switching valve also require piping and wiring, which also increases the equipment cost. Furthermore, it is necessary to design the frame of the jacket weight transfer facility in consideration of the load applied to the jacket weight transfer facility when changing the expansion and contraction speed of the cylinder.
本発明における昇降シリンダ17及び横移動シリンダ18は、伸縮速度がそれぞれ1速(ジャケット重錘移し替え設備8に負荷をかけない程度の低速)だけ設定されている。そのため、2速回路といった多段変速回路の構成が不要となり、必要な配管や配線等を削減することができる。例えば2速回路の場合、各シリンダに2つの切換弁が必要となるが、1速回路の場合は、各シリンダに1つの切換弁のみしか必要としない。これにより、ジャケット重錘移し替え設備8の設備費用を安く抑えることができる。ここで「1速」とは、シリンダに設定されている伸縮速度が1つのみであることを指す。
The elevating cylinder 17 and the lateral movement cylinder 18 in the present invention are each set to an expansion / contraction speed of only one speed (a low speed not to load the jacket weight transfer facility 8). Therefore, the configuration of the multi-stage transmission circuit such as the 2-speed circuit is unnecessary, and the necessary piping, wiring, and the like can be reduced. For example, in the case of a 2-speed circuit, two switching valves are required for each cylinder, but in the case of a 1-speed circuit, only one switching valve is required for each cylinder. Thereby, the installation cost of the jacket weight transfer installation 8 can be held down cheaply. Here, "first gear" indicates that the expansion and contraction speed set in the cylinder is only one.
また、昇降シリンダ17及び横移動シリンダ18の伸縮速度が1速であることに伴い、昇降シリンダ17及び横移動シリンダ18の伸縮スピードの変更に伴う、ジャケット重錘移し替え設備8への負荷が無い。そのため、従来のジャケット重錘移し替え設備のフレームより強度を低く設定することが可能となる。これに伴い、フレームの構造を簡素化することが可能であるため、ジャケット重錘移し替え設備8の重量を軽くすることができる。よって、ジャケット重錘移し替え設備8の作製費用を安く抑えることができる。
In addition, there is no load on the jacket weight transfer facility 8 due to the change of the extension speed of the lifting cylinder 17 and the lateral moving cylinder 18 due to the extension speed of the lifting cylinder 17 and the lateral moving cylinder 18 being the first speed. . Therefore, the strength can be set lower than the frame of the conventional jacket weight transfer facility. Accordingly, the structure of the frame can be simplified, so the weight of the jacket weight transfer facility 8 can be reduced. Therefore, the manufacturing cost of the jacket weight transfer facility 8 can be reduced.
なお、昇降シリンダ17及び横移動シリンダ18の伸縮速度を1速とすることに伴う工程時間の増加は、本実施形態において、前述したジャケット移し替え装置6及び重錘移し替え装置7の工程数削減に伴う工程時間の削減により、相殺される。すなわち、抜枠鋳型用鋳造ラインにおいては、ピッチ送りするタイミングは、鋳型に溶湯を注湯する時間に合わせることになり、むやみに処理時間を早くすることには実質的な利点は無い。ある工程を削減した時間を他の工程でうまく利用して設備費を低減するほうが有意義である。
In the present embodiment, the increase in the process time associated with setting the expansion / contraction speed of the elevating cylinder 17 and the lateral movement cylinder 18 to the first speed reduces the number of processes of the jacket transfer device 6 and the weight transfer device 7 described above. Offset by reductions in process time associated with That is, in the extrusion frame casting line, the timing of pitch feeding is adjusted to the time for pouring the molten metal into the mold, and there is no substantial advantage in making the processing time fast. It is more meaningful to reduce the cost of equipment by making good use of the time taken to reduce one process in another process.
ジャケット移し替え装置6と重錘移し替え装置7は、連結フレーム9によって一体となっており、互いに近接している。一方、重錘アーム7Aの開閉方向は、注湯ライン2及び冷却ライン3と水平方向である。よって、場合によっては、重錘アーム7Aが開いたとき、ジャケットアーム6Aと重錘アーム7Aとが接触してしまう恐れがある。そこで、ジャケット移し替え装置6に備えられているジャケットアーム6Aと重錘移し替え装置7に備えられている重錘アーム7Aは、図7で示すように、それらの開閉方向と垂直方向においてずらして配置される。これにより、重錘アーム7Aが開いたときでも、ジャケットアーム6Aと重錘アーム7Aが接触しないで済む。
The jacket transfer device 6 and the weight transfer device 7 are integrated by the connecting frame 9 and are close to each other. On the other hand, the open / close direction of the weight arm 7A is horizontal to the pouring line 2 and the cooling line 3. Therefore, in some cases, when the weight arm 7A is opened, the jacket arm 6A and the weight arm 7A may be in contact with each other. Therefore, as shown in FIG. 7, the jacket arm 6A provided in the jacket transfer device 6 and the weight arm 7A provided in the weight transfer device 7 are shifted in the direction perpendicular to their opening / closing direction. Be placed. As a result, even when the weight arm 7A is opened, the jacket arm 6A and the weight arm 7A do not have to be in contact with each other.
ジャケットJが注湯ライン2上の鋳型Mに被さる際、棒部材23がジャケットJに当接したままジャケットJの内面が鋳型Mに接触すると、鋳型Mの型ずれが生じてしまう場合がある。ジャケットJがジャケット移し替え装置6に固定されたままであり、ジャケットJが鋳型Mを無理な力で押してしまうからである。
本実施形態によれば、ジャケット移し替え装置6における棒部材23は、ジャケット移し替え工程の際、注湯ライン2上で、ジャケットJが鋳型Mに被さる直前(ジャケットJの内面が鋳型Mに接触する直前)にジャケット鍔部JFから離れるよう、長さを調整している。言い換えると、棒部材23が最下点に移動したときに、下端はジャケットJの上端以上の高さになるように、長さを調整している。そのため、例えば鋳型Mに対するジャケットJの位置がずれていても、ジャケットJが内面で鋳型Mを無理な力で押すことなく、鋳型Mの外形に沿いながら鋳型Mに被さることができる。 When the jacket J covers the mold M on the pouringline 2, if the inner surface of the jacket J contacts the mold M while the rod member 23 is in contact with the jacket J, the mold M may be misaligned. This is because the jacket J remains fixed to the jacket transfer device 6, and the jacket J pushes the mold M with an excessive force.
According to the present embodiment, therod member 23 in the jacket transfer device 6 immediately before the jacket J covers the mold M on the pouring line 2 during the jacket transfer process (the inner surface of the jacket J contacts the mold M) The length is adjusted so as to separate from the jacket heel portion JF immediately before In other words, when the rod member 23 moves to the lowest point, the length is adjusted so that the lower end is at a height higher than the upper end of the jacket J. Therefore, even if the position of the jacket J with respect to the mold M is shifted, for example, the mold J can be covered along the outer shape of the mold M without the jacket J pushing the mold M with an excessive force on the inner surface.
本実施形態によれば、ジャケット移し替え装置6における棒部材23は、ジャケット移し替え工程の際、注湯ライン2上で、ジャケットJが鋳型Mに被さる直前(ジャケットJの内面が鋳型Mに接触する直前)にジャケット鍔部JFから離れるよう、長さを調整している。言い換えると、棒部材23が最下点に移動したときに、下端はジャケットJの上端以上の高さになるように、長さを調整している。そのため、例えば鋳型Mに対するジャケットJの位置がずれていても、ジャケットJが内面で鋳型Mを無理な力で押すことなく、鋳型Mの外形に沿いながら鋳型Mに被さることができる。 When the jacket J covers the mold M on the pouring
According to the present embodiment, the
本発明の抜枠鋳型用鋳造ラインによれば、抜枠鋳型用鋳造ラインを構成する設備全体の軽量化を図ることができる。また、設備全体の軽量化により、アクチュエータのサイズを小さくすることができ、アクチュエータのランニングコストを削減することができる。そして、工程の削減によるランニングコストの削減も可能とする。更に、アクチュエータ数の削減による、抜枠鋳型用鋳造ラインの軽量化及びランニングコストの削減も図ることができる。
ADVANTAGE OF THE INVENTION According to the cast-out line for the formwork mold of this invention, weight reduction of the whole installation which comprises the casting line for formwork molds can be achieved. Further, by reducing the weight of the entire equipment, the size of the actuator can be reduced, and the running cost of the actuator can be reduced. And, it is also possible to reduce running costs by reducing the number of processes. Furthermore, the reduction in weight and running cost of the casting frame for the extrusion frame mold can be achieved by the reduction of the number of actuators.
以下、本明細書および図面で用いた主な符号をまとめて示す。
1 抜枠鋳型用鋳造ライン
2 注湯ライン
3 冷却ライン
4 第一トラバーサ
5 第二トラバーサ
6 ジャケット移し替え装置
6A ジャケットアーム
7 重錘移し替え装置
7A 重錘アーム
7B 重錘昇降爪
K1,K2 傾斜面
8 ジャケット重錘移し替え設備
12 可動台車
13 第一搬送台車送り手段
14 第二搬送台車送り手段
15 定盤台車固定手段
15a 弾性部材
15b 接触部材
16 定盤台車
17 昇降シリンダ
18 横移動シリンダ
19 車輪
19a 車軸
20 台車止め手段
21 第一係合部材
22 第二係合部材
23 棒部材
W 重錘
J ジャケット
M 鋳型 Hereinafter, main reference numerals used in the present specification and the drawings are collectively shown.
DESCRIPTION OFSYMBOLS 1 Cast-out line for casting frame 2 Pouring line 3 Pouring line 3 Cooling line 4 1st traverser 5 2nd traverser 6 jacket transfer device 6A jacket arm 7 weight transfer device 7A weight arm 7B weight lift claw K1, K2 sloped surface 8 jacket weight transfer equipment 12 movable carriage 13 first conveyance carriage feeding means 14 second conveyance carriage feeding means 15 platen carriage fixing means 15a elastic member 15b contact member 16 platen carriage 17 raising and lowering cylinder 18 side movement cylinder 19 wheel 19a Axle 20 Bogie stop means 21 first engagement member 22 second engagement member 23 rod member W weight J jacket M mold
1 抜枠鋳型用鋳造ライン
2 注湯ライン
3 冷却ライン
4 第一トラバーサ
5 第二トラバーサ
6 ジャケット移し替え装置
6A ジャケットアーム
7 重錘移し替え装置
7A 重錘アーム
7B 重錘昇降爪
K1,K2 傾斜面
8 ジャケット重錘移し替え設備
12 可動台車
13 第一搬送台車送り手段
14 第二搬送台車送り手段
15 定盤台車固定手段
15a 弾性部材
15b 接触部材
16 定盤台車
17 昇降シリンダ
18 横移動シリンダ
19 車輪
19a 車軸
20 台車止め手段
21 第一係合部材
22 第二係合部材
23 棒部材
W 重錘
J ジャケット
M 鋳型 Hereinafter, main reference numerals used in the present specification and the drawings are collectively shown.
DESCRIPTION OF
Claims (14)
- 鋳型を載置する定盤台車を搬送する注湯ライン及び冷却ラインを備える抜枠鋳型用鋳造ラインであって、
ジャケットを持ち上げる複数のジャケットアームを備えており、前記冷却ラインにおいて前記鋳型に被せられている前記ジャケットを、前記注湯ラインに配置されている前記鋳型に移し替えるジャケット移し替え装置と、
重錘を持ち上げる複数の重錘アームを備えており、前記冷却ラインにおいて前記鋳型に載置されている前記重錘を、前記注湯ラインに配置されている前記鋳型に移し替える重錘移し替え装置と、を備えており、
前記ジャケット移し替え装置及び前記重錘移し替え装置を一体として上下方向に移動させる昇降シリンダと、
前記ジャケット移し替え装置及び前記重錘移し替え装置を一体として横方向に移動させる横移動シリンダと、を備えていることを特徴とする抜枠鋳型用鋳造ライン。 A casting frame for a formwork mold comprising a pouring line and a cooling line for conveying a platen carriage on which a mold is placed, the casting line comprising:
A jacket transfer device for transferring the jacket, which is put on the mold in the cooling line, to the mold arranged in the pouring line, comprising a plurality of jacket arms for lifting the jacket;
A weight transfer apparatus comprising: a plurality of weight arms for lifting weights, wherein the weight placed on the mold in the cooling line is transferred to the mold disposed on the pouring line And, and,
An elevating cylinder for moving the jacket transfer device and the weight transfer device integrally in the vertical direction;
And a laterally moving cylinder for laterally moving the jacket transfer device and the weight transfer device integrally. - 請求項1に記載の抜枠鋳型用鋳造ラインにおいて、
前記注湯ライン及び前記冷却ラインの一方端及び他方端をそれぞれ繋ぐように配設され、前記定盤台車を載置して移動させる第一トラバーサ及び第二トラバーサと、
前記注湯ラインにおける一方端に配設され、前記第一トラバーサに載置される前記定盤台車を前記注湯ラインに送る第一定盤台車送り手段と、
前記冷却ラインにおける他方端に配設され、前記第二トラバーサに載置される前記定盤台車を前記冷却ラインに送る第二定盤台車送り手段と、をさらに備えており、
前記第一トラバーサ及び前記第二トラバーサはそれぞれ、
前記定盤台車を載置して、前記注湯ライン及び前記冷却ラインの間を移動する可動台車と、
前記載置された定盤台車と当接する台車止め手段及び前記台車止め手段とは反対側から前記定盤台車と当接する定盤台車固定手段と、を備え、
前記台車止め手段及び前記定盤台車固定手段とで、前記載置された定盤台車を挟持して前記可動台車上に固定することを特徴とする抜枠鋳型用鋳造ライン。 In the casting frame for a formwork mold according to claim 1,
A first traverser and a second traverser disposed so as to connect one end and the other end of the pouring line and the cooling line, respectively, and placing and moving the platen carriage;
A fixed board carriage feeding means for transferring the platen carriage placed at one end of the pouring line and placed on the first traverser to the pouring line;
And a second platen carriage feeding means which is disposed at the other end of the cooling line and sends the platen carriage placed on the second traverser to the cooling line.
The first traverser and the second traverser are respectively
A movable carriage on which the platen carriage is placed and which moves between the pouring line and the cooling line;
A carriage stop means for coming into contact with the platen carriage set forth above, and a platen carriage fixing means for coming into contact with the platen carriage from the side opposite to the carriage stopper means,
A casting line for an extrusion frame mold, characterized in that the fixed plate carriage placed above is held between the carriage stopper and the fixed plate carriage fixing device and fixed on the movable carriage. - 請求項2に記載の抜枠鋳型用鋳造ラインにおいて、
前記定盤台車は車輪及び車軸を装着しており、
前記台車止め手段は、前記定盤台車の車輪と当接し、前記定盤台車固定手段は、前記定盤台車の車軸と当接することを特徴とする抜枠鋳型用鋳造ライン。 In the casting frame for a formwork mold according to claim 2,
The platen carriage is equipped with wheels and axles,
The cast-out line for forming a frame according to the present invention, wherein the bogie stopper is in contact with the wheel of the platen carriage, and the platen carriage fixing means is in contact with an axle of the platen carriage. - 請求項3に記載の抜枠鋳型用鋳造ラインにおいて、
前記定盤台車固定手段は前記車軸に当接する接触部材と、前記接触部材を変位可能に支持する弾性部材とを有し、前記車軸に当接しても前記接触部材が変位して前記定盤台車は移動可能で、前記車輪が前記台車止め手段に当接したときに、前記台車止め手段と反対側から前記接触部材が前記車軸に当接して、前記定盤台車を前記可動台車上に固定することを特徴とする抜枠鋳型用鋳造ライン。 In the casting frame for a formwork mold according to claim 3,
The platen carriage fixing means has a contact member abutting on the axle, and an elastic member supporting the contact member displaceably, and the abutment member is displaced even when abutting on the axle so that the platen carriage Is movable, and the contact member abuts on the axle from the opposite side of the carriage stopping means when the wheel abuts on the carriage stopping means to fix the platen carriage on the movable carriage A casting line for the extrusion mold that is characterized. - 請求項1に記載の抜枠鋳型用鋳造ラインにおいて、
前記重錘アームは、前記重錘を持ち上げる際に前記重錘に係合する重錘昇降爪を備えており、
前記重錘昇降爪は、前記重錘アームに着脱可能に取り付けられることを特徴とする抜枠鋳型用鋳造ライン。 In the casting frame for a formwork mold according to claim 1,
The weight arm includes a weight raising and lowering claw that engages with the weight when lifting the weight.
The casting frame according to the present invention, wherein the weight lifting and lowering pawl is detachably attached to the weight weight arm. - 請求項5に記載の抜枠鋳型用鋳造ラインにおいて、
前記重錘昇降爪は、前記重錘を持ち上げる際に前記重錘の位置を矯正する傾斜面を有していることを特徴とする抜枠鋳型用鋳造ライン。 The casting frame according to claim 5, wherein
The cast-out line for a formwork mold according to claim 1, wherein the weight lifting and lowering pawl has an inclined surface for correcting the position of the weight when lifting the weight. - 請求項6に記載の抜枠鋳型用鋳造ラインにおいて、
前記重錘昇降爪は、前記重錘アームに着脱可能に取り付けられる第一係合部材と、前記第一係合部材に着脱可能に取り付けられる第二係合部材を有することを特徴とする抜枠鋳型用鋳造ライン。 In the casting frame for a formwork mold according to claim 6,
The weight lifting and lowering claw has a first engaging member detachably attached to the weight arm, and a second engaging member detachably attached to the first engaging member. Mold casting line. - 請求項1に記載の抜枠鋳型用鋳造ラインにおいて、
前記ジャケット移し替え装置は、前記鋳型の高さ方向に延伸し、上下方向に移動可能な複数の棒部材を更に備えており、
前記棒部材の下端は前記ジャケットに当接可能に配置されていることを特徴とする抜枠鋳型用鋳造ライン。 In the casting frame for a formwork mold according to claim 1,
The jacket transfer apparatus further includes a plurality of rod members that extend in the height direction of the mold and can move in the vertical direction,
A lower casting mold line according to claim 1, wherein a lower end of said rod member is disposed to be able to abut on said jacket. - 請求項8に記載の抜枠鋳型用鋳造ラインにおいて、
前記棒部材は、最下点に移動したときに、下端が前記ジャケットの上端以上の高さになるように長さを調整されていることを特徴とする抜枠鋳型用鋳造ライン。 The casting frame according to claim 8, wherein
The casting line according to the present invention, wherein the length of the rod member is adjusted so that the lower end is at a height higher than the upper end of the jacket when the rod member is moved to the lowermost point. - 請求項1に記載の抜枠鋳型用鋳造ラインにおいて、
前記重錘アームは、前記注湯ライン及び前記冷却ラインの進行方向と平行方向に開閉し、且つ、前記ジャケットアーム及び該重錘アームは、該重錘アームの開閉方向と垂直方向においてずれていることを特徴とする抜枠鋳型用鋳造ライン。 In the casting frame for a formwork mold according to claim 1,
The weight arm opens and closes in a direction parallel to the advancing direction of the pouring line and the cooling line, and the jacket arm and the weight arm are offset in a direction perpendicular to the opening and closing direction of the weight arm A casting line for the extrusion mold that is characterized. - 前記定盤台車における前記鋳型を載置する板部材は、鋼板により形成されていることを特徴とする請求項1に記載の抜枠鋳型用鋳造ライン。 The cast-out line for a formwork mold according to claim 1, wherein the plate member for mounting the mold in the platen carriage is formed of a steel plate.
- 請求項1に記載の抜枠鋳型用鋳造ラインの作動方法であって、
前記冷却ラインにおいて前記鋳型に被せられている前記ジャケットを、前記ジャケット移し替え装置によって外し、前記注湯ラインに配置されている前記鋳型に被せるジャケット移し替え工程と、
前記冷却ラインにおいて前記鋳型に載置されている前記重錘を、前記重錘移し替え装置によって持ち上げ、前記注湯ラインに配置されている前記鋳型に載置する重錘移し替え工程と、
前記ジャケット移し替え装置及び前記重錘移し替え装置を前記注湯ライン上から前記冷却ライン上に移動する移し替え装置戻し工程と、を有しており、
前記移し替え装置戻し工程における前記ジャケット移し替え装置及び前記重錘移し替え装置は、水平方向にのみ移動することで、前記注湯ライン上から前記冷却ライン上に移動することを特徴とする抜枠鋳型用鋳造ラインの作動方法。 A method of operating a casting frame for a formwork mold according to claim 1, wherein
A jacket transfer step of removing the jacket, which is put on the mold in the cooling line, by the jacket transfer device, and putting it on the mold, which is disposed in the pouring line;
A weight transfer process of lifting the weight placed on the mold in the cooling line by the weight transfer device and placing the weight on the mold placed in the pouring line;
Transferring the jacket transfer device and the weight transfer device from the pouring line to the cooling line;
The jacket transfer device and the weight transfer device in the transfer device returning step move from above the pouring line to above the cooling line by moving only in the horizontal direction. How to operate the mold casting line. - 請求項12に記載の抜枠鋳型用鋳造ラインの作動方法において、
前記抜枠鋳型用鋳造ラインでは、
前記定盤台車は車輪及び車軸を装着しており、
前記注湯ライン及び前記冷却ラインの一方端及び他方端をそれぞれ繋ぐように配設され、前記定盤台車を載置して移動させる第一トラバーサ及び第二トラバーサと、
前記注湯ラインにおける一方端に配設され、前記第一トラバーサに載置される前記定盤台車を前記注湯ラインに送る第一定盤台車送り手段と、
前記冷却ラインにおける他方端に配設され、前記第二トラバーサに載置される前記定盤台車を前記冷却ラインに送る第二定盤台車送り手段と、をさらに備えており、
前記第一トラバーサ及び前記第二トラバーサはそれぞれ、
前記定盤台車を載置して、前記注湯ライン及び前記冷却ラインの間を移動する可動台車と、
前記載置された定盤台車を、該定盤台車の車輪と当接する台車止め手段及び車軸と当接する定盤台車固定手段と、を備え、
前記第一定盤台車送り手段によって、前記第一トラバーサ及び前記注湯ラインに載置する前記定盤台車をピッチ送りする注湯ライン送り工程と、
前記第二トラバーサにおける前記可動台車を、前記注湯ラインにおける一方端側から前記冷却ラインにおける一方端側へ移動する第二トラバーサ移動工程と、
前記第二定盤台車送り手段によって、前記第二トラバーサ及び前記冷却ラインに載置する前記定盤台車をピッチ送りする冷却ライン送り工程と、
前記第一トラバーサにおける前記可動台車を、前記冷却ラインにおける他方端側から前記注湯ライン側における他方端側へ移動する第一トラバーサ移動工程と、
を更に有しており、
前記注湯ライン送り工程及び前記冷却ライン送り工程で前記第一トラバーサ及び前記第二トラバーサに送られた前記定盤台車は、前記定盤台車固定手段及び前記台車止め手段によって、前記車輪及び前記車軸を挟持されることにより、前記第一トラバーサ及び前記第二トラバーサにおける前記可動台車上に固定されることを特徴とする抜枠鋳型用鋳造ラインの作動方法。 In the method of operating a casting frame for a formwork mold according to claim 12,
In the above-mentioned casting frame for open frame mold,
The platen carriage is equipped with wheels and axles,
A first traverser and a second traverser disposed so as to connect one end and the other end of the pouring line and the cooling line, respectively, and placing and moving the platen carriage;
A fixed board carriage feeding means for transferring the platen carriage placed at one end of the pouring line and placed on the first traverser to the pouring line;
And a second platen carriage feeding means which is disposed at the other end of the cooling line and sends the platen carriage placed on the second traverser to the cooling line.
The first traverser and the second traverser are respectively
A movable carriage on which the platen carriage is placed and which moves between the pouring line and the cooling line;
And a carriage stop means for coming into contact with the wheel of the platen carriage and a platen carriage fixing means for coming into contact with the axle.
A pouring line feeding step of pitch feeding the first traverser and the platen carriage placed on the pouring line by the first fixed carriage feeding means;
A second traverser moving step of moving the movable carriage in the second traverser from one end side of the pouring line to one end side of the cooling line;
A cooling line feeding step of pitch feeding the second traverser and the platen carriage placed on the cooling line by the second platen carriage feeding means;
A first traverser moving step of moving the movable carriage in the first traverser from the other end side of the cooling line to the other end side of the pouring line side;
And have
The platen carriage fed to the first traverser and the second traverser in the pouring line feeding step and the cooling line feeding step is the wheel and the axle by the platen carriage fixing means and the carriage stopping means. A method of operating a casting frame for a shelving mold, characterized in that it is fixed on the movable carriage in the first traverser and the second traverser by being clamped. - 前記昇降シリンダ及び前記横移動シリンダにてそれぞれ1つの伸縮速度のみで移動させることを特徴とする請求項12に記載の抜枠鋳型用鋳造ラインの作動方法。 The method according to claim 12, wherein each of the elevating cylinder and the lateral movement cylinder is moved at one expansion speed only.
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CN111790898A (en) * | 2020-07-20 | 2020-10-20 | 安徽新宁装备股份有限公司 | Iron-pressing circulating type casting production line |
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JP6969610B2 (en) | 2021-11-24 |
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