TW201919794A - Casting line for snap flask molding and method for operating casting line for snap flask molding - Google Patents
Casting line for snap flask molding and method for operating casting line for snap flask molding Download PDFInfo
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- TW201919794A TW201919794A TW107125824A TW107125824A TW201919794A TW 201919794 A TW201919794 A TW 201919794A TW 107125824 A TW107125824 A TW 107125824A TW 107125824 A TW107125824 A TW 107125824A TW 201919794 A TW201919794 A TW 201919794A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C23/00—Tools; Devices not mentioned before for moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
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Abstract
Description
本發明係關於一種無箱鑄模用鑄造線及無箱鑄模用鑄造線之作動方法。The invention relates to a casting line for a boxless mold and a method for operating the same.
先前以來,如下之無箱鑄模用鑄造線已為公知,其搬送由無箱造模機所造模、合模之鑄模,且於澆鑄前於鑄模上包括將套管及重錘搬送至鑄模之上的裝置(例如參照專利文獻1)。專利文獻1中記載之無箱鑄模用鑄造線形成矩形狀,係以搬送鑄模之平板藉由氣缸、緩衝氣缸、及轉移台車等而循環移動之方式來配置。該無箱鑄模用鑄造線利用氣缸及緩衝氣缸來夾持直線產線上之一群平板而使其移動。Previously, the following casting lines for boxless molds have been known. They transport molds made and closed by boxless molders, and before casting, they include the transfer of sleeves and weights to the molds. Device (for example, refer to Patent Document 1). The casting line for a boxless casting mold described in Patent Document 1 is formed in a rectangular shape, and is arranged such that a flat plate for conveying the casting mold is cyclically moved by an air cylinder, a buffer cylinder, a transfer trolley, or the like. The casting line for a boxless mold uses a cylinder and a buffer cylinder to hold and move a group of flat plates on a linear production line.
另外,遍及冷卻線及澆鑄線而裝設之具有套管轉移裝置及砝碼轉移裝置之無箱鑄模用鑄造線已公知(例如參照專利文獻2)。該套管轉移裝置及砝碼轉移裝置藉由各自之氣缸而可於冷卻線上及澆鑄線上升降。而且,套管轉移裝置及砝碼轉移裝置之升降方向及橫方向之移動係分別使用另外之氣缸而移動。In addition, a casting line for a boxless mold having a sleeve transfer device and a weight transfer device installed throughout a cooling line and a casting line is known (for example, refer to Patent Document 2). The sleeve transfer device and the weight transfer device can be raised and lowered on a cooling line and a casting line by respective cylinders. In addition, the movements in the raising and lowering directions and the lateral direction of the sleeve transfer device and the weight transfer device are moved using separate cylinders, respectively.
無箱鑄模用鑄造線由於為如上述所示之大型裝置之複合體,故而設備費用昂貴。另外,為使無箱鑄模用鑄造線運轉而需要大量之動力。因此,要求構成無箱鑄模用鑄造線之設備之費用削減、或由步驟之削減等所帶來之運轉成本之削減。Since the casting line for the boxless mold is a complex of a large-scale device as described above, the equipment cost is high. In addition, a large amount of power is required to operate a casting line for a boxless mold. Therefore, reductions in the cost of equipment constituting a casting line for a boxless mold, or reductions in operating costs due to reductions in steps, etc. are required.
本發明係為解決上述問題點而形成者,目的在於提供一種設備輕量化、步驟得到改良、設備費用或運轉成本削減之無箱鑄模用鑄造線及無箱鑄模用鑄造線之作動方法。
[現有技術文獻] [專利文獻]The present invention has been made to solve the above-mentioned problems, and an object thereof is to provide a method for operating a casting line for a boxless mold and a casting line for a boxless mold in which the weight of the equipment is reduced, the steps are improved, and the equipment cost or the operation cost is reduced.
[Prior Art Literature] [Patent Literature]
專利文獻1:日本專利實開平06-061363
專利文獻2:日本專利實開昭54-116517Patent Document 1: Japanese Patent Shikaihei 06-061363
Patent Document 2: Japanese Patent Publication No. 54-116517
依據本發明,提供一種無箱鑄模用鑄造線,其係包括將載置鑄模之平板台車進行搬送之澆鑄線及冷卻線者,其特徵在於包括:
套管轉移裝置,其包括提起套管之複數個套管臂,將於上述冷卻線中覆蓋於上述鑄模上之上述套管轉移至上述澆鑄線上所配置之上述鑄模上;以及
重錘轉移裝置,其包括提起重錘之複數個重錘臂,將於上述冷卻線中載置於上述鑄模上之上述重錘轉移至上述澆鑄線上所配置之上述鑄模上;並且
包括:升降氣缸,其將上述套管轉移裝置及上述重錘轉移裝置作為一體而於上下方向移動;以及
橫向移動氣缸,其將上述套管轉移裝置及上述重錘轉移裝置作為一體而於橫方向移動。According to the present invention, there is provided a casting line for a boxless casting mold, which includes a casting line and a cooling line for transporting a flat-bed trolley on which the casting mold is placed, and is characterized by comprising:
A casing transfer device comprising a plurality of casing arms for lifting the casing, transferring the casing covering the mold in the cooling line to the mold disposed on the casting line; and a weight transfer device, It includes a plurality of weight arms that lift a weight, and transfers the weight placed on the mold in the cooling line to the mold disposed on the casting line; and includes a lifting cylinder that transfers the sleeve The tube transfer device and the weight transfer device move in the vertical direction as a whole; and the lateral movement cylinder moves the sleeve transfer device and the weight transfer device in the horizontal direction as a whole.
藉由此種構成,套管轉移裝置及重錘轉移裝置之移動係藉由升降氣缸及橫向移動氣缸之2個來進行。因此,與分別利用不同之移動機構來進行套管轉移裝置及重錘轉移裝置之上下方向及橫方向之移動的先前相比較,可削減設備。With this configuration, the movement of the casing transfer device and the weight transfer device is performed by two of a lift cylinder and a lateral movement cylinder. Therefore, the equipment can be reduced as compared with the previous case where the casing transfer device and the weight transfer device are moved in the up-down direction and the lateral direction by using different moving mechanisms, respectively.
依據本發明之較佳形態,於無箱鑄模用鑄造線中,更包括:
第一移車台及第二移車台,其係以將上述澆鑄線及上述冷卻線之一端及另一端分別連接之方式配設,使上述平板台車移動;
第一平板台車傳送機構,其配設於上述澆鑄線中之一端,將載置於上述第一移車台上之上述平板台車傳送至上述澆鑄線上;以及
第二平板台車傳送機構,其配設於上述冷卻線中之另一端,將載置於上述第二移車台上之上述平板台車傳送至上述冷卻線上;
上述第一移車台及上述第二移車台分別包括:
可動台車,其載置上述平板台車,於上述澆鑄線及上述冷卻線之間移動;
與上述載置之平板台車抵接之台車止動機構、以及從與上述台車止動機構相反之側與上述平板台車抵接之平板台車固定機構;並且
藉由上述台車止動機構及上述平板台車固定機構,將上述載置之平板台車夾持而固定於上述可動台車上。According to a preferred form of the present invention, the casting line for a boxless mold further includes:
The first moving platform and the second moving platform are arranged in such a way that one end and the other end of the casting line and the cooling line are connected respectively, so that the flat-bed trolley moves;
A first plate trolley conveying mechanism, which is arranged at one end of the casting line, and conveys the plate trolley placed on the first moving platform to the casting line; and a second plate trolley conveying mechanism, which is provided at At the other end of the cooling line, the flat trolley placed on the second moving platform is transferred to the cooling line;
The first moving platform and the second moving platform include:
A movable trolley, which carries the flat trolley and moves between the casting line and the cooling line;
A trolley stopper mechanism that abuts the mounted trolley, and a trolley fixing mechanism that abuts the trolley from a side opposite to the trolley stopper; and the trolley stopper and the trolley The fixing mechanism clamps and fixes the placed flat trolley on the movable trolley.
藉由此種構成,於澆鑄線中,平板台車藉由第一平板台車傳送機構而傳送至第二移車台之可動台車上。然後,平板台車係由台車止動機構及平板台車固定機構所夾持而於第二移車台之可動台車上停止、固定。另外,於冷卻線中亦為與澆鑄線同樣之構成。即,於冷卻線中,平板台車藉由第二平板台車傳送機構而傳送至第一移車台之可動台車上,由台車止動機構及平板台車固定機構夾持而於第一移車台之可動台車上停止、固定。With this configuration, in the casting line, the flat-bed trolley is transferred to the movable trolley of the second moving-table by the first flat-bed trolley transport mechanism. Then, the flat trolley is clamped by the trolley stop mechanism and the flat trolley fixing mechanism, and is stopped and fixed on the movable trolley of the second moving platform. The cooling line has the same configuration as the casting line. That is, in the cooling line, the flat-bed trolley is transferred to the movable trolley of the first moving platform by the second flat-plate trolley conveying mechanism, and is clamped by the stopper mechanism and the fixed mechanism of the flat-plate trolley to the movable trolley of the first moving platform. Stop and fix.
依據本發明之較佳形態,於無箱鑄模用鑄造線中,上述平板台車安裝有車輪及車軸,上述台車止動機構係與上述平板台車之車輪抵接,上述平板台車固定機構係與上述平板台車之車軸抵接。藉由此種構成,台車止動機構抵接於車輪上,平板台車固定機構抵接於車軸上,平板台車係由平板台車固定機構及台車止動機構夾持而固定。According to a preferred form of the present invention, in the casting line for a boxless mold, the flat trolley is equipped with wheels and axles, the stopper mechanism of the trolley is in contact with the wheel of the flat trolley, and the fixing mechanism of the flat trolley is connected to the flat plate The axle of the trolley abuts. With this configuration, the trolley stopper mechanism abuts on the wheels, the flat trolley fixing mechanism abuts on the axle, and the flat trolley is clamped and fixed by the flat trolley fixing mechanism and the trolley stopper mechanism.
平板台車固定機構及台車止動機構不需要現有之無箱鑄模用鑄造線所包括之緩衝氣缸,亦不需要油壓等動力。因此,與無箱鑄模用鑄造線之設備費用之削減以及運轉成本之削減相關。進而,當載有平板台車之可動台車於澆鑄線與冷卻線之間移動時,平板台車係藉由利用台車止動機構與平板台車固定機構,夾持於可動台車上而固定。因此,可使平板台車安全地移動。The flat trolley fixing mechanism and the trolley stopping mechanism do not need the buffer cylinder included in the existing casting line for boxless molds, and do not require power such as oil pressure. Therefore, it is related to reduction of equipment cost and reduction of operation cost of a casting line for a boxless mold. Furthermore, when the movable trolley carrying the flat trolley is moved between the casting line and the cooling line, the flat trolley is clamped and fixed on the movable trolley by using the trolley stop mechanism and the flat trolley fixing mechanism. Therefore, the flat-bed trolley can be moved safely.
依據本發明之其他較佳形態,於無箱鑄模用鑄造線上,上述平板台車固定機構具有抵接於上述車軸上之接觸構件、以及以可移位之方式支持上述接觸構件之彈性構件,即便抵接於上述車軸上,上述接觸構件亦移位,上述平板台車可移動,且當上述車輪抵接於上述台車止動機構上時,上述接觸構件從與上述台車止動機構相反之側抵接於上述車軸上,將上述平板台車固定於上述可動台車上。因此,可於無油壓等動力之狀態下,將平板台車固定於可動台車上。According to another preferred form of the present invention, on the casting line for a boxless mold, the flat-bed trolley fixing mechanism has a contact member abutting on the axle, and an elastic member supporting the contact member in a displaceable manner, Connected to the axle, the contact member is also displaced, the flat trolley is movable, and when the wheel abuts on the trolley stop mechanism, the contact member abuts on the side opposite to the trolley stop mechanism The platform trolley is fixed to the movable trolley on the axle. Therefore, the flat trolley can be fixed on the movable trolley without power such as oil pressure.
依據本發明之其他較佳形態,上述重錘臂包括於提起上述重錘時與上述重錘卡合之重錘升降爪,
上述重錘升降爪係以可拆裝之方式安裝於上述重錘臂上。
藉由本構成,於重錘升降爪部分性地磨耗之情形時,可進行部分性之更換。According to another preferred form of the present invention, the weight arm includes a weight lifting claw that engages with the weight when the weight is lifted,
The weight lifting claw is detachably mounted on the weight arm.
With this configuration, when the weight lifting claw is partially worn, it can be partially replaced.
依據本發明之其他較佳形態,上述重錘升降爪具有於提起上述重錘時矯正上述重錘之位置之傾斜面。According to another preferred aspect of the present invention, the weight lifting claw has an inclined surface that corrects the position of the weight when lifting the weight.
當利用重錘轉移裝置,將冷卻線之重錘向澆鑄線轉移時,存在如下情形:由於安置時之略微之芯錯位,而於每個週期中,重錘之設置位置錯開。而且,藉由該錯位累積,重錘轉移裝置無法提起重錘,存在產生掉落重錘等不良情況之情形。因此,現有之重錘轉移裝置需要包括困難步驟的重錘安置位置之出芯。藉由本構成,當利用複數個重錘臂來提起重錘時,可藉由重錘升降爪之傾斜面來矯正重錘之「錯位」。藉此,重錘之「錯位」不會累積,因此可防止重錘臂掉落重錘。而且,可不需要先前所必需之重錘安置位置之出芯。When the weight transfer device is used to transfer the weight of the cooling line to the casting line, there are situations in which the setting position of the weight is staggered in each cycle due to a slight misalignment of the core during the placement. In addition, due to the accumulation of the misalignment, the weight transfer device cannot lift the weight, which may cause problems such as dropping the weight. Therefore, the existing weight transfer device needs a core of a weight placement position including difficult steps. With this configuration, when a plurality of weight arms are used to lift the weight, the "misalignment" of the weight can be corrected by the inclined surface of the weight lifting claw. With this, the "dislocation" of the weight does not accumulate, so the weight arm can be prevented from falling off the weight. Moreover, the core removal of the previously required hammer placement position may not be required.
依據本發明之其他較佳形態,上述重錘升降爪具有:第一卡合構件,其以可拆裝之方式安裝於上述重錘臂上;以及第二卡合構件,其以可拆裝之方式安裝於上述第一卡合構件上。藉由此種構成,於為了矯正重錘之「錯位」,重錘所滑行之傾斜面部分性地大幅度磨耗之情形時,例如若第一卡合構件之傾斜面大幅度磨耗,則僅更換第一卡合構件,若第二卡合構件之傾斜面大幅度磨耗,則僅更換第二卡合構件即可,可抑制維護費用。According to other preferred forms of the present invention, the above-mentioned weight lifting claw has: a first engaging member which is detachably mounted on the weight arm; and a second engaging member which is detachable. It is mounted on the first engaging member. With this structure, in order to correct the "misalignment" of the weight, the inclined surface slid by the weight is partially and greatly worn, for example, if the inclined surface of the first engaging member is greatly worn, it is only replaced If the inclined surface of the second engaging member is greatly worn, only the second engaging member can be replaced, and maintenance costs can be suppressed.
依據本發明之其他較佳形態,上述套管轉移裝置更包括於上述鑄模之高度方向延伸且可於上下方向移動之複數個棒構件,且
上述棒構件之下端係以可抵接於上述套管上之方式配置。
藉由本構成,當將冷卻線之套管向澆鑄線轉移時,可一面利用套管臂,從下方提起套管,一面利用棒構件,從上方擠壓套管。藉此,當進行套管之轉移時,可一面牢固地抓住套管一面進行轉移。According to another preferred form of the present invention, the sleeve transfer device further includes a plurality of rod members extending in the height direction of the mold and movable in the vertical direction, and the lower end of the rod member is abutted against the sleeve. Configuration on the way.
With this configuration, when the sleeve of the cooling line is transferred to the casting line, the sleeve can be lifted from below with the sleeve arm, and the sleeve can be squeezed from above with the rod member. Thereby, when the sleeve is transferred, the sleeve can be firmly grasped and transferred.
依據本發明之其他較佳形態,
上述棒構件係以當移動至最下點時,下端成為上述套管之上端以上之高度之方式調整長度。
藉由本構成,即便當於澆鑄線之鑄模上放下套管時,套管對於鑄模之位置錯位,亦於將套管覆蓋於鑄模上之前,棒構件從套管上脫離,由套管引起之對鑄模之過剩力不發揮作用。因此,不會產生模錯位等鑄模不良,可將套管覆蓋於鑄模上。According to other preferred forms of the present invention,
The length of the rod member is adjusted so that the lower end becomes the height above the upper end of the sleeve when the rod member is moved to the lowest point.
With this configuration, even when the sleeve is dropped on the mold of the casting line, the position of the sleeve with respect to the mold is misplaced. The excess force of the mold does not work. Therefore, mold failure such as mold misalignment does not occur, and the sleeve can be covered on the mold.
依據本發明之其他較佳形態,
於無箱鑄模用鑄造線中,
上述重錘臂係在與上述澆鑄線及上述冷卻線之進行方向平行之方向開閉,且上述套管臂及該重錘臂係在與該重錘臂之開閉方向垂直之方向錯位。According to other preferred forms of the present invention,
In the casting line for boxless molds,
The weight arm is opened and closed in a direction parallel to the progress direction of the casting line and the cooling line, and the sleeve arm and the weight arm are displaced in a direction perpendicular to the direction of opening and closing of the weight arm.
為了將於澆鑄線中以下降之狀態配置之套管轉移裝置及重錘轉移裝置,以下降之狀態橫向移動至冷卻線上,而存在必須考慮之事項。其係於橫向移動時,套管臂及重錘臂與澆鑄線中之載置於平板台車上者(鑄模、套管及重錘)不碰撞。因此,重錘臂之開閉方向均成為與澆鑄線及冷卻線之進行方向平行之方向。藉由以打開重錘臂之狀態使其橫向移動,於澆鑄線及冷卻線之鑄模之間通過,則使套管臂及重錘臂與澆鑄線中之載置於平板台車上者(鑄模、套管及重錘)不會碰撞。此外,套管臂可以不開閉而提起套管之方式來構成,且可以不開閉而與載置於平板台車上者(鑄模、套管及重錘)不碰撞之方式來構成。There are matters that must be considered in order to move the casing transfer device and the weight transfer device in the lowered state in the casting line to the cooling line laterally in the lowered state. When it is moved laterally, the casing arm and the weight arm do not collide with those placed on the flatbed trolley (mold, casing and weight) in the casting line. Therefore, the opening and closing directions of the weight arm are parallel to the direction of progress of the casting line and the cooling line. By moving the hammer arm laterally and passing it between the casting line and the cooling line, the casing arm and the hammer arm and the casting line are placed on a flat-bed trolley (mold, Casing and hammer) will not collide. In addition, the casing arm can be constructed by lifting the casing without opening and closing, and can be constructed without colliding with a person (mold, casing, and weight) placed on a flat-bed trolley without opening and closing.
另一方面,由於將重錘臂之開閉方向設為與澆鑄線及冷卻線之進行方向平行之方向,故而當打開重錘臂時,存在套管臂與重錘臂碰撞之顧慮。因此,使套管臂與重錘臂之位置於重錘臂之開閉方向及垂直方向上錯位。藉此,於重錘臂打開之狀態下,亦可使該等不碰撞。On the other hand, since the opening and closing direction of the weight arm is set to be parallel to the direction of progress of the casting line and the cooling line, there is a concern that the sleeve arm collides with the weight arm when the weight arm is opened. Therefore, the positions of the sleeve arm and the weight arm are shifted in the opening and closing direction and the vertical direction of the weight arm. With this, in the state where the weight arm is opened, it is also possible to prevent these from colliding.
依據本發明之其他較佳形態,
於無箱鑄模用鑄造線中,
上述平板台車中之載置上述鑄模之板構件係由鋼板所形成。先前,通常使用之平板台車之板構件為鑄件。藉由本構成,由於使用鋼板,而可抑制平板台車之製造成本。According to other preferred forms of the present invention,
In the casting line for boxless molds,
The plate member on which the mold is placed in the flat bed trolley is formed of a steel plate. Previously, the plate members of commonly used flat trolleys were castings. With this configuration, the use of a steel plate can reduce the manufacturing cost of a flat bed trolley.
依據本發明之其他較佳形態,
為一種無箱鑄模用鑄造線之作動方法,其包括:
套管轉移步驟,利用上述套管轉移裝置,將於上述冷卻線中覆蓋於上述鑄模上之上述套管拆下,覆蓋於上述澆鑄線上所配置之上述鑄模上;
重錘轉移步驟,利用上述重錘轉移裝置,將於上述冷卻線中載置於上述鑄模上之上述重錘提起,載置於上述澆鑄線上所配置之上述鑄模上;
轉移裝置返回步驟,將上述套管轉移裝置及上述重錘轉移裝置從上述澆鑄線上移動至上述冷卻線上;並且
上述轉移裝置返回步驟中之上述套管轉移裝置及上述重錘轉移裝置藉由僅於水平方向上移動,而從上述澆鑄線上移動至上述冷卻線上。According to other preferred forms of the present invention,
A method for operating a casting line for a boxless mold includes:
The sleeve transfer step uses the sleeve transfer device to remove the sleeve covered on the mold in the cooling line and cover the mold disposed on the casting line;
The weight transfer step uses the weight transfer device to lift the weight placed on the mold in the cooling line and place the weight on the mold disposed on the casting line;
The returning step of the transfer device moves the sleeve transfer device and the weight transfer device from the casting line to the cooling line; and the sleeve transfer device and the weight transfer device in the transfer device return step are performed only by It moves in the horizontal direction and moves from the casting line to the cooling line.
藉由此種構成,於配置於澆鑄線上之鑄模上覆蓋套管後之套管轉移裝置、以及於配置於澆鑄線上之鑄模上載置重錘後之重錘轉移裝置均為下降之狀態。於該下降之狀態下,將套管轉移裝置與重錘轉移裝置橫向移動至冷卻線上。因此,與使配置於澆鑄線上之套管轉移裝置及重錘轉移裝置上升後橫向移動之情形相比較,本構成可縮短週期時間。另外,由於1循環內之致動器作動次數減少,故而可削減運轉成本。With this configuration, the sleeve transfer device after covering the sleeve on the mold disposed on the casting line and the weight transfer device after placing the weight on the mold disposed on the casting line are in a lowered state. In the lowered state, the casing transfer device and the weight transfer device are laterally moved to the cooling line. Therefore, compared with a case where the casing transfer device and the weight transfer device arranged on the casting line are moved laterally after being raised, this configuration can shorten the cycle time. In addition, since the number of actuator operations per cycle is reduced, the running cost can be reduced.
依據本發明之其他較佳形態,
於無箱鑄模用鑄造線之作動方法中,
上述無箱鑄模用鑄造線中,
上述平板台車安裝有車輪及車軸,並且
更包括:第一移車台及第二移車台,其係以將上述澆鑄線及上述冷卻線之一端及另一端分別連接之方式配設,載置上述平板台車而使其移動;
第一平板台車傳送機構,其配設於上述澆鑄線中之一端,將載置於上述第一移車台上之上述平板台車傳送至上述澆鑄線上;以及
第二平板台車傳送機構,其配設於上述冷卻線中之另一端,將載置於上述第二移車台上之上述平板台車傳送至上述冷卻線上;
上述第一移車台及上述第二移車台分別包括:
可動台車,其載置上述平板台車,於上述澆鑄線及上述冷卻線之間移動;
對於上述載置之平板台車,與該平板台車之車輪抵接之台車止動機構以及與車軸抵接之平板台車固定機構;並且
上述無箱鑄模用鑄造線之作動方法包括:
澆鑄線傳送步驟,藉由上述第一平板台車傳送機構,將載置於上述第一移車台及上述澆鑄線上之上述平板台車進行間距傳送;
第二移車台移動步驟,將上述第二移車台中之上述可動台車從上述澆鑄線中之一端側向上述冷卻線中之一端側移動;
冷卻線傳送步驟,利用上述第二平板台車傳送機構,將載置於上述第二移車台及上述冷卻線上之上述平板台車進行間距傳送;以及
第一移車台移動步驟,將上述第一移車台中之上述可動台車從上述冷卻線中之另一端側向上述澆鑄線側中之另一端側移動;並且
藉由上述澆鑄線傳送步驟及上述冷卻線傳送步驟而傳送至上述第一移車台及上述第二移車台上之上述平板台車係藉由上述平板台車固定機構及上述台車止動機構而固定於上述第一移車台及上述第二移車台中之上述可動台車上。
藉由此種構成,不需要現有之無箱鑄模用鑄造線中所包括之緩衝氣缸,與無箱鑄模用鑄造線之設備費用之削減以及運轉成本之削減相關。進而,當載有平板台車之可動台車於澆鑄線與冷卻線之間移動時,平板台車係藉由台車止動機構及平板台車固定機構而夾持於可動台車上,從而固定。因此,可使平板台車安全地移動。According to other preferred forms of the present invention,
In the operation method of the casting line for the boxless mold,
In the casting line for the boxless mold,
The above-mentioned flat trolley is equipped with wheels and axles, and further includes a first moving platform and a second moving platform, which are arranged in such a manner that one end and the other end of the casting line and the cooling line are connected respectively, and the flat plate is placed thereon. Trolley to move it;
A first plate trolley conveying mechanism, which is arranged at one end of the casting line, and conveys the plate trolley placed on the first moving platform to the casting line; and a second plate trolley conveying mechanism, which is provided at At the other end of the cooling line, the flat trolley placed on the second moving platform is transferred to the cooling line;
The first moving platform and the second moving platform include:
A movable trolley, which carries the flat trolley and moves between the casting line and the cooling line;
For the above-mentioned placed flat trolley, the stopper mechanism of the trolley contacting the wheels of the flat trolley and the fixing mechanism of the flat trolley contacting the axle; and the operation method of the casting line for the boxless mold includes:
In the casting line transfer step, the above-mentioned flat trolleys placed on the first moving platform and the casting line are spaced by the first flat trolley transmission mechanism;
A second moving platform moving step, moving the movable platform in the second moving platform from one end side of the casting line to one end side of the cooling line;
The cooling line transfer step uses the above-mentioned second flat-bed trolley transfer mechanism to transfer the flat-bed trolleys placed on the second moving platform and the cooling line at a distance; and the first moving platform moving step moves the first moving platform into the first moving platform. The movable trolley is moved from the other end side of the cooling line to the other end side of the casting line side; and is transferred to the first moving platform and the first through the casting line transfer step and the cooling line transfer step. The flat trolley on the second moving platform is fixed to the movable trolley in the first moving platform and the second moving platform through the flat platform fixing mechanism and the trolley stopping mechanism.
With such a configuration, the buffer cylinder included in the existing boxless mold casting line is not required, and the reduction of the equipment cost and the reduction of the running cost are related to the boxless mold casting line. Furthermore, when the movable trolley carrying the flat trolley is moved between the casting line and the cooling line, the flat trolley is clamped on the movable trolley by the trolley stop mechanism and the flat trolley fixing mechanism, thereby being fixed. Therefore, the flat-bed trolley can be moved safely.
依據本發明之其他較佳形態,
於無箱鑄模用鑄造線中,
利用上述升降氣缸及上述橫向移動氣缸,分別僅以1個伸縮速度來移動。藉由本構成,不需要調節升降氣缸及橫向移動氣缸之動作速度,因此可不需要變速控制用之閥等氣缸之伸縮速度調節機器。According to other preferred forms of the present invention,
In the casting line for boxless molds,
Each of the lifting cylinder and the laterally moving cylinder moves at only one telescopic speed. With this configuration, it is not necessary to adjust the operating speeds of the lift cylinder and the lateral movement cylinder, so that it is not necessary to adjust the expansion and contraction speed of the cylinder such as a valve for variable speed control.
如上所述,本發明可實現構成無箱鑄模用鑄造線之設備整體之輕量化。另外,藉由設備整體之輕量化,可縮小致動器(例如,氣缸)之尺寸,可削減致動器之運轉成本。而且,亦可藉由削減步驟而削減運轉成本。進而,亦可藉由削減致動器數,而實現無箱鑄模用鑄造線之輕量化及運轉成本之削減。As described above, the present invention can reduce the weight of the entire equipment constituting the casting line for the boxless mold. In addition, by reducing the overall weight of the device, the size of the actuator (for example, a cylinder) can be reduced, and the operating cost of the actuator can be reduced. Furthermore, the operation cost can be reduced by reducing the number of steps. Furthermore, by reducing the number of actuators, it is possible to reduce the weight of the casting line for a boxless mold and reduce the running cost.
本申請案係基於2017年8月31日向日本提出申請之日本專利特願2017-166483號,其內容作為本申請案之內容而形成其一部分。
另外,本發明可藉由以下之詳細說明而進而完全理解。然而,詳細說明及特定之實施例為本發明之理想之實施方式,僅出於說明之目的而記載。其原因在於,根據該詳細之說明,本領域技術人員瞭解各種變更、改變。
申請人並非意圖將所記載之實施方式之任一種均呈獻給公眾,所揭示之改變、代替案中,於專利申請之範圍內在語句中可能未包含者亦作為均等論下之發明之一部分。
本說明書或申請範圍之記載中,只要未特別指示,或者只要未由文脈所明確否定,則名詞及同樣之指示語之使用應解釋為包含單數及複數之兩種者。本說明書中所提供之任一例示或者例示性用語(例如「等」)之使用亦僅出於容易對本發明進行說明之意圖,只要未特別記載於申請範圍中,則並不對本發明之範圍加以限制。This application is based on Japanese Patent Application No. 2017-166483 filed with Japan on August 31, 2017, and its content forms part of the content of this application.
In addition, the present invention can be fully understood from the following detailed description. However, the detailed description and specific examples are ideal embodiments of the present invention, and are described for illustrative purposes only. The reason is that those skilled in the art will understand various changes and modifications based on this detailed description.
The applicant does not intend to present any of the described embodiments to the public. Among the changes and substitutions disclosed, those that may not be included in the sentence within the scope of the patent application are also part of the invention under equality.
In the description of this specification or the scope of application, the use of nouns and the same designators shall be construed to include both the singular and plural as long as there is no special instruction or as long as it is not explicitly denied by context. The use of any exemplifications or illustrative terms (such as "etc.") provided in this specification is only for the purpose of easily explaining the present invention. As long as it is not specifically described in the scope of the application, the scope of the present invention is not limited limit.
參照圖式,對無箱鑄模用鑄造線之實施方式之一例進行說明。以下之說明中,只要未特別說明,則上下左右方向係指圖中之方向。此外,所謂鑄模M,係指由鑄模砂製成,且上框與下框相合者。另外,上框之外周下部、與下框之外周上部均為錐形狀,藉由上框與下框相合,鑄模M之外周中央成為一個錐形狀。而且,套管J之內表面成為與鑄模M之錐形狀對應之錐形狀。本發明並不限定於本實施方式之構成,可視需要加以適當變更。An example of an embodiment of a casting line for a boxless mold will be described with reference to the drawings. In the following description, unless otherwise specified, the up-down and left-right directions refer to directions in the drawings. In addition, the so-called mold M refers to those made of mold sand, and the upper frame and the lower frame match. In addition, the lower part of the outer periphery of the upper frame and the upper part of the outer periphery of the lower frame have a tapered shape, and the upper frame and the lower frame are combined to form a tapered shape at the center of the outer periphery of the mold M. The inner surface of the sleeve J has a tapered shape corresponding to the tapered shape of the mold M. The present invention is not limited to the configuration of this embodiment, and can be appropriately changed as necessary.
圖1係無箱鑄模用鑄造線之平面圖。如圖所示,無箱鑄模用鑄造線1將澆鑄線2與冷卻線3平行配置。另外,第一移車台4與第二移車台5分別具備於澆鑄線2及冷卻線3之兩端。藉由以上之構成,載置鑄模M而搬送之平板台車16(參照圖3)成為於無箱鑄模用鑄造線1內循環之構成。另外,無箱鑄模用鑄造線1係以每隔一定時間將平板台車16進行間距傳送之方式,包括第一平板台車傳送機構13及第二平板台車傳送機構14而構成。而且,鑄模M係藉由無箱造模機10而造模,從搬入位置11搬入至澆鑄線2中。另外,套管轉移裝置6與重錘轉移裝置7係以跨澆鑄線2及冷卻線3之形式配置。此外,圖1中所記載之箭頭表示載置於平板台車16及平板台車16上之鑄模M之進行方向。此外,圖1中,於鑄模中澆鑄溶湯之澆鑄機省略,另外,本說明書中,省略關於澆鑄之步驟之說明。Fig. 1 is a plan view of a casting line for a boxless mold. As shown in the figure, a casting line 1 for a boxless mold has a casting line 2 and a cooling line 3 arranged in parallel. The first transfer platform 4 and the second transfer platform 5 are respectively provided at both ends of the casting line 2 and the cooling line 3. With the above configuration, the flat bed trolley 16 (refer to FIG. 3) carried by placing the mold M is configured to circulate in the casting line 1 for the boxless mold. In addition, the casting line 1 for a boxless mold is configured to convey the flat pallet 16 at a certain interval, and includes a first flat pallet transport mechanism 13 and a second flat pallet transport mechanism 14. In addition, the mold M is mold-made by the boxless mold making machine 10, and is carried in from the carrying-in position 11 to the casting line 2. In addition, the casing transfer device 6 and the weight transfer device 7 are arranged in the form of straddling the casting line 2 and the cooling line 3. In addition, the arrows shown in FIG. 1 indicate the proceeding direction of the mold M placed on the platen 16 and the platen 16. In addition, in FIG. 1, the casting machine which casts a molten soup in a mold is abbreviate | omitted, and in this specification, description about the casting process is abbreviate | omitted.
第一移車台4與第二移車台5分別具有相同之結構。如圖2、圖3中由第二移車台5代表所示,第一移車台4與第二移車台5分別包括可動台車12。另外,於第一移車台4之澆鑄線2側包括第一平板台車傳送機構13,且於第二移車台5之冷卻線3側包括第二平板台車傳送機構14。第一平板台車傳送機構13係配置為可將載置於第一移車台4之可動台車12上之平板台車16傳送至澆鑄線2上。另外,第二平板台車傳送機構14係配置為可將載置於第二移車台5之可動台車12上之平板台車16傳送至冷卻線3上。The first moving platform 4 and the second moving platform 5 each have the same structure. As shown in FIG. 2 and FIG. 3 by the second moving platform 5, the first moving platform 4 and the second moving platform 5 each include a movable platform 12. In addition, the casting line 2 side of the first transfer platform 4 includes a first flat-bed trolley transfer mechanism 13, and the cooling line 3 side of the second transfer platform 5 includes a second flat-bed trolley transfer mechanism 14. The first platform trolley transfer mechanism 13 is configured to transfer the platform trolley 16 carried on the movable trolley 12 of the first transfer platform 4 to the casting line 2. In addition, the second platform trolley transfer mechanism 14 is configured to transfer the platform trolley 16 placed on the movable trolley 12 of the second transfer platform 5 to the cooling line 3.
如圖3、圖4所示,可動台車12包括平板台車固定機構15及台車止動機構20。平板台車固定機構15與台車止動機構20係配置為:當使平板台車16於可動台車12上停止時,可夾持平板台車16之構成組件即車輪19與車軸19a。換言之,藉由平板台車固定機構15與車軸19a抵接,台車止動機構20從與平板台車固定機構15相反之側與車輪19抵接,從而將平板台車16固定於可動台車12上。本實施方式中,台車止動機構20中之與車輪19抵接之部分係由低彈力之材質(例如胺基甲酸酯或橡膠)所構成。藉此,可緩和台車止動機構20接觸車輪19時之衝擊。此外,平板台車固定機構15與台車止動機構20可由車輪19及車軸19a以外之部分來夾持平板台車16,而將平板台車16固定於可動台車12上,所夾持之部分並未限定。As shown in FIGS. 3 and 4, the movable dolly 12 includes a flat-bed dolly fixing mechanism 15 and a dolly stopper mechanism 20. The platen trolley fixing mechanism 15 and the platen stop mechanism 20 are configured so that when the platen trolley 16 is stopped on the movable platen 12, the wheels 19 and axles 19 a which are components of the platen trolley 16 can be clamped. In other words, the flat-bed trolley fixing mechanism 15 abuts against the axle 19 a, and the trolley stopper mechanism 20 abuts against the wheels 19 from the side opposite to the flat-plate trolley fixing mechanism 15, thereby fixing the flat-plate trolley 16 to the movable trolley 12. In this embodiment, the portion of the trolley stopper mechanism 20 that abuts against the wheel 19 is made of a low-elastic material (for example, urethane or rubber). Thereby, the impact when the bogie stopper mechanism 20 contacts the wheel 19 can be reduced. In addition, the platen trolley fixing mechanism 15 and the platen stop mechanism 20 can clamp the platen trolley 16 by parts other than the wheels 19 and the axles 19a, and fix the platen trolley 16 to the movable dolly 12, and the portions to be held are not limited.
如圖5、圖6所示,套管重錘轉移設備8包括套管轉移裝置6、重錘轉移裝置7、升降氣缸17、及橫向移動氣缸18。套管轉移裝置6及重錘轉移裝置7係以跨越澆鑄線2及冷卻線3之方式配置。另外,套管轉移裝置6與重錘轉移裝置7係藉由連結框架9而成為一體。此外,將套管轉移裝置6與重錘轉移裝置7形成一體,並不限定為連結框架9,亦可為將兩者連結之棒狀或板狀之構件、或者其他公知之結構。As shown in FIGS. 5 and 6, the casing weight transfer device 8 includes a casing transfer device 6, a weight transfer device 7, a lifting cylinder 17, and a laterally moving cylinder 18. The casing transfer device 6 and the weight transfer device 7 are arranged so as to span the casting line 2 and the cooling line 3. The sleeve transfer device 6 and the weight transfer device 7 are integrated by a connection frame 9. In addition, the casing transfer device 6 and the weight transfer device 7 are integrated into one body, and are not limited to the connection frame 9, and may be rod-shaped or plate-shaped members connecting the two, or other known structures.
如圖6所示,套管轉移裝置6包括提起套管J之套管臂6A,重錘轉移裝置7包括提起重錘之重錘臂7A。另外,於套管J及重錘W上分別設置有凸緣部JF、WF。而且,套管臂6A包括於提起套管J時勾掛於套管凸緣部JF上之套管升降爪6B,重錘臂7A包括於提起重錘W時勾掛於重錘凸緣部WF上之重錘升降爪7B。藉由套管臂6A勾掛於套管凸緣部JF上,可提起套管J,藉由重錘臂7A勾掛於重錘凸緣部WF上,可提起重錘W。As shown in FIG. 6, the sleeve transfer device 6 includes a sleeve arm 6A for lifting the sleeve J, and the weight transfer device 7 includes a weight arm 7A for lifting the weight. In addition, flange portions JF and WF are provided on the sleeve J and the weight W, respectively. Further, the casing arm 6A includes a casing lifting claw 6B which is hooked on the casing flange portion JF when the casing J is lifted, and the weight arm 7A includes a casing flange WF which is hooked on the weight W The upper hammer lifts the claw 7B. The sleeve J can be lifted by hooking the sleeve arm 6A on the sleeve flange portion JF, and the weight W can be lifted by hooking the weight arm 7A on the weight flange portion WF.
重錘臂7A之開閉方向為與澆鑄線2及冷卻線3水平之方向。另外,如圖7所示,套管臂6A與重錘臂7A係從無箱鑄模用鑄造線1之側面方向看錯位而配置。換言之,套管臂6A與重錘臂7A係於相對於重錘臂7A之開閉方向而垂直之方向上,配置於不重合之位置,即便套管臂6A打開,亦不會與重錘臂7A碰撞。本實施方式中,套管轉移裝置6係以夾持套管J之兩側之方式,於其中一側及另一側分別包括2根套管臂6A。另外,重錘轉移裝置7係以把持重錘W之四角之方式具備有4根重錘臂7A。The opening and closing direction of the weight arm 7A is a direction horizontal to the casting line 2 and the cooling line 3. In addition, as shown in FIG. 7, the sleeve arm 6A and the weight arm 7A are arranged so as to be misaligned when viewed from the side direction of the casting line 1 for a boxless mold. In other words, the sleeve arm 6A and the weight arm 7A are arranged in a direction that is perpendicular to the opening and closing direction of the weight arm 7A, and are disposed at positions that do not overlap. collision. In this embodiment, the casing transfer device 6 is configured to clamp both sides of the casing J, and includes two casing arms 6A on one side and the other side of the casing J, respectively. The weight transfer device 7 includes four weight arms 7A so as to hold the four corners of the weight W.
如圖6所示,套管轉移裝置6包括套管刷6C。套管刷6C從套管轉移裝置6向外側延伸。藉由使套管J升降,而以與套管J之內表面整體接觸之方式配置套管刷6C。套管刷6C於冷卻線3上提起套管J時,將附著於套管J之內表面之鑄件砂掃落。另外,於澆鑄線2上使套管J下降時,亦將附著於套管J之內表面之鑄件砂掃落。As shown in FIG. 6, the cannula transfer device 6 includes a cannula brush 6C. The casing brush 6C extends outward from the casing transfer device 6. The casing brush 6C is disposed so as to be in full contact with the inner surface of the casing J by raising and lowering the casing J. When the casing brush 6C lifts the casing J on the cooling line 3, the casting sand attached to the inner surface of the casing J is swept off. In addition, when the casing J is lowered on the casting line 2, the casting sand adhering to the inner surface of the casing J is also swept off.
如圖7所示,套管轉移裝置6包括砂飛散防止蓋6D。砂飛散防止蓋6D係設置為分別位於以套管轉移裝置6來升降之對象之鑄模M、和與該鑄模M相鄰之兩側之鑄模M之間。本實施方式中,砂飛散防止蓋6D係以將位於其中一側之2根套管臂6A之間隙覆蓋之方式來配置,且以將位於另一側之2根套管臂6A之間隙覆蓋之方式來配置。As shown in FIG. 7, the sleeve transfer device 6 includes a sand scattering prevention cover 6D. The sand scattering prevention cover 6D is provided between the mold M to be lifted and lowered by the sleeve transfer device 6 and the molds M on both sides adjacent to the mold M, respectively. In this embodiment, the sand scattering prevention cover 6D is arranged to cover the gap between the two casing arms 6A on one side, and to cover the gap between the two casing arms 6A on the other side. Way to configure.
砂飛散防止蓋6D可防止於套管J之升降時由套管刷6C掃落之鑄件砂飛散至存在於套管轉移裝置6之隔壁之鑄模M中。藉此,可防止鑄件砂從存在於隔壁之鑄模M之澆口中進入鑄模內。The sand scattering prevention cover 6D can prevent the casting sand sweeping off by the casing brush 6C from being scattered into the mold M existing next to the casing transfer device 6 when the casing J is raised and lowered. Thereby, the casting sand can be prevented from entering the mold from the gate of the mold M existing in the next wall.
另外,如圖6所示,套管轉移裝置6包括棒構件23。棒構件23係配設為於套管轉移裝置6之上下方向延伸、且可於上下方向移動。當套管轉移裝置6使套管J升降時,棒構件23之下端與套管凸緣部JF之上表面抵接。於後述之套管轉移步驟時,於澆鑄線2上,以於套管J即將覆蓋於鑄模M上之前(套管J之內表面即將接觸鑄模M之前)從套管凸緣部JF上脫離之方式,調整棒構件23之長度。換言之,以當棒構件23移動至最下點時,下端成為套管J之上端以上之高度之方式,來調整棒構件23之長度。此外,本實施方式係於套管J之四角分別包括4根棒構件23。另外,於4根棒構件23之上端分別包括棒構件用之重錘,藉由重錘之重量,棒構件23將套管凸緣部JF向下方擠壓,套管臂6A難以從套管凸緣部JF錯位,難以脫離。此外,於棒構件23之重量具有將套管凸緣部JF向下方擠壓所必需之重量之情形時,棒構件用之重錘亦可不存在。In addition, as shown in FIG. 6, the cannula transfer device 6 includes a rod member 23. The rod member 23 is arranged to extend in the up-down direction of the sleeve transfer device 6 and is movable in the up-down direction. When the casing transfer device 6 raises and lowers the casing J, the lower end of the rod member 23 comes into contact with the upper surface of the casing flange portion JF. In the sleeve transfer step described later, on the casting line 2, the sleeve J is to be detached from the sleeve flange JF immediately before the sleeve J is covered on the mold M (the inner surface of the sleeve J is to be in contact with the mold M). In this manner, the length of the rod member 23 is adjusted. In other words, the length of the rod member 23 is adjusted such that when the rod member 23 moves to the lowest point, the lower end becomes the height above the upper end of the sleeve J. In addition, in this embodiment, the four corners of the sleeve J each include four rod members 23. In addition, the upper ends of the four rod members 23 each include a weight for the rod member. With the weight of the weight, the rod member 23 presses the sleeve flange JF downward, and the sleeve arm 6A is difficult to protrude from the sleeve The JF at the edge is misaligned, making it difficult to detach. In addition, when the weight of the rod member 23 has a weight necessary to press the sleeve flange JF downward, a weight for the rod member may not be present.
重錘臂7A中之重錘升降爪7B包括第一卡合構件21及第二卡合構件22。圖8中示出重錘臂7A與第一卡合構件21、及第二卡合構件22之形狀。第一卡合構件21係以可拆裝之方式安裝於重錘臂7A上,第二卡合構件22係以可拆裝之方式安裝於第一卡合構件21上。藉由該構成,第一卡合構件21及第二卡合構件22之更換變得容易。此外,本實施方式中,第一卡合構件21及第二卡合構件22係藉由螺帽(未圖示)來安裝。另外,第一卡合構件21與第二卡合構件22分別具有傾斜面K1、K2。傾斜面K1、K2分別於使重錘W升降時朝向上方(參照圖9)。因此,可藉由傾斜面K1、K2而矯正重錘之「錯位」。此時,於藉由重錘滑動,傾斜面K1、K2部分性地大幅度磨耗之情形時,例如若第一卡合構件21之傾斜面K1大幅度磨耗,則僅更換第一卡合構件21,若第二卡合構件22之傾斜面K2大幅度磨耗,則僅更換第二卡合構件22即可,可抑制維護費用。此外,重錘升降爪7B並不限定於第一卡合構件21及第二卡合構件22之構成,亦可為可於重錘臂7A上拆裝之1個構件,亦可為3個以上之構件。The weight lifting claw 7B in the weight arm 7A includes a first engaging member 21 and a second engaging member 22. FIG. 8 shows the shapes of the weight arm 7A, the first engaging member 21, and the second engaging member 22. The first engaging member 21 is detachably mounted on the weight arm 7A, and the second engaging member 22 is detachably mounted on the first engaging member 21. With this configuration, replacement of the first engagement member 21 and the second engagement member 22 is facilitated. In the present embodiment, the first engaging member 21 and the second engaging member 22 are attached by a nut (not shown). The first engagement member 21 and the second engagement member 22 have inclined surfaces K1 and K2, respectively. The inclined surfaces K1 and K2 face upward when the weight W is raised and lowered (see FIG. 9). Therefore, the "misalignment" of the weight can be corrected by the inclined surfaces K1, K2. At this time, when the inclined surfaces K1 and K2 are partially worn away by sliding with a weight, for example, if the inclined surface K1 of the first engagement member 21 is greatly worn, only the first engagement member 21 is replaced. If the inclined surface K2 of the second engaging member 22 is greatly worn, only the second engaging member 22 can be replaced, and maintenance costs can be suppressed. In addition, the weight lifting claw 7B is not limited to the configuration of the first engaging member 21 and the second engaging member 22, and may be one member that can be detached from the weight arm 7A, or may be three or more. Of the building.
另外,圖10所示之平板台車16中之天板部分(載置鑄模M之板構件之部分)係由鋼板構成。現有之無箱鑄模用鑄造線1中之平板台車16之天板部分係由鑄件構成。但是,與鋼板相比較,鑄件之製造成本提高,且重量提高。天板部分為鋼板製之平板台車16可消除上述問題點。In addition, the top plate portion (the portion on which the plate member of the mold M is placed) in the flat bed trolley 16 shown in FIG. 10 is made of a steel plate. The top plate portion of the flat bed trolley 16 in the existing boxless mold casting line 1 is composed of a casting. However, compared with the steel plate, the manufacturing cost of the casting is increased, and the weight is increased. The above-mentioned problem can be eliminated by the flat bed trolley 16 made of a steel plate.
繼而,參照圖式,對本實施方式之無箱鑄模用鑄造線1之作動方法之一例進行說明。Next, an example of a method of operating the casting line 1 for a boxless mold according to this embodiment will be described with reference to the drawings.
(步驟1:澆鑄線傳送步驟)
由無箱造模機10來造模之鑄模M從搬入位置11載置於澆鑄線2之平板台車16上後,第一平板台車傳送機構13作動,澆鑄線2上之平板台車16進行間距傳送。然後,從澆鑄線2移動至第二移車台5之可動台車12上之平板台車16藉由配置於第二移車台5之可動台車12上之平板台車固定機構15及台車止動機構20,而於可動台車12上停止。(Step 1: Casting line transfer step)
After the mold M made by the boxless mold making machine 10 is placed on the platen trolley 16 of the casting line 2 from the carrying-in position 11, the first platen trolley conveying mechanism 13 is activated, and the platen trolley 16 on the casting line 2 is conveyed at a distance . Then, the flat bed trolley 16 moved from the casting line 2 to the movable bed 12 of the second moving bed 5 is fixed by the flat bed trolley fixing mechanism 15 and the stopper mechanism 20 on the movable bed 12 of the second moving bed 5 and Stop on the movable trolley 12.
參照圖式,對具體之利用平板台車固定機構15與台車止動機構20的平板台車16之停止方法進行說明。圖4中示出平板台車固定機構15與平板台車16之位置關係。圖4以虛線記載隱線之一部分。另外,以二點鏈線記載將車軸19a接觸平板台車固定機構15後即刻之車輪19與車軸19a之假想線。
於澆鑄線2之間距傳送時,如假想線所示,平板台車16中之車軸19a與平板台車固定機構15中之接觸構件15b接觸。而且,平板台車16欲進而向前推進。此處,平板台車固定機構15係經由彈性構件15a而與支持結構連接。彈性構件15a係由例如奈德哈特橡膠彈簧(Neidhart-Gum-Spring)所形成,具有彈性。因此,接觸構件15b擠壓車軸19a而移位,故而平板台車16向台車止動機構20繼續前進。而且,於車輪19接觸台車止動機構20時,平板台車固定機構15藉由彈性構件15a所具有之彈性而恢復為原本之狀態(圖4所示之狀態)。當平板台車固定機構15恢復為原本之狀態時,平板台車16如圖4所示,由接觸構件15b及台車止動機構20所夾持,於可動台車12上停止而固定。具體而言,藉由接觸構件15b與車軸19a接觸,且台車止動機構20與車輪19接觸,平板台車16於可動台車12上停止而固定。With reference to the drawings, a specific method of stopping the platen trolley 16 using the platen trolley fixing mechanism 15 and the platen stop mechanism 20 will be described. FIG. 4 shows the positional relationship between the platen trolley fixing mechanism 15 and the platen trolley 16. FIG. 4 shows a part of the hidden line with a broken line. In addition, an imaginary line of the wheel 19 and the axle 19a immediately after the axle 19a contacts the flat-bed trolley fixing mechanism 15 is described by a two-point chain line.
When conveying the distance between the casting lines 2, as shown by an imaginary line, the axle 19 a in the flat bed trolley 16 is in contact with the contact member 15 b in the flat bed trolley fixing mechanism 15. Furthermore, the flatbed trolley 16 is intended to advance further. Here, the flat-bed trolley fixing mechanism 15 is connected to a support structure via the elastic member 15a. The elastic member 15a is formed of, for example, a Neidhart-Gum-Spring, and has elasticity. Therefore, the contact member 15b is displaced by pressing against the axle 19a, and the flat-bed trolley 16 continues to move toward the trolley stopper mechanism 20. Further, when the wheel 19 contacts the trolley stopper mechanism 20, the flat trolley fixing mechanism 15 is restored to its original state by the elasticity of the elastic member 15a (the state shown in FIG. 4). When the platen trolley fixing mechanism 15 returns to its original state, the platen trolley 16 is clamped by the contact member 15b and the platen stopper mechanism 20 as shown in FIG. 4, and is stopped and fixed on the movable platen 12. Specifically, the contact member 15b is brought into contact with the axle 19a, and the trolley stopper mechanism 20 is brought into contact with the wheel 19, so that the flat trolley 16 is stopped and fixed on the movable trolley 12.
(步驟2:第二移車台移動步驟)
使載置有平板台車16之第二移車台5之可動台車12於冷卻線3之沿線上移動。而且,於將平板台車16配置於可動台車12上時,平板台車16係藉由接觸構件15b及台車止動機構20而固定於可動台車12上。因此,平板台車16可穩定地位於可動台車12上。(Step 2: Step of moving the second moving platform)
The movable dolly 12 on which the second dolly 5 of the flatbed dolly 16 is placed is moved along the cooling line 3. When the flatbed trolley 16 is placed on the movable dolly 12, the flatbed dolly 16 is fixed to the movable dolly 12 by the contact member 15b and the dolly stopper mechanism 20. Therefore, the flat-bed trolley 16 can be stably positioned on the movable trolley 12.
(步驟3:冷卻線傳送步驟)
第二移車台5之可動台車12於冷卻線3之沿線上移動後,第二平板台車傳送機構14作動,冷卻線3上之平板台車16進行間距傳送。此時,從冷卻線3移動至第一移車台4之可動台車12上之平板台車16藉由配置於第一移車台4之可動台車12上之平板台車固定機構15及台車止動機構20,而於可動台車12上停止。第一移車台4之構成與第二移車台5之構成相同,具體之利用平板台車固定機構15與台車止動機構20的平板台車16之停止方法係與上述步驟1之內容相同。(Step 3: Cooling line transfer step)
After the movable trolley 12 of the second moving platform 5 moves along the cooling line 3, the second flat-bed trolley transport mechanism 14 is activated, and the flat-bed trolley 16 on the cooling line 3 is conveyed at a distance. At this time, the flatbed trolley 16 moved from the cooling line 3 to the movable trolley 12 of the first moving platform 4 is provided with the flatbed trolley fixing mechanism 15 and the trolley stopper mechanism 20 arranged on the movable trolley 12 of the first moving platform 4. It stops on the movable trolley 12. The structure of the first moving platform 4 is the same as the structure of the second moving platform 5. Specifically, the method of stopping the flat platform 16 using the flat platform fixing mechanism 15 and the platform stop mechanism 20 is the same as that in step 1 described above.
此外,本實施方式中,利用第一平板台車傳送機構13及第二平板台車傳送機構14的平板台車16之送出速度為低速(例如,先前之1/5左右之速度)。因此,即便緩衝氣缸等減速機構不存在,平板台車16亦可藉由平板台車固定機構15及台車止動機構20而於可動台車12上安全地停止。In addition, in the present embodiment, the delivery speed of the flatbed trolley 16 using the first flatbed trolley transport mechanism 13 and the second flatbed trolley transport mechanism 14 is low speed (for example, the previous speed of about 1/5). Therefore, even if a deceleration mechanism such as a buffer cylinder does not exist, the platen trolley 16 can be safely stopped on the movable platen 12 by the platen trolley fixing mechanism 15 and the platen stopper mechanism 20.
(步驟4:第一移車台移動步驟)
使載置有平板台車16之第一移車台4之可動台車12於澆鑄線2之沿線上移動。而且,於將平板台車16配置於可動台車12上時,車輪19與台車止動機構20抵接,車軸19a與平板台車固定機構15抵接。因此,平板台車16可穩定地位於可動台車12上。(Step 4: Step of moving the first moving platform)
The movable dolly 12 on which the first dolly 4 of the flatbed dolly 16 is placed is moved along the line of the casting line 2. When the flat bed trolley 16 is placed on the movable bed 12, the wheels 19 abut against the bed stopper mechanism 20 and the axle 19 a comes into contact with the flat bed fixing mechanism 15. Therefore, the flat-bed trolley 16 can be stably positioned on the movable trolley 12.
以上,藉由步驟1~步驟4,本實施方式中之一群平板台車16可於無箱鑄模用鑄造線1上循環。繼而,對將存在於冷卻線3上之重錘W與套管J轉移至澆鑄線2上之步驟進行說明。In the above, through steps 1 to 4, a group of flat bed trolleys 16 in this embodiment can be circulated on the casting line 1 for a boxless mold. Next, a procedure for transferring the weight W and the sleeve J existing on the cooling line 3 to the casting line 2 will be described.
(步驟5:套管轉移步驟)
於套管轉移裝置6中之套管臂6A關閉之狀態下,且勾掛於冷卻線3上之覆蓋於鑄模M上之套管凸緣部JF上之狀態下,使套管轉移裝置6上升。另外,當套管轉移裝置6上升時,4根棒構件23之下端與套管凸緣部JF之上端相合,棒構件23一面將套管凸緣部JF向下方擠壓一面與套管凸緣部JF一併上升。而且,使套管轉移裝置6上升至上升端後,使其橫向移動至澆鑄線2之鑄模M上。於套管轉移裝置6上升之期間,套管凸緣部JF藉由棒構件23與重錘之重量而擠壓套管升降爪6B。即,於將套管J從冷卻線3移動至澆鑄線2時,藉由套管凸緣部JF由棒構件23、及套管升降爪6B所夾持,套管J固定於套管轉移裝置6上。(Step 5: Casing Transfer Step)
In a state where the sleeve arm 6A in the sleeve transfer device 6 is closed and hooked on the cooling line 3 and covered with the sleeve flange portion JF on the mold M, the sleeve transfer device 6 is raised . In addition, when the sleeve transfer device 6 is raised, the lower end of the four rod members 23 is matched with the upper end of the sleeve flange portion JF, and the rod member 23 presses the sleeve flange portion JF downward with the sleeve flange JF also rose. Then, after the sleeve transfer device 6 is raised to the rising end, it is moved laterally to the mold M of the casting line 2. While the casing transfer device 6 is being raised, the casing flange portion JF presses the casing lifting claw 6B by the weight of the rod member 23 and the weight. That is, when the sleeve J is moved from the cooling line 3 to the casting line 2, the sleeve flange portion JF is held by the rod member 23 and the sleeve lifting claw 6B, and the sleeve J is fixed to the sleeve transfer device. 6 on.
繼而,使套管轉移裝置6下降至下降端,將套管J覆蓋於澆鑄線2上之鑄模M上。此時,棒構件23係於套管J即將覆蓋於鑄模M上之前(套管J之內表面即將接觸鑄模M之前)從套管凸緣部JF上脫離。即,容易將套管升降爪6B從套管凸緣部JF錯位,且容易拆下。如上所述,雖構成為可不打開套管臂6A而進行套管J之轉移,但套管臂6A係與重錘臂7A同樣,於轉移時亦可開閉。Next, the sleeve transfer device 6 is lowered to the lower end, and the sleeve J is covered on the mold M on the casting line 2. At this time, the rod member 23 is detached from the sleeve flange portion JF immediately before the sleeve J covers the mold M (immediately before the inner surface of the sleeve J contacts the mold M). That is, the sleeve lifting claw 6B can be easily displaced from the sleeve flange portion JF, and can be easily removed. As described above, although the casing J is configured to be transferred without opening the casing arm 6A, the casing arm 6A is similar to the weight arm 7A and can be opened and closed during the transition.
(步驟6:重錘轉移步驟)
藉由重錘轉移裝置7中之重錘臂7A從打開之狀態成為關閉之狀態,從而勾掛於在冷卻線3上之鑄模M上所載置之重錘W之重錘凸緣部WF。而且,藉由重錘轉移裝置7上升而提起重錘W。於重錘轉移裝置7上升至上升端後,進行橫向移動,藉此使重錘W橫向移動至冷卻線3之鑄模M上。繼而,藉由重錘轉移裝置7下降至下降端,而使重錘W載置於澆鑄線2上之鑄模M上。然後,藉由重錘臂7A打開,則與重錘凸緣部WF之勾掛解除。(Step 6: Weight transfer step)
As the weight arm 7A in the weight transfer device 7 changes from the open state to the closed state, the weight flange portion WF of the weight W placed on the mold M on the cooling line 3 is hooked. Then, the weight W is lifted up by the weight transfer device 7. After the weight transfer device 7 is raised to the rising end, it is moved laterally, thereby moving the weight W to the mold M of the cooling line 3 laterally. Then, the weight transfer device 7 is lowered to the lower end, so that the weight W is placed on the mold M on the casting line 2. Then, when the weight arm 7A is opened, the hook with the weight flange portion WF is released.
如圖6及圖7所示,重錘轉移裝置7具有4根重錘臂7A,4根重錘臂7A分別具有重錘升降爪7B。4根重錘臂7A利用重錘升降爪7B來勾掛重錘之四角,使重錘W升降。另外,重錘升降爪7B於勾掛重錘之四角時,矯正重錘W之位置後提起重錘W。As shown in FIGS. 6 and 7, the weight transfer device 7 includes four weight arms 7A, and each of the four weight arms 7A includes a weight lifting claw 7B. The four weight arms 7A use the weight lifting claws 7B to hang the four corners of the weight, so as to raise and lower the weight W. In addition, when the weight lifting claw 7B hangs the four corners of the weight, the position of the weight W is corrected, and then the weight W is lifted.
此處,使用圖9,對利用重錘升降爪7B來矯正重錘W之方法進行說明。圖9係表示1根重錘臂7A上之重錘升降爪7B(包括第一卡合構件21及第二卡合構件22)之放大圖。此處,假定重錘W之位置較基準位置更位於重錘升降爪7B側之情形。於該情形時,於冷卻線2上,重錘轉移裝置7提起重錘W時,重錘W之重錘凸緣部WF之稜線部R1、R2抵住傾斜面K1、K2,並且重錘臂7A上升。因此,當重錘臂7A上升時,重錘凸緣部WF之位置係以返回至基準位置之方式來矯正。矯正後,重錘凸緣部WF載置於平面F上。此外,本實施方式具有4根重錘臂7A,且具有同樣之效果。因此,當使重錘臂7A上升時,可矯正向任意之方向錯位之重錘W之位置。Here, a method for correcting the weight W using the weight lifting claw 7B will be described using FIG. 9. FIG. 9 is an enlarged view showing a weight lifting claw 7B (including a first engaging member 21 and a second engaging member 22) on one weight arm 7A. Here, it is assumed that the position of the weight W is located closer to the weight lifting claw 7B than the reference position. In this case, when the weight transfer device 7 lifts the weight W on the cooling line 2, the edge portions R1 and R2 of the weight flange portion WF of the weight W abut the inclined surfaces K1 and K2, and the weight arm 7A rises. Therefore, when the weight arm 7A is raised, the position of the weight flange portion WF is corrected so as to return to the reference position. After the correction, the weight flange portion WF is placed on the plane F. In addition, this embodiment has four weight arms 7A, and has the same effect. Therefore, when the weight arm 7A is raised, the position of the weight W which is displaced in an arbitrary direction can be corrected.
以上,藉由步驟5、步驟6,存在於冷卻線3上之鑄模M上之套管J及重錘W藉由套管轉移裝置6及重錘轉移裝置7而轉移至澆鑄線2上之鑄模M上。此外,本實施方式中,於實施步驟5及步驟6之間,實施步驟3。即,於實施步驟5及步驟6之間,冷卻線3上之平板台車16進行間距傳送。Above, through steps 5 and 6, the sleeve J and the weight W on the mold M on the cooling line 3 are transferred to the mold on the casting line 2 by the sleeve transfer device 6 and the weight transfer device 7. M on. In addition, in this embodiment, Step 3 is performed between Step 5 and Step 6. That is, between the implementation of step 5 and step 6, the flatbed trolley 16 on the cooling line 3 performs pitch transmission.
(步驟7:轉移裝置返回步驟)
於套管轉移裝置6將套管J覆蓋於澆鑄線2上之鑄模M上後,套管臂6A從套管凸緣部JF上脫離。而且,為進行以下之套管J之轉移,套管轉移裝置6不上升,而僅於水平方向移動(直接橫向移動),移動至冷卻線3上移動。另外,於重錘轉移裝置7將重錘W載置於澆鑄線2上之鑄模M上後,重錘臂7A為放開重錘W而打開。而且,為進行以下之重錘W之轉移,重錘轉移裝置7不上升,而僅於水平方向移動(直接橫向移動),移動至冷卻線3上。其可藉由如下操作而實現:將套管臂6A及重錘臂7A從無箱鑄模用鑄造線1之側面方向看錯位而配置,即便套管臂6A打開,亦不會干擾重錘臂7A。先前,通常為進行干擾而將打開之方向設為正交方向,於該情形時為如下結構:當於水平方向移動時,若不使套管臂及重錘臂上升,則會碰撞某個鑄模M。另外其原因在於,由於澆鑄線2上之鑄模M與冷卻線3上之鑄模M於搬送方向上位於相同位置,故而即便使套管臂6A、以及打開狀態之重錘臂7A於水平方向移動,亦於鑄模M、套管J或者重錘W之間移動,可於不碰撞之情況下移動。(Step 7: Transfer device returns to step)
After the sleeve transfer device 6 covers the sleeve J on the mold M on the casting line 2, the sleeve arm 6A is detached from the sleeve flange portion JF. In order to perform the following transfer of the sleeve J, the sleeve transfer device 6 does not rise, but moves only in the horizontal direction (direct lateral movement) and moves to the cooling line 3. In addition, after the weight transfer device 7 places the weight W on the mold M on the casting line 2, the weight arm 7A is opened to release the weight W. In order to perform the following transfer of the weight W, the weight transfer device 7 does not rise, but moves only in the horizontal direction (direct lateral movement), and moves to the cooling line 3. This can be achieved by disposing the sleeve arm 6A and the weight arm 7A from the side direction of the casting line 1 for the boxless mold, and disposing it. Even if the sleeve arm 6A is opened, it will not interfere with the weight arm 7A. . Previously, the direction of opening was usually set to be orthogonal for interference. In this case, it has the following structure: When moving in the horizontal direction, if the casing arm and the weight arm are not raised, it will collide with a mold. M. Another reason is that, since the mold M on the casting line 2 and the mold M on the cooling line 3 are located in the same position in the conveying direction, even if the sleeve arm 6A and the open weight arm 7A are moved in the horizontal direction, It also moves between the mold M, the sleeve J or the weight W, and can move without collision.
此外,本實施方式之套管轉移裝置6及重錘轉移裝置7係藉由連結框架9,作為套管重錘轉移設備8而成為一體。另外,套管轉移裝置6及重錘轉移裝置7之升降方向之移動係藉由升降氣缸17而進行,橫方向之移動係藉由橫向移動氣缸18而進行。即,套管轉移步驟(步驟5)與重錘轉移步驟(步驟6)同時實施。另外,套管重錘轉移設備8之升降方向之移動與橫方向之移動係分別利用1個氣缸來進行。In addition, the casing transfer device 6 and the weight transfer device 7 of the present embodiment are integrated as a casing weight transfer device 8 by connecting the frame 9. In addition, the movement of the casing transfer device 6 and the weight transfer device 7 in the raising and lowering directions is performed by the lifting cylinder 17, and the movement in the lateral direction is performed by moving the cylinder 18 laterally. That is, the casing transfer step (step 5) and the weight transfer step (step 6) are performed simultaneously. In addition, the movement of the casing weight transfer device 8 in the raising and lowering direction and the movement in the lateral direction are performed by one cylinder, respectively.
以下,記載本實施方式之無箱鑄模用鑄造線1之作用及效果。
套管轉移裝置6與重錘轉移裝置7係藉由連結框架9而成為一體。而且,套管轉移裝置6及重錘轉移裝置7之升降方向之移動係利用升降氣缸17來進行,橫向移動係利用橫向移動氣缸18來進行。即,分別利用1個氣缸來進行2個裝置之升降方向之移動及橫方向之移動。因此,與套管轉移裝置6及重錘轉移裝置7中分別包括升降氣缸17及橫向移動氣缸18之情形相比較,可實現設備之輕量化,可削減設備費用。The operation and effect of the casting line 1 for a boxless mold according to this embodiment will be described below.
The casing transfer device 6 and the weight transfer device 7 are integrated by a connection frame 9. Further, the movement in the raising and lowering direction of the casing transfer device 6 and the weight transfer device 7 is performed by a lifting cylinder 17, and the lateral movement is performed by a lateral movement cylinder 18. That is, the movement in the raising and lowering direction and the movement in the lateral direction of the two devices are performed by using one cylinder, respectively. Therefore, compared with the case where the casing transfer device 6 and the weight transfer device 7 respectively include a lifting cylinder 17 and a laterally moving cylinder 18, the weight of the equipment can be reduced, and the equipment cost can be reduced.
另外,隨著氣缸數之減少,測量氣缸之速度等的各種感測器之數量亦可減少。藉由各種感測器之數量減少,可減少控制盤之配線,因此亦可縮減控制盤自身。In addition, as the number of cylinders decreases, the number of various sensors that measure the speed of the cylinders can also decrease. By reducing the number of various sensors, the wiring of the control panel can be reduced, so the control panel itself can also be reduced.
於澆鑄線2及冷卻線3上進行間距傳送之平板台車16係藉由平板台車固定機構15及台車止動機構20而停止。現有技術之無箱鑄模用鑄造線中,間距傳送之平板台車之停止方法通常係使用緩衝氣缸來進行。但是,緩衝氣缸通常需要油壓等動力。另一方面,平板台車固定機構15及台車止動機構20不需要動力。另外,與緩衝氣缸相比較,可降低設備費用。因此,本實施方式之無箱鑄模用鑄造線1由於不需要動力而有助於運轉成本之削減、以及設備費用之削減。The flat-bed trolley 16 that performs pitch transmission on the casting line 2 and the cooling line 3 is stopped by the flat-bed trolley fixing mechanism 15 and the trolley stop mechanism 20. In a conventional casting line for a boxless mold, a method for stopping a flat-bed trolley with spaced-apart conveyance is generally performed by using a buffer cylinder. However, buffer cylinders usually require power such as oil pressure. On the other hand, the flat-bed trolley fixing mechanism 15 and the trolley stop mechanism 20 do not require power. In addition, compared with the buffer cylinder, the equipment cost can be reduced. Therefore, since the casting line 1 for a boxless mold of this embodiment does not require power, it contributes to a reduction in operating costs and a reduction in equipment costs.
套管轉移裝置6於澆鑄線2上將套管覆蓋於鑄模M上後,不上升而僅於水平方向移動,移動至冷卻線3上。另外,重錘轉移裝置7於澆鑄線2上將重錘W載置於鑄模M上後,不上升而僅於水平方向移動,移動至冷卻線3上。After the sleeve transfer device 6 covers the sleeve on the mold M on the casting line 2, it moves only in the horizontal direction without rising and moves to the cooling line 3. In addition, after the weight transfer device 7 places the weight W on the mold M on the casting line 2, the weight transfer device 7 moves in the horizontal direction without moving up, and moves to the cooling line 3.
此處,將現有技術之套管轉移裝置及重錘轉移裝置之動作、與本發明之套管轉移裝置6及重錘轉移裝置7之動作加以比較。Here, the operations of the prior art casing transfer device and the weight transfer device are compared with the operations of the casing transfer device 6 and the weight transfer device 7 of the present invention.
現有技術中之套管轉移裝置係將於冷卻線上覆蓋於鑄模上之套管抓住後,以如下記載之順序進行1循環。
步驟1:於冷卻線上使套管上升。
步驟2:使套管從冷卻線上橫向移動至澆鑄線上。
步驟3:於澆鑄線上使套管下降。
步驟4:於澆鑄線上之鑄模上覆蓋套管。
步驟5:於澆鑄線上上升。
步驟6:從澆鑄線上橫向移動至冷卻線上。
步驟7:於冷卻線上下降。
步驟8:將於冷卻線上覆蓋於鑄模上之套管抓住。
另外,現有技術中之重錘轉移裝置係將於冷卻線上載置於鑄模上之重錘抓住後,以如下記載之順序進行1循環。
步驟1:於冷卻線上使重錘上升。
步驟2:使重錘從冷卻線上橫向移動至澆鑄線上。
步驟3:於澆鑄線上使重錘下降。
步驟4:於澆鑄線上之鑄模上載置重錘。
步驟5:於澆鑄線上上升。
步驟6:從澆鑄線上橫向移動至冷卻線上。
步驟7:於冷卻線上下降。
步驟8:將於冷卻線上載置於鑄模上之套管抓住。In the prior art, the sleeve transfer device performs one cycle in the order described below after grasping the sleeve covering the mold on the cooling line.
Step 1: Raise the casing on the cooling line.
Step 2: Move the sleeve laterally from the cooling line to the casting line.
Step 3: Lower the casing on the casting line.
Step 4: Cover the sleeve on the mold on the casting line.
Step 5: Ascend on the casting line.
Step 6: Move laterally from the casting line to the cooling line.
Step 7: Drop on the cooling line.
Step 8: Grab the sleeve covering the mold on the cooling line.
In addition, in the prior art, the weight transfer device is one cycle in the order described below after the weight transfer on the cooling line is grasped by the weight.
Step 1: Raise the weight on the cooling line.
Step 2: Move the weight laterally from the cooling line to the casting line.
Step 3: Lower the weight on the casting line.
Step 4: Place the weight on the mold on the casting line.
Step 5: Ascend on the casting line.
Step 6: Move laterally from the casting line to the cooling line.
Step 7: Drop on the cooling line.
Step 8: Grasp the sleeve placed on the mold on the cooling line.
另一方面,本發明中之套管轉移裝置6係將於冷卻線上覆蓋於鑄模M上之套管J抓住後,以如下記載之順序進行1循環。
步驟1:於冷卻線3上使套管J上升。
步驟2:使套管J從冷卻線3上橫向移動至澆鑄線2上。
步驟3:於澆鑄線2上使套管J下降。
步驟4:於澆鑄線2上之鑄模M上覆蓋套管J。
步驟5:從澆鑄線2上橫向移動至冷卻線3上。
步驟6:將於冷卻線2上覆蓋於鑄模M上之套管J抓住。
另外,本發明中之重錘轉移裝置7係將於冷卻線3上載置於鑄模M上之重錘W抓住後,以如下記載之順序進行1循環。
步驟1:於冷卻線3上使重錘W上升。
步驟2:使重錘W從冷卻線3上橫向移動至澆鑄線2上。
步驟3:於澆鑄線2上使重錘W下降。
步驟4:於澆鑄線2上之鑄模M上載置重錘W。
步驟5:從澆鑄線2上橫向移動至冷卻線3上。
步驟6:將於冷卻線3上載置於鑄模M上之套管J抓住。On the other hand, the sleeve transfer device 6 according to the present invention performs one cycle in the order described below after grasping the sleeve J covering the mold M on the cooling line.
Step 1: Raise the casing J on the cooling line 3.
Step 2: The sleeve J is moved laterally from the cooling line 3 to the casting line 2.
Step 3: Lower the casing J on the casting line 2.
Step 4: Cover the sleeve J on the mold M on the casting line 2.
Step 5: Move laterally from the casting line 2 to the cooling line 3.
Step 6: Grab the sleeve J covering the mold M on the cooling line 2.
In addition, the weight transfer device 7 in the present invention is one cycle after the weight W placed on the mold M on the cooling line 3 is grasped, and is performed in the order described below.
Step 1: Raise the weight W on the cooling line 3.
Step 2: The weight W is moved laterally from the cooling line 3 to the casting line 2.
Step 3: Lower the weight W on the casting line 2.
Step 4: Place the weight W on the mold M on the casting line 2.
Step 5: Move laterally from the casting line 2 to the cooling line 3.
Step 6: Hold the sleeve J placed on the mold M on the cooling line 3.
本發明中之套管轉移裝置6,可於現有技術之套管轉移裝置之上述步驟1~步驟8之步驟中將步驟5及步驟7刪除。同樣,本發明之重錘轉移裝置7可於現有技術之套管轉移裝置之上述步驟1~步驟8中將步驟5及步驟7刪除。即,與先前比較,每1步驟所耗費之時間變短。In the casing transfer device 6 of the present invention, steps 5 and 7 can be deleted from the above steps 1 to 8 of the prior art casing transfer device. Similarly, the weight transfer device 7 of the present invention can delete steps 5 and 7 from the above steps 1 to 8 of the prior art casing transfer device. That is, compared with the previous, the time taken for each step becomes shorter.
現有技術之套管重錘轉移設備中所使用之氣缸通常可藉由使用速度控制器及切換閥,而以複數個階段來變更伸縮速度。藉此,與氣缸之伸縮速度僅為1速之情形相比較,可縮短藉由氣缸之伸縮而進行的套管轉移裝置及重錘轉移裝置之移動所耗費之時間。The cylinder used in the prior art casing weight transfer equipment can usually change the telescopic speed in a plurality of stages by using a speed controller and a switching valve. As a result, compared with the case where the expansion and contraction speed of the cylinder is only one speed, the time taken to move the casing transfer device and the weight transfer device by the expansion and contraction of the cylinder can be reduced.
但是,藉由使用速度控制器及切換閥,設備費用提高。另外,速度控制器及切換閥亦需要配管或配線,亦耗費該部分之設備費用。進而,考慮到氣缸之伸縮速度之變更時對套管重錘轉移設備施加之負荷,必須設計套管重錘轉移設備之框架。However, the use of a speed controller and a switching valve increases equipment costs. In addition, the speed controller and the switching valve also need piping or wiring, which also consumes the equipment costs. Furthermore, considering the load applied to the casing weight transfer device when the expansion and contraction speed of the cylinder is changed, it is necessary to design the frame of the casing weight transfer device.
本發明中之升降氣缸17及橫向移動氣缸18之伸縮速度分別僅設定1速(對套管重錘轉移設備8不施加負荷之程度之低速)。因此,不需要2速電路等多級變速電路之構成,可削減所需之配管或配線等。例如於2速電路之情形時,各氣缸需要2個切換閥,但於1速電路之情形時,各氣缸僅需1個切換閥。藉此,可降低套管重錘轉移設備8之設備費用。此處所謂「1速」,係指對氣缸設定之伸縮速度僅為1個。The expansion and contraction speeds of the lifting cylinder 17 and the lateral movement cylinder 18 in the present invention are set to only 1 speed (low speed to the extent that no load is applied to the casing weight transfer device 8). Therefore, the configuration of a multi-speed transmission circuit such as a two-speed circuit is not required, and the required piping or wiring can be reduced. For example, in the case of a two-speed circuit, two switching valves are required for each cylinder, but in the case of a one-speed circuit, only one switching valve is required for each cylinder. Thereby, the equipment cost of the casing weight transfer device 8 can be reduced. The "1-speed" here means that the expansion and contraction speed set for the cylinder is only one.
另外,由於升降氣缸17及橫向移動氣缸18之伸縮速度為1速,故而由升降氣缸17及橫向移動氣缸18之伸縮速度之變更所引起之對套管重錘轉移設備8之負荷不存在。因此,可較現有之套管重錘轉移設備之框架而言設定為低強度。隨之,可簡化框架之結構,故而可減輕套管重錘轉移設備8之重量。因此,可降低套管重錘轉移設備8之製作費用。In addition, since the expansion and contraction speed of the lifting cylinder 17 and the lateral movement cylinder 18 is 1 speed, the load on the casing weight transfer device 8 caused by the change of the expansion and contraction speed of the lifting cylinder 17 and the lateral movement cylinder 18 does not exist. Therefore, it can be set to a lower strength than the frame of the existing casing weight transfer equipment. Accordingly, the structure of the frame can be simplified, so that the weight of the casing weight transfer device 8 can be reduced. Therefore, the manufacturing cost of the casing weight transfer device 8 can be reduced.
此外,於本實施方式中,因將升降氣缸17及橫向移動氣缸18之伸縮速度設為1速而引起之步驟時間之增加係藉由因上述套管轉移裝置6及重錘轉移裝置7之步驟數削減而引起之步驟時間之削減來抵消。即,於無箱鑄模用鑄造線中,間距傳送之時機係與向鑄模中澆鑄溶湯之時間相符合,輕易加快處理時間不存在實質性之優點。有意義的是將削減某步驟之時間於其他步驟中充分利用來降低設備費用。In addition, in this embodiment, the increase in the step time caused by setting the expansion and contraction speeds of the lift cylinder 17 and the lateral movement cylinder 18 to 1 speed is due to the steps of the casing transfer device 6 and the weight transfer device 7 described above. The reduction in step time caused by the number reduction is offset. That is, in the casting line for the boxless mold, the timing of the interval transmission is consistent with the time for casting the molten soup into the mold, and there is no substantial advantage in easily accelerating the processing time. It is meaningful to reduce the cost of equipment by reducing the time of one step to the full use of other steps.
套管轉移裝置6與重錘轉移裝置7係藉由連結框架9而成為一體,且相互接近。另一方面,重錘臂7A之開閉方向為與澆鑄線2及冷卻線3水平之方向。因此,視情況,於重錘臂7A打開時,存在套管臂6A與重錘臂7A接觸之顧慮。因此,套管轉移裝置6所包括之套管臂6A與重錘轉移裝置7所包括之重錘臂7A係如圖7所示,於其等之開閉方向及垂直方向上錯開而配置。藉此,於重錘臂7A打開時,套管臂6A與重錘臂7A亦不接觸。The casing transfer device 6 and the weight transfer device 7 are integrated with each other by the connection frame 9 and are close to each other. On the other hand, the opening and closing direction of the weight arm 7A is a direction horizontal to the casting line 2 and the cooling line 3. Therefore, depending on the situation, when the weight arm 7A is opened, there is a concern that the sleeve arm 6A is in contact with the weight arm 7A. Therefore, as shown in FIG. 7, the sleeve arm 6A included in the sleeve transfer device 6 and the weight arm 7A included in the weight transfer device 7 are staggered in their opening and closing directions and the vertical direction. Therefore, when the weight arm 7A is opened, the sleeve arm 6A and the weight arm 7A do not contact each other.
當套管J覆蓋於澆鑄線2上之鑄模M上時,若於棒構件23抵接於套管J上之狀態下,套管J之內表面接觸鑄模M,則存在產生鑄模M之模錯位之情形。其原因在於,於套管J固定於套管轉移裝置6上之狀態下,套管J以不合理之力擠壓鑄模M。
依據本實施方式,套管轉移裝置6中之棒構件23係以如下方式調整長度:於套管轉移步驟時,於澆鑄線2上,於套管J即將覆蓋於鑄模M上之前(套管J之內表面即將接觸鑄模M之前)從套管凸緣部JF脫離。換言之,以當棒構件23移動至最下點時,下端成為套管J之上端以上之高度之方式調整長度。因此,例如即便套管J相對於鑄模M之位置錯位,套管J亦不會於內表面以不合理之力擠壓鑄模M,可一邊沿著鑄模M之外形一面覆蓋於鑄模M上。When the sleeve J is covered on the mold M on the casting line 2, if the inner surface of the sleeve J contacts the mold M in a state where the rod member 23 abuts on the sleeve J, there is a mold misalignment in the mold M. Situation. The reason is that, in a state where the casing J is fixed on the casing transfer device 6, the casing J presses the mold M with an unreasonable force.
According to this embodiment, the rod member 23 in the casing transfer device 6 is adjusted in length as follows: at the casing transfer step, on the casting line 2, immediately before the casing J is covered on the mold M (the casing J The inner surface immediately before contacting the mold M) is detached from the sleeve flange JF. In other words, the length is adjusted so that when the rod member 23 moves to the lowest point, the lower end becomes the height above the upper end of the sleeve J. Therefore, for example, even if the position of the sleeve J with respect to the mold M is misplaced, the sleeve J will not press the mold M with an unreasonable force on the inner surface, and it can cover the mold M while following the shape of the mold M.
藉由本發明之無箱鑄模用鑄造線,可實現構成無箱鑄模用鑄造線之設備整體之輕量化。另外,藉由設備整體之輕量化,可縮減致動器之尺寸,可削減致動器之運轉成本。而且,亦可藉由步驟之削減而削減運轉成本。進而,亦可藉由致動器數之削減,而實現無箱鑄模用鑄造線之輕量化以及運轉成本之削減。With the casting line for the boxless mold of the present invention, the weight of the entire equipment constituting the casting line for the boxless mold can be reduced. In addition, by reducing the overall weight of the device, the size of the actuator can be reduced, and the operating cost of the actuator can be reduced. Furthermore, the operation cost can be reduced by reducing the number of steps. Furthermore, by reducing the number of actuators, it is possible to reduce the weight of the casting line for the boxless mold and reduce the running cost.
以下,將本說明書及圖式中使用之主要符號加以歸納而示出。Hereinafter, the main symbols used in this specification and drawings are summarized and shown.
1‧‧‧無箱鑄模用鑄造線1‧‧‧Casting Line for Boxless Mold
2‧‧‧澆鑄線 2‧‧‧casting line
3‧‧‧冷卻線 3‧‧‧ cooling line
4‧‧‧第一移車台 4‧‧‧The first moving platform
5‧‧‧第二移車台 5‧‧‧Second transfer platform
6‧‧‧套管轉移裝置 6‧‧‧ Casing Transfer Device
6A‧‧‧套管臂 6A‧‧‧Sleeve arm
7‧‧‧重錘轉移裝置 7‧‧‧ weight transfer device
7A‧‧‧重錘臂 7A‧‧‧Hammer arm
7B‧‧‧重錘升降爪 7B‧‧‧Hammer lifting claw
K1,K2‧‧‧傾斜面 K1, K2‧‧‧inclined surface
8‧‧‧套管重錘轉移設備 8‧‧‧ Casing hammer transfer equipment
12‧‧‧可動台車 12‧‧‧ movable trolley
13‧‧‧第一搬送台車傳送機構 13‧‧‧The first transfer trolley transfer mechanism
14‧‧‧第二搬送台車傳送機構 14‧‧‧Second transfer trolley transfer mechanism
15‧‧‧平板台車固定機構 15‧‧‧ Flat trolley fixing mechanism
15a‧‧‧彈性構件 15a‧‧‧elastic member
15b‧‧‧接觸構件 15b‧‧‧contact member
16‧‧‧平板台車 16‧‧‧ flat trolley
17‧‧‧升降氣缸 17‧‧‧ Lifting cylinder
18‧‧‧橫向移動氣缸 18‧‧‧ Horizontal movement cylinder
19‧‧‧車輪 19‧‧‧ Wheel
19a‧‧‧車軸 19a‧‧‧ axle
20‧‧‧台車止動機構 20‧‧‧Trolley stop mechanism
21‧‧‧第一卡合構件 21‧‧‧First engaging member
22‧‧‧第二卡合構件 22‧‧‧Second engagement member
23‧‧‧棒構件 23‧‧‧ rod member
W‧‧‧重錘 W‧‧‧ Heavy Hammer
J‧‧‧套管 J‧‧‧ Casing
M‧‧‧鑄模 M‧‧‧Mould
圖1係本發明之一實施方式之無箱鑄模用鑄造線之平面圖。FIG. 1 is a plan view of a casting line for a boxless mold according to an embodiment of the present invention.
圖2係從平面看本發明之一實施方式之第二移車台及第二平板台車傳送機構之示意圖。 FIG. 2 is a schematic view of a second moving platform and a second flat platform conveying mechanism according to an embodiment of the present invention when viewed from a plane.
圖3係從正面看本發明之一實施方式之第二移車台及第二平板台車傳送機構之示意圖。 FIG. 3 is a schematic view of a second moving platform and a second flat platform conveying mechanism according to an embodiment of the present invention, as viewed from the front.
圖4係圖3之平板台車固定機構之放大圖。 FIG. 4 is an enlarged view of the flat trolley fixing mechanism of FIG. 3.
圖5係本發明之一實施方式之套管重錘轉移設備之平面圖。 5 is a plan view of a casing weight transfer device according to an embodiment of the present invention.
圖6係本發明之一實施方式之套管重錘轉移設備之正面圖。 6 is a front view of a casing weight transfer device according to an embodiment of the present invention.
圖7係圖6之套管重錘轉移設備之A-A箭視圖。 FIG. 7 is an A-A arrow view of the casing weight transfer device of FIG. 6. FIG.
圖8係為了示出重錘臂之一部分與第一卡合構件、及第二卡合構件之形狀而將各構件加以分解之示意圖。(A)為從圖6之正面看之示意圖,(B)為(A)之右側面圖。 FIG. 8 is a schematic view of each component being exploded in order to show the shape of a part of the weight arm, the first engaging member, and the second engaging member. (A) is a schematic view viewed from the front of FIG. 6, and (B) is a right side view of (A).
圖9係圖6中之虛線部DL之示意圖。(A)為第一卡合構件之正面圖,(B)為第一卡合構件及第二卡合構件之側面圖。 FIG. 9 is a schematic diagram of a dotted line DL in FIG. 6. (A) is a front view of the first engagement member, and (B) is a side view of the first engagement member and the second engagement member.
圖10係本發明之一實施方式之無箱鑄模用鑄造線中所使用之平板台車之示意圖。(A)為側面圖,(B)為正面圖,(C)為平面圖。 FIG. 10 is a schematic diagram of a flat-bed trolley used in a casting line for a boxless mold according to an embodiment of the present invention. (A) is a side view, (B) is a front view, and (C) is a plan view.
Claims (14)
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JP (1) | JP6969610B2 (en) |
CN (1) | CN110944773A (en) |
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CN111702153A (en) * | 2020-07-20 | 2020-09-25 | 安徽新宁装备股份有限公司 | Movable casting production line for lifting of iron weights |
CN114888264B (en) * | 2022-05-10 | 2023-07-11 | 保定恒生液力偶合器制造有限公司 | Casting equipment for manufacturing coupler and production process |
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DE1962131B1 (en) * | 1969-12-11 | 1971-10-28 | Badische Maschf Gmbh | Automatic molding plant and operating procedures for this |
JPS5055525A (en) * | 1973-09-17 | 1975-05-15 | ||
JPS61154762A (en) * | 1984-12-27 | 1986-07-14 | Toyoda Autom Loom Works Ltd | Transfer device for jacket and weight |
JP2858144B2 (en) * | 1989-12-31 | 1999-02-17 | 東洋機械金属株式会社 | Automatic low pressure casting equipment |
JPH08323869A (en) * | 1995-05-29 | 1996-12-10 | Nishikawa Kasei Co Ltd | Method and apparatus for producing resin molding |
TR200000626A3 (en) * | 2000-01-14 | 2001-08-21 | Hunter Automated Machinery Corporation | Linear mold transport system. |
CN2832359Y (en) * | 2005-04-21 | 2006-11-01 | 天津市亨特尔机电发展有限公司 | Step and step type casting mold delivery device |
CN2845956Y (en) * | 2005-12-15 | 2006-12-13 | 天津市亨特尔机电发展有限公司 | Automatic shift load sleeve box press iron cleaning device for robot |
JP2007210015A (en) * | 2006-02-10 | 2007-08-23 | Sintokogio Ltd | Transporting method of mold cart and its facility |
CN201008945Y (en) * | 2006-12-05 | 2008-01-23 | 天津市亨特尔机电发展有限公司 | Slip jacket active cleaning mechanism |
JP5724700B2 (en) * | 2011-07-12 | 2015-05-27 | 新東工業株式会社 | Jacket loosening method and jacket loosening device in frameless mold pouring cooling line |
CN204324265U (en) * | 2014-12-11 | 2015-05-13 | 常州新翼机械配件有限公司 | Container angle patrix foundary weight circular route |
CN104801701B (en) * | 2015-04-08 | 2017-08-04 | 安徽新宁装备股份有限公司 | A kind of foundry production line |
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