CN211842521U - Double-layer processing line of concrete member - Google Patents

Abstract

The utility model discloses a double-deck processing line of concrete member in the precast concrete component preparation technical field, including first workshop and second workshop, the second workshop is directly over first workshop, be equipped with two rows of shaping lines that set up at the interval in the front and back direction in the first workshop, the shaping line includes spreader one and spreader two, be provided with between spreader one and spreader two and can move back and forth and can with the shuttle car one of die table jack-up, the die table that has pour circulates to transition station one, the left and right sides of transition station two are provided with pre-curing kiln one and pre-curing kiln two respectively, the direction that the left side of pre-curing kiln one is outwards has set gradually napping machine one, static curing station one and curing kiln one, the right side of pre-curing kiln two has set gradually napping machine two, static curing station two and curing kiln two in the direction outwards; a second workshop is internally provided with two rows of side die embedded part placing production lines arranged at intervals in the front-rear direction; the utility model discloses it is efficient, low in labor strength.

Description

Double-layer processing line of concrete member

Technical Field

The utility model belongs to the technical field of the precast concrete component preparation, in particular to double-deck processing line of concrete member.

Background

When preparing the precast concrete component, first side forms and moulding platform sanitization, a plurality of side forms after the staff will sanitize are placed on the moulding platform according to the preface, the space of a plurality of side forms stroke processing superimposed sheet, the moulding platform circulates to net piece installation station, the staff places the reinforcing bar net piece in the space, the moulding platform circulates to truss installation station again, the staff places a plurality of truss reinforcing bars in the space in proper order, the moulding platform circulates to the cloth station again, the distributing machine distributes the concrete in the space, the vibrating machine vibrates the moulding platform of the finished concrete of cloth, so that the concrete in the space is more level and more smooth, the moulding platform of vibrating end circulates to the maintenance station and maintains, the overall arrangement of this processing line is very long, need very long factory building space, space utilization is low.

SUMMERY OF THE UTILITY MODEL

To the defect among the prior art, the utility model discloses an overcome the weak point among the above-mentioned prior art, provide a double-deck processing line of concrete member, solve the technical problem that space utilization is low that exists among the prior art, the utility model discloses it is efficient, low in labor strength.

The purpose of the utility model is realized like this: a double-layer processing line for concrete components comprises a first workshop and a second workshop, wherein the second workshop is arranged right above the first workshop, two rows of forming lines which are arranged at intervals in the front-rear direction are arranged in the first workshop, each forming line comprises a first distributing machine and a second distributing machine, the positions of the first distributing machines on the left side and the right side correspond to the first distributing station and the second distributing station, a first shuttle capable of moving forwards and backwards and jacking a mould platform is arranged between the first distributing machine and the second distributing machine, a first transition station and at least one second transition station are arranged in the direction of the first shuttle moving forwards and backwards, the poured mould platform is transferred to the first transition station, a first pre-curing kiln and a second pre-curing kiln are respectively arranged on the left side and the right side of the second transition station, a first static curing station is arranged in the direction of the left side of the first pre-curing kiln, a first napping machine is arranged between the first static curing station and the first pre-curing kiln, a static maintenance station II is arranged on the right side of the pre-maintenance kiln II in the outward direction, a napping machine II is arranged between the static maintenance station II and the pre-maintenance kiln II, a maintenance kiln I is arranged on the left side of the static maintenance station I in the outward direction, at least two form removal stations I are sequentially arranged on the left side of the maintenance kiln I, a form removal station II is arranged in front of the form removal station I at the leftmost end, a lifting station I is arranged in front of the form removal station II, the form removal station I, the form removal station II and the lifting station I are circulated through a shuttle vehicle II, a descending device I is arranged between the form removal station II and the maintenance kiln I, a lifting device I is arranged in front of the descending device I, the lifting device I and the descending device I are circulated through a shuttle vehicle III, the maintenance kiln II is arranged on the right side of the static maintenance station II in the outward direction, at least two form removal stations III are sequentially arranged on the left side of the maintenance kiln II, a form removal, a lifting station II is arranged in front of the stripping station IV, the stripping station III, the stripping station IV and the lifting station II are in four-flow rotation through a ferry vehicle, a descending device II is arranged between the stripping station IV and the curing kiln II, a lifting device II is arranged in front of the descending device II, and the lifting device II and the descending device II are in three-flow rotation through the ferry vehicle; and the second workshop is internally provided with two rows of side formwork embedded parts placing production lines arranged at intervals in the front-rear direction, and the side formwork embedded part placing production lines are used for placing and installing the side formworks and the embedded parts.

In order to further realize the installation of the side forms, the side form embedded part placing production line comprises a side form warehousing station I arranged on the right side of a lifting device I, a form table cleaning machine I is arranged in the outward direction of the right end of the side form warehousing station I on the rightmost side, a side form warehousing roller way I is arranged behind the side form warehousing station I, a side form ex-warehousing roller way I and a side form warehouse I are respectively arranged on the front side and the rear side of the right end of the side form warehousing roller way I, a side form ex-warehousing manipulator I is arranged above the side form warehouse I, a cleaning inspection station I is arranged on the right side of the form table cleaning machine I, a side form installation station I is arranged on the right side of the cleaning inspection station, the side form ex-warehousing roller way I extends in the direction of the right side form installation station I, a side form installation manipulator I is arranged at one side form installation station, and the length of the side form installation, The side die mounting station I and the side die warehouse I are located, and the adjusting station I is arranged on the right side of the side die mounting station I; the left side of the lifting device II is provided with at least one side die warehousing station II, the left side of the leftmost side die warehousing station II is provided with a die table cleaning machine II, the rear part of the side die warehousing station II is provided with a side die warehousing roller way II, the right end of the side die warehousing roller way II is provided with a side die warehouse II, the side die warehousing outlet mechanical arm II is arranged at the side die warehouse II, the side die delivery roller way II is arranged in front of the side die warehousing roller way II, the length of the side die delivery roller way II moving back and forth covers the positions of the side die warehouse II, the side die warehousing roller way II and the side die delivery roller way II, the left side of the die table cleaning machine II is provided with a cleaning detection station II, the left side of the cleaning detection station II is provided with a side die installation station II, the side die installation mechanical arm II is arranged at the side die installation station II, the length of the side die installation mechanical arm II moving horizontally covers the positions of the side die installation station, and at least one adjusting station II is arranged on the left side of the side die mounting station II.

In order to further realize the installation of truss reinforcing steel bars and meshes, a third transition station is arranged between the first adjustment station and the second adjustment station, a fourth transition station is arranged behind the third transition station, the third transition station is communicated with the fourth transition station through a fifth ferry vehicle, a first spraying station and a second spraying station are respectively arranged on the left side and the right side of the fourth transition station, a first spraying manipulator is arranged at the first spraying station, a first mesh installation manipulator is arranged on the left side of the first spraying station, a third adjustment station is arranged on the left side of the first mesh installation manipulator, a first truss installation station is arranged on the left side of the third adjustment station, a first truss manipulator is arranged at the first truss installation station, the first truss installation station is covered by the moving length of the first truss manipulator in the horizontal direction, at least one fourth adjustment station is arranged on the left side of the first truss installation station, and a fifth transition station is arranged on the, the transition station five-channel ferry vehicle six is respectively communicated with the first descending device and the first lifting device; two departments of spraying station are provided with spraying manipulator two, and the right side of spraying station two is provided with net piece installation manipulator two, the right side of net piece installation manipulator two is provided with adjusts station five, and the right side of adjusting station five is provided with truss installation station two, truss installation station two is located and is equipped with truss manipulator two, the length that truss manipulator two moved on the horizontal direction covers truss installation station two, the right side of truss installation station two is provided with at least one and adjusts station six, and the right side of adjusting station six on the rightmost side is provided with transition station six, and transition station six-channel shuttle seven respectively with the circulation of descent means two.

In order to further realize the installation of the side die embedded parts, the side die installing manipulator comprises two installing frames which are arranged in parallel, the mounting rack is connected with a first movable seat which can move along the length direction of the mounting rack, the first movable seat is connected with a first sliding seat which can move along the length direction of the first movable seat, the first sliding seat is connected with a first lifting seat capable of lifting, the lower side of the first lifting seat is rotatably connected with a first supporting seat, the lower side of the supporting seat is connected with two movable clamping detection components, each clamping detection component comprises a sliding seat movably connected to the lower side of the supporting seat, one side of the sliding seat facing downwards is fixedly connected with a first clamping piece and a fixed disc, the first clamping piece is connected with a first clamping jaw which is oppositely arranged, the fixed disc is connected with a rotatable rotating wheel, and the rotating wheel is arranged between the two clamping jaws I in the front-back direction; in the length direction, the outer side of the first supporting seat is fixedly connected with a connecting plate, the outer side of the connecting plate is fixedly connected with a first linear driver, the first linear driver is connected with a pressing rod capable of performing reciprocating linear movement in the height direction, and one end of the pressing rod extending downwards is fixedly connected with a pressing nail sleeve.

In order to further realize the warehouse entry and exit of side forms, side forms warehouse entry manipulator one is including setting up the support frame one at side forms storehouse length direction both ends, be connected with the removal seat two that can remove along support frame length direction on the support frame one, remove and be connected with the sliding seat two that can remove along removing two length direction on the seat two, be connected with the lift seat two of liftable on the sliding seat two, the downside of lift seat two is connected with supporting seat two, the downside of supporting seat two is connected with the holder two that two intervals set up, be connected with the side forms finger two of two relative settings on the holder two, one side inwards that two lower parts of side forms finger is connected with rubber splint two.

In order to realize putting of truss reinforcing steel bars, the truss manipulator I is including setting up the support frame two of both sides around the mould platform, be connected with the removal seat three that can remove along two length direction of support frame on the support frame two, remove and be connected with the sliding seat three that can remove along removing three length direction of seat on the seat three, be connected with the lift seat three of liftable on the sliding seat three, the downside of lift seat three rotationally is connected with the link, be connected with the tongs mechanism that two sets of intervals set up on the link, tongs mechanism includes at least a set of tongs subassembly, and the tongs subassembly includes wobbling tongs spare one and tongs spare two, the swing opposite direction of tongs spare one and tongs spare two, can press from both sides the truss reinforcing steel bars tightly when tongs spare one and tongs spare two swing.

In order to further realize the grabbing of the truss reinforcing steel bar, the grabbing mechanism comprises a fixed plate fixedly connected to the upper side of the connecting frame, a mounting shell is fixedly connected below the fixed plate, an opening arranged downwards is formed in the mounting shell, a linear driver II is fixedly connected to the upper side of the mounting shell, a connecting rod extending downwards and capable of performing reciprocating linear movement in the height direction is connected to the linear driver II, a push-pull rod is fixedly connected to one end of the connecting rod extending into the mounting shell, a connecting block is fixedly connected to one end of the push-pull rod extending downwards, a grabbing shaft I is connected to the connecting block, sliding grooves are formed in two sides of the mounting shell, the grabbing shaft I can slide up and down along the sliding grooves, a group of connecting components is respectively connected to the grabbing shaft I on the left side and the right side of the connecting block, and each connecting component comprises a connecting rod, the first connecting rod obliquely extends downwards and forwards, the second connecting rod obliquely extends downwards and backwards, the upper portion of the first gripper is hinged to the lower portion of the first connecting rod, the upper portion of the second gripper is hinged to the lower portion of the second connecting rod, a gripper center shaft is connected to the mounting shell below the gripper shaft I, the lower portions of the first gripper and the second gripper are rotatably connected to the gripper center shaft, and baffle plates used for blocking the first gripper shaft from extending outwards are fixedly connected to the left side and the right side of the mounting shell and cover the sliding grooves.

For the installation of further realization net piece, net piece installation manipulator one is including setting up the support frame three of both sides around the die table, be connected with along the removal frame that three length direction of support frame removed on the support frame three, be equipped with two fixing bases on the removal frame, fixing base upside fixedly connected with sharp driver three, be connected with the telescopic link that can do reciprocal rectilinear movement on the direction of height on the sharp driver three, the vertical guide holder of one side fixedly connected with of telescopic link down is equipped with the mounting panel between two vertical guide holders, a plurality of magnetic force frame has been arranged to one side of mounting panel down, the downside of magnetic force frame is connected with the electro-magnet.

The method for processing the laminated slab comprises the following steps of (1) curing the laminated slab in a curing kiln to the allowable strength of form removal; (2) transferring the laminated slab to a stripping station through a second flow of a mould table conveyor, and carrying out side mould disassembly; (3) after the side die is disassembled, the die table and the laminated slab are conveyed to a hoisting station by a ferry vehicle, and the laminated slab is hoisted to a component cache region; (4) the die table is transferred to a hoisting station through a ferry vehicle I, the die table on the hoisting station is transferred to a side die rotating station, a side die of the side die rotating station is conveyed to a side die warehousing roller way, and the cleaned side die is placed into a side die warehouse by a side die warehousing-out manipulator; (5) the die table is transferred to a cleaning inspection station to complete cleaning of the die table; (6) the side die is placed on a side die delivery roller way by a side die delivery mechanical arm, the side die flows to a position corresponding to a side die mounting station, the cleaned die table flows to a side die mounting station, and the side die mounting mechanical arm finishes the placement of the side die and the embedded part; (7) the die table flows to a spraying station, and a spraying machine sprays a release agent on the surface of the die table; (8) the die table sprayed with the release agent is transferred to a mesh mounting station, and a mesh mounting manipulator finishes the placement of meshes; (9) the mould platform on which the net sheets are placed is transferred to a truss installation station, and a truss installation manipulator is used for placing truss reinforcing steel bars; (10) the mould platform on which the truss reinforcing steel bars are placed is transferred to a first buffer reservation station, the mould platform is transferred to a second buffer reservation station through a second shuttle station at the tail end, the mould platform at the second buffer reservation station at the tail end is transferred to a material distribution station, a concrete vibrator pours concrete, and the vibrator vibrates the concrete; (11) the mold platform flows to a pre-curing station, the laminated slab is pre-cured in a pre-curing kiln, the pre-curing time is 1-1.5 hours, and the temperature is not more than 40 ℃; (12) transferring the mold platform after the pre-curing to a roughening station, and roughening the surface of the laminated slab by using a roughening machine; (13) the galling die platform flows to a static maintenance station, if an idle station is provided for maintenance in the first curing kiln, the static maintenance die platform is pulled into the curing kiln for maintenance, if no idle station is provided for maintenance in the first curing kiln, the static maintenance die platform is conveyed to the left side of the second curing kiln from the lower part of the first curing kiln to one side of a stacking machine by the stacking machine, the static maintenance die platform is conveyed to the position corresponding to the idle station by the stacking machine, the die platform enters the second curing kiln for maintenance, the maintenance time is 8-10 hours, the temperature is 55-60 ℃, and the humidity is not less than 90%; (14) returning to the step (1); wherein, before the installation side forms, mark the centre gripping side forms earlier, including following step: 1) coarsely adjusting the position of the first supporting seat: adjusting the position of the first supporting seat to move to a position right above the side die to be calibrated, controlling the first lifting motor to act to enable the first supporting seat to descend, and stopping descending the first supporting seat when the rotating wheel abuts against the calibrated side die; 2) determining the fixed position of the calibration side die: controlling an adjusting motor one closest to the nail pressing sleeve to move the sliding seat one to the magnetic box, driving the corresponding sliding seat one to move by the adjusting motor, recording the position of the rotating wheel at the moment when the corresponding rotating wheel abuts against the magnetic box, calculating the moving distance of the rotating wheel, setting the moving distance to be c, controlling the adjusting motor one to move reversely to restore the sliding seat one to the original position, controlling a driving motor one to move, enabling a supporting seat one to move (D-c-l/2-D/2) from a linear driver one to the direction of the clamping detection assembly, stopping the driving motor one, enabling the linear driver one to move, enabling the nail pressing sleeve to move downwards, enabling the nail pressing sleeve to push the magnetic box to move downwards, when a magnet of the magnetic box abuts against a die table, enabling the linear driver one to move reversely, resetting the nail pressing sleeve, and controlling the driving motor one to continue to move, the first support seat is enabled to continuously move along the original direction, when the moving distance is b, the first drive motor stops acting, the linear driver acts again, the nail pressing sleeve moves downwards, the nail pressing sleeve pushes the other magnetic box to move downwards, when the magnet is abutted against the die table, the first linear driver acts in a reverse direction, the nail pressing sleeve resets, the first drive motor is controlled to act in the reverse direction, and the first support seat returns to the position in the step (1); 3) adjusting the position of the two clamping detection assemblies: controlling the two rotating wheels to rotate, enabling the two rotating wheels to roll towards the direction of the two magnetic boxes, enabling the rotating wheels to reversely act when the rotating wheels are abutted against the magnetic boxes, enabling the rotating wheels to reversely move a + k + e, finishing calibration, and fixedly connecting the first sliding seat to the first supporting seat; in addition, the method for installing the side forms in the step (6) specifically comprises the following steps: (601) and (3) starting to install a side die: controlling the actions of the first moving seat and the first sliding seat to move the first supporting seat to be right above the side die to be installed, and stopping the actions of the first lifting motor when the first supporting seat descends and the rotating wheel quickly contacts with the upper side of the side die to be installed; (602) clamping the side die to be installed, wherein the first clamping piece moves, the first two clamping jaws move oppositely, and the first clamping jaw clamps the side die; (603) adjusting the position of the side die: the first lifting motor reversely acts to enable the side die to be installed to leave the side die ex-warehouse roller way, the first lifting motor stops acting after the side die to be installed leaves the die table to a set height, the first driving motor and the first moving motor act, the first driving motor and the first moving motor stop acting after the side die moves to a set die table position, if the angle of the side die to be installed needs to be adjusted, the first rotating motor acts, the first supporting seat rotates to a set angle, the first rotating motor stops acting, the first lifting motor acts to enable the side die to descend, and the first lifting motor stops acting when the side die abuts against the die table; (604) fixing a side die to be installed: when the magnet is abutted against the die table, the linear driver acts reversely, the nail pressing sleeve returns, the linear driver stops acting, the driving motor continues acting, and when the supporting seat continues to move along the original direction b, the driving motor stops acting, the linear driver I acts to enable the nail pressing sleeve to move downwards, when the magnet abuts against the die table, the linear driver I acts reversely, the nail pressing sleeve returns, and the linear driver I stops acting; if the length direction of the side die is parallel to the moving direction of the first moving block, controlling the position of the first moving block according to the same principle as the position of the first adjusting connecting seat; (605) if all the side forms are installed, the side form installation work is finished, otherwise, the step (601) is returned; the method comprises the following steps that a clamping detection assembly closest to a nail pressing sleeve is assumed to be a first clamping detection assembly, a rotating wheel in the first clamping detection assembly is a first rotating wheel, D is the distance between the radial center of the nail pressing sleeve and the radial center of the first rotating wheel, l is the maximum length of a magnetic box, and D is the diameter of the rotating wheel; the centers of the rotating wheel, the magnetic box and the pressing nail in the front-back direction are on the same straight line; a is a set clamping safety distance, in particular to a distance between one side of the first clamping jaw, which is arranged opposite to the magnetic box, and one side of the magnetic box, which is arranged opposite to the first clamping jaw, when the first clamping piece clamps the side forms; b is the distance between the two magnetic boxes, k is the distance between one side of the first clamping jaw, which is arranged opposite to the first rotating wheel, and one side of the first rotating wheel, which is arranged opposite to the first clamping jaw, and e is the length of the first clamping jaw, which is parallel to the side formwork, in the direction; in the initial state, the first clamping jaw is in a completely loosened state, when the rotating wheel rolls on the side die, the side die is arranged between the first clamping jaw and the second clamping jaw, and the first clamping jaw is not contacted with the outer side of the side die; and the calibration work is completed before the machining.

In the utility model, through the arrangement of the first workshop and the second workshop, the space utilization rate of the production line workshop is improved, the land utilization rate is provided, and the length of the production line workshop can be reduced by 40 percent compared with the traditional laminated slab production line workshop; the side die mounting manipulator places the side die at a fixed position on the die table, the central position of the side die is determined, and before clamping the side die placed on the die table, the moving distance of the first moving block and the first connecting seat can be calculated through calculation of the position of the first supporting seat and the central position of the side die, so that the first supporting seat is positioned right above the side die to be mounted; the utility model realizes the automation of the side die warehouse-in and warehouse-out, the installation of the side die embedded part, the placement of the net piece and the placement of the truss reinforcing steel bars through the combined arrangement of the side die warehouse-in and warehouse-out mechanical arm, the side die installation mechanical arm, the net piece installation mechanical arm and the truss mechanical arm, realizes the automatic processing of the concrete laminated slab, reduces the labor intensity and improves the working efficiency; the method can be applied to the installation work of the concrete prefabricated part, and is particularly suitable for the work of processing the concrete composite slab.

Drawings

Fig. 1 is a layout structure diagram of a first workshop of the utility model.

Fig. 2 is a layout structure diagram of the second workshop of the utility model.

Fig. 3 is an enlarged view of a left forming line of a transition station in a first workshop.

Figure 4 is the utility model discloses a production line's enlarger is put to three left sides side forms built-in fittings of transition station in the second workshop.

Fig. 5 is a first three-dimensional structure diagram of the middle side form mounting manipulator of the present invention.

Fig. 6 is a partial enlarged view at a1 in fig. 5.

Fig. 7 is a partial enlarged view of fig. 5 at B1.

Fig. 8 is a second three-dimensional structure diagram of the middle side form mounting manipulator of the present invention.

Fig. 9 is a partial enlarged view at C1 in fig. 8.

Fig. 10 is a three-dimensional structure diagram of the middle side form mounting manipulator of the present invention.

Fig. 11 is a partial enlarged view of fig. 10 at D1.

Fig. 12 is a fourth three-dimensional structural view of the middle side form mounting manipulator of the present invention.

Fig. 13 is a partial enlarged view at E1 in fig. 12.

Fig. 14 is a partial enlarged view at F1 in fig. 8.

Fig. 15 is a structural diagram of the present invention for realizing the rotation of the supporting seat.

Fig. 16 is a structural diagram of the first linear driver and the nail pressing sleeve according to the present invention.

Fig. 17 is a three-dimensional structure view of the middle mesh mounting manipulator of the present invention.

Fig. 18 is a partial enlarged view at a2 in fig. 17.

Fig. 19 is a first three-dimensional structural view of the middle truss manipulator of the present invention.

Fig. 20 is a partial enlarged view at a3 in fig. 19.

Fig. 21 is a partial enlarged view at B3 in fig. 19.

Fig. 22 is a partial enlarged view at C3 in fig. 19.

Fig. 23 is a second perspective view of the middle truss manipulator of the present invention.

Fig. 24 is a partial enlarged view at D3 in fig. 23.

Fig. 25 is a partial enlarged view at E3 in fig. 23.

Fig. 26 is a three-dimensional structural view of the middle truss manipulator of the present invention.

Fig. 27 is a partial enlarged view at F3 in fig. 26.

Fig. 28 is a fourth three-dimensional structural view of the middle truss manipulator of the present invention.

Fig. 29 is a partial enlarged view at G3 in fig. 28.

Fig. 30 is a first perspective view of the middle gripper mechanism of the present invention.

Fig. 31 is a second perspective view of the middle gripper mechanism of the present invention.

Fig. 32 is a partial enlarged view at H3 in fig. 31.

Fig. 33 is a structural diagram of the present invention for realizing the rotation function of the connecting frame.

Fig. 34 is a three-dimensional structure view of the middle truss reinforcement of the present invention.

Fig. 35 is a first three-dimensional structure diagram of the side form warehousing and delivery robot of the present invention.

Fig. 36 is a partial enlarged view at a4 in fig. 35.

Fig. 37 is a partial enlarged view at B4 in fig. 35.

Fig. 38 is a second perspective view of the side form in/out robot of the present invention.

Fig. 39 is a partial enlarged view at C4 in fig. 38.

Fig. 40 is a three-dimensional structure diagram of the middle side form warehousing manipulator of the present invention.

Fig. 41 is a partial enlarged view at D4 in fig. 40.

Fig. 42 is a partial enlarged view at E4 in fig. 40.

Fig. 43 is a fourth three-dimensional structure diagram of the middle side form warehousing manipulator of the present invention.

Fig. 44 is a partial enlarged view at F4 in fig. 43.

Fig. 45 is a three-dimensional structure diagram of the middle side form warehouse-in/out manipulator of the utility model after one connecting plate is hidden.

Fig. 46 is a partial enlarged view at H4 in fig. 45.

Fig. 47 is a structural view of the position relationship when the side forms are calibrated in the present invention.

Fig. 48 is a perspective view of the magnetic side form of the present invention.

Fig. 49 is a structural view of another embodiment of the magnetic side form of the present invention.

The side die warehouse-in and warehouse-out mechanical arm I, the 201 support frame I, the 202 driving motor II, the 203 moving seat II, the 204 lifting seat II, the 205 moving motor II, the 206 support seat II, the 207 sliding seat II, the 208 connection seat II, the 209 support track I, the 210 transmission rack II, the 211 driving gear II, the 212 sliding block, the 213 fixed guide rail, the 214 adjusting motor II, the 215 connecting plate, the 216 moving nut seat, the 217 clamping piece II, the 218 magnetic side die, the 219 side die warehouse, the 220 moving block II, the 221 support track III, the 222 fixed rack II, the 223 moving gear II, the 224 rubber clamping plate II, the 225 side die finger II, the 226 lifting motor II, the 227 support track IV, the 228 lifting block II, the 229 lifting rack II, the 230 lifting gear II, the 231 transmission lead screw and the 232 organ shield are formed in a mode; 3 side die mounting robot one, 301 driving motor one, 302 sliding seat one, 303 lifting seat one, 304 moving seat one, 305 mounting rack, 306 supporting seat one, 307 clamping detection component, 307a rubber clamping plate one, 307b clamping jaw one, 307c clamping piece one, 307d sliding seat, 307e rotating wheel, 307f motor mounting plate, 307g adjusting motor one, 307h guide block, 307i fixed disk, 308 rotating motor one, 309 fixed sleeve, 310 connecting seat one, 311 fixed track one, 312 rack one, 313 driving gear one, 314 fixed track two, 315 lifting motor one, 316 lifting gear one, 317 lifting rack one, 318 fixed track four, 319 lifting block one, 320 fixed guide rail, 321 guide rod, 322 moving motor one, 323 moving block one, 324 fixed track three, 325 fixed rack one, connecting plate 326, 327 linear driver one, 328 nail pressing sleeve, and driving gear 329 one, 330 driven internal gear I, 331 limit groove, 332 support ring, 333 output shaft I, 334 press rod, 4 mesh sheet mounting manipulator I, 401 support frame III, 402 electromagnet, 403 telescopic rod, 404 vertical guide seat, 405 idler wheel, 406 linear driver III, 407 magnetic frame, 408 moving frame, 409 transmission gear, 410 mounting rack, 411 transmission motor, 5 truss manipulator I, 501 lifting seat III, 502 moving seat III, 503 support frame II, 504 driving motor III, 505 connecting seat III, 506 mounting track I, 507 transmission rack III, 508 driving gear III, 509 mounting track II, 510 lifting rack III, 511 fixing sleeve, 512 mounting shell, 513 connecting component, 513a connecting rod I, 513b connecting rod II, 514 gripper component, 514a gripper I, 514b gripper II, 515 connecting frame, 516 fixing plate, 517 linear driver, 518 rotating motor, 519 lifting motor III, 520 lifting gear III, 521, a fourth mounting track, 522, a third lifting block, 523, a third moving gear, 524, a third fixed rack, 525, a third moving block 526, a third sliding seat 527, a third moving motor 528, a baffle 529, a 530 gripper center shaft, a 531 gripper shaft II, a 532 gripper shaft III, a 533 gripper shaft I, a 534 sliding groove, a 535 connecting rod, a 536 push-pull rod, a 537 output shaft II, a 538 driving gear and a 539 driven inner gear; 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35.

Detailed Description

The present invention will be further explained with reference to the following description of the drawings.

The double-layer processing line of the concrete member shown in figures 1-47 comprises a first workshop and a second workshop, wherein the second workshop is arranged right above the first workshop, two rows of forming lines 1 which are arranged at intervals in the front-rear direction are arranged in the first workshop, each forming line 1 comprises a distributing machine I11 and a distributing machine II 9, the distributing machine I and the distributing machine II are arranged at the positions on the left side and the right side correspondingly, a shuttle car I10 which can move forwards and backwards and can jack a mould platform is arranged between the distributing machine I11 and the distributing machine II 9, a transition station I and at least one transition station II are arranged in the direction of moving forwards and backwards of the shuttle car I10, the poured mould platform is transferred to the transition station I, a pre-curing kiln I13 and a pre-curing kiln II 8 are respectively arranged on the left side and the right side of the transition station II, a static curing station I is arranged in the outward direction on the left side of the pre-curing kiln, and a hair-pulling machine I12 is arranged between the static curing station I and the pre, a static maintenance station II is arranged on the right side of the pre-maintenance kiln II 8 in the outward direction, a galling machine II is arranged between the static maintenance station II and the pre-maintenance kiln II 8, a maintenance kiln I13 is arranged on the left side of the static maintenance station I in the outward direction, at least two form removal stations I are sequentially arranged on the left side of the maintenance kiln I13, a form removal station II is arranged in front of the form removal station I at the leftmost end, a lifting station I is arranged in front of the form removal station II, the form removal station I, the form removal station II and the lifting station I rotate through a ferry vehicle II 15, a descending device I is arranged between the form removal station II and the maintenance kiln I13, a lifting device I is arranged in front of the descending device I, the lifting device I and the descending device rotate through a ferry vehicle III 14, a maintenance kiln II 8 is arranged on the right side of the static maintenance station II in the outward direction, at least two form removal stations III are sequentially arranged on the left, a fourth stripping station is arranged in front of the second stripping station at the rightmost end, a second lifting station is arranged in front of the fourth stripping station, the third stripping station, the fourth stripping station and the second lifting station are circulated through a ferry vehicle 6, a second descending device is arranged between the fourth stripping station and the second curing kiln 8, a second lifting device is arranged in front of the second descending device, and the second lifting device and the second descending device are circulated through a ferry vehicle 14; and a side formwork embedded part placing production line 16 for arranging two rows of side formwork embedded parts at intervals in the front-rear direction is arranged in the second workshop, and the side formwork embedded part placing production line 16 is used for placing and installing the side formwork and the embedded parts.

In order to further realize the installation of the side molds, the side mold embedded part placing production line 16 comprises a side mold warehousing station I arranged on the right side of a lifting device I, a mold table cleaning machine I28 is arranged in the outward direction of the right end of the side mold warehousing station I on the rightmost side, a side mold warehousing roller bed I29 is arranged behind the side mold warehousing station I, a side mold cleaning machine I31 is arranged on the side mold warehousing roller bed I29, the side mold cleaning machine I31 is arranged in the outward direction of the left side of the side mold warehousing robot, a side mold ex-warehousing roller bed I26 and a side mold warehouse I27 are respectively arranged on the front side and the rear side of the right end of the side mold warehousing roller bed I29, a side mold ex-warehousing robot I is arranged above the side mold warehouse I27, a cleaning inspection station I is arranged on the right side of the mold table cleaning machine I28, a side mold installation station I is arranged on the right side of the cleaning inspection station, and the side mold ex-warehousing roller, a first side die mounting manipulator is arranged at the first side die mounting station, the left-right moving length of the first side die mounting manipulator covers the positions of a first side die delivery roller way 26, a first side die mounting station and a first side die library 27, and a first adjusting station is arranged on the right side of the first side die mounting station; the left side of the lifting device II is provided with at least one side die warehousing station II, the left side of the leftmost side die warehousing station II is provided with a die table cleaning machine II 32, the rear part of the side die warehousing station II is provided with a side die warehousing roller way II 19, the side die warehousing roller way II 19 is provided with a side die cleaning machine II 18, the side die cleaning machine II 18 is arranged in the direction that the right end of the side die warehousing-in and warehousing manipulator II 20 faces outwards, the right end of the side die warehousing roller way II 19 is provided with a side die warehouse II 21, the side die warehousing-out and warehousing manipulator II 20 is arranged at the position of the side die warehouse II 21, the side die warehousing-out and warehousing manipulator II 20 is arranged in front of the side die warehousing roller way II 19, the side die warehousing-out and warehousing roller way II 22 is arranged in front of the side die warehousing-in and warehousing roller way II 20, the length of the back and forth movement of the side die warehousing-out and warehousing manipulator II 20 covers the positions of the side die, a second side die mounting manipulator 23 is arranged at the second side die mounting station, the horizontally moving length of the second side die mounting manipulator 23 covers the positions of the second side die mounting station and the left end of the side die ex-warehouse roller way, and at least one second adjusting station is arranged on the left side of the second side die mounting station; the side formwork installation manipulator I and the side formwork installation manipulator II 23 are identical in structure, and the side formwork in-out warehouse manipulator I and the side formwork in-out warehouse manipulator II 20 are identical in structure.

In order to further realize the installation of the truss steel bars and the net sheets, a third transition station is arranged between the first adjustment station and the second adjustment station, a fourth transition station is arranged behind the third transition station, the third transition station is communicated with the fourth transition station through a fifth ferry vehicle 257, a first spraying station and a second spraying station are respectively arranged on the left side and the right side of the fourth transition station, a first spraying manipulator is arranged at the first spraying station, a first net sheet installation manipulator 4 is arranged on the left side of the first spraying station, a third adjustment station is arranged on the left side of the first net sheet installation manipulator 4, a first truss installation station is arranged on the left side of the third adjustment station, a first truss manipulator is arranged at the first truss installation station, the first truss installation station is covered by the moving length of the first truss manipulator in the horizontal direction, at least one fourth adjustment station is arranged on the left side of the first truss installation station, the transition station five-channel ferry vehicle six 30 is respectively communicated with the first descending device and the first lifting device; a second spraying manipulator is arranged at the second spraying station, a second mesh mounting manipulator 24 is arranged on the right side of the second spraying station, a fifth adjusting station is arranged on the right side of the second mesh mounting manipulator 24, a second truss mounting station is arranged on the right side of the fifth adjusting station, a second truss manipulator 17 is arranged at the second truss mounting station, the moving length of the second truss manipulator 17 in the horizontal direction covers the second truss mounting station, at least one sixth adjusting station is arranged on the right side of the second truss mounting station, a sixth transition station is arranged on the right side of the rightmost adjusting station, and the sixth transition station is respectively circulated with the second descending device through a seventh shuttle vehicle; the first truss manipulator and the second truss manipulator 17 are identical in structure, and the first mesh mounting manipulator 4 and the second mesh mounting manipulator 24 are identical in structure; the components of the ferry vehicle, the spraying mechanical arm, the die table sweeper, the side die cleaning machine and the like are all in the prior art.

In order to further realize the installation of the side mold embedded part, the side mold embedded part installing manipulator 3 comprises two installing frames 305 which are arranged in parallel, the two installing frames 305 are respectively arranged at the front side and the rear side of a side mold installing station, a first moving seat 304 which can move along the length direction of the installing frame 305 is connected on the installing frame 305, a first sliding seat 302 which can move along the length direction of the first moving seat 304 is connected on the first moving seat 304, a first lifting seat 303 which can lift is connected on the first sliding seat 302, a first supporting seat 306 is rotatably connected on the lower side of the first lifting seat 303, two movable clamping detection components 307 are connected on the lower side of the first supporting seat 306, each clamping detection component 307 comprises a sliding seat 307d which can be movably connected on the lower side of the first supporting seat 306, two rows of first fixed guide rails 320 are fixedly connected on the lower side of the first supporting seat 306, a, the mounting frame 305 is connected with a guide rod 321, the first supporting seat is provided with a second downward mounting opening, a guide block 307h extending into the second mounting opening can slide along the guide rod 321, one downward side of the sliding seat 307d is fixedly connected with a first clamping piece 307c and a first fixed disk 307i, the first clamping piece 307c is connected with two first clamping jaws 307b which are oppositely arranged, the first fixed disk 307i is connected with a rotatable rotating wheel 307e, the first fixed disk 307i is fixedly connected with a motor mounting plate 307f extending downwards, the motor mounting plate 307f is fixedly connected with a first adjusting motor 307g, the first adjusting motor 307g is connected with a rotating wheel in a transmission manner, the first clamping piece is arranged on the first sliding seat on the outward side of the first fixed disk, and the rotating wheel 307e is arranged between the two first clamping jaws 307b in the front and rear directions; in the length direction, a connecting plate 326 is fixedly connected to the outer side of the first support seat 306, a linear driver 327 is fixedly connected to the outer side of the connecting plate 326, a pressure rod 334 capable of reciprocating and linearly moving in the height direction is connected to the linear driver 327, and a nail pressing sleeve 328 is fixedly connected to one end, extending downwards, of the pressure rod 334.

In order to realize the rotation of the first support seat 306, the lower part of the first lifting seat 303 is provided with an installation opening, the first lifting seat 303 is fixedly connected with a first rotating motor 308 through the installation opening, the first rotating motor 308 is in transmission connection with the first support seat 306, an output shaft 333 of the first rotating motor 308 is connected with a first driving gear 329, the upper side of the first support seat 306 is fixedly connected with a first driven inner gear 330, the first driving gear 329 is meshed with the first driven inner gear 330, the lower side of the first lifting seat 303 is fixedly provided with a first fixing sleeve 309, the outer ring of the first driven inner gear 330 is provided with a limiting groove 331, the first driven inner gear 330 is rotatably connected to the first fixing sleeve 309, the first driven inner gear 330 is connected with the inner ring of the support ring 332 through the limiting groove 331, the outer ring of the support ring.

In order to further realize the movement of the first clamping piece 307c in the front and rear directions, two ends of the first moving seat 304 in the length direction are respectively and fixedly connected with a first connecting seat 310, the upper sides of the two mounting frames 305 are respectively and fixedly connected with a first fixed rail 311, one sides of the two mounting frames 305 which are arranged oppositely are respectively and fixedly connected with a second fixed rail 314, the first connecting seat 310 can slide along the first fixed rail 311 and the second fixed rail 314, the outer side of the first connecting seat 310 is fixedly connected with a first driving motor 301, the first driving motor 301 is connected with a first driving gear 313, the mounting frames 305 are also fixedly connected with a first transmission rack 312, and the first driving gear 313 is meshed with the; in order to further realize the movement of the first clamping piece 307c in the left-right direction, a first moving motor 322 is fixedly connected to the first sliding seat 302, a first moving gear is connected to the first moving motor 322 in a transmission manner, a first fixed rack 325 is fixedly connected to the first moving seat 304, the first moving gear is meshed with the first fixed rack 325, a third fixed track 324 is fixedly connected to the first moving seat 304, a plurality of first moving blocks 323 are fixedly connected to one side, facing the first moving seat 304, of the first sliding seat 302, and the first moving blocks 323 are slidably connected with the third fixed track 324; in order to further realize the lifting of the first clamping piece 307c, a first lifting motor 315 is fixedly connected to the first sliding seat 302, a first lifting gear 316 is connected to the first lifting motor 315 in a transmission manner, a first lifting rack 317 is fixedly connected to the first lifting seat 303, the first lifting gear 316 is meshed with the first lifting rack 317, at least one fixed rail four 318 is fixedly connected to one side of the first lifting seat 303, which is arranged relative to the first sliding seat 302, a plurality of lifting blocks 319 are fixedly connected to one side of the first moving seat 304, which is arranged relative to the first lifting seat 303, and the fixed rail four 318 can slide along the first lifting blocks 319.

In order to further realize the in-out storage of the side forms, the side form in-out storage manipulator 2 comprises first support frames 201 arranged at two ends of the side form storage 219 in the length direction, the first support frames 201 are respectively arranged at the left side and the right side of the side form storage 219, a second movable seat 203 capable of moving along the length direction of the first support frame 201 is connected to the first support frames 201, a second sliding seat 207 capable of moving along the length direction of the second movable seat 203 is connected to the second movable seat 203, the moving direction of the second sliding seat 207 is parallel to the conveying direction of the side form storage roller way 1, a second liftable lifting seat 204 is connected to the second sliding seat 207, a second support seat 206 is connected to the lower side of the second lifting seat 204, two clamping pieces 217 arranged at intervals are connected to the lower side of the second support seat 206, two oppositely arranged side form fingers 225 are connected to the second clamping pieces 217, and a second rubber clamping plate 224 is connected to the inward; in order to further realize the movement of the second clamping piece 217 in the front and back direction, two ends of the second moving seat 203 in the length direction are respectively and fixedly connected with a second connecting seat 208, the upper sides of the first two supporting frames 201 are respectively and fixedly connected with a first supporting track 209, one sides of the first two supporting frames 201 which are oppositely arranged are respectively and fixedly connected with a second supporting track, the second connecting seat 208 can slide along the first supporting track 209 and the second supporting track, the outer side of the second connecting seat 208 is fixedly connected with a second driving motor 202, the second driving motor 202 is connected with a second driving gear 211, the first supporting frame 201 is also fixedly connected with a second driving rack 210, and the second driving gear 211 is meshed; in order to further realize the movement of the second clamping piece 217 in the left-right direction, a second moving motor 205 is fixedly connected to the second sliding seat 207, a second moving gear 223 is connected to the second moving motor 205 in a transmission manner, a second fixed rack 222 is fixedly connected to the second moving seat 203, the second moving gear 223 is meshed with the second fixed rack 222, a third supporting track 221 is fixedly connected to the second moving seat 203, a plurality of second moving blocks 220 are fixedly connected to one side, facing the second moving seat 203, of the second sliding seat 207, and the second moving blocks 220 are slidably connected with the third supporting track 221; in order to further realize the lifting of the second clamping piece 217, a second lifting motor 226 is fixedly connected to the second sliding seat 207, a second lifting gear 230 is connected to the second lifting motor 226 in a transmission manner, a second lifting rack 229 is fixedly connected to the second lifting seat 204, the second lifting gear 230 is meshed with the second lifting rack 229, at least one fourth supporting track 227 is fixedly connected to one side of the second lifting seat 204, which is arranged relative to the second sliding seat 207, and a plurality of second lifting blocks 228 are fixedly connected to one side of the second moving seat 203, which is arranged relative to the second lifting seat 204, and the third supporting track 221 can slide along the second lifting blocks 228; wherein, the position of the two clamping pieces 217 is adjustable, and the structure for realizing the position adjustment of the two clamping pieces 217 is concretely that the supporting seat 206 is provided with an installation cavity, the outer side of the supporting seat 206 is fixedly connected with an adjusting motor II 214, the adjusting motor II 214 is in transmission connection with a transmission screw rod 231, the transmission screw rod 231 is rotatably connected on the supporting seat II 206, two ends of the transmission screw rod 231 in the installation cavity in the length direction are respectively in threaded connection with two movable nut seats 216, the two movable nut seats 216 are in threaded connection with the transmission screw rod 231, the lower side of the supporting seat II 206 is fixedly connected with two rows of fixed guide rails II 213, the upper side of each clamping piece II 217 is fixedly connected with a connecting plate 215, the upper side of the connecting plate 215 is fixedly connected with a plurality of slide blocks 211, the slide blocks 211 are slidably connected with the fixed guide rails II 213, the lower side of the movable nut seats, an organ shield 232 is connected to the lower side of the second supporting seat 206, and the organ shield 232 is arranged between the two second clamping pieces 217.

In order to realize the arrangement of the truss steel bars, the truss manipulator 5 comprises two support frames 503 arranged at the front side and the rear side of a mold table, the two support frames 503 are respectively arranged at the left side and the right side of a truss installation station, a moving seat third 502 capable of moving along the length direction of the support frames second 503 is connected to the support frames second 503, a sliding seat third 527 capable of moving along the length direction of the moving seat third 502 is connected to the moving seat third 502, a lifting seat third 501 capable of lifting is connected to the sliding seat third 527, a connecting frame 515 is rotatably connected to the lower side of the lifting seat third 501, the structure for realizing the rotation of the connecting frame 515 is specifically that a fixed sleeve second 511 is fixedly connected to the lower side of the lifting seat third 501, a driven internal gear is rotatably connected to the fixed sleeve second 511, a rotating motor second 518 is fixedly connected to the lower part of the lifting seat third 501, a driving gear second 538 is connected to an, the connecting frame 515 is fixedly connected to the lower side of the second driven inner gear 539, two groups of gripper mechanisms arranged at intervals are connected to the connecting frame 515, each gripper mechanism comprises at least one group of gripper assembly 514, each gripper assembly 514 comprises a first gripper piece and a second gripper piece which can swing, the swinging directions of the first gripper piece and the second gripper piece are opposite, and the first gripper piece and the second gripper piece can clamp the truss steel bars when swinging in opposite directions.

In order to further realize the grabbing of the truss reinforcing steel bar, the grabbing mechanism comprises a fixing plate 516 fixedly connected to the upper side of the connecting frame 515, a mounting shell 512 is fixedly connected below the fixing plate 516, an opening arranged downwards is formed in the mounting shell 512, a second linear actuator 517 is fixedly connected to the upper side of the mounting shell 512, the second linear actuator 517 is preferably an air cylinder, a connecting rod 535 extending downwards and capable of performing reciprocating linear movement in the height direction is connected to the second linear actuator 517, a push-pull rod 536 is fixedly connected to one end of the connecting rod 535 extending into the mounting shell 512, a connecting block is fixedly connected to one end of the push-pull rod 536 extending downwards, a first grabbing shaft 533 is connected to the connecting block, sliding grooves 534 are formed in two sides of the mounting shell 512, the first grabbing shaft 533 can slide up and down along the sliding grooves 534, a group of connecting components 513 is respectively connected to the first grabbing shafts 533, the connecting assembly 513 comprises a first connecting rod 513a and a second connecting rod 513b which are connected to a first gripper shaft 533, the first connecting rod 513a extends downwards and obliquely forwards, the second connecting rod 513b extends downwards and obliquely backwards, the upper part of the first gripper 514a is hinged to the lower part of the first connecting rod 513a, the upper part of the second gripper 514b is hinged to the lower part of the second connecting rod 513b, a gripper center shaft 530 is connected to the mounting shell 512 below the first gripper shaft 533, the lower parts of the first gripper 514a and the second gripper 514b are rotatably connected to the gripper center shaft 530, a baffle 529 used for preventing the first gripper shaft 533 from extending outwards is fixedly connected to each of the left side and the right side of the mounting shell 512, and the baffle 529 covers the sliding groove 534; the gripper mechanism further comprises a second gripper shaft 531 and a third gripper shaft 532, the lower parts of the first connecting rods 513a are rotatably connected to the second gripper shaft 531, the lower parts of the two second gripper shafts are rotatably connected to the third gripper shaft 532, the third gripper shaft 532 is arranged behind the second gripper shaft 531, the upper parts of the first grippers 514a are rotatably connected to the second gripper shaft 531 on one side of the first connecting rods 513a, which is arranged opposite to the inner wall of the mounting shell 512, the upper parts of the second grippers 514b are rotatably connected to the third gripper shaft 532 on one side of the second connecting rods 513b, which is arranged opposite to the inner wall of the mounting shell 512, and the lower parts of the first grippers 514a and the second grippers 514b are respectively provided with a clamping; wherein the first gripper 514a and the second gripper 514b are arranged in a crossed manner, when the truss manipulator 5 works, the third moving seat 502, the third sliding seat 527 and the third lifting seat 501 are arranged in a combined manner to realize the up-down, left-right and front-back movement of the gripper mechanism, when the truss manipulator works, the third moving seat 502, the third sliding seat 527 and the third lifting seat 501 are arranged in a combined manner to realize the up-down, left-right and front-back movement of the clamping piece, specifically, the third driving motor 504 acts, the third driving motor 504 drives the third driving gear 508 to rotate, the third driving gear 508 rotates along the third driving rack 507, the third connecting seat 505 slides along the first mounting track 506, the third moving motor 528 acts, the third moving motor 528 drives the third moving gear 523 to rotate, the third moving gear 523 moves along the third fixing rack 524, the third moving block 526 slides along the third mounting track 525, the third lifting motor 519 acts, and the third lifting, the lifting rack three 510 moves up and down under the action of the lifting gear three 520, the mounting rail four 521 slides up and down along the lifting block three 522, when the clamping piece moves to the position of the truss reinforcing steel bar to be clamped, the driving motor three 504, the moving motor three 528 and the lifting motor three 519 stop acting respectively, the linear driver two 517 acts to enable the connecting rod 535 to ascend, the connecting rod 535 drives the push-pull rod 536 to ascend, the hand grip shaft one 533 slides upwards along the sliding groove 534, the connecting rod one 513a and the connecting rod two 513b swing inwards, the lower parts of the hand grip one 514a and the hand grip two 514b swing oppositely, the hand grip one 514a and the hand grip two 514b clamp the upper part of the truss reinforcing steel bar, the moving motor three 528 and the sliding motor act again to move the truss reinforcing steel bar to the corresponding position above the placed side formwork, the rotating motor two 518 acts, the output shaft rotates, and the rotation of the output shaft drives the driving gear, the rotation of the driving gear 538 drives the driven inner gear to rotate, the rotation of the driven inner gear drives the connecting frame 515 to rotate, the rotation of the connecting frame 515 drives the gripper mechanism to rotate, when the truss steel bar rotates to a required angle, the second rotating motor 518 stops acting, the third lifting motor 519 acts, the third lifting seat 501 descends, the third lifting seat 501 drives the connecting frame 515 to descend, when the truss reinforcing steel bars are placed on the die table, the lifting motor III 519 stops acting, when the truss reinforcing steel bars need to be released, the linear actuator II 517 reversely acts, the connecting rod 535 descends, the lifting drives the push-pull rod 536 to descend, the hand grip shaft I533 slides upwards along the sliding groove 534, the connecting rod I513 a and the connecting rod II 513b swing outwards, the hand grip I514 a and the hand grip II 514b swing outwards, the truss reinforcing steel bars are released, the hand grip I514 a and the hand grip II 514b swing oppositely, and the hand grip I514 a and the hand grip II 514b release the truss reinforcing steel bars.

In order to further realize the movement of the connecting frame 515 in the front and rear directions, two ends of the moving seat three 502 in the length direction are respectively and fixedly connected with a connecting seat three 505, the upper sides of the two supporting frames two 503 are respectively and fixedly connected with a mounting rail one 506, one sides of the two supporting frames two 503 which are oppositely arranged are respectively and fixedly connected with a mounting rail two 509, the connecting seat three 505 can slide along the mounting rail one 506 and the mounting rail two 509, the outer side of the connecting seat three 505 is fixedly connected with a driving motor three 504, the driving motor three 504 is connected with a driving gear three 508, the supporting frames two 503 are also fixedly connected with a driving rack three 507, and the driving gear three 508 is meshed; in order to further realize the movement of the connecting frame 515 in the left-right direction, a moving motor III 528 is fixedly connected to the sliding seat III 527, a moving gear III 523 is connected to the moving motor III 528 in a transmission manner, a fixed rack III 524 is fixedly connected to the moving seat III 502, the moving gear III 523 is meshed with the fixed rack III 524, an installation track III 525 is fixedly connected to the moving seat III 502, a plurality of moving blocks III 526 are fixedly connected to one side, facing the moving seat III 502, of the sliding seat III 527, and the moving blocks III 526 are slidably connected with the installation track III 525; in order to further realize the lifting of the connecting frame 515, a third lifting motor 519 is fixedly connected to the third sliding seat 527, a third lifting gear 520 is connected to the third lifting motor 519 in a transmission mode, a third lifting rack 510 is fixedly connected to the third lifting seat 501, the third lifting gear 520 is meshed with the third lifting rack 510, at least one fourth mounting rail 521 is fixedly connected to one side, opposite to the third sliding seat 527, of the third lifting seat 501, a plurality of third lifting blocks 522 are fixedly connected to one side, opposite to the third lifting seat 501, of the third moving seat 502, and the third mounting rail 525 can slide along the third lifting blocks 522.

In order to further realize the installation of the mesh, the mesh installation manipulator I4 comprises a third support frame 401 arranged at the front side and the rear side of the die table, the three support frames 401 are respectively arranged at the left side and the right side of the mesh installation station, a moving frame 408 moving along the length direction of the third support frame 401 is connected to the third support frame 401, two fixed seats are arranged on the moving frame 408, a third linear driver 406 is fixedly connected to the upper side of each fixed seat, the third linear driver 406 is preferably an electric push rod, an expansion rod 403 capable of linearly moving in a reciprocating manner in the height direction is connected to the third linear driver 406, a vertical guide seat 404 is fixedly connected to the downward side of the expansion rod 403, a plurality of rollers 405 capable of rolling up and down along the third support frame 401 are arranged at the side of the vertical guide seat 404, an installation plate is arranged between the two vertical guide seats 404, and, the electromagnet 402 is connected to the lower side of the magnetic frame 407; the structure for realizing the movement of the moving frame 408 is specifically that the left side and the right side of the moving frame 408 are respectively and fixedly connected with a transmission motor 411, a transmission gear 409 is in transmission connection with the transmission motor 411, one inward side of the left end and the right end of the moving frame 408 is respectively and fixedly connected with an installation rack 410, and the transmission gear 409 is meshed with the installation rack 410.

In this embodiment, the first clamping piece 307c and the second clamping piece 217 are parallel pneumatic clamping jaws, the parallel pneumatic clamping jaws are connected with two movable sliding blocks, the first side die fingers are respectively and fixedly connected to the lower sides of the sliding blocks of the first clamping piece 307c, and the first side die fingers are fixedly connected with the first rubber clamping plate 307 a.

The method for processing the concrete member by using the utility model comprises the following steps that (1) the laminated slab is maintained in the curing kiln until the allowable strength of the form removal is reached; (2) transferring the laminated slab to a stripping station through a second flow of a mould table conveyor, and carrying out side mould disassembly; (3) after the side die is disassembled, the die table and the laminated slab are conveyed to a hoisting station by a ferry vehicle, and the laminated slab is hoisted to a component cache region; (4) the mould platform is transferred to a hoisting station through a first ferry vehicle 10, the mould platform on the hoisting station is transferred to a side mould rotating station, a side mould of the side mould rotating station is sent to a side mould warehousing roller way, and a side mould warehousing manipulator puts the cleaned side mould into a side mould warehouse; (5) the die table is transferred to a cleaning inspection station to complete cleaning of the die table; (6) the side die is placed on a side die delivery roller way by a side die delivery mechanical arm, the side die flows to a position corresponding to a side die mounting station, the cleaned die table flows to a side die mounting station, and the side die mounting mechanical arm finishes the placement of the side die and the embedded part; (7) the die table flows to a spraying station, and a spraying machine sprays a release agent on the surface of the die table; (8) the die table sprayed with the release agent is transferred to a mesh mounting station, and a mesh mounting manipulator finishes the placement of meshes; (9) the mould platform on which the net sheets are placed is transferred to a truss installation station, and a truss installation manipulator is used for placing truss reinforcing steel bars; (10) the mould platform on which the truss reinforcing steel bars are placed is transferred to a first buffer reservation station, the mould platform at the tail end is transferred to a second buffer reservation station through a transfer car 15, the mould platform at the position of the second buffer reservation station at the tail end is transferred to a material distribution station, a concrete vibrator is used for pouring concrete, and the vibrator is used for vibrating the concrete; (11) the mold platform flows to a pre-curing station, the laminated slab is pre-cured in a pre-curing kiln, the pre-curing time is 1-1.5 hours, and the temperature is not more than 40 ℃; (12) transferring the mold platform after the pre-curing to a roughening station, and roughening the surface of the laminated slab by using a roughening machine; (13) the galling die platform flows to a static maintenance station, if an idle station is provided for maintenance in the first curing kiln 13, the static maintenance die platform is pulled into the curing kiln for maintenance, if no idle station is provided for maintenance in the first curing kiln 13, the static maintenance die platform is conveyed to the left side of the second curing kiln 8 by the stacking machine from the lower part of the first curing kiln 13 to one side of the stacking machine, the static maintenance die platform is conveyed to the position corresponding to the idle station by the stacking machine, the die platform enters the second curing kiln 8 for maintenance, the maintenance time is 8-10 hours, the temperature is 55-60 ℃, and the humidity is not less than 90%; (14) returning to the step (1); wherein, before the installation side forms, mark the centre gripping side forms earlier, including following step: 1) coarsely adjusting the position of the first supporting seat: adjusting the position of the first supporting seat to move to a position right above the side die to be calibrated, controlling the first lifting motor to act to enable the first supporting seat to descend, and stopping descending the first supporting seat when the rotating wheel abuts against the calibrated side die; 2) determining the fixed position of the calibration side die: controlling an adjusting motor one closest to the nail pressing sleeve to move the sliding seat one towards the magnetic box 34, driving the corresponding sliding seat one to move by the adjusting motor, recording the position of the rotating wheel at the moment when the corresponding rotating wheel abuts against the magnetic box 34, calculating the moving distance of the rotating wheel, setting the moving distance to be c, controlling the adjusting motor one to move reversely to restore the sliding seat one, controlling a driving motor one to move a supporting seat one from a linear driver one towards the direction (D-c-l/2-D/2) of the clamping detection assembly (as shown in figure 47), stopping the driving motor one, enabling the nail pressing sleeve to move downwards by the linear driver one, enabling the nail pressing sleeve to push the magnetic box 34 to move downwards, and enabling the linear driver one to move reversely when a magnet of the magnetic box 34 abuts against a die table, resetting the nail pressing sleeve, controlling a first driving motor to continuously act to enable a first supporting seat to continuously move along the original direction, stopping the first driving motor when the moving distance is b, enabling a linear driver to act again to enable the nail pressing sleeve to move downwards, enabling the nail pressing sleeve to push another magnetic box 34 to move downwards, enabling the first linear driver to act in the reverse direction when a magnet abuts against the die table, enabling the nail pressing sleeve to reset, controlling a first driving motor to act in the reverse direction, and enabling the first supporting seat to return to the position in the step (1); 3) adjusting the position of the two clamping detection assemblies: controlling the two rotating wheels to rotate, enabling the two rotating wheels to roll towards the direction of the two magnetic boxes 34, enabling the rotating wheels to reversely act when the rotating wheels are abutted against the magnetic boxes 34, enabling the rotating wheels to reversely move a + k + e, and fixedly connecting the first sliding seat to the first supporting seat after calibration is finished; the method for installing the side die in the step (6) specifically comprises the following steps: (601) and (3) starting to install a side die: controlling the actions of the first moving seat and the first sliding seat to move the first supporting seat to be right above the side die to be installed, and stopping the actions of the first lifting motor when the first supporting seat descends and the rotating wheel quickly contacts with the upper side of the side die to be installed; (602) clamping the side die to be installed, wherein the first clamping piece moves, the first two clamping jaws move oppositely, and the first clamping jaw clamps the side die; (603) adjusting the position of the side die: the first lifting motor reversely acts to enable the side die to be installed to leave the side die ex-warehouse roller way, the first lifting motor stops acting after the side die to be installed leaves the die table to a set height, the first driving motor and the first moving motor act, the first driving motor and the first moving motor stop acting after the side die moves to a set die table position, if the angle of the side die to be installed needs to be adjusted, the first rotating motor acts, the first supporting seat rotates to a set angle, the first rotating motor stops acting, the first lifting motor acts to enable the side die to descend, and the first lifting motor stops acting when the side die abuts against the die table; (604) fixing a side die to be installed: when the magnet is abutted against the die table, the linear driver acts reversely, the nail pressing sleeve returns, the linear driver stops acting, the driving motor continues acting, and when the supporting seat continues to move along the original direction b, the driving motor stops acting, the linear driver I acts to enable the nail pressing sleeve to move downwards, when the magnet abuts against the die table, the linear driver I acts reversely, the nail pressing sleeve returns, and the linear driver I stops acting; if the length direction of the side die is parallel to the moving direction of the first moving block, controlling the position of the first moving block according to the same principle as the position of the first adjusting connecting seat; (605) if all the side forms are installed, the side form installation work is finished, otherwise, the step (601) is returned; assuming that a clamping detection assembly closest to the nail pressing sleeve is a first clamping detection assembly, a rotating wheel in the first clamping detection assembly is a first rotating wheel, D is the distance between the radial center of the nail pressing sleeve and the radial center of the first rotating wheel, l is the maximum length of the magnetic box 34, and D is the diameter of the rotating wheel; the centers of the rotating wheel, the magnetic box 34 and the pressing nail in the front-back direction are on the same straight line; a is a set clamping safety distance, in particular to a distance between one side of the first clamping jaw, which is arranged opposite to the magnetic box, and one side of the magnetic box, which is arranged opposite to the first clamping jaw, when the first clamping piece clamps the side forms; b is the distance between the two magnetic boxes, k is the distance between one side of the clamping jaw I, which is arranged opposite to the rotating wheel I, and one side of the rotating wheel I, which is arranged opposite to the clamping jaw, and e is the length of the clamping jaw and the side die in the direction parallel to the side die; in the initial state, the first clamping jaw is in a completely loosened state, when the rotating wheel rolls on the side die, the side die is arranged between the first clamping jaw and the second clamping jaw, and the first clamping jaw is not contacted with the outer side of the side die; and the calibration work is completed before the machining.

In the present invention, the magnetic side form 218 (as shown in fig. 44) includes a side form body 33, the side form body 33 is connected with a magnetic box 34, and in an initial state, a magnet of the magnetic box 34 is higher than a height of a lower side of the side form body 33; in order to prevent the magnetic box 34 from being damaged when the rotating wheel 307e abuts against the magnetic box 34, a protective shell 35 may be fixedly disposed on the upper side of the side form body 33, and the magnetic box 34 is disposed in the protective shell 35 (as shown in fig. 45), and at this time, the above method of abutting against the outer side of the magnetic box 34 may be modified to abut against the outer side of the protective shell 35; through arrangement of the layout in the first workshop and the second workshop, the space utilization rate of the production line workshop is improved, the land utilization rate is improved, and the length of the production line workshop can be reduced by 40% compared with that of the traditional laminated slab production line; the side die mounting manipulator places the side die at a fixed position on the die table, the central position of the side die is determined, and before clamping the side die placed on the die table, the moving distance of the first moving block and the first connecting seat can be calculated through calculation of the position of the first supporting seat and the central position of the side die, so that the first supporting seat is positioned right above the side die to be mounted; the side forms are placed on the die table, the side forms are put in and out of the warehouse manipulator 2 before the process of the utility model is executed, the side forms are taken out of the side forms warehouse 219 in sequence by the side forms put on the side forms warehouse-out roller way, the central position of the side forms to be clamped is determined, the side forms on the side forms warehouse-out roller way are clamped by the side forms mounting manipulator 3, before the side forms placed on the die table are clamped, the moving distance of the first moving block and the first connecting block can be calculated through the calculation of the position of the first supporting seat 306 and the central position of the side forms, and the first supporting seat 306 is positioned right above the side forms to be mounted; the utility model can accurately determine the position of the magnetic side forms 218 with different specifications by the arrangement of the rotatable rotating wheel 307e and the combined arrangement of the liftable pressing nail sleeve, and realize the fixation of the side forms by setting the specific distance when fixing the magnetic side forms 218, thereby having high efficiency and wide application range; the method can be applied to the installation work of the concrete prefabricated part, and is particularly suitable for the work of processing the concrete composite slab.

The present invention is not limited to the above embodiments, and based on the technical solutions disclosed in the present invention, those skilled in the art can make some replacements and transformations for some technical features without creative labor according to the disclosed technical contents, and these replacements and transformations are all within the protection scope of the present invention.

Claims (8)

1. A double-layer processing line for concrete components is characterized by comprising a first workshop and a second workshop, wherein the second workshop is arranged right above the first workshop, two rows of forming lines are arranged in the first workshop at intervals in the front-rear direction, each forming line comprises a first distributing machine and a second distributing machine, the positions of the first distributing machines on the left side and the right side correspond to a first distributing station and a second distributing station, a first shuttle car capable of moving forwards and backwards and jacking a mould platform is arranged between the first distributing machine and the second distributing machine, a first transition station and at least one second transition station are arranged in the direction of the forward and backward movement of the first shuttle car, the poured mould platform flows to the first transition station, a first pre-curing kiln and a second pre-curing kiln are respectively arranged on the left side and the right side of the second transition station, a first static curing station is arranged in the outward direction on the left side of the pre-curing kiln, and a first napping machine is arranged between the first static curing station and the first pre-curing kiln, a static maintenance station II is arranged on the right side of the pre-maintenance kiln II in the outward direction, a napping machine II is arranged between the static maintenance station II and the pre-maintenance kiln II, a maintenance kiln I is arranged on the left side of the static maintenance station I in the outward direction, at least two form removal stations I are sequentially arranged on the left side of the maintenance kiln I, a form removal station II is arranged in front of the form removal station I at the leftmost end, a lifting station I is arranged in front of the form removal station II, the form removal station I, the form removal station II and the lifting station I are circulated through a shuttle vehicle II, a descending device I is arranged between the form removal station II and the maintenance kiln I, a lifting device I is arranged in front of the descending device I, the lifting device I and the descending device I are circulated through a shuttle vehicle III, the maintenance kiln II is arranged on the right side of the static maintenance station II in the outward direction, at least two form removal stations III are sequentially arranged on the left side of the maintenance kiln II, a form removal, a lifting station II is arranged in front of the stripping station IV, the stripping station III, the stripping station IV and the lifting station II are in four-flow rotation through a ferry vehicle, a descending device II is arranged between the stripping station IV and the curing kiln II, a lifting device II is arranged in front of the descending device II, and the lifting device II and the descending device II are in three-flow rotation through the ferry vehicle; and the second workshop is internally provided with two rows of side formwork embedded parts placing production lines arranged at intervals in the front-rear direction, and the side formwork embedded part placing production lines are used for placing and installing the side formworks and the embedded parts.

2. The double-layer processing line for the concrete member according to claim 1, wherein the side form embedded part placing production line comprises a first side form storage station arranged on the right side of the first lifting device, a first mold table sweeper is arranged in the outward direction of the right end of the rightmost side form storage station, a first side form storage roller table is arranged behind the first side form storage station, a first side form discharging roller table and a first side form storage roller table are respectively arranged on the front side and the rear side of the right end of the first side form storage roller table, a first side form discharging mechanical arm is arranged above the first side form storage, a first cleaning inspection station is arranged on the right side of the first mold table sweeper, a first side form mounting station is arranged on the right side of the cleaning inspection station, the first side form discharging roller table extends in the direction of the right side form mounting station, a first side form mounting mechanical arm is arranged at the first side form mounting station, and the length of the first side form mounting mechanical arm moving left and right covers the first side form discharging, The side die mounting station I and the side die warehouse I are located, and the adjusting station I is arranged on the right side of the side die mounting station I; the left side of the lifting device II is provided with at least one side die warehousing station II, the left side of the leftmost side die warehousing station II is provided with a die table cleaning machine II, the rear part of the side die warehousing station II is provided with a side die warehousing roller way II, the right end of the side die warehousing roller way II is provided with a side die warehouse II, the side die warehousing outlet mechanical arm II is arranged at the side die warehouse II, the side die delivery roller way II is arranged in front of the side die warehousing roller way II, the length of the side die delivery roller way II moving back and forth covers the positions of the side die warehouse II, the side die warehousing roller way II and the side die delivery roller way II, the left side of the die table cleaning machine II is provided with a cleaning detection station II, the left side of the cleaning detection station II is provided with a side die installation station II, the side die installation mechanical arm II is arranged at the side die installation station II, the length of the side die installation mechanical arm II moving horizontally covers the positions of the side die installation station, and at least one adjusting station II is arranged on the left side of the side die mounting station II.

3. The double-layer processing line for the concrete member according to claim 2, wherein a third transition station is arranged between the first adjustment station and the second adjustment station, a fourth transition station is arranged behind the third transition station, the third transition station is communicated with the fourth transition station through a fifth ferry vehicle, a first spraying station and a second spraying station are respectively arranged on the left side and the right side of the fourth transition station, a first spraying manipulator is arranged at the first spraying station, a first mesh mounting manipulator is arranged on the left side of the first spraying station, a third adjustment station is arranged on the left side of the first mesh mounting manipulator, a first truss mounting station is arranged on the left side of the third adjustment station, a first truss manipulator is arranged at the first truss mounting station, the first truss mounting station is covered by the length of the first truss manipulator moving in the horizontal direction, and at least one fourth adjustment station is arranged on the left side of the first truss mounting station, a transition station five is arranged on the left side of the leftmost adjusting station four, and the transition station five is respectively communicated with the descending device I and the lifting device I through a ferry vehicle six; two departments of spraying station are provided with spraying manipulator two, and the right side of spraying station two is provided with net piece installation manipulator two, the right side of net piece installation manipulator two is provided with adjusts station five, and the right side of adjusting station five is provided with truss installation station two, truss installation station two is located and is equipped with truss manipulator two, the length that truss manipulator two moved on the horizontal direction covers truss installation station two, the right side of truss installation station two is provided with at least one and adjusts station six, and the right side of adjusting station six on the rightmost side is provided with transition station six, and transition station six-channel shuttle seven respectively with the circulation of descent means two.

4. The double-deck processing line for concrete members according to claim 2, wherein said side form mounting robot comprises two parallel mounting frames, said mounting frame is connected with a first movable base which can move along the length direction of said mounting frame, said first movable base is connected with a first sliding base which can move along the length direction of said first movable base, said first sliding base is connected with a first lifting base which can be lifted, the lower side of said first lifting base is rotatably connected with a first supporting base, the lower side of said first supporting base is connected with two movable clamping detection components, said clamping detection components comprise a sliding base which can be movably connected with the lower side of said first supporting base, the downward side of said sliding base is fixedly connected with a first clamping part and a fixed plate, said first clamping part is connected with two clamping jaws which are oppositely arranged, said fixed plate is connected with a rotatable rotating wheel, in the front-rear direction, the rotating wheel is arranged between the first clamping jaws; in the length direction, the outer side of the first supporting seat is fixedly connected with a connecting plate, the outer side of the connecting plate is fixedly connected with a first linear driver, the first linear driver is connected with a pressing rod capable of performing reciprocating linear movement in the height direction, and one end of the pressing rod extending downwards is fixedly connected with a pressing nail sleeve.

5. The double-deck processing line of concrete member of claim 2, characterized in that said first side form warehouse-in and warehouse-out manipulator comprises a first support frame arranged at both ends of the side form warehouse in the length direction, said first support frame is connected with a second movable base capable of moving along the length direction of said first support frame, said second movable base is connected with a second sliding base capable of moving along the length direction of said second movable base, said second sliding base is connected with a second liftable lifting base, said second lifting base is connected with a second support base, said second support base is connected with a second clamping member at an interval, said second clamping member is connected with two side form fingers arranged oppositely, and the inward side of the lower part of said second side form fingers is connected with a second rubber clamping plate.

6. The double-deck processing line of concrete member of claim 3, characterized in that, the truss manipulator includes two support frames arranged on the front and back sides of the mould table, the two support frames are connected with three moving seats capable of moving along the length direction of the two support frames, the three moving seats are connected with three sliding seats capable of moving along the length direction of the three moving seats, the three sliding seats are connected with three lifting seats capable of lifting, the lower side of the three lifting seats are rotatably connected with a connecting frame, the connecting frame is connected with two groups of gripper mechanisms arranged at intervals, the gripper mechanism includes at least one group of gripper components, the gripper components include a first gripper component and a second gripper component which can swing, the swing directions of the first gripper component and the second gripper component are opposite, and the first gripper component and the second gripper component can clamp the truss steel bar when swinging oppositely.

7. The double-deck processing line for concrete members according to claim 6, wherein said gripper mechanism comprises a fixed plate fixedly connected to the upper side of the connecting frame, a mounting housing is fixedly connected to the lower side of the fixed plate, an opening is formed in the mounting housing and arranged downward, a second linear actuator is fixedly connected to the upper side of the mounting housing, a connecting rod extending downward and linearly reciprocating in the height direction is connected to the second linear actuator, a push-pull rod is fixedly connected to one end of the connecting rod extending into the mounting housing, a connecting block is fixedly connected to one end of the push-pull rod extending downward, a first gripper shaft is connected to the connecting block, sliding grooves are formed in both sides of the mounting housing, the first gripper shaft can slide up and down along the sliding grooves, a set of connecting assemblies is connected to each of the first gripper shafts on the left and right sides of the connecting block, and the connecting assemblies comprise a first connecting rod and a second connecting rod connected to, the first connecting rod obliquely extends downwards and forwards, the second connecting rod obliquely extends downwards and backwards, the upper portion of the first gripper is hinged to the lower portion of the first connecting rod, the upper portion of the second gripper is hinged to the lower portion of the second connecting rod, a gripper center shaft is connected to the mounting shell below the gripper shaft I, the lower portions of the first gripper and the second gripper are rotatably connected to the gripper center shaft, and baffle plates used for blocking the first gripper shaft from extending outwards are fixedly connected to the left side and the right side of the mounting shell and cover the sliding grooves.

8. The double-deck processing line of concrete component of claim 3, characterized in that, net piece installation manipulator one includes the support frame three that sets up both sides around the mould platform, be connected with along the removal frame of three length directions movements of support frame on the support frame three, be equipped with two fixing bases on the removal frame, the fixing base upside fixedly connected with linear actuator three, linear actuator three is connected with the telescopic link that can do reciprocal linear motion in the direction of height, the vertical guide seat of one side fixedly connected with that the telescopic link is down, is equipped with the mounting panel between two vertical guide seats, a plurality of magnetic force frame has been arranged to the side that the mounting panel faces down, the downside of magnetic force frame is connected with the electro-magnet.

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