WO2019041061A1 - 热刀冲切汽车扶手装置 - Google Patents

热刀冲切汽车扶手装置 Download PDF

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Publication number
WO2019041061A1
WO2019041061A1 PCT/CN2017/000548 CN2017000548W WO2019041061A1 WO 2019041061 A1 WO2019041061 A1 WO 2019041061A1 CN 2017000548 W CN2017000548 W CN 2017000548W WO 2019041061 A1 WO2019041061 A1 WO 2019041061A1
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Prior art keywords
punching
safety lock
cylinder
frame
safety
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PCT/CN2017/000548
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English (en)
French (fr)
Inventor
胡泽熙
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胡泽熙
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Priority to PCT/CN2017/000548 priority Critical patent/WO2019041061A1/zh
Publication of WO2019041061A1 publication Critical patent/WO2019041061A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08—Means for treating work or cutting member to facilitate cutting
    • B26D7/10—Means for treating work or cutting member to facilitate cutting by heating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out

Definitions

  • the invention relates to the field of automobile handrail processing, in particular to a hot knife punching automobile handrail device.
  • the handrail punching device of the automobile was cut by a cold knife, and the product was easy to be drawn or burred.
  • the subsequent manual treatment was required, labor was required, the cost was increased, the production time was prolonged, and the production efficiency was lowered.
  • the present invention proposes a hot knife punching car armrest device, which is simple in design, convenient to use, convenient to operate, saves time, reduces subsequent manpower processing, and greatly improves work efficiency.
  • Hot knife punching car armrest device including frame, legs, table top, punching feet, punching mechanism, punching cylinder, safety grating, membrane mechanism, safety lock mechanism, waste box, guide trough and electronic control
  • the box is equipped with legs at the four corners of the lower end of the rack.
  • the top of the upper end of the rack is equipped with a countertop.
  • the top of the rack is equipped with a membrane mechanism.
  • the upper end of the rack is equipped with a safety grating.
  • the upper end of the rack is equipped with punching feet and punching.
  • the safety grating is connected at both ends of the leg, the punching mechanism is mounted on the punching leg, the punching cylinder is connected to the upper end of the punching mechanism, and the safety locking mechanism is mounted on the upper end of the punching leg on the side of the punching cylinder, and the lower end of the punching mechanism is correspondingly mounted
  • the membrane mechanism has a guide groove at the lower end of the membrane membrane at the lower end of the table, a waste box at the lower end of the guide groove is installed in the middle of the frame, and an electric control box is placed in the frame at the front side of the waste box.
  • the punching leg side is provided with a line rail, and the punching mechanism is mounted on the line rail through a slider, and the punching mechanism includes a floating mold, a punch, a spring, a heating block, a heat insulation board, a fixing board, and an infrared detection.
  • the bracket and the connecting plate are connected to the punching cylinder at the fixed plate end, the fixing plate is mounted on the slider, the connecting plate is arranged around the lower end of the fixing plate, the infrared detecting bracket is arranged at the lower end of the connecting plate, and the guiding rod is passed between the infrared detecting bracket and the connecting plate
  • the connecting rod is provided with a spring, and the inner side of the connecting plate and the lower side of the fixing plate are respectively provided with a heat insulating plate, the heat insulating plate is provided with a heating block, the infrared detecting bracket is provided with a floating mold in the middle, and the floating mold has a punch fixed connection heating Block, the rear side of the punching mechanism is equipped with a tank chain mounting plate.
  • the membrane membrane mechanism comprises a membrane, a concave mold, a swing cylinder bracket, a rotary pressure arm and a product induction switch.
  • the lower end of the membrane is provided with a concave mold, and the upper end of the membrane is provided with a product induction switch, and the side of the membrane is equipped with The swing cylinder bracket and the swing cylinder bracket press the tire membrane through the rotating pressure arm.
  • the safety lock mechanism comprises a safety lock seat pad, an upper safety lock seat, a lower safety lock seat and a safety lock cylinder.
  • the lower end of the lower safety lock seat is installed at the upper end of the punching mechanism, and the upper safety lock seat is mounted on the punching leg.
  • a safety lock seat pad is arranged between the lower safety lock seat and the punching mechanism, and the safety lock cylinder is mounted on the upper safety lock seat.
  • the invention has the advantages of simple design, reasonable and ingenious structure, convenient use, punching by hot knife, no drawing or burrs, improving product quality, saving manpower, reducing cost and greatly improving production and processing efficiency.
  • Figure 1 is a front elevational view of the present invention.
  • Figure 2 is a side view of the present invention.
  • Figure 3 is a cross-sectional view of the present invention.
  • Figure 4 is a cross-sectional view of the present invention.
  • Figure 5 is a cross-sectional view showing the punching mechanism of the present invention.
  • Figure 6 is a partial cross-sectional view showing the safety lock mechanism of the present invention.
  • a hot knife cuts a car armrest device, which comprises a frame 1, a foot 2, a table top 3, a punching leg 4, a punching mechanism 5, a punching cylinder 6, a safety grating 7, a membrane mechanism 8, and safety.
  • the lock mechanism 9, the waste box 10, the guide trough 11 and the electric control box 12, the four corners of the lower end of the rack 1 are respectively provided with legs 2, and the top of the upper end of the rack 1 is provided with a countertop 3, the top of the countertop 3
  • the membrane system 8 is equipped with a safety grating 7 at the upper end of the frame 1.

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

一种热刀冲切汽车扶手装置，包括机架（1）、支脚（2）、台面板（3）、冲切支脚（4）、冲切机构（5）、冲切气缸（6）、安全光栅（7）、胎膜机构（8）、安全锁机构（9）、废料盒（10）、导料槽（11）和电控箱（12），台面板（3）上面装有胎膜机构（8），机架（1）上端一侧装有冲切支脚（4），冲切支脚（4）两端连接安全光栅（7），冲切机构（5）安装在冲切支脚（4）上，冲切机构（5）上端连接有冲切气缸（6），冲切气缸（6）一侧的安全锁机构（9）安装在冲切支脚（4）上端，冲切机构（5）下端对应装有胎膜机构（8），胎膜机构（8）下端的导料槽（11）安装在台面板（3）下端，导料槽（11）下端的废料盒（10）安装在机架（1）中间，电控箱（12）装在机架（1）内且位于废料盒（10）前侧。热刀冲切汽车扶手装置设计简单，使用方便，且能提高产品质量以及提高加工效率。

Description

热刀冲切汽车扶手装置 技术领域
本发明涉及汽车扶手加工领域，具体涉及一种热刀冲切汽车扶手装置。
背景技术
以往汽车扶手冲切装置都是采用冷刀对切方式切割，产品容易拉丝或毛边，后续需要人工再次处理，耗费劳力，成本增加，生产时间延长，降低生产效率。
发明内容
为了解决上述问题，本发明提出了一种热刀冲切汽车扶手装置，装置设计简单，使用方便，方便操作，节省时间，减少后续人力加工，大大提高工作效率。
为了达到上述发明目的，本发明提出了以下技术方案：
热刀冲切汽车扶手装置，它包括机架、支脚、台面板、冲切支脚、冲切机构、冲切气缸、安全光栅、胎膜机构、安全锁机构、废料盒、导料槽和电控箱，机架下端四角分别装有支脚，机架上端中间装有台面板，台面板上面装有胎膜机构，机架上端装有安全光栅，机架上端一侧装有冲切支脚，冲切支脚两端连接安全光栅，冲切机构安装在冲切支脚上，冲切机构上端连接有冲切气缸，冲切气缸一侧有安全锁机构装在冲切支脚上端，冲切机构下端对应装有胎膜机构，胎膜机构下端有导料槽装在台面板下端，导料槽下端有废料盒装在机架中间，电控箱装在机架内位于废料盒前侧。
所述的冲切支脚一侧装有线轨，冲切机构通过滑块装在线轨上，所述的冲切机构包括浮动模、冲头、弹簧、加热块、隔热板、固定板、红外线检测支架和连接板，固定板上端连接冲切气缸，固定板安装在滑块上，固定板下端四周装有连接板，连接板下端装有红外线检测支架，红外线检测支架与连接板之间通过导杆连接且导杆上套装有弹簧，连接板内侧及固定板下侧分别装有隔热板，隔热板内装有加热块，红外线检测支架中间装有浮动模，浮动模中间有冲头固定连接加热块，冲切机构后侧装有坦克链安装板。
所述的胎膜机构包括胎膜、凹模、摆缸支架、旋转压臂、产品感应开关，胎膜中间下端装有凹模，胎膜中间上端装有产品感应开关，胎膜一侧装有摆缸支架，摆缸支架通过旋转压臂压住胎膜。
所述的安全锁机构包括安全锁座垫板、上安全锁座、下安全锁座和安全锁气缸，下安全锁座下端安装在冲切机构上端，上安全锁座安装在冲切支脚上，下安全锁座与冲切机构之间装有安全锁座垫板，安全锁气缸装在上安全锁座上。
本发明的优点是设计简单，结构合理巧妙，使用方便，采用热刀冲切，无拉丝或毛边现象产生，提高了产品质量，节省人力，减少成本，大大提高了生产加工效率。
附图说明
图1是本发明的正视图。
图2是本发明的侧视图。
图3是本发明的剖视图。
图4是本发明的剖视图。
图5是本发明的冲切机构的剖视示意图。
图6是本发明的安全锁机构的局部剖视示意图。
具体实施方式
为了对本发明进一步的说明，下面结合说明书附图来介绍：
参照附图，热刀冲切汽车扶手装置，它包括机架1、支脚2、台面板3、冲切支脚4、冲切机构5、冲切气缸6、安全光栅7、胎膜机构8、安全锁机构9、废料盒10、导料槽11和电控箱12，机架1下端四角分别装有支脚2，机架1上端中间装有台面板3，台面板3上面 装有胎膜机构8，机架1上端装有安全光栅7，机架1上端一侧装有冲切支脚4，冲切支脚4两端连接安全光栅7，冲切机构5安装在冲切支脚4上，冲切机构5上端连接有冲切气缸6，冲切气缸6一侧有安全锁机构9装在冲切支脚4上端，冲切机构5下端对应装有胎膜机构8，胎膜机构8下端有导料槽11装在台面板3下端，导料槽11下端有废料盒10装在机架1中间，电控箱12装在机架1内位于废料盒10前侧。
所述的冲切支脚4一侧装有线轨，冲切机构5通过滑块14装在线轨13上，所述的冲切机构5包括浮动模51、冲头52、弹簧53、加热块54、隔热板55、固定板56、红外线检测支架57和连接板58，固定板56上端连接冲切气缸6，固定板56安装在滑块14上，固定板56下端四周装有连接板58，连接板58下端装有红外线检测支架57，红外线检测支架57与连接板58之间通过导杆连接且导杆上套装有弹簧53，连接板58内侧及固定板56下侧分别装有隔热板55，隔热板55内装有加热块54，红外线检测支架57中间装有浮动模51，浮动模51中间有冲头52固定连接加热块54，冲切机构5后侧装有坦克链安装板15。
所述的胎膜机构8包括胎膜81、凹模82、摆缸支架83、旋转压臂84、产品感应开关85，胎膜81中间下端装有凹模82，胎膜81中间上端装有产品感应开关85，胎膜81一侧装有摆缸支架83，摆缸支架83通过旋转压臂84压住胎膜81。
所述的安全锁机构9包括安全锁座垫板91、上安全锁座92、下安全锁座93和安全锁气缸94，下安全锁座93下端安装在冲切机构5上端，上安全锁座92安装在冲切支脚4上，下安全锁座93与冲切机构5之间装有安全锁座垫板91，安全锁气缸94装在上安全锁座92上。安全锁气缸插入下安全锁座内，就把冲切机构锁住，提高设备的安全性，防止设备的冲头突然下落现象。
本发明使用时，首先把汽车扶手料坯放到胎膜机构上，冲切机构位于冲切支脚上端，通过安全锁机构锁紧，加热块开始加热，达到设计温度，冲头通过热传导也具有温度，(织物材料冲切为300度左右，人造皮100度左右)，把安全锁机构松开，冲切气缸带动冲切机构对汽车扶手料坯冲切，由于冲头高温形成热切割，在把料坯冲切成型的瞬间，拉丝和毛边不会出现，料坯直接分割开来，简单有效，方便快捷，节省后续修边的工序，大大提高工作效率。

Claims (4)

  1. 热刀冲切汽车扶手装置，它包括机架、支脚、台面板、冲切支脚、冲切机构、冲切气缸、安全光栅、胎膜机构、安全锁机构、废料盒、导料槽和电控箱，其特征是机架下端四角分别装有支脚，机架上端中间装有台面板，台面板上面装有胎膜机构，机架上端装有安全光栅，机架上端一侧装有冲切支脚，冲切支脚两端连接安全光栅，冲切机构安装在冲切支脚上，冲切机构上端连接有冲切气缸，冲切气缸一侧有安全锁机构装在冲切支脚上端，冲切机构下端对应装有胎膜机构，胎膜机构下端有导料槽装在台面板下端，导料槽下端有废料盒装在机架中间，电控箱装在机架内位于废料盒前侧。
  2. 根据权利要求1所述的热刀冲切汽车扶手装置，其特征是所述的冲切支脚一侧装有线轨，冲切机构通过滑块装在线轨上，所述的冲切机构包括浮动模、冲头、弹簧、加热块、隔热板、固定板、红外线检测支架和连接板，固定板上端连接冲切气缸，固定板安装在滑块上，固定板下端四周装有连接板，连接板下端装有红外线检测支架，红外线检测支架与连接板之间通过导杆连接且导杆上套装有弹簧，连接板内侧及固定板下侧分别装有隔热板，隔热板内装有加热块，红外线检测支架中间装有浮动模，浮动模中间有冲头固定连接加热块，冲切机构后侧装有坦克链安装板。
  3. 根据权利要求1所述的热刀冲切汽车扶手装置，其特征是所述的胎膜机构包括胎膜、凹模、摆缸支架、旋转压臂、产品感应开关，胎膜中间下端装有凹模，胎膜中间上端装有产品感应开关，胎膜一侧装有摆缸支架，摆缸支架通过旋转压臂压住胎膜。
  4. 根据权利要求1所述的热刀冲切汽车扶手装置，其特征是所述的安全锁机构包括安全锁座垫板、上安全锁座、下安全锁座和安全锁气缸，下安全锁座下端安装在冲切机构上端，上安全锁座安装在冲切支脚上，下安全锁座与冲切机构之间装有安全锁座垫板，安全锁气缸装在上安全锁座上。
PCT/CN2017/000548 2017-08-31 2017-08-31 热刀冲切汽车扶手装置 WO2019041061A1 (zh)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3151934A1 (de) * 1981-05-29 1982-12-16 Ushio Air Tool Co Stanzvorrichtung
US20090165620A1 (en) * 2008-01-02 2009-07-02 Pearl Technologies, Inc. Pivot Punch
CN201283586Y (zh) * 2008-08-20 2009-08-05 李小南 一种气动电路软板冲切机
CN204160542U (zh) * 2014-09-23 2015-02-18 延锋伟世通(烟台)汽车饰件系统有限公司 表皮包覆件冲切设备
CN105034062A (zh) * 2015-08-12 2015-11-11 南通超达装备股份有限公司 热刀冲切汽车扶手装置
CN105081047A (zh) * 2015-08-12 2015-11-25 南通超达装备股份有限公司 汽车仪表台翻转冲切表皮装置

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3151934A1 (de) * 1981-05-29 1982-12-16 Ushio Air Tool Co Stanzvorrichtung
US20090165620A1 (en) * 2008-01-02 2009-07-02 Pearl Technologies, Inc. Pivot Punch
CN201283586Y (zh) * 2008-08-20 2009-08-05 李小南 一种气动电路软板冲切机
CN204160542U (zh) * 2014-09-23 2015-02-18 延锋伟世通(烟台)汽车饰件系统有限公司 表皮包覆件冲切设备
CN105034062A (zh) * 2015-08-12 2015-11-11 南通超达装备股份有限公司 热刀冲切汽车扶手装置
CN105081047A (zh) * 2015-08-12 2015-11-25 南通超达装备股份有限公司 汽车仪表台翻转冲切表皮装置

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