WO2019037241A1 - 一种双节距带附件片的圆盘装配机 - Google Patents

一种双节距带附件片的圆盘装配机 Download PDF

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Publication number
WO2019037241A1
WO2019037241A1 PCT/CN2017/108094 CN2017108094W WO2019037241A1 WO 2019037241 A1 WO2019037241 A1 WO 2019037241A1 CN 2017108094 W CN2017108094 W CN 2017108094W WO 2019037241 A1 WO2019037241 A1 WO 2019037241A1
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WIPO (PCT)
Prior art keywords
pin
feeding
plate
clamping
standard
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PCT/CN2017/108094
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English (en)
French (fr)
Inventor
何汉朝
何治富
刘刚
蔡瑶
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苏州椿盟智能科技有限公司
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Publication of WO2019037241A1 publication Critical patent/WO2019037241A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21L—MAKING METAL CHAINS
    • B21L9/00—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains
    • B21L9/02—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains of roller-chain or other plate-link type
    • B21L9/06—Sorting, feeding, assembling, riveting, or finishing parts of chains
    • B21L9/065—Assembling or disassembling

Definitions

  • the invention relates to the field of chain manufacturing, in particular to a disc assembly machine with a double pitch belt attachment piece.
  • the chain is an important basic product. Due to the characteristics of the wheel drive and the belt drive, it has been widely used in agricultural machinery, automobiles, motorcycles, petrochemicals, metallurgical mines, textiles and papermaking. In recent years, with the rapid development of China's economic construction and the transfer of industrial structure in developed countries, China's chain industry has encountered unprecedented opportunities for development. At the same time, in order to adapt to the changes in the domestic and foreign chain market, China's chain industry constantly adjusts the industrial structure, adheres to the development path of technological innovation, increases the intensity of new product development and improves the technical level of the chain. However, due to the relatively low starting point of China's chain industry, the technical level of the entire industry still has a certain gap compared with developed countries.
  • the accessory piece needs to be assembled manually, and it cannot form fully automatic production.
  • the production efficiency is low, the installation level is different, the quality is unstable, and it cannot be guaranteed.
  • the risk of riveting is high, and there are certain safety hazards, not only Affecting the normal production operation of the enterprise, and the work injury caused by the personal injury of the operator. Therefore, there is a need for a fully automatic assembly machine that is safe to produce, efficient, and of good quality.
  • the main object of the present invention is to overcome the deficiencies of the prior art, and to disclose a disc assembly machine with a double pitch belt attachment piece, wherein
  • At least eight installation stations are arranged around the turntable;
  • a feeding device for feeding an accessory piece/standard piece into the turntable for installation
  • a pin feeding device for feeding the pin into the turntable and riveting with the accessory piece
  • a standard piece pin feeding device for feeding a standard piece and a pin into the turntable at the same time for riveting
  • An oil seal feeding device for feeding an oil seal mounted on/off the chain to the turntable for assembly
  • a single-feed device for feeding a single piece of equipment installed in the turntable to the turntable for assembly
  • the upper accessory piece feeding device is composed of two feeding devices vertically for feeding the upper accessory piece into the rotating plate for assembly;
  • the feeding device is disposed at a mounting station (first mounting station) around the turntable, and the next mounting station sequentially sets the pin feeding device, the standard chip pin feeding device, and the oil seal a feeding device, the single-feed device, the oil seal feeding device, the feeding device, and the upper accessory sheet feeding device.
  • the pin feeding device includes a driving device, a first clamping device, a pin feed holder and a positioning plate, wherein one end of the first clamping device is connected to the driving device, and the The first clamping device is slidably coupled to the pin feed block, and the positioning plate is disposed at a bottom of the first clamping device.
  • the first clamping device comprises a first pin feed plate, one end of the first pin feed plate is connected with the output end of the driving device, and the other end has one or more clamping ends;
  • the first clamping device further includes one or more clamping arms, the middle portion of the clamping arms being rotatably connected to the first pin feeding plate by a torsion spring and a pin, one end of the clamping arm and the The two clamping ends of the first pin feed plate form a clamping portion for clamping the pin, the clamping arm
  • the other end protrudes from the first pin feed plate, and the opening and closing of the nip portion is achieved by pressing and loosening the other end of the clamp arm toward the center line of the first pin feed plate.
  • the first pin feeding plate of the first clamping device is provided with a guiding groove, and the positioning plate is correspondingly disposed with a slider, and the slider is disposed in the guiding groove by a spring and It can be moved horizontally along the guide groove.
  • the pin feed base includes a base and a cover plate, and the cover plate is disposed at one end of the base to form a rectangular parallelepiped through hole through which the first clamping device can pass.
  • a driving device comprising a driving device, a second clamping device, a sheet feeding device and a fixing seat, wherein the second clamping device and the sheet feeding device are connected to the driving device through the fixing seat,
  • the second clamping device is disposed above the sheet feeding device, and is further provided with a fixing seat sliding seat, and the fixing seat horizontally moves on the fixing seat sliding seat.
  • the sheet feeding device comprises a standard sheet slide, a standard sheet feeding plate, a standard sheet pressing plate and a standard sheet cutting die, the standard sheet sliding plate is provided with a chute, and the standard sheet feeding plate is set at the standard
  • the sliding plate of the slide plate is horizontally movable along the sliding groove, and one end of the standard sheet feeding plate is provided with a die, and the other end is connected with the fixing seat, and the standard piece pressing plate is covered on the standard piece sliding plate.
  • the standard sheet press plate is provided with a standard sheet feed port, and the standard sheet blank mold is disposed on the standard sheet press plate.
  • the second clamping device comprises a pin feeding plate, a guiding rod and a pin blanking die, the guiding rod is provided with a stopper, the guiding rod has one or more, the guiding rod One end is fixedly connected to one end of the pin feed plate, the other end is slidably connected to the fixed seat, and the other end of the pin feed plate has one or more clamping ends;
  • the second clamping device further includes one or more clamping arms, the middle of the clamping arms being rotatably connected to the pin feeding plate by a torsion spring and a pin, one end of the clamping arm and the pin
  • the two clamping ends of the feed plate form a clamping portion for clamping the pin, the other end of the clamping arm projects the pin feed plate, and the feeding plate is fed to the pin by the other end of the clamping arm
  • the center line is pressed and relaxed to achieve opening and closing of the clamping portion;
  • the pin blanking die has a groove and is disposed on the standard sheet pressing plate, and both sides of the groove are used for
  • the clamp arm has a pressing force, and the discharge opening of the pin blanking die is located above the clamping portion.
  • a spring is further included, and the spring is sleeved on the guiding rod, and one end of the spring is connected to the standard sheet blanking die, and the other end is connected to the stopper of the guiding rod.
  • the driving device may be a cylinder or a cylinder.
  • the automatic assembly of the double-pitch belt attachment piece is realized by the feeding of the respective feeding devices, thereby improving the production efficiency.
  • FIG. 1 is a schematic structural view of a disc assembly machine with a double pitch belt attachment piece according to the present invention
  • FIG. 2 is a schematic structural view of a feeding device
  • Figure 3 is a schematic structural view of a pin feeding device
  • FIG. 4 is a schematic structural view of a clamping device and a positioning device of a pin feeding device
  • Figure 5 is a schematic structural view of a clamping device of a pin feeding device
  • Figure 6 is a schematic view showing the structure of the pin shaft feeding seat of the pin feeding device
  • Figure 7 is a schematic structural view of a positioning plate of a pin feeding device
  • Figure 8 is a schematic structural view of a standard pin shaft feeding device
  • Figure 9 is a schematic structural view of a film feeding device of a standard sheet pin feeding device
  • Figure 10 is a schematic structural view of a clamping device of a standard pin shaft feeding device
  • Figure 11 is a schematic structural view of an oil seal feeding device
  • Figure 12 is a schematic structural view of an oil seal feeding plate of the oil seal feeding device
  • Figure 13 is a schematic structural view of a single-section feeding device
  • Figure 14 is a schematic structural view of an upper accessory sheet feeding device
  • a disc assembly machine with a double pitch belt attachment piece includes a feeding device 100, a pin feeding device 200, a turntable 300, a standard pin shaft feeding device 400, and an oil seal feeding device 500.
  • the single-feed device 600, the upper accessory sheet feeding device and the motor, wherein the motor drives the turntable 300 to rotate, the motor can be a stepping motor; the turntable 300 is provided with at least eight mounting stations, and the feeding device 100 (for attaching the accessories)
  • the sheet is fed into the turntable 300, and the accessory piece is moved to the next station through the turntable. It is set on a mounting station around the turntable 700 (referred to as the first installation station), and the next installation station sequentially sets the pin feed.
  • a device 200 for feeding a pin into the turntable and riveting with the accessory piece
  • a standard pin shaft feeding device 400 for feeding the standard piece and the pin into the turntable at the same time for riveting
  • the oil seal feeding device 500 for assembling the oil seal attached to the lower portion of the chain to the turntable 300
  • the single feed device 600 for assembling the single unit installed in the other device to the turntable 300
  • the oil seal feeding device 400 used to install
  • An upper chain wheel 300 is assembled to the seal
  • the feed means 100 for The standard sheet is fed into the turntable 300 and assembled
  • the upper accessory sheet feeding device for feeding the upper attachment sheet into the turntable 300 for assembly.
  • the turntable 300 can be horizontally disposed, and the motor is disposed under the turntable 300.
  • the motor can drive the turntable 300 to rotate clockwise.
  • the feeding device 100 of the first installation station feeds the accessory piece into the turntable
  • the pin feeding device 200 of the second mounting station feeds the pin into the turntable 300 and rives the accessory piece through the riveting machine.
  • the standard chip pin feeding device 400 of the third installation station stops feeding, when the standard piece needs to be installed, the first installation station and the second installation station stop feeding, and the standard piece pin feeding device 400 of the third installation station
  • the standard piece and the pin are fed into the turntable 300, riveted by the riveting machine, and then the oil seal is installed through the oil seal feeding device 400, and then the single section is fed into the turntable for installation by the single feeding device (the accessory piece and the standard piece or two The standard pieces are connected together), and then the oil seal is fed to the turntable 300 through the next installation station oil seal feeding device 400, and then passed through the feeding device 100 of the next installation station.
  • the sheet feeding means by attachment to a standard dial into sheet or attachment piece 300, by caulking the caulking machine is removed from the chain to complete the installation.
  • the upper accessory sheet feeding device comprises two feeding devices 100. Due to the particularity of the upper accessory piece structure, it cannot be completed by one.
  • the two feeding devices 100 are arranged perpendicular to each other, and one feeding device 100 will be arranged well.
  • the accessory piece is fed into another feeding device 100 and fed into the turntable 300 by another feeding device 100.
  • the feeding device 100 includes a driving device 700, a feeding plate 110, a feeding die 120 and a feeding die holder 130.
  • One end of the feeding plate 110 is fixedly connected with the driving device 700, and the other end is slidably connected with the feeding die holder 130.
  • the feeding die 120 is in the feeding die holder 130, and the material is sent to the feeding plate 110 through the feeding die 120, and the material is moved by the driving device 700 to move the material into the rotating table 300.
  • the pin feeding device 200 includes a driving device 700, a first clamping device 220, a pin feed holder 230 and a positioning plate 240, wherein one end of the first clamping device 220 is connected to the driving device 700.
  • the driving device 700 may be a cylinder or a cylinder, and the first clamping device 220 is slidably connected to the pin feeding seat 230, and the positioning plate 240 is disposed at the bottom of the first clamping device 220.
  • the first clamping device 220 includes a first pin feed plate 221, one end of the first pin feed plate 221 is connected to the output end 211 of the driving device 700, and the other end has one or more clamping ends, preferably, The other end of a pin feed plate 221 has two grip ends.
  • the first clamping device 220 further includes one or more clamping arms 222.
  • the first pin feeding plate 221 includes two clamping arms 222.
  • the middle of the clamping arms 222 is rotatably connected by a torsion spring and a pin.
  • the pin feed plate 221 has one end of the clamp arm 222 and two clamping end portions of the first pin feed plate 221 forming a clamping portion for clamping the pin shaft, and each clamping portion can respectively clamp the pin shaft and the clamping arm
  • the other end of the 222 protrudes from the first pin feed plate 221, and the other end of the clamp arm 222 is pressed toward the center line of the first pin feed plate 221, and the clamp arm 222 is rotated by the middle pin, and one end is away from the first pin.
  • the feeding plate 221 has a clamping portion opened, and when the pressing force is lost, the clamping portion is closed due to the action of the torsion spring.
  • the first pin feeding plate 221 of the first clamping device 220 is provided with one or a plurality of guiding slots 223.
  • the positioning plate 240 is correspondingly provided with one or more sliders 241, and the sliders 241 are disposed in the guiding slots by springs. Within 223 and horizontally movable along the channel 223.
  • the pin feed holder 230 includes a base 231 and a cover plate 232.
  • the cover plate 232 is disposed at one end of the base 231 to form a rectangular parallelepiped through hole through which the first clamping device 220 can pass.
  • the remaining portion of the base 231 is a flat plate for the first clamp.
  • the holding device 220 slides on it.
  • the base 231 is provided with a groove 233, and the depth of the groove 233 is less than or equal to the thickness of the positioning plate 240, so that the first clamping device 220 can slide in the groove 233 and does not affect the rotation of the clamping arm. .
  • the standard pin shaft feeding device 400 includes a driving device 700, a first clamping device 430, a film feeding device 440, and a fixing base 450, wherein the first clamping device 430 and the film feeding device 440
  • the driving device 700 can be connected to the driving device 700.
  • the driving device 700 can be a cylinder or a cylinder.
  • the first clamping device 430 is disposed above the film feeding device 440.
  • the load placed on the output end of the driving device 700 by the holding device 430 and the film feeding device 440 is further provided with a fixed seat slide 460 on the work table to horizontally move the fixed seat 450 on the fixed seat slide 460.
  • the sheet feeding device 440 includes a standard sheet slide 441, a standard sheet feeding plate 442,
  • the standard sheet pressing plate 443 and the standard sheet blanking die 444 are provided with a chute, and the standard sheet feeding plate 442 is disposed in the chute of the standard sheet sliding plate 441 and horizontally movable along the chute, and the standard sheet feeding plate 442
  • One end is provided with a die matching the standard piece, the other end is connected with the fixing base 450, the pressing plate 443 is covered on the standard piece sliding plate 441, and the standard piece pressing plate 443 is provided with a standard piece feeding port, and the standard piece cutting die 444
  • the standard sheet is placed on the standard sheet presser 443, and the standard sheet is passed through the standard sheet presser 444 and then dropped into the die of the standard sheet feed plate 442.
  • the depth of the chute is greater than the thickness of the standard sheet and less than twice the thickness of the standard sheet.
  • the first clamping device 430 includes a second pin feed plate 431, a guide bar 433, and a pin blanking die 435.
  • the guide bar 433 is provided with a stopper, and the guide bar 433 has one or more Preferably, there are two guiding rods 433. One end of the guiding rod 433 is fixedly connected with one end of the second pin feeding plate 431, the other end is slidably connected with the fixing base 450, and the other end of the second pin feeding plate 431 has one.
  • the plurality of gripping ends preferably the other end of the second pin feed plate 431, has two gripping ends.
  • the first clamping device 430 further includes one or more clamping arms 432.
  • the second pin feeding plate 431 includes two clamping arms 432.
  • the middle of the clamping arms 432 is rotatably coupled to the second by a torsion spring and a pin.
  • the pin feed plate 431 has one end of the clamp arm 432 and two clamping end portions of the second pin feed plate 431 forming a clamping portion for clamping the pin shaft, and each clamping portion can respectively clamp the pin shaft and the clamping arm
  • the other end of the 432 protrudes from the second pin feed plate 431, and the other end of the clamp arm 432 is pressed toward the center line of the second pin feed plate 431.
  • the clamp arm 432 rotates with the middle pin and one end away from the second pin.
  • the feeding plate 431 has a clamping portion opened.
  • the pin blanking die 435 has a groove and is disposed on the standard plate pressing plate 443, and the groove is Both sides are used to apply a pressing force to the clamp arm 432, and the discharge opening of the pin blanking die 435 is located above the clamping portion.
  • the driving device 700 pushes the fixing base 450 to move, the fixing base 450 drives the standard sheet feeding plate 442 and the standard piece to move along the sliding slot, and after traveling along the guiding rod 433 for an idle stroke, the contact bar of the guiding rod 433 is contacted (this When the pin shaft is directly above the standard piece, the clamping portion and the standard piece feeding plate 442 are moved forward at the same time, and after being delivered to the designated position, the pin and the standard piece are punched together by the oil cylinder; after the feeding is completed, the driving device 700 is completed. The reverse movement moves the standard sheet feeding plate 442 to move. After the idle stroke is continued for the clamping portion, the end portion of the guiding rod 433 contacts the end stop to move the clamping portion, and the clamping device 440 passes the pulling force of the driving device 700. Pin shaft from.
  • a spring 436 is further disposed on the guide rod 433, one end is connected to the standard sheet blanking die 444, and the other end is connected to the stopper of the guiding rod 433, so that the guiding rod 433 is not subjected to force.
  • the second pin feed plate 431 is always in close contact with one side of the standard sheet blanking die 444. Since the position of the driving device 700 is reset every time, the standard sheet feeding plate 442 does not change position, thus ensuring the first The two pin feed plates 431 also do not change position; in addition, after the feeding is completed, the second pin feed plates 431 need not be brought back by the stops at the ends of the guide bars 433, and can be reset by the spring 436.
  • the end of the clamp arm 432 close to the rectangular parallelepiped through hole is provided with an arc.
  • the wrapping angle of the clamping portion of the first clamping device 430 to the pin is greater than 180° and less than 330°, so that the stability of the clamping of the pin by the first clamping device 430 can be ensured and separated. It is even smoother.
  • the oil seal feeding device 500 includes an oil seal feed plate 510, an oil seal feed mold 530, and an oil seal mold base 540.
  • One end of the oil seal feed plate 510 is connected to the driving device 700, and the other end has one or more clamping ends.
  • the other end of the oil seal feed plate 510 has two grip ends.
  • the oil seal feeding device 500 further includes one or more oil seal arms 520.
  • the oil seal feed plate 510 includes two oil seal arms 520, and the middle portion of the oil seal arms 520 is rotatably coupled to the oil seal feed plate 510 by a torsion spring and a pin.
  • One end of the oil seal clamping arm 520 and the two clamping end portions of the oil seal feeding plate 510 form a clamping portion for clamping the pin shaft, each clamping portion can respectively clamp the pin shaft, and the other end of the oil sealing clip arm 520 protrudes from the oil seal
  • the feed plate 510, the oil seal feed die 530 is disposed on the oil seal die holder 540, and the clamping portion is slidably connected to the oil seal die holder 540.
  • the other end of the oil seal clamp arm 520 is passed to the center line of the oil seal feed plate 510 through the oil seal feed die 530. Extrusion, the oil seal arm 520 rotates with the pin in the middle, one end is away from the oil seal feeding plate 510, and the clamping portion is opened. When the pressing force is lost, the clamping portion is closed due to the action of the torsion spring.
  • the single-feed device 600 includes a driving device 700, a single feed plate 610, a single feed die 620, a feed die holder 630, and a bead 640, wherein one end of the single feed plate 610 is fixed to the driving device 700. The other end is slidably connected with the feeding single die holder 630.
  • the single feeding die 620 is in the single feeding die holder 630, and the material is sent to the single feeding by the single feeding die 620.
  • a bead 640 is disposed on a side of the single-feed die holder 630 near the turntable for applying a slight pressure to the moving single block to prevent movement, flanging, etc. during movement;
  • Device 700 moves the material to move the material into turntable 300.
  • the automatic assembly of the double-pitch belt attachment piece is realized by the feeding of the respective feeding devices, thereby improving the production efficiency.

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  • Mechanical Engineering (AREA)
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Abstract

一种双节距带附件片的圆盘装配机，其中，包括转盘（300），在转盘（300）四周设置安装工位；送料装置（100）设置在转盘（300）四周的一个安装工位上，下一个安装工位依次设置销轴送料装置（200）、标准片销轴送料装置（400）、油封送料装置（500）、单节送料装置（600）、油封送料装置（500）、送料装置（100）、上附件片送料装置，上附件片送料装置由两个送料装置（100）垂直组成，用于将上附件片送入转盘（300）进行组装；通过各个送料装置（100、200、400、500、600）的配合送料，实现自动组装，提高了生产效率，同时有利于操作人员的安全操作，降低了操作危险。

Description

一种双节距带附件片的圆盘装配机 技术领域
本发明涉及链条制造领域，特别涉及一种双节距带附件片的圆盘装配机。
背景技术
现有技术中，链条是一种重要的基础产品，由于兼有轮传动和带传动的特点，在农业机械、汽车、摩托车、石油化工、冶金矿山及纺织造纸等领域都得到了广泛应用。近年来，随着我国经济建设的快速发展，以及国外发达国家产业结构的转移，我国链条产业遇到了前所未有的发展机遇。与此同时，为适应国内、国外链条市场的需求变化，我国链条行业不断调整产业结构，坚持走技术创新的发展道路，加大新产品开发力度和提高制链的技术水平。但是，由于我国链条产业起点比较低，整个行业的技术水平与发达国家相比还具有一定差距。目前，我国链条行业从材料改制到链条装配，普遍存在装配水平较低的问题，大多数企业的设备自动化程度不高，劳动生产效率低，产品精度不高，部分工序还在靠手工操作。由于装配水平的低下，不仅直接影响了行业的经济效益和产品质量，而且大大削弱了高、精、尖产品的开发能力，阻碍了行业的发展。
通常，附件片需要人工进行装配，无法形成全自动生产，生产效率低，安装水平各有差异，质量不稳定，无法得到保证，而且，铆压时危险性高，存在一定的安全隐患，不仅会影响企业的正常生产运作，而且由于操作人员的人身伤害而造成的工伤。因此，亟需一种安全生产、效率高、质量好的全自动装配机。
发明内容
针对以上现有技术存在的缺陷，本发明的主要目的在于克服现有技术的不足之处，公开了一种双节距带附件片的圆盘装配机，其中，
包括转盘，在转盘四周设置至少八个安装工位；
电机，所述电机驱动所述转盘转动；
送料装置，用于将附件片/标准片送入所述转盘中进行安装；
销轴送料装置，用于将销轴送入所述转盘中，并且与附件片进行铆接；
标准片销轴送料装置，用于将标准片与销轴同时送入所述转盘中进行铆接；
油封送料装置，用于将安装在链条上/下的油封送至所述转盘中组装；
单节送料装置，用于将其他设备安装好的单节送至所述转盘中组装；
上附件片送料装置，由两个送料装置垂直组成，用于将上附件片送入所述转盘进行组装；
所述送料装置设置在所述转盘四周的一个安装工位上(第一安装工位)，下一个安装工位依次设置所述销轴送料装置、所述标准片销轴送料装置、所述油封送料装置、所述单节送料装置、所述油封送料装置、所述送料装置、所述上附件片送料装置。
进一步地，所述销轴送料装置包括驱动装置、第一夹持装置、销轴送料座和定位板，其特征在于，所述第一夹持装置的一端与所述驱动装置连接，并且所述第一夹持装置与所述销轴送料座滑动连接，所述定位板设置在所述第一夹持装置的底部。
进一步地，所述第一夹持装置包括第一销轴送料板，所述第一销轴送料板的一端与所述驱动装置的输出端连接，另一端具有一个或者多个夹持端部；所述第一夹持装置还包括一个或者多个夹臂，所述夹臂的中部通过扭转弹簧以及销钉可转动的连接在所述第一销轴送料板，所述夹臂的一端与所述第一销轴送料板的两个夹持端部形成夹持销轴的夹持部，所述夹臂 的另一端突出所述第一销轴送料板，通过对所述夹臂的另一端向所述第一销轴送料板的中心线挤压和放松，实现夹持部的开闭。
进一步地，所述第一夹持装置的所述第一销轴送料板上设置有导槽，所述定位板上对应的设置滑块，所述滑块通过弹簧设置在所述导槽内并且可以沿所述导槽水平移动。
进一步地，所述销轴送料座包括底座和盖板，所述盖板设置在所述底座的一端，形成可以使所述第一夹持装置通过的长方体通孔。
进一步地，包括驱动装置、第二夹持装置、送片装置和固定座，其特征在于，所述第二夹持装置和所述送片装置通过所述固定座与所述驱动装置连接，所述第二夹持装置设置在所述送片装置上方，还设置有固定座滑座，所述固定座在所述固定座滑座上水平移动。
进一步地，所述送片装置包括标准片滑板、标准片送料板、标准片压板和标准片下料模，所述标准片滑板上设置有滑槽，所述标准片送料板设置在所述标准片滑板的滑槽内并可以沿滑槽水平移动，所述标准片送料板的一端设置有模口，另一端与所述固定座连接，所述标准片压板盖于所述标准片滑板上，所述标准片压板上设置有标准片入料口，所述标准片下料模设置在所述标准片压板上。
进一步地，所述第二夹持装置包括销轴送料板、导向杆和销轴落料模，所述导向杆上设置有挡块，所述导向杆具有一根或者多根，所述导向杆的一端与所述销轴送料板的一端固定连接，另一端与所述固定座滑动连接，所述销轴送料板的另一端具有一个或者多个夹持端部；
所述第二夹持装置还包括一个或者多个夹臂，所述夹臂的中部通过扭转弹簧以及销钉可转动的连接在所述销轴送料板，所述夹臂的一端与所述销轴送料板的两个夹持端部形成夹持销轴的夹持部，所述夹臂的另一端突出所述销轴送料板，通过对所述夹臂的另一端向所述销轴送料板的中心线挤压和放松，实现夹持部的开闭；所述销轴落料模上具有凹槽，并且设置在所述标准片压板上，所述凹槽的两侧用于给所述夹臂一个挤压力，所述销轴落料模的落料口位于夹持部上方。
进一步地，还包括弹簧，所述弹簧套装在所述导向杆上，所述弹簧一端与所述标准片下料模连接，另一端与所述导向杆的挡块连接。
进一步地，所述驱动装置可以是气缸或者油缸。
本发明的一种双节距带附件片的圆盘装配机具有以下优点：
(1)通过各个送料装置的配合送料，实现了双节距带附件片的自动组装，提高了生产效率。
(2)通过送料板与夹臂形成的夹持部，实现了夹持部的机械开合，并且通过驱动装置的推送，将销轴、油封送入转盘中装配，有利于操作人员的安全操作，降低了操作危险，而且销轴的加持稳定可靠。
附图说明
图1为本发明一种双节距带附件片的圆盘装配机的结构示意图；
图2为送料装置的结构示意图；
图3为销轴送料装置的结构示意图；
图4为销轴送料装置的夹持装置与定位装置结构示意图；
图5为销轴送料装置的夹持装置结构示意图；
图6为销轴送料装置的销轴送料座结构示意图；
图7为销轴送料装置的定位板的结构示意图；
图8为标准片销轴送料装置的结构示意图；
图9为标准片销轴送料装置的送片装置结构示意图；
图10为标准片销轴送料装置的夹持装置结构示意图；
图11为油封送料装置的结构示意图；
图12为油封送料装置的油封送料板结构示意图；
图13为单节送料装置的结构示意图；
图14为上附件片送料装置的结构示意图；
附图标记如下：
100、送料装置，200、销轴送料装置，300、转盘标准片销轴，400、送料装置，500、油封送料装置，600、单节送料装置，700、驱动装置，110、送料板，120、送料模，130、送料模座，210、驱动装置，220、第一夹持装置，230、销轴送料座，240、定位板，211、输出端，221、第一销轴送料板，222、夹臂，223、导槽，231、底座，232、盖板，233、凹槽，241、滑块，420、驱动装置，430、第二夹持装置，440、送片装置，450、固定座，460、固定座滑座，431、第二销轴送料板、432、夹臂，433、导向杆，435、销轴落料模，436、弹簧，441、标准片滑板，442、标准片送料板，443、标准片压板，444、标准片下料模，510、油封送料板，530、油封送料模，540，油封模座，610、单节送料板，620、单节送料模，630、送料模座，640、压条。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，下面结合附图及实施例对本发明作进一步详细说明。应当理解，此处所描述的具体实施例仅用以解释本发明，并不用于限定本发明。
如图1所示，本发明的一种双节距带附件片的圆盘装配机，包括送料装置100、销轴送料装置200、转盘300、标准片销轴送料装置400、油封送料装置500、单节送料装置600、上附件片送料装置和电机，其中，电机驱动转盘300转动，电机可以是步进电机；转盘300的周围设置有至少八个安装工位，送料装置100(用于将附件片送入转盘300中，通过转盘将附件片移至下一个工位)设置在转盘700四周的一个安装工位上(称为第一安装工位)，下一个安装工位依次设置销轴送料装置200(用于将销轴送入所述转盘中，并且与附件片进行铆接)、标准片销轴送料装置400(用于将标准片与销轴同时送入所述转盘中进行铆接)、油封送料装置500(用于将安装在链条下部的油封送至转盘300中组装)、单节送料装置600(用于将其他设备安装好的单节送至转盘300中组装)、油封送料装置400(用于将安装在链条上部的油封送至转盘300中组装)、送料装置100(用于将 标准片送入转盘300中组装)、上附件片送料装置(用于将上附件片送入转盘300进行组装)。转盘300可以是水平设置，电机设置在转盘300下方，电机可以驱动转盘300顺时针转动，链条的外片有两种，一种为标准片，一种为附件片，所以进行分别送料进行装配，当需要附件片时，第一安装工位的送料装置100将附件片送入转盘，第二安装工位的销轴送料装置200将销轴送入转盘300中与附件片通过铆接机进行铆接，第三安装工位的标准片销轴送料装置400停止送料，当需要安装标准片时，第一安装工位和第二安装工位停止送料，第三安装工位的标准片销轴送料装置400将标准片与销轴送入转盘300中，通过铆接机进行铆接，接下去通过油封送料装置400安装油封后通过单节送料装置将单节送入转盘进行安装(将附件片和标准片或者两个标准片连接在一起)，然后再通过下一安装工位油封送料装置400将上油封送入转盘300安装，再通过下一安装工位的送料装置100或者上附件片送料装置将标准片或者附件片送入转盘300中，通过铆接机进行铆接后从出后移出，链条完成安装。
如图14所示，上附件片送料装置包括两个送料装置100，由于上附件片结构的特殊性，无法通过一个来完成，两个送料装置100相互垂直设置，一个送料装置100将实现排列好的附件片送入另一个送料装置100中，再由另一个送料装置100送入转盘300中。
如图2所示，送料装置100包括驱动装置700、送料板110、送料模120和送料模座130，其中，送料板110的一端与驱动装置700固定连接，另一端与送料模座130滑动连接，送料模120在送料模座130，材料通过送料模120送至送料板110上，通过驱动装置700带动材料移动，将材料移至转盘300中。
如图3-7所示，销轴送料装置200包括驱动装置700、第一夹持装置220、销轴送料座230和定位板240，其中，第一夹持装置220的一端与驱动装置700连接，驱动装置700可以为油缸或者气缸，并且第一夹持装置220与销轴送料座230滑动连接，定位板240设置在第一夹持装置220的底部。
第一夹持装置220包括第一销轴送料板221，第一销轴送料板221的一端与驱动装置700的输出端211连接，另一端具有一个或者多个夹持端部，优选的，第一销轴送料板221的另一端具有两个夹持端部。第一夹持装置220还包括一个或者多个夹臂222，优选的，第一销轴送料板221包括两个夹臂222，夹臂222的中部通过扭转弹簧以及销钉可转动的连接在第一销轴送料板221，夹臂222的一端与第一销轴送料板221的两个夹持端部形成夹持销轴的夹持部，每个夹持部能够分别夹持销轴，夹臂222的另一端突出第一销轴送料板221，通过对夹臂222的另一端向第一销轴送料板221的中心线挤压，夹臂222以中部的销钉旋转，一端远离第一销轴送料板221，夹持部打开，当失去挤压力后，由于扭转弹簧的作用，夹持部闭合。
第一夹持装置220的第一销轴送料板221上设置有一个或者多个导槽223，定位板240上对应的设置有一个或者多个滑块241，滑块241通过弹簧设置在导槽223内并且可以沿导槽223水平移动。
销轴送料座230包括底座231和盖板232，盖板232设置在底座231的一端，形成可以使第一夹持装置220通过的长方体通孔，底座231的剩余部分为平板，供第一夹持装置220在上面滑行。
如图5所示，底座231上设置有凹槽233，并且凹槽233的深度小于等于定位板240的厚度，使第一夹持装置220可以在凹槽233内滑行并且不影响夹臂的转动。
如图8-10所示，标准片销轴送料装置400，包括驱动装置700、第一夹持装置430、送片装置440和固定座450，其中，第一夹持装置430和送片装置440通过固定座450与驱动装置700连接，驱动装置700可以是气缸或者油缸，第一夹持装置430设置在送片装置440上方，驱动装置700在往复工作时，为了减少固定座450、第一夹持装置430和送片装置440对驱动装置700的输出端造成的负担，在工作台上还设置有固定座滑座460，使固定座450在固定座滑座460上水平移动。
如图9所示，送片装置440包括标准片滑板441、标准片送料板442、 标准片压板443和标准片下料模444，标准片滑板441上设置有滑槽，标准片送料板442设置在标准片滑板441的滑槽内并可以沿滑槽水平移动，标准片送料板442的一端设置有与标准片相匹配的模口，另一端与固定座450连接，压板443盖于标准片滑板441上，标准片压板443上设置有标准片入料口，标准片下料模444设置在标准片压板443上，标准片通过标准片下料模444经过标准片压板443后落入标准片送料板442的模口内。滑槽的深度大于标准片的厚度并且小于两倍标准片的厚度。
如图10所示，第一夹持装置430包括第二销轴送料板431、导向杆433和销轴落料模435，导向杆433上设置有挡块，导向杆433具有一根或者多根，优选的，具有两根导向杆433，导向杆433的一端与第二销轴送料板431的一端固定连接，另一端与固定座450滑动连接，第二销轴送料板431的另一端具有一个或者多个夹持端部，优选的，第二销轴送料板431的另一端具有两个夹持端部。第一夹持装置430还包括一个或者多个夹臂432，优选的，第二销轴送料板431包括两个夹臂432，夹臂432的中部通过扭转弹簧以及销钉可转动的连接在第二销轴送料板431，夹臂432的一端与第二销轴送料板431的两个夹持端部形成夹持销轴的夹持部，每个夹持部能够分别夹持销轴，夹臂432的另一端突出第二销轴送料板431，通过对夹臂432的另一端向第二销轴送料板431的中心线挤压，夹臂432以中部的销钉旋转，一端远离第二销轴送料板431，夹持部打开，当失去挤压力后，由于扭转弹簧的作用，夹持部闭合；销轴落料模435上具有凹槽，并且设置在标准片压板443上，凹槽的两侧用于给夹臂432一个挤压力，销轴落料模435的落料口位于夹持部上方。
在使用时，驱动装置700推动固定座450移动，固定座450带动标准片送料板442和标准片沿滑槽移动，并且沿导向杆433行驶一段空行程后接触导向杆433的挡块后(此时销轴处于标准片正上方)带动夹持部与标准片送料板442同时向前移动，送达至指定位置后，通过油缸将销轴和标准片冲压在一起；送料完成后，驱动装置700反向移动，带动标准片送料板442移动，对于夹持部，继续行驶一段空行程后，接触导向杆433端部挡块后带动夹持部移动，夹持装置440通过驱动装置700的拉力与销轴分 离。
在一具体实施例中，还包括弹簧436，弹簧436套装在导向杆433上，一端与标准片下料模444连接，另一端与导向杆433的挡块连接，使导向杆433在不受力的情况下，第二销轴送料板431始终与标准片下料模444的一侧紧贴，由于驱动装置700每次复位的位置相同，所以标准片送料板442不改变位置，这样可以确保第二销轴送料板431也不改变位置；另外，当送料完成后，不需要依靠导向杆433端部的挡块将第二销轴送料板431带回，通过弹簧436即可复位。
为了使夹臂432更加顺畅的进入长方体通孔内，夹臂432靠近长方体通孔的一端设置有弧度。另外，第一夹持装置430的夹持部对销轴的包裹角度大于180°并且小于330°，这样既可以保证第一夹持装置430对销轴夹持的稳定性，又可以使其分离时更加顺利。
如图11-12所示，油封送料装置500包括油封送料板510、油封送料模530、油封模座540，油封送料板510的一端与驱动装置700连接，另一端具有一个或者多个夹持端部，优选的，油封送料板510的另一端具有两个夹持端部。油封送料装置500还包括一个或者多个油封夹臂520，优选的，油封送料板510包括两个油封夹臂520，油封夹臂520的中部通过扭转弹簧以及销钉可转动的连接在油封送料板510，油封夹臂520的一端与油封送料板510的两个夹持端部形成夹持销轴的夹持部，每个夹持部能够分别夹持销轴，油封夹臂520的另一端突出油封送料板510，油封送料模530设置油封模座540上，夹持部与油封模座540滑动连接，通过油封送料模530的两侧对油封夹臂520的另一端向油封送料板510的中心线挤压，油封夹臂520以中部的销钉旋转，一端远离油封送料板510，夹持部打开，当失去挤压力后，由于扭转弹簧的作用，夹持部闭合。
如图13所示，单节送料装置600包括驱动装置700、单节送料板610、单节送料模620、送料模座630和压条640，其中，单节送料板610的一端与驱动装置700固定连接，另一端与送单节料模座630滑动连接，单节送料模620在单节送料模座630，材料通过单节送料模620送至单节送料 板610上，在单节送料模座630上靠近转盘的一侧设置有压条640，用于给移动中的单节一个轻微的压力，防止其在移动中发生移动、翻边等现象；通过驱动装置700带动材料移动，将材料移至转盘300中。
本发明的一种双节距带附件片的圆盘装配机具有以下优点：
(1)通过各个送料装置的配合送料，实现了双节距带附件片的自动组装，提高了生产效率。
(2)通过送料板与夹臂形成的夹持部，实现了夹持部的机械开合，并且通过驱动装置的推送，将销轴、油封送入转盘中装配，有利于操作人员的安全操作，降低了操作危险，而且销轴的加持稳定可靠。
以上仅为本发明的较佳实施例，并非用来限定本发明的实施范围；如果不脱离本发明的精神和范围，对本发明进行修改或者等同替换，均应涵盖在本发明权利要求的保护范围当中。

Claims (10)

  1. 一种双节距带附件片的圆盘装配机，其特征在于，
    包括转盘，在转盘四周设置至少八个安装工位；
    电机，所述电机驱动所述转盘转动；
    送料装置，用于将附件片/标准片送入所述转盘中进行安装；
    销轴送料装置，用于将销轴送入所述转盘中，并且与附件片进行铆接；
    标准片销轴送料装置，用于将标准片与销轴同时送入所述转盘中进行铆接；
    油封送料装置，用于将安装在链条上/下的油封送至所述转盘中组装；
    单节送料装置，用于将其他设备安装好的单节送至所述转盘中组装；
    上附件片送料装置，由两个所述送料装置垂直组成，用于将上附件片送入所述转盘进行组装；
    所述送料装置设置在所述转盘四周的一个安装工位上(第一安装工位)，下一个安装工位依次设置所述销轴送料装置、所述标准片销轴送料装置、所述油封送料装置、所述单节送料装置、所述油封送料装置、所述送料装置、所述上附件片送料装置。
  2. 根据权利要求1所述的一种双节距带附件片的圆盘装配机，其特征在于，所述销轴送料装置包括驱动装置、第一夹持装置、销轴送料座和定位板，其特征在于，所述第一夹持装置的一端与所述驱动装置连接，并且所述第一夹持装置与所述销轴送料座滑动连接，所述定位板设置在所述第一夹持装置的底部。
  3. 根据权利要求2所述的一种双节距带附件片的圆盘装配机，其特征在于，所述第一夹持装置包括第一销轴送料板，所述第一销轴送料板 的一端与所述驱动装置的输出端连接，另一端具有一个或者多个夹持端部；所述第一夹持装置还包括一个或者多个夹臂，所述夹臂的中部通过扭转弹簧以及销钉可转动的连接在所述第一销轴送料板，所述夹臂的一端与所述第一销轴送料板的两个夹持端部形成夹持销轴的夹持部，所述夹臂的另一端突出所述第一销轴送料板，通过对所述夹臂的另一端向所述第一销轴送料板的中心线挤压和放松，实现夹持部的开闭。
  4. 根据权利要求3所述的一种双节距带附件片的圆盘装配机，其特征在于，所述第一夹持装置的所述第一销轴送料板上设置有导槽，所述定位板上对应的设置滑块，所述滑块通过弹簧设置在所述导槽内并且可以沿所述导槽水平移动。
  5. 根据权利要求4所述的一种双节距带附件片的圆盘装配机，其特征在于，所述销轴送料座包括底座和盖板，所述盖板设置在所述底座的一端，形成可以使所述第一夹持装置通过的长方体通孔。
  6. 根据权利要求1所述的一种双节距带附件片的圆盘装配机，其特征在于，包括驱动装置、第二夹持装置、送片装置和固定座，其特征在于，所述第二夹持装置和所述送片装置通过所述固定座与所述驱动装置连接，所述第二夹持装置设置在所述送片装置上方，还设置有固定座滑座，所述固定座在所述固定座滑座上水平移动。
  7. 根据权利要求6所述的一种双节距带附件片的圆盘装配，其特征在于，所述送片装置包括标准片滑板、标准片送料板、标准片压板和标准片下料模，所述标准片滑板上设置有滑槽，所述标准片送料板设置在所述标准片滑板的滑槽内并可以沿滑槽水平移动，所述标准片送料板的一端设置有模口，另一端与所述固定座连接，所述标准片压板盖于所述标准片滑板上，所述标准片压板上设置有标准片入料口，所述标准片下料模设置在所述标准片压板上。
  8. 根据权利要求7所述的一种双节距带附件片的圆盘装配，其特征在于，所述第二夹持装置包括销轴送料板、导向杆和销轴落料模，所述导向杆上设置有挡块，所述导向杆具有一根或者多根，所述导向杆的一 端与所述销轴送料板的一端固定连接，另一端与所述固定座滑动连接，所述销轴送料板的另一端具有一个或者多个夹持端部；
    所述第二夹持装置还包括一个或者多个夹臂，所述夹臂的中部通过扭转弹簧以及销钉可转动的连接在所述销轴送料板，所述夹臂的一端与所述销轴送料板的两个夹持端部形成夹持销轴的夹持部，所述夹臂的另一端突出所述销轴送料板，通过对所述夹臂的另一端向所述销轴送料板的中心线挤压和放松，实现夹持部的开闭；所述销轴落料模上具有凹槽，并且设置在所述标准片压板上，所述凹槽的两侧用于给所述夹臂一个挤压力，所述销轴落料模的落料口位于夹持部上方。
  9. 根据权利要求8所述的一种双节距带附件片的圆盘装配，其特征在于，还包括弹簧，所述弹簧套装在所述导向杆上，所述弹簧一端与所述标准片下料模连接，另一端与所述导向杆的挡块连接。
  10. 根据权利要求1-9任一所述的一种双节距带附件片的圆盘装配，其特征在于，所述驱动装置可以是气缸或者油缸。
PCT/CN2017/108094 2017-08-21 2017-10-27 一种双节距带附件片的圆盘装配机 WO2019037241A1 (zh)

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