WO2019024448A1 - Building block assembly-type led light emitter - Google Patents

Building block assembly-type led light emitter Download PDF

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Publication number
WO2019024448A1
WO2019024448A1 PCT/CN2018/072459 CN2018072459W WO2019024448A1 WO 2019024448 A1 WO2019024448 A1 WO 2019024448A1 CN 2018072459 W CN2018072459 W CN 2018072459W WO 2019024448 A1 WO2019024448 A1 WO 2019024448A1
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WO
WIPO (PCT)
Prior art keywords
dimensional
light source
led
dimensional light
source device
Prior art date
Application number
PCT/CN2018/072459
Other languages
French (fr)
Chinese (zh)
Inventor
朱衡
Original Assignee
湖南粤港模科实业有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 湖南粤港模科实业有限公司 filed Critical 湖南粤港模科实业有限公司
Publication of WO2019024448A1 publication Critical patent/WO2019024448A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/12Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by screwing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/06Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/74Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
    • F21V29/76Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/04Refractors for light sources of lens shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the invention relates to an LED light-emitting component, in particular to an LED light-emitting device which is assembled into different shapes, structures and uses by means of building blocks by using several standard parts.
  • the internal structures of various types of LED light-emitting devices in the prior art are basically fixed and non-removable replacement connection structures.
  • these light-emitting devices are basically composed of a power module, a lamp holder, The light source, the light source bracket and the lamp cover are formed.
  • the shape of the lamp holder and the lampshade are mostly the shape of the traditional lamp, and once the shape is fixed, the structure and shape cannot be changed.
  • the shape of various lamps on the market is opened by the manufacturer according to the investigation of the market, and therefore, the shape thereof
  • the types, functions and functions are varied. When the corresponding products are not well sold and hoarded a lot, it will bring greater losses to the enterprise and cause a large waste of resources for the society.
  • the light source is usually composed of an LED chip, a chip holder, a circuit board (including a hard circuit board and a flexible circuit board), and a heat dissipation substrate (mostly an aluminum substrate), and the LED chip, the chip holder, the circuit board, and the heat dissipation substrate are not replaceable. Or a fixed connection structure that is repaired, and once one of the components is damaged, the light-emitting device is substantially scrapped. Moreover, the way in which the LED chip is radiated outward through the chip holder will restrict its way of increasing its brightness by increasing the working current. When the heat dissipation is not good, the luminous efficiency of the LED chip is lowered and the service life is reduced.
  • the power boost of LED light-emitting devices of various structures is also restricted.
  • the reason is that the LED's emission wavelength changes with temperature to 0.2-0.3nm/°C, and the spectral width increases, which affects the color vividness.
  • the heating loss causes the junction region to produce a temperature rise.
  • the luminous intensity of the LED is reduced by about 1%, and when the power density of the LED is increased, This will cause the junction temperature of the LED chip to rise, which directly leads to a decrease in luminous efficiency, a red shift of the emitted light, and a decrease in lifetime.
  • the size and shape of the power module are also varied with the structure, shape, and location of the corresponding light emitting device.
  • the technical problem to be solved by the present invention is to provide a building block type LED illuminator which is assembled by a base light-emitting element of a standard member and a base carrying the light-emitting element to have different functions, types and shapes.
  • the technical solution adopted by the present invention is:
  • the building block type LED illuminator of the invention comprises a plurality of standard components and an LED illuminating element with a quick plug electrical connection structure, wherein the LED illuminating element comprises at least one LED chip and has a heat conducting surface or is thermally conductive.
  • a heat dissipating member of the body wherein the outer shape of the heat dissipating member is a prismatic shape, a truncated cone shape, a prismatic shape or a cylindrical shape, and the LED chip is placed on the top surface of the heat dissipating member in a surface contact manner.
  • the positive and negative leads of the LED chip are taken out in isolation from the heat sink and form a standardized plug-in;
  • At least one of the LED lighting elements is mounted on the two-dimensional base of the standard component in a quick-disassembling structure, and the quick-connecting electrical connection structure on all the LED lighting elements is embedded on the two-dimensional base
  • the embedded conductor constitutes an independently operable light-emitting component with a connection between the positive and negative poles corresponding to the junction or the positive and negative poles in sequence; the two-dimensional base carrying the LED illumination primitives is quickly disassembled and connected.
  • a two-dimensional light source device constituting a two-dimensional space, wherein the electrical connection between all the two-dimensional pedestals in the two-dimensional light source device is a parallel, series or serial connection; all the LEDs in the two-dimensional light source device
  • the outlines of the XY planes of all the two-dimensional pedestals in which the chips are in the same plane or in the two-dimensional light source device are substantially the same in the Z-axis direction;
  • the quick-connecting electrical connection structure on the LED lighting primitive and the embedded on the three-dimensional base The embedded conductor forms a separately operable light-emitting component with a connection between the positive and negative poles corresponding to the junction or the positive and negative poles, and the LED chips of the plurality of LED illumination elements on the three-dimensional base are in different three-dimensional coordinate positions.
  • the contour of the three-dimensional pedestal is a complex shaped pedestal composed of a plurality of curved surfaces of different curvatures and/or a plurality of planes of different diagonal inclinations; the three-dimensional three-dimensional carrying LED illuminating primitives
  • the pedestal is a three-dimensional light source device arranged in a three-dimensional space by a quick disassembly and connection structure, and the electrical connection between all three-dimensional pedestals in the three-dimensional light source device is a parallel, series or serial connection manner; in the three-dimensional light source device
  • the Z-axis of all three-dimensional pedestals are parallel to each other.
  • At least one adapter electrically connectable to the two-dimensional light source device or the three-dimensional light source device is further disposed in the illuminator, wherein
  • the adapter is connected between at least two of the two-dimensional light source devices in a quick disassembly structure, such that a plane of a plurality of LED chips on one of the two-dimensional light source devices and a plurality of LED chips on the other two-dimensional light source device Forming an angle of 1 degree to 90 degrees between the planes, and combining a plurality of two-dimensional light source devices connected by all the adapters to form a three-dimensional light source body having a complicated shape;
  • the adapter is connected between the at least two of the three-dimensional light source devices in a quick-disconnecting configuration such that a Z-axis of one of the three-dimensional light source devices forms a degree of 1 degree with the Z-axis of the other three-dimensional light source device.
  • An angle of -90 degrees, a plurality of three-dimensional light source devices connected by all the adapters are combined to form a three-dimensional light source body having a complicated shape;
  • the adapter is connected between the at least one of the two-dimensional light source device and the at least one of the three-dimensional light source devices in a quick-disconnecting structure, such that a plane of the plurality of LED chips on the two-dimensional light source device is located and a three-dimensional light source
  • the Z-axis of the device forms an angle of between 1 and 90 degrees, and a plurality of two-dimensional light source devices and three-dimensional light source devices connected by all the adapters combine to form a three-dimensional light source body of a complicated shape.
  • the LED chip is a chip with a positive structure, and a bottom surface of the substrate including sapphire, silicon or silicon carbide and a top surface of the heat dissipating member are fixed by silver glue; or the LED chip is a chip with a flip chip structure The bottom surface of the substrate including silicon or ceramic and the top surface of the heat dissipating member are fixed by silver glue.
  • the heat dissipating member is a rectangular body, a cylinder body, an ellipsoid body or a metal plate which is bent downwardly on the side surface, and the bottom surface of the heat dissipating member is provided with a plurality of vertical sheets, vertical rods or a plurality of bent plates. And a heat sink that extends downward and is spaced apart from each other.
  • the projection shape of the two-dimensional base in the XY plane is "one”, “ten”, arc, circular, elliptical, square, disc or elliptical.
  • the illuminating component, the two-dimensional light source device, the three-dimensional light source device and the three-dimensional light source body comprise a desk lamp, a wall lamp, a hanging lamp, a chandelier, a ceiling lamp, a spherical lamp, a decorative lamp, a street lamp, a tunnel lamp, a lamp, and the like.
  • the shape of the effective light-emitting surface of the light therapy device is an adapted shape designed according to the ergonomic principle for the shape of the body to be treated.
  • the quick dismounting structure is a snap connection structure, a male and female mating connection structure, a screw connection structure or a lock pin hinge connection structure;
  • the quick plug electrical connection structure is a spring reed electrical connection structure, a connector connection structure or a public a female mating plug-in connection structure;
  • the in-line conductor is a copper foil or a wire embedded in the two-dimensional base or three-dimensional base by an injection molding process; or is embedded in the two-dimensional base or An RV wire in an open wire slot on the surface of the three-dimensional base.
  • a light transmissive cover connected to the LED light emitting element, the light emitting part, the two-dimensional light source device, the three-dimensional light source device or the three-dimensional light source body is connected with the quick disassembly structure.
  • the illuminating member, the two-dimensional light source device, the three-dimensional light source device and the three-dimensional light source body are fixed to the linear bracket composed of the building block assembling structure, the frame, the frame and the plate of the two-dimensional space shape by the fastening connecting members of the standard parts.
  • the frame, the frame, and the plate of the three-dimensional shape form an illumination lamp or a decorative lamp having a complicated shape and a complicated shape.
  • the building block LED illuminator of the invention adopts standard LED illuminating element and pedestal, and can be freely assembled into illuminating and heating devices with different sizes, shapes and functions, wherein the LED illuminating element adopts high-speed heat conduction.
  • the heat dissipation structure solves the technical problem that has been plagued by the industry in terms of heat dissipation of the LED chip. It also enables the user to assemble the illuminator of its preferred shape or function by means of a quick-connect electrical connection structure and a quick-disconnect connection structure. And when one of the standard parts is damaged, it can be quickly removed and replaced by itself, without the need for complicated maintenance by professionals.
  • the concept of the present invention can make the market of the huge LED lighting products in the prior art become chaotic, low-loss, high-cost, and the status quo of products without uniform specifications, standards, types, functions and shapes is changed to low loss, low cost, and more abundant products.
  • a standardized and scientifically and orderly standardized market for which, for producers, they only need to study how to improve product quality, increase productivity, improve management and reduce overall cost of the enterprise, without having to consider the thorny issue of the market.
  • R&D designers they only need to study how to develop a more aesthetic and humanized combination product; for the seller, it only needs to study how to improve the service quality and enhance its in the hearts of consumers. Integrity image.
  • the invention is conducive to both the country and the people.
  • FIGS. 1-10 are schematic views of different illumination products involved in the LED illuminator of the present invention.
  • Figure 11 is an exploded perspective view of Figure 10.
  • 12-1 to 12-3 are schematic views of different angles of the LED light-emitting elements of the present invention.
  • Figure 12-4 is an exploded perspective view of Figure 12-1.
  • Figure 13-1 is a schematic illustration of an LED illuminating cell containing several LED chips.
  • Figure 13-2 is an enlarged schematic view of a portion of the LED module in the central region of Figure 13-1.
  • Figure 14 is a schematic view showing another structure of the LED light-emitting unit of the present invention.
  • Fig. 15 is a schematic view showing still another structure of the LED light-emitting unit of the present invention.
  • Fig. 16 is a schematic view showing another structure of the heat dissipating member on the LED lighting unit of the present invention.
  • Figure 17 is a schematic view showing still another structure of the heat dissipating member on the LED lighting unit of the present invention.
  • Figure 18 is a schematic view showing still another structure of the heat dissipating member on the LED lighting unit of the present invention.
  • 19-22 are schematic views of light-emitting components of different shapes and structures constructed in accordance with the present invention.
  • Figure 23 is a schematic illustration of a two-dimensional connector or three-dimensional connector of various shape configurations.
  • Figure 24 is a schematic illustration of a component that is bendable and can be used as a connector, as an adapter, and as an auxiliary carrier.
  • Figure 25 is a schematic illustration of a connector for joining together the components shown in Figure 24 of the Figure.
  • Figure 26 is a schematic illustration of a component that can serve as both a pedestal and an auxiliary carrier.
  • Figure 27 is a schematic illustration of a connector for joining two components shown in Figure 26.
  • LED illuminator 1 light-emitting component 11, two-dimensional light source device 12, three-dimensional light source device 13, three-dimensional light source body (not shown), LED light-emitting element 2, LED chip 21, electrode lead 22, male plug-in 23, LED Module 24, heat sink 3, concentrating cavity 31, wire slot 32, positioning member 33, heat dissipation structure 34, through hole 35, fluorescent lens 4, plastic lens 41, metal frame 42, external thread 43, internal thread 44, The base 5, the two-dimensional base 51, the three-dimensional base 52, the female insert 53, the quick electrical connector 6, the two-dimensional connector 71, the adapter 72, the translucent cover 8, and the auxiliary body 9.
  • the building block LED illuminator 1 of the present invention is an LED illuminating element 2 which can be uniformly developed by the state and adopts standardized and basic components, and a pedestal 5 carrying the LED illuminating element 2, and is connected by a set connection method.
  • the LED illuminators 1 are assembled into different functions, different types and different shapes.
  • these LED illuminators 1 may include illuminating and heating devices such as fixed illuminating devices that use LED light-emitting chips for illuminating and generating heat, mobile illuminating devices, heating devices, and physiotherapy devices. Device.
  • Lighting devices include, but are not limited to, desk lamps, wall lamps, hanging lights, chandeliers, ceiling lamps, spherical lights, decorative lights, street lights, tunnel lights, and lights, or large indicators.
  • Heating appliances include, but are not limited to, household heaters, Yuba, warm lights for garden squatting, warming tools for field travel, and dual-function lights that provide a warm environment with warm lighting.
  • the physiotherapy apparatus includes an in vitro phototherapy apparatus and an internal sterilization apparatus such as a baking apparatus, a dehumidifier, a cell growth apparatus for accelerating wound repair, and a built-in sterilization apparatus for gynecology.
  • an internal sterilization apparatus such as a baking apparatus, a dehumidifier, a cell growth apparatus for accelerating wound repair, and a built-in sterilization apparatus for gynecology.
  • the shape of the light-emitting surface of the phototherapy apparatus and the sterilizing apparatus can be adaptively designed according to the ergonomic principle for the shape of the body to be treated or the part to be treated.
  • the building block LED illuminator 1 of the present invention is a illuminating product which is connected by a LED light-emitting unit 2 and a susceptor 5 carrying the LED illuminating unit 2 by a quick-connecting electrical connection and a quick-disconnecting connection structure (ie, The light-emitting component 11, the two-dimensional light source device 12, the three-dimensional light source device 13, and the three-dimensional light source body are generally defined.
  • 12-1 to 12-4 as shown in FIGS. 14, 15, 16, and 17, are standard pieces, which are composed of an LED chip 21, a heat sink 3 having a body surface area much larger than the LED chip 21 and placed in an atmosphere.
  • the fluorescent lens 4 and the quick electrical connector 6 are formed.
  • the chip holder and the heat dissipation copper post are not provided in the LED chip 21 of the present invention.
  • It is made of a material with good heat conductivity, and can be made of a pure metal material, or a heat conductive film made of a heat conductive material on the surface of a cylinder made of a hard plastic having thermal conductivity (this structure can reduce the material cost).
  • the outer shape of the heat dissipating member 3 is a prismatic shape, a truncated cone shape, a prismatic shape or a cylindrical shape, that is, the heat dissipating member 3 can have a cylindrical shape, a rectangular parallelepiped shape, a rectangular parallelepiped shape, and an elliptical cylinder (that is, the cross-sectional shape is circular or rectangular). , a square or elliptical shape, a regular polyhedron or a shape in which the sides of the rectangular plate and the circular plate are bent downward to form a prismatic shape, a truncated cone shape, a prismatic shape or a cylindrical hollow plate body.
  • the heat sink 3 of the present invention is a copper or aluminum column having a maximum outer diameter of 25 mm.
  • the LED chip 21 may be one or more, and all the LED chips 21 are placed on the top surface of the heat sink 3 in a surface contact manner.
  • the installation manners are as follows:
  • the shape of the heat sink 3 is a cylinder, a rectangular parallelepiped, a cube or an elliptical cylinder.
  • a concentrating cavity 31 for embedding the LED chip 21 is recessed into the column at a central position of the top surface of the heat sink 3, and the LED chip 21 is fixed in the concentrating cavity 31.
  • the bottom surface of the substrate including sapphire, silicon or silicon carbide and the inner bottom surface of the concentrating cavity 31 are fixed by silver glue; when the LED chip 21 is flipped In the case of a chip of the structure, the bottom surface of the substrate including silicon or ceramic and the inner bottom surface of the concentrating cavity 31 are fixed by silver paste. Since the heat dissipating member 3 has a heat conductive film with a large surface area or a large heat conductor, the LED chip 21 and the heat dissipating member 3 are closely connected to each other, so that the heat generated by the chip is fast. It is absorbed by the heat sink 3 and quickly exported to the external space.
  • the electrical connection structure in the manner is: a wire slot 32 is formed on each side of the concentrating cavity 31 on the top surface of the heat dissipating component 3, and the outer end of the wire slot 32 is outwardly extended and fixed a positioning member 33 on the heat dissipating member 3, a wire having an insulating structure between the wire groove 32 and the heat dissipating member 3, the inner end of the wire is connected to a corresponding electrode on the LED chip 21, and the other end is connected to the positioning member. 33 on the electrical contacts.
  • a heat dissipating structure 34 capable of quickly guiding away heat is disposed on the bottom surface of the heat dissipating member 3, and the heat dissipating structure 34 is composed of a plurality of vertical sheet bodies extending downward and spaced apart from each other.
  • the composition is composed of a plurality of vertical rods extending downwardly and spaced apart from each other, or a downwardly extending curved body formed by bending the flat plate a plurality of times.
  • the heat dissipation structure 34 of the vertical sheet shape, the vertical rod shape and the curved plate body is made of a metal having good thermal conductivity, and may be formed integrally with the heat dissipation member 3, or may be formed by a fastener.
  • the heat sinks 3 are closely fixed together.
  • the through hole 35 is inserted through the heat dissipating member 3 in the axial direction of the top surface of the heat dissipating member 3, and the LED chip 21 is fixed on the top surface of the heat dissipating member 3 by the method in the foregoing a mode.
  • the electrode lead 22 corresponding to the positive and negative electrodes of the LED chip 21 extends downwardly and penetrates into the insulating sleeve.
  • the electrode lead 22 is inserted into the through hole 35 together with the insulating sleeve, and the lower end of the electrode lead 22 is exposed on the bottom surface of the heat sink 3 or
  • the heat dissipation structure 34 is inserted under the male insert 23, and the male insert 23 is adapted to be inserted into the female insert 53 on the base 5 thereof, thereby turning on the LED chip 21 and the outside. Set the electrical connection of the components.
  • the heat generated by the LED chip can be quickly derived.
  • an LED module 24 composed of a plurality of LED chips 21 is arranged in parallel or in series, on the top surface of the entire heat dissipating member 3
  • Each of the LED modules 24 may have a parallel structure, a series structure, or a combination of serial and parallel.
  • the positive and negative electrical connection lines may adopt the lead-out structure in the aforementioned a mode or b mode.
  • the heat generated by the LED chip can also be quickly derived.
  • the shape is a regular polyhedron, and the arrangement of the plurality of LED chips 21 in the above-described c mode is adopted on a plurality of surfaces, so that the purpose of emitting light to the three-dimensional space in the periphery thereof can be achieved.
  • the electrical connection structure can take out the electrode lines of each group of LED modules 24 by the above-mentioned a mode, b mode or a combination of a and b.
  • the heat generated by the LED chip can be quickly derived.
  • the plastic lens 41 which is filled with the phosphor of the desired color temperature, is integrated with the metal frame 42 and mounted on the heat sink 3 in a quick-disconnectable structure (see Figs. 12-4, 14, 15). .
  • the structure can facilitate the user to replace the fluorescent lens 4 having different color temperatures at any time according to the improvisation requirement for the color temperature of the light source.
  • the pedestal 5 is divided into a two-dimensional pedestal 51 and a three-dimensional pedestal 52.
  • the pedestal 5 can be a pedestal 5 in which only one of the LED illuminating elements 2 is mounted, or a plurality of LED illuminating elements 2 can be mounted. Pedestal 5.
  • a structure is provided on each of the pedestals 5 for mounting the corresponding number of the LED illuminating elements 2 in a quick-disconnect connection manner and a quick-plug electrical connection manner, and the quick-disconnecting connection structure and the quick-insertion electrical connection structure can be Separate settings can also be combined into one.
  • the base 5 may be made of hard plastic or soft silicone, or may be a metal outer casing with an insulated inner core.
  • an in-line conductor for electrical connection is provided by one injection molding or overmolding, the in-line conductor is a copper foil or a wire embedded in the susceptor 5; or is embedded in the surface layer of the pedestal 5 and has An RV wire in the open wire groove 32 and having a large cross-sectional area and a small resistance value.
  • the quick dismounting structure includes, but is not limited to, a snap connection structure, a male and female mating connection structure, a screw connection structure, or a lock pin hinge connection structure.
  • the quick plug electrical connection structure includes, but is not limited to, a ball spring reed electrical connection structure, a connector connection structure, or a male and female mating plug type connection structure.
  • Its shape includes but is not limited to "one” shape, "ten” shape, arc bar shape, closed or open circular, elliptical ring, rectangular frame shape, hollow or solid square disk shape, disc shape or ellipse Disk shape.
  • the difference between the circular ring shape and the hollow disk shape is that the number of the LED light emitting elements 2 disposed in the radial direction is different, the circular ring is defined as one LED light emitting element 2, and the hollow disk shape can be juxtaposed A plurality of LED illuminating elements 2 are provided; as before, the difference between the rectangular frame shape and the hollow square disk shape is different only in the number of the LED illuminating elements 2 arranged side by side.
  • the "one” shape, the “ten” shape, and the arc strip shape may be arranged in parallel along the short side direction of the plurality of the LED light emitting elements 2.
  • the “one"-shaped, “ten”-shaped and/or curved-shaped base 5 may be a rigid structure or an elastically bendable structure.
  • the two-dimensional pedestal 51 carrying the LED illuminating element 2 can be assembled into an independently working illuminating part 11 or a two-dimensional illuminating device 12 in different combinations (the independent operation means that it can be sold as a separate illuminator and use).
  • the light-emitting component 11 and the two-dimensional light source device 12 can be constructed in the following combinations:
  • the LED light-emitting unit 2 is fitted and mounted on a two-dimensional base 51 corresponding thereto to constitute the light-emitting component 11, which is a point-emitting light.
  • a plurality of the LED light-emitting elements 2 are mounted on the two-dimensional base 51 corresponding thereto to form the light-emitting component 11 , which may be a line light, or may be multi-line cross-illumination, or The surface glows.
  • the LED lighting unit 2 can be connected in series, in parallel or in series.
  • each two-dimensional pedestal 51 carries a plurality of said LED illuminating elements 2
  • a two-dimensional connecting member 71 having a quick-disconnecting connection structure (see Fig. 23- 27)
  • a two-dimensional light source device 12 that is combined into a two-dimensional space, which may be multi-line cross-illumination or continuous or intermittent surface illumination.
  • the electrical connection between all the two-dimensional pedestals 51 may be a series connection, a parallel connection or a combination of electrical connections.
  • the present invention defines the susceptor 5 having one of the following effects as the two-dimensional pedestal 51:
  • the susceptor 5 constituting the light-emitting component 11 or the two-dimensional light source device 12 is a two-dimensional susceptor 51.
  • the susceptor 5 constituting the light-emitting member 11 or the two-dimensional light source device 12 may be a two-dimensional susceptor 51.
  • the shape is diversified, and the LED chip 21 of the plurality of LED lighting elements 2 thereon is basically determined by different three-dimensional coordinate positions; or the outer contour of the base 5 is composed of a plurality of curved surfaces with different curvatures; or The susceptor 5 is a complex shape composed of a plurality of plane combinations having different inclination angles from the ground plane.
  • the three-dimensional base 52 can also constitute the light-emitting component 11 and the independently operable three-dimensional light source device 13 disposed in a three-dimensional space, as follows:
  • the LED light-emitting unit 2 is fitted on a three-dimensional base 52 corresponding thereto to form the light-emitting component 11 which is a point-emitting light.
  • a plurality of the LED light-emitting elements 2 are mounted on the three-dimensional base 52 corresponding thereto to form the light-emitting component 11 , which may be a three-dimensional multi-directional point light, line light or surface light.
  • the LED lighting unit 2 can be connected in series, in parallel or in series.
  • a plurality of three-dimensional pedestals 52 (wherein each of the three-dimensional pedestals 52 are loaded with a plurality of the LED illuminating elements 2) are combined into a three-dimensional space by a two-dimensional connecting member 71 having a quick disassembly connection structure.
  • the light source device 13 can be a multi-directional point illumination, line illumination or surface illumination that is arranged in a plurality of groups in a three-dimensional space.
  • the electrical connections between all of the three-dimensional pedestals 52 may be electrical connections in series, in parallel, or in series.
  • the Z-axis axes of all the three-dimensional pedestals 52 are mutually parallel.
  • a further improvement of the present invention is to introduce an adapter 72 (see FIG. 23), which can be used to connect the two two through the quick-connect electrical connection structure and the quick-disconnect connection structure.
  • the illuminating device 12 or the three-dimensional light source device 13 are connected together, or the two-dimensional light source device 12 is connected to the three-dimensional light source device 13. If a plurality of such Adapters 72 are used for connection, the illuminator is shaped.
  • the specific structures are roughly as follows:
  • At least two of the two-dimensional light source devices 12 are connected together by an adapter 72, or a plurality of the two-dimensional light source devices 12 are connected together by a plurality of adapters 72.
  • the plane of the majority of the LED chips 21 in one of the two-dimensional light source devices 12 and the plane of the majority of the LED chips 21 on the other two-dimensional light source device 12 are The angle between 1 degree and 90 degrees is formed.
  • At least two of the three-dimensional light source devices 13 are connected together by an adapter 72, or a plurality of the three-dimensional light source devices 13 are connected together by a plurality of adapters 72.
  • a one-degree to 90-degree clip is formed between the Z-axis of one of the three-dimensional light source devices 13 and the Z-axis of the other three-dimensional light source device 13. angle.
  • the plane of the plurality of LED chips 21 on the two-dimensional light source device 12 and the three-dimensional light source device 13 forms an angle of between 1 and 90 degrees.
  • the adapter can be used.
  • the 72 is designed to have a steering structure including a universal joint, a universal ball hinge or a universal ball bearing, and a locking mechanism is provided on the steering structure.
  • the light transmissive cover 8 can be connected to the light transmissive cover 8 by a quick disassembly structure, and the translucent cover 8 can be a simple shape of the lamp cover, or can be composed of curved surfaces with different curvatures, and the illumination line of the illuminator can be refracted and reflected.
  • a decorative lampshade that emits light from a set orientation.
  • Yet another improvement of the present invention is:
  • the building block type LED illuminator 1 of the present invention can be installed in a quick disassembly structure on a frame or a pallet composed of a building block assembling structure to form an illuminating lamp or a decorative lamp having a complicated shape and a complicated shape.

Abstract

A building block assembly-type LED light emitter (1) which has different functions, types and shapes and is randomly assembled by basic light-emitting components (2) of a standard component and bases (5) for carrying the light-emitting components. The LED light emitter comprises a plurality of standard components and LED light-emitting elements (2) with fast plug-in connecting structures (23). Each of the LED light-emitting elements (2) is formed by at least one LED chip (21) and a heat dissipating component (3) with a heat-conducting surface or a heat conductor; the LED chip (21) is placed on the top surface of the heat dissipating component (3) in surface touch fashion; positive and negative leads (22) of the LED chip (21) are led out by way of insulation of the heat-dissipating component (3) and form a standard plugin (23); and the at least one LED light emitting element (2) is adaptively mounted on the base (5) of the standard component with a fast assembling and disassembling structure. According to the LED light emitter, the current situation in the prior art that a massive LED light-emitting product market is disorderly and unsystematic, severe in loss, high in cost and free of unified specification, standard, type, function and shape is changed to a standard market which is low in loss, low in cost, richer in product and scientific and orderly in management.

Description

积木拼装式LED发光器Building block assembled LED illuminator 技术领域Technical field
本发明涉及一种LED发光部件,特别涉及一种采用若干标准件通过积木拼装方式组合成不同形状、结构和用途的LED发光器件。The invention relates to an LED light-emitting component, in particular to an LED light-emitting device which is assembled into different shapes, structures and uses by means of building blocks by using several standard parts.
背景技术Background technique
随着科学技术的快速发展,具有节能、环保、高亮和寿命长等优点的以LED发光源为主的照明器件越来越受到消费者的喜爱。With the rapid development of science and technology, lighting devices based on LED light sources with energy saving, environmental protection, high brightness and long life are more and more popular among consumers.
现有技术中的各类LED发光器件,如管灯、球泡灯或路灯的内部结构基本上是固定且不可拆装替换的连接结构,通常,这些发光器件基本上由电源模块、灯座、光源、光源支架和灯罩构成。The internal structures of various types of LED light-emitting devices in the prior art, such as tube lamps, bulb lamps or street lamps, are basically fixed and non-removable replacement connection structures. Generally, these light-emitting devices are basically composed of a power module, a lamp holder, The light source, the light source bracket and the lamp cover are formed.
灯座和灯罩的形状多为传统灯具的形状,而且一旦定型,其结构和形状无法改变,目前市场上,各种灯具的形状由生产厂家根据其对市场的调查开模制作,因此,其形状、类型和功能五花八门,当对应的产品销路不畅而大量囤积时,则会给企业带来较大损失,给社会造成较大的资源浪费。The shape of the lamp holder and the lampshade are mostly the shape of the traditional lamp, and once the shape is fixed, the structure and shape cannot be changed. Currently, the shape of various lamps on the market is opened by the manufacturer according to the investigation of the market, and therefore, the shape thereof The types, functions and functions are varied. When the corresponding products are not well sold and hoarded a lot, it will bring greater losses to the enterprise and cause a large waste of resources for the society.
光源通常由LED芯片、芯片支架、电路板(包括硬质电路板和柔性电路板)和散热基板(多为铝基板)构成,而LED芯片、芯片支架、电路板和散热基板之间为不可更换或修复的固定连接结构,一旦其中的某个部件损坏,那么该发光器件就基本上报废了。而且,LED芯片通过芯片支架向外散热方式,将使其通过增加工作电流来提高其亮度的途径受到制约,当散热不畅时,会导致LED芯片的发光效率降低、使用寿命减少,因此,该种结构的LED发光器件功率提升也受到制约。其原因是:LED的发光波长随温度变化为0.2-0.3nm/℃,光谱宽度随之增加,影响颜色鲜艳度。当正向电流流经pn结,发热性损耗使结区产生温升,在室温附近,温度每升高1℃,LED的发光强度会相应地减少1%左右,当增加LED的功率密度时,会导致LED芯片的结温升高,从而直接导致发光效率降低、出射光发生红移和寿命降低等后果。The light source is usually composed of an LED chip, a chip holder, a circuit board (including a hard circuit board and a flexible circuit board), and a heat dissipation substrate (mostly an aluminum substrate), and the LED chip, the chip holder, the circuit board, and the heat dissipation substrate are not replaceable. Or a fixed connection structure that is repaired, and once one of the components is damaged, the light-emitting device is substantially scrapped. Moreover, the way in which the LED chip is radiated outward through the chip holder will restrict its way of increasing its brightness by increasing the working current. When the heat dissipation is not good, the luminous efficiency of the LED chip is lowered and the service life is reduced. The power boost of LED light-emitting devices of various structures is also restricted. The reason is that the LED's emission wavelength changes with temperature to 0.2-0.3nm/°C, and the spectral width increases, which affects the color vividness. When the forward current flows through the pn junction, the heating loss causes the junction region to produce a temperature rise. At around 1°C, the luminous intensity of the LED is reduced by about 1%, and when the power density of the LED is increased, This will cause the junction temperature of the LED chip to rise, which directly leads to a decrease in luminous efficiency, a red shift of the emitted light, and a decrease in lifetime.
电源模块的大小和形状也随对应的发光器件的结构、形状和设置位置而千变万化。The size and shape of the power module are also varied with the structure, shape, and location of the corresponding light emitting device.
另外,针对LED发光产品行业来说,各生产商、供应商和产品设计商各自为阵,投入大量的人力、财力和时间开发若干不同规格、类型和标准的且无法互补和替代的产品,其不仅造成大量的有用资源浪费,而且其间会因恶性竞争导致部分有用的人力和财力资源消耗殆尽,不利于国家、行业、企业和个人的发展,不利于集中有生力量对该行业的进一步发展进行科学、有序的深入探索和研究。In addition, for the LED lighting products industry, each manufacturer, supplier and product designer has invested a large amount of manpower, financial resources and time to develop a number of products of different specifications, types and standards that cannot be complemented and replaced. Not only does it cause a lot of useful resources to be wasted, but also some useful human and financial resources are exhausted due to vicious competition, which is not conducive to the development of the country, industry, enterprises and individuals, and is not conducive to the concentration of living forces to carry out scientific research on the further development of the industry. In-depth exploration and research in an orderly manner.
因此,针对LED发光产品行业,如何采用标准化的基础部件,使消费者根据个人喜好就能快速组装成所需的不同类型、形状、美感和具有不同功能且又可快速拆卸更换部件的发光产品,是该行业亟待解决的问题。Therefore, for the LED lighting products industry, how to adopt standardized basic components, so that consumers can quickly assemble into different types, shapes, aesthetics and illuminating products with different functions and quick disassembly and replacement parts according to personal preference. It is an urgent problem for the industry.
技术问题technical problem
本发明要解决的技术问题是提供一种通过标准件的基础发光元件和承载该发光元件的基座随意拼装成具有不同功能、类型和形状的积木拼装式LED发光器。The technical problem to be solved by the present invention is to provide a building block type LED illuminator which is assembled by a base light-emitting element of a standard member and a base carrying the light-emitting element to have different functions, types and shapes.
技术解决方案Technical solution
为了解决上述技术问题,本发明采用的技术方案为: In order to solve the above technical problems, the technical solution adopted by the present invention is:
本发明的积木拼装式LED发光器,包括若干个标准件且具有快插电连接结构的LED发光基元,其特征在于:所述LED发光基元由至少一个LED芯片和具有导热表面或者为导热体的散热件构成,所述散热件的外形轮廓围合的空间形状为棱台形、圆台形、棱柱形或圆柱形,所述LED芯片以面面触接的方式置于该散热件的顶面上,所述LED芯片的正负引线以与所述散热件绝缘的方式引出并形成标准化的插件;The building block type LED illuminator of the invention comprises a plurality of standard components and an LED illuminating element with a quick plug electrical connection structure, wherein the LED illuminating element comprises at least one LED chip and has a heat conducting surface or is thermally conductive. a heat dissipating member of the body, wherein the outer shape of the heat dissipating member is a prismatic shape, a truncated cone shape, a prismatic shape or a cylindrical shape, and the LED chip is placed on the top surface of the heat dissipating member in a surface contact manner. The positive and negative leads of the LED chip are taken out in isolation from the heat sink and form a standardized plug-in;
将至少一个所述LED发光基元以快速拆装结构适配安装在标准件的二维基座上,所有LED发光基元上的所述快插电连接结构与该二维基座上预埋的内嵌导体以正负极对应相接或正负极依次交叉相接的连接方式构成可独立工作的发光部件;由若干个载有LED发光基元的二维基座以快速拆装连接结构组成二维空间布设的二维光源器件,该二维光源器件中的所有二维基座之间的电连接为并联、串联或串并结合的连接方式;所述二维光源器件中的所有LED芯片处于相同平面或者该二维光源器件中连接在一起的所有二维基座的XY平面内的外形轮廓在Z轴方向上基本相同;At least one of the LED lighting elements is mounted on the two-dimensional base of the standard component in a quick-disassembling structure, and the quick-connecting electrical connection structure on all the LED lighting elements is embedded on the two-dimensional base The embedded conductor constitutes an independently operable light-emitting component with a connection between the positive and negative poles corresponding to the junction or the positive and negative poles in sequence; the two-dimensional base carrying the LED illumination primitives is quickly disassembled and connected. a two-dimensional light source device constituting a two-dimensional space, wherein the electrical connection between all the two-dimensional pedestals in the two-dimensional light source device is a parallel, series or serial connection; all the LEDs in the two-dimensional light source device The outlines of the XY planes of all the two-dimensional pedestals in which the chips are in the same plane or in the two-dimensional light source device are substantially the same in the Z-axis direction;
或者,or,
将至少一个所述LED发光基元以快速拆装结构适配安装在标准件的三维基座上,所述LED发光基元上的所述快插电连接结构与该三维基座上预埋的内嵌导体以正负极对应相接或正负极依次交叉相接的连接方式构成可独立工作的发光部件;该三维基座上多个LED发光基元的LED芯片处于不同的三维坐标位置,或者,该三维基座的外形轮廓为由多个不同曲率的曲面和/或多个不同对地倾角的平面组合构成的复杂形状的基座;由若干个载有LED发光基元的所述三维基座以快速拆装连接结构组成三维空间布设的三维光源器件,该三维光源器件中的所有三维基座之间的电连接为并联、串联或串并结合的连接方式;所述三维光源器件中的所有三维基座的Z向轴线相互平行。Separating at least one of the LED lighting elements in a quick-disassembling structure on a three-dimensional base of a standard component, the quick-connecting electrical connection structure on the LED lighting primitive and the embedded on the three-dimensional base The embedded conductor forms a separately operable light-emitting component with a connection between the positive and negative poles corresponding to the junction or the positive and negative poles, and the LED chips of the plurality of LED illumination elements on the three-dimensional base are in different three-dimensional coordinate positions. Alternatively, the contour of the three-dimensional pedestal is a complex shaped pedestal composed of a plurality of curved surfaces of different curvatures and/or a plurality of planes of different diagonal inclinations; the three-dimensional three-dimensional carrying LED illuminating primitives The pedestal is a three-dimensional light source device arranged in a three-dimensional space by a quick disassembly and connection structure, and the electrical connection between all three-dimensional pedestals in the three-dimensional light source device is a parallel, series or serial connection manner; in the three-dimensional light source device The Z-axis of all three-dimensional pedestals are parallel to each other.
在该发光器中还设有至少一个可与所述二维光源器件或三维光源器件电连接的转接件,其中,At least one adapter electrically connectable to the two-dimensional light source device or the three-dimensional light source device is further disposed in the illuminator, wherein
转接件以快速拆装结构连接在至少两个所述的二维光源器件之间,使其中的一个二维光源器件上的多数LED芯片所在平面与另一个二维光源器件上的多数LED芯片所在平面之间形成1度-90度的夹角,由所有转接件连接的若干个二维光源器件组合构成复杂形状的三维光源体;The adapter is connected between at least two of the two-dimensional light source devices in a quick disassembly structure, such that a plane of a plurality of LED chips on one of the two-dimensional light source devices and a plurality of LED chips on the other two-dimensional light source device Forming an angle of 1 degree to 90 degrees between the planes, and combining a plurality of two-dimensional light source devices connected by all the adapters to form a three-dimensional light source body having a complicated shape;
或者,转接件以快速拆装结构连接在至少两个所述的三维光源器件之间,使其中的一个三维光源器件的Z向轴线与另一个三维光源器件的Z向轴线之间形成1度-90度的夹角,由所有转接件连接的若干个三维光源器件组合构成复杂形状的三维光源体;Alternatively, the adapter is connected between the at least two of the three-dimensional light source devices in a quick-disconnecting configuration such that a Z-axis of one of the three-dimensional light source devices forms a degree of 1 degree with the Z-axis of the other three-dimensional light source device. An angle of -90 degrees, a plurality of three-dimensional light source devices connected by all the adapters are combined to form a three-dimensional light source body having a complicated shape;
或者,转接件以快速拆装结构连接在至少一个所述的二维光源器件与至少一个所述的三维光源器件之间,使其中的二维光源器件上的多数LED芯片所在平面与三维光源器件的Z向轴线之间形成1度-90度的夹角,由所有转接件连接的若干个二维光源器件和三维光源器件组合构成复杂形状的三维光源体。Alternatively, the adapter is connected between the at least one of the two-dimensional light source device and the at least one of the three-dimensional light source devices in a quick-disconnecting structure, such that a plane of the plurality of LED chips on the two-dimensional light source device is located and a three-dimensional light source The Z-axis of the device forms an angle of between 1 and 90 degrees, and a plurality of two-dimensional light source devices and three-dimensional light source devices connected by all the adapters combine to form a three-dimensional light source body of a complicated shape.
所述LED芯片为正装结构的芯片,其包含蓝宝石、硅或碳化硅在内的衬底的底面与所述散热件的顶面通过银胶固接;或者所述LED芯片为倒装结构的芯片,其包含硅或陶瓷在内的基体的底面与所述散热件的顶面通过银胶固接。The LED chip is a chip with a positive structure, and a bottom surface of the substrate including sapphire, silicon or silicon carbide and a top surface of the heat dissipating member are fixed by silver glue; or the LED chip is a chip with a flip chip structure The bottom surface of the substrate including silicon or ceramic and the top surface of the heat dissipating member are fixed by silver glue.
所述散热件为矩形体、圆柱体、椭圆体或者为侧面向下弯折的金属板,在散热件的底面设有由若干个呈竖直片状、竖直杆状或多弯折板状且向下延伸、相互间隔设置的散热体。The heat dissipating member is a rectangular body, a cylinder body, an ellipsoid body or a metal plate which is bent downwardly on the side surface, and the bottom surface of the heat dissipating member is provided with a plurality of vertical sheets, vertical rods or a plurality of bent plates. And a heat sink that extends downward and is spaced apart from each other.
所述二维基座在XY平面的投影形状为“一”字型、“十”字形、弧条形、圆环形、椭圆环形、方盘形、圆盘形或椭圆盘形。The projection shape of the two-dimensional base in the XY plane is "one", "ten", arc, circular, elliptical, square, disc or elliptical.
所述发光部件、二维光源器件、三维光源器件和所述的三维光源体为包含台灯、壁灯、挂灯、吊灯、吸顶灯、球形灯、装饰灯、路灯、隧道灯、车灯在内的照明灯或大型指示灯;或者为用于光照理疗的光疗仪。The illuminating component, the two-dimensional light source device, the three-dimensional light source device and the three-dimensional light source body comprise a desk lamp, a wall lamp, a hanging lamp, a chandelier, a ceiling lamp, a spherical lamp, a decorative lamp, a street lamp, a tunnel lamp, a lamp, and the like. A light or large indicator light; or a light therapy device for light therapy.
所述光疗仪的有效发光面的形状为依据人体工学原理针对待理疗肌体形状进行设计的适配形状。The shape of the effective light-emitting surface of the light therapy device is an adapted shape designed according to the ergonomic principle for the shape of the body to be treated.
所述快速拆装结构为卡扣连接结构、公母配合连接结构、螺旋连接结构或锁销铰链连接结构;所述快插电连接结构为弹珠簧片电连接结构、连接器连接结构或公母配合插排式连接结构;所述内嵌导体为采用注塑工艺埋设在所述二维基座或三维基座内的铜箔或导线;或者为卡嵌在开设于所述二维基座或三维基座表层上的具有开口的导线槽中的RV导线。The quick dismounting structure is a snap connection structure, a male and female mating connection structure, a screw connection structure or a lock pin hinge connection structure; the quick plug electrical connection structure is a spring reed electrical connection structure, a connector connection structure or a public a female mating plug-in connection structure; the in-line conductor is a copper foil or a wire embedded in the two-dimensional base or three-dimensional base by an injection molding process; or is embedded in the two-dimensional base or An RV wire in an open wire slot on the surface of the three-dimensional base.
在所述LED发光基元、发光部件、二维光源器件、三维光源器件或所述的三维光源体上设有以所述的快速拆装结构连接其上的透光罩。A light transmissive cover connected to the LED light emitting element, the light emitting part, the two-dimensional light source device, the three-dimensional light source device or the three-dimensional light source body is connected with the quick disassembly structure.
所述发光部件、二维光源器件、三维光源器件和所述的三维光源体通过标准件的紧固连接件固接在以积木拼装结构组成的线形支架、二维空间形状的框、架、板或者三维空间形状的框、架、板上构成具有造型美和形状复杂多样的照明灯或装饰灯。The illuminating member, the two-dimensional light source device, the three-dimensional light source device and the three-dimensional light source body are fixed to the linear bracket composed of the building block assembling structure, the frame, the frame and the plate of the two-dimensional space shape by the fastening connecting members of the standard parts. Or the frame, the frame, and the plate of the three-dimensional shape form an illumination lamp or a decorative lamp having a complicated shape and a complicated shape.
有益效果Beneficial effect
本发明的积木拼装式LED发光器采用标准件的LED发光基元和基座,可以自由组装成大小、形状和功能均不同的发光、发热器件,其中的LED发光基元又采用了高速导热的散热结构,使一直困扰行业内有关LED芯片散热难的技术问题得以解决,其还通过快插电连接结构和快速拆装连接结构,使得使用者可以自行组装成其喜好的形状或功能的发光器,并且当其中的某个标准件损坏后,其可自行快速拆除予以更换,无需经专业人员进行复杂的维修。The building block LED illuminator of the invention adopts standard LED illuminating element and pedestal, and can be freely assembled into illuminating and heating devices with different sizes, shapes and functions, wherein the LED illuminating element adopts high-speed heat conduction. The heat dissipation structure solves the technical problem that has been plagued by the industry in terms of heat dissipation of the LED chip. It also enables the user to assemble the illuminator of its preferred shape or function by means of a quick-connect electrical connection structure and a quick-disconnect connection structure. And when one of the standard parts is damaged, it can be quickly removed and replaced by itself, without the need for complicated maintenance by professionals.
本发明的构思可使现有技术中庞大的LED发光产品市场由杂乱无章、损耗严重、高成本且无统一规格、标准、类型、功能和形状产品的现状变为低损耗、低成本、产品更加丰富多样且科学有序管理的标准化市场,由此,对于生产者来说,其只需精研如何提高产品质量,提高生产率、提高管理水平和降低企业综合成本,而无需考虑市场在哪的棘手问题;对于研发设计人员而言,其只需精研如何开发出更加具有美感和人性化十足的组合产品;对于销售商来说,其只需精研如何提高服务质量,提升其在消费者心中的诚信形象。该发明构思于国、于民均有利。The concept of the present invention can make the market of the huge LED lighting products in the prior art become chaotic, low-loss, high-cost, and the status quo of products without uniform specifications, standards, types, functions and shapes is changed to low loss, low cost, and more abundant products. A standardized and scientifically and orderly standardized market, for which, for producers, they only need to study how to improve product quality, increase productivity, improve management and reduce overall cost of the enterprise, without having to consider the thorny issue of the market. For R&D designers, they only need to study how to develop a more aesthetic and humanized combination product; for the seller, it only needs to study how to improve the service quality and enhance its in the hearts of consumers. Integrity image. The invention is conducive to both the country and the people.
 
附图说明DRAWINGS
图1-10为本发明的LED发光器所涉不同的发光产品的示意图。1-10 are schematic views of different illumination products involved in the LED illuminator of the present invention.
图11为图10的分解示意图。Figure 11 is an exploded perspective view of Figure 10.
图12-1至图12-3为本发明的LED发光基元不同角度的示意图。12-1 to 12-3 are schematic views of different angles of the LED light-emitting elements of the present invention.
图12-4为图12-1的分解示意图。Figure 12-4 is an exploded perspective view of Figure 12-1.
图13-1为含有若干个LED芯片的LED发光基元的示意图。Figure 13-1 is a schematic illustration of an LED illuminating cell containing several LED chips.
图13-2为图13-1中央区域的LED模组部分的放大示意图。Figure 13-2 is an enlarged schematic view of a portion of the LED module in the central region of Figure 13-1.
图14为本发明的LED发光基元的另一结构示意图。Figure 14 is a schematic view showing another structure of the LED light-emitting unit of the present invention.
图15为本发明的LED发光基元的又一结构示意图。Fig. 15 is a schematic view showing still another structure of the LED light-emitting unit of the present invention.
图16为本发明的LED发光基元上的散热件的另一结构示意图。Fig. 16 is a schematic view showing another structure of the heat dissipating member on the LED lighting unit of the present invention.
图17为本发明的LED发光基元上的散热件的又一结构示意图。Figure 17 is a schematic view showing still another structure of the heat dissipating member on the LED lighting unit of the present invention.
图18为本发明的LED发光基元上的散热件的再一结构示意图。Figure 18 is a schematic view showing still another structure of the heat dissipating member on the LED lighting unit of the present invention.
图19-22为本发明所构成的不同形状结构的发光部件的示意图。19-22 are schematic views of light-emitting components of different shapes and structures constructed in accordance with the present invention.
图23为各种形状结构的二维连接件或三维连接件的示意图。Figure 23 is a schematic illustration of a two-dimensional connector or three-dimensional connector of various shape configurations.
图24为可弯曲且既可作为连接件,也可作为转接件,还可作为辅助托体的的部件的示意图。Figure 24 is a schematic illustration of a component that is bendable and can be used as a connector, as an adapter, and as an auxiliary carrier.
图25为用于将图多件图24所示的部件连接在一起的连接件的示意图。Figure 25 is a schematic illustration of a connector for joining together the components shown in Figure 24 of the Figure.
图26为既可作为基座,也可作为辅助托体的部件的示意图。Figure 26 is a schematic illustration of a component that can serve as both a pedestal and an auxiliary carrier.
图27为用于将两个图26所示的部件连接在一起的连接件的示意图。Figure 27 is a schematic illustration of a connector for joining two components shown in Figure 26.
附图标记如下:The reference numerals are as follows:
    LED发光器1、发光部件11、二维光源器件12、三维光源器件13、三维光源体(图中未示出)、LED发光基元2、LED芯片21、电极引线22、公插件23、LED模组24、散热件3、聚光腔体31、线槽32、定位件33、散热结构34、贯通孔35、荧光透镜4、塑胶透镜41、金属镜框42、外螺纹43、内螺纹44、基座5、二维基座51、三维基座52、母插件53、快速电连接件6、二维连接件71、转接件72、透光罩8、辅助托体9。 LED illuminator 1, light-emitting component 11, two-dimensional light source device 12, three-dimensional light source device 13, three-dimensional light source body (not shown), LED light-emitting element 2, LED chip 21, electrode lead 22, male plug-in 23, LED Module 24, heat sink 3, concentrating cavity 31, wire slot 32, positioning member 33, heat dissipation structure 34, through hole 35, fluorescent lens 4, plastic lens 41, metal frame 42, external thread 43, internal thread 44, The base 5, the two-dimensional base 51, the three-dimensional base 52, the female insert 53, the quick electrical connector 6, the two-dimensional connector 71, the adapter 72, the translucent cover 8, and the auxiliary body 9.
最佳实施方式Best practice
本发明的积木拼装式LED发光器1是一种可由国家统一制定,采用标准化且为基础部件的LED发光基元2和承载该LED发光基元2的基座5,通过设定的连接方式自行组装成具有不同功能、不同类型和不同形状的LED发光器1。The building block LED illuminator 1 of the present invention is an LED illuminating element 2 which can be uniformly developed by the state and adopts standardized and basic components, and a pedestal 5 carrying the LED illuminating element 2, and is connected by a set connection method. The LED illuminators 1 are assembled into different functions, different types and different shapes.
如图1-11,19-22所示,这些LED发光器1可以包括凡使用LED发光芯片进行发光、发热的固定式照明装置、移动式照明装置、取暖用器具和理疗用器具等发光、发热器件。As shown in FIGS. 1-11 and 19-22, these LED illuminators 1 may include illuminating and heating devices such as fixed illuminating devices that use LED light-emitting chips for illuminating and generating heat, mobile illuminating devices, heating devices, and physiotherapy devices. Device.
照明装置包括但不限于台灯、壁灯、挂灯、吊灯、吸顶灯、球形灯、装饰灯、路灯、隧道灯和车灯等照明灯或大型指示灯。Lighting devices include, but are not limited to, desk lamps, wall lamps, hanging lights, chandeliers, ceiling lamps, spherical lights, decorative lights, street lights, tunnel lights, and lights, or large indicators.
取暖用器具包括但不限于家用取暖器、浴霸、田园小憩用的暖灯、野外旅行用的暖具和衬托环境美且具取暖照明的双功能灯等。Heating appliances include, but are not limited to, household heaters, Yuba, warm lights for garden squatting, warming tools for field travel, and dual-function lights that provide a warm environment with warm lighting.
理疗器具包括体外用光疗仪和体内用杀菌仪,如烤电仪、去湿仪、加速修复创伤的细胞生长仪和妇科用内置式的杀菌仪等。The physiotherapy apparatus includes an in vitro phototherapy apparatus and an internal sterilization apparatus such as a baking apparatus, a dehumidifier, a cell growth apparatus for accelerating wound repair, and a built-in sterilization apparatus for gynecology.
所述光疗仪和杀菌仪的光射面的形状可依据人体工学原理针对待理疗肌体或待处理部位的形状进行适配性设计。The shape of the light-emitting surface of the phototherapy apparatus and the sterilizing apparatus can be adaptively designed according to the ergonomic principle for the shape of the body to be treated or the part to be treated.
本发明的积木拼装式LED发光器1是由LED发光基元2和承载该LED发光基元2的基座5以快插电连接和快速拆装连接结构连接在一起的发光产品(即后叙概括定义的发光部件11、二维光源器件12、三维光源器件13和三维光源体)。The building block LED illuminator 1 of the present invention is a illuminating product which is connected by a LED light-emitting unit 2 and a susceptor 5 carrying the LED illuminating unit 2 by a quick-connecting electrical connection and a quick-disconnecting connection structure (ie, The light-emitting component 11, the two-dimensional light source device 12, the three-dimensional light source device 13, and the three-dimensional light source body are generally defined.
1、LED发光基元21, LED lighting primitive 2
如图12-1至图12-4,图14、15、16、17所示,为标准件,其由LED芯片21、体表面积远大于LED芯片21且置于大气环境中的散热件3、荧光透镜4和快速电连接件6构成。12-1 to 12-4, as shown in FIGS. 14, 15, 16, and 17, are standard pieces, which are composed of an LED chip 21, a heat sink 3 having a body surface area much larger than the LED chip 21 and placed in an atmosphere. The fluorescent lens 4 and the quick electrical connector 6 are formed.
1)LED芯片211) LED chip 21
可为正装结构的芯片,也可为倒装结构的芯片。与现有技术不同的是:在本发明的LED芯片21中不设芯片支架和散热铜柱。It can be a chip with a formal structure or a chip with a flip-chip structure. Different from the prior art, the chip holder and the heat dissipation copper post are not provided in the LED chip 21 of the present invention.
2)散热件32) Heat sink 3
为由导热良好的材料制作,可以为纯金属材料所制,也可为在具有导热特性的硬质塑胶制作的柱体表面设置由导热材质制作的导热膜(该结构可降低材料成本)。It is made of a material with good heat conductivity, and can be made of a pure metal material, or a heat conductive film made of a heat conductive material on the surface of a cylinder made of a hard plastic having thermal conductivity (this structure can reduce the material cost).
散热件3的外形轮廓围合的空间形状为棱台形、圆台形、棱柱形或圆柱形,即散热件3的外形可为圆柱、长方体、正方体、椭圆柱(即其断面形状为圆形、矩形、正方形或椭圆形)、正多面体或者将矩形板、圆形板的边侧向下弯折构成的外形轮廓形状为棱台形、圆台形、棱柱形或圆柱形的空心板体。The outer shape of the heat dissipating member 3 is a prismatic shape, a truncated cone shape, a prismatic shape or a cylindrical shape, that is, the heat dissipating member 3 can have a cylindrical shape, a rectangular parallelepiped shape, a rectangular parallelepiped shape, and an elliptical cylinder (that is, the cross-sectional shape is circular or rectangular). , a square or elliptical shape, a regular polyhedron or a shape in which the sides of the rectangular plate and the circular plate are bent downward to form a prismatic shape, a truncated cone shape, a prismatic shape or a cylindrical hollow plate body.
本发明优选散热件3为铜柱或铝柱,其最大外径在25mm。Preferably, the heat sink 3 of the present invention is a copper or aluminum column having a maximum outer diameter of 25 mm.
所述LED芯片21可以为一只,也可为多只,所有LED芯片21以面面触接的方式置于该散热件3的顶面上,安装方式有以下几种: The LED chip 21 may be one or more, and all the LED chips 21 are placed on the top surface of the heat sink 3 in a surface contact manner. The installation manners are as follows:
a.当LED芯片21为一只时,散热件3的外形为圆柱、长方体、正方体或椭圆柱。a. When the LED chip 21 is one, the shape of the heat sink 3 is a cylinder, a rectangular parallelepiped, a cube or an elliptical cylinder.
在该散热件3的顶面中央位置开有向柱体内凹入用于嵌置该LED芯片21的聚光腔体31,所述LED芯片21固接在该聚光腔体31中。A concentrating cavity 31 for embedding the LED chip 21 is recessed into the column at a central position of the top surface of the heat sink 3, and the LED chip 21 is fixed in the concentrating cavity 31.
当LED芯片21为正装结构的芯片时,其包含蓝宝石、硅或碳化硅在内的衬底的底面与所述聚光腔体31的内底面通过银胶固接;当LED芯片21为倒装结构的芯片时,其包含硅或陶瓷在内的基体的底面与所述聚光腔体31的内底面通过银胶固接。由于散热件3具有体表面积很大的导热膜或者为体积较大的导热体,因此,LED芯片21与散热件3之间采用面面紧密触接的结构,使芯片工作时产生的热量很快被散热件3吸收并快速导出至外部空间。When the LED chip 21 is a chip with a positive structure, the bottom surface of the substrate including sapphire, silicon or silicon carbide and the inner bottom surface of the concentrating cavity 31 are fixed by silver glue; when the LED chip 21 is flipped In the case of a chip of the structure, the bottom surface of the substrate including silicon or ceramic and the inner bottom surface of the concentrating cavity 31 are fixed by silver paste. Since the heat dissipating member 3 has a heat conductive film with a large surface area or a large heat conductor, the LED chip 21 and the heat dissipating member 3 are closely connected to each other, so that the heat generated by the chip is fast. It is absorbed by the heat sink 3 and quickly exported to the external space.
该方式中的电连接结构是:在散热件3的顶面位于所述聚光腔体31的两侧各开一条线槽32,在线槽32的外端设有向外延伸且固接在该散热件3上的定位件33,线槽32中铺设与散热件3之间为绝缘结构的导线,导线的内端与LED芯片21上对应的一个电极相接,另一端连接在所述定位件33的电触点上。The electrical connection structure in the manner is: a wire slot 32 is formed on each side of the concentrating cavity 31 on the top surface of the heat dissipating component 3, and the outer end of the wire slot 32 is outwardly extended and fixed a positioning member 33 on the heat dissipating member 3, a wire having an insulating structure between the wire groove 32 and the heat dissipating member 3, the inner end of the wire is connected to a corresponding electrode on the LED chip 21, and the other end is connected to the positioning member. 33 on the electrical contacts.
为了进一步提高该散热件3的散热效果,在该散热件3的底面设置可快速将热量导走的散热结构34,该散热结构34由若干个向下延伸且相互间隔设置的竖直片状体构成,或者由若干个向下延伸且相互间隔设置的竖直杆状体构成,或者为由平板经多次弯折构成的向下延伸的弯板体。In order to further improve the heat dissipation effect of the heat dissipating member 3, a heat dissipating structure 34 capable of quickly guiding away heat is disposed on the bottom surface of the heat dissipating member 3, and the heat dissipating structure 34 is composed of a plurality of vertical sheet bodies extending downward and spaced apart from each other. The composition is composed of a plurality of vertical rods extending downwardly and spaced apart from each other, or a downwardly extending curved body formed by bending the flat plate a plurality of times.
所述竖直片状、竖直杆状和弯板体的散热结构34由导热性好的金属所制,其可为与所述散热件3一体成形制成,也可为通过紧固件与散热件3紧密固接在一起。The heat dissipation structure 34 of the vertical sheet shape, the vertical rod shape and the curved plate body is made of a metal having good thermal conductivity, and may be formed integrally with the heat dissipation member 3, or may be formed by a fastener. The heat sinks 3 are closely fixed together.
b.本方式与前述a方式的区别是电连接结构不同,其它基本相同。b. The difference between this method and the aforementioned a mode is that the electrical connection structure is different, and the others are basically the same.
其是在散热件3的顶面中央位置设置一个沿其轴向贯穿该散热件3的贯通孔35,所述LED芯片21以前述a方式中的方法固接在散热件3的顶面上,LED芯片21正负极对应的电极引线22向下延伸且穿置在绝缘套中,该电极引线22连同绝缘套一起插入所述贯通孔35中,电极引线22的下端裸露于散热件3底面或所述散热结构34之下并插置在一个公插件23中,该公插件23可适配插入与其配套的所述基座5上的母插件53中,由此,接通LED芯片21与外设部件的电连接。The through hole 35 is inserted through the heat dissipating member 3 in the axial direction of the top surface of the heat dissipating member 3, and the LED chip 21 is fixed on the top surface of the heat dissipating member 3 by the method in the foregoing a mode. The electrode lead 22 corresponding to the positive and negative electrodes of the LED chip 21 extends downwardly and penetrates into the insulating sleeve. The electrode lead 22 is inserted into the through hole 35 together with the insulating sleeve, and the lower end of the electrode lead 22 is exposed on the bottom surface of the heat sink 3 or The heat dissipation structure 34 is inserted under the male insert 23, and the male insert 23 is adapted to be inserted into the female insert 53 on the base 5 thereof, thereby turning on the LED chip 21 and the outside. Set the electrical connection of the components.
该方式与前述方式一样,同样可以将LED芯片产生的热量快速导出。In the same manner as described above, the heat generated by the LED chip can be quickly derived.
c.本方式与前述二种方式的区别是LED芯片21的数量、设置方式不同,其它基本相同(参见图13-1,13-2,18所示)。c. The difference between this method and the foregoing two methods is that the number and arrangement of the LED chips 21 are different, and the others are basically the same (see FIGS. 13-1, 13-2, and 18).
其是在散热件3顶表面上划设若干个相互绝缘的区域,并在每个区域采用并联或串联方式设置由多个LED芯片21构成的LED模组24,整个散热件3顶表面上的各LED模组24之间可以是并联结构,也可是串联结构,还可是串并结合的结构。正负电连接线可以采用前述a方式或b方式中的引出结构。It is arranged on the top surface of the heat dissipating member 3 with a plurality of mutually insulated regions, and in each region, an LED module 24 composed of a plurality of LED chips 21 is arranged in parallel or in series, on the top surface of the entire heat dissipating member 3 Each of the LED modules 24 may have a parallel structure, a series structure, or a combination of serial and parallel. The positive and negative electrical connection lines may adopt the lead-out structure in the aforementioned a mode or b mode.
该方式与前述方式一样,同样也可以将LED芯片产生的热量快速导出。In the same manner as described above, the heat generated by the LED chip can also be quickly derived.
d. 本方式与前述c方式的区别是散热件3的形状不同,其它基本相同。d. The difference between this mode and the above c mode is that the shape of the heat sink 3 is different, and the others are basically the same.
其形状为正多面体,在多个表面上采用前述c方式中针对若干只LED芯片21的设置结构,可实现向其外围三维空间发光的目的。The shape is a regular polyhedron, and the arrangement of the plurality of LED chips 21 in the above-described c mode is adopted on a plurality of surfaces, so that the purpose of emitting light to the three-dimensional space in the periphery thereof can be achieved.
其电连接结构可以采用前述a方式、b方式或a、b相结合的方式将各组LED模组24的电极线引出。The electrical connection structure can take out the electrode lines of each group of LED modules 24 by the above-mentioned a mode, b mode or a combination of a and b.
该方式与前述几种方式一样,同样也可以将LED芯片产生的热量快速导出。In the same way as the foregoing, the heat generated by the LED chip can be quickly derived.
3)荧光透镜43) fluorescent lens 4
其由掺有所需色温要求的荧光粉的塑胶透镜41与金属镜框42连为一体,采用可快速拆装结构安装在所述散热件3上(参见图12-4,14、15所示)。The plastic lens 41, which is filled with the phosphor of the desired color temperature, is integrated with the metal frame 42 and mounted on the heat sink 3 in a quick-disconnectable structure (see Figs. 12-4, 14, 15). .
安装方式有多种,如可采用在散热件3的外周壁上设置外螺纹43,或者在散热件3顶面周边设置向上延伸的卡件,对应的,在所述金属镜框42的内周壁上设置与所述外螺纹43适配旋接的内螺纹44,或者在所述金属镜框42上设置与所述卡件适配套接的扣件。There are various mounting methods, such as providing an external thread 43 on the outer peripheral wall of the heat sink 3, or providing an upwardly extending card on the periphery of the top surface of the heat sink 3, correspondingly on the inner peripheral wall of the metal frame 42. An internal thread 44 that is screwed to the external thread 43 is provided, or a fastener that is suitable for the card member is disposed on the metal frame 42.
该结构可方便用户根据其对光源色温的即兴要求,随时、随意更换具有不同色温的荧光透镜4。The structure can facilitate the user to replace the fluorescent lens 4 having different color temperatures at any time according to the improvisation requirement for the color temperature of the light source.
2、基座52, the base 5
为标准件,基座5分二维基座51和三维基座52,基座5可为仅安装一个所述LED发光基元2的基座5,也可为安装多个LED发光基元2的基座5。As a standard part, the pedestal 5 is divided into a two-dimensional pedestal 51 and a three-dimensional pedestal 52. The pedestal 5 can be a pedestal 5 in which only one of the LED illuminating elements 2 is mounted, or a plurality of LED illuminating elements 2 can be mounted. Pedestal 5.
在每个基座5上设置可将对应数量的所述LED发光基元2以快速拆装连接方式和快插电连接方式安装其上的结构,快速拆装连接结构和快插电连接结构可以分离设置,也可以结合为一体设置。A structure is provided on each of the pedestals 5 for mounting the corresponding number of the LED illuminating elements 2 in a quick-disconnect connection manner and a quick-plug electrical connection manner, and the quick-disconnecting connection structure and the quick-insertion electrical connection structure can be Separate settings can also be combined into one.
基座5可由硬质塑料或软质硅胶制作,也可以为金属外壳带绝缘内芯套的结构。The base 5 may be made of hard plastic or soft silicone, or may be a metal outer casing with an insulated inner core.
在基座5内,通过一次注塑或二次注塑设有用于电连接的内嵌导体,内嵌导体为埋设在基座5内的铜箔或导线;或者是卡嵌在基座5表层且具有开口的导线槽32内的且为截面积大、阻值很小的RV电线。In the susceptor 5, an in-line conductor for electrical connection is provided by one injection molding or overmolding, the in-line conductor is a copper foil or a wire embedded in the susceptor 5; or is embedded in the surface layer of the pedestal 5 and has An RV wire in the open wire groove 32 and having a large cross-sectional area and a small resistance value.
所述快速拆装结构包括但不限于卡扣连接结构、公母配合连接结构、螺旋连接结构或锁销铰链连接结构。The quick dismounting structure includes, but is not limited to, a snap connection structure, a male and female mating connection structure, a screw connection structure, or a lock pin hinge connection structure.
所述快插电连接结构包括但不限于弹珠簧片电连接结构、连接器连接结构或公母配合插排式连接结构。The quick plug electrical connection structure includes, but is not limited to, a ball spring reed electrical connection structure, a connector connection structure, or a male and female mating plug type connection structure.
1)二维基座511) Two-dimensional base 51
其外形包括但不限于“一”字型、“十”字形、弧条形、闭合或开放式的圆环形、椭圆环形、矩形框形、空心或实心的方盘形、圆盘形或椭圆盘形。Its shape includes but is not limited to "one" shape, "ten" shape, arc bar shape, closed or open circular, elliptical ring, rectangular frame shape, hollow or solid square disk shape, disc shape or ellipse Disk shape.
其中,圆环形与空心圆盘形的区别是在径向方向上设置的所述LED发光基元2的数量不同,圆环形定义为一个LED发光基元2,而空心圆盘形可并列设置多个LED发光基元2;如前一样,矩形框形与空心方盘形的区别,椭圆环形与空心椭圆盘形的区别也仅在于并列设置的LED发光基元2的数量不同。Wherein, the difference between the circular ring shape and the hollow disk shape is that the number of the LED light emitting elements 2 disposed in the radial direction is different, the circular ring is defined as one LED light emitting element 2, and the hollow disk shape can be juxtaposed A plurality of LED illuminating elements 2 are provided; as before, the difference between the rectangular frame shape and the hollow square disk shape is different only in the number of the LED illuminating elements 2 arranged side by side.
“一”字型、“十”字型和弧条形,沿其短边方向上可并列设置多个所述的LED发光基元2。该“一”字型、“十”字型和/或弧条形的基座5可以是刚性结构,也可以是弹性可弯曲结构。The "one" shape, the "ten" shape, and the arc strip shape may be arranged in parallel along the short side direction of the plurality of the LED light emitting elements 2. The "one"-shaped, "ten"-shaped and/or curved-shaped base 5 may be a rigid structure or an elastically bendable structure.
采用不同的组合方式可以将载有LED发光基元2的二维基座51拼装成具有独立工作的发光部件11或二维光源器件12(所述独立工作是指可作为独立的发光器出售和使用)。The two-dimensional pedestal 51 carrying the LED illuminating element 2 can be assembled into an independently working illuminating part 11 or a two-dimensional illuminating device 12 in different combinations (the independent operation means that it can be sold as a separate illuminator and use).
可采用以下组合方式构成所述的发光部件11和二维光源器件12:The light-emitting component 11 and the two-dimensional light source device 12 can be constructed in the following combinations:
a.将一个所述LED发光基元2适配安装在与其对应的二维基座51上构成所述的发光部件11,其为点发光。a. The LED light-emitting unit 2 is fitted and mounted on a two-dimensional base 51 corresponding thereto to constitute the light-emitting component 11, which is a point-emitting light.
b.将若干个所述LED发光基元2适配安装在与其对应的二维基座51上构成所述的发光部件11,其可为线发光,也可为多线交叉发光,还可为面发光。其中的LED发光基元2可以采用串联、并联或串并结合的电连接方式。b. A plurality of the LED light-emitting elements 2 are mounted on the two-dimensional base 51 corresponding thereto to form the light-emitting component 11 , which may be a line light, or may be multi-line cross-illumination, or The surface glows. The LED lighting unit 2 can be connected in series, in parallel or in series.
c.将若干个二维基座51(其中,每个二维基座51上载有若干个所述LED发光基元2)通过具有快速拆装连接结构的二维连接件71(参见图23-27所示)组合成二维空间布设的二维光源器件12,其可为多线交叉发光,也可为连续或断续的面发光。其中,所有二维基座51之间的电连接可为串联、并联或串并结合的电连接方式。c. Passing a plurality of two-dimensional pedestals 51 (where each two-dimensional pedestal 51 carries a plurality of said LED illuminating elements 2) through a two-dimensional connecting member 71 having a quick-disconnecting connection structure (see Fig. 23- 27) A two-dimensional light source device 12 that is combined into a two-dimensional space, which may be multi-line cross-illumination or continuous or intermittent surface illumination. The electrical connection between all the two-dimensional pedestals 51 may be a series connection, a parallel connection or a combination of electrical connections.
界定二维基座51不完全按外形来定,本发明将具有以下效果之一的基座5定义为二维基座51:Defining the two-dimensional pedestal 51 is not completely defined by the outer shape, and the present invention defines the susceptor 5 having one of the following effects as the two-dimensional pedestal 51:
a.凡所述发光部件11、二维光源器件12中的所有LED芯片21处于相同平面时,可以认定构成该发光部件11或二维光源器件12的基座5为二维基座51。When all of the LED chips 21 in the light-emitting component 11 and the two-dimensional light source device 12 are in the same plane, it can be considered that the susceptor 5 constituting the light-emitting component 11 or the two-dimensional light source device 12 is a two-dimensional susceptor 51.
b. 仅从基座5的外形判断,即构成所述发光部件11、二维光源器件12的所有基座5构成的结合体的外形轮廓在XY平面内的投影形状,在Z轴方向上基本相同时,也可认定构成该发光部件11或二维光源器件12的基座5为二维基座51。b. Judging only from the outer shape of the susceptor 5, that is, the projection shape of the outer contour of the combination of all the pedestals 5 constituting the light-emitting member 11 and the two-dimensional light source device 12 in the XY plane is basically in the Z-axis direction. In the same manner, the susceptor 5 constituting the light-emitting member 11 or the two-dimensional light source device 12 may be a two-dimensional susceptor 51.
2)三维基座522) Three-dimensional base 52
其形状多样化,基本以其上的多个LED发光基元2的LED芯片21处于不同的三维坐标位置来判定;或者该基座5的外形轮廓为由多个不同曲率的曲面构成;或者该基座5是由多个平面组合构成的复杂形状,这些平面与地平面具有不同的倾斜角。The shape is diversified, and the LED chip 21 of the plurality of LED lighting elements 2 thereon is basically determined by different three-dimensional coordinate positions; or the outer contour of the base 5 is composed of a plurality of curved surfaces with different curvatures; or The susceptor 5 is a complex shape composed of a plurality of plane combinations having different inclination angles from the ground plane.
同前述的二维基座51一样,三维基座52也可构成所述的发光部件11及在三维空间布设的可独立工作的三维光源器件13,具体如下:Like the two-dimensional base 51 described above, the three-dimensional base 52 can also constitute the light-emitting component 11 and the independently operable three-dimensional light source device 13 disposed in a three-dimensional space, as follows:
a.将一个所述LED发光基元2适配安装在与其对应的三维基座52上构成所述的发光部件11,其为点发光。a. The LED light-emitting unit 2 is fitted on a three-dimensional base 52 corresponding thereto to form the light-emitting component 11 which is a point-emitting light.
b.将若干个所述LED发光基元2适配安装在与其对应的三维基座52上构成所述的发光部件11,其可为三维空间多方向点发光、线发光或面发光。其中的LED发光基元2可以采用串联、并联或串并结合的电连接方式。b. A plurality of the LED light-emitting elements 2 are mounted on the three-dimensional base 52 corresponding thereto to form the light-emitting component 11 , which may be a three-dimensional multi-directional point light, line light or surface light. The LED lighting unit 2 can be connected in series, in parallel or in series.
c.将若干个三维基座52(其中,每个三维基座52上载有若干个所述LED发光基元2)通过具有快速拆装连接结构的二维连接件71组合成三维空间布设的三维光源器件13,其可为三维空间多组间隔设置的多方向点发光、线发光或面发光。同样,其中的所有三维基座52之间的电连接可为串联、并联或串并结合的电连接方式。c. A plurality of three-dimensional pedestals 52 (wherein each of the three-dimensional pedestals 52 are loaded with a plurality of the LED illuminating elements 2) are combined into a three-dimensional space by a two-dimensional connecting member 71 having a quick disassembly connection structure. The light source device 13 can be a multi-directional point illumination, line illumination or surface illumination that is arranged in a plurality of groups in a three-dimensional space. Likewise, the electrical connections between all of the three-dimensional pedestals 52 may be electrical connections in series, in parallel, or in series.
由于采用二维连接件71,因此,由若干三维基座52组合构成的三维光源器件13中,所有三维基座52的Z向轴线(即三维基座52正视水平放置时的Z坐标轴线)相互平行。Since the two-dimensional connector 71 is employed, in the three-dimensional light source device 13 composed of a plurality of three-dimensional pedestals 52, the Z-axis axes of all the three-dimensional pedestals 52 (ie, the Z-axis axis when the three-dimensional pedestal 52 is placed horizontally) are mutually parallel.
3、转接件723, adapter 72
为标准件,本发明进一步的改进是引入转接件72(参见图23所示),该转接件72可通过所述的快插电连接结构和快速拆装连接结构将两个所述二维光源器件12或三维光源器件13连接在一起,或者将所述二维光源器件12与三维光源器件13连接在一起,若采用多个这样的转接件72进行连接所构成的发光器为形状多样且复杂的可独立工作的三维光源体,具体结构大致有以下几种:As a standard part, a further improvement of the present invention is to introduce an adapter 72 (see FIG. 23), which can be used to connect the two two through the quick-connect electrical connection structure and the quick-disconnect connection structure. The illuminating device 12 or the three-dimensional light source device 13 are connected together, or the two-dimensional light source device 12 is connected to the three-dimensional light source device 13. If a plurality of such Adapters 72 are used for connection, the illuminator is shaped. Diverse and complex three-dimensional light source bodies that can work independently, the specific structures are roughly as follows:
1)采用一个转接件72将至少两个所述的二维光源器件12连接在一起,或者采用多个转接件72将多个所述的二维光源器件12连接在一起。1) At least two of the two-dimensional light source devices 12 are connected together by an adapter 72, or a plurality of the two-dimensional light source devices 12 are connected together by a plurality of adapters 72.
所构成的三维光源体中相邻两个二维光源器件12中,其中一个二维光源器件12中的多数LED芯片21所在平面与另一个二维光源器件12上的多数LED芯片21所在平面之间形成1度-90度的夹角。Among the two two-dimensional light source devices 12 in the three-dimensional light source body, the plane of the majority of the LED chips 21 in one of the two-dimensional light source devices 12 and the plane of the majority of the LED chips 21 on the other two-dimensional light source device 12 are The angle between 1 degree and 90 degrees is formed.
2)采用一个转接件72将至少两个所述的三维光源器件13连接在一起,或者采用多个转接件72将多个所述三维光源器件13连接在一起。2) At least two of the three-dimensional light source devices 13 are connected together by an adapter 72, or a plurality of the three-dimensional light source devices 13 are connected together by a plurality of adapters 72.
所构成的三维光源体中相邻两个三维光源器件13中,其中一个三维光源器件13的所述Z向轴线与另一个三维光源器件13的Z向轴线之间形成1度-90度的夹角。Among the two three-dimensional light source devices 13 formed in the three-dimensional light source body, a one-degree to 90-degree clip is formed between the Z-axis of one of the three-dimensional light source devices 13 and the Z-axis of the other three-dimensional light source device 13. angle.
3)采用一个转接件72将至少一个所述的二维光源器件12与至少一个所述的三维光源器件13连接在一起,或者采用多个转接件72将多个所述二维光源器件12与多个三维光源器件13连接在一起。3) connecting at least one of the two-dimensional light source device 12 to at least one of the three-dimensional light source devices 13 by using an adapter 72, or using a plurality of adapters 72 to a plurality of the two-dimensional light source devices 12 is connected to a plurality of three-dimensional light source devices 13.
所构成的三维光源体中相邻两个光源器件(即一个二维光源器件12与一个三维光源器件13)中,其中的二维光源器件12上的多数LED芯片21所在平面与三维光源器件13的所述Z向轴线之间形成1度-90度的夹角。Among the two adjacent light source devices (ie, one two-dimensional light source device 12 and one three-dimensional light source device 13), the plane of the plurality of LED chips 21 on the two-dimensional light source device 12 and the three-dimensional light source device 13 The Z-axis forms an angle of between 1 and 90 degrees.
4、采用可调节角度的转接件724, using an adjustable angle of the adapter 72
为标准件,为了使所构成的所述三维光源体的外形处于随使用者意愿自行变化状态,即使其中的各光源器件之间前述的夹角处于可调节状态,可将所述的转接件72设计成带有包括万向节、万向球铰链或万向球轴承在内的转向结构,并且在该转向结构上设置锁定机关。In order to make the shape of the three-dimensional light source body configured to change according to the user's will, even if the aforementioned angle between the light source devices is in an adjustable state, the adapter can be used. The 72 is designed to have a steering structure including a universal joint, a universal ball hinge or a universal ball bearing, and a locking mechanism is provided on the steering structure.
5、透光罩85, light transmissive cover 8
可为标准件,根据需要,可在由所述LED发光基元2、发光部件11、二维光源器件12、三维光源器件13或所述的三维光源体构成的可独立工作的发光器上,设置可通过快速拆装结构连接其上的透光罩8,该透光罩8可以是简单形状的灯罩,也可是由不同曲率的曲面构成的可将该发光器所发光线经折射、反射后由设定方位出光的装饰灯罩。It can be a standard component, and can be independently operated on the illuminator composed of the LED illuminating element 2, the illuminating part 11, the two-dimensional light source device 12, the three-dimensional light source device 13, or the three-dimensional light source body, as needed. The light transmissive cover 8 can be connected to the light transmissive cover 8 by a quick disassembly structure, and the translucent cover 8 can be a simple shape of the lamp cover, or can be composed of curved surfaces with different curvatures, and the illumination line of the illuminator can be refracted and reflected. A decorative lampshade that emits light from a set orientation.
6、辅助托体96, auxiliary support body 9
作为本发明的又一改进是:Yet another improvement of the present invention is:
可将本发明的积木拼装式LED发光器1以快速拆装结构安装在以积木拼装结构组成的框架或托板上构成具有造型美和形状复杂多样的照明灯或装饰灯。The building block type LED illuminator 1 of the present invention can be installed in a quick disassembly structure on a frame or a pallet composed of a building block assembling structure to form an illuminating lamp or a decorative lamp having a complicated shape and a complicated shape.

Claims (10)

  1. 一种积木拼装式LED发光器,包括若干个标准件且具有快插电连接结构的LED发光基元(2),其特征在于:所述LED发光基元(2)由至少一个LED芯片(21)和具有导热表面或者为导热体的散热件(3)构成,所述散热件(3)的外形轮廓围合的空间形状为棱台形、圆台形、棱柱形或圆柱形,所述LED芯片(21)以面面触接的方式置于该散热件(3)的顶面上,所述LED芯片(21)的正负引线以与所述散热件(3)绝缘的方式引出并形成标准化的插件;A building block LED illuminator comprising a plurality of standard components and an LED illuminating element (2) having a quick-connect electrical connection structure, characterized in that: the LED illuminating element (2) is composed of at least one LED chip (21) And a heat dissipating member (3) having a heat conducting surface or a heat conducting body, wherein the outer shape of the heat dissipating member (3) is surrounded by a prismatic shape, a truncated cone shape, a prismatic shape or a cylindrical shape, and the LED chip ( 21) placed on the top surface of the heat sink (3) in a surface contact manner, the positive and negative leads of the LED chip (21) are taken out in a manner insulated from the heat sink (3) and form a standardized Plugin
    将至少一个所述LED发光基元(2)以快速拆装结构适配安装在标准件的二维基座(51)上,所有LED发光基元(2)上的所述快插电连接结构与该二维基座(51)上预埋的内嵌导体以正负极对应相接或正负极依次交叉相接的连接方式构成可独立工作的发光部件(11);由若干个载有LED发光基元(2)的二维基座(51)以快速拆装连接结构组成二维空间布设的二维光源器件(12),该二维光源器件(12)中的所有二维基座(51)之间的电连接为并联、串联或串并结合的连接方式;所述二维光源器件(12)中的所有LED芯片(21)处于相同平面或者该二维光源器件(12)中连接在一起的所有二维基座(51)的XY平面内的外形轮廓在Z轴方向上基本相同;At least one of the LED lighting elements (2) is mounted on a two-dimensional base (51) of a standard component in a quick-disassembling structure, and the quick-connecting electrical connection structure on all the LED lighting elements (2) The in-line embedded conductor embedded in the two-dimensional base (51) is connected to the positive and negative poles or the positive and negative poles are connected in series to form an independently operable light-emitting component (11); The two-dimensional base (51) of the LED light-emitting unit (2) is a two-dimensional light source device (12) arranged in a two-dimensional space by a quick disassembly and connection structure, and all the two-dimensional bases in the two-dimensional light source device (12) The electrical connection between (51) is a parallel, series or serial connection; all LED chips (21) in the two-dimensional light source device (12) are in the same plane or in the two-dimensional light source device (12) The contours in the XY plane of all the two-dimensional pedestals (51) connected together are substantially the same in the Z-axis direction;
    或者,or,
    将至少一个所述LED发光基元(2)以快速拆装结构适配安装在标准件的三维基座(52)上,所述LED发光基元(2)上的所述快插电连接结构与该三维基座(52)上预埋的内嵌导体以正负极对应相接或正负极依次交叉相接的连接方式构成可独立工作的发光部件(11);该三维基座(52)上多个LED发光基元(2)的LED芯片(21)处于不同的三维坐标位置,或者,该三维基座(52)的外形轮廓为由多个不同曲率的曲面和/或多个不同对地倾角的平面组合构成的复杂形状的基座(5);由若干个载有LED发光基元(2)的所述三维基座(52)以快速拆装连接结构组成三维空间布设的三维光源器件(13),该三维光源器件(13)中的所有三维基座(52)之间的电连接为并联、串联或串并结合的连接方式;所述三维光源器件(13)中的所有三维基座(52)的Z向轴线相互平行。Mounting at least one of the LED lighting elements (2) on the three-dimensional base (52) of the standard component in a quick-disassembling structure, the quick-connecting electrical connection structure on the LED lighting element (2) The in-line embedded conductor embedded in the three-dimensional base (52) is connected to the positive and negative poles or the positive and negative poles are connected in series to form an independently operable light-emitting component (11); the three-dimensional base (52) The LED chips (21) of the plurality of LED illuminating cells (2) are at different three-dimensional coordinate positions, or the contour of the three-dimensional pedestal (52) is a surface with a plurality of different curvatures and/or a plurality of different a complex shaped pedestal (5) formed by a plane combination of ground dip angles; three-dimensionally arranged three-dimensional space by a plurality of three-dimensional pedestals (52) carrying LED illuminating primitives (2) a light source device (13), wherein the electrical connections between all three-dimensional pedestals (52) in the three-dimensional light source device (13) are connected in parallel, in series or in series; all in the three-dimensional light source device (13) The Z-axis of the three-dimensional base (52) is parallel to each other.
  2. 根据权利要求1所述的积木拼装式LED发光器,其特征在于:在该发光器中还设有至少一个可与所述二维光源器件(12)或三维光源器件(13)电连接的转接件(72),其中,The building block LED illuminator according to claim 1, characterized in that at least one rotator electrically connected to the two-dimensional light source device (12) or the three-dimensional light source device (13) is further disposed in the illuminator. Connector (72), wherein
    转接件(72)以快速拆装结构连接在至少两个所述的二维光源器件(12)之间,使其中的一个二维光源器件(12)上的多数LED芯片(21)所在平面与另一个二维光源器件(12)上的多数LED芯片(21)所在平面之间形成1度-90度的夹角,由所有转接件(72)连接的若干个二维光源器件(12)组合构成复杂形状的三维光源体;The adapter (72) is connected between at least two of the two-dimensional light source devices (12) in a quick-disconnecting structure, such that a plane of a plurality of LED chips (21) on one of the two-dimensional light source devices (12) Forming an angle of 1 degree to 90 degrees with the plane of the majority of the LED chips (21) on the other two-dimensional light source device (12), and several two-dimensional light source devices connected by all the adapters (72) (12) Combining a three-dimensional light source body constituting a complex shape;
    或者,转接件(72)以快速拆装结构连接在至少两个所述的三维光源器件(13)之间,使其中的一个三维光源器件(13)的Z向轴线与另一个三维光源器件(13)的Z向轴线之间形成1度-90度的夹角,由所有转接件(72)连接的若干个三维光源器件(13)组合构成复杂形状的三维光源体;Alternatively, the adapter (72) is connected between at least two of the three-dimensional light source devices (13) in a quick-disconnecting configuration, such that the Z-axis of one of the three-dimensional light source devices (13) and the other three-dimensional light source device (13) forming an angle of 1 degree to 90 degrees between the Z-axis, and a plurality of three-dimensional light source devices (13) connected by all the adapters (72) are combined to form a three-dimensional light source body having a complicated shape;
    或者,转接件(72)以快速拆装结构连接在至少一个所述的二维光源器件(12)与至少一个所述的三维光源器件(13)之间,使其中的二维光源器件(12)上的多数LED芯片(21)所在平面与三维光源器件(13)的Z向轴线之间形成1度-90度的夹角,由所有转接件(72)连接的若干个二维光源器件(12)和三维光源器件(13)组合构成复杂形状的三维光源体。Or the adapter (72) is connected between the at least one of the two-dimensional light source device (12) and the at least one of the three-dimensional light source devices (13) in a quick-disconnecting structure, and the two-dimensional light source device therein is 12) The plane of the majority of the LED chips (21) and the Z-axis of the three-dimensional light source device (13) form an angle of 1 degree - 90 degrees, and several two-dimensional light sources connected by all the adapters (72) The device (12) and the three-dimensional light source device (13) are combined to form a three-dimensional light source body of a complicated shape.
  3. 根据权利要求1或2所述的积木拼装式LED发光器,其特征在于:所述LED芯片(21)为正装结构的芯片,其包含蓝宝石、硅或碳化硅在内的衬底的底面与所述散热件(3)的顶面通过银胶固接;或者所述LED芯片(21)为倒装结构的芯片,其包含硅或陶瓷在内的基体的底面与所述散热件(3)的顶面通过银胶固接。The building block LED illuminator according to claim 1 or 2, wherein the LED chip (21) is a chip of a self-contained structure, and the bottom surface of the substrate including sapphire, silicon or silicon carbide The top surface of the heat sink (3) is fixed by silver glue; or the LED chip (21) is a chip of a flip-chip structure, the bottom surface of the substrate including silicon or ceramic and the heat sink (3) The top surface is fixed by silver glue.
  4. 根据权利要求3所述的积木拼装式LED发光器,其特征在于:所述散热件(3)为矩形体、圆柱体、椭圆体或者为侧面向下弯折的金属板,在散热件(3)的底面设有由若干个呈竖直片状、竖直杆状或多弯折板状且向下延伸、相互间隔设置的散热体。The building block LED illuminator according to claim 3, wherein the heat dissipating member (3) is a rectangular body, a cylinder body, an ellipsoid body or a metal plate which is bent downwardly on the side surface, and the heat dissipating member (3) The bottom surface of the bottom surface is provided with a plurality of heat dissipating bodies which are vertically sheet-shaped, vertically rod-shaped or multi-folded and extending downward and spaced apart from each other.
  5. 根据权利要求4所述的积木拼装式LED发光器,其特征在于:所述二维基座(51)在XY平面的投影形状为“一”字型、“十”字形、弧条形、圆环形、椭圆环形、方盘形、圆盘形或椭圆盘形。The building block LED illuminator according to claim 4, wherein the projection shape of the two-dimensional pedestal (51) in the XY plane is "one", "ten", arc, and circle. Annular, elliptical, square, disc or elliptical.
  6. 根据权利要求4所述的积木拼装式LED发光器,其特征在于:所述发光部件(11)、二维光源器件(12)、三维光源器件(13)和所述的三维光源体为包含台灯、壁灯、挂灯、吊灯、吸顶灯、球形灯、装饰灯、路灯、隧道灯、车灯在内的照明灯或大型指示灯;或者为用于光照理疗的光疗仪。The building block LED illuminator according to claim 4, wherein the illuminating member (11), the two-dimensional light source device (12), the three-dimensional light source device (13), and the three-dimensional light source body comprise a desk lamp. , wall lamps, hanging lights, chandeliers, ceiling lamps, spherical lights, decorative lights, street lights, tunnel lights, lights, or large indicators; or light therapy for light therapy.
  7. 根据权利要求6所述的积木拼装式LED发光器,其特征在于:所述光疗仪的有效发光面的形状为依据人体工学原理针对待理疗肌体形状进行设计的适配形状。The building block LED illuminator according to claim 6, wherein the shape of the effective illuminating surface of the phototherapy apparatus is an adapted shape designed according to an ergonomic principle for the shape of the body to be treated.
  8. 根据权利要求6所述的积木拼装式LED发光器,其特征在于:所述快速拆装结构为卡扣连接结构、公母配合连接结构、螺旋连接结构或锁销铰链连接结构;所述快插电连接结构为弹珠簧片电连接结构、连接器连接结构或公母配合插排式连接结构;所述内嵌导体为采用注塑工艺埋设在所述二维基座(51)或三维基座(52)内的铜箔或导线;或者为卡嵌在开设于所述二维基座(51)或三维基座(52)表层上的具有开口的导线槽(32)中的RV导线。The LED modular illuminator according to claim 6, wherein the quick dismounting structure is a snap connection structure, a male-female mating connection structure, a spiral connection structure or a lock pin hinge connection structure; The electrical connection structure is a marble reed electrical connection structure, a connector connection structure or a male-female mating plug-in connection structure; the embedded conductor is embedded in the two-dimensional base (51) or three-dimensional base by an injection molding process a copper foil or wire within (52); or an RV wire embedded in an open wire slot (32) formed on the surface of the two-dimensional base (51) or three-dimensional base (52).
  9. 根据权利要求8所述的积木拼装式LED发光器,其特征在于:在所述LED发光基元(2)、发光部件(11)、二维光源器件(12)、三维光源器件(13)或所述的三维光源体上设有以所述的快速拆装结构连接其上的透光罩(8)。The building block LED illuminator according to claim 8, characterized in that the LED illuminating element (2), the illuminating part (11), the two-dimensional light source device (12), the three-dimensional light source device (13) or The three-dimensional light source body is provided with a translucent cover (8) connected thereto by the quick disassembly structure.
  10. 根据权利要求4所述的积木拼装式LED发光器,其特征在于:所述发光部件(11)、二维光源器件(12)、三维光源器件(13)和所述的三维光源体通过标准件的紧固连接件固接在以积木拼装结构组成的线形支架、二维空间形状的框、架、板或者三维空间形状的框、架、板上构成具有造型美和形状复杂多样的照明灯或装饰灯。The building block LED illuminator according to claim 4, wherein the illuminating member (11), the two-dimensional light source device (12), the three-dimensional light source device (13), and the three-dimensional light source body pass standard parts. The fastening connector is fixed to a linear bracket composed of a building block assembling structure, a frame, a frame, a plate of a two-dimensional shape or a frame, a frame and a plate of a three-dimensional shape, and is composed of a lamp or a decoration having a complicated shape and a complicated shape. light.
PCT/CN2018/072459 2017-08-04 2018-01-12 Building block assembly-type led light emitter WO2019024448A1 (en)

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