WO2019011084A1 - Tunnel inspection operation device - Google Patents

Tunnel inspection operation device Download PDF

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Publication number
WO2019011084A1
WO2019011084A1 PCT/CN2018/090225 CN2018090225W WO2019011084A1 WO 2019011084 A1 WO2019011084 A1 WO 2019011084A1 CN 2018090225 W CN2018090225 W CN 2018090225W WO 2019011084 A1 WO2019011084 A1 WO 2019011084A1
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WO
WIPO (PCT)
Prior art keywords
main
platform
hinge point
arm
support structure
Prior art date
Application number
PCT/CN2018/090225
Other languages
French (fr)
Chinese (zh)
Inventor
孙小军
陈志伟
李根文
蔡克强
任远帆
毛少坊
张阳
宁吉平
马洪锋
李雪玲
Original Assignee
徐州徐工随车起重机有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 徐州徐工随车起重机有限公司 filed Critical 徐州徐工随车起重机有限公司
Priority to DE112018000661.1T priority Critical patent/DE112018000661B4/en
Priority to ATA9061/2018A priority patent/AT521306A5/en
Publication of WO2019011084A1 publication Critical patent/WO2019011084A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F11/00Lifting devices specially adapted for particular uses not otherwise provided for
    • B66F11/04Lifting devices specially adapted for particular uses not otherwise provided for for movable platforms or cabins, e.g. on vehicles, permitting workmen to place themselves in any desired position for carrying out required operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D15/00Other railway vehicles, e.g. scaffold cars; Adaptations of vehicles for use on railways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F11/00Lifting devices specially adapted for particular uses not otherwise provided for
    • B66F11/04Lifting devices specially adapted for particular uses not otherwise provided for for movable platforms or cabins, e.g. on vehicles, permitting workmen to place themselves in any desired position for carrying out required operations
    • B66F11/044Working platforms suspended from booms
    • B66F11/046Working platforms suspended from booms of the telescoping type
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/40Devices or apparatus specially adapted for handling or placing units of linings or supporting units for tunnels or galleries

Definitions

  • the present disclosure relates to an aerial work implement, and more particularly to a tunnel inspection work apparatus.
  • the invention patent application with the publication number CN106542470A, published on March 29, 2017, and entitled "A railway aerial work implement having three work platforms” discloses a railway aerial work implement comprising three work platforms
  • the three working platforms include a large platform and two small platforms installed on both sides of the large platform.
  • the large platform is welded on the upper end surface of the main horizontal arm, the main horizontal arm is mounted on the top end surface of the main column extension arm, and the main column extension arm is driven by the driving device.
  • Vertical lifting, the small platform is installed on the top surface of the small column arm, the small column arm is driven vertically by the driving device, the small column arm is mounted on the basic arm of the small column, and the small column basic arm is symmetrically installed on the horizontal arm.
  • the horizontal arm is driven horizontally by the drive.
  • the designer finds that in the above prior art, the range of activity of the working platform is insufficient to complete the tunnel inspection requirement, which affects the efficiency of the tunnel maintenance operation; each working platform is mutually restricted, the work efficiency is low, and the action is One platform will link other platforms; all the working platforms can only reach the space and area above the initial position, and cannot reach the space below the initial position. There is a work dead zone, and it is impossible to truly detect and repair the full section.
  • the present disclosure provides a tunnel inspection work apparatus including a main support structure and at least one work platform component disposed on the main support structure, the at least one work platform component including a main platform component, the main platform component including a main platform And a main platform connection structure connecting the main platform and the main support structure, wherein the main platform connection structure includes a luffing mechanism relative to the main support structure pitching action and for maintaining the main platform at a level State leveling mechanism.
  • the leveling mechanism includes a parallelogram structure coupled between the main support structure and the main platform, the inner angle of the parallelogram structure being changeably changeable with the pitching motion of the luffing mechanism Set to keep the main platform in a horizontal state.
  • the parallelogram structure includes a first link, a second link, a first mount and a second mount, the first mount being coupled to the main support structure, the second a mounting bracket is coupled to the main platform, a first end of the first link is hinged to a first hinge point on the first mount, and a first end of the second link is hinged to the first a second hinge point on the mounting seat below the first hinge point, the second end of the first link is hinged to a third hinge point on the second mount, the second link a second end hinged to a fourth hinge point on the second mount below the third hinge point, a distance between the first hinge point and the second hinge point being equal to the third a distance between the hinge point and the fourth hinge point, and a distance of the first hinge point from the third hinge point is equal to a distance between the second hinge point and the fourth hinge point.
  • the first mount includes a first mount ear and a second mount ear for connection with a main support structure, the second mount including a first fixed connection to the main platform a mounting lug and a fourth mounting lug, the first hinge point being located on the first mounting lug, the second hinge point being located on the second mounting lug, the third hinge point being located The fourth hinge point is located on the third mounting seat ear.
  • the luffing mechanism includes a luffing arm and a luffing cylinder that controls rotation of the luffing arm, the first end of the luffing arm being hinged to the first mount, the change A second end of the web is hinged to the second mount, the luffing cylinder driving the luffing arm pitching motion and simultaneously driving the parallelogram structure to change an interior angle to level the main platform.
  • the main platform connection structure includes a main telescopic arm, and the luffing mechanism and the leveling mechanism are both coupled between the main telescopic arm and the main platform.
  • the main telescoping arms are rotatably disposed about a vertical axis relative to the main support structure.
  • the at least one work platform component further includes an auxiliary platform component including an auxiliary platform and an auxiliary platform connection structure, the auxiliary platform connection structure connecting the main support structure and the auxiliary platform
  • the auxiliary platform connecting structure includes a horizontal telescopic arm that is telescopically disposed in a horizontal direction and a vertical telescopic arm that is telescopically disposed in a vertical direction, and a basic arm joint of the horizontal telescopic arm is fixedly coupled to the main support Structurally, the basic arm joint of the vertical telescopic arm is fixedly coupled to the arm head of the distal telescopic boom section of the horizontal telescopic arm, and the auxiliary platform is fixedly coupled to the arm of the distal telescopic boom section of the vertical telescopic arm head.
  • the tunnel inspection work device includes a plurality of the work platform components, the position of the main platform relative to the main support structure being separately adjusted by the main platform connection structure independently of other work platform components, wherein, the main platform can have a working position below the initial position of the main platform by the pitching action of the luffing mechanism.
  • the tunnel inspection work device further includes a flat locomotive, the main support structure being mounted on a top of the flat locomotive.
  • the main platform connection structure includes a luffing mechanism and a leveling mechanism
  • the tunnel inspection operation device controls the movement of the main platform by the luffing mechanism to increase the range of motion of the main platform, and the main platform is entirely
  • the operation process can maintain the real-time leveling of the leveling mechanism, and at the same time help ensure the safety of the inspection work.
  • FIG. 1 is a schematic perspective structural view showing three working platforms of a tunnel inspection working device in an initial position according to an embodiment of the present disclosure.
  • FIG. 2 is a schematic front view showing the structure of the three working platforms of the tunnel inspection working device of the embodiment shown in FIG. 1 in an initial position.
  • FIG. 3 is a structural schematic view showing the three working platforms of the tunnel inspection working device shown in FIG. 1 in a working position.
  • Fig. 4 is a schematic view showing the structure of the tunnel inspection working device shown in Fig. 1 when the full-section inspection operation is performed.
  • FIG. 5 is a partial structural schematic view of the tunnel inspection working device shown in FIG. 1 at a leveling mechanism, wherein the working area of the main platform is below the initial position.
  • FIG. 6 is a partial structural schematic view of the tunnel inspection working device shown in FIG. 1 at a leveling mechanism, wherein the working area of the main platform is above the initial position.
  • orientation words such as “front, back, up, down, left, right", “horizontal, vertical, vertical, horizontal” and “top, bottom”, etc. indicate the orientation.
  • positional relationship is generally based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of the description of the disclosure and the simplification of the description, which does not indicate or imply the indicated device or component. It must be constructed and operated in a specific orientation or in a specific orientation, and thus is not to be construed as limiting the scope of the disclosure; the orientations “inside and outside” refer to the inside and outside of the contour of the components themselves.
  • an embodiment of the present disclosure provides a tunnel inspection working device.
  • the tunnel inspection work device includes a main support structure and at least one work platform assembly disposed on the main support structure.
  • At least one work platform assembly includes a main platform assembly including a main platform 10 and a main platform connection structure connecting the main platform 10 and the main support structure.
  • the main platform connection structure includes a luffing mechanism 9 that is tilted relative to the main support structure and a leveling mechanism 12 for maintaining the main platform 10 in a horizontal state.
  • the tunnel inspection work device controls the lifting of the main platform 10 through the luffing mechanism 9, and the main platform 10 is leveled throughout the operation process.
  • the organization 12 maintains real-time leveling, which at the same time facilitates the safety of inspection operations.
  • the tunnel inspection working device of the present embodiment includes a main support structure and three work platform assemblies disposed on the main support structure.
  • the three work platform components include one main platform component and two auxiliary platform components.
  • the main support structure includes a base 11, a main upright 1 fixedly coupled to the base 11, and a main horizontal arm 2 connected to the top end of the main upright 1.
  • the three work platform components are all connected to the main horizontal arm 2.
  • the main platform assembly includes a main platform 10 and a main platform connection mechanism that connects the main platform 10 with the main support structure.
  • the main platform connection mechanism includes a swivel connection mechanism 14, a main telescopic arm 8, a luffing mechanism 9, and a leveling mechanism 12. Both the luffing mechanism 9 and the leveling mechanism 12 are coupled between the main telescopic arm 8 and the main platform 10.
  • the luffing mechanism 9 can be tilted with respect to the main support structure.
  • the main platform 10 can have a working position below the initial position of the main platform 10 by the pitching action of the luffing mechanism 9.
  • the main platform 10 of the tunnel inspection working device is mounted on the luffing mechanism 9, and the working height can be adjusted according to the up and down luffing of the luffing mechanism 9, effectively solving the problem that the existing railway aerial work implement cannot be carried out, and there is a low bottom at the bottom of the tunnel.
  • the luffing action of the luffing mechanism 9 can be driven by a luffing cylinder.
  • the main telescopic arm 8 is rotatably coupled to the main horizontal arm 2 about a vertical axis.
  • the main telescopic arm 8 is telescopically disposed in the horizontal direction.
  • the basic arm section of the main telescopic arm 8 and the main horizontal arm 2 are connected by the swivel connection structure 14, so that the main telescopic arm 8 can be wound around the vertical axis with respect to the main support structure.
  • the rotation of the main telescopic arm 8 can be driven by a drive motor or a hydraulic motor.
  • the main telescopic arm 8 includes a single-section telescopic boom section, and the telescopic action of the main telescopic arm 8 can be driven by a hydraulic cylinder.
  • the first end of the luffing mechanism 9 is hinged to the distal telescoping section of the main telescopic arm 8.
  • the second end of the luffing mechanism 9 is hinged to the main platform 10.
  • the luffing mechanism 9 achieves a rotatable setting about the vertical axis relative to the main support structure by a rotatable connection between the main telescopic arm 8 and the main horizontal arm 2.
  • the luffing mechanism 9 achieves a retractable setting relative to the main support structure by the main telescopic arms 8.
  • the main horizontal arm 2 includes a horizontal section fixedly coupled to the main upright and a downdip section fixedly coupled to the horizontal section, and the main telescopic arm 8 is mounted to the downtilt section by the swivel connection structure 14. Below the free end.
  • the main telescopic arm 8 can achieve a rotation of ⁇ 180° with respect to the main horizontal arm 2.
  • the luffing mechanism 9 of the present embodiment is mounted on the main telescopic arm 8 which is horizontally expandable and retractable and capable of achieving ⁇ 180° rotation with respect to the main horizontal arm 2, so that the main platform 10 achieves a maximum work area.
  • the leveling mechanism 12 is for maintaining the main platform 10 in a horizontal state.
  • the leveling mechanism 12 includes a parallelogram structure connected between the main support structure and the main platform 10.
  • the inner angle of the parallelogram structure is variably provided with the pitching action of the luffing mechanism 9 to keep the main platform 10 in a horizontal state.
  • the parallelogram structure includes a first link 121, a second link 122, a first mount, and a second mount.
  • the first mount is used to connect the main support structure.
  • the first mounting seat is fixedly coupled to the arm head of the distal telescopic boom section of the main telescopic arm 8.
  • the second mount is fixedly coupled to the side of the main platform 10.
  • the first end of the first link 121 is hinged to the first hinge point A on the first mount.
  • the first end of the second link 122 is hinged to a second hinge point B on the first mount.
  • the second hinge point B is located below the first hinge point A.
  • the second end of the first link 121 is hinged to a third hinge point C on the second mount.
  • the second end of the second link 122 is hinged to a fourth hinge point D on the second mount.
  • the fourth hinge point D is located below the third hinge point C.
  • the distance between the first hinge point A and the second hinge point B is equal to the distance between the third hinge point C and the fourth hinge point D.
  • the distance between the first hinge point A and the third hinge point C is equal to the distance between the second hinge point B and the fourth hinge point D.
  • the first link 121, the second link 122, the first mount and the second mount are connected to form a parallelogram structure with a variable internal angle.
  • the first mount includes a first mounting lug 123 and a second mounting lug 124 that are fixedly coupled to the arm heads of the distal telescoping section of the main telescopic arm 8, respectively.
  • the second mount includes a third mounting lug 125 and a fourth mounting lug 126 that are fixedly coupled to the main platform 10, respectively.
  • the first hinge point A is located on the first mounting lug 123.
  • the second hinge point B is located on the second mounting lug 124.
  • the third hinge point C is located on the third mounting lug 125.
  • the fourth hinge point D is located on the fourth mounting lug 126.
  • the luffing mechanism 9 includes a luffing arm and a luffing cylinder 13 that controls the rotation of the luffing arm.
  • the first end of the horn is hinged to the first mount.
  • the second end of the horn is hinged to the second mount.
  • the luffing cylinder drives the luffing arm to tilt and simultaneously drives the parallelogram structure to change the inner angle to level the main platform 10.
  • the first end of the luffing arm is hinged to the second mounting lug 124 at a position different from the second hinge point B; the second end of the luffing arm is hinged.
  • the first end of the luffing cylinder 13 is hinged to the second mount, and the second end of the luffing cylinder 13 is hinged to the luffing arm.
  • the leveling mechanism 12 of the present embodiment maintains the main platform 10 in real time leveling by the principle of parallelogram.
  • the leveling mechanism 12 has a simple structure and high reliability. Referring to FIGS. 5 and 6, the work area in which the work position shown in FIG. 5 of the main platform 10 is located below the initial position to the work position shown in FIG. 6 above the initial position may always be in the real-time leveling state.
  • the main platform 10 can be controlled to switch between the initial position and the working position by the luffing mechanism 9, the main telescopic arm 8, and the swivel connection mechanism 14.
  • the main telescopic arm 8 is fully retracted and the luffing mechanism 9 is fully received and the swivel connection structure 14 is at an initial angle
  • the main platform 10 is in an initial position, when the main telescopic arm 8 is at least partially extended or the luffing mechanism 9 is at least partially variable or swivelly connected.
  • the structure 14 changes angularly relative to the initial angle, the main platform 10 is in the working position.
  • the auxiliary platform assembly includes an auxiliary platform 7 and an auxiliary platform connection structure.
  • the auxiliary platform connection structure connects the main support structure and the auxiliary platform 7.
  • the auxiliary platform connection structure includes a horizontal telescopic arm that is telescopically disposed in a horizontal direction and a vertical telescopic arm that is telescopically disposed in a vertical direction.
  • the basic arm section 3 of the horizontal telescopic arm is fixedly coupled to the main horizontal arm 2 of the main support structure.
  • the basic arm section 5 of the vertical telescopic arm is fixedly connected to the end section telescopic arm section 4 of the horizontal telescopic arm.
  • the auxiliary platform 7 is fixedly coupled to the distal telescopic boom section 6 of the vertical telescopic arm.
  • the auxiliary platform 7 can be controlled to switch between the initial position and the working position by the horizontal telescopic arm and the vertical telescopic arm.
  • the auxiliary platform 7 is in the initial position, and when the horizontal telescopic arm or the vertical telescopic arm is at least partially extended, the auxiliary platform 7 is in the working position.
  • two auxiliary platform components are symmetrically disposed on both sides of the main horizontal arm 2.
  • the two horizontal telescopic arms are fixedly connected to the lower end surface of the main horizontal arm 2, respectively.
  • the two auxiliary platform components are arranged side by side, and the main platform 10 is disposed on the side of the two auxiliary platforms 7. It is at the same level as the auxiliary platform 7. Therefore, when the three platforms are in the initial position (the state of the vehicle), the structure is approximately rectangular, and the structure is compact and the space occupied is small.
  • the main telescopic arm, the horizontal telescopic arm and the vertical telescopic arm are all polygonal cross-section arms.
  • the telescopic movement of the horizontal telescopic arm and the vertical telescopic arm is driven by a multi-stage hydraulic cylinder.
  • the above tunnel inspection working device is a three-operating platform tunnel inspection working device with a telescopic variability belt downslable working platform, and the platform connection structure of each working platform component can independently control the corresponding platform with respect to other working platform components. Movement between the initial position of the platform and the various working positions of the platform.
  • the tunnel inspection work device enables each platform to independently change the working position with respect to other platforms and improve work efficiency.
  • the main platform 10 of the tunnel inspection working device is mounted on one end of the luffing mechanism 9, and can be level-adjusted by the leveling mechanism 12, and can be carried out by the luffing of the luffing mechanism 9, and can be realized below the initial position. Detection of the area.
  • Each of the auxiliary platforms 7 can be lifted and lowered with the rise and fall of the respective vertical telescopic arms, and can be expanded and contracted with the expansion and contraction of the respective horizontal telescopic arms. Thus, the auxiliary platform 7 can be moved both horizontally and vertically.
  • the tunnel inspection working device of the present embodiment further includes a flat locomotive 21, and the base 11 of the main support structure is mounted on the top of the flat locomotive 21.
  • the tunnel inspection working device of the present embodiment is used to check the tunnel as an example to describe its use process.
  • the flat locomotive 21 travels along the rail surface 22. Inspection, maintenance, overhaul, etc. of the tunnel wall surface 26 and the facilities in the tunnel may be performed on each platform.
  • Reference numeral 23 in Fig. 4 represents the tunnel center plane.
  • the embodiment of the present disclosure can achieve at least one of the following technical effects:
  • the luffing mechanism controls the lifting of the main platform, and the main platform can maintain the real-time leveling state of the leveling mechanism throughout the operation process, which can increase the safety range of the main platform while ensuring the safety of the inspection work.
  • the leveling mechanism includes a parallelogram mechanism with a variable inner angle, and the main platform is leveled with the pitching motion of the luffing mechanism, and the structure is simple, the leveling is reliable, and the safety is high.
  • the leveling mechanism is adapted to the action of the luffing mechanism, and the main telescopic arm and the swivel connection mechanism can realize the working platform working in a large area of the working area, and meet the requirements of the main platform in different angles and heights of the working area and compactness of the car.
  • the main platform can be tested to work below the initial position height, which solves the problem that the railway inspection machine in the prior art can only perform maintenance work on the area above the initial position height.
  • the auxiliary platform symmetrically mounted on both sides of the main horizontal arm enables maintenance work on higher areas, and cooperates with the main platform to cover the entire section of the line, culvert and tunnel.
  • Each platform forms an approximately rectangular structure at the initial position, which is compact in structure and small in space.
  • Each platform can be independently controlled and operated at the same time, and the work efficiency is high.

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
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  • Lining And Supports For Tunnels (AREA)

Abstract

Disclosed is a tunnel inspection operation device, comprising a main support structure and at least one operation platform assembly arranged on the main support structure. The at least one operation platform assembly comprises a main platform assembly. The main platform assembly comprises a main platform (10) and a main platform connecting structure for connecting the main platform (10) and the main support structure, wherein the main platform connecting structure comprises an amplitude change mechanism (9) for a pitching motion relative to the main support structure, and a levelling mechanism (12) for keeping the main platform (10) in a horizontal state. The device ensures the safety of the inspection operation, while extending the movement range of the main platform.

Description

隧道检查作业装置Tunnel inspection operation device
相关申请Related application
本申请是以申请号为201710554179.9,申请日为2017年7月10日,发明名称为“隧道检查作业装置”的中国专利申请为基础,并主张其优先权,该中国专利申请的公开内容在此作为整体引入本申请中。The application is based on the Chinese patent application with the application number of 201710554179.9 and the application date of July 10, 2017, and the invention name is "tunnel inspection operation device", and claims the priority thereof. The disclosure content of the Chinese patent application is here. This is incorporated herein by reference.
技术领域Technical field
本公开涉及一种高空作业机具,尤其涉及一种隧道检查作业装置。The present disclosure relates to an aerial work implement, and more particularly to a tunnel inspection work apparatus.
背景技术Background technique
随着中国对公路、铁路建设投入的加大,公路、铁路运营里程快速增加,涵洞、隧道数量也快速增长,加之既有线路的涵洞、隧道老龄化严重,所以,开发一种高效的能全断面对涵洞和隧道检测、维修的设备迫在眉睫。With China's increased investment in road and railway construction, the mileage of roads and railways has increased rapidly, and the number of culverts and tunnels has also increased rapidly. In addition, the culverts and tunnels of existing lines are aging, so it is possible to develop an efficient The equipment for detecting and repairing culverts and tunnels is extremely urgent.
公开号为CN106542470A、公开日为2017年3月29日、发明名称为“一种具有三作业平台的铁路高空作业机具”的发明专利申请公开了一种铁路高空作业机具,其包括三个作业平台,三个作业平台包括一个大平台和安装在大平台两侧的两个小平台,大平台焊接在主水平臂上端面,主水平臂安装在主立柱伸臂顶端面,主立柱伸臂通过驱动装置驱动实现垂直升降,小平台安装于小立柱伸臂的顶端面,小立柱伸臂通过驱动装置驱动实现垂直升降,小立柱伸臂安装于小立柱基本臂上,小立柱基本臂对称安装在水平伸臂的两端面,水平伸臂通过驱动装置驱动实现水平移动。The invention patent application with the publication number CN106542470A, published on March 29, 2017, and entitled "A railway aerial work implement having three work platforms" discloses a railway aerial work implement comprising three work platforms The three working platforms include a large platform and two small platforms installed on both sides of the large platform. The large platform is welded on the upper end surface of the main horizontal arm, the main horizontal arm is mounted on the top end surface of the main column extension arm, and the main column extension arm is driven by the driving device. Vertical lifting, the small platform is installed on the top surface of the small column arm, the small column arm is driven vertically by the driving device, the small column arm is mounted on the basic arm of the small column, and the small column basic arm is symmetrically installed on the horizontal arm. On both ends, the horizontal arm is driven horizontally by the drive.
在实现本公开的过程中,设计人员发现以上现有技术中,作业平台活动范围不足以完成隧道检查需要,影响了隧道检修作业的效率;各作业平台之间相互制约,工作效率低,且动作其中一个平台时会联动其他平台;所有作业平台只能到达初始位置以上的空间与区域,无法到达初始位置以下的空间,存在工作盲区,无法真正做到全断面的检测和维修。In the process of implementing the present disclosure, the designer finds that in the above prior art, the range of activity of the working platform is insufficient to complete the tunnel inspection requirement, which affects the efficiency of the tunnel maintenance operation; each working platform is mutually restricted, the work efficiency is low, and the action is One platform will link other platforms; all the working platforms can only reach the space and area above the initial position, and cannot reach the space below the initial position. There is a work dead zone, and it is impossible to truly detect and repair the full section.
发明内容Summary of the invention
本公开提供一种隧道检查作业装置,包括主支撑结构和设置于所述主支撑结构上的至少一个作业平台组件,所述至少一个作业平台组件包括主平台组件,所述主平台 组件包括主平台和连接所述主平台与所述主支撑结构的主平台连接结构,其中,所述主平台连接结构包括相对于所述主支撑结构俯仰动作的变幅机构和用于保持所述主平台处于水平状态的调平机构。The present disclosure provides a tunnel inspection work apparatus including a main support structure and at least one work platform component disposed on the main support structure, the at least one work platform component including a main platform component, the main platform component including a main platform And a main platform connection structure connecting the main platform and the main support structure, wherein the main platform connection structure includes a luffing mechanism relative to the main support structure pitching action and for maintaining the main platform at a level State leveling mechanism.
在一些实施例中,所述调平机构包括连接于所述主支撑结构和所述主平台之间的平行四边形结构,所述平行四边形结构的内角随所述变幅机构的俯仰动作可改变地设置以保持所述主平台处于水平状态。In some embodiments, the leveling mechanism includes a parallelogram structure coupled between the main support structure and the main platform, the inner angle of the parallelogram structure being changeably changeable with the pitching motion of the luffing mechanism Set to keep the main platform in a horizontal state.
在一些实施例中,所述平行四边形结构包括第一连杆、第二连杆、第一安装座和第二安装座,所述第一安装座与所述主支撑结构连接,所述第二安装座连接于所述主平台上,所述第一连杆的第一端铰接于所述第一安装座上的第一铰接点,所述第二连杆的第一端铰接于所述第一安装座上的位于所述第一铰接点下方的第二铰接点,所述第一连杆的第二端铰接于所述第二安装座上的第三铰接点,所述第二连杆的第二端铰接于所述第二安装座上的位于所述第三铰接点下方的第四铰接点,所述第一铰接点与所述第二铰接点之间的距离等于所述第三铰接点与所述第四铰接点之间的距离,且所述第一铰接点与所述第三铰接点的距离等于所述第二铰接点与所述第四铰接点的距离。In some embodiments, the parallelogram structure includes a first link, a second link, a first mount and a second mount, the first mount being coupled to the main support structure, the second a mounting bracket is coupled to the main platform, a first end of the first link is hinged to a first hinge point on the first mount, and a first end of the second link is hinged to the first a second hinge point on the mounting seat below the first hinge point, the second end of the first link is hinged to a third hinge point on the second mount, the second link a second end hinged to a fourth hinge point on the second mount below the third hinge point, a distance between the first hinge point and the second hinge point being equal to the third a distance between the hinge point and the fourth hinge point, and a distance of the first hinge point from the third hinge point is equal to a distance between the second hinge point and the fourth hinge point.
在一些实施例中,所述第一安装座包括用于与主支撑结构连接的第一安装座耳和第二安装座耳,所述第二安装座包括分别固定连接于所述主平台的第三安装座耳和第四安装座耳,所述第一铰接点位于所述第一安装座耳上,所述第二铰接点位于所述第二安装座耳上,所述第三铰接点位于所述第三安装座耳上,所述第四铰接点位于所述第四安装座耳上。In some embodiments, the first mount includes a first mount ear and a second mount ear for connection with a main support structure, the second mount including a first fixed connection to the main platform a mounting lug and a fourth mounting lug, the first hinge point being located on the first mounting lug, the second hinge point being located on the second mounting lug, the third hinge point being located The fourth hinge point is located on the third mounting seat ear.
在一些实施例中,所述变幅机构包括变幅臂和控制所述变幅臂转动的变幅缸,所述变幅臂的第一端铰接于所述第一安装座上,所述变幅臂的第二端铰接于所述第二安装座上,所述变幅油缸驱动所述变幅臂俯仰动作且同时驱动所述平行四边形结构改变内角以调平所述主平台。In some embodiments, the luffing mechanism includes a luffing arm and a luffing cylinder that controls rotation of the luffing arm, the first end of the luffing arm being hinged to the first mount, the change A second end of the web is hinged to the second mount, the luffing cylinder driving the luffing arm pitching motion and simultaneously driving the parallelogram structure to change an interior angle to level the main platform.
在一些实施例中,所述主平台连接结构包括主伸缩臂,所述变幅机构和所述调平机构均连接于所述主伸缩臂和所述主平台之间。In some embodiments, the main platform connection structure includes a main telescopic arm, and the luffing mechanism and the leveling mechanism are both coupled between the main telescopic arm and the main platform.
在一些实施例中,所述主伸缩臂相对于所述主支撑结构围绕竖直轴线可转动地设置。In some embodiments, the main telescoping arms are rotatably disposed about a vertical axis relative to the main support structure.
在一些实施例中,所述至少一个作业平台组件还包括辅助平台组件,所述辅助平台组件包括辅助平台和辅助平台连接结构,所述辅助平台连接结构连接所述主支撑结 构和所述辅助平台,所述辅助平台连接结构包括沿水平方向可伸缩地设置的水平伸缩臂和沿竖直方向可伸缩地设置的竖直伸缩臂,所述水平伸缩臂的基本臂节固定连接于所述主支撑结构上,所述竖直伸缩臂的基本臂节固定连接于所述水平伸缩臂的末节伸缩臂节的臂头,所述辅助平台固定连接于所述竖直伸缩臂的末节伸缩臂节的臂头。In some embodiments, the at least one work platform component further includes an auxiliary platform component including an auxiliary platform and an auxiliary platform connection structure, the auxiliary platform connection structure connecting the main support structure and the auxiliary platform The auxiliary platform connecting structure includes a horizontal telescopic arm that is telescopically disposed in a horizontal direction and a vertical telescopic arm that is telescopically disposed in a vertical direction, and a basic arm joint of the horizontal telescopic arm is fixedly coupled to the main support Structurally, the basic arm joint of the vertical telescopic arm is fixedly coupled to the arm head of the distal telescopic boom section of the horizontal telescopic arm, and the auxiliary platform is fixedly coupled to the arm of the distal telescopic boom section of the vertical telescopic arm head.
在一些实施例中,所述隧道检查作业装置包括多个所述作业平台组件,所述主平台相对于所述主支撑结构的位置通过所述主平台连接结构独立于其它作业平台组件单独调节,其中,通过所述变幅机构的俯仰动作能够使所述主平台具有位于所述主平台的初始位置下方的工作位置。In some embodiments, the tunnel inspection work device includes a plurality of the work platform components, the position of the main platform relative to the main support structure being separately adjusted by the main platform connection structure independently of other work platform components, Wherein, the main platform can have a working position below the initial position of the main platform by the pitching action of the luffing mechanism.
在一些实施例中,所述隧道检查作业装置还包括平板机车,所述主支撑结构安装于所述平板机车的顶部。In some embodiments, the tunnel inspection work device further includes a flat locomotive, the main support structure being mounted on a top of the flat locomotive.
基于本公开提供的隧道检查作业装置,主平台连接结构包括变幅机构和调平机构,该隧道检查作业装置通过变幅机构控制主平台的升降可以增加主平台的活动范围,且主平台在整个作业过程能过调平机构保持实时调平,同时利于确保检查作业的安全性。Based on the tunnel inspection working device provided by the present disclosure, the main platform connection structure includes a luffing mechanism and a leveling mechanism, and the tunnel inspection operation device controls the movement of the main platform by the luffing mechanism to increase the range of motion of the main platform, and the main platform is entirely The operation process can maintain the real-time leveling of the leveling mechanism, and at the same time help ensure the safety of the inspection work.
通过以下参照附图对本公开的示例性实施例的详细描述,本公开的其它特征及其优点将会变得清楚。Other features of the present disclosure and its advantages will be apparent from the following detailed description of exemplary embodiments.
附图说明DRAWINGS
此处所说明的附图用来提供对本公开的进一步理解,构成本申请的一部分,本公开的示意性实施例及其说明用于解释本公开,并不构成对本公开的不当限定。在附图中:The drawings described herein are provided to provide a further understanding of the present disclosure, and are intended to be a part of the present disclosure. In the drawing:
图1为本公开实施例的隧道检查作业装置的三个作业平台均处于初始位置的立体结构示意图。FIG. 1 is a schematic perspective structural view showing three working platforms of a tunnel inspection working device in an initial position according to an embodiment of the present disclosure.
图2为图1所示实施例的隧道检查作业装置的三个作业平台均处于初始位置的主视结构示意图。2 is a schematic front view showing the structure of the three working platforms of the tunnel inspection working device of the embodiment shown in FIG. 1 in an initial position.
图3为图1所示的隧道检查作业装置的三个作业平台均处于工作位置的结构示意图。FIG. 3 is a structural schematic view showing the three working platforms of the tunnel inspection working device shown in FIG. 1 in a working position.
图4为图1所示的隧道检查作业装置进行全断面检修作业时的结构示意图。Fig. 4 is a schematic view showing the structure of the tunnel inspection working device shown in Fig. 1 when the full-section inspection operation is performed.
图5为图1所示的隧道检查作业装置在调平机构处的局部结构示意图,其中主平台的工作区域位于初始位置以下。FIG. 5 is a partial structural schematic view of the tunnel inspection working device shown in FIG. 1 at a leveling mechanism, wherein the working area of the main platform is below the initial position.
图6为图1所示的隧道检查作业装置在调平机构处的局部结构示意图,其中主平台的工作区域位于初始位置以上。6 is a partial structural schematic view of the tunnel inspection working device shown in FIG. 1 at a leveling mechanism, wherein the working area of the main platform is above the initial position.
具体实施方式Detailed ways
下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本公开一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本公开及其应用或使用的任何限制。基于本公开中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。The technical solutions in the embodiments of the present disclosure are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present disclosure. It is obvious that the described embodiments are only a part of the embodiments of the present disclosure, and not all of the embodiments. The following description of the at least one exemplary embodiment is merely illustrative and is in no way All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present disclosure without departing from the inventive scope are the scope of the disclosure.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本公开的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangement of the components and steps, numerical expressions and numerical values set forth in the embodiments are not intended to limit the scope of the disclosure. In the meantime, it should be understood that the dimensions of the various parts shown in the drawings are not drawn in the actual scale relationship for the convenience of the description. Techniques, methods and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the techniques, methods and apparatus should be considered as part of the authorization specification. In all of the examples shown and discussed herein, any specific values are to be construed as illustrative only and not as a limitation. Accordingly, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters indicate similar items in the following figures, and therefore, once an item is defined in one figure, it is not required to be further discussed in the subsequent figures.
在本公开的描述中,需要理解的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本公开保护范围的限制。In the description of the present disclosure, it is to be understood that the terms "first", "second" and the like are used to define the components only for the purpose of facilitating the distinction between the corresponding components. If not stated otherwise, the above words are not special. The meaning is therefore not to be construed as limiting the scope of the disclosure.
在本公开的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本公开保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present disclosure, it is to be understood that the orientation words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom", etc. indicate the orientation. Or the positional relationship is generally based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of the description of the disclosure and the simplification of the description, which does not indicate or imply the indicated device or component. It must be constructed and operated in a specific orientation or in a specific orientation, and thus is not to be construed as limiting the scope of the disclosure; the orientations "inside and outside" refer to the inside and outside of the contour of the components themselves.
如图1至图6所示,本公开实施例提供一种隧道检查作业装置。该隧道检查作业装置包括主支撑结构和设置于主支撑结构上的至少一个作业平台组件。至少一个作业平台组件包括主平台组件,主平台组件包括主平台10和连接主平台10与主支撑结构的主平台连接结构。其中,主平台连接结构包括相对于主支撑结构俯仰动作的变幅机 构9和用于保持主平台10处于水平状态的调平机构12。As shown in FIG. 1 to FIG. 6 , an embodiment of the present disclosure provides a tunnel inspection working device. The tunnel inspection work device includes a main support structure and at least one work platform assembly disposed on the main support structure. At least one work platform assembly includes a main platform assembly including a main platform 10 and a main platform connection structure connecting the main platform 10 and the main support structure. The main platform connection structure includes a luffing mechanism 9 that is tilted relative to the main support structure and a leveling mechanism 12 for maintaining the main platform 10 in a horizontal state.
由于主平台连接结构包括变幅机构和调平机构12可以增加主平台的活动范围,该隧道检查作业装置通过变幅机构9控制主平台10的升降,且主平台10在整个作业过程通过调平机构12保持实时调平,可以同时利于确保检查作业的安全性。Since the main platform connection structure including the luffing mechanism and the leveling mechanism 12 can increase the range of motion of the main platform, the tunnel inspection work device controls the lifting of the main platform 10 through the luffing mechanism 9, and the main platform 10 is leveled throughout the operation process. The organization 12 maintains real-time leveling, which at the same time facilitates the safety of inspection operations.
以下结合图1至图6对本公开实施例进行详细说明。Embodiments of the present disclosure will be described in detail below with reference to FIGS. 1 through 6.
如图1至图6所示,本实施例的隧道检查作业装置包括主支撑结构和设置于主支撑结构上的三个作业平台组件。三个作业平台组件包括一个主平台组件和两个辅助平台组件。As shown in FIGS. 1 to 6, the tunnel inspection working device of the present embodiment includes a main support structure and three work platform assemblies disposed on the main support structure. The three work platform components include one main platform component and two auxiliary platform components.
主支撑结构包括底座11、固定连接于底座11上的主立柱1和连接于主立柱1的顶端的主水平臂2。三个作业平台组件均连接于主水平臂2上。The main support structure includes a base 11, a main upright 1 fixedly coupled to the base 11, and a main horizontal arm 2 connected to the top end of the main upright 1. The three work platform components are all connected to the main horizontal arm 2.
主平台组件包括主平台10和连接主平台10与主支撑结构的主平台连接机构。The main platform assembly includes a main platform 10 and a main platform connection mechanism that connects the main platform 10 with the main support structure.
主平台连接机构包括回转连接机构14、主伸缩臂8、变幅机构9和调平机构12。变幅机构9和调平机构12均连接于主伸缩臂8和主平台10之间。The main platform connection mechanism includes a swivel connection mechanism 14, a main telescopic arm 8, a luffing mechanism 9, and a leveling mechanism 12. Both the luffing mechanism 9 and the leveling mechanism 12 are coupled between the main telescopic arm 8 and the main platform 10.
其中,变幅机构9相对于主支撑结构可俯仰动作。通过变幅机构9的俯仰动作能够使主平台10具有位于主平台10的初始位置下方的工作位置。Among them, the luffing mechanism 9 can be tilted with respect to the main support structure. The main platform 10 can have a working position below the initial position of the main platform 10 by the pitching action of the luffing mechanism 9.
该隧道检查作业装置的主平台10安装在变幅机构9上,可随变幅机构9的上下变幅而调节作业高度,有效解决现有铁路高空作业机具不能进行下探作业,存在隧道底部低空区域工作盲区的问题。变幅机构9的变幅动作可通过变幅油缸驱动。The main platform 10 of the tunnel inspection working device is mounted on the luffing mechanism 9, and the working height can be adjusted according to the up and down luffing of the luffing mechanism 9, effectively solving the problem that the existing railway aerial work implement cannot be carried out, and there is a low bottom at the bottom of the tunnel. The problem of regional work blind spots. The luffing action of the luffing mechanism 9 can be driven by a luffing cylinder.
主伸缩臂8围绕竖直轴线可转动地连接于主水平臂2上。主伸缩臂8在水平方向可伸缩地设置。如图1至图4所示,本实施例中,主伸缩臂8的基本臂节与主水平臂2通过回转连接结构14连接,从而实现主伸缩臂8相对于主支撑结构绕竖直轴线可转动。主伸缩臂8的转动动作可以通过驱动电机或液压马达驱动。主伸缩臂8包括单节伸缩臂节,主伸缩臂8的伸缩动作可以通过液压油缸驱动。The main telescopic arm 8 is rotatably coupled to the main horizontal arm 2 about a vertical axis. The main telescopic arm 8 is telescopically disposed in the horizontal direction. As shown in FIG. 1 to FIG. 4, in the present embodiment, the basic arm section of the main telescopic arm 8 and the main horizontal arm 2 are connected by the swivel connection structure 14, so that the main telescopic arm 8 can be wound around the vertical axis with respect to the main support structure. Turn. The rotation of the main telescopic arm 8 can be driven by a drive motor or a hydraulic motor. The main telescopic arm 8 includes a single-section telescopic boom section, and the telescopic action of the main telescopic arm 8 can be driven by a hydraulic cylinder.
变幅机构9的第一端与主伸缩臂8的末节伸缩臂节铰接。变幅机构9的第二端与主平台10铰接。因而,变幅机构9通过主伸缩臂8和主水平臂2之间的可转动连接实现相对于主支撑结构围绕竖直轴线的可转动设置。同时,变幅机构9通过主伸缩臂8实现相对于主支撑结构的可伸缩设置。The first end of the luffing mechanism 9 is hinged to the distal telescoping section of the main telescopic arm 8. The second end of the luffing mechanism 9 is hinged to the main platform 10. Thus, the luffing mechanism 9 achieves a rotatable setting about the vertical axis relative to the main support structure by a rotatable connection between the main telescopic arm 8 and the main horizontal arm 2. At the same time, the luffing mechanism 9 achieves a retractable setting relative to the main support structure by the main telescopic arms 8.
如图3所示,本实施例中,主水平臂2包括与主立柱固定连接的水平段和与水平段固定连接的下倾段,主伸缩臂8通过回转连接结构14安装于下倾段的自由端下方。主伸缩臂8相对于主水平臂2能实现±180°的旋转。As shown in FIG. 3, in the present embodiment, the main horizontal arm 2 includes a horizontal section fixedly coupled to the main upright and a downdip section fixedly coupled to the horizontal section, and the main telescopic arm 8 is mounted to the downtilt section by the swivel connection structure 14. Below the free end. The main telescopic arm 8 can achieve a rotation of ±180° with respect to the main horizontal arm 2.
本实施例的变幅机构9安装在可水平伸缩及相对于主水平臂2能够实现±180°旋转的主伸缩臂8上,使得主平台10实现了作业区域最大化。The luffing mechanism 9 of the present embodiment is mounted on the main telescopic arm 8 which is horizontally expandable and retractable and capable of achieving ±180° rotation with respect to the main horizontal arm 2, so that the main platform 10 achieves a maximum work area.
调平机构12用于保持主平台10处于水平状态。The leveling mechanism 12 is for maintaining the main platform 10 in a horizontal state.
本实施例中,调平机构12包括连接于主支撑结构和主平台10之间的平行四边形结构。平行四边形结构的内角随变幅机构9的俯仰动作可改变地设置以保持主平台10处于水平状态。In the present embodiment, the leveling mechanism 12 includes a parallelogram structure connected between the main support structure and the main platform 10. The inner angle of the parallelogram structure is variably provided with the pitching action of the luffing mechanism 9 to keep the main platform 10 in a horizontal state.
如图5和图6所示,平行四边形结构包括第一连杆121、第二连杆122、第一安装座和第二安装座。第一安装座用于连接主支撑结构。本实施例中第一安装座固定连接于主伸缩臂8的末节伸缩臂节的臂头。第二安装座固定连接于主平台10的侧面。As shown in FIGS. 5 and 6, the parallelogram structure includes a first link 121, a second link 122, a first mount, and a second mount. The first mount is used to connect the main support structure. In this embodiment, the first mounting seat is fixedly coupled to the arm head of the distal telescopic boom section of the main telescopic arm 8. The second mount is fixedly coupled to the side of the main platform 10.
如图5和图6所示,第一连杆121的第一端铰接于第一安装座上的第一铰接点A。第二连杆122的第一端铰接于第一安装座上的第二铰接点B。第二铰接点B位于第一铰接点A的下方。第一连杆121的第二端铰接于第二安装座上的第三铰接点C。第二连杆122的第二端铰接于第二安装座上的第四铰接点D。第四铰接点D位于第三铰接点C的下方。第一铰接点A与第二铰接点B之间的距离等于第三铰接点C与第四铰接点D之间的距离。第一铰接点A与第三铰接点C的距离等于第二铰接点B与第四铰接点D的距离。As shown in Figures 5 and 6, the first end of the first link 121 is hinged to the first hinge point A on the first mount. The first end of the second link 122 is hinged to a second hinge point B on the first mount. The second hinge point B is located below the first hinge point A. The second end of the first link 121 is hinged to a third hinge point C on the second mount. The second end of the second link 122 is hinged to a fourth hinge point D on the second mount. The fourth hinge point D is located below the third hinge point C. The distance between the first hinge point A and the second hinge point B is equal to the distance between the third hinge point C and the fourth hinge point D. The distance between the first hinge point A and the third hinge point C is equal to the distance between the second hinge point B and the fourth hinge point D.
以上第一连杆121、第二连杆122、第一安装座和第二安装座连接形成内角可变的平行四边形结构。The first link 121, the second link 122, the first mount and the second mount are connected to form a parallelogram structure with a variable internal angle.
如图5和图6所示,第一安装座包括分别固定连接于主伸缩臂8的末节伸缩臂节的臂头的第一安装座耳123和第二安装座耳124。第二安装座包括分别固定连接于主平台10的第三安装座耳125和第四安装座耳126。第一铰接点A位于第一安装座耳123上。第二铰接点B位于第二安装座耳124上。第三铰接点C位于第三安装座耳125上。第四铰接点D位于第四安装座耳126上。As shown in FIGS. 5 and 6, the first mount includes a first mounting lug 123 and a second mounting lug 124 that are fixedly coupled to the arm heads of the distal telescoping section of the main telescopic arm 8, respectively. The second mount includes a third mounting lug 125 and a fourth mounting lug 126 that are fixedly coupled to the main platform 10, respectively. The first hinge point A is located on the first mounting lug 123. The second hinge point B is located on the second mounting lug 124. The third hinge point C is located on the third mounting lug 125. The fourth hinge point D is located on the fourth mounting lug 126.
如图1至图6所示,本实施例中,变幅机构9包括变幅臂和控制变幅臂转动的变幅缸13。变幅臂的第一端铰接于第一安装座上。变幅臂的第二端铰接于第二安装座上。变幅油缸驱动变幅臂俯仰动作且同时驱动平行四边形结构改变内角以调平主平台10。如图5和图6所示,本实施例中具体地,变幅臂的第一端铰接于第二安装座耳124上与第二铰接点B不同的位置;变幅臂的第二端铰接于第四安装座耳126上与第四铰接点D不同的位置。变幅缸13的第一端铰接于第二安装座上,变幅缸13的第二端铰接于变幅臂上。As shown in FIGS. 1 to 6, in the present embodiment, the luffing mechanism 9 includes a luffing arm and a luffing cylinder 13 that controls the rotation of the luffing arm. The first end of the horn is hinged to the first mount. The second end of the horn is hinged to the second mount. The luffing cylinder drives the luffing arm to tilt and simultaneously drives the parallelogram structure to change the inner angle to level the main platform 10. As shown in FIG. 5 and FIG. 6 , in particular, the first end of the luffing arm is hinged to the second mounting lug 124 at a position different from the second hinge point B; the second end of the luffing arm is hinged. A position on the fourth mounting lug 126 that is different from the fourth hinge point D. The first end of the luffing cylinder 13 is hinged to the second mount, and the second end of the luffing cylinder 13 is hinged to the luffing arm.
本实施例的调平机构12通过平行四边形原理保持主平台10实时调平。该调平机构12的结构简单,可靠性高。参照图5和图6,主平台10图5所示的工作位置位于初始位置以下的作业区域至图6所示的工作位置位于初始位置以上的作业区域可以始终处于实时调平状态。The leveling mechanism 12 of the present embodiment maintains the main platform 10 in real time leveling by the principle of parallelogram. The leveling mechanism 12 has a simple structure and high reliability. Referring to FIGS. 5 and 6, the work area in which the work position shown in FIG. 5 of the main platform 10 is located below the initial position to the work position shown in FIG. 6 above the initial position may always be in the real-time leveling state.
本实施例中,通过变幅机构9、主伸缩臂8和回转连接机构14可以控制主平台10在初始位置和工作位置之间切换。当主伸缩臂8全缩且变幅机构9全收且回转连接结构14处于初始角度时,主平台10处于初始位置,当主伸缩臂8至少部分伸出或变幅机构9至少部分变幅或回转连接结构14相对于初始角度发生角度变化时,主平台10处于工作位置。In this embodiment, the main platform 10 can be controlled to switch between the initial position and the working position by the luffing mechanism 9, the main telescopic arm 8, and the swivel connection mechanism 14. When the main telescopic arm 8 is fully retracted and the luffing mechanism 9 is fully received and the swivel connection structure 14 is at an initial angle, the main platform 10 is in an initial position, when the main telescopic arm 8 is at least partially extended or the luffing mechanism 9 is at least partially variable or swivelly connected. When the structure 14 changes angularly relative to the initial angle, the main platform 10 is in the working position.
如图1至图4所示,辅助平台组件包括辅助平台7和辅助平台连接结构。辅助平台连接结构连接主支撑结构和辅助平台7。辅助平台连接结构包括沿水平方向可伸缩地设置的水平伸缩臂和沿竖直方向可伸缩地设置的竖直伸缩臂。As shown in FIGS. 1 to 4, the auxiliary platform assembly includes an auxiliary platform 7 and an auxiliary platform connection structure. The auxiliary platform connection structure connects the main support structure and the auxiliary platform 7. The auxiliary platform connection structure includes a horizontal telescopic arm that is telescopically disposed in a horizontal direction and a vertical telescopic arm that is telescopically disposed in a vertical direction.
如图1至图4所示,水平伸缩臂的基本臂节3固定连接于主支撑结构的主水平臂2上。竖直伸缩臂的基本臂节5固定连接于水平伸缩臂的末节伸缩臂节4。辅助平台7固定连接于竖直伸缩臂的末节伸缩臂节6。As shown in Figures 1 to 4, the basic arm section 3 of the horizontal telescopic arm is fixedly coupled to the main horizontal arm 2 of the main support structure. The basic arm section 5 of the vertical telescopic arm is fixedly connected to the end section telescopic arm section 4 of the horizontal telescopic arm. The auxiliary platform 7 is fixedly coupled to the distal telescopic boom section 6 of the vertical telescopic arm.
本实施例中,通过水平伸缩臂和竖直伸缩臂可以控制辅助平台7在初始位置和工作位置之间切换。当水平伸缩臂和竖直伸缩臂均处于全缩状态时,辅助平台7处于初始位置,当水平伸缩臂或竖直伸缩臂至少部分伸出时,辅助平台7处于工作位置。In this embodiment, the auxiliary platform 7 can be controlled to switch between the initial position and the working position by the horizontal telescopic arm and the vertical telescopic arm. When the horizontal telescopic arm and the vertical telescopic arm are both in the fully retracted state, the auxiliary platform 7 is in the initial position, and when the horizontal telescopic arm or the vertical telescopic arm is at least partially extended, the auxiliary platform 7 is in the working position.
如图1至图4所示,本实施例中,两个辅助平台组件对称设置于主水平臂2的两侧。其中,两个水平伸缩臂分别固定连接于主水平臂2的下端面上。As shown in FIG. 1 to FIG. 4, in the embodiment, two auxiliary platform components are symmetrically disposed on both sides of the main horizontal arm 2. The two horizontal telescopic arms are fixedly connected to the lower end surface of the main horizontal arm 2, respectively.
如图1和图2所示,本实施例中,主平台组件和两个辅助平台组件均处于初始位置时,两个辅助平台组件并排设置,主平台10设置于两个辅助平台7的侧方并与辅助平台7位于同一水平高度。从而,三个平台在均处于初始位置时(收车状态)成近似矩形结构,结构紧凑、占地空间小。As shown in FIG. 1 and FIG. 2, in the embodiment, when the main platform component and the two auxiliary platform components are in the initial position, the two auxiliary platform components are arranged side by side, and the main platform 10 is disposed on the side of the two auxiliary platforms 7. It is at the same level as the auxiliary platform 7. Therefore, when the three platforms are in the initial position (the state of the vehicle), the structure is approximately rectangular, and the structure is compact and the space occupied is small.
其中,主伸缩臂、水平伸缩臂和竖直伸缩臂的截面均为多边形截面臂。水平伸缩臂和竖直伸缩臂的伸缩动作由多级液压缸驱动。Wherein, the main telescopic arm, the horizontal telescopic arm and the vertical telescopic arm are all polygonal cross-section arms. The telescopic movement of the horizontal telescopic arm and the vertical telescopic arm is driven by a multi-stage hydraulic cylinder.
以上隧道检查作业装置为一种具有伸缩变幅带可下探作业平台的三作业平台隧道检查作业装置,其各作业平台组件的平台连接结构相对于其它作业平台组件均可独立地控制对应的平台在该平台的初始位置和该平台的各工作位置之间运动。该隧道检查作业装置能够使各平台相对于其它平台独立地变换工作位置、提高工作效率。The above tunnel inspection working device is a three-operating platform tunnel inspection working device with a telescopic variability belt downslable working platform, and the platform connection structure of each working platform component can independently control the corresponding platform with respect to other working platform components. Movement between the initial position of the platform and the various working positions of the platform. The tunnel inspection work device enables each platform to independently change the working position with respect to other platforms and improve work efficiency.
该隧道检查作业装置的主平台10安装于变幅机构9的一端,并能够通过调平机构12实现实时调平,通过变幅机构9的变幅可进行下探作业,可实现对初始位置下方区域的检测。各辅助平台7可随各自的竖直伸缩臂的升降而升降,随各自的水平伸缩臂的伸缩而伸缩。因而辅助平台7既可实现水平方向移动,又可垂直升降。The main platform 10 of the tunnel inspection working device is mounted on one end of the luffing mechanism 9, and can be level-adjusted by the leveling mechanism 12, and can be carried out by the luffing of the luffing mechanism 9, and can be realized below the initial position. Detection of the area. Each of the auxiliary platforms 7 can be lifted and lowered with the rise and fall of the respective vertical telescopic arms, and can be expanded and contracted with the expansion and contraction of the respective horizontal telescopic arms. Thus, the auxiliary platform 7 can be moved both horizontally and vertically.
如图4所示,本实施例的隧道检查作业装置还包括平板机车21,主支撑结构的底座11安装于平板机车21的顶部。As shown in FIG. 4, the tunnel inspection working device of the present embodiment further includes a flat locomotive 21, and the base 11 of the main support structure is mounted on the top of the flat locomotive 21.
下面以本实施例的隧道检查作业装置对隧道进行检查为例说明其使用过程。如图4所示,平板机车21沿轨面22行驶。在各平台上可能对隧道壁面26及隧道内的设施进行检查、维护、检修等操作。图4中标记23代表隧道中心面。In the following, the tunnel inspection working device of the present embodiment is used to check the tunnel as an example to describe its use process. As shown in FIG. 4, the flat locomotive 21 travels along the rail surface 22. Inspection, maintenance, overhaul, etc. of the tunnel wall surface 26 and the facilities in the tunnel may be performed on each platform. Reference numeral 23 in Fig. 4 represents the tunnel center plane.
根据以上描述可知,本公开实施例能够实现以下技术效果至少之一:According to the above description, the embodiment of the present disclosure can achieve at least one of the following technical effects:
变幅机构控制主平台的升降,且主平台在整个作业过程能过调平机构保持实时调平状态,可以在增加主平台的活动范围的同时利于确保检查作业的安全性。The luffing mechanism controls the lifting of the main platform, and the main platform can maintain the real-time leveling state of the leveling mechanism throughout the operation process, which can increase the safety range of the main platform while ensuring the safety of the inspection work.
调平机构包括内角可变的平行四边形机构,随变幅机构的俯仰动作调平主平台,结构简单、调平可靠、安全性高。The leveling mechanism includes a parallelogram mechanism with a variable inner angle, and the main platform is leveled with the pitching motion of the luffing mechanism, and the structure is simple, the leveling is reliable, and the safety is high.
调平机构适应于变幅机构的动作、配合主伸缩臂和回转连接机构可以实现作业平台在较大区域的作业范围内作业,满足主平台在不同角度和高度作业区域和收车紧凑的要求。The leveling mechanism is adapted to the action of the luffing mechanism, and the main telescopic arm and the swivel connection mechanism can realize the working platform working in a large area of the working area, and meet the requirements of the main platform in different angles and heights of the working area and compactness of the car.
主平台能够下探到初始位置高度以下区域工作,解决了现有技术中铁路检查机具只能够对初始位置高度以上区域检修作业的问题。The main platform can be tested to work below the initial position height, which solves the problem that the railway inspection machine in the prior art can only perform maintenance work on the area above the initial position height.
对称安装于主水平臂两侧的辅助平台能够实现对较高区域的检修作业,与主平台配合能实现覆盖线路、涵洞和隧道全断面的作业。The auxiliary platform symmetrically mounted on both sides of the main horizontal arm enables maintenance work on higher areas, and cooperates with the main platform to cover the entire section of the line, culvert and tunnel.
各平台在初始位置形成近似矩形结构,结构紧凑,占用空间小。Each platform forms an approximately rectangular structure at the initial position, which is compact in structure and small in space.
各平台可分别独立进行控制,同时作业,作业效率高。Each platform can be independently controlled and operated at the same time, and the work efficiency is high.
最后应当说明的是:以上实施例仅用以说明本公开的技术方案而非对其限制;尽管参照较佳实施例对本公开进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本公开的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本公开技术方案的精神,其均应涵盖在本公开请求保护的技术方案范围当中。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure and are not to be construed as limiting thereof; although the present disclosure will be described in detail with reference to the preferred embodiments, those skilled in the art should understand that Modifications of the specific embodiments disclosed are intended to be equivalent to the equivalents of the technical features of the present disclosure.

Claims (10)

  1. 一种隧道检查作业装置,包括:A tunnel inspection operation device includes:
    主支撑结构;和Main support structure; and
    至少一个作业平台组件,设置于所述主支撑结构上,所述至少一个作业平台组件包括主平台组件,所述主平台组件包括:At least one work platform component disposed on the main support structure, the at least one work platform component including a main platform component, the main platform component comprising:
    主平台(10);和Main platform (10); and
    主平台连接结构,连接所述主平台(10)与所述主支撑结构,其中,所述主平台连接结构包括相对于所述主支撑结构俯仰动作的变幅机构(9)和用于保持所述主平台(10)处于水平状态的调平机构(12)。a main platform connection structure connecting the main platform (10) and the main support structure, wherein the main platform connection structure includes a luffing mechanism (9) and a holding mechanism for a pitching motion of the main support structure The leveling mechanism (12) in which the main platform (10) is in a horizontal state.
  2. 根据权利要求1所述的隧道检查作业装置,其特征在于,所述调平机构(12)包括连接于所述主支撑结构和所述主平台(10)之间的平行四边形结构,所述平行四边形结构的内角随所述变幅机构(9)的俯仰动作可改变地设置以保持所述主平台(10)处于水平状态。The tunnel inspection work apparatus according to claim 1, wherein said leveling mechanism (12) includes a parallelogram structure connected between said main support structure and said main platform (10), said parallel The inner angle of the quadrilateral structure is variably arranged with the pitching action of the luffing mechanism (9) to maintain the main platform (10) in a horizontal state.
  3. 根据权利要求2所述的隧道检查作业装置,其特征在于,所述平行四边形结构包括:The tunnel inspection work apparatus according to claim 2, wherein the parallelogram structure comprises:
    第一连杆(121);First link (121);
    第二连杆(122);a second link (122);
    第一安装座,与所述主支撑结构连接,所述第一连杆(121)的第一端铰接于所述第一安装座上的第一铰接点(A),所述第二连杆(122)的第一端铰接于所述第一安装座上的位于所述第一铰接点(A)下方的第二铰接点(B);和a first mount coupled to the main support structure, a first end of the first link (121) hinged to a first hinge point (A) on the first mount, the second link a first end of (122) hinged to the second hinge point (B) on the first mount below the first hinge point (A); and
    第二安装座,连接于所述主平台(10)上,所述第一连杆(121)的第二端铰接于所述第二安装座上的第三铰接点(C),所述第二连杆(122)的第二端铰接于所述第二安装座上的位于所述第三铰接点(C)下方的第四铰接点(D),所述第一铰接点(A)与所述第二铰接点(B)之间的距离等于所述第三铰接点(C)与所述第四铰接点(D)之间的距离,且所述第一铰接点(A)与所述第三铰接点(C)的距离等于所述第二铰接点(B)与所述第四铰接点(D)的距离。a second mount coupled to the main platform (10), a second end of the first link (121) hinged to a third hinge point (C) on the second mount, the a second end of the two links (122) is hinged to a fourth hinge point (D) on the second mount below the third hinge point (C), the first hinge point (A) and a distance between the second hinge point (B) is equal to a distance between the third hinge point (C) and the fourth hinge point (D), and the first hinge point (A) The distance of the third hinge point (C) is equal to the distance of the second hinge point (B) from the fourth hinge point (D).
  4. 根据权利要求3所述的隧道检查作业装置,其特征在于,所述第一安装座包括与主支撑结构连接的第一安装座耳(123)和第二安装座耳(124),所述第二安装座包括分别固定连接于所述主平台(10)的第三安装座耳(125)和第四安装座耳(126),所述第一铰接点(A)位于所述第一安装座耳(123)上,所述第二铰接点(B)位于所述第二安装座耳(124)上,所述第三铰接点(C)位于所述第三安装座耳(125)上,所述第四铰接点(D)位于所述第四安装座耳(126)上。The tunnel inspection work apparatus according to claim 3, wherein the first mount comprises a first mount ear (123) and a second mount ear (124) connected to the main support structure, the The second mounting base includes a third mounting lug (125) and a fourth mounting lug (126) respectively fixedly coupled to the main platform (10), the first hinge point (A) being located at the first mount On the ear (123), the second hinge point (B) is located on the second mounting seat (124), and the third hinge point (C) is located on the third mounting seat (125). The fourth hinge point (D) is located on the fourth mounting lug (126).
  5. 根据权利要求3所述的隧道检查作业装置,其特征在于,所述变幅机构(9)包括变幅臂和控制所述变幅臂转动的变幅缸(13),所述变幅臂的第一端铰接于所述第一安装座上,所述变幅臂的第二端铰接于所述第二安装座上,所述变幅油缸驱动所述变幅臂俯仰动作且同时驱动所述平行四边形结构改变内角以调平所述主平台(10)。A tunnel inspection work apparatus according to claim 3, wherein said luffing mechanism (9) comprises a luffing arm and a luffing cylinder (13) for controlling the rotation of said luffing arm, said luffing arm a first end hinged to the first mount, a second end of the luff arm hinged to the second mount, the luffing cylinder driving the luffing arm pitching motion and simultaneously driving the The parallelogram structure changes the inner angle to level the main platform (10).
  6. 根据权利要求1至5中任一项所述的隧道检查作业装置,其特征在于,所述主平台连接结构包括主伸缩臂(8),所述变幅机构(9)和所述调平机构(12)均连接于所述主伸缩臂(8)和所述主平台(10)之间。The tunnel inspection work apparatus according to any one of claims 1 to 5, wherein the main platform connection structure comprises a main telescopic arm (8), the luffing mechanism (9) and the leveling mechanism (12) are each connected between the main telescopic arm (8) and the main platform (10).
  7. 根据权利要求6所述的隧道检查作业装置,其特征在于,所述主伸缩臂(8)围绕竖直轴线可转动地设置于所述主支撑结构。The tunnel inspection work apparatus according to claim 6, wherein said main telescopic arm (8) is rotatably disposed on said main support structure about a vertical axis.
  8. 根据权利要求1至5中任一项所述的隧道检查作业装置,其特征在于,所述至少一个作业平台组件还包括辅助平台组件,所述辅助平台组件包括辅助平台(7)和辅助平台连接结构,所述辅助平台连接结构连接所述主支撑结构和所述辅助平台(7),所述辅助平台连接结构包括沿水平方向可伸缩地设置的水平伸缩臂和沿竖直方向可伸缩地设置的竖直伸缩臂,所述水平伸缩臂的基本臂节(3)固定连接于所述主支撑结构上,所述竖直伸缩臂的基本臂节(5)固定连接于所述水平伸缩臂的末节伸缩臂节(4)的臂头,所述辅助平台(7)固定连接于所述竖直伸缩臂的末节伸缩臂节(6)的臂头。The tunnel inspection work apparatus according to any one of claims 1 to 5, wherein the at least one work platform component further comprises an auxiliary platform component, the auxiliary platform component comprising an auxiliary platform (7) and an auxiliary platform connection Structure, the auxiliary platform connection structure connects the main support structure and the auxiliary platform (7), the auxiliary platform connection structure includes a horizontal telescopic arm that is telescopically disposed in a horizontal direction and is retractably disposed in a vertical direction a vertical telescopic arm, the basic arm section (3) of the horizontal telescopic arm is fixedly connected to the main support structure, and the basic arm section (5) of the vertical telescopic arm is fixedly connected to the horizontal telescopic arm The arm head of the telescoping section (4) of the distal section, the auxiliary platform (7) is fixedly coupled to the arm head of the telescoping section (6) of the vertical telescopic arm.
  9. 根据权利要求1至5中任一项所述的隧道检查作业装置,其特征在于,所述隧道检查作业装置包括多个所述作业平台组件,所述主平台相对于所述主支撑结构的位 置通过所述主平台连接结构独立于其它作业平台组件单独调节,其中,通过所述变幅机构(9)的俯仰动作能够使所述主平台(10)具有位于所述主平台(10)的初始位置下方的工作位置。The tunnel inspection work apparatus according to any one of claims 1 to 5, wherein the tunnel inspection work device includes a plurality of the work platform components, and a position of the main platform relative to the main support structure The main platform connection structure is separately adjusted independently of the other work platform components, wherein the pitching action of the luffing mechanism (9) enables the main platform (10) to have an initial position on the main platform (10) The working position below the location.
  10. 根据权利要求1至5中任一项所述的隧道检查作业装置,其特征在于,所述隧道检查作业装置还包括平板机车(21),所述主支撑结构安装于所述平板机车(21)的顶部。The tunnel inspection work device according to any one of claims 1 to 5, wherein the tunnel inspection work device further comprises a flat locomotive (21), and the main support structure is mounted on the flat locomotive (21) top of.
PCT/CN2018/090225 2017-07-10 2018-06-07 Tunnel inspection operation device WO2019011084A1 (en)

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AT521306A5 (en) 2021-03-15
AT521306A2 (en) 2019-12-15

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