WO2019000727A1 - 一种显示面板的包装方法、显示面板包装箱及包装箱体 - Google Patents

一种显示面板的包装方法、显示面板包装箱及包装箱体 Download PDF

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Publication number
WO2019000727A1
WO2019000727A1 PCT/CN2017/107260 CN2017107260W WO2019000727A1 WO 2019000727 A1 WO2019000727 A1 WO 2019000727A1 CN 2017107260 W CN2017107260 W CN 2017107260W WO 2019000727 A1 WO2019000727 A1 WO 2019000727A1
Authority
WO
WIPO (PCT)
Prior art keywords
display panel
driving circuit
circuit board
panel
adjacent
Prior art date
Application number
PCT/CN2017/107260
Other languages
English (en)
French (fr)
Inventor
梁硕珍
Original Assignee
惠科股份有限公司
重庆惠科金渝光电科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 惠科股份有限公司, 重庆惠科金渝光电科技有限公司 filed Critical 惠科股份有限公司
Priority to US16/625,280 priority Critical patent/US20200216250A1/en
Publication of WO2019000727A1 publication Critical patent/WO2019000727A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/02—Internal fittings
    • B65D25/10—Devices to locate articles in containers
    • B65D25/107—Grooves, ribs, or the like, situated on opposed walls and between which the articles are located
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/022—Containers made of shock-absorbing material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/48—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
    • B65B23/20—Packaging plate glass, tiles, or shingles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/04—Packaging single articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
    • B65B61/207—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for inserting partitions between package contents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/38—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for delicate optical, measuring, calculating or control apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2585/00—Containers, packaging elements or packages specially adapted for particular articles or materials
    • B65D2585/68—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
    • B65D2585/6802—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles
    • B65D2585/6835—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles audio-visual devices
    • B65D2585/6837—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles audio-visual devices tv or computers

Definitions

  • the present application relates to the field of packaging technology, and in particular, to a packaging method for a display panel, a display panel packaging box, and a packaging box.
  • the existing display panel packaging devices are all in the same direction, the same side of the driving circuit board and the same side of the panel module, but the height of the components on the driving circuit board is usually higher than the height of the components on the side of the display module.
  • the height of one side of the driving circuit board is higher than the height of the side of the display module, so that in the reliability verification vibration test, the flip chip connecting the driving circuit board and the panel assembly is relatively easy to pull, making the soft Slabs, such as flip chip (Chip) On Film, COF) is damaged, and the heights on both sides limit the number of display panels in the box.
  • the present invention provides a packaging method for a display panel, a display panel packaging box, and a packaging box body, which can avoid a flexible circuit board between two adjacent display panels, such as a flip chip, which can be pulled while ensuring the display panel.
  • the number of loads can be applied to a display panel, a display panel packaging box, and a packaging box body, which can avoid a flexible circuit board between two adjacent display panels, such as a flip chip, which can be pulled while ensuring the display panel. The number of loads.
  • the embodiment of the present application provides a method for packaging a display panel, the method comprising:
  • the display panel is placed and fixed in the package body such that the side of the display panel in the display panel faces the first direction, and the side of the panel module in the display panel faces the second direction, the second The direction is opposite to the first direction;
  • the next display panel is placed and fixed in the package body such that the side of the panel module in the next display panel faces the first direction, and the side of the drive circuit board in the next display panel faces the second direction.
  • the method further comprises: placing a buffering member after placing each display panel to place the buffering member between adjacent two display panels.
  • the embodiment of the present application provides a display panel package, and the display panel package includes:
  • a package body comprising:
  • the fixing portion is used for fixing a panel module in the display panel, and the fixing portion is used for fixing a driving circuit board of another display panel to enable a driving circuit board in two adjacent display panels Interlaced separately.
  • the plurality of fixing parts comprise:
  • a plurality of second protrusions are interlaced with the plurality of first protrusions on a sidewall of the box, and the first protrusion and the adjacent second protrusion jointly fix a panel module in a display panel
  • the second protrusion and the next adjacent first protrusion fix the driving circuit board in the next display panel to stagger the driving circuit boards in the adjacent two display panels.
  • the display panel packaging box further comprises a cover body for sealing the packaging box body.
  • the display panel package further includes a plurality of buffer members disposed between the two display panels for separating the two display panels.
  • the buffer component is a foam gasket.
  • the buffer component is a bubble buffer bag.
  • packaging box further comprises:
  • a plurality of first receiving slots are disposed at a bottom of the packaging box for fixing a side of the driving circuit board in the display panel;
  • a plurality of second accommodating slots are disposed at a bottom of the packaging box, and are staggered with the first accommodating slots for fixing a side of the panel module in the display panel, the second accommodating slot
  • the width is greater than the width of the first receiving groove.
  • an embodiment of the present application provides a package box, including:
  • a plurality of second protrusions are interlaced with the plurality of first protrusions on a sidewall of the box, and the first protrusion and the adjacent second protrusion jointly fix a panel module in a display panel
  • the second protrusion and the next adjacent first protrusion fix the driving circuit board in the next display panel to stagger the driving circuit boards in the adjacent two display panels;
  • a plurality of first receiving slots are disposed at a bottom of the packaging box for fixing a side of the driving circuit board in the display panel;
  • a plurality of second accommodating slots are disposed at a bottom of the packaging box, and are staggered with the first accommodating slots for fixing a side of the panel module in the display panel, the second accommodating slot
  • the width is greater than the width of the first receiving groove.
  • the packaging method of the display panel, the display panel packaging box and the packaging box provided by the embodiment of the present application the two adjacent display panels are placed in opposite directions, so that the driving circuit board can be staggered. Avoiding the high side of the driver board and causing poor COF pull, which improves the yield of the display panel, and the placement method keeps the package height on both sides of the display panel consistent, which can increase the load per box and increase the box. Utilization, reducing costs.
  • FIG. 1 is a schematic flow chart of a method for packaging a display panel according to an embodiment of the present application
  • FIG. 2 is another schematic flowchart of a method for packaging a display panel according to an embodiment of the present application
  • FIG. 3 is a schematic structural diagram of a display panel packaging box according to an embodiment of the present application.
  • FIG. 4 is a schematic structural view of the inner side of the bottom of the packaging box provided by the embodiment of the present application.
  • the method for packaging the display panel includes the following steps S101-S102:
  • the display panel is placed and fixed in the package body such that a side of the display panel in the display panel faces a first direction, and a side of the panel module in the display panel faces a second direction.
  • the second direction is opposite to the first direction.
  • the display panel includes, for example, three parts, and a part is a panel module for displaying a picture, which includes a glass substrate, an array substrate, a color filter, a polarizer, a data line, a scan line, etc., and a part is a driving circuit board, and a driving circuit board.
  • the utility model comprises a scan driving circuit, a data driving part, a timing control circuit and the like, and a part is a flexible circuit board, such as a chip-on-film (COF), for electrically connecting the panel module and the driving circuit board.
  • COF chip-on-film
  • the driving circuit boards of the two display panels are staggered to prevent the flexible circuit board, such as a chip-on-film (COF), from being pulled, and after the plurality of display panels are placed, the heights on both sides of the display panel are consistent, as described herein. Height refers to the thickness of the superimposed display panel and does not necessarily refer to the physical height formed from top to bottom.
  • COF chip-on-film
  • first direction is a direction in which the opening of the box is directed to the bottom of the box
  • second direction is a direction in which the bottom of the box points toward the opening of the box, and vice versa.
  • the side of the driving circuit board in the display panel is facing the bottom of the box, and the side of the driving circuit board in the other display panel is facing the opening of the box, so that it is placed until the box is full.
  • the two display panels are placed next to each other, but the driving circuit board and the panel module are alternately distributed, because the height of the component on one side of the driving circuit board is higher than the height of the component on the side of the display module, and the different sides can be placed in
  • the thickness of the package thickness of the display panel is not much different, so as to avoid the poor COF pull caused by the high component height on the side of the drive circuit board, and the yield of the display panel is improved.
  • the placement method makes the package heights on both sides of the display panel substantially the same, which can increase the loading amount per box, improve the utilization rate of the box, and reduce the cost.
  • the driving circuit board of the first display panel may be directed toward the bottom of the box, that is, the driving circuit board faces downward, and then the panel module of the next display panel faces the opening of the box, that is, The driving circuit board is facing upwards, so that the driving circuit boards of the adjacent two display panels are staggered, or the driving circuit board of the first display panel is directed toward the opening of the box, and then the panel module of the next display panel is directed toward the cabinet.
  • the order in which this application is placed is not limited.
  • the packaging method of the display panel of the embodiment of the present application is placed in the direction of two adjacent display panels, and the thickness of the package on both sides of the display panel is substantially the same, so as to avoid the occurrence of poor COF pulling due to the high component height on the side of the driving circuit board, so that the display
  • the yield of the panel is improved, and the placement method makes the package height on both sides of the display panel substantially the same, which can increase the loading amount per box, improve the utilization rate of the box, and reduce the cost.
  • FIG. 2 is another schematic flowchart of a method for packaging a display panel according to an embodiment of the present application.
  • the method for packaging the display panel includes the following steps S201-S204:
  • the display panel is placed and fixed in the package body such that a side of the display panel in the display panel faces a first direction, and a side of the panel module in the display panel faces a second direction.
  • the second direction is opposite to the first direction.
  • the display panel mainly comprises three parts, and a part is a panel module for displaying a picture, which comprises a glass substrate, an array substrate, a color filter, a polarizer, a data line, a scan line, etc., and a part is a driving circuit board, a driving circuit board
  • the utility model comprises a scan driving circuit, a data driving part, a timing control circuit and the like, and a part is a flexible circuit board, such as a chip-on-film (COF), for electrically connecting the panel module and the driving circuit board.
  • COF chip-on-film
  • next display panel is placed and fixed in the package body such that the side of the panel module in the next display panel faces the first direction, and the side of the drive circuit board in the next display panel faces The second direction.
  • steps S201-S204 are cycled until the package is filled with the display panel.
  • the two display panels are placed next to each other, but the driving circuit board and the panel module are alternately distributed, because the height of the component on one side of the driving circuit board is higher than the height of the component on the side of the display module, and the different sides can be placed in After placing a number of (especially even) display panels, the thickness of the package thickness of the display panel is not much different, so as to avoid the poor COF pull caused by the high component height on the side of the drive circuit board, and the yield of the display panel is improved.
  • the placement method makes the package heights on both sides of the display panel substantially the same, the loading amount per box can be increased, the utilization rate of the box is improved, and the cost is reduced; and the buffer member is placed after each display panel is placed to make the The cushioning member is placed between two adjacent display panels to prevent damage of the display panel due to vibration or impact during transportation.
  • the driving circuit board of the first display panel may be directed toward the bottom of the box, that is, the driving circuit board faces downward, and then the panel module of the next display panel faces the opening of the box, that is, The driving circuit board is facing upwards, so that the driving circuit boards of the adjacent two display panels are staggered, or the driving circuit board of the first display panel is directed toward the opening of the box, and then the panel module of the next display panel is directed toward the cabinet.
  • the order in which this application is placed is not limited.
  • the different sides of the driving circuit boards of the two adjacent display panels can be arranged, so that after placing a plurality of display panels, the thickness of the packaging on both sides of the display panel is uniform, and the side of the driving circuit board is avoided. If the height is too high and the COF pull is bad, the yield of the display panel is improved, and the placement method makes the package height on both sides of the display panel substantially the same, which can increase the loading amount per box, improve the utilization rate of the box, and reduce the utilization rate. cost.
  • FIG. 3 is a schematic structural diagram of a display panel packaging box according to an embodiment of the present application.
  • the display panel packaging box includes a packaging box 100 , and the packaging box 100 includes a plurality of fixing portions 101 .
  • the part of the fixing part 101 is used for fixing the panel module in the display panel, and the fixing part 101 is used for fixing the driving circuit board of the other display panel so that the driving circuit board in the two adjacent display panels Interlaced separately.
  • the display panel mainly comprises three parts, and a part is a panel module for displaying a picture, which comprises a glass substrate, an array substrate, a color filter, a polarizer, a data line, a scan line, etc., and a part is a driving circuit board, a driving circuit board
  • the utility model comprises a scan driving circuit, a data driving part, a timing control circuit and the like, and a part is a flexible circuit board, such as a chip-on-film (COF), for electrically connecting the panel module and the driving circuit board.
  • COF chip-on-film
  • the height of the component on the side of the driving circuit board of the display panel is not equal to the height of the component on the side of the panel module.
  • the plurality of fixing portions 101 include a plurality of first protrusions 1011 and a plurality of second protrusions 1012, both disposed above the side walls, that is, near the opening of the box body.
  • the first protrusions 1011 and the second protrusions 1012 are staggered on the sidewalls, and the first protrusions 1011 and the adjacent second protrusions 1012 jointly fix the panel module in the display panel, the second protrusions 1012 and the next adjacent first protrusion 1011 fix the drive circuit board in the next display panel.
  • one fixing portion 101 has two inner sides, except for the fixing portions 101 at the two ends, the remaining fixing portions 101 are an inner fixed driving circuit board, and the other inner fixing panel module, that is, One fixing portion 101 serves as a fixing effect at two places, and such a design can reduce the number of the fixing portions 101.
  • the thicknesses of the driving circuit board substrate and the panel module substrate are inconsistent, the thicknesses of the first protrusions 1011 and the second protrusions 1012 are also not equal.
  • the fixing portions 101 may be identical (including the thickness), but the fixing portion 101 is not reused when the display panel is fixed.
  • the display panel package further includes a cover body for sealing the packaging box 100.
  • the cover closes the opening to prevent the display panel from falling out of the package body 100.
  • the display panel package further includes a plurality of buffer members disposed between the two display panels for separating the two display panels.
  • the components of the adjacent two display panels can be prevented from pulling each other, thereby avoiding damage to the display panel.
  • the buffer component is a foam gasket.
  • the buffer assembly may also be a bubble buffer bag.
  • Both the foam pad and the cushion bag have a good cushioning function to protect the display panel.
  • the package body 100 further includes a plurality of first accommodating grooves 102 and a plurality of second accommodating grooves 103. As shown in FIG. 4, FIG. 4 is a structural schematic view of the inner side of the bottom of the packaging box 100.
  • the plurality of first accommodating slots 102 are disposed at the bottom of the packaging box 100 for fixing a side of the display panel in which the driving circuit board is located.
  • the second accommodating slots 103 are disposed at the bottom of the packaging box 100 and are staggered with the first accommodating slots 102 for fixing the side of the panel module in the display panel.
  • the width of the second receiving groove 103 is greater than the width of the first receiving groove 102.
  • the width of the first accommodating groove 102 is equal to the width of the driving circuit board substrate, and the driving circuit board substrate can be tightly fixed.
  • the width of the second accommodating groove 103 is equal to the width of the panel module, and the panel module can be tightly fixed.
  • the packaging box 100 is an integrally formed structure made of a foamed material.
  • the foaming material is an EPO material (a mixture of styrene and polyethylene), an EPP material (polypropylene plastic) or other soft material for providing cushioning. Because EPO materials, EPP materials, other soft materials, etc. have good cushioning properties, it is not easy to damage the display panel.
  • the packaging box 100 made of EPO material or EPP material can disperse the external force and absorb the impact energy when falling, and play the display panel. Very good protection.
  • the display panel packaging box provided by the embodiment of the present application has two adjacent display panels placed in opposite directions in the packaging box 100, and the driving circuit board can be staggered, thereby avoiding the occurrence of COF pulling caused by the side of the driving circuit board being too high.
  • the badness of the display panel improves the yield of the display panel, and the placement method makes the package height on both sides of the display panel consistent, which can increase the loading amount per box, improve the utilization rate of the box, and reduce the cost.
  • the display panel can be twisted nematic (Twisted Nematic, TN) panel, Wide Alignment (VA) panel, plane conversion (In-Plane Switching, IPS) panel, continuous flame-like arrangement (Continuous Pinwheel Alignment, CPA) panel, based on Advanced Super Dimension Switch, ADSDS) panel, liquid crystal display panel, LED (Light Emitting Diode) panel, OLED (Organic Light Emitting Diode, Organic Light Emitting Diode) Panel, QLED (Quantum Dot Light Emitting) Diodes, quantum dot light emitting diodes) panels, curved panels, and more.
  • twisted Nematic Transmission Nematic
  • VA Wide Alignment
  • IPS In-Plane Switching
  • CPA Continuous Pinwheel Alignment
  • ADSDS Advanced Super Dimension Switch
  • the embodiment of the present application further provides a package box.
  • the package body includes a plurality of first protrusions 1011, a plurality of second protrusions 1012, a plurality of first accommodating grooves 102, and a plurality of second portions.
  • the groove 103 is accommodated.
  • a plurality of first protrusions 1011 and a plurality of second protrusions 1012 are disposed above the side walls, that is, near the opening of the case.
  • the first protrusions 1011 and the second protrusions 1012 are staggered on the sidewalls, and the first protrusions 1011 and the adjacent second protrusions 1012 jointly fix the panel module in the display panel, the second protrusions 1012 and the next adjacent first protrusion 1011 fix the drive circuit board in the next display panel.
  • the thicknesses of the driving circuit board substrate and the panel module substrate are inconsistent, the thicknesses of the first protrusions 1011 and the second protrusions 1012 are also not equal.
  • the plurality of first accommodating slots 102 are disposed at the bottom of the packaging box 100 for fixing a side of the display panel in which the driving circuit board is located.
  • the second accommodating slots 103 are disposed at the bottom of the packaging box 100 and are staggered with the first accommodating slots 102 for fixing the side of the panel module in the display panel.
  • the width of the second receiving groove 103 is greater than the width of the first receiving groove 102.
  • the width of the first accommodating groove 102 is equal to the width of the driving circuit board substrate, and the driving circuit board substrate can be tightly fixed.
  • the width of the second accommodating groove 103 is equal to the width of the panel module, and the panel module can be tightly fixed.
  • the packaging box 100 is an integrally formed structure made of a foamed material.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Frangible Articles (AREA)
  • Buffer Packaging (AREA)
  • Electroluminescent Light Sources (AREA)

Abstract

一种显示面板的包装方法、显示面板包装箱及包装箱体（100），该方法包括：将显示面板放置且固定于包装箱体（100）内，使显示面板中的驱动电路板所在的一侧朝向第一方向，显示面板中的面板模组所在的一侧朝向第二方向，第二方向与第一方向相反；将下一显示面板放置且固定于包装箱体（100）内，使该下一显示面板中的面板模组所在的一侧朝向第一方向，该下一显示面板中的驱动电路板所在的一侧朝向第二方向。

Description

一种显示面板的包装方法、显示面板包装箱及包装箱体
技术领域
本申请涉及包装技术领域，尤其涉及一种显示面板的包装方法、显示面板包装箱及包装箱体。
背景技术
现有的显示面板包装装置方式都是统一方向，驱动电路板同一侧，面板模组同一侧，但驱动电路板上的元件高度通常会比显示模组一侧的元件高度高，在放置多层显示面板后，驱动电路板一侧的高度要比显示模组一侧的高度高，这样在可靠度验证震动试验中，连接驱动电路板和面板组件的覆晶薄膜会比较容易发生拉扯，使软性电路板，例如覆晶薄膜（Chip On Film，COF）损坏，而且两侧高度不同也局限了包装箱中显示面板的装载数量。
发明内容
本申请提供了一种显示面板的包装方法、显示面板包装箱及包装箱体，能够避免相邻两个显示面板之间的软性电路板，例如覆晶薄膜，发生拉扯，同时保证显示面板的装载数量。
一方面，本申请实施例提供了一种显示面板的包装方法，该方法包括：
将显示面板放置且固定于包装箱体内，使所述显示面板中的驱动电路板所在的一侧朝向第一方向，显示面板中的面板模组所在的一侧朝向第二方向，所述第二方向与第一方向相反；
将下一显示面板放置且固定于包装箱体内，使该下一显示面板中的面板模组所在的一侧朝向第一方向，该下一显示面板中的驱动电路板所在的一侧朝向第二方向。
其中，该方法还包括：在放置好每一显示面板后放置缓冲件使所述缓冲件置于相邻两个显示面板之间。
另一方面，本申请实施例提供了一种显示面板包装箱，该显示面板包装箱包括：
包装箱体，所述包装箱体包括：
若干固定部，部分所述固定部用于固定显示面板中的面板模组，部分所述固定部用于固定另外的显示面板的驱动电路板，以使相邻两个显示面板中的驱动电路板交错分开。
其中，所述若干固定部包括：
多个第一凸起，设置于所述箱体的侧壁上；
多个第二凸起，在所述箱体的侧壁上与所述多个第一凸起交错设置，第一凸起和相邻的第二凸起共同固定一显示面板中的面板模组，所述第二凸起和下一相邻的第一凸起固定下一显示面板中的驱动电路板，以使相邻两个显示面板中的驱动电路板交错分开。
其中，所述显示面板包装箱还包括盖体，所述盖体用于密封所述包装箱体。
其中，所述显示面板包装箱还包括若干缓冲件，所述缓冲件放置于两个显示面板之间，用于分隔所述两个显示面板。
其中，所述缓冲组件为泡沫垫片。
其中，所述缓冲组件为气泡缓冲袋。
其中，所述包装箱体还包括：
若干第一容置槽，设置于所述包装箱体的底部，用于固定显示面板中的驱动电路板所在的一侧；
若干第二容置槽，设置于所述包装箱体的底部，与所述第一容置槽交错分布，用于固定显示面板中的面板模组所在的一侧，所述第二容置槽的宽度大于所述第一容置槽的宽度。
又一方面，本申请实施例提供一种包装箱体， 包括：
多个第一凸起，设置于所述箱体的侧壁上；
多个第二凸起，在所述箱体的侧壁上与所述多个第一凸起交错设置，第一凸起和相邻的第二凸起共同固定一显示面板中的面板模组，所述第二凸起和下一相邻的第一凸起固定下一显示面板中的驱动电路板，以使相邻两个显示面板中的驱动电路板交错分开；
若干第一容置槽，设置于所述包装箱体的底部，用于固定显示面板中的驱动电路板所在的一侧；
若干第二容置槽，设置于所述包装箱体的底部，与所述第一容置槽交错分布，用于固定显示面板中的面板模组所在的一侧，所述第二容置槽的宽度大于所述第一容置槽的宽度。
本申请实施例提供的一种显示面板的包装方法、显示面板包装箱及包装箱体，将相邻两片显示面板反向放置，使驱动电路板可以交错 ，避免驱动电路板一侧过高而发生COF拉扯产生不良，使显示面板的良率提高，而且这种放置方式使显示面板两侧的包装高度保持一致，可以提高每箱的装载数量，提高箱子的利用率，降低成本。
附图说明
为了更清楚地说明本申请实施例技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图是本申请的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本申请实施例提供的一种显示面板的包装方法的流程示意图；
图2为本申请实施例提供的一种显示面板的包装方法的另一流程示意图；
图3为本申请实施例提供的一种显示面板包装箱的结构示意图；
图4为本申请实施例提供的包装箱体底部内侧的结构示意图。
具体实施方式
下面将结合本申请实施例中的附图，对本申请实施例中的技术方案进行清楚、完整地描述。显然，所描述的实施例是本申请一部分实施例，而不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本申请保护的范围。
应当理解，当在本说明书和所附权利要求书中使用时，术语“包括”和“包含”指示所描述特征、整体、元素和/或组件的存在，但并不排除一个或多个其它特征、整体、元素、组件和/或其集合的存在或添加。
参考图1，图1是本申请实施例的一种显示面板的包装方法的流程示意图，该显示面板的包装方法包括以下步骤S101-S102：
S101、将显示面板放置且固定于包装箱体内，使所述显示面板中的驱动电路板所在的一侧朝向第一方向，显示面板中的面板模组所在的一侧朝向第二方向，所述第二方向与第一方向相反。
显示面板例如包括三部分，一部分为用于显示画面的面板模组，其中包括玻璃基板、阵列基板、彩色滤光片、偏光片、数据线、扫描线等，一部分为驱动电路板，驱动电路板包括扫描驱动电路、数据驱动部分、时序控制电路等，一部分为软性电路板，例如为覆晶薄膜（COF），用于将面板模组和驱动电路板电性连接起来。
S102、将下一显示面板放置且固定于包装箱体内，使该下一显示面板中的面板模组所在的一侧朝向第一方向，该下一显示面板中的驱动电路板所在的一侧朝向第二方向。
两个显示面板的驱动电路板错开，可以防止软性电路板，例如为覆晶薄膜（COF），发生拉扯，而且多个显示面板放置后，显示面板两侧的高度保持一致，这里所述的高度指的是多层显示面板叠加的厚度，并不一定指代从上到下所形成的物理高度。
进一步地，所述第一方向为箱体开口指向箱体底部的方向，所述第二方向为箱体底部指向箱体开口的方向，两个方向反之亦可。
包装显示面板时，显示面板中的驱动电路板所在的一侧朝向箱体底部，另一显示面板中的驱动电路板所在的一侧朝向箱体开口，如此循环放置直至将包装箱放满。
两个显示面板相邻紧挨着放置，但驱动电路板和面板模组交错分布的，因驱动电路板一侧的元件高度要比显示模组一侧的元件高度高，不同侧放置可以使得在放置若干（特别是偶数）显示面板后，显示面板的包装厚度的两侧是相差不大的，避免驱动电路板一侧因元件高度过高而发生COF拉扯产生不良，使显示面板的良率提高，而且这种放置方式使显示面板两侧的包装高度基本保持一致，可以提高每箱的装载数量，提高箱子的利用率，降低成本。
在实施上述方法放置显示面板时，可以是先把第一块显示面板的驱动电路板朝向箱体底部，即驱动电路板朝下，再把下一块显示面板的面板模组朝向箱体开口，即驱动电路板朝上，如此使相邻两个显示面板的驱动电路板交错分开，或者把第一块显示面板的驱动电路板朝向箱体开口，再把下一块显示面板的面板模组朝向箱体底部，本申请对此放置的顺序不做限定。
本申请实施例的显示面板的包装方法，相邻两个显示面板方向放置，显示面板两侧的包装厚度基本一致，避免驱动电路板一侧因元件高度过高而发生COF拉扯产生不良，使显示面板的良率提高，而且这种放置方式使显示面板两侧的包装高度基本保持一致，可以提高每箱的装载数量，提高箱子的利用率，降低成本。
如图2所示，图2是本申请实施例的一种显示面板的包装方法的另一流程示意图，该显示面板的包装方法包括以下步骤S201-S204：
S201、将显示面板放置且固定于包装箱体内，使所述显示面板中的驱动电路板所在的一侧朝向第一方向，显示面板中的面板模组所在的一侧朝向第二方向，所述第二方向与第一方向相反。
显示面板主要包括三部分，一部分为用于显示画面的面板模组，其中包括玻璃基板、阵列基板、彩色滤光片、偏光片、数据线、扫描线等，一部分为驱动电路板，驱动电路板包括扫描驱动电路、数据驱动部分、时序控制电路等，一部分为软性电路板，例如为覆晶薄膜（COF），用于使面板模组和驱动电路板实现电性连接。
S202、在所述显示面板的后方放置缓冲件，使所述缓冲件置于所述显示面板与下一显示面板之间。
S203、将下一显示面板放置且固定于包装箱体内，使该下一显示面板中的面板模组所在的一侧朝向第一方向，该下一显示面板中的驱动电路板所在的一侧朝向第二方向。
S204、在所述下一显示面板的后方放置缓冲件，使所述缓冲件置于所述下一显示面板与另下一显示面板之间。
包装显示面板时，步骤S201-S204循环直至将包装箱放满显示面板。
两个显示面板相邻紧挨着放置，但驱动电路板和面板模组交错分布的，因驱动电路板一侧的元件高度要比显示模组一侧的元件高度高，不同侧放置可以使得在放置若干（特别是偶数）显示面板后，显示面板的包装厚度的两侧是相差不大的，避免驱动电路板一侧因元件高度过高而发生COF拉扯产生不良，使显示面板的良率提高，而且这种放置方式使显示面板两侧的包装高度基本保持一致，可以提高每箱的装载数量，提高箱子的利用率，降低成本；且在放置好每一显示面板后放置缓冲件使所述缓冲件置于相邻两个显示面板之间，防止在运输过程中由于震动或撞击造成显示面板的损坏。
在实施上述方法放置显示面板时，可以是先把第一块显示面板的驱动电路板朝向箱体底部，即驱动电路板朝下，再把下一块显示面板的面板模组朝向箱体开口，即驱动电路板朝上，如此使相邻两个显示面板的驱动电路板交错分开，或者把第一块显示面板的驱动电路板朝向箱体开口，再把下一块显示面板的面板模组朝向箱体底部，本申请对此放置的顺序不做限定。
本申请实施例的显示面板的包装方法，相邻两个显示面板的驱动电路板不同侧放置可以使得在放置若干显示面板后，显示面板两侧的包装厚度一致，避免驱动电路板一侧因元件高度过高而发生COF拉扯产生不良，使显示面板的良率提高，而且这种放置方式使显示面板两侧的包装高度基本保持一致，可以提高每箱的装载数量，提高箱子的利用率，降低成本。
如图3所示，图3是本申请实施例提供的一种显示面板包装箱的结构示意图，该显示面板包装箱包括包装箱体100，所述包装箱体100包括若干固定部101。
其中，部分所述固定部101用于固定显示面板中的面板模组，部分所述固定部101用于固定另外的显示面板的驱动电路板，以使相邻两个显示面板中的驱动电路板交错分开。
显示面板主要包括三部分，一部分为用于显示画面的面板模组，其中包括玻璃基板、阵列基板、彩色滤光片、偏光片、数据线、扫描线等，一部分为驱动电路板，驱动电路板包括扫描驱动电路、数据驱动部分、时序控制电路等，一部分为软性电路板，例如为覆晶薄膜（COF），用于使面板模组和驱动电路板实现电性连接。
显示面板的驱动电路板一侧的元件高度与面板模组一侧的元件高度不相等，在包装放置显示面板时，如果每块显示面板均同向放置，会导致显示面板两侧的厚度（竖向放置）不一致，而且显示面板的COF会比较容易拉扯，将相邻的两块显示面板反向放置，可以避免上述问题。
进一步地，所述若干固定部101包括多个第一凸起1011和多个第二凸起1012，均设置在侧壁的上方，也即靠近箱体的开口处。
第一凸起1011和第二凸起1012在所述侧壁上交错设置，第一凸起1011和相邻的第二凸起1012共同固定一显示面板中的面板模组，该第二凸起1012和下一相邻的第一凸起1011固定下一显示面板中的驱动电路板。
在本申请实施例中，一个固定部101有两个内侧，除首尾两处的固定部101外，剩下的固定部101都是一内侧固定驱动电路板，另一内侧固定面板模组，即一个固定部101起两处固定作用，这样的设计可以减少固定部101的数量。
因驱动电路板基板和面板模组基板的厚度是不一致的，第一凸起1011和第二凸起1012的厚度也不相等。
在其他的实施例中，固定部101可以完全相同（包括厚度），但固定部101在固定显示面板时不重复使用。
在本申请实施例中，所述显示面板包装箱还包括盖体，所述盖体用于密封所述包装箱体100。
盖体封闭所述开口，可以防止显示面板从包装箱体100中倾倒出来。
在本申请实施例中，所述显示面板包装箱还包括若干缓冲件，所述缓冲件放置于两个显示面板之间，用于分隔所述两个显示面板。
通过缓冲组件将相邻的两块显示面板分隔开，可以避免相邻的两块显示面板的元器件互相拉扯，从而避免损坏显示面板。
在本申请实施例中，所述缓冲组件为泡沫垫片。
在其他发明实施例中，所述缓冲组件还可以为气泡缓冲袋。
泡沫垫片和缓冲袋均具有很好地缓冲功能，保护显示面板。
在其他发明实施例中，所述包装箱体100还包括若干第一容置槽102和若干第二容置槽103，如图4所示，图4为包装箱体100底部内侧的结构示意图。
所述若干第一容置槽102设置于所述包装箱体100的底部，用于固定显示面板中的驱动电路板所在的一侧。
所述若干第二容置槽103设置于所述包装箱体100的底部，与所述第一容置槽102交错分布，用于固定显示面板中的面板模组所在的一侧，所述第二容置槽103的宽度大于所述第一容置槽102的宽度。
第一容置槽102的宽度等于驱动电路板基板的宽度，可以紧密固定驱动电路板基板，第二容置槽103的宽度等于面板模组的宽度，可以紧密固定面板模组。
在本申请实施例中，所述包装箱体100为由发泡材料制成的一体成型结构。
发泡材料为EPO材料（苯乙烯和聚乙烯的混合体）、EPP材料（聚丙烯塑料）或其他软性材料，用于提供缓冲。因EPO材料、EPP材料、其他软性材料等具有较好缓冲性，不易对显示面板造成损坏。
显示面板在运输过程中难免会收到外力的碰撞或者包装箱体100摔落，EPO材料或者EPP材料制成的包装箱体100可以分散外力以及吸收摔落时的撞击能量，对显示面板起到很好地保护作用。
本申请实施例提供的一种显示面板包装箱，相邻两片显示面板在包装箱体100内反向放置，驱动电路板可以交错，因此避免了驱动电路板一侧过高而发生COF拉扯产生的不良，使显示面板的良率提高，而且这种放置方式使显示面板两侧的包装高度保持一致，可以提高每箱的装载数量，提高箱子的利用率，降低成本。
在某些实施例中，显示面板可为扭曲向列型（Twisted Nematic，TN）面板、广视角（Vertical Alignment，VA）面板、平面转换（In-Plane Switching，IPS）面板、连续焰火状排列（Continuous Pinwheel Alignment，CPA）面板、基于高级超围场转换技术（Advanced Super Dimension Switch，ADSDS）面板、液晶显示面板、LED（Light Emitting Diode，发光二极管）面板、OLED（Organic Light Emitting Diode，有机发光二极管）面板、QLED（Quantum Dot Light Emitting Diodes，量子点发光二极管）面板、曲面型面板等等。
本申请实施例还提供一种包装箱体，参考图3和4，该包装箱体包括多个第一凸起1011、多个第二凸起1012、若干第一容置槽102和若干第二容置槽103。
多个第一凸起1011和多个第二凸起1012均设置在侧壁的上方，也即靠近箱体的开口处。
第一凸起1011和第二凸起1012在所述侧壁上交错设置，第一凸起1011和相邻的第二凸起1012共同固定一显示面板中的面板模组，该第二凸起1012和下一相邻的第一凸起1011固定下一显示面板中的驱动电路板。
因驱动电路板基板和面板模组基板的厚度是不一致的，第一凸起1011和第二凸起1012的厚度也不相等。
所述若干第一容置槽102设置于所述包装箱体100的底部，用于固定显示面板中的驱动电路板所在的一侧。
所述若干第二容置槽103设置于所述包装箱体100的底部，与所述第一容置槽102交错分布，用于固定显示面板中的面板模组所在的一侧，所述第二容置槽103的宽度大于所述第一容置槽102的宽度。
第一容置槽102的宽度等于驱动电路板基板的宽度，可以紧密固定驱动电路板基板，第二容置槽103的宽度等于面板模组的宽度，可以紧密固定面板模组。
在本申请实施例中，所述包装箱体100为由发泡材料制成的一体成型结构。
需要说明的是，在上述实施例中，对各个实施例的描述都各有侧重，某个实施例中没有详细描述的部分，可以参见其他实施例的相关描述。
以上所述，仅为本申请的具体实施方式，但本申请的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本申请揭露的技术范围内，可轻易想到各种等效的修改或替换，这些修改或替换都应涵盖在本申请的保护范围之内。因此，本申请的保护范围应以权利要求的保护范围为准。

Claims (20)

  1. 一种显示面板的包装方法，包括：
    将显示面板放置且固定于包装箱体内，使所述显示面板中的驱动电路板所在的一侧朝向第一方向，显示面板中的面板模组所在的一侧朝向第二方向，所述第二方向与第一方向相反；
    将下一显示面板放置且固定于包装箱体内，使该下一显示面板中的面板模组所在的一侧朝向第一方向，该下一显示面板中的驱动电路板所在的一侧朝向第二方向。
  2. 根据权利要求1所述的包装方法，其中，还包括：在放置好每一显示面板后放置缓冲件使所述缓冲件置于相邻两个显示面板之间。
  3. 根据权利要求2所述的包装方法，其中，所述在放置好每一显示面板后放置缓冲件使所述缓冲件置于相邻两个显示面板之间，包括：
    在显示面板的后方放置缓冲件，使所述缓冲件置于所述显示面板与下一显示面板之间。
  4. 根据权利要求2所述的包装方法，其中，所述在放置好每一显示面板后放置缓冲件使所述缓冲件置于相邻两个显示面板之间，包括：
    在下一显示面板的后方放置缓冲件，使所述缓冲件置于所述下一显示面板与另下一显示面板之间。
  5. 根据权利要求2所述的包装方法，其中，所述缓冲组件为泡沫垫片。
  6. 根据权利要求2所述的包装方法，其中，所述缓冲组件为气泡缓冲袋。
  7. 根据权利要求1所述的包装方法，其中，所述包装箱体由发泡材料加工而制成。
  8. 根据权利要求7所述的包装方法，其中，所述发泡材料为聚苯乙烯和聚乙烯的混合体。
  9. 根据权利要求7所述的包装方法，其中，所述发泡材料为聚丙烯塑料。
  10. 一种显示面板包装箱，包括：
    包装箱体，所述包装箱体包括：
    若干固定部，部分所述固定部用于固定显示面板中的面板模组，部分所述固定部用于固定另外的显示面板的驱动电路板，以使相邻两个显示面板中的驱动电路板交错分开。
  11. 根据权利要求10所述的显示面板包装箱，其中，所述若干固定部包括：
    多个第一凸起，设置于所述箱体的侧壁上；
    多个第二凸起，在所述箱体的侧壁上与所述多个第一凸起交错设置，第一凸起和相邻的第二凸起共同固定一显示面板中的面板模组，所述第二凸起和下一相邻的第一凸起固定下一显示面板中的驱动电路板，以使相邻两个显示面板中的驱动电路板交错分开。
  12. 根据权利要求10所述的显示面板包装箱，其中，还包括盖体，用于密封所述包装箱体。
  13. 根据权利要求10所述的显示面板包装箱，其中，还包括若干缓冲件，所述缓冲件放置于两个显示面板之间，用于分隔所述两个显示面板。
  14. 根据权利要求13所述的显示面板包装箱，其中，所述缓冲组件为泡沫垫片。
  15. 根据权利要求13所述的显示面板包装箱，其中，所述缓冲组件为气泡缓冲袋。
  16. 根据权利要求10所述的显示面板包装箱，其中，所述包装箱体由发泡材料加工而制成。
  17. 根据权利要求16所述的显示面板包装箱，其中，所述发泡材料为聚苯乙烯和聚乙烯的混合体。
  18. 根据权利要求16所述的显示面板包装箱，其中，所述发泡材料为聚丙烯塑料。
  19. 根据权利要求10所述的显示面板包装箱，其中，所述包装箱体还包括：
    若干第一容置槽，设置于所述包装箱体的底部，用于固定显示面板中的驱动电路板所在的一侧；
    若干第二容置槽，设置于所述包装箱体的底部，与所述第一容置槽交错分布，用于固定显示面板中的面板模组所在的一侧，所述第二容置槽的宽度大于所述第一容置槽的宽度。
  20. 一种包装箱体，包括：
    多个第一凸起，设置于所述箱体的侧壁上；
    多个第二凸起，在所述箱体的侧壁上与所述多个第一凸起交错设置，第一凸起和相邻的第二凸起共同固定一显示面板中的面板模组，所述第二凸起和下一相邻的第一凸起固定下一显示面板中的驱动电路板，以使相邻两个显示面板中的驱动电路板交错分开；
    若干第一容置槽，设置于所述包装箱体的底部，用于固定显示面板中的驱动电路板所在的一侧；
    若干第二容置槽，设置于所述包装箱体的底部，与所述第一容置槽交错分布，用于固定显示面板中的面板模组所在的一侧，所述第二容置槽的宽度大于所述第一容置槽的宽度。
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