WO2018232953A1 - 一种基于物联网的产品生产方法和装置 - Google Patents

一种基于物联网的产品生产方法和装置 Download PDF

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Publication number
WO2018232953A1
WO2018232953A1 PCT/CN2017/098220 CN2017098220W WO2018232953A1 WO 2018232953 A1 WO2018232953 A1 WO 2018232953A1 CN 2017098220 W CN2017098220 W CN 2017098220W WO 2018232953 A1 WO2018232953 A1 WO 2018232953A1
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information
client
target
production
foundry
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PCT/CN2017/098220
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English (en)
French (fr)
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杜光东
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深圳市盛路物联通讯技术有限公司
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06311Scheduling, planning or task assignment for a person or group
    • G06Q10/063112Skill-based matching of a person or a group to a task
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q30/00Commerce
    • G06Q30/06Buying, selling or leasing transactions
    • G06Q30/0601Electronic shopping [e-shopping]
    • G06Q30/0633Lists, e.g. purchase orders, compilation or processing
    • G06Q30/0635Processing of requisition or of purchase orders
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network arrangements or protocols for supporting network services or applications
    • H04L67/01Protocols
    • H04L67/12Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks

Definitions

  • the present invention relates to the field of Internet of Things technologies, and in particular, to a method and device for producing a product based on the Internet of Things.
  • the present invention provides a method and apparatus for producing a product based on the Internet of Things.
  • an embodiment of the present invention provides a method for manufacturing a product based on the Internet of Things, including the following steps:
  • Step S1 acquiring order information sent by the first client
  • Step S2 analyzing the order information, and generating target device information for completing the production target corresponding to the order information;
  • Step S3 querying a pre-established foundry information table, and acquiring target foundry information with the highest matching degree with the target device information;
  • Step S4 Generate a first timeline according to a preset interaction process of the first client and the second client, and then execute the preset interaction process and obtain an interaction state of each step in the preset interaction process; the second client The end is a second client corresponding to the target foundry information;
  • step S5 the interaction state before and after completion of each step on the first time axis is displayed by different colors.
  • the interaction status of the target foundry and the order originating enterprise is displayed through the first time axis, and the interaction progress can be known when the order originating enterprise and the target foundry manager log in to the dispatching server, for example, whether the target foundry receives The order, whether the order originating enterprise and the target foundry have signed a contract, etc., cause the order originating enterprise and the target foundry to agree that the target foundry will produce the order sent by the first client, not only satisfying the order originating enterprise. Production demand can also make use of the idle equipment of the target foundry to achieve a win-win situation.
  • the second stamp contract sent by the second client After receiving the first stamp contract sent by the first client and the second stamp contract sent by the second client, obtaining the first preset information and the second stamp contract on the first stamp contract Corresponding second preset information, comparing the first preset information with the second preset information, when the first preset information and the second preset information are consistent, generating an initial production instruction to send to The second client.
  • the above embodiment can prevent the target foundry or the order originating enterprise from tampering with the information on the target contract when printing and stamping the target contract, thereby ensuring the normal and safe production process.
  • the target device information includes at least one target device model corresponding to each process step and a matching value of the target device of the different model and the corresponding process step.
  • the foundry information table includes a name, an address, and corresponding alternative device information for each foundry, the alternative device information including an alternate device model, an alternate device age, and optional device repair information.
  • the age of the alternative equipment in the foundry and the optional equipment maintenance information are also taken into account when calculating the matching degree of the foundry, because the longer the service life of the alternative equipment or the more repairs experienced, the more the maintenance level High indicates that the current state of the candidate device is worse, which affects product productivity or power consumption.
  • the age of the alternative equipment and the alternative equipment repair information more suitable target foundry information can be obtained to better achieve the effects of the present invention.
  • step S3 is specifically:
  • S305 Calculate a target matching value between each foundry and the process flow. Specifically, when the first matching value of the foundry and any process step is not 0, the target matching value is all process steps. Corresponding to an average value or a weighted average value of the second matching value; when the first matching value of the foundry and any process step is 0, the target matching value is 0;
  • the foundry with the highest target matching value is used as the target foundry, and generate target foundry information, where the target foundry information includes a name, an address, and corresponding candidate device information of the target foundry.
  • the corresponding first matching value is obtained, and according to the use of the alternative device.
  • the age and maintenance records correct the first matching value, and finally consider the matching values of all process steps to generate the target matching value of the entire process flow.
  • various factors are comprehensively considered, so the target matching is obtained.
  • the value can better reflect whether the foundry can complete the production target corresponding to the order information, and better realize the production effect of the present invention.
  • the present invention provides a product production device based on an Internet of Things, the production device comprising an acquisition module, an analysis module, a matching module, an execution module, and a first display module.
  • the obtaining module is configured to acquire order information sent by the first client.
  • the analyzing module is configured to analyze the order information, and generate target device information for completing the production target corresponding to the order information;
  • the matching module is configured to query a pre-established foundry information table, and obtain target factory information with the highest matching degree with the target device information;
  • the execution module is configured to generate a first timeline according to a preset interaction process of the first client and the second client, And executing the preset interaction process and acquiring an interaction state of each step in the preset interaction process;
  • the second client is a second client corresponding to the target foundry information;
  • the first display module is configured to display an interaction state before and after completion of each step on the first time axis by different colors.
  • the interaction status of the target foundry and the order originating enterprise is displayed by the first display module, thereby facilitating the management of the order originating enterprise and the target foundry to understand the progress of the interaction, such as whether the target foundry receives the order, and the order is initiated.
  • the enterprise and the target foundry have signed a contract, etc., so that the order originating enterprise and the target foundry agree that the target foundry will produce the order sent by the first client, not only satisfying the production demand of the order originating enterprise, but also The idle equipment of the target foundry is utilized to achieve a win-win situation for both.
  • the instruction generating unit is specifically configured to: after receiving the first stamp contract sent by the first client and the second stamp contract sent by the second client, obtain the first preset information on the first stamp contract and Comparing the first preset information and the second preset information in the second preset information corresponding to the contract, when the first preset information and the second preset information are consistent, An initial production instruction is generated and sent to the second client.
  • the above embodiment can prevent the target foundry or the order originating enterprise from tampering with the information on the target contract when printing and stamping the target contract, thereby ensuring the normal and safe production process.
  • the target device information includes at least one target device model corresponding to each process step and a matching value of the target device of the different model and the corresponding process step.
  • the foundry information table includes a name, an address, and corresponding alternative device information for each foundry, the alternative device information including an alternate device model, an alternate device age, and optional device repair information.
  • the age of the alternative equipment in the foundry and the optional equipment maintenance information are also taken into account when calculating the matching degree of the foundry, because the longer the service life of the alternative equipment or the more repairs experienced, the more the maintenance level High indicates that the current state of the candidate device is worse, which affects product productivity or power consumption.
  • the age of the alternative equipment and the alternative equipment repair information more suitable target foundry information can be obtained to better achieve the effects of the present invention.
  • the matching module includes:
  • a first calculating unit configured to query the target device information, and calculate a first matching value of each of the foundries and each process step according to the model of the candidate device;
  • a query unit configured to query a preset coefficient table, and obtain a coefficient corresponding to the service life of the candidate device and the candidate device maintenance information
  • an adjusting unit configured to adjust the first matching value by using the coefficient to obtain a second matching value of each foundry and each process step
  • a second calculating unit calculating a target matching value of each of the foundries and the process flow, specifically: when the foundry When the first matching value of the factory and any process step is not 0, the target matching value is an average value or a weighted average value corresponding to the second matching value of all process steps; when the foundry is associated with any process step When the first matching value is 0, the target matching value is 0;
  • the target generation unit uses the foundry with the highest target matching value as the target foundry, and generates target foundry information including the name, address, and corresponding candidate device information of the target foundry.
  • the corresponding first matching value is obtained, and according to the use of the optional device.
  • the age and maintenance records correct the first matching value, and finally consider the matching values of all process steps to generate the target matching value of the entire process flow.
  • various factors are comprehensively considered, so the target matching is obtained.
  • the value can better reflect whether the foundry can complete the production target corresponding to the order information, and better realize the production effect of the present invention.
  • FIG. 1 is a structural diagram of a production system based on the Internet of Things according to Embodiment 1 of the present invention
  • FIG. 2 is a schematic flowchart diagram of a method for manufacturing an Internet-based product according to Embodiment 2 of the present invention
  • FIG. 3 is a schematic flowchart of a preset interaction process in a production method based on an Internet of Things product according to Embodiment 3 of the present invention
  • FIG. 4 is a schematic diagram of a signaling flow of a method for manufacturing an Internet of Things product according to Embodiment 4 of the present invention.
  • FIG. 5 is a schematic flowchart of a method for manufacturing an Internet-based product according to Embodiment 5 of the present invention.
  • step S3 is a schematic flowchart of step S3 in a method for manufacturing an Internet of Things product according to Embodiment 6 of the present invention
  • FIG. 7 is a schematic structural diagram of an apparatus for producing an Internet-based product according to Embodiment 7 of the present invention.
  • Embodiment 8 is a schematic structural diagram of an execution module in a production device based on an Internet of Things according to Embodiment 8 of the present invention.
  • FIG. 9 is a schematic structural diagram of an apparatus for producing an Internet-based product according to Embodiment 9 of the present invention.
  • FIG. 10 is a schematic structural diagram of a matching module in a production device based on an Internet of Things according to Embodiment 10 of the present invention.
  • FIG. 1 is a schematic structural diagram of an IoT-based production system according to Embodiment 1 of the present invention.
  • the production system includes: a first client 10, a scheduling server 20, and an Internet of Things access gateway 30.
  • Client, in the production system, the first client 10 and the second client 50 include not only one but may include multiple, the first client 10 and the second client 50 establish a communication connection through the dispatch server 20, the Internet of Things access gateway 30, and the Internet of Things service gateway 40.
  • the first client 10 has a first wireless communication device built therein, and the information generated by the first client 10 is converted to the signal format required by the first wireless communication device by a signal, and then transmitted through the first wireless communication device.
  • the first wireless communication device needs to be registered through the Internet of Things access gateway 30. After the registration is successful, the Internet of Things access gateway 30 passes the authentication information corresponding to the first wireless communication device through the Internet of Things service gateway. 40 is sent to the dispatch server 20 for authentication. After the authentication succeeds, the first client establishes a communication connection with the dispatch server 20 through the first wireless communication device.
  • the second client 50 also has a second wireless communication device built therein, and the information generated by the second client 50 is converted into a signal format required by the second wireless communication device by a signal and then remotely transmitted by the second wireless communication device. Transfer to the dispatch server 20.
  • the second wireless communication device needs to be registered through the Internet of Things access gateway 30.
  • the Internet of Things access gateway 30 passes the authentication information corresponding to the second wireless communication device through the Internet of Things service gateway. 40 is sent to the dispatch server 20 for authentication.
  • the second client 50 establishes a communication connection with the dispatch server 20 through the second wireless communication device, thereby implementing communication between the first client 10 and the second client 50. connection.
  • the first client 10 and the second client 50 may also implement a communication connection with the dispatch server 20 by wired communication or an external wireless communication device.
  • an IoT-based production system provided by Embodiment 1, after the first client 10 establishes a communication connection with the dispatch server 20, the generated order information is sent to the dispatch server 20, and the dispatch server 20 passes the order.
  • the information is analyzed, and the target foundry capable of completing the production target corresponding to the order information is found, the second client corresponding to the target foundry is connected, and then the interaction between the first client and the second client is realized, and the interaction state is displayed. Therefore, the order initiating enterprise and the target foundry can be promoted to agree that the target foundry can produce the order sent by the first client, not only satisfying the production demand of the order initiating enterprise, but also obtaining the idle equipment of the target foundry. Use, to achieve a win-win situation between the two.
  • the component that plays a crucial role is the dispatch server 20. Therefore, in the following, the method steps performed by the dispatch server 20 will be described in detail.
  • FIG. 2 is a schematic flowchart of a method for manufacturing an Internet of Things based product according to Embodiment 2 of the present invention. The method is applied to the scheduling server 20. As shown in FIG. 2, the method includes the following steps:
  • Step S1 acquiring order information sent by the first client
  • Step S2 analyzing the order information, and generating target device information for completing the production target corresponding to the order information;
  • Step S3 querying a pre-established foundry information table, and acquiring target foundry information with the highest matching degree with the target device information;
  • Step S4 Generate a first timeline according to a preset interaction process of the first client and the second client, and then execute the preset interaction process and obtain an interaction state of each step in the preset interaction process; the second client The end is a second client corresponding to the target foundry information;
  • step S5 the interaction state before and after completion of each step on the first time axis is displayed by different colors.
  • the preset interaction process is that the first client and the target foundry information correspond to the second guest.
  • the first client is a client corresponding to a small enterprise that provides a customized service, for example, the small enterprise provides a cup customization service, and can customize a cup shape, a pattern, a material, etc., but the small enterprise does not have Corresponding product production line, so when the small enterprise receives the customer's order, it needs to publish the order information to the dispatching server, and find the foundry that can help the order, that is, manufacture the cup that meets the customer's custom requirements. .
  • the first client is a client corresponding to a small business producing a bicycle, but the small enterprise receives a large list, and the existing production line and the production equipment are insufficient for the specified time.
  • the bicycle is produced in the customer's required quantity, so the order information needs to be released to the dispatching server, and the dispatching server finds a foundry that can help the order, that is, manufacture the bicycle that meets the customer's requirements.
  • a company that produces cups or a company that produces bicycles finds that its production line is idle for a long time, so it can register on the dispatch server through the corresponding second client, and enter the name, address, and backup of the enterprise.
  • the dispatching server can generate a foundry information table according to the above information input by the second client.
  • the order information sent by the first client may be analyzed, and the target device information corresponding to the production target of the order information is obtained, such as the target device model, and then the pre-established foundry is queried.
  • the information table obtains the target foundry information with the highest matching degree with the target device information, that is, finds the target foundry that is most likely to realize the production target corresponding to the order information.
  • the first client and the second client corresponding to the target foundry implement the interaction in an online manner, and display the interaction state through the first time axis, thereby facilitating the order initiation enterprise and the target foundry to understand the interaction progress, such as the target generation.
  • the factory accepts the order, whether the order originating enterprise and the target foundry have signed a contract, etc., thereby facilitating the agreement between the order originating enterprise and the target foundry, that is, the target foundry produces the order sent by the first client, not only satisfying the order. Initiating the production needs of the enterprise can also make use of the idle equipment of the target foundry, achieving a win-win situation for both.
  • FIG. 3 is a schematic flowchart of a preset interaction process in an IoT-based product production method according to Embodiment 3 of the present invention. As shown in FIG. 3, the preset interaction process includes the following steps:
  • S401 Send the target foundry information to the first client, and send the order information to the second client.
  • step S402 determining, in a preset time range, whether the first approval passing instruction sent by the first client and the second approval passing instruction sent by the second client are received, and if yes, executing step S403, otherwise ending production step;
  • the initial production instruction can be generated and sent to the target foundry to drive the target foundry according to The order information is produced.
  • the first time axis includes each interaction step of the preset interaction process, and the interaction state of each interaction step in the preset interaction process may be displayed by using different colors, for example, if an interaction step is not completed, then The color of the interaction step on a time axis is displayed in gray. When an interaction step is completed, the interaction step on the first time axis is displayed in green, which is convenient for the user to intuitively obtain the interaction status information.
  • Embodiment 4 of the present invention further provides a A schematic diagram of a signaling flow of a product production method based on the Internet of Things, as shown in FIG. 4, specifically includes:
  • the input device of the first client receives data input by the user, and generates order information.
  • the processing device built in the first client converts the order information, and transmits the conversion result to the scheduling server remotely through the built-in first wireless communication device;
  • the scheduling server acquires the order information sent by the first client.
  • the scheduling server analyzes the order information, and generates target device information for completing the production target corresponding to the order information.
  • the scheduling server queries the pre-established foundry information table, and obtains the target foundry information that has the highest matching degree with the target device information;
  • the dispatching server sends the target foundry information to the first client, and sends the order information to the second client corresponding to the target foundry information;
  • the first client sends a first approval pass instruction to the scheduling server within a preset time range, and the second client sends a second approval instruction to the scheduling server within a preset time range;
  • the scheduling server After receiving the first approval passing instruction sent by the first client and the second approval passing instruction sent by the second client, the scheduling server acquires a preset contract template and fills the order information into the contract template. Generate a target contract for the corresponding location;
  • the scheduling server sends the target contract to the first client and the second client;
  • the first client receives the target contract, and sends the stamped first stamped contract back to the dispatching server
  • the second client receives the target contract, and sends the stamped second stamped contract back to the dispatcher. server
  • the dispatching server After receiving the first stamp contract and the second stamp contract, the dispatching server generates an initial production instruction and sends the initial production instruction to the second client, where the initial production instruction is used to drive the target foundry corresponding to the target foundry information.
  • the order information is produced.
  • the first preset information includes information that is more important on the first stamp contract, such as an order completion time, an order price, a product parameter, a process parameter of each process step in the process flow, and the like.
  • the second preset information includes corresponding information on the second stamp contract, and by comparing the first preset information and the second preset information, the target foundry or the order originating enterprise can prevent the target contract from printing and stamping
  • the information on the target contract is tampered with to ensure that the production process is carried out normally and safely.
  • the marking may be performed at the first preset information of the target contract, and the marking position may be obtained, and then the marking position corresponding to the first stamping contract and the second stamping contract may be recognized by the character, thereby obtaining First preset information and second preset information.
  • FIG. 5 is a schematic flowchart of a production method of an Internet of Things product according to Embodiment 5 of the present invention.
  • the production method of any of the foregoing embodiments further includes Step S6, specifically: establishing a corresponding production process a second time axis, and receiving production monitoring information sent by the second client and/or product detection information after completion of each process step, displaying the production monitoring information and/or the location on the second time axis Product inspection information; the production process is a process of producing a product according to the order information.
  • the production monitoring information includes target foundry The plant performs operational status information of the production equipment, operation video information of the production equipment, and/or image information of the products on the production equipment according to the order.
  • the target foundry uses its own production equipment to produce the product according to the order
  • the running video information of the production equipment and the image information of the product on the production equipment are photographed by the camera device set at the production equipment, and are set on the production equipment.
  • the sensor collects device operating status information.
  • each time a process step is completed the semi-finished product or the finished product completed by the process step is detected, and the product detection information is sent together with the above information to the dispatching server through the second client, and displayed on the second time axis. It is convenient for the order initiating company to understand the production schedule and actual production situation of its own orders, stop the production process in time when problems occur or communicate with the target foundry to solve the problem.
  • the order information includes process parameters for each process step in the product parameters, process flow, and process flow.
  • the step S2 is specifically: querying a preset database or querying a preset search engine according to the product parameter, the process flow, and the process parameter, and generating at least the production target corresponding to the order information.
  • establishing a preset database includes the steps of: obtaining a product processing process corresponding to a preset type of product, and then analyzing the product processing process, and generating each process step in the product processing process to be used.
  • the target device information includes at least one target device model corresponding to each process step and a matching value of the target device of the different model and the corresponding process step.
  • the preferred embodiment presets a database, and by querying the preset database, the target device information that completes the production target of the order information can be quickly obtained.
  • the foundry information table includes a name, an address, and corresponding candidate device information of each foundry, the candidate device information including an optional device model, an optional device age, and an optional device repair. information.
  • FIG. 6 is a schematic flowchart of step S3 in a production method of an Internet of Things product according to Embodiment 6 of the present invention. As shown in FIG. 6, the step S3 is specifically:
  • S305 Calculate a target matching value between each foundry and the process flow. Specifically, when the first matching value of the foundry and any process step is not 0, the target matching value is all process steps. Corresponding to an average value or a weighted average value of the second matching value; when the first matching value of the foundry and any process step is 0, the target matching value is 0;
  • the foundry with the highest target matching value is used as the target foundry, and generate target foundry information, where the target foundry information includes a name, an address, and corresponding candidate device information of the target foundry.
  • the candidate device model of each foundry in the foundry information table is compared with the target device model of each process step in the process flow, and the corresponding first matching value is obtained, and according to the service life of the alternative device.
  • the maintenance record corrects the first matching value, and finally considers the matching values of all process steps to generate the entire process flow.
  • the target matching value in the process of generating the target matching value, comprehensively considers various factors, so obtaining the target matching value can better reflect whether the foundry can complete the production target corresponding to the order information, and better realize the production of the present invention. effect.
  • the process flow in the order information includes two process steps, and the first process step can select device A1, device A2, and device A3, wherein the matching value of device A1 and the first process step is 9, and device A2 and the first one
  • the matching value of the process step is 8, the matching value of the device A3 and the first process step is 7
  • the second process step can select the device B1 and the device B2, wherein the matching value of the device B1 and the second process step is 9,
  • the matching value of device B2 with the second process step is 8.
  • the matching value of the equipment is determined, the production efficiency is higher, the power consumption is less, or the parameters of the semi-finished or finished products are more satisfactory, and the matching value is higher.
  • the foundry information table has three foundries.
  • the first generation has equipments A1 and B1.
  • A1 has been used for 5 years, and the maintenance record is 0.
  • B1 has been used for 5 years.
  • the second-generation factory has equipment A2 and B2,
  • A2 has been used for 1 year, and the maintenance record is 0,
  • B2 is used for 8 years, the maintenance record is after a major overhaul;
  • the third-generation factory only has equipment A1, A1 It has been used for 1 year and the maintenance record is 0.
  • the preset coefficient table the shorter the service life, the better the equipment performance, the less the failure rate, the higher the corresponding coefficient, the longer the service life, the more repair times, the heavier the fault, and the lower the corresponding coefficient.
  • the first generation plant has equipment A1, so the first match value of the first generation factory and the first process step is 9, but A1 is used for 5 years and the maintenance record is 0.
  • the first-generation factory has the highest target matching value, so the first-generation factory is used as the target foundry, and the target foundry information is generated, that is, the name, address, and corresponding candidate device information of the first-generation factory.
  • FIG. 7 is a schematic structural diagram of an Internet of Things-based product production device according to Embodiment 7 of the present invention. As shown in FIG. 7, the device includes: an acquisition module 200, and an analysis. Module 210, matching module 220, execution module 230, and first display module 240,
  • the obtaining module 200 is configured to acquire order information sent by the first client.
  • the analyzing module 210 is configured to analyze the order information, and generate target device information for completing the production target corresponding to the order information;
  • the matching module 220 is configured to query a pre-established foundry information table to obtain matching with the target device information. Highest target foundry information;
  • the execution module 230 is configured to generate a first timeline according to a preset interaction process of the first client and the second client, and then execute the preset interaction process and obtain an interaction state of each step in the preset interaction process;
  • the second client is a second client corresponding to the target foundry information;
  • the first display module 240 is configured to display an interaction state before and after completion of each step on the first time axis by different colors.
  • the interaction status of the target foundry and the order originating enterprise is displayed by the first display module 240, so that the order initiating enterprise and the target foundry management personnel can understand the interaction progress, such as whether the target foundry receives the order, the order. Whether the originating enterprise and the target foundry have signed a contract, etc., so that the order originating enterprise and the target foundry agree that the target foundry will produce the order sent by the first client, which not only satisfies the production demand of the order originating enterprise, but also The idle equipment of the target foundry can be utilized to achieve a win-win situation for both.
  • FIG. 8 is a schematic structural diagram of an execution module in a product production device based on the Internet of Things according to Embodiment 8 of the present invention.
  • the execution module 230 includes:
  • a first execution unit 2301 configured to send the target foundry information to the first client, and send the order information to the second client;
  • the determining unit 2302 is configured to determine, according to the preset time range, whether the first approval passing instruction sent by the first client and the second approval passing instruction sent by the second client are received, and if yes, driving the second Execution unit, otherwise the production step ends;
  • the second executing unit 2303 is configured to acquire a preset contract template, fill the corresponding information of the order information into a corresponding position of the contract template, generate a target contract, and then send the target contract to the first client and the second client. end;
  • the instruction generating unit 2304 is configured to send an initial production instruction to the second client after receiving the first stamp contract sent by the first client and the second stamp contract sent by the second client And the initial production instruction is used to drive the target foundry corresponding to the target foundry information to perform production according to the order information.
  • the first time axis includes each interaction step of the preset interaction process, and the interaction state of each interaction step in the preset interaction process may be displayed by using different colors, for example, if an interaction step is not completed, then The color of the interaction step on a time axis is displayed in gray. When an interaction step is completed, the interaction step on the first time axis is displayed in green, which is convenient for the user to intuitively obtain the interaction status information.
  • FIG. 9 is a schematic structural diagram of an apparatus for manufacturing an Internet of things product according to Embodiment 9 of the present invention.
  • the second display module 250 is further configured to establish a corresponding production process. a second time axis, and receiving production monitoring information sent by the second client and/or product detection information after completion of each process step, displaying the production monitoring information and/or on the second time axis
  • the product detection information; the production process is a process of producing a product according to the order information.
  • the target foundry adopts its own production equipment to produce the product according to the order
  • the running video information of the production equipment and the image information of the product on the production equipment are photographed by the camera device set at the production equipment, and the production information is set by production.
  • the sensor on the device collects device operating status information.
  • the semi-finished or finished product completed in the process step is tested, and the product is inspected.
  • the measurement information is sent to the dispatching server through the second client together with the above information, and displayed on the second time axis, so that the order initiating enterprise can understand the production progress and actual production situation of the order, and stop the production process in time when problems occur or Communicate with the target foundry to solve the problem.
  • the order information includes process parameters for each process step in the product parameters, process flow, and process flow.
  • the analysis module is specifically configured to query a preset database or query a preset search engine according to the product parameter, the process flow, and the process parameter, and generate at least one target device information for completing the production target corresponding to the order information.
  • FIG. 10 is a schematic structural diagram of a matching module 220 in an IoT-based product production apparatus according to Embodiment 10 of the present invention. As shown in FIG. 10, the matching module 220 includes:
  • An obtaining unit 2201 configured to acquire a model number of all candidate devices of each foundry
  • the first calculating unit 2202 is configured to query the target device information, and calculate a first matching value of each of the foundries and each process step according to the model of the candidate device;
  • the query unit 2203 is configured to query a preset coefficient table, and obtain a coefficient corresponding to the service life of the candidate device and the candidate device maintenance information;
  • the adjusting unit 2204 is configured to adjust the first matching value by using the coefficient to obtain a second matching value of each of the foundries and each process step;
  • the second calculating unit 2205 is configured to calculate a target matching value of each of the foundries and the process flow, where: when the first matching value of the foundry and any process step is not 0, the target matching value is Corresponding to the average or weighted average of the second matching values for all process steps; when the first matching value of the foundry and any process step is 0, then the target matching value is 0;
  • the target generation unit 2206 uses the foundry with the highest target matching value as the target foundry, and generates target foundry information including the name, address, and corresponding candidate device information of the target foundry. .
  • the corresponding first matching value is obtained, and according to the use of the optional device.
  • the age and maintenance records correct the first matching value, and finally consider the matching values of all process steps to generate the target matching value of the entire process flow.
  • various factors are comprehensively considered, so the target matching is obtained.
  • the value can better reflect whether the foundry can complete the production target corresponding to the order information, and better realize the production effect of the present invention.
  • the disclosed apparatus and method may be implemented by other The way to achieve.
  • the device embodiments described above are merely illustrative.
  • the division of cells is only a logical function division.
  • multiple units or components may be combined or integrated. Go to another system, or some features can be ignored or not executed.
  • the units described as separate components may or may not be physically separate, and the components displayed as units may or may not be physical units, that is, may be located in one place, or may be distributed to multiple network units. Some or all of the units may be selected according to actual needs to achieve the objectives of the embodiments of the present invention.
  • each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.
  • the above integrated unit can be implemented in the form of hardware or in the form of a software functional unit.
  • An integrated unit if implemented in the form of a software functional unit and sold or used as a standalone product, can be stored in a computer readable storage medium.
  • the technical solution of the present invention contributes in essence or to the prior art, or all or part of the technical solution may be embodied in the form of a software product stored in a storage medium.
  • a number of instructions are included to cause a computer device (which may be a personal computer, server, or network device, etc.) to perform all or part of the steps of the various embodiments of the present invention.
  • the foregoing storage medium includes: a U disk, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk, or an optical disk, and the like. .

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Abstract

本发明尤其涉及一种基于物联网的产品生产方法和装置。方法包括以下步骤:获取第一客户端发送的订单信息;对订单信息进行分析,生成目标设备信息;查询预先建立的代工厂信息表,获取与目标设备信息匹配度最高的目标代工厂信息;根据预设交互流程生成第一时间轴,然后执行预设交互流程并获取预设交互流程中每个步骤的交互状态;通过不同颜色显示第一时间轴上每个步骤完成前后的交互状态。本发明可以促使订单发起企业和目标代工厂达成一致,即目标代工厂对第一客户端发送的订单进行生产,不仅满足订单发起企业的生产需求,也可以使目标代工厂的闲置设备得到利用,实现了两者的双赢。

Description

一种基于物联网的产品生产方法和装置 技术领域
本发明涉及物联网技术领域,尤其涉及一种基于物联网的产品生产方法和装置。
背景技术
随着物联网技术的发展,物联网在现代工农业生产,比如智能工业中的作用越来越重要。智能工业的实现是基于物联网技术的渗透和应用,并与未来先进制造技术相结合,形成新的智能化的制造体系,其中非常重要的一环是通过物联网收集信息,从而实现生产线的共享。现有产品制造或加工工厂,通常会根据订单数量对生产线进行扩大,但是订单数量是在变化的,因此总有工厂在某个时间段存在订单较少、生产设备过多且部分生产设备处于闲置状态或者有些工厂存在订单过多、生产设备数量不够的情况。
发明内容
为解决上述技术问题,本发明提供了一种基于物联网的产品生产方法和装置。
第一方面,本发明实施例提供了一种基于物联网的产品生产方法,包括以下步骤:
步骤S1,获取第一客户端发送的订单信息;
步骤S2,对所述订单信息进行分析,生成用于完成所述订单信息对应生产目标的目标设备信息;
步骤S3,查询预先建立的代工厂信息表,获取与所述目标设备信息匹配度最高的目标代工厂信息;
步骤S4,根据第一客户端和第二客户端的预设交互流程生成第一时间轴,然后执行所述预设交互流程并获取预设交互流程中每个步骤的交互状态;所述第二客户端为所述目标代工厂信息对应的第二客户端;
步骤S5,通过不同颜色显示所述第一时间轴上每个步骤完成前后的交互状态。
本发明实施例中,通过第一时间轴显示目标代工厂和订单发起企业的交互状态,当订单发起企业和目标代工厂的管理人员登陆调度服务器时即可了解交互进度,比如目标代工厂是否接收该订单,订单发起企业和目标代工厂是否已签订合同等等,从而促使订单发起企业和目标代工厂达成一致,即目标代工厂对第一客户端发送的订单进行生产,不仅满足订单发起企业的生产需求,也可以使目标代工厂的闲置设备得到利用,实现了两者的双赢。
进一步,当接收到第一客户端发送的第一盖章合同和第二客户端发送的第二盖章合同后,获取第一盖章合同上的第一预设信息和第二盖章合同上对应的第二预设信息,比较所述第一预设信息和所述第二预设信息,当所述第一预设信息和所述第二预设信息一致时,生成初始生产指令发送至所述第二客户端。
上述实施例可以防止目标代工厂或者订单发起企业在对目标合同进行打印盖章时对目标合同上的信息进行篡改,保证了生产过程的正常且安全进行。
进一步,所述目标设备信息包括每个工艺步骤对应的至少一个目标设备型号以及不同型号的目标设备与对应工艺步骤的匹配值。
上述优选实施例中,可能有多个型号的目标设备均可以实现同一工艺步骤,但是不同 型号实现的效果或者耗电量会有不同,因此不同型号的目标设备与工艺步骤的匹配值也不同,根据所述匹配值即可对不同的代工厂进行评分,从而获取匹配度最高的目标代工厂信息,实现本发明的效果。
进一步,所述代工厂信息表包括每个代工厂的名称、地址以及对应的备选设备信息,所述备选设备信息包括备选设备型号、备选设备使用年限以及备选设备维修信息。
上述优选实施例中,计算代工厂的匹配度时还考虑了代工厂中备选设备使用年限以及备选设备维修信息,因为备选设备使用年限越长或者经历的维修次数越多、维修等级越高,说明备选设备的当前状态越差,从而影响产品生产效率或者耗电量。通过考虑备选设备使用年限以及备选设备维修信息,可以获得更加合适的目标代工厂信息,更好地实现本发明的效果。
进一步,所述步骤S3具体为:
S301,获取每个代工厂的所有备选设备的型号;
S302,查询所述目标设备信息,并根据备选设备的型号,计算每个代工厂与每个工艺步骤的第一匹配值;
S303,查询预设的系数表,获取所述备选设备使用年限和备选设备维修信息对应的系数;
S304,通过所述系数对所述第一匹配值进行调整,获取每个代工厂与每个工艺步骤的第二匹配值;
S305,计算每个代工厂与所述工艺流程的目标匹配值,具体的:当所述代工厂与任一工艺步骤的第一匹配值均不为0时,所述目标匹配值为所有工艺步骤对应第二匹配值的平均值或者加权平均值;当所述代工厂与任一工艺步骤的第一匹配值为0时,则所述目标匹配值为0;
S306,将所述目标匹配值最高的代工厂作为所述目标代工厂,并生成目标代工厂信息,所述目标代工厂信息包括目标代工厂的名称、地址以及对应的备选设备信息。
以上实施例中,通过将代工厂信息表中每个代工厂的备选设备型号和工艺流程每个工艺步骤的目标设备型号进行比较,获取对应的第一匹配值,并根据备选设备的使用年限和维修记录对第一匹配值进行修正,最后考虑所有工艺步骤的匹配值从而生成整个工艺流程的目标匹配值,在生成目标匹配值的过程中,综合考虑了各种因素,因此获取目标匹配值能够较好的反应代工厂能否完成订单信息对应的生产目标,更好的实现本发明的生产效果。
第二方面,本发明提供了一种基于物联网的产品生产装置,该生产装置包括获取模块、分析模块、匹配模块、执行模块和第一显示模块,
所述获取模块用于获取第一客户端发送的订单信息;
所述分析模块用于对所述订单信息进行分析,生成用于完成所述订单信息对应生产目标的目标设备信息;
所述匹配模块用于查询预先建立的代工厂信息表,获取与所述目标设备信息匹配度最高的目标代工厂信息;
所述执行模块用于根据第一客户端和第二客户端的预设交互流程生成第一时间轴,然 后执行所述预设交互流程并获取预设交互流程中每个步骤的交互状态;所述第二客户端为所述目标代工厂信息对应的第二客户端;
所述第一显示模块用于通过不同颜色显示所述第一时间轴上每个步骤完成前后的交互状态。
本发明实施例中,通过第一显示模块显示目标代工厂和订单发起企业的交互状态,从而方便订单发起企业和目标代工厂的管理人员了解交互进度,比如目标代工厂是否接收该订单,订单发起企业和目标代工厂是否已签订合同等等,从而促使订单发起企业和目标代工厂达成一致,即目标代工厂对第一客户端发送的订单进行生产,不仅满足订单发起企业的生产需求,也可以使目标代工厂的闲置设备得到利用,实现了两者的双赢。
进一步,指令生成单元具体用于当接收到第一客户端发送的第一盖章合同和第二客户端发送的第二盖章合同后,获取第一盖章合同上的第一预设信息和第二盖章合同上对应的第二预设信息,比较所述第一预设信息和所述第二预设信息,当所述第一预设信息和所述第二预设信息一致时,生成初始生产指令发送至所述第二客户端。
上述实施例可以防止目标代工厂或者订单发起企业在对目标合同进行打印盖章时对目标合同上的信息进行篡改,保证了生产过程的正常且安全进行。
进一步,所述目标设备信息包括每个工艺步骤对应的至少一个目标设备型号以及不同型号的目标设备与对应工艺步骤的匹配值。
上述优选实施例中,可能有多个型号的目标设备均可以实现同一工艺步骤,但是不同型号实现的效果或者耗电量会有不同,因此不同型号的目标设备与工艺步骤的匹配值也不同,根据所述匹配值即可对不同的代工厂进行评分,从而获取匹配度最高的目标代工厂信息,实现本发明的效果。
进一步,所述代工厂信息表包括每个代工厂的名称、地址以及对应的备选设备信息,所述备选设备信息包括备选设备型号、备选设备使用年限以及备选设备维修信息。
上述优选实施例中,计算代工厂的匹配度时还考虑了代工厂中备选设备使用年限以及备选设备维修信息,因为备选设备使用年限越长或者经历的维修次数越多、维修等级越高,说明备选设备的当前状态越差,从而影响产品生产效率或者耗电量。通过考虑备选设备使用年限以及备选设备维修信息,可以获得更加合适的目标代工厂信息,更好地实现本发明的效果。
进一步,匹配模块包括:
获取单元,用于获取每个代工厂的所有备选设备的型号;
第一计算单元,用于查询所述目标设备信息,并根据备选设备的型号,计算每个代工厂与每个工艺步骤的第一匹配值;
查询单元,用于查询预设的系数表,获取所述备选设备使用年限和备选设备维修信息对应的系数;
调整单元,用于通过所述系数对所述第一匹配值进行调整,获取每个代工厂与每个工艺步骤的第二匹配值;
第二计算单元,计算每个代工厂与所述工艺流程的目标匹配值,具体的:当所述代工 厂与任一工艺步骤的第一匹配值均不为0时,所述目标匹配值为所有工艺步骤对应第二匹配值的平均值或者加权平均值;当所述代工厂与任一工艺步骤的第一匹配值为0时,则所述目标匹配值为0;
目标生成单元,将所述目标匹配值最高的代工厂作为所述目标代工厂,并生成目标代工厂信息,所述目标代工厂信息包括目标代工厂的名称、地址以及对应的备选设备信息。
上述实施例中,通过将代工厂信息表中每个代工厂的备选设备型号和工艺流程每个工艺步骤的目标设备型号进行比较,获取对应的第一匹配值,并根据备选设备的使用年限和维修记录对第一匹配值进行修正,最后考虑所有工艺步骤的匹配值从而生成整个工艺流程的目标匹配值,在生成目标匹配值的过程中,综合考虑了各种因素,因此获取目标匹配值能够较好的反应代工厂能否完成订单信息对应的生产目标,更好的实现本发明的生产效果。
本发明附加的方面的优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明实践了解到。
附图说明
图1为本发明实施例1提供的一种基于物联网的生产系统架构图;
图2为本发明实施例2提供的一种基于物联网的产品生产方法的流程示意图;
图3为本发明实施例3提供的一种基于物联网的产品生产方法中预设交互流程的流程示意图;
图4为本发明实施例4提供的一种基于物联网的产品生产方法的信令流程示意图;
图5为本发明实施例5提供的一种基于物联网的产品生产方法的流程示意图;
图6为本发明实施例6提供的一种基于物联网的产品生产方法中步骤S3的流程示意图;
图7为本发明实施例7提供的一种基于物联网的产品生产装置的结构示意图;
图8为本发明实施例8提供的一种基于物联网的产品生产装置中执行模块的结构示意图;
图9为本发明实施例9提供的一种基于物联网的产品生产装置的结构示意图;
图10为本发明实施例10提供的一种基于物联网的产品生产装置中匹配模块的结构示意图。
具体实施方式
以下描述中,为了说明而不是为了限定,提出了诸如特定系统结构、接口、技术之类的具体细节,以便透切理解本发明。然而,本领域的技术人员应当清楚,在没有这些具体细节的其它实施例中也可以实现本发明。在其它情况中,省略对众所周知的系统、电路以及方法的详细说明,以免不必要的细节妨碍本发明的描述。
图1为本发明实施例1提供的一种基于物联网的生产系统架构图,具体如图1所示,该生产系统包括:第一客户端10、调度服务器20、物联网接入网关30、物联网服务网关40和第二客户端50等,其中第一客户端10为缺乏生产设备的订单发起企业对应的客户端,第二客户端50为能够提供生产设备进行代加工的接单企业对应的客户端,本生产系统中,第一客户端10和第二客户端50不仅仅包括一个,可以包括多个,所述第一客户端 10和第二客户端50通过调度服务器20、物联网接入网关30和物联网服务网关40建立通信连接。
具体的,第一客户端10内置有第一无线通信装置,第一客户端10生成的信息经过信号转换为所述第一无线通信装置要求的信号格式后通过所述第一无线通信装置远程传输至调度服务器20中。传输之前,首先需要通过物联网接入网关30对第一无线通信装置进行注册,在注册成功后,物联网接入网关30会将与第一无线通信装置对应的鉴权信息通过物联网服务网关40发送至调度服务器20中进行鉴权,鉴权成功后,第一客户端通过第一无线通信装置与调度服务器20建立通信连接。同理,第二客户端50也内置有第二无线通信装置,第二客户端50生成的信息经过信号转换为所述第二无线通信装置要求的信号格式后通过所述第二无线通信装置远程传输至调度服务器20中。传输之前,首先需要通过物联网接入网关30对第二无线通信装置进行注册,在注册成功后,物联网接入网关30会将与第二无线通信装置对应的鉴权信息通过物联网服务网关40发送至调度服务器20中进行鉴权,鉴权成功后,第二客户端50通过第二无线通信装置与调度服务器20建立通信连接,从而实现第一客户端10和第二客户端50的通信连接。当然在其他实施例中,第一客户端10和第二客户端50也可以采用有线通信方式或者外置的无线通信装置实现与调度服务器20之间的通信连接。
实施例1提供的一种基于物联网的生产系统中,第一客户端10建立了与调度服务器20之间的通信连接后,将生成的订单信息发送给调度服务器20,调度服务器20通过对订单信息进行分析,寻找到能够完成所述订单信息对应生产目标的目标代工厂,连接所述目标代工厂对应的第二客户端,然后实现第一客户端和第二客户端的交互,并显示交互状态,从而可以促进订单发起企业和目标代工厂达成一致,即所述目标代工厂对第一客户端发送的订单进行生产,不仅满足订单发起企业的生产需求,也可以使目标代工厂的闲置设备得到利用,实现了两者的双赢。
由上述说明中可以看出,在该生产系统中,起到至关作用的部件为调度服务器20。因此,在下文中,将详细介绍调度服务器20所执行的方法步骤。
图2为本发明实施例2提供的一种基于物联网的产品生产方法的流程示意图,该方法应用于调度服务器20,具体如图2所示,方法包括以下步骤:
步骤S1,获取第一客户端发送的订单信息;
步骤S2,对所述订单信息进行分析,生成用于完成所述订单信息对应生产目标的目标设备信息;
步骤S3,查询预先建立的代工厂信息表,获取与所述目标设备信息匹配度最高的目标代工厂信息;
步骤S4,根据第一客户端和第二客户端的预设交互流程生成第一时间轴,然后执行所述预设交互流程并获取预设交互流程中每个步骤的交互状态;所述第二客户端为所述目标代工厂信息对应的第二客户端;
步骤S5,通过不同颜色显示所述第一时间轴上每个步骤完成前后的交互状态。
在具体实施例中,所述预设交互流程为第一客户端和所述目标代工厂信息对应第二客 户端通过所述调度服务器进行交互的交互流程。具体的,所述第一客户端为一个提供定制服务的小企业对应的客户端,比如该小企业提供了杯子定制服务,可以对杯子形状、图案、材质等进行定制,但是该小企业并没有相应的产品生产线,因此当该小企业接到客户的订单后,需要将该订单信息发布到调度服务器,通过调度服务器寻找到可以帮助其实现订单,即制造出符合客户定制要求的杯子的代工厂。在另一实施例中,所述第一客户端为一个生产自行车的小企业对应的客户端,但是该小企业接了一笔大单子,其现有的生产线以及生产设备不足以在规定的时间内生产出客户要求数量的自行车,因此需要将该订单信息发布到所述调度服务器,通过调度服务器寻找到可以帮助其实现订单,即制造出符合客户要求的自行车的代工厂。同时,一个生产杯子的企业或者生产自行车的企业发现自己的生产线长期处于闲置状态,因此可以通过对应的第二客户端在所述调度服务器上进行注册,并输入了本企业的名称、地址、备选设备型号等,调度服务器根据所述第二客户端输入的上述信息即可生成代工厂信息表。本实施例基于物联网的产品生产方法,可以对第一客户端发送的订单信息进行分析,获取完成所述订单信息对应生产目标的目标设备信息,比如目标设备型号,然后查询预先建立的代工厂信息表,获取与所述目标设备信息匹配度最高的目标代工厂信息,即寻找到最有可能实现订单信息对应生产目标的目标代工厂。然后使第一客户端和目标代工厂对应的第二客户端采用线上的方式实现交互,并通过第一时间轴显示交互状态,从而方便订单发起企业和目标代工厂了解交互进度,比如目标代工厂是否接收该订单,订单发起企业和目标代工厂是否已签订合同等等,从而促进订单发起企业和目标代工厂达成一致,即目标代工厂对第一客户端发送的订单进行生产,不仅满足订单发起企业的生产需求,也可以使目标代工厂的闲置设备得到利用,实现了两者的双赢。
图3为本发明实施例3提供的一种基于物联网的产品生产方法中预设交互流程的流程示意图,如图3所示,所述预设交互流程包括以下步骤:
S401,将所述目标代工厂信息发送至所述第一客户端,且将所述订单信息发送至所述第二客户端;
S402,在预设时间范围内判断是否接收到所述第一客户端发送的第一审批通过指令和所述第二客户端发送的第二审批通过指令,若是,则执行步骤S403,否则结束生产步骤;
S403,获取预设合同模版,将所述订单信息填入到合同模版的对应位置后生成目标合同,然后将目标合同发送至所述第一客户端和所述第二客户端;
S404,当接收到所述第一客户端发送的第一盖章合同和所述第二客户端发送的第二盖章合同后,生成初始生产指令发送至所述第二客户端。
上述实施例3中,当目标代工厂和订单发起企业按照所述预设交互流程进行交互且达成一致并签订了合同后,即可生成初始生产指令发送至目标代工厂,以驱动目标代工厂按照所述订单信息进行生产。具体实施例中,所述第一时间轴包括预设交互流程的每个交互步骤,通过不同颜色可以显示预设交互流程中每个交互步骤的交互状态,比如某个交互步骤没有完成,则第一时间轴上该交互步骤的颜色显示为灰色,当某个交互步骤完成了,则第一时间轴上该交互步骤显示为绿色,方便用户直观获取交互状态信息。
为更加详细的介绍包含所述预设交互流程的生产方法,本发明实施例4还提供了一种 基于物联网的产品生产方法的信令流程示意图,如图4所示,具体包括:
S01,第一客户端的输入装置接收用户输入的数据,并生成订单信息;
S02,第一客户端内置的处理装置对订单信息进行转换,并将转换结果通过内置的第一无线通信装置远程传输至调度服务器;
S03,调度服务器获取第一客户端发送的订单信息;
S04,调度服务器对所述订单信息进行分析,生成用于完成所述订单信息对应生产目标的目标设备信息;
S05,调度服务器查询预先建立的代工厂信息表,获取与所述目标设备信息匹配度最高的目标代工厂信息;
S06,调度服务器将所述目标代工厂信息发送至第一客户端,且将所述订单信息发送至目标代工厂信息对应的第二客户端;
S07,第一客户端在预设时间范围内向调度服务器发送第一审批通过指令,且第二客户端在预设时间范围内向调度服务器发送第二审批指令;
S08,调度服务器接收到所述第一客户端发送的第一审批通过指令和所述第二客户端发送的第二审批通过指令后,获取预设合同模版并将订单信息填入到合同模版的对应位置生成目标合同;
S09,调度服务器将目标合同发送至第一客户端和第二客户端;
S10,第一客户端接收目标合同,并将盖章后的第一盖章合同发回至调度服务器,第二客户端接收目标合同,并将盖章后的第二盖章合同发回至调度服务器;
S11,调度服务器接收到第一盖章合同和第二盖章合同后,生成初始生产指令发送至第二客户端,所述初始生产指令用于驱动所述目标代工厂信息对应的目标代工厂按照所述订单信息进行生产。
上述步骤11中,当接收到第一客户端发送的第一盖章合同和第二客户端发送的第二盖章合同后,获取第一盖章合同上的第一预设信息和第二盖章合同上的第二预设信息,比较所述第一预设信息和所述第二预设信息,若第一预设信息和第二预设信息一致,则生成初始生产指令发送至第二客户端。在具体实施例中,所述第一预设信息包括第一盖章合同上比较重要的信息,比如订单完成时间、订单价格、产品参数、工艺流程中每个工艺步骤的工艺参数等等,所述第二预设信息包括第二盖章合同上的对应信息,通过比较第一预设信息和第二预设信息,可以防止目标代工厂或者订单发起企业在对目标合同进行打印盖章时对目标合同上的信息进行篡改,保证了生产过程的正常且安全进行。具体的实施例中,还可以先在目标合同的第一预设信息处进行标记并获取标记位置,然后对第一盖章合同和第二盖章合同对应的标记位置进行文字识别,即可获取第一预设信息和第二预设信息。
图5为本发明实施例5提供的一种基于物联网的产品生产方法的流程示意图,如图5所示,上述任一实施例的生产方法还包括步骤S6,具体为:建立生产过程对应的第二时间轴,并接收所述第二客户端发送的生产监控信息和/或每个工艺步骤完成后的产品检测信息,在所述第二时间轴上显示所述生产监控信息和/或所述产品检测信息;所述生产过程为按照所述订单信息生产产品的过程。上述实施例中,所述生产监控信息包括目标代工 厂按照所述订单进行生产时生产设备的运行状态信息、生产设备的运行视频信息和/或生产设备上产品的图像信息。具体的,目标代工厂采用自己的生产设备按照订单生产产品时,通过设置在生产设备处的摄像装置拍摄生产设备的运行视频信息和生产设备上产品的图像信息,并通过设置在生产设备上的传感器采集设备运行状态信息。同时,每完成一个工艺步骤,即对该工艺步骤完成的半成品或成品进行检测,并将产品检测信息和上述信息一起通过第二客户端发送至调度服务器,并在第二时间轴上进行显示,方便订单发起企业了解自己订单的生产进度和实际生产情况,在出现问题时及时停止生产过程或者与目标代工厂沟通解决问题。
在优选实施例中,所述订单信息包括产品参数、工艺流程和工艺流程中每个工艺步骤的工艺参数。该优选实施例中,所述步骤S2具体为:根据所述产品参数、工艺流程和工艺参数查询预设的数据库或者查询预设的搜索引擎,生成用于完成所述订单信息对应生产目标的至少一个目标设备信息。在具体实施例中,建立预设的数据库包括以下步骤:获取预设种类的产品对应的产品加工工艺,然后对所述产品加工工艺进行分析,生成所述产品加工工艺中每个工艺步骤需要使用的目标设备信息,并建立数据库。所述目标设备信息包括每个工艺步骤对应的至少一个目标设备型号以及不同型号的目标设备与对应工艺步骤的匹配值。上述优选实施例预设了数据库,通过查询所述预设的数据库,即可快速获取完成所述订单信息对应生产目标的目标设备信息。
上述实施例中,所述代工厂信息表包括每个代工厂的名称、地址以及对应的备选设备信息,所述备选设备信息包括备选设备型号、备选设备使用年限以及备选设备维修信息。图6为本发明实施例6提供的一种基于物联网的产品生产方法中步骤S3的流程示意图,如图6所示,所述步骤S3具体为:
S301,获取每个代工厂的所有备选设备的型号;
S302,查询所述目标设备信息,并根据备选设备的型号,计算每个代工厂与每个工艺步骤的第一匹配值;
S303,查询预设的系数表,获取所述备选设备使用年限和备选设备维修信息对应的系数;
S304,通过所述系数对所述第一匹配值进行调整,获取每个代工厂与每个工艺步骤的第二匹配值;
S305,计算每个代工厂与所述工艺流程的目标匹配值,具体的:当所述代工厂与任一工艺步骤的第一匹配值均不为0时,所述目标匹配值为所有工艺步骤对应第二匹配值的平均值或者加权平均值;当所述代工厂与任一工艺步骤的第一匹配值为0时,则所述目标匹配值为0;
S306,将所述目标匹配值最高的代工厂作为所述目标代工厂,并生成目标代工厂信息,所述目标代工厂信息包括目标代工厂的名称、地址以及对应的备选设备信息。
实施例6中通过将代工厂信息表中每个代工厂的备选设备型号和工艺流程每个工艺步骤的目标设备型号进行比较,获取对应的第一匹配值,并根据备选设备的使用年限和维修记录对第一匹配值进行修正,最后考虑所有工艺步骤的匹配值从而生成整个工艺流程的 目标匹配值,在生成目标匹配值的过程中,综合考虑了各种因素,因此获取目标匹配值能够较好的反应代工厂能否完成订单信息对应的生产目标,更好的实现本发明的生产效果。
以下通过具体实施例进行说明。比如订单信息中的工艺流程包括2个工艺步骤,第一个工艺步骤可以选用设备A1、设备A2和设备A3,其中设备A1与第一个工艺步骤的匹配值为9,设备A2与第一个工艺步骤的匹配值为8,设备A3与第一个工艺步骤的匹配值为7;第二个工艺步骤可以选用设备B1和设备B2,其中设备B1与第二个工艺步骤的匹配值为9,设备B2与第二个工艺步骤的匹配值为8。根据设备的生产效率、耗电量以及生产出半成品或者成品的参数决定设备的匹配值,生产效率更高、耗电更少或者半成品或者成品的参数越符合要求,匹配值越高。
然后获取代工厂信息表,所述代工厂信息表上有3个代工厂,第一代工厂拥有设备A1和B1,A1使用了5年,且维修记录为0,B1使用了5年,维修记录为更换刀具一次;第二代工厂拥有设备A2和B2,A2使用了1年,且维修记录为0,B2使用了8年,维修记录为经过一次大修;第三代工厂只拥有设备A1,A1使用了1年且维修记录为0。同时预设的系数表中,使用年限越短,设备性能越好、故障率越少,对应的系数越高,使用年限越长、修理次数越多、故障越重,对应的系数越低。
第一代工厂拥有设备A1,因此第一代工厂与第一工艺步骤的第一匹配值为9,但是A1使用了5年且维修记录为0,查询预设的系数表,得到系数为0.7,因此第一代工厂与第一工艺步骤的第二匹配值为9*0.7=6.3,同理可以得到第一代工厂与第二工艺步骤的第二匹配值为9*0.6=5.4,因为第一工艺步骤和第二工艺步骤在工艺流程中的权重一样,因此第一代工厂的目标匹配值为(6.3+5.4)/2=5.85。
同理可以计算出第二代工厂与第一工艺步骤的第二匹配值为8*0.9=7.2,第二代工厂与第二工艺步骤的第二匹配值为8*0.3=2.4,因为第一工艺步骤和第二工艺步骤在工艺流程中的权重一样,因此第一代工厂的目标匹配值为(7.2+2.4)/2=4.8。
而第三代工厂与第一工艺步骤的第二匹配值为9*0.9=8.1,但是第三代工厂没有设备实现第二工艺步骤,因此第三代工厂与第二工艺步骤的第一匹配值为0。只要有一个工艺步骤对应的第一匹配值为0,则目标匹配值为0,因此第三代工厂的目标匹配值为0。
综上,第一代工厂的目标匹配值最高,因此将第一代工厂作为目标代工厂,并生成目标代工厂信息,即第一代工厂的名称、地址以及对应的备选设备信息。
上文结合图1至图6,详细描述了本发明实施例的一种基于物联网的产品生产方法,下面结合图7-10,详细描述本发明实施例的一种基于物联网的产品生产装置。该实施例中,生产装置为调度服务器20,图7为本发明实施例7提供的一种基于物联网的产品生产装置的结构示意图,如图7所示,该装置包括:获取模块200、分析模块210、匹配模块220、执行模块230和第一显示模块240,
所述获取模块200用于获取第一客户端发送的订单信息;
所述分析模块210用于对所述订单信息进行分析,生成用于完成所述订单信息对应生产目标的目标设备信息;
所述匹配模块220用于查询预先建立的代工厂信息表,获取与所述目标设备信息匹配 度最高的目标代工厂信息;
所述执行模块230用于根据第一客户端和第二客户端的预设交互流程生成第一时间轴,然后执行所述预设交互流程并获取预设交互流程中每个步骤的交互状态;所述第二客户端为所述目标代工厂信息对应的第二客户端;
所述第一显示模块240用于通过不同颜色显示所述第一时间轴上每个步骤完成前后的交互状态。
本发明实施例中,通过第一显示模块240显示目标代工厂和订单发起企业的交互状态,从而方便订单发起企业和目标代工厂的管理人员了解交互进度,比如目标代工厂是否接收该订单,订单发起企业和目标代工厂是否已签订合同等等,从而促使订单发起企业和目标代工厂达成一致,即目标代工厂对第一客户端发送的订单进行生产,不仅满足订单发起企业的生产需求,也可以使目标代工厂的闲置设备得到利用,实现了两者的双赢。
图8为本发明实施例8提供的一种基于物联网的产品生产装置中执行模块的结构示意图,如图8所示,所述执行模块230包括:
第一执行单元2301,用于将所述目标代工厂信息发送至所述第一客户端,且将所述订单信息发送至所述第二客户端;
判断单元2302,用于在预设时间范围内判断是否接收到所述第一客户端发送的第一审批通过指令和所述第二客户端发送的第二审批通过指令,若是,则驱动第二执行单元,否则结束生产步骤;
第二执行单元2303,用于获取预设合同模版,将所述订单信息填入到合同模版的对应位置后生成目标合同,然后将目标合同发送至所述第一客户端和所述第二客户端;
指令生成单元2304,用于当接收到所述第一客户端发送的第一盖章合同和所述第二客户端发送的第二盖章合同后,生成初始生产指令发送至所述第二客户端,所述初始生产指令用于驱动所述目标代工厂信息对应的目标代工厂按照所述订单信息进行生产。
上述实施例中,当目标代工厂和订单发起企业按照所述预设交互流程进行交互且达成一致并签订了合同后,即可生成初始生产指令发送至目标代工厂,以驱动目标代工厂按照所述订单信息进行生产。具体实施例中,所述第一时间轴包括预设交互流程的每个交互步骤,通过不同颜色可以显示预设交互流程中每个交互步骤的交互状态,比如某个交互步骤没有完成,则第一时间轴上该交互步骤的颜色显示为灰色,当某个交互步骤完成了,则第一时间轴上该交互步骤显示为绿色,方便用户直观获取交互状态信息。
图9为本发明实施例9提供的一种基于物联网的产品生产装置的结构示意图,如图9所示,还包括第二显示模块250,所述第二显示模块250用于建立生产过程对应的第二时间轴,并接收所述第二客户端发送的生产监控信息和/或每个工艺步骤完成后的产品检测信息,在所述第二时间轴上显示所述生产监控信息和/或所述产品检测信息;所述生产过程为按照所述订单信息生产产品的过程。该优选实施例中,目标代工厂采用自己的生产设备按照订单生产产品时,通过设置在生产设备处的摄像装置拍摄生产设备的运行视频信息和生产设备上产品的图像信息,并通过设置在生产设备上的传感器采集设备运行状态信息。同时,每完成一个工艺步骤,即对该工艺步骤完成的半成品或成品进行检测,并将产品检 测信息和上述信息一起通过第二客户端发送至调度服务器,并在第二时间轴上进行显示,方便订单发起企业了解自己订单的生产进度和实际生产情况,在出现问题时及时停止生产过程或者与目标代工厂沟通解决问题。
优选实施例中,所述订单信息包括产品参数、工艺流程和工艺流程中每个工艺步骤的工艺参数。所述分析模块具体用于根据所述产品参数、工艺流程和工艺参数查询预设的数据库或者查询预设的搜索引擎,生成用于完成所述订单信息对应生产目标的至少一个目标设备信息。图10为本发明实施例10提供的一种基于物联网的产品生产装置中匹配模块220的结构示意图,如图10所示,所述匹配模块220包括:
获取单元2201,用于获取每个代工厂的所有备选设备的型号;
第一计算单元2202,用于查询所述目标设备信息,并根据备选设备的型号,计算每个代工厂与每个工艺步骤的第一匹配值;
查询单元2203,用于查询预设的系数表,获取所述备选设备使用年限和备选设备维修信息对应的系数;
调整单元2204,用于通过所述系数对所述第一匹配值进行调整,获取每个代工厂与每个工艺步骤的第二匹配值;
第二计算单元2205,计算每个代工厂与所述工艺流程的目标匹配值,具体的:当所述代工厂与任一工艺步骤的第一匹配值均不为0时,所述目标匹配值为所有工艺步骤对应第二匹配值的平均值或者加权平均值;当所述代工厂与任一工艺步骤的第一匹配值为0时,则所述目标匹配值为0;
目标生成单元2206,将所述目标匹配值最高的代工厂作为所述目标代工厂,并生成目标代工厂信息,所述目标代工厂信息包括目标代工厂的名称、地址以及对应的备选设备信息。
上述实施例中,通过将代工厂信息表中每个代工厂的备选设备型号和工艺流程每个工艺步骤的目标设备型号进行比较,获取对应的第一匹配值,并根据备选设备的使用年限和维修记录对第一匹配值进行修正,最后考虑所有工艺步骤的匹配值从而生成整个工艺流程的目标匹配值,在生成目标匹配值的过程中,综合考虑了各种因素,因此获取目标匹配值能够较好的反应代工厂能否完成订单信息对应的生产目标,更好的实现本发明的生产效果。
读者应理解,在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
所属领域的技术人员可以清楚地了解到,为了描述的方便和简洁,上述描述的装置和单元的具体工作过程,可以参考前述方法实施例中的对应过程,在此不再赘述。
在本申请所提供的几个实施例中,应该理解到,所揭露的装置和方法,可以通过其它 的方式实现。例如,以上所描述的装置实施例仅仅是示意性的,例如,单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。
作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本发明实施例方案的目的。
另外,在本发明各个实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以是两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现,也可以采用软件功能单元的形式实现。
集成的单元如果以软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分,或者该技术方案的全部或部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行本发明各个实施例方法的全部或部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、磁碟或者光盘等各种可以存储程序代码的介质。
以上,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到各种等效的修改或替换,这些修改或替换都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。

Claims (10)

  1. 一种基于物联网的产品生产方法,其特征在于,包括以下步骤:
    步骤S1,获取第一客户端发送的订单信息;
    步骤S2,对所述订单信息进行分析,生成用于完成所述订单信息对应生产目标的目标设备信息;
    步骤S3,查询预先建立的代工厂信息表,获取与所述目标设备信息匹配度最高的目标代工厂信息;
    步骤S4,根据第一客户端和第二客户端的预设交互流程生成第一时间轴,然后执行所述预设交互流程并获取预设交互流程中每个步骤的交互状态;所述第二客户端为所述目标代工厂信息对应的第二客户端;
    步骤S5,通过不同颜色显示所述第一时间轴上每个步骤完成前后的交互状态。
  2. 根据权利要求1所述的基于物联网的产品生产方法,其特征在于,步骤S4中所述预设交互流程包括以下步骤:
    S401,将所述目标代工厂信息发送至所述第一客户端,且将所述订单信息发送至所述第二客户端;
    S402,在预设时间范围内判断是否接收到所述第一客户端发送的第一审批通过指令和所述第二客户端发送的第二审批通过指令,若是,则执行步骤S403,否则结束生产步骤;
    S403,获取预设合同模版,将所述订单信息填入到合同模版的对应位置后生成目标合同,然后将目标合同发送至所述第一客户端和所述第二客户端;
    S404,当接收到所述第一客户端发送的第一盖章合同和所述第二客户端发送的第二盖章合同后,生成初始生产指令发送至所述第二客户端。
  3. 根据权利要求1或2所述的基于物联网的产品生产方法,其特征在于,还包括步骤S6,具体为:建立生产过程对应的第二时间轴,并接收所述第二客户端发送的生产监控信息和/或每个工艺步骤完成后的产品检测信息,在所述第二时间轴上显示所述生产监控信息和/或所述产品检测信息;所述生产过程为按照所述订单信息生产产品的过程。
  4. 根据权利要求3所述的基于物联网的产品生产方法,其特征在于,所述订单信息包括产品参数、工艺流程和工艺流程中每个工艺步骤的工艺参数。
  5. 根据权利要求4所述的基于物联网的产品生产方法,其特征在于,所述步骤S2具体为:根据所述产品参数、工艺流程和工艺参数查询预设的数据库或者查询预设的搜索引擎,生成用于完成所述订单信息对应生产目标的至少一个目标设备信息。
  6. 一种基于物联网的产品生产装置,其特征在于,包括获取模块、分析模块、匹配模块、执行模块和第一显示模块,
    所述获取模块用于获取第一客户端发送的订单信息;
    所述分析模块用于对所述订单信息进行分析,生成用于完成所述订单信息对应生产目标的目标设备信息;
    所述匹配模块用于查询预先建立的代工厂信息表,获取与所述目标设备信息匹配度最高的目标代工厂信息;
    所述执行模块用于根据第一客户端和第二客户端的预设交互流程生成第一时间轴,然后执行所述预设交互流程并获取预设交互流程中每个步骤的交互状态;所述第二客户端为所述目标代工厂信息对应的第二客户端;
    所述第一显示模块用于通过不同颜色显示所述第一时间轴上每个步骤完成前后的交互状态。
  7. 根据权利要求6所述的基于物联网的产品生产装置,其特征在于,所述执行模块包括:
    第一执行单元,用于将所述目标代工厂信息发送至所述第一客户端,且将所述订单信息发送至所述第二客户端;
    判断单元,用于在预设时间范围内判断是否接收到所述第一客户端发送的第一审批通过指令和所述第二客户端发送的第二审批通过指令,若是,则执行步骤S403,否则结束生产步骤;
    第二执行单元,用于获取预设合同模版,将所述订单信息填入到合同模版的对应位置后生成目标合同,然后将目标合同发送至所述第一客户端和所述第二客户端;
    指令生成单元,用于当接收到所述第一客户端发送的第一盖章合同和所述第二客户端发送的第二盖章合同后,生成初始生产指令发送至所述第二客户端。
  8. 根据权利要求6或7所述的基于物联网的产品生产装置,其特征在于,还包括第二显示模块,所述第二显示模块用于建立生产过程对应的第二时间轴,并接收所述第二客户端发送的生产监控信息和/或每个工艺步骤完成后的产品检测信息,在所述第二时间轴上显示所述生产监控信息和/或所述产品检测信息;所述生产过程为按照所述订单信息生产产品的过程。
  9. 根据权利要求8所述的基于物联网的产品生产装置,其特征在于,所述订单信息包括产品参数、工艺流程和工艺流程中每个工艺步骤的工艺参数。
  10. 根据权利要求9所述的基于物联网的产品生产装置,其特征在于,所述分析模块具体用于根据所述产品参数、工艺流程和工艺参数查询预设的数据库或者查询预设的搜索引擎,生成用于完成所述订单信息对应生产目标的至少一个目标设备信息。
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