WO2018221338A1 - Wire feeding device - Google Patents

Wire feeding device Download PDF

Info

Publication number
WO2018221338A1
WO2018221338A1 PCT/JP2018/019787 JP2018019787W WO2018221338A1 WO 2018221338 A1 WO2018221338 A1 WO 2018221338A1 JP 2018019787 W JP2018019787 W JP 2018019787W WO 2018221338 A1 WO2018221338 A1 WO 2018221338A1
Authority
WO
WIPO (PCT)
Prior art keywords
pressure
roll
lever
wire
axis
Prior art date
Application number
PCT/JP2018/019787
Other languages
French (fr)
Japanese (ja)
Inventor
佳晃 福永
寿郎 宮原
森田 幸也
徹志 源元
Original Assignee
株式会社ダイヘン
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社ダイヘン filed Critical 株式会社ダイヘン
Publication of WO2018221338A1 publication Critical patent/WO2018221338A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • B23K9/133Means for feeding electrodes, e.g. drums, rolls, motors

Definitions

  • the present disclosure relates to a wire feeding device, and more particularly to a feeding device for feeding a welding wire.
  • Patent Document 1 discloses a feeding device for a welding wire.
  • the conventional wire feeding device disclosed in this document includes a feeding roll and a pressure roll.
  • a welding wire is sandwiched between the feeding roll and the pressure roll, and the feeding roll and the pressure roll rotate in this state. As a result, the welding wire is fed in a desired direction.
  • the pressure roll is supported by the pressure roll holder, and the base end portion of the pressure roll holder is rotatably supported by the feeder main body.
  • a welding wire is hold
  • the operation lever is in a direction orthogonal to the wire feeding direction during use (a state in which the welding wire is sandwiched between the feeding roll and the pressure roll) (Patent Document) 1 in FIG. 2 and FIG. Further, the operation lever (and thus the pressure mechanism) is supported by the feeding apparatus main body so as to be rotatable around an axis parallel to the rotation axis of the feeding roll and the pressure roll.
  • the pressure roll holder is released from the pressurized state, and maintenance such as replacement of the welding wire and replacement of the pressure roll is possible. Become.
  • the wire feeder is attached, for example, in the vicinity of a welding torch provided at the arm tip of a welding robot.
  • the wire feeding device is small in order to avoid interference with objects around it.
  • the operation lever always extends in a direction perpendicular or substantially perpendicular to the wire feeding direction, and is likely to interfere with surrounding objects.
  • the wire feeding device having such a configuration still has room for improvement in further downsizing.
  • the wire feeding device provided according to one aspect of the present disclosure includes a feeding roll that rotates around a first direction and a pressure roll that pressurizes the feeding roll.
  • the welding wire is sandwiched between the feeding roll and the pressure roll and fed in a second direction orthogonal to the first direction.
  • the wire feeding device applies a pressure to the pressure roll holder so that the pressure roll holder rotatably supports the pressure roll and the pressure roll pressurizes the feed roll.
  • a support for supporting the feeding roll, the pressure roll holder, and the pressure lever The pressure roll holder has a first end and a second end that are spaced apart from each other in the longitudinal direction.
  • the pressure roll holder is rotatable with respect to the support body around a first axis extending from the first end along the first direction.
  • the second end portion is provided with a force receiving portion that receives pressure from the pressure lever.
  • the pressure lever is rotatable with respect to the support body around a second axis along a third direction orthogonal to both the first direction and the second direction.
  • the pressure lever is rotatable between a pressure position that applies pressure to the pressure roll holder and a pressure release position that allows the pressure roll holder to rotate around the first axis. It is.
  • FIG. 6 is a cross-sectional view taken along line VI-VI in FIG. 2. It is the figure which expanded a part of structure shown in FIG.
  • FIG. 3 is a sectional view taken along line VIII-VIII in FIG. 2.
  • FIG. 4 is a cross-sectional view taken along line IX-IX in FIG. 3.
  • FIG. 1 shows an example of a welding robot B1 incorporating a wire feeding device A1.
  • the welding robot B1 shown in the figure includes at least one movable arm 7. That is, the welding robot B ⁇ b> 1 may include a plurality of arms 7 or a single arm 7. Each arm 7 has at least one joint so that a desired posture can be taken, and is configured to have a plurality of joints according to circumstances.
  • a welding torch 8 is provided at the tip of the arm 7.
  • the wire feeder A1 is disposed between the distal end of the arm 7 and the proximal end of the welding torch 8, but the present disclosure is not limited thereto.
  • a welding wire (hereinafter simply referred to as a “wire”) W is supplied to the welding torch 8 via, for example, a power cable 9. Further, the wire W is fed through the welding torch 8 by the wire feeding device A1, and then fed out from the opening of the tip of the welding torch 8.
  • a power supply tip is provided inside the tip of the welding torch 8.
  • the welding power is supplied to the wire W from the power supply device via the power cable 9 and the power feed tip.
  • the welding torch 8 is supplied with a shielding gas.
  • the shield gas is supplied from, for example, a gas cylinder, flows through the welding torch 8, and is ejected to the outside from the opening of the tip of the torch.
  • the wire feeding device A1 is housed inside the housing case 51 (see FIG. 1). As shown in FIGS. 2 to 9, the wire feeding device A1 includes, for example, a feeding roll 11, a pressure roll 12, a pressure roll holder 20, a pressure lever 30, a pressure mechanism 40, a support 50, and a motor. 60.
  • the support body 50 is fixed to the housing case 51.
  • the storage case 51 is provided with an opening / closing door 511. For example, during maintenance, the door 511 can be opened to access the pressure roll 12 and the like.
  • 2 and 4 are views seen from the front side of the opening / closing door 511, and the opening when the opening / closing door 511 is opened is indicated by a virtual line (two-dot chain line). As will be described later, for example, three axes (first to third axes) are determined for the wire feeder A1.
  • the supply roll 11 cooperates with the pressure roll 12 to send out the wire W in a predetermined direction.
  • the feed roll 11 is fixed to, for example, the output shaft 61 of the motor 60 (see FIG. 9).
  • the output shaft 61 extends along the first direction X (see FIGS. 3 and 5). During operation, the output shaft 61 rotates around the first direction X. As the output shaft 61 rotates, the feed roll 11 also rotates around the first direction X.
  • an endless annular groove 112 is formed on the outer peripheral surface 111 of the feed roll 11.
  • the groove 112 is recessed from the outer peripheral surface 111 of the feed roll 11, and the cross-sectional shape thereof is, for example, a shape that extends outward in the radial direction of the output shaft 61 of the motor 60.
  • the groove 112 is configured to be suitable for guiding the wire W.
  • the pressure roll 12 is disposed on the opposite side of the feed roll 11 with the wire W interposed therebetween.
  • the pressure roll 12 is supported by the pressure roll holder 20 so as to be rotatable around the third axis O3.
  • the third axis O3 is parallel to the first direction X.
  • the pressure roll 12 rotates around the first direction X.
  • the outer peripheral surface 121 of the pressure roll 12 faces the outer peripheral surface 111 of the feed roll 11.
  • an endless annular groove 122 is formed on the outer peripheral surface 121 of the pressure roll 12.
  • the cross-sectional shape of the groove 122 is, for example, a shape that spreads outward in the radial direction of the third axis O3.
  • the wire W may be sandwiched between the outer peripheral surface 121 and the groove 112 of the feeding roll 11 without forming a groove on the outer peripheral surface 121 of the pressure roll 12. Further, it is possible to adopt a configuration in which no groove for wire guide is provided in any roll.
  • the rotation direction of the pressure roll 12 is opposite to the rotation direction of the feed roll 11.
  • the feeding direction (second direction Y) of the wire W is, for example, perpendicular to the first direction X. In FIG. 2, the wire W is fed rightward.
  • a pair of wire guides 52 are provided along the feeding direction of the wire W (see also FIGS. 3, 4 and 8). Each wire guide 52 guides the wire W supplied via the power cable 9. A hole for inserting the wire W is formed in the wire guide 52. The wire W is appropriately guided to the outside of the wire feeding device A1 by the pair of wire guides 52. Thereafter, the wire W passes through the inside of the welding torch 8 and is sent out from the tip of the welding torch 8.
  • the pressure roll holder 20 is supported so as to be rotatable with respect to the support 50 (see FIGS. 4 and 5).
  • the pressure roll holder 20 rotates around the first axis O1.
  • the first axis O ⁇ b> 1 is located on the proximal end side of the pressure roll holder 20 and extends in parallel with the first direction X. Thereby, the pressure roll holder 20 can be rotated around the first direction X.
  • a force receiving portion 21 is provided on the distal end side of the pressure roll holder 20.
  • the force receiving portion 21 is a portion that receives pressure from the pressure lever 30.
  • the pressure roll holder 20 is provided with a rotating shaft portion 22 that rotatably supports the pressure roll 12. Thereby, the pressure roll 12 can rotate around the third axis O3.
  • the third axis O ⁇ b> 3 (and thus the rotating shaft part 22) is disposed between the first axis O ⁇ b> 1 and the force receiving part 21.
  • the distance between the third axis O3 and the first axis O1 is set to be smaller than the distance between the third axis O3 and the force receiving portion 21.
  • the pressure lever 30 is rotatably supported by the housing 41 of the pressure mechanism 40.
  • the pressure lever 30 can rotate around the second axis O2.
  • the second axis O2 is located on the opposite side of the first axis O1 with respect to the feed roll 11 in the second direction Y.
  • the second axis O2 is parallel to the third direction Z.
  • the third direction Z is orthogonal to both the first direction X and the second direction Y.
  • the pressure lever 30 is rotatable between a pressure position (see FIGS. 2 and 3) and a pressure release position (see FIGS. 4 and 5).
  • the pressure position is a position where the pressure lever 30 applies pressure to the pressure roll holder 20.
  • the pressure lever 30 (upper wall 31) overlaps with the pressure roll holder 20 when in the pressure position. In this state, rotation of the pressure roll holder 20 around the first axis O ⁇ b> 1 (particularly clockwise rotation in FIG. 9) is limited by the pressure lever 30.
  • the pressure lever 30 is in the pressure release position (FIG. 5), the pressure roll holder 20 and the pressure lever 30 do not interfere with each other, and the pressure roll holder 20 is around the first axis O1.
  • the pressure lever 30 can be rotated.
  • the pressure lever 30 (particularly the upper wall 31) does not overlap the pressure roll holder 20 in the third direction Z view.
  • the pressure lever 30 at least partially overlaps the pressure mechanism 40 in the first direction X, but does not overlap the pressure roll holder 20.
  • the maximum angle at which the pressure lever 30 can rotate around the second axis O2 is, for example, 90 °, but the present disclosure is not limited to this.
  • the pressure lever 30 has an upper wall 31 and a vertical wall (side wall) 32. Further, an extension portion 33 and a locking portion (first locking portion) 34 are provided inside the vertical wall 32 (see, for example, FIG. 5).
  • the upper wall 31 has a base end connected to the rotating shaft portion 35 and extends substantially horizontally to the tip.
  • the rotation shaft portion 35 is fitted into an attachment hole 411 formed in the upper portion of the housing 41 and can rotate relative to the housing 41, but cannot move in the axial direction.
  • a protrusion 311 is formed on the lower surface of the base wall on the base end side (see FIGS. 8 and 9).
  • the protruding portion 311 is a portion raised in the third direction Z with respect to the peripheral surface.
  • the protruding portion 311 protrudes in the direction (direction Z1) from the pressure roll 12 toward the feeding roll 11.
  • the protruding portion 311 has, for example, a strip shape extending along the width direction of the upper wall 31.
  • a recess 312 is formed on the top surface of the top end of the upper wall 31.
  • the vertical wall 32 has, for example, a substantially triangular shape (a right triangle shape in the illustrated example), but the present disclosure is not limited thereto.
  • the vertical wall 32 is connected to one end side in the width direction of the upper wall 31.
  • the vertical wall 32 is connected to the left edge of the upper wall 31 and extends downward from the upper wall 31.
  • the extending portion 33 protrudes from the vicinity of the lower end of the vertical wall 32 (near the lower vertex of the triangle) in the thickness direction (horizontal direction) of the vertical wall 32.
  • the locking portion 34 of the pressure lever 30 is provided at the tip (free end) of the extending portion 33. As shown in FIGS. 6 and 7, the locking portion 34 protrudes upward (direction Z ⁇ b> 2) from the upper surface of the extending portion 33. A locking portion (second locking portion) 53 protruding downward (direction Z1) is provided at an appropriate position of the support body 50. When the pressure lever 30 is in the pressure position, the locking portion 34 of the pressure lever 30 is locked by the locking portion 53 of the support 50. By the engagement of the two locking portions 53 and 34, the rotation operation of the pressure lever 30 from the pressure position to the pressure release position is limited. As can be understood from FIGS. 2, 5 and 6, the locking portion 53 of the support body 50 (and thus the locking portion 34 of the pressure lever 30) is based on the feed roll 11 in the second direction Y. It is located on the opposite side to the second axis O2.
  • an inclined surface (first inclined surface) 341 is formed on the locking portion 34.
  • the locking portion 53 is formed with an inclined surface (second inclined surface) 531.
  • the inclined surface 341 of the locking portion 34 is inclined so as to be displaced in the direction Z1 toward the front (right side in FIG. 7) in the direction of rotation from the pressure release position of the pressure lever 30 to the pressure position.
  • the inclined surface 531 of the locking portion 53 is inclined so as to be displaced in the direction Z1 toward the right side in FIG.
  • the two inclined surfaces 341 and 531 temporarily abut each other before the state shown in FIG. 7 is reached.
  • the phantom line in FIG. 7 shows a state where the pressure lever 30 is rotating from the pressure release position toward the pressure position.
  • the pressurizing mechanism 40 gives an urging force to the pressurizing lever 30 in the direction Z1.
  • the pressurizing mechanism 40 includes, for example, a housing 41, an urging member 42, an adjusting screw 43, and an adjusting disk 44.
  • the housing 41 is supported by the support 50 and is configured to be movable within a predetermined range in the third direction Z with respect to the support.
  • the housing 41 supports the pressure lever 30 at its upper end. Therefore, as the housing 41 is displaced along the third direction Z, the pressure lever 30 is similarly displaced.
  • the pressure lever 30 can rotate relative to the housing 41 around the second axis O2.
  • the pressure lever 30 may not be able to move relative to the housing 41 in the third direction Z.
  • the urging member 42 is provided inside the housing 41.
  • the urging member 42 is disposed near the lower end of the housing 41.
  • the upper end of the biasing member 42 is fitted in an annular recess 54 formed in the support body 50, and the lower end is in contact with the adjustment disk 44.
  • the urging member 42 receives a reaction force from the support body 50 and urges the housing 41 in a predetermined direction via the adjustment disk 44.
  • the biasing member 42 biases the housing 41 downward.
  • the urging member 42 is a member that uses the elasticity of an object, and is, for example, a coil spring (particularly a compression coil spring).
  • the adjustment screw 43 is provided at the lower end of the housing 41 and is supported by the housing 41.
  • the adjustment screw 43 can rotate relative to the housing 41 around the axis of the screw, but does not move in the axial direction.
  • the adjustment disc 44 is a member having a screw hole, and the screw portion of the adjustment screw 43 is screwed into the screw hole.
  • the adjustment disk 44 is built in the lower end of the housing 41 and cannot rotate relative to the housing 41.
  • the adjustment screw 43 is rotated in one direction (for example, clockwise when viewed in the direction Z2)
  • the adjustment disk 44 comes close to the annular recess 54 of the support body 50, and when the adjustment disk 44 is rotated in the opposite direction, the adjustment disk 44 is supported by the support body. Separated from the 50 annular recesses 54.
  • the biasing force of the biasing member 42 can be adjusted by changing the length of the biasing member 42 (the dimension along the direction Z).
  • the pressure lever 30 is rotatable around the second axis O2 along the third direction Z. Specifically, the pressure lever 30 has a pressure position (pressure is applied to the pressure roll holder 20) and a pressure release position (rotation around the first axis O1 of the pressure roll holder 20 is allowed. It is possible to rotate between. As shown in FIG. 3, in the pressure position, the pressure lever 30 is configured to extend along the feeding direction of the wire W as a whole. That is, the pressure lever 30 is not configured to unduly project in a direction orthogonal to the feeding direction of the wire W. This contributes to the miniaturization of the wire feeder A1.
  • the pressure lever 30 when the pressure lever 30 is in the pressure release position, when the wire feeder A1 is viewed from the front side (FIG. 4), the pressure lever 30 (particularly the vertical wall 32) is the opening portion of the housing case 51 ( A posture orthogonal to the virtual line in FIG. 4, that is, a posture in which the area of the region overlapping the opening is minimized.
  • the rotation axis (second axis O2) of the pressure lever 30 is the same as the rotation axis (first axis O1) of the pressure roll holder 20 with respect to the feed roll 11 in the second direction Y. Is on the opposite side. According to such a configuration, the pressure lever 30 does not overlap the pressure roll holder 20, the feed roll 11, or the pressure roll 12 when in the pressure release position. Therefore, during maintenance such as replacement of the wire W and the pressure roll 12, the pressure lever 30 does not hinder the work, and the maintenance work can be performed efficiently.
  • the pressurizing mechanism 40 (housing 41) can rotatably support the pressurizing lever 30 and can adjust the pressure applied to the pressurizing lever 30 in the direction Z1.
  • the adjustment of the applied pressure by the pressurizing mechanism 40 can be performed independently of the rotation of the pressurizing lever 30 (that is, without affecting the rotating function). Therefore, the adjustment of the applied pressure by the pressurizing mechanism 40 can be accurately set to a desired value.
  • the pressure roll holder 20 is rotatable about the first axis O1 on one end side in the longitudinal direction, and has a force receiving portion 21 that receives pressure from the pressure lever 30 on the other end side in the longitudinal direction.
  • the pressure roll 12 is positioned near the first axis O1 between the first axis O1 of the pressure roll holder 20 and the force receiving portion 21, and rotates around the third axis O3 along the first direction X. Supported as possible. According to such a configuration, the pressure applied to the force receiving portion 21 from the pressure lever 30 can be amplified and acted from the pressure roll 12 toward the feed roll 11.
  • the pressure lever 30 (upper wall 31) has a protrusion 311 (see FIGS. 8 and 9).
  • the protruding portion 311 has a shape protruding in the direction Z1 from its peripheral portion, and comes into contact with the force receiving portion 21 when the pressure lever 30 takes the pressure position.
  • the pressure point from the pressure lever 30 (projecting portion 311) to the pressure roll holder 20 (power receiving portion 21) does not change according to the adjustment value of the applied pressure, for example, It becomes a fixed position. Thereby, it is possible to accurately set the pressure applied from the pressure roll 12 toward the feed roll 11 so as to be a desired value, and it is possible to realize more accurate wire feeding.
  • the support body 50 has a locking portion 53 protruding in the direction Z1.
  • the pressure lever 30 has a locking portion 34 protruding in the direction Z2.
  • the locking portion 34 is locked by the locking portion 53. According to such a structure, it can restrict
  • an inclined surface 341 is formed on the locking portion 34 of the pressure lever 30, and an inclined surface 531 is formed on the locking portion 53 of the support 50.
  • the locking portion 34 is urged toward the direction Z1 by the contact between the inclined surface 341 and the inclined surface 531.
  • the pressure lever 30 is elastically displaced in the direction Z1, the locking portion 34 gets over the locking portion 53, the pressure lever 30 is disposed at the pressure position, and a locked state is established.
  • the pressure lever 30 can be brought into the locked state only by rotating the pressure lever 30 toward the pressure position.
  • the locking portion 53 of the support 50 is located on the opposite side of the second axis O2 with respect to the feed roll 11 in the second direction Y (see, for example, FIG. 5).
  • the locking part 53 and the locking part 34 are located at positions relatively distant from the second axis O2.
  • a recess 312 is formed at the tip of the pressure lever 30 (upper wall 31), and the recess 312 is from the second axis O ⁇ b> 2 to the same extent as the locking portion 34. In a remote location. According to this configuration, when the locking portion 53 is locked to the locking portion 53, the pressing lever 30 can be rotated with a relatively small force by picking and operating the concave portion 312.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)

Abstract

A wire feeding device comprising a feeding roll and a pressing roll. A weld wire is sandwiched between the feeding roll and the pressing roll and fed in a prescribed direction. The wire feeding device comprises: a pressing roll holder that supports the pressing roll; a pressing lever that applies pressing force to the pressing roll holder; and a support body that supports the feeding roll, the pressing roll holder, and the pressing lever. The pressing roll holder has a first end part and a second end part that are set apart from each other. The pressing roll holder is capable of rotating about a first axis along which the first end part extends. A force-receiving part that receives the pressing force from the pressing lever is provided to the second end part. The pressing lever is capable of rotating about a second axis. The pressing lever rotates between a pressing position at which the pressing force is applied to the pressing roll holder, and a pressing release position at which rotation of the pressing roll holder about the first axis is permitted.

Description

ワイヤ送給装置Wire feeder
 本開示は、ワイヤ送給装置に関し、特に溶接用ワイヤを送給するための送給装置に関する。 The present disclosure relates to a wire feeding device, and more particularly to a feeding device for feeding a welding wire.
 特許文献1は、溶接ワイヤ用の送給装置を開示している。同文献に開示された従来のワイヤ送給装置は、送給ロールおよび加圧ロールを備えている。送給ロールと加圧ロールとの間に溶接ワイヤが挟み込まれ、その状態で送給ロールと加圧ロールとが回転する。これにより溶接ワイヤは所望の方向に送られる。加圧ロールは加圧ロールホルダに支持されており、加圧ロールホルダの基端部が送給装置本体に回動可能に支持されている。加圧ロールホルダの先端部が、操作レバーを含む加圧機構によって押さえられることにより、送給ロールと加圧ロールとの間に溶接ワイヤが保持される。 Patent Document 1 discloses a feeding device for a welding wire. The conventional wire feeding device disclosed in this document includes a feeding roll and a pressure roll. A welding wire is sandwiched between the feeding roll and the pressure roll, and the feeding roll and the pressure roll rotate in this state. As a result, the welding wire is fed in a desired direction. The pressure roll is supported by the pressure roll holder, and the base end portion of the pressure roll holder is rotatably supported by the feeder main body. A welding wire is hold | maintained between a supply roll and a pressurization roll by the front-end | tip part of a pressurization roll holder being pressed by the pressurization mechanism containing an operation lever.
 上記従来のワイヤ送給装置では、使用時(溶接ワイヤが送給ロールと加圧ロールとの間に挟み込まれた状態)において、操作レバーがワイヤの送給方向に対して直交する方向(特許文献1の図2、図3における上方)に延びている。また、操作レバー(延いては加圧機構)は、送給ロールや加圧ロールの回転軸と平行な軸心周りに回動可能となるように、送給装置本体に支持されている。操作レバーを所定方向(同文献の図3では反時計回り)に旋回させることにより、加圧ロールホルダが加圧状態から解放され、溶接ワイヤの交換や加圧ロールの交換等のメンテナンスが可能となる。 In the above-described conventional wire feeding device, the operation lever is in a direction orthogonal to the wire feeding direction during use (a state in which the welding wire is sandwiched between the feeding roll and the pressure roll) (Patent Document) 1 in FIG. 2 and FIG. Further, the operation lever (and thus the pressure mechanism) is supported by the feeding apparatus main body so as to be rotatable around an axis parallel to the rotation axis of the feeding roll and the pressure roll. By rotating the operating lever in a predetermined direction (counterclockwise in FIG. 3 of the same document), the pressure roll holder is released from the pressurized state, and maintenance such as replacement of the welding wire and replacement of the pressure roll is possible. Become.
 従来、ワイヤ送給装置は、例えば、溶接ロボットのアーム先端に設けられた溶接トーチの近傍に取り付けられる。この場合、溶接ロボットが稼働する際、周囲にある物との干渉を避けるべく、ワイヤ送給装置は小型であることが望ましい。しかしながら、特許文献1のワイヤ送給装置においては、操作レバーが、常時ワイヤの送給方向に対して直交あるいは略直交する方向に延びており、周囲の物と干渉しがちな構成である。このような構成を有するワイヤ送給装置は、さらなる小型化を図るうえで、未だ改良の余地がある。 Conventionally, the wire feeder is attached, for example, in the vicinity of a welding torch provided at the arm tip of a welding robot. In this case, when the welding robot operates, it is desirable that the wire feeding device is small in order to avoid interference with objects around it. However, in the wire feeding device of Patent Document 1, the operation lever always extends in a direction perpendicular or substantially perpendicular to the wire feeding direction, and is likely to interfere with surrounding objects. The wire feeding device having such a configuration still has room for improvement in further downsizing.
特開2015-131325号公報JP2015-131325A
 本開示は、このような事情のもとで提案されたものである。そこで本開示の一の課題は、小型化に適したワイヤ送給装置を提供することである。なお、本開示の課題はこれに限定されない。本開示に係る種々の教示内容に応じて、別の課題を導出することも可能である。 This disclosure has been proposed under such circumstances. Then, one subject of this indication is providing the wire feeder suitable for size reduction. Note that the subject of the present disclosure is not limited to this. It is possible to derive other problems according to various teaching contents according to the present disclosure.
 本開示の一の側面によって提供されるワイヤ送給装置は、第1方向の周りに回転する送給ロールと、上記送給ロールを加圧する加圧ロールとを備える。溶接ワイヤは、上記送給ロールおよび上記加圧ロールの間に挟まれて、上記第1方向に直交する第2方向に送給される。さらに、ワイヤ送給装置は、上記加圧ロールを回転可能に支持する加圧ロールホルダと、上記加圧ロールが上記送給ロールを加圧するように上記加圧ロールホルダに対して加圧力を付与する加圧レバーと、上記送給ロール、上記加圧ロールホルダおよび上記加圧レバーを支持する支持体と、を備える。上記加圧ロールホルダは、長手方向に互いに離間した第1端部および第2端部を有している。上記加圧ロールホルダは、上記第1方向に沿って上記第1端部を延びる第1軸心の周りに、上記支持体に対して回動可能である。上記第2端部には、上記加圧レバーから加圧力を受ける受力部が設けられている。上記加圧レバーは、上記第1方向および上記第2方向のいずれにも直交する第3方向に沿う第2軸心の周りに、上記支持体に対して回動可能である。上記加圧レバーは、上記加圧ロールホルダに加圧力を付与する加圧位置と上記加圧ロールホルダの上記第1軸心周りの回動を許容する加圧解除位置との間を回動可能である。 The wire feeding device provided according to one aspect of the present disclosure includes a feeding roll that rotates around a first direction and a pressure roll that pressurizes the feeding roll. The welding wire is sandwiched between the feeding roll and the pressure roll and fed in a second direction orthogonal to the first direction. Furthermore, the wire feeding device applies a pressure to the pressure roll holder so that the pressure roll holder rotatably supports the pressure roll and the pressure roll pressurizes the feed roll. And a support for supporting the feeding roll, the pressure roll holder, and the pressure lever. The pressure roll holder has a first end and a second end that are spaced apart from each other in the longitudinal direction. The pressure roll holder is rotatable with respect to the support body around a first axis extending from the first end along the first direction. The second end portion is provided with a force receiving portion that receives pressure from the pressure lever. The pressure lever is rotatable with respect to the support body around a second axis along a third direction orthogonal to both the first direction and the second direction. The pressure lever is rotatable between a pressure position that applies pressure to the pressure roll holder and a pressure release position that allows the pressure roll holder to rotate around the first axis. It is.
 本開示のその他の特徴および利点は、添付図面を参照して以下に行う詳細な説明によって、より明らかとなろう。 Other features and advantages of the present disclosure will become more apparent from the detailed description given below with reference to the accompanying drawings.
本開示に係るワイヤ送給装置が組み込まれた溶接ロボットを示す概略図である。It is the schematic which shows the welding robot with which the wire feeding apparatus which concerns on this indication was integrated. 上記ワイヤ送給装置の一例を示す正面図である。It is a front view which shows an example of the said wire feeder. 上記ワイヤ送給装置の斜視図である。It is a perspective view of the said wire feeder. 加圧解除状態(加圧レバーが加圧解除位置にある状態)にある上記ワイヤ送給装置を示す正面図である。It is a front view which shows the said wire feeder in a pressurization cancellation | release state (state in which a pressurization lever exists in a pressurization cancellation | release position). 加圧解除状態にある上記ワイヤ送給装置を示す斜視図である。It is a perspective view which shows the said wire feeder in a pressure release state. 図2のVI-VI線に沿う断面図である。FIG. 6 is a cross-sectional view taken along line VI-VI in FIG. 2. 図6に示す構成の一部を拡大した図である。It is the figure which expanded a part of structure shown in FIG. 図2のVIII-VIII線に沿う断面図である。FIG. 3 is a sectional view taken along line VIII-VIII in FIG. 2. 図3のIX-IX線に沿う断面図である。FIG. 4 is a cross-sectional view taken along line IX-IX in FIG. 3.
 以下、好ましい実施形態につき、図面を参照しつつ具体的に説明する。 Hereinafter, preferred embodiments will be specifically described with reference to the drawings.
 図1は、ワイヤ送給装置A1を組み込んだ溶接ロボットB1の一例を示す。同図に示す溶接ロボットB1は、可動式のアーム7を少なくとも1つ備えている。すなわち、溶接ロボットB1は、複数のアーム7を備えていてもよいし、単一のアーム7を備えていてもよい。各アーム7は、所望の姿勢がとれるように、少なくとも1つの関節を有し、場合に応じて複数の関節を有する構成とされる。アーム7の先端には溶接トーチ8が設けられている。ワイヤ送給装置A1は、例えば、アーム7の先端と溶接トーチ8の基端との間に配置されるが、本開示がこれに限定されるわけではない。溶接ワイヤ(以下、単に「ワイヤ」と言う。)Wは、例えばパワーケーブル9を介して、溶接トーチ8に供給される。さらに、ワイヤWは、ワイヤ送給装置A1によって溶接トーチ8内を送られたのち、溶接トーチ8の先端開口から外部に送り出される。 FIG. 1 shows an example of a welding robot B1 incorporating a wire feeding device A1. The welding robot B1 shown in the figure includes at least one movable arm 7. That is, the welding robot B <b> 1 may include a plurality of arms 7 or a single arm 7. Each arm 7 has at least one joint so that a desired posture can be taken, and is configured to have a plurality of joints according to circumstances. A welding torch 8 is provided at the tip of the arm 7. For example, the wire feeder A1 is disposed between the distal end of the arm 7 and the proximal end of the welding torch 8, but the present disclosure is not limited thereto. A welding wire (hereinafter simply referred to as a “wire”) W is supplied to the welding torch 8 via, for example, a power cable 9. Further, the wire W is fed through the welding torch 8 by the wire feeding device A1, and then fed out from the opening of the tip of the welding torch 8.
 溶接トーチ8の先端内部には、給電チップが設けられている。溶接用の電力は、電源装置からパワーケーブル9および上記給電チップを介してワイヤWに供給される。また、溶接トーチ8には、シールドガスが供給される。シールドガスは、例えばガスボンベから供給され、溶接トーチ8内を流れて当該トーチの先端開口から外部に噴出する。 A power supply tip is provided inside the tip of the welding torch 8. The welding power is supplied to the wire W from the power supply device via the power cable 9 and the power feed tip. The welding torch 8 is supplied with a shielding gas. The shield gas is supplied from, for example, a gas cylinder, flows through the welding torch 8, and is ejected to the outside from the opening of the tip of the torch.
 ワイヤ送給装置A1は、収容ケース51(図1参照)の内部に収容される。図2~図9に示すように、ワイヤ送給装置A1は、例えば、送給ロール11、加圧ロール12、加圧ロールホルダ20、加圧レバー30、加圧機構40、支持体50およびモータ60を備えている。支持体50は、収容ケース51に固定されている。収容ケース51には、開閉扉511が設けられている。例えばメンテナンス時には、開閉扉511を開けて加圧ロール12等へのアクセスが可能である。図2および図4は、開閉扉511の正面側から見た図であり、開閉扉511を開けた場合の開口部分を仮想線(二点鎖線)で表している。後述するように、ワイヤ送給装置A1に対し、例えば3つの軸心(第1~第3軸心)が定められる。 The wire feeding device A1 is housed inside the housing case 51 (see FIG. 1). As shown in FIGS. 2 to 9, the wire feeding device A1 includes, for example, a feeding roll 11, a pressure roll 12, a pressure roll holder 20, a pressure lever 30, a pressure mechanism 40, a support 50, and a motor. 60. The support body 50 is fixed to the housing case 51. The storage case 51 is provided with an opening / closing door 511. For example, during maintenance, the door 511 can be opened to access the pressure roll 12 and the like. 2 and 4 are views seen from the front side of the opening / closing door 511, and the opening when the opening / closing door 511 is opened is indicated by a virtual line (two-dot chain line). As will be described later, for example, three axes (first to third axes) are determined for the wire feeder A1.
 送給ロール11は、加圧ロール12と協働して、ワイヤWを所定の方向に送り出す。送給ロール11は、例えば、モータ60の出力軸61に固定される(図9参照)。出力軸61は、第1方向X(図3、図5参照)に沿って延びる。稼働時に、出力軸61は第1方向X周りに回転する。出力軸61の回転に伴い、送給ロール11も第1方向X周りに回転する。 The supply roll 11 cooperates with the pressure roll 12 to send out the wire W in a predetermined direction. The feed roll 11 is fixed to, for example, the output shaft 61 of the motor 60 (see FIG. 9). The output shaft 61 extends along the first direction X (see FIGS. 3 and 5). During operation, the output shaft 61 rotates around the first direction X. As the output shaft 61 rotates, the feed roll 11 also rotates around the first direction X.
 図5に示すように、送給ロール11の外周面111には、無端環状の溝112が形成されている。溝112は、送給ロール11の外周面111から凹み、その断面形状は、例えば、モータ60の出力軸61の径方向外側に向って広がる形状である。溝112はワイヤWをガイドするために適した構成とされている。 As shown in FIG. 5, an endless annular groove 112 is formed on the outer peripheral surface 111 of the feed roll 11. The groove 112 is recessed from the outer peripheral surface 111 of the feed roll 11, and the cross-sectional shape thereof is, for example, a shape that extends outward in the radial direction of the output shaft 61 of the motor 60. The groove 112 is configured to be suitable for guiding the wire W.
 加圧ロール12は、ワイヤWを挟んで送給ロール11と反対側に配置される。加圧ロール12は、第3軸心O3の周りに回転可能に加圧ロールホルダ20に支持されている。第3軸心O3は、第1方向Xに対し平行である。加圧ロール12は第1方向X周りに回転する。 The pressure roll 12 is disposed on the opposite side of the feed roll 11 with the wire W interposed therebetween. The pressure roll 12 is supported by the pressure roll holder 20 so as to be rotatable around the third axis O3. The third axis O3 is parallel to the first direction X. The pressure roll 12 rotates around the first direction X.
 加圧ロール12の外周面121は、送給ロール11の外周面111に対向している。図5に示すように、加圧ロール12の外周面121には、無端環状の溝122が形成されている。溝122の断面形状は、例えば、第3軸心O3の径方向外側に向って広がる形状である。加圧ロール12の溝122と送給ロール11の溝112とにワイヤWが挟まれた状態で、加圧ロール12および送給ロール11が回転する。これにより、ワイヤWが所定の方向に送られる。本実施形態と異なり、ワイヤガイド用の溝は、加圧ロール12および送給ロール11のいずれか一方の外周面のみに形成してもよい。例えば、加圧ロール12の外周面121には溝を形成せずに、当該外周面121と送給ロール11の溝112との間にワイヤWを挟むようにしてもよい。また、いずれのロールにもワイヤガイド用の溝を設けない構成とすることも可能である。 The outer peripheral surface 121 of the pressure roll 12 faces the outer peripheral surface 111 of the feed roll 11. As shown in FIG. 5, an endless annular groove 122 is formed on the outer peripheral surface 121 of the pressure roll 12. The cross-sectional shape of the groove 122 is, for example, a shape that spreads outward in the radial direction of the third axis O3. With the wire W sandwiched between the groove 122 of the pressure roll 12 and the groove 112 of the feed roll 11, the pressure roll 12 and the feed roll 11 rotate. Thereby, the wire W is sent in a predetermined direction. Unlike this embodiment, the wire guide groove may be formed only on the outer peripheral surface of either the pressure roll 12 or the feed roll 11. For example, the wire W may be sandwiched between the outer peripheral surface 121 and the groove 112 of the feeding roll 11 without forming a groove on the outer peripheral surface 121 of the pressure roll 12. Further, it is possible to adopt a configuration in which no groove for wire guide is provided in any roll.
 加圧ロール12の回転方向は、送給ロール11の回転方向とは逆である。加圧ロール12および送給ロール11がワイヤWを挟んだ状態で回転すると、加圧ロール12および送給ロール11からワイヤWに摩擦力が働き、ワイヤWが送給される。ワイヤWの送給方向(第2方向Y)は、例えば、第1方向Xに対して直角である。図2では、ワイヤWは右方向に送給される。 The rotation direction of the pressure roll 12 is opposite to the rotation direction of the feed roll 11. When the pressure roll 12 and the feed roll 11 rotate with the wire W sandwiched therebetween, a frictional force acts on the wire W from the pressure roll 12 and the feed roll 11, and the wire W is fed. The feeding direction (second direction Y) of the wire W is, for example, perpendicular to the first direction X. In FIG. 2, the wire W is fed rightward.
 図9に示すように、ワイヤWの送給方向に沿って一対のワイヤガイド52が設けられている(図3,4および8も参照)。各ワイヤガイド52は、パワーケーブル9を介して供給されるワイヤWをガイドする。ワイヤガイド52にはワイヤWを挿通させるための孔が形成されている。ワイヤWは、上記一対のワイヤガイド52により、ワイヤ送給装置A1の外部まで適切に案内される。その後、ワイヤWは、溶接トーチ8の内部を通過して溶接トーチ8の先端から送り出される。 As shown in FIG. 9, a pair of wire guides 52 are provided along the feeding direction of the wire W (see also FIGS. 3, 4 and 8). Each wire guide 52 guides the wire W supplied via the power cable 9. A hole for inserting the wire W is formed in the wire guide 52. The wire W is appropriately guided to the outside of the wire feeding device A1 by the pair of wire guides 52. Thereafter, the wire W passes through the inside of the welding torch 8 and is sent out from the tip of the welding torch 8.
 加圧ロールホルダ20は、支持体50に対し回動可能に支持されている(図4および5参照)。加圧ロールホルダ20は、第1軸心O1周りに回動する。第1軸心O1は、加圧ロールホルダ20の基端側に位置し、第1方向Xに平行に延びている。これにより、加圧ロールホルダ20は第1方向X周りに回動可能である。加圧ロールホルダ20の先端側には、受力部21が設けられている。受力部21は、加圧レバー30からの加圧力を受ける部分である。 The pressure roll holder 20 is supported so as to be rotatable with respect to the support 50 (see FIGS. 4 and 5). The pressure roll holder 20 rotates around the first axis O1. The first axis O <b> 1 is located on the proximal end side of the pressure roll holder 20 and extends in parallel with the first direction X. Thereby, the pressure roll holder 20 can be rotated around the first direction X. A force receiving portion 21 is provided on the distal end side of the pressure roll holder 20. The force receiving portion 21 is a portion that receives pressure from the pressure lever 30.
 図9に示すように、加圧ロールホルダ20には、加圧ロール12を回転可能に支持する回転軸部22が設けられている。これにより、加圧ロール12は、第3軸心O3周りに回転可能である。加圧ロールホルダ20において、第3軸心O3(延いては回転軸部22)は、第1軸心O1と受力部21との間に配置されている。また、図に示す例では、第3軸心O3と第1軸心O1との間の距離は、第3軸心O3と受力部21との間の距離よりも小さく設定されている。 As shown in FIG. 9, the pressure roll holder 20 is provided with a rotating shaft portion 22 that rotatably supports the pressure roll 12. Thereby, the pressure roll 12 can rotate around the third axis O3. In the pressure roll holder 20, the third axis O <b> 3 (and thus the rotating shaft part 22) is disposed between the first axis O <b> 1 and the force receiving part 21. In the example shown in the figure, the distance between the third axis O3 and the first axis O1 is set to be smaller than the distance between the third axis O3 and the force receiving portion 21.
 加圧レバー30は、加圧機構40のハウジング41に回動可能に支持されている。加圧レバー30は、第2軸心O2周りに回動しうる。以下で説明するように、加圧レバー30を所定の方向に回動させることで、加圧ロール12から送給ロール11に向けて加圧力を付与することが可能である。第2軸心O2は、第2方向Yにおいて、送給ロール11を基準として第1軸心O1とは反対側に位置する。第2軸心O2は、第3方向Zに対し平行である。第3方向Zは、第1方向Xおよび第2方向Yのいずれに対しても直交する。 The pressure lever 30 is rotatably supported by the housing 41 of the pressure mechanism 40. The pressure lever 30 can rotate around the second axis O2. As will be described below, it is possible to apply pressure from the pressure roll 12 toward the feed roll 11 by rotating the pressure lever 30 in a predetermined direction. The second axis O2 is located on the opposite side of the first axis O1 with respect to the feed roll 11 in the second direction Y. The second axis O2 is parallel to the third direction Z. The third direction Z is orthogonal to both the first direction X and the second direction Y.
 加圧レバー30は、加圧位置(図2および3参照)および加圧解除位置(図4および5参照)の間を回動可能である。加圧位置は、加圧レバー30が加圧ロールホルダ20に加圧力を付与する位置である。加圧レバー30(上壁31)は、加圧位置にあるとき、第3方向Z視において、加圧ロールホルダ20と重なる。この状態において、加圧ロールホルダ20の第1軸心O1周りの回動(特に図9における時計回りの回動)は、加圧レバー30により制限される。一方、加圧レバー30が加圧解除位置にあるとき(図5)、加圧ロールホルダ20と加圧レバー30とは互いに干渉せず、加圧ロールホルダ20は、第1軸心O1周りに回動可能である。換言すれば、加圧レバー30が加圧解除位置にあるときには、加圧レバー30(特に上壁31)は、第3方向Z視において、加圧ロールホルダ20と重ならない。また、加圧レバー30が加圧解除位置にあるとき、第1方向X視において、加圧レバー30は、少なくとも部分的に加圧機構40に重なるが、加圧ロールホルダ20には重ならない。加圧レバー30が第2軸心O2周りに回動しうる最大角度は、例えば90°であるが、本開示がこれに限定されるわけではない。 The pressure lever 30 is rotatable between a pressure position (see FIGS. 2 and 3) and a pressure release position (see FIGS. 4 and 5). The pressure position is a position where the pressure lever 30 applies pressure to the pressure roll holder 20. When in the third direction Z, the pressure lever 30 (upper wall 31) overlaps with the pressure roll holder 20 when in the pressure position. In this state, rotation of the pressure roll holder 20 around the first axis O <b> 1 (particularly clockwise rotation in FIG. 9) is limited by the pressure lever 30. On the other hand, when the pressure lever 30 is in the pressure release position (FIG. 5), the pressure roll holder 20 and the pressure lever 30 do not interfere with each other, and the pressure roll holder 20 is around the first axis O1. It can be rotated. In other words, when the pressure lever 30 is in the pressure release position, the pressure lever 30 (particularly the upper wall 31) does not overlap the pressure roll holder 20 in the third direction Z view. When the pressure lever 30 is in the pressure release position, the pressure lever 30 at least partially overlaps the pressure mechanism 40 in the first direction X, but does not overlap the pressure roll holder 20. The maximum angle at which the pressure lever 30 can rotate around the second axis O2 is, for example, 90 °, but the present disclosure is not limited to this.
 図2~図5および図9に示すように、加圧レバー30は、上壁31および縦壁(側壁)32を有する。また、縦壁32の内側には、延出部33および係止部(第1係止部)34が設けられている(例えば図5参照)。上壁31は基端が回動軸部35に連結されるとともに、略水平に先端まで延びている。回動軸部35は、ハウジング41の上部に形成された取付孔411に嵌挿され、ハウジング41に対して相対回動可能であるが、軸方向に相対移動不能である。上壁31の基端側下面には、突出部311が形成されている(図8および9参照)。突出部311は、周辺の面に対し第3方向Zに隆起した部分である。図9に示す例では、突出部311は、加圧ロール12から送給ロール11に向かう方向(方向Z1)に突出している。図8に示すように、突出部311は、例えば、上壁31の幅方向に沿って延びる帯状である。図3、図5等に示すように、上壁31の先端上面には、凹部312が形成されている。 As shown in FIGS. 2 to 5 and FIG. 9, the pressure lever 30 has an upper wall 31 and a vertical wall (side wall) 32. Further, an extension portion 33 and a locking portion (first locking portion) 34 are provided inside the vertical wall 32 (see, for example, FIG. 5). The upper wall 31 has a base end connected to the rotating shaft portion 35 and extends substantially horizontally to the tip. The rotation shaft portion 35 is fitted into an attachment hole 411 formed in the upper portion of the housing 41 and can rotate relative to the housing 41, but cannot move in the axial direction. A protrusion 311 is formed on the lower surface of the base wall on the base end side (see FIGS. 8 and 9). The protruding portion 311 is a portion raised in the third direction Z with respect to the peripheral surface. In the example shown in FIG. 9, the protruding portion 311 protrudes in the direction (direction Z1) from the pressure roll 12 toward the feeding roll 11. As shown in FIG. 8, the protruding portion 311 has, for example, a strip shape extending along the width direction of the upper wall 31. As shown in FIGS. 3 and 5, a recess 312 is formed on the top surface of the top end of the upper wall 31.
 図2に示すように、縦壁32は、例えば略三角形状(図示の例では直角三角形状)であるが、本開示がこれに限定されるわけではない。縦壁32は、上壁31の幅方向における一端側につながっている。図6に示す例では、縦壁32は、上壁31の左側の縁部につながっており、上壁31から下方に延びている。延出部33は、縦壁32の下端付近(三角形の下方頂点付近)から縦壁32の厚さ方向(水平方向)に突出している。 As shown in FIG. 2, the vertical wall 32 has, for example, a substantially triangular shape (a right triangle shape in the illustrated example), but the present disclosure is not limited thereto. The vertical wall 32 is connected to one end side in the width direction of the upper wall 31. In the example shown in FIG. 6, the vertical wall 32 is connected to the left edge of the upper wall 31 and extends downward from the upper wall 31. The extending portion 33 protrudes from the vicinity of the lower end of the vertical wall 32 (near the lower vertex of the triangle) in the thickness direction (horizontal direction) of the vertical wall 32.
 加圧レバー30の係止部34は、延出部33の先端(自由端)に設けられている。図6および7に示すように、係止部34は、延出部33の上面から、上方(方向Z2)に突出している。支持体50の適所には、下方(方向Z1)に突出する係止部(第2係止部)53が設けられている。加圧レバー30が加圧位置にあるとき、加圧レバー30の係止部34は、支持体50の係止部53により係止される。2つの係止部53および34の係合によって、加圧レバー30の加圧位置から加圧解除位置に向かう回動動作が制限される。図2,5および6から理解されるように、支持体50の係止部53(延いては加圧レバー30の係止部34)は、第2方向Yにおいて、送給ロール11を基準として第2軸心O2とは反対側に位置する。 The locking portion 34 of the pressure lever 30 is provided at the tip (free end) of the extending portion 33. As shown in FIGS. 6 and 7, the locking portion 34 protrudes upward (direction Z <b> 2) from the upper surface of the extending portion 33. A locking portion (second locking portion) 53 protruding downward (direction Z1) is provided at an appropriate position of the support body 50. When the pressure lever 30 is in the pressure position, the locking portion 34 of the pressure lever 30 is locked by the locking portion 53 of the support 50. By the engagement of the two locking portions 53 and 34, the rotation operation of the pressure lever 30 from the pressure position to the pressure release position is limited. As can be understood from FIGS. 2, 5 and 6, the locking portion 53 of the support body 50 (and thus the locking portion 34 of the pressure lever 30) is based on the feed roll 11 in the second direction Y. It is located on the opposite side to the second axis O2.
 図7に示すように、係止部34に傾斜面(第1傾斜面)341が形成されている。また、係止部53には傾斜面(第2傾斜面)531が形成されている。係止部34の傾斜面341は、加圧レバー30の加圧解除位置から加圧位置へ回動する方向の前方(図7では右側)に向かうにつれて方向Z1に変位するように傾斜している。係止部53の傾斜面531は、図7において右側に向かうにつれて、方向Z1に変位するように傾斜している。容易に理解されるように、図7に示す状態となる前に、2つの傾斜面341および531は、互いに一時的に当接する。図7の仮想線は、加圧レバー30が加圧解除位置から加圧位置へ向けて回動する途中の状態を示している。 As shown in FIG. 7, an inclined surface (first inclined surface) 341 is formed on the locking portion 34. Further, the locking portion 53 is formed with an inclined surface (second inclined surface) 531. The inclined surface 341 of the locking portion 34 is inclined so as to be displaced in the direction Z1 toward the front (right side in FIG. 7) in the direction of rotation from the pressure release position of the pressure lever 30 to the pressure position. . The inclined surface 531 of the locking portion 53 is inclined so as to be displaced in the direction Z1 toward the right side in FIG. As can be easily understood, the two inclined surfaces 341 and 531 temporarily abut each other before the state shown in FIG. 7 is reached. The phantom line in FIG. 7 shows a state where the pressure lever 30 is rotating from the pressure release position toward the pressure position.
 加圧機構40は、加圧レバー30に対し方向Z1への付勢力を与えるものである。図4および9に示すように、加圧機構40は、例えば、ハウジング41、付勢部材42、調整ねじ43、および調整ディスク44を備えている。ハウジング41は、支持体50に支持されており、当該支持体に対し第3方向Zに所定範囲内で移動可能に構成されている。ハウジング41は、その上端部において加圧レバー30を支持している。したがって、ハウジング41が第3方向Zに沿って変位するに伴い、加圧レバー30も同じように変位する。加圧レバー30は、ハウジング41に対し、第2軸心O2周りに相対回動可能である。加圧レバー30は、第3方向Zにおいてはハウジング41に対して相対移動不能であってもよい。 The pressurizing mechanism 40 gives an urging force to the pressurizing lever 30 in the direction Z1. As shown in FIGS. 4 and 9, the pressurizing mechanism 40 includes, for example, a housing 41, an urging member 42, an adjusting screw 43, and an adjusting disk 44. The housing 41 is supported by the support 50 and is configured to be movable within a predetermined range in the third direction Z with respect to the support. The housing 41 supports the pressure lever 30 at its upper end. Therefore, as the housing 41 is displaced along the third direction Z, the pressure lever 30 is similarly displaced. The pressure lever 30 can rotate relative to the housing 41 around the second axis O2. The pressure lever 30 may not be able to move relative to the housing 41 in the third direction Z.
 図9に示すように、付勢部材42は、ハウジング41の内部に設けられている。同図に示す例では、付勢部材42は、ハウジング41の下端寄りに配置されている。付勢部材42の上端は、支持体50に形成された環状凹部54に嵌め込まれており、下端は、調整ディスク44に当接している。付勢部材42は、支持体50から反力を受け、調整ディスク44を介してハウジング41を所定方向に付勢する。同図に示す例では、付勢部材42は、ハウジング41を下向きに付勢する。付勢部材42は、物体の弾性を利用した部材であり、例えばコイルばね(特に圧縮コイルばね)である。 As shown in FIG. 9, the urging member 42 is provided inside the housing 41. In the example shown in the figure, the urging member 42 is disposed near the lower end of the housing 41. The upper end of the biasing member 42 is fitted in an annular recess 54 formed in the support body 50, and the lower end is in contact with the adjustment disk 44. The urging member 42 receives a reaction force from the support body 50 and urges the housing 41 in a predetermined direction via the adjustment disk 44. In the example shown in the figure, the biasing member 42 biases the housing 41 downward. The urging member 42 is a member that uses the elasticity of an object, and is, for example, a coil spring (particularly a compression coil spring).
 調整ねじ43は、ハウジング41の下端に設けられており、ハウジング41に支持されている。調整ねじ43は、ハウジング41に対し、当該ねじの軸心まわりに相対回転可能であるが、軸方向には相対移動しない。調整ディスク44はねじ孔を有する部材であり、当該ねじ孔に調整ねじ43のねじ部が螺合する。調整ディスク44は、ハウジング41の下端に内装されており、ハウジング41に対して相対回転不能である。調整ねじ43を一方向に回転(例えば方向Z2に見て右回転)させると、調整ディスク44が支持体50の環状凹部54に対して近接し、逆方向に回転させると調整ディスク44が支持体50の環状凹部54から離反する。このようにして付勢部材42の長さ(方向Zに沿う寸法)を変化させることにより、付勢部材42の付勢力を調整することができる。 The adjustment screw 43 is provided at the lower end of the housing 41 and is supported by the housing 41. The adjustment screw 43 can rotate relative to the housing 41 around the axis of the screw, but does not move in the axial direction. The adjustment disc 44 is a member having a screw hole, and the screw portion of the adjustment screw 43 is screwed into the screw hole. The adjustment disk 44 is built in the lower end of the housing 41 and cannot rotate relative to the housing 41. When the adjustment screw 43 is rotated in one direction (for example, clockwise when viewed in the direction Z2), the adjustment disk 44 comes close to the annular recess 54 of the support body 50, and when the adjustment disk 44 is rotated in the opposite direction, the adjustment disk 44 is supported by the support body. Separated from the 50 annular recesses 54. Thus, the biasing force of the biasing member 42 can be adjusted by changing the length of the biasing member 42 (the dimension along the direction Z).
 次に、上述した実施形態の作用について説明する。 Next, the operation of the above-described embodiment will be described.
 加圧レバー30は、第3方向Zに沿う第2軸心O2の周りに回動可能である。具体的には、加圧レバー30は、加圧位置(加圧ロールホルダ20に圧力が付与される)と加圧解除位置(加圧ロールホルダ20の第1軸心O1周りの回動が許容される)との間を回動可能である。図3に示されるように、加圧位置では、加圧レバー30は、全体としてワイヤWの送給方向に沿って延びる形態である。すなわち、加圧レバー30は、ワイヤWの送給方向に対して直交する方向に不当に突出する構成とされていない。これは、ワイヤ送給装置A1の小型化に資する。 The pressure lever 30 is rotatable around the second axis O2 along the third direction Z. Specifically, the pressure lever 30 has a pressure position (pressure is applied to the pressure roll holder 20) and a pressure release position (rotation around the first axis O1 of the pressure roll holder 20 is allowed. It is possible to rotate between. As shown in FIG. 3, in the pressure position, the pressure lever 30 is configured to extend along the feeding direction of the wire W as a whole. That is, the pressure lever 30 is not configured to unduly project in a direction orthogonal to the feeding direction of the wire W. This contributes to the miniaturization of the wire feeder A1.
 一方、加圧レバー30が加圧解除位置あるときには、ワイヤ送給装置A1を正面側から見たとき(図4)、加圧レバー30(特に縦壁32)は、収容ケース51の開口部分(図4の仮想線)に対して直交する姿勢、すなわち、開口部分と重なる領域の面積が最小となる姿勢をとる。また、加圧レバー30の回動軸(第2軸心O2)は、第2方向Yにおいて、送給ロール11を基準として、加圧ロールホルダ20の回動軸(第1軸心O1)とは反対側に位置する。このような構成によれば、加圧解除位置にあるとき、加圧レバー30は、加圧ロールホルダ20や、送給ロール11、加圧ロール12と重ならない。したがって、ワイヤWや加圧ロール12の交換等のメンテナンス時に、加圧レバー30が作業の妨げとなることはなく、メンテナンス作業を効率よく行うことができる。 On the other hand, when the pressure lever 30 is in the pressure release position, when the wire feeder A1 is viewed from the front side (FIG. 4), the pressure lever 30 (particularly the vertical wall 32) is the opening portion of the housing case 51 ( A posture orthogonal to the virtual line in FIG. 4, that is, a posture in which the area of the region overlapping the opening is minimized. The rotation axis (second axis O2) of the pressure lever 30 is the same as the rotation axis (first axis O1) of the pressure roll holder 20 with respect to the feed roll 11 in the second direction Y. Is on the opposite side. According to such a configuration, the pressure lever 30 does not overlap the pressure roll holder 20, the feed roll 11, or the pressure roll 12 when in the pressure release position. Therefore, during maintenance such as replacement of the wire W and the pressure roll 12, the pressure lever 30 does not hinder the work, and the maintenance work can be performed efficiently.
 加圧機構40(ハウジング41)は、加圧レバー30を回動可能に支持するとともに、加圧レバー30に与える方向Z1への加圧力を調整可能である。ここで、加圧機構40による加圧力の調整は、加圧レバー30の回動とは独立に(すなわち回動機能に影響することなく)行うことができる。したがって、加圧機構40による加圧力の調整を所望の値に正確に設定することができる。 The pressurizing mechanism 40 (housing 41) can rotatably support the pressurizing lever 30 and can adjust the pressure applied to the pressurizing lever 30 in the direction Z1. Here, the adjustment of the applied pressure by the pressurizing mechanism 40 can be performed independently of the rotation of the pressurizing lever 30 (that is, without affecting the rotating function). Therefore, the adjustment of the applied pressure by the pressurizing mechanism 40 can be accurately set to a desired value.
 加圧ロールホルダ20は、長手方向一端側において第1軸心O1周りに回動可能とされており、長手方向の他端側において加圧レバー30から加圧力を受ける受力部21を有する。加圧ロール12は、加圧ロールホルダ20の第1軸心O1および受力部21の間における第1軸心O1寄りに位置し、第1方向Xに沿う第3軸心O3の周りに回転可能に支持されている。このような構成によれば、加圧レバー30から受力部21にかかる加圧力を増幅して加圧ロール12から送給ロール11に向けて作用させることができる。 The pressure roll holder 20 is rotatable about the first axis O1 on one end side in the longitudinal direction, and has a force receiving portion 21 that receives pressure from the pressure lever 30 on the other end side in the longitudinal direction. The pressure roll 12 is positioned near the first axis O1 between the first axis O1 of the pressure roll holder 20 and the force receiving portion 21, and rotates around the third axis O3 along the first direction X. Supported as possible. According to such a configuration, the pressure applied to the force receiving portion 21 from the pressure lever 30 can be amplified and acted from the pressure roll 12 toward the feed roll 11.
 加圧レバー30(上壁31)は、突出部311を有する(図8および9参照)。突出部311は、その周辺部よりも方向Z1に突出した形状であり、加圧レバー30が加圧位置をとるときに受力部21に当接する。このような構成によれば、加圧レバー30(突出部311)から加圧ロールホルダ20(受力部21)への加圧点は、例えば加圧力の調整値に応じて変化することなく、定まった位置となる。これにより、加圧ロール12から送給ロール11に向けて付与される加圧力が所望値となるように正確に設定することができ、より的確なワイヤ送給を実現することが可能となる。 The pressure lever 30 (upper wall 31) has a protrusion 311 (see FIGS. 8 and 9). The protruding portion 311 has a shape protruding in the direction Z1 from its peripheral portion, and comes into contact with the force receiving portion 21 when the pressure lever 30 takes the pressure position. According to such a configuration, the pressure point from the pressure lever 30 (projecting portion 311) to the pressure roll holder 20 (power receiving portion 21) does not change according to the adjustment value of the applied pressure, for example, It becomes a fixed position. Thereby, it is possible to accurately set the pressure applied from the pressure roll 12 toward the feed roll 11 so as to be a desired value, and it is possible to realize more accurate wire feeding.
 図8に示されるように、受力部21は、加圧レバー30の進入側端(同図では右側端)の少なくとも一部が傾斜している。このような構成によれば、加圧レバー30が加圧位置に向けて第2軸心O2周りに回動する際、加圧レバー30(突出部311)が受力部21の傾斜面に当接しつつスムーズに最終位置まで回動することが可能である。 As shown in FIG. 8, in the force receiving portion 21, at least a part of the entry side end (right end in the figure) of the pressure lever 30 is inclined. According to such a configuration, when the pressure lever 30 rotates around the second axis O2 toward the pressure position, the pressure lever 30 (projecting portion 311) contacts the inclined surface of the force receiving portion 21. It is possible to smoothly rotate to the final position while touching.
 図6に示されるように、支持体50は、方向Z1に突出する係止部53を有する。加圧レバー30は、方向Z2に突出する係止部34を有する。加圧レバー30が加圧位置にあるとき係止部34は係止部53により係止される。このような構成によれば、加圧位置にある加圧レバー30が加圧解除位置に向かう回動動作を起こさないように制限することができる。したがって、加圧ロールホルダ20に対する加圧が適切になされる。 As shown in FIG. 6, the support body 50 has a locking portion 53 protruding in the direction Z1. The pressure lever 30 has a locking portion 34 protruding in the direction Z2. When the pressure lever 30 is in the pressure position, the locking portion 34 is locked by the locking portion 53. According to such a structure, it can restrict | limit so that the pressurization lever 30 in a pressurization position does not raise | generate the rotation operation | movement which goes to a pressurization cancellation | release position. Therefore, the pressure roll holder 20 is appropriately pressurized.
 図7に示されるように、加圧レバー30の係止部34には傾斜面341が形成されており、支持体50の係止部53には傾斜面531が形成されている。このような構成によれば、加圧レバー30が加圧位置に向けて回動する際、傾斜面341および傾斜面531の当接によって係止部34が方向Z1に向かうように付勢される。これにより、加圧レバー30が方向Z1に向けて弾性的に変位して係止部34が係止部53を乗り越え、加圧レバー30が加圧位置に配置され、ロック状態となる。このように、加圧レバー30を加圧位置に向けて回動させるだけで、加圧レバー30をロック状態とすることができる。 7, an inclined surface 341 is formed on the locking portion 34 of the pressure lever 30, and an inclined surface 531 is formed on the locking portion 53 of the support 50. According to such a configuration, when the pressure lever 30 rotates toward the pressure position, the locking portion 34 is urged toward the direction Z1 by the contact between the inclined surface 341 and the inclined surface 531. . As a result, the pressure lever 30 is elastically displaced in the direction Z1, the locking portion 34 gets over the locking portion 53, the pressure lever 30 is disposed at the pressure position, and a locked state is established. Thus, the pressure lever 30 can be brought into the locked state only by rotating the pressure lever 30 toward the pressure position.
 支持体50の係止部53は、第2方向Yにおいて、送給ロール11を基準として第2軸心O2とは反対側に位置する(例えば図5参照)。すなわち、係止部53および係止部34は、第2軸心O2から比較的離れた位置にある。また、図5に示されるように、加圧レバー30(上壁31)の先端には凹部312が形成されており、凹部312は、係止部34と同程度に、第2軸心O2から離れた位置にある。この構成によれば、係止部53に係止部34を係止させる際、凹部312を摘んで操作することにより、加圧レバー30を比較的小さな力で回動することができる。 The locking portion 53 of the support 50 is located on the opposite side of the second axis O2 with respect to the feed roll 11 in the second direction Y (see, for example, FIG. 5). In other words, the locking part 53 and the locking part 34 are located at positions relatively distant from the second axis O2. Further, as shown in FIG. 5, a recess 312 is formed at the tip of the pressure lever 30 (upper wall 31), and the recess 312 is from the second axis O <b> 2 to the same extent as the locking portion 34. In a remote location. According to this configuration, when the locking portion 53 is locked to the locking portion 53, the pressing lever 30 can be rotated with a relatively small force by picking and operating the concave portion 312.
 以上、本開示の実施形態について説明したが、上記実施形態は、単に例示的なものであり、本開示は上記実施形態に限定されない。本開示に係る各部の具体的な構成が種々に設計変更可能であることは、当業者には明らかであろう。 As mentioned above, although embodiment of this indication was described, the said embodiment is only an illustration and this indication is not limited to the said embodiment. It will be apparent to those skilled in the art that the specific configuration of each part according to the present disclosure can be modified in various ways.

Claims (6)

  1.  第1方向の周りに回転する送給ロールと、
     上記送給ロールを加圧する加圧ロールであって、上記送給ロールとの間でワイヤを挟み、上記第1方向に直交する第2方向に上記ワイヤを送給する加圧ロールと、
     上記加圧ロールを回転可能に支持する加圧ロールホルダと、
     上記加圧ロールが上記送給ロールを加圧するように上記加圧ロールホルダに対して加圧力を付与する加圧レバーと、
     上記送給ロール、上記加圧ロールホルダおよび上記加圧レバーを支持する支持体と、を備え、
     上記加圧ロールホルダは、長手方向に互いに離間した第1端部および第2端部を有しており、上記加圧ロールホルダは、上記第1方向に沿って上記第1端部を延びる第1軸心の周りに、上記支持体に対して回動可能であり、上記第2端部には、上記加圧レバーから加圧力を受ける受力部を有し、
     上記加圧レバーは、上記第1方向および上記第2方向のいずれにも直交する第3方向に沿う第2軸心の周りに、上記支持体に対して回動可能であり、
     上記加圧レバーは、上記加圧ロールホルダに加圧力を付与する加圧位置と上記加圧ロールホルダの上記第1軸心周りの回動を許容する加圧解除位置との間を回動可能である、ワイヤ送給装置。
    A feed roll that rotates about a first direction;
    A pressure roll that pressurizes the feeding roll, sandwiching the wire with the feeding roll, and feeding the wire in a second direction orthogonal to the first direction;
    A pressure roll holder that rotatably supports the pressure roll;
    A pressure lever that applies pressure to the pressure roll holder so that the pressure roll pressurizes the feed roll; and
    A support for supporting the feed roll, the pressure roll holder, and the pressure lever;
    The pressure roll holder has a first end and a second end spaced apart from each other in the longitudinal direction, and the pressure roll holder extends in the first end along the first direction. Around the one axis, it is rotatable with respect to the support, and the second end has a force receiving portion that receives pressure from the pressure lever,
    The pressure lever is rotatable with respect to the support body around a second axis along a third direction orthogonal to both the first direction and the second direction,
    The pressure lever is rotatable between a pressure position that applies pressure to the pressure roll holder and a pressure release position that allows the pressure roll holder to rotate around the first axis. A wire feeding device.
  2.  上記第2軸心は、上記第2方向において、上記送給ロールを基準として上記第1軸心とは反対側に位置する、請求項1に記載のワイヤ送給装置。 The wire feeding device according to claim 1, wherein the second axis is located on the opposite side of the first axis with respect to the feeding roll in the second direction.
  3.  上記加圧レバーを回動可能に支持する加圧機構を更に備える構成において、上記加圧機構は、上記加圧レバーに対し、上記加圧ロールから上記送給ロールに向かう方向に加圧力を付与する構成とされている、請求項1または2に記載のワイヤ送給装置。 In the configuration further including a pressure mechanism that rotatably supports the pressure lever, the pressure mechanism applies pressure to the pressure lever in a direction from the pressure roll toward the feeding roll. The wire feeding device according to claim 1, wherein the wire feeding device is configured to perform the following.
  4.  上記加圧レバーは上記第3方向に突出する第1係止部を有し、上記支持体は上記第3方向に突出する第2係止部を有し、上記加圧レバーが上記加圧位置にあるとき、上記第1係止部および上記第2係止部は、互いに係合する、請求項1ないし3のいずれかに記載のワイヤ送給装置。 The pressure lever has a first locking portion protruding in the third direction, the support has a second locking portion protruding in the third direction, and the pressure lever is in the pressure position. The wire feeding device according to any one of claims 1 to 3, wherein the first locking portion and the second locking portion are engaged with each other.
  5.  上記第1係止部には第1傾斜面が形成されており、上記第2係止部には上記第1傾斜面に当接しうる第2傾斜面が形成されている、請求項4に記載のワイヤ送給装置。 The said 1st latching | locking part is formed with the 1st inclined surface, The said 2nd latching | locking part is formed with the 2nd inclined surface which can contact | abut to the said 1st inclined surface. Wire feeding device.
  6.  上記加圧レバーは、上記第3方向に突出する突出部であって、上記加圧位置において上記受力部に当接する突出部を有する、請求項1ないし5のいずれかに記載のワイヤ送給装置。 The wire feeding device according to any one of claims 1 to 5, wherein the pressure lever includes a protrusion that protrudes in the third direction and that contacts the force receiving portion at the pressure position. apparatus.
PCT/JP2018/019787 2017-05-31 2018-05-23 Wire feeding device WO2018221338A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2017-107969 2017-05-31
JP2017107969A JP6874944B2 (en) 2017-05-31 2017-05-31 Wire feeder

Publications (1)

Publication Number Publication Date
WO2018221338A1 true WO2018221338A1 (en) 2018-12-06

Family

ID=64455786

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2018/019787 WO2018221338A1 (en) 2017-05-31 2018-05-23 Wire feeding device

Country Status (2)

Country Link
JP (1) JP6874944B2 (en)
WO (1) WO2018221338A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210229205A1 (en) * 2020-01-27 2021-07-29 The Esab Group Inc. Push Pull Torch

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS566856U (en) * 1979-06-22 1981-01-21
US4665300A (en) * 1985-12-26 1987-05-12 Bath Iron Works Corporation Mini wire feeder

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS566856U (en) * 1979-06-22 1981-01-21
US4665300A (en) * 1985-12-26 1987-05-12 Bath Iron Works Corporation Mini wire feeder

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210229205A1 (en) * 2020-01-27 2021-07-29 The Esab Group Inc. Push Pull Torch
US11738403B2 (en) * 2020-01-27 2023-08-29 The Esab Group Inc. Push pull torch

Also Published As

Publication number Publication date
JP6874944B2 (en) 2021-05-19
JP2018202434A (en) 2018-12-27

Similar Documents

Publication Publication Date Title
US10668552B2 (en) Wire feed mechanism
JP3841757B2 (en) Torch cable processing structure of arc welding robot
JP5001917B2 (en) Wire feeder
US6633018B2 (en) Laser welding head with associated roller
US9073139B2 (en) Wire electrode drive pressure adjustment system and method
CN101357461A (en) Umbilical-member processing structure for industrial robot
US8360128B2 (en) Transfer tool
EP1602460A1 (en) Umbilical member managing system for industrial robot
WO2018221338A1 (en) Wire feeding device
CA2822047A1 (en) Welding wire feeder with pushbutton wire guide holder and alignment tongue; method using a welding wire feeder having such alignment tongue
US20140238960A1 (en) Laser processing head with axial crash protection
JP2007283262A (en) Nozzle device
US11413724B2 (en) Clamping device
JP5292760B2 (en) Laser brazing equipment
JP2020026167A (en) Valve insertion tool
WO2020084766A1 (en) Rotational force transmission mechanism, turret tool rest, and lathe
JP2003311413A (en) Welding wire-feeding unit
JP5501032B2 (en) Wire straightening device for arc welding
WO2023286529A1 (en) Binding device
JP2015131333A (en) Wire guide, feeding system, and arc processing system
JP4972516B2 (en) Pressure regulator
JPS5932471Y2 (en) welding equipment
JP3612620B2 (en) Welding equipment
JPS6143568A (en) Nc hot stamping machine
JPH04134268U (en) welding wire feeding device

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 18809159

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 18809159

Country of ref document: EP

Kind code of ref document: A1