WO2018218783A1 - 一种复合涂层装饰压花玻璃基板制备方法 - Google Patents

一种复合涂层装饰压花玻璃基板制备方法 Download PDF

Info

Publication number
WO2018218783A1
WO2018218783A1 PCT/CN2017/096213 CN2017096213W WO2018218783A1 WO 2018218783 A1 WO2018218783 A1 WO 2018218783A1 CN 2017096213 W CN2017096213 W CN 2017096213W WO 2018218783 A1 WO2018218783 A1 WO 2018218783A1
Authority
WO
WIPO (PCT)
Prior art keywords
glass substrate
coating
composite coating
embossed glass
embossed
Prior art date
Application number
PCT/CN2017/096213
Other languages
English (en)
French (fr)
Inventor
赵庆忠
方加川
陆瑾
李长春
范怀生
刘红利
卞利民
朱培
Original Assignee
江苏秀强玻璃工艺股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 江苏秀强玻璃工艺股份有限公司 filed Critical 江苏秀强玻璃工艺股份有限公司
Publication of WO2018218783A1 publication Critical patent/WO2018218783A1/zh

Links

Images

Classifications

    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B13/00—Rolling molten glass, i.e. where the molten glass is shaped by rolling
    • C03B13/08—Rolling patterned sheets, e.g. sheets having a surface pattern
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/14—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by boring or drilling
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions

Definitions

  • the invention discloses a preparation method of a composite coating decorative embossed glass substrate, belonging to the technical field of home, decoration and decoration, building decoration line and photovoltaic building integration industry.
  • the solar photovoltaic modules are limited by factors such as monotonous size of the components and the color of the back, and poor visual effects. As a part of the building, they cannot be coordinated with the building as a whole, and during the assembly process, flash joints are easily generated between the components. The overall decoration is beautiful.
  • the invention of the composite coating impact-resistant architectural decorative embossed glass panel successfully solves the above problems, and has various appearance coatings and colorful colors in the component installation process.
  • an object of the present invention is to provide a method for preparing a composite coating decorative embossed glass substrate, which can achieve a variety of appearance coatings, colorful colors, scratch resistance and impact resistance. , stitching without flash stitching features.
  • the present invention is a method for preparing a composite coating decorative embossed glass substrate, and the manufacturing method specifically comprises the following steps:
  • the first step processing of the glass substrate: after the glass substrate is sintered and softened, the calender rolls with different textures are used to press the glass substrate into an irregular embossed glass substrate, which has different reflection angles according to different calendering textures.
  • the thickness of the substrate is from 0.1 mm to 12 mm;
  • the second step automatic computer numerical control precision cutting into rules or specified size; the precision of the substrate glass cutting requirements within ⁇ 0.2mm;
  • the third step using the machining center machine to perform precise edging and polishing of the specified parameters; the edge has a one-way or two-way orphan effect, and its lone length can reach 0.1mm-20mm; the corner treatment R is 0.1mm-50mm ;
  • Step 4 Prepare by automatic cutting machine or water cutting method Hole or slot of a different shape
  • Step 5 Prepare a composite coating by color sputtering coating, screen printing, roll coating, spraying and transfer processes.
  • the irregular embossed glass substrate comprises photovoltaic ultra-white embossed glass, ultra-white embossing, and ordinary embossed glass.
  • the composite coating is first prepared by wire mesh and transfer method; and then single or multi-layer colorful decorative coating is prepared by silk screen, roller coating, spraying and transfer; finally, by silk screen, roller coating,
  • the backing protective coating is prepared by spraying and transferring.
  • the preparation method of the invention is simple, and a new process creates a novel product.
  • the overall product creation is completed, so that the product has more texture and beauty; at the same time, in the assembly process, the flash seams are easily generated between the components, which affects the aesthetics of the overall decoration.
  • the problem will enhance the competitiveness of the product market and accelerate the development of independent innovation products; the research and development of this product will also play an active role in promoting and expanding the new market and improving economic efficiency.
  • FIG. 1 is a schematic view of a layered structure of the present invention.
  • irregular embossed glass substrate 1, single or multi-layer colorful decorative coating 2, protective coating 3.
  • the invention relates to a method for preparing a composite coating decorative embossed glass substrate, wherein the technical points include the following three points: 1. Preparation of embossed glass substrates with different regular patterns. 2. Perform high-precision punching and corner processing on the glass substrate. 3. Preparation of colorful decorative coatings.
  • the invention adopts glass in the preparation process, firstly adopts different regular embossing, performs rolling embossing treatment on the glass surface, and prepares embossed glass with different regular textures; secondly, uses a fully automatic cutting machine to cut the glass substrate, and customizes different rules. Dimensions; use corner processing at the processing; then, punching on the surface of the glass using a punch or water cutting method; finally, through color sputtering coating, screen printing, roll coating, spraying, transfer, etc. The process produces a composite coating to prepare the final product.
  • the manufacturing method specifically includes the following steps:
  • the first step processing of the glass substrate: after the glass substrate is sintered and softened, the calender rolls with different textures are used to press the glass substrate into an irregular embossed glass substrate, which has different reflection angles according to different calendering textures.
  • the thickness of the substrate is from 0.1 mm to 12 mm;
  • the second step automatic computer numerical control precision cutting into rules or specified size; the precision of the substrate glass cutting requirements within ⁇ 0.2mm;
  • the third step using the machining center machine to perform precise edging and polishing of the specified parameters; the edge has a one-way or two-way orphan effect, and its lone length can reach 0.1mm-20mm; the corner treatment R is 0.1mm-50mm ;
  • Step 4 Prepare by automatic cutting machine or water cutting method Hole or slot of a different shape
  • Step 5 Prepare a composite coating by color sputtering coating, screen printing, roll coating, spraying and transfer processes.
  • the irregular embossed glass substrate comprises photovoltaic ultra-white embossed glass, ultra-white embossing, and ordinary embossed glass.
  • the composite coating is first prepared by wire mesh and transfer method; and then single or multi-layer colorful decorative coating is prepared by silk screen, roller coating, spraying and transfer; finally, by silk screen, roller coating,
  • the backing protective coating is prepared by spraying and transferring.
  • the product has texture and beauty; at the same time, it solves the problem that the assembly is prone to flash seams between components, which affects the aesthetics of the overall decoration.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Surface Treatment Of Glass (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

一种复合涂层装饰压花玻璃基板制备方法，该方法在压花玻璃基板上，通过裁切、磨边、打孔、低高温涂层、钢化等工艺制备出一种复合涂层耐冲击建筑装饰压花玻璃基板。

Description

一种复合涂层装饰压花玻璃基板制备方法 技术领域
本发明公开一种复合涂层装饰压花玻璃基板制备方法，属于家居、装饰装潢、建筑装饰行、光伏建筑一体化行业技术领域。
背景技术
随着光伏行业的发展、太阳能光伏组件的应用与推广，对太阳能组件的要求在不断提高，尤其在土地资源日益缺乏的今天，光伏建筑一体化的议程在被不断的提起。太阳能光伏组件受到组件尺寸和背面色彩单调，视觉效果不佳等因素的限制，导致作为建筑物的一部分，不能够与建筑物整体协调，而且在组装过程中，组件之间容易产生闪缝，影响整体装饰的美观。复合涂层耐冲击建筑装饰压花玻璃面板的发明，成功解决了以上问题点，使组件安装过程中具有各种各样的外观涂层、颜色绚丽多彩。
发明内容
技术问题：为解决上述问题，本发明的目的是提供一种复合涂层装饰压花玻璃基板制备方法，使产品达到具有各式各样的外观涂层、颜色绚丽多彩、耐划伤、抗冲击、拼接无闪缝的特点。
技术方案：本发明是一种复合涂层装饰压花玻璃基板制备方法，该制作方法具体包括以下步骤：
第一步：玻璃基材加工：在玻璃基材烧结软化后，选用不同纹理的压延辊，将玻璃基材压制成具有不规则压花玻璃基板，根据压延纹理的不同具有不同的反射角，玻璃基材厚度为0.1mm-12mm；
第二步：全自动电脑数控精密切裁成规则或指定尺寸；该基板玻璃精密切裁要求误差达到±0.2mm之内；
第三步：采用加工中心机器进行指定参数精密磨边、抛光；使边部具有单向或双向孤边效果，其孤长可以达到0.1㎜-20㎜；角部处理R在0.1㎜-50㎜；
第四步：采用自动打拐机或者水切割的方式，制备
Figure PCTCN2017096213-appb-000001
的孔或者不同形状的槽口；
第五步：通过彩色溅射镀膜层、网印、滚涂、喷涂和转印工艺制备复合涂层。
其中：
所述的具有不规则压花玻璃基板包括光伏超白压花玻璃、超白压花、普通压花玻璃。
所述复合涂层是先通过丝网、转印方式制备线条拉丝；再通过丝印、滚涂、喷涂、转印的方式制备单层或多层多彩装饰涂层；最后再通过丝印、滚涂、喷涂、转印的方式制备封底保护涂层。
有益效果：本发明制备方法简单，新工艺创作出新型产品。通过对玻璃自身的处理并结合图纹色彩点缀，来完成整体的产品创作，使其产品更具有质感与美感；同时解决在组装过程中，组件之间容易产生闪缝，影响整体装饰的美观的问题，将增强产品市场竞争力，加快企业自主创新产品的开发；该产品的研发也将对市场新领域的拓展和经济效益的提升，起到积极的推进和促进作用。
附图说明
图1是本实用新型的层状结构示意图。
其中有：不规则压花玻璃基板1、单层或多层多彩装饰涂层2、保护涂层3。
具体实施方式
本发明是一种复合涂层装饰压花玻璃基板制备方法，其中技术要点包括以下三点：1、不同规则花纹的压花玻璃基板制备。2、在玻璃基板上进行高精度打孔及边角部处理。3、多彩装饰涂层的制备。
本发明采用玻璃在制备过程中，首先使用不同规则的压花，在玻璃表面进行滚动压花处理，制备具有不同规则纹理的压花玻璃；其次使用全自动切割机切裁玻璃基板，定制不同规则尺寸；使用加工中进行边部角部处理；然后，在玻璃表面使用打孔机或者水切割方式进行打孔处理；最后，通过彩色溅射镀膜层、网印、滚涂、喷涂、转印等工艺制备复合涂层，制备最终产品。
该制作方法具体包括以下步骤：
第一步：玻璃基材加工：在玻璃基材烧结软化后，选用不同纹理的压延辊，将玻璃基材压制成具有不规则压花玻璃基板，根据压延纹理的不同具有不同的反射角，玻璃基材厚度为0.1mm-12mm；
第二步：全自动电脑数控精密切裁成规则或指定尺寸；该基板玻璃精密切裁要求误差达到±0.2mm之内；
第三步：采用加工中心机器进行指定参数精密磨边、抛光；使边部具有单向或双向孤边效果，其孤长可以达到0.1㎜-20㎜；角部处理R在0.1㎜-50㎜；
第四步：采用自动打拐机或者水切割的方式，制备
Figure PCTCN2017096213-appb-000002
的孔或者不同 形状的槽口；
第五步：通过彩色溅射镀膜层、网印、滚涂、喷涂和转印工艺制备复合涂层。
其中：
所述的具有不规则压花玻璃基板包括光伏超白压花玻璃、超白压花、普通压花玻璃。
所述复合涂层是先通过丝网、转印方式制备线条拉丝；再通过丝印、滚涂、喷涂、转印的方式制备单层或多层多彩装饰涂层；最后再通过丝印、滚涂、喷涂、转印的方式制备封底保护涂层。
产品具有质感与美感；同时解决在组装过程中，组件之间容易产生闪缝，影响整体装饰的美观的问题。

Claims (3)

  1. 一种复合涂层装饰压花玻璃基板制备方法，其特征在于：该制作方法具体包括以下步骤：
    第一步：玻璃基材加工：在玻璃基材烧结软化后，选用不同纹理的压延辊，将玻璃基材压制成具有不规则压花玻璃基板，根据压延纹理的不同具有不同的反射角，玻璃基材厚度为0.1mm-12mm；
    第二步：全自动电脑数控精密切裁成规则或指定尺寸；该基板玻璃精密切裁要求误差达到±0.2mm之内；
    第三步：采用加工中心机器进行指定参数精密磨边、抛光；使边部具有单向或双向孤边效果，其孤长可以达到0.1㎜-20㎜；角部处理R在0.1㎜-50㎜；
    第四步：采用自动打拐机或者水切割的方式，制备
    Figure PCTCN2017096213-appb-100001
    的孔或者不同形状的槽口；
    第五步：通过彩色溅射镀膜层、网印、滚涂、喷涂和转印工艺制备复合涂层。
  2. 根据权利要求1所述的复合涂层装饰压花玻璃基板制备方法，其特征在于：所述的具有不规则压花玻璃基板包括光伏超白压花玻璃、超白压花、普通压花玻璃。
  3. 根据权利要求1所述的复合涂层装饰压花玻璃基板制备方法，其特征在于：所述复合涂层是先通过丝网、转印方式制备线条拉丝；再通过丝印、滚涂、喷涂、转印的方式制备单层或多层多彩装饰涂层；最后再通过丝印、滚涂、喷涂、转印的方式制备封底保护涂层。
PCT/CN2017/096213 2017-05-31 2017-08-07 一种复合涂层装饰压花玻璃基板制备方法 WO2018218783A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201710396703.4 2017-05-31
CN201710396703.4A CN107021605A (zh) 2017-05-31 2017-05-31 一种复合涂层装饰压花玻璃基板制备方法

Publications (1)

Publication Number Publication Date
WO2018218783A1 true WO2018218783A1 (zh) 2018-12-06

Family

ID=59528947

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2017/096213 WO2018218783A1 (zh) 2017-05-31 2017-08-07 一种复合涂层装饰压花玻璃基板制备方法

Country Status (2)

Country Link
CN (1) CN107021605A (zh)
WO (1) WO2018218783A1 (zh)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109551644A (zh) * 2017-09-27 2019-04-02 徐元庆 一种家电玻璃生产工艺

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2570271Y (zh) * 2002-09-27 2003-09-03 浙江大学蓝星新材料技术有限公司 压花玻璃在线热喷涂着色装置
CN101905953A (zh) * 2010-07-14 2010-12-08 和合科技集团有限公司 一种镀有可钢化减反射膜层的光伏玻璃及其制作方法
CN101967041A (zh) * 2009-06-08 2011-02-09 上海福莱特玻璃有限公司 一种减反射高透过率镀膜太阳能超白压花玻璃及其制造方法
CN103304151A (zh) * 2013-06-08 2013-09-18 宿迁澳中玻璃有限公司 一种玻璃板生产工艺

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101367619B (zh) * 2008-09-12 2011-10-05 江苏秀强玻璃工艺股份有限公司 一种彩晶玻璃的生产方法
CN102910807A (zh) * 2011-08-02 2013-02-06 上海春戈玻璃有限公司 Tco光伏玻璃的加工工艺
CN103129029A (zh) * 2011-11-29 2013-06-05 张玉芬 压花装饰玻璃

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2570271Y (zh) * 2002-09-27 2003-09-03 浙江大学蓝星新材料技术有限公司 压花玻璃在线热喷涂着色装置
CN101967041A (zh) * 2009-06-08 2011-02-09 上海福莱特玻璃有限公司 一种减反射高透过率镀膜太阳能超白压花玻璃及其制造方法
CN101905953A (zh) * 2010-07-14 2010-12-08 和合科技集团有限公司 一种镀有可钢化减反射膜层的光伏玻璃及其制作方法
CN103304151A (zh) * 2013-06-08 2013-09-18 宿迁澳中玻璃有限公司 一种玻璃板生产工艺

Also Published As

Publication number Publication date
CN107021605A (zh) 2017-08-08

Similar Documents

Publication Publication Date Title
CN103317950B (zh) 立体纹视窗玻璃的制造方法及立体纹视窗玻璃
CN204109492U (zh) 带金属纹理的家电玻璃面板
WO2018218783A1 (zh) 一种复合涂层装饰压花玻璃基板制备方法
CN103612535B (zh) 一种仿金属浮雕烫印装饰板的制作工艺
CN207000008U (zh) 一种复合涂层装饰压花玻璃面板
CN101100153A (zh) 石材贝壳拼花方法
CN110901280A (zh) 一种浮雕晶瓷装饰画的制作方法
CN203920216U (zh) 一种新型耐磨装饰铜板
CN101318434A (zh) 喷塑表面烤花技术
CN2607409Y (zh) 一种贴金属箔板材装饰材料
CN201650027U (zh) 一种新型工艺门
CN100526097C (zh) 金属编织装饰材料的生产方法
CN206646020U (zh) 一种可钢化环保镀膜装饰玻璃
CN206456161U (zh) 一种3d多维弧面单层玻璃装饰面板
CN202163233U (zh) 一种立体晕纹装饰的彩涂铝
CN102120400A (zh) 立体玻璃壁画制作工艺
CN107639968A (zh) 一种应用于电梯轿厢的不锈钢板材喷涂装潢方法
CN102785523A (zh) 一种透光曲面石材及其制作工艺
CN204578651U (zh) 电视机使用的logo标牌
CN106336111B (zh) 一种可钢化环保镀膜装饰玻璃及其制作工艺
CN205009683U (zh) 一种镜面外观涂层覆膜钢板
CN2354782Y (zh) 一种多彩饰面玻璃画
CN103434320B (zh) 一种带有贮水容器玻璃装饰品的工艺流程
CN2868718Y (zh) 金属编织装饰材料
CN109109409A (zh) 新型环保防水装饰板

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 17912188

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 17912188

Country of ref document: EP

Kind code of ref document: A1