WO2018216660A1 - Method for manufacturing high manganese steel ingot - Google Patents
Method for manufacturing high manganese steel ingot Download PDFInfo
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- WO2018216660A1 WO2018216660A1 PCT/JP2018/019526 JP2018019526W WO2018216660A1 WO 2018216660 A1 WO2018216660 A1 WO 2018216660A1 JP 2018019526 W JP2018019526 W JP 2018019526W WO 2018216660 A1 WO2018216660 A1 WO 2018216660A1
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- manganese
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- molten metal
- molten steel
- concentration
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/0068—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00 by introducing material into a current of streaming metal
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/06—Deoxidising, e.g. killing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/064—Dephosphorising; Desulfurising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/068—Decarburising
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/10—Handling in a vacuum
Definitions
- the present invention relates to a method for melting high manganese steel.
- Manganese has the advantage of improving the strength of the steel material by adding it to the steel. Manganese also has the advantage of reacting with sulfur remaining in the steel as an inevitable impurity to form MnS, preventing the formation of harmful FeS and suppressing the influence of sulfur in the steel material. For this reason, most of the steel material contains manganese. In recent years, low-carbon and high-manganese steels with low carbon content and high manganese content that have both high tensile strength and high workability have been developed to reduce the weight of structures. Widely used as steel plates and automotive steel plates.
- manganese sources used for adjusting the manganese concentration in molten steel include manganese ore, high carbon ferromanganese (carbon content: 7.5 mass% or less), medium carbon ferromanganese (carbon content: 2). 0.0 mass%), low carbon ferromanganese (carbon content: 1.0 mass% or less), silicomanganese (carbon content: 2.0 mass% or less), metal manganese (carbon content: 0.01 mass%) % Or less) is generally used.
- these manganese sources become expensive as the carbon content decreases, except for manganese ore. Therefore, for the purpose of reducing the manufacturing cost, a method for melting manganese-containing steel using manganese ore or high carbon ferromanganese, which is an inexpensive manganese source, has been proposed.
- Patent Document 1 as a method of melting high manganese steel, the carbon concentration is 1. when the steel is discharged to a ladle after rinsing with a bottom blowing gas after the completion of the converter blowing.
- high-carbon ferromanganese of 0% by mass or more is introduced, aluminum is introduced, deoxidation treatment is performed, and then RH gas degassing treatment is performed.
- Patent Document 2 as a method for melting high manganese steel, manganese ore is used to decarburize and refine hot metal while reducing manganese ore, and after decarburization is finished, deoxidation of molten steel with aluminum is performed.
- JP 2013-112855 A Japanese Patent No. 4534734 Japanese Patent Laid-Open No. 5-125428
- the present invention has been made paying attention to the above-mentioned problems, and when producing a high manganese steel containing 5 mass% or more of manganese, a high manganese yield can be obtained, and a high efficiency can be obtained. It aims at providing the manufacturing method of the high manganese steel which can be manufactured.
- the hot metal is decarburized in the converter to make the hot metal a molten steel with a low carbon concentration.
- the decarburization step and the decarburization step by adding a manganese source and a silicon source to the molten steel accommodated in the converter, after the reduction step of reducing the molten steel, after the reduction step, A degassing step of vacuum degassing the molten steel with a vacuum degassing device, and in the reduction step, the silicon source so as to satisfy the formula (1) according to the amount of the manganese source added.
- x Mn Manganese concentration in the manganese source (mass%)
- xSi silicon concentration (mass%) in the silicon source
- W Mn Amount of manganese source added (kg / t)
- W Si Amount of silicon source added (kg / t)
- a high manganese steel that can provide a high manganese yield and can be smelted with high efficiency when melting high manganese steel containing 5 mass% or more of manganese.
- a melting method is provided.
- the decarburization process which decarburizes the molten metal 2 (it is also called "molten iron") which is the molten metal accommodated in the converter 1 is performed (S100).
- the molten metal 2 is molten iron discharged from the blast furnace, and after being discharged from the blast furnace, it is transferred to a steelmaking factory as a next process in a transfer container that can store molten iron such as a hot metal ladle or a torpedo car.
- a dephosphorization process for reducing the phosphorus concentration of the hot metal is performed before charging the hot metal into the converter 1. preferable.
- an oxygen source such as solid oxygen such as iron oxide or gaseous oxygen and a medium solvent containing lime are added to the hot metal contained in the hot metal transfer container, and the hot metal becomes gaseous oxygen or a gas for stirring.
- the dephosphorization reaction proceeds as a result of stirring.
- the phosphorus concentration of the hot metal is lower than the upper limit concentration of the final component standard of the high manganese steel.
- the phosphorus concentration in the hot metal is 0.05 mass above the upper limit of the component standard. It is more preferable to carry out the dephosphorization treatment until it becomes about%, and then remove the slag generated by the treatment (also referred to as “removing”). Furthermore, in order to lower the phosphorus concentration of the hot metal below the upper limit of the component standard, desiliconization is performed before dephosphorization, and silicon that inhibits efficient dephosphorization reaction is removed in advance. Is preferred.
- the molten metal 2 that is the molten iron conveyed in the conveying container is transferred to the molten iron ladle and then charged into the converter 1 that is the primary refining furnace.
- scrap serving as an iron source may be charged into the furnace body 10.
- the converter 1 is a conventional converter facility, and includes a furnace body 10, an upper blowing lance 11, a plurality of bottom blowing nozzles 12, and a chute 13, as shown in FIG.
- the furnace body 10 is a barrel-type or pear-type refining furnace having a furnace port as an opening at the top, and a refractory is provided inside.
- the upper blowing lance 11 is disposed above the furnace body 10 and configured to be movable up and down in the vertical direction (up and down direction in FIG. 2).
- a plurality of nozzle holes are formed at the lower end of the upper blowing lance 11, and the molten metal 2 in which the oxidizing gas containing at least oxygen supplied from a supply facility (not shown) is accommodated in the furnace body 10 from the plurality of nozzle holes.
- the plurality of bottom blowing nozzles 12 are provided at the bottom of the furnace body 10, and agitation gas that is an inert gas such as argon or nitrogen supplied from a supply device (not shown) is blown into the molten metal 2 accommodated in the furnace body 10.
- agitation gas that is an inert gas such as argon or nitrogen supplied from a supply device (not shown) is blown into the molten metal 2 accommodated in the furnace body 10.
- the chute 13 is arranged above the furnace body 10, connected to a plurality of unillustrated furnace hoppers for storing various auxiliary materials such as lime-containing medium solvent and alloyed iron, and auxiliary materials cut out from each furnace hopper. Is added into the furnace body 10.
- oxidizing gas is injected from the top blowing lance 11 into the molten metal 2 (also referred to as “acid feeding”) while stirring the molten metal 2 accommodated in the furnace body 10 with the stirring gas blown from the bottom blowing nozzle 12.
- decarburization treatment also referred to as “decarburization blowing”
- the decarburization reaction proceeds by the oxygen blown into the molten metal 2 by the top blowing lance 11 and the carbon in the molten metal 2 reacting.
- an auxiliary raw material such as alloy iron containing Cr or Ni is added to the chute 13. Is added to the molten metal 2.
- decarburization blowing is performed until the carbon concentration of the molten metal 2 falls within a predetermined range, and the molten metal 2 is changed from molten iron having a high carbon concentration to molten steel having a low carbon concentration.
- the predetermined range of the carbon concentration is preferably 0.05% by mass or more and 0.2% by mass or less.
- a manganese source and a silicon source are added into the furnace body 10 in which the molten metal 2 is accommodated, and a reduction step is performed in which the molten metal 2 that is molten steel is reduced (S102).
- Manganese sources are ores, alloys and metals containing manganese.
- the manganese source for example, manganese ore, high carbon ferromanganese, medium carbon ferromanganese, low carbon ferromanganese, silicomanganese, metal manganese, and the like can be used.
- the silicon source is an ore, an alloy, or a metal containing silicon (silicon).
- the silicon source for example, ferrosilicon or silicomanganese can be used.
- the manganese source and the silicon source may be added from the furnace port via the chute 13 or may be added from the furnace port of the furnace body 10 using a scrap chute (not shown) used for charging the scrap. Good. Further, when adding the manganese source and the silicon source, the molten metal 2 is added while being stirred by blowing a stirring gas from the plurality of bottom blowing nozzles 12.
- the manganese source is added in an amount corresponding to the target manganese concentration, which is a component standard of high manganese steel. That is, the addition amount of the manganese source is determined by the manganese content of the manganese source, the carbon concentration of the molten metal 2 and the like according to the target manganese concentration. At this time, the record of the yield of the manganese source may be considered. In the reduction process, it is not necessary to set the manganese concentration of the molten metal 2 to a target concentration, and the manganese concentration of the molten metal 2 is set to a lower concentration than the target concentration so that it can be adjusted in the degassing step described later. May be.
- the addition amount of the manganese source in the reduction step is preferable to increase the addition amount of the manganese source in the reduction step as much as possible relative to the addition amount of the manganese source in the degassing step. Furthermore, from the viewpoint of reducing the cost for processing, it is preferable to use manganese ore or an inexpensive manganese source with a high carbon concentration as much as possible, as long as there is no effect on the adjustment of components other than manganese such as carbon.
- the silicon source is added in an addition amount that satisfies the following formula (1).
- x Mn is the manganese concentration (mass%) in the manganese source
- x Si is the silicon concentration (mass%) in the silicon source
- WMn is the added amount of the manganese source (kg / t)
- W Si Indicates the added amount (kg / t) of the silicon source. That is, the silicon source is added in an amount corresponding to the added amount of the manganese source to be added.
- the stirring gas is blown from the plurality of bottom blowing nozzles 12, and the molten metal 2 is stirred for a predetermined time.
- the molten metal 2 after the decarburization step has a high oxygen potential, when a manganese source is added to the molten metal 2, manganese in the manganese source is oxidized and not oxidized in the molten metal 2, and manganese oxide (MnO ) And included in the slag 3.
- the silicon source is added in addition to the manganese source, manganese in the manganese source and manganese oxide in the slag 3 generated by the decarburization process are reduced by the reaction represented by the following formula (2).
- the manganese concentration of the molten metal 2 becomes high.
- the oxygen potential of the molten metal 2 is lowered by preferentially oxidizing silicon in the silicon source.
- the addition amount of the silicon source is lower than the range of the formula (1), that is, when the addition amount of the silicon source is small, the reduction reaction of manganese oxide does not proceed, so the manganese concentration of the molten metal 2 may be increased. become unable.
- the addition amount of the silicon source becomes higher than the range of the formula (1), that is, when the addition amount of the silicon source is large, the addition amount of lime for adjusting the basicity becomes too large. The cost is high.
- the silicon concentration of the molten metal 2 becomes high and may exceed the upper limit of a component specification value. In such a case, it is necessary to perform a silicon removal treatment for reducing the silicon concentration of the molten metal 2 in the next step, which is not preferable.
- the molten metal 2 of the furnace body 10 is transferred to the ladle (also referred to as “tapping steel”).
- the ladle also referred to as “tapping steel”.
- lime of 5 kg / t or more and 10 kg / t or less is previously placed in the pan in an amount per 1 t of the molten metal.
- Preliminary lime in the ladle can prevent the generation of white smoke at the time of steelmaking and suppress the increase in the sulfur concentration of the molten metal 2 due to the sulfurization from the slag 3.
- the vacuum degassing apparatus 5 performs a vacuum degassing process on the molten metal 2 that is molten steel (S104).
- the vacuum degassing device 5 is a VOD type degassing device, and performs degassing processing by stirring the molten metal 2 accommodated in the ladle 4 under reduced pressure.
- the vacuum degassing apparatus 5 includes a vacuum chamber 50, an exhaust pipe 51, a stirring gas supply path 52, an upper blowing lance 53, and a supply port 54.
- the vacuum chamber 50 is a container that can accommodate the ladle 4 therein, and has a detachable upper lid 500 so that the ladle 4 can be taken in and out.
- the exhaust pipe 51 is provided on the side surface of the vacuum chamber 50 and is connected to an exhaust device (not shown).
- the stirring gas supply path 52 is arranged from the outside to the inside of the vacuum chamber 50, and the tip on the inner side of the vacuum chamber 50 is connected to the blowing port 40 of the ladle 4.
- the stirring gas supply path 52 is connected to a stirring gas supply device (not shown) at the inner end of the vacuum chamber 50, and a stirring gas such as argon gas supplied from the stirring gas supply device is blown into the inlet of the ladle 4. 40.
- the upper blowing lance 53 is inserted into the center of the upper lid 500 and is configured to be able to move up and down in the vertical direction (vertical direction in FIG. 3).
- the upper blowing lance 53 has a nozzle hole formed at the lower end, and an oxidizing gas containing at least oxygen supplied from a supply facility (not shown) is supplied from the nozzle hole to the molten metal 2 accommodated in the ladle 4.
- the supply port 54 is formed in the upper lid 500 and is connected to a plurality of furnace hoppers (not shown) that store various auxiliary materials such as a solvate containing lime and iron alloy, and takes out the auxiliary materials cut out from each of the furnace hoppers. It is an inlet for adding to the molten metal 2 accommodated in the pan 4.
- the molten gas 2 is stirred by blowing the stirring gas from the blowing port 40, and then the exhaust pipe 51 is evacuated using the exhaust device.
- Vacuum degassing treatment is performed by reducing the pressure in the chamber 50.
- the auxiliary component for component adjustment is set so as to be within the target component range according to the components of the molten metal 2 before or during the vacuum degassing process.
- the raw material is added to the molten metal 2 through the supply port 54.
- the amount of manganese source such as metal manganese, high carbon ferromanganese, low carbon ferromanganese, etc. necessary for component adjustment Only add to molten metal 2.
- auxiliary materials containing each component are added to the molten metal 2.
- secondary materials used for adjusting the composition of slag 3 and promoting desulfurization reaction such as CaO-containing material, MgO-containing material, aluminum-containing material, Al 2 O 3 -containing material, SiO 2 -containing material May be added to the molten metal 2.
- the stirring power ⁇ (W / t) represented by the following formula (4) is 300 W / t or more and 1300 W / t or less.
- the stirring power ⁇ is less than 300 W / t, the stirring power becomes small, so that it takes time for the denitrification process and the dehydrogenation process, and the processing time for the vacuum degassing process is extended, which is not preferable.
- the stirring power ⁇ is larger than 1300 W / t, the amount of slag 3 entrapped in the molten metal 2 increases, and the defect rate due to slag inclusions increases, which is not preferable.
- Q n is the flow rate of the stirring gas (Nm 3 / min)
- T l is the temperature (K) of the molten metal 2
- W m is the weight (t) of the molten metal 2
- ⁇ l is the molten metal 2 Density (kg / m 3 )
- h is the height of the molten metal surface (m) which is the depth of the molten metal 2 in the ladle 4
- P 1 is the atmospheric pressure (Torr)
- ⁇ is the energy transfer efficiency ( ⁇ )
- T n Indicates the temperature (K) of the stirring gas.
- One Torr is (101325/760) Pa.
- a temperature increasing process for raising the temperature of the molten metal 2 may be performed during the vacuum degassing process.
- an oxidizing gas containing oxygen is injected from the upper blowing lance 53 onto the molten metal 2.
- the dynamic pressure P (kPa) of the oxidizing gas jet injected from the top blowing lance 53 is 10 kPa or more and 50 kPa or less. It is preferable to control as described above. By controlling the dynamic pressure P within the above range, the molten metal 2 can be efficiently heated while minimizing the evaporation of manganese from the molten metal 2.
- ⁇ g is the density of the oxidizing gas (kg / Nm 3 )
- U is the flow velocity (m / sec) of the oxidizing gas jetted from the nozzle of the top blowing lance 53 at the nozzle tip.
- F represents the flow rate of the oxidizing gas (Nm 3 / h)
- S represents the cross-sectional area (m 2 ) of the nozzle of the top blowing lance 53.
- molten steel with a predetermined target component concentration is produced.
- a molten slab or the like is continuously cast to produce a high-manganese steel slab having a predetermined shape such as a slab.
- the vacuum degassing apparatus 5 is a VOD type refining apparatus, but the present invention is not limited to such an example.
- the vacuum degassing device 5 may be an RH degassing device or a DH degassing device.
- the vacuum degassing apparatus is an RH type degassing apparatus, in order to suppress the evaporation of manganese, the molten steel represented by the following formula (7) is used under the condition that the space pressure in the vacuum tank is 50 Torr to 100 Torr.
- the reflux amount Q (t / min) is preferably 150 t / min or more and 200 t / min or less.
- the treatment may be performed at a tank internal pressure of less than 50 Torr, but after the denitrification and dehydrogenation, the treatment is performed at a tank internal pressure of 50 Torr or more and 100 Torr or less. It is preferable to carry out.
- K is a constant
- G is the flow rate (NL / min) of the recirculation gas blown from the dip tube
- D is the inner diameter (m) of the dip tube
- P 2 is the external pressure (Torr)
- P Reference numeral 3 represents the internal space pressure (Torr) of the vacuum chamber.
- the molten metal 2 which is the molten steel manufactured with the converter 1 was used as the molten metal 2 processed with the vacuum degassing apparatus 5, this invention is not limited to this example.
- the molten steel manufactured in the converter 1 may be used as the molten metal 2 to be processed by the vacuum degassing device 5 by combining the molten steel melted in another refining furnace.
- the manganese concentration of the molten steel manufactured by the converter 1 can be lowered by increasing the manganese concentration of the molten steel melted in another refining furnace.
- the manganese gas and the silicon source are added to the reduction step, and then the stirring gas is blown from the plurality of bottom blowing nozzles 12 to stir the molten metal 2 for a predetermined time.
- the stirring gas is blown from the plurality of bottom blowing nozzles 12 to stir the molten metal 2 for a predetermined time.
- oxidizing gas from the top blowing lance 11 may be injected in addition to blowing the stirring gas.
- the heat treatment may be performed by an oxidation reaction with an oxidizing gas.
- dephosphorization processing was performed to hot metal before decarburization processing
- this invention is not limited to this example.
- a desulfurization treatment for reducing the sulfur concentration in the hot metal may be performed before the dephosphorization process or after the dephosphorization process depending on the equipment configuration.
- the dephosphorization process was performed with respect to the hot metal accommodated in the hot metal conveyance container, this invention is not limited to this example.
- the dephosphorization treatment may be, for example, a method of performing treatment by injecting an oxidizing gas from an upper blowing lance to hot metal accommodated in a converter type refining furnace.
- the method for melting high manganese steel is to decarburize hot metal (molten metal 2) in converter 1 when melting steel containing 5 mass% or more of manganese.
- a manganese source and a silicon source to the molten steel housed in the converter 1 after the decarburization step (step S100) in which the molten iron has a low carbon concentration (molten metal 2) and the decarburization step
- a reduction process for reducing the molten steel
- a degassing process (Step S104) for performing a vacuum degassing process on the molten steel in the vacuum degassing apparatus 5 after the reduction process
- a manganese source is added according to the target manganese concentration of the steel, and a silicon source is added so as to satisfy equation (1).
- the reduction reaction of the formula (2) can be promoted, manganese in the added manganese source can be easily retained in the molten metal 2. Further, since the manganese source is added in the converter 1, heat loss (decrease in the temperature of the molten metal 2) due to the addition of the manganese source can be suppressed. Furthermore, since the molten metal 2 can be subjected to a heat treatment in the converter 1 after the addition of the manganese source, the heat treatment can be efficiently performed. Furthermore, it is possible to suppress the addition of an excessive silicon source more than an amount sufficient for promoting the reduction reaction, and it is not necessary to perform a desiliconization process in the degassing process. Can do.
- the vacuum degassing device 5 As the vacuum degassing device 5, a device for stirring the molten steel by blowing a stirring gas from the bottom of the ladle containing the molten steel is used.
- the vacuum degassing process is performed while stirring the molten steel under the condition that the stirring power ⁇ represented by the above is 300 W / t or more and 1300 W / t or less.
- the time required for the denitrification process and the dehydrogenation process can be shortened, and further, the slag 3 can be prevented from being caught in the molten metal 2. For this reason, the processing time of a vacuum degassing process can be shortened.
- Example 1 performed by the present inventors will be described.
- the hot metal discharged from the blast furnace was subjected to hot metal pretreatment of desiliconization treatment and dephosphorization treatment, so that the phosphorus concentration was 0.010% by mass.
- a high manganese steel having a manganese concentration of 5% by mass or more was melted by performing a decarburization process, a reduction process, and a degassing process on the hot metal.
- the components of the molten high manganese steel are as follows: carbon concentration: 0.145 mass% to 0.155 mass%, manganese concentration: 24 mass% to 25 mass%, silicon concentration: 0.1 mass% or more It was 0.2 mass% or less, sulfur concentration: 0.002 mass% or less, nitrogen concentration: 100 ppm or less, and hydrogen concentration: 5 ppm or less.
- the molten metal 2 that has been subjected to the hot metal pretreatment is decarburized, and decarburized and blown until the carbon concentration reaches 0.05% by mass to obtain molten steel. .
- the reduction step high-carbon ferromanganese and metal manganese were added as a manganese source to molten metal 2 that was a decarburized molten steel, and ferrosilicon was added as a silicon source. Then, while stirring the molten metal 2 with the stirring gas, the acid supply from the top blowing lance 11 was continued and the reduction treatment was performed to dissolve the manganese source and increase the manganese concentration of the molten metal 2.
- the addition amount of the silicon source satisfies the formula (1).
- lime was added together with the manganese source.
- the manganese concentration of the molten metal 2 at the end of the reduction treatment was approximately 24% by mass.
- about 0.8 kg of metal aluminum was added per ton of molten steel to the molten metal 2 to be tapped. .
- the degassing process was performed on the molten metal 2 that was 150 tons of molten steel that had undergone the reduction step, using the VOD type vacuum degassing device 5 as in the above embodiment.
- degassing was performed by blowing the Ar gas at a flow rate of 2000 Nl / min into the molten metal 2 from the inlet 40 of the ladle 4 and stirring the molten metal 2 while setting the internal space pressure of the vacuum chamber 50 to 2 Torr.
- metal manganese and high carbon ferromanganese were added to the molten metal 2 during the degassing process to adjust the components.
- Example 1 shows the amount of silicon source added in the reduction step, the Mn yield, the silicon concentration of the molten metal 2 during steel output, and the time required for the degassing process in the degassing step as the results of Example 1.
- the Mn yield in Table 1 indicates how much manganese contained in the manganese source used in the reduction process was added to the molten metal 2, that is, the manganese content in the manganese source was that of the molten metal 2 before and after the reduction process. It shows how much it contributed to the increase in manganese concentration.
- the silicon contained in the molten metal 2 is oxidized and removed by injecting an oxidizing gas from the top blowing lance 53 onto the molten metal 2.
- an oxidizing gas from the top blowing lance 53 onto the molten metal 2.
- Example 2 performed by the present inventors will be described.
- high manganese steel was melted by a melting method similar to that in Example 1-4 under a plurality of conditions in which the stirring power ⁇ in the degassing step was changed.
- the components of the molten high manganese steel are as follows: carbon concentration: 0.145 mass% to 0.155 mass%, manganese concentration: 24 mass% to 25 mass%, silicon concentration: 0.1 mass% or more It was 0.2 mass% or less, sulfur concentration: 0.002 mass% or less, nitrogen concentration: 100 ppm or less, and hydrogen concentration: 5 ppm or less.
- the decarburization process was performed on the molten metal 2 that was the hot metal that had been subjected to the hot metal pretreatment in the converter 1, and the carbon concentration was 0.05 mass%. Until then, decarburization was blown into molten steel.
- a reduction process similarly to Example 1-4, a 35 kg / t silicon source was added and the molten metal 2 was subjected to a reduction treatment. The manganese concentration of the molten metal 2 at the end of the reduction treatment was approximately 24% by mass.
- the molten metal 2 was degassed by the vacuum degassing apparatus 5 as in Example 1-4. In the degassing step, the degassing process was performed under a plurality of conditions in which the stirring power ⁇ was arbitrarily changed by adjusting the flow rate of Ar gas blown from the blowing port 40 of the ladle 4.
- Example 2 As a result of Example 2 shown in Table 2, the amount of silicon source added in the reduction process, the Mn yield, the silicon concentration of the molten metal 2 during steel output, the stirring power in the degassing process, and the time required for degassing in the degassing process Indicates.
- Table 2 in Example 2, high manganese steel was melted under 10 conditions of Examples 2-1 to 2-10 having different stirring power in the degassing step.
- the stirring power ⁇ in the degassing step in Example 1-4 corresponds to that in Example 2-1.
- the other melting conditions were the same as those in Example 1-4.
- Example 2-1 in which the stirring power ⁇ is less than 300 W / t , 2-2 and stirring power ⁇ exceeding 1300 W / t, it was confirmed that the time required for the degassing treatment was shortened compared to Examples 2-9 and 2-10. This is considered to be because dehydrogenation, denitrogenation, and floating of inclusions in the vacuum degassing process were promoted by applying an appropriate stirring power to the molten metal 2 to perform stirring.
Abstract
Description
また、特許文献2には、高マンガン鋼を溶製する方法として、マンガン鉱石を使用して、マンガン鉱石を還元しながら溶銑の脱炭精錬を行ない、脱炭終了後はアルミニウムによる溶鋼の脱酸処理を施さないまま溶鋼を真空脱ガス設備に搬送し、酸素ガスと不活性ガスとの混合ガスを吹き付けて脱炭処理を施す溶製方法が提案されている。
さらに、特許文献3には、高マンガン鋼を溶製する方法として、マンガン濃度が8質量%以上の高Mn溶銑を、0.1質量%以下の炭素濃度になるまで減圧下で脱炭精錬する際に、精錬気体を搬送ガスとして、Mn酸化物を含有する粉体状の脱炭精錬用添加剤を溶銑に吹き付ける方法が提案されている。 For example, in Patent Document 1, as a method of melting high manganese steel, the carbon concentration is 1. when the steel is discharged to a ladle after rinsing with a bottom blowing gas after the completion of the converter blowing. There has been proposed a method in which high-carbon ferromanganese of 0% by mass or more is introduced, aluminum is introduced, deoxidation treatment is performed, and then RH gas degassing treatment is performed.
Further, in
Furthermore, in
しかしながら、このような溶製方法において、脱炭吹錬時あるいは出鋼時にマンガン源を添加した場合、添加されたマンガン源の歩留りが低いため、多量のマンガン源を添加する必要があり、処理時間の増加とマンガンコストの増加が問題となる。また、出鋼時や取鍋精錬時、真空脱ガス精錬時にマンガン源を添加する場合、マンガン源の溶解による熱ロスが発生するため、転炉以降のプロセスにて溶鋼を昇熱させる必要が出てくる。しかし、取鍋精錬装置や真空脱ガス装置による溶鋼の昇熱処理は、転炉での昇熱処理に比べて効率が悪く処理に掛かるコストの増加が問題となる。特に、マンガン濃度が5質量%以上の高マンガン鋼では、これらの問題が顕著となる。 By the way, in the smelting method of high manganese steels disclosed in Patent Documents 1 to 3, manganese ore introduced into the converter is reduced during decarburization and blowing of hot metal in the converter, or when the steel is removed from the converter or removed. The manganese concentration of the molten steel is increased by adding a manganese source to the molten steel during hot pot refining or vacuum degassing.
However, in such a smelting method, when a manganese source is added at the time of decarburization blowing or steeling, since the yield of the added manganese source is low, it is necessary to add a large amount of manganese source, and the processing time Increases in manganese and cost of manganese are problems. In addition, when a manganese source is added during steelmaking, ladle refining, or vacuum degassing refining, heat loss occurs due to dissolution of the manganese source, so it is necessary to raise the temperature of the molten steel in the process after the converter. Come. However, the heat treatment of molten steel using a ladle refining device or a vacuum degassing device is less efficient than the heat treatment in a converter and increases the cost of the treatment. In particular, in the case of high manganese steel having a manganese concentration of 5% by mass or more, these problems become significant.
xSi:シリコン源中のシリコン濃度(質量%)
WMn:マンガン源の添加量(kg/t)
WSi:シリコン源の添加量(kg/t)
xSi : silicon concentration (mass%) in the silicon source
W Mn : Amount of manganese source added (kg / t)
W Si : Amount of silicon source added (kg / t)
<高マンガン鋼の溶製方法>
図1~図3を参照して、本発明の一実施形態に係る高マンガン鋼の溶製方法について説明する。本実施形態では、高炉から出銑された溶銑に対して、後述する精錬処理を施すことで、マンガンを5質量%以上含有する溶鋼である高マンガン鋼を溶製する。 In the following detailed description, numerous specific details are set forth, illustrating embodiments of the present invention, in order to provide a thorough understanding of the present invention. However, it will be apparent that one or more embodiments may be practiced without such specific details. In the drawings, well-known structures and devices are schematically shown for simplicity.
<Method of melting high manganese steel>
A method for melting high manganese steel according to an embodiment of the present invention will be described with reference to FIGS. In this embodiment, the high manganese steel which is a molten steel which contains 5 mass% or more of manganese is melted by performing the refining process mentioned later with respect to the hot metal extracted from the blast furnace.
溶湯2は、高炉から出銑された溶銑であり、高炉から出銑された後に溶銑鍋やトーピードカー等の溶銑を収容可能な搬送容器で次工程となる製鋼工場へと搬送される。なお、転炉1で使用される石灰源等の媒溶剤を少なくするためには、溶銑を転炉1に装入する前に、溶銑の燐濃度を低減させる脱燐処理が施されることが好ましい。脱燐処理では、溶銑搬送容器に収容された溶銑に対して、酸化鉄等の固体酸素や気体酸素といった酸素源と、石灰を含む媒溶剤とが添加され、溶銑が気体酸素や攪拌用の気体によって攪拌されることで脱燐反応が進む。なお、脱燐処理では、転炉1で使用される媒溶剤を最大限少なくするためには、溶銑の燐濃度を高マンガン鋼の最終的な成分規格の上限濃度よりも低くすることが好ましい。さらに、後工程において添加されるマンガン源からの溶銑への燐ピックアップや、スラグからの復燐による燐濃度の上昇が懸念されるため、溶銑の燐濃度が成分規格の上限値よりも0.05mass%程度低くなるまで脱燐処理を行い、その後、処理により生じたスラグを取り除く(「除滓する」ともいう。)ことがより好ましい。さらに、溶銑の燐濃度を成分規格の上限値よりも低くするためには、脱燐処理の前に脱珪処理が施され、効率的な脱燐反応を阻害する珪素を予め除去しておくことが好ましい。 First, as shown in FIG.1 and FIG.2, the decarburization process which decarburizes the molten metal 2 (it is also called "molten iron") which is the molten metal accommodated in the converter 1 is performed (S100).
The
転炉1は、慣用的な転炉設備であり、図2に示すように、炉体10と、上吹きランス11と、複数の底吹きノズル12と、シュート13とを備える。炉体10は、上部に開口部である炉口を有する樽型または西洋梨型の精錬炉であり、内部に耐火物が設けられる。上吹きランス11は、炉体10の上方に配され、鉛直方向(図2の上下方向)に昇降可能に構成される。上吹きランス11は、下端に複数のノズル孔が形成され、この複数のノズル孔から、不図示の供給設備から供給される少なくとも酸素を含む酸化性ガスを、炉体10に収容された溶湯2に噴射する。複数の底吹きノズル12は、炉体10の底部に設けられ、不図示の供給装置から供給されるアルゴンや窒素等の不活性ガスである攪拌ガスを炉体10に収容された溶湯2に吹き込むことで、溶湯2を攪拌させる。シュート13は、炉体10の上方に配され、石灰を含む媒溶剤や合金鉄等の各種副原料を貯蔵する不図示の複数の炉上ホッパーに接続され、各炉上ホッパーから切り出される副原料を炉体10内部へと添加する。 In the decarburization process, before performing the decarburization process, the
The converter 1 is a conventional converter facility, and includes a
ここで、脱炭工程後の溶湯2は酸素ポテンシャルが高いため、この溶湯2にマンガン源を添加すると、マンガン源中のマンガンは溶湯2内に歩留らずに、酸化されて酸化マンガン(MnO)となってスラグ3に含まれる。しかし、本実施形態では、マンガン源に加えてシリコン源を添加するため、マンガン源中のマンガンや脱炭工程によって生じたスラグ3中の酸化マンガンが、下記(2)式で示される反応によって還元されることで、溶湯2のマンガン濃度が高くなる。また、シリコン源中のシリコンが優先的に酸化されることで、溶湯2の酸素ポテンシャルが下がる。これにより、マンガン源中のマンガンが溶湯2に歩留り易くなり、溶湯2のマンガン濃度が高くなる。
2(MnO)+[Si]=(SiO2)+2[Mn] ・・・(2) In addition, in the reduction process, after adding the manganese source and the silicon source, the stirring gas is blown from the plurality of
Here, since the
2 (MnO) + [Si] = (SiO 2 ) +2 [Mn] (2)
2[S]+[Si]+2(CaO)=2(CaS)+(SiO2) ・・・(3) Furthermore, in the reduction step, the basicity (CaO / SiO 2 ) of the
2 [S] + [Si] +2 (CaO) = 2 (CaS) + (SiO 2 ) (3)
以上で、特定の実施形態を参照して本発明を説明したが、これら説明によって発明を限定することを意図するものではない。本発明の説明を参照することにより、当業者には、開示された実施形態とともに種々の変形例を含む本発明の別の実施形態も明らかである。従って、特許請求の範囲に記載された発明の実施形態には、本明細書に記載したこれらの変形例を単独または組み合わせて含む実施形態も網羅すると解すべきである。 <Modification>
Although the present invention has been described above with reference to specific embodiments, it is not intended that the present invention be limited by these descriptions. By referring to the description of the present invention, other embodiments of the present invention will be apparent to those skilled in the art, including various modifications along with the disclosed embodiments. Therefore, it should be understood that the embodiments of the present invention described in the claims also include embodiments including these modifications described in the present specification alone or in combination.
さらに、上記実施形態では、溶銑搬送容器に収容された溶銑に対して脱燐処理を施すとしたが、本発明はかかる例に限定されない。脱燐処理は、例えば、転炉型精錬炉に収容された溶銑に対して、上吹きランスから酸化性ガスを噴射することで処理を行う方法であってもよい。 Furthermore, in the said embodiment, although dephosphorization processing was performed to hot metal before decarburization processing, this invention is not limited to this example. For example, before the decarburization treatment, in addition to the dephosphorization treatment, a desulfurization treatment for reducing the sulfur concentration in the hot metal may be performed. The desulfurization process may be performed before the dephosphorization process or after the dephosphorization process depending on the equipment configuration.
Furthermore, in the said embodiment, although the dephosphorization process was performed with respect to the hot metal accommodated in the hot metal conveyance container, this invention is not limited to this example. The dephosphorization treatment may be, for example, a method of performing treatment by injecting an oxidizing gas from an upper blowing lance to hot metal accommodated in a converter type refining furnace.
(1)本発明の一態様に係る高マンガン鋼の溶製方法は、マンガンを5質量%以上含有する鋼を溶製する際に、転炉1にて、溶銑(溶湯2)に脱炭処理を施すことで、溶銑を炭素濃度の低い溶鋼(溶湯2)とする脱炭工程(ステップS100)と、脱炭工程の後、転炉1に収容された溶鋼に、マンガン源及びシリコン源を添加することで、溶鋼を還元処理する還元工程(ステップS102)と、還元工程の後、真空脱ガス装置5にて、溶鋼に真空脱ガス処理を行う脱ガス工程(ステップS104)と、を備え、還元工程では、目標とする鋼のマンガン濃度に応じてマンガン源を添加し、(1)式を満たすようにシリコン源を添加する。 <Effect of embodiment>
(1) The method for melting high manganese steel according to one aspect of the present invention is to decarburize hot metal (molten metal 2) in converter 1 when melting steel containing 5 mass% or more of manganese. By adding a manganese source and a silicon source to the molten steel housed in the converter 1 after the decarburization step (step S100) in which the molten iron has a low carbon concentration (molten metal 2) and the decarburization step Thus, a reduction process (Step S102) for reducing the molten steel, and a degassing process (Step S104) for performing a vacuum degassing process on the molten steel in the
上記(2)の構成によれば、脱窒処理や脱水素処理に要する時間を短くすることができ、さらに溶湯2へのスラグ3の巻き込みを抑えることができる。このため、真空脱ガス処理の処理時間を短くするができる。 (2) In the configuration of the above (1), as the
According to the configuration of (2) above, the time required for the denitrification process and the dehydrogenation process can be shortened, and further, the
還元工程では、脱炭処理を施した溶鋼である溶湯2に、高炭素フェロマンガンと金属マンガンとをマンガン源として添加し、フェロシリコンをシリコン源として添加した。そして、攪拌ガスで溶湯2を攪拌させながら、さらに上吹きランス11からの送酸を継続して行い還元処理を施すことで、マンガン源を溶解させ、溶湯2のマンガン濃度を上昇させた。シリコン源の添加量は、(1)式を満たすものとした。また、還元工程では、マンガン源と共に、石灰を添加した。還元処理終了時の溶湯2のマンガン濃度は、およそ24質量%であった。さらに、還元工程では、転炉1から取鍋4へ溶湯2を移注(出鋼)する際、出鋼される溶湯2に対して、金属アルミニウムを溶鋼1トン当たりに約0.8kg添加した。 In the decarburization step, as in the above-described embodiment, the
In the reduction step, high-carbon ferromanganese and metal manganese were added as a manganese source to
表1に実施例1の結果として、還元工程におけるシリコン源の添加量、Mn歩留り、出鋼時の溶湯2のシリコン濃度及び脱ガス工程における脱ガス処理に要した時間を示す。なお、表1において、0.013×WMn×xMn/xSiは(1)式に示す範囲の下限値、0.150×WMn×xMn/xSiは(1)式に示す範囲の上限値をそれぞれ示す。表1に示すように、実施例1では、シリコン源の添加量WSiが(1)式の範囲内となる実施例1-1~1-6の6条件、及びシリコン源の添加量WSiが(1)式の範囲外となる比較例1-1~1-4の4条件の計10条件で高マンガン鋼を溶製した。また、表1におけるMn歩留りは、還元工程において用いられたマンガン源に含まれるマンガンが溶湯2にどれだけ添加されたか、つまり、マンガン源に含まれるマンガン分が、還元工程前後での溶湯2のマンガン濃度の増加にどれだけ寄与したかを示すものである。 Moreover, in Example 1, as a comparison, high manganese steel was melted even under conditions where the addition amount of the silicon source did not satisfy the formula (1) in the reduction step (Comparative Example 1). In Comparative Example 1, the conditions other than the addition amount of the silicon source in the reduction step were the same as those in Example 1.
Table 1 shows the amount of silicon source added in the reduction step, the Mn yield, the silicon concentration of the
一方、実施例1-1~1-6の条件では、還元工程において高いマンガン歩留りを得られ、さらに必要以上にシリコン源が添加されなかったことで出鋼時のシリコン濃度を低くすることができた。このため、脱ガス工程に要する時間を短くすることができた。 Further, under the conditions of Comparative Examples 1-3 and 1-4, the manganese yield was high, but the silicon concentration at the time of steel output exceeded the standard upper limit of 0.20% by mass. This is considered to be because more silicon than the amount consumed by the reduction reaction of the
On the other hand, under the conditions of Examples 1-1 to 1-6, a high manganese yield can be obtained in the reduction process, and the silicon concentration at the time of steel output can be lowered by not adding a silicon source more than necessary. It was. For this reason, the time required for the degassing step could be shortened.
10 炉体
11 上吹きランス
12 底吹きノズル
13 シュート
2 溶湯
3 スラグ
4 取鍋
40 吹き込み口
5 真空脱ガス装置
50 真空槽
51 排気管
52 攪拌ガス供給経路
53 上吹きランス
54 供給口 DESCRIPTION OF SYMBOLS 1
Claims (2)
- マンガンを5質量%以上含有する鋼を溶製する際に、
転炉にて、溶銑に脱炭処理を施すことで、前記溶銑を炭素濃度の低い溶鋼とする脱炭工程と、
該脱炭工程の後、前記転炉に収容された前記溶鋼に、マンガン源及びシリコン源を添加することで、前記溶鋼を還元処理する還元工程と、
前記還元工程の後、真空脱ガス装置にて、前記溶鋼に真空脱ガス処理を行う脱ガス工程と、
を備え、
前記還元工程では、前記マンガン源の添加量に応じて、(1)式を満たすように前記シリコン源を添加することを特徴とする高マンガン鋼の溶製方法。
xSi:シリコン源中のシリコン濃度(質量%)
WMn:マンガン源の添加量(kg/t)
WSi:シリコン源の添加量(kg/t) When melting steel containing 5 mass% or more of manganese,
In the converter, by decarburizing the hot metal, the decarburization step to make the hot metal a molten steel with a low carbon concentration,
After the decarburization step, a reduction step of reducing the molten steel by adding a manganese source and a silicon source to the molten steel accommodated in the converter;
After the reduction step, a degassing step of performing vacuum degassing treatment on the molten steel in a vacuum degassing device;
With
In the reduction step, the silicon source is added so as to satisfy the formula (1) according to the amount of the manganese source added.
xSi : silicon concentration (mass%) in the silicon source
W Mn : Amount of manganese source added (kg / t)
W Si : Amount of silicon source added (kg / t) - 前記真空脱ガス装置として、前記溶鋼を収容する取鍋の底から攪拌ガスを吹き込むことで前記溶鋼を攪拌する装置を用い、
前記脱ガス工程では、(4)式で示される攪拌動力εが、300W/t以上、1300W/t以下となる条件で、前記溶鋼を攪拌しながら真空脱ガス処理を行うことを特徴とする請求項1に記載の高マンガン鋼の溶製方法。
Tl:溶鋼の温度(K)
Wm:溶鋼の重量(t)
ρl:溶鋼の密度(kg/m3)
h:湯面高さ(m)
P2:雰囲気圧力(Torr)
η:エネルギー伝達効率(-)
Tn:攪拌ガスの温度(K) As the vacuum degassing device, using a device for stirring the molten steel by blowing a stirring gas from the bottom of the ladle containing the molten steel,
In the degassing step, a vacuum degassing process is performed while stirring the molten steel under a condition that the stirring power ε represented by the formula (4) is 300 W / t or more and 1300 W / t or less. Item 2. A method for melting high manganese steel according to Item 1.
T l : Temperature of molten steel (K)
W m : Weight of molten steel (t)
ρ l : Density of molten steel (kg / m 3 )
h: Hot water surface height (m)
P 2 : Atmospheric pressure (Torr)
η: Energy transfer efficiency (-)
T n : Stirring gas temperature (K)
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KR102315999B1 (en) | 2021-10-21 |
KR20190142355A (en) | 2019-12-26 |
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JP6551626B2 (en) | 2019-07-31 |
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