WO2018201419A1 - 一种电机转子绕线设备 - Google Patents

一种电机转子绕线设备 Download PDF

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Publication number
WO2018201419A1
WO2018201419A1 PCT/CN2017/083136 CN2017083136W WO2018201419A1 WO 2018201419 A1 WO2018201419 A1 WO 2018201419A1 CN 2017083136 W CN2017083136 W CN 2017083136W WO 2018201419 A1 WO2018201419 A1 WO 2018201419A1
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WO
WIPO (PCT)
Prior art keywords
frame
enameled wire
conductive fiber
alarm
conductive
Prior art date
Application number
PCT/CN2017/083136
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English (en)
French (fr)
Inventor
廖建航
Original Assignee
深圳市立昌机电设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市立昌机电设备有限公司 filed Critical 深圳市立昌机电设备有限公司
Priority to PCT/CN2017/083136 priority Critical patent/WO2018201419A1/zh
Publication of WO2018201419A1 publication Critical patent/WO2018201419A1/zh

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06—Coil winding
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08—Forming windings by laying conductors into or around core parts

Definitions

  • the invention belongs to the technical field of motor production equipment, and in particular relates to a motor rotor winding device.
  • the electronic rotor winding machine directly winds the enameled wire around the rotor through the winding component, but in the production process, the paint layer on the surface of the enameled wire may be damaged, which may cause the motor to fail.
  • the object of the present invention is to overcome the deficiencies of the prior art described above, and to provide a rotor winding device for a motor, wherein the product is not easy to be broken due to breakage of the enameled wire, and the product qualification rate is high.
  • a motor rotor winding device including a frame and a winding member disposed on the frame, one side of the winding member being provided for conveying an enameled wire to the winding a wire feeding component of the component, wherein the frame is further provided with a detecting component for detecting damage of the surface of the enameled wire, the detecting component comprises a conductive clip clamped at an end of the enameled wire, and the detecting component further comprises two plastics disposed at a distance from each other a collar, the plastic collar is connected to the frame through an insulating bracket, and the inner ring of the plastic collar is provided with at least three layers of conductive fiber loops stacked, and the length of the conductive fibers in the conductive fiber loops of each layer Differently, the conductive fiber loop and the conductive clip are connected to the battery and the alarm by wires.
  • the wire feeding member includes a servo motor, a pair of upper rollers and a lower roller, and the servo motor is coupled to the upper roller and the lower roller by a belt.
  • the alarm comprises a horn.
  • the alarm includes an LED indicator.
  • two of the plastic collars are respectively disposed on two sides of the wire feeding component.
  • the present invention provides a motor rotor winding device, wherein the inner ring of the plastic collar is provided with at least three layers of conductive fiber loops, and the lengths of the conductive fibers in the conductive fiber loops of each layer are different, and can be applied.
  • the surface of the enameled wire of different diameters can be well contacted with the conductive fiber ring, which improves the versatility of the device, and the conductive fiber ring and the conductive clip are connected to the battery and the alarm through the wire, which can pass through
  • the enameled wire of the plastic collar 4 is in full contact, so that if the paint layer of the enameled wire is broken, the enameled wire, at least one layer of conductive fiber ring, the battery and the alarm will form a closed loop, and the alarm can issue an alarm, thereby avoiding the inflow of the broken enameled wire.
  • the winding member 2 prevents the motor from failing, and has high reliability.
  • FIG. 1 is a schematic plan view of a rotor winding device for an electric motor according to an embodiment of the present invention
  • FIG. 2 is a schematic plan view showing a plastic collar, a conductive brush, and an insulating bracket in a rotor winding device for an electric motor according to an embodiment of the present invention.
  • an embodiment of the present invention provides a rotor winding device for a motor, comprising a frame 1 and a winding component 2 disposed on the frame 1, and a winding component 2
  • the side is provided with a wire feeding member for conveying the enameled wire 9 to the winding member 2
  • the frame 1 is further provided with a detecting member for detecting damage of the surface layer of the enameled wire 9, the detecting member comprising the end portion of the enamelled wire 9
  • the conductive clip of the part, the conductive clip can be clamped on the end of the enameled wire 9 on the winding 3 of the enameled wire 9, that is, the conductive clip and the enamelled wire 9 are electrically connected.
  • the detecting component further comprises two plastic collars 4 arranged at a distance and for the enameled wire 9 to pass through, the plastic collar 4 being connected to the frame 1 by a ceramic insulating bracket 6 , the plastic collar 4
  • the inner ring is provided with at least three layers of conductive fiber rings 42 arranged in a stack. The lengths of the conductive fibers in the conductive fiber rings 42 of each layer are different, and can be applied to the detection of different diameter enameled wires 9.
  • the surface of the enameled wire 9 of different diameters can be in good contact with the conductive fiber ring 42, which improves the versatility of the device, and the conductive fiber ring 42 and the conductive clip are connected to the battery and the alarm through wires, which can In full contact with the enameled wire 9 passing through the plastic collar 4, such that if the paint layer of the enameled wire 9 is broken, the enameled wire 9, the at least one layer of the conductive fiber loop 42, the battery and the alarm will form a closed loop, and the alarm can give an alarm. Therefore, it is possible to prevent the broken enameled wire 9 from flowing into the winding member 2, thereby preventing the motor from being ineffective and having high reliability.
  • the alarm may include a horn that may sound an alarm.
  • the alarm may also include an LED indicator.
  • the wire feeding member includes a servo motor, a matching upper roller 7 and a lower roller 8, and the servo motor is connected to the upper roller 7 and the lower roller 8 through a belt, and the wire feeding effect is good.
  • the wire feeding unit can be provided with two groups.
  • the winding member 2 can be driven by a servo motor with precise transmission.
  • a rotor winding device for an electric motor wherein the inner ring of the plastic collar 4 is provided with at least three layers of conductive fiber rings 42 stacked, and the conductive fibers in the conductive fiber rings 42 of each layer are provided.
  • Different lengths can be applied to the detection of different diameter enameled wire 9 That is, the surface of the enameled wire 9 of different diameters can be in good contact with the conductive fiber ring 42, which improves the versatility of the device, and the conductive fiber ring 42 and the conductive clip are connected to the battery and the alarm through wires, which can In full contact with the enameled wire 9 passing through the plastic collar 4, such that if the paint layer of the enameled wire 9 is broken, the enameled wire 9, the at least one layer of the conductive fiber loop 42, the battery and the alarm will form a closed loop, and the alarm can give an alarm.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)

Abstract

一种电机转子绕线设备，包括机架（1）和设置于机架（1）上的绕线部件（2），绕线部件（2）的一侧设置有用于将漆包线输送于绕线部件（2）的送线部件，机架（1）上还设置有用于检测漆包线（9）表层破损的检测部件，检测部件包括夹持于漆包线（9）端部的导电夹，检测部件还包括两个相距设置的塑胶套环（4），塑胶套环（4）通过绝缘支架（6）连接于机架（1），塑胶套环（4）内侧环设有至少三层层叠设置的导电纤维环（42），各层导电纤维环（42）中的导电纤维的长度不同，导电纤维环（42）和导电夹连接有蓄电池和警报器。该电机转子绕线设备可以避免破损的漆包线（9）流入绕线部件（2），进而避免电机因此失效，产品合格率高。

Description

一种电机转子绕线设备 技术领域
本发明属于电机生产设备技术领域，尤其涉及一种电机转子绕线设备。
 背景技术
目前的电子转子绕线机，其通过绕线部件直接将漆包线绕于转子上，但是在生产过程中，漆包线表面的漆层有可能存在破损的现象，将导致电机失效。
 技术问题
本发明的目的在于克服上述现有技术的不足，提供了一种电机转子绕线设备，其产品不易因漆包线破损而失效，产品合格率高。
 技术解决方案
本发明是这样实现的：一种电机转子绕线设备，包括机架和设置于所述机架上的绕线部件，所述绕线部件的一侧设置有用于将漆包线输送于所述绕线部件的送线部件，所述机架上还设置有用于检测漆包线表层破损的检测部件，所述检测部件包括夹持于漆包线端部的导电夹，所述检测部件还包括两个相距设置的塑胶套环，所述塑胶套环通过绝缘支架连接于所述机架，所述塑胶套环内侧环设有至少三层层叠设置的导电纤维环，各层所述导电纤维环中的导电纤维的长度不同，所述导电纤维环和所述导电夹通过导线连接于蓄电池和警报器。
具体地，所述送线部件包括伺服电机、对合的上滚轮和下滚轮，所述伺服电机通过皮带连接于所述上滚轮和下滚轮。具体地，所述警报器包括喇叭。
具体地，所述警报器包括LED指示灯。
具体地，两个所述塑胶套环分别设置于所述送线部件的两侧。
 有益效果
本发明所提供的一种电机转子绕线设备，其所述塑胶套环内侧环设有至少三层层叠设置的导电纤维环，各层所述导电纤维环中的导电纤维的长度不同，可以适用于不同直径漆包线的检测 ，即不同直径的漆包线的表面均可以很好地与导电纤维环接触，提高了设备的通用性，所述导电纤维环和所述导电夹通过导线连接于蓄电池和警报器，其可以与穿过该塑胶套环4的漆包线全面接触，这样，若漆包线的漆层破损，漆包线、至少一层导电纤维环、蓄电池和警报器将形成闭合回路，警报器可以发出警报，从而可以避免破损的漆包线流入绕线部件2，进而避免电机因此失效，可靠性高。
 附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1是本发明实施例提供的一种电机转子绕线设备的平面示意图；
图2是本发明实施例提供的一种电机转子绕线设备中塑胶套环、导电刷和绝缘支架的平面示意图。
 本发明的实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
如图1和图2所示，本发明实施例提供的一种电机转子绕线设备，包括机架1和设置于所述机架1上的绕线部件2，所述绕线部件2的一侧设置有用于将漆包线9输送于所述绕线部件2的送线部件，所述机架1上还设置有用于检测漆包线9表层破损的检测部件，所述检测部件包括夹持于漆包线9端部的导电夹，导电夹可以夹于漆包线9绕组3上漆包线9的末端，即导电夹与漆包线9之间电导通。所述检测部件还包括两个相距设置且用于供漆包线9穿过的塑胶套环4，所述塑胶套环4通过陶瓷的绝缘支架6连接于所述机架1，所述塑胶套环4内侧环设有至少三层层叠设置的导电纤维环42，各层所述导电纤维环42中的导电纤维的长度不同，可以适用于不同直径漆包线9的检测 ，即不同直径的漆包线9的表面均可以很好地与导电纤维环42接触，提高了设备的通用性，所述导电纤维环42和所述导电夹通过导线连接于蓄电池和警报器，其可以与穿过该塑胶套环4的漆包线9全面接触，这样，若漆包线9的漆层破损，漆包线9、至少一层导电纤维环42、蓄电池和警报器将形成闭合回路，警报器可以发出警报，从而可以避免破损的漆包线9流入绕线部件2，进而避免电机因此失效，可靠性高。
具体地，所述警报器可包括喇叭，可以通过声音发出警报。
具体地，所述警报器也可以包括LED指示灯。
具体地，所述送线部件包括伺服电机、对合的上滚轮7和下滚轮8，所述伺服电机通过皮带连接于所述上滚轮7和下滚轮8，送线效果好。送线部件可以设置有两组。
具体地，绕线部件2可以采用伺服电机驱动，传动精准。
本发明实施例所提供的一种电机转子绕线设备，其所述塑胶套环4内侧环设有至少三层层叠设置的导电纤维环42，各层所述导电纤维环42中的导电纤维的长度不同，可以适用于不同直径漆包线9的检测 ，即不同直径的漆包线9的表面均可以很好地与导电纤维环42接触，提高了设备的通用性，所述导电纤维环42和所述导电夹通过导线连接于蓄电池和警报器，其可以与穿过该塑胶套环4的漆包线9全面接触，这样，若漆包线9的漆层破损，漆包线9、至少一层导电纤维环42、蓄电池和警报器将形成闭合回路，警报器可以发出警报，从而可以避免破损的漆包线9流入绕线部件2，进而避免电机因此失效，可靠性高。以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等，均应包含在本发明的保护范围之内。

Claims (5)

  1. 一种电机转子绕线设备，包括机架和设置于所述机架上的绕线部件，所述绕线部件的一侧设置有用于将漆包线输送于所述绕线部件的送线部件，其特征在于，所述机架上还设置有用于检测漆包线表层破损的检测部件，所述检测部件包括夹持于漆包线端部的导电夹，所述检测部件还包括两个相距设置的塑胶套环，所述塑胶套环通过绝缘支架连接于所述机架，所述塑胶套环内侧环设有至少三层层叠设置的导电纤维环，各层所述导电纤维环中的导电纤维的长度不同，所述导电纤维环和所述导电夹通过导线连接于蓄电池和警报器。
  2. 如权利要求1所述的一种电机转子绕线设备，其特征在于，所述送线部件包括伺服电机、对合的上滚轮和下滚轮，所述伺服电机通过皮带连接于所述上滚轮和下滚轮。
  3. 如权利要求2所述的一种电机转子绕线设备，其特征在于，所述警报器包括喇叭。
  4. 如权利要求2所述的一种电机转子绕线设备，其特征在于，所述警报器包括LED指示灯。
  5. 如权利要求3所述的一种电机转子绕线设备，其特征在于，两个所述塑胶套环分别设置于所述送线部件的两侧。
PCT/CN2017/083136 2017-05-05 2017-05-05 一种电机转子绕线设备 WO2018201419A1 (zh)

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CN110646296A (zh) * 2019-10-10 2020-01-03 陶惠芹 一种聚酯漆包线机械性能检测装置及方法
CN117524716A (zh) * 2024-01-08 2024-02-06 四川众信通用电力有限公司 一种变压器生产用绕线设备

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US5219124A (en) * 1989-12-04 1993-06-15 Industrial Technology Research Institute Multi-phase synchronous automatic winding method and apparatus for motor stators
CN201263112Y (zh) * 2008-09-19 2009-06-24 株洲南方机电制造有限公司 电机定子线圈梭形绕制装置
CN202995957U (zh) * 2012-12-29 2013-06-12 山东赛特电工股份有限公司 漆包机裸线报警器导电结构
CN104062320A (zh) * 2014-03-13 2014-09-24 杭州富生电器股份有限公司 电机线圈裸露面绝缘层破损检测装置和检测方法
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110646296A (zh) * 2019-10-10 2020-01-03 陶惠芹 一种聚酯漆包线机械性能检测装置及方法
CN117524716A (zh) * 2024-01-08 2024-02-06 四川众信通用电力有限公司 一种变压器生产用绕线设备
CN117524716B (zh) * 2024-01-08 2024-03-22 四川众信通用电力有限公司 一种变压器生产用绕线设备

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