WO2018201389A1 - 一种马达转子绕线装置 - Google Patents

一种马达转子绕线装置 Download PDF

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Publication number
WO2018201389A1
WO2018201389A1 PCT/CN2017/083029 CN2017083029W WO2018201389A1 WO 2018201389 A1 WO2018201389 A1 WO 2018201389A1 CN 2017083029 W CN2017083029 W CN 2017083029W WO 2018201389 A1 WO2018201389 A1 WO 2018201389A1
Authority
WO
WIPO (PCT)
Prior art keywords
conductive
frame
motor rotor
enameled wire
wire
Prior art date
Application number
PCT/CN2017/083029
Other languages
English (en)
French (fr)
Inventor
廖建航
Original Assignee
深圳市立昌机电设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市立昌机电设备有限公司 filed Critical 深圳市立昌机电设备有限公司
Priority to PCT/CN2017/083029 priority Critical patent/WO2018201389A1/zh
Publication of WO2018201389A1 publication Critical patent/WO2018201389A1/zh

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06—Coil winding
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08—Forming windings by laying conductors into or around core parts

Definitions

  • the invention belongs to the technical field of motor production equipment, and in particular relates to a motor rotor winding device.
  • the electronic rotor winding machine directly winds the enameled wire around the rotor through the winding component, but in the production process, the paint layer on the surface of the enameled wire may be damaged, which may cause the motor to fail.
  • the object of the present invention is to overcome the above-mentioned deficiencies of the prior art, and to provide a motor rotor winding device, wherein the product is not easy to be broken due to breakage of the enameled wire, and the product qualification rate is high.
  • a motor rotor winding device including a frame and a winding member disposed on the frame, one side of the winding member being provided for conveying an enameled wire to the winding a wire feeding component of the component, wherein the frame is further provided with a detecting component for detecting breakage of the surface of the enameled wire, the detecting component comprising a conductive positioning clip clamped at an end of the enameled wire, the detecting component further comprising a wire for wearing the enameled wire a conductive ring, the conductive ring is connected to the frame through a plastic bracket, an inner diameter of the conductive ring is larger than a diameter of the enameled wire, and a conductive brush is disposed on an inner ring of the conductive ring, the conductive brush and the conductive ring
  • the conductive positioning clip is connected to a DC power supply and an alarm.
  • the conductive ring is provided with at least three, and each of the conductive rings is connected in parallel.
  • the alarm comprises a horn.
  • the alarm includes an LED indicator.
  • the wire feeding member includes a driving motor, a pair of upper rollers and a lower roller, and the driving motor is coupled to the upper roller and the lower roller by a belt.
  • the invention provides a motor rotor winding device, which is provided with a detecting component, wherein a conductive brush is arranged on the inner ring of the conductive ring, and can be in full contact with the enameled wire passing through the conductive ring, so that if the paint layer of the enameled wire is damaged, The enameled wire, conductive brush, conductive ring, DC power supply and alarm will form a closed loop, and the alarm can give an alarm, so that the broken enameled wire can be prevented from flowing into the winding component, thereby avoiding the motor failure and high product yield.
  • FIG. 1 is a schematic plan view of a motor rotor winding device according to an embodiment of the present invention
  • FIG. 2 is a schematic plan view showing a conductive ring, a conductive brush, and a plastic support in a motor rotor winding device according to an embodiment of the present invention.
  • a motor rotor winding device provided by an embodiment of the present invention includes a frame 1 and a winding component 2 disposed on the frame 1, and a winding component 2
  • the side is provided with a wire feeding member for conveying the enameled wire to the winding member 2
  • the frame 1 is further provided with a detecting member for detecting damage of the surface layer of the enamel wire, the detecting member including the conductive member clamped at the end of the lacquered wire.
  • the positioning clip, the conductive positioning clip can be clamped on the end of the enameled wire on the enameled wire winding 3, that is, the conductive positioning clip and the enameled wire are electrically connected.
  • the detecting component further includes a conductive ring 4 for the enameled wire to pass through, the conductive ring 4 is connected to the frame 1 through a plastic bracket 6, the inner diameter of the conductive ring 4 is larger than the diameter of the enameled wire, and the enameled wire is worn.
  • the conductive ring 4 is provided with a conductive brush 5, and the conductive brush 5 can be a conductive fiber, a conductive wire or the like, which can be in full contact with the enamel wire passing through the conductive ring 4, the conductive brush 5
  • a DC power source and an alarm device are connected to the conductive positioning clip, so that if the paint layer of the enameled wire is broken, the enameled wire, the conductive brush 5, the conductive ring 4, the DC power source and the alarm device will form a closed loop, and the alarm device can issue an alarm, thereby It is possible to prevent the broken enameled wire from flowing into the winding member 2, thereby avoiding the failure of the motor and high reliability.
  • the conductive ring 4 is provided with at least three, and each of the conductive rings 4 is connected in parallel to further improve the reliability of detection.
  • the alarm may include a horn that may sound an alarm.
  • the alarm may also include an LED indicator.
  • the wire feeding member includes a driving motor, a matching upper roller 7 and a lower roller 8, and the driving motor is connected to the upper roller 7 and the lower roller 8 through a belt, and the wire feeding effect is good.
  • the winding member 2 can be driven by a servo motor with precise transmission.
  • the motor rotor winding device provided by the embodiment of the present invention is provided with a detecting member, and a conductive brush 5 is disposed on the inner ring of the conductive ring 4, and the conductive brush 5 can be a conductive fiber, a conductive metal wire, etc., which can be worn.
  • the enameled wire of the conductive ring 4 is in full contact, and the conductive brush 5 and the conductive positioning clip are connected with a DC power source and an alarm device, so that if the paint layer of the enameled wire is broken, the enameled wire, the conductive brush 5, the conductive ring 4, the DC power source The alarm and the alarm will form a closed loop, and the alarm can issue an alarm, so that the broken enameled wire can be prevented from flowing into the winding member 2, thereby preventing the motor from failing and having high reliability.

Abstract

一种马达转子绕线装置，包括机架（1）和设置于所述机架（1）上的绕线部件（2），所述绕线部件（2）的一侧设置有用于将漆包线输送于所述绕线部件（2）的送线部件，所述机架（1）上还设置有用于检测漆包线表层破损的检测部件，所述检测部件包括夹持于漆包线端部的导电定位夹，所述检测部件还包括用于供漆包线穿过的导电环（4），所述导电环（4）通过塑胶支架连接于所述机架（1），所述导电环（4）的内径大于所述漆包线的直径，所述导电环（4）内侧环设有导电刷（5），所述导电刷（5）和所述导电定位夹连接有直流电源和警报器。所述马达转子绕线装置可以避免破损的漆包线流入绕线部件（2），进而避免电机因此失效，产品合格率高。

Description

一种马达转子绕线装置 技术领域
本发明属于电机生产设备技术领域，尤其涉及一种马达转子绕线装置。
 背景技术
目前的电子转子绕线机，其通过绕线部件直接将漆包线绕于转子上，但是在生产过程中，漆包线表面的漆层有可能存在破损的现象，将导致电机失效。
 技术问题
本发明的目的在于克服上述现有技术的不足，提供了一种马达转子绕线装置，其产品不易因漆包线破损而失效，产品合格率高。
 技术解决方案
本发明是这样实现的：一种马达转子绕线装置，包括机架和设置于所述机架上的绕线部件，所述绕线部件的一侧设置有用于将漆包线输送于所述绕线部件的送线部件，所述机架上还设置有用于检测漆包线表层破损的检测部件，所述检测部件包括夹持于漆包线端部的导电定位夹，所述检测部件还包括用于供漆包线穿过的导电环，所述导电环通过塑胶支架连接于所述机架，所述导电环的内径大于所述漆包线的直径，所述导电环内侧环设有导电刷，所述导电刷和所述导电定位夹连接有直流电源和警报器。
具体地，所述导电环设置有至少三个，各所述导电环之间并联连接。
具体地，所述警报器包括喇叭。
具体地，所述警报器包括LED指示灯。
具体地，所述送线部件包括驱动电机、对合的上滚轮和下滚轮，所述驱动电机通过皮带连接于所述上滚轮和下滚轮。
 有益效果
本发明所提供的一种马达转子绕线装置，其通过设置检测部件，其导电环内侧环设有导电刷，可以与穿过该导电环的漆包线全面接触，这样，若漆包线的漆层破损，漆包线、导电刷、导电环、直流电源和警报器将形成闭合回路，警报器可以发出警报，从而可以避免破损的漆包线流入绕线部件，进而避免电机因此失效，产品合格率高。
 附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1是本发明实施例提供的一种马达转子绕线装置的平面示意图；
图2是本发明实施例提供的一种马达转子绕线装置中导电环、导电刷和塑胶支架的平面示意图。
 本发明的实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
如图1和图2所示，本发明实施例提供的一种马达转子绕线装置，包括机架1和设置于所述机架1上的绕线部件2，所述绕线部件2的一侧设置有用于将漆包线输送于所述绕线部件2的送线部件，所述机架1上还设置有用于检测漆包线表层破损的检测部件，所述检测部件包括夹持于漆包线端部的导电定位夹，导电定位夹可以夹于漆包线绕组3上漆包线的末端，即导电定位夹与漆包线之间电导通。所述检测部件还包括用于供漆包线穿过的导电环4，所述导电环4通过塑胶支架6连接于所述机架1，所述导电环4的内径大于所述漆包线的直径，漆包线穿过于导电环4，所述导电环4内侧环设有导电刷5，导电刷5可为导电纤维、导电金属丝等，其可以与穿过该导电环4的漆包线全面接触，所述导电刷5和所述导电定位夹连接有直流电源和警报器，这样，若漆包线的漆层破损，漆包线、导电刷5、导电环4、直流电源和警报器将形成闭合回路，警报器可以发出警报，从而可以避免破损的漆包线流入绕线部件2，进而避免电机因此失效，可靠性高。
具体地，所述导电环4设置有至少三个，各所述导电环4之间并联连接，以进一步提高检测的可靠性。
具体地，所述警报器可包括喇叭，可以通过声音发出警报。
具体地，所述警报器也可以包括LED指示灯。
具体地，所述送线部件包括驱动电机、对合的上滚轮7和下滚轮8，所述驱动电机通过皮带连接于所述上滚轮7和下滚轮8，送线效果好。
具体地，绕线部件2可以采用伺服电机驱动，传动精准。
本发明实施例所提供的一种马达转子绕线装置，其通过设置检测部件，其导电环4内侧环设有导电刷5，导电刷5可为导电纤维、导电金属丝等，其可以与穿过该导电环4的漆包线全面接触，所述导电刷5和所述导电定位夹连接有直流电源和警报器，这样，若漆包线的漆层破损，漆包线、导电刷5、导电环4、直流电源和警报器将形成闭合回路，警报器可以发出警报，从而可以避免破损的漆包线流入绕线部件2，进而避免电机因此失效，可靠性高。
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等，均应包含在本发明的保护范围之内。

Claims (5)

  1. 一种马达转子绕线装置，包括机架和设置于所述机架上的绕线部件，所述绕线部件的一侧设置有用于将漆包线输送于所述绕线部件的送线部件，其特征在于，所述机架上还设置有用于检测漆包线表层破损的检测部件，所述检测部件包括夹持于漆包线端部的导电定位夹，所述检测部件还包括用于供漆包线穿过的导电环，所述导电环通过塑胶支架连接于所述机架，所述导电环的内径大于所述漆包线的直径，所述导电环内侧环设有导电刷，所述导电刷和所述导电定位夹连接有直流电源和警报器。
  2. 如权利要求1所述的一种马达转子绕线装置，其特征在于，所述导电环设置有至少三个，各所述导电环之间并联连接。
  3. 如权利要求2所述的一种马达转子绕线装置，其特征在于，所述警报器包括喇叭。
  4. 如权利要求2所述的一种马达转子绕线装置，其特征在于，所述警报器包括LED指示灯。
  5. 如权利要求2所述的一种马达转子绕线装置，其特征在于，所述送线部件包括驱动电机、对合的上滚轮和下滚轮，所述驱动电机通过皮带连接于所述上滚轮和下滚轮。
PCT/CN2017/083029 2017-05-04 2017-05-04 一种马达转子绕线装置 WO2018201389A1 (zh)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5219124A (en) * 1989-12-04 1993-06-15 Industrial Technology Research Institute Multi-phase synchronous automatic winding method and apparatus for motor stators
CN2932400Y (zh) * 2006-05-24 2007-08-08 上海日立电器有限公司 电机定子绕线机绕线过程漆膜伤识别分析装置
CN203422415U (zh) * 2013-08-19 2014-02-05 奉化市微分电机有限公司 一种电枢转子漏电流检测装置
CN104062320A (zh) * 2014-03-13 2014-09-24 杭州富生电器股份有限公司 电机线圈裸露面绝缘层破损检测装置和检测方法
CN104198535A (zh) * 2014-09-18 2014-12-10 珠海格力电工有限公司 漆包线检测装置
CN104649079A (zh) * 2015-02-02 2015-05-27 苏州圣利线缆有限公司 一种带漆包线针孔检测的收卷机构
CN106961193A (zh) * 2017-05-04 2017-07-18 深圳市立昌机电设备有限公司 一种马达转子绕线装置

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5219124A (en) * 1989-12-04 1993-06-15 Industrial Technology Research Institute Multi-phase synchronous automatic winding method and apparatus for motor stators
CN2932400Y (zh) * 2006-05-24 2007-08-08 上海日立电器有限公司 电机定子绕线机绕线过程漆膜伤识别分析装置
CN203422415U (zh) * 2013-08-19 2014-02-05 奉化市微分电机有限公司 一种电枢转子漏电流检测装置
CN104062320A (zh) * 2014-03-13 2014-09-24 杭州富生电器股份有限公司 电机线圈裸露面绝缘层破损检测装置和检测方法
CN104198535A (zh) * 2014-09-18 2014-12-10 珠海格力电工有限公司 漆包线检测装置
CN104649079A (zh) * 2015-02-02 2015-05-27 苏州圣利线缆有限公司 一种带漆包线针孔检测的收卷机构
CN106961193A (zh) * 2017-05-04 2017-07-18 深圳市立昌机电设备有限公司 一种马达转子绕线装置

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