WO2018182110A1 - Operation time recording device and hydraulic breaker comprising same - Google Patents

Operation time recording device and hydraulic breaker comprising same Download PDF

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Publication number
WO2018182110A1
WO2018182110A1 PCT/KR2017/009355 KR2017009355W WO2018182110A1 WO 2018182110 A1 WO2018182110 A1 WO 2018182110A1 KR 2017009355 W KR2017009355 W KR 2017009355W WO 2018182110 A1 WO2018182110 A1 WO 2018182110A1
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WO
WIPO (PCT)
Prior art keywords
hydraulic breaker
piston
generator
time recording
operating
Prior art date
Application number
PCT/KR2017/009355
Other languages
French (fr)
Korean (ko)
Inventor
조재상
김태용
Original Assignee
주식회사수산중공업
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Publication date
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Publication of WO2018182110A1 publication Critical patent/WO2018182110A1/en

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/26Indicating devices
    • E02F9/267Diagnosing or detecting failure of vehicles
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/96Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/96Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements
    • E02F3/966Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements of hammer-type tools
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F5/00Dredgers or soil-shifting machines for special purposes
    • E02F5/30Auxiliary apparatus, e.g. for thawing, cracking, blowing-up, or other preparatory treatment of the soil
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F5/00Dredgers or soil-shifting machines for special purposes
    • E02F5/30Auxiliary apparatus, e.g. for thawing, cracking, blowing-up, or other preparatory treatment of the soil
    • E02F5/305Arrangements for breaking-up hard ground
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/226Safety arrangements, e.g. hydraulic driven fans, preventing cavitation, leakage, overheating
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/26Indicating devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01VGEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
    • G01V8/00Prospecting or detecting by optical means
    • G01V8/10Detecting, e.g. by using light barriers
    • G01V8/12Detecting, e.g. by using light barriers using one transmitter and one receiver

Definitions

  • the present invention relates to an operating time recording apparatus and a hydraulic breaker having the same, and in particular, mounted on construction equipment such as an excavator, the piston is raised and lowered and hitting the chisel, the chisel is provided in the hydraulic breaker to break the rock, etc. It relates to a hydraulic breaker equipped with an operating time recording device for recording the operating time of the operating time recording device.
  • Hydraulic breaker is a device that is installed in construction equipment such as excavators and loaders to crush rock or concrete.
  • the piston is raised and lowered to hit the chisel, which is a crushing tool, and the chisel impact force on crushing objects such as concrete and rock. Add to shred.
  • Patent Document 1 Korean Patent No. 10-1609834
  • the operation state recording apparatus 100 of Patent Document 1 includes a pressure sensor 1 measuring a pressure inside the upper chamber 210 provided in the cylinder 201 of the hydraulic breaker 200. And a perforation in which the piston 202 strikes the chisel 203 by using the pressure measurement value inside the upper chamber 210 measured by the pressure sensor 1 and using the area and the pressure measurement value of the upper hydraulic pressure surface A1.
  • the arithmetic and control unit 2 calculates the magnitude of the force acting on the upper hydraulic pressure surface A1 by multiplying the received pressure measurement inside the upper chamber 210 by the known upper hydraulic pressure surface A1 area.
  • the magnitude of the force acting on the upper pressure receiving surface A1 is applied to the lower pressure receiving surface A2 calculated by multiplying the known pressure acting on the lower pressure receiving surface A2 by the area of the known lower pressure receiving surface A2. If it is larger than the magnitude of force, the number of times per hour chisel's perforation is counted by knowing how many times in a given time.
  • Patent Document 1 requires a complex and many electrical devices such as a pressure sensor 1, arithmetic and control unit 2, storage unit 3, power supply unit 4, and, thus, There is a problem that an increase in manufacturing costs may occur.
  • a complicated electric device may be frequently malfunctioned by a hydraulic breaker that generates a lot of vibration during operation, due to this, the operation of the hydraulic breaker may not be properly recorded, or furthermore, the operation state recording device 100 itself is broken. There is a risk.
  • the hydraulic breaker in the operation state recording apparatus 100 of Patent Document 1, by measuring the pressure inside the upper chamber 210 by the pressure sensor 1, the operation state of the hydraulic breaker is calculated, the hydraulic breaker can be used for a long time In this case, the malfunction of the pressure sensor 1 may be further intensified by the vibration for a long time, and thus, there is a problem that an accurate operation state calculation cannot be achieved.
  • the present invention has been made to solve the above-mentioned problems, and by recording the operating time of the hydraulic breaker in a simple configuration, while achieving high compatibility and manufacturing cost reduction, it is possible to measure the accurate operating time of the hydraulic breaker by minimizing malfunctions.
  • An object of the present invention is to provide an operating time recording apparatus and a hydraulic breaker having the same.
  • An operating time recording apparatus is provided in a hydraulic breaker having a piston that is operated by lifting and lowering by hydraulic pressure, and a chisel that is hit by the piston to strike the ground to record the time of operation of the piston.
  • An operating time recording apparatus comprising: a generator for generating electric power by vibration generated by the operation of the piston; An hour meter operating on electric power generated by the generator and recording time during operation; And a posture detection unit which is operated when the hydraulic breaker is in an operating position to apply power generated by the generator to the hour meter.
  • a buffer member surrounding the body of the operation time recording apparatus, the spring is provided therein; And a urethane pad surrounding the buffer member.
  • the posture detection unit the body fixed to the cylinder of the hydraulic breaker; A light emitting part and a light receiving part provided in the body; And a light source blocking plate rotatably connected to the body by a rotating shaft, and having an eccentric portion rotating in a gravity direction, wherein the light source blocking plate is disposed between the light emitting portion and the light receiving portion.
  • the auxiliary generator for generating power by the vibration generated by the operation of the piston connected to the posture detection unit for applying power; characterized in that it further comprises.
  • a hydraulic breaker is a hydraulic breaker having a piston operating by lifting and lowering by hydraulic pressure, and a chisel hitting the ground by hitting the piston, wherein the hydraulic breaker is provided to operate the piston.
  • the operating time of the hydraulic breaker is recorded, so that the actual time of operation of the hydraulic breaker can be accurately measured.
  • the circuit system of the operating time recorder does not have a configuration connected with other components of the hydraulic breaker, so that the operating time of the hydraulic breaker can be recorded independently. Therefore, the operation time of the hydraulic breaker can be easily recorded by simply installing the operation time recording device on the hydraulic breaker, so that the installation is very easy and high compatibility is ensured.
  • FIG. 1 is a cross-sectional view of a hydraulic breaker equipped with an operating time recording apparatus according to a preferred embodiment of the present invention.
  • Figure 2 shows that the operating time recording apparatus is installed in the cylinder of the hydraulic breaker of Figure 1;
  • FIG. 3 is a view showing the operation time recording device provided in the hydraulic breaker of FIG.
  • FIG. 4 is a diagram illustrating a circuit system provided in the operation time recording apparatus of FIG. 3.
  • FIG. 5 is a diagram illustrating an attitude detector of the circuit system of FIG. 4.
  • FIG. 6 to 9 are views showing a state of the posture detection unit that varies depending on the posture of the hydraulic breaker equipped with the operating time recording apparatus according to a preferred embodiment of the present invention.
  • FIG. 10 is a view showing a hydraulic breaker equipped with a conventional operation state recording device.
  • 'power' referred to below may also be understood as 'power' or 'voltage' or 'current'.
  • 'generating power' may be replaced with 'generating power' or 'generating voltage' or 'generating current'
  • 'applying power' 'applying power' or It may be replaced by 'apply voltage' or 'apply current'.
  • FIG. 1 is a cross-sectional view of a hydraulic breaker equipped with an operating time recording apparatus according to a preferred embodiment of the present invention
  • Figure 2 is a view showing that the operating time recording apparatus is installed in the cylinder of the hydraulic breaker of
  • FIG. 3 is a diagram illustrating an operating time recording apparatus provided in the hydraulic breaker of FIG. 1
  • FIG. 4 is a diagram illustrating a circuit system provided in the operating time recording apparatus of FIG. 3
  • FIG. 5 is a circuit of FIG. 4.
  • 6 to 9 are diagrams showing the state of the posture detection unit that varies depending on the posture of the hydraulic breaker equipped with the operating time recording apparatus according to the preferred embodiment of the present invention.
  • the hydraulic breaker 10 having an operating time recording apparatus 700 according to a preferred embodiment of the present invention
  • the piston 300 which operates by lifting and lowering by hydraulic pressure
  • the upper chamber 410 is formed by the cylinder 400, the cylinder 400 is inserted into the space, the cylinder 400 and the piston 300, and exerts pressure on the upper hydraulic pressure surface 310 of the piston 300.
  • the lower chamber 420 to apply pressure to the lower pressure receiving surface 320 of the piston 300, and hit by the piston 300 to hit the ground It is configured to include a chisel 500 and an operating time recording apparatus 700 provided in the hydraulic breaker 10 to record the time the piston 300 operates.
  • the inner space of the cylinder 400 may be defined as a space in which the piston 300 moves up and down.
  • the piston 300 is inserted into an inner space of the cylinder 400, and the upper pressure receiving surface 310 and the lower pressure receiving surface 320 are formed in the piston 300.
  • the chisel 500 is located under the piston 300. Therefore, when the piston 300 descends, the upper surface of the chisel 500 is hit, and the hit chisel 500 is moved downward to strike the ground, thereby crushing the ground.
  • the upper chamber 410 is a space formed between the upper hydraulic pressure surface 310 of the piston 300 and the cylinder 400
  • the lower chamber 420 is the lower hydraulic pressure surface 320 and the cylinder 400 of the piston 300. It is a space formed in between.
  • the hydraulic breaker 10 is selectively supplied (inflow) to the upper chamber 410 or the lower chamber 420, the hydraulic pressure is supplied to (inlet), the upper hydraulic surface 310 or lower hydraulic pressure surface 320 of the piston 300 As the hydraulic oil pressurizes, the piston 300 repeatedly moves up and down. Therefore, the piston 300 strikes the chisel 500 and the chisel 500 strikes the ground, thereby breaking the rock or the like of the ground.
  • the operating time recording apparatus 700 functions to record the time the piston 300 of the hydraulic breaker 10 operates during operation
  • the operating time recording device 700 is preferably located above the cylinder 400 of the hydraulic breaker 10, that is, the top head 430.
  • the operation time recording device 700 can be stably fixed to the hydraulic breaker 10. have.
  • a circuit system 900 is provided inside the main body 710 of the operation time recording apparatus 700, and a shock absorbing member 720 surrounding the main body 710 is provided outside the main body 710.
  • the buffer member 720 may be made of polyethylene (PE) material, and a plurality of springs 721 may be provided in the space between the buffer members 720.
  • PE polyethylene
  • the plurality of springs 721 may provide an elastic force to the shock absorbing member 720 to increase the shock absorbing effect. In this case, by adjusting the number of the plurality of springs 721, the elastic modulus of the buffer member 720 can be adjusted.
  • the outside of the buffer member 720 may be provided with a urethane pad 730 surrounding the buffer member 720, the urethane pad 730, in addition to the buffer member 720, the operating time recording device 700, the main body 710 It cushions the shock transmitted to
  • the display unit 951 is provided on the surface of the main body 710 and functions to display the time recorded by the hour meter 950 which will be described later.
  • the user can easily grasp the time recorded by the hour meter 950 through the display unit 951, that is, the time when the hydraulic breaker 10 is operated.
  • the hydraulic breaker 10 is operated so that the piston 300 reciprocates up and down, i.e., the repetitive lifting movement and the hitting of the chisel 500 (the blood of the chisel 500 by the piston 300).
  • the piston 300 reciprocates up and down, i.e., the repetitive lifting movement and the hitting of the chisel 500 (the blood of the chisel 500 by the piston 300).
  • the main body 710 from the above shock (or vibration).
  • the circuit system 900 can be protected.
  • circuit system 900 provided in the main body 710 of the operation time recording apparatus 700 will be described.
  • the circuit system 900 switches power to 'ON' or 'OFF' the operation of the circuit system 900, and generates power by vibration generated by the operation of the piston 300.
  • the generator 920 to generate the posture, the posture detection unit 930 and the posture detection unit 930 which are operated when the hydraulic breaker 10 is in the operating position to apply the power generated by the generator 920 to the relay port 940.
  • the relay port 940 for applying power to the hour meter 950, and is operated by the power generated from the generator 920, including an hour meter 950 for recording the time during operation It is composed.
  • the switch 910 is connected in series with the generator 920 and 'ON' or 'OFF' the operation of the circuit system 900 according to the operation. Therefore, when the user places the switch 910 in the 'ON' position, the power of the generator 920 is applied to the posture detection unit 930, the relay port 940, and the hour meter 950.
  • the generator 920 functions as a power supply source of the circuit system 900 and generates power by vibration generated by the operation of the piston 300.
  • the generator 920 generates electric power by vibration generated when the hydraulic breaker 10 is operated to raise and lower the piston 300.
  • the generator 920 does not generate power when the hydraulic breaker 10 is not operated, and thus, when the hydraulic breaker 10 is not operated, the circuit system 900 of the operation time recording apparatus 700 is generated. ) Also does not work.
  • the vibration for the generator 920 to generate electric power is not only a vibration generated by the piston 300 moving up and down, but also a vibration generated when the piston 300 hits the chisel 500, and the chisel 500 supports the ground. Includes all vibrations that occur when hitting.
  • the generator 920 has a generated power vibration range so as to generate power even in the vibration range buffered by the above-mentioned buffer member 720 and the urethane pad 730.
  • the shock absorbing member 720 and the urethane pad 730 are installed in the main body 710.
  • the generator The vibration may not be sufficiently transmitted to the 920 so that power may not be properly generated. Therefore, it is preferable to determine the generated power vibration range of the generator 920 to generate power even in the vibration range buffered by the buffer member 720 and the urethane pad 730.
  • the vibration of the '100' is generated by the operation of the hydraulic breaker 10, the vibration and the operating time transmitted when the buffer member 720 and the urethane pad 730 is not provided in the operating time recording apparatus 700 Assume that the vibration at which the recording apparatus 700 is broken is '90', and the vibration transmitted when the buffer member 720 and the urethane pad 730 is provided at the operation time recording apparatus 700 is '70'.
  • the generator 920 may generate power only when there is a vibration exceeding '70', the shock absorbing member 720 ) And the urethane pad 730, the generator 920 may not generate power.
  • the shock absorbing member 720 and the urethane pad 730 prevent the breakdown of the operation time recording apparatus 700 and at the same time, the generator 920. Can generate power simultaneously.
  • the number of springs 721 of the buffer member 720 may be adjusted.
  • the posture detection unit 930 detects whether or not the hydraulic breaker 10 is in the operating position, and is operated when the hydraulic breaker 10 is in the operating position, thereby generating power generated by the generator 920 to the posture of the relay port 940. By applying to the detector side port 941, the power is finally applied to the hour meter 950, or when the hydraulic breaker 10 is not in the operating position, the relay port 940 and the hour meter are not operated. A function of cutting off power applied to 950 is performed.
  • the posture detection unit 930 is connected in series with the posture detection unit side port 941 of the relay port 940, and when it is determined that the hydraulic breaker 10 is in an operating position, the posture detection unit 930 is shorted to apply power to the relay port 940.
  • the power is finally applied to the hour meter 950, and when it is determined that the hydraulic breaker 10 is not in the operating position, the door is opened so as not to apply power to the posture detection side port 941 of the relay port 940. Finally, no power is applied to the hour meter 950.
  • the posture detection unit 930 includes a body 931 fixed to the cylinder 400 of the hydraulic breaker 10, a light emitting unit 932 and a light receiving unit provided in the body 931. It is configured to include a light source blind plate 934 is rotatably connected to the body 931 by the rotation shaft 933, and rotates the eccentric portion in the direction of gravity.
  • the body 931 is provided in the main body 710 of the operation time recording apparatus 700, and a rotation shaft 933 is installed in the body 931.
  • the body 931 is installed to be fixed to the cylinder 400 of the hydraulic breaker (10).
  • the lower surface of the body 931 is installed to coincide with the lower surface of the operation time recording apparatus 700, whereby, the lower surface of the body 931 is one of the cylinders 400 of the hydraulic breaker 10. It may be fixedly installed on the side (outer left side of the cylinder 400 in Figure 1).
  • the light emitting unit 932 and the light receiving unit are provided in the body 931, and determine whether the hydraulic breaker 10 is in an operating position according to whether the light receiving unit detects the light source irradiated from the light emitting unit 932.
  • the posture detection unit 930 determines that the hydraulic breaker 10 is not in an operating position. For this reason, the posture detection unit 930 maintains an open state. Therefore, the power is not applied to the posture detection unit side port 941 of the relay port 940, and finally the hour meter 950 does not operate.
  • the posture detection unit 930 determines that the hydraulic breaker 10 is in an operating position.
  • the posture detection unit 930 is shorted. Accordingly, power is applied to the posture detecting unit side port 941 of the relay port 940, so that the hour meter 950 is finally operated.
  • the light blocking plate 934 is rotatably connected to the body 931 by a rotation shaft 933, and has an eccentric portion eccentric from the rotation shaft 933. Therefore, the eccentric portion can be rotated to face the gravity direction by the center of gravity of the eccentric portion.
  • the eccentric portion of the light source obstruction plate 934 is directed toward the gravity direction by the rotation of the rotation shaft 933.
  • the light shielding plate 934 is disposed between the light emitting unit 932 and the light receiving unit, and functions to prevent the light receiving unit from detecting the light source irradiated from the light emitting unit 932 according to the position of the body 931.
  • the posture detection unit 930 is fixed to the cylinder 400 of the hydraulic breaker 10, the body 931, as shown in Figures 6 to 9 to be described later, the posture of the hydraulic breaker 10 According to the light source blocking plate 934 can be seen whether the light source irradiated from the light emitting unit 932 is transmitted to the light receiving unit, and thus, the posture detection unit 930 easily detects whether the hydraulic breaker 10 is operating. I can do it.
  • the circuit system 900 of the operation time recording apparatus 700 may be provided with an auxiliary generator (not shown) connected to the posture detection unit 930 to apply power to the posture detection unit 930.
  • the auxiliary generator also, like the generator 920, is subjected to vibration generated by the operation of the hydraulic breaker 10, that is, the lifting and lowering motion of the piston 300 and / or the hit / hit of the chisel 500. Electric power can be generated by the vibration generated.
  • the auxiliary generator is connected to the posture detection unit 930, the power consumed by the light emitting unit 932 and the light receiving unit of the posture detection unit 930 may be more stably supplied.
  • Such an auxiliary generator is preferably connected in series with the posture detection unit 930.
  • the relay port 940 functions to apply power to the hour meter 950, and the posture detector side port 941 is connected to the posture detector 930 in series. , Including an hour meter side port 942 connected in series with the hour meter 950.
  • the posture detection unit 930 when the posture detection unit 930 is operated to apply power to the posture detection unit side port 941, the hour meter side port 942 is shorted, whereby power is applied to the hour meter 950.
  • the hour meter 950 is operated with the power generated by the generator 920 and functions to record the time during operation.
  • the posture detection unit 930 determines that the hydraulic breaker 10 is in the operating position and power is applied to the posture detection unit side port 941 of the relay port 940, the hour meter of the relay port 940 is applied.
  • the side port 942 is short-circuited and power generated by the generator 920 is applied to the hour meter 950.
  • the hour meter 950 when power is applied to the hour meter 950, the hour meter 950 is operated, and records an operating time during operation, and displays the same on the display unit 951 described above.
  • the hour meter 950 operates the hydraulic breaker 10 to generate power by vibration generated by the lifting and lowering reciprocation of the piston 300, and the posture detection unit 930 operates the hydraulic breaker 10. By operating only when detecting the posture, it is possible to record the operating time of the hydraulic breaker (10).
  • FIG. 6 (a) is a view showing the hydraulic breaker 10 when the hydraulic breaker 10 equipped with the operation time recording apparatus 700 according to the preferred embodiment of the present invention is parallel to the horizontal plane
  • FIG. b) and FIG. 6C are perspective views of the posture detection unit 930 and the side view of the posture detection unit 930 when the hydraulic breaker 10 is parallel to the horizontal plane.
  • FIG. 7 (a) is a view showing the hydraulic breaker 10 when the hydraulic breaker 10 equipped with the operation time recording apparatus 700 according to the preferred embodiment of the present invention is tilted 45 degrees from the horizontal plane.
  • 7 (b) and 7 (c) are perspective views of the posture detection unit 930 and the side view of the posture detection unit 930 when the hydraulic breaker 10 is inclined at 45 ° from the horizontal plane.
  • FIG. 8 (a) is a view showing the hydraulic breaker 10 when the hydraulic breaker 10 equipped with the operation time recording apparatus 700 according to the preferred embodiment of the present invention is inclined 90 degrees from the horizontal plane.
  • 8 (b) and 8 (c) are perspective views of the posture detection unit 930 and the side view of the posture detection unit 930 when the hydraulic breaker 10 is inclined at 90 ° from the horizontal plane.
  • FIG. 9 (a) is a view showing the hydraulic breaker 10 when the hydraulic breaker 10 equipped with the operation time recording apparatus 700 according to the preferred embodiment of the present invention is tilted 180 degrees from the horizontal plane.
  • 9 (b) and 9 (c) are perspective views of the posture detection unit 930 and the side view of the posture detection unit 930 when the hydraulic breaker 10 is inclined 180 degrees from the horizontal plane.
  • the light source obstruction plate 934 since the eccentric portion of the light source obstruction plate 934 is rotated to face the gravity direction (the direction orthogonal to the horizontal plane), the light source obstruction plate 934 covers the light emitting portion 932 and the light receiving portion. Therefore, even if power is generated by the generator 920, the light source irradiated by the light emitter 932 by the light blocking member 934 may not be detected by the light receiver.
  • the posture detection unit 930 maintains an open state.
  • power is not applied to the posture detection unit side port 941 of the relay port 940, and thus power is not finally applied to the hour meter 950.
  • hour 950 does not work.
  • the posture detection unit 930 determines that the hydraulic breaker 10 is not in an operating state as follows.
  • the operation time recording apparatus 700 is operated to prevent the hydraulic breaker 10 from being recorded as operating.
  • the posture detection unit 930 determines that the hydraulic breaker 10 is in an operating state.
  • the posture detection unit 930 determines that the hydraulic breaker 10 is in the operating state
  • the posture detection unit 930 is short-circuited, and thus, power is supplied to the posture detection unit side port 941 of the relay port 940.
  • power is applied to the hour meter side port 942 of the relay port 940, and finally power is applied to the hour meter 950, whereby the hour meter 950 operates.
  • the operating time recording apparatus 700 is operated to record the operating time of the hydraulic breaker 10.
  • the operating time recording device 700 is operated to record the operating time of the hydraulic breaker 10.
  • the operation of the operating time recording apparatus 700 as described above is performed when the hydraulic breaker 10 is inclined 90 degrees from the horizontal plane as shown in FIGS. 8 (a) to 8 (c), and FIG. 9 (a). As shown in FIG. 9 (c), the same may be applied when the hydraulic breaker 10 is inclined 180 ° from the horizontal plane.
  • the hydraulic breaker 10 is tilted 90 degrees from the horizontal plane, or as shown in FIG. 9 (a), the hydraulic breaker 10 is tilted 180 degrees from the horizontal plane.
  • the operation time recording apparatus 700 operates to record the operation time of the hydraulic breaker 10.
  • the ground may be crushed by the hydraulic breaker 10 even when the hydraulic breaker 10 is tilted 180 degrees from the horizontal plane.
  • it is used strictly for the purpose of crushing the upper rock when digging a tunnel or the like, not the ground.
  • the operation posture of the hydraulic breaker 10 determined (or detected) by the posture detection unit 930 described above is not limited to a position where the hydraulic breaker 10 is inclined at 45 °, 90 °, or 180 ° from the horizontal plane.
  • the light source obstruction plate 934 of the posture detection unit 930 has an angle of 10 ° to the left and right of the gravity direction. That is, assuming that the body 931 is positioned within the range of 10 ° to 350 °, assuming that the body rotates clockwise in the direction of gravity, the light source irradiated from the light emitter 932 may be detected by the light receiver.
  • the posture detection unit 930 when the angle between the hydraulic breaker 10 and the horizontal plane is about 10 ° to 350 °, the hydraulic breaker 10 may be determined to be in an operating state.
  • the operating time recording apparatus 700 provided in the hydraulic breaker 10 is a vibration generated when the hydraulic breaker 10 operates, that is, the lifting motion of the piston 300 or the chisel 500.
  • the generator 920 When the generator 920 generates electric power by vibration generated by the hit / hit and the posture detection unit 930 determines that the posture detection unit 930 is in an operating position according to the posture of the hydraulic breaker 10, the generator 920 operates. The operating time will be recorded.
  • the operating time of the hydraulic breaker 10 may be recorded only when the power generation condition of the generator 920 and the operating posture condition of the posture detection unit 930 are satisfied.
  • the operating time recording apparatus 700 measures the operating time of the hydraulic breaker 10 only when two conditions are satisfied, there is an advantage in that the operating time of the hydraulic breaker 10 can be accurately measured.
  • the vibration transmitted to the operation time recording apparatus 700 by the buffer member 720 and the urethane pad 730 provided in the operation time recording apparatus 700 that is, of the hydraulic breaker 10 It is possible to prevent the operation time recording apparatus 700 from being damaged by the vibration generated by the operation or the circuit system 900 from malfunctioning.
  • circuit system 900 provided in the operation time recording apparatus 700 has a very simple configuration, reduction in manufacturing cost can be achieved.
  • the circuit system 900 provided in the operation time recording apparatus 700 has no configuration connected with other components of the hydraulic breaker 10, the operation time recording apparatus 700 independently of the hydraulic breaker 10 The operating time can be recorded. Therefore, simply installing the operation time recording device 700 in the cylinder 400 of the hydraulic breaker 10 can easily record the operation time of the hydraulic breaker 10, so the installation is very easy, High compatibility is guaranteed.
  • operating time recording device 710 main body
  • buffer member 721 spring
  • circuit system 910 switch

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Abstract

The present invention relates to an operation time recording device and a hydraulic breaker comprising the same and, particularly, to: an operation time recording device which can record the operation time of a hydraulic breaker while having a simple structure, thereby achieving high compatibility and manufacturing cost reduction, and can also minimize malfunctions, thereby accurately measuring the operation time of a hydraulic breaker; and a hydraulic breaker comprising the same.

Description

작동시간 기록장치 및 이를 구비한 유압 브레이커Operation time recorder and hydraulic breaker having the same
본 발명은 작동시간 기록장치 및 이를 구비한 유압 브레이커에 관한 것으로, 특히, 굴삭기 등의 건설장비에 장착되어 피스톤이 승하강하여 치즐을 타격함으로써, 치즐이 암반 등을 파쇄하는 유압 브레이커에 구비되어 유압 브레이커의 작동시간을 기록하는 작동시간 기록장치와, 작동시간 기록장치가 구비된 유압 브레이커에 관한 것이다.The present invention relates to an operating time recording apparatus and a hydraulic breaker having the same, and in particular, mounted on construction equipment such as an excavator, the piston is raised and lowered and hitting the chisel, the chisel is provided in the hydraulic breaker to break the rock, etc. It relates to a hydraulic breaker equipped with an operating time recording device for recording the operating time of the operating time recording device.
유압 브레이커는 굴삭기, 로더 등의 건설장비에 장착되어 암반이나 콘크리트 등을 파쇄하는 장비로, 피스톤이 승하강하여 파쇄공구인 치즐(chisel)을 타격하고, 상기 치즐이 콘크리트 및 암반 등의 파쇄목적물에 충격력을 가해 파쇄를 한다.Hydraulic breaker is a device that is installed in construction equipment such as excavators and loaders to crush rock or concrete. The piston is raised and lowered to hit the chisel, which is a crushing tool, and the chisel impact force on crushing objects such as concrete and rock. Add to shred.
이러한 유압 브레이커를 장기간 사용함에 따라, 치즐 또는 피스톤에 충격이 가해져 파손이 일어나므로, 치즐 및 피스톤은 교체를 하여 사용해야 한다.As the hydraulic breaker is used for a long period of time, the chisel or the piston is damaged and breakage occurs. Therefore, the chisel and the piston should be replaced.
따라서, 유압 브레이커의 유지보수 측면에서 유압 브레이커의 작동시간을 측정 또는 기록하는 장치의 개발이 대두되었다.Therefore, the development of a device for measuring or recording the operating time of the hydraulic breaker in terms of maintenance of the hydraulic breaker has emerged.
위와 같은 브레이커의 작동시간(또는 동작상태)를 기록하는 장치로는, 한국등록특허 제10-1609834호(이하, '특허문헌 1' 이라 한다)에 기재된 것이 공지되어 있다.As a device for recording the operating time (or operating state) of the breaker as described above, it is known that the Korean Patent No. 10-1609834 (hereinafter referred to as "Patent Document 1").
도 10에 도시된 바와 같이, 특허문헌 1의 동작상태 기록장치(100)는, 유압식 브레이커(200)의 실린더(201)에 구비된 상측챔버(210) 내부의 압력을 측정하는 압력센서(1)와, 압력센서(1)로부터 측정되는 상측 챔버(210) 내부의 압력 측정치를 수신하고, 상단 수압면(A1)의 면적과 압력 측정치를 이용하여 피스톤(202)이 치즐(203)을 타격하는 타공 횟수를 산출하는 연산제어부(2)와, 압력센서(1)의 측정값 및 연산제어부(2)에 의해 산출된 값을 저장하는 데이터 저장부(3)와 전원을 공급하는 전원공급부(4)를 포함하여 구성된다.As shown in FIG. 10, the operation state recording apparatus 100 of Patent Document 1 includes a pressure sensor 1 measuring a pressure inside the upper chamber 210 provided in the cylinder 201 of the hydraulic breaker 200. And a perforation in which the piston 202 strikes the chisel 203 by using the pressure measurement value inside the upper chamber 210 measured by the pressure sensor 1 and using the area and the pressure measurement value of the upper hydraulic pressure surface A1. The operation control unit 2 for calculating the number of times, the data storage unit 3 for storing the measured value of the pressure sensor 1 and the value calculated by the operation control unit 2, and the power supply unit 4 for supplying power It is configured to include.
이 경우, 연산제어부(2)는, 수신된 상측 챔버(210) 내부의 압력 측정치를 기지의 상단 수압면(A1) 면적과 곱하여 상단 수압면(A1)에 작용하는 힘의 크기를 산출하며, 산출된 상단 수압면(A1)에 작용하는 힘의 크기가, 하단 수압면(A2)에 작용하는 기지의 압력과 기지의 하단 수압면(A2) 면적을 곱하여 산출된 하단 수압면(A2)에 작용하는 힘의 크기 보다 더 큰 경우가, 정해진 시간동안 몇 회인지를 파악함으로써, 시간당 치즐의 타공 회수를 계수하게 된다.In this case, the arithmetic and control unit 2 calculates the magnitude of the force acting on the upper hydraulic pressure surface A1 by multiplying the received pressure measurement inside the upper chamber 210 by the known upper hydraulic pressure surface A1 area. The magnitude of the force acting on the upper pressure receiving surface A1 is applied to the lower pressure receiving surface A2 calculated by multiplying the known pressure acting on the lower pressure receiving surface A2 by the area of the known lower pressure receiving surface A2. If it is larger than the magnitude of force, the number of times per hour chisel's perforation is counted by knowing how many times in a given time.
그러나, 특허문헌 1의 동작상태 기록장치(100)는 압력센서(1), 연산제어부(2), 저장부(3), 전원공급부(4)등 복잡하고 많은 전기장치들을 요구하며, 이로 인해, 제조 원가의 상승이 발생할 수 있는 문제가 있다.However, the operation state recording apparatus 100 of Patent Document 1 requires a complex and many electrical devices such as a pressure sensor 1, arithmetic and control unit 2, storage unit 3, power supply unit 4, and, thus, There is a problem that an increase in manufacturing costs may occur.
또한, 복잡한 전기장치는 작동시 많은 진동이 발생하는 유압 브레이커에 의해 오작동이 빈번하게 발생할 수 있으며, 이로 인해, 유압 브레이커의 동작이 제대로 기록되지 못하거나, 나아가 동작상태 기록장치(100) 자체가 파손되는 위험성을 갖고 있다.In addition, a complicated electric device may be frequently malfunctioned by a hydraulic breaker that generates a lot of vibration during operation, due to this, the operation of the hydraulic breaker may not be properly recorded, or furthermore, the operation state recording device 100 itself is broken. There is a risk.
특히, 특허문헌 1의 동작상태 기록장치(100)의 경우, 압력센서(1)에 의해 상측챔버(210) 내부의 압력을 측정함으로써, 유압 브레이커의 동작 상태를 연산하게 되는데, 유압 브레이커를 장기간 사용할 경우, 장기간 걸친 진동에 의해 압력센서(1)의 오작동이 더욱 심화될 수 있으며, 이로 인해, 정확한 동작 상태 연산을 달성할 수 없다는 문제가 있다.In particular, in the operation state recording apparatus 100 of Patent Document 1, by measuring the pressure inside the upper chamber 210 by the pressure sensor 1, the operation state of the hydraulic breaker is calculated, the hydraulic breaker can be used for a long time In this case, the malfunction of the pressure sensor 1 may be further intensified by the vibration for a long time, and thus, there is a problem that an accurate operation state calculation cannot be achieved.
본 발명은 전술한 문제를 해결하기 위해 안출된 것으로서, 간단한 구성으로 유압 브레이커의 작동 시간을 기록함으로써 높은 호환성 및 제조원가 절감을 달성함과 동시에, 오작동을 최소화하여 정확한 유압 브레이커의 작동 시간을 측정할 수 있는 작동시간 기록장치 및 이를 구비한 유압 브레이커를 제공하는 것을 목적으로 한다.SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and by recording the operating time of the hydraulic breaker in a simple configuration, while achieving high compatibility and manufacturing cost reduction, it is possible to measure the accurate operating time of the hydraulic breaker by minimizing malfunctions. An object of the present invention is to provide an operating time recording apparatus and a hydraulic breaker having the same.
본 발명의 일 특징에 따른 작동시간 기록장치는, 유압에 의해 승하강하여 작동하는 피스톤과, 상기 피스톤에 의해 타격되어 지반을 타격하는 치즐을 갖는 유압 브레이커에 구비되어 상기 피스톤이 작동하는 시간을 기록하는 작동시간 기록장치에 있어서, 상기 피스톤의 작동에 의해 발생하는 진동으로 전력을 발생시키는 제네레이터; 상기 제네레이터에서 발생된 전력으로 작동되며, 작동시 시간을 기록하는 아워미터; 및 상기 유압 브레이커가 작동자세에 있을 경우 작동되어 상기 제네레이터에서 발생된 전력을 상기 아워미터로 인가시키는 자세검출부;를 포함하는 것을 특징으로 한다.An operating time recording apparatus according to an aspect of the present invention is provided in a hydraulic breaker having a piston that is operated by lifting and lowering by hydraulic pressure, and a chisel that is hit by the piston to strike the ground to record the time of operation of the piston. An operating time recording apparatus, comprising: a generator for generating electric power by vibration generated by the operation of the piston; An hour meter operating on electric power generated by the generator and recording time during operation; And a posture detection unit which is operated when the hydraulic breaker is in an operating position to apply power generated by the generator to the hour meter.
또한, 상기 작동시간 기록장치의 본체를 감싸며, 내부에 스프링이 구비된 완충부재; 및 상기 완충부재를 감싸는 우레탄 패드;를 더 포함하는 것을 특징으로 한다.In addition, a buffer member surrounding the body of the operation time recording apparatus, the spring is provided therein; And a urethane pad surrounding the buffer member.
또한, 상기 자세검출부는, 상기 유압 브레이커의 실린더에 고정된 몸체; 상기 몸체에 구비된 발광부 및 수광부; 및 회전축에 의해 상기 몸체에 회전가능하게 연결되며, 편심부가 중력방향을 향하도록 회전하는 광원가림판;을 포함하고, 상기 광원가림판은 상기 발광부와 상기 수광부 사이에 배치되어 상기 유압 브레이커의 자세에 따라 상기 발광부에서 조사된 광원을 상기 수광부에서 감지하지 못하게 막으며, 상기 발광부에서 조사된 광원을 상기 수광부에서 감지하면, 상기 자세검출부가 작동하는 것을 특징으로 한다.In addition, the posture detection unit, the body fixed to the cylinder of the hydraulic breaker; A light emitting part and a light receiving part provided in the body; And a light source blocking plate rotatably connected to the body by a rotating shaft, and having an eccentric portion rotating in a gravity direction, wherein the light source blocking plate is disposed between the light emitting portion and the light receiving portion. As a result, the light source irradiated from the light emitting unit is prevented from being detected by the light receiving unit, and the light source irradiated from the light emitting unit detects the light receiving unit.
또한, 상기 피스톤의 작동에 의해 발생하는 진동으로 전력을 발생시키며, 상기 자세검출부에 연결되어 전력을 인가시키는 보조제네레이터;를 더 포함하는 것을 특징으로 한다.In addition, the auxiliary generator for generating power by the vibration generated by the operation of the piston, connected to the posture detection unit for applying power; characterized in that it further comprises.
본 발명의 일 특징에 따른 유압 브레이커는, 유압에 의해 승하강하여 작동하는 피스톤과, 상기 피스톤에 의해 타격되어 지반을 타격하는 치즐을 갖는 유압 브레이커에 있어서, 상기 유압 브레이커에 구비되어 상기 피스톤이 작동하는 시간을 기록하는 작동시간 기록장치;를 포함하되, 상기 작동시간 기록장치는, 상기 피스톤의 작동에 의해 발생하는 진동으로 전력을 발생시키는 제네레이터; 상기 제네레이터에서 발생된 전력으로 작동되며, 작동시 시간을 기록하는 아워미터; 및 상기 유압 브레이커가 작동자세에 있을 경우 작동되어 상기 제네레이터에서 발생된 전력을 상기 아워미터로 인가시키는 자세검출부;를 포함하는 것을 특징으로 한다.A hydraulic breaker according to one aspect of the present invention is a hydraulic breaker having a piston operating by lifting and lowering by hydraulic pressure, and a chisel hitting the ground by hitting the piston, wherein the hydraulic breaker is provided to operate the piston. An operation time recording device for recording a time; wherein the operation time recording device comprises: a generator for generating electric power by vibration generated by the operation of the piston; An hour meter operating on electric power generated by the generator and recording time during operation; And a posture detection unit which is operated when the hydraulic breaker is in an operating position to apply power generated by the generator to the hour meter.
이상에서 살펴본 바와 같은 본 발명의 작동시간 기록장치 및 이를 구비한 유압 브레이커에 따르면 다음과 같은 효과가 있다.According to the operation time recording apparatus and the hydraulic breaker having the same according to the present invention as described above has the following effects.
제네레이터의 전력 발생 조건과 자세검출부의 작동자세 조건을 만족하는 경우에만, 유압 브레이커의 작동 시간을 기록히게 되며, 이를 통해 실제로 유압 브레이커가 작동하는 시간을 정확하게 측정할 수 있다.Only when the power generation condition of the generator and the operating position of the posture detection unit are satisfied, the operating time of the hydraulic breaker is recorded, so that the actual time of operation of the hydraulic breaker can be accurately measured.
작동시간 기록장치에 구비된 완충부재 및 우레탄 패드에 의해 작동시간 기록장치에 전달되는 진동, 즉, 유압 브레이커의 작동에 의해 발생하는 진동에 의해 작동시간 기록장치가 파손되거나, 오작동하는 것을 효율적으로 방지할 수 있다.Efficiently prevent the operation time recording device from being damaged or malfunctioned by vibrations transmitted to the operation time recording device by the buffer member and the urethane pad provided in the operation time recording device, that is, the vibration generated by the operation of the hydraulic breaker. can do.
작동시간 기록장치가 매우 간단한 구성으로 되어 있으므로, 제조원가의 절감을 달성할 수 있다.Since the operating time recording apparatus is of a very simple configuration, reduction of manufacturing cost can be achieved.
작동시간 기록장치의 회로 시스템에는 유압 브레이커의 기타 다른 구성과 연결되는 구성이 없으므로, 독립적으로 유압 브레이커의 작동시간을 기록할 수 있다. 따라서, 단순히 작동시간 기록장치를 유압 브레이커에 설치하는 것만으로도 유압 브레이커의 작동시간을 용이하게 기록할 수 있으므로, 그 설치가 매우 용이하고, 높은 호환성이 보장된다.The circuit system of the operating time recorder does not have a configuration connected with other components of the hydraulic breaker, so that the operating time of the hydraulic breaker can be recorded independently. Therefore, the operation time of the hydraulic breaker can be easily recorded by simply installing the operation time recording device on the hydraulic breaker, so that the installation is very easy and high compatibility is ensured.
도 1은 본 발명의 바람직한 실시 예에 따른 작동시간 기록장치가 구비된 유압 브레이커의 단면을 도시한 도.1 is a cross-sectional view of a hydraulic breaker equipped with an operating time recording apparatus according to a preferred embodiment of the present invention.
도 2는 도 1의 유압 브레이커의 실린더에 작동시간 기록장치가 설치된 것을 도시한 도.Figure 2 shows that the operating time recording apparatus is installed in the cylinder of the hydraulic breaker of Figure 1;
도 3은 도 1의 유압 브레이커에 구비된 작동시간 기록장치를 도시한 도.3 is a view showing the operation time recording device provided in the hydraulic breaker of FIG.
도 4는 도 3의 작동시간 기록장치에 구비되는 회로시스템을 도시한 도.4 is a diagram illustrating a circuit system provided in the operation time recording apparatus of FIG. 3.
도 5는 도 4의 회로시스템의 자세검출부를 도시한 도.FIG. 5 is a diagram illustrating an attitude detector of the circuit system of FIG. 4. FIG.
도 6 내지 도 9는 본 발명의 바람직한 실시 예에 따른 작동시간 기록장치가 구비된 유압 브레이커의 자세에 따라 달라지는 자세검출부의 상태를 도시한 도.6 to 9 are views showing a state of the posture detection unit that varies depending on the posture of the hydraulic breaker equipped with the operating time recording apparatus according to a preferred embodiment of the present invention.
도 10은 종래의 동작상태 기록장치가 구비된 유압식 브레이커를 도시한 도.10 is a view showing a hydraulic breaker equipped with a conventional operation state recording device.
이하에서 언급되는 '전력'은 '전원' 또는 '전압' 또는 '전류'로도 이해될 수 있다. 따라서, '전력을 발생시킨다'는 '전원을 발생시킨다' 또는 '전압을 발생시킨다' 또는 '전류를 발생시킨다' 등으로 대체될 수 있으며, '전력을 인가한다'는 '전원을 인가한다' 또는 '전압을 인가한다' 또는 '전류를 인가한다' 등으로 대체될 수 있다.The term 'power' referred to below may also be understood as 'power' or 'voltage' or 'current'. Thus, 'generating power' may be replaced with 'generating power' or 'generating voltage' or 'generating current', and 'applying power' 'applying power' or It may be replaced by 'apply voltage' or 'apply current'.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시 예에 따른 작동시간 기록장치를 구비한 유압 브레이커에 대해 설명한다.Hereinafter, with reference to the accompanying drawings will be described a hydraulic breaker having an operating time recording apparatus according to a preferred embodiment of the present invention.
도 1은 본 발명의 바람직한 실시 예에 따른 작동시간 기록장치가 구비된 유압 브레이커의 단면을 도시한 도이고, 도 2는 도 1의 유압 브레이커의 실린더에 작동시간 기록장치가 설치된 것을 도시한 도이고, 도 3은 도 1의 유압 브레이커에 구비된 작동시간 기록장치를 도시한 도이고, 도 4는 도 3의 작동시간 기록장치에 구비되는 회로시스템을 도시한 도이고, 도 5는 도 4의 회로시스템의 자세검출부를 도시한 도이고, 도 6 내지 도 9는 본 발명의 바람직한 실시 예에 따른 작동시간 기록장치가 구비된 유압 브레이커의 자세에 따라 달라지는 자세검출부의 상태를 도시한 도이다.1 is a cross-sectional view of a hydraulic breaker equipped with an operating time recording apparatus according to a preferred embodiment of the present invention, Figure 2 is a view showing that the operating time recording apparatus is installed in the cylinder of the hydraulic breaker of FIG. 3 is a diagram illustrating an operating time recording apparatus provided in the hydraulic breaker of FIG. 1, FIG. 4 is a diagram illustrating a circuit system provided in the operating time recording apparatus of FIG. 3, and FIG. 5 is a circuit of FIG. 4. 6 to 9 are diagrams showing the state of the posture detection unit that varies depending on the posture of the hydraulic breaker equipped with the operating time recording apparatus according to the preferred embodiment of the present invention.
도 1 및 도 2에 도시된 바와 같이, 본 발명의 바람직한 실시 예에 따른 작동시간 기록장치(700)를 구비한 유압 브레이커(10)는, 유압에 의해 승하강하여 작동하는 피스톤(300)과, 내부 공간에 피스톤(300)이 삽입되는 실린더(400)와, 실린더(400)와 피스톤(300)에 의해 형성되며, 피스톤(300)의 상단 수압면(310)에 압력을 작용시키는 상측 챔버(410)와, 실린더(400)와 피스톤(300)에 의해 형성되며, 피스톤(300)의 하단 수압면(320)에 압력을 작용시키는 하측 챔버(420)와, 피스톤(300)에 의해 타격되어 지반을 타격하는 치즐(500)과, 유압 브레이커(10)에 구비되어 피스톤(300)이 작동하는 시간을 기록하는 작동시간 기록장치(700)를 포함하여 구성된다.1 and 2, the hydraulic breaker 10 having an operating time recording apparatus 700 according to a preferred embodiment of the present invention, the piston 300 which operates by lifting and lowering by hydraulic pressure, and the inside The upper chamber 410 is formed by the cylinder 400, the cylinder 400 is inserted into the space, the cylinder 400 and the piston 300, and exerts pressure on the upper hydraulic pressure surface 310 of the piston 300. And, formed by the cylinder 400 and the piston 300, the lower chamber 420 to apply pressure to the lower pressure receiving surface 320 of the piston 300, and hit by the piston 300 to hit the ground It is configured to include a chisel 500 and an operating time recording apparatus 700 provided in the hydraulic breaker 10 to record the time the piston 300 operates.
실린더(400)에는 내부 공간이 형성되어 있으며, 내부 공간에는 피스톤(300)이 삽입된다. 따라서, 실린더(400)의 내부 공간은 피스톤(300)이 승하강하는 공간으로 정의될 수 있다.An inner space is formed in the cylinder 400, and the piston 300 is inserted into the inner space. Therefore, the inner space of the cylinder 400 may be defined as a space in which the piston 300 moves up and down.
피스톤(300)은 실린더(400)의 내부 공간에 삽입되며, 피스톤(300)에는 상단 수압면(310)과, 하단 수압면(320)이 형성되어 있다.The piston 300 is inserted into an inner space of the cylinder 400, and the upper pressure receiving surface 310 and the lower pressure receiving surface 320 are formed in the piston 300.
피스톤(300)의 하부에는 치즐(500)이 위치한다. 따라서, 피스톤(300)이 하강하면 치즐(500)의 상부를 타격하게 되고, 타격된 치즐(500)은 하부로 이동되어 지반을 타격함으로써, 지반을 파쇄한다.The chisel 500 is located under the piston 300. Therefore, when the piston 300 descends, the upper surface of the chisel 500 is hit, and the hit chisel 500 is moved downward to strike the ground, thereby crushing the ground.
상측 챔버(410)는 피스톤(300)의 상단 수압면(310)과 실린더(400) 사이에 형성된 공간이고, 하측 챔버(420)는 피스톤(300)의 하단 수압면(320)과 실린더(400) 사이에 형성된 공간이다.The upper chamber 410 is a space formed between the upper hydraulic pressure surface 310 of the piston 300 and the cylinder 400, the lower chamber 420 is the lower hydraulic pressure surface 320 and the cylinder 400 of the piston 300. It is a space formed in between.
상측 챔버(410)에 작동유가 유입되면 작동유가 상단 수압면(310)에 압력을 작용시키게 되며, 이로 인해, 피스톤(300)이 하강하게 된다.When the hydraulic oil flows into the upper chamber 410, the hydraulic oil exerts a pressure on the upper hydraulic pressure surface 310, which causes the piston 300 to descend.
하측 챔버(420)에 작동유가 유입되면 작동유가 하단 수압면(320)에 압력을 작용시키게 되며, 이로 인해, 피스톤(300)이 상승하게 된다.When the hydraulic oil flows into the lower chamber 420, the hydraulic oil exerts a pressure on the lower pressure receiving surface 320, thereby raising the piston 300.
위와 같이, 유압 브레이커(10)는 상측 챔버(410) 또는 하측 챔버(420)에 선택적으로 작동유가 공급(유입)되고, 피스톤(300)의 상단 수압면(310) 또는 하단 수압면(320)에 작동유가 압력을 가함으로써, 피스톤(300)이 승하강을 반복적으로 하게 된다. 따라서, 피스톤(300)이 치즐(500)에 타격을 가하고, 치즐(500)이 지반을 타격함으로써, 지반의 암반 등을 파쇄하게 된다.As above, the hydraulic breaker 10 is selectively supplied (inflow) to the upper chamber 410 or the lower chamber 420, the hydraulic pressure is supplied to (inlet), the upper hydraulic surface 310 or lower hydraulic pressure surface 320 of the piston 300 As the hydraulic oil pressurizes, the piston 300 repeatedly moves up and down. Therefore, the piston 300 strikes the chisel 500 and the chisel 500 strikes the ground, thereby breaking the rock or the like of the ground.
이하, 유압 브레이커(10)에 구비되어 피스톤(300)이 작동하는 시간을 기록하는 작동시간 기록장치(700)에 대해 설명한다.Hereinafter, the operation time recording apparatus 700 provided in the hydraulic breaker 10 and recording the time when the piston 300 operates will be described.
도 2 및 도 3에 도시된 바와 같이, 작동시간 기록장치(700)는 작동시 유압 브레이커(10)의 피스톤(300)이 작동하는 시간을 기록하는 기능을 하며, As shown in Figures 2 and 3, the operating time recording apparatus 700 functions to record the time the piston 300 of the hydraulic breaker 10 operates during operation,
작동시간 기록장치(700)의 본체(710)를 감싸며, 내부에 스프링(721)이 구비된 완충부재(720)와, 완충부재(720)를 감싸는 우레탄 패드(730)와, 본체(710)에 구비되어 아워미터(950)에서 기록된 시간을 표시하는 표시부(951)와, 작동시간 기록장치(700)의 본체(710) 내부에 구비되는 회로시스템(900)을 포함하여 구성된다.Wrapping the main body 710 of the operation time recording apparatus 700, the buffer member 720 provided with a spring 721 therein, the urethane pad 730 surrounding the buffer member 720, and the main body 710 And a display unit 951 provided to display the time recorded by the hour meter 950 and a circuit system 900 provided inside the main body 710 of the operation time recording apparatus 700.
작동시간 기록장치(700)는 유압 브레이커(10)의 실린더(400)의 상부, 즉, 탑헤드(430)에 위치하는 것이 바람직하다.The operating time recording device 700 is preferably located above the cylinder 400 of the hydraulic breaker 10, that is, the top head 430.
이 경우, 탑헤드(430)에 홈(미도시)을 형성하고, 홈에 작동시간 기록장치(700)를 설치함으로써, 작동시간 기록장치(700)를 유압 브레이커(10)에 안정적으로 고정시킬 수 있다.In this case, by forming a groove (not shown) in the top head 430 and installing the operation time recording device 700 in the groove, the operation time recording device 700 can be stably fixed to the hydraulic breaker 10. have.
작동시간 기록장치(700)의 본체(710) 내부에는 회로시스템(900)이 구비되며, 본체(710)의 외부에는 본체(710)를 감싸는 완충부재(720)가 구비된다.A circuit system 900 is provided inside the main body 710 of the operation time recording apparatus 700, and a shock absorbing member 720 surrounding the main body 710 is provided outside the main body 710.
완충부재(720)는 PE(폴리에틸렌) 재질로 이루어질 수 있으며, 완충부재(720)의 사이 공간에는 복수 개의 스프링(721)이 구비될 수 있다.The buffer member 720 may be made of polyethylene (PE) material, and a plurality of springs 721 may be provided in the space between the buffer members 720.
복수 개의 스프링(721)은 완충부재(720)에 탄성력을 부여하여 완충 효과를 상승시키는 기능을 한다. 이 경우, 복수 개의 스프링(721)의 갯수를 조절함으로써, 완충부재(720)의 탄성계수를 조절할 수 있다.The plurality of springs 721 may provide an elastic force to the shock absorbing member 720 to increase the shock absorbing effect. In this case, by adjusting the number of the plurality of springs 721, the elastic modulus of the buffer member 720 can be adjusted.
완충부재(720)의 외부에는 완충부재(720)를 감싸는 우레탄 패드(730)가 구비될 수 있으며, 우레탄 패드(730) 또한, 완충부재(720)와 더불어 작동시간 기록장치(700) 본체(710)에 전달되는 충격을 완화시키는 완충 기능을 한다.The outside of the buffer member 720 may be provided with a urethane pad 730 surrounding the buffer member 720, the urethane pad 730, in addition to the buffer member 720, the operating time recording device 700, the main body 710 It cushions the shock transmitted to
표시부(951)는 본체(710)의 표면에 구비되며, 후술할 아워미터(950)에서 기록된 시간을 표시하는 기능을 한다.The display unit 951 is provided on the surface of the main body 710 and functions to display the time recorded by the hour meter 950 which will be described later.
따라서, 사용자가 표시부(951)를 통해 아워미터(950)에서 기록된 시간, 즉, 유압 브레이커(10)가 작동된 시간을 용이하게 파악할 수 있다.Therefore, the user can easily grasp the time recorded by the hour meter 950 through the display unit 951, that is, the time when the hydraulic breaker 10 is operated.
위와 같이, 작동시간 기록장치(700)의 본체(710)에 완충부재(720)와, 우레탄 패드(730)를 설치함으로써, 작동시간 기록장치(700)의 완충 효과를 달성할 수 있다.As described above, by installing the buffer member 720 and the urethane pad 730 in the main body 710 of the operation time recording apparatus 700, it is possible to achieve the buffering effect of the operation time recording apparatus 700.
다시 말해, 유압 브레이커(10)가 작동하여, 피스톤(300)이 상하 왕복운동, 즉, 반복적인 승하강 운동과, 치즐(500)의 피타격(피스톤(300)에 의한 치즐(500)의 피타격) 및 치즐(500)의 타격(치즐(500)을 통해 지반을 타격)이 이루어지면, 유압 브레이커(10)에는 매우 큰 충격이 발생하게 된다.In other words, the hydraulic breaker 10 is operated so that the piston 300 reciprocates up and down, i.e., the repetitive lifting movement and the hitting of the chisel 500 (the blood of the chisel 500 by the piston 300). When hitting) and hitting of the chisel 500 (hitting the ground through the chisel 500), a very large impact is generated in the hydraulic breaker (10).
위와 같은 충격(또는 진동)이 반복적으로 발생하게 되면, 작동시간 기록장치(700)의 본체(710) 내부에 구비된 회로시스템(900)에 오작동 등이 발생할 수 있게 된다.When such a shock (or vibration) is repeatedly generated, a malfunction may occur in the circuit system 900 provided inside the main body 710 of the operation time recording apparatus 700.
따라서, 작동시간 기록장치(700)의 본체(710)를 감싸도록 이중 완충구조, 즉, 완충부재(720) 및 우레탄 패드(730)를 설치함으로써, 위와 같은 충격(또는 진동)으로부터 본체(710)의 회로시스템(900)을 보호할 수 있는 것이다.Therefore, by installing a double buffer structure, that is, the buffer member 720 and the urethane pad 730 to surround the main body 710 of the operation time recording apparatus 700, the main body 710 from the above shock (or vibration). The circuit system 900 can be protected.
또한, 전술한 바와 같이, 유압 브레이커(10)의 실린더(400)의 탑헤드(430)에 홈을 형성하고, 작동시간 기록장치(700)를 홈에 삽입하여 설치함으로써, 작동시간 기록장치(700)의 견고한 고정과 동시에, 위와 같은 충격 방지를 더욱 효과적으로 달성할 수 있다.In addition, as described above, by forming a groove in the top head 430 of the cylinder 400 of the hydraulic breaker 10, by inserting the operation time recording apparatus 700 in the groove, the operation time recording apparatus 700 At the same time, the above shock protection can be more effectively achieved.
이하, 작동시간 기록장치(700)의 본체(710)에 구비되는 회로시스템(900)에 대해 설명한다.Hereinafter, the circuit system 900 provided in the main body 710 of the operation time recording apparatus 700 will be described.
도 4에 도시된 바와 같이, 회로시스템(900)은 회로시스템(900)의 작동을 'ON' 또는 'OFF' 시키는 스위치(910)와, 피스톤(300)의 작동에 의해 발생하는 진동으로 전력을 발생시키는 제네레이터(920)와, 유압 브레이커(10)가 작동자세에 있을 경우 작동되어 제네레이터(920)에서 발생된 전력을 릴레이포트(940)에 인가시키는 자세검출부(930)와, 자세검출부(930)에 의해 전력이 인가되면, 아워미터(950)로 전력을 인가시키는 릴레이포트(940)와, 제네레이터(920)에서 발생된 전력으로 작동되며, 작동시 시간을 기록하는 아워미터(950)를 포함하여 구성된다.As shown in FIG. 4, the circuit system 900 switches power to 'ON' or 'OFF' the operation of the circuit system 900, and generates power by vibration generated by the operation of the piston 300. The generator 920 to generate the posture, the posture detection unit 930 and the posture detection unit 930 which are operated when the hydraulic breaker 10 is in the operating position to apply the power generated by the generator 920 to the relay port 940. When the power is applied by, the relay port 940 for applying power to the hour meter 950, and is operated by the power generated from the generator 920, including an hour meter 950 for recording the time during operation It is composed.
스위치(910)는 제네레이터(920)와 직렬로 연결되어 있으며, 작동에 따라 회로시스템(900)의 작동을 'ON' 또는 'OFF' 시킨다. 따라서, 사용자가 스위치(910)를 'ON' 위치에 놓으면 제네레이터(920)의 전력을 자세검출부(930), 릴레이포트(940) 및 아워미터(950)에 인가시키게 된다.The switch 910 is connected in series with the generator 920 and 'ON' or 'OFF' the operation of the circuit system 900 according to the operation. Therefore, when the user places the switch 910 in the 'ON' position, the power of the generator 920 is applied to the posture detection unit 930, the relay port 940, and the hour meter 950.
제네레이터(920)는 회로시스템(900)의 전력 공급원 기능을 하며, 피스톤(300)의 작동에 의해 발생하는 진동으로 전력을 발생시킨다.The generator 920 functions as a power supply source of the circuit system 900 and generates power by vibration generated by the operation of the piston 300.
다시 말해, 제네레이터(920)는 유압 브레이커(10)가 작동하여 피스톤(300)의 승하강 운동이 이뤄질 때 발생하는 진동으로 전력을 발생시키는 것이다.In other words, the generator 920 generates electric power by vibration generated when the hydraulic breaker 10 is operated to raise and lower the piston 300.
따라서, 제네레이터(920)는 유압 브레이커(10)가 작동하지 않는 경우, 전력을 발생시키지 않으며, 이로 인해, 유압 브레이커(10)가 작동하지 않는 경우, 작동시간 기록장치(700)의 회로시스템(900) 또한 작동되지 않는다.Therefore, the generator 920 does not generate power when the hydraulic breaker 10 is not operated, and thus, when the hydraulic breaker 10 is not operated, the circuit system 900 of the operation time recording apparatus 700 is generated. ) Also does not work.
제네레이터(920)가 전력을 발생시키기 위한 진동은 피스톤(300)이 승하강하며 발생하는 진동 뿐 아니라 피스톤(300)이 치즐(500)을 타격할 때 발생하는 진동과, 치즐(500)이 지반을 타격할 때 발생하는 진동을 모두 포함한다.The vibration for the generator 920 to generate electric power is not only a vibration generated by the piston 300 moving up and down, but also a vibration generated when the piston 300 hits the chisel 500, and the chisel 500 supports the ground. Includes all vibrations that occur when hitting.
또한, 제네레이터(920)는 전술한 완충부재(720) 및 우레탄 패드(730)에 의해 완충된 진동 범위로도 전력을 발생시킬 수 있도록 발생 전력 진동 범위가 정해지는 것이 바람직하다.In addition, it is preferable that the generator 920 has a generated power vibration range so as to generate power even in the vibration range buffered by the above-mentioned buffer member 720 and the urethane pad 730.
상세하게 설명하면, 전술한 바와 같이, 작동시간 기록장치(700)의 파손을 방지하기 위해, 본체(710)에 완충부재(720) 및 우레탄 패드(730)를 설치하게 되는데, 이로 인해, 제네레이터(920)에 진동이 충분히 전달되지 않아 전력이 제대로 발생하지 않을 수도 있다. 따라서, 완충부재(720) 및 우레탄 패드(730)에 의해 완충된 진동 범위로도 전력을 발생시킬 수 있도록 제네레이터(920)의 발생 전력 진동 범위를 정하는 것이 바람직하다.In detail, as described above, in order to prevent damage to the operation time recording apparatus 700, the shock absorbing member 720 and the urethane pad 730 are installed in the main body 710. Thus, the generator ( The vibration may not be sufficiently transmitted to the 920 so that power may not be properly generated. Therefore, it is preferable to determine the generated power vibration range of the generator 920 to generate power even in the vibration range buffered by the buffer member 720 and the urethane pad 730.
예컨데, 유압 브레이커(10)의 작동에 의해 '100'의 진동이 발생하고, 작동시간 기록장치(700)에 완충부재(720) 및 우레탄 패드(730)가 구비되지 않을 경우 전달되는 진동 및 작동시간 기록장치(700)가 파손될 진동이 '90'이고, 작동시간 기록장치(700)에 완충부재(720) 및 우레탄 패드(730)가 구비될 경우 전달되는 진동이 '70'이라 가정하자.For example, the vibration of the '100' is generated by the operation of the hydraulic breaker 10, the vibration and the operating time transmitted when the buffer member 720 and the urethane pad 730 is not provided in the operating time recording apparatus 700 Assume that the vibration at which the recording apparatus 700 is broken is '90', and the vibration transmitted when the buffer member 720 and the urethane pad 730 is provided at the operation time recording apparatus 700 is '70'.
위와 같은 경우, 완충부재(720) 및 우레탄 패드(730)가 구비되지 않을 경우, 작동시간 기록장치(700)에 높은 진동이 전달되어, 작동시간 기록장치(700)가 파손될 위험성이 있으므로, 이를 방지하기 위해 완충부재(720) 및 우레탄 패드(730)를 구비함으로써, 파손의 위험성을 효과적으로 방지할 수 있다.In the above case, when the shock absorbing member 720 and the urethane pad 730 is not provided, high vibration is transmitted to the operation time recording apparatus 700, and thus there is a risk that the operation time recording apparatus 700 is broken, thereby preventing this. In order to provide a buffer member 720 and the urethane pad 730, it is possible to effectively prevent the risk of damage.
단, 이 경우, 제네레이터(920)의 발생 전력 진동 범위가 '70' 을 초과할 경우, 즉, '70'을 초과하는 진동이 있어야 제네레이터(920)가 전력을 발생할 수 있다고 하면, 완충부재(720) 및 우레탄 패드(730)가 구비된 경우, 제네레이터(920)는 전력을 발생할 수 없다.However, in this case, when the generated power vibration range of the generator 920 exceeds '70', that is, the generator 920 may generate power only when there is a vibration exceeding '70', the shock absorbing member 720 ) And the urethane pad 730, the generator 920 may not generate power.
따라서, 제네레이터(920)의 발생 전력 진동 범위를 '70' 이하로 낮춤으로써, 완충부재(720) 및 우레탄 패드(730)로 작동시간 기록장치(700)의 파손을 방지함과 동시에, 제네레이터(920)의 전력 발생을 동시에 달성시킬 수 있다.Accordingly, by lowering the generated power vibration range of the generator 920 to '70' or less, the shock absorbing member 720 and the urethane pad 730 prevent the breakdown of the operation time recording apparatus 700 and at the same time, the generator 920. Can generate power simultaneously.
즉, 제네레이터(920)의 발생 전력 진동 범위를 조금 더 민감하게 둠으로써, 작동시간 기록장치(700)의 파손 방지 및 전력 발생을 동시에 달성시킬 수 있는 것이다.That is, by making the generated power vibration range of the generator 920 a little more sensitive, it is possible to simultaneously prevent breakage and power generation of the operation time recording apparatus 700.
더불어, 제네레이터(920)의 발생 전력 진동 범위를 적절하게 조절하기 위해, 완충부재(720) 및 우레탄 패드(730)가 구비된 작동시간 기록장치(700)의 완충 범위를 조절하는 것이 필요하며, 이를 위해, 완충부재(720)의 복수 개의 스프링(721)의 갯수를 조절할 수 있다. In addition, in order to appropriately adjust the generated power vibration range of the generator 920, it is necessary to adjust the buffer range of the operating time recording apparatus 700 provided with the buffer member 720 and the urethane pad 730, To this end, the number of springs 721 of the buffer member 720 may be adjusted.
다시 말해, 완충부재(720)의 스프링(721)의 갯수를 늘려 작동시간 기록장치(700)의 완충 범위를 높임으로써 작동시간 기록장치(700)에 전달되는 진동을 낮추거나, 완충부재(720)의 스프링(721)의 갯수를 줄여 작동시간 기록장치(700)의 완충 범위를 낮춤으로써 작동시간 기록장치(700)에 전달되는 진동을 높일 수 있는 것이다. In other words, by increasing the number of the spring 721 of the buffer member 720 to increase the buffer range of the operating time recording device 700 to lower the vibration transmitted to the operating time recording device 700, or buffer member 720 By reducing the number of springs 721 of the operating time recording apparatus 700 by lowering the buffer range it is possible to increase the vibration transmitted to the operating time recording apparatus 700.
자세검출부(930)는 유압 브레이커(10)가 작동자세에 있는지 여부를 검출하여, 유압 브레이커(10)가 작동자세에 있을 경우 작동되어 제네레이터(920)에서 발생된 전력을 릴레이포트(940)의 자세검출부측포트(941)에 인가시킴으로써, 최종적으로 아워미터(950)로 전력을 인가시키거나, 유압 브레이커(10)가 작동자세에 있지 않을 경우, 작동되지 않음으로써, 릴레이포트(940) 및 아워미터(950)로 인가되는 전력을 차단하는 기능을 한다.The posture detection unit 930 detects whether or not the hydraulic breaker 10 is in the operating position, and is operated when the hydraulic breaker 10 is in the operating position, thereby generating power generated by the generator 920 to the posture of the relay port 940. By applying to the detector side port 941, the power is finally applied to the hour meter 950, or when the hydraulic breaker 10 is not in the operating position, the relay port 940 and the hour meter are not operated. A function of cutting off power applied to 950 is performed.
따라서, 자세검출부(930)는 릴레이포트(940)의 자세검출부측포트(941)와 직렬로 연결되며, 유압 브레이커(10)가 작동자세에 있다고 판단되면 단락되어 릴레이포트(940)에 전력을 인가함으로써, 최종적으로 아워미터(950)에 전력을 인가시키고, 유압 브레이커(10)가 작동자세에 있지 않다고 판단되면 개방되어 릴레이포트(940)의 자세검출부측포트(941)에 전력을 인가하지 않음으로써, 최종적으로 아워미터(950)에 전력을 인가시키지 않게 된다.Therefore, the posture detection unit 930 is connected in series with the posture detection unit side port 941 of the relay port 940, and when it is determined that the hydraulic breaker 10 is in an operating position, the posture detection unit 930 is shorted to apply power to the relay port 940. Thus, the power is finally applied to the hour meter 950, and when it is determined that the hydraulic breaker 10 is not in the operating position, the door is opened so as not to apply power to the posture detection side port 941 of the relay port 940. Finally, no power is applied to the hour meter 950.
또한, 자세검출부(930)는 도 5에 도시된 바와 같이, 유압 브레이커(10)의 실린더(400)에 고정된 몸체(931)와, 몸체(931)에 구비된 발광부(932) 및 수광부(미도시)와, 회전축(933)에 의해 몸체(931)에 회전가능하게 연결되며, 편심부가 중력방향을 향하도록 회전하는 광원가림판(934)을 포함하여 구성된다.In addition, as shown in FIG. 5, the posture detection unit 930 includes a body 931 fixed to the cylinder 400 of the hydraulic breaker 10, a light emitting unit 932 and a light receiving unit provided in the body 931. It is configured to include a light source blind plate 934 is rotatably connected to the body 931 by the rotation shaft 933, and rotates the eccentric portion in the direction of gravity.
몸체(931)는 작동시간 기록장치(700)의 본체(710)에 구비되며, 몸체(931)에는 회전축(933)이 설치되어 있다.The body 931 is provided in the main body 710 of the operation time recording apparatus 700, and a rotation shaft 933 is installed in the body 931.
또한, 몸체(931)는 유압 브레이커(10)의 실린더(400)에 고정되도록 설치된다.In addition, the body 931 is installed to be fixed to the cylinder 400 of the hydraulic breaker (10).
다시 말해, 도 2에 도시된 바와 같이, 작동시간 기록장치(700)가 유압 브레이커(10)의 실린더(400)의 탑헤드(430)에 고정되도록 설치될 때, 본체(710) 내부에 구비된 몸체(931) 또한, 유압 브레이커(10)의 실린더(400)의 탑헤드(430)에 고정되어 설치된다.In other words, as shown in Figure 2, when the operating time recording apparatus 700 is installed to be fixed to the top head 430 of the cylinder 400 of the hydraulic breaker 10, it is provided inside the main body 710 The body 931 is also fixed to the top head 430 of the cylinder 400 of the hydraulic breaker 10 is installed.
이 경우, 몸체(931)의 아랫면이 작동시간 기록장치(700)의 아랫면과 일치하도록 설치되는 것이 바람직하며, 이로 인해, 몸체(931)의 아랫면이 유압 브레이커(10)의 실린더(400)의 일측면(도 1에서 실린더(400)의 외부 좌측면)에 고정되게 설치될 수 있다.In this case, it is preferable that the lower surface of the body 931 is installed to coincide with the lower surface of the operation time recording apparatus 700, whereby, the lower surface of the body 931 is one of the cylinders 400 of the hydraulic breaker 10. It may be fixedly installed on the side (outer left side of the cylinder 400 in Figure 1).
발광부(932)와 수광부는 몸체(931)에 구비되며, 발광부(932)에서 조사된 광원을 수광부에서 감지하는지 여부에 따라, 유압 브레이커(10)가 작동자세에 있는지 여부를 판단한다.The light emitting unit 932 and the light receiving unit are provided in the body 931, and determine whether the hydraulic breaker 10 is in an operating position according to whether the light receiving unit detects the light source irradiated from the light emitting unit 932.
다시 말해, 발광부(932)에서 조사된 광원이 광원가림판(934)에 의해 가려져 수광부에서 광원을 감지하지 못하면 자세검출부(930)는 유압 브레이커(10)가 작동자세에 있지 않다고 판단하게 되며, 이로 인해, 자세검출부(930)는 개방상태를 유지한다. 따라서, 릴레이포트(940)의 자세검출부측포트(941)로 전력이 인가되지 못하게 되어 최종적으로 아워미터(950)가 작동하지 않게 된다.In other words, when the light source irradiated by the light emitter 932 is not covered by the light blocking panel 934 and thus does not detect the light source by the light receiver, the posture detection unit 930 determines that the hydraulic breaker 10 is not in an operating position. For this reason, the posture detection unit 930 maintains an open state. Therefore, the power is not applied to the posture detection unit side port 941 of the relay port 940, and finally the hour meter 950 does not operate.
발광부(932)에서 조사된 광원이 광원가림판(934)에 의해 가려지지 않아 수광부에서 광원을 감지하면 자세검출부(930)는 유압 브레이커(10)가 작동자세에 있다고 판단하게 되며, 이로 인해, 자세검출부(930)는 단락된다. 따라서, 릴레이포트(940)의 자세검출부측포트(941)로 전력이 인가되어 최종적으로 아워미터(950)가 작동하게 된다.When the light source irradiated by the light emitting unit 932 is not covered by the light blocking panel 934 and detects the light source at the light receiving unit, the posture detection unit 930 determines that the hydraulic breaker 10 is in an operating position. The posture detection unit 930 is shorted. Accordingly, power is applied to the posture detecting unit side port 941 of the relay port 940, so that the hour meter 950 is finally operated.
광원가림판(934)은 몸체(931)에 회전축(933)에 의해 회전 가능하게 연결되며, 회전축(933)으로부터 편심된 편심부를 갖는다. 따라서, 편심부의 무게중심에 의해 편심부가 중력방향을 향하도록 회전될 수 있다.The light blocking plate 934 is rotatably connected to the body 931 by a rotation shaft 933, and has an eccentric portion eccentric from the rotation shaft 933. Therefore, the eccentric portion can be rotated to face the gravity direction by the center of gravity of the eccentric portion.
다시 말해, 몸체(931)가 어느 위치에 있더라도 회전축(933)의 회전에 의해 광원가림판(934)의 편심부가 중력방향을 향하게 된다.In other words, no matter where the body 931 is located, the eccentric portion of the light source obstruction plate 934 is directed toward the gravity direction by the rotation of the rotation shaft 933.
이러한 광원가림판(934)은 발광부(932)와 수광부 사이에 따라 배치되며, 몸체(931)의 위치에 따라 발광부(932)에서 조사된 광원을 수광부에서 감지하지 못하게 막는 기능을 한다.The light shielding plate 934 is disposed between the light emitting unit 932 and the light receiving unit, and functions to prevent the light receiving unit from detecting the light source irradiated from the light emitting unit 932 according to the position of the body 931.
위와 같이, 자세검출부(930)는 몸체(931)가 유압 브레이커(10)의 실린더(400)에 고정 설치됨에 따라, 후술할 도 6 내지 도 9에 도시된 바와 같이, 유압 브레이커(10)의 자세에 따라 광원가림판(934)이 발광부(932)에서 조사되는 광원이 수광부에 전달되는지 여부를 알 수 있으며, 이로 인해, 자세검출부(930)가 유압 브레이커(10)의 작동 여부를 용이하게 검출해낼 수 있다.As described above, the posture detection unit 930 is fixed to the cylinder 400 of the hydraulic breaker 10, the body 931, as shown in Figures 6 to 9 to be described later, the posture of the hydraulic breaker 10 According to the light source blocking plate 934 can be seen whether the light source irradiated from the light emitting unit 932 is transmitted to the light receiving unit, and thus, the posture detection unit 930 easily detects whether the hydraulic breaker 10 is operating. I can do it.
작동시간 기록장치(700)의 회로시스템(900)에는 전술한 자세검출부(930)에 연결되어 자세검출부(930)에 전력을 인가시키는 보조제네레이터(미도시)가 구비될 수 있다.The circuit system 900 of the operation time recording apparatus 700 may be provided with an auxiliary generator (not shown) connected to the posture detection unit 930 to apply power to the posture detection unit 930.
이 경우, 보조제네레이터 또한, 제네레이터(920)와 같이, 유압 브레이커(10)의 작동에 의해 발생하는 진동, 즉, 피스톤(300)의 승하강 운동 및/또는 치즐(500)의 피타격/타격에 의해 발생하는 진동에 의해 전력을 발생시킬 수 있다.In this case, the auxiliary generator also, like the generator 920, is subjected to vibration generated by the operation of the hydraulic breaker 10, that is, the lifting and lowering motion of the piston 300 and / or the hit / hit of the chisel 500. Electric power can be generated by the vibration generated.
위와 같이, 보조제네레이터가 자세검출부(930)에 연결됨으로써, 자세검출부(930)의 발광부(932) 및 수광부에서 소모되는 전력이 더욱 안정적으로 공급될 수 있다는 효과가 있다.As described above, since the auxiliary generator is connected to the posture detection unit 930, the power consumed by the light emitting unit 932 and the light receiving unit of the posture detection unit 930 may be more stably supplied.
이러한 보조제네레이터는 자세검출부(930)와 직렬로 연결되는 것이 바람직하다.Such an auxiliary generator is preferably connected in series with the posture detection unit 930.
릴레이포트(940)는 자세검출부(930)에 의해 전력이 인가되면, 아워미터(950)로 전력을 인가시키는 기능을 하며, 자세검출부(930)와 직렬로 연결되는 자세검출부측포트(941)와, 아워미터(950)와 직렬로 연결되는 아워미터측포트(942)를 포함하여 구성된다.When the power is applied by the posture detector 930, the relay port 940 functions to apply power to the hour meter 950, and the posture detector side port 941 is connected to the posture detector 930 in series. , Including an hour meter side port 942 connected in series with the hour meter 950.
따라서, 자세검출부(930)가 작동하여 자세검출부측포트(941)에 전력이 인가되면, 아워미터측포트(942)가 단락됨으로써, 아워미터(950)에 전력이 인가되게 된다.Therefore, when the posture detection unit 930 is operated to apply power to the posture detection unit side port 941, the hour meter side port 942 is shorted, whereby power is applied to the hour meter 950.
아워미터(950)는 제네레이터(920)에서 발생된 전력으로 작동되며, 작동시 시간을 기록하는 기능을 한다.The hour meter 950 is operated with the power generated by the generator 920 and functions to record the time during operation.
전술한 바와 같이, 자세검출부(930)가 유압 브레이커(10)가 작동자세에 있다고 판단되어 릴레이포트(940)의 자세검출부측포트(941)에 전력이 인가되면, 릴레이포트(940)의 아워미터측포트(942)가 단락되어 제네레이터(920)에서 발생된 전력이 아워미터(950)로 인가된다. As described above, when the posture detection unit 930 determines that the hydraulic breaker 10 is in the operating position and power is applied to the posture detection unit side port 941 of the relay port 940, the hour meter of the relay port 940 is applied. The side port 942 is short-circuited and power generated by the generator 920 is applied to the hour meter 950.
위와 같이, 아워미터(950)에 전력이 인가되면 아워미터(950)는 작동되며, 작동시 작동시간을 기록하여, 전술한 표시부(951)에 표시하게 된다.As described above, when power is applied to the hour meter 950, the hour meter 950 is operated, and records an operating time during operation, and displays the same on the display unit 951 described above.
다시 말해, 아워미터(950)는 유압 브레이커(10)가 작동하여 피스톤(300)의 승하강 왕복운동에 의해 발생된 진동으로 전력이 발생하고, 자세검출부(930)가 유압 브레이커(10)의 작동자세를 검출할 경우에만 작동됨으로써, 유압 브레이커(10)의 작동시간을 기록할 수 있는 것이다.In other words, the hour meter 950 operates the hydraulic breaker 10 to generate power by vibration generated by the lifting and lowering reciprocation of the piston 300, and the posture detection unit 930 operates the hydraulic breaker 10. By operating only when detecting the posture, it is possible to record the operating time of the hydraulic breaker (10).
이하, 도 6 내지 도 9를 참조하여, 본 발명의 바람직한 실시 예에 따른 유압 브레이커(10)에 구비된 작동시간 기록장치(700)의 작동에 대해 설명한다.6 to 9, the operation of the operation time recording apparatus 700 provided in the hydraulic breaker 10 according to the preferred embodiment of the present invention will be described.
도 6(a)는 본 발명의 바람직한 실시 예에 따른 작동시간 기록장치(700)가 구비된 유압 브레이커(10)가 수평면과 나란히 있을 때의 유압 브레이커(10)를 도시한 도이고, 도 6(b) 및 도 6(c)는 유압 브레이커(10)가 수평면과 나란히 있을 때의 자세검출부(930)의 사시도 및 자세검출부(930)의 측면도를 도시한 도이다.FIG. 6 (a) is a view showing the hydraulic breaker 10 when the hydraulic breaker 10 equipped with the operation time recording apparatus 700 according to the preferred embodiment of the present invention is parallel to the horizontal plane, and FIG. b) and FIG. 6C are perspective views of the posture detection unit 930 and the side view of the posture detection unit 930 when the hydraulic breaker 10 is parallel to the horizontal plane.
도 7(a)는 본 발명의 바람직한 실시 예에 따른 작동시간 기록장치(700)가 구비된 유압 브레이커(10)가 수평면으로부터 45˚ 기울어졌을 때의 유압 브레이커(10)를 도시한 도이고, 도 7(b) 및 도 7(c)는 유압 브레이커(10)가 수평면으로부터 45˚ 기울어졌을 때의 자세검출부(930)의 사시도 및 자세검출부(930)의 측면도를 도시한 도이다.FIG. 7 (a) is a view showing the hydraulic breaker 10 when the hydraulic breaker 10 equipped with the operation time recording apparatus 700 according to the preferred embodiment of the present invention is tilted 45 degrees from the horizontal plane. 7 (b) and 7 (c) are perspective views of the posture detection unit 930 and the side view of the posture detection unit 930 when the hydraulic breaker 10 is inclined at 45 ° from the horizontal plane.
도 8(a)는 본 발명의 바람직한 실시 예에 따른 작동시간 기록장치(700)가 구비된 유압 브레이커(10)가 수평면으로부터 90˚ 기울어졌을 때의 유압 브레이커(10)를 도시한 도이고, 도 8(b) 및 도 8(c)는 유압 브레이커(10)가 수평면으로부터 90˚ 기울어졌을 때의 자세검출부(930)의 사시도 및 자세검출부(930)의 측면도를 도시한 도이다.FIG. 8 (a) is a view showing the hydraulic breaker 10 when the hydraulic breaker 10 equipped with the operation time recording apparatus 700 according to the preferred embodiment of the present invention is inclined 90 degrees from the horizontal plane. 8 (b) and 8 (c) are perspective views of the posture detection unit 930 and the side view of the posture detection unit 930 when the hydraulic breaker 10 is inclined at 90 ° from the horizontal plane.
도 9(a)는 본 발명의 바람직한 실시 예에 따른 작동시간 기록장치(700)가 구비된 유압 브레이커(10)가 수평면으로부터 180˚ 기울어졌을 때의 유압 브레이커(10)를 도시한 도이고, 도 9(b) 및 도 9(c)는 유압 브레이커(10)가 수평면으로부터 180˚ 기울어졌을 때의 자세검출부(930)의 사시도 및 자세검출부(930)의 측면도를 도시한 도이다.FIG. 9 (a) is a view showing the hydraulic breaker 10 when the hydraulic breaker 10 equipped with the operation time recording apparatus 700 according to the preferred embodiment of the present invention is tilted 180 degrees from the horizontal plane. 9 (b) and 9 (c) are perspective views of the posture detection unit 930 and the side view of the posture detection unit 930 when the hydraulic breaker 10 is inclined 180 degrees from the horizontal plane.
먼저, 도 6(a) 내지 도 6(c)의 상태에서 유압 브레이커(10)에 구비된 작동시간 기록장치(700)의 작동을 설명한다.First, the operation of the operating time recording apparatus 700 provided in the hydraulic breaker 10 in the state of FIGS. 6 (a) to 6 (c) will be described.
도 6(a) 내지 도 6(c)에 도시된 바와 같이, 유압 브레이커(10)가 수평면과 나란하게 놓여있을 때, 자세검출부(930)의 몸체(931)의 아랫면 또한 수평면과 나란하게 놓이게 된다.6 (a) to 6 (c), when the hydraulic breaker 10 is placed side by side with the horizontal plane, the bottom surface of the body 931 of the posture detection unit 930 is also placed side by side with the horizontal plane. .
이 경우, 전술한 바와 같이, 광원가림판(934)의 편심부는 중력방향(수평면과 직교하는 방향)을 향하도록 회전되므로, 광원가림판(934)은 발광부(932)와 수광부를 가리게 된다. 따라서, 제네레이터(920)에 의해 전력이 발생하더라도, 광원가림판(934)에 의해 발광부(932)에서 조사된 광원을 수광부에서 감지하지 못하게 된다.In this case, as described above, since the eccentric portion of the light source obstruction plate 934 is rotated to face the gravity direction (the direction orthogonal to the horizontal plane), the light source obstruction plate 934 covers the light emitting portion 932 and the light receiving portion. Therefore, even if power is generated by the generator 920, the light source irradiated by the light emitter 932 by the light blocking member 934 may not be detected by the light receiver.
따라서, 자세검출부(930)는 개방상태를 유지하게 되며, 이로 인해, 릴레이포트(940)의 자세검출부측포트(941)에 전력이 인가되지 못해, 최종적으로 아워미터(950)에 전력이 인가되지 못함으로써, 아워미터(950)는 작동하지 않게 된다.Accordingly, the posture detection unit 930 maintains an open state. As a result, power is not applied to the posture detection unit side port 941 of the relay port 940, and thus power is not finally applied to the hour meter 950. As a result, hour 950 does not work.
다시 말해, 도 6(a)에 도시된 바와 같이, 유압 브레이커(10)가 수평면과 나란히 있을 경우, 제네레이터(920)에 의해 전력이 발생하더라도 아워미터(950)는 작동되지 못하며, 이로 인해, 작동시간 기록장치(700) 자체가 작동하지 않는 것이다.In other words, as shown in FIG. 6A, when the hydraulic breaker 10 is in parallel with the horizontal plane, the hour meter 950 does not operate even if power is generated by the generator 920, and thus, the operation is performed. The time recording device 700 itself is not working.
위와 같이, 유압 브레이커(10)가 수평면과 나란한 위치에 놓여있는 경우, 자세검출부(930)가 유압 브레이커(10)가 작동상태에 있지 않다고 판단하는 이유는 다음과 같다.As described above, when the hydraulic breaker 10 is placed in parallel with the horizontal plane, the posture detection unit 930 determines that the hydraulic breaker 10 is not in an operating state as follows.
먼저, 유압 브레이커(10)를 통해 지반을 파쇄할 때, 도 6(a)와 같이 수평면과 나란한 위치에 놓고 지반을 파쇄하는 경우는 매우 드물기 때문에 유압 브레이커(10)가 수평면과 나란한 위치에 놓여있는 경우 작동상태에 있지 않다고 판단하는 것이다.First, when crushing the ground through the hydraulic breaker 10, it is very rare to crush the ground in a position parallel to the horizontal plane as shown in Fig. 6 (a), so that the hydraulic breaker 10 is in a position parallel to the horizontal plane If it is not in operation.
또한, 유압 브레이커(10)를 운반시 트럭 등에 유압 브레이커(10)가 수평면과 나란한 위치에 놓인 채로 운반하게 되는데, 이 때 발생하는 진동(즉, 유압 브레이커(10)를 운반하기 위한 트럭에 의해 발생하는 진동)으로 인해, 작동시간 기록장치(700)가 작동되어 유압 브레이커(10)가 작동한 것으로 기록되는 것을 방지하기 위함이다.In addition, when the hydraulic breaker 10 is transported, the hydraulic breaker 10 is transported while being placed in a position parallel to the horizontal plane, etc., and vibrations generated at this time (that is, generated by the truck for transporting the hydraulic breaker 10). Vibration), the operation time recording apparatus 700 is operated to prevent the hydraulic breaker 10 from being recorded as operating.
이하, 도 7(a) 내지 도 7(c)의 상태에서 유압 브레이커(10)에 구비된 작동시간 기록장치(700)의 작동을 설명한다.Hereinafter, the operation of the operation time recording apparatus 700 provided in the hydraulic breaker 10 in the state of FIGS. 7 (a) to 7 (c) will be described.
도 7(a) 내지 도 7(c)에 도시된 바와 같이, 유압 브레이커(10)가 수평면으로부터 45˚ 기울어졌을 때, 자세검출부(930)의 몸체(931)의 아랫면 또한 수평면으로부터 45˚ 기울어지게 된다.As shown in FIGS. 7A to 7C, when the hydraulic breaker 10 is inclined 45 degrees from the horizontal plane, the lower surface of the body 931 of the posture detection unit 930 is also inclined 45 degrees from the horizontal plane. do.
이 경우, 전술한 바와 같이, 광원가림판(934)의 편심부는 중력방향(수평면과 직교하는 방향)을 향하도록 회전되므로, 광원가림판(934)은 발광부(932)와 수광부를 가리지 않게 된다. 따라서, 자세검출부(930)는 유압 브레이커(10)가 작동 상태에 있다고 판단하게 된다.In this case, as described above, since the eccentric portion of the light source obstruction plate 934 is rotated to face the gravity direction (the direction orthogonal to the horizontal plane), the light source obstruction plate 934 does not cover the light emitting portion 932 and the light receiving portion. . Therefore, the posture detection unit 930 determines that the hydraulic breaker 10 is in an operating state.
위와 같이, 자세검출부(930)가 유압 브레이커(10)가 작동 상태에 있다고 판단함에 따라 자세검출부(930)는 단락되며, 이로 인해, 릴레이포트(940)의 자세검출부측포트(941)에 전력이 인가된 후, 릴레이포트(940)의 아워미터측포트(942)에 전력이 인가되고, 최종적으로 아워미터(950)에 전력이 인가됨으로써, 아워미터(950)는 작동한다.As described above, when the posture detection unit 930 determines that the hydraulic breaker 10 is in the operating state, the posture detection unit 930 is short-circuited, and thus, power is supplied to the posture detection unit side port 941 of the relay port 940. After being applied, power is applied to the hour meter side port 942 of the relay port 940, and finally power is applied to the hour meter 950, whereby the hour meter 950 operates.
따라서, 작동시간 기록장치(700)는 작동되어 유압 브레이커(10)의 작동 시간을 기록하게 된다.Therefore, the operating time recording apparatus 700 is operated to record the operating time of the hydraulic breaker 10.
다시 말해, 도 7(a)에 도시된 바와 같이, 유압 브레이커(10)가 수평면으로부터 45˚ 기울어진 경우, 유압 브레이커(10)의 작동에 의해 진동이 발생하여 제네레이터(920)가 전력을 발생시키면, 작동시간 기록장치(700)가 작동하여 유압 브레이커(10)의 작동시간을 기록하는 것이다.In other words, as shown in FIG. 7A, when the hydraulic breaker 10 is inclined at 45 ° from the horizontal plane, when the generator 920 generates power due to vibration generated by the operation of the hydraulic breaker 10. , The operating time recording device 700 is operated to record the operating time of the hydraulic breaker 10.
전술한 바와 같은 작동시간 기록장치(700)의 작동은 도 8(a) 내지 도 8(c)에 도시된 바와 같이, 유압 브레이커(10)가 수평면으로부터 90˚ 기울어졌을 때와, 도 9(a) 내지 도 9(c)에 도시된 바와 같이, 유압 브레이커(10)가 수평면으로부터 180˚ 기울어졌을 때에도 동일하게 적용될 수 있다.The operation of the operating time recording apparatus 700 as described above is performed when the hydraulic breaker 10 is inclined 90 degrees from the horizontal plane as shown in FIGS. 8 (a) to 8 (c), and FIG. 9 (a). As shown in FIG. 9 (c), the same may be applied when the hydraulic breaker 10 is inclined 180 ° from the horizontal plane.
다시 말해, 도 8(a)에 도시된 바와 같이, 유압 브레이커(10)가 수평면으로부터 90˚ 기울어지거나 또는 도 9(a)에 도시된 바와 같이, 유압 브레이커(10)가 수평면으로부터 180˚ 기울어진 경우, 유압 브레이커(10)의 작동에 의해 진동이 발생하여 제네레이터(920)가 전력을 발생시키면, 작동시간 기록장치(700)가 작동하여 유압 브레이커(10)의 작동시간을 기록하는 것이다.In other words, as shown in FIG. 8 (a), the hydraulic breaker 10 is tilted 90 degrees from the horizontal plane, or as shown in FIG. 9 (a), the hydraulic breaker 10 is tilted 180 degrees from the horizontal plane. In this case, when the vibration is generated by the operation of the hydraulic breaker 10 and the generator 920 generates power, the operation time recording apparatus 700 operates to record the operation time of the hydraulic breaker 10.
이는, 유압 브레이커(10)로 지반을 파쇄하는 경우, 도 7(a) 및 도 8(a) 유압 브레이커(10)가 수평면으로부터 45˚, 90˚기울어진 위치에서 지반을 파쇄하는 경우가 일반적이기 때문이다.This is because when the ground is crushed by the hydraulic breaker 10, the ground is broken when the hydraulic breaker 10 of FIG. 7 (a) and FIG. 8 (a) are inclined at 45 degrees and 90 degrees from the horizontal plane. Because.
또한, 드물지만 도 9(a)에 도시된 바와 같이, 유압 브레이커(10)가 수평면으로부터 180˚기울어진 경우에도 유압 브레이커(10)로 지반을 파쇄할 수도 있다. 물론, 이 경우 엄밀히 말하면 지반이 아닌 터널 등을 굴착할 때, 상부 암반 등을 파쇄하는 용도로 사용된다.In addition, although rarely, as shown in FIG. 9A, the ground may be crushed by the hydraulic breaker 10 even when the hydraulic breaker 10 is tilted 180 degrees from the horizontal plane. Of course, in this case, it is used strictly for the purpose of crushing the upper rock when digging a tunnel or the like, not the ground.
전술한 자세검출부(930)에 의해 판단(또는 검출)되는 유압 브레이커(10)의 작동자세는 유압 브레이커(10)가 수평면으로부터 45˚, 90˚, 180˚ 기울어진 위치에만 한정되지 않는다.The operation posture of the hydraulic breaker 10 determined (or detected) by the posture detection unit 930 described above is not limited to a position where the hydraulic breaker 10 is inclined at 45 °, 90 °, or 180 ° from the horizontal plane.
즉, 자세검출부(930)의 광원가림판(934)의 편심부의 편심 정도를 조절함으로써, 유압 브레이커(10)의 위치에 따른 자세검출부(930)의 판단 위치를 조절할 수 있다.That is, by adjusting the eccentricity of the eccentric portion of the light source blocking plate 934 of the posture detection unit 930, it is possible to adjust the determination position of the posture detection unit 930 according to the position of the hydraulic breaker 10.
다만, 유압 브레이커(10)가 수평면과 나란히 놓이는 경우는 유압 브레이커(10)가 작동하지 않는 상태이므로, 유압 브레이커(10)와 수평면과의 사잇각이 0˚인 경우에는 유압 브레이커(10)가 작동하지 않는다고 보는 것이 바람직하다.However, when the hydraulic breaker 10 is placed side by side with the horizontal plane, since the hydraulic breaker 10 does not operate, the hydraulic breaker 10 does not operate when the angle between the hydraulic breaker 10 and the horizontal plane is 0 °. It is desirable to see no.
따라서, 유압 브레이커(10)의 작동자세의 범위의 바람직한 예로써, 유압 브레이커(10)와 수평면과의 사잇각이 약 10˚ ~ 350˚ 일 경우, 유압 브레이커(10)는 작동 상태에 있다고 판단되는 것이 바람직하다.Therefore, as a preferable example of the range of the operating posture of the hydraulic breaker 10, when the angle between the hydraulic breaker 10 and the horizontal plane is about 10 ° to 350 °, it is determined that the hydraulic breaker 10 is in the operating state. desirable.
위와 같은 경우, 자세검출부(930)의 광원가림판(934)은 중력방향을 중심으로 좌, 우로 10˚의 각을 갖게 된다. 즉, 중력방향에서 시계 방향으로 회전한 것을 가정하였을 때, 10˚ ~ 350˚의 범위 내에 몸체(931)가 위치할 경우, 발광부(932)에서 조사된 광원이 수광부에서 감지될 수 있으며, 이를 통해, 자세검출부(930)는 유압 브레이커(10)와 수평면과의 사잇각이 약 10˚ ~ 350˚ 일 경우, 유압 브레이커(10)는 작동 상태에 있다고 판단할 수 있는 것이다.In such a case, the light source obstruction plate 934 of the posture detection unit 930 has an angle of 10 ° to the left and right of the gravity direction. That is, assuming that the body 931 is positioned within the range of 10 ° to 350 °, assuming that the body rotates clockwise in the direction of gravity, the light source irradiated from the light emitter 932 may be detected by the light receiver. Through the posture detection unit 930, when the angle between the hydraulic breaker 10 and the horizontal plane is about 10 ° to 350 °, the hydraulic breaker 10 may be determined to be in an operating state.
전술한 바와 같이, 유압 브레이커(10)에 구비된 작동시간 기록장치(700)는 유압 브레이커(10)가 작동할 때 발생하는 진동, 즉, 피스톤(300)의 승하강 운동 또는 치즐(500)의 피타격/타격에 의해 발생하는 진동에 의해 제네레이터(920)가 전력을 발생시키고, 자세검출부(930)가 유압 브레이커(10)의 자세에 따라 작동자세에 있다고 판단하면 작동되어 유압 브레이커(10)의 작동 시간을 기록하게 되는 것이다.As described above, the operating time recording apparatus 700 provided in the hydraulic breaker 10 is a vibration generated when the hydraulic breaker 10 operates, that is, the lifting motion of the piston 300 or the chisel 500. When the generator 920 generates electric power by vibration generated by the hit / hit and the posture detection unit 930 determines that the posture detection unit 930 is in an operating position according to the posture of the hydraulic breaker 10, the generator 920 operates. The operating time will be recorded.
다시 말해, 제네레이터(920)의 전력 발생 조건과 자세검출부(930)의 작동자세 조건을 만족하는 경우에만, 유압 브레이커(10)의 작동 시간을 기록할 수 있다.In other words, the operating time of the hydraulic breaker 10 may be recorded only when the power generation condition of the generator 920 and the operating posture condition of the posture detection unit 930 are satisfied.
위와 같이, 두 가지 조건이 충족되어야 작동시간 기록장치(700)가 유압 브레이커(10)의 작동시간을 측정하게 되므로, 실제로 유압 브레이커(10)가 작동하는 시간을 정확하게 측정할 수 있다는 장점이 있다.As described above, since the operating time recording apparatus 700 measures the operating time of the hydraulic breaker 10 only when two conditions are satisfied, there is an advantage in that the operating time of the hydraulic breaker 10 can be accurately measured.
또한, 전술한 바와 같이, 작동시간 기록장치(700)에 구비된 완충부재(720) 및 우레탄 패드(730)에 의해 작동시간 기록장치(700)에 전달되는 진동, 즉, 유압 브레이커(10)의 작동에 의해 발생하는 진동에 의해 작동시간 기록장치(700)가 파손되거나, 회로시스템(900)이 오작동하는 것을 방지할 수 있다.In addition, as described above, the vibration transmitted to the operation time recording apparatus 700 by the buffer member 720 and the urethane pad 730 provided in the operation time recording apparatus 700, that is, of the hydraulic breaker 10 It is possible to prevent the operation time recording apparatus 700 from being damaged by the vibration generated by the operation or the circuit system 900 from malfunctioning.
또한, 작동시간 기록장치(700)에 구비되는 회로시스템(900)이 매우 간단한 구성으로 되어 있으므로, 제조원가의 절감을 달성할 수 있다.In addition, since the circuit system 900 provided in the operation time recording apparatus 700 has a very simple configuration, reduction in manufacturing cost can be achieved.
또한, 작동시간 기록장치(700)에 구비되는 회로시스템(900)에는 유압 브레이커(10)의 기타 다른 구성과 연결되는 구성이 없으므로, 작동시간 기록장치(700)가 독립적으로 유압 브레이커(10)의 작동시간을 기록할 수 있다. 따라서, 단순히 작동시간 기록장치(700)를 유압 브레이커(10)의 실린더(400)에 설치하는 것만으로도 유압 브레이커(10)의 작동시간을 용이하게 기록할 수 있으므로, 그 설치가 매우 용이하고, 높은 호환성이 보장된다.In addition, since the circuit system 900 provided in the operation time recording apparatus 700 has no configuration connected with other components of the hydraulic breaker 10, the operation time recording apparatus 700 independently of the hydraulic breaker 10 The operating time can be recorded. Therefore, simply installing the operation time recording device 700 in the cylinder 400 of the hydraulic breaker 10 can easily record the operation time of the hydraulic breaker 10, so the installation is very easy, High compatibility is guaranteed.
전술한 바와 같이, 본 발명의 바람직한 실시 예를 참조하여 설명하였지만, 해당 기술분야의 통상의 기술자는 하기의 특허 청구범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 또는 변형하여 실시할 수 있다.As described above, although described with reference to a preferred embodiment of the present invention, those skilled in the art various modifications of the present invention without departing from the spirit and scope of the invention described in the claims below. Or it may be modified.
(부호의 설명)(Explanation of the sign)
10: 유압 브레이커10: hydraulic breaker
300: 피스톤 310: 상단 수압면300: piston 310: upper hydraulic pressure surface
320: 하단 수압면 400: 실린더320: lower hydraulic pressure surface 400: cylinder
410: 상측 챔버 420: 하측 챔버410: upper chamber 420: lower chamber
430: 탑헤드 500: 치즐430: Top Head 500: Chisel
700: 작동시간 기록장치 710: 본체700: operating time recording device 710: main body
720: 완충부재 721: 스프링720: buffer member 721: spring
730: 우레탄 패드730: urethane pad
900: 회로시스템 910: 스위치900: circuit system 910: switch
920: 제네레이터 930: 자세검출부920: generator 930: posture detection unit
931: 몸체 932: 발광부931: body 932: light emitting unit
933: 회전축 934: 광원가림판933: rotation axis 934: light shielding plate
940: 릴레이포트 941: 자세검출부측포트940: relay port 941: posture detection side port
942: 아워미터측포트 950: 아워미터942: hour meter side port 950: hour meter
951: 표시부951: display unit

Claims (5)

  1. 유압에 의해 승하강하여 작동하는 피스톤과, 상기 피스톤에 의해 타격되어 지반을 타격하는 치즐을 갖는 유압 브레이커에 구비되어 상기 피스톤이 작동하는 시간을 기록하는 작동시간 기록장치에 있어서,In the operating time recording apparatus is provided in a hydraulic breaker having a piston for operating by lifting and lowering by hydraulic pressure, and a chisel hit by the piston to strike the ground,
    상기 피스톤의 작동에 의해 발생하는 진동으로 전력을 발생시키는 제네레이터;A generator for generating electric power by vibration generated by the operation of the piston;
    상기 제네레이터에서 발생된 전력으로 작동되며, 작동시 시간을 기록하는 아워미터; 및An hour meter operating on electric power generated by the generator and recording time during operation; And
    상기 유압 브레이커가 작동자세에 있을 경우 작동되어 상기 제네레이터에서 발생된 전력을 상기 아워미터로 인가시키는 자세검출부;를 포함하는 것을 특징으로 하는 작동시간 기록장치.And a posture detection unit which is operated when the hydraulic breaker is in an operating position to apply power generated by the generator to the hour meter.
  2. 제1항에 있어서,The method of claim 1,
    상기 작동시간 기록장치의 본체를 감싸며, 내부에 스프링이 구비된 완충부재; 및A buffer member surrounding a body of the operation time recording apparatus and having a spring therein; And
    상기 완충부재를 감싸는 우레탄 패드;를 더 포함하는 것을 특징으로 하는 작동시간 기록장치.And a urethane pad surrounding the buffer member.
  3. 제1항에 있어서,The method of claim 1,
    상기 자세검출부는,The posture detection unit,
    상기 유압 브레이커의 실린더에 고정된 몸체;A body fixed to the cylinder of the hydraulic breaker;
    상기 몸체에 구비된 발광부 및 수광부; 및 A light emitting part and a light receiving part provided in the body; And
    회전축에 의해 상기 몸체에 회전가능하게 연결되며, 편심부가 중력방향을 향하도록 회전하는 광원가림판;을 포함하고,And a light source blocking plate rotatably connected to the body by a rotating shaft, the eccentric portion rotating to face the direction of gravity.
    상기 광원가림판은 상기 발광부와 상기 수광부 사이에 배치되어 상기 유압 브레이커의 자세에 따라 상기 발광부에서 조사된 광원을 상기 수광부에서 감지하지 못하게 막으며,The light shielding plate is disposed between the light emitting unit and the light receiving unit to prevent the light receiving unit from detecting the light source irradiated from the light emitting unit according to the posture of the hydraulic breaker.
    상기 발광부에서 조사된 광원을 상기 수광부에서 감지하면, 상기 자세검출부가 작동하는 것을 특징으로 하는 작동시간 기록장치.And the posture detecting unit operates when the light source irradiated from the light emitting unit is detected by the light receiving unit.
  4. 제1항에 있어서,The method of claim 1,
    상기 피스톤의 작동에 의해 발생하는 진동으로 전력을 발생시키며, 상기 자세검출부에 연결되어 전력을 인가시키는 보조제네레이터;를 더 포함하는 것을 특징으로 하는 작동시간 기록장치.And an auxiliary generator generating power by vibration generated by the operation of the piston and connected to the posture detection unit to apply power.
  5. 유압에 의해 승하강하여 작동하는 피스톤과, 상기 피스톤에 의해 타격되어 지반을 타격하는 치즐을 갖는 유압 브레이커에 있어서,In a hydraulic breaker having a piston to operate by lifting and lowering by hydraulic pressure, and a chisel hit by the piston to strike the ground,
    상기 유압 브레이커에 구비되어 상기 피스톤이 작동하는 시간을 기록하는 작동시간 기록장치;를 포함하되,Included in the hydraulic breaker operating time recording device for recording the time the piston is operating; including,
    상기 작동시간 기록장치는,The operation time recording device,
    상기 피스톤의 작동에 의해 발생하는 진동으로 전력을 발생시키는 제네레이터;A generator for generating electric power by vibration generated by the operation of the piston;
    상기 제네레이터에서 발생된 전력으로 작동되며, 작동시 시간을 기록하는 아워미터; 및An hour meter operating on electric power generated by the generator and recording time during operation; And
    상기 유압 브레이커가 작동자세에 있을 경우 작동되어 상기 제네레이터에서 발생된 전력을 상기 아워미터로 인가시키는 자세검출부;를 포함하는 것을 특징으로 하는 유압 브레이커.And a posture detection unit which is operated when the hydraulic breaker is in an operating position to apply power generated by the generator to the hour meter.
PCT/KR2017/009355 2017-03-30 2017-08-28 Operation time recording device and hydraulic breaker comprising same WO2018182110A1 (en)

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Citations (5)

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JP2001017873A (en) * 1999-05-22 2001-01-23 Krupp Berco Bautechnik Gmbh Method and apparatus for detecting operation time and status of use of hydraulic striking unit, specially hydraulic hammer
JP2003117853A (en) * 2001-10-16 2003-04-23 Toyo Kuki Seisakusho:Kk Striking device
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KR101412004B1 (en) * 2012-03-15 2014-07-01 주식회사 미도테크 Hydraulic breaker with accelerometer sensing device
KR101609834B1 (en) * 2014-06-20 2016-04-05 주식회사 씨앤오에치 Apparatus for Recording Operation History of Hydraulic Breaker

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Publication number Priority date Publication date Assignee Title
JP2001017873A (en) * 1999-05-22 2001-01-23 Krupp Berco Bautechnik Gmbh Method and apparatus for detecting operation time and status of use of hydraulic striking unit, specially hydraulic hammer
JP2003117853A (en) * 2001-10-16 2003-04-23 Toyo Kuki Seisakusho:Kk Striking device
KR20120104300A (en) * 2009-12-21 2012-09-20 산드빅 마이닝 앤드 컨스트럭션 오와이 Method for determining usage rate of breaking hammer, breaking hammer, and measuring device
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