WO2018171093A1 - Thermal print head - Google Patents
Thermal print head Download PDFInfo
- Publication number
- WO2018171093A1 WO2018171093A1 PCT/CN2017/093268 CN2017093268W WO2018171093A1 WO 2018171093 A1 WO2018171093 A1 WO 2018171093A1 CN 2017093268 W CN2017093268 W CN 2017093268W WO 2018171093 A1 WO2018171093 A1 WO 2018171093A1
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- WO
- WIPO (PCT)
- Prior art keywords
- layer
- infrared radiation
- thermal printhead
- infrared
- thermal
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/315—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
- B41J2/32—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
- B41J2/335—Structure of thermal heads
- B41J2/33505—Constructional details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/315—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
- B41J2/32—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
- B41J2/335—Structure of thermal heads
- B41J2/33505—Constructional details
- B41J2/3351—Electrode layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/315—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
- B41J2/32—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
- B41J2/335—Structure of thermal heads
- B41J2/33505—Constructional details
- B41J2/33515—Heater layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/315—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
- B41J2/32—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
- B41J2/335—Structure of thermal heads
- B41J2/33505—Constructional details
- B41J2/3353—Protective layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/315—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
- B41J2/32—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
- B41J2/335—Structure of thermal heads
- B41J2/33505—Constructional details
- B41J2/33535—Substrates
Definitions
- the present invention relates to the field of printing equipment, and in particular to a thermal print head for thermal and thermal transfer printing
- thermal printing and thermal transfer printing methods use a thermal printhead to heat the surface of a printing consumable to achieve printing.
- the thermal printing method does not use a ribbon, and the thermal head directly heats the surface of the thermal printing medium to heat the sensitive components of the surface to print the corresponding pattern. Therefore, there is only one type of printing material for the thermal printing method. It is a thermal print medium with a heat sensitive material on its surface.
- the ribbon is placed on the printing medium, and the heating element of the thermal head is pressed against the ribbon and the ribbon is pressed against the printing medium.
- the heating element of the thermal head is heated, The ribbon is heated to melt or sublimate the ink on the ribbon and transfer it to the print media to print durable, durable prints. Therefore, thermal transfer printing supplies include ribbon and printing. medium.
- Thermal printheads of the prior art typically use a "thermal conduction" approach to transfer thermal energy to the printing consumables.
- a thermal print head comprising a metal substrate, a glass heat storage layer, a resistance layer, a conductive layer and a protective layer, and the metal substrate is attached with a thermal conductive adhesive.
- a glass heat storage layer a vacuum sputtering resistance layer on the glass heat storage layer, a vacuum sputtering sputtering conductive layer on the resistance layer, a conductive layer is formed in the resistance layer portion to form a heating element, and a non-etched portion forms a conductive layer at both ends, in the heating body
- the vacuum sputtering protection layer is connected to the common bus bar at one end, and the driving IC is connected to one end, and the ON and OFF states of the heating points are controlled by the IC.
- heat conduction is essentially caused by the thermal motion of a large number of molecules, atoms, and free electrons in a substance colliding with each other, and transferring energy from a high temperature portion of the object to a low temperature portion, or from a high temperature object to a low temperature object. process.
- the microscopic process of heat conduction is: In the high temperature part, the particle vibration energy of the object is large. In the low temperature part, the particle vibration kinetic energy is small. Because the vibration of the particles interacts, so The thermal energy inside the object is transmitted from a portion with a large kinetic energy to a portion having a small kinetic energy.
- thermal printhead of the prior art has at least the following disadvantages due to the limitation of heat transfer mode:
- the temperature of the heating element is much higher than the temperature of the heat-sensitive component in the thermal printing medium or the temperature required for the ribbon ink to melt or sublimate and then transfer from the base film of the ribbon to the printing medium.
- the color temperature of thermal paper is about 70 °C; the melting or sublimation temperature of the ribbon is usually 65 ° C ⁇ 85 ° C.
- the thermal print head works, and the temperature of the heating element usually reaches a high temperature of several hundred degrees to transfer the thermal energy layer to heat the printing consumable to its corresponding color, melt or sublimation temperature. Therefore, its heating efficiency is low, affecting the printing speed, and the same energy is wasted.
- the technical problem to be solved by the present invention is that the thermal print head of the prior art has a slow printing speed, high printing energy consumption, large print head wear, and a print head due to the transfer of thermal energy to the printing consumables by the "heat conduction" method.
- the problem of high manufacturing cost is difficult, and a new thermal print head is provided, which can transfer heat energy to the printing consumables by infrared radiation, thereby effectively improving the printing speed and greatly reducing the printing speed.
- the present invention provides a thermal printhead comprising an infrared radiation layer, the infrared radiation layer being composed of an infrared radiation material for radiating heat to the printing consumable in a manner of heat radiation.
- the thermal printhead further includes a substrate, an electrode layer and a protective layer, wherein
- the infrared radiation layer is formed on the substrate and has a plurality of infrared radiators arranged at intervals, each of the infrared radiators including a radiation portion located at a middle portion and a guide portion at both ends of the radiation portion Connection
- the electrode layer is partially attached to a plurality of guiding portions of the infrared radiator
- the protective layer covers the electrode layer and the radiation portion of the infrared radiation layer.
- the thermal printhead further includes a substrate, a resistive layer and an electrode layer, wherein
- the resistance layer is formed on the substrate, and has a plurality of resistor heating elements arranged at intervals, each of the resistance heating elements including a heat generating portion located at a middle portion and a guide at both ends of the heat generating portion [0019] the electrode layer is partially attached to the conductive portion of the plurality of resistance heating elements;
- the infrared radiation layer covers a plurality of heat generating portions of the resistance heating element.
- the thermal printhead further includes a substrate, an electrode layer and a protective layer, wherein
- the electrode layer is formed on the substrate and has a plurality of electrodes spaced apart from each other;
- the infrared radiation layer has a plurality of guiding segments respectively attached to the plurality of electrodes and a plurality of radiating segments connecting the two adjacent guiding portions;
- the protective layer covers the electrode layer and the infrared radiation layer.
- the thermal printhead further includes a substrate, a resistive layer and an electrode layer, wherein
- the electrode layer is formed on the substrate and has a plurality of electrodes spaced apart from each other; [0027] the resistance layer has a plurality of conduction segments respectively attached to the plurality of electrodes and a plurality of heating segments connecting the two adjacent conduction segments;
- the infrared radiation layer covers a heat generating segment of the resistance layer.
- the thermal printhead further includes a protective layer made of an infrared permeable material, and the protective layer covers the infrared ray layer and the electrode layer. .
- the infrared radiation material has electrical conductivity.
- the infrared radiation material has insulation properties.
- the substrate includes a base layer and an insulating heat insulating layer formed on the base layer, and the insulating heat insulating layer is made of an insulating heat insulating material.
- the thermal print head includes an infrared radiation layer, and the infrared radiation layer is composed of an infrared radiation material, and is used for The heat is radiated to the printing medium in the form of heat radiation. Therefore, the thermal print head can heat the printing consumable by means of infrared radiation, so that the infrared radiant heating has strong penetrating power, can be heated internally and externally, has a fast heating speed, and does not require heat transfer medium to be transferred.
- the thermal efficiency is good, and the infrared absorption rate of the object to be heated is sufficiently high.
- the heated object can reach the temperature close to the infrared radiation source in the short space, effectively improving the printing speed and greatly reducing the printing energy consumption, the print head. Mechanical wear and manufacturing difficulty and cost of the printhead.
- FIG. 1 is a partial top plan view of a thermal printhead according to a first embodiment of the present invention
- FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;
- FIG. 3 is a partial top plan view of a thermal printhead according to a second embodiment of the present invention.
- FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3;
- FIG. 5 is a partial top plan view of a thermal printhead according to a third embodiment of the present invention.
- FIG. 6 is a cross-sectional view taken along line A-A of FIG. 5;
- FIG. 7 is a partial top plan view of a thermal printhead according to Embodiment 4 of the present invention
- 8 is a schematic cross-sectional view taken along line AA of FIG. 7.
- This embodiment provides a thermal printhead.
- X represents the main scanning direction
- Y represents the sub-scanning direction
- Z represents the vertical direction from the XY plane.
- the print head includes a substrate 1, an infrared radiation layer 2, an electrode layer 4, and a protective layer 5.
- a protective layer 5 For the sake of easy understanding, only the structure in the XY plane of the infrared radiation layer 2 and the electrode layer 4 is illustrated in Fig. 1.
- the substrate 1 is a rectangular flat plate extending in the main scanning direction X.
- the substrate 1 package
- the base layer 11, the metal layer and the insulating and heat insulating layer 12 are included.
- the base layer 11 is formed of an alumina ceramic; a metal material (for example, Au or Cu, etc.) is plated on the base layer 11 to form the metal layer, and the metal layer can reduce the infrared radiation layer 2 to the Energy loss caused by radiation in the direction of the base layer 11; then an insulating heat insulating material is adhered to the metal layer by thick film printing and sintering to form the insulating and heat insulating layer 12, the insulating and heat insulating layer 12 The heat radiation of the infrared radiation layer 2 can be well avoided.
- the infrared radiation layer 2 is formed on the substrate 1 with an infrared radiation material, and is composed of a plurality of strip-shaped infrared radiators 21 arranged at intervals.
- an infrared radiation material for example, a composite of carbon or Sn0 2 having good electrothermal performance and high infrared radiance is attached to the insulating and heat insulating layer 12 by vapor deposition.
- the initial layer of infrared radiation is formed, and the initial layer of the infrared radiation is further divided into strips by a photolithography technique to form a plurality of the strip-shaped infrared radiators 21.
- Each of the infrared radiators 21 includes a radiation portion 211 located at a middle portion and a first guide portion 212 and a second guide portion 213 at both ends of the radiation portion 211, when the first guide is in the infrared radiator
- the junction portion 212 and the second junction portion 213 are loaded with a current ⁇ , and the surface temperature of the radiation portion 211 increases approximately linearly with an increase in the load current, and the infrared radiance of the radiation portion 211 also rises. To a higher level.
- the electrode layer 4 is attached to the first guiding portion 212 and the second guiding portion 21 3 of the plurality of the infrared radiators 21. Specifically, first, a metal material (for example, A1 or the like) is deposited on the infrared radiation layer 2 (that is, a plurality of the infrared radiation bodies 21) by magnetron sputtering to form an initial layer of the electrode, and then photolithography is employed. The initial layer of the electrode is prepared into a desired circuit pattern to form the electrode layer 4 such that the radiation portion 211 of the infrared radiator 21 is exposed to the electrode layer 4.
- the electrode layer 4 includes a common electrode 4a and a plurality of independent electrodes 4b.
- the common electrode 4a includes a plurality of first connecting ends respectively attached to the plurality of the first guiding portions 212, and A plurality of the common ends of the first connection ends are connected to each other; and the plurality of the independent electrodes 4b are respectively attached to the plurality of the second guiding portions 213.
- the radiation portion 211 of the infrared radiator 21 is exposed between the common electrode 4a and the individual electrode 4b.
- the independent electrode 4b can be selectively turned on by the control system. When the electrode 4b is turned on, current flows through the radiation portion 211 of the infrared radiator 21, causing the radiation portion 211 to generate heat and radiate infrared rays. , Heating the printing supplies to complete the printing action.
- the protective layer 5 covers the electrode layer 4 and the radiation portion 211 of the infrared radiation layer 2, the protection Layer 5 is made of materials with high temperature resistance, wear resistance, corrosion resistance, low friction coefficient and infrared penetrability.
- silicon nitride for example, silicon nitride or glass, etc.
- silicon nitride Si 3 N 4
- the protective layer 5 serves to protect the infrared radiator 21 and the electrode layer 4.
- This embodiment provides a thermal printhead, see FIG. 3 and FIG. 4, in the coordinate system, X represents the main scanning direction, Y represents the sub-scanning direction, and Z represents the vertical direction from the XY plane.
- the thermal printhead includes a substrate 1, a resistive layer 3, an electrode layer 4, an infrared radiation layer 2, and a protective layer 5.
- a protective layer 5 For the sake of easy understanding, only the structures in the XY plane of the resistive layer 3 and the electrode layer 4 are shown in Fig. 3.
- the substrate 1 is a rectangular flat plate extending in the main scanning direction X.
- the substrate 1 includes a base layer 11 and an insulating and heat insulating layer 12.
- the base layer 11 is formed of an alumina ceramic; a layer of insulating and heat insulating material is adhered to the base layer 11 by thick film printing and sintering to form the insulating and heat insulating layer 12, and the insulating and heat insulating layer 12 may be It is good to avoid the heat dissipation of the resistive layer 3 during operation, thereby facilitating heat storage.
- the resistor layer 3 is formed on the substrate 1 and is composed of a plurality of strip-shaped resistor heating elements 31 arranged at intervals.
- a layer of ⁇ Ta-based resistive material is adhered to the insulating and heat insulating layer 12 by magnetron sputtering to form an initial layer of resistance, and then the initial layer of the resistor is separated into spaced strips by photolithography.
- a plurality of the strip-shaped resistance heating elements 31 are formed.
- Each of the resistance heating elements 31 includes a heat generating portion 311 located at a middle portion and a first conductive portion 312 and a second conductive portion 313 located at both ends of the heat generating portion 311.
- the electrode layer 4 is attached to the first conductive portion 312 and the second conductive portion 313 of the plurality of the resistance heating elements 31. Specifically, first, a metal material (for example, A1 or the like) is deposited on the resistance layer 3 (that is, a plurality of the resistance heating elements 31) by magnetron sputtering to form an initial layer of electrodes, and then lithography is used.
- the electrode initial layer is prepared in a desired circuit pattern to form the electrode layer 4 such that the heat generating portion 311 of the resistance heat generating body 31 is exposed to the electrode layer 4.
- the electrode layer 4 includes a common electrode 4a and a plurality of independent electrodes 4b.
- the common electrode 4a includes a plurality of first connection ends respectively attached to the plurality of the first conductive portions 312, and The plurality of the independent electrodes 4b are respectively connected to the plurality of the second conductive portions 313.
- the heat generating portion 311 of the resistance heat generating body 31 is exposed between the common electrode 4a and the individual electrode 4b.
- the individual electrode 4b can be selectively controlled by the control system When the electrode 4b is turned on, a current flows through the heat generating portion 311 of the resistance heating body 31 to cause the heat generating portion 311 to generate heat.
- the infrared radiation layer 2 covers the heat generating portions 311 of the plurality of the resistance heating elements 31. Specifically, a metal oxide having a high infrared radiance and not conducting (for example, a composite of ZrO 2 , SiO 2 ) is deposited on the resistance layer 3 and the heat generating portion 311 of the electrode layer 4 to form the infrared radiation. Layer 2.
- the heat generating portion 311 of the resistance heat generating body 31 generates heat, the temperature of the portion of the infrared radiation layer 2 adhering to the heat generating portion 311 rises, and the infrared ray is efficiently radiated, thereby heating the printing consumable to complete the printing. action.
- the infrared radiation layer 2 has a certain protective effect on the resistance heating body 31 and the electrode layer 4 due to the material properties used.
- the protective layer 5 covers the infrared radiation layer 2 and the electrode layer 4, and the protective layer 5 is provided with high temperature resistance, wear resistance, corrosion resistance, low friction coefficient, and infrared penetrability.
- the material for example, silicon nitride or glass, etc.
- silicon nitride Si 3 N 4
- the protective layer 5 serves to protect the infrared radiation layer 2 and the electrode layer 4.
- This embodiment provides a thermal printhead.
- X represents the main scanning direction
- Y represents the sub-scanning direction
- Z represents the vertical direction from the XY plane.
- the thermal printhead includes a substrate 1, an electrode layer 4, an infrared radiation layer 2, and a protective layer 5.
- a protective layer 5 For the sake of easy understanding, only the structure in the XY plane of the electrode layer 4 and the infrared radiation layer 2 is illustrated in Fig. 5.
- the substrate 1 is a rectangular flat plate extending in the main scanning direction X.
- the substrate 1 includes a base layer 11, a metal layer, and an insulating and heat insulating layer 12.
- the base layer 11 is formed of an alumina ceramic; a metal material (for example, Au or Cu, etc.) is plated on the base layer 11 to form the metal layer, and the metal layer can reduce the infrared radiation layer 2 to the Energy loss caused by radiation in the direction of the base layer 11; then an insulating heat insulating material is adhered to the metal layer by thick film printing and sintering to form the insulating and heat insulating layer 12, the insulating and heat insulating layer 12 The heat radiation of the infrared radiation layer 2 can be well avoided.
- the electrode layer 4 is formed on the substrate 1 and has a plurality of electrodes spaced apart from each other. Specifically, the electrode layer 4 is formed by performing thick film printing on the insulating and heat insulating layer 12 from an Au paste, followed by sintering.
- the electrode layer 4 has a common electrode 4c and a plurality of independent electrodes 4d arranged in the main scanning direction X . As shown in FIG. 5, the common electrode 4c has a plurality of sub-bands arranged in a strip shape spaced apart in the main scanning direction X, and a master tape connecting the plurality of sub-bands, each of the individual electrodes 4d.
- a part of the sub-scanning direction Y extends into the gap between two adjacent sub-bands of the common electrode 4c, and the common electrode 4c and the individual electrode 4d do not contact each other, and do not constitute a circuit loop.
- the individual electrode 4d can be selectively turned on by the control system.
- the infrared radiation layer 2 has a plurality of guiding segments 23 respectively attached to the plurality of electrodes and a plurality of radiating segments 22 connecting the two adjacent guiding portions.
- the infrared radiation layer 2 is formed of a material having good electrothermal performance and a high infrared radiance (for example, a composite of carbon or Sn0 2 ).
- a thick film printing is used for re-sintering.
- An elongated strip-shaped conductive carbon film extending in the main scanning direction X is attached to the electrode layer 4 to form the infrared radiation layer 2.
- the infrared radiation layer 2 and the common electrode 4c and all of the individual electrodes 4d have overlapping portions.
- the portion of the infrared radiation layer 2 that overlaps the common electrode 4c and the individual electrode 4d is the guiding portion 23, and the portion between the two adjacent guiding segments 23 is Radiation section 22.
- the individual electrode 4d When the individual electrode 4d is turned “on”, current flows through the radiant section 22, causing the radiant section 22 to generate heat and radiate infrared rays, and heating the printing consumable to complete the printing action.
- the protective layer 5 covers the electrode layer 4 and the infrared radiation layer 2 for protecting the infrared radiation layer 2 and the electrode layer 4.
- the protective layer 5 is composed of a material (e.g., silicon nitride or glass) having properties such as high temperature resistance, abrasion resistance, corrosion resistance, low friction coefficient, and infrared penetrability.
- the protective layer 5 is formed by performing thick film printing on the electrode layer 4 and the infrared ray layer 2 on an amorphous glass (glass paste material), followed by sintering.
- This embodiment provides a thermal printhead.
- X represents the main scanning direction
- Y represents the sub-scanning direction
- Z represents the vertical direction from the XY plane.
- the thermal printhead includes a substrate 1, an electrode layer 4, a resistive layer 3, an infrared radiation layer 2, and a protective layer 5.
- a protective layer 5 For the sake of easy understanding, only the structure in the XY plane of the electrode layer 4 and the resistance layer 3 is shown in Fig. 7.
- the substrate 1 is a rectangular flat plate extending in the main scanning direction X.
- the substrate 1 includes a base layer 11 and an insulating and heat insulating layer 12.
- the base layer 11 is formed of an alumina ceramic; a layer of insulating and heat insulating material is attached to the base layer 11 by thick film printing and sintering to form the insulating and heat insulating layer 12,
- the insulating and insulating layer 12 can well prevent the heat dissipation of the resistive layer 3 during operation, thereby facilitating heat storage.
- the electrode layer 4 is formed on the substrate 1 and has a plurality of electrodes spaced apart from each other. Specifically, the electrode layer 4 is formed by performing thick film printing on the insulating and heat insulating layer 12 from an Au paste, followed by sintering.
- the electrode layer 4 has a common electrode 4c and a plurality of individual electrodes 4d spaced apart in the main scanning direction X. As shown in FIG. 7, the common electrode 4c has a plurality of sub-bands arranged in a strip shape spaced apart in the main scanning direction X and a master tape connecting the plurality of sub-bands, each of the individual electrodes 4d.
- a part of the sub-scanning direction Y extends into the gap between two adjacent sub-bands of the common electrode 4c, and the common electrode 4c and the individual electrode 4d do not contact each other, and do not constitute a circuit loop.
- the individual electrode 4d can be selectively turned on by the control system.
- the resistive layer 3 has a plurality of conductive segments 33 respectively attached to the plurality of electrodes and a plurality of heat generating segments 32 connecting the two adjacent conductive segments 33.
- the resistive layer 3 is formed of a material having a large resistivity (for example, yttrium oxide or the like).
- a layer of printing along the main scanning direction is attached to the electrode layer 4 by thick film printing and sintering.
- An elongated strip-shaped film of yttrium oxide material extending from X forms the resistive layer 3.
- the resistive layer 3 overlaps with the common electrode 4c and all of the individual electrodes 4d.
- the portion of the resistive layer 3 that overlaps the common electrode 4c and the individual electrode 4d is the conductive segment 33, and the portion between the two adjacent conductive segments 33 is the heat.
- Paragraph 3 2 When the individual electrode 4d is turned “on”, a current flows through the heat generating portion 32, causing the heat generating portion 32 to generate heat.
- the infrared radiation layer 2 covers the heat generating section 32 of the resistance layer 3. Specifically, a ceramic material having a high infrared radiance is attached to the electrode layer 4 and the resistive layer 3 by a thick film printing and sintering method to form the infrared ray layer 2.
- the heat generating section 32 is heated, the temperature of the portion of the infrared radiation layer 2 adhering to the heat generating section 32 rises, and the infrared rays are efficiently radiated, thereby heating the printing consumables to complete the printing operation.
- the infrared radiation layer 2 has a certain protective effect on the resistance heating element 31 and the electrode layer 4 due to the material properties used.
- the protective layer 5 covers the infrared radiation layer 2 and the electrode layer 4 for protecting the infrared radiation layer 2 and the electrode layer 4.
- the protective layer 5 is composed of a material (for example, silicon nitride or glass) having high temperature resistance, abrasion resistance, corrosion resistance, low friction coefficient, and infrared ray penetrability.
- the protective layer 5 is made of amorphous glass (glass paste material) on the electrode layer 4 and the infrared radiation. After the thick film printing is performed on the layer 2, it is formed by sintering.
- the thermal print heads provided in Examples 1, 2, 3, and 4 all include an infrared radiation layer 2 composed of an infrared radiation material, thereby performing thermal processing using the thermal print head.
- the thermal print head can heat the printing consumables by means of infrared radiation.
- the infrared radiation heating method has the following advantages: 1) has penetrating power, can be heated internally and externally, and has a fast heating speed; 2) no heat transfer medium is required, and the heat efficiency is good; 3) the infrared absorption rate of the heated object is sufficient Sorghum, the heated object can reach a temperature close to the infrared radiation source in the short squat.
- the thermal print heads provided by the first, second, third and fourth embodiments will bring the following advantages:
- the thermal print head transfers heat energy by means of infrared radiation, and after heating the printing consumables, the radiated infrared rays can directly heat the printing consumables, and the thermal print head does not need to be pressed in the printing consumables for uploading. Heat. Thereby, the thermal print head is effectively prevented from being worn by the printing consumables.
- the thermal print head transfers heat energy by means of infrared radiation, and after heating the printing consumable, the thermal print head only needs to reach a color slightly higher than that of the thermal print medium in thermal printing.
- the temperature required for the transfer of the ribbon ink in temperature or thermal transfer printing ensures that the printing process is completed smoothly. Therefore, the manufacturing process of the thermal print head is simpler and the manufacturing cost is also lower. Peer-to-peer also reduces energy consumption during printing.
- the thermal print head uses infrared radiation to transfer thermal energy. Since the efficiency of infrared radiation heating is much higher than that of the heat conduction method, the thermal print head can be quickly heated after the printing consumable is heated. The printing consumables are heated to increase the printing speed.
- the present invention provides a thermal printhead that overcomes the deficiencies of prior art thermal printheads that transfer heat in a thermally conductive manner.
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Abstract
A thermal print head, comprising an infrared radiation layer (2) made of an infrared radiation material and used for radiating heat to print media in the mode of thermal radiation. Therefore, the thermal print head can heat print consumables in the mode of infrared radiation. Infrared radiation heating needs no heat transfer medium, and features high penetrability, the capability of simultaneous internal and external heating, and a quick heating speed. In addition, the infrared absorption rate of a heating object is high enough, and the heating object can reach a temperature close to that of an infrared radiation source in a short time. The thermal print head configured in this way effectively improves the printing speed, and greatly reduces the printing energy consumption as well as the mechanical loss and manufacturing difficulty and costs of the print head.
Description
热敏打印头 技术领域 Thermal print head
[0001] 本发明涉及打印器材领域, 具体涉及用于热敏、 热转移打印方式的热敏打印头 [0001] The present invention relates to the field of printing equipment, and in particular to a thermal print head for thermal and thermal transfer printing
, 更具体而言, 涉及一种以红外线辐射方式传递打印所需热能的热敏打印头。 背景技术 More specifically, it relates to a thermal printhead that transfers thermal energy required for printing by infrared radiation. Background technique
[0002] 热敏打印和热转移打印方法都是使用热敏打印头对打印耗材表面加热来实现打 印工作。 热敏打印方式不使用碳带, 热敏打印头直接在热敏打印介质表面上加 热其表面的热敏感成分显色进而打印出相应的图案, 因此, 热敏打印方式的打 印耗材只有一种, 就是表面附有热敏感材料的热敏打印介质。 而热转移打印方 式工作吋, 碳带置于打印介质上面, 热敏打印头的发热体部位紧贴碳带并将碳 带紧压在打印介质上, 当热敏打印头的发热体发热吋对碳带加热, 使碳带上的 油墨融化或升华脱离碳带基膜而转移到打印介质材料上, 从而打印出耐用、 持 久的打印内容, 因此, 热转移打印方式的打印耗材包括碳带和打印介质。 [0002] Both thermal printing and thermal transfer printing methods use a thermal printhead to heat the surface of a printing consumable to achieve printing. The thermal printing method does not use a ribbon, and the thermal head directly heats the surface of the thermal printing medium to heat the sensitive components of the surface to print the corresponding pattern. Therefore, there is only one type of printing material for the thermal printing method. It is a thermal print medium with a heat sensitive material on its surface. In the thermal transfer printing mode, the ribbon is placed on the printing medium, and the heating element of the thermal head is pressed against the ribbon and the ribbon is pressed against the printing medium. When the heating element of the thermal head is heated, The ribbon is heated to melt or sublimate the ink on the ribbon and transfer it to the print media to print durable, durable prints. Therefore, thermal transfer printing supplies include ribbon and printing. medium.
[0003] 现有技术中的热敏打印头通常采用 "热传导"方式向打印耗材传递热能。 以申请 号为 CN201620212061.9的中国专利为例, 其公幵了一种热敏打印头, 包括金属 基板、 玻璃蓄热层、 电阻层、 导电层和保护层, 金属基板上用导热胶贴附玻璃 蓄热层, 玻璃蓄热层上真空溅射电阻层, 电阻层上真空溅射导电层, 将导电层 刻露出电阻层部分形成发热体, 未刻掉部分形成两端导电层, 在发热体上真空 溅射保护层, 发热体一端连接公共母线, 一端分别连接驱动 IC, 由 IC来控制各 加热点的通断状态。 当发热体通电吋产生热量, 温度升高。 打印头发热体部位 需紧压在打印耗材上, 通过热传导的方式将发热体的热量传递给打印耗材, 使 打印耗材发生显色或油墨转移从而实现打印工作。 [0003] Thermal printheads of the prior art typically use a "thermal conduction" approach to transfer thermal energy to the printing consumables. Taking the Chinese patent application No. CN201620212061.9 as an example, it discloses a thermal print head comprising a metal substrate, a glass heat storage layer, a resistance layer, a conductive layer and a protective layer, and the metal substrate is attached with a thermal conductive adhesive. a glass heat storage layer, a vacuum sputtering resistance layer on the glass heat storage layer, a vacuum sputtering sputtering conductive layer on the resistance layer, a conductive layer is formed in the resistance layer portion to form a heating element, and a non-etched portion forms a conductive layer at both ends, in the heating body The vacuum sputtering protection layer is connected to the common bus bar at one end, and the driving IC is connected to one end, and the ON and OFF states of the heating points are controlled by the IC. When the heating element is energized, heat is generated and the temperature rises. Print the hot part of the hair. Press the printing consumables to transfer the heat of the heating element to the printing consumables by heat conduction, so that the printing consumables can develop color or ink to realize the printing work.
[0004] 众所周知的, 热传导实质就是由物质中大量的分子、 原子及自由电子等微观粒 子热运动互相撞击, 而使能量从物体的高温部分传至低温部分, 或由高温物体 传给低温物体的过程。 热传导的微观过程是: 在温度高的部分, 物体的微粒振 动动能较大。 在低温部分, 微粒振动动能较小。 因微粒的振动互相作用, 所以
在物体内部热能由动能大的部分向动能小的部分传导。 [0004] As is well known, heat conduction is essentially caused by the thermal motion of a large number of molecules, atoms, and free electrons in a substance colliding with each other, and transferring energy from a high temperature portion of the object to a low temperature portion, or from a high temperature object to a low temperature object. process. The microscopic process of heat conduction is: In the high temperature part, the particle vibration energy of the object is large. In the low temperature part, the particle vibration kinetic energy is small. Because the vibration of the particles interacts, so The thermal energy inside the object is transmitted from a portion with a large kinetic energy to a portion having a small kinetic energy.
[0005] 综上, 受热传导传递热量方式的限制, 现有技术中的热敏打印头至少存在以下 缺点: [0005] In summary, the thermal printhead of the prior art has at least the following disadvantages due to the limitation of heat transfer mode:
1) 发热体的温度要远高于热敏打印介质中的热敏成分显色的温度或碳带油墨 发生融化或升华进而脱离碳带基膜转移到打印介质吋所需要的温度。 一般热敏 纸的显色温度为 70°C左右; 碳带的融化或升华温度通常为 65°C~85°C。 而热敏打 印头工作吋其发热体的温度通常要达到几百度的高温才能将热能层层传递, 将 打印耗材加热到其相应的显色、 融化或升华的温度。 所以其加热效率低下, 影 响打印速度, 同吋造成能源浪费。 1) The temperature of the heating element is much higher than the temperature of the heat-sensitive component in the thermal printing medium or the temperature required for the ribbon ink to melt or sublimate and then transfer from the base film of the ribbon to the printing medium. Generally, the color temperature of thermal paper is about 70 °C; the melting or sublimation temperature of the ribbon is usually 65 ° C ~ 85 ° C. The thermal print head works, and the temperature of the heating element usually reaches a high temperature of several hundred degrees to transfer the thermal energy layer to heat the printing consumable to its corresponding color, melt or sublimation temperature. Therefore, its heating efficiency is low, affecting the printing speed, and the same energy is wasted.
[0007] 2) 以热传导加热方式传递热量的热敏打印头工作吋, 必须将打印头发热体部 位紧压在打印耗材上; 同吋, 为了保证热量传递效率, 发热体表面的保护层又 不能太厚。 而在打印工作进行中, 打印耗材是在持续运动中的。 这样, 紧压在 打印头上的打印耗材在运动吋将磨损打印头上的保护层, 导致打印头寿命不长 。 尤其是当打印介质为附着在一层底纸上的一张张模切标签的情况下, 当打印 介质移动吋, 每张标签的边缘对打印头的冲击损害是相当严重的。 对于一些大 批量打印的使用者, 几周就需要更换一次热敏打印头。 对使用者来说, 除了增 加购买打印头的成本外, 还需要配备具有一定专业技能的技术人员或者支付服 务费用给专业的打印机技术人员才能更换打印头。 此外, 打印头磨损导致的损 坏无事先预警, 更换打印头势必造成打印工作停顿的情况, 带来间接损失。 [0007] 2) The thermal print head working to transfer heat by heat conduction heating must press the hot part of the printed hair on the printing consumable; meanwhile, in order to ensure the heat transfer efficiency, the protective layer on the surface of the heating element cannot be Too thick. While the printing job is in progress, the printing consumables are in constant motion. In this way, the printing consumables pressed against the print head will wear the protective layer on the print head during exercise, resulting in a short printhead life. Especially in the case where the printing medium is a sheet-cut label attached to a layer of backing paper, when the printing medium is moved, the impact damage of the edge of each label to the printing head is quite serious. For some large-volume users, the thermal printhead needs to be replaced in a few weeks. For the user, in addition to increasing the cost of purchasing the printhead, it is also necessary to have a technician with certain professional skills or pay the service fee to a professional printer technician to replace the printhead. In addition, there is no prior warning of damage caused by wear of the print head, and replacement of the print head is bound to cause a pause in printing work, resulting in indirect damage.
[0008] 3) 因为打印头的发热体工作在几百度的高温下, 对打印头的制造工艺以及材 料有相当高的要求, 导致热敏打印头尤其是高性能的热敏打印头价格高居不下 [0008] 3) Because the heating element of the print head works at a high temperature of several hundred degrees, the manufacturing process and materials of the print head have relatively high requirements, resulting in a high price of the thermal print head, especially the high performance thermal print head.
[0009] 为此, 有必要设计一种新的热敏打印头, 以克服上述问题。 [0009] To this end, it is necessary to design a new thermal printhead to overcome the above problems.
技术问题 technical problem
本发明要解决的技术问题在于, 针对现有技术中的热敏打印头由于采用"热传 导"方式向打印耗材传递热能而导致打印速度慢、 打印所需能耗高、 打印头磨损 大以及打印头的制造成本高难度大的问题, 提供一种新的热敏打印头, 其可以 红外线辐射的方式向打印耗材传递热能从而有效的提高了打印速度且大幅降低
了打印能耗、 热敏打印头的机械损耗以及热敏打印头的制造难度和成本。 The technical problem to be solved by the present invention is that the thermal print head of the prior art has a slow printing speed, high printing energy consumption, large print head wear, and a print head due to the transfer of thermal energy to the printing consumables by the "heat conduction" method. The problem of high manufacturing cost is difficult, and a new thermal print head is provided, which can transfer heat energy to the printing consumables by infrared radiation, thereby effectively improving the printing speed and greatly reducing the printing speed. Print power consumption, mechanical loss of thermal printheads, and manufacturing difficulty and cost of thermal printheads.
问题的解决方案 Problem solution
技术解决方案 Technical solution
[0011] 本发明解决其问题所采用的技术方案是: [0011] The technical solution adopted by the present invention to solve the problem is:
[0012] 本发明提供一种热敏打印头, 其包括红外线辐射层, 所述红外线辐射层, 由红 外线辐射材料构成, 用于以热辐射的方式向打印耗材辐射热量。 The present invention provides a thermal printhead comprising an infrared radiation layer, the infrared radiation layer being composed of an infrared radiation material for radiating heat to the printing consumable in a manner of heat radiation.
[0013] 本发明提供的热敏打印头中, 所述热敏打印头还包括基板、 电极层和保护层, 其中, [0013] In the thermal printhead provided by the present invention, the thermal printhead further includes a substrate, an electrode layer and a protective layer, wherein
[0014] 所述红外线辐射层, 形成在所述基板上, 具有多个间隔排布的红外线辐射体, 每一个所述红外线辐射体均包括位于中部的辐射部和位于所述辐射部两端的导 接部; [0014] the infrared radiation layer is formed on the substrate and has a plurality of infrared radiators arranged at intervals, each of the infrared radiators including a radiation portion located at a middle portion and a guide portion at both ends of the radiation portion Connection
[0015] 所述电极层, 部分附着于多个所述红外线辐射体的导接部; [0015] the electrode layer is partially attached to a plurality of guiding portions of the infrared radiator;
[0016] 所述保护层, 覆盖于所述电极层和所述红外线辐射层的辐射部。 [0016] The protective layer covers the electrode layer and the radiation portion of the infrared radiation layer.
[0017] 本发明提供的热敏打印头中, 所述热敏打印头还包括基板、 电阻层和电极层, 其中, [0017] In the thermal printhead provided by the present invention, the thermal printhead further includes a substrate, a resistive layer and an electrode layer, wherein
[0018] 所述电阻层, 形成在所述基板的上, 具有多个间隔排布的电阻发热体, 每一个 所述电阻发热体均包括位于中部的发热部和位于所述发热部两端的导通部; [0019] 所述电极层, 部分附着于多个所述电阻发热体的导通部; [0018] The resistance layer is formed on the substrate, and has a plurality of resistor heating elements arranged at intervals, each of the resistance heating elements including a heat generating portion located at a middle portion and a guide at both ends of the heat generating portion [0019] the electrode layer is partially attached to the conductive portion of the plurality of resistance heating elements;
[0020] 所述红外线辐射层, 覆盖于多个所述电阻发热体的发热部。 [0020] The infrared radiation layer covers a plurality of heat generating portions of the resistance heating element.
[0021] 本发明提供的热敏打印头中, 所述热敏打印头还包括基板、 电极层和保护层, 其中, [0021] In the thermal printhead provided by the present invention, the thermal printhead further includes a substrate, an electrode layer and a protective layer, wherein
[0022] 所述电极层, 形成在所述基板上, 具有多个相互间隔的电极; [0022] the electrode layer is formed on the substrate and has a plurality of electrodes spaced apart from each other;
[0023] 所述红外线辐射层, 具有多个分别附着于多个所述电极上的导接段和多个连接 相邻的两个所述导接部的辐射段; [0023] the infrared radiation layer has a plurality of guiding segments respectively attached to the plurality of electrodes and a plurality of radiating segments connecting the two adjacent guiding portions;
[0024] 所述保护层, 覆盖所述电极层和所述红外线辐射层。 [0024] The protective layer covers the electrode layer and the infrared radiation layer.
[0025] 本发明提供的热敏打印头中, 所述热敏打印头还包括基板、 电阻层和电极层, 其中, [0025] In the thermal printhead provided by the present invention, the thermal printhead further includes a substrate, a resistive layer and an electrode layer, wherein
[0026] 所述电极层, 形成在所述基板上, 具有多个相互间隔的电极;
[0027] 所述电阻层, 具有多个分别附着于多个所述电极上的导通段和多个连接相邻的 两个所述导通段的发热段; [0026] the electrode layer is formed on the substrate and has a plurality of electrodes spaced apart from each other; [0027] the resistance layer has a plurality of conduction segments respectively attached to the plurality of electrodes and a plurality of heating segments connecting the two adjacent conduction segments;
[0028] 所述红外线辐射层, 覆盖于所述电阻层的发热段。 [0028] The infrared radiation layer covers a heat generating segment of the resistance layer.
[0029] 本发明提供的热敏打印头中, 所述热敏打印头还包括由红外线可穿透的材料构 成的保护层, 所述保护层遮覆于所述红外线辐射层和所述电极层。 [0029] In the thermal printhead provided by the present invention, the thermal printhead further includes a protective layer made of an infrared permeable material, and the protective layer covers the infrared ray layer and the electrode layer. .
[0030] 本发明提供的热敏打印头中, 所述红外线辐射材料具有导电性。 [0030] In the thermal printhead provided by the present invention, the infrared radiation material has electrical conductivity.
[0031] 本发明提供的热敏打印头中, 所述红外线辐射材料具有绝缘性。 [0031] In the thermal printhead provided by the present invention, the infrared radiation material has insulation properties.
[0032] 本发明提供的热敏打印头中, 所述基板包括基层和形成在所述基层上的绝缘隔 热层, 所述绝缘隔热层由绝缘隔热材料构成。 In the thermal printhead according to the present invention, the substrate includes a base layer and an insulating heat insulating layer formed on the base layer, and the insulating heat insulating layer is made of an insulating heat insulating material.
发明的有益效果 Advantageous effects of the invention
有益效果 Beneficial effect
[0033] 与现有技术相比, 实施本发明提供的热敏打印头, 具有如下有益效果: 所述热 敏打印头包括红外线辐射层, 所述红外线辐射层, 由红外线辐射材料构成, 用 于以热辐射的方式向打印介质辐射热量。 由此, 所述热敏打印头可以红外线辐 射的方式对打印耗材进行加热, 从而利用红外线辐射加热所具有的穿透力强、 能内外同吋加热、 加热速度快、 不需热传介质传递、 热效率良好、 以及被加热 物体的红外线吸收率足够高吋被加热物体可以在短吋间内达到和红外线辐射源 相近的温度的特性, 有效的提高了打印速度且大幅降低了打印能耗、 打印头的 机械损耗以及打印头的制造难度和成本。 [0033] Compared with the prior art, the thermal print head provided by the present invention has the following beneficial effects: The thermal print head includes an infrared radiation layer, and the infrared radiation layer is composed of an infrared radiation material, and is used for The heat is radiated to the printing medium in the form of heat radiation. Therefore, the thermal print head can heat the printing consumable by means of infrared radiation, so that the infrared radiant heating has strong penetrating power, can be heated internally and externally, has a fast heating speed, and does not require heat transfer medium to be transferred. The thermal efficiency is good, and the infrared absorption rate of the object to be heated is sufficiently high. The heated object can reach the temperature close to the infrared radiation source in the short space, effectively improving the printing speed and greatly reducing the printing energy consumption, the print head. Mechanical wear and manufacturing difficulty and cost of the printhead.
对附图的简要说明 Brief description of the drawing
附图说明 DRAWINGS
[0034] 图 1为本发明实施例一提供的热敏打印头的局部俯视示意图; 1 is a partial top plan view of a thermal printhead according to a first embodiment of the present invention;
[0035] 图 2为沿图 1的 A-A线的剖面示意图; 2 is a cross-sectional view taken along line A-A of FIG. 1;
[0036] 图 3为本发明实施例二提供的热敏打印头的局部俯视示意图; 3 is a partial top plan view of a thermal printhead according to a second embodiment of the present invention;
[0037] 图 4为沿图 3的 A-A线的剖面示意图; 4 is a cross-sectional view taken along line A-A of FIG. 3;
[0038] 图 5为本发明实施例三提供的热敏打印头的局部俯视示意图; 5 is a partial top plan view of a thermal printhead according to a third embodiment of the present invention;
[0039] 图 6为沿图 5的 A-A线的剖面示意图; 6 is a cross-sectional view taken along line A-A of FIG. 5;
[0040] 图 7为本发明实施例四提供的热敏打印头的局部俯视示意图;
[0041] 图 8为沿图 7的 A-A线的剖面示意图。 7 is a partial top plan view of a thermal printhead according to Embodiment 4 of the present invention; 8 is a schematic cross-sectional view taken along line AA of FIG. 7.
[0042] 具体实施例中的附图标号说明: [0042] The description of the reference numerals in the specific embodiments:
[] [表 1] [] [Table 1]
本发明的实施方式 Embodiments of the invention
[0043] 为了对本发明的技术特征、 目的和效果有更加清楚的理解, 现对照附图详细说 明本发明的具体实施方式。 显然, 所描述的实施例仅仅是本发明一部分实施例 , 而不是全部的实施例。 基于本发明中的实施例, 本领域普通技术人员在没有 作出创造性劳动前提下所获得的所有其他实施例, 都属于本发明保护的范围。 [0043] In order to more clearly understand the technical features, objects and advantages of the present invention, the specific embodiments of the present invention are described in detail with reference to the accompanying drawings. It is apparent that the described embodiments are only a part of the embodiments of the invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
[0044] 实施例一 [0044] Embodiment 1
[0045] 本实施例提供一种热敏打印头, 参见图 1和图 2, 图中坐标系, X代表主扫描方 向, Y代表副扫描方向, Z代表与 XY平面垂直方向。 所述打印头包括基板 1、 红 外线辐射层 2、 电极层 4和保护层 5。 为了方便理解, 图 1中只示意所述红外线辐 射层 2和所述电极层 4的 XY平面内的结构。 [0045] This embodiment provides a thermal printhead. Referring to FIG. 1 and FIG. 2, the coordinate system in the figure, X represents the main scanning direction, Y represents the sub-scanning direction, and Z represents the vertical direction from the XY plane. The print head includes a substrate 1, an infrared radiation layer 2, an electrode layer 4, and a protective layer 5. For the sake of easy understanding, only the structure in the XY plane of the infrared radiation layer 2 and the electrode layer 4 is illustrated in Fig. 1.
[0046] 所述基板 1是在主扫描方向 X上延伸的长方形平板。 本实施例中, 所述基板 1包
括基层 11、 金属层和绝缘隔热层 12。 所述基层 11由氧化铝陶瓷形成; 在所述基 层 11上镀金属材料 (例如, Au或 Cu等) 以形成所述金属层, 所述金属层可以减 小所述红外线辐射层 2向所述基层 11方向辐射造成的能量损失; 然后再在所述金 属层上以厚膜印刷再烧结的方式附着一层绝缘隔热材料以形成所述绝缘隔热层 1 2, 所述绝缘隔热层 12可以很好的避免所述红外线辐射层 2工作吋热量的散发。 [0046] The substrate 1 is a rectangular flat plate extending in the main scanning direction X. In this embodiment, the substrate 1 package The base layer 11, the metal layer and the insulating and heat insulating layer 12 are included. The base layer 11 is formed of an alumina ceramic; a metal material (for example, Au or Cu, etc.) is plated on the base layer 11 to form the metal layer, and the metal layer can reduce the infrared radiation layer 2 to the Energy loss caused by radiation in the direction of the base layer 11; then an insulating heat insulating material is adhered to the metal layer by thick film printing and sintering to form the insulating and heat insulating layer 12, the insulating and heat insulating layer 12 The heat radiation of the infrared radiation layer 2 can be well avoided.
[0047] 所述红外线辐射层 2, 以红外线辐射材料形成在所述基板 1上, 由多个间隔排布 的条状的红外线辐射体 21构成。 本实施例中, 采用蒸镀法在所述绝缘隔热层 12 上附着一层同吋具备良好的电热性能和较高的红外线辐射率的红外线辐射材料 (例如, 碳或 Sn0 2的复合物等) 以形成红外线辐射初始层, 再用光刻技术将所 述红外线辐射初始层分隔成间隔的条状, 从而形成多个所述呈条状的红外线辐 射体 21。 每一个所述红外线辐射体 21均包括位于中部的辐射部 211和位于所述辐 射部 211两端的第一导接部 212和第二导接部 213, 当在所述红外辐射体的第一导 接部 212和第二导接部 213加载电流吋, 所述辐射部 211的表面温度随着加载电流 的升高呈现近似线性的趋势增大, 同吋所述辐射部 211的红外线辐射率也升至较 高的水平。 [0047] The infrared radiation layer 2 is formed on the substrate 1 with an infrared radiation material, and is composed of a plurality of strip-shaped infrared radiators 21 arranged at intervals. In this embodiment, an infrared radiation material (for example, a composite of carbon or Sn0 2) having good electrothermal performance and high infrared radiance is attached to the insulating and heat insulating layer 12 by vapor deposition. The initial layer of infrared radiation is formed, and the initial layer of the infrared radiation is further divided into strips by a photolithography technique to form a plurality of the strip-shaped infrared radiators 21. Each of the infrared radiators 21 includes a radiation portion 211 located at a middle portion and a first guide portion 212 and a second guide portion 213 at both ends of the radiation portion 211, when the first guide is in the infrared radiator The junction portion 212 and the second junction portion 213 are loaded with a current 吋, and the surface temperature of the radiation portion 211 increases approximately linearly with an increase in the load current, and the infrared radiance of the radiation portion 211 also rises. To a higher level.
[0048] 所述电极层 4附着于多个所述红外线辐射体 21的第一导接部 212和第二导接部 21 3。 具体的, 首先采用磁控溅射法将金属材料 (例如, A1等) 沉积在所述红外线 辐射层 2 (也即多个所述红外线辐射体 21) 上形成电极初始层, 然后采用光刻技 术将所述电极初始层制备成所需电路图样以形成所述电极层 4, 使得所述红外线 辐射体 21的辐射部 211露出于所述电极层 4。 本实施例中, 所述电极层 4包括一个 公共电极 4a和多个独立电极 4b; 所述公共电极 4a包括分别附着在多个所述第一导 接部 212的多个第一连接端, 以及同吋连接多个所述第一连接端的公共端; 多个 所述独立电极 4b分别附着于多个所述第二导接部 213。 所述红外线辐射体 21的辐 射部 211显露在所述公共电极 4a和独立电极 4b之间。 所述独立电极 4b可以由控制 系统选择性地接通, 当所述电极 4b接通吋, 电流就会流过所述红外线辐射体 21 的辐射部 211, 促使所述辐射部 211发热并辐射红外线, 对打印耗材进行加热以 完成打印动作。 [0048] The electrode layer 4 is attached to the first guiding portion 212 and the second guiding portion 21 3 of the plurality of the infrared radiators 21. Specifically, first, a metal material (for example, A1 or the like) is deposited on the infrared radiation layer 2 (that is, a plurality of the infrared radiation bodies 21) by magnetron sputtering to form an initial layer of the electrode, and then photolithography is employed. The initial layer of the electrode is prepared into a desired circuit pattern to form the electrode layer 4 such that the radiation portion 211 of the infrared radiator 21 is exposed to the electrode layer 4. In this embodiment, the electrode layer 4 includes a common electrode 4a and a plurality of independent electrodes 4b. The common electrode 4a includes a plurality of first connecting ends respectively attached to the plurality of the first guiding portions 212, and A plurality of the common ends of the first connection ends are connected to each other; and the plurality of the independent electrodes 4b are respectively attached to the plurality of the second guiding portions 213. The radiation portion 211 of the infrared radiator 21 is exposed between the common electrode 4a and the individual electrode 4b. The independent electrode 4b can be selectively turned on by the control system. When the electrode 4b is turned on, current flows through the radiation portion 211 of the infrared radiator 21, causing the radiation portion 211 to generate heat and radiate infrared rays. , Heating the printing supplies to complete the printing action.
[0049] 所述保护层 5覆盖于所述电极层 4和所述红外线辐射层 2的辐射部 211, 所述保护
层 5由具备耐高温、 耐磨、 耐腐蚀、 摩擦系数低以及红外线可穿透等性能的材料[0049] the protective layer 5 covers the electrode layer 4 and the radiation portion 211 of the infrared radiation layer 2, the protection Layer 5 is made of materials with high temperature resistance, wear resistance, corrosion resistance, low friction coefficient and infrared penetrability.
(例如, 氮化硅或玻璃等) 构成。 具体的, 采用薄膜沉积法将氮化硅 (Si 3N 4) 附着在多个所述红外线辐射体 21的辐射部 211和所述电极层 4上以形成所述保护 层 5。 所述保护层 5用于保护所述红外线辐射体 21和电极层 4。 (for example, silicon nitride or glass, etc.). Specifically, silicon nitride (Si 3 N 4 ) is attached to the radiation portion 211 of the plurality of the infrared radiators 21 and the electrode layer 4 by a thin film deposition method to form the protective layer 5. The protective layer 5 serves to protect the infrared radiator 21 and the electrode layer 4.
[0050] 实施例二 [0050] Embodiment 2
[0051] 本实施例提供一种热敏打印头, 参见图 3和图 4, 图中坐标系, X代表主扫描方 向, Y代表副扫描方向, Z代表与 XY平面垂直方向。 所述热敏打印头包括基板 1 、 电阻层 3、 电极层 4、 红外线辐射层 2以及保护层 5。 为了方便理解, 图 3中只示 意所述电阻层 3和所述电极层 4的 XY平面内的结构。 [0051] This embodiment provides a thermal printhead, see FIG. 3 and FIG. 4, in the coordinate system, X represents the main scanning direction, Y represents the sub-scanning direction, and Z represents the vertical direction from the XY plane. The thermal printhead includes a substrate 1, a resistive layer 3, an electrode layer 4, an infrared radiation layer 2, and a protective layer 5. For the sake of easy understanding, only the structures in the XY plane of the resistive layer 3 and the electrode layer 4 are shown in Fig. 3.
[0052] 所述基板 1是在主扫描方向 X上延伸的长方形平板。 本实施例中, 所述基板 1包 括基层 11和绝缘隔热层 12。 所述基层 11由氧化铝陶瓷形成; 在所述基层 11上以 厚膜印刷再烧结的方式附着一层绝缘隔热材料以形成所述绝缘隔热层 12, 所述 绝缘隔热层 12可以很好的避免所述电阻层 3工作吋热量的散发,从而利于蓄热。 [0052] The substrate 1 is a rectangular flat plate extending in the main scanning direction X. In this embodiment, the substrate 1 includes a base layer 11 and an insulating and heat insulating layer 12. The base layer 11 is formed of an alumina ceramic; a layer of insulating and heat insulating material is adhered to the base layer 11 by thick film printing and sintering to form the insulating and heat insulating layer 12, and the insulating and heat insulating layer 12 may be It is good to avoid the heat dissipation of the resistive layer 3 during operation, thereby facilitating heat storage.
[0053] 所述电阻层 3, 形成在所述基板 1的上, 由多个间隔排布的呈条状的电阻发热体 31构成。 本实施例中, 采用磁控溅射方式在所述绝缘隔热层 12上附着一层钽 Ta 基电阻材料以形成电阻初始层, 然后通过光刻技术将所述电阻初始层分隔成间 隔的条状, 从而形成多个所述呈条状的电阻发热体 31。 每一个所述电阻发热体 3 1均包括位于中部的发热部 311和位于所述发热部 311两端的第一导通部 312和第 二导通部 313。 The resistor layer 3 is formed on the substrate 1 and is composed of a plurality of strip-shaped resistor heating elements 31 arranged at intervals. In this embodiment, a layer of 钽Ta-based resistive material is adhered to the insulating and heat insulating layer 12 by magnetron sputtering to form an initial layer of resistance, and then the initial layer of the resistor is separated into spaced strips by photolithography. In the shape, a plurality of the strip-shaped resistance heating elements 31 are formed. Each of the resistance heating elements 31 includes a heat generating portion 311 located at a middle portion and a first conductive portion 312 and a second conductive portion 313 located at both ends of the heat generating portion 311.
[0054] 所述电极层 4附着于多个所述电阻发热体 31的第一导通部 312和第二导通部 313 。 具体的, 首先采用磁控溅射法将金属材料 (例如, A1等) 沉积在所述电阻层 3 (也即多个所述电阻发热体 31) 上形成电极初始层, 然后采用光刻技术将所述 电极初始层制备成所需电路图样以形成所述电极层 4, 使得所述电阻发热体 31的 发热部 311露出于所述电极层 4。 本实施例中, 所述电极层 4包括一个公共电极 4a 和多个独立电极 4b; 所述公共电极 4a包括分别附着在多个所述第一导通部 312的 多个第一连接端, 以及同吋连接多个所述第一连接端的公共端; 多个所述独立 电极 4b分别附着于多个所述第二导通部 313。 所述电阻发热体 31的发热部 311显 露在所述公共电极 4a和独立电极 4b之间。 所述独立电极 4b可以由控制系统选择性
地接通, 当所述电极 4b接通吋, 电流就会流过所述电阻发热体 31的发热部 311, 促使所述发热部 311发热。 [0054] The electrode layer 4 is attached to the first conductive portion 312 and the second conductive portion 313 of the plurality of the resistance heating elements 31. Specifically, first, a metal material (for example, A1 or the like) is deposited on the resistance layer 3 (that is, a plurality of the resistance heating elements 31) by magnetron sputtering to form an initial layer of electrodes, and then lithography is used. The electrode initial layer is prepared in a desired circuit pattern to form the electrode layer 4 such that the heat generating portion 311 of the resistance heat generating body 31 is exposed to the electrode layer 4. In this embodiment, the electrode layer 4 includes a common electrode 4a and a plurality of independent electrodes 4b. The common electrode 4a includes a plurality of first connection ends respectively attached to the plurality of the first conductive portions 312, and The plurality of the independent electrodes 4b are respectively connected to the plurality of the second conductive portions 313. The heat generating portion 311 of the resistance heat generating body 31 is exposed between the common electrode 4a and the individual electrode 4b. The individual electrode 4b can be selectively controlled by the control system When the electrode 4b is turned on, a current flows through the heat generating portion 311 of the resistance heating body 31 to cause the heat generating portion 311 to generate heat.
[0055] 所述红外线辐射层 2覆盖于多个所述电阻发热体 31的发热部 311。 具体的, 在所 述电阻层 3和所述电极层 4的发热部 311上沉积具有较高的红外线辐射率且不导电 的金属氧化物 (例如 Zr02、 Si02的复合物) 以形成所述红外线辐射层 2。 当所述 电阻发热体 31的发热部 311发热吋, 所述红外线辐射层 2的附着在所述发热部 311 上的部分的温度升高, 并幵始高效辐射红外线, 从而加热打印耗材以完成打印 动作。 另外, 所述红外线辐射层 2因使用的材料特性还对所述电阻发热体 31和所 述电极层 4具有一定的保护作用。 [0055] The infrared radiation layer 2 covers the heat generating portions 311 of the plurality of the resistance heating elements 31. Specifically, a metal oxide having a high infrared radiance and not conducting (for example, a composite of ZrO 2 , SiO 2 ) is deposited on the resistance layer 3 and the heat generating portion 311 of the electrode layer 4 to form the infrared radiation. Layer 2. When the heat generating portion 311 of the resistance heat generating body 31 generates heat, the temperature of the portion of the infrared radiation layer 2 adhering to the heat generating portion 311 rises, and the infrared ray is efficiently radiated, thereby heating the printing consumable to complete the printing. action. Further, the infrared radiation layer 2 has a certain protective effect on the resistance heating body 31 and the electrode layer 4 due to the material properties used.
[0056] 所述保护层 5遮覆于所述红外线辐射层 2和所述电极层 4, 所述保护层 5由具备耐 高温、 耐磨、 耐腐蚀、 摩擦系数低以及红外线可穿透等性能的材料 (例如, 氮 化硅或玻璃等) 构成。 具体的, 采用薄膜沉积法将氮化硅 (Si 3N 4) 附着在所述 红外线辐射层 2和所述电极层 4上以形成所述保护层 5。 所述保护层 5用于保护所 述红外线辐射层 2和所述电极层 4。 [0056] The protective layer 5 covers the infrared radiation layer 2 and the electrode layer 4, and the protective layer 5 is provided with high temperature resistance, wear resistance, corrosion resistance, low friction coefficient, and infrared penetrability. The material (for example, silicon nitride or glass, etc.) is composed. Specifically, silicon nitride (Si 3 N 4 ) is attached to the infrared radiation layer 2 and the electrode layer 4 by a thin film deposition method to form the protective layer 5. The protective layer 5 serves to protect the infrared radiation layer 2 and the electrode layer 4.
[0057] 实施例三 [0057] Embodiment 3
[0058] 本实施例提供一种热敏打印头, 参见图 5和图 6, 图中坐标系, X代表主扫描方 向, Y代表副扫描方向, Z代表与 XY平面垂直方向。 所述热敏打印头包括基板 1 、 电极层 4、 红外线辐射层 2以及保护层 5。 为了方便理解, 图 5中只示意所述电 极层 4和所述红外线辐射层 2的 XY平面内的结构。 [0058] This embodiment provides a thermal printhead. Referring to FIG. 5 and FIG. 6, the coordinate system in the figure, X represents the main scanning direction, Y represents the sub-scanning direction, and Z represents the vertical direction from the XY plane. The thermal printhead includes a substrate 1, an electrode layer 4, an infrared radiation layer 2, and a protective layer 5. For the sake of easy understanding, only the structure in the XY plane of the electrode layer 4 and the infrared radiation layer 2 is illustrated in Fig. 5.
[0059] 所述基板 1是在主扫描方向 X上延伸的长方形平板。 本实施例中, 所述基板 1包 括基层 11、 金属层和绝缘隔热层 12。 所述基层 11由氧化铝陶瓷形成; 在所述基 层 11上镀金属材料 (例如, Au或 Cu等) 以形成所述金属层, 所述金属层可以减 小所述红外线辐射层 2向所述基层 11方向辐射造成的能量损失; 然后再在所述金 属层上以厚膜印刷再烧结的方式附着一层绝缘隔热材料以形成所述绝缘隔热层 1 2, 所述绝缘隔热层 12可以很好的避免所述红外线辐射层 2工作吋热量的散发。 [0059] The substrate 1 is a rectangular flat plate extending in the main scanning direction X. In this embodiment, the substrate 1 includes a base layer 11, a metal layer, and an insulating and heat insulating layer 12. The base layer 11 is formed of an alumina ceramic; a metal material (for example, Au or Cu, etc.) is plated on the base layer 11 to form the metal layer, and the metal layer can reduce the infrared radiation layer 2 to the Energy loss caused by radiation in the direction of the base layer 11; then an insulating heat insulating material is adhered to the metal layer by thick film printing and sintering to form the insulating and heat insulating layer 12, the insulating and heat insulating layer 12 The heat radiation of the infrared radiation layer 2 can be well avoided.
[0060] 所述电极层 4, 形成在所述基板 1上, 具有多个相互间隔的电极。 具体的, 所述 电极层 4是由 Au浆料在所述绝缘隔热层 12上进行厚膜印刷后, 再进行烧结而形成 的。 所述电极层 4具有公共电极 4c和多个沿主扫描方向 X间隔排列的独立电极 4d
。 如图 5所示, 所述公共电极 4c具有多个沿主扫描方向 X间隔排列的呈长方形条 状的子带以及同吋连接多个所述子带的母带, 每个所述独立电极 4d均有一部分 沿副扫描方向 Y伸入所述公共电极 4c的两个相邻的所述子带的间隙中, 并且公共 电极 4c和独立电极 4d相互不接触, 不构成电路回路。 所述独立电极 4d可以由控制 系统选择性地接通。 [0060] The electrode layer 4 is formed on the substrate 1 and has a plurality of electrodes spaced apart from each other. Specifically, the electrode layer 4 is formed by performing thick film printing on the insulating and heat insulating layer 12 from an Au paste, followed by sintering. The electrode layer 4 has a common electrode 4c and a plurality of independent electrodes 4d arranged in the main scanning direction X . As shown in FIG. 5, the common electrode 4c has a plurality of sub-bands arranged in a strip shape spaced apart in the main scanning direction X, and a master tape connecting the plurality of sub-bands, each of the individual electrodes 4d. A part of the sub-scanning direction Y extends into the gap between two adjacent sub-bands of the common electrode 4c, and the common electrode 4c and the individual electrode 4d do not contact each other, and do not constitute a circuit loop. The individual electrode 4d can be selectively turned on by the control system.
[0061] 所述红外线辐射层 2, 具有多个分别附着于多个所述电极上的导接段 23和多个 连接相邻的两个所述导接部的辐射段 22。 具体的, 所述红外线辐射层 2由具备良 好的电热性能和较高红外线辐射率的材料 (例如, 碳或 Sn0 2的复合物) 形成, 本实施例中, 采用厚膜印刷再烧结的方式在所述电极层 4上附着一层沿主扫描方 向 X延伸的细长带状导电碳膜, 从而形成所述红外线辐射层 2。 如图 5所示, 所述 红外线辐射层 2与所述公共电极 4c及全部所述独立电极 4d均有重叠部分。 所述红 外线辐射层 2的与所述公共电极 4c和所述独立电极 4d重叠的部分即为所述导接段 2 3, 相邻的两个所述导接段 23所夹的部位即为所述辐射段 22。 当所述独立电极 4d 接通吋, 电流就会流过所述辐射段 22, 促使所述辐射段 22发热并辐射红外线, 对打印耗材进行加热以完成打印动作。 [0061] The infrared radiation layer 2 has a plurality of guiding segments 23 respectively attached to the plurality of electrodes and a plurality of radiating segments 22 connecting the two adjacent guiding portions. Specifically, the infrared radiation layer 2 is formed of a material having good electrothermal performance and a high infrared radiance (for example, a composite of carbon or Sn0 2 ). In this embodiment, a thick film printing is used for re-sintering. An elongated strip-shaped conductive carbon film extending in the main scanning direction X is attached to the electrode layer 4 to form the infrared radiation layer 2. As shown in FIG. 5, the infrared radiation layer 2 and the common electrode 4c and all of the individual electrodes 4d have overlapping portions. The portion of the infrared radiation layer 2 that overlaps the common electrode 4c and the individual electrode 4d is the guiding portion 23, and the portion between the two adjacent guiding segments 23 is Radiation section 22. When the individual electrode 4d is turned "on", current flows through the radiant section 22, causing the radiant section 22 to generate heat and radiate infrared rays, and heating the printing consumable to complete the printing action.
[0062] 所述保护层 5覆盖所述电极层 4和所述红外线辐射层 2, 用于保护所述红外线辐 射层 2和所述电极层 4。 所述保护层 5由具备耐高温、 耐磨、 耐腐蚀、 摩擦系数低 以及红外线可穿透等性能的材料 (例如, 氮化硅或玻璃等) 构成。 本实施例中 , 所述保护层 5由非晶玻璃 (玻璃膏材料) 在所述电极层 4和所述红外线辐射层 2 上进行厚膜印刷后, 再进行烧结而形成。 [0062] The protective layer 5 covers the electrode layer 4 and the infrared radiation layer 2 for protecting the infrared radiation layer 2 and the electrode layer 4. The protective layer 5 is composed of a material (e.g., silicon nitride or glass) having properties such as high temperature resistance, abrasion resistance, corrosion resistance, low friction coefficient, and infrared penetrability. In the present embodiment, the protective layer 5 is formed by performing thick film printing on the electrode layer 4 and the infrared ray layer 2 on an amorphous glass (glass paste material), followed by sintering.
[0063] 实施例四 Embodiment 4
[0064] 本实施例提供一种热敏打印头, 参见图 7和图 8, 图中坐标系, X代表主扫描方 向, Y代表副扫描方向, Z代表与 XY平面垂直方向。 所述热敏打印头包括基板 1 、 电极层 4、 电阻层 3、 红外线辐射层 2以及保护层 5。 为了方便理解, 图 7中只示 意所述电极层 4和所述电阻层 3的 XY平面内的结构。 [0064] This embodiment provides a thermal printhead. Referring to FIG. 7 and FIG. 8, the coordinate system in the figure, X represents the main scanning direction, Y represents the sub-scanning direction, and Z represents the vertical direction from the XY plane. The thermal printhead includes a substrate 1, an electrode layer 4, a resistive layer 3, an infrared radiation layer 2, and a protective layer 5. For the sake of easy understanding, only the structure in the XY plane of the electrode layer 4 and the resistance layer 3 is shown in Fig. 7.
[0065] 所述基板 1是在主扫描方向 X上延伸的长方形平板。 本实施例中, 所述基板 1包 括基层 11和绝缘隔热层 12。 所述基层 11由氧化铝陶瓷形成; 在所述基层 11上以 厚膜印刷再烧结的方式附着一层绝缘隔热材料以形成所述绝缘隔热层 12, 所述
绝缘隔热层 12可以很好的避免所述电阻层 3工作吋热量的散发,从而利于蓄热。 [0065] The substrate 1 is a rectangular flat plate extending in the main scanning direction X. In this embodiment, the substrate 1 includes a base layer 11 and an insulating and heat insulating layer 12. The base layer 11 is formed of an alumina ceramic; a layer of insulating and heat insulating material is attached to the base layer 11 by thick film printing and sintering to form the insulating and heat insulating layer 12, The insulating and insulating layer 12 can well prevent the heat dissipation of the resistive layer 3 during operation, thereby facilitating heat storage.
[0066] 所述电极层 4, 形成在所述基板 1上, 具有多个相互间隔的电极。 具体的, 所述 电极层 4是由 Au浆料在所述绝缘隔热层 12上进行厚膜印刷后, 再进行烧结而形成 的。 所述电极层 4具有公共电极 4c和多个沿主扫描方向 X间隔排列的独立电极 4d 。 如图 7所示, 所述公共电极 4c具有多个沿主扫描方向 X间隔排列的呈长方形条 状的子带以及同吋连接多个所述子带的母带, 每个所述独立电极 4d均有一部分 沿副扫描方向 Y伸入所述公共电极 4c的两个相邻的所述子带的间隙中, 并且公共 电极 4c和独立电极 4d相互不接触, 不构成电路回路。 所述独立电极 4d可以由控制 系统选择性地接通。 [0066] The electrode layer 4 is formed on the substrate 1 and has a plurality of electrodes spaced apart from each other. Specifically, the electrode layer 4 is formed by performing thick film printing on the insulating and heat insulating layer 12 from an Au paste, followed by sintering. The electrode layer 4 has a common electrode 4c and a plurality of individual electrodes 4d spaced apart in the main scanning direction X. As shown in FIG. 7, the common electrode 4c has a plurality of sub-bands arranged in a strip shape spaced apart in the main scanning direction X and a master tape connecting the plurality of sub-bands, each of the individual electrodes 4d. A part of the sub-scanning direction Y extends into the gap between two adjacent sub-bands of the common electrode 4c, and the common electrode 4c and the individual electrode 4d do not contact each other, and do not constitute a circuit loop. The individual electrode 4d can be selectively turned on by the control system.
[0067] 所述电阻层 3, 具有多个分别附着于多个所述电极上的导通段 33和多个连接相 邻的两个所述导通段 33的发热段 32。 具体的, 所述电阻层 3由电阻率大的材料 ( 例如, 氧化钌等) 形成, 本实施例中, 采用厚膜印刷再烧结的方式在所述电极 层 4上附着一层沿主扫描方向 X延伸的由氧化钌材料构成的细长带状膜, 从而形 成所述电阻层 3。 如图 7所示, 所述电阻层 3与所述公共电极 4c及全部所述独立电 极 4d均有重叠部分。 所述电阻层 3的与所述公共电极 4c和所述独立电极 4d重叠的 部分即为所述导通段 33, 相邻的两个所述导通段 33所夹的部位即为所述发热段 3 2。 当所述独立电极 4d接通吋, 电流就会流过所述发热段 32, 促使所述发热段 32 发热。 The resistive layer 3 has a plurality of conductive segments 33 respectively attached to the plurality of electrodes and a plurality of heat generating segments 32 connecting the two adjacent conductive segments 33. Specifically, the resistive layer 3 is formed of a material having a large resistivity (for example, yttrium oxide or the like). In this embodiment, a layer of printing along the main scanning direction is attached to the electrode layer 4 by thick film printing and sintering. An elongated strip-shaped film of yttrium oxide material extending from X forms the resistive layer 3. As shown in Fig. 7, the resistive layer 3 overlaps with the common electrode 4c and all of the individual electrodes 4d. The portion of the resistive layer 3 that overlaps the common electrode 4c and the individual electrode 4d is the conductive segment 33, and the portion between the two adjacent conductive segments 33 is the heat. Paragraph 3 2. When the individual electrode 4d is turned "on", a current flows through the heat generating portion 32, causing the heat generating portion 32 to generate heat.
[0068] 所述红外线辐射层 2覆盖于所述电阻层 3的发热段 32。 具体的, 在所述电极层 4 和所述电阻层 3上面用厚膜印刷再烧结的方法附着一层具有高红外线辐射率的陶 瓷材料以形成所述红外线辐射层 2。 当所述发热段 32发热吋, 所述红外线辐射层 2的附着在所述发热段 32上的部分的温度升高, 并幵始高效辐射红外线, 从而加 热打印耗材以完成打印动作。 另外, 所述红外线辐射层 2因使用的材料特性还对 所述电阻发热体 31和所述电极层 4具有一定的保护作用。 [0068] The infrared radiation layer 2 covers the heat generating section 32 of the resistance layer 3. Specifically, a ceramic material having a high infrared radiance is attached to the electrode layer 4 and the resistive layer 3 by a thick film printing and sintering method to form the infrared ray layer 2. When the heat generating section 32 is heated, the temperature of the portion of the infrared radiation layer 2 adhering to the heat generating section 32 rises, and the infrared rays are efficiently radiated, thereby heating the printing consumables to complete the printing operation. Further, the infrared radiation layer 2 has a certain protective effect on the resistance heating element 31 and the electrode layer 4 due to the material properties used.
[0069] 所述保护层 5遮覆于所述红外线辐射层 2和所述电极层 4, 用于保护所述红外线 辐射层 2和所述电极层 4。 所述保护层 5由具备耐高温、 耐磨、 耐腐蚀、 摩擦系数 低以及红外线可穿透等性能的材料 (例如, 氮化硅或玻璃等) 构成。 本实施例 中, 所述保护层 5由非晶玻璃 (玻璃膏材料) 在所述电极层 4和所述红外线辐射
层 2上进行厚膜印刷后, 再进行烧结而形成。 [0069] The protective layer 5 covers the infrared radiation layer 2 and the electrode layer 4 for protecting the infrared radiation layer 2 and the electrode layer 4. The protective layer 5 is composed of a material (for example, silicon nitride or glass) having high temperature resistance, abrasion resistance, corrosion resistance, low friction coefficient, and infrared ray penetrability. In this embodiment, the protective layer 5 is made of amorphous glass (glass paste material) on the electrode layer 4 and the infrared radiation. After the thick film printing is performed on the layer 2, it is formed by sintering.
[0070] 综上所述, 实例一、 二、 三、 四所提供的热敏打印头都包括由红外线辐射材料 构成的红外线辐射层 2, 由此, 在利用所述热敏打印头完成热敏打印或热转移打 印工作吋, 所述热敏打印头可以红外线辐射的方式对打印耗材进行加热。 而红 外线辐射加热的方式具有下述优点: 1) 具有穿透力, 能内外同吋加热, 加热速 度快; 2) 不需热传介质传递, 热效率良好; 3) 被加热物体的红外线吸收率足 够高吋, 被加热物体可以在短吋间内达到和红外线辐射源相近的温度。 那么, 与现有技术相比, 实施实例一、 二、 三、 四所提供的热敏打印头将带来以下好 处: [0070] In summary, the thermal print heads provided in Examples 1, 2, 3, and 4 all include an infrared radiation layer 2 composed of an infrared radiation material, thereby performing thermal processing using the thermal print head. Printing or thermal transfer printing work, the thermal print head can heat the printing consumables by means of infrared radiation. The infrared radiation heating method has the following advantages: 1) has penetrating power, can be heated internally and externally, and has a fast heating speed; 2) no heat transfer medium is required, and the heat efficiency is good; 3) the infrared absorption rate of the heated object is sufficient Sorghum, the heated object can reach a temperature close to the infrared radiation source in the short squat. Then, compared with the prior art, the thermal print heads provided by the first, second, third and fourth embodiments will bring the following advantages:
[0071] 1、 所述热敏打印头采用红外线辐射方式传递热能, 在对打印耗材进行加热吋 , 辐射的红外线可以直接加热打印耗材, 所述热敏打印头无需紧压在打印耗材 上传来递热量。 由此, 有效的避免了所述热敏打印头被打印耗材磨损。 [0071] 1. The thermal print head transfers heat energy by means of infrared radiation, and after heating the printing consumables, the radiated infrared rays can directly heat the printing consumables, and the thermal print head does not need to be pressed in the printing consumables for uploading. Heat. Thereby, the thermal print head is effectively prevented from being worn by the printing consumables.
[0072] 2、 所述热敏打印头采用红外线辐射方式传递热能, 在对打印耗材进行加热吋 , 所述热敏打印头只需要达到稍微高于热敏打印中的热敏打印介质的显色温度 或热转移打印中的碳带油墨转移所需的温度 (几十摄氏度) 即可保证打印工作 顺利完成, 因而, 所述热敏打印头的制造工艺会更简单, 制造成本也将更加低 廉, 同吋也降低了打印过程中的能源消耗。 [0072] 2. The thermal print head transfers heat energy by means of infrared radiation, and after heating the printing consumable, the thermal print head only needs to reach a color slightly higher than that of the thermal print medium in thermal printing. The temperature required for the transfer of the ribbon ink in temperature or thermal transfer printing (tens of degrees Celsius) ensures that the printing process is completed smoothly. Therefore, the manufacturing process of the thermal print head is simpler and the manufacturing cost is also lower. Peer-to-peer also reduces energy consumption during printing.
[0073] 3、 所述热敏打印头采用红外线辐射方式传递热能, 由于红外线辐射加热的效 率要远高于热传导方式的加热效率, 在对打印耗材进行加热吋, 所述热敏打印 头能够快速的对打印耗材进行加热, 从而提高打印速度。 [0073] 3. The thermal print head uses infrared radiation to transfer thermal energy. Since the efficiency of infrared radiation heating is much higher than that of the heat conduction method, the thermal print head can be quickly heated after the printing consumable is heated. The printing consumables are heated to increase the printing speed.
[0074] 总而言之, 本发明提供的热敏打印头能够克服现有技术中的以热传导方式传递 热量的热敏打印头的缺陷。 In summary, the present invention provides a thermal printhead that overcomes the deficiencies of prior art thermal printheads that transfer heat in a thermally conductive manner.
[0075] 上面结合附图对本发明的实施例进行了描述, 但是本发明并不局限于上述的具 体实施方式, 上述的具体实施方式仅仅是示意性的, 而不是限制性的, 本领域 的普通技术人员在本发明的启示下, 在不脱离本发明宗旨和权利要求所保护的 范围情况下, 还可做出很多形式, 这些均属于本发明的保护范围之内。
The embodiments of the present invention have been described above with reference to the drawings, but the present invention is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. A person skilled in the art can make various forms within the scope of the present invention without departing from the scope of the invention and the scope of the invention.
Claims
[权利要求 1] 一种热敏打印头, 其特征在于, 包括红外线辐射层 (2) , 所述红外 线辐射层 (2) , 由红外线辐射材料构成, 用于以热辐射的方式向打 印耗材辐射热量。 [Claim 1] A thermal printhead characterized by comprising an infrared radiation layer (2), the infrared radiation layer (2) being composed of an infrared radiation material for radiating to a printing consumable by means of heat radiation Heat.
[权利要求 2] 根据权利要求 1所述的热敏打印头, 其特征在于, 所述热敏打印头还 包括基板 (1) 、 电极层 (4) 和保护层 (5) , 其中, [Claim 2] The thermal printhead according to claim 1, wherein the thermal printhead further includes a substrate (1), an electrode layer (4), and a protective layer (5), wherein
所述红外线辐射层 (2) , 形成在所述基板 (1) 上, 具有多个间隔排 布的红外线辐射体 (21) , 每一个所述红外线辐射体 (21) 均包括位 于中部的辐射部 (211) 和位于所述辐射部 (211) 两端的导接部; 所述电极层 (4) , 部分附着于多个所述红外线辐射体 (21) 的导接 部; The infrared radiation layer (2) is formed on the substrate (1) and has a plurality of infrared radiators (21) arranged at intervals, each of the infrared radiators (21) including a radiation portion located at a middle portion (211) and a guiding portion located at both ends of the radiation portion (211); the electrode layer (4) is partially attached to a guiding portion of the plurality of infrared radiation bodies (21);
所述保护层 (5) , 覆盖于所述电极层 (4) 和所述红外线辐射层 (2 ) 的辐射部 (211) 。 The protective layer (5) covers the electrode layer (4) and the radiation portion (211) of the infrared radiation layer (2).
[权利要求 3] 根据权利要求 1所述的热敏打印头, 其特征在于, 所述热敏打印头还 包括基板 (1) 、 电阻层 (3) 和电极层 (4) , 其中, [Claim 3] The thermal printhead according to claim 1, wherein the thermal printhead further includes a substrate (1), a resistive layer (3), and an electrode layer (4), wherein
所述电阻层 (3) , 形成在所述基板 (1) 的上, 具有多个间隔排布的 电阻发热体 (31) , 每一个所述电阻发热体 (31) 均包括位于中部的 发热部 (311) 和位于所述发热部 (311) 两端的导通部; The resistance layer (3) is formed on the substrate (1) and has a plurality of resistor heating elements (31) arranged at intervals, each of the resistance heating elements (31) including a heat generating portion located at a middle portion (311) and a conductive portion located at both ends of the heat generating portion (311);
所述电极层 (4) , 部分附着于多个所述电阻发热体 (31) 的导通部 所述红外线辐射层 (2) , 覆盖于多个所述电阻发热体 (31) 的发热 部 (311) 。 The electrode layer (4) is partially adhered to the conductive portion of the plurality of the resistance heating elements (31), and the infrared radiation layer (2) covers the heat generating portions of the plurality of the resistance heating elements (31) ( 311).
[权利要求 4] 根据权利要求 1所述的热敏打印头, 其特征在于, 所述热敏打印头还 包括基板 (1) 、 电极层 (4) 和保护层 (5) , 其中, [Claim 4] The thermal printhead according to claim 1, wherein the thermal printhead further includes a substrate (1), an electrode layer (4), and a protective layer (5), wherein
所述电极层 (4) , 形成在所述基板 (1) 上, 具有多个相互间隔的电 极; The electrode layer (4) is formed on the substrate (1) and has a plurality of electrodes spaced apart from each other;
所述红外线辐射层 (2) , 具有多个分别附着于多个所述电极上的导 接段 (23) 和多个连接相邻的两个所述导接段 (23) 的辐射段 (22)
所述保护层 (5) , 覆盖所述电极层 (4) 和所述红外线辐射层 (2) The infrared radiation layer (2) has a plurality of guiding segments (23) respectively attached to the plurality of electrodes and a plurality of radiating segments connecting the two adjacent guiding segments (23) (22) ) The protective layer (5) covering the electrode layer (4) and the infrared radiation layer (2)
[权利要求 5] 根据权利要求 1所述的热敏打印头, 其特征在于, 所述热敏打印头还 包括基板 (1) 、 电阻层 (3) 和电极层 (4) , 其中, [Claim 5] The thermal printhead according to claim 1, wherein the thermal printhead further includes a substrate (1), a resistive layer (3), and an electrode layer (4), wherein
所述电极层 (4) , 形成在所述基板 (1) 上, 具有多个相互间隔的电 极; The electrode layer (4) is formed on the substrate (1) and has a plurality of electrodes spaced apart from each other;
所述电阻层 (3) , 具有多个分别附着于多个所述电极上的导通段 (3 3) 和多个连接相邻的两个所述导通段 (33) 的发热段 (32) ; 所述红外线辐射层 (2) , 覆盖于所述电阻层 (3) 的发热段 (32) 。 The resistance layer (3) has a plurality of conduction segments (33) respectively attached to the plurality of electrodes and a plurality of heating segments (32) connecting the two adjacent conduction segments (33) The infrared radiation layer (2) covers the heating section (32) of the resistance layer (3).
[权利要求 6] 根据权利要求 3或 5中任意一项所述的热敏打印头, 其特征在于, 所述 热敏打印头还包括由红外线可穿透的材料构成的保护层 (5) , 所述 保护层 (5) 遮覆于所述红外线辐射层 (2) 和所述电极层 (4) 。 [Claim 6] The thermal printhead according to any one of claims 3 or 5, wherein the thermal printhead further comprises a protective layer (5) composed of an infrared permeable material, The protective layer (5) covers the infrared radiation layer (2) and the electrode layer (4).
[权利要求 7] 根据权利要求 2或 4中任意一项所述的热敏打印头, 其特征在于, 所述 保护层 (5) 由红外线可穿透的材料构成。 [Claim 7] The thermal printhead according to any one of claims 2 or 4, wherein the protective layer (5) is made of an infrared permeable material.
[权利要求 8] 根据权利要求 2或 4中任意一项所述的热敏打印头, 其特征在于, 所述 红外线辐射材料具有导电性。 The thermal printhead according to any one of claims 2 or 4, wherein the infrared radiation material has electrical conductivity.
[权利要求 9] 根据权利要求 3或 5中任意一项所述的热敏打印头, 其特征在于, 所述 红外线辐射材料具有绝缘性。 The thermal printhead according to any one of claims 3 to 5, wherein the infrared radiation material has an insulating property.
根据权利要求 2-5中任意一项所述的热敏打印头, 其特征在于, 所述 基板 (1) 包括基层 (11) 和形成在所述基层 (11) 上的绝缘隔热层 ( 12) , 所述绝缘隔热层 (12) 由绝缘隔热材料构成。
The thermal printhead according to any one of claims 2 to 5, wherein the substrate (1) comprises a base layer (11) and an insulating heat insulating layer (12) formed on the base layer (11) The insulating and heat insulating layer (12) is made of an insulating and heat insulating material.
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CN201710165253.8 | 2017-03-20 | ||
CN201710165253.8A CN108621594B (en) | 2017-03-20 | 2017-03-20 | Thermal printing head |
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WO2018171093A1 true WO2018171093A1 (en) | 2018-09-27 |
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PCT/CN2017/093268 WO2018171093A1 (en) | 2017-03-20 | 2017-07-18 | Thermal print head |
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WO (1) | WO2018171093A1 (en) |
Cited By (1)
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TWI678289B (en) * | 2018-12-07 | 2019-12-01 | 謙華科技股份有限公司 | Manufacturing method of thermal head |
Families Citing this family (3)
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CN110027327B (en) * | 2019-05-10 | 2020-07-03 | 深圳市博思得科技发展有限公司 | Novel wide-width thermal printing head and manufacturing method thereof |
CN114434975B (en) * | 2020-10-30 | 2024-01-05 | 深圳市博思得科技发展有限公司 | Thermal print head and method for manufacturing the same |
CN114083905B (en) * | 2021-12-06 | 2023-01-20 | 湖南凯通电子有限公司 | Heating circuit of thermal printer |
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CN109968826A (en) | 2019-07-05 |
CN108621594B (en) | 2019-07-23 |
CN109968826B (en) | 2020-04-10 |
CN108621594A (en) | 2018-10-09 |
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