WO2018171045A1 - 一种显示面板的检测方法和检测装置 - Google Patents

一种显示面板的检测方法和检测装置 Download PDF

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Publication number
WO2018171045A1
WO2018171045A1 PCT/CN2017/086139 CN2017086139W WO2018171045A1 WO 2018171045 A1 WO2018171045 A1 WO 2018171045A1 CN 2017086139 W CN2017086139 W CN 2017086139W WO 2018171045 A1 WO2018171045 A1 WO 2018171045A1
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Prior art keywords
moving
image
moving direction
unit
original image
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PCT/CN2017/086139
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English (en)
French (fr)
Inventor
简重光
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HKC Co Ltd
Chongqing HKC Optoelectronics Technology Co Ltd
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HKC Co Ltd
Chongqing HKC Optoelectronics Technology Co Ltd
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Priority to US15/744,793 priority Critical patent/US20190011733A1/en
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Anticipated expiration legal-status Critical
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    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1306—Details
    • G02F1/1309—Repairing; Testing
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/8806—Specially adapted optical and illumination features
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B21/00—Microscopes
    • G02B21/0004—Microscopes specially adapted for specific applications
    • G02B21/0016—Technical microscopes, e.g. for inspection or measuring in industrial production processes
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B21/00—Microscopes
    • G02B21/0004—Microscopes specially adapted for specific applications
    • G02B21/002—Scanning microscopes
    • G02B21/0024—Confocal scanning microscopes (CSOMs) or confocal "macroscopes"; Accessories which are not restricted to use with CSOMs, e.g. sample holders
    • G02B21/0036—Scanning details, e.g. scanning stages
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B21/00—Microscopes
    • G02B21/36—Microscopes arranged for photographic purposes or projection purposes or digital imaging or video purposes including associated control and data processing arrangements
    • G02B21/365—Control or image processing arrangements for digital or video microscopes
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B21/00—Microscopes
    • G02B21/36—Microscopes arranged for photographic purposes or projection purposes or digital imaging or video purposes including associated control and data processing arrangements
    • G02B21/368—Microscopes arranged for photographic purposes or projection purposes or digital imaging or video purposes including associated control and data processing arrangements details of associated display arrangements, e.g. mounting of LCD monitor
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00—Image analysis
    • G06T7/0002—Inspection of images, e.g. flaw detection
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00—Image analysis
    • G06T7/0002—Inspection of images, e.g. flaw detection
    • G06T7/0004—Industrial image inspection
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8887—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N2021/9513—Liquid crystal panels
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362—Active matrix addressed cells
    • G02F1/136254—Checking; Testing
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00—Indexing scheme for image analysis or image enhancement
    • G06T2207/10—Image acquisition modality
    • G06T2207/10056—Microscopic image
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00—Indexing scheme for image analysis or image enhancement
    • G06T2207/30—Subject of image; Context of image processing
    • G06T2207/30108—Industrial image inspection
    • G06T2207/30121—CRT, LCD or plasma display

Definitions

  • the present application relates to the field of display technologies, and in particular, to a detection method and a detection device for a display panel.
  • the liquid crystal display has many advantages such as thin body, power saving, no radiation, and has been widely used.
  • Most of the liquid crystal displays on the market are backlight type liquid crystal displays, which include a liquid crystal panel and a backlight module.
  • the working principle of the liquid crystal panel is to place liquid crystal molecules in two parallel glass substrates, and apply a driving voltage on the two glass substrates to control the rotation direction of the liquid crystal molecules to refract the light of the backlight module to generate a picture.
  • a thin film transistor liquid crystal display includes a liquid crystal panel including a color filter substrate (CF Substrate, also referred to as a color filter substrate), a thin film transistor array substrate (Thin Film Transistor Substrate, TFT Substrate), and a backlight module.
  • CF Substrate also referred to as a color filter substrate
  • Thin Film Transistor Substrate TFT Substrate
  • a backlight module In the mask, a transparent electrode is present on the opposite side of the substrate. A layer of liquid crystal molecules (Liquid Crystal, LC) is sandwiched between the two substrates.
  • the technical problem to be solved by the present application is to provide a convenient and accurate detection method for a display panel.
  • the present application also provides a detecting device for a display panel.
  • a method for detecting a display panel comprising the steps of:
  • the image to be inspected is detected, and the detection result is output.
  • the step of continuously capturing the original image by scanning the display panel includes the steps of: transmitting the original image obtained by the preset range to the preprocessing step of the detecting method;
  • the step of pre-processing the acquired original image to obtain the image to be inspected includes the steps of: cutting and splicing the original image according to a preset size to obtain the image to be inspected.
  • a preset size to obtain the image to be inspected.
  • the present application further discloses a detecting device for a display panel, the detecting device comprising:
  • An image acquisition unit configured to continuously capture the display panel in a scanning manner, and acquire an original image
  • Image preprocessing unit used to preprocess the original image to obtain an image to be inspected
  • Image detecting unit used for detecting an image to be inspected and outputting a detection result
  • the detecting device includes a moving portion
  • the moving portion includes a first moving direction and a second moving direction perpendicular to each other, and when moving the moving portion from the first moving direction to the second moving direction, or And when the moving part moves from the second moving direction to the first moving direction, the image pre-processing unit splices the original image collected by the image collecting unit under the movement of the moving part.
  • the moving direction of the moving portion is clarified while being presented by splicing the image for observation.
  • the original image acquired by the image collecting unit is arranged along the first moving direction, and the moving portion is moved by the first moving direction to the
  • the original image acquired by the image collecting unit is along the first shift The reverse direction of the moving direction, the image pre-processing unit splicing the original image acquired by the image capturing unit under the movement of the moving part in the second moving direction;
  • the original image acquired by the image capturing unit is arranged along the second moving direction, and the moving portion is moved by the second moving direction to the
  • the original image acquired by the image collecting unit is arranged in the reverse direction of the second moving direction, and the image pre-processing unit collects the image collecting unit under the moving part.
  • the original image is spliced along the first moving direction. The specific way of splicing.
  • the image acquisition unit comprises an optical microscope
  • the optical microscope is provided with a charge coupled device camera
  • the moving portion is the charge coupled device camera.
  • the charge coupled device camera includes a charge coupled device chip
  • the image of the object is focused on a CCD (Charge Coupled Device) chip through a lens.
  • the CCD accumulates a corresponding proportion of charge according to the intensity of the light, and the charge accumulated in each pixel is controlled in video timing. Next, shifting point by point, after filtering and amplifying processing, forming a video signal output.
  • the image acquisition unit comprises an optical microscope
  • the optical microscope is provided with a charge coupled device camera
  • the moving portion is a stage of the optical microscope.
  • the anti-shock mechanism is disposed on the stage of the optical microscope.
  • the anti-vibration mechanism can ensure the stability of the detecting device to improve the quality of the captured image.
  • the image detecting unit detects the image to be inspected along a preset direction, and the image detecting unit detects a brightness value of the image to be inspected.
  • the detection is more orderly along a certain direction, avoiding missing areas, and ensuring normal and comprehensive detection of the display panel by the detecting device.
  • the image detecting unit includes a display abnormal region early warning portion of the display panel, and the display abnormality is detected when the image detecting unit detects that the brightness value of the image to be detected enters the brightness value threshold of the display abnormal region.
  • the regional early warning unit outputs a detection result to the detecting device: an early warning message is issued. For the OK-NG-OK area, it was found and overcome the extremely small brightness anomaly area.
  • the present invention can reduce the abnormal measurement time by automatically detecting the abnormal area in the panoramic scanning of the display panel, and meets the requirement of detecting an abnormal area in a large range, and the measurement is accurate and convenient to use. It can improve the display taste of the display panel and the user's visual experience.
  • FIG. 1 is a schematic flow chart of a method for detecting a display panel according to an embodiment of the present application
  • FIG. 2 is a functional block diagram of a detecting device for a display panel according to an embodiment of the present application
  • FIG. 3 is a functional block diagram of a detecting device for a display panel according to an embodiment of the present application.
  • FIG. 4 is a schematic structural diagram of a detecting device for a display panel according to an embodiment of the present application.
  • FIG. 5 is a schematic diagram of detection of a display panel according to an embodiment of the present application.
  • FIG. 6 is a schematic diagram of detecting a display panel according to an embodiment of the present application.
  • FIG. 7 is a schematic diagram of image capturing of a detecting device for a display panel according to an embodiment of the present application.
  • FIG. 8 is a schematic diagram of image capturing of a detecting device for a display panel according to an embodiment of the present application.
  • first and second may include one or more of the features either explicitly or implicitly.
  • a plurality means two or more unless otherwise stated.
  • the term “comprises” and its variations are intended to cover a non-exclusive inclusion.
  • connection In the description of the present application, it should be noted that the terms “installation”, “connected”, and “connected” are to be understood broadly, and may be fixed or detachable, for example, unless otherwise specifically defined and defined. Connected, or integrally connected; can be mechanical or electrical; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of the two components.
  • Connected, or integrally connected can be mechanical or electrical; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of the two components.
  • the specific meanings of the above terms in the present application can be understood in the specific circumstances for those skilled in the art.
  • a flow chart of a method for detecting a display panel according to an embodiment of the present application is described below with reference to FIG. 1 .
  • the detection method of the display panel includes the following steps:
  • the image to be inspected is detected, and the detection result is output.
  • the panoramic scan of the display panel can automatically detect the abnormal area at the same time, which can reduce the abnormal measurement time and meet the needs of detecting an abnormal area in a wide range.
  • the measurement is accurate and convenient to use, and the display taste of the display panel and the user's visual experience can be improved.
  • Long-time exposure or multi-image averaging can be used to improve the high signal-to-noise ratio of the image during image acquisition.
  • the pre-processing step can adopt a smooth operation and filtering to reduce the adverse effects encountered during image acquisition.
  • the method for detecting a display panel includes the steps of:
  • the image to be inspected is detected, and the detection result is output.
  • the step of continuously capturing the original image by scanning the method includes: transmitting a raw image obtained by the preset range to a pre-processing step of the detecting method; and performing the step of acquiring the original image obtained
  • the pre-processing obtains the image to be inspected includes the steps of: cutting and splicing the original image according to a preset size to obtain the image to be inspected.
  • the panoramic scan of the display panel can automatically detect the abnormal area at the same time, which can reduce the abnormal measurement time and meet the needs of detecting an abnormal area in a wide range.
  • the measurement is accurate and convenient to use, and the display taste of the display panel and the user's visual experience can be improved.
  • the original image obtained by the acquisition of the preset range is transmitted to the pre-processing step of the detection method.
  • By setting different settings of the preset range such as taking time, normal number of shots, and a certain range of display panels, it is possible to have a form of processing the image while acquiring the image, or to re-image the image. After the collection is completed, the processing is performed differently.
  • the detecting device of the display panel includes:
  • An image acquisition unit configured to continuously capture the display panel in a scanning manner, and acquire an original image
  • Image preprocessing unit used to preprocess the original image to obtain an image to be inspected
  • the image detecting unit is configured to detect an image to be inspected and output a detection result.
  • the image panel is used to scan the panoramic view of the display panel.
  • the image detection unit automatically detects the abnormal region, which can reduce the abnormal measurement time and meet the needs of the large-scale detection of the abnormal region.
  • the measurement is accurate and used. Convenient to improve the display taste of the display panel and the user's visual experience.
  • the detecting device of the display panel includes: an image collecting unit: for continuously capturing the display panel in a scanning manner, and collecting the original image; image preprocessing Unit: used to preprocess the original image to obtain an image to be inspected;
  • the image detecting unit is configured to detect an image to be inspected and output a detection result.
  • the detecting device includes a moving portion including a first moving direction and a second moving direction perpendicular to each other, and moving the moving portion from the first moving direction to the second moving direction, or moving When the moving portion is moved from the second moving direction to the first moving direction, the image pre-processing unit splices the original image acquired by the image capturing unit under the movement of the moving portion. Presented by stitching images for easy viewing.
  • the original image acquired by the image collecting unit is arranged along the first moving direction, and the moving portion is moved from the first moving direction to the first
  • the original image acquired by the image acquisition unit is arranged in the reverse direction of the first moving direction, and the image pre-processing unit collects the original collected by the image capturing unit under the movement of the moving part.
  • the image pre-processing unit pairs the image
  • the original image acquired by the acquisition unit under the movement of the moving part is spliced in the first moving direction.
  • the image panel is used to scan the panoramic view of the display panel. After the image preprocessing unit processes the image detection unit, the image detection unit automatically detects the abnormal region, which can reduce the abnormal measurement time and meet the needs of the large-scale detection of the abnormal region. The measurement is accurate and used. Convenient to improve the display taste of the display panel and the user's visual experience.
  • the detecting device of the display panel includes: an image collecting unit: for continuously capturing the display panel in a scanning manner, and collecting the original image; image preprocessing Unit: used to preprocess the original image to obtain an image to be inspected; the image detecting unit is configured to detect the image to be inspected and output the detection result.
  • the image acquisition unit includes an optical microscope on which a charge coupled device camera is disposed, and the moving portion is taken by the charge coupled device Camera.
  • the image panel is used to scan the panoramic view of the display panel. After the image preprocessing unit processes the image detection unit, the image detection unit automatically detects the abnormal region, which can reduce the abnormal measurement time and meet the needs of the large-scale detection of the abnormal region.
  • the measurement is accurate and used. Convenient to improve the display taste of the display panel and the user's visual experience.
  • the charge coupled device camera includes a charge coupled device chip, and the image of the object is focused on a CCD (Charge Coupled Device) chip through a lens.
  • the CCD accumulates a corresponding proportion of charge according to the intensity of the light, and the charge accumulated in each pixel is controlled in video timing. Next, shifting point by point, after filtering and amplifying processing, forming a video signal output. With the scanning form, the resolution of the charge coupled device camera needs to be higher. Long-time exposure or multi-image averaging can be used to improve the high signal-to-noise ratio of the image during image acquisition.
  • the image pre-processing unit can adopt a processing method such as smooth operation and filtering to reduce the adverse effects encountered in the process of acquiring images.
  • the detecting device includes a moving portion, the charge coupled device camera includes a first moving direction and a second moving direction perpendicular to each other, and moving the charge coupled device camera from the first moving direction to the second moving direction Or, when moving the charge coupled device camera from the second moving direction to the first moving direction, the image pre-processing unit collects the original acquired by the optical microscope under the movement of the charge coupled device camera. The image is stitched. Presented by stitching images for easy viewing.
  • the image pre-processing unit collects the optical microscope under the movement of the charge coupled device camera Obtaining the original image in the second moving direction; or, when the charge coupled device camera moves in the second moving direction, the original image acquired by the optical microscope is arranged along the second moving direction And moving the charge-coupled device camera from the second moving direction to the first moving direction, the original image acquired by the optical microscope is arranged in a reverse direction of the second moving direction, the image pre-processing a unit along the original image acquired by the optical microscope under the movement of the charge coupled device camera Splicing a first movement direction.
  • the image detecting unit detects the image to be inspected along a preset direction, and the image detecting unit detects a brightness value of the image to be inspected.
  • the detection is more orderly along a certain direction, avoiding missing areas, and ensuring normal and comprehensive detection of the display panel by the detecting device.
  • the image detecting unit includes a display abnormal area warning unit of the display panel, and when the image detecting unit detects that the brightness value of the image to be detected enters a brightness value threshold of the display abnormal area, the displaying an abnormal area warning The department sends an early warning message to the detecting device.
  • the OK-NG-OK zone such as the first OK zone 1-NG zone 2 - the second OK zone 3 shown
  • a region of abnormal brightness that is extremely small is found and overcome.
  • the image detecting unit detects the preprocessed image along the horizontal direction, and passes through the first OK zone 1-NG zone 2 - the second OK zone 3.
  • the brightness (CD) value in the NG area 2 enters the brightness value threshold indicating the abnormal area, and the abnormal area warning unit is displayed to issue an early warning message to the detecting device to discover that the post-processing is completed to satisfy the normal display function.
  • the detection of images includes, but is not limited to, a reference to luminance values. In Fig. 6, 6 is the detection direction.
  • the detecting device of the display panel includes: an image collecting unit: for continuously capturing the display panel in a scanning manner, and collecting the original image; image preprocessing Unit: used to preprocess the original image to obtain an image to be inspected; the image detecting unit is configured to detect the image to be inspected and output the detection result.
  • the image acquisition unit includes an optical microscope on which is disposed a charge coupled device camera, and the moving portion is a stage of the optical microscope.
  • the image panel is used to scan the panoramic view of the display panel. After the image preprocessing unit processes the image detection unit, the image detection unit automatically detects the abnormal region, which can reduce the abnormal measurement time and meet the needs of the large-scale detection of the abnormal region.
  • the measurement is accurate and used. Convenient to improve the display taste of the display panel and the user's visual experience.
  • the charge coupled device camera includes a charge coupled device chip, and the image of the object is focused on a CCD (Charge Coupled Device) chip through a lens.
  • the CCD accumulates a corresponding proportion of charge according to the intensity of the light, and the charge accumulated in each pixel is controlled in video timing. Next, shifting point by point, after filtering and amplifying processing, forming a video signal output. With the scanning form, the resolution of the charge coupled device camera needs to be higher.
  • the detecting device includes a moving portion, the stage includes a first moving direction perpendicular to each other and a second a moving direction, when moving the stage from the first moving direction to the second moving direction, or moving the stage when the stage is moved from the second moving direction to the first moving direction
  • the pre-processing unit splicing the original image acquired by the optical microscope under the movement of the stage. Presented by stitching images for easy viewing.
  • the original image acquired by the optical microscope is arranged along the first moving direction, and moving the stage from the first moving direction to the second
  • the original image acquired by the optical microscope is arranged in the reverse direction of the first moving direction, and the image pre-processing unit collects the original image obtained by the optical microscope under the movement of the stage.
  • the second moving direction is spliced; or, when the stage moves in the second moving direction, the original image acquired by the optical microscope is arranged along the second moving direction, and the stage is moved
  • the second moving direction is to the first moving direction
  • the original image acquired by the optical microscope is arranged in the reverse direction of the second moving direction, and the image pre-processing unit is opposite to the optical microscope
  • the original image acquired under the movement of the stage is spliced along the first moving direction.
  • the stage includes a first moving direction (horizontal direction) and a second moving direction (vertical direction) perpendicular to each other, and when the stage is moved from the horizontal direction to the vertical direction
  • the image pre-processing unit splicing the original image acquired by the optical microscope under the movement of the stage.
  • stitching images for easy viewing.
  • the obtained original image is arranged in the reverse direction (from right to left) in the horizontal direction, and the image pre-processing unit collects the original image obtained by the optical microscope under the movement of the stage in the vertical direction from the top to the bottom. Splicing is performed below. At this time, the lens does not move and the stage moves, so that the area of the display panel scanned and photographed is larger and more convenient, and the above-mentioned ordered image pre-processing can save the image of the collected display panel after switching the direction of the moving stage.
  • the layout range is convenient for the detection of images.
  • the anti-shock mechanism is disposed on the stage of the optical microscope.
  • the anti-vibration mechanism can ensure the stability of the detecting device to improve the quality of the captured image.
  • the image detecting unit detects the image to be inspected along a preset direction, and the image detecting unit detects a brightness value of the image to be inspected.
  • the detection is more orderly along a certain direction, avoiding missing areas, and ensuring normal and comprehensive detection of the display panel by the detecting device.
  • the image detecting unit includes a display abnormal area warning unit of the display panel, and when the image detecting unit detects that the brightness value of the image to be detected enters a brightness value threshold of the display abnormal area, the displaying an abnormal area warning The department sends an early warning message to the detecting device.
  • the OK-NG-OK zone such as the first OK zone 1-NG zone 2 - the second OK zone 3 shown
  • a region of abnormal brightness that is extremely small is found and overcome.
  • the image detecting unit detects the preprocessed image along the horizontal direction, and passes through the first OK zone 1-NG zone 2 - the second OK zone 3.
  • the brightness (CD) value in the NG area 2 enters the brightness value threshold indicating the abnormal area, and the abnormal area warning unit is displayed to issue an early warning message to the detecting device to discover that the post-processing is completed to satisfy the normal display function.
  • the detection of images includes, but is not limited to, a reference to luminance values. In Fig. 6, 6 is the detection direction.
  • the material of the substrate may be glass, plastic or the like.
  • the display panel includes a liquid crystal panel, an OLED (Organic Light-Emitting Diode) panel, a curved panel, a plasma panel, etc.
  • the liquid crystal panel includes an array substrate (Thin Film Transistor Substrate, TFT Substrate) and a color filter substrate (CF Substrate), the array substrate is disposed opposite to the color filter substrate, and a liquid crystal and a spacer (PS) are disposed between the array substrate and the color filter substrate, and the array substrate An active switch is arranged on the active switch, and a thin film transistor (TFT) is used.
  • the color filter substrate is provided with a color filter layer.
  • the color filter substrate may include a TFT array
  • the color film and the TFT array may be formed on the same substrate
  • the array substrate may include a color filter layer
  • the display panel of the present application may be a curved type panel.

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Abstract

一种显示面板（4）的检测方法和检测装置，检测方法包括步骤：通过扫描的方式对所述显示面板（4）连续拍摄采集原始图像；对采集得到的原始图像进行预处理得到待检图像；对待检图像进行检测，输出检测结果。

Description

一种显示面板的检测方法和检测装置 【技术领域】
本申请涉及显示技术领域，更具体的说，涉及一种显示面板的检测方法和检测装置。
【背景技术】
液晶显示器具有机身薄、省电、无辐射等众多优点，得到了广泛的应用。现有市场上的液晶显示器大部分为背光型液晶显示器，其包括液晶面板及背光模组(backlightmodule)。液晶面板的工作原理是在两片平行的玻璃基板当中放置液晶分子，并在两片玻璃基板上施加驱动电压来控制液晶分子的旋转方向，以将背光模组的光线折射出来产生画面。
其中，薄膜晶体管液晶显示器(Thin Film Transistor-Liquid Crystal Display，TFT-LCD)由于具有低的功耗、优异的画面品质以及较高的生产良率等性能，目前已经逐渐占据了显示领域的主导地位。同样，薄膜晶体管液晶显示器包含液晶面板和背光模组，液晶面板包括彩膜基板(Color Filter Substrate，CF Substrate，也称彩色滤光片基板)、薄膜晶体管阵列基板(Thin Film Transistor Substrate，TFTSubstrate)和光罩(Mask)，上述基板的相对内侧存在透明电极。两片基板之间夹一层液晶分子(LiquidCrystal，LC)。
然而Mura这种显示器亮度不均匀造成各种痕迹的现象影响着显示面板的显示品味和用户的视觉体验。当显示面板大范围异常时，需花许多时间进行拍摄及量测，而且以手动方式去对焦往往会产生误差，尤其对于变化极小的亮度异常区域不容易发现以克服。
【发明内容】
本申请所要解决的技术问题是提供一种方便准确的显示面板的检测方法。
此外，本申请还提供一种显示面板的检测装置。
本申请的目的是通过以下技术方案来实现的：
一种显示面板的检测方法，其特征在于，包括步骤：
通过扫描的方式对所述显示面板连续拍摄采集原始图像；
对采集得到的原始图像进行预处理得到待检图像；
对待检图像进行检测，输出检测结果。
其中，步骤通过扫描的方式对所述显示面板连续拍摄采集原始图像中包括步骤：将预设范围的采集得到的原始图像传送给所述检测方法的预处理步骤；
步骤对采集得到的原始图像进行预处理得到待检图像中包括步骤：按预设的尺寸切割、拼接原始图像得到所述待检图像。通过对预设范围的不同设置，比如可以采取时间、普通的拍摄张数以及一定范围的显示面板等为度量，以此可以有一边采集图像一边对图像进行处理的形式，也可以是再将图像采集完毕之后再异同进行处理。
根据本申请的又一个方面，本申请还公开了一种显示面板的检测装置，所述检测装置包括：
图像采集单元：用于以扫描的方式对所述显示面板连续拍摄，采集得到原始图像；
图像预处理单元：用于对原始图像进行预处理得到待检图像；
图像检测单元：用于检测待检图像，输出检测结果；
其中，所述检测装置包括移动部，所述移动部包括相互垂直的第一移动方向和第二移动方向，移动所述移动部由所述第一移动方向到所述第二移动方向时，或者，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像进行拼接。明确移动部的移动方向，同时通过拼接图像的方式呈现以便于观察。
其中，所述移动部沿所述第一移动方向移动时，所述图像采集单元采集得到的原始图像沿所述第一移动方向排布，移动所述移动部由所述第一移动方向到所述第二移动方向时，所述图像采集单元采集得到的原始图像沿所述第一移 动方向的逆向排布，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像沿所述第二移动方向进行拼接；
或者，所述移动部沿所述第二移动方向移动时，所述图像采集单元采集得到的原始图像沿所述第二移动方向排布，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像采集单元采集得到的原始图像沿所述第二移动方向的逆向排布，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像沿所述第一移动方向进行拼接。具体拼接的方式。
其中，所述图像采集单元包括光学显微镜，所述光学显微镜上设置有电荷耦合器件摄像机，所述移动部为所述电荷耦合器件摄像机。电荷耦合器件摄像机包括电荷耦合器件芯片，被摄物体的图像经过镜头聚焦至CCD(Charge Coupled Device)芯片上，CCD根据光的强弱积累相应比例的电荷，各个像素积累的电荷在视频时序的控制下，逐点外移，经滤波、放大处理后，形成视频信号输出。
其中，所述图像采集单元包括光学显微镜，所述光学显微镜上设置有电荷耦合器件摄像机，所述移动部为所述光学显微镜的载台。
其中，所述光学显微镜的载台上设置有防震机构。在使用载台作为移动部的时候，防震机构可以保证检测装置的稳定度，以提高拍摄图像的质量。
其中，所述图像检测单元沿预设的方向检测所述待检图像，所述图像检测单元检测所述待检图像的亮度值。沿着一定的方向使得检测更有序，避免遗漏区域，保证检测装置对显示面板的正常全面的检测。
其中，所述图像检测单元包括所述显示面板的显示异常区域预警部，当所述图像检测单元检测所述待检图像的亮度值进入所述显示异常区域的亮度值阈值时，所述显示异常区域预警部向所述检测装置输出检测结果：发出预警信息。针对OK-NG-OK区，发现并克服变化极小的亮度异常区域。
本申请由于对显示面板全景扫描拍摄同时自动检测其中的异常区域，可以减少异常量测时间，满足大范围检测异常区域的需求，测量准确、使用方便， 可以提高显示面板的显示品味和用户的视觉体验。
【附图说明】
所包括的附图用来提供对本申请实施例的进一步的理解，其构成了说明书的一部分，用于例示本申请的实施方式，并与文字描述一起来阐释本申请的原理。显而易见地，下面描述中的附图仅仅是本申请的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。在附图中：
图1是本申请实施例一种显示面板的检测方法的流程示意图；
图2是本申请实施例一种显示面板的检测装置的功能框图图；
图3是本申请实施例一种显示面板的检测装置的功能框图图；
图4是本申请实施例一种显示面板的检测装置的结构示意图；
图5是本申请实施例一种显示面板的检测示意图；
图6是本申请实施例一种显示面板的检测示意图；
图7是本申请实施例一种显示面板的检测装置的图像拍摄示意图；
图8是本申请实施例一种显示面板的检测装置的图像拍摄示意图。
【具体实施方式】
这里所公开的具体结构和功能细节仅仅是代表性的，并且是用于描述本申请的示例性实施例的目的。但是本申请可以通过许多替换形式来具体实现，并且不应当被解释成仅仅受限于这里所阐述的实施例。
在本申请的描述中，需要理解的是，术语“中心”、“横向”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本申请和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本申请的限制。此外，术语“第一”、“第二”仅用于描述目的， 而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中，除非另有说明，“多个”的含义是两个或两个以上。另外，术语“包括”及其任何变形，意图在于覆盖不排他的包含。
在本申请的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本申请中的具体含义。
这里所使用的术语仅仅是为了描述具体实施例而不意图限制示例性实施例。除非上下文明确地另有所指，否则这里所使用的单数形式“一个”、“一项”还意图包括复数。还应当理解的是，这里所使用的术语“包括”和/或“包含”规定所陈述的特征、整数、步骤、操作、单元和/或组件的存在，而不排除存在或添加一个或更多其他特征、整数、步骤、操作、单元、组件和/或其组合。
下面结合附图和较佳的实施例对本申请作进一步详细说明。
下面参考图1描述本申请实施例的显示面板的检测方法的流程示意图。作为本申请的一个实施例，如图1所示，显示面板的检测方法包括步骤：
通过扫描的方式对所述显示面板4连续拍摄采集原始图像；
对采集得到的原始图像进行预处理得到待检图像；
对待检图像进行检测，输出检测结果。
对显示面板全景扫描拍摄同时自动检测其中的异常区域，可以减少异常量测时间，满足大范围检测异常区域的需求，测量准确、使用方便，可以提高显示面板的显示品味和用户的视觉体验。在图像采集时也可以采用长时间曝光或者利用自带的多图像平均的方法来提高图像的高信噪比。预处理步骤可以采用平滑操作和滤波等处理方式来减小采集图像过程中受到的不良影响。
作为本申请的又一个实施例，显示面板的检测方法包括步骤：
通过扫描的方式对所述显示面板连续拍摄采集原始图像；
对采集得到的原始图像进行预处理得到待检图像；
对待检图像进行检测，输出检测结果。
其中，步骤通过扫描的方式对所述显示面板连续拍摄采集原始图像中包括步骤：将预设范围的采集得到的原始图像传送给所述检测方法的预处理步骤；步骤对采集得到的原始图像进行预处理得到待检图像中包括步骤：按预设的尺寸切割、拼接原始图像得到所述待检图像。
对显示面板全景扫描拍摄同时自动检测其中的异常区域，可以减少异常量测时间，满足大范围检测异常区域的需求，测量准确、使用方便，可以提高显示面板的显示品味和用户的视觉体验。将预设范围的采集得到的原始图像传送给所述检测方法的预处理步骤。通过对预设范围的不同设置，比如可以采取时间、普通的拍摄张数以及一定范围的显示面板等为度量，以此可以有一边采集图像一边对图像进行处理的形式，也可以是再将图像采集完毕之后再异同进行处理。
具体的，在步骤通过扫描的方式对所述显示面板连续拍摄采集原始图像之前还可以包括步骤：观察点灯状态下的显示面板得显示异常；拆片解析所述显示面板确认显示异常；观察显示异常区域5寻找面板瑕疵；去除配向膜。
作为本申请的又一个实施例，如图2所示，显示面板的检测装置包括：
图像采集单元：用于以扫描的方式对所述显示面板连续拍摄，采集得到原始图像；
图像预处理单元：用于对原始图像进行预处理得到待检图像；
图像检测单元：用于检测待检图像，输出检测结果。
通过图像采集单元对显示面板全景扫描拍摄，经图像预处理单元处理后图像检测单元自动检测得出其中的异常区域，可以减少异常量测时间，满足大范围检测异常区域的需求，测量准确、使用方便，可以提高显示面板的显示品味和用户的视觉体验。
作为本申请的又一个实施例，如图7-8所示，显示面板的检测装置包括：图像采集单元：用于以扫描的方式对所述显示面板连续拍摄，采集得到原始图像；图像预处理单元：用于对原始图像进行预处理得到待检图像；
图像检测单元：用于检测待检图像，输出检测结果。所述检测装置包括移动部，所述移动部包括相互垂直的第一移动方向和第二移动方向，移动所述移动部由所述第一移动方向到所述第二移动方向时，或者，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像进行拼接。通过拼接图像的方式呈现以便于观察。所述移动部沿所述第一移动方向移动时，所述图像采集单元采集得到的原始图像沿所述第一移动方向排布，移动所述移动部由所述第一移动方向到所述第二移动方向时，所述图像采集单元采集得到的原始图像沿所述第一移动方向的逆向排布，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像沿所述第二移动方向进行拼接；或者，所述移动部沿所述第二移动方向移动时，所述图像采集单元采集得到的原始图像沿所述第二移动方向排布，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像采集单元采集得到的原始图像沿所述第二移动方向的逆向排布，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像沿所述第一移动方向进行拼接。通过图像采集单元对显示面板全景扫描拍摄，经图像预处理单元处理后图像检测单元自动检测得出其中的异常区域，可以减少异常量测时间，满足大范围检测异常区域的需求，测量准确、使用方便，可以提高显示面板的显示品味和用户的视觉体验。
作为本申请的又一个实施例，如图3-4所示，显示面板的检测装置包括：图像采集单元：用于以扫描的方式对所述显示面板连续拍摄，采集得到原始图像；图像预处理单元：用于对原始图像进行预处理得到待检图像；图像检测单元：用于检测待检图像，输出检测结果。所述图像采集单元包括光学显微镜，所述光学显微镜上设置有电荷耦合器件摄像机，所述移动部为所述电荷耦合器件摄 像机。通过图像采集单元对显示面板全景扫描拍摄，经图像预处理单元处理后图像检测单元自动检测得出其中的异常区域，可以减少异常量测时间，满足大范围检测异常区域的需求，测量准确、使用方便，可以提高显示面板的显示品味和用户的视觉体验。电荷耦合器件摄像机包括电荷耦合器件芯片，被摄物体的图像经过镜头聚焦至CCD(Charge Coupled Device)芯片上，CCD根据光的强弱积累相应比例的电荷，各个像素积累的电荷在视频时序的控制下，逐点外移，经滤波、放大处理后，形成视频信号输出。采用扫描的拍摄形式，电荷耦合器件摄像机的分辨率需要得更高。在图像采集时也可以采用长时间曝光或者利用自带的多图像平均的方法来提高图像的高信噪比。图像预处理单元可以采用平滑操作和滤波等处理方式来减小采集图像过程中受到的不良影响。
所述检测装置包括移动部，所述电荷耦合器件摄像机包括相互垂直的第一移动方向和第二移动方向，移动所述电荷耦合器件摄像机由所述第一移动方向到所述第二移动方向时，或者，移动所述电荷耦合器件摄像机由所述第二移动方向到所述第一移动方向时，所述图像预处理单元对所述光学显微镜在所述电荷耦合器件摄像机移动下采集得到的原始图像进行拼接。通过拼接图像的方式呈现以便于观察。所述电荷耦合器件摄像机沿所述第一移动方向移动时，所述光学显微镜采集得到的原始图像沿所述第一移动方向排布，移动所述电荷耦合器件摄像机由所述第一移动方向到所述第二移动方向时，所述光学显微镜采集得到的原始图像沿所述第一移动方向的逆向排布，所述图像预处理单元对所述光学显微镜在所述电荷耦合器件摄像机移动下采集得到的原始图像沿所述第二移动方向进行拼接；或者，所述电荷耦合器件摄像机沿所述第二移动方向移动时，所述光学显微镜采集得到的原始图像沿所述第二移动方向排布，移动所述电荷耦合器件摄像机由所述第二移动方向到所述第一移动方向时，所述光学显微镜采集得到的原始图像沿所述第二移动方向的逆向排布，所述图像预处理单元对所述光学显微镜在所述电荷耦合器件摄像机移动下采集得到的原始图像沿所述第一移动方向进行拼接。
具体的，所述图像检测单元沿预设的方向检测所述待检图像，所述图像检测单元检测所述待检图像的亮度值。沿着一定的方向使得检测更有序，避免遗漏区域，保证检测装置对显示面板的正常全面的检测。所述图像检测单元包括所述显示面板的显示异常区域预警部，当所述图像检测单元检测所述待检图像的亮度值进入所述显示异常区域的亮度值阈值时，所述显示异常区域预警部向所述检测装置发出预警信息。针对OK-NG-OK区(如图示的第一OK区1-NG区2-第二OK区3)，发现并克服变化极小的亮度异常区域。如图4-5所示，图像检测单元沿着水平方向检测经过预处理后的图像，途径第一OK区1-NG区2-第二OK区3。NG区2中的亮度(CD)值进入了显示异常区域的亮度值阈值，此时显示异常区域预警部将向检测装置发出预警信息，以发现后处理使得显示面板得以完善，满足正常的显示功能。当然，对图像的检测包括但不限于亮度值这个参考。图6中6为检测方向。
作为本申请的又一个实施例，如图3-4所示，显示面板的检测装置包括：图像采集单元：用于以扫描的方式对所述显示面板连续拍摄，采集得到原始图像；图像预处理单元：用于对原始图像进行预处理得到待检图像；图像检测单元：用于检测待检图像，输出检测结果。所述图像采集单元包括光学显微镜，所述光学显微镜上设置有电荷耦合器件摄像机，所述移动部为所述光学显微镜的载台。通过图像采集单元对显示面板全景扫描拍摄，经图像预处理单元处理后图像检测单元自动检测得出其中的异常区域，可以减少异常量测时间，满足大范围检测异常区域的需求，测量准确、使用方便，可以提高显示面板的显示品味和用户的视觉体验。电荷耦合器件摄像机包括电荷耦合器件芯片，被摄物体的图像经过镜头聚焦至CCD(Charge Coupled Device)芯片上，CCD根据光的强弱积累相应比例的电荷，各个像素积累的电荷在视频时序的控制下，逐点外移，经滤波、放大处理后，形成视频信号输出。采用扫描的拍摄形式，电荷耦合器件摄像机的分辨率需要得更高。
所述检测装置包括移动部，所述载台包括相互垂直的第一移动方向和第二 移动方向，移动所述载台由所述第一移动方向到所述第二移动方向时，或者，移动所述载台由所述第二移动方向到所述第一移动方向时，所述图像预处理单元对所述光学显微镜在所述载台移动下采集得到的原始图像进行拼接。通过拼接图像的方式呈现以便于观察。所述载台沿所述第一移动方向移动时，所述光学显微镜采集得到的原始图像沿所述第一移动方向排布，移动所述载台由所述第一移动方向到所述第二移动方向时，所述光学显微镜采集得到的原始图像沿所述第一移动方向的逆向排布，所述图像预处理单元对所述光学显微镜在所述载台移动下采集得到的原始图像沿所述第二移动方向进行拼接；或者，所述载台沿所述第二移动方向移动时，所述光学显微镜采集得到的原始图像沿所述第二移动方向排布，移动所述载台由所述第二移动方向到所述第一移动方向时，所述光学显微镜采集得到的原始图像沿所述第二移动方向的逆向排布，所述图像预处理单元对所述光学显微镜在所述载台移动下采集得到的原始图像沿所述第一移动方向进行拼接。
其中，如图7-8所示，所述载台包括相互垂直的第一移动方向(水平方向)和第二移动方向(竖直方向)，移动所述载台由水平方向到竖直方向时，所述图像预处理单元对所述光学显微镜在所述载台移动下采集得到的原始图像进行拼接。通过拼接图像的方式呈现以便于观察。所述载台沿水平方向移动时，所述光学显微镜采集得到的原始图像沿所述水平方向从左至右排布，移动所述载台由水平方向到竖直方向时，所述光学显微镜采集得到的原始图像沿所述水平方向的逆向(从右至左)排布，所述图像预处理单元对所述光学显微镜在所述载台移动下采集得到的原始图像沿竖直方向从上到下进行拼接。此时镜头不动而载台移动，这样扫描拍摄的显示面板的面积更大也更方便，而切换移动载台方向后上述有序的对图像的预处理后能节省采集得到的显示面板的图像的排布范围，同时方便对图像的检测。
其中，所述光学显微镜的载台上设置有防震机构。在使用载台作为移动部的时候，防震机构可以保证检测装置的稳定度，以提高拍摄图像的质量。
具体的，所述图像检测单元沿预设的方向检测所述待检图像，所述图像检测单元检测所述待检图像的亮度值。沿着一定的方向使得检测更有序，避免遗漏区域，保证检测装置对显示面板的正常全面的检测。所述图像检测单元包括所述显示面板的显示异常区域预警部，当所述图像检测单元检测所述待检图像的亮度值进入所述显示异常区域的亮度值阈值时，所述显示异常区域预警部向所述检测装置发出预警信息。针对OK-NG-OK区(如图示的第一OK区1-NG区2-第二OK区3)，发现并克服变化极小的亮度异常区域。如图4-5所示，图像检测单元沿着水平方向检测经过预处理后的图像，途径第一OK区1-NG区2-第二OK区3。NG区2中的亮度(CD)值进入了显示异常区域的亮度值阈值，此时显示异常区域预警部将向检测装置发出预警信息，以发现后处理使得显示面板得以完善，满足正常的显示功能。当然，对图像的检测包括但不限于亮度值这个参考。图6中6为检测方向。
需要说明的是，在上述实施例中，所述基板的材料可以选用玻璃、塑料等。
在上述实施例中，显示面板包括液晶面板、OLED(Organic Light-Emitting Diode)面板、曲面面板、等离子面板等，以液晶面板为例，液晶面板包括阵列基板(Thin Film Transistor Substrate，TFT Substrate)和彩膜基板(Color Filter Substrate，CF Substrate)，所述阵列基板与彩膜基板相对设置，所述阵列基板与彩膜基板之间设有液晶和间隔单元(PS，photo spacer)，所述阵列基板上设有主动开关，主动开关可采用薄膜晶体管(TFT，Thin Film Transistor)，彩膜基板上设有彩色滤光层。
在上述实施例中，彩膜基板可包括TFT阵列，彩膜及TFT阵列可形成于同一基板上，阵列基板可包括彩色滤光层。
在上述实施例中，本申请的显示面板可为曲面型面板。
以上内容是结合具体的优选实施方式对本申请所作的进一步详细说明，不能认定本申请的具体实施只局限于这些说明。对于本申请所属技术领域的普通 技术人员来说，在不脱离本申请构思的前提下，还可以做出若干简单推演或替换，都应当视为属于本申请的保护范围。

Claims (19)

  1. 一种显示面板的检测装置，包括：
    图像采集单元：用于以扫描的方式对所述显示面板连续拍摄，采集得到原始图像；
    图像预处理单元：用于对原始图像进行预处理得到待检图像；
    图像检测单元：用于检测待检图像，输出检测结果；
    所述检测装置包括移动部，所述移动部包括相互垂直的第一移动方向和第二移动方向，移动所述移动部由所述第一移动方向到所述第二移动方向时，或者，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像进行拼接；所述移动部沿所述第一移动方向移动时，所述图像采集单元采集得到的原始图像沿所述第一移动方向排布，移动所述移动部由所述第一移动方向到所述第二移动方向时，所述图像采集单元采集得到的原始图像沿所述第一移动方向的逆向排布，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像沿所述第二移动方向进行拼接；或者，所述移动部沿所述第二移动方向移动时，所述图像采集单元采集得到的原始图像沿所述第二移动方向排布，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像采集单元采集得到的原始图像沿所述第二移动方向的逆向排布，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像沿所述第一移动方向进行拼接；
    所述图像采集单元包括光学显微镜，所述光学显微镜上设置有电荷耦合器件摄像机，所述移动部为所述电荷耦合器件摄像机；或者，所述图像采集单元包括光学显微镜，所述光学显微镜上设置有电荷耦合器件摄像机，所述移动部为所述光学显微镜的载台，所述光学显微镜的载台上设置有防震机构；
    所述图像检测单元沿预设的方向检测所述待检图像，所述图像检测单元检 测所述待检图像的亮度值；所述图像检测单元包括所述显示面板的显示异常区域预警部，当所述图像检测单元检测所述待检图像的亮度值进入所述显示异常区域的亮度值阈值时，所述显示异常区域预警部向所述检测装置输出检测结果：发出预警信息。
  2. 一种显示面板的检测装置，包括：
    图像采集单元：用于以扫描的方式对所述显示面板连续拍摄，采集得到原始图像；
    图像预处理单元：用于对原始图像进行预处理得到待检图像；
    图像检测单元：用于检测待检图像，输出检测结果。
  3. 如权利要求2所述的显示面板的检测装置，其中所述检测装置包括移动部，所述移动部包括相互垂直的第一移动方向和第二移动方向，移动所述移动部由所述第一移动方向到所述第二移动方向时，或者，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像进行拼接。
  4. 如权利要求3所述的显示面板的检测装置，其中所述移动部沿所述第一移动方向移动时，所述图像采集单元采集得到的原始图像沿所述第一移动方向排布，移动所述移动部由所述第一移动方向到所述第二移动方向时，所述图像采集单元采集得到的原始图像沿所述第一移动方向的逆向排布，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像沿所述第二移动方向进行拼接；
    或者，所述移动部沿所述第二移动方向移动时，所述图像采集单元采集得到的原始图像沿所述第二移动方向排布，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像采集单元采集得到的原始图像沿所述第二移动方向的逆向排布，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像沿所述第一移动方向进行拼接。
  5. 如权利要求2所述的显示面板的检测装置，其中所述检测装置包括移动 部，所述移动部包括相互垂直的第一移动方向和第二移动方向，移动所述移动部由所述第一移动方向到所述第二移动方向时，或者，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像进行拼接；所述移动部沿所述第一移动方向移动时，所述图像采集单元采集得到的原始图像沿所述第一移动方向排布，移动所述移动部由所述第一移动方向到所述第二移动方向时，所述图像采集单元采集得到的原始图像沿所述第一移动方向的逆向排布，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像沿所述第二移动方向进行拼接；
    或者，所述移动部沿所述第二移动方向移动时，所述图像采集单元采集得到的原始图像沿所述第二移动方向排布，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像采集单元采集得到的原始图像沿所述第二移动方向的逆向排布，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像沿所述第一移动方向进行拼接。
  6. 如权利要求3所述的显示面板的检测装置，其中所述图像采集单元包括光学显微镜，所述光学显微镜上设置有电荷耦合器件摄像机，所述移动部为所述电荷耦合器件摄像机。
  7. 如权利要求2所述的显示面板的检测装置，其中所述检测装置包括移动部，所述移动部包括相互垂直的第一移动方向和第二移动方向，移动所述移动部由所述第一移动方向到所述第二移动方向时，或者，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像进行拼接；所述图像采集单元包括光学显微镜，所述光学显微镜上设置有电荷耦合器件摄像机，所述移动部为所述电荷耦合器件摄像机。
  8. 如权利要求2所述的显示面板的检测装置，其中所述检测装置包括移动部，所述移动部包括相互垂直的第一移动方向和第二移动方向，移动所述移动 部由所述第一移动方向到所述第二移动方向时，或者，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像进行拼接；所述移动部沿所述第一移动方向移动时，所述图像采集单元采集得到的原始图像沿所述第一移动方向排布，移动所述移动部由所述第一移动方向到所述第二移动方向时，所述图像采集单元采集得到的原始图像沿所述第一移动方向的逆向排布，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像沿所述第二移动方向进行拼接；
    或者，所述移动部沿所述第二移动方向移动时，所述图像采集单元采集得到的原始图像沿所述第二移动方向排布，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像采集单元采集得到的原始图像沿所述第二移动方向的逆向排布，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像沿所述第一移动方向进行拼接；所述图像采集单元包括光学显微镜，所述光学显微镜上设置有电荷耦合器件摄像机，所述移动部为所述电荷耦合器件摄像机。
  9. 如权利要求3所述的显示面板的检测装置，其中所述图像采集单元包括光学显微镜，所述光学显微镜上设置有电荷耦合器件摄像机，所述移动部为所述光学显微镜的载台。
  10. 如权利要求2所述的显示面板的检测装置，其中所述检测装置包括移动部，所述移动部包括相互垂直的第一移动方向和第二移动方向，移动所述移动部由所述第一移动方向到所述第二移动方向时，或者，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像进行拼接；所述图像采集单元包括光学显微镜，所述光学显微镜上设置有电荷耦合器件摄像机，所述移动部为所述光学显微镜的载台。
  11. 如权利要求2所述的显示面板的检测装置，其中所述检测装置包括移 动部，所述移动部包括相互垂直的第一移动方向和第二移动方向，移动所述移动部由所述第一移动方向到所述第二移动方向时，或者，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像进行拼接；所述移动部沿所述第一移动方向移动时，所述图像采集单元采集得到的原始图像沿所述第一移动方向排布，移动所述移动部由所述第一移动方向到所述第二移动方向时，所述图像采集单元采集得到的原始图像沿所述第一移动方向的逆向排布，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像沿所述第二移动方向进行拼接；
    或者，所述移动部沿所述第二移动方向移动时，所述图像采集单元采集得到的原始图像沿所述第二移动方向排布，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像采集单元采集得到的原始图像沿所述第二移动方向的逆向排布，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像沿所述第一移动方向进行拼接；所述图像采集单元包括光学显微镜，所述光学显微镜上设置有电荷耦合器件摄像机，所述移动部为所述光学显微镜的载台。
  12. 如权利要求9所述的显示面板的检测装置，其中所述光学显微镜的载台上设置有防震机构。
  13. 如权利要求2所述的显示面板的检测装置，其中所述检测装置包括移动部，所述移动部包括相互垂直的第一移动方向和第二移动方向，移动所述移动部由所述第一移动方向到所述第二移动方向时，或者，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像进行拼接；所述图像采集单元包括光学显微镜，所述光学显微镜上设置有电荷耦合器件摄像机，所述移动部为所述光学显微镜的载台；所述光学显微镜的载台上设置有防震机构。
  14. 如权利要求2所述的显示面板的检测装置，其中所述检测装置包括移 动部，所述移动部包括相互垂直的第一移动方向和第二移动方向，移动所述移动部由所述第一移动方向到所述第二移动方向时，或者，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像进行拼接；所述移动部沿所述第一移动方向移动时，所述图像采集单元采集得到的原始图像沿所述第一移动方向排布，移动所述移动部由所述第一移动方向到所述第二移动方向时，所述图像采集单元采集得到的原始图像沿所述第一移动方向的逆向排布，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像沿所述第二移动方向进行拼接；
    或者，所述移动部沿所述第二移动方向移动时，所述图像采集单元采集得到的原始图像沿所述第二移动方向排布，移动所述移动部由所述第二移动方向到所述第一移动方向时，所述图像采集单元采集得到的原始图像沿所述第二移动方向的逆向排布，所述图像预处理单元对所述图像采集单元在所述移动部移动下采集得到的原始图像沿所述第一移动方向进行拼接；所述图像采集单元包括光学显微镜，所述光学显微镜上设置有电荷耦合器件摄像机，所述移动部为所述光学显微镜的载台；所述光学显微镜的载台上设置有防震机构。
  15. 如权利要求2所述的显示面板的检测装置，其中所述图像检测单元沿预设的方向检测所述待检图像，所述图像检测单元检测所述待检图像的亮度值。
  16. 如权利要求15所述的显示面板的检测装置，其中所述图像检测单元包括所述显示面板的显示异常区域预警部，当所述图像检测单元检测所述待检图像的亮度值进入所述显示异常区域的亮度值阈值时，所述显示异常区域预警部向所述检测装置输出检测结果：发出预警信息。
  17. 如权利要求2所述的显示面板的检测装置，其中所述图像检测单元沿预设的方向检测所述待检图像，所述图像检测单元检测所述待检图像的亮度值；所述图像检测单元包括所述显示面板的显示异常区域预警部，当所述图像检测单元检测所述待检图像的亮度值进入所述显示异常区域的亮度值阈值时，所述 显示异常区域预警部向所述检测装置输出检测结果：发出预警信息。
  18. 一种显示面板的检测方法，包括步骤：
    通过扫描的方式对所述显示面板连续拍摄采集原始图像；
    对采集得到的原始图像进行预处理得到待检图像；
    对待检图像进行检测，输出检测结果。
  19. 如权利要求18所述的显示面板的检测方法，其中步骤通过扫描的方式对所述显示面板连续拍摄采集原始图像中包括步骤：将预设范围的采集得到的原始图像传送给所述检测方法的预处理步骤；
    步骤对采集得到的原始图像进行预处理得到待检图像中包括步骤：按预设的尺寸切割、拼接原始图像得到所述待检图像。
PCT/CN2017/086139 2017-03-24 2017-05-26 一种显示面板的检测方法和检测装置 Ceased WO2018171045A1 (zh)

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