WO2018149006A1

WO2018149006A1 - Automatic battery terminal dispenser

Info

Publication number: WO2018149006A1
Application number: PCT/CN2017/076738
Authority: WO
Inventors: 李辉
Original assignee: 广州市永合祥自动化设备科技有限公司
Priority date: 2017-02-16
Filing date: 2017-03-15
Publication date: 2018-08-23
Also published as: CN206549935U

Abstract

Provided is an automatic battery terminal dispenser, comprising a main frame (1), wherein the main frame is provided with a conveying mechanism (2), and the main frame is further provided with a material-blocking mechanism and material detection device in cooperation with the conveying mechanism. The dispenser is further provided with a plunger pump (6), wherein same is used for controlling the glue discharge amount and comprises a glue inlet port and a glue outlet port, and a dispensing mechanism connected to the glue outlet port of the plunger pump. A material-blocking mechanism can move in the widthwise direction of the conveying mechanism. The dispensing mechanism comprises a vertical lifting mechanism (32) and a horizontally rotatable rotating arm (31), and the rotating arm is provided to be connected to the vertical lifting mechanism. The dispenser overcomes existing defects, such as a relatively high randomness, a high demand for manpower and a high failure rate of gumming, due to the fact that the existing dispensing amount is controlled by workers, thereby improving the working efficiency and the rate of qualified battery products.

Description

Battery pole automatic dispensing machine

Technical field

The invention relates to the field of dispensers, and in particular to an automatic dispenser for battery poles.

Background technique

After the battery is soldered at the end of the pole (also called terminal), the primer should be glued. The position of the primer is located in the terminal cavity. The primer is poured into the terminal cavity and the solder is sealed, and then the colorant is added. The traditional battery pole dispensing is mainly done by manual dispensing, including the glue supply system, the dispensing head, the glue supply line and the check valve. Due to the traditional glue application, the labor intensity is large, the manpower demand is high, the glue failure rate is high, the glue amount is different, and the like. In order to save resources and improve production efficiency, this fully automatic battery pole color machine was developed.

Summary of the invention

The object of the present invention is to provide a fully automatic battery pole dispensing machine, which solves the defects of the prior art that the amount of glue is controlled by the worker, the randomness is large, the manpower demand is large, the glue failure rate is high, and the work efficiency and product are improved. Pass rate.

As an improvement of the present invention, the technical problem further solved is how to make the position of the dispensing machine glue or glue more precise, and the product qualification rate is higher.

In order to achieve the above object, the technical solution adopted by the present invention is as follows:

A battery pole automatic dispensing machine is provided, the dispensing machine includes a main frame, and the main frame is provided with a conveying mechanism, and the main frame is further provided with a blocking mechanism and a material used together with the conveying mechanism a detecting device, wherein the dispenser further comprises a plunger pump for controlling the amount of glue, comprising a glue inlet and a glue outlet, and a dispensing mechanism connected to the glue outlet of the plunger pump;

The blocking mechanism is movable in a width direction of the conveying mechanism;

The dispensing mechanism includes a vertical lifting mechanism and a horizontally rotatable rotating arm, and the rotating arm is disposed at the vertical lifting mechanism.

Further, the main frame includes three stages from small to large, which are a first stage, a second stage and a third stage.

Further, the conveying mechanism includes a conveying frame, a rolling roller and a conveying belt disposed on the conveying frame.

Further, the conveying mechanism is further provided with a guide member along the length direction.

Further, the plunger pump includes a glue inlet, a glue outlet, a plunger cylinder and a plunger rod axially movable within the plunger cylinder.

Further, the vertical lifting mechanism of the dispensing mechanism includes a lifting adjustment seat disposed on the main frame and a lifting seat movable along a vertical direction of the lifting adjustment seat, and one end of the rotating arm is hinged with the lifting seat, The other end of the swivel arm is connected to a small valve.

Further, the rotating arm has two, each rotating arm includes a first rotating arm hinged on the lifting seat and a second rotating arm hinged to the other end of the first rotating arm, the dispensing valve is disposed at the The other end of the two rotating arms.

Further, the dispenser further includes a material fixture disposed on the main frame and used in cooperation with the conveying mechanism, the material fixture comprising a fixture mounting seat fixed on the main frame, and disposed on the fixture mounting seat A guide rail and a clamp cylinder mount slidable on the guide rail, the clamp cylinder mount being further provided with a clamp.

Further, the material fixture is disposed only at one end of the conveying mechanism.

Further, the main frame is further provided with an air blowing device.

Compared with the prior art, the invention has the beneficial effects of designing a fully automatic dispensing machine, which solves the existing amount of dispensing glue controlled by the worker, has a large randomness, and has a large manpower requirement, and the glue is applied. Shortcomings such as high turnover rate, improve work efficiency and product qualification rate.

As a further improvement of the dispenser of the present invention, the dispenser has a faster dispensing rate, a more precise dispensing position, and a higher product yield.

DRAWINGS

1 is a schematic view showing the overall structure of a dispenser of the present invention;

Figure 2 is a plan view showing the overall structure of the dispenser of the present invention;

3 is a schematic structural view of a main frame of the present invention;

Figure 4 is a schematic view showing the structure of the conveying mechanism of the present invention;

Figure 5 is a schematic structural view of a dispensing mechanism of the present invention;

Figure 6 is a schematic view showing the structure of the material holder of the present invention.

In Figures 1 - 6, there are:

1-main frame; 101-first stage; 102-second stage; 103-third stage; 104-operation panel; 2-transport mechanism; 201-transport frame; 202-roller roll; ; 21-guide; 3-dotted mechanism; 31-rotating arm; 311-first rotating arm; 312-second rotating arm; 32-vertical lifting mechanism; 321-lifting adjustment seat; 322-lifting seat; Dispensing valve; 4-material fixture; 401-clamp mount; 402-rail; 403-guide; 404-plywood; 405-clamp cylinder mount; 406-adjustment handwheel; 5-mixer; Pump.

detailed description

The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

It is to be noted that when an element is referred to as being "fixed" or "in" another element, it can be directly on the other element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or the central element.

In addition, it should be noted that the left, right, upper, lower, and the like orientations in the embodiments of the present invention are only relative concepts or reference to the normal use state of the parts to be punched, and should not be considered as It is restrictive. The implementation of the present invention will be described in detail below with reference to specific embodiments.

A battery pole automatic dispensing machine is provided, characterized in that the dispenser comprises a main frame 1 , and the main frame 1 is provided with a conveying mechanism 2 , and the main frame 1 is further provided with the conveying mechanism 2 with the use of the material blocking mechanism and the material detecting device, the dispenser is also provided to control the amount of glue, a plunger pump 6 including a glue inlet and a glue outlet, and a dispensing mechanism 3 connected to the glue outlet of the plunger pump 6;

The stopper mechanism is movable in a width direction of the conveying mechanism 2;

The plunger pump 6 is disposed inside the main frame 1;

The dispensing mechanism 3 includes a vertical lifting mechanism 32 and a horizontally rotatable rotating arm 31. The rotating arm 31 is disposed in the vertical lifting mechanism 32.

In this embodiment, the dispenser is docked with the upstream conveying line, and the battery automatically flows into the conveying mechanism 2 of the dispensing machine of the present invention. The conveying mechanism 2 is operated to reach the position of the blocking mechanism, and the width of the blocking mechanism to the conveying mechanism 2 When the direction is extended, the battery is blocked, and the material detecting device senses the position of the material, and notifies the conveying mechanism 2 of the dispenser to stop running. After the dispensing mechanism 3 runs to the position where the battery pole is located, the plunger pump 6 quantitatively applies the glue through the pipeline, and the glue is injected into and around the battery pole through the dispensing mechanism 3. After the injection is completed, the dispensing mechanism 3 is reset. The retaining mechanism is retracted, the conveying mechanism 2 continues to operate, the battery completes the pole dispensing process and is automatically output to the next process, and the dispensing process is completed. The fully automated dispensing machine solves the existing shortcomings of controlling the amount of dispensing, high randomness, large manpower demand, high glue failure rate, and improves work efficiency and product qualification rate. In a specific embodiment, the dispenser may further be provided with an operation panel 104, which can be used to monitor the operation of each component of the dispenser, and when the dispenser inevitably fails, or when a deviation occurs, Man-made timely detection and adjustment, to avoid delays in the process.

Further, the main frame 1 includes three stages from small to large, which are a first stage 101, a second stage 102 and a third stage 103. The structural design is hierarchical, and different components are mounted on different shelves. For example, the transport mechanism 2 can be placed on the first storage station 101. Since the battery itself has a certain height, the dispensing mechanism 3 is placed in the second. On the stage 102, this design allows the dispensing mechanism 3 to be made compact and compact. In a specific embodiment, the dispenser is further provided with a stirring tank 5, and the stirring tank 5 can be placed on the third loading table 103, and the glue can actively flow under gravity without additional pressure. The device can either reduce the working pressure of the pressurizing device.

Further, the conveying mechanism 2 includes a conveying frame 201 disposed on the conveying frame 201 Roller roller 202 and conveyor belt 203. After the dispenser receives the battery delivered by the upstream conveyor line, the battery moves at a higher rate, decelerates by the rolling roller 202, and then passes to the conveyor belt 203 on the carriage 201 for the next process, thereby avoiding high-speed movement. The battery directly collides with the blocking mechanism, causing displacement or even damage.

Further, the conveying mechanism 2 is further provided with a guide member 21 in the longitudinal direction. The guide member 21 is used to guide the position of the battery material at the conveyor belt 203, avoiding displacement displacement thereof, colliding with other parts on the dispensing mechanism 3, or even dropping.

Further, the plunger pump 6 includes a glue inlet, a glue outlet, a plunger cylinder and a plunger rod axially movable within the plunger cylinder. The plunger pump 6 is mainly used for quantitative feeding, the dispensing ratio is stable, and the structure is simple. The specific connection method can refer to the prior patent of the applicant: CN201620194235.3.

Further, the vertical lifting mechanism 32 of the dispensing mechanism 3 includes a lifting adjustment seat 321 disposed on the main frame 1 and a lifting seat 322 movable in a vertical direction along the lifting adjustment seat 321 , the rotating arm having one end and the The lifting seat 322 is hinged, and the other end of the rotating arm is connected to the dispensing valve 33. The dispensing mechanism 3 can be adjusted in height and horizontal range, and can be adapted to the poles of different specifications of the battery. The dispensing valve 33 can store a little glue, has a fault buffering effect, and can further control the amount of glue.

Further, the rotating arm 31 has two, each of the rotating arms 31 includes a first rotating arm 311 hinged on the lifting base 322 and a second rotating arm 312 hinged to the other end of the first rotating arm 311. The dispensing valve 33 is disposed at the other end of the second rotating arm 312. The rotating arm is hinged by the first rotating arm 311 and the second rotating arm 312, which further expands the working range.

Further, the dispenser further includes a material fixture 4 disposed on the main frame 1 for use with the conveying mechanism 2, the material fixture 4 including a clamp mounting seat 401 fixed on the main frame 1, disposed at the same A guide rail 402 on the clamp mount 401 and a clamp cylinder mount 405 slidable on the guide rail 402 are also provided, and the clamp cylinder mount 405 is further provided with a clamp 404. In a specific embodiment, the clamping plate 404 is coupled to the clamp cylinder mount 405 by a guide rod 403 made of a soft or elastic material as a contact buffer between the clamp and the battery, and the clamp cylinder mount 405 can be Moving in the width direction of the conveying mechanism 2, at the same time, the material holder 4 can also be connected with a conveyor And an adjusting hand wheel 406 connected to the clamp mounting seat 401 by a transmission mechanism, the adjusting hand wheel 406 can adjust the position of the material holder 4 in the longitudinal direction of the conveying mechanism 2, and increase the maintainability. The presence of the material fixture 4 increases the accuracy of the dispensing position.

Further, the material holder 4 is disposed only at one end of the conveying mechanism 2. In this embodiment, the material fixture 4 is matched with the guiding member 21, and after the battery reaches the material blocking mechanism, the battery is clamped between the material fixture 4 and the guiding member 21, and only a single material fixture 4 is used, so that the dispensing machine structure Simple and compact.

Further, the main frame 1 is further provided with an air blowing device (not shown). After the positioning is completed, the blowing device blows the air, and the impurities such as dust and lead particles near the battery pole are blown clean, and then the injection molding process is performed. Reduce impurities and improve product yield.

The embodiments described above are only specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any equivalents can be easily conceived by those skilled in the art within the technical scope disclosed by the present invention. Modifications, substitutions and improvements, etc., are intended to be included within the scope of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

The battery pole automatic dispensing machine is characterized in that the dispensing machine comprises a main frame, the main frame is provided with a conveying mechanism, and the main frame is further provided with a blocking mechanism for use with the conveying mechanism and a material detecting device, wherein the dispenser further comprises a plunger pump for controlling the amount of glue, comprising a glue inlet and a glue outlet, and a dispensing mechanism connected to the glue outlet of the plunger pump;

The blocking mechanism is movable in a width direction of the conveying mechanism;

The dispensing mechanism includes a vertical lifting mechanism and a horizontally rotatable rotating arm, and the rotating arm is disposed at the vertical lifting mechanism.
The battery post automatic dispensing machine according to claim 1, wherein the main frame comprises three rows of small to large heights, which are a first stage, a second stage and a third place. station.
The battery post automatic dispensing machine according to claim 1, wherein the conveying mechanism comprises a conveying frame, a rolling roller and a conveying belt disposed on the conveying frame.
The battery post automatic dispensing machine according to claim 1, wherein the conveying mechanism is further provided with a guide member along a length direction.
The battery post automatic dispensing machine according to claim 1, wherein the plunger pump comprises a glue inlet, a glue outlet, a plunger cylinder and a plunger axially movable in the plunger cylinder. Rod.
The battery post automatic dispensing machine according to claim 1, wherein the vertical lifting mechanism of the dispensing mechanism comprises a lifting adjustment seat disposed on the main frame and a lifting device movable along a vertical direction of the lifting adjustment seat a seat, one end of the rotating arm is hinged with the lifting seat, and the other end of the rotating arm is connected with a rubber valve.
A battery post automatic dispensing machine according to claim 6, wherein said rotating arm has two, each rotating arm comprising a first rotating arm hinged to the lifting seat and the first rotating arm a second rotating arm hinged at one end, the dispensing valve being disposed at the other end of the second rotating arm.
The battery post automatic dispensing machine according to claim 1, wherein the dispenser further comprises a material fixture disposed on the main frame for use with the conveying mechanism, the material fixture comprising the fixing device A clamp mount on the mount, a guide rail disposed on the clamp mount, and a clamp cylinder mount slidable on the guide rail, the clamp cylinder mount further provided with a clamp.
The battery post automatic dispensing machine according to claim 8, wherein the material holder is disposed only at one end of the conveying mechanism.
The battery post automatic dispensing machine according to any one of claims 1-9, wherein the main frame is further provided with an air blowing device.