WO2018137438A1 - 空调室内机 - Google Patents

空调室内机 Download PDF

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Publication number
WO2018137438A1
WO2018137438A1 PCT/CN2017/116644 CN2017116644W WO2018137438A1 WO 2018137438 A1 WO2018137438 A1 WO 2018137438A1 CN 2017116644 W CN2017116644 W CN 2017116644W WO 2018137438 A1 WO2018137438 A1 WO 2018137438A1
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WO
WIPO (PCT)
Prior art keywords
module
base
air
motor
assembly
Prior art date
Application number
PCT/CN2017/116644
Other languages
English (en)
French (fr)
Inventor
韩鹏
汪春节
林青辉
杨盼
李如强
Original Assignee
珠海格力电器股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201710301497.4A external-priority patent/CN108361812A/zh
Application filed by 珠海格力电器股份有限公司 filed Critical 珠海格力电器股份有限公司
Priority to US16/480,930 priority Critical patent/US11655986B2/en
Priority to SG11201906872VA priority patent/SG11201906872VA/en
Priority to AU2017395575A priority patent/AU2017395575B2/en
Priority to EP17893694.4A priority patent/EP3575696B1/en
Publication of WO2018137438A1 publication Critical patent/WO2018137438A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0043Indoor units, e.g. fan coil units characterised by mounting arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0043Indoor units, e.g. fan coil units characterised by mounting arrangements
    • F24F1/0057Indoor units, e.g. fan coil units characterised by mounting arrangements mounted in or on a wall
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0018Indoor units, e.g. fan coil units characterised by fans
    • F24F1/0025Cross-flow or tangential fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0068Indoor units, e.g. fan coil units characterised by the arrangement of refrigerant piping outside the heat exchanger within the unit casing

Definitions

  • the invention relates to the technical field of air conditioners, and in particular to an indoor unit of an air conditioner.
  • the existing air conditioner indoor unit comprises the main structure of the bottom shell component, the motor, the motor pressure plate, the electrical box, the fan blade, the evaporator, the panel body, the filter net, the panel and the air deflector, and has various structural forms in the assembly line.
  • the bottom part is used as the base part, the fan blade and the motor are fixedly connected by screws, and then assembled on the base part, and the motor is fixed by the motor pressure plate; then the evaporator is assembled, because the evaporator line is located at the base part
  • the evaporator pipe must be piped first, then the evaporator is installed on the bottom casing, the pipeline is turned back, the pipeline and the evaporator are fixed, and at the same time, due to the structure limitation of the evaporator, the flow direction of the pipeline It is necessary to increase the tooling to support the base member to a height to facilitate the placement of the evaporator pipe; reinstall the electrical box, and fix the electrical box to the right side of the evaporator; finally assemble the panel body, filter screen, panel and wind guide Parts such as boards.
  • the air conditioner indoor unit is installed in the whole machine state, only parts such as the air deflector, the panel, and the panel body are detachable, so when the user needs to clean the air conditioner indoor unit, basically only the filter net and the guide Structures such as wind panels are easily disassembled and cleaned.
  • the air passages, the blades, and the water channel collecting the condensed water are likely to be dirty, and the air conditioner indoor unit cannot periodically disassemble and clean these structures. The accumulation of dirt on these structures will make the air conditioner indoor unit a source of pollution. As the operation of the air conditioner affects the user's living environment, it brings harm to the user.
  • the technical problem to be solved by the present invention is to overcome the defects of low assembly efficiency of the air conditioner indoor unit in the prior art, and at the same time, the inconvenience of disassembly leads to the defect of difficulty in cleaning and maintenance, thereby providing a high assembly efficiency, convenient disassembly, and easy cleaning. Air conditioning indoor unit for maintenance.
  • An air conditioner indoor unit of the present invention includes:
  • a base module having a base member provided with a fan motor
  • the heat exchange module has a heat exchanger and a connecting pipe connecting the heat exchanger and the outdoor unit of the air conditioner; the arrangement form of the heat exchanger and the connecting pipe is suitable for the heat exchanger and the connecting pipe in the installed state Holically on the front side of the base module;
  • the damper module has a duct assembly that is adapted to be integrally removed from the base member without disassembling the fan motor in the base member.
  • the heat exchange module and the air damper module are movably mounted on the base member, respectively.
  • the air channel module has a bottom shell and an impeller rotatably mounted on the bottom shell, and the impeller shaft of the impeller is adapted to be connected with the output shaft of the fan motor through a positional movement between the impeller shaft and the output shaft of the fan motor through a quick release connecting mechanism And separation.
  • An exterior module having a wind guide module detachably mounted on the base module, detachably mounted to the air outlet frame module of the base module and/or the air duct module, and a housing detachably mounted on the base module Body module;
  • the electrical component has an electrical box, an air guiding drive box, and a fan motor for driving the impeller to rotate.
  • the housing module is detachably mounted on the base module, including a panel body, and a filter screen and a panel detachably mounted on the panel body.
  • the electrical component is detachably mounted to the base component of the base module or detachably mounted to the bottom casing of the damper module.
  • the base module includes a motor bracket fixed on the base member, the motor bracket includes a motor support, and a motor pressure plate and a motor cover mounted on the motor support for fixing the fan motor, and the motor pressure plate and the motor cover are respectively detachable
  • the ground is mounted on the base member, the motor pressure plate radially limits the fan motor, and the motor cover axially limits the fan motor.
  • the electrical component further includes a hub, and each load terminal of the air conditioner indoor unit is electrically connected to the hub, and the hub is electrically connected to the electrical box.
  • the electrical component is detachably mounted to the end of the base component or the end of the bottom casing.
  • the air duct and the water channel of the air conditioner indoor unit are formed on the bottom case of the air duct module.
  • the connecting pipe has a liquid inlet pipe and a gas collecting pipe; the liquid inlet pipe and the gas collecting pipe are connected to a side of the heat exchanger away from the motor bracket, and a three-way structure is arranged on the liquid inlet pipe and the gas collecting pipe, and the three-way structure is adopted Both sides of the heat exchanger are provided with external connection ends connecting the pipes.
  • the inlet pipe and the gas collecting pipe pass through the three-way structure, one of them extends along the length of the heat exchanger at the back plate adjacent to the base member, and then is bent into a side away from the motor bracket away from the back plate of the base member.
  • the back plate reaching the base member uses the lower edge of the mounted state, and is bent toward the end of the side base member near the base member back plate; the inlet pipe and the gas collecting pipe pass through three
  • the other end of the through structure extends to the lower edge of the backing plate of the side base member in which it is mounted, and is bent toward the end of the side base member near the base member backing plate.
  • the cross section of the heat exchanger is inverted U-shaped, and both ends are provided with a suspension fixing structure for hanging and mounting the heat exchanger on the base module; and the heat exchanger is provided with sealing members at both ends, thereby being in the heat exchanger
  • An open cavity is formed inside the inverted U-shape; an angular frame is fixed on the heat exchanger, and a fixed structure for fixing the connecting pipe is provided on the angular frame.
  • the housing module is detachably mounted on the base module, including a panel body, and a filter net and a panel detachably mounted on the panel body;
  • the panel body includes a mounting bracket, and are respectively detachably mounted on the two ends of the mounting bracket Two side panels corresponding to the ends of the base member.
  • the housing module is detachably mounted to the base module by a snap structure.
  • the air channel module is slidably mounted on the base module through the first guiding structure, and is locked and locked by the snap structure and the threaded connecting member; the air outlet frame module is slidably mounted on the base through the second guiding structure On the seat module, the mounting state is limitedly locked by the snap structure and the threaded connection.
  • the first guiding structure is a first sliding structure or a first guiding structure
  • the second guiding structure is a second sliding structure or a second guiding structure.
  • the heat exchange module is detachably mounted to the base module by a snap structure or a suspension structure, and a threaded connection.
  • the air guiding module is detachably mounted on the base module by a snap structure.
  • An assembly method of an air conditioner indoor unit according to the present invention includes:
  • the base module is used as the assembly base, and the heat exchange module and the air channel module are respectively assembled with the base module;
  • the panel body of the housing module of claim 2 is then assembled with the base module, and the filter screen of the housing module is assembled with the panel body; and the air outlet frame module and the base module are assembled, and the panel is assembled. Assembling with the panel body;
  • Another assembly method of an air conditioner indoor unit of the present invention includes:
  • the base module is used as the assembly base, and the heat exchange module and the air channel module are respectively assembled with the base module;
  • step b the side of the base module with the motor bracket is placed upward on the pipeline, the heat exchange module is assembled to the base module from the top-down path, and the backplane of the assembled base module is The opening of the cavity between the heat exchangers is oriented in a predetermined direction, and then the wind tunnel module is loaded into the component assembled in step b in a predetermined direction in which the opening of the cavity between the backing plate of the base module and the heat exchanger faces. in.
  • step b the rail seat of the second rail structure of claim 14 is first mounted to the base member; and the air outlet frame module is mounted to the base module by the second rail structure.
  • step d after the air outlet frame module is installed, install the air guiding module at the air outlet on the air outlet frame.
  • the air conditioner indoor unit provided by the present invention can pre-install the base module, the heat exchange module and the air-sparing module separately during installation, and then assemble the modules after the pre-installation, thereby greatly reducing the assembly of the whole machine.
  • the three modules of the base module, the air channel module and the heat exchange module can also be disassembled in units of modules, which can also greatly improve the disassembly efficiency and facilitate cleaning of a certain structure of the air conditioner indoor unit. Or repair or replace.
  • the fan motor is mounted in the base member of the base module, and the air duct assembly is disposed in the air duct module, and the air duct assembly is adapted to be integrally removed from the base unit without removing the fan motor in the base member. Removed from the middle.
  • it is possible to directly disassemble the fan motor to facilitate the inspection and replacement of the fan motor and on the other hand, the air duct assembly and the fan motor are separated into different modules, and the wind can be directly removed when the air duct assembly needs to be cleaned.
  • the channel assembly is cleaned, and the air duct assembly is not disposed on the bottom member of the base member in the prior art, so that the air duct assembly cannot be cleaned, or the fan motor unit is also fixedly mounted on the bottom of the air duct assembly.
  • the fan motor is stained with liquid when cleaning the air duct assembly to affect the performance of the fan motor.
  • the invention can not only clean the air duct assembly, but also realize that the air duct assembly is removed from the base module. Separate from the fan motor to avoid damage to the fan motor.
  • the heat exchanger and the communication line of the heat exchanger module are on different sides of the base module than the back of the prior art in which the connecting pipe is twisted to the base member; the heat exchanger of the heat exchange module of the present invention
  • the connecting pipe is integrally located on the front side of the base module, and when the heat exchanger is installed, the process of piping the connecting pipe is reduced, and the heat exchange module is disassembled and assembled.
  • the air conditioning indoor unit provided by the present invention can pre-install the five modules of the housing module, the base module, the air channel module, the heat exchange module, the air outlet frame module and the air guiding module at the same time during installation. After the pre-installation is completed, the final assembly is carried out together with the above five modules; the five modules of the base module, the air channel module, the heat exchange module, the air outlet frame module and the air guiding module may be pre-installed first, and then on the assembly line. The components of the housing module and the above five modules are assembled together. No matter which installation method is used, at least five modules will be pre-installed, which will greatly reduce the time required for assembly of the whole machine, improve assembly efficiency, and save manpower.
  • the various structures in the air-conditioner indoor unit can be divided into six modules: a base module, a wind tunnel module, a heat exchange module, an air outlet frame module, a wind guide module and a housing module, simplifying the design. The product design process of personnel improves design efficiency.
  • the air conditioning indoor unit provided by the present invention the electrical component of the air conditioner indoor unit is detachably mounted on the base member of the base module, or detachably mounted on the bottom case of the air channel module of the air duct module, Directly disassemble electrical components for easy access and replacement of electrical components.
  • the air conditioner indoor unit provided by the invention directly installs the radial limit and the axial limit of the fan motor through the motor pressure plate and the motor cover plate.
  • the fan motor cover plate can be directly used. It is removed and the fan motor is removed in the axial direction, which is easy and convenient to operate.
  • the air conditioner indoor unit provided by the present invention is connected to each load terminal of the air conditioner indoor unit through a hub, and then connected to the electrical box.
  • the connection line between the hub and the electrical box and the connection line of each load terminal and the electrical box of the air conditioner indoor unit are much simpler, and the electrical box can be facilitated. Disassembly and assembly, easy to repair and replace the electrical box.
  • the air conditioning indoor unit detachably mounts the electrical component to the end of the base component, and when the electrical component needs to be repaired or replaced, the electrical component can be directly removed from the end of the base component. .
  • the air conditioning indoor unit provided by the invention provides the air duct and the water channel on the bottom shell of the air channel module.
  • the air duct module can be directly removed to realize the air passage and the water channel.
  • Cleaning, according to the prior art, the air duct and the water channel are disposed on the bottom case of the base member so that the air passage and the water channel can not be cleaned, and the present invention can better clean the air duct and the water channel.
  • the air conditioning indoor unit provided by the present invention has two sets of connecting pipes, and the connecting pipe has an inlet pipe and a collecting pipe; the inlet pipe and the collecting pipe are connected to the side of the heat exchanger away from the motor bracket, and the liquid is introduced.
  • the pipe and the collecting pipe are each provided with a three-way structure, and the three-way structure is provided with the outer connecting end of the connecting pipe on both sides of the heat exchanger.
  • the air conditioner indoor unit provided by the present invention divides the panel body into a mounting bracket, and two side panels respectively detachably mounted at both ends of the mounting bracket and corresponding to both ends of the base member, which can be installed in need When the structure at the end of the base member is removed, the side panel at the corresponding end can be directly removed, and the structure can be removed without removing the mounting bracket.
  • the assembly method of the air-conditioning indoor unit pre-assembles the components in the base module, the heat exchange module and the air-conditioning module, respectively, so that the base module, the air-sparing module and the heat exchange module respectively form three independent
  • the pre-installed module, with the base module as the assembly basis, the heat exchange module and the air-sparing module are respectively assembled with the base module, which greatly reduces the time required for assembly of the whole machine, improves assembly efficiency, and saves manpower and material cost. At the same time, lay the foundation for the subsequent realization of mechanized and automated production.
  • the method for assembling an air conditioner indoor unit provided by the present invention respectively, on a corresponding pre-installation line for each component in the base module, the air channel module, the heat exchange module, the housing module, the air outlet frame module, and the air guiding module
  • the base module, the air channel module, the heat exchange module, the housing module, the air outlet frame module and the air guiding module respectively form six independent pre-installed modules; on the assembly line, the base module is used as an assembly Basically, the heat exchange module and the air channel module are respectively assembled with the base module; then the shell module and the outlet frame module are respectively assembled with the base module; then the air guiding module and the base module are assembled to complete the air conditioning. Assembly of the indoor unit.
  • the assembly line is greatly shortened, and the six modules are pre-installed at the same time, which greatly reduces the time required for the assembly of the whole machine, improves the assembly efficiency, saves manpower and material cost, and at the same time lays down the mechanized and automated production. basis.
  • the method for assembling an air conditioner indoor unit pre-installs each component in the base module, the air channel module, the heat exchange module, the air outlet frame module and the air guiding module on a corresponding pre-installation line,
  • the base module, the air channel module, the heat exchange module, the air outlet frame module and the air guiding module are respectively formed into five independent pre-installed modules; on the assembly line, the base module is used as an assembly basis, and the heat exchange module and the air channel are first introduced.
  • the modules are respectively assembled with the base module; then the panel body of the housing module is assembled with the base module, and the filter mesh and the panel body are assembled; and the air outlet frame module and the base module are assembled, and the panel and the panel are assembled.
  • the body is assembled; finally, the air guiding module is assembled with the base module to complete the assembly of the air conditioner indoor unit.
  • the assembly line is greatly shortened, and the five modules are pre-installed at the same time, which greatly reduces the time required for assembly of the whole machine, improves assembly efficiency, saves manpower and material cost, and lays a foundation for subsequent mechanization and automated production. .
  • the method for disassembling an air conditioning indoor unit provided by the present invention, respectively removing the air guiding module and the air outlet frame module from the base module, and then removing the air duct assembly without removing the fan motor in the seat member
  • the whole body is removed from the base member, and the removal of the air guiding module, the air outlet frame module and the air duct assembly can be completed conveniently and quickly, so as to facilitate cleaning of the modules and components; at the same time, the disassembly method can also be realized.
  • the air duct assembly is separated from the fan motor when it is removed from the base module, and the fan motor is not removed together with the air duct assembly, thereby avoiding damage to the fan motor when the air duct assembly is cleaned.
  • FIG. 1 is a perspective exploded view of a modular air conditioner provided in a first embodiment of the present invention
  • Figure 2 is an exploded perspective view of the base module of the air conditioning indoor unit shown in Figure 1;
  • FIG 3 is an exploded perspective view of the heat exchange module of the air conditioning indoor unit shown in Figure 1;
  • Figure 4 is an exploded perspective view of the air conditioning module of the air conditioning indoor unit shown in Figure 1;
  • FIG. 5 is an exploded perspective view of a housing module and an air outlet frame module in an appearance module of the air conditioning indoor unit shown in FIG. 1;
  • Figure 6 is an exploded perspective view of the air guiding module of the air conditioning indoor unit shown in Figure 1;
  • FIG. 7 is an exploded view of an air conditioner base module according to an embodiment of the present invention.
  • FIG. 8 is a schematic diagram of cooperation between an air outlet component and a base component according to an embodiment of the invention.
  • Figure 9 is a schematic view showing the cooperation of the air passage member and the base member according to an embodiment of the present invention.
  • Figure 10 is a schematic view showing the assembly of a duct member and a base member according to an embodiment of the present invention
  • Figure 11 is a schematic view showing the wiring of the base member according to an embodiment of the present invention.
  • FIG. 12 is a schematic view showing the wiring of the base member according to an embodiment of the invention.
  • Figure 13 is a schematic view showing the motor of the base member on the left side and the right side of the electrical box according to an embodiment of the present invention
  • Figure 14 is a schematic side view of the motor and the electrical box of the base member according to an embodiment of the present invention.
  • 15 is another schematic view of the air outlet assembly and the base member according to an embodiment of the present invention.
  • 16 is a schematic view showing the assembly of an electrical box and a base member according to an embodiment of the present invention.
  • Figure 17 is a perspective view of the electrical box of Figure 16;
  • Figure 18 is a cross-sectional view of the sliding structure of Figure 16 mated with the rail structure;
  • Figure 19 is a cross-sectional view of the electrical box of Figure 18;
  • Figure 20 is a schematic view showing the internal structure of the casing of the electrical box of Figure 18;
  • 21 is a schematic view showing the assembly of an electrical box and an air conditioner according to an embodiment of the present invention.
  • Figure 22 is a perspective view of the electrical box of Figure 21;
  • Figure 23 is a cross-sectional view of the electrical box of Figure 22;
  • Figure 24 is a schematic view showing the internal structure of the casing of the electrical box of Figure 22;
  • 25 is a schematic view showing the assembly of an electrical box and an air conditioner according to another embodiment of the present invention.
  • Figure 26 is a schematic view showing the internal structure of the casing of the electrical box of Figure 25;
  • Figure 27 is a schematic view showing the structure of the line structure of Figure 26 toward the load side;
  • FIG. 28 is a schematic structural view of the line structure of FIG. 26 facing the side of the main board;
  • 29 is a schematic structural view of a motor press plate provided by the present invention.
  • Figure 30 is a schematic structural view of a tube press plate provided by the present invention.
  • Figure 31 is a schematic structural view of a pipe clamp line provided by the present invention.
  • FIG. 33 is a schematic structural view of a wiring structure at another position of a base member provided by the present invention.
  • Figure 34 is a view showing the assembly of the air conditioner frame structure, the panel, and the filter net provided by the present invention.
  • Figure 35 is a schematic view showing the structure of a slide rail of the air conditioner frame structure provided by the present invention.
  • Figure 36 is an exploded view of the air conditioner frame structure panel and the filter net provided by the present invention.
  • FIG. 37 is a schematic view showing the installation structure of an air conditioner according to an embodiment of the present invention.
  • FIG. 38 is a schematic structural view of a motor mounting structure in the air conditioner mounting structure shown in FIG. 37;
  • FIG. 39 is a schematic structural view of another motor mounting structure in the air conditioner mounting structure shown in FIG. 37;
  • Figure 40 is a schematic structural view of a motor assembly in the air conditioner mounting structure shown in Figure 37;
  • 41 is a schematic structural view of a motor assembly according to an embodiment of the present invention.
  • Figure 42 is a schematic view showing the assembly structure of the motor assembly shown in Figure 41;
  • FIG. 43 is a schematic structural view of a motor and a limiting component in the motor assembly shown in FIG. 41;
  • Figure 44 is a schematic structural view of the motor support and the base member of the motor assembly shown in Figure 41;
  • Figure 45 is a schematic structural view of a motor bushing in the motor assembly shown in Figure 41;
  • Figure 46 is a schematic view showing the structure of the motor bushing in the other direction of the motor assembly shown in Figure 41;
  • Figure 47 is a schematic structural view showing the connection of a hub and an electrical box according to Embodiment 1 of the present invention.
  • Figure 48 is a perspective view showing the structure of the hub of Figure 47 in cooperation with the electrical box;
  • Figure 49 is a schematic illustration of the adapter plate of the hub of Figure 48;
  • Figure 50 is an exploded perspective view of the electrical box of Figure 48;
  • Figure 51 is a schematic view of the hub, the electrical box and the base member of Figure 47;
  • Figure 52 is a perspective view showing the structure of the hub, the electrical box and the base member of Figure 51;
  • Figure 53 is a perspective view showing another perspective of the hub, the electrical box and the base member of Figure 52;
  • Figure 54 is a schematic structural view showing the connection of the hub and the electrical box of the second embodiment of the present invention.
  • Figure 55 is a perspective view showing the electrical structure of the electrical box of Figure 54;
  • Figure 56 is a perspective view showing the mounting structure of the mounting base of the third embodiment of the present invention.
  • FIG. 56 is a front elevational view showing the hub structure of FIG. 56;
  • Figure 58 is a side elevational view of the hub structure of Figure 56;
  • FIG. 59 is a schematic structural diagram of a hub and an electrical box connected to a fourth embodiment of the present invention.
  • Figure 60 is a schematic structural view of Embodiment 5 of the line collecting structure provided by the present invention.
  • FIG. 60 is a schematic structural view of the line structure of FIG. 60 mated with the main board;
  • Figure 62 is a schematic structural view of Embodiment 6 of the current collecting structure provided by the present invention.
  • FIG. 63 is a schematic structural diagram of an adapter board according to Embodiment 1 of the hub provided by the present invention.
  • Figure 64 is a schematic view showing the connection of the hub of Figure 63 to the main board of the electrical box;
  • Figure 65 is a schematic diagram showing the connection of the second embodiment of the hub provided by the present invention to the main board of the electrical box;
  • FIG. 66 is a schematic diagram of a strong electrical terminal and a weak electrical terminal of the main board of FIG. 65;
  • 67 is a schematic diagram showing the connection of the third embodiment of the hub provided by the present invention to the main board of the electrical box;
  • Figure 68 is a perspective view showing the mounting structure of the embodiment of the hub according to the present invention.
  • Figure 69 is a side elevational view of the mounting substrate of Figure 68;
  • Figure 70 is a schematic structural view of the adapter plate of the hub of Figure 68;
  • FIG. 71 is a schematic structural view of the hub of FIG. 68 mated with a base member and an electrical box;
  • Figure 72 is a schematic view showing the structure of the hub of Figure 71 in cooperation with the base member and the electrical box;
  • Figure 73 is an exploded view of the air conditioner of the present invention.
  • Figure 74 is a schematic structural view of an air duct assembly according to an embodiment of the present invention.
  • Figure 75 is an exploded view of an air duct assembly according to an embodiment of the present invention.
  • FIG. 76 is a schematic diagram of a quick release connection mechanism according to an embodiment of the present invention.
  • 77 is a schematic diagram of another quick release connection mechanism according to an embodiment of the present invention.
  • FIG. 78 is a schematic structural view of a fan nesting and an impeller in a quick release connecting mechanism according to an embodiment of the present invention
  • 79 is a schematic structural view of a fan motor and a motor bushing in a quick release connecting mechanism according to an embodiment of the present invention
  • FIG. 80 is a schematic structural view of a bottom case limiting groove according to an embodiment of the present invention.
  • Figure 81 is a schematic structural view of the base member provided by the present invention.
  • 82 is a schematic structural view of a paddle according to an embodiment of the present invention.
  • Figure 83 is a schematic view showing another embodiment of the paddle of the present invention.
  • Figure 84 is a schematic view showing another embodiment of the paddle of the present invention.
  • Figure 85 is a schematic structural view of a bottom case mated with the paddle of Figure 84;
  • Figure 86 is a partial schematic view showing the assembly of the paddle of Figure 84;
  • Figure 87 is a partial schematic view showing the assembly of the paddle of Figure 84;
  • Figure 88 is a schematic structural view of another bottom case mated with the paddle of Figure 84;
  • Figure 89 is a schematic structural view of the bottom case provided by the present invention.
  • Figure 90 is a schematic structural view of a duct assembly and a base member according to an embodiment of the present invention.
  • Figure 91 is a schematic structural view of a bearing rubber seat assembly according to an embodiment of the present invention.
  • Figure 92 is a schematic structural view of a dial in the disassembling structure of the present invention.
  • Figure 93 is a schematic structural view of a bottom case of the disassembling structure of the present invention.
  • Figure 94 is a schematic view of the disassembly and assembly structure of the present invention.
  • Figure 95 is a schematic structural view of the slide rail device provided by the present invention.
  • Figure 96 is an exploded view of the bearing rubber seat assembly of the present invention.
  • Figure 97 is a schematic view showing the assembly structure of the support sleeve and the bottom case
  • Figure 98 is a schematic structural view of another embodiment of the bearing rubber seat assembly of the present invention.
  • Figure 99 is a schematic view showing the assembly structure of another support sleeve and a bottom case
  • Figure 100 is a schematic structural view of still another embodiment of the bearing rubber seat assembly of the present invention.
  • Figure 101 is a schematic view showing the assembly structure of another support sleeve and a bottom case
  • Figure 102 is a schematic structural view of the slider provided by the present invention.
  • Figure 103 is an exploded view of the biasing member and the impeller provided by the present invention.
  • Figure 104 is a perspective view of an embodiment of an air conditioner of the present invention.
  • Figure 105 is a partial enlarged view of the air conditioner shown in Figure 104;
  • Figure 106 is a schematic view showing the air duct assembly of the air conditioner shown in Figure 104 in a locked state
  • Figure 107 is a schematic view showing the air duct assembly of the air conditioner shown in Figure 104 in a disassembled state
  • Figure 108 is another schematic view showing the left water receiving structure unlocked and the right water receiving structure locked after the air duct assembly of the air conditioner shown in Figure 104 is installed;
  • Figure 109 is a schematic view showing the connection between the paddle and the impeller provided by the present invention.
  • Figure 110 is a schematic view showing the structural installation of a return spring and an impeller according to an embodiment of the present invention.
  • Figure 111 is a schematic structural view of the bottom case of the air conditioner provided by the present invention.
  • Figure 112 is a schematic exploded view of the evaporator and the base member in the embodiment of the present invention, and the mounting direction is also shown;
  • Figure 113 is a left side view of Figure 112;
  • Figure 114 is a schematic view showing the structure of the evaporator and the base member of Figure 112 after installation;
  • Figure 115 is a schematic view showing the structure of an embodiment in which the inlet pipe and the gas collecting pipe are respectively protruded from both sides of the evaporator;
  • Figure 116 is a rear elevational view of Figure 115;
  • Figure 117 is a perspective view of Figure 116;
  • Figure 118 is a rear elevational view of Figure 117;
  • Figure 119 is a schematic view showing the structure of an embodiment of the evaporator extending from the inlet pipe and the gas collecting pipe;
  • Figure 120 is a schematic structural view showing another embodiment of the evaporator extending from the inlet pipe and the collecting pipe;
  • Figure 121 is a schematic structural view showing an embodiment in which an inlet pipe and a gas collection pipe are disposed in a water tank;
  • Figure 122 is a schematic view showing the structure of the inlet pipe and the gas collecting pipe at the lower end of the evaporator;
  • Figure 123 is a sectional view showing the components of the evaporator of the present invention.
  • Figure 124 is a rear view showing the structure of the air conditioner indoor unit in the prior art, specifically showing the way of the existing inlet pipe and the collecting pipe on the base member;
  • Figure 125 is a schematic view showing the overall structure of a simplified angle frame in Embodiment 2 of the present invention.
  • Figure 126 is a schematic view showing the structure of the simplified angle bracket of Figure 125 and one end of the heat exchanger;
  • Figure 127 is a schematic view showing the structure of the simplified angle bracket of Figure 125 mounted on a heat exchanger for supporting the connecting pipe;
  • Figure 128 is an enlarged schematic view showing the structure of a portion A in Figure 127;
  • Figure 129 is a schematic overall structural view of the angle frame structure in Embodiment 5.
  • Figure 130 is a schematic view showing the structure of the angle frame structure of Figure 129 after being assembled with the heat exchanger;
  • Figure 131 is an enlarged schematic view showing the structure of the angled frame structure and the heat exchanger in Figure 130;
  • Figure 132 is a schematic view showing the structure in which the connecting pipe is disposed in the first condensate water passage of the bottom case;
  • Figure 133 is a schematic view showing the structure in which the connecting pipe is disposed in the second condensate water passage of the bottom case;
  • Embodiment 134 is a schematic view showing the overall structure of a sealed waterproof structure in Embodiment 8 of the present invention.
  • Figure 135 is a schematic view showing the structure of the sealed waterproof structure of Figure 134 and the heat exchanger;
  • Figure 136 is a front elevational view of Figure 135;
  • Figure 137 is a perspective view of Figure 134;
  • Figure 138 is a schematic view showing the installation structure of the fan on the air conditioner bottom case
  • Figure 139 is an enlarged schematic view showing the structure of the portion A in Figure 138;
  • Figure 140 is a schematic view showing the overall structure of the sealed bowl in the eleventh embodiment.
  • Figure 141 is another perspective view of Figure 140;
  • Figure 142 is a schematic structural view of the sealing bowl of Figure 140 after being fitted with the connecting pipe;
  • Figure 143 is an enlarged schematic view showing the structure of a portion A in Figure 31;
  • Figure 144 is a schematic view showing the overall structure of the heat exchanger component and the base component after the embodiment of the present invention is installed;
  • Figure 145 is an enlarged schematic view showing the structure of a portion A in Figure 144;
  • Figure 146 is an enlarged schematic view showing the structure of part B of Figure 144;
  • Figure 147 is a perspective view of the side panel
  • Figure 148 is a schematic structural view of the side plate and the heat exchanger component
  • Figure 149 is a schematic structural view of an outer casing of an air conditioner
  • Figure 150 is a front elevational view of the air conditioner indoor unit casing shown in Figure 149;
  • Figure 151 is a side view of the air conditioner indoor unit casing shown in Figure 149;
  • Figure 152 is a schematic view showing the overall assembly of the indoor unit casing of the air conditioner shown in Figure 149;
  • Figure 153 is a cross-sectional view of the air conditioner indoor unit casing shown in Figure 151;
  • Figure 154 is a schematic view showing the connection structure of the air outlet frame and the panel of the indoor unit casing of the air conditioner shown in Figure 149;
  • Figure 155 is a front elevational view showing the outer casing structure of the wall-mounted air conditioner indoor unit
  • Figure 156 is a schematic view showing the assembly of the outer casing structure shown in Figure 155;
  • Figure 157 is a schematic structural view of the mounting frame of the outer casing structure shown in Figure 155;
  • FIG. 158 is a schematic structural view of a panel of the outer casing structure shown in FIG. 155;
  • FIG. 159 is a schematic structural view of a first embodiment of an air conditioner wall hanging machine according to Embodiment 3 of the present invention.
  • Figure 160 is a schematic exploded view showing a first embodiment of an air conditioner wall hanging machine according to Embodiment 3 of the present invention.
  • FIG. 161 is a partially enlarged schematic view showing the mounting body formed on the side panel in the first embodiment of the air conditioner wall hanging machine according to Embodiment 3 of the present invention
  • FIG. 162 is a schematic structural view (left side direction) of a second limiting member in a first embodiment of an air conditioner wall hanging machine according to Embodiment 3 of the present invention
  • 163 is a schematic structural view (right direction) of a second limiting member in a first embodiment of an air conditioner wall hanging machine according to Embodiment 3 of the present invention
  • 164 is a schematic structural view of a second embodiment of an air conditioner wall hanging machine according to Embodiment 3 of the present invention.
  • 165 is a schematic exploded view showing a second embodiment of an air conditioner wall hanging machine according to Embodiment 3 of the present invention.
  • 166 is a schematic structural diagram of a second limiting member in a second embodiment of an air conditioner wall hanging machine according to Embodiment 3 of the present invention.
  • Figure 167 is a perspective view of an embodiment of an air conditioner
  • Figure 168 is a front elevational view of the air conditioner of Figure 167;
  • Figure 169 is a front elevational view showing the left and right panels of the air conditioner of Figure 167 opened;
  • Figure 170 is a schematic view showing the disassembled state of the panel main body and the mounting portion of the air conditioner shown in Figure 167;
  • Figure 171 is a schematic view showing a state in which the panel main body and the mounting portion of the air conditioner shown in Figure 167 are mounted;
  • Figure 172 is a perspective view of the air conditioner of Figure 167 with a second filter installed;
  • Figure 173 is an exploded view of the air conditioner shown in Figure 172;
  • Figure 174 is a schematic structural view of the air conditioner, wherein the side panel is in a closed position
  • Figure 175 is a schematic structural view of the air conditioner shown in Figure 174, wherein the side panel is in an open position of the leakage electrical box;
  • Figure 176 is a schematic structural view of the air conditioner of Figure 174, wherein the side panel is in an open position of the leakage electrical box, and the electrical box is in a take-out maintenance position;
  • Figure 177 is a schematic structural view of a base member in an embodiment of the present invention.
  • 178 is a schematic structural view of a mounting structure between a mounting bracket and a base through a rail structure according to an embodiment of the present invention
  • 179 is a schematic structural view of an air conditioner according to an embodiment of the present invention.
  • Figure 180 is a schematic structural view of the air conditioner shown in Figure 179, wherein the side panel is in an open position;
  • Figure 181 is a schematic structural view of a side panel of the air conditioner shown in Figure 179;
  • Figure 182 is a schematic structural view of a door lock card slot in the air conditioner of Figure 179;
  • Figure 183 is a schematic view showing the assembly of the indoor unit of the wall-mounted air conditioner
  • Figure 184 is a front elevational view of the assembly schematic shown in Figure 183;
  • Figure 185 is a schematic view showing the assembly of the air outlet frame of the wall-mounted air conditioner of the present invention.
  • 186 is a schematic structural view of an air outlet frame of the wall-mounted air conditioner of the present invention.
  • Figure 187 is a rear elevational view of the air outlet frame of the wall-mounted air conditioner of the present invention.
  • Figure 188 is a schematic structural view of a locking member of the present invention.
  • Figure 189 is a schematic view showing the installation of the air outlet frame and the bottom case of the wall-mounted air conditioner of the present invention.
  • Figure 190 is a schematic structural view of a slide rail device of the present invention.
  • Figure 191 is a schematic structural view of a slide rail seat of the present invention.
  • Figure 192 is a schematic structural view of a slide rail end rod of the present invention.
  • Figure 193 is a schematic structural view of a carriage of the present invention.
  • Figure 194 is a partial enlarged view of a prior art rail device
  • Figure 195 is a partial enlarged view of the slide rail device of the present invention.
  • Figure 197 is a schematic structural view of a positioning block of the present invention.
  • Figure 198 is a front elevational view of the positioning block of the present invention.
  • Figure 199 is a side view of the positioning block of the present invention.
  • Figure 200 is a rear elevational view of the positioning block of the present invention.
  • Figure 201 is a schematic structural view of an indoor unit of an air conditioner having an air outlet assembly provided by an embodiment of the present invention
  • Figure 202 is a view showing a state in which the air outlet frame and the side panel of the indoor unit of Figure 201 slide on the first type of sliding mechanism (the air deflecting plate is separated from the air outlet frame);
  • FIG. 203 is a schematic exploded view of the air outlet frame, the side panel, the air sweeping mechanism, and the air deflector in FIG. 202;
  • Figure 204 is a partial enlarged view of the mounting bracket and the panel of Figure 202;
  • FIG. 205 is a schematic structural view of a first limiting portion in a first embodiment of a fixing component in a partially enlarged view of FIG. 202;
  • Figure 206 is a schematic structural view of the first slider and the first latching portion on the side panel in the first embodiment of the fixing assembly of Figure 202 or Figure 203;
  • Figure 207 is a schematic view showing the assembly of the air outlet frame and the two side panels in the air outlet assembly provided by the implementation of the present invention.
  • 208 is a schematic structural view of a connecting member of a second sliding mechanism in an air outlet assembly according to an embodiment of the present invention.
  • 209 is a schematic structural view of an indoor unit of an air conditioner having an air outlet assembly according to an embodiment of the present invention provided by an embodiment of the present invention (including a second embodiment of a fixing assembly, an air outlet frame and two side panels from the mounting bracket) Use the figure to slide up and down;
  • Figure 210 is a rear side view of the air outlet frame, the panel, the side panel, the air outlet frame, and the mounting frame of Figure 209;
  • Figure 211 is a schematic view of the cooperation between the panel and the mounting bracket of Figure 209;
  • Figure 212 is a schematic structural view of the first limiting member in the fixing assembly of Figure 209;
  • 213 is a schematic structural view of an indoor unit having an air conditioner having an air outlet assembly provided by an embodiment of the present invention (including a third embodiment of a fixing assembly, the air outlet frame and the two side panels are installed from the air conditioner provided by the embodiment of the present invention. a front view of the slide down on the shelf);
  • Figure 214 is a rear side view of the air outlet frame, the panel, the side panel, the air outlet frame, and the mounting bracket of Figure 213;
  • Figure 215 is a schematic structural view of an air conditioner of the present invention.
  • Figure 216 is a schematic structural view of the air outlet frame, the decorative panel and the sweeping blade of the present invention.
  • FIG. 217 is a schematic structural diagram of a card slot provided in Embodiment 12 of the present invention.
  • FIG. 218 is a schematic structural diagram of a push block provided in Embodiment 13 of the present invention.
  • FIG. 219 is a schematic structural diagram of a push block provided in Embodiment 14 of the present invention.
  • Figure 220 is a schematic structural view of another direction of the push block provided in Figure 219;
  • 221 is a schematic structural diagram of a push block and a lock slot locked state according to Embodiment 13 of the present invention.
  • 222 is a schematic structural diagram of a state in which a push block and a lock slot are unlocked according to Embodiment 13 of the present invention
  • FIG. 223 is a schematic structural diagram of a push block and a lock slot locked state according to Embodiment 14 of the present invention.
  • 224 is a schematic structural diagram of a state in which a push block and a lock slot are unlocked according to Embodiment 14 of the present invention
  • 225 is a schematic diagram of a locking structure engaged with a push block in Embodiment 13 of the present invention.
  • FIG. 226 is a schematic diagram of a locking structure that cooperates with a push block in Embodiment 14 of the present invention
  • Figure 227 is a schematic view showing the connection of the air guiding module provided by the present invention.
  • 228 is a schematic structural view of a wind guiding module provided by the present invention.
  • 229 is a schematic view showing the position of the air-conditioning air-sweeping mechanism and the air-conditioning air deflector of the prior art
  • FIG. 230 is a schematic view showing the position of an air deflector and a wind sweeping assembly in the air conditioning air guiding module provided by the present invention
  • 231 is a schematic diagram of connection between an air conditioning air guiding module and an air guiding plate provided by the present invention
  • FIG. 232 is a schematic diagram showing the connection between the air conditioning air guiding module provided by the present invention and the air guiding plate including the outer air guiding plate and the inner air guiding plate;
  • Figure 233 is a schematic view showing the connection between the air-conditioning air guiding module and the air guiding plate and the air sweeping assembly provided by the present invention
  • Figure 234 is a schematic view showing the connection position of the first driving mechanism and the air deflector provided by the present invention
  • Figure 235 is a schematic view showing the connection position of the second driving mechanism and the air sweeping assembly in the first case provided by the present invention.
  • Figure 236 is a schematic view showing the connection position of the second driving mechanism and the air sweeping assembly in the second case provided by the present invention
  • Figure 237 is a schematic view showing the connection position of the second driving mechanism and the sweeping assembly in the third case provided by the present invention
  • Figure 238 is a schematic structural view of the first limiting member
  • I100-base module i101-base component; i102-wind guide drive box; i104-hub; i112-motor pressure plate; i113-motor cover; i141-fan motor; i172-electric box; i200-heat exchange module; I210-angled frame; i220-heat exchanger; i221-sealing part; i2231-inlet pipe; ii2232-gas collecting pipe; i300-fengshui module; i310-bottom shell; i320-impeller; i400-appearance module; i410-shell Body module; i411-mounting frame; i412-panel; i413-side panel; i419-filter; i420-wind frame module; i421-wind box; i430-wind guide module; i431-external wind deflector; i432- Inner air deflector; i433-swept component; i900-second rail structure; d1-base backplane;
  • the embodiment provides an air conditioner indoor unit, including a base module i100, a heat exchange module i200, a wind tunnel module i300, and an appearance module i400.
  • the base module i100 is used for mounting on a hangable support such as an indoor wall, and also as a basic component of the assembly on the production line. As shown in FIG. 2, the base module i100 includes a base member i101 adapted to be mounted on a support.
  • An electric component is detachably mounted on the base member i101, and the electric component includes a fan motor i141, and an air guiding driving case i102 and an electric box i172 which are detachably mounted on the base member i101, respectively.
  • This allows direct disassembly of electrical components for easy access and replacement of electrical components.
  • the electrical component is specifically mounted on the base component i101.
  • the electrical component is detachably mounted to the end of the base component i101, so that when the electrical component needs to be repaired or replaced The electrical component can be directly removed from the end of the base component i101, which is very convenient for the inspection or replacement of the electrical component.
  • the electrical component further includes a hub i104, and each load terminal of the air conditioner indoor unit is electrically connected to the hub i104, and the hub i104 is electrically connected to the electrical box i172.
  • the hub i104 is connected to each load terminal of the air conditioner indoor unit, and then connected to the electrical box i172.
  • the connection line between the hub i104 and the electrical box i172 is The connection lines of the load terminals of the air conditioner indoor unit and the electrical box i172 are much simpler, which can facilitate the disassembly and assembly of the electrical box i172, and facilitate the inspection and replacement of the electrical box i172.
  • the electrical box i172 and the mating hub i104 are disposed near the end of the base member i101, the electrical box i172 is closer to the end than the hub i104, and the electrical box i172 is detachably mounted on the base member i101.
  • the electrical box i172 needs to be repaired or replaced, the electrical box i172 can be easily removed directly from the end of the base member i101.
  • the air guiding drive box i102 is disposed on the base member i101 corresponding to the position of the air guiding module i430.
  • One or two or three types of power lines, wires of each electrical load component, and connection signal lines of the air conditioner indoor unit and the air conditioner outdoor unit may be fixedly disposed on the base through a wiring groove fixed to the base member i101.
  • the power supply line and the electric wires of the respective electric load members and the connection signal lines of the air conditioner indoor unit and the outdoor unit of the air conditioner are fixedly disposed on the base member i101 through the wiring grooves fixed to the base member i101.
  • the base module i100 further includes a motor bracket fixed to the base member i101, the motor bracket including a motor mount, and a motor clamp i112 and a motor cover i113 mounted to the motor mount for fixing the fan motor i141.
  • the motor pressure plate i112 and the motor cover i113 are respectively detachably mounted on the base member i101, the motor pressure plate i112 radially limits the fan motor i141, and the motor cover i113 axially limits the fan motor i141.
  • the fan motor i141 is respectively fixed to the radial limit and the axial limit by the motor pressure plate i112 and the motor cover i113. When the fan motor i141 needs to be repaired or replaced, the fan motor i141 cover i113 can be directly removed, and then The fan motor i141 is removed in the axial direction, and the operation is simple and convenient.
  • the heat exchange module i200 is movably mounted on the base module i100, and has a heat exchanger i220 and a connecting pipe connecting the heat exchanger i220 and the outdoor unit of the air conditioner; the heat exchanger i220 and the connecting pipe are connected.
  • the arrangement is suitable for the heat exchanger i220 module being integrally on the same side of the base module i100 in the installed state.
  • the heat exchanger i220 of the heat exchanger i220 module and the communication line are on different sides of the base module i100 than the back of the base unit i101 in the prior art; the heat exchanger i220 of the present embodiment
  • the heat exchanger i220 of the module and the connecting line are on the same side of the base module i100, and are reduced when the heat exchanger i220 is installed.
  • the heat exchange module i200 and the base module i100 can be mounted in various manners.
  • the heat exchange module i200 is detachably mounted on the base module i100 by a suspension structure and a threaded connection.
  • the heat exchange module i200 can also be detachably mounted on the base module i100 by a snap structure and a threaded connection.
  • the connecting pipeline has a liquid inlet pipe i2231 and a gas collecting pipe i2232; in this embodiment, in order to save space, the liquid inlet pipe i2231 and the gas collecting pipe i2232 are connected to the side of the heat exchanger i220 away from the motor bracket, in the liquid inlet Both the tube i2231 and the collecting pipe i2232 are provided with a three-way structure, and the three-way structure is provided with the outer connecting ends of the connecting pipes on both sides of the heat exchanger i220.
  • both the inlet pipe i2231 and the gas collection pipe i2232 may be connected to the side of the heat exchanger i220 near the motor holder.
  • the inlet pipe i2231 and the gas collecting pipe i2232 pass through the three-way structure, one of them is adjacent to the back plate of the base member i101, extends over the length of the heat exchanger i220, and is bent away from the motor bracket away from the base member i101.
  • One side of the plate bypasses the U-bend of the motor bracket, the back plate reaching the base member i101 uses the lower edge of the mounted state, and is bent toward the end of the side base member i101 near the back plate of the base member i101;
  • the other of the inlet pipe i2231 and the gas collecting pipe i2232 passing through the three-way structure extends to the lower edge of the use state of the back plate of the side base member i101, and is bent toward the side near the back plate of the base member i101.
  • the end of the base member i101 is
  • the heat exchanger i220 has an inverted U-shaped cross section, and both ends are provided with a suspension fixing structure for suspending the heat exchanger i220 on the base module i100; and the heat exchanger i220 is provided at both ends There is a sealing member i221, thereby forming an open cavity in the inverted U-shape of the heat exchanger i220; an angle bracket i210 is fixed on the heat exchanger i220, and the angle bracket i210 is provided with a fixing for fixing the connecting pipe. structure.
  • the air channel module i300 is movably mounted on the base module i100, and has a bottom case i310 and an impeller i320 rotatably mounted on the bottom case i310.
  • the impeller shaft of the impeller i320 is adapted by a quick release connection mechanism.
  • the output shaft of the fan motor i141 is connected and separated by a positional movement between the impeller shaft and the output shaft of the fan motor i141.
  • the specific installation manner of the air channel module i300 and the base module i100 can be various.
  • the air channel module i300 is slidably mounted on the base module i100 through the first guiding structure, and through the buckle structure and The threaded connection locks the mounting state.
  • the first guiding structure in this embodiment is a first sliding structure.
  • the first guiding structure may also be a first guiding structure.
  • the air duct and the water passage of the air conditioner indoor unit are both formed on the bottom case i310 of the air duct module i300.
  • the air duct and the water channel are disposed on the bottom shell i310 of the air channel module i300.
  • the air duct module i300 can be directly removed to clean the air duct and the water channel, compared with the prior art.
  • the middle air duct and the water passage are disposed on the bottom case i310 of the base member i101 so that the air passage and the water passage are not cleaned, and the present embodiment can perform better cleaning of the air passage and the water passage.
  • the electrical component is disposed in the base module i100, and the air channel and the water channel are disposed in the air channel module i300.
  • the electrical component can be directly disassembled to facilitate the inspection and replacement of the electrical component, and the other
  • the air channel component i320 is divided into different modules from the electrical component, and when the air channel, the water channel and the impeller i320 need to be cleaned, the air channel module i300 can be directly removed to clean the air channel component i320.
  • the air duct and the water channel are disposed on the bottom case i310 of the base member i101 so that the air passage and the water channel cannot be cleaned, or the electric component is fixedly connected to the impeller i320 or the electric component is also fixedly mounted to form the wind.
  • the appearance module i400 has at least a wind guiding module i430 detachably mounted on the base module i100 , and is detachably mounted on the base module i100 and/or the air channel module i300.
  • the air outlet frame module i420 and the housing module i410 detachably mounted on the base module i100.
  • the housing module i410 is detachably mounted on the base module i100, as shown in FIG. 5, including a panel i412 body, and a filter net 419 and a panel i412 detachably mounted on the panel i412 body.
  • the panel i412 body includes a mounting bracket i411, and two side panels i413 respectively detachably mounted at both ends of the mounting bracket i411 and corresponding to both ends of the base member i101.
  • the panel i412 body is divided into a mounting bracket i411, and two sides respectively detachably mounted at both ends of the mounting bracket i411 and corresponding to both ends of the base member i101
  • the plate i413 can be removed by directly removing the side panel i413 at the corresponding end when the structure installed at the end of the base member i101 needs to be removed, without removing the mounting bracket i411.
  • the housing module i410 and the base module i100 can be mounted in various manners. In this embodiment, the housing module i410 is detachably mounted on the base module i100 by a snap structure.
  • the air outlet frame module i420 can be installed in various manners, for example, detachably mounted on the base module i100, or detachably mounted on the air channel module i300, or detachably mounted at the same time. It is on the base module i100 and the air channel module i300. In this embodiment, the air outlet frame module i420 is detachably mounted on the base module i100 and the air channel module i300. Specifically, the air outlet frame module i420 has an air outlet frame i421, and the air outlet frame i421 can pass through the second guiding structure.
  • the second guiding structure in this embodiment is the second rail structure i900.
  • the second guiding structure may also be a second sliding structure.
  • at least a part of the air outlet is provided on the air outlet frame i421, and a wind sweeping mechanism is disposed at the air outlet.
  • the air guiding module i430 is detachably mounted on the base module i100.
  • the air guiding module i430 is detachably mounted on the base module i100 by a snap structure.
  • the air guiding module i430 includes an air deflector assembly detachably coupled to the air guiding motor on the air guiding drive box i102, and the air deflector assembly includes an outer air guiding plate i431 and an inner air guiding plate i432.
  • the air guiding module i430 is provided with a wind sweeping mechanism, and the wind sweeping mechanism is a wind sweeping assembly i433 detachably connected to the wind sweeping motor on the air guiding drive box i102.
  • the electrical component is not limited to being mounted on the base component i101 of the base module i100.
  • the electrical component may also be detachably mounted on the bottom case i310 of the air channel module i300, preferably the electrical component is detachably Installed at the end of the bottom case i310. This also allows direct disassembly of electrical components for easy access and replacement of electrical components.
  • the components in the base module i100, the air channel module i300, the heat exchange module i200, the air outlet frame module i420, and the air guiding module i430 are pre-installed on the corresponding pre-installation lines, so that the base module i100, The Fengshui module i300, the heat exchange module i200, the air outlet frame module i420, and the air guiding module i430 respectively form five independent pre-installed modules.
  • the heat exchange module i200 and the air channel module i300 are first assembled with the base module i100. Specifically, first, the side of the base module i100 with the motor bracket is placed upward on the assembly line, and the rail seat of the second rail structure i900 is mounted on the base member i101; and then, the heat exchange module i200 is adopted.
  • the top-down path is assembled to the base module i100, and the opening of the cavity between the back plate of the assembled base module i100 and the heat exchanger i220 is oriented in a predetermined direction; thereafter, along the base module i100
  • the predetermined direction in which the opening of the cavity between the backing plate and the heat exchanger i220 is directed loads the wind channel module i300 into the previously assembled component.
  • the panel i412 body of the housing module i410 is assembled with the base module i100, and then the filter mesh i419 is assembled to the panel i412 body; after that, the air outlet frame module i420 is mounted to the base module through the second rail structure i900. On i100; then, panel i412 is assembled with panel i412 body.
  • the air guiding module i430 is assembled with the base module i100 to complete the assembly of the air conditioner indoor unit.
  • the air guiding module i430 is installed at the air outlet of the air outlet frame i421.
  • the five modules of the base module i100, the air channel module i300, the heat exchange module i200, the air outlet frame module i420 and the air guiding module i430 are pre-installed first, and then on the assembly line.
  • the components of the shell module i410 and the above five modules are assembled together.
  • the five modules of the base module i100, the air channel module i300, the heat exchange module i200, the air outlet frame module i420 and the air guiding module i430 can be disassembled in units of modules, which can also greatly improve the disassembly efficiency. It is convenient to clean, repair or replace a certain structure of the air conditioner indoor unit.
  • the various structures in the air conditioner indoor unit can be divided into six modules of the base module i100, the air channel module i300, the heat exchange module i200, the air outlet frame module i420, the air guiding module i430, and the housing module i410. The form is designed to simplify the designer's product design process and improve design efficiency.
  • the respective components in the base module i100, the air channel module i300, the heat exchange module i200, the housing module i410, the air outlet frame module i420, and the air guiding module i430 are pre-loaded on the corresponding pre-installation lines, so that The base module i100, the air channel module i300, the heat exchange module i200, the housing module i410, the air outlet frame module i420, and the air guiding module i430 respectively form six independent pre-installed modules;
  • the heat exchange module i200 and the air channel module i300 are first assembled with the base module i100. Specifically, first, the side of the base module i100 with the motor bracket is placed upward on the assembly line, and the rail seat of the second rail structure i900 is mounted on the base member i101; and then, the heat exchange module i200 is adopted.
  • the top-down path is assembled to the base module i100, and the opening of the cavity between the back plate of the assembled base module i100 and the heat exchanger i220 is oriented in a predetermined direction; thereafter, along the base module i100
  • the wind tunnel module i300 is installed in the upper assembled component in a predetermined direction in which the opening of the cavity between the backboard and the heat exchanger i220 faces, and the impeller i320 is disposed in the heat exchanger i220 in the heat exchange module i200.
  • the impeller shaft of the impeller i320 is coupled with the output shaft of the fan motor i141.
  • the housing module i410 is assembled with the base module i100, and the air outlet frame module i420 is mounted to the base module i100 through the second rail structure i900.
  • the housing module i410 is mounted and covered on the assembled component by the side panel i413 and the back plate of the base component i101, and the air outlet module i420 is movably mounted on the base.
  • the seat part i101 On the seat part i101.
  • the air guiding module i430 is assembled with the base module i100 to complete the assembly of the air conditioner indoor unit. Specifically, after the air outlet frame module i420 is installed, the air guiding module i430 is installed at the air outlet of the air outlet frame i421.
  • the six modules can be separately pre-installed on different pipelines to form six independent pre-installation modules, and then only six pre-installed modules need to be installed on the assembly line.
  • the assembly of the air conditioner indoor unit can be completed in the final assembly, so that the assembly line is greatly shortened, and the six modules are pre-installed at the same time, which greatly reduces the time required for assembly of the whole machine, improves assembly efficiency, and saves manpower.
  • Material cost, at the same time lay the foundation for the subsequent realization of mechanized and automated production; the design of the six modules is also dismantled by module when disassembling, which can greatly improve the disassembly efficiency and facilitate the air conditioning indoor unit.
  • the structure is cleaned or repaired or replaced.
  • each structure in the air conditioner indoor unit is divided into six modules: a base module i100, a wind tunnel module i300, a heat exchange module i200, a housing module i410, an air outlet frame module i420, and a wind guide module i430. It can simplify the designer's product design process, improve design efficiency, and further reduce the overall development cost of the air conditioner, and facilitate the designer to adjust the structure of some modules for different use occasions, different users and different use areas.
  • a modular air conditioner includes a base module, a heat exchange module, a duct component, and an exterior module.
  • the base module is installed on a hangable support body such as an indoor wall, and also serves as a basic component of the assembly and assembly on the production line. It includes a base member g330 adapted to be mounted on a support, a motor bracket, a motor assembly and an electronic control unit fixedly disposed on the base member g330.
  • the motor bracket is disposed at a position close to one end of the base member g330 in the longitudinal direction, and extends an axis of an output shaft of the supported motor g220 in a longitudinal direction of the base member g330.
  • the motor bracket is composed of a motor support d51, a motor pressure plate g250 and a motor end cover.
  • the motor support d51 is integrally formed with the base member g330, such as injection molding.
  • the motor press plate g250 is fastened to the motor support d51 by screws, which limits the movement of the motor g220 in the motor assembly in the radial direction of the rotating shaft, and jointly forms a device for accommodating and circumferentially holding the motor assembly.
  • a chamber of the motor g220 the chamber being adjacent to an end side of the adjacent base member g330 serving as a mounting end, the mounting end allowing the motor g220 to axially embed and exit the chamber, and
  • the end side of the remote base member g330 constitutes a limit end that restricts the motor g220 embedded in the chamber from moving further toward the end of the remote base member g330 .
  • the motor end cap g240 may be fixedly mounted at the mounting end to restrict movement of the motor g220 installed in the chamber toward a direction of exiting the chamber, see FIG.
  • the electronic control component includes an electrical box in which the main board is placed together with other control components such as a transformer.
  • the electrical box r172 is inserted into the base member g330 through two corner snaps at the bottom end, and then detachably fixed to the base member g330 by screw fixing.
  • the main structure of the electrical box r172 is fixedly mounted to the main board, and the wiring board of the electrical box r172 is fixed in the electrical box r172 parallel to the main board.
  • the main board is mounted on the electric box r172 in a state perpendicular to an axis of an output shaft of the motor g220.
  • the electrical box according to the through section on the path The r172 is designed with a stepped profile.
  • the internal structure of the electrical box r172 is designed with a boss, which is arranged on the one hand to make the external motor assembly, and on the other hand to strengthen the structural strength of the electrical box r172 itself.
  • the side of the main board component is mounted toward the inner side of the electrical box r172, so that the component arrangement of the main board can make full use of the space between the plurality of bosses, so that the electrical box r172 structure form has more advantages in space occupation. .
  • the motor assembly includes the above-mentioned motor g220 and a telescopic motor, a wind guiding motor, and a sweeping motor that drive the air guiding module in the appearance module.
  • a pair of air guiding drive boxes are fixedly mounted on both sides of the base member g330 in the longitudinal direction, and the air guiding driving box away from the side of the motor bracket is fixed to the base by screws
  • the air guiding drive box near the side of the motor bracket is fastened to the motor bracket by the snap of the bottom end and fixed by screws.
  • a rod assembly is slidably disposed in each of the air guiding drive boxes, and a head portion of the link assembly telescopically protrudes along an extending opening of one side of the air guiding driving box.
  • the air guiding motor includes a telescopic motor disposed on the air guiding drive box, a wind guiding motor disposed at a head end of the link assembly on one side, and a wind sweeping motor disposed at a head end of the other side link assembly.
  • the link assembly is coupled to an output shaft of the telescopic motor via a rack and pinion mechanism.
  • An output shaft of the wind guide motor drives the air deflector, and an output shaft of the sweep motor drives a wind sweeper.
  • the wires connected to the wind guide motor and the sweeping motor are respectively passed through the respective link assemblies in which they are located.
  • the electric wires connecting the respective loads in the indoor unit are fixedly disposed on the base member g330 through a wiring groove fixed to the base member g330.
  • the other end of each of the wires is connected to a hub and is electrically and pluggably connected to the electrical box r172 through the hub.
  • the hub is inserted into the limiting hole on the base member g330 through the corner snap of the bottom end, and is fixed to the base member g330 or the motor pressing plate g250 by screws.
  • the hub is provided with a pin interface, and the mounting position corresponding to the pin interface on the electrical box r172 is provided with a connecting pin, and a set box is arranged in the electrical box r172 corresponding to the connecting pin, the main board Wiring terminals corresponding to the respective load electrical components are collectively disposed in the junction box. Since the junction box corresponding to the hub is provided in the electrical box r172, the component lines are concentrated to be routed and bundled, and thus the electrical box r172 component can be detached as an independent structure.
  • the hub and the electrical box r172 are matched by a limiting rib and a limiting hole.
  • a device corresponding to the high voltage and a device corresponding to the weak current are sub-regionally disposed inside the electrical box r172 to reduce mutual interference between the respective electrical devices.
  • the electrical box r172 is used as an electrical control part of the air conditioner, and is a component that the air conditioner is often disassembled, and whether the installation is in place is essential for the normal use of the air conditioner.
  • the electrical box r172 is provided with functional protection.
  • the logic control is used to realize whether the electrical box r172 is well connected to the hub and has good error control and prompting.
  • the logic control function is parsed as: when the electrical box r172 or the hub is not installed, causing the fault of the internal unit of the air conditioner to be in the control function end, detecting that the connection is not connected or the connection is not in place, and detecting the air conditioner after the maintenance If the work is normal, the repair work is over.
  • finned ribs are respectively arranged on both sides of the motor pressure plate g250, one is a water retaining rib plate, and the other is a retaining rib plate, and a connecting pipe of the heat exchanger is between the two fin ribs
  • the trough tube is used to restrict the left and right collision of the heat exchanger connecting pipeline, avoiding the misalignment of the wind guiding drive box caused by the collision of the wind guiding drive box, and affecting the telescopic precision of the wind deflector.
  • the water retaining ribs lead the condensate on the heat exchanger to the bottom of the shell, which acts as a water diversion function.
  • the fin ribs on both sides of the motor pressure plate g250 are respectively provided with a screw mounting post, and the motor press plate g250 is used in combination with a tube press plate, and the tube press plate is fixed by the screw and the screw mounting post.
  • the connecting pipe of the heat exchanger is firmly fixed in the horizontal groove formed between the two fin ribs on the motor pressure plate g250, and the connection of the heat exchanger is The pipe is fixed in the direction of the vertical wall.
  • the motor pressure plate g250 functions as a pipe and a pipe. Heat exchanger
  • the connecting pipe runs from the motor pressure plate g250, which improves the internal space utilization of the air conditioner.
  • a load cable tray is arranged on the pipe pressure plate, so that the internal wiring of the air conditioner is more standardized and rationalized.
  • the motor bracket is aligned with the screw hole on the motor pressure plate g250, and the motor pressure plate g250 is fixed to the motor bracket by screws.
  • the connecting pipe of the heat exchanger is placed in the lying groove between the two fin ribs of the motor pressure plate g250.
  • the fin-shaped ribs not only serve to drain the condensed water on the heat exchanger to the drainage system on the bottom shell, but also serve to limit the connection of the heat exchanger.
  • the fin-shaped ribs also serve to limit the connection of the heat exchanger and the anti-collision function: when transporting or performing the drop test, the heat exchanger connecting pipeline will shake left and right.
  • the fin-shaped ribs limit the left and right sway, avoiding the positional error of the collision of the heat exchanger connecting pipeline to the wind guiding drive box, and affecting the telescopic precision of the wind guiding driving box when driving the wind deflecting plate, so that the wind deflecting plate runs. Vibrate or tilt.
  • the motor pressure plate g250 in the embodiment makes the connecting pipe run from the upper part of the motor pressure plate g250, and cooperates with the pipe pressure plate to limit the movement of the heat exchanger connecting pipe in the vertical wall direction, and more fully utilizes Optimized the internal space occupancy of the air conditioner.
  • a screw mounting post is designed on the motor pressure plate g250 for fixing and fixing, and also for fixing the pipe pressure plate, and restricting the movement of the heat exchanger connecting pipe in the direction of the vertical wall surface.
  • the base component g330 is provided with the cable trunking slot and the cable routing buckle corresponding to the driving module line and the ambient temperature sensing cable.
  • the environmental temperature sensing envelope is firstly After the hub is taken out, put it into the cable trough as shown in FIG. 1 and use the fifth buckle d55, the sixth buckle d56, and the seventh buckle d57 to clamp the ambient temperature envelope line; the left drive box line After the card is taken out from the hub, the card is inserted into the cable trough, and the first buckle d50, the second buckle d52, the third buckle d53, the fourth buckle d54, the fifth buckle d55, and the sixth buckle d56 are respectively used.
  • the seventh buckle d57 catches the left drive box line, and completes the line arrangement on the base, as shown in FIG.
  • the base is movably connected to the air outlet frame of the air outlet component d42 of the air conditioner through the rail device d52, so that the air outlet assembly d42 can slide along the rail device d52. Out of the base. It is convenient to disassemble and clean the air outlet component d42.
  • the rail device d52 includes a slide rail seat vertically fixed on the base in a use state, a slide bracket slidably installed in a sliding slot of the slide rail seat, and one end fixedly mounted on the slide rail
  • the rail end rod on the sliding frame, the other end of the rail end rod is fixedly connected to the air outlet frame.
  • a hook is formed on the end rod of the slide rail, and the hook is inserted and mated with a snap groove formed on the air outlet frame, as shown in FIG. 8 and FIG.
  • the mounting structure includes a limiting structure formed on the base for limiting the air duct assembly in a use state in a vertical direction and perpendicular to the base direction. And a slide bridge structure d46 for guiding the air duct assembly to slide into the base mounting position. The air duct component is slid out along the sliding bridge to facilitate the cleaning of the air duct component, as shown in FIGS. 9 and 10.
  • the limiting structure includes a limit hook d44 formed on the back plate of the base member g330, and the gap is oriented toward the open direction of the open cavity, and a bottom case corresponding to the air passage member.
  • a first limiting table d47 and a second limiting table d48 are formed on the left and right sides; fixedly disposed on the upper portion of the bottom case, correspondingly adapted to be embedded after being mounted along the open cavity.
  • the insert in the limit hook d44, and when the insert is embedded in the limit hook d44, is suitable for supporting the bottom edge of the bottom case of the bottom case on the two limit tables; a second fixing hole disposed on the left and right sides of the bottom case axially perpendicular to the back plate of the base member g330, and the second portion formed on the base member g330 and the bottom case mounting position a second screw hole corresponding to the fixing hole, and a second screw for screwing the second screw hole through the second fixing hole, as shown in FIG.
  • the mounting structure further includes an indication structure disposed on the base corresponding to the side edge of the bottom casing of the air duct assembly and engaging with the side edge of the bottom shell to perform position assembly and assisting D45.
  • the indicating structure d45 is a snapping structure
  • the buckle structure plays an auxiliary role in the positional assembly.
  • the motor assembly and the electrical box r172 are both disposed on the right side of the base, and the electrical box r172 is located outside the motor g220.
  • the electrical box r172 is removed, and after the electrical box r172 is removed, the motor assembly is exposed, and then the motor assembly is removed from the right side of the base.
  • the motor assembly and the electrical box r172 may also be disposed on different sides of the length direction of the base, for example.
  • the electrical box r172 is disposed on the right side of the base
  • the motor assembly is disposed on the left side of the base
  • the electrical box r172 and the motor assembly are respectively corresponding from the base
  • the electrical box r172 is disposed on the left side of the base
  • the motor assembly is disposed on the right side of the base; for example, the electrical box r172 and the motor are The components are all disposed on the left side of the base, as shown in Figures 12, 13, and 14.
  • an air conditioner motor assembly includes: a motor mount g210 disposed on a base member g330 on an air conditioner; and a motor g220 mounted on the motor mount g210.
  • the motor shaft of the motor g220 has a quick-disconnect connection structure for realizing quick disassembly of the motor shaft and the air conditioner blade shaft; the limit component is used for limiting the motor g220; wherein the motor g220 has a quick-release connection structure and The blade shaft drive is connected, and the working position is limited by the limit component, and the quick release position is quickly disassembled by the quick release connection structure and the blade shaft, and the quick release position of the limit position is released by the limit component.
  • the motor g220 can operate normally and smoothly at the working position, when the after-sales maintenance of the motor g220 is required, the limit component in the motor component can be released from the limit, and the motor shaft and the quick-disconnecting structure can be quickly realized.
  • the motor g220 can be directly taken out from the air conditioner. This eliminates the need to disassemble and screw the motor shaft and the blade shaft inside the air conditioner, which saves time and labor and reduces after-sales costs. and time.
  • the quick release connection structure in the embodiment of the present invention includes a claw disposed on the motor shaft, and correspondingly disposed on the blade shaft in the air conditioner is provided with the claw
  • the card slot in the working position of the motor g220, the claw on the motor g220 of the motor assembly protrudes into the card slot, and the fan shaft rotates when the motor shaft rotates, in the quick release position of the motor g220, after the motor g220 is unlocked
  • the claws are extracted from the card slot, and the disassembly of the motor g220 can be quickly realized, which is convenient for subsequent maintenance.
  • the quick release connection structure may also include a card slot disposed on the motor shaft, and the corresponding blade shaft is provided with a claw that cooperates with the card slot, and the motor shaft and the blade shaft can be quickly disassembled and connected. the goal of.
  • the claw disposed on the motor shaft of the motor assembly is a screw claw g361
  • the corresponding card slot is a spiral card slot g370, so that in the working position of the motor g220, the rotation of the motor shaft causes the spiral card
  • the claw g361 and the spiral card slot g370 are close to each other under the action of the spiral surface, and the motor shaft and the blade shaft are less likely to be separated during the rotation process, and the motor g220 in the working position can be smoothly operated.
  • the screw claw g361 in the embodiment of the present invention is disposed on the motor bushing g311, the motor bushing g311 is mounted on the motor shaft, and the motor bushing g311 and the motor shaft are respectively provided with a motor bushing mounting hole, the motor bushing The g311 and the motor shaft are detachably mounted by screws passing through the motor bushing mounting hole.
  • the motor bushing g311 is integrally formed with the motor shaft.
  • the motor support g210 in the embodiment of the present invention is integrally formed with the base member g330 of the motor assembly, and more specifically, the motor support g210 and the base member g330 are integrally formed by injection molding, so that the air conditioner can be produced.
  • the motor support g210 which improves the manufacturing efficiency of the air conditioner product, and does not cause the air conditioner to be in use during the use of the motor support g210 and the base member g330. An abnormal sound has occurred.
  • the limit component in the embodiment includes: a motor pressure plate g250 for cooperating with the motor support g210 to be in the motor g220 Limiting the radial direction of the motor g220; and the motor end cover for cooperating with the motor support g210 to laterally limit the motor g220 in the axial direction of the motor g220, thereby realizing the motor g220 in multiple directions
  • the limit of the position ensures the smoothness of the movement of the motor g220 in the working position.
  • the motor g220 in the embodiment performs maintenance and maintenance work, first remove the side panel in the air conditioner and the motor end cover for laterally limiting the motor g220, and then remove the screw fixing the motor pressure plate g250. Then remove the motor pressure plate g250. Due to the existence of the spiral structure of the motor sleeve g311, the motor g220 can be quickly separated from the blade shaft in the quick release position, and the manual pulling motor g220 can be removed in the direction.
  • FIG. 29 is a schematic structural view of a motor pressure plate including a pressure plate body c1.
  • the pressure plate body c1 has a matching structure with the motor toward the motor side, and the motor pressure plate and the motor support are fixedly coupled to realize the fixing of the motor.
  • the first reinforcing wall c3 and the second reinforcing wall c4 are juxtaposed on one side of the platen body c1 facing away from the motor.
  • the first reinforcing wall c3 and the second reinforcing wall c4 extend in the same direction, with There is a set distance interval, and the area between the two is a fixed slot c5.
  • the connecting pipe of the heat exchanger is moved at the top of the motor pressure plate, and the pipe is taken from the fixing groove c5 between the first reinforcing wall c3 and the second reinforcing wall c4.
  • the connecting pipe moves on the top of the motor pressure plate, optimizes the installation position of the internal parts of the air conditioner, and improves the space utilization inside the air conditioner.
  • the setting of the fixing slot c5 can effectively prevent the connecting tube from colliding left and right, avoiding the positional displacement of the driving module caused by the collision of the driving module, and affecting the telescopic precision of the air guiding plate.
  • the first reinforcing wall c3 is a water retaining structure, and is used for guiding the condensed water on the heat exchanger to the water path on the bottom case, so as to facilitate water walking and play a drainage function.
  • the motor pressure plate and the motor support are integrally formed by an integrated process, such as casting molding and injection molding.
  • the first reinforcing wall c3 not only serves as a water guiding function for draining the condensed water on the heat exchanger to the water path on the bottom case, but also functions to restrict the connecting pipe.
  • the second reinforcing wall c4 not only functions to restrict the connecting pipe, but also functions as an anti-collision.
  • the connecting tubes of the heat exchanger will sway to the left and right.
  • the second reinforcing wall c4 restricts its left and right shaking.
  • the motor pressure plate in the present application not only has its own functions and functions, but also utilizes the internal space of the air conditioner, improves the internal space occupancy rate of the air conditioner, and is more suitable for the air conditioner module. Design requirements.
  • the fixing groove includes a first fixing groove and a second fixing groove respectively corresponding to the connecting pipe. That is, the side of the platen body c1 facing away from the motor is provided with three juxtaposed reinforcing walls, and a fixing groove is formed between the adjacent two reinforcing walls.
  • the two fixing grooves respectively correspond to the connecting pipes for respectively restricting the left and right shaking of the connecting pipes. This setting ensures a good limit effect.
  • the first reinforcing wall c3 and the second reinforcing wall c4 may be replaced by a simple convex structure or may be replaced with a common plate-like structure.
  • the length of the projection structure or the plate-like structure constituting the fixing groove c5 should be designed to limit the left and right sway of the connecting pipe.
  • the reinforcing wall, the convex structure, and the plate-like structure forming the fixing groove c5 are collectively referred to as a first protrusion and a second protrusion constituting the fixing groove c5.
  • the pressure plate main body c1 is provided with a pipe pressure plate corresponding to the top end of the fixing groove c5.
  • the tube pressure plate is fixedly disposed on the pressure plate body c1 for limiting the upper and lower directions of the connection tube, thereby preventing the connection tube from being detached from the top end of the fixing groove c5.
  • the pressure plate body c1 and the tube pressure plate cooperate to securely connect the connection tube to the fixing groove c5 of the motor pressure plate.
  • the motor pressure plate and the pipe pressure plate function as a pipe and a pipe.
  • the platen body c1 is provided with a first mounting hole c2.
  • a corresponding first mounting hole c2 on the tube pressure plate is provided with a second mounting hole c8.
  • the platen body c1 is provided with a third mounting hole c6 corresponding to the middle frame structure of the air conditioner.
  • the platen body c1 and the middle frame structure are connected by a second threaded connection member that is disposed through the third mounting hole c6.
  • the design of the motor pressure plate also functions as a fixed middle frame structure, and the functions are more diversified, and the reliability of the whole machine is higher.
  • the fixing groove c5 includes opposite first side faces and second side faces, and the first side face and/or the second side face are provided with finite position convex portions corresponding to the top end positions.
  • the limit protrusion extends in a direction perpendicular to the other side. The setting of the limiting protrusion is for restricting the movement of the connecting pipe in the up and down direction of the fixing groove c5.
  • an extension plate is provided at the top end of the fixing groove c5 for limiting the movement of the connecting pipe in the up and down direction of the fixing groove c5.
  • the pipe pressing plate comprises a pipe pressing plate body c7, and the pipe pressing plate body c7 is a plate-like structure, and a wire-traveling structure is arranged on a side facing away from the motor pressing plate.
  • the routing structure includes a cable trough and a cable snap. The cable trough extends according to the load line design route, and the cable snap is used to limit the load line to the cable trough.
  • the load line of the air conditioner the ambient temperature sensor package, the display line c152, the ground line c155, the wifi box line c151, and the cold plasma or mosquito repellent line c153, all need to pass the wire structure limit.
  • the setting of the routing structure makes the load routing more standardized and rationalized, and improves the convenience of after-sales maintenance inspection.
  • the routing structure on the tube platen body c7 includes a first routing structure c12, a second routing structure c10, a third routing structure c11, and a fourth routing structure c9.
  • the first routing structure c12 includes a first side panel and a second side panel that are juxtaposed and have a set distance gap. The first side plate and the second side plate extend in parallel, and are perpendicular to the tube platen body c7.
  • the first side panel is a continuous plate-like structure
  • the second side panel includes a first sub-board and a second sub-board extending in a uniform direction, and the opening between the first sub-board and the second sub-board has a set distance.
  • the top end of the first side panel is provided with a baffle extending toward the second side panel.
  • the baffle is disposed corresponding to the opening position. Load line along the first side panel and second The area between the side panels is routed through the baffle.
  • the area between the first side plate and the second side plate is a wire trough, and the baffle is a wire buckle.
  • the second side panels may also all be continuous sheet-like structures.
  • the second routing structure c10 includes a first side panel and a second side panel which are juxtaposed, and the first side panel and the second side panel extend in parallel, both perpendicular to the tube pressing plate body c7.
  • the side of the first side plate facing the second side plate is provided with a buckle protrusion extending toward the second side plate, and the buckle protrusion is disposed near the top end of the first side plate.
  • the load line is routed along the area between the first side panel and the second side panel, and is restrained by the snap protrusion. That is, the area between the first side plate and the second side plate is a wire trough, and the buckle protrusion is a wire buckle.
  • first side panel and the second side panel may each be provided with a snap protrusion.
  • the snap protrusions of the two can be opposite or offset.
  • the third routing structure c11, the fourth routing structure c9, the fifth routing structure c13, and the sixth routing structure c14 are the same, and each has an l-type structure.
  • One end of the l-shaped structure is fixedly connected to the tube pressing plate body c7, and cooperates with the tube pressing plate body c7 to form a wire guiding groove for restricting the moving direction of the wire.
  • the other end of the l-shaped structure is provided with a buckle protrusion extending toward the tube platen body c7, and the buckle protrusion is a wire buckle.
  • the tube platen body c7 is a mounting structure of an l-type structure.
  • the wire trough can also be a groove structure formed on the tube platen body c7.
  • the base member g330 is further provided with a routing structure, which also includes a wire trough and a cable snap. As shown in FIG. 32, the base member g330 includes a seventh routing structure and an eighth routing structure for limiting the driving module line c156 and the ambient temperature sensing cable 157, and the specific structure can be the same as the routing structure on the tube pressing plate. ,No longer.
  • FIG 33 is a schematic view showing the structure of the wiring structure at another position on the base member g330.
  • the base member g330 includes a ninth wiring structure c17. It is used to limit the internal and external machine connection line c173, the signal line c174, and the power line c175.
  • the ninth routing structure c17 includes a cable trough and a card board c172 that is fastened to the cable trough.
  • the card wire plate c172 is a plate-like structure extending a predetermined length in the extending direction of the wire groove.
  • the extension length of the card board c172 is set according to actual needs, and the width of the board structure should cover the cable trough.
  • a card slot is disposed on both sides of the cable trough, and the card board c172 is latched in the card slot to fix the load line disposed in the cable trough.
  • the cable plate c172 is the wire buckle of the wire trough.
  • a wire buckle c171 for fixing the card board c172 is provided at the top end of the wire trough.
  • the cable tie c171 can also be used with the cable slot.
  • the ambient temperature envelope c154 is taken out from the hub r104, and then placed into the eighth routing structure of the base member g330; the driving module line c156 is taken out from the hub r104 and then inserted into the first In the seven-wire configuration, the power cable c175, the internal/external cable c173, and the signal cable c174 are latched in the ninth routing structure c17, and the wiring arrangement on the base member g330 is completed.
  • the hub r104 When installing on the production assembly line, first take the cold plasma or driver line from the hub r104, and then snap into the first routing structure c12 and the third routing structure c11; the ambient temperature envelope c154 and the ground line c155
  • the hub r104 is led out, and sequentially snaps into the first routing structure c12, the second routing structure c10, and the fourth routing structure c9; the display line c152 is taken out from the hub r104, and is clamped on the pressure tube board by the fifth routing structure c13.
  • the display is placed on the panel; the wifi box line c151 is taken out from the hub r104, and the sixth line structure c14 is stuck on the tube pressure plate, and the wifi box is placed on the panel or the panel body.
  • the specific structure of the routing structure is different according to the type of the load line.
  • the appropriate routing structure described in the technical solution can be selected according to actual conditions.
  • different wires can choose the same wire structure.
  • the arrangement of the routing structure allows the internal wires of the air conditioner to be routed according to the designed routing structure, so that the routing is more standardized and rationalized. It avoids possible interference, greatly improves assembly efficiency and post-maintenance efficiency, and has higher safety for workers.
  • the wire structure makes the wires dispersed and fixed, and the matching of the wire structure and the wire buckle makes the wire more firm, and avoids the noise problem caused by the wire colliding with the casing.
  • the hub structure for connecting a plurality of loads and electrical boxes has a plurality of load terminals r41 and at least one intermediate terminal r42, and a plurality of load terminals r41 are used for One load-to-one connection; at least one intermediate terminal r42 is electrically connected to the corresponding load terminal r41 and is detachably connected to at least one motherboard terminal r1713 of the electrical box r172, so that the plurality of load terminals r41 Integrated in the line structure facilitates independent disassembly of the electrical box r172.
  • the load terminal r41 connected to all the loads is integrated on the hub r104, and the intermediate terminal r42 on the hub r104 is detachably connected to the motherboard terminal r1713 of the electrical box r172, so that the electrical box As
  • the whole can be disassembled independently, with a higher degree of modularity, and the integration and modularization of the air conditioner.
  • the workload of the patch cord and the cable management during production assembly is greatly reduced, and the routing is more standardized.
  • the inside of the electrical box is connected with too much load, which is difficult to disassemble and repair.
  • the hub structure is a hub, the hub includes an interposer r1042, and a plurality of load terminals r41 and at least one intermediate terminal r42 are formed on the interposer r1042.
  • the adapter plate r1042 is a carrier of the terminal block, which can facilitate the fixing of the terminal block.
  • the hub further includes at least one intermediate connection line r30 corresponding to at least one intermediate connection terminal r42.
  • the two ends of the intermediate connection line r30 are respectively connected to the intermediate connection terminal r42 and the main board connection terminal r1713. Plug connection.
  • the terminals of all the loads are connected to the hub r104, the terminals of one end of the intermediate connection line r30 are connected to the corresponding terminals on the main board f2, and the terminals of the other end of the connection line are connected to the intermediate terminals of the hub r104. on.
  • the terminal block on the hub is connected to the terminal block on the main board through the intermediate connection line, and the connection is reliable through the soft connection mode of the line, which not only realizes the control of the load on the main board, but also causes the collision between the hub and the electrical box. Buffering effect.
  • remove the side panel assembly then expose the electrical box, then pull the electrical box out a little, leak the intermediate cable, and unplug the terminal block of the intermediate cable that is plugged into the hub. Once the terminals of all loads are unplugged, the electrical box can be pulled out from the side as a whole, greatly reducing the workload during maintenance inspection.
  • the number of the connecting lines When the number of the connecting lines is two, one is a strong electric connecting line and the other is a weak electric connecting line; when the number of connecting lines is three, two of them are weak electric connecting lines, and the other one is a strong electric connection. line.
  • the number of the connecting lines may be one.
  • the strong electric terminal and the weak electric terminal share one connecting line, or the number of the connecting lines is not limited thereto, and may be set to more according to requirements.
  • the hub structure further includes a mounting base r1041 for fixing to the frame of the air conditioner, and the adapter plate r1042 is mounted on the mounting base r1041.
  • the mounting base r1041 facilitates the installation and fixing of the adapter plate, so that the adapter plate is not directly exposed inside the air conditioner, ensuring the safe operation of the adapter plate, and reducing the workload of arranging multiple load cables when removing the electrical box. It facilitates the disassembly of the main board and the electrical box, and also makes the adapter board easy to be installed with the electrical box, thereby reducing the overall installation space of the adapter board and the electrical box. At the same time, it is also convenient to fix the hub to the frame by installing the base body, and the fixing is simple.
  • the mounting base r1041 is a slot structure
  • the adapter plate r1042 is mounted in the slot structure
  • the size of the slot structure is adapted to the size of the adapter plate r1042.
  • the size of the mounting base is adapted to the size of the adapter plate, minimizing the space occupied by the hub inside the air conditioner.
  • the mounting base r1041 has a plug portion that is mated with the electrical box r172. Easy to disassemble, easy for maintenance personnel to operate.
  • the plug portion includes a plurality of first jacks r66 spaced apart in the vertical direction at one side of the mounting base r1041 and two adjacent first jacks r66. Between the first board r67, the plurality of first jacks r66 and the first board r67 are respectively formed and adjacent to the plurality of second boards r1722 disposed on the electrical box r172 in the vertical direction. The second jack r1723 between the two second boards r1722 is engaged.
  • the mounting base and the electrical box are fixed by the cooperation of the jack and the inserting board, which is formed by the structure of the mounting base itself, does not require the addition of additional components, has small space occupation, simple mode and reliable connection.
  • the slot structure includes a carrier substrate r69 and four ribs r65 disposed on the carrier substrate r69.
  • the carrier substrate r69 is rectangular, and the carrier substrate r69 is vertically placed, and four ribs are disposed.
  • R65 is disposed at the edge of the carrier substrate r69, and a plurality of first insertion holes r66 are formed on one of the ribs.
  • the outer side wall of the hub structure is provided with a fixing hook r68, and a fixed space for fixing the load connecting line is formed between the fixing hook r68 and the outer side wall of the hub.
  • the fixed space is used to fix the load cable and the wiring specification.
  • the fixing hook is fixed to the rib having the first insertion hole.
  • a second line is formed between the second board and the bottom wall of the first jack, and the load connection line emerges from the line through the fixed space.
  • the fixing buckles are two, and the two fixing buckles are oppositely disposed.
  • the mounting base r1041 is further provided with a connection structure for fixing to the base member g330 of the air conditioner.
  • the connection structure includes at least one screw hole r1044 and a buckle r1043 formed on the mounting base r1041.
  • the hub is inserted into the mounting hole of the frame through the buckle, and the screw is screwed through the screw hole to the internal threaded hole on the screw post, the connection is more secure and reliable, the space saving is maximized, and the assembly efficiency is improved.
  • the hub can also be fixed to the rack by two screws, or the hub can only pass the snap to the interference fit. Fixed to the rack.
  • the rack is a base member g330, a panel, a panel body, an electrical box r172 or a motor pressure plate.
  • the mounting position of the hub r104 is preferably disposed on the base member g330.
  • the hub can also be placed on the panel body. On the panel, on the bottom of the electrical box, on the motor pressure plate or in an electrical box.
  • the mounting base r1041 is injection molded to facilitate processing and reduce manufacturing costs.
  • the plurality of loads include a display, a motor, a wifi box, an ambient temperature package, a tube temperature package, a cold plasma, a mosquito repellent, a drive box, an auxiliary electric heating load, a humidity sensor, and a ground line.
  • the number of loads is at least one, and the load is selected according to requirements.
  • the electrical box includes a case body f1 and a case cover f4 detachably coupled to the case body f1, and the main board f2 is disposed in the case body f1.
  • the outer bottom wall of the electrical box is provided with a mounting buckle r1727
  • the base member is provided with a mounting hole r1012 that cooperates with the mounting buckle r1727.
  • FIG. 54 and FIG. 55 show another type of line structure, and the line structure of this embodiment differs from the line structure of the above-described embodiment in the specific structure of the plug portion.
  • the plug portion is a slot r64 for mating with the board r1721 extending from the electrical box r172 toward the hub.
  • the mounting base and the electrical box are fixed by the cooperation of the slot and the inserting board, which is formed by the structure of the mounting base itself, does not require the addition of additional components, has small space occupation, simple mode and reliable connection.
  • the mounting base r1041 is provided with a plurality of wire passages that allow the load connection line to pass.
  • the installation of several wire trunks on the mounting base facilitates the connection of multiple loads at different locations to multiple terminals on the riser board.
  • a plurality of wire passing slots include a separately disposed strong electric load wire passing groove r61, a weak electric load passing wire groove r62, and a display passing wire groove r63.
  • the strong electric load wire passing groove r61 is disposed at one end of the mounting base r1041
  • the weak electric load passing groove r62 is disposed at one end of the mounting base r1041
  • the display passing groove r63 is disposed at the top of the mounting base r1041.
  • Several wire trunks are divided into strong electric load over-line slots, weak electric load over-line slots and display over-line slots, which minimizes cross-winding of different load connecting lines.
  • the strong electric load wire passing groove r61 and the weak electric load passing wire groove r62 are respectively provided at the upper and lower ends of the mounting base r1041. In this way, the strong electric power is separated from the weak electric power, and the cross winding of the strong electric load connecting line and the weak electric load connecting line is reduced, and the wiring is more standardized.
  • the one end of the mounting base r1041 includes a pair of ribs r65 disposed in parallel with each other in the direction of the electrical box r172, and a space between the pair of ribs r65 forms a slot r64.
  • the structure is simple, the manufacture is simple, and the cost is low.
  • the slot structure includes a carrier substrate r69 and five ribs r65 disposed on the carrier substrate r69.
  • the carrier substrate r69 is rectangular and vertically placed, and four ribs r65 are disposed on the carrier substrate r69.
  • the other rib is placed parallel to two of the ribs, and two of the three parallel ribs are spaced apart to form a slot.
  • two of the five ribs are short ribs
  • the other three are long ribs
  • the middle long ribs are placed near one long rib
  • the slots are formed in two long ribs with a small distance.
  • the wire groove is formed on the outer long rib plate and the carrier substrate of the two long rib plates having a small distance.
  • a line groove is provided in the middle long rib plate.
  • the electrical box is provided with a wiring hole r1724 through which the intermediate connection line r30 passes.
  • FIG. 56 to FIG. 58 show another hub structure according to an embodiment of the present invention, and the hub structure of the embodiment is different from the above-described switchable embodiment hub in that the trunk slot and the line recess are The number of slots is different.
  • the number of the trunking slots is three, one is a strong electric load crossing slot, and the other two are weak electric load crossing slots, and the number of the crossing grooves is also three, one is a strong electric load.
  • the line is grooved, and the other two are weak electric load line grooves.
  • the number of the trunking slots is two, one is a strong electric load crossing slot, and the other is a weak electric load crossing slot, and the number of the crossing grooves is also two, one is a strong electric load.
  • the line groove and the other are weak electric load line grooves.
  • the number of the wire grooves and the wire grooves is not limited thereto, and specific settings are made according to requirements.
  • FIG. 59 shows another hub structure of the embodiment of the present invention.
  • the hub structure of the switchable embodiment differs from the hub of the embodiment in that the hub is connected to the electrical box differently.
  • the intermediate terminal r42 is plugged into the main board terminal r1713.
  • the adapter board on the motherboard and the hub does not need a soft connection line, and is directly connected to the motherboard terminal block in the electrical box through the intermediate terminal, thereby realizing the hard connection of the hub and the electrical box, the connection is reliable, and the disassembly and assembly is convenient;
  • the load terminals are integrated into the riser board, and various load cables are connected from the hub to connect various loads. Repair When the side panel assembly is removed first, the electrical box is exposed, and then the electrical box is pulled out for maintenance.
  • FIGS. 60 and 61 show a hub structure which differs from the hub structure of the present embodiment in the manner in which the hub is connected to the electrical box.
  • the hub structure comprises an injection molded part r50 and a plurality of load lines, the injection molded part r50 is fixed on the frame of the air conditioner, and the injection part r50 is provided with a plurality of through holes r51;
  • the line is disposed in one-to-one correspondence with the plurality of through holes r51, the first end of the load line is connected to the load, the second end of the load line has the intermediate terminal r42 and is fixed in the through hole r51, and the main board terminal r1713 is inserted into the through hole r51 It is connected to the intermediate terminal r42.
  • the injection molded parts are designed with a plurality of square holes, which are used to fix various load terminals, so that the load terminals are concentrated on this injection molded part, and the corresponding load terminals on the main board are also concentrated in a certain area.
  • One-to-one plug connection with the load terminal on the injection molded part, the connection is reliable, and the disassembly and assembly is convenient. When repairing, first remove the side panel assembly, then expose the electrical box, then pull the electrical box out to repair.
  • Fig. 62 shows a hub structure which differs from the present embodiment in the manner in which the hub is connected to the electrical box.
  • the hub structure is a transition line r80
  • the first end of the transition line r80 has an intermediate terminal r42
  • the intermediate terminal r42 is plugged and connected to the motherboard terminal r1713
  • the second end of the transition line r80 is divided.
  • a plurality of load lines are connected, and the ends of the load lines are connected to the load.
  • two terminals are directly connected to the electrical box, and the other end of the transition line is separated from the load line, and the connection is reliable, and the assembly and disassembly is convenient.
  • the first end of the transition line has two terminals, one being a strong electrical terminal and the other being a weak electrical terminal.
  • the first end of the transition line can also have three terminals, two of which are weak electrical terminals and the other is a strong electrical terminal; or the first end of the transition line can also have a terminal, which is about to be strong
  • the terminal and the weak current terminal are integrated into one terminal, or the number of the terminals at the first end of the transition line is not limited thereto, and may be set to more according to requirements.
  • the number of transition lines is at least one, and the number of transition lines is selected according to requirements. First remove the side panel assembly, then expose the electrical box, then pull the electrical box out to repair.
  • the electrical box r172 is connected to a plurality of loads through a line structure, and the line structure is the above-mentioned line structure.
  • the load terminal r41 connected to all the loads is integrated on the hub r104, and the intermediate terminal r42 on the hub r104 is detachably connected to the main board terminal r1713 of the electrical box r172, so that the electrical box can be independently disassembled as a whole, modularity Higher, achieving integration and modularization of air conditioners.
  • the workload of the patch cord and the cable management during production assembly is greatly reduced, and the routing is more standardized.
  • the inside of the electrical box is connected with too much load, which is difficult to disassemble and repair.
  • the hub of the embodiment has a separately arranged strong electric terminal block group and a weak electric terminal block group, and the strong electric terminal block group is used for connecting with a strong electric load, the main board f2 of the electric box, and the weak electric wiring.
  • the terminal group is used to connect with the weak electric load and the main board f2 to separate the strong and weak electricity.
  • the hub has a separate set of strong electric terminal blocks and weak electric terminal blocks, so that the strong electric terminal block group and the weak electric terminal block group are independent, and the anti-electromagnetic interference capability is enhanced, and the emc can be optimized.
  • the hub r104 includes an adapter board r1042, and the plug-in surface of the adapter board r1042 integrates a strong electric terminal block group and a weak electric terminal block group, and the high-voltage terminal block group and the weak electric terminal block group are respectively adjacent to the edge of the plug-in surface on the plug-in surface.
  • the adapter plate is the carrier of the terminal block, which is convenient for fixing the terminal block.
  • the plug surface is rectangular; the strong electric terminal group is disposed at an angle between the adjacent first side and the second side of the rectangle, and the terminals in the weak electric terminal group are distributed on the first side of the rectangle and the first side At the edge of the opposite third side, the terminals of the weak electrical terminal group at the edge of the first side and the group of the strong electrical terminals are sequentially arranged along the extending direction of the first side.
  • the arrangement of the strong electric terminal block and the weak electric terminal block on the adapter plate reaches a better state, so that the space occupied by the hub is minimized, and the optimal space arrangement is realized, so that the overall hub structure volume is optimal, and the whole machine takes up space. It is more effective and reasonable.
  • the terminals in the weak current terminal group may also be distributed at the edges and the middle of the rectangular fourth and second sides opposite to the second side, and the wiring at the edge of the second side of the weak electrical terminal group
  • the terminal and the strong electrical terminal group are arranged in sequence along the extending direction of the second side. It can be seen from the above description that when the strong electric terminal group is located at the angle between the adjacent first side and the second side, the terminals in the weak electric terminal group can be distributed at the edge of the four sides, in the weak electric terminal group
  • the terminals on the first side and the second side need to be arranged in order along the extending direction of the first side and the second side, respectively.
  • the strong electric terminal block includes a strong electric load terminal r11 having a pitch and a strong electric intermediate terminal r12, the strong electric load terminal r11 is for connecting with a strong electric load, and the high electric intermediate terminal r12 is for connecting with the main plate f2.
  • the weak current terminal group includes a plurality of weak electric load terminals r21 and a weak electric intermediate terminal r22, the weak electric load terminal r21 and the weak electric intermediate terminal r22 have a spacing, the weak electric load terminal r21 is used for connecting with the weak electric load, and the weak electric intermediate terminal r22 is used for the main board F2 connection.
  • the hub r104 further includes: a strong electric connection line r31 and a weak electric connection line r32, one connection terminal of the strong electric connection line r31 is plugged and connected with the strong electric intermediate terminal r12, and the other connection terminal of the strong electric connection line r31 is strong with the main board f2
  • the electric terminal r1711 is connected, one connection terminal of the weak electric connection line r32 is plugged and connected with the weak electric intermediate terminal r22, and the other connection terminal of the weak electric connection line r32 is connected with the weak electric terminal r1712 of the main board f2; the strong electric terminal r1711 of the main board f2 and the weak electric terminal R1712 is set separately.
  • the strong electric terminal and the weak electric terminal on the main board of the electrical box are separated, and the connecting line connecting the electric box and the hub is also divided into a strong electric connecting line and a weak electric connecting line, and the strong electric connecting line and the weak electric connecting line are respectively inserted in the strength of the main board.
  • the terminal is then connected to the strong and weak intermediate terminal on the hub, which can further effectively separate the strong and weak electricity, enhance the anti-electromagnetic interference capability, and optimize the emc.
  • the strong electric load terminal r11 is a motor terminal.
  • the plurality of weak electric load terminals r21 include at least one of a display terminal, a wifi box terminal, an ambient temperature sensing package terminal, a tube temperature package terminal, a cold plasma terminal, a mosquito repellent terminal, a drive box terminal, an auxiliary electric heating load terminal, and a ground terminal.
  • FIG. 65 and FIG. 66 show another hub structure of the present invention which differs from the above-described embodiment in the distance between the strong electric intermediate terminal r12 and the weak electric intermediate terminal r22.
  • the ferroelectric intermediate terminal r12 and the weak electric intermediate terminal r22 are relatively large.
  • the safety distance a between the high-voltage intermediate terminal r12 and the weak electrical intermediate terminal r22 is at least 3 mm, and the safety distance a between the strong electric terminal r1711 and the weak electric terminal r1712 is also at least 3 mm. This allows more terminals to be placed on the adapter plate, which also makes the adapter plate smaller.
  • the hub further includes a connection line r33, and one connection terminal of the connection line r33 is plugged and connected with the strong electric intermediate terminal r12 and the weak electric intermediate terminal r22, and the other connection terminal of the connection line r33 is used for the main board f2 connection. That is to say, the two ends of the connection line r33 are respectively connected to the adapter board and the main board.
  • the strong and weak electrical terminals can be made into one terminal block on the common connecting line, which can save the use of the connecting line and save the cost to a certain extent.
  • the safety distance a refers to the shortest distance between the two wire components or between a conductive component and the accessible surface of the appliance
  • the creepage distance b is between the two wire components or between a conductive component and the accessible surface of the appliance.
  • the shortest path measured along the surface of the insulation.
  • the creepage distance b between the ferroelectric intermediate terminal r12 and the weak electrical intermediate terminal r22 is at least 4 mm.
  • FIG. 67 shows a hub structure which differs from the hub structure of the above-described switchable embodiment in that the number of connection lines of the interposer board and the main board is different.
  • one connection terminal of the connection line r33 is plugged and connected to the strong electric intermediate terminal r12 and the weak electric intermediate terminal r22, and the other connection terminal of the connection line r33 is used for connecting with the main board f2, that is, turning The board and the motherboard are connected by a connecting cable.
  • the adapter board and the main board are connected by two connecting lines.
  • the hub further includes a strong electric connecting line r31 and a weak electric connecting line r32, and one connecting terminal of the strong electric connecting line r31 is in the middle of a strong electric connection.
  • the terminal r12 is plugged and connected, the other connection terminal of the strong electric connection line r31 is connected with the strong electric terminal r1711 of the main board f2, one connection terminal of the weak electric connection line r32 is plugged and connected with the weak electric intermediate terminal r22, and the weak electric connection line r32 is another.
  • the connection terminal is connected to the weak electrical terminal r1712 of the main board f2.
  • the arrangement of the strong electric terminal block group and the weak electric terminal block group may also be as follows: the strong electric terminal block group is disposed at the edge of one of the sides of the rectangle, and the terminals of the weak electric terminal block group are distributed in a rectangular shape. At the edge of at least one of the remaining three sides, or the group of strong electrical terminals is disposed at the edge of one of the sides of the rectangle, and the terminals of the group of weakly connected terminals are distributed at least one of the remaining three sides of the rectangle At the edge and in the middle.
  • the arrangement of the strong electric terminal block group and the weak electric terminal block group is not limited thereto, and only the arrangement method capable of achieving strong and weak electric separation can be used.
  • the hub of this embodiment has a plurality of terminals connected in one-to-one correspondence with a plurality of loads, and the hub has at least one mounting portion for fixing on the rack of the air conditioner, and the hub is used.
  • the detachable connection with the electrical box r172 to integrate a plurality of terminals connected to the plurality of loads on the hub facilitates independent disassembly of the electrical box r172.
  • the terminals connected to all the loads are integrated on the hub r104, the hub r104 is fixed on the rack of the air conditioner, and the hub r104 is detachably connected with the electrical box r172, so that the electrical box r172 as a whole can be independent Disassembly, More modularity, integration and modularization of air conditioners.
  • the workload of the patch cord and the cable management during production assembly is greatly reduced, and the routing is more standardized.
  • the internal electrical box r172 has a problem of excessive load connection, difficulty in disassembly and maintenance.
  • the hub r104 is mounted on the air-conditioning rack through at least one mounting portion, which facilitates the installation of the hub r104 and improves assembly efficiency.
  • the number of the mounting portions is two, and the two mounting portions are respectively a buckle r1043 and a screw hole r1044, and the frame is provided with A limiting hole is inserted into the buckle r1043, and the frame is provided with a screw column r1011 or a threaded hole that cooperates with the screw hole r1044. That is to say, the hub r104 is inserted into the mounting hole of the rack through the buckle r1043, and the screw is matched with the screw post r1011 or the threaded hole through the screw hole r1044, the connection is more firm and reliable, and the space saving rate is maximized and improved. Assembly efficiency.
  • the hub r104 can also be fixed to the frame by two screws.
  • the frame is provided with two screw posts or threaded holes corresponding to the two screw holes, or the hub r104 can also pass only the card.
  • the buckle r1043 is fixed to the frame by an interference fit.
  • the hub has a mounting base r1041 and an adapter plate r1042.
  • the adapter plate r1042 is formed with a terminal
  • the mounting base r1041 is formed with a buckle r1043 and a screw hole r1044.
  • the adapter plate r1042 is convenient for fixing the terminal block
  • the mounting base r1041 is convenient for mounting and fixing the adapter plate r1042
  • the hub r104 is fixed to the frame by the mounting base r1041, and the fixing is simple.
  • the outer bottom wall of the mounting base r1041 has outwardly convex protrusions, and the protrusions form a buckle r1043.
  • the structure of the stud is simple and easy to manufacture.
  • the studs can be interference fit or clearance fit with the limiting holes; when the hub is fixed to the frame only by the studs, the studs and the limiting holes Interference fit.
  • the outer side wall of the mounting base r1041 has an outwardly extending mounting ear r1045, and a screw hole r1044 is formed on the mounting ear r1045.
  • the outer side wall of the mounting base r1041 has an outwardly extending mounting ear r1045, and the screw hole r1044 is formed on the mounting ear r1045, which facilitates robot operation and simplifies the structure of the hub.
  • the screw hole is preferably a hole, and of course, the screw hole may also be a hole.
  • the frame is a base member g330, a panel, a panel body, an electrical box r172, or a motor pressure plate.
  • the mounting position of the hub is preferably provided on the base member g330.
  • the hub can also be placed on the panel body, on the panel, on the bottom of the electrical box, on the motor pressure plate or in the electrical box.
  • the plurality of loads include a display, a motor, a wifi box, an ambient temperature sensor, a tube temperature package, a cold plasma, a mosquito repellent, a drive box, and the like.
  • the wires connecting the respective loads in the indoor unit, the load electrical components such as the display, the motor, the wifi box, the cold plasma, and the like are fixedly disposed on the base member g330 through the wiring grooves fixed to the base member g330.
  • the other end of each of the wires is connected to a terminal block on the transfer board, and the adapter board is further provided with a terminal connected to the main board of the electrical box.
  • the electrical box r172 and the hub are connected by pluggable electrical connection.
  • pluggable electrical connection When maintenance is required, first remove the side panel assembly of the air conditioner, then pull the electrical box out and remove the electrical box.
  • an air conditioner frame structure includes a base backing plate d1 and two side side mounting brackets d2.
  • One side mount d2 is disposed at one end of the base backing plate d1 in the longitudinal direction, and the other side mount d2 is disposed at the other end of the base backing plate d1 in the longitudinal direction.
  • the side mount d2 and the base backboard d1 are detachably mounted by a slide rail structure d3 extending in a vertical direction.
  • the slide rail structure d3 includes a guide rail d31 disposed on the side mount d2, and a guide groove d32 disposed on the back plate of the base member, as shown in FIG.
  • the assembly has no screws, the structure is simple, and the disassembly is easy, thereby further improving the disassembly efficiency.
  • the guide rail d31 is disposed along a side end of the side mounting frame d2 adjacent to the base backing plate d1, and a guiding groove d32 of the base backing plate d1 is disposed on the base backing plate d1 and the side mounting The corresponding position of the side section of the frame d2.
  • the cross-section of the guide rail d31 is a convex shape
  • the cross-section of the guide groove d32 is a convex shape adapted thereto.
  • the guide rail d31 of the convex shape cooperates with the guide groove d32 of the convex shape to form a pair of prevention places.
  • the side mounting frame d2 is defined by a limiting surface d33 which is perpendicular to the direction of the base backing plate d1, see FIG.
  • the side mount d2 is assembled by inserting the top back d1 into the base backboard d1 through the slide rail structure d3, and the assembled two side mounts d2 together with the base backboard d1 are used for installing the air conditioner.
  • Basic frame of panel d10, filter d11 and outlet frame parts frame Specifically, the front side of the base frame is used for mounting the front panel d10 to one side of the user, and the upper side of the base frame is for detachably mounting the filter d11, and the axial outer side of the base frame is for detachable
  • the side panel d10 is installed, and the bottom of the base frame is used for detachably mounting the wind frame assembly, as shown in FIGS. 35 and 36.
  • the side mount d2 is mounted on the base backing plate d1, and the side mount d2 has a side panel d10 mounting portion, and the side panel d10 mounting portion and the corresponding side panel d10 are detachable by a snap structure. connection.
  • the air conditioner panel d10, the filter d11, and the air outlet frame component can be removed from the side mounting frame d2 by simply pushing up the side mounting frame d2 to clean the components. .
  • the heat exchanger components mounted inside the base frame can be exposed to facilitate the removal and cleaning of the heat exchanger components.
  • the size of the base backing plate d1 in the width direction is reduced, thereby reducing the size of the base backing plate d1.
  • the overall size of the mold is reduced, reducing the cost of the mold.
  • the protruding structure on the part of the base back plate d1 is reduced, and in the process of swaying of the air conditioner, the protruding structure on the part of the base backing plate d1 and the adjacent components are avoided. Damage to the structure of the air conditioner caused by the collision and failure of the air conditioner.
  • At least one of the two side mounting brackets d2 is a frame composed of a vertical plate d21 and a horizontal plate d22, and the horizontal plate d22 is disposed at the top of the vertical plate d21 and faces the horizontal direction
  • the back side of the base backing plate d1 extends as a supporting surface of the filter d11 supporting the filter d11.
  • the side mount d2 and the base backing plate d1 are fixed by the snap structure in the embodiment.
  • the position of the guide rail d31 and the guide groove d32 may be replaced, instead, the guide groove d32 is disposed at the side end of the side mount d2, and the base back plate d1 corresponds to the side end of the side mount d2.
  • a guide rail d31 is provided at the position.
  • the convex-shaped guide groove d32 and the convex-shaped guide rail d31 may be replaced by a cylindrical guide groove d32 and a cylindrical guide rail d31, or may be replaced by a rectangular guide groove d32 and a rectangular guide rail d31, and the rectangular guide groove d32 is away from the groove bottom thereof.
  • the edge is provided with at least one limiting protrusion that prevents the rectangular rail d31 from coming out of the rectangular guiding groove d32 after being engaged with the rectangular rail d31.
  • the shape of the guide groove d32 and the guide rail d31 is not specifically limited in the present invention.
  • the side mount d2 and the base backboard d1 are inserted from the top to the bottom by the guide rail d31.
  • the above embodiment may be replaced by the fact that the insertion direction of the side mount d2 relative to the base backboard d1 is inserted from above or inserted from the front or inserted from the front end or from the back of the base.
  • the plate d11 is inserted axially outside in the longitudinal direction. It should be noted that when the side mount d2 includes the horizontal plate d22, the insertion of the base backing plate d1 from below is interfered by the components on the back side of the base backing plate d1, so that the mounting method inserted from below cannot be adopted.
  • the embodiment of the present invention provides a motor mounting structure of the air conditioner, including
  • the motor assembly includes a motor mount g210 disposed on the base member g330 and a motor g220 mounted on the motor mount g210.
  • the motor mount g210 is provided with a mating structure that is coupled with the base member g330.
  • the mating structure motor mount g210 is detachably attachable to the base member g330.
  • the motor support g210 in the motor assembly in the motor mounting structure can be detachably detachable with respect to the base member g330, when the after-sales maintenance of the motor component inside the air conditioner is required, only the right side needs to be disassembled. After the plate g282, the motor component in the working position is pulled out from the interior of the air conditioner for disassembly, without the disassembly work of the motor component inside the air conditioner, thereby reducing the difficulty of after-sales maintenance of the motor component in the air conditioner, saving After-sales maintenance costs.
  • the motor mounting structure in this embodiment is more specifically applicable to the motor shaft and the air conditioner that can be quickly disassembled from the driven component, for example, the motor shaft and the vane shaft are quickly connected and disassembled by the spiral claw and the spiral card slot.
  • the motor shaft and the blade shaft in the motor assembly do not need to be screwed, the motor can be separated when the motor stops working, so that the motor support g210 and the base member g330 can be pulled and matched by the track, and the motor g220 is performed.
  • the mating structure in the embodiment of the present invention is a chute g231, and the base member g330 is provided with a sliding rail g211 that cooperates with the chute g231, so that the structure that the motor support g210 and the base member g330 can be pulled and matched is realized.
  • the chute g231 is preferably integrally formed with the motor holder g210
  • the rail g211 is preferably integrally formed with the base member g330.
  • the mating structure can also be a slide rail (not shown), and the base is provided with a sliding slot that cooperates with the slide rail, and the above manner can realize the pull-and-disassembly of the motor component on the base.
  • the cross section of the slide rail g211 is l-shaped, and the cross section of the chute g231 is inverted l type, so that the slide rail g211 and the chute g231 can mesh with each other to function as a limit.
  • the slide rail g211 and the chute g231 in the present embodiment extend along the longitudinal direction of the air conditioner.
  • the extending direction of the rail g211 and the chute g231 can be determined according to the position and manner of the motor g220.
  • the motor mounting structure of the air conditioner in this embodiment further includes a locking mechanism for locking the motor g220 and the motor support g210 in the working position on the base member g330, so as to ensure the motor g220 in the working state.
  • a locking mechanism for locking the motor g220 and the motor support g210 in the working position on the base member g330, so as to ensure the motor g220 in the working state.
  • the position of the motor g220 during the rotation of the blade is stabilized, and the stability of the motor g220 during operation is improved.
  • the locking mechanism in this embodiment includes a motor end cover, one end of the motor end cover is fixedly connected with the motor component, the other end is engaged with the base part g330, and the motor end cover is used for the motor.
  • the components are limited in the length direction of the air conditioner (left and right in the figure).
  • the motor end cover is provided with a mounting hole, and correspondingly a matching hole is formed on the motor component to cooperate with the mounting hole, and the screw g270 passes through the mounting hole and the matching hole to connect the motor end cover with the motor component, and the motor end
  • the cover is provided with an end cover buckle g241, and the base member g330 is provided with a card groove g233 that engages with the end cover buckle g241.
  • the locking mechanism in this embodiment further includes a motor pressure plate g250 disposed at one end of the motor assembly away from the motor end cover, and the motor pressure plate g250 cooperates with the motor g220 to limit the motor assembly in the front and rear direction of the air conditioner, that is, the air conditioner base.
  • the normal direction of the housing is limited.
  • the right side plate g282 in the air conditioner is manually slid out, and the electrical box r172 in this embodiment is used.
  • the base member g330 is assembled by means of a rail.
  • the screw g270 of the fixed electrical box r172 is detached, and then the electrical box r172 is manually pulled to slide along the extending direction of the rail until it slides out.
  • the screw g270 of the motor end cover is disassembled, and the motor end cover is removed.
  • the motor g220 and the motor support g210 can be manually pulled out along the track extending direction to complete the disassembly work.
  • the locking mechanism is integrally formed with the base.
  • the specific locking mechanism may be a flexible end cover buckle integrally formed with the base, and correspondingly, the motor assembly is provided with a card adapted to the elastic end cover buckle.
  • the slot and the slot can be specifically disposed on the motor support. When the motor assembly is in the working position, the elastic end cover buckle and the card slot cooperate to lock the motor assembly on the base to ensure smooth operation of the motor in the working position.
  • FIG. 16 is a schematic view showing the assembly of the electrical box and the base member provided in the first embodiment of the present invention
  • FIG. 17 is a perspective view of the electrical box shown in FIG. 16
  • Figure 19 is a cross-sectional view of the electrical box shown in Figure 18
  • Figure 20 is a schematic view showing the internal structure of the casing of the electrical box shown in Figure 18.
  • the electrical box for an air conditioner provided in this embodiment is an electrical box of an air conditioner indoor unit, including a box body f1, and the base member of the air conditioner is provided on the box body f1.
  • G330 sliding fit sliding structure f14, the casing f1 can be drawn or pushed into the base member g330 through the sliding structure f14, the sliding structure f14 is disposed on the side of the casing f1 facing the base member g330 a slider is disposed, the slider is in an I-shape, and the base member g330 is provided with a rail structure f61.
  • the rail structure f61 includes two chutes corresponding to the two sliders, and the bottom of the I-shaped slider Suitable for insertion into the chute, the opening of the chute is adapted to the vertical portion of the I-shaped slider so that the opening of the chute forms a limit on the bottom of the I-shaped slider to prevent the slider from falling out of the chute . It not only disassembles and is quick and convenient, but also avoids the loss caused by the repeated disassembly and assembly of small parts such as screws, simplifies the installation and maintenance of the electrical box, and is beneficial to improve the maintenance efficiency.
  • the box body f1 is further provided with a fixing structure that is tightly engaged with the base member g330.
  • the fixing structure includes a screw hole formed on the casing f1, and the base member g330 is correspondingly provided with another screw hole. After the body f1 is pushed into the designated position of the base member g330, the two screw holes are overlapped, and the position of the box f1 can be fixed by screwing in the screw to prevent the electrical box from being loosened during long-term use or transportation, and is more safe and reliable.
  • the casing f1 is attached to one end of the base member g330 in the longitudinal direction, and the mounting cavity of the casing f1 has an opening f12 that faces the outside of the air conditioner along the longitudinal direction of the base member g330.
  • the air conditioner can be separately detached from the one end plate in the longitudinal direction, and only needs to disassemble the end plate of the air conditioner, and the inside of the electrical box can be directly viewed from the opening f12 of the installation cavity, which is convenient and quick;
  • the bottom surface f11 of the box f1 Opposite the opening f12, and the bottom surface f11 is disposed perpendicular to the longitudinal direction of the base member g330, the main board f2 is inserted into the mounting cavity through the opening f12, and one side of the main board f2 is provided with a plurality of components f21, and the main board f2 has the component f21.
  • One side is disposed toward the bottom surface f11, that is, the main board f2 is disposed toward the load side of the air conditioner, so that the length of the load wiring cable connected to the main board f2 is shortened, and the wiring is more clear and tidy; the wiring board f3 is disposed on the bottom surface f11 of the casing f1. Cavity On one side, the terminal block f3 is also disposed perpendicular to the length direction of the base member g330. This arrangement makes full use of the sufficient space in the width direction of the air conditioner body, which is advantageous for shortening the body length of the air conditioner and the appearance. Lightweight and easy to install and transport.
  • the casing f1 is provided with a concave retaining groove f13 for accommodating the motor assembly f5 of the air conditioner, and the motor assembly f5 partially extends into the retaining groove f13 to make the recess
  • the slot f13 can also enhance the structural strength of the electrical box itself, and the arrangement of the electrical components on the main board f2 can fully utilize the gap between the bosses formed by the seating recess f13 inside the mounting cavity, thereby enhancing the compactness and reasonableness of the electrical box structure. Sex.
  • the cover f4 is detachably connected to the opening f12 of the mounting cavity to facilitate protection of the component f21 inside the electrical box, which is safe and reliable.
  • the electrical box is designed with steps according to the through section on the path. Shaped outline.
  • the sliding structure of the electrical box is a sliding slot formed on a side of the casing facing the base member, and the guiding structure of the base member is a sliding fit corresponding to the sliding slot provided at the sliding slot. Piece.
  • the sliding structure of the electrical box is two rows of oppositely disposed rollers disposed on the box body, and the rail structure of the base member is a sliding slot corresponding to the two rows of rollers, and the roller reciprocates along the sliding slot. Realize the disassembly and assembly of the electrical box.
  • the rail structure of the base member is disposed along the height direction of the base member, and the air conditioner capable of being separately opened by the top plate or the bottom plate at one end in the height direction of the base member can realize the separate opening of the top plate or the bottom plate, or By separately opening part of the top plate or part of the bottom plate, the electrical box can be independently taken out along the height direction of the air conditioner for inspection and maintenance.
  • the rail structure of the base member is disposed along the width direction of the base member, and can cooperate with the front panel of the base member or the air conditioner that can be separately opened by the front panel, so that the front panel can be opened separately, and
  • the electrical box is independently extracted along the front of the air conditioner for inspection and maintenance.
  • the fixing structure on the box body comprises a buckle disposed on the box body, and the base member is provided with a card slot that is engaged with the buckle card.
  • the terminal block is provided on a side wall of the casing that is connected to the bottom surface, and the wiring board is disposed perpendicular to the length direction of the base member.
  • the casing is provided with a recessed retaining recess for accommodating other components of the air conditioner disposed adjacent to the casing.
  • FIG. 21 is a schematic view showing the assembly of the electrical box and the air conditioner provided in the first embodiment of the present invention
  • FIG. 22 is a perspective view of the electrical box shown in FIG. 21
  • Fig. 24 is a schematic view showing the internal structure of the casing of the electrical box shown in Fig. 22.
  • the electrical box for an air conditioner is an electrical box of an air conditioner indoor unit, which is disposed at one end of the air conditioner along the length direction of the fuselage f6.
  • the housing f1 having a mounting cavity, the opening f12 of the mounting cavity is disposed opposite to the bottom surface f11 of the casing f1, the bottom surface f11 is disposed perpendicular to the longitudinal direction of the airframe f6 of the air conditioner, and the opening f12 is along the length of the airframe f6 of the air conditioner
  • the direction is toward the outside, and the arrangement can be matched with the air conditioner in which the one end plate can be separately disassembled in the longitudinal direction, and only the end plate of the air conditioner needs to be disassembled, and the inside of the electric box can be directly viewed from the opening f12 of the installation cavity, which is convenient.
  • the main board f2 and the wiring board f3 are both disposed in the mounting cavity, the main board f2 is provided with a plurality of components f21, the main board f2 is connected to the power line or the signal line through the wiring board f3, and the main board f2 has the side of the component f21. It is disposed toward the bottom surface f11 of the casing f1, that is, the main plate f2 is disposed toward the load side of the air conditioner, so as to shorten the length of the load wiring cable connected to the main board f2, the wiring is more clear and tidy; and the main board f2 is parallel to the bottom surface f11 of the casing f1.
  • the terminal board f3 includes a substrate f31, and an input end and an output end provided on the substrate f31.
  • the substrate f31 is disposed on the bottom surface f11 of the casing f1.
  • the substrate f31 is disposed perpendicularly to the longitudinal direction of the airframe f6 of the air conditioner, and the wiring board f3 is disposed in the mounting cavity of the electrical box, eliminating the fireproof dust cover separately provided for the wiring board f3, and the wiring board f3
  • the substrate f31 is disposed perpendicular to the longitudinal direction of the airframe f6 of the air conditioner, and fully utilizes a sufficient installation space in the width direction of the air conditioner body f6, thereby reducing the occupation space along the length direction of the fuselage f6, and is advantageous for shortening the air conditioner.
  • the fuselage f6 length, light and beautiful, is conducive to transportation and disassembly.
  • the board surface of the main board f2 is smaller than the opening f12 of the electric box mounting cavity, and the wiring board f3 is disposed offset from the main board f2, so that the wiring board f3 can be exposed to the opening f12 of the mounting cavity.
  • the casing f1 is provided with a recessed groove f13 for accommodating the motor assembly f5 of the air conditioner, and the motor assembly f5 partially extends into the recess.
  • the groove f13 further enhance the structural strength of the electrical box itself, the arrangement of the electrical components on the main board f2 can make full use of the gap between the bosses formed in the interior of the mounting cavity, and enhance the electrical box. The structure is compact and reasonable.
  • the cover f4 is detachably connected to the opening f12 of the mounting cavity to facilitate protection of the component f21 inside the electrical box, which is safe and reliable.
  • the electrical box is designed with a stepped profile.
  • the air conditioner having the above electrical box reduces the occupation space along the length direction of the fuselage f6 such as the wiring board f3 and the main board f2, and is advantageous for shortening the length of the air conditioner f6, which is light and beautiful, and is advantageous for transportation and disassembly. .
  • the wiring board is disposed on a sidewall of the casing connected to the bottom surface, and the substrate of the wiring board is disposed perpendicular to a longitudinal direction of the air conditioner.
  • the casing is provided with recessed recesses for the other components of the air conditioner arranged adjacent to the casing.
  • the main board has an opening disposed on one side of the component toward the electrical box mounting cavity.
  • FIG. 25 is a schematic view showing the assembly of the electrical box and the air conditioner provided in the first embodiment of the present invention
  • FIG. 26 is a schematic view showing the internal structure of the casing of the electrical box shown in FIG. 25
  • 26 is a schematic structural view of the collecting line structure facing the load side
  • FIG. 28 is a structural schematic view of the collecting line structure shown in FIG. 26 facing the side of the main board.
  • the hub structure for an air conditioner electrical box is a hub structure of an electrical box of an air conditioner indoor unit, and the hub structure is a plate-shaped injection molded component.
  • the structure body f7 is provided with a plurality of plug-in holes f71, each plug-in hole f71 corresponding to one terminal of the main board f2 in the electrical box, and each plug-in hole f71 is provided with elastic clamping
  • the structure f72, the elastic clamping structure f72 includes at least two oppositely disposed elastic legs disposed on a side of the insertion through hole f71 facing away from the main plate f2, which can elastically clamp or loosen the load terminals, thereby avoiding transportation or Under long-term use, the terminals of the load fall off, causing air conditioning failure.
  • the embodiment further provides an electrical box for an air conditioner, comprising a box body f1 having a mounting cavity, a cover f4 detachably connected to the opening of the mounting cavity, and a main board f2 disposed in the mounting cavity, on the main board f2
  • the shape is adapted, and the hub structure is installed at the mounting port through the fixing structure f73, so that the plug-in hole f71 of the hub structure is arranged close to the corresponding terminal of the main board f2, and the setting is the wiring of the load of the operator.
  • the terminal is connected to the terminal block of the main board f2 to provide a guide, so that the operator can insert the load terminal through the plug-in hole f71 to be plugged into the terminal block of the main board f2 without opening the electric box. It realizes convenient alignment and quick plug-in. At the same time, when disassembling the electrical box, the operator does not need to open the electrical box, and directly pulls out the load terminal from the plug-in hole f71.
  • the disassembly and loading of the main board f2 is convenient, and the disassembly and assembly efficiency of the electric box is improved; in addition, the line structure is arranged on the side corresponding to the load of the box f1, which is beneficial to shorten the wiring length between the load and the main board f2, and avoid The wiring caused by the long wiring is entangled, which wastes material and increases the occupied space.
  • the fixing structure f73 includes an elastic buckle disposed on the line structure, and a card slot disposed at the mounting opening of the electrical box to form an elastic snap connection with the line structure, and the fixing structure f73 Further comprising a fastener for connecting the hub structure to the casing f1, the fastener is a screw or a stud; and a mounting plate f3 is further disposed in the mounting cavity of the electrical box, the wiring board f3 It is arranged perpendicular to the longitudinal direction of the fuselage f6 of the air conditioner, which is advantageous for shortening the length of the whole machine of the indoor unit, and is convenient for transportation and loading and unloading.
  • the embodiment further provides an air conditioner, including a plurality of load electrical components f51 and the electrical appliance box.
  • the terminal of the load electrical component f51 includes: a motor terminal, a display terminal, a wifi box terminal, a drive box terminal, and a tube temperature package terminal. , environmental temperature sensor terminal, auxiliary electric heating terminal, humidity sensor terminal, ground terminal, cold terminal, mosquito repellent terminal, human body sensing module terminal, rich in functions, high efficiency of disassembly and assembly of electrical box, high efficiency after-sales maintenance of air conditioner The product experience is good.
  • a plurality of plug-in holes on the hub structure wherein the plug-in holes correspond to one of the terminals on the main board, and some plug-in holes correspond to the plurality of terminals on the main board.
  • the elastic clamping structure includes an elastic insulating port disposed in each of the plug-in holes, and the opening or clamping of the elastic insulating port is performed to loosen or clamp the terminal of the load. .
  • a plurality of mounting ports are formed on the casing, and a plurality of loads inside the indoor unit of the air conditioner are disposed in a plurality of mounting areas, and a plurality of terminals of the main board are disposed in a plurality of control areas.
  • Each control area corresponds to one mounting port, and each mounting port is mounted with a hub structure, and the mounting area is in one-to-one correspondence with the control area, that is, the load terminals of a certain mounting area are collectively connected to the corresponding hub structure.
  • On the upper part it is electrically connected with the corresponding control area, and the wiring is clear, which is convenient for bundling and cable management.
  • the fixing structure includes a card slot disposed in the hub structure, and an elastic buckle formed at an installation opening of the electrical box to form an elastic snap connection with the hub structure.
  • the hub structure is fixed to the mounting opening of the electrical box case by screws.
  • the hub structure is disposed on either side of the electrical box.
  • the line structure is integrally formed with the electrical box case, which is convenient for production, and can simplify the disassembly and assembly steps and save disassembly and assembly time.
  • the terminal of the load electrical component includes: a motor terminal, a display terminal, a wifi box terminal, a drive box terminal, a tube temperature package terminal, an environmental temperature sensor package terminal, an auxiliary electric heating terminal, a humidity sensor terminal, One or more of a ground terminal, a cold terminal, a mosquito repellent terminal, and a human body sensing module terminal; and other functional module terminals in the air conditioner may also be included.
  • FIG. 73 shows an air conditioner indoor unit according to the present invention, including a base module 100, a heat exchange module 200, a duct system 300, and an appearance module 400.
  • the damper module 300 includes a duct assembly 301, as shown in FIGS. 74 and 3-2, the duct assembly has a bottom casing 310, and the bottom casing 310 is provided with a fan mount 311; A centering device is disposed between the 311 and the impeller shaft 321 of the impeller 320, the centering device being a bearing rubber seat assembly 330. An impeller 320 is mounted on the fan support 311. The impeller shaft 321 is disposed on a side of the fan motor 141, and is disposed on the fan support 311 of the bottom casing 310 through a bearing rubber assembly 330. 91 and Figures 96 to 3-28.
  • the impeller assembly 3011 in the duct assembly 301 includes an impeller 320 having an impeller shaft 321 adjacent to one end of the fan motor 141 and the fan.
  • the other end of the impeller shaft 321 is rotatably disposed on the bottom casing 310.
  • the impeller shaft 321 is further disposed at one end of the fan motor 141 with a bearing rubber seat assembly 330.
  • the bearing rubber seat assembly 330 is adapted to be secured to the bottom case 310.
  • the bearing rubber seat assembly 330 of the embodiment includes: a support sleeve 332 and a rubber seat bracket 331.
  • the inner sleeve surface of the support sleeve 332 is sleeved on the outer surface of the impeller shaft 321 , and the rotating shaft and the fan motor 141 output shaft drive connection; the rubber seat bracket 331 is fixedly connected with the support sleeve 332, and is suitable for fixed installation on the support.
  • An impeller bearing 334 is further disposed between the inner annular surface of the support bushing 332 and the impeller shaft 321 of the impeller.
  • the support sleeve 332 and the rubber holder 331 are integrally formed.
  • the support sleeve is a self-lubricating rubber ring.
  • the bracket holder 331 is provided with a bracket insertion portion 3310 that cooperates with the bottom case 310.
  • the bracket insertion portion 3310 includes a bracket limiting portion 3311 for defining a depth of insertion of the bottom case 310, and a bracket guiding portion 3312 for engaging with the guiding structure 3102 on the side wall of the bottom case 310.
  • the support sleeve 332 is a self-lubricating elastic rubber ring.
  • An impeller bearing 334 is further disposed in the support sleeve 332, and the impeller bearing 334 is rotatably engaged with the impeller shaft 321 .
  • the bottom case 310 has a side facing the heat exchange module 200, on which a water tank for accommodating and discharging condensed water from the heat exchange module 200 is formed. After the impeller 320 is mounted on the fan support 311, it is in the water tank.
  • the bearing rubber seat assembly 330 is mounted on the support, which is disposed at one end of the impeller 320 near the fan motor 141, and solves the problem that the impeller shaft and the motor output shaft are suspended.
  • the bearing rubber seat assembly 330 provided in this embodiment is used to support the impeller bushing near the end of the fan motor 141, and the impeller 320 is prevented from being disassembled. The impeller 320 is damaged or dropped during loading or assembly.
  • the impeller 320 can be supported by the bearing rubber seat assembly 330. After the impeller 320 is cleaned, the impeller 320 is centered with the fan motor 141 by the bearing rubber seat assembly 330 before the impeller 320 is mated with the fan motor 141.
  • the support sleeve 332 is an elastic sleeve and has a certain elasticity. When the rotation shaft and the fan motor 141 are initially misaligned, the elasticity of the support sleeve 332 can be adjusted according to the rotation axis and the output shaft of the fan motor 141.
  • the position is adjusted adaptively to offset the misalignment, reduce the wear on the rotating shaft and the output shaft, and improve the life of the rotating shaft and its products.
  • the rubber holder 331 is sleeved on the outer side of the support sleeve 332, that is, does not interfere with the rotating shaft on the inner ring surface of the support sleeve 332, and the sleeve connection also makes the support sleeve 332 not opposed to the plastic holder 331 A shift will occur.
  • the inner wall of the impeller bearing 334 is formed with an oil groove, so that the inner wall of the impeller bearing 334 and the outer wall of the rotating shaft can be filled with lubrication.
  • the lubricating oil also reduces the friction between the two in relative motion and improves the rotation efficiency.
  • the rubber holder 331 is fixed on a side wall of the support sleeve 332 and has an axially extending curved portion, so that the bearing rubber assembly 330 is effectively supported in the axial direction to avoid rotation. The deflection of the angle between the shaft and the rubber seat assembly reduces the degree of wear of the rotating shaft.
  • the bracket holder 331 is provided with a bracket insertion portion 3310 that cooperates with the bottom case 310.
  • the bracket insertion portion 3310 includes a bracket limiting portion 3311 for defining a depth of insertion with the bottom case 310, and a bottom portion.
  • the guide structure 3102 on the side wall of the shell 310 is fitted with a bracket guide 3312.
  • the bracket limiting portion 3311 limits the insertion position of the rubber seat bracket 331 , and the bracket guiding portion 3312 realizes the plug guiding, and the limiting position and the guiding combination accurately position and mount the rubber seat bracket 331 to realize the bearing rubber seat assembly 330. Precise assembly.
  • the bracket limiting portion 3311 has a plate structure and is symmetrically formed on the rubber seat bracket 331 and extends radially to abut against the lip 3101 on the fan support 311 of the bottom casing 310 to achieve the limit.
  • the bracket guiding portion 3312 is formed on the lower surface of the bracket limiting portion 3311, that is, the first guiding rear limit position during the plugging process.
  • the bracket limiting portion 3311 is perpendicular to the bracket guiding portion 3312, so that the force on the bracket limiting portion 3311 is uniform, and the rubber seat bracket 331 is less inclined.
  • the bracket insertion portion 3310 further includes a bracket barb 3313 that is hooked to the through hole 3103 of the side wall of the bottom casing 310, so as to prevent the rubber seat bracket 331 from being vibrated to come out of the bottom casing 310.
  • a bearing rubber seat assembly 330 as shown in FIG. 91, FIG. 96, and FIG. 101, includes a support bushing 332, and the inner ring surface is sleeved on the impeller shaft 321 On the outer surface, the rotating shaft is connected to the output shaft of the fan motor 141; the plastic holder 331 is fixedly connected to the supporting sleeve 332 and is fixedly mounted on the support.
  • the bearing rubber seat assembly 330 is mounted on the support, which is disposed at an end of the impeller 320 near the fan motor 141, which solves the problem that the impeller bushing and the motor sleeve are suspended.
  • the bearing rubber seat assembly 330 provided in the embodiment is used to support the impeller bushing near the end of the fan motor 141 to avoid the impeller 320.
  • the impeller 320 is damaged or dropped during the disassembly process. That is to say, after the operator pushes the impeller 320 away from the fan motor 141 before the impeller 320 needs to be removed for cleaning, the impeller 320 can be supported by the bearing rubber seat assembly 330. After the impeller 320 is cleaned, the impeller 320 is centered with the fan motor 141 by the bearing rubber seat assembly 330 before the impeller 320 is mated with the fan motor 141.
  • a support portion is disposed between the inner annular surface and the outer annular surface of the support sleeve 332 to support the inner annular surface and the outer annular surface of the support sleeve to prevent it from being squeezed and twisted, resulting in failure to be with the impeller 320.
  • the rotating shaft is rotated and matched.
  • the rubber holder 331 is fixed on a side wall of the support sleeve 332 and has an axially extending curved portion, so that the bearing rubber assembly 330 is effectively supported in the axial direction to avoid rotation. The deflection of the angle between the shaft and the rubber seat assembly reduces the degree of wear of the rotating shaft.
  • the support bushing 332 and the rubber seat bracket 331 are integrally molded, thereby reducing the number of parts and simplifying the product assembly process.
  • the support bushing 332 is a self-lubricating bushing so that the friction between it and the rotating shaft can be made small.
  • the bearing holder assembly 330 is formed on the bottom case 310.
  • the holder holder 331 is provided with a bracket insertion portion 3310 that cooperates with the bottom case 310, that is, the holder holder 331 is inserted through the quick insertion. The connection is fixed to the bottom case 310 for quick installation.
  • the bracket insertion portion 3310 is the same as the bracket insertion portion 3310 described above, and includes: a bracket limiting portion 3311 for defining a depth of insertion with the bottom case 310, and a sidewall of the bottom case 310.
  • the guiding structure 3102 cooperates with the bracket guiding portion 3312.
  • a bearing rubber seat assembly 330 of the present embodiment includes a support bushing 332 and a rubber seat bracket 331.
  • the inner ring surface of the support bushing 332 is sleeved on the impeller shaft 321
  • the rotating shaft is connected to the output shaft of the fan motor 141;
  • the plastic holder 331 is fixedly connected to the supporting sleeve 332 and is fixedly mounted on the support.
  • the bearing rubber seat assembly 330 is mounted on the support, which is disposed at an end of the impeller 320 near the fan motor 141, which solves the problem that the impeller bushing and the motor sleeve are suspended.
  • the bearing rubber seat assembly 330 provided in the embodiment is used to support the impeller bushing near the end of the fan motor 141 to avoid the impeller 320.
  • the impeller 320 is damaged or dropped during the disassembly process.
  • the bracket insertion portion 3310 has a triangular flange structure corresponding to the inverted triangular groove 3104 at the edge 3101 of the bottom case 310, and the triangular flange is inserted into the inverted triangular groove 3104 to support
  • the sleeve 332 is coupled to the bottom case 310.
  • the bracket limiting portion 3311 is a root portion of the triangular flange;
  • the bracket guiding portion 3312 is a strip groove formed on a side of the triangular flange, corresponding to the strip shape in the inverted triangular groove 3104
  • the protrusion 3105 fixes the bearing rubber seat assembly 330 to the bottom case 310 accurately through the bracket limiting portion 3311 and the bracket guiding portion 3312.
  • the impeller 320 is in the open U-shaped cavity of the heat exchanger 220, and the air channel module 300 is connected to the base module 100 through a mounting structure.
  • the bottom case 310 has a rear upper edge that extends in proximity to the side of the heat exchanger 220 adjacent the backing plate of the base member 101 when in the installed position.
  • a slit is formed with a slit facing the opening direction of the open mouth chamber. The rear upper edge is adapted to be inserted into the coupling groove after the open chamber is loaded with the impeller 320.
  • the off-chamber prevents the low temperature of the inverted U-shape of the heat exchanger 220 from being transferred to the base member 101, resulting in the formation of condensed water on the base member 101.
  • the base member 101 is provided with a sliding structure 102 that cooperates with the air duct assembly 301, and the air duct assembly 301 is adapted to be pulled out or pushed into the base member 101 through the sliding structure 102, as shown in the figure. 90 is shown.
  • the quick connection manner between the impeller 320 mounted on the bottom case 310 and the fan motor 141 includes a first disposed between the output shaft 142 of the fan motor 141 and the impeller shaft 321 There is no need to use the tool to disassemble the quick release connection mechanism 700, as shown in Fig. 76 to Fig. 79.
  • the quick release coupling mechanism 700 includes a fan nest 710 fixedly mounted on the impeller shaft 321 and a motor bushing 720 fixedly mounted on the output shaft 142 of the fan motor 141.
  • the fan nesting 710 is formed with a plurality of circumferentially evenly distributed fan engaging portions 711.
  • the motor bushings 720 are provided with a corresponding number of motor engaging portions 721 adapted to cooperate with the fan engaging portions 711.
  • the fan engagement portion 711 and the impeller 320 having the fan nest 710 can be axially moved into a state of interlacing with the motor engagement portion 721, thereby causing the impeller shaft 321 and the output shaft of the fan motor 141. 142 are connected to each other, and the motor bushing and the driving side of the fan nesting extend all axially overlapping portions when the two sleeves are engaged, the driving side is the engaging surface, and the side of the fan meshing portion is driven. The sides are all mating surfaces.
  • the number of the motor meshing portion 721 and the fan meshing portion 711 is three each.
  • the fan engaging portion 711 is a groove, and the motor engaging portion 721 is a claw.
  • the meshing surface of the motor engaging portion 721 on the motor bushing 720 is a spiral curved surface
  • the fan is
  • the corresponding engaging surface of the engaging portion 711 is also a correspondingly configured spiral curved surface, and the spiral direction of the two mating spiral curved surfaces is such that when the fan motor 141 drives the impeller 320 to operate, the impeller 320 is simultaneously driven toward the fan motor.
  • the direction of 141 moves axially.
  • Driving direction of rotation of the impeller along the fan motor, the fan nesting has an introduction surface opposite to the side of the transmission, and the fan is adapted to be introduced into the fan nest.
  • the motor bushing is fixedly connected to the output shaft 142 of the fan motor by screws or snaps.
  • the quick release coupling mechanism 700 further includes a return spring 722 disposed at an end of the impeller 320, and the return spring 722 applies a biasing force to the impeller 320 toward the fan motor 141.
  • the return spring 722 is fixed at one end to the fan holder 311 on the bottom case 310, and the other end is abutted against the impeller shaft 321, as shown in FIG.
  • the present embodiment is based on the above embodiment, the fan engaging portion 711 is a claw, the motor engaging portion 721 is a groove, and the meshing portion 721 of the motor bushing 720 is engaged.
  • the surface is a spiral.
  • the fan nest is integrally formed with the impeller.
  • the motor bushing is integrally formed with the output shaft 142 of the fan motor.
  • the quick release coupling mechanism 700 in the embodiment includes a fan nest 710 fixedly mounted on the impeller shaft 321 and a motor shaft fixedly mounted on the output shaft 142 of the fan motor 141.
  • the fan nesting 710 is formed with a plurality of circumferentially evenly distributed fan engaging portions 711.
  • the motor bushings 720 are provided with a corresponding number of motor engaging portions 721 adapted to cooperate with the fan engaging portions 711.
  • the fan engaging portion 711 can be moved into the staggered state with the motor engaging portion 721 by axial movement, thereby interconnecting the impeller shaft 321 and the output shaft 142 of the fan motor 141, and the motor bushing
  • the side of the transmission on the fan nesting extends all the axially overlapping portions when the two are engaged.
  • the side of the transmission is the engaging surface, and the side of the side of the fan engaging portion is all the engaging surface.
  • the number of the motor meshing portion 721 and the fan meshing portion 711 is three each.
  • the fan engaging portion 711 is a groove, and the motor engaging portion 721 is a claw. As shown in FIGS.
  • the meshing surface of the motor engaging portion 721 on the motor bushing 720 is a spiral curved surface, and the fan meshes.
  • the corresponding engaging surface of the portion 711 is also a correspondingly configured spiral curved surface, and the spiral direction of the two mating spiral curved surfaces is such that when the fan motor 141 drives the impeller 320 to operate, the impeller 320 is simultaneously driven toward the fan motor 141.
  • the direction moves axially.
  • Driving direction of rotation of the impeller along the fan motor, the fan nesting has an introduction surface opposite to the side of the transmission, and the fan is adapted to be introduced into the fan nest.
  • the motor bushing is fixedly connected to the output shaft 142 of the fan motor by screws or snaps.
  • a clutch actuating mechanism is used to drive axial movement of the impeller shaft 321 relative to the output shaft of the fan motor 141.
  • the clutch actuation mechanism includes a paddle 341 mounted on the bottom casing 310 to apply a force to the impeller 320 on both sides of the impeller 320, as shown in FIG. 82 to FIG.
  • the paddle 341 is composed of four segments which are perpendicularly connected to each other and which are not opposite to each other, and have a paddle pushing portion 3412 disposed at the uppermost paddle tab 3411, and are disposed on the lowermost surface of the folding surface.
  • the manually-operated paddle driving portion 3413 is provided on the paddle stopper portion 3414 on the lowermost surface of the lowermost flap, as shown in FIG.
  • the paddle driving unit 3413 is fixedly coupled to the paddle pushing portion 3412.
  • the paddle bumps 3411 are disposed at a position close to the rotation axis of the impeller 320, and the paddle limiting portion 3414 is matched with the beveled bottom case limiting slot 342 formed on the bottom case 310, the bottom
  • the bezel of the case limiting groove 342 is locked with the bottom case 310 when the impeller 320 is moved away from the fan motor 141 to be separated from the fan motor 141;
  • the locking with the bottom case 310 is released when moving toward the fan motor 141.
  • the paddle 3411 functions as the paddle 341 in contact with the impeller 320; the paddle driving unit 3413 can conveniently operate the paddle 341 manually; and the paddle limiting portion 3414 is limited.
  • the buckle slidably connects the pick-up piece 341 in the bottom case limiting groove 342 formed on the bottom case 310, by defining the stroke of the bottom case limiting groove 342
  • the length limits the stroke of the paddles 341.
  • the paddle is also formed with a guide flange 3416 slidably coupled to the bottom case guiding member 322 formed on the bottom case 310, so that the paddle limiting portion 3414 slides in a direction parallel to the axis of the impeller to prevent the paddle sliding process.
  • a jitter occurs, as shown in Figure 82.
  • a motor for driving the impeller is mounted on the base module, that is, the impeller shaft is coupled to the motor shaft, and a paddle 341 for disassembling the impeller 320 and the motor is disposed on a side of the impeller shaft adjacent to the motor.
  • the paddle 341 is movably mounted on a member adjacent to the impeller 320, and includes: a paddle pushing portion 3412 and a paddle driving portion 3413, and the paddle pushing portion 3412 is adapted to be coupled to the impeller 320.
  • the paddle driving portion 3413 is fixedly coupled to the paddle pushing portion 3412 and is in a position accessible from the outside through the slit.
  • the paddle driving portion 3413 of the paddle 341 of the present example is accessible from the slot, so that the operator drives the paddle pushing portion 3412 to move the impeller 320 in the axial direction by the paddle driving portion 3413 at the slot, thereby facilitating the impeller.
  • 320 and motor disassembly work.
  • the paddle 341 of the embodiment further has a paddle limiting portion 3414 formed on the paddle driving portion 3413, and is fixedly connected with the paddle pushing portion 3412, and the dialing is performed at a position where the impeller 320 is separated from the motor.
  • the blade is locked to the mounted component, that is, when the impeller 320 is separated from the motor, the paddle is locked in position so that the impeller 320 is defined in a position where the motor is disengaged and does not re-engage with the shaft of the motor.
  • the paddle is movably mounted on the air conditioner bottom case 310, and the paddle moves relative to the air conditioner bottom case 310 to push the impeller 320.
  • the paddle mounting position of the bottom case 310 is as shown in FIGS. 80 and 83.
  • the paddle limiting portion 3414 cooperates with the bottom case limiting slot 342 formed with a slope on the bottom case 310.
  • the paddle limiting portion 3414 cooperates with the inclined surface, and when the inclined surface of the bottom case limiting groove 342 moves away from the motor direction to the position separated from the motor, the paddle limiting portion 3414 is locked with the bottom casing 310 such that after the impeller 320 is moved to a position separated from the motor, the impeller 320 is defined in a position where the motor is separated without being again brought into engagement with the bushing of the motor.
  • the locking of the bottom case 310 is released when moving toward the motor, that is, when the connecting impeller 320 and the motor are remounted, the paddle is free to move, and the impeller 320 is not restricted from moving in the direction of the motor.
  • the number of the dials for the impeller 320 and the motor is detached, it is respectively disposed at both ends of the axial direction of the impeller 320, and the impeller 320 is respectively turned in the opposite direction. That is, the paddles are disposed on both end faces of the impeller 320, and the paddles on the left end face can push the impeller 320 to the right to drive the impeller 320 to the right, and the dial on the right end face can be leftward.
  • the impeller 320 is toggled to drive the impeller 320 to the left.
  • the paddle that moves the impeller 320 away from the motor has the paddle limiting portion 3414.
  • the right end surface of the impeller 320 is provided with a motor, that is, the paddle on the right end face can drive the impeller 320 away from the motor, and When the motor is detached, the paddle on the right end face has the above-mentioned paddle limiting portion 3414, so that after the impeller 320 is moved to a position separated from the motor, the impeller 320 is defined at a position where the motor is separated.
  • the number of the paddles for the impeller 320 and the motor is disassembled is one, it is disposed at one end of the impeller 320, and the other end of the impeller 320 is provided with a return spring that applies to the impeller 320. There is a partial pressure towards the motor.
  • the return spring may be disposed at the same end of the impeller 320 as the paddle, or may be disposed on the two different ends of the impeller 320 with the paddles. The return spring can prevent the impeller 320 from being effectively matched with the motor shaft due to human factors during the handling and installation of the whole machine, thereby causing the motor to be unloaded after the power is turned on and cannot work normally.
  • the return spring and the paddle are respectively disposed at both ends of the impeller 320, one end of the return spring abuts against the abutment of the impeller 320 of the bottom casing 310, and the other end abuts against the axis of the impeller 320.
  • the return spring that abuts the shaft of the impeller 320 is on the axis where the force of the end face of the impeller 320 is concentrated, thereby reducing the axial offset of the impeller 320 relative to the motor.
  • the pad bump 3411 is formed on the contact surface of the paddle pushing portion 3412 and the impeller 320. Since the impeller 320 and the motor are connected by a threaded sleeve, when the impeller 320 and the motor are disassembled, the impeller 320 is separated from the motor and has a motion of rotating around the motor shaft, so that the paddle and the impeller 320 are formed. There is sliding wear between. Therefore, the pad projection 3411 for contacting the end surface of the impeller 320 is disposed on the pad pushing portion 3412, and the contact area between the end surface of the impeller 320 and the paddle is reduced, that is, the friction resistance is reduced, and the damage and the difference to the impeller 320 are minimized. ring.
  • the pad bump 3411 is located close to the rotation axis of the impeller 320, so that the force point on the end surface of the impeller 320 is as close as possible to the position of the rotation axis, and the axial offset of the impeller 320 when separated from the motor is reduced.
  • the paddle limiting portion 3414 includes a guiding flange 3416 slidably coupled to the bottom case guiding member 322 formed on the bottom case 310, so that the paddle limiting portion 3414 slides in a direction parallel to the axis of the impeller 320. To avoid the beating of the paddle sliding process.
  • the paddle limiting portion 3414 further includes: a paddle hook 3417 hooked to the bottom case limiting slot 342 of the bottom case 310, and the paddle limiting portion 3414 slides in the bottom case limiting slot 342, thereby making a dialing
  • the sheet limiting portion 3414 slides in a direction parallel to the axis of the impeller 320 to prevent the tab from slipping during the sliding process.
  • the paddle 341 of the embodiment further has a dialing position 3415 formed on the paddle formed on the paddle for applying an external force to facilitate the dial paddle.
  • the paddle is composed of four segments which are perpendicularly connected to each other and the spacer segments are not opposite.
  • the paddle pushing portion 3412 is a folding surface disposed at the uppermost end; the paddle driving portion 3413 is at the lowermost surface of the folding surface. On, convenient operation makes the paddle move.
  • the paddle for the impeller 320 and the motor is disassembled, the paddle mounting position of the bottom case 310 sinks, and the spring is disposed on the face of the bottom case 310 away from the paddle, through the coil spring.
  • 310b and spring column 310a realize the guiding control of the paddle system.
  • the paddle is formed with a deformation groove 3418. When the pad is pressed downward into the pad mounting position on the bottom case 310, the deformation groove 3418 enables the guide flange 3416 to be pressed and deformed toward the center and pressed into the bottom case.
  • a bottom case guide member 322 on the 310 At the edge of the bottom casing guiding member 322, a variable groove is formed in the casing.
  • the deformation groove 3418 on the casing can make the bottom.
  • the shell guide member 322 is outwardly expanded, and the guide flange 3416 is pressed into the bottom shell guide member 322, and then the deformation groove 3418 is restored, and the bottom case guide member 322 is engaged with the guide flange 3416.
  • the guiding and limiting of the paddle driving portion 3413 of the paddle on the pad mounting position of the bottom case 310 is realized by the cooperation of the guiding flange 3416 and the bottom case guiding member 322.
  • a pad limiting portion 3414 for hooking the lower buckle 3108 of the bottom case 310 is formed on the paddle.
  • a rib 3109 for limiting the position may be disposed on the bottom case 310 to further limit the movement stroke of the paddle.
  • the bottom case guiding member 322 of the pad mounting position of the bottom case 310 may be strip-shaped as shown in FIG.
  • the bottom case guiding member 322 on the bottom case 310 may be composed of three-stage buckles, which are a first buckle, a second buckle and a third buckle from left to right.
  • the impeller 320 When the guide flange 3416 is locked with the first buckle, the impeller 320 is pushed to a position separated from the motor; when the guide flange 3416 is pushed from the locked position with the first buckle to the second buckle, the dial is dialed
  • the sheet pushing portion 3412 is located between the impeller 320 and the motor without interfering with the assembly of the impeller 320 and the motor.
  • the paddle When the paddle is pressed into the bottom case 310, it is lockedly connected with the third button on the bottom case 310.
  • the number of the picks is one, and is disposed at one end of the impeller 320.
  • the other end of the impeller 320 is provided with a return spring, and the return spring applies a direction toward the motor to the impeller 320. Partial pressure.
  • the return spring and the paddle are respectively disposed at both ends of the impeller 320, one end of the return spring abuts against the abutment of the impeller 320 of the bottom casing 310, and the other end abuts against the axis of the impeller 320.
  • the return spring acts directly to push the impeller 320 toward the motor.
  • the damper module is coupled to the base member 101 by a second mounting structure.
  • the second mounting structure includes a second fixing hole disposed on the left and right sides of the bottom case 310, and is formed on the base member 101 at a position where the bottom case 310 is mounted. a second screw hole corresponding to the fixing hole, and a second screw for screwing the second screw hole through the second fixing hole.
  • the bottom case 310 When the bottom case 310 is attached to the base member 101, the bottom case 310 is first fixed to the base member 101 by means of the dismounting structure, and the bottom case 310 is fastened to the base member 101 by the second screw; When the bottom case 310 is removed from the member 101, the second screw is first unscrewed, the fastening connection between the bottom case 310 and the base member 101 is released, and the two are separated by a dismounting structure, as shown in FIG. 92 to FIG.
  • the detachable structure includes: a base member 101 and a bottom case 310 detachably mounted on the base member 101, and a locking structure is further disposed between the bottom case 310 and the base member 101 for the bottom case
  • a locking structure is further disposed between the bottom case 310 and the base member 101 for the bottom case
  • the base member 101 is removed to avoid the problem that the bottom case 310 may be separated from the base member 101 and dropped after the fastening connection between the inner casing 310 and the base member 101 of the air conditioner is removed, thereby protecting the safety of the operator and avoiding The components on the bottom case 310 are collapsed and damaged.
  • the locking structure includes: a dial 343 slidably disposed on the bottom case 310, and a locking groove disposed on the base member 101, the dial 343 is adapted to partially extend into the lock slot, and the The bottom case 310 is locked to the base member 101. The bottom case 310 is unlocked from the base member 101 when the dial 343 does not protrude into the lock groove.
  • the locking structure comprises: a dial 343 slidably disposed on the base member 101, and a locking groove disposed on the bottom case 310, the dial 343 being adapted to partially extend into the lock slot
  • the bottom case 310 is locked to the base member 101.
  • the bottom case 310 is unlocked from the base member 101 when the dial 343 does not protrude into the lock groove.
  • the bottom case 310 and the base member 101 have a dismounting structure.
  • the dial 343 includes a dial driving portion 3432 that is slidably engaged with the bottom case 310.
  • the dial pushing portion 3431 is fixed at the center.
  • the dial driving portion 3432 is adapted to drive the dial pushing portion 3431 into the locking slot.
  • the external force acts on the dial driving portion 3432 to urge the dial pushing portion 3431 to protrude into or out of the lock groove.
  • the dial pushing portion 3431 protrudes into the lock groove
  • the dial pushing portion 3431 is locked with the lock groove; when the dial pushing portion 3431 protrudes into the lock groove, the dial pushing portion 3431 is separated from the lock groove to be unlocked.
  • the dial pushing portion 3431 is formed with a locking inclined surface that cooperates with the lock groove, and when the dial pushing portion 3431 protrudes into the lock groove, the two are locked together.
  • the bottom case 310 is formed with a guide groove 310c and a guide strip 310d.
  • the dial driving portion 3432 is formed with a sliding bar 3433 which is slidably engaged with the guiding groove 310c on the bottom case 310, and is guided and restricted by the dial driving portion 3432.
  • the dial driving portion 3432 is formed with a sliding groove 3434 which is slidably engaged with the guide strip 310d on the bottom case 310, and can also guide and limit the dial driving portion 3432.
  • the slide bar 3433 and the slide groove 3434 on the dial drive portion 3432 may be disposed one by one, and in order to improve the assembly precision, the slide bar 3433 and the slide groove 3434 may be simultaneously disposed.
  • a sliding surface of the sliding strip 3433 or the sliding groove 3434 in the sliding direction is correspondingly disposed with the guiding groove 310c or the guiding strip 310d for when the dial 343 is in the locking position and the unlocking position.
  • Engaged with the bottom case 310 That is to say, when the dial pushing portion 3431 of the dial 343 protrudes into the lock groove, the dial 343 is engaged with the bottom case 310, and the dial 343 realizes the opposite bottom case 310 and the base member. 101 locking purpose; and when the dial pushing portion 3431 of the dial 343 extends out of the locking lock slot When the contact and the locking groove are locked, the dial 343 and the bottom case 310 are still engaged with each other without being detached from the bottom case 310.
  • the dial driving portion 3432 is formed with a pushing position 3435 adapted to push the dial 343 to facilitate the operator to drive the dial driving portion 3432.
  • the number of the locking structures is two, symmetrically disposed at a lower portion of the bottom case 310 and an edge of the base member 101.
  • the two locking structures can effectively lock the bottom case 310 and the base member 101 together, and also facilitate the operator to disassemble the bottom case 310 and the base member 101, and the two hands simultaneously push the dials 343 of the two locking structures respectively.
  • the moving direction of the dial 343 is perpendicular to the longitudinal direction of the base member 101, and the locking between the bottom case 310 and the base member 101 is achieved by pushing the dial 343 up and down in the vertical direction. And unlocked.
  • the moving direction of the dial 343 can also be parallel to the longitudinal direction of the base member 101, and the locking and unlocking between the bottom case 310 and the base member 101 can be achieved by pushing the dial 343 left and right in the horizontal direction.
  • the bottom shell structure as shown in FIG. 111, includes: a bottom shell 310 having an air outlet passage 2, the bottom shell 310 is detachably mounted with an impeller 320, and the air outlet passage 2 is provided with an air outlet structure; a tongue 3 disposed in the air outlet passage 2 for eliminating a vortex generated in the air passage, the volute tongue 3 being integrally formed on the bottom casing 310, and the air outlet structure and the volute tongue 3
  • the projection in the vertical direction along the installed state has no overlap area.
  • volute tongue 3 is integrally formed on the bottom shell 310, vibration of the volute tongue 3 between the working condition and the bottom shell 310 is avoided.
  • the bottom case 310 is removed from the mold.
  • the air outlet structure and the volute tongue 3 do not affect each other, thereby facilitating the integral molding of the volute tongue 3 and the bottom shell 310.
  • the bottom case 310 is provided with a sliding structure that is slidably engaged with the base member 101, and the bottom case 310 is detachably mounted on the base member 101 by the sliding structure.
  • the bottom case 310 is formed with a duct and a water channel, and when the air duct, the water channel and the impeller 320 need to be cleaned, the bottom shell 310 can be directly detached from the base assembly, compared with the prior art.
  • the air duct and the water channel are disposed on the bottom case 310 of the base member 101 so that the air passage and the water passage are not cleaned, or the fan motor 141 is fixedly coupled to the impeller 320 or the fan motor 141 is also fixedly mounted to the air duct.
  • the air passage, the water passage and the impeller 320 can be realized. Cleaning can prevent the fan motor 141 from being damaged by liquid.
  • the top of the bottom case 310 is formed with a top limiting structure 6 that abuts against the limiting portion on the base member 101. Thereby the position of the bottom case 310 on the base member 101 is restricted.
  • an impeller 320 having an impeller shaft is mounted on the bottom casing 310.
  • the impeller shaft is disposed at a bobbin of the impeller 320.
  • One end of the impeller shaft is rotatably mounted in the bottom casing 310, and the other end is It is connected to the fan motor 141.
  • the impeller shaft is further provided with a return spring 722 away from one end of the motor assembly, and the return spring 722 applies a biasing force to the impeller 320 toward the fan motor 141.
  • the return spring 722 will continue to bias the impeller 320 so that the impeller 320 abuts closely against the fan motor 141 on one side of the impeller 320, thereby avoiding a gap between the impeller 320 and the fan motor 141 during disassembly.
  • the impeller 320 can be pressed to the working position to prevent the air conditioner from whistling due to the asymmetry of the position of the impeller 320 and the air outlet of the air conditioner.
  • the biasing member is provided at an end of the impeller shaft 321.
  • the biasing member is a return spring 722, comprising: a first connecting member 30, one end of which is mounted at an end of the impeller shaft, and the other end is connected with a spring 32; a spring 32 away from the first connecting member 30 One end is coupled to the bearing rubber seat assembly, and the spring 32 is used for the biasing force.
  • the biasing member further includes: a second connecting member 31 disposed between the spring 32 and the bearing rubber seat assembly 330, the second connecting member 31 being integrated
  • the bearing pad assembly 330 is detachably or removably attached.
  • the inner diameter of the second connecting member 31 is larger than the outer diameter of the first connecting member 30, the first connecting member 30 is inserted into the second connecting member 31, and the spring 32 is mounted on the first A chamber formed between the connecting member 30 and the second connecting member 31.
  • the second connecting member 31 is in a static state, the first connecting member 30 is in an active state, and the biasing force for separating the first connecting member 30 and the second connecting member 31 is provided by the spring 32, thereby making the first The connector 30 pushes the impeller 320 to press the fan motor 141.
  • the first connecting member 30 has a hollow connecting cavity, and an inner diameter of the connecting cavity is larger than an outer diameter of the impeller shaft 321 .
  • a sliding connection is made between the impeller shaft and the connecting cavity, and the connecting cavity needs to be first installed on the impeller shaft during use, and the lubricating connection can be performed between the two.
  • first connecting member 30 and the impeller shaft 321 may be connected by an interference fit, and the first connecting member 30 is closely attached to the impeller shaft 321 to complete the Stable connection.
  • the first connecting member 30 is a plastic member
  • the second connecting member 31 is a rubber member
  • a motor bushing 720 is mounted on a motor shaft of the fan motor, and the impeller shaft 321 is Close to one end of the fan motor 141 is mounted a fan nesting 710 that cooperates with the motor drive.
  • the motor bushing 720 has a transmission that cooperates with the fan nest 710 as the motor rotates in the direction of rotation of the impeller 320.
  • the motor sleeve 720 adopts a spiral sleeve structure, and the spiral sleeve penetrates into the chamber of the fan nest 710, and is connected by a quick release connection mechanism through an axial force.
  • the impeller 320 is provided with a paddle 341 adapted to drive the impeller shaft 321 to move.
  • the impeller 320 needs to be separated from the fan motor, only the paddles 341 need to be toggled, and the paddles will drive the impeller 320 to separate from the fan motor 141, thereby completing the disassembly process of the impeller 320.
  • the upper limit position assembly 3001 is a buckle with an opening facing downward, and the upper snap structure 302 is fixed on the bottom case 310 and is adapted to be embedded in the upper limit position.
  • the upper limit position assembly 3001 is a snap-fit cavity that is the same length as the upper snap-fit structure 302, and the upper snap-fit structure 302 is tightly inserted into the snap-fit cavity.
  • the long-distance connection ensures the stability of the connection while ensuring the sealing performance between the integral bottom case 310 and the air conditioner.
  • the lower limit component 304 is a boss protruding toward one side of the bottom case 310, and a lower latching structure 303 that is engaged with the boss is fixed to a lower portion of the bottom case 310.
  • the lower snap structure 303 is a portion of the lower edge of the bottom case 310 near the side of the base member 101.
  • the fixed connection mechanism is a combined structure of the lower limit component 304 and the lower snap structure 303.
  • the base member 101 is formed with a side limiting component 306 at a position corresponding to the left and right sides of the bottom case 310.
  • the bottom case 310 is formed to be connectable on the left and right sides.
  • a side snapping structure 307 for preventing the bottom case 310 from shaking left and right relative to the base member 101 in the use state.
  • the side snap structure 307 is an elastic buckle, and the two elastic buckles clamp the left and right sides of the bottom shell 310.
  • the side snap-fit structure moves to the left and right sides under the pressing of the bottom case 310.
  • the base member 101 is formed with a threaded hole 305, and a through hole is formed in the bottom case 310 at a position corresponding to the threaded hole 305, and the bottom case 310 can be fixed to the base by a screw.
  • the connection between the remaining base components 101 of the damper module 300 is better accomplished.
  • the base member 101 is provided with a sliding structure that cooperates with the air channel module 300, and the air channel module 300 is adapted to be pulled or pushed into the base member 101 by the sliding structure.
  • the guiding structure is a rail device 900.
  • the rail assembly 900 is vertically fixed to the slide rail seat 910 on the base member 101 in a use state, and is mounted on the carriage 911 slidingly in the sliding slot of the rail mount 910, and One end of the sliding rail end rod 912 is fixedly mounted on the sliding frame 911, and the other end of the sliding end rod is fixedly connected to the air channel module.
  • a hook is formed on the sliding end rod, and the hook is inserted and mated with a card slot formed on the air channel module.
  • a positioning block for positioning the rail end rod 912 is disposed at a front end of the rail seat 910, and the positioning block has an outwardly extending protruding flank.
  • the sliding structure is a slider 5 which is formed in at least one end in the longitudinal direction and which is parallel to the width direction, and the slider 5 is in line contact with the base member 101.
  • the sliding raft 5 is a curved structure including a plurality of sets of arcs curved toward the same side and sequentially connected to each other.
  • the bottom case 310 is easily mounted on the base member 101 by a slide.
  • the base member 101 When the base member 101 is connected to the bottom case 310 by the slider 5 provided in a curved surface, it belongs to the line-to-surface contact, and the basic manner can significantly reduce the industrial control condition compared with the conventional surface-to-surface contact. Under the frictional noise between the friction surfaces caused by thermal expansion and contraction.
  • the slider 5 may take other shapes such as a truss structure or the like as long as it satisfies the line surface contact when the base member 101 is connected to the bottom case 310.
  • a drain hole opening from the water tank to a lower side of the bottom case 310 is opened, and at the base portion A piece of water is provided on the piece 101.
  • a movable transition water tank is disposed on the water tank, and an outlet water pipe is disposed on the transition water tank. The water outlet of the outlet pipe is always in the water connection tank during the movement of the transitional water tank.
  • the transitional trough moves between a preparatory position and a use position, wherein the transitional trough is entirely outside the installation movement path of the windwater module 300 in the preparatory position, and the transitional trough is moved to be suitable in the use position
  • the drain hole discharges condensed water in the water tank into the transition water tank, and is discharged into the water tank on the base member 101 through the water outlet pipe of the transition water tank, where Discharged through a drain pipe that communicates with the water receiving tank.
  • a specific embodiment of the water receiving structure for an air conditioner including a base water receiving structure 103 and a bottom shell water path 312, wherein the base water receiving structure 103 is disposed at On the base member 101 of the air conditioner, a drain pipe 105 is connected to the base water receiving structure 103; the bottom shell water passage 312 is disposed on the air duct assembly 301 of the air conditioner for receiving the condensed water generated by the air duct assembly 301; The shell water passage 312 communicates with the drain pipe 105 through the base water receiving structure 103; the bottom shell water passage 312 is detachably engaged with the base water receiving structure 103.
  • the water receiving structure has a drain pipe connected to the base member 101 of the air conditioner and a bottom water passage 312 provided on the air duct assembly 301 of the air conditioner, and the drain pipe 103 is connected to the drain pipe 103.
  • the bottom shell water passage 312 communicates with the base water receiving structure 103, thereby connecting the air passage assembly 301 and the drain pipe 105 to each other;
  • the pedestal water receiving structure 103 is detachably engaged with the bottom shell water passage 312.
  • the air duct assembly 301 is detached, the air duct assembly 301 is detachably engaged with the bottom shell water passage 312 to realize the air duct assembly 301 at the base member.
  • the water receiving structure further includes a sliding water receiving structure 104 between the sump waterway 312 and the pedestal water receiving structure 103.
  • the bottom shell water passage 312 is in communication with the base water receiving structure 103; the sliding water receiving structure 104 is at least detachably engaged with one of the bottom shell water passage 312 and the base water receiving structure 103, thereby causing the air duct assembly 301 to be disassembled.
  • the bottom water channel 312 and the pedestal water receiving structure 103 can maintain a stable communication state by sliding the water receiving structure 104, thereby ensuring that the dirt does not scatter during the disassembly process.
  • the bottom of the sliding water receiving structure 104 is provided with a hollow first drainage column 1042, and the pedestal water receiving structure.
  • a first drain groove 1032 is disposed on the 103, and the sliding water receiving structure 104 and the base water receiving structure 103 communicate with the first drain column 1042 and the first drain groove 1032; and the sliding water receiving structure 104 communicates with the bottom shell water path 312.
  • the bottom shell water path 312 is provided with a hollow third drain column 3122.
  • the sliding water receiving structure 104 is provided with a third drain groove 1044 corresponding to the third drain column 3122, and the bottom shell water path 312 and the sliding water receiving structure 104 pass through the third.
  • the drain column 3122 is in communication with the third drain groove 1044.
  • the bottom of the sliding water receiving structure 104 is provided with a hollow second drainage column (not shown), and the base water receiving structure 103 is provided with a second drainage groove (not shown), and the sliding water receiving structure 104 and the pedestal water receiving structure 103 communicate with each other through the second drain column and the second drain groove, thereby achieving communication between the sliding water receiving structure 104 and the pedestal water receiving structure 103; meanwhile, when the sliding water receiving structure 104 is opposite When the pedestal water receiving structure 103 moves, the second drainage column is adapted to slide in the second drainage groove to restrict the relative movement of the sliding water receiving structure 104 and the pedestal water receiving structure 103, thereby realizing the sliding water receiving structure.
  • the connected structure is effectively integrated, simplifying the sliding water receiving structure 104 and the pedestal water receiving structure 103.
  • the sliding water receiving structure 104 is movably disposed on the pedestal water receiving structure 103 when the bottom shell water path 312 is along
  • the bottom water channel 312 pushes the sliding water receiving structure 104 to move relative to the pedestal water receiving structure 103.
  • the pedestal water receiving structure 103 is provided with a first sliding rail 1031
  • the sliding water receiving structure 104 corresponds to
  • the first sliding rail 1031 is provided with a first sliding block 1041.
  • the first sliding block 1041 is slidably moved in the first sliding rail 1031.
  • the first drainage column The 1042 slides in the first drain groove 1032, thereby ensuring the stability of the communication between the sliding water receiving structure 104 during the sliding of the base water receiving structure 103.
  • the relative sliding between the sliding water receiving structure 104 and the base water receiving structure 103 is also realized by the sliding water receiving structure 104 moving relative to the base member 101, that is, the base member 101 is provided with a second sliding.
  • a rail (not shown) is disposed on the sliding water receiving structure 104 corresponding to the second sliding rail (not shown), and the second sliding slider is slid in the second sliding rail.
  • the first sliding rail 1031 is disposed on the pedestal water receiving structure 103
  • the first sliding block 1041 is disposed on the sliding water receiving structure 104 corresponding to the first sliding rail 1031
  • the second sliding rail is disposed on the base member 101.
  • the sliding water receiving structure 104 corresponds to the manner in which the second sliding rail is disposed with the second sliding block
  • the second sliding rail cooperates with the second sliding block by the cooperation between the first sliding rail 1031 and the first sliding block 1041.
  • the relative movement between the sliding water receiving structure 104 and the pedestal water receiving structure 103 is made more stable.
  • the sliding direction is different, and in the process of disassembling the shell waterway and the pedestal water receiving structure 103, a guiding structure is disposed between the sliding drainage structure and the bottom shell waterway 312, and the guiding structure acts on the bottom shell waterway 312 in the disassembly direction.
  • the force is converted into a force of the sliding water receiving structure 104 in the sliding direction.
  • the guiding structure includes a dialing structure 3121 fixedly disposed on the bottom shell waterway 312 and a guiding block 1043 fixedly disposed on the sliding water receiving structure 104.
  • the guiding block 1043 has a guiding slope.
  • the dialing structure 3121 pushes the guiding slope so that the first slider 1041 of the sliding water receiving structure 104 fixedly provided with the guiding block 1043 is
  • the first slide rail 1031 slides, and in the process of disassembling the air duct assembly 301, the dial structure 3121 pushes the guide slope so that the force acting on the guide slope is decomposed into the force along the direction of the first slide 1031.
  • the first slider 1041 fixed to the sliding water receiving structure 104 of the guiding block 1043 is slid in the first sliding rail 11, that is, only one force in one direction can be applied to realize the movement in two directions. Thereby making the disassembly operation It is simpler and more effective.
  • the sliding water receiving structure 104 is provided with a self-locking structure (not shown).
  • a self-locking structure (not shown).
  • the sliding water receiving structure 104 is fixed in the base water receiving structure 103 by a self-locking structure.
  • the bottom casing water passage 312 is restricted from moving on the base member 101, so that when the air duct assembly 301 is installed in position, it can be assembled into position by the self-locking structure on the sliding water receiving structure 104 without additionally adding a locking structure.
  • the water receiving structure is two groups, and the bottom shell water passages 312 of the two water receiving structures are respectively fixedly disposed on the left and right sides of the air duct assembly 301, and the two water receiving structures and the respective bottom shell water passages 312
  • the mating base water receiving structure 103 and the sliding water receiving structure 104 are respectively disposed on the left and right sides of the base member 101.
  • the embodiment provides an evaporator, and a connection structure of the evaporator and the bottom case, mainly comprising a bottom case a310 and an evaporator disposed thereon.
  • the evaporator is an important component of the heat exchange heat module in the air conditioner, and the heat exchange module includes a fin a220 integrally supported by the both ends of the angle frame in an inverted U shape, and the fins a220 are provided with sealing members at both ends. Thereby, an open cavity 222 is formed inside the inverted a U-shape of the fin a220.
  • the pipe in the fin a220 is connected to the outdoor unit through a connecting pipe composed of the inlet pipe a2231 and the header pipe a2232.
  • three-way structures a2233 and a2234 are disposed on the inlet pipe a2231 and the gas collection pipe a2232, and the two sides of the fin a220 are provided through the three-way structures a2233 and a2234.
  • the external connection end of the connecting pipe is disposed on the inlet pipe a2231 and the gas collection pipe a2232, and the two sides of the fin a220 are provided through the three-way structures a2233 and a2234.
  • the inlet pipe a2231 and the gas collection pipe a2232 are both connected to the side of the fin a220 away from the motor bracket 110, and one of the three-way structures a2233 and a2234 is adjacent.
  • the back plate of the base member a101 is bent to bypass the motor bracket 110 from a side of the motor bracket 110 away from the back plate of the base member a101.
  • the U-bend, the back plate reaching the base member a101 uses the lower edge of the mounted state, and is bent toward the end of the side of the base member a101 near the back plate of the base member a101.
  • a fixing structure is disposed on the angle frame 210.
  • a connecting tube slot 211 is formed on the angle frame 210, and an extension portion of the connecting line is engaged in the connecting tube card slot. In 211, it plays a fixed role.
  • the fixing structure fixes the position of the extended portion of the connecting pipe to improve the safety in the running of the pipeline.
  • the above embodiment can be adjusted as needed, in the case where only the external terminal is required to be provided on one side for a specific user, only It is only necessary to connect the pipe in the fin a220 to the inlet pipe a2231 and the header a2232 at appropriate positions on the corresponding side of the fin a220.
  • connection lines described in the above embodiments may be replaced by being connected to the side of the fin a220 close to the motor bracket 110. It can also be easily installed and removed. However, in this case, if one of the three-way structures a2233, a2234 is still adjacent to the back plate of the base member a101, the length extending through the fin a220 reaches a distance away from the motor bracket 110. At the end of the base member a101 on the side, four pipes arranged side by side on the side close to the motor bracket 110 may increase the length of the heat exchange module, thereby increasing the overall length of the indoor unit.
  • the evaporator of this embodiment is mainly composed of a fin a220 including a plurality of refrigerant flow passages through which the refrigerant flow passage passes.
  • the U-shaped tubes are connected in sequence, and the open end of the U-shaped tube is detachably provided with an elbow to constitute a complete refrigerant flow path, and the refrigerant flow path has a refrigerant inlet and a refrigerant outlet disposed on the first side of the fin a220 And further comprising an inlet pipe a2231 and a gas collection pipe a2232 respectively connected to the refrigerant inlet and the refrigerant outlet; a plurality of follow-up liquid pipes a2231 and a gas collection pipe a2232 summing a total liquid inlet through the liquid separation head a4 and the gas collection head a5 Tube a2231 and a total manifold a2232.
  • the fins a220 and the inlet pipe a2231 and the gas collecting pipe a2232 disposed thereon are preferably disposed on the same side of the base member a101, so that the fins a220 can be It is assembled to the base member a101 at the bottom.
  • the meaning of the fin a220, the inlet pipe a2231 and the gas collecting pipe a2232 on the same side of the base member a101 at the same time is that the fin a220, the inlet pipe a2231 and the gas collecting pipe a2232 are assembled into an assembly, and then When the bottom shell a310 is assembled, it is not necessary to smash the inlet pipe a2231 and the gas collecting pipe a2232 to the other side of the bottom casing a310, so that the mounting step is simplified, specifically, the liquid inlet pipe a2231 and the gas collecting pipe a2232 need not be manually used.
  • the evaporator can be directly assembled to the bottom case a310 from top to bottom.
  • the assembly of the evaporator from the top to the bottom of the bottom case means that after the base member a101 is fixed, the evaporator can be directly mounted on the base member a101 from the front surface of the base member a101.
  • the base member is horizontally disposed as shown in FIG. 112
  • the evaporator is assembled from top to bottom as shown, and when the base member is placed vertically, the evaporator member can be horizontally mounted to the base member.
  • On a101 when the base member is horizontally disposed as shown in FIG. 112, the evaporator is assembled from top to bottom as shown, and when the base member is placed vertically, the evaporator member can be horizontally mounted to the base member.
  • the joint connecting the inlet pipe a2231 and the header pipe a2232 and the outdoor unit is located on the rear side of the base member a101, and the base member a101 needs to be held forward during the installation process.
  • the inlet pipe a2231 and the header pipe a2232 are obviously located on the front side of the base member a101 together with the evaporator, so that it is not necessary to support the base member a101 at the time of installation.
  • the bottom shell a310 is provided with a water tank a312 corresponding to the front and rear of the evaporator, and the evaporator (ie, the fins a220) is connected with an inlet pipe a2231 and a gas collecting pipe a2232.
  • the tube a2231 and the collecting pipe a2232 are bent and disposed in the water tank a312.
  • the evaporator and the air carrying the water vapor contact the water vapor to condense on the surface of the evaporator, and collect along the surface of the evaporator into the water tank a312, and the inlet tube a2231 and the set After the gas pipe a2232 is inserted into the water tank a312, it can be further kept cold by the water in the water tank, thereby preventing unnecessary heat exchange between the refrigerant in the inlet pipe a2231 and the gas collection pipe a2232 and the outside, and contributing to the improvement of the air conditioner. Energy efficiency ratio.
  • the water vapor itself has a lower temperature after coagulation, and the cooling effect on the inlet pipe a2231 and the gas collection pipe a2232 is further improved; and since the condensed water is always present in the water tank a312, the liquid inlet pipe is used for a long time.
  • the cooling effect of the collecting pipe is not easy to drop.
  • the fin a220 is connected to the inlet pipe a2231 and the gas collection pipe a2232.
  • the inlet pipe a2231 and the gas collection pipe a2232 are two groups, and the evaporators are respectively extended to the sides of the fins a220.
  • the inlet pipe a2231 and the header pipe a2232 and the outdoor unit connecting pipe can be connected to both sides of the evaporator, thereby facilitating the reduction of the pipetting step at the time of installation. Specifically, when the user installs the machine, the appropriate side is directly connected to the outdoor unit connecting pipe, thereby eliminating the step of smashing the connecting pipe to the other side of the air conditioner.
  • the inlet pipe a2231 and the gas collection pipe a2232 may be set as one group or two groups.
  • the inlet pipe a2231 and the gas collection pipe a2232 are set as one group:
  • the inlet pipe a2231 and the gas collection pipe a2232 are connected to the first side of the fin a220, and protrude from the first side of the fin a220 to the evaporator casing; or may be connected to the fin a220 The first side, after being bent, protrudes from the second side of the fin a220 to the evaporator housing.
  • the inlet pipe a2231 and the gas collection pipe a2232 are connected to the first side of the fin a220, and the outlet pipe form that protrudes from the first side of the fin a220 to the evaporator casing is of two types:
  • the inlet pipe a2231 and the gas collection pipe a2232 are connected to the first side of the fin a220, and are bent upward along the contour of the fin a220, and then along the contour of the bottom casing a310. Bending downward, and then bending toward the first side of the fin a220, thereby extending the casing of the evaporator.
  • the inlet pipe a2231 and the gas collecting pipe a2232 are bent downward away from the bottom casing a310 along the contour of the fin a220, and then toward the fin a220.
  • the first side is bent in the direction.
  • the inlet pipe a2231 and the gas collection pipe a2232 are respectively piped along the contours of the base member a101 and the evaporator casing, thereby avoiding the space occupied by the inlet pipe a2231 and the gas collection pipe a2232, thereby optimizing the air conditioner. Structural design of the device.
  • the first group of inlet tubes a2231 and the collecting tube a2232 are connected to the first side of the fin a220, and the first group of inlet tubes a2231 and the collecting tube a2232 are respectively provided with three-way structures a2233 and a2234.
  • the second group of inlet tubes a2231 and the collector tubes a2232 respectively connect the two three-way structures a2233, a2234, so that the second group of inlet tubes a2231 and the collecting tube a2232 are connected to the first group of inlet tubes A2231 and gas collection tube a2232.
  • the first group of inlet tubes a2231 and the collector tubes a2232 protrude toward the evaporator housing toward the first side of the fins a220, and the second group of inlet tubes a2231 and the collector tubes a2232 are connected to the second portion of the fins a220.
  • the side extends and extends from the second side of the fin a220 to the evaporator housing.
  • the second group of inlet tubes a2231 and the collector tubes a2232 have various types of walk-through tubes, and different walk-through forms can exert different effects.
  • FIGS. 115, 116, 117, and 118, Figure 119 and Figure 120 illustrate by way of example:
  • the fin a220 is formed by sequentially connecting a plurality of folded fins, wherein the first folded fin is disposed near the base member a101, and the last folded fin is farthest from the base member a101; the liquid inlet tube a2231 After the gas collecting pipe a2232 extends to the second side of the fin a220, it is bent and then protrudes toward the second side of the fin a220.
  • the second set of inlet tubes a 2231 and the collector tubes a 2232 extend from the upper portion of the fins a220 (particularly the upper portion of the first folded fins) to the second side extension of the fins a220
  • the first set of inlet tubes a2231 and the collection tubes a2232 are shown.
  • the portion of the second set of inlet pipe a2231 and the gas collecting pipe a2232 spanning the top surface of the first folded evaporator is inclined along the top surface of the evaporator, and the angle between the inclined direction and the horizontal direction is It is 0-10°. Specifically, as shown in FIG.
  • the second group of inlet tubes a2231 and the collector tubes a2232 may be at 0°, ie, horizontal, 1°, 2°, 3°, 4°, 5°, 6°, 7°, 8°.
  • the angle of inclination of 9°, 10° extends on the top surface of the evaporator.
  • the inclination angle refers to an angle between the second group of inlet tubes a2231 and the collector tube a2232 and the bottom case a310.
  • the second group of inlet tubes a2231 and the collector tubes a2232 are first bent along the contour of the fins a220 on the second side of the fins a220, and then bent along the bottom shell a310.
  • the outline of the bottom case a310 is bent downward, and is bent toward the first side of the fin a220 to extend out of the casing of the evaporator.
  • the second group of inlet tubes a2231 and the collector tubes a2232 are first bent away from the bottom shell a310 along the contour of the fins a220 on the second side of the fins a220, and then It is bent toward the first side of the fin a220.
  • the beneficial effects of the above two curved walking tubes are detailed in the above embodiments, and therefore will not be described herein.
  • the front end or the rear end of the bottom case a310 is provided with a water tank a312, and the second group of the liquid inlet tube a2231 and the air collecting tube a2232 may be passed by any of the water tanks a312 by the fins a220.
  • the first side extends to the second side of the fin a220.
  • the second group of the inlet tube a2231 and the gas collection tube a2232 may extend to the second side of the fin a220 through the lower end of the first folded fin. Or extend through the lower end of any of the folded fins to the second side of the fin a220.
  • the upper portion of the fin a220 refers to the upper surface or more, and is preferably above the top surface of the first folded fin as shown in FIG. 118, and is adjacent to the fin a220. tube.
  • the lower end of the first folded fin means a position below the lower surface of the first folded fin, and is preferably below the lower surface of the first folded fin, and is adjacent to the fin a220 for the passage. This allows the inlet pipe a2231 and the header pipe a2232 to be piped inside the evaporator without occupying the installation space of other components.
  • the lower end of the fin a220 is located below the inner surface of the fin a220, and may be disposed close to the surface of the fin a220, or may be disposed at a certain distance, and may be positioned by the fin a220. It is also possible to perform positioning using a structure such as an angular frame. Without limitation and redundancy, those skilled in the art can design and implement the flow-through form of the inlet pipe a2231 and the gas collection pipe a2232 with respect to the fin a220 according to the above description.
  • the first group of inlet tubes a2231 and the collector tube a2232 and the second group of inlet tubes a2231 and the collecting tube a2232 are not limited to being connected to the same side of the fins a220, but may be respectively connected to the two sides of the fins a220, wherein When the first group and the second group of inlet tubes a2231 and the collector tubes a2232 are respectively connected to the sides of the fins a220, the first group of inlet tubes a2231 and the collector tubes a2232 are located first thereto.
  • the evaporator housing is laterally extended; the second set of inlet tubes a 2231 and manifolds a 2232 extend out of the evaporator housing to the second side on which they sit.
  • the portion of the inlet pipe a2231 and the gas collection pipe a2232 located outside the water tank a312 is provided with a heat insulating structure.
  • the heat insulating structure is a heat insulating cotton layer coated on the outer diameters of the inlet pipe a2231 and the gas collecting pipe a2232.
  • the second group of inlet tubes a2231 and the collector tubes a2232 are connected to the first group of inlet tubes a2231 and the header tubes a2232.
  • the first group of inlet tubes a2231 and the gas collection tube a2232 are respectively provided with a three-way structure a2233, and the second group of inlet tubes a2231 and the collection tube a2232 are respectively connected to the two of the three-way structures a2234, so that the second The group inlet pipe a2231 and the header pipe a2232 are connected to the first group inlet pipe a2231 and the header pipe a2232.
  • the liquid inlet pipe a2231 and the liquid collection pipe a2232 and the heat exchanger k104 are further provided with a liquid separation head a4 and a gas collecting head a5 which occupy a large space, and a certain curved pipe structure
  • the first group of liquid inlet pipes are used.
  • the a2231 and the gas collecting pipe a2232 are connected to the second group of inlet pipe a2231 and the gas collecting pipe a2232, and the second group of the inlet pipe a2231 and the gas collecting pipe a2232 are bent to the second side of the fin a220, which can effectively save the fin a220. Internal space, reducing assembly steps.
  • the refrigerant flow passage in the fin a220 is composed of a U-shaped tube and an elbow, wherein the elbow can be detachably coupled to the U-shaped tube, the side of the fin a220 having the elbow can be used as the first side.
  • a gas collecting head a5 that is connected to a plurality of gas collecting branch pipes k103 and a liquid separating head a4 that is connected to a plurality of liquid feeding branch pipes k102, a liquid separating head a4 and a right side or a left side of the evaporator are disposed on the right side or the left side of the evaporator.
  • the gas collecting head a5 is connected to the liquid inlet pipe a2231 and the gas collecting pipe a2232, respectively, and the plurality of liquid inlet pipe k102 and the plurality of gas collecting pipe k103 are respectively connected through the liquid dividing head a4 and the gas collecting head a5, thereby saving the air conditioner.
  • the heat exchanger k104 is disposed on the bottom casing 310.
  • the left side of the heat exchanger k104 is provided with a plurality of liquid branch pipes k102, a gas collecting branch k103, and one end is connected to the plurality of a liquid separation head a4 of the inlet branch pipe k102, a gas collection head a5 at one end of which is connected to a plurality of the gas collection branch pipes k103, and an inlet pipe a2231 connected to the other end of the liquid separation head a4 and the gas collection head a5 a gas collecting pipe a2232 connected to the other end;
  • the inlet pipe a2231 on the left side of the heat exchanger k104 and the gas collection pipe a2232 are disposed in parallel.
  • the inlet pipe a2231 and the header pipe a2232 extending to the right of the heat exchanger k104 are disposed in parallel.
  • the liquid manifold and the gas collection manifold are arranged in parallel, and have the advantage of optimizing the spatial layout of the evaporator.
  • the evaporator, the heat exchanger k104 and the liquid inlet manifold, the gas manifold and the tee pipe are disposed on the same side of the air conditioner bottom shell, and during the installation process, there is no need to walk the tube on both sides of the bottom shell, thereby reducing the evaporator. It is difficult to install and disassemble, which lays a foundation for mechanization and automatic production, and improves the efficiency of air-conditioning disassembly.
  • the present embodiment also provides an air conditioner having all of the technical features of the above-described evaporator components, and therefore also has the advantageous effects of the above-described evaporator-related components.
  • the embodiment further provides a simplified angle frame structure, as shown in FIGS. 125 to 128, including a simplified angle frame body a210, which is adapted to be fixed on the side plate k105 of the heat exchanger k104, A simplified yoke limiter k1012 for limiting the connecting tube disposed on the heat exchanger k104.
  • the simplified angle frame structure of the embodiment not only has a simple structure, but also can make the connecting pipe disposed above the heat exchanger k104 more stable, and is less likely to sway when the air conditioning indoor unit is transported, and thus is not located with the heat pipe k108. A portion of the outer side of the side plate k105 is broken.
  • the simplified angled frame limiting portion k1012 is two, and those skilled in the art can also be set to be more or integrated into one as needed.
  • the simplified yoke limiting portion k1012 is two clips disposed opposite to the simplified yoke main body a210, and a clamping space for clamping the connecting tube is formed between the two clamping pieces.
  • the clamping space formed by the two clips facing upwards is convenient to disassemble and assemble, and is easy to realize automatic production, and the limit effect is good.
  • the clip has elasticity, and when the connecting tube enters the clamping space, the clip is elastically deformed to elastically clamp the connecting tube.
  • the middle portions of the two clips are bent in an arc away from each other to form a space suitable for holding the connecting tube.
  • the simplified angle bracket limiting portion k1012 is a circular cutout formed on the simplified angle bracket main body a210, and the cutout is adapted to be embedded and positioned by the connecting tube.
  • the simplified angle frame main body a210 is provided with at least one protective space k1011 for accommodating the arc-shaped bent portion of the heat-dissipating tube k108 outside the side plate k105. This arrangement can protect the arc-shaped bent portion of the heat-dissipating tube k108. To make it difficult to work with other parts There was a break between them.
  • the simplified angled frame body a210 is provided with a through hole, and the side plate k105 opposite to the through hole is provided with a threaded hole, and the fixing bolt is used to pass through the through hole and screwed with the threaded hole, thereby The simplified yoke main body a210 is fixed to the side plate k105.
  • the embodiment provides a heat exchanger comprising: a heat exchanger body k1040 having fins that are vertically opposed to form an installation space; a heat pipe k108 installed inside the installation space; and a side plate k105 fixed in the exchange At least one side of the heat exchanger body k1040 for supporting and sealing the heat exchanger body k1040, and having a mounting hole for supporting the heat pipe k108; a liquid inlet pipe a2231 located at the heat exchanger body k1040 One side is in communication with the inlet of the heat pipe k108 for receiving refrigerant from the outdoor unit; the gas collecting pipe a2232 is located at one side of the heat exchanger body k1040, and communicates with the outlet of the heat pipe k108 for Receiving the refrigerant and conveying it to the outdoor unit; the liquid inlet branch pipe k102 and the gas collecting branch pipe k103 are respectively communicated with the liquid inlet pipe a2231 and the gas collecting pipe a2232 through the three-way parts a
  • the heat dissipation pipe k108 is formed by connecting a plurality of U-shaped pipes in series through a welding elbow.
  • a liquid inlet branch k102 and a gas collecting branch k103 which are in communication with the original inlet pipe a223 and the gas collection pipe a2232 are newly added, and It extends to the other side of the air conditioner indoor unit, thereby facilitating installation, and can avoid bending of the inlet pipe a2231 and the gas collecting pipe a2232 due to the positional difference between the air conditioner indoor unit and the indoor unit; in addition, the heat exchanger of the embodiment
  • the simplified angle plate structure in Embodiment 1 is also employed, so that the positions of the inlet branch pipe k102 and the gas collection branch pipe k103 are more stable, and the arc-shaped bent portion of the heat pipe k108 outside the side plate k105 is not transported during transportation. A breakage occurred.
  • This embodiment provides an air conditioner indoor unit including the heat exchanger as described in Embodiment 2.
  • the air conditioner indoor unit of the present embodiment employs the above-described heat exchanger, it naturally has all the advantages brought about by the use of the above heat exchanger.
  • the embodiment provides an angle frame structure, as shown in FIG. 129 to FIG. 131, including an angled frame body k201, which is adapted to be fixed on the side plate k105 of the heat exchanger a1 and has a space for receiving An accommodation space k2010 of the arc-shaped bent portion of the heat pipe outside the side plate k105; further comprising a connecting pipe k205 for arranging on the heat exchanger a1 or disposed in the condensate flow path k204 of the bottom case
  • the limit frame k206 is limited.
  • the angle frame structure of the embodiment can not only limit the connection pipe k205, but also connect it to the heat exchanger a1 more stably, and can also protect the arc-shaped bent portion of the heat pipe 5 outside the side plate k105, so that the portion It is isolated from the connecting pipe k205, so as to avoid the occurrence of damage between the connecting pipe k205 and the heat pipe.
  • the angle frame limiting portion k206 is a limit card formed on the angle frame main body k201, and the limit card is provided with a recessed opening k2061, and the limit card extends to the arrangement position of the connecting tube k205
  • the recessed opening k2061 is adapted to the embedded positioning of the connecting tube k205.
  • a limit card structure is added on the angle frame main body k201, and the limit card structure extends toward the arrangement position of the connecting pipe k205, thereby facilitating the positioning of the connecting pipe k205, and the recessed opening k2061 Easy to install, it can improve assembly efficiency during production.
  • Figures 132 and 133 show the case where the connecting pipes k205 are respectively arranged in two different condensate water passages k204 of the bottom casing.
  • the yoke limiting portion k206 is oppositely disposed on the yoke main body k201, and two limiting pieces k2062 are formed between the two limiting pieces k2062 for clamping the connection.
  • the clamping space of the tube k205 Those skilled in the art can use the recessed slit k2061 structure or the two limit strips k2062 type structure when manufacturing the angle frame in this embodiment, or use both structures at the same time (as shown in the figure). 129); in addition, since the connecting pipe k205 is generally disposed on the heat exchanger a1 or disposed in the condensed water flow path k204 in actual application, in actual production, the angular frame may also be provided with only one angular frame.
  • the limiting portion k206 can be configured by using a recessed slit k2061 or two limiting patches k2062.
  • the accommodation space k2010 is an inner cavity type structure in which one side is open and the other side is closed. This structure can prevent the arc-shaped bent portion of the heat pipe outside the side plate k105 from contacting the outside air in a large area, thereby reducing the generation of condensed water.
  • the yoke main body k201 is further provided with a flow guiding aperture k2011 that communicates with the accommodating space k2010 to condense water generated on the connecting pipe k205 inside the accommodating space k2010.
  • the angled body k201 is provided with a flow guiding aperture k2011 communicating with the receiving space k2010 for discharging the condensed water inside the receiving space k2010, preventing the condensed water from flowing to other positions to cause a malfunction or reducing the user experience; further, the angle frame body A guide flange k2012 is further provided on one side of the k201, and the condensed water is received and conducted on the outer side surface of the guide flange k2012.
  • the angle frame main body k201 is further provided with a sealing connecting plate k2013 for sealing the inner space of the connecting fan and the heat exchanger, for sealing the connecting fan and the heat exchanger a1, so that all the wind generated by the fan enters the interior of the heat exchanger a1. Space does not leak, which improves heat transfer efficiency.
  • This embodiment provides a heat exchanger comprising the angular frame structure described in Embodiment 5.
  • the heat exchanger of this embodiment has the above-described angular frame structure, it naturally has all the advantages brought about by the above-described angular frame structure.
  • This embodiment provides an air conditioner indoor unit including the heat exchanger as described in Embodiment 2.
  • the air conditioner indoor unit of the present embodiment has the above-described heat exchanger, it naturally has all the advantages brought about by the above-described heat exchanger.
  • the embodiment provides a sealed waterproof structure, as shown in FIGS. 134 to 136, suitable for being mounted on one side of the heat exchanger k104, including a protective tube plate k302, an inner side plate k303, and a connection of the protective tube plate k302 and
  • the inner side plate k303 thus forms a bottom plate k304 of the water guiding space k3010; the water guiding space k3010 is for accommodating a portion of the heat pipe k108 outside the side plate k105 and/or from the side of the heat exchanger k104
  • the portion of the connecting pipe k205 of the outlet pipe is for receiving and guiding the condensed water.
  • the sealed waterproof structure of the embodiment fills the technical blank and can be installed on the side of the heat exchanger k104 provided with the three-way joint and the connecting pipe k205, thereby smoothly connecting the arc portion of the heat pipe outside the side plate k105 and the connection.
  • the condensed water produced on tube k205 is diverted out.
  • the tube plate k302 is formed with a bent structure for matching a portion of the heat pipe k108 outside the side plate k105, and a connecting pipe for discharging the pipe from the one side of the heat exchanger k104. Part k205.
  • This structural arrangement is advantageous for improving the compactness of the device and improving the flow guiding effect.
  • the protective tube plate k302 includes a first protective tube plate k3021 connected to the bottom plate k304 on one side, and a step plate k3020 connected to the other side of the first protective tube plate k3021, away from the step plate k3020.
  • a second tube sheet k3022 connected to one side of the first tube sheet k3021, along a vertical direction of the first tube sheet k3021 to the second tube sheet k3022, the step plate k3020 is outward It is inclined to form a water guiding space k3010 having a large open end and a small closed end.
  • connection position relationship between the first protective tube plate k3021, the step plate k3020 and the second protective tube plate k3022 forms a water guiding space k3010 with a large open end and a small closed end, and can be connected with the connecting tube
  • the k205 is arranged from above and is closely spaced from the heat exchanger k104, thereby improving the compactness of the device and improving the condensate drainage effect.
  • a plurality of reinforcing plates k3023 are further included for connecting the first protective tube plate k3021 and the step plate k3020, and/or for connecting the step plate k3020 and the second protective tube plate. K3022.
  • the inner side plate k303 is provided with an engaging tooth k3031, and is adapted to be engaged with the engaging groove provided on the heat exchanger k104.
  • the bottom plate k304 is arcuately disposed. When mounted on the heat exchanger k104, the curved ends of the bottom plate k304 have one end facing upward and the other end facing downward; the upward end of the bottom plate k304 and the connecting pipe k205 The lower end of the bottom plate k304 is opposed to the end of the connecting pipe k205 to the outward pipe, as opposed to the portion to which the heat pipe k108 is connected.
  • a water baffle k3041 is provided on the outer periphery of the upper end of the bottom plate k304 to prevent condensed water from overflowing from the position.
  • the back surface of the bottom plate k304 is further formed with a windproof structure for sealingly sealing with the heat exchanger k104, thereby sealingly connecting the blower k309 with the inner space of the heat exchanger k104.
  • This structure can ensure the wind generated by the fan k309 All enter the internal space of the heat exchanger to improve the air supply efficiency.
  • the first mating portion k3033 of the windproof structure cooperates with a corresponding portion of the bottom shell a320 for sealingly mounting the fan bushing k3091
  • the second mating portion k3034 of the windproof structure cooperates with a corresponding portion of the bottom shell a320 for sealing the mounting portion Fan k309.
  • a sealing coupling groove k3032 is further disposed on the outside of the inner side plate k303 for sealing connection with the heat exchanger k104 to prevent air leakage.
  • the embodiment provides a heat exchanger comprising the sealed waterproof structure described in Embodiment 8.
  • the heat exchanger of this embodiment includes the above-described sealed waterproof structure, it naturally has all the advantages brought about by including the sealed waterproof structure.
  • This embodiment provides an air conditioner indoor unit including the heat exchanger as described in Embodiment 9.
  • the air conditioner indoor unit of the present embodiment includes the above-described heat exchanger, it naturally has all the advantages brought about by including the above-described heat exchanger.
  • the embodiment provides a sealing bowl, as shown in FIGS. 140 to 4-32, comprising: a sealing bowl main body portion k401, which is adapted to be sleeved on the connecting tube k205 and is in contact with the outer wall of the connecting tube k205. And a flow guiding structure for guiding the condensed water received by the sealed bowl body portion k401 to a set position.
  • the sealing bowl of the embodiment includes a sealing bowl main body portion k401 and a flow guiding structure.
  • the sealing bowl main body portion k401 is adapted to be sleeved on the connecting tube k205 and is in contact with the outer wall of the connecting tube k205 for receiving the connecting tube.
  • the condensed water that slides off the outer wall of the k205, and the flow guiding structure is used for guiding the condensed water received by the sealing bowl main body k401 to the set position.
  • the sealed bowl of the embodiment can solve the condensation water droplet at the special position of the connecting pipe k205. Water issues can significantly improve the user experience.
  • the sealing bowl main body portion k401 is provided with a waterproof connecting hole k4011 for being sleeved outside the connecting tube k205, and the waterproof connecting hole k4011 has a certain axial length.
  • the waterproof connecting hole k4011 having a certain axial length has a larger area in contact with the outer wall of the connecting pipe k205, and can effectively prevent the condensed water from leaking out from the position where the connecting pipe k205 contacts the waterproof connecting hole k4011, thereby improving the waterproof effect.
  • the sealing bowl main body portion k401 is sleeved and connected to the connecting tube k205 in an interference fit manner through the waterproof connecting hole k4011.
  • the connection mode of the interference fit can further enhance the fitting degree of the contact position of the waterproof connection hole k4011 and the connection pipe k205, thereby improving the waterproof effect.
  • the flow guiding structure includes a drainage hole k4012 opened on the sealing bowl main body portion k401 for discharging water received by the sealing bowl main body portion k401, and further provided with a guiding tube k4013 capable of sealing the main body portion k401 The received water is diverted to a set position to facilitate control of the flow of condensate.
  • a water receiving chamber k4010 is formed on the sealing bowl main body portion k401, and the water receiving chamber k4010 communicates with the guiding structure to discharge the received condensed water to the outside through the guiding structure.
  • a flange structure k4014 is formed on the sealing bowl main body portion k401, and the flange structure k4014 is enclosed to form the water receiving chamber k4010.
  • the flange structure k4014 is further provided with a slit k4015 for avoiding interference with the heat pipe or the elbow.
  • the sealing bowl is a rubber member, and those skilled in the art can also manufacture other materials according to actual needs.
  • This embodiment provides a heat exchanger comprising the sealed bowl described in Embodiment 11.
  • the heat exchanger of this embodiment has the above-described sealed bowl, it naturally has all the advantages brought about by having a sealed bowl.
  • the embodiment provides an air conditioner indoor unit, which comprises the heat exchanger described in Embodiment 12.
  • the air conditioner indoor unit of the present embodiment includes the above-described heat exchanger, it naturally has all the advantages brought about by including the above-described heat exchanger.
  • the embodiment provides an assembly structure, as shown in FIGS. 144 to 4-34, including: two side plates k105, which are respectively fixedly mounted on both sides of the longitudinal direction of the heat exchanger component k1041, and both have the same a mounting portion k5011; two fittings k503, respectively adapted to be fixedly disposed on the base member a101 corresponding to the side plate k105, and each having a corresponding fitting assembly with the first fitting portion k5011
  • the second fitting portion k5031 when the heat exchanger member k1041 is mounted on the base member a101, at least two of the first fitting portions k5011 are simultaneously directly engaged with the second fitting portion k5031.
  • the two first mounting portions k5011 are simultaneously directly engaged with the second fitting portion k5031, which is greatly larger than the prior art. It simplifies the assembly process, improves assembly efficiency, and facilitates automated production.
  • the second fitting portion k5031 is a carrier plate disposed on the assembly k503, and the carrier plate is provided with an opening opening k5030 on one side;
  • the first fitting portion k5011 enters the fitting opening k5030 from the open position and is directly engaged with the second fitting portion k5031.
  • the first fitting portion k5011 is a hemming plate disposed on the side plate k105, the hemming plate includes a side plate riser k5012 that can be inserted into the fitting opening k5030, and the side plate riser k5012 Connected, a side plate k5013 for contacting the carrier plate to carry the heat exchanger component k1041.
  • the second assembly portion k5031 is a carrier plate disposed on the assembly k503, and the carrier plate is provided with an opening opening k5030 on one side.
  • the first assembly portion k5011 directly from the assembly opening k5030 The opening is inserted into the assembly opening k5030 and then assembled with the second fitting k5031.
  • the first assembly part k5011 is a hemming plate disposed on the side plate k105. The hemming plate can be easily inserted into the assembly opening k5030 from the open position of the assembly opening k5030, and can also be coupled with the carrier plate to realize the contact connection and the heat transfer.
  • two of the hemming plates are disposed on two sides of the heat exchanger component k1041 in the longitudinal direction, respectively, and two of the carrier plates are located at two The carrier plate on the outer side of the assembly opening k5030 is assembled and connected.
  • the structure is arranged such that the relative movement between the assembled heat exchanger component and the base component along the length direction of the heat exchanger component does not occur, and the assembly is firm. it is good.
  • two of the hemming plates are arranged on both sides in the longitudinal direction of the heat exchanger component k1041, and may also be respectively carried on the inner side of the two mounting openings k5030 of the two carrier plates.
  • the board is partially assembled and connected to achieve the same technical effect.
  • the side plate k105 includes a side panel main body portion k5010 and the flange which is connected to the side panel side main body portion k5010 and extends outward to be engaged with the carrier plate.
  • the side plate riser k5012 is on the same plane as the side plate side plate main body portion k5010, and the side plate horizontal plate k5013 is substantially perpendicular to a plane in which the side plate side plate main body portion k5010 is located.
  • the hemming plate extends outward from the side plate main body portion k5010, and is assembled with the carrier plate on the assembly k503, and the side plate k105 is skillfully utilized without adding new components.
  • the plane of the carrier plate is substantially parallel to the edge plate k5013.
  • the edge plate k5013 is in parallel contact with the carrier plate.
  • the side plate horizontal plate k5013 is in parallel contact with the carrier plate, and the contact area is large, and the bearing capacity is good.
  • the two side plates k105 mounted on both sides in the longitudinal direction of the heat exchanger component k1041 are mirror-symmetrical.
  • the side plate k105 further includes a heat pipe mounting hole k5014 for the heat pipe k108 to be inserted to support the heat pipe k108.
  • the side plate k105 is further provided with a hook portion k5015 that can be snap-connected to the heat exchanger member k1041.
  • the side plate k105 and the heat exchanger member k1041 are coupled to each other by the hook portion k5015, so that the connection strength between the side plate k105 and the heat exchanger member k1041 can be improved.
  • the present embodiment provides an air conditioner indoor unit including a heat exchanger component k1041 and a base component a101.
  • a heat exchanger component k1041 and a base component a101 pass the assembly structure in Embodiment 14. Assembly connection.
  • the air conditioning indoor unit of the present embodiment employs the above-described assembly structure, it naturally has all the advantages brought about by the use of the above-described assembly structure.
  • An air conditioner indoor unit includes a base module s100, a heat exchange module s200, a wind tunnel module s300, and an appearance module s400.
  • the base module s100 is a supporting and mounting base of the whole machine; wherein the base module s100 includes a base member s101 adapted to be mounted on a support body, and the base member s101 is used for installation in an indoor wall or the like. It can be hung on the support body, which is the support part of the whole machine and the basic components of the assembly on the production line.
  • the heat exchange module s200 is connected to the outdoor unit and performs a heat exchange operation, and the heat exchange module s200 is installed in the first mounting structure disposed between the heat exchange module s200 and the base member s101. On the base module s100.
  • the heat exchange module s200 mainly includes a heat exchanger, and the pipeline in the heat exchanger is connected to the outdoor unit through a connecting pipeline composed of a liquid inlet pipe and a gas collecting pipe.
  • the heat exchange module s200 includes a heat exchanger integrally supported by the two ends of the angular frame in an inverted U shape, and the heat exchanger is provided with sealing members at both ends thereof, thereby being poured in the heat exchanger
  • the U-shaped interior forms an open chamber.
  • the damper module s300 includes an air passage for connecting the inlet and outlet ports and guiding the passage of the gas, and a water passage for guiding the condensed water to be discharged, the damper module s300 being connected to the susceptor module s100 by the second mounting structure.
  • the windshield module s300 has a bottom shell s310, and the bottom shell s310 is provided with a fan support for mounting an impeller; the bottom shell s310 has a side facing the heat exchange module s200, and the side surface is formed with A water tank that receives and discharges condensed water from the heat exchange module s200. After the impeller is mounted on the fan support, it is in the water tank. In the installed state, the impeller is in the open U-shaped chamber of the inverted U-shape of the heat exchanger.
  • the appearance module s400 covers and protects the whole machine and its internal structure, and the appearance module s400 is detachably connected to the base module s100.
  • the appearance module s400 is further divided into a housing module s410, an air outlet module s420, and a wind guiding module s430.
  • the housing module s410 includes a mounting bracket and a panel s412, and the air outlet module s420 includes an air outlet frame m3 for air outlet, and the housing module s410 and the air outlet module s420 together cover the air conditioner indoor unit.
  • the outer surface is provided to cover the air conditioner indoor unit.
  • the housing module s410 of the present embodiment includes a base member s101 disposed at a rear side of the indoor unit in use, and a front lower portion of the housing and opposite to the base
  • the component s101 is movably mounted to the air outlet frame m3; and further includes a panel s412 adjacently disposed above the air outlet frame m3 and movably mounted with respect to the base member s101.
  • the panel s412 and the air outlet frame m3 collectively cover the indoor unit, and are set for the overall aesthetic appearance of the appearance and the control difficulty in the production assembly process.
  • the edge of the panel s412 covers the edge of the air outlet frame m3 and the adjacent edge thereof, thereby avoiding the size mismatch between the panel s412 and the air outlet frame m3 due to defects in the production process, for example, the production size of the panel s412 or the air outlet frame m3.
  • a gap occurs smaller than the standard size, or a cap phenomenon occurs due to the production size of the panel s412 or the outlet frame m3 being larger than the standard size.
  • the panel s412 in this embodiment includes an integrally formed upper panel s4121 and a front panel p22, the upper panel s4121 being disposed on an upper side of the outer casing and having a contiguous base member s101
  • the upper panel s4121 is detachably and fixedly coupled to the base member s101.
  • the panel s412 is connected to the base member s101 by a buckle provided at the rear end of the upper panel.
  • the air outlet frame m3 includes an integrally formed bottom plate and a side plate, the bottom plate is disposed on a lower side of the panel s412, and the side plate is disposed on the base member Both sides of the s101; the both end sides of the panel s412 cover the forward side edges of the side panels.
  • the front panel p22 and the inner side of the upper panel s4121 are integrally formed with a side frame, and the side frame is covered by the side panel of the air outlet frame m3 in the mounted state; the side frame and the side frame are The side plates are slidably connected, and the rear end of the air outlet frame m3 is fixedly connected to the base member s101.
  • the panel s412 and the air outlet frame m3 are detachably fixedly connected, and the air outlet frame is respectively disposed on the two side panels of the air outlet frame m3 as shown in FIG.
  • the buckle s4211 is provided with a side frame chute s4123 corresponding to the two sides of the panel s412.
  • the lower end of the side frame chute s4123 is provided with a through hole for allowing the air outlet frame buckle s4211 to pass.
  • two of the air outlet frame buckles s4211 are disposed on each of the side panels.
  • the air outlet frame m3 is slidably connected to the panel s412 through the air outlet frame buckle s4211.
  • the connection between the sliding slot and the buckle is convenient for the user to install and disassemble. The user can pull out the air outlet frame m3.
  • the wind frame m3 is entirely removed from the panel of the air conditioner indoor unit.
  • the lower end of the panel s412 is provided with a connecting tube card slot, and the upper end of the air outlet frame m3 is engaged with the connecting tube card slot, and the panel s412 adopts a card slot structure.
  • the edge of the air outlet frame m3 is wrapped and assembled, and the sealing gap is covered from the perspective of the appearance, thereby solving the problem that the existing panel and the panel body have poor appearance.
  • a wind deflecting plate b1 is further disposed at the bottom of the air outlet frame m3.
  • the upper panel s4121 is further provided with Inlet air inlet.
  • the two side panels of the air outlet frame m3 of the present invention are slidably connected to the two side frames of the panel s412 for the user to install and disassemble, and the edges of the air outlet frame m3 and the panel s412 are connected. Covered by the edge of the panel s412, thereby reducing step hazards or capping during assembly of the outer casing.
  • the panel is disposed on the upper part of the air outlet frame by installing the panel and the air outlet cabinet, and the connection between the panel and the air outlet frame adopts a card slot structure, and the card slot of the panel is used.
  • the edge of the wind frame is wrapped and assembled, and the sealing gap is covered from the angle of appearance, which solves the problem of poor appearance of the existing panel and the panel body, and reduces the control difficulty of production.
  • An air conditioner indoor unit includes a base module s100, a heat exchange module s200, a wind tunnel module s300, and an appearance module s400.
  • the base module s100 is a supporting and mounting base of the whole machine; wherein the base module s100 includes a base member s101 adapted to be mounted on a support body, and the base member s101 is used for installation in an indoor wall or the like. It can be hung on the support body, which is the support part of the whole machine and the basic components of the assembly on the production line.
  • the heat exchange module s200 is connected to the outdoor unit and performs a heat exchange operation, and the heat exchange module s200 is installed in the first mounting structure disposed between the heat exchange module s200 and the base member s101. On the base module s100.
  • the heat exchange module s200 mainly includes a heat exchanger, and the pipeline in the heat exchanger is connected to the outdoor unit through a connecting pipeline composed of a liquid inlet pipe and a gas collecting pipe.
  • the heat exchange module s200 includes a heat exchanger integrally supported by the two ends of the angular frame in an inverted U shape, and the heat exchanger is provided with sealing members at both ends thereof, thereby being poured in the heat exchanger
  • the U-shaped interior forms an open chamber.
  • the damper module s300 includes an air passage for connecting the inlet and outlet ports and guiding the passage of the gas, and a water passage for guiding the condensed water to be discharged, the damper module s300 being connected to the susceptor module s100 by the second mounting structure.
  • the windshield module s300 has a bottom shell s310, and the bottom shell s310 is provided with a fan support for mounting an impeller; the bottom shell s310 has a side facing the heat exchange module s200, and the side surface is formed with A water tank that receives and discharges condensed water from the heat exchange module s200. After the impeller is mounted on the fan support, it is in the water tank. In the installed state, the impeller is in the open U-shaped chamber of the inverted U-shape of the heat exchanger.
  • the appearance module s400 covers and protects the whole machine and its internal structure, and the appearance module s400 is detachably connected to the base module s100.
  • the appearance module s400 is further divided into a housing module s410, an air outlet module s420, and a wind guiding module s430.
  • the housing module s410 includes a mounting bracket and a panel s412, and the air outlet module s420 includes an air outlet frame m3 for air outlet, and the housing module s410 and the air outlet module s420 together cover the air conditioner indoor unit.
  • the outer surface is provided to cover the air conditioner indoor unit.
  • the housing module s410 includes a mounting bracket s411 mounted on two sides of the base member s101 of the indoor unit, and a housing s411 disposed on the indoor unit.
  • the front end is mounted on the flat panel s412 on the mounting frame s411, and the panel s412 is attached to the upper portion of the air outlet frame m3.
  • a filter s4124 is attached to an upper portion of the indoor unit, an air outlet frame m3 is provided at a lower portion of the indoor unit upper panel s412, and a wind deflector b1 is disposed on the air outlet frame m3.
  • the mounting bracket s411 includes a frame composed of a riser s4111 and a horizontal plate s4112 disposed at an end of the base member s101, and the riser s4111 is located away from the base member s101.
  • the panel s412 and the mounting bracket s411 are snap-fitted by the panel.
  • the mounting brackets are disposed on the mounting brackets 411 on both sides corresponding to the panel buckles 414.
  • S415 as shown in FIG. 158, a panel buckle s414 is disposed on the back surface of the panel s412, and a pin slot snap connection mechanism formed by the buckle and the sliding slot links the two together.
  • the mounting bracket s415 is arranged in a vertical direction in the embodiment, and the panel s412 and the mounting bracket s411 can be disassembled by moving the panel s412 upward as shown by the direction of the arrow in FIG.
  • the riser s4111 is at an end of the horizontal plate s4112 away from the base member s101.
  • the mounting bracket s415 is disposed on a side of the vertical plate s4111 facing away from the base member s101, and the mounting bracket s411 is respectively disposed on the mounting bracket s411 of the base member s101 S415, the panel buckle s414 is disposed at a position corresponding to the mount chute s415 at both ends of the back surface of the panel s412.
  • the pin slot engaging and connecting mechanism is specifically configured to: the mounting bracket chute s415 includes a correspondingly disposed with the panel buckle s414 to allow the panel buckle s414 to pass.
  • the panel buckle s414 includes a buckle support body and a buckle body, and the buckle support body is connected to the buckle body.
  • the buckle support body and the buckle body are integrally formed with the panel s412.
  • the buckle body has a flat structure, and the buckle body can be set to a solid structure according to requirements, or can be set as a hollow structure for saving materials.
  • the support height of the buckle support body gradually decreases backward in the direction of the card insertion movement, so that the supported bayonet body is in a state of front high and low.
  • the above-mentioned snap-fit support is disposed in such a manner that when the panel buckle s414 is snapped into the mounting bracket s411 along the mounting bracket s415, the card is tightened in the mounting direction, and the panel s412 and the mounting bracket s411 are tightly closed. Cooperate.
  • each set of the mounting bracket chute s415 includes a slot s4152 disposed on the mounting bracket s411 and two through holes s4151 disposed on the one slot s4152, the two The through hole s4151 is provided corresponding to the two panel buckles 414 on the back side of the panel s412. Therefore, both panel snaps s414 can be accurately inserted into the through hole s4151 into the mount chute s415 during installation.
  • the mounting brackets s415 may also be horizontally arranged, and the panel buckles 414 are also respectively disposed on the upper and lower sides of the back of the panel s412, when the mounting brackets s415 are horizontally arranged. At the time of the movement, the panel s412 can be moved and detached from the mounting bracket s411.
  • each set of the mounting bracket chute s415 may also include two mutually independent slots s4152 and two mutually independent through holes s4151 disposed on the mounting bracket s411, each of which Each of the slots s4152 is provided with a through hole s4151, and each of the through holes s4151 is disposed corresponding to the panel buckle s414 on the back surface of the panel s412.
  • the air conditioner wall hanging indoor unit of the invention has a plurality of sets of push-pull buckles on the panel, and the structure height of the push-pull buckle is about 1/4 of the height of the original panel buckle.
  • the design of the buckle structure reduces the card.
  • the buckle height is not easy to break during the process of dropping, etc., which solves the problem that the connecting parts such as loose leaf and buckle on the panel in the prior art often break in the drop laboratory; thereby shortening the design cycle and saving the mold production and
  • the air conditioner indoor unit panel of the present invention can be disassembled by means of translation, which simplifies the loading and unloading of the air conditioner panel, and is advantageous for cleaning the indoor unit of the air conditioner.
  • the embodiment provides a wall hanging machine in the exterior module of the modular air conditioner indoor unit, which comprises a base member s101, a panel s412, at least one set of telescopic mechanism and a mounting body m44.
  • the panel s412 has two air inlets p23, and two third through holes m11 formed on the panel s412.
  • the telescopic mechanism is located in a cavity defined between the base member s101 and the panel s412.
  • the mounting body m44 is located in the cavity, and the telescopic mechanism is mounted on the mounting body m44, and performs a telescopic movement toward or away from the third through hole m11 on the mounting body m44, so that the panel s412 is detachably opposed to the base member s101. installation.
  • the telescopic mechanism includes a second limiting member m45 mounted on the mounting body m44, a first elastic member m436 mounted on one end of the second limiting member m45, and the other end of the second limiting member m45.
  • the first elastic member m436 applies a restoring force toward the third through hole m11 to the second stopper m45, so that the second stopper m45 moves toward the third through hole m11.
  • the first elastic member m436 is preferably a spring.
  • the second limiting member m45 has a second strip body m451, and the second strip body m451 has at least two third engaging portions m452 on the wall surface facing the mounting body m44 side, and the second strip One end of the body m451 is connected to the spring, the other end extends to the third through hole m11, and a second pressing portion m453 formed on the other end surface of the second strip body m451, and the second pressing portion m453 is adapted to pass through the third pass Hole m11.
  • the third engaging portion m452 corresponds to the third engaging portion m452, as shown in FIG.
  • the mounting body m44 opens a fourth card slot m441 into which the third engaging portion m452 is inserted in one-to-one correspondence toward the wall surface of the third engaging portion m452 side.
  • the third engaging portion m452 performs a telescopic movement in the fourth card slot m441.
  • the fourth card slot m441 is a U-shaped slot, and a space for the third latching portion m452 is formed between the two sidewalls of the U-shaped slot, but does not separate from the U-shaped slot.
  • the third engaging portion m452 is preferably a protrusion that protrudes into the space between the side walls of the U-shaped groove through the opening of the U-shaped groove.
  • a recess of the second strip m451 is formed at a position on the one surface of the second strip m451 facing the mounting body m44 at a position avoiding the third engaging portion m452 to reduce the weight of the second strip m451.
  • the other end of the spring is fixed to a component adjacent thereto, such as a base member s101, a duct assembly, or an evaporator or the like.
  • a step surface is formed between the second pressing portion m453 and the other end surface of the second strip body m451. The step surface abuts against the inner surface of the panel s412, so that when the panel s412 is mounted, the panel s412 is mounted in position or not.
  • the mounting body m44 includes a bump corresponding to the third latching portion m452, and the bump faces the third latching portion m452.
  • the fourth card slot m441 is disposed on the end surface of one side, and the support body is sleeved on the limiting member and located between the adjacent two third latching portions m452.
  • the support body is fixed to other components adjacent thereto.
  • the support body is provided to support the second stopper m45.
  • a sleeve structure is preferred.
  • the panel s412 is generally L-shaped, and its vertical portion m23 is disposed opposite to the base member s101, its horizontal portion m22 is formed on the top of the vertical portion m23, and the horizontal portion m22 is away from the end of the vertical portion m23. Abutting against the top inner surface of the base member s101; further comprising two side plates m7 disposed on the opposite side wall ends of the vertical portion m23 and the base member s101, the two side plates m7 and the panel The s412 and the base member s101 enclose the cavity described above.
  • the above-described mounting body m44 is formed on the inner wall surface of the side plate m7, and the side plate m7 is detachably coupled to the base member s101 such that the two side plates m7 are located at both ends of the panel s412.
  • the bottom of the base member s101 and the bottom of the panel s412 are provided with an air outlet module, and an air outlet is formed on the air outlet module.
  • the air outlet module is fixed on the base member s101 and located at the bottom of the panel s412 and the base member s101. Then, the air outlet module, the panel s412, the two side panels m7, and the base member s101 enclose the overall appearance of the air conditioner wall hanging machine.
  • the two air inlets p23 are formed on the horizontal portion m22 of the panel s412, the two third through holes m11 are formed on the vertical portion m23 of the panel s412, and the two third through holes m11 are located on both sides of the two air inlets.
  • two mounting bodies m44 and two sets of telescopic mechanisms are disposed in the cavity to detachably set both ends of the panel s412 on the base member s101.
  • two mounting bodies m44 are respectively formed on the inner surfaces of the two side plates m7, and the second connecting portion m454 of the second strip body m451 facing the spring has a second connecting portion m454 as a deformation piece. It can also be converted into a connecting shaft, so that the spring is sleeved on the end of the second strip m451, the third engaging portion m452 of the second strip m451 is inserted into the fourth slot m441, and the second pressing portion m453 is extended.
  • the second pressing portion m453 When the second pressing portion m453 is pressed toward the cavity, the second strip body m451 and the second pressing portion m453 are linearly retracted along the width direction of the horizontal portion m22 of the panel s412, and the third through hole m11 on the panel s412 is disengaged.
  • the second pressing portion m453 realizes that the panel s412 is detached from the air conditioner to facilitate cleaning; at the same time, other components in the cavity are exposed to facilitate cleaning and maintenance of other components, such as cleaning the evaporator, and the electrical box. Maintenance of the structure.
  • the second pressing portion m453 is pressed into the cavity along the width direction of the horizontal portion m22 of the panel s412, that is, the second pressing is pressed at the front end of the wall hanging machine.
  • the portion m453 causes the second pressing portion m453 to protrude into the cavity, and the panel s412 is disengaged from the base member s101 by the restriction of the second pressing portion m453, and the panel s412 can be removed, and the second pressing portion m453 is also revoked.
  • the second limiting member m45 is extended toward the third through hole m11 under the action of the restoring force of the spring, so that the second pressing portion m453 is reset and is in the initial position. Cleaning the panel s412 and the externally leaking evaporator, and repairing the electrical structure.
  • the third through hole m11 of the panel s412 is simply sleeved on the second pressing portion m453, so that The stepped surface between the second strip m451 and the second pressing portion m453 abuts against the inner surface of the panel s412, so that the panel s412 can be mounted on the base member s101, during the mounting and dismounting of the panel s412, the panel S412 will not send The deformation is ensured to ensure the firmness of the mounting of the panel s412 and the base member s101, and the pressing manner facilitates the disassembly and installation of the panel s412.
  • the support body may also have other shapes, such as an L-shaped support plate, the second limit member m45 is overlapped on the horizontal portion of the L-shaped support plate; or a similar chute for supporting the second limit
  • the position piece m45 makes the second limit member m45 more stable when it is subjected to the telescopic movement thereon.
  • the support body may not be provided, and the second limit member m45 is supported only by the cooperation relationship between the third engaging portion m452 and the fourth card slot m441 on the second limiting member m45. .
  • the two third through holes m11 are opened on the horizontal portion m22 of the panel s412, and the two third through holes m11 are respectively located.
  • the two third through holes m11 are long waist holes extending in the horizontal direction.
  • the second strip body m451 is disposed on the wall surface opposite to the mounting body m44 side.
  • the second dial m455, the second dial m455 is located in the long waist hole, at this time, the mounting body m44 is obliquely mounted on other components adjacent thereto, such as the air duct assembly disposed in the cavity, or the mounting of the electrical structure
  • One end of the spring is sleeved on one end of the second limiting member m45, and the other end is fixed on other components adjacent thereto, such as the base member s101, the air duct assembly, and the evaporator structure.
  • the pressing portion of the limiting member is located in the cavity and abuts against the inner surface of the panel, and only the dial block is located in the long waist hole.
  • the second dial m455 when the panel s412 needs to be disassembled, for example, under the action of the spring, the second dial m455 starts to be on the left side in the long waist hole, and only needs to push the second dial block m455 to the right, so that the second The dial block m455 drives the second limiting member m45 away from the third
  • the through hole m11 is tilted so that the second dial m455 protrudes into the cavity, and the panel s412 is restricted from the second dial m455, and the panel s412 can be detached from the air conditioner. After the panel s412 is removed, the pair is revoked.
  • the force of the second dial m455 is, under the action of the restoring force of the spring, the second dial m455 and the second limiting member m45 perform an extension movement opposite to the retracting motion, so that the second limiting member m45 and the
  • the second block m455 is reset to the initial position; when the panel s412 is installed, only the third through hole m11 of the panel s412 is sleeved on the second dial m455, and the second dial m455 is located at the third through hole m11.
  • the end of the horizontal portion m22 of the panel s412 away from the vertical portion m23 abuts against the top inner surface of the base member s101, and the installation process of the panel s412 can be completed.
  • the end of the second limiting member m45 facing the third through hole m11 may also be located in the third through hole to apply a force to the dial block.
  • the dial block and the limit position are located at one end of the third through hole, the cavity is extended into the cavity.
  • the second dial m455 is not provided, and one end of the second limiting member m45 facing the third through hole m11 is directly extended to the third through hole m11, and the second limit is directly pressed.
  • the end of the member m45 is such that the second limiting member m45 is tilted and linearly moved on the mounting body m44, so that the second limiting member m45 integrally protrudes into the cavity, and the panel s412 can be detached from the air conditioner.
  • the two side plates m7 are fixed on both ends of the vertical portion m23 of the panel s412, and the two third through holes m11 are respectively opened on the two side plates.
  • the mounting body m44 is horizontally mounted on other components adjacent thereto, such as a duct assembly, an evaporator, an electrical appliance, or a base component.
  • the second limiting member m45 is horizontally mounted on the mounting body m44, one end of the spring is fixed on the second limiting member m45, and the other end is fixed on other components adjacent thereto, for example, the air duct assembly and the evaporator , electrical equipment, or base parts.
  • the second pressing portion m453 when the panel s412 needs to be disassembled, the second pressing portion m453 needs to be pressed inward in the horizontal direction, so that the second pressing portion m453 is entirely retracted into the cavity, thereby detaching the panel s412.
  • the number of the third through holes m11 may also be three, four, five, six, etc., each of the third through holes m11 corresponding to one mounting body m44 and one set of telescopic mechanism To cooperate with each other, the panel s412 is detachably disposed on the base member s101.
  • the number of the third through holes m11 is specifically determined according to the actual use situation and the needs of the user.
  • the two side plates m7 may not be provided, and the above-described mounting body m44 may be fixed to other members.
  • the panel s412 may have only the vertical portion m23, and the air inlet p23 is enclosed between the top of the vertical portion m23 and the top of the base member s101, and the third through hole m11 is opened on the vertical portion m23.
  • the second pressing portion m453 and the end surface of the second strip-shaped body m451 in the above embodiment may not form a stepped surface, and the end of the second strip-shaped body m451 directly protrudes from the third through-hole m11 or may be omitted.
  • the second strip body m451 may not be provided with the second connecting portion m454 on one end of the spring, and one end of the spring is directly sleeved on the end of the second strip body m451; as a deformation, other In this way, the end of the spring is fixed to the second strip m451.
  • the first elastic member m436 may be a spring, or a spring, or other elastic body.
  • the third engaging portion m452 on the second strip m451 may also be three, four, five, etc., correspondingly, three, four, five are arranged on the mounting body m44.
  • a fourth card slot m441 the plurality of third latching portions m452 and the fourth latching slot m441 are matched one by one to ensure linear movement of the second limiting member m45 in the fourth latching slot m441, and the movement is further smooth.
  • the second limiting member m45 may also have other shapes, such as a cylinder, or a plate. It is only necessary to have two third engaging portions m452 facing the mounting body m44, and cooperate with the fourth engaging groove m441 on the mounting body m44, and the third engaging portion m452 can perform the telescopic movement in the fourth latching groove m441.
  • the mounting body m44 may be another structure, such as a strip body, or a plate mechanism, and only the fourth card slot m441 suitable for the third latching portion m452 to be inserted may be formed thereon.
  • the shape of the four card slots m441 can also be other shapes.
  • the third engaging portion m452 on the second limiting member m45 is replaced with a card slot
  • the fourth card slot m441 on the mounting body m44 is correspondingly replaced with a snap portion, or other mating structure
  • the above-described mounting body m44 may not be provided, and the telescopic mechanism may be directly provided on other members in the cavity.
  • the telescopic mechanism may also be other structures, such as a telescopic motor disposed in the cavity, and fixed in the motor to expand and contract
  • the second limiting member m45 on the shaft, the other end of the second limiting member m45 protrudes into the third through hole m11, so that the second limiting member m45 performs a telescopic movement toward or away from the third through hole m11, and the panel is
  • the s412 is detachably mounted with respect to the base member s101.
  • the second limit member m45 is driven by the cylinder to perform the telescopic movement.
  • the "base member” referred to in this embodiment refers to a base or a bottom case that is mounted on a wall in an indoor unit of an air conditioner, and the above-mentioned appearance module is further divided into a housing module, an air outlet module, and a guide.
  • the wind module, the base member and the panel mentioned in this embodiment belong to the housing module.
  • the embodiment provides an air conditioner including any one of the air conditioner wall hanging machines provided in Embodiment 3.
  • the air conditioner wall hanging machine provided in Embodiment 3 since the air conditioner wall hanging machine provided in Embodiment 3 is used, the end of the third through hole m11 is extended by pressing the telescopic mechanism, and the panel s412 is detached from the air conditioner to facilitate the disassembly of the panel s412. installation. Further, the air conditioner of the present embodiment has all the advantages of the wall hanging machine provided in Embodiment 3.
  • the outer casing of the air conditioner includes a rear casing p10 and a panel, wherein the panel is movably covered on the rear casing p10, and the panel includes at least two pieces that can be opened.
  • the sub-panel, and each sub-panel has a panel main body p21 surrounding the edge of the rear casing p10 and a front panel p22 connected to the panel main body p21, wherein the panel main body p21 is integrally formed or detachably connected to the front panel p22.
  • the above casing has at least two openable sub-panels, so that the cleaning pool is not required to have a large size during cleaning and maintenance, thereby reducing the difficulty of operation; and at the same time, since each sub-panel has a surrounding
  • the panel main body p21 at the edge of the housing p10 and the front panel p22 connected to the panel main body p21 further increase the opening depth of the air conditioner housing, that is, when cleaning or replacing the air conditioner, it is only necessary to open the panel provided to the opposite side.
  • the heat exchanger p200 and the like in the air conditioner casing can be completely exposed, thereby facilitating the complete disassembly and assembly of the panel and the comprehensive cleaning or repair replacement of the heat exchanger p200 in the air conditioner.
  • the panel includes two sub-panels, which are left and right panels that are opposite to each other in the longitudinal direction with respect to the rear housing p10, and the left panel.
  • the panel main body p21 is disposed at the upper edge and the left edge of the rear case p10; the panel main body p21 of the right panel is disposed at the upper edge and the right edge of the rear case p10, and thus the opening process is adopted by adopting a left-right split manner There is no need to perform additional lifting operations on it to prevent automatic closing of the panel, thereby simplifying the operation and improving the safety of the operation.
  • the mounting portion p11 is disposed on at least one of the opposite sides of the rear housing p10 along the direction in which the panel is split, as shown in FIG. 167, the mounting portion p11 Set on the side adjacent to the right panel.
  • the mounting portion p11 is provided with a first rotating shaft p111; the panel main body p21 of the panel is provided with a rotating portion p211 corresponding to the first rotating shaft p111, and the panel main body p21 passes through the first rotating shaft p111 and
  • the rotation portion p211 is rotatably disposed on the mounting portion p11, thereby achieving a more stable installation between the panel and the rear housing p10 while achieving the panel split design.
  • the sub-panel can also be mounted in a hinged or snap-fit connection to the rear housing p10.
  • a display panel p30 can be fixedly disposed above the heat exchanger p200 of the air conditioner on the rear housing p10, such as Figure 169 shows; the display panel p30 is disposed between the left and right panels.
  • the display panel p30 is an L-shaped board, and the upper edge of the display panel p30 and the rear housing p10 are fixedly connected by a buckle or a screw, as shown in FIG. 167 and FIG.
  • a decorative strip (not shown) may be fixedly disposed on the rear housing p10 above the heat exchanger p200 of the air conditioner to provide an aesthetically pleasing effect, and when the display panel p30 and the decoration are simultaneously provided When the strip is used, the air conditioner can be made to have a visual function, and the decorative appearance can be achieved.
  • the lower portion of the rear housing p10 is provided with the air deflector b1 so that the air outlet is disposed below the air conditioner, so that the air conditioner has good air. Loop effect.
  • the air conditioner When the air conditioner is in an inoperative state, and the air conditioner simultaneously sets the air deflector b1, the panel, and the display panel p30, the air deflector b1, the panel, and the display panel p30 close the rear casing p10, thereby reducing dust in a non-working state. Enter, improve the life of the air conditioner Life.
  • the air conditioner in this embodiment further includes at least two first filter nets, and the air inlet port p23 is disposed on the left panel and the right panel, respectively, and the first filter net It is detachably disposed on the air inlet p23 of the left and right panels.
  • the filter can be cleaned or replaced at the same time, which simplifies the operation steps and reduces the operation difficulty.
  • each sub-panel further has at least two first filter nets, and the first filter net is integrally formed on the panel main body p21 or the front panel p22 of each sub-panel, that is, the first filter net is disposed not only It can be detachably mounted on the panel, or it can be integrated on the panel.
  • the first filter When the first filter is disposed, the first filter is disposed on the panel main body p21 above the left and right panels, as shown in FIG. 167; of course, the first filter may also be disposed on the side panel main body p21 or The front panel p22 of the left and right panels can also achieve the effects of easy installation, dustproofing and filtering.
  • the air conditioner further includes a second filter p50, the second filter p50 is fixedly disposed on the rear casing p10, and the second filter p50 is located above the heat exchanger p200 of the air conditioner and In the air inlet of the heat exchanger p200, as shown in FIG. 172 and FIG. 173, in the embodiment, the second filter p50 can be disposed on the rear casing p10 by means of a buckle, or can be screwed. The mode is set on the rear case p10.
  • the second filter p50 in FIG. 172 and FIG. 173 can be used not only as a whole, but also as a whole by using a plurality of second filters p50 to form an integral manner in the air inlet of the heat exchanger p200. This is limited to this.
  • the right side panel g120 is detachably engaged with the base g140 in the base member, and the side panel g120 has the electrical box s110 exposing the inside of the side panel g120 in the pulling direction thereof.
  • the side panel g120 only needs to be pushed from the closed position to the open position, so that the electrical box s110 can be exposed to the after-sales maintenance personnel without first disassembling the appearance components of the air conditioner, which saves time and labor and is convenient. Subsequent after-sales maintenance personnel repair the air conditioner electrical box s110.
  • the figure shows that the right side panel g120 can be pulledably engaged with the base member. It can be understood that the left side panel g120 or the side panels g120 on both sides can be The embodiment in which the drawing and the base member are coupled to the base member should also be within the scope of the invention. Similarly, when the electrical box s110 inside the air conditioner needs to be repaired, the electrical box s110 can be exposed to the external component without disassembling the appearance component of the air conditioner. After-sales maintenance personnel simplify the after-sales maintenance procedures, saving time and effort.
  • the side panel g120 is not directly engaged with the base g140 of the base member, but is disposed between the side panel g120 and the base g140, and is detachable from the base g140.
  • the pull-fit mounting bracket s411 is realized, and the side panel g120 is specifically mounted on the mounting bracket s411 and realizes a pull-fit cooperation with the base member through the mounting bracket s411.
  • the air conditioner further includes a mounting bracket s411 for detachably engaging the side panel g120 and the base member, and the mounting bracket s411 functions as a skeleton, and while the side panel g120 is detachably engaged with the base member Since the mounting frame s411 can be mounted with other appearance components such as the panel s412, the arrangement of the appearance components such as the side panel g120 and the panel s412 can be facilitated. From the perspective of the air conditioner as a whole, the side panel g120 can be realized relative to the base component by the mounting bracket s411. With the pull fit, the mounting bracket s411 is part of the skeleton of the air conditioner, and the implementation of the above-described pull fit does not adversely affect the stability of the overall structure of the air conditioner.
  • the mounting bracket s411 has a side panel mounting portion, and the mounting bracket s411 is detachably connected to the side panel g120 at the side panel mounting portion. Specifically, the mounting bracket s411 is snap-connected to the side panel g120 at the side panel mounting portion.
  • the mounting bracket s411 has a panel mounting portion, and the mounting bracket s411 can be pulled and engaged with the panel s412 at the panel mounting portion.
  • the pull-fit fit of the mounting bracket s411 and the base g140 in the embodiment is specifically realized by the structure of the guide rail g170.
  • the guide rail g170 structure includes a guide rail g170 disposed on the mounting bracket s411, and a guide groove disposed on the base g140. G180, the guide rail g170 and the mounting bracket s411 are integrally formed.
  • the guide rail g170 is disposed on the base g140, and the guide groove g180 is disposed on the mounting bracket s411, so that the mounting bracket s411 and the base g140 can be pulled and matched.
  • the structure of the guide rail g170 extends in the vertical direction, and the side panel g120 can be pulled up or down to the open position.
  • the extending direction of the guide rail g170 does not limit the present invention, the rail g170 structure may extend in the horizontal direction, the side panel g120 can be pulled away from the side of the base member to the open position; or the air conditioner rail g170 The structure extends in the front and rear horizontal directions, and the side panel g120 can be pulled forward to the open position.
  • the air conditioner in this embodiment further includes a limiting structure for limiting the side panel g120 in the closed position, so that the side panel g120 of the air conditioner can be stabilized in the closed position without accidentally opening. .
  • the limiting structure includes a mounting hole disposed on the side panel g120, and a limiting hole disposed on the air outlet frame m3 corresponding to the mounting hole in the closed position of the side panel g120, and the screw g160 is worn.
  • the mounting hole and the limiting hole are passed through to limit the side panel g120 in the closed position, so that the side panel g120 in the closed position is not accidentally opened, so that when the air conditioner needs maintenance, only the screw g160 on the side panel g120 is removed.
  • the electrical box s110 can be exposed to the after-sales maintenance personnel, and the electrical box s110 can be easily removed from the right side, thereby avoiding the situation in which the existing parts are removed and the parts are inspected in the electrical box s110.
  • the side panel g120 is connected to the air outlet frame m3 by using the screw g160 to ensure the position of the closed position, and some buckle forms or the like may be used to avoid appearance defects.
  • the side panel g120 and the air outlet frame m3 are fixed by the screw g160, and the whole can be used as the air outlet frame m3 assembly, and the buckle assembly between the air outlet frame m3 assembly and the mounting bracket is fixed, and the component of the air outlet frame m3 needs to be disassembled and cleaned.
  • the structure of the air outlet frame m3 and the side panel g120 and the like are moved downwardly along the guide rail g170 on the mounting frame s411, so that the air duct assembly can be cleaned.
  • the air conditioner includes a housing body g410 having an opening g411 exposing an electrical box g110 inside the air conditioner and a motor component at a right end along the longitudinal direction of the air conditioner; G120, rotatably disposed on the housing body g410, specifically, is disposed on the top panel g450 by means of a hinge, by providing a rotating shaft p111 on the top panel g450, and providing a hinge sleeve g437 on the side panel g120 to realize the hinge.
  • the side panel g120 is rotatably engaged with the casing body g410, and has an opening g411 opening the casing body g410 to expose the opening of the electrical box g110 and the motor component inside the air conditioner.
  • the position can expose the electrical box g110 and the motor components to the after-sales maintenance personnel without first disassembling the appearance components of the air conditioner, which saves time and labor, and facilitates subsequent maintenance of the air conditioner electrical box g110 and the motor components.
  • the side panel g120 in this embodiment is rotatably disposed on the top panel g450 of the housing body g410.
  • the backing plate can achieve the purpose of opening the opening g411 and closing the opening g411, and the above-described modified embodiment should also be within the scope of the present invention.
  • the air conditioner further includes a guiding positioning structure disposed between the side panel g120 and the housing body g410 for guiding the side panel g120 to switch from the open position to the closed position, and the guiding positioning structure is specifically
  • the positioning post g431 is disposed on a side of the side panel g120 facing the housing body g410, and the positioning hole g413 is disposed on the housing body g410 toward the side panel g120.
  • the positioning post g431 and the positioning hole g413 are pluggable and matched to ensure When the side panel g120 is switched from the open position to the closed position, the side panel g120 can be correctly mounted, and the appearance of the air conditioner is ensured.
  • the guiding and positioning structure may include a positioning hole provided on a side of the side panel facing the housing body, and a positioning post provided on the housing body toward the side panel.
  • the guiding and positioning structure further comprises a positioning buckle g433 disposed on a side of the side panel g120 facing the housing body g410, and a positioning buckle hole g415 disposed on the side wall g120 of the housing body g410, the positioning buckle g433 and the positioning
  • the positioning buckle hole g415 forms a snap fit, so that the positioning buckle g433 and the positioning buckle hole g415 have a certain clamping force while positioning the side panel g120, and have a certain clamping force on the side panel g120 in the closed position.
  • Limit function It can be understood that the positioning buckle can also be disposed on the housing body, and the corresponding positioning buckle hole is disposed on the side panel, and the positioning and the limiting position can also be achieved.
  • the air conditioner in the embodiment of the present invention further includes a side panel g120 and a housing a door lock mechanism for locking the side panel g120 in the closed position between the bodies g410, the door lock mechanism comprising a door lock buckle g435 disposed on a side of the side panel g120 facing the housing body g410, and a housing
  • the body body g410 is coupled to the door lock card slot g417 of the side panel g120, the door lock buckle g435 and the door lock card slot g417, so that the position of the side panel g120 in the closed position can be locked.
  • the door lock buckle can also be set.
  • corresponding door lock slots are provided on the side panels.
  • the door lock mechanism in the air conditioner is opened or closed by pressing the side panel g120.
  • the door lock structure directly borrows the existing mature structure, and the side panel g120 is pressed to realize the locking of the closed position. Press again to unlock the closed position for easy operation during after-sales maintenance.
  • An air conditioner indoor unit includes a base module s100, a heat exchange module s200, a wind tunnel module s300, and an appearance module s400.
  • the base module s100 is a supporting and mounting base of the whole machine; wherein the base module s100 includes a base member s101 adapted to be mounted on a support body, and the base member s101 is used for installation in an indoor wall or the like. It can be hung on the support body, which is the support part of the whole machine and the basic components of the assembly on the production line.
  • the heat exchange module s200 is connected to the outdoor unit and performs a heat exchange operation, and the heat exchange module s200 is installed in the first mounting structure disposed between the heat exchange module s200 and the base member s101. On the base module s100.
  • the heat exchange module s200 mainly includes a heat exchanger, and the pipeline in the heat exchanger is connected to the outdoor unit through a connecting pipeline composed of a liquid inlet pipe and a gas collecting pipe.
  • the heat exchange module s200 includes a heat exchanger integrally supported by the two ends of the angular frame in an inverted U shape, and the heat exchanger is provided with sealing members at both ends thereof, thereby being poured in the heat exchanger
  • the U-shaped interior forms an open chamber.
  • the damper module s300 includes an air passage for connecting the inlet and outlet ports and guiding the passage of the gas, and a water passage for guiding the condensed water to be discharged, the damper module s300 being connected to the susceptor module s100 by the second mounting structure.
  • the windshield module s300 has a bottom shell s310, and the bottom shell s310 is provided with a fan support for mounting an impeller; the bottom shell s310 has a side facing the heat exchange module s200, and the side surface is formed with A water tank that receives and discharges condensed water from the heat exchange module s200. After the impeller is mounted on the fan support, it is in the water tank. In the installed state, the impeller is in the open U-shaped chamber of the inverted U-shape of the heat exchanger.
  • the appearance module s400 covers and protects the whole machine and its internal structure, and the appearance module s400 is detachably connected to the base module s100.
  • the appearance module s400 is further divided into a housing module s410, an air outlet module s420, and a wind guiding module s430.
  • the housing module s410 includes a mounting bracket and a panel s412, and the air outlet module s420 includes an air outlet frame m3 for air outlet, and the housing module s410 and the air outlet module s420 together cover the air conditioner indoor unit.
  • the outer surface is provided to cover the air conditioner indoor unit.
  • the air outlet module s420 includes a bottom portion disposed in an air conditioner use state, and together with the panel s412, blocks an air outlet frame m3 of the front lower portion of the air conditioner. And a fixing component for fixing the air outlet frame m3 to the adjacent component, and the air outlet frame m3 can be detached from the air conditioner indoor unit s1 by the fixing component, specifically, as shown in FIG.
  • the air outlet frame m3 is fixedly connected to the bottom case s310 through a fixing component.
  • a structure such as left and right wind sweeping, automatic wind sweeping, and the like is disposed in the air outlet frame m3.
  • the position of the sweeping blade b20 can be disassembled and cleaned together with the air outlet frame m3.
  • the air duct inner air passage can be completely exposed by removing the wind box m3, and a better cleaning form is obtained.
  • the air outlet frame m3 is movably connected to the base member s101 on the back surface of the air conditioner indoor unit s1 via the rail device s900.
  • the rail device s900 includes a rail mount s910 as shown in FIG. 191 vertically fixed to the base member s101 in a use state, and is slidably mounted as shown in FIG. a sliding frame s911 in the sliding slot of the sliding rail base s910, and a sliding rail end rod s912 fixedly mounted on the sliding frame s911 at one end as shown in FIG. 192, the other end of the sliding rail end rod s912 is fixedly connected
  • a hook s9121 is formed on the rail end rod s912. Referring to FIG. 187 and FIG. 190, the hook s9121 is mated with the air outlet frame slot s422 formed on the air outlet frame m3. connection. The distance between the slide rail end rod s912 and the air outlet frame m3 is 30 mm or more. Through the pulling out of the air outlet frame, the air channel module s300 is fully exposed, which is convenient for the user to directly clean. At the same time, the wind water channel module s300 can be directly removed through the distance between the air outlet frame m3 and the air conditioner, and directly taken out and cleaned. .
  • the invention adjusts the structure of the push-pull slide rail so that it can be applied to the air conditioner, and the air frame m3 is conveniently fixed, so that the user can conveniently pull out and disassemble the wind frame m3, and the assembly method is simple. Easy for users to install.
  • the rail end rod s912 of the present invention is detachably fixedly coupled to the carriage 911, and the rail end rod s912 is detachable from the rail seat s910.
  • the front end of the rail seat s910 is provided with a positioning block s913 for positioning the slide rail end rod s912, and a rubber block s914 for limiting the inner sliding frame s911 is disposed at the rear end, as shown in FIG. 194 and FIG.
  • the positioning block structure in the prior art slider is shown.
  • the positioning block in the prior art is a structure having the same front and rear width, as shown in FIG. 197 and FIG. 200, the present invention.
  • the positioning block s913 has an outwardly extending protruding s9131 that is different from the prior art, wherein as shown in FIGS. 198 to 5-52, the opening of the protruding flank s9131 provided at the end of the positioning block s913 is larger than the positioning.
  • the opening of the other part of the block s913, the above arrangement is convenient for the installation of the rail end rod s912.
  • the user can pull out the air outlet frame m3 through the guide rail, and then the air outlet frame m3 can also be selected.
  • the positioning block s913 is added with the protruding flare structure s9131 as shown in FIG. 197. Since the opening of the end of the positioning block s913 is enlarged, the slide rail device s900 is The slide rail end rod s912 is detached and reinstalled, so that the slide rail end rod s912 can be quickly and accurately inserted into the positioning block s913, so that the process of assembling the wind frame m3 can be accurately positioned and time is saved.
  • the fixing component is disposed between the air outlet frame m3 and the air conditioner bottom case s310, and the fixing component includes a locking member s423 disposed adjacent to both ends of the air outlet frame m3. And a fixing hole s424 disposed at a corresponding position of the bottom case s310; the locking member s423 can pass through the fixing hole s424.
  • the end of the locking member s423 is provided with a protruding toggle lever limiting member s4233 for locking by engaging the edge of the fixing hole s424.
  • the locking member s423 is movably mounted on the air outlet frame m3 via a toggle lever s4231, and the toggle lever s4231 is provided with a protrusion s4232 for facilitating manual movement.
  • the locking member s423 and the fixing hole s424 are respectively disposed in the vicinity of both ends of the air outlet frame m3. As shown in FIGS.
  • the locking member s423 is moved in the middle to fix the air outlet frame m3 and the bottom case s310 together, and the locking member s423 is moved to both sides, the locking member s423 The fixing of the bottom case s310 is cancelled, so that the air outlet frame m3 is separated from the bottom case s310.
  • the portion of the air outlet frame m3 adjacent to the panel s412 is further provided with a detachable decorative panel s425, which is closely matched with the panel s412.
  • the exposure of the assembly gap is reduced by arranging the decorative panel s425 on the air outlet frame m3, and when it is necessary to change the appearance on the panel s412, the decorative panel s425 can be appropriately modified to meet different kinds of appearance requirements.
  • the fixing component further includes a screw fixed to the bottom case s310 under the air outlet frame m3.
  • the screws for fixing the three air outlet frames and the bottom case s310 shown in FIG. 184 are removed from the screw holes s4261, and then the two sides of the air outlet frame m3 are pulled up.
  • the two locking members s423 release the upper side of the air outlet frame m3, and then the air outlet frame m3 slides down through the rail device s900, and the air outlet frame m3 can be directly
  • the hook s9121 of the slide rail device s900 is removed for cleaning, and the inside of the air duct is exposed, so that the user can thoroughly clean the structure such as the air duct.
  • the air outlet frame slot s422 disposed on the air outlet frame m3 is inserted into the hook s9121 on the rail device s900, and is pushed up to cooperate with the panel s412, and the two locking members s423 are toggled back.
  • the three screws are fixed to the air outlet frame m3 and the bottom shell s310, so as to prevent the wind frame from being fixed and falling and injuring the person.
  • the structure of the air frame m3 is fixed, and the cleaning operation is completed.
  • the invention provides a novel wall-hanging air outlet frame structure, which realizes convenient user deep cleaning of the air conditioner, and at the same time provides an alternative scheme, which can realize component splitting on the basis of the existing air conditioner. And merge to facilitate the user's deep cleaning of the air conditioner.
  • An air outlet assembly in an air outlet module of a modular air conditioner indoor unit includes a mounting bracket s411, an air outlet frame m3, a fixing assembly m4, a sliding mechanism, and a wind sweeping mechanism m12.
  • the mounting bracket s411 is installed between the base member s101 of the indoor unit and the panel s412.
  • the air outlet frame m3 is independent of the panel s412 of the air conditioner indoor unit, and has an air outlet m31 and a wind deflecting plate b1. The activity is set in the air outlet m31.
  • two side plates m7 extending upward in the use state are fixedly connected to the two ends of the air outlet frame m3, and the air outlet frame m3 is disposed between the air outlet frame m3 and the mounting frame s411.
  • Two sets of vertically arranged sliding mechanisms that will exit the ends of the air frame m3 Slidably connected to the mounting frame s411; the two sets of fixing components m4 respectively lock the two ends of the air outlet frame m3 on the mounting frame s411 through the two side plates m7
  • each of the sliding mechanisms also includes a first sliding groove m51 opened on a wall surface of the mounting bracket s411 facing the side plate m7, and a mounting bracket s411 formed on the side plate m7.
  • the inner surface of the side is adapted to be embedded in the first slider m52 in the first chute m51.
  • One end of the first chute m51 adjacent to the air outlet frame m3 is a flared groove m511, and is adapted to be located inside the first slider m52 and slide into or out of the first chute m51.
  • the flared groove m511 is a trapezoidal groove or a flared groove, or a groove of other shapes.
  • the fixing function m4 is first required to unlock the locking function of the side panel m7, and when the downward pulling force is applied to the wind frame m3, the first slider m52 of the side panel m7 is provided. Sliding downward in the first chute m51, when the first slider m52 slides to the flared groove m511, the first slider m52 is located in the flared groove m511, and is extracted from the flared groove m511, so that the side plate m7 and The air outlet frame m3 is completely removed from the air conditioner, and the air outlet frame m3 and the side panel m7 are cleaned.
  • the wind tunnel m3 After being cleaned, the wind tunnel m3 is applied with an upward thrust, and the first slider m52 of the side panel m7 is from the flared slot m511.
  • the inner sliding frame m3 and the side plate m7 are integrally slidably disposed in the first sliding slot m51, and the side plate m7 is slid to the top of the air conditioner under the upward thrust, so that the side
  • the plate m7 and the air outlet frame m3 are reset and locked by the fixing member m4, so that the air outlet frame m3 is slidably disposed on the mounting frame s411 by a push-pull method.
  • the first chute m51 can also be replaced with a first through hole m53.
  • the flared groove m511 is replaced with a flared hole, and the shape of the reaming hole is also a trapezoidal hole or a trumpet shape. hole. Or other shapes of flared holes, the specific shape is not specifically limited.
  • each of the above-described fixing assemblies m4 includes a first engaging portion m41 formed on an inner surface of the side plate m7 facing the mounting bracket s411, and a mounting portion s411. a first limiting portion m42 that is connected to the first engaging portion m42; Locking effect.
  • the first limiting portion m42 is stepped, and the first engaging portion m41 is a boss that can overlap the stepped surface of the first limiting portion m42.
  • the side plate m7 is a plate
  • the mounting frame s411 is an L-shaped bracket
  • the horizontal portion of the L-shaped bracket is disposed between the top of the panel s412 and the top of the base member s101
  • the vertical portion is located at the panel s412 and the base.
  • the seat members s101 extend between the air outlet frame m3 and are located on the inner surface side of the side plate m7.
  • the air outlet frame m3 includes a circular arc portion and a horizontal portion fixed on the bottom portion of the circular arc portion, and the air outlet opening m31 is formed on the circular arc portion; when the air outlet frame m3 is locked on the mounting bracket s411 The inner surface of the horizontal portion abuts against the bottom surface of the base member s101.
  • the arc portion of the air outlet frame m3 is adapted to cooperate with the bottom surface of the panel s412, and the horizontal portion is designed to facilitate the inner surface of the horizontal portion abutting against the bottom surface of the base member s101 after the air outlet frame m3 is locked in position, so that
  • the air conditioner has a beautiful appearance and a compact structure.
  • the wind sweeping mechanism m12 is mounted on the air outlet frame m3 at the air outlet m31.
  • the air sweeping mechanism m12 includes a connecting seat mounted on the air outlet, and at least spaced and swingably mounted on the connecting seat.
  • a sweeping blade for example, one, two, three, four, etc., the specific number is set according to the length of the air outlet, the user's demand, and the sweeping blade swings the required angle along the length of the air outlet.
  • the wind sweeping mechanism m12 is installed on the air outlet of the air outlet frame m3, and when the air outlet frame m3 is detached from the air conditioner, the wind sweeping mechanism m12 installed on the air outlet can be removed, and the wind sweeping mechanism m12 Cleaning is performed to facilitate cleaning of the air outlet frame m3 and the air sweeping mechanism m12.
  • a plurality of sweeping blades are oscillated in the air outlet to adjust the direction of the air outlet at the air outlet, and the connecting seat is designed to facilitate the installation of the blades in the air outlet.
  • the air outlet frame m3 having the air outlet is separated from the panel s412 as a separate component.
  • the first limiting portion m42 is toggled to make the first limit.
  • the position m42 releases the restriction on the boss, and the boss is disengaged from the step surface of the first limiting portion m42, and the downward pulling force is applied to the wind frame m3, and the air outlet frame m3 and the two side plates m7 are integrally in the first
  • the sliding slot m51 or the first through hole m453 slides downwardly.
  • the first sliding block m52 of the side plate m7 slides into the flared groove m511 or the flared hole, the first sliding block m52 of the side plate m7 is removed from the flared slot m511. Or the vent hole is extracted, and the air outlet frame m3, the two side plates m7, and the air sweeping mechanism m12 are completely detached from the air conditioner, and the air outlet frame m3, the two side plates m7, and the wind sweeping mechanism m12 can be cleaned.
  • the upward thrust of the wind frame m3 is given, and the first sliding block m52 of the side plate m7 is pushed into the first sliding slot m51 or the first through hole m53 through the flared groove m511 or the flared hole, and the air is discharged.
  • the frame m3 and the side plate m7 move upward as a whole until the inner surface of the horizontal portion of the air outlet frame m3 abuts against the bottom surface of the base member s101.
  • the upper boss can be overlapped on the step surface of the first limiting portion m42, and the installation process of the air outlet frame m3 and the side plate m7 is completed, thereby forming a push-pull manner, and the air outlet frame m3 and the side plate m7 are integrally mounted at the same.
  • the mounting frame s411 is detached from the mounting frame s411 to facilitate cleaning of the air outlet frame m3, the side plate m7, and the wind sweeping mechanism m12.
  • each of the sliding mechanisms includes a guide rail provided on a wall surface of the mounting bracket s411 toward the side panel m7, and a slide assembly slidably disposed on the rail; the side panel m7 is detachably fixed to the slide assembly On one end, and the end of the slide assembly can be withdrawn from the rail.
  • the sliding assembly includes a second slider (not shown) and a connecting member m54 fixed to the second slider. As shown in FIG. 208, a first plug portion m541 is formed on one end of the connecting member m54; A first card slot (not shown) into which the first insertion portion m541 is engaged is formed on the inner surface of the plate m7 facing the mounting bracket s411.
  • the connecting member m54 is an L-shaped plate, the vertical portion of the L-shaped plate is fixed on the second sliding block, and the horizontal portion is inserted into the first clamping groove.
  • the first card slot on the side plate m7 and the L-shaped plate block are When the horizontal portion is disengaged, the air outlet frame m3 and the side plate m7 as a whole can be detached from the air conditioner; the horizontal portion of the L-shaped plate block is inserted into the first card slot, and the side plate m7 and the connecting member m54 are fixed.
  • the windshield m3 thrust is given, the air outlet frame m3 and the side panel m7 slide upward on the guide rail, so that the air outlet frame m3 and the side panel m7 are reset, and then locked by the fixing component m4.
  • the detachable connection between the side plate m7 and the slide assembly is achieved by the cooperation of the first card slot and the first insertion portion m541.
  • the inner wall surface of the side plate m7 is formed with a bump, and the first card groove is formed in the bump; or the first card groove is directly formed on the inner wall surface of the side plate m7.
  • the connecting member m54 in the sliding assembly may also be T-shaped, and the horizontal portion of the T-shape is inserted into the first slot of the side plate m7, or other shapes of the structure, only one end of which is fixed at
  • the second slider may have a detachable connection between the other end as the first insertion portion m541 and the side plate m7.
  • the sliding assembly may also be other structures, for example, the cylinder or motor drive connecting member m54 is vertically moved up and down on the mounting bracket s411, and one end of the connecting member m54 is fixed on the telescopic shaft of the cylinder or the motor, and the other end is Removably attached to the side panel m7.
  • the sliding structure may be another conventional sliding mechanism, and only the two side plates m7 of the air outlet frame m3 may be slidably disposed on the mounting bracket s411. .
  • the structure of the air outlet frame m3 may also be other shapes, such as a U shape, or a circular arc shape, or other shapes, and only a tuyere is required to be formed thereon, and the specific shape needs to be designed according to the specific needs of the user.
  • the mounting bracket s411 can also be a slab, such as an L-shaped slab, or a T-shaped slab, or a vertical slab; as a further modification, the mounting bracket s411 can also be other structures, and only needs to meet the first chute described above. M51 or the first through hole m53, or a structure in which the guide rail can be mounted thereon, the mounting bracket s411 is installed between the base member s101 of the air conditioning indoor unit and the panel s412.
  • the first engaging portion m41 and the first limiting portion m42 of the fixing component m4 may have other shapes.
  • the first limiting portion m42 is a first protrusion
  • the first protrusion has a groove.
  • the first engaging portion m41 is a second protrusion, and the second protrusion is inserted into the groove of the first protrusion, and the first protrusion and the second protrusion are made only by pushing the top of the first protrusion.
  • the fixing component m4 when the first through hole m53 is opened on the side plate m7, as a modification of the fixing component m4, the fixing component m4 is disposed between the panel s412 and the base member s101 and the mounting frame s411.
  • Each of the fixing components m4 includes a first limiting member m43, an elastic member mounted on one end of the first limiting member m43, and the other end of the first limiting member m43 extends to the first opening of the panel s412
  • the two through holes m10, the elastic member applies a restoring force toward the second through hole m10 to the first limiting member m43.
  • the first limiting member m43 performs a telescopic movement toward or away from the second through hole m10, so that the first limiting member m43 is locked or disengaged from the first sliding member m52.
  • the elastic member is preferably a spring.
  • the first limiting member m43 has a first strip-shaped body m431, and the first strip-shaped body m431 has a second engaging portion m432 corresponding to the first slider m52 on a surface facing the mounting bracket s411.
  • One end of the first strip body m431 is connected to the spring, the other end faces the second through hole m10 opened on the panel s412, and the first pressing portion m433 formed on the other end surface of the first strip body m431, the first pressing portion
  • the m433 is adapted to pass through the second through hole m10.
  • the first slider m52 opens a second card slot into which the second engaging portion m432 is inserted toward the surface of the mounting bracket s411.
  • a first connecting portion m434 such as a connecting piece or a connecting shaft, is formed on one end of the strip body facing the spring, so that one end of the spring is directly sleeved on the connecting piece or the connecting shaft.
  • the second engaging portion m432 is preferably a protrusion
  • the second card slot is preferably a U-shaped groove, and the protrusion is inserted into the U-shaped groove.
  • the first pressing portion m433 at the second through hole m10 is pressed into the cavity, and the first strip body m431 is moved toward the spring, so that the second engaging portion m432 is separated from the second card.
  • the M3 is slid upward in the first through hole m53, so that the second card slot pair on the second slider is located in the second latching portion m432, so that the second latching portion m432 can be inserted into the second card slot again.
  • the locking function of the side plate m7 is realized.
  • the first strip body m431 is disposed in the cavity along the width direction of the mounting bracket s411, one end of the spring is fixed on the first strip body m431, and the other end is fixed on other components adjacent thereto, such as the air duct.
  • a second supporting body m9 such as a sleeve structure or a U-shaped structure, is disposed in the cavity, and the second supporting body m9 is sleeved at the first limit.
  • the member m43 is located between the adjacent two second engaging portions m432, and the second supporting body m9 can be fixed on the mounting bracket s411 or other components.
  • the second through hole m10 may also be disposed on the mounting bracket s411, for example, the first through hole is opened on the vertical portion of the L-shaped bracket, and the second through hole m10 is started on the horizontal portion of the L-shaped bracket.
  • a first dial block m435 is disposed on the top of the first strip body m431, and the second through hole m10 is a long waist hole extending in the width direction of the mounting bracket s411.
  • One end of the first body m431 facing away from the spring is located within the cavity or against the inner surface of the panel s412.
  • a recess of the first strip body m431 facing the mounting bracket s411 on the side of the mounting portion s411 avoiding the second latching portion m432 is provided with an inwardly recessed recess to reduce the weight of the first strip body m431.
  • the panel in this embodiment has a flat shape. As a deformation, the panel may also be L-shaped. The horizontal portion of the L-shaped panel is fixed on the top inner surface of the base member, and the horizontal portion has an air inlet p23, correspondingly the second pass. The hole may be opened on the horizontal portion of the panel.
  • the horizontal portion of the L-shaped panel is mounted on the top surface of the mounting frame such that an air conditioner is formed between the panel, the base member, the two side panels, and the air outlet frame.
  • the panel may be an L-shaped panel, or other shapes, and an air inlet p23 is formed on the panel.
  • the fixing assembly m4 can be replaced with another snap structure, or a fastener such as a screw or bolt assembly, and the side plate m7 can be fixed to the mounting bracket s411 by a detachable connection.
  • the air breeze mechanism m12 may be a wind sweeping mechanism m12 in the conventional air conditioner.
  • the angle at which the sweeping blade is swung is not specifically limited, and is adjusted according to user requirements.
  • the air blowing mechanism m12 may not be provided on the air outlet of the air outlet frame m3, and may be provided on other components inside the air conditioner indoor unit, and only needs to be close to the air outlet.
  • the two side plates m7 described above may not be provided, and only the side walls of the outlet frame m3 may be slidably provided on the mounting frame s411.
  • the air outlet frame m3 can be movably connected to the mounting frame s411 by using other fixing methods.
  • the air outlet frame m3 can be rotatably or reversibly connected to the mounting frame s411, and then used.
  • the fixing member m4 fixes and holds the air outlet frame m3 between the panel s412 and the base.
  • the fixing assembly m4 can also securely hold the air outlet frame m3 on other adjacent components in the air conditioner indoor unit, not only on the base member s101 and the panel s412.
  • the "base member” mentioned in the above embodiment means a base or a bottom case which is mounted on a wall in an indoor unit of an air conditioner.
  • An outer casing of an indoor unit of an air conditioner includes a vertically disposed panel s412, a base member s101 disposed in parallel with the panel s412, and an air outlet assembly of any one of the embodiments provided in Embodiment 9, wherein the air outlet frame m3 is disposed on the panel S412 and the bottom surface of the base member s101 enclose an installation space with the panel s412 and the base member s101.
  • the outer casing of the air conditioner indoor unit of this structure serves as an appearance module of the modular air conditioner indoor unit, so that the entire outer casing is compact in structure, and when the air outlet is required to be cleaned, the air outlet frame m3 can be separately separated from the base member s101 and the panel s412. After being removed and cleaned, the air outlet frame m3 is installed on the base member s101 and the panel s412, so that the air outlet of the air frame m3 can be easily cleaned, so that the air outlet of the air conditioner blows clean air without affecting people. Health.
  • the air outlet assembly of the first embodiment has an advantage that the outer casing of the air conditioner indoor unit of the present embodiment has.
  • the panel s412 is in the form of a flat plate, or other shapes, such as curved surfaces, or other shaped structures.
  • the outer casing in this embodiment is used as an appearance module of a modular air conditioner indoor unit, and the appearance module is further divided into a housing module, an air outlet module and a wind guiding module.
  • the housing module includes the base member s101 and the mounting bracket s411.
  • the air outlet module includes the air outlet assembly of the first embodiment, and the air guiding module includes the above-mentioned air sweeping mechanism m12.
  • the embodiment provides an air conditioner chamber including the indoor unit casing provided in Embodiment 2. Since the air conditioner of this structure includes the indoor unit casing in the embodiment 10 and the air outlet assembly in the embodiment 9, the air outlet frame m3 of the air conditioner can be separately detached, facilitating the cleaning of the air outlet frame m3, and installation. And disassembly work.
  • the air conditioner includes a base member 101, a housing module s410, a rail device 900, a damper module 300, and an air outlet structure.
  • the base member 101 is equivalent to the prior art upper frame portion, and the housing module s410 includes portions of the prior art outer casing and lower frame, and the base member 101 and the housing module s410 are detachably connected.
  • a detachable wind channel module 300 is provided inside the base member 101.
  • the air outlet mechanism includes an air outlet frame m3 and a plurality of locking structures.
  • the air outlet frame m3 is detachably mounted at an opening formed by the base member 101 and the housing module s410, wherein the opening corresponds to an air outlet position of the air conditioner, and the air outlet frame m3 has an air outlet, and the air blown by the air conditioner is The air outlet flows out.
  • the locking structure locks and unlocks the air outlet frame m3.
  • the locking structure includes a push block 201 movably disposed on the air outlet frame m3, and one end of the push block 201 is provided with a locking tongue 2011, and the base member 101 A lock groove 206 is provided on the locking tongue 2011.
  • FIGS. 221 and 222 when locked, the locking tongue 2011 extends into the locking slot 206.
  • the locking tongue 2011 is removed from the locking slot 206.
  • the push block 201 is provided with a limiting portion for defining a movement trajectory of the locking tongue 2011 into and out of the locking groove 206.
  • the limiting portion includes a limiting U-shaped groove 2021 parallel to the moving direction of the push block 201, and the air outlet frame m3 is provided with a long-shaped air outlet frame limiting protrusion 2031, and the air outlet frame
  • the limiting protrusion 2031 is engaged with the limiting U-shaped groove 2021 and extends into the limiting U-shaped groove 2021 to limit the movement track of the pushing block 201.
  • the end of the locking tongue 2011 is provided with a limiting member 2012 protruding from the outer wall of the locking tongue 2011.
  • the locking groove 206 is in contact with the side wall of the limiting member 2012 facing the locking groove 206 to prevent the locking tongue 2011 from continuing to the locking tongue 2011.
  • the locking slot 206 extends into the interior.
  • an air outlet frame limiting boss 2033 is disposed on the air outlet frame m3 to prevent the pushing block 201 from continuing to move in the unlocking direction after being unlocked. As shown in FIG. 225, the air outlet frame limiting boss 2033 is disposed at a position opposite to the end of the push block 201 away from the lock slot 206 when in the unlocked state.
  • the locking structure is disposed on the upper portion of the air outlet frame m3 for moving up and down. Because the length of the air outlet frame m3 is long, in order to make the locking structure more stable to the wind exit frame m3,
  • the upper part of the air outlet frame m3 is provided with two locking structures, and two locking structures can be disposed near both ends of the air outlet frame m3.
  • the inner side of the air outlet frame m3 is provided with a snap groove 422.
  • the snap groove 422 is adapted to be coupled to the end of the rail device 900 that is extendable to the base member 101, as shown in FIGS. 215 and 217. Fixed fit.
  • the end portion of the slide rail device 900 that slides out of the base member 101 is formed with a hook s9121, and the hook s9121 is adapted to extend into the snap slot 422 and engage with the snap slot. 422 fixed, such as plug-in fit.
  • two latching slots 422 are also provided, and two latching slots 422 may also be disposed near both ends of the air outlet frame m3.
  • the two push blocks 201 are first pushed downward to unlock the air outlet frame m3, and the air outlet frame m3 is separated from the base member 101 by gravity factors, and the air outlet frame m3 is pulled out.
  • the frame m3 will slide along the end of the rail device 900 to form a certain distance from the base member 101.
  • the distance from the air outlet frame m3 to the sliding rail device 900 is greater than or equal to 30. cm.
  • the limiting portion further includes a moving direction of the pushing block 201 along the pushing block 201.
  • a push block limiting block 2022 disposed on opposite sides of the two sides, and the air outlet frame m3 is provided with an air outlet arranged to cooperate with the push block limit protrusion 2022 for the push block limit protrusion 2022 to move
  • the frame limiting slot 2032 is configured to limit the motion track of the push block 201.
  • the side of the air outlet frame limiting slot 2032 that is away from the locking slot 206 is provided with an air outlet frame limiting slot plate 2034 that prevents the pushing block 201 from continuing to move in the unlocking direction after being unlocked.
  • the outlet frame limiting slot plate 2034 abuts the end of the limiting U-shaped slot 2021 away from the locking slot 206.
  • the difference between this embodiment and the embodiment 13 is that, as shown in FIG. 219, FIG. 223, FIG. 224 and FIG. 226, the mating surface 2061 of the locking tongue 2011 and the locking groove 206 is tightly fitted.
  • the limiting portion includes a pushing block strip 2041 extending along a moving direction of the pushing block 201, and the free end of the pushing block strip 2041 is formed with an inner inclined surface and an outer inclined surface, and the air outlet frame m3 is provided In the air outlet frame limiting body 2051, one end of the air outlet frame limiting body 2051 is in a locked state and the outer inclined surface; when unlocking, the pushing block 201 is pushed hard, and the pushing block strip 2041 is along The outer inclined surface is elastically deformed outwardly according to the movement of the push block 201, and the push block strip 2041 is restored to the original shape when the inner inclined surface is opposite to the other end of the air outlet frame limiting body 2051.
  • the limiting portion further includes a push block limiting protrusion 2022 disposed on the pushing block 201 perpendicular to the moving direction of the pushing block 201 and facing the side of the air outlet frame m3, the air blowing frame
  • An air outlet frame limiting slot 2032 is provided on the m3 for engaging with the pushing block limiting protrusion 2022 for moving the pushing block limiting protrusion 2022 to limit the motion track of the pushing block 201.
  • the outlet frame limiting slot 2032 is an inverted L-shaped structure facing the push block 201.
  • the end of the locking tongue 2011 is provided with a limiting member 2012 protruding from the outer wall of the locking tongue 2011, and the locking groove 206 is in contact with the side wall of the limiting member 2012 facing the locking groove 206, The locking tongue 2011 continues to extend into the locking slot 206.
  • the locking structure is disposed at a lower portion of the air outlet frame m3 for moving left and right, and may be set to two or three.
  • two locking structures may be disposed at When three are disposed near both ends of the air outlet frame m3, a locking structure is further disposed in the middle of the above two locking structures.
  • the air outlet frame m3 is detachably mounted at the opening of the casing module s410, the opening corresponds to the air outlet position of the air conditioner, and the air outlet frame m3 has an air outlet, and the air conditioner The wind blown out of the device flows out from the air outlet through the opening.
  • a replaceable decorative plate s425 matching the housing module s410 is disposed outside the air outlet frame m3.
  • the decorative panel s425 is closely mated with the housing module s410.
  • the base member 101, the housing module s410, and the trim panel s425 constitute an external visible portion of the air conditioner.
  • the base member 101 is also adapted to the housing module s410 and the trim panel s425.
  • the push block 201 is provided with a manual push position 2013 perpendicular to the moving direction of the push block 201, by pushing the manual. Pushing 2013 can facilitate the manipulation of the push block 201.
  • the embodiment is based on the embodiments 12 to 17, as shown in FIG. 216, the sweeping blade b20 is installed at the air outlet of the air outlet frame m3, and when the air outlet frame m3 is removed, The sweeping blade b20 is removed and cleaned together.
  • An air guiding module as shown in FIG. 227, includes: a wind deflecting plate b1 disposed at the air outlet, driven to close or open the air outlet m31; and a wind sweeping assembly b3 mounted on the air guiding plate b1 .
  • the air guiding plate is disposed at the air outlet of the air outlet frame, and is driven to close or open the air outlet; the air sweeping assembly is fixedly disposed with respect to the inner side surface of the air guiding plate for guiding the air outlet.
  • Wind direction the air sweeping component is arranged at the air outlet of the air outlet frame by means of the air deflector, and the wind sweeping component and the air deflector are arranged as a whole, and the wind sweeping component and the guide can be conveniently arranged when the disassembling and cleaning is performed.
  • the wind panels are removed together, which is convenient for the user to clean the air outlet frame, thereby solving the technical defect that the existing air conditioner is difficult to thoroughly clean the air outlet frame, and avoids the secondary pollution caused by the air blowing through the air outlet frame, threatening the environment. User health.
  • the wind sweeping assembly b3 includes a sweeping shaft b8, and is disposed obliquely on the sweeping shaft b8.
  • the air sweeping assembly comprises a sweeping shaft and a sweeping vane disposed on the sweeping shaft.
  • the sweeping shaft is driven to rotate, the sweeping vane is driven by the swinging mechanism, and the rotating motion can be rotated. It plays the role of guiding the wind direction and has the advantages of good sweeping effect and simple transmission structure.
  • the sweeping shaft b8 and the sweeping blade b20 are of a unitary structure, and are detachably connected to the wind deflecting plate b1.
  • the sweeping shaft and the sweeping blade are an integral structure, and are detachably connected with the air guiding plate, and the sweeping shaft and the sweeping blade adopt an integral structure, which has the advantages of simple installation and disassembly, and convenient cleaning.
  • the air deflector b1 is provided with at least one third support b16 for connecting the sweeping shaft b8, and the third support b16 is hooked to the sweeping shaft b8.
  • the air guiding plate b1 is provided with a wind guiding module connecting member b21 connected to the sweeping shaft b8.
  • the air deflector b1 includes an outer air deflector b18 and an inner air deflector b19 connected to the inner side of the outer air deflector b18.
  • the air guiding plate comprises an outer air guiding plate and an inner air guiding plate disposed inside the outer air guiding plate, and the air guiding plate is composed of inner and outer plates, and the air guiding plate is firm and reliable, and can complete the support of the wind sweeping assembly. effect.
  • the third support b16 and the air guiding module connecting member b21 are disposed on the outer air guiding plate b18.
  • the third support b16 is connected to the sweeping shaft b8 through the inner deflector b19;
  • the air guiding module connecting member b21 is connected to the sweeping shaft b8 through the inner air guiding plate b19.
  • the wind sweeping assembly b3 is mounted on the inner side surface of the wind deflector b1.
  • An air conditioner has a casing with an air outlet, and the air guiding module is disposed at the air outlet.
  • An air-conditioning air guiding module includes: a wind deflecting plate b1 disposed at the air outlet, drivingly closing or opening the air guiding plate m31, the air guiding plate b1
  • the installation is provided with a wind sweeping assembly b3;
  • the driving mechanism comprises a first driving mechanism b4 respectively disposed on the right side of the air conditioning housing and a second driving mechanism b5 disposed on the left side of the air conditioning housing, and is disposed on the first driving mechanism b4
  • the driving mechanism output shaft b7 is drivingly connected to the air guiding plate b1 for driving the wind deflecting plate b1 to rotate;
  • the driving mechanism output shaft b7 and the wind sweeping assembly b3 disposed on the second driving mechanism b5 a sweeping shaft b8 drive connection for driving the sweep assembly b3 to rotate; further comprising: a support mechanism, including a first support mechanism for supporting the rotation of the wind deflector b1 in cooperation with
  • the air-conditioning air guiding module solves the problem that the driving assembly and the driving shaft of the air guiding plate and the air-sweeping plate are unreasonable when the wind-swept component is disposed on the air guiding plate, and the driving component and the driving shaft are all set.
  • the driving assembly and the driving shaft of the air guiding plate and the air-sweeping plate are unreasonable when the wind-swept component is disposed on the air guiding plate, and the driving component and the driving shaft are all set.
  • At the air outlet of the air conditioner there are many components at the air outlet, occupying the air passage space of the air outlet, which hinders the air passage.
  • the first driving mechanism b4 is connected to the air guiding plate b1 through a telescopic driving rod b11, and the second driving mechanism b5 passes through the retractable driving rod b11 and the wind sweeping assembly b3. connection.
  • the first driving mechanism and the second driving mechanism are connected to the air guiding plate through a retractable driving rod, and the telescopic driving rod pushes the air guiding plate to expand and contract, and drives the air outlet to open or close, when the air outlet is opened,
  • the air deflector and the air sweeping component disposed on the air deflector are away from the air conditioning air outlet, so that the shells on both sides of the air outlet air outlet affect the sweeping area of the air sweeping component, thereby improving the sweeping area of the air conditioning sweeping assembly.
  • the drive mechanism output shafts b7 of the first drive mechanism b4 and the second drive mechanism b5 are respectively disposed on the respective drive levers b11.
  • the drive mechanism output shaft b7 and the sweeping shaft b8 are coaxially disposed on the same axis, and the drive mechanism output shaft b7 is respectively disposed on both sides of the sweeping shaft b8.
  • the driving mechanism output shaft and the sweeping shaft are coaxially arranged, and the driving mechanism output shafts are respectively disposed on both sides of the sweeping shaft, thereby avoiding occupation caused by the driving mechanism output shaft and the sweeping shaft misalignment setting
  • the problem of large space has the advantage of optimizing the spatial layout.
  • the first support mechanism b9 is a support portion provided on the second drive mechanism b5 on the left side of the air conditioner housing, and a drive mechanism output shaft b7 disposed inside the second drive mechanism b5.
  • the outer side of the second driving mechanism b5 is rotatably connected to the first card slot b12 on the first support frame b13 via the support member 6, and the first support frame b13 is disposed on the air guiding shaft.
  • the drive mechanism output shaft b7 has an inner bore, and the sweep shaft b8 is drivingly coupled in the inner bore.
  • the second supporting mechanism b10 is a supporting portion provided on the first driving mechanism b4 on the right side of the air conditioning housing, and a third supporting frame b16 disposed on the air guiding plate b1.
  • the sweeping shaft b8 is rotatably connected to the third support b16.
  • the third support frame b16 is provided with a third card slot b17, and the sweeping shaft b8 is rotatably connected in the third card slot b17.
  • the first driving mechanism drives the wind deflector, and a support portion for supporting the second driving mechanism is disposed thereon, and the second driving mechanism drives the wind sweeping assembly and is provided with a supporting portion for supporting the first driving mechanism, and is further provided
  • the third support frame also serves as the support portion of the second drive mechanism, which eliminates the problem that the two sets of drive mechanisms are required to drive the air guide plate and the sweeping assembly to occupy a large space in the prior art, and has a reasonable layout and space saving layout. The advantages of solid and reliable.
  • the air deflector b1 includes an outer air deflector b18 and an inner air deflector b19 disposed on an inner side of the outer air deflector b18.
  • the inner air deflector b19 is disposed.
  • the air guiding plate comprises an outer air guiding plate and an inner air guiding plate disposed on an inner side surface of the outer air guiding plate, and the air guiding plate is firm and reliable, and can support the sweeping assembly.
  • the wind sweeping assembly includes: a sweeping shaft b8 and a sweeping blade b20 disposed obliquely on the sweeping shaft b8.
  • the air-conditioning air guiding module includes a sweeping shaft and a sweeping vane disposed on the sweeping shaft.
  • the sweeping shaft When the sweeping shaft is driven to rotate, the sweeping vane does not need to be driven by the swinging mechanism, and the rotating motion can be rotated. It plays the role of guiding the wind direction, and has the advantages of good sweeping effect and simple transmission structure.
  • An air conditioning air guiding module includes: an air guiding plate b1 disposed at the air outlet, drivingly closing or opening the air guiding plate m31, the wind guiding The b1 is mounted on the plate b1;
  • the driving mechanism includes a first driving mechanism b4 disposed on the left side of the air conditioning housing and a second driving mechanism b5 disposed on the right side of the air conditioning housing, and is disposed on the first driving mechanism
  • the driving mechanism output shaft b7 on the b4 is drivingly connected to the air guiding plate b1 for driving the air guiding plate b1 to rotate;
  • the baffle rotating shaft b8 of the assembly b3 is drivingly connected to drive the wind sweeping assembly b3 to rotate; further comprising: a supporting mechanism, comprising: supporting the rotation of the wind deflecting plate b1 in cooperation with the first
  • the first driving mechanism b4 is connected to the air guiding plate b1 through a telescopic driving rod b11, and the second driving mechanism b5 passes through the retractable driving rod b11 and the wind sweeping assembly b3. connection.

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Abstract

一种空调室内机,包括:基座模块(i100),具有设置有风扇电机(i141)的基座部件(i101);热交换模块(i200),具有换热器(i220)和连通换热器(i220)及空调器室外机的连接管路,换热器(i220)与连接管路的布置形式,适于换热器(i220)与连接管路在安装状态下整体地处于基座模块(i100)的前侧;风水道模块(i300),具有风道组件(i320),风道组件(i320)适于在不拆卸基座部件(i101)中的风扇电机(i141)的情况下整体从基座部件(i101)中拆出。在安装时,先预装再总装,可减少整机装配所需的时间,提高装配效率;同时,既能实现对风道组件(i320)的清洁,又可以实现风道组件(i320)在从基座模块(i100)上拆出时与风扇电机(i141)分离,避免风扇电机(i141)沾到液体受损。

Description

空调室内机 技术领域
本发明涉及空调技术领域,具体涉及一种空调室内机。
背景技术
目前的分体挂壁式空调室内机的零件种类通常是多而杂,从而导致总装生产效率低下。
现有的一种空调室内机,包括底壳部件、电机、电机压板、电器盒、风叶、蒸发器、面板体、过滤网、面板和导风板等主要结构,结构形式繁多,在总装流水线上,以底壳部件作为基础零件,将风叶与电机通过螺钉固定连接后,一起装配于基座部件上方,采用电机压板将电机固定;然后装配蒸发器,由于蒸发器管路位于基座部件后侧,需先对蒸发器管路进行掰管工作,再将蒸发器安装于底壳上,将管路向回掰,将管路及蒸发器固定,同时因蒸发器结构限制,在流水线运行方向需增加工装将基座部件支撑一个高度,以方便蒸发器管路的放置;再装电器盒,将电器盒固定安装于蒸发器的右侧;最后再装配面板体、过滤网、面板和导风板等零件。由此可见,这种空调室内机,在总装时,需要在总装流水线上将上述多而杂的零件依次进行装配,总装流水线比较长,占用空间大,且总装效率低。
此外,由于上述空调室内机在整机安装的状态下,只有导风板、面板和面板体等零件可拆卸,所以,当用户需要对空调室内机进行清洁时,基本都只对过滤网及导风板等结构形式进行简易拆卸清洁。但是,在空调室内机的长期使用过程中,进出风的风道、风叶及收集冷凝水的水道等结构极易产生脏污,上述空调室内机无法对这些结构进行定期拆卸清洁,时间长后,这些结构上脏污的累积会使空调室内机成为一个污染源,随着空调器的运行而影响用户的生活环境,给用户带来危害。同时,在空调室内机检修的过程中,对带电结构检修时,如对电机、电器盒等进行检修时,需要按照装配的反顺序,依次拆卸导风板、面板、面板体等结构,同时需要专业人员的操作才能完成,整机清洁成本较高,且耗时耗力。
发明内容
因此,本发明要解决的技术问题在于克服现有技术中的空调室内机总装效率低,同时拆卸不便导致增大清洗和检修难度的缺陷,从而提供一种总装效率高,拆卸便捷、易于清洗和检修的空调室内机。
本发明的一种空调室内机,包括:
基座模块,具有设置有风扇电机的基座部件;
热交换模块,具有换热器和连通换热器及空调器室外机的连接管路;换热器与连接管路的布置形式,适于换热器换热器与连接管路在安装状态下整体地处于基座模块的前侧;
风水道模块,具有风道组件,风道组件适于在不拆卸基座部件中的风扇电机的情况下整体从基座部件中拆出。
热交换模块和风水道模块分别可移动地安装于基座部件上。
风水道模块具有底壳和可转动地安装于底壳上的叶轮,叶轮的叶轮轴通过快拆连接机构适于与风扇电机的输出轴通过叶轮轴与风扇电机输出轴之间的位置移动实现连接及分离。
还包括:
外观模块,具有可拆卸地安装在基座模块上的导风模块,可拆卸地安装在基座模块和/或风水道模块的出风框模块,和可拆卸地安装于基座模块上的壳体模块;以及
电气组件,具有电器盒、导风驱动盒和用于驱动叶轮转动的风扇电机。
壳体模块可拆卸地安装于基座模块上,包括面板体,及可拆卸地安装于面板体上的过滤网和面板。
电气组件可拆卸地安装于基座模块的基座部件上,或者可拆卸地安装于风水道模块的底壳上。
基座模块包括固定在基座部件上的电机支架,电机支架包括电机支座,及安装在电机支座上用于固定风扇电机的电机压板和电机盖板,电机压板和电机盖板分别可拆卸地安装于基座部件上,电机压板对风扇电机进行径向限位,电机盖板对风扇电机进行轴向限位。
电气组件还包括集线器,空调室内机的各个负载端子与集线器电连接,集线器与电器盒电连接。
电气组件可拆卸地安装于基座部件的端部或底壳的端部。
空调室内机的风道和水道均形成于风水道模块的底壳上。
连接管路具有进液管和集气管;进液管及集气管均连接在换热器远离电机支架的一侧,在进液管及集气管上均设有三通结构,通过该三通结构使换热器的两侧都设有连接管路的外机连接端。
进液管及集气管通过三通结构后,其中一支在临近基座部件的背板处,延伸过换热器的长度后,弯成一个从电机支架远离基座部件背板的一侧绕过电机支架的U形弯,到达基座部件的背板使用安装状态的下缘,并在靠近基座部件背板处弯向该侧基座部件的端部;进液管及集气管通过三通结构后的另一支延伸到所在侧基座部件的背板的使用安装状态的下缘,并在靠近基座部件背板处弯向该侧基座部件的端部。
换热器的横截面为倒U字形,且两端设置有用于将换热器悬挂安装于基座模块上的悬挂固定结构;且换热器两端设有密封部件,由此在换热器的为倒U字形内部形成一个敞口腔室;换热器上固定有角形架,角形架上设有用于对连接管路进行固定的固定结构。
壳体模块可拆卸地安装于基座模块上,包括面板体,及可拆卸地安装于面板体上的过滤网和面板;面板体包括安装架,及分别可拆卸地安装于安装架两端并与基座部件的两端相对应的两个侧面板。
壳体模块通过卡扣结构可拆卸地安装于基座模块上。
风水道模块通过第一导向结构可滑动地安装于基座模块上,并通过卡扣结构和螺纹连接件对安装状态进行限位锁定;出风框模块通过第二导向结构可滑动地安装于基座模块上,并通过卡扣结构和螺纹连接件对安装状态进行限位锁定。
第一导向结构为第一滑撬结构或第一导轨结构;第二导向结构为第二滑撬结构或第二导轨结构。
热交换模块通过卡扣结构或悬挂结构,及螺纹连接件可拆卸地安装于基座模块上。
导风模块通过卡扣结构可拆卸地安装于基座模块上。
本发明的一种空调室内机的装配方法,包括:
a.分别对权利要求1中基座模块、风水道模块、热交换模块、出风框模块和导风模块内的各个零件在对应的预装流水线上进行预装,使基座模块、风水道模块、热交换模块、出风框模块和导风模块分别形成五大独立的预安装模块;
b.在总装流水线上,以基座模块作为装配基础,先将热交换模块和风水道模块分别与基座模块进行装配;
c.然后将权利要求2中的壳体模块的面板体与基座模块进行装配,将壳体模块的过滤网与面板体进行装配;再将出风框模块与基座模块进行装配,将面板与面板体进行装配;
d.最后将导风模块与基座模块进行装配,完成空调室内机整机的装配。
本发明的另一种空调室内机的装配方法,包括:
a.分别对权利要求1中基座模块、风水道模块、热交换模块、壳体模块、出风框模块和导风模块内的各个零件在对应的预装流水线上进行预装,使基座模块、风水道模块、热交换模块、壳体模 块、出风框模块和导风模块分别形成六大独立的预安装模块;
b.在总装流水线上,以基座模块作为装配基础,先将热交换模块和风水道模块分别与基座模块进行装配;
c.然后将壳体模块和出风框模块分别与基座模块进行装配;
d.再将导风模块与基座模块进行装配,完成空调室内机整机的装配。
在b步骤中,将基座模块设有电机支架的一侧朝上安置在流水线上,热交换模块采用自上而下路径装配到基座模块上,并使组装后基座模块的背板与换热器之间空腔的敞口朝向预定的方向,之后沿基座模块的背板与换热器之间空腔的敞口所朝向的预定方向将风水道模块装入步骤b组装的部件中。
在b步骤中,先将权利要求14中的第二导轨结构的导轨座安装到基座部件上;再将出风框模块通过第二导轨结构安装到基座模块上。
在d步骤中,在出风框模块安装后,在出风框上的出风口处安装导风模块。
本发明技术方案,具有如下优点:
1.本发明提供的空调室内机,在安装时,可以将基座模块、热交换模块和风水道模块分别进行预装,再在预装完成后对各个模块进行总装,极大地减少整机装配所需的时间,提高装配效率,并节约人力、物力成本,同时为后续实现机械化、自动化的生产打下基础。同时,在拆卸时,基座模块、风水道模块和热交换模块这三大模块也可以以模块为单位进行拆卸,这样同样可以极大地提高拆卸效率,便于对空调室内机的某个结构进行清洗或维修、更换。同时,将风扇电机安装于基座模块的基座部件中,将风道组件设置于风水道模块中,风道组件适于在不拆卸基座部件中的风扇电机的情况下整体从基座部件中拆出。一方面可以实现直接拆装风扇电机以便于对风扇电机的检修和更换,另一方面使风道组件与风扇电机分属不同的模块,可以在需要对风道组件进行清洁时,直接拆出风道组件进行清洁,比起现有技术中将风道组件设置于基座部件的底壳上从而无法实现对风道组件的清洁,或者将风扇电机机也固定安装于安装有风道组件的底壳上而导致的在清洁风道组件时风扇电机沾上液体从而影响风扇电机的性能,本发明既能实现对风道组件的清洁,又可以实现风道组件在从基座模块上拆出时与风扇电机分离,避免风扇电机沾到液体受损。此外,比起现有技术中将连接管路掰至基座部件的背部,换热器模块的换热器和连通管路处于基座模块的不同侧;本发明的热交换模块的换热器和连接管路整体地处于基座模块的前侧,在换热器安装时,减少了对连接管路进行掰管的工序,方便对热交换模块的拆装。
2.本发明提供的空调室内机,在安装时,可以将壳体模块与基座模块、风水道模块、热交换模块、出风框模块和导风模块这五大模块同时先进行预装,再在预装完成后与上述五大模块一起进行总装;也可以先将基座模块、风水道模块、热交换模块、出风框模块和导风模块这五大模块先进行预装,再在总装流水线上对壳体模块的零件及上述五大模块一起进行总装,不管采用哪种安装方式,至少都会有五大模块的预装,这样都会极大地减少整机装配所需的时间,提高装配效率,并节约人力、物力成本,同时为后续实现机械化、自动化的生产打下基础。同时,在拆卸时至少基座模块、风水道模块、热交换模块、出风框模块和导风模块这五大模块是可以以模块为单位进行拆卸,这样同样可以极大地提高拆卸效率,便于对空调室内机的某个结构进行清洗或维修、更换。此外,在设计时,可以将空调室内机内的各个结构分成基座模块、风水道模块、热交换模块、出风框模块、导风模块和壳体模块六大模块的形式来设计,简化设计人员的产品设计过程,提高设计效率。
3.本发明提供的空调室内机,空调室内机的电气组件可拆卸地安装于基座模块的基座部件上,或者可拆卸地安装于风水道模块的风水道模块的底壳上,可以实现直接拆装电气组件以便于对电气组件的检修和更换。
4.本发明提供的空调室内机,通过电机压板和电机盖板对风扇电机分别进行径向限位、轴向限位的安装,当需要检修或更换风扇电机时,可以直接将风扇电机盖板拆出,再将风扇电机沿轴向拆出,操作简单方便。
5.本发明提供的空调室内机,通过集线器与空调室内机的各个负载端子连接,再与电器盒连接, 比起现有的直接将空调室内机的各个负载端子与电器盒连接,集线器与电器盒的连接线路与空调室内机的各个负载端子与电器盒的连接线路要简单的多,可以便于电器盒的拆装,便于对电器盒的检修和更换。
6.本发明提供的空调室内机,将电气组件可拆卸地安装于基座部件的端部,在需要对电气组件进行检修或更换时,可以直接将电气组件从基座部件的端部拆出。
7.本发明提供的空调室内机,将风道和水道设置于风水道模块的底壳上,当需要对风道和水道进行清洁时,可以直接拆出风水道模块实现对风道和水道的清洁,比起现有技术中将风道和水道设置于基座部件的底壳上从而无法实现对风道和水道的清洁,本发明能够对风道和水道的进行更好的清洁。
8.本发明提供的空调室内机,连接管路具有两组,连接管路具有进液管和集气管;进液管及集气管均连接在换热器远离电机支架的一侧,在进液管及集气管上均设有三通结构,通过该三通结构使换热器的两侧都设有连接管路的外机连接端。可以方便在空调室内机的实际安装中,安装人员根据用户的实际情况而选择换热器的其中一端处的连接管路连接端与空调器室外机连接,可以节约安装占地,并提高安装效率。
9.本发明提供的空调室内机,将面板体分为安装架,及分别可拆卸地安装于安装架两端并与基座部件的两端相对应的两个侧面板,可以在需要对安装于基座部件端部位置处的结构进行拆出时,直接拆下对应端处的侧面板,即可拆出该结构,而无需再拆下安装架。
10.本发明提供的空调室内机的装配方法,分别将基座模块、热交换模块和风水道模块内的各个零件进行预装,使基座模块、风水道模块和热交换模块分别形成三大独立的预安装模块,再以基座模块作为装配基础,将热交换模块和风水道模块分别与基座模块进行装配,极大地减少整机装配所需的时间,提高装配效率,并节约人力、物力成本,同时为后续实现机械化、自动化的生产打下基础。
11.本发明提供的空调室内机的装配方法,分别对基座模块、风水道模块、热交换模块、壳体模块、出风框模块和导风模块内的各个零件在对应的预装流水线上进行预装,使基座模块、风水道模块、热交换模块、壳体模块、出风框模块和导风模块分别形成六大独立的预安装模块;在总装流水线上,以基座模块作为装配基础,先将热交换模块和风水道模块分别与基座模块进行装配;然后将壳体模块和出风框模块分别与基座模块进行装配;再将导风模块与基座模块进行装配,完成空调室内机整机的装配。使得总装流水线大幅度缩短,同时配合六大模块同时预装,极大地减少了整机装配所需的时间,提高了装配效率,节约了人力、物力成本,同时为后续实现机械化、自动化的生产打下基础。
12.本发明提供的空调室内机的装配方法,分别对基座模块、风水道模块、热交换模块、出风框模块和导风模块内的各个零件在对应的预装流水线上进行预装,使基座模块、风水道模块、热交换模块、出风框模块和导风模块分别形成五大独立的预安装模块;在总装流水线上,以基座模块作为装配基础,先将热交换模块和风水道模块分别与基座模块进行装配;然后将壳体模块的面板体与基座模块进行装配,将过滤网与面板体进行装配;再将出风框模块与基座模块进行装配,将面板与面板体进行装配;最后将导风模块与基座模块进行装配,完成空调室内机整机的装配。使得总装流水线大幅度缩短,同时配合五大模块同时预装,极大地减少了整机装配所需的时间,提高了装配效率,节约了人力、物力成本,同时为后续实现机械化、自动化的生产打下基础。
13.本发明提供的空调室内机的拆卸方法,分别将导风模块和出风框模块从基座模块上拆卸下来,之后将风道组件在不拆卸所述座部件中的风扇电机的情况下整体从所述基座部件中拆出,可以方便快捷地完成对导风模块、出风框模块和风道组件的拆卸,以便于对这些模块和组件进行清洗;同时,这种拆卸方法还可以实现风道组件在从基座模块上拆出时与风扇电机分离,风扇电机不会随风道组件一起拆卸下来,从而可以避免在清洗风道组件时使风扇电机沾到液体受损。
附图说明
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本发明的第一种实施方式中提供的模块化空调机的立体分解示意图;
图2为图1所示的空调室内机的基座模块的立体分解图;
图3为图1所示的空调室内机的热交换模块的立体分解图;
图4为图1所示的空调室内机的风水道模块的立体分解图;
图5为图1所示的空调室内机的外观模块中的壳体模块和出风框模块的立体分解图;
图6为图1所示的空调室内机的导风模块的立体分解图;
图7为本发明一实施例提供的空调器基座模块的分解图;
图8为本发明一实施例的出风组件与基座部件配合示意图;
图9为本发明一实施例的风道部件与基座部件配合示意图;
图10为本发明一实施例的风道部件与基座部件装配示意图;
图11为本发明一实施例的基座部件的走线示意图;
图12为本发明一实施例的基座部件的走线示意图
图13为本发明一实施例的基座部件电机在左侧、电器盒在右侧示意图;
图14为本发明一实施例的基座部件电机和电器盒均在左侧示意图;
图15为本发明一实施例的出风组件与基座部件的另一配合示意图;
图16为本发明一实施例中提供的电器盒与基座部件的装配示意图;
图17为图16中电器盒的立体视图;
图18为图16中滑动结构与导轨结构配合的剖视图;
图19为图18中电器盒的剖视图;
图20为图18中电器盒的盒体的内部结构示意图;
图21为本发明一实施例中提供的电器盒与空调器的装配示意图;
图22为图21中电器盒的立体视图;
图23为图22中电器盒的剖视图;
图24为图22中电器盒的盒体的内部结构示意图;
图25为本发明另一实施例中提供的电器盒与空调器的装配示意图;
图26为图25中电器盒的盒体的内部结构示意图;
图27为图26中集线结构朝向负载一侧的结构示意图;
图28为图26中集线结构朝向主板一侧的结构示意图;
图29为本发明提供的一种电机压板的结构示意图;
图30为本发明提供的一种管压板的结构示意图;
图31为本发明提供的管压板走线的结构示意图;
图32为本发明提供的基座部件走线的结构示意图;
图33为本发明提供的基座部件另一位置走线结构的结构示意图;
图34为本发明提供的空调器框架结构与面板、过滤网的装配图;
图35为本发明提供的空调器框架结构的滑轨结构示意图;
图36为本发明提供的空调器框架结构面板、过滤网的分解图;
图37为本发明一实施例中空调器的安装结构示意图;
图38为图37所示空调器安装结构中电机安装结构的结构示意图;
图39为图37所示空调器安装结构中另一电机安装结构的结构示意图;
图40为图37所示空调器安装结构中电机组件的结构示意图;
图41为本发明实施例中电机组件的结构示意图;
图42为图41所示的电机组件的装配结构示意图;
图43为图41所示的电机组件中电机以及限位组件的结构示意图;
图44为图41所示电机组件中电机支座和基座部件的结构示意图;
图45为图41所示电机组件中电机轴套的结构示意图;
图46为图41所示电机组件中另一方向的电机轴套的结构示意图;
图47为本发明提供的集线结构的实施例一的集线器与电器盒连接的结构示意图;
图48为图47的集线器与电器盒配合的立体结构示意图;
图49为图48的集线器的转接板的示意图;
图50为图48的电器盒的分解示意图;
图51为图47的集线器、电器盒与基座部件配合的示意图;
图52为图51的集线器、电器盒与基座部件配合的立体结构示意图;
图53为图52集线器、电器盒与基座部件配合的另一角度的立体结构示意图;
图54为本发明提供的集线结构的实施例二的集线器与电器盒连接的结构示意图;
图55为图54的电器盒的立体结构示意图;
图56为本发明提供的集线结构的实施例三的安装基体的立体结构示意图;
图57为图56的集线器结构的主视示意图;
图58为图56的集线器结构的侧视示意图;
图59为本发明提供的集线结构的实施例四的集线器与电器盒连接的结构示意图;
图60为本发明提供的集线结构的实施例五的结构示意图;
图61为图60的集线结构与主板配合的结构示意图;
图62为本发明提供的集线结构的实施例六的结构示意图;
图63为本发明提供的集线器的实施例一的转接板的结构示意图;
图64为图63的集线器与电器盒的主板连接的示意图;
图65为本发明提供的集线器的实施例二与电器盒的主板连接的示意图;
图66为图65的主板的强电端子与弱电端子的示意图;
图67为本发明提供的集线器的实施例三与电器盒的主板连接的示意图;
图68为根据本发明的集线器的实施例的安装基体的立体结构示意图;
图69为图68的安装基体的侧视示意图;
图70为图68的集线器的转接板的结构示意图;
图71为图68的集线器与基座部件、电器盒配合的结构示意图;
图72为图71的集线器与基座部件、电器盒配合的另一角度的结构示意图;
图73为本发明空调器的爆炸图;
图74为本发明的一实施方式中风道组件的结构示意图;
图75为本发明一实施方式中风道组件的爆炸图;
图76为本发明一实施方式中快拆连接机构示意图;
图77为本发明一实施方式中另一种快拆连接机构示意图;
图78为本发明一实施方式中快拆连接机构中风扇嵌套与叶轮的结构示意图;
图79为本发明一实施方式中快拆连接机构中风扇电机与电机轴套的结构示意图;
图80为本发明一实施方式中底壳限位槽的结构示意图;
图81为本发明提供的所述基座部件的结构示意图;
图82为本发明一实施方式中拨片的结构示意图;
图83为本发明的另一种拨片的实施方式示意图;
图84为本发明的又一种拨片的实施方式示意图;
图85为与图84的拨片配合的底壳的结构示意图;
图86为图84的拨片的装配局部示意图;
图87为图84的拨片的装配局部示意图;
图88为与图84的拨片配合的又一底壳的结构示意图;
图89为本发明提供的所述底壳的结构示意图;
图90为本发明一实施方式中风道组件与基座部件的结构示意图;
图91为本发明一实施方式中轴承胶座组件的结构示意图;
图92为本发明的拆装结构中拨盘的结构示意图;
图93为本发明的拆装结构中底壳的结构示意图;
图94为本发明的拆装结构的示意图;
图95为本发明提供的所述滑轨装置的结构示意图;
图96为本发明的轴承胶座组件的爆炸图;
图97为支撑轴套与底壳的装配结构示意图;
图98为本发明的轴承胶座组件的另一实施方式的结构示意图;
图99为另一支撑轴套与底壳的装配结构示意图;
图100为本发明的轴承胶座组件的又一实施方式的结构示意图;
图101为又一支撑轴套与底壳的装配结构示意图;
图102为本发明提供的所述滑撬的结构示意图;
图103为本发明提供的所述偏压件与所述叶轮之间的爆炸图;
图104为本发明空调器一种实施方式的立体图;
图105为图104所示空调器的局部放大图;
图106为图104所示空调器的风道组件锁合状态下的示意图;
图107为图104所示空调器的风道组件拆卸状态下的示意图;
图108为图104所示空调器的风道组件安装到位后左侧接水结构未锁合、右侧接水结构锁合另一示意图;
图109本发明提供的所述拨片与所述叶轮之间的连接示意图;
图110为本发明一实施方式中复位弹簧与叶轮的结构安装示意图;
图111为本发明提供的所述空调器底壳结构示意图;
图112为本发明实施例中蒸发器和基座部件的分体示意图,图中还示出了安装方向;
图113为图112的左视图;
图114为图112的蒸发器和基座部件安装完成后的结构示意图;
图115为蒸发器两侧分别伸出进液管和集气管的一种实施方式的结构示意图;
图116为图115的后视图;
图117为图116的立体示意图;
图118为图117的后视图;
图119为蒸发器一侧伸出进液管和集气管的一种实施方式的结构示意图;
图120为蒸发器一侧伸出进液管和集气管的另一种实施方式的结构示意图;
图121为进液管和集气管设置在水槽中的实施方式的结构示意图;
图122为进液管和集气管设置在蒸发器下端的结构示意图;
图123为本发明的蒸发器各个部件的分体结构视图;
图124为现有技术中空调室内机的结构后视图,具体示出了现有进液管和集气管在基座部件上的走管方式;
图125是本发明实施例2中简化角形架的整体结构示意图;
图126是图125中的简化角形架与换热器的一端固定安装的结构示意图;
图127是图125中的简化角形架安装在换热器上用来支撑连接管的结构示意图;
图128是图127中A部分的结构放大示意图;
图129是实施例5中角形架结构的整体结构示意图;
图130是图129中的角形架结构与换热器配合安装后的结构示意图;
图131是图130中角形架结构与换热器配合安装位置的结构放大示意图;
图132是连接管布置在底壳的第一个冷凝水流道内的结构示意图;
图133是连接管布置在底壳的第二个冷凝水流道内的结构示意图;
图134是本发明实施例8中密封防水结构的整体结构示意图;
图135是图134中的密封防水结构与换热器配合组装后的结构示意图;
图136是图135的主视图;
图137是图134的立体图;
图138是风机在空调底壳上的安装结构示意图;
图139图138中A部分的结构放大示意图;
图140是实施例11中密封碗的整体结构示意图;
图141是图140的另一立体视;
图142是图140中的密封碗与连接管配合安装后的结构示意图;
图143是图31中A部分的结构放大示意图;
图144是本发明实施例14中换热器部件与基座组件安装后的整体结构示意图;
图145是图144中A部分的结构放大示意图;
图146是图144中B部分的结构放大示意图;
图147是边板的立体图;
图148是边板与换热器部件配合安装后的结构示意图;
图149为空调器室内机外壳的结构示意图;
图150为图149所示的空调器室内机外壳的主视图;
图151为图149所示的空调器室内机外壳的侧视图;
图152为图149所示的空调器室内机外壳的整体装配示意图;
图153为图151所示的空调器室内机外壳的剖视图;
图154为图149所示的空调器室内机外壳的出风框与面板连接结构示意图;
图155为壁挂式空调器室内机的外壳结构的主视图;
图156为图155所示的外壳结构的装配示意图;
图157为图155所示的外壳结构的安装架结构示意图;
图158为图155所示的外壳结构的面板结构示意图;
图159为本发明实施例3中提供空调器壁挂机的第一种实施方式中的结构示意图;
图160为本发明实施例3中提供空调器壁挂机的第一种实施方式中的爆炸示意图;
图161为本发明实施例3中提供空调器壁挂机的第一种实施方式中的安装体成型在侧板上的局部放大示意图;
图162为本发明实施例3中提供空调器壁挂机的第一种实施方式中的第二限位件的结构示意图(左侧方向);
图163为本发明实施例3中提供空调器壁挂机的第一种实施方式中的第二限位件的结构示意图(右侧方向);
图164为本发明实施例3中提供空调器壁挂机的第二种实施方式中的结构示意图;
图165为本发明实施例3中提供空调器壁挂机的第二种实施方式中的爆炸示意图;
图166为本发明实施例3中提供空调器壁挂机的第二种实施方式中的第二限位件的结构示意图;
图167为空调器一种实施方式的立体图;
图168为图167所示空调器的主视图;
图169为图167所示空调器的左面板和右面板开启后的主视图;
图170为图167所示空调器的面板主体和安装部拆卸状态的示意图;
图171为图167所示空调器的面板主体与安装部安装状态的示意图;
图172为图167所示空调器安装有第二过滤网的立体图;
图173为图172所示空调器的爆炸图;
图174为空调器的结构示意图,其中侧面板处于关闭位置;
图175为图174所示空调器的结构示意图,其中侧面板处于漏出电器盒的打开位置;
图176为图174所示空调器的结构示意图,其中侧面板处于漏出电器盒的打开位置,电器盒处于拿出维修位置;
图177为本发明实施例中基座部件的结构示意图;
图178为本发明实施例中安装架和底座之间通过导轨结构配合的结构示意图;
图179为本发明实施例中空调器的结构示意图;
图180为图179所示的空调器的结构示意图,其中侧面板处于打开位置;
图181为图179所示的空调器中侧面板的结构示意图;
图182为图179所述空调器中门锁卡槽的结构示意图;
图183为壁挂式空调器室内机的组装示意图;
图184为图183所示的组装示意图的正视图;
图185为本发明壁挂式空调器的出风框的组装示意图;
图186为本发明壁挂式空调器的出风框的结构示意图;
图187为本发明的壁挂式空调器出风框的后视图;
图188为本发明的锁止件的结构示意图;
图189为本发明的壁挂式空调器出风框与底壳的安装示意图;
图190为本发明的滑轨装置结构示意图;
图191为本发明的滑轨座的结构示意图;
图192为本发明的滑轨端杆的结构示意图;
图193为本发明的滑动架的结构示意图;
图194为现有技术的滑轨装置的局部放大图;
图195为本发明的滑轨装置的局部放大图;
图196为现有技术的定位块的结构示意图;
图197为本发明的定位块的结构示意图;
图198为本发明的定位块的正视图;
图199为本发明的定位块的侧视图;
图200为本发明的定位块的后视图;
图201为具有本发明实施例所提供出风口组件的空调器的室内机的结构示意图;
图202为图201中室内机中出风框和侧板在第一种滑动机构上滑动的状态图(导风板脱离出风框);
图203为图202中出风框、侧板、扫风机构以及导风板的爆炸示意图;
图204为图202中安装架与面板之间的局部放大图;
图205为图202的局部放大图中固定组件的第一种实施方式中第一限位部的结构示意图;
图206为图202或图203局部放大图中固定组件的第一种实施方式中侧板上的第一滑块和第一卡接部的结构示意图;
图207为本发明实施所提供的出风口组件中出风框与两块侧板装配示意图;
图208为本发明实施所提供的出风口组件中第二种滑动机构的连接件的结构示意图;
图209为本发明实施所提供的具有本发明实施例所提供出风口组件的空调器的室内机的结构示意图(包括固定组件的第二种实施方式,出风框和两块侧板从安装架上向下滑动的状态使用图);
图210为图209中出风框、面板、侧板、出风框以及安装架使用状态的后侧示意图;
图211为图209中面板与安装架的配合示意图;
图212为图209中固定组件中第一限位件的结构示意图;
图213为具有本发明实施所提供的具有本发明实施例所提供出风口组件的空调器的室内机的结构示意图(包括固定组件的第三种实施方式,出风框和两块侧板从安装架上向下滑动的正面示意图);
图214为图213中出风框、面板、侧板、出风框以及安装架使用状态的后侧示意图;
图215为本发明的空调器的结构示意图;
图216为本发明的出风框、装饰板和扫风叶片的结构示意图;
图217为本发明实施例12中提供的卡接槽的结构示意图;
图218为本发明实施例13中提供的推块的结构示意图;
图219为本发明实施例14中提供的推块的结构示意图;
图220为图219中提供的推块的另一方向的结构示意图;
图221为本发明实施例13中提供的推块与锁槽锁定状态的结构示意图;
图222为本发明实施例13中提供的推块与锁槽解锁状态的结构示意图;
图223为本发明实施例14中提供的推块与锁槽锁定状态的结构示意图;
图224为本发明实施例14中提供的推块与锁槽解锁状态的结构示意图;
图225为本发明实施例13中与推块配合的锁定结构的示意图;
图226为本发明实施例14中与推块配合的锁定结构的示意图;
图227为本发明提供的导风模块连接示意图;
图228为本发明提供的导风模块结构示意图;
图229为现有技术的空调扫风机构和空调导风板位置示意图;
图230为本发明提供的空调导风模块中导风板和扫风组件位置示意图;
图231为本发明提供的空调导风模块与导风板连接示意图;
图232为本发明提供的空调导风模块与包括外导风板和内导风板的导风板连接示意图;
图233为本发明提供的空调导风模块与导风板和扫风组件的连接示意图;
图234为本发明提供的第一驱动机构和导风板的连接位置示意图;
图235为本发明提供的第一种情况的第二驱动机构和扫风组件的连接位置示意图;
图236为本发明提供的第二种情况的第二驱动机构和扫风组件的连接位置示意图;
图237为本发明提供的第三种情况的第二驱动机构和扫风组件的连接位置示意图;
图238为第一限位件的结构示意图;
附图标记说明:
i100-基座模块;i101-基座部件;i102-导风驱动盒;i104-集线器;i112-电机压板;i113-电机盖板;i141-风扇电机;i172-电器盒;i200-热交换模块;i210-角形架;i220-换热器;i221-密封部件;i2231-进液管;ii2232-集气管;i300-风水道模块;i310-底壳;i320-叶轮;i400-外观模块;i410-壳体模块;i411-安装架;i412-面板;i413-侧面板;i419-过滤网;i420-出风框模块;i421-出风框;i430-导风模块;i431-外导风板;i432-内导风板;i433-扫风组件;i900-第二导轨结构;d1-基座背板;d2-侧安装架;d21-竖板;d22-横板;d3-滑轨结构;d31-导轨;d32-导槽;d33-限位面;d10-面板;d11-过滤网;d41-导轨组件;d42-出风部件;d43-驱动盒;d44-限位钩;d45-指示结构;d46-滑桥;d47-第一限位台;d48-第二限位台;d49-风道部件;d50-第一卡扣;d51-驱动盒线;d52-第二卡扣;d53-第三卡扣;d54-第四卡扣;d55-第五卡扣;d56-第六卡扣;d57-第七卡扣;d58-环境感温包线;d59-驱动盒线;f1-盒体、f11-底面、f12-开口、f13-让位凹槽、f14-滑动结构、f2-主板、f21-元器件、f3-接线板、f31-基板、f4-盒盖、5-电机组件、f6-机身、f61-导轨结构、f7-结构本体;f71-插接通孔;f72-弹性卡紧结构;f73-固定结构;g210-电机支座;g211-滑轨;g220-电机;g231-滑槽;g233-卡槽;g330-基座部件;g240-电机端盖;g241-端盖卡扣;g250-电机压板;g270-螺钉;g282-右侧板;g311-电机轴套;g361-螺旋卡爪;g370-螺旋卡槽;c1-压板本体、c2-第一安装孔、c3-第一加强壁、c4-第二加强壁、c5-固定槽、c6-第三安装孔、c7-管压板本体、c8-第二安装孔、c9-第四走线结构、c10-第二走线结构、c11-第三走线结构、c12-第一走线结构、c13-第五走线结构、c14-第六走线结构、c151-wifi盒线、c152-显示器线、c153-冷等离子或驱蚊器线、c154-环境感温包线、c155-地线、c156-驱动模块线、c17-第九走线结构、c171-卡线扣、c172-卡线板、c173-内外机连接线、c174-信号线、c175-电源线;r11-强电负载端子、r12-强电中间端子;r21-弱电负载端子、r22-弱电中间端子、r30-中间连接线、r31-强电连接线、r32-弱电连接线、r33-连接线;r41-负载接线端子、r42-中间接线端子;r50-注塑件、r51-通孔;r61-强电负载过线槽、r62-弱电负载过线槽、r63-显示器过线槽、r64-插槽;r65-筋板、r66-第一插孔、r67-第一插板、r68-固定卡钩、r69-承载基板;r80-过渡线;r1011-螺钉柱、r1012-安装孔;r104-集线器、r1041-安装基体、r1042-转接板、r1043-卡扣、r1044-螺钉孔、r1045-安装耳;r1711-强电端子、r1712-弱电端子、r1713-主板接线端子;r172-电器盒、r1721-插板、r1722-第二插板、r1723-第二插孔、r1724-接线孔、r1727-安装卡扣;2-出风通道;3-蜗舌;5-滑撬;6-顶部限位结构;30-第一连接件;31-第二连接件;32-弹簧;100-基座模块;101-基座部件;102-滑动结构;103-基座接水结构;1031-第一滑轨;1032-第一排水槽;104-滑动接水结构;1041-第一滑块;1042-第一排水柱;1043-导引块;1044-第三排水槽;105-排水管;141-风扇电机;142-输出轴;200-热交换模块;220-换热器;300-风水道模块;301-风道组件;3011-叶轮组件;302-上卡接结构;303-下卡接结构;304-下限位组件;305-螺纹孔;306-侧限位组件;307-侧卡接结构;3001-上限位组件;310-底壳;3101-口缘;3102-导向结构;3103-孔;3104-倒三角凹槽;3105-条形凸起;3108-下卡扣;3109-筋条;310a-弹簧柱;310b-螺旋弹簧;310c-导向槽;310d-导向条;311-风扇支座;312-底壳水路;3121-拨动结构;3122-第三排水柱;320-叶轮;321-叶轮轴;322-底壳导向部件;330-轴承胶座组件;331-胶座支架;3310-支架插接部;3311-支架限位部;3312-支架导向部;3313-支架倒钩;332-支撑轴套;334-叶轮轴承;333-轴承组件;341-拨片;3411-拨片凸点;3412-拨片推动部;3413-拨片驱动部;3414-拨片限位部;3415-拨位;3416-导向凸缘;3417-勾扣;3418-变形槽;342- 底壳限位槽;343-拨盘;3431-拨盘推动部;3432-拨盘驱动部;3433-滑动条;3434-滑动槽;3435-推位;400-外观模块;700-快拆连接机构;710-风扇嵌套;711-风扇啮合部;720-电机轴套;721-电机啮合部;722-复位弹簧;900-滑轨装置;910-滑轨座;911-滑动架;912-滑轨端杆;a210-简化角形架主体;k1011-保护空间;k1012-简化角形架限位部;k102-进液支管;k103-集气支管;k104-换热器;k1040-换热器主体;k105-边板;a2231-进液管;a2232-集气管;k108-散热管;a1-换热器;k105-边板;k201-角形架主体;k2010-容纳空间;k2011-导流孔隙;k2012-导流凸缘;k2013-密封连接板;k204-冷凝水流道;k205-连接管;k206-角形架限位部;k2061-凹陷豁口;k2062-限位片;k1041-换热器部件;k105-边板;k108-散热管;k205-连接管;k3010-导水空间;k302-护管板;k3020-台阶板;k3021-第一护管板;k3022-第二护管板;k3023-加强板;k303-内侧板;k3031-卡合齿;k3032-结合槽;k3033-第一配合部;k3034-第二配合部;k304-底板;k3041-挡水板;k308-底壳;k309-风机;k3091-风机轴套;k205-连接管;k401-密封碗主体部;k4010-接水腔;k4011-防水连接孔;k4012-排水孔;k4013-导向管;k4014-凸缘结构;k4015-豁口;k1041-换热器部件;k105-边板;k108-散热管;k5010-边板主体部;k5011-第一装配部;k5012-边板竖板;k5013-边板横板;k5014-散热管安装孔;k5015-卡扣部;k503-装配件;k5030-装配开口;k5031-第二装配部;a101-基座部件;a220-翅片;a4-分液头;a5-集气头;a2233,a2234-三通结构;a310-空调底壳;a312-水槽;a211-连接管卡槽;s100-基座模块;s101-基座部件;s200-热交换模块;s300-风水道模块;s310-底壳;s400-外观模块;s410-壳体模块;s412-面板;s4121-上面板;p22-前面板;s4123-侧框滑槽;s420-出风模块;m3-出风框;s4211-出风框卡扣;s430-导风模块;b1-导风板;s100-基座模块;s101-基座部件;s200-热交换模块;s300-风水道模块;s310-底壳;s400-外观模块;s410-壳体模块;s411-安装架;s4111-竖板;s4112-横板;s412-面板;s4124-过滤网;s414-面板卡扣;s415-安装架滑槽;s4151-通孔;s4152-槽体;s420-出风模块;m3-出风框;s430-导风模块;b1-导风板;s101-基座部件;s412-面板;p23-进风口;m22-水平部;m23-竖直部;m11-第三通孔;m44-安装体;m441-第四卡槽;m436-第一弹性件;m45-第二限位件;m451-第二条形体;m452-第三卡接部;m453-第二按压部;m454-第二连接部;m455-第二拨块;m7-侧板;p10-后壳体;p11-安装部;p111-第一转轴;p21-面板主体;p211-转动部;p22-前面板;p23-进风口;p30-显示板;b1-导风板;p50-第二过滤网;p200-换热器;s110、电器盒;g120、侧面板;s411、安装架;g140、底座;s412、面板;g160、螺钉;g170、导轨;g180、导槽;m3、出风框;g410、壳体本体;g411、开口;g413、定位孔;g415、定位卡扣孔;g417、门锁卡槽;p111、转轴;g120、侧面板;g431、定位柱;g433、定位卡扣;g435、门锁卡扣;g437、转轴套;g450、顶面板;p22、前面板;g110、电器盒;s1-空调器室内机;s100-基座模块;s101-基座部件;s200-热交换模块;s300-风水道模块;s310-底壳;s400-外观模块;s410-壳体模块;s412-面板;s420-出风模块;m3-出风框;m31-出风口;s422-出风框卡槽;s423-锁止件;s4231-拨动杆;s4232-凸起;s4233-拨动杆限位件;s424-固定孔;s425-装饰板;s4261-螺钉孔;s430-导风模块;b20-扫风叶片;s900-滑轨装置;s910-滑轨座;s911-滑动架;s912-滑轨端杆;s9121-卡钩;s913-定位块;s9131-伸出扩口结构;s914-橡胶块;s412-面板;s101-基座部件;m3-出风框;m31-出风口;m4-固定组件;m41-第一卡接部;m42-第一限位部;m43-第一限位件;m431-第一条形体;m432-第二卡接部;m433-第一按压部;m434-第一连接部;m435-第一拨块;m51-第一滑槽;m511-扩口槽;m52-第一滑块;m53-第一通孔;m54-连接件;m541-第一插接部;s411-安装架;m7-侧板;b1-导风板;m9-第二支撑体;m10-第二通孔;p23-进风口;m12-扫风机构;101-基座部件;201-推块;2011-锁舌;2012-限位件;2013-手动推位;2021-限位U型槽;2022-推块限位凸块;2031-出风框限位凸起;2032-出风框限位槽;2033-出风框限位凸台;2034-出风框限位槽板;2041-推块条状体;2051-出风框限位体;206-锁槽;2061-配合面;300-风水道模块;s410-壳体模块;m3-出风框;422-卡接槽;s425-装饰板;900-滑轨装置;s9121-卡勾;b20-扫风叶片;b1-导风板;m31-出风口;b3-扫风组件;b8-扫风转轴;b20-扫风叶片;b16-第三支撑架;b21-导风模块连接件;b18-外导风板;b19-内导风板;1001-空调风道;1002-空调扫风机构;1003-空调导风板;1-导风板;2-出风口;3-扫风组件;4-第一驱动机构;5-第二驱动机构;6-传动部;7-驱动机构输出轴;8-扫风 转轴;9-第一支撑机构;10-第二支撑机构;11-驱动杆;12-第一卡槽;13-第一支撑架;14-第二卡槽;15-第二支撑架;16-第三支撑架;17-第三卡槽;18-外导风板;19-内导风板;20-扫风叶片;101-空调风道;102-空调扫风机构;103-空调导风板。
具体实施方式
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。
实施例1
如图1所示,本实施例提供一种空调室内机,包括基座模块i100,热交换模块i200,风水道模块i300以及外观模块i400。
基座模块i100用于安装在室内墙体等可吊挂支撑体上,也作为生产线上总装装配的基础部件。如图2所示,基座模块i100包括适于安装在支撑体上的基座部件i101。
基座部件i101上可拆卸地安装有电气组件,电气组件包括风扇电机i141,以及分别可拆卸地安装在基座部件i101上的导风驱动盒i102和电器盒i172。这样可以实现直接拆装电气组件以便于对电气组件的检修和更换。电气组件在基座部件i101上的具体安装位置可以有多种情况,在本实施例中,电气组件可拆卸地安装于基座部件i101的端部,这样在需要对电气组件进行检修或更换时,可以直接将电气组件从基座部件i101的端部拆出,非常便于对电气组件的检修或更换。
在本实施例中,电气组件还包括集线器i104,空调室内机的各个负载端子与集线器i104电连接,集线器i104与电器盒i172电连接。通过集线器i104与空调室内机的各个负载端子连接,再与电器盒i172连接,比起现有的直接将空调室内机的各个负载端子与电器盒i172连接,集线器i104与电器盒i172的连接线路与空调室内机的各个负载端子与电器盒i172的连接线路要简单的多,可以便于电器盒i172的拆装,便于对电器盒i172的检修和更换。
电器盒i172及相配合的集线器i104靠近基座部件i101的端部设置,电器盒i172相对集线器i104更靠近该端部,且电器盒i172可拆卸地安装于基座部件i101上。在需要对电器盒i172进行检修或更换时,可以很方便地直接将电器盒i172从基座部件i101的端部拆出。
导风驱动盒i102设置在基座部件i101上,对应导风模块i430的位置。
电源线、各个电器负载件的电线及空调室内机与空调室外机的连接信号线等中一种或两种或三种,均可通过固定在基座部件i101上的布线槽固定布置在基座部件i101上。在本实施例中,电源线和各个电器负载件的电线和空调室内机与空调室外机的连接信号线,通过固定在基座部件i101上的布线槽固定布置在基座部件i101上。
基座模块i100还包括固定在基座部件i101上的电机支架,所述电机支架包括电机支座,及安装于电机支座用于固定风扇电机i141的电机压板i112和电机盖板i113。电机压板i112和电机盖板i113分别可拆卸地安装于基座部件i101上,电机压板i112对风扇电机i141进行径向限位,电机盖板i113对风扇电机i141进行轴向限位。通过电机压板i112和电机盖板i113对风扇电机i141分别进行径向限位、轴向限位的安装,当需要检修或更换风扇电机i141时,可以直接将风扇电机i141盖板i113拆出,再将风扇电机i141沿轴向拆出,操作简单方便。
配合参阅图3,热交换模块i200可移动地安装于基座模块i100上,具有换热器i220和连通换热器i220及空调器室外机的连接管路;换热器i220与连接管路的布置形式,适于换热器i220模块在安装状态下整体地处于基座模块i100的同一侧。比起现有技术中将连接管路掰至基座部件i101的背部,换热器i220模块的换热器i220和连通管路处于基座模块i100的不同侧;本实施例的换热器i220模块的换热器i220和连接管路处于基座模块i100的同一侧,在换热器i220安装时,减少 了对连接管路进行掰管的工序,方便对热交换模块i200的拆装。热交换模块i200与基座模块i100的具体安装方式可以有多种,在本实施例中,热交换模块i200通过悬挂结构与螺纹连接件可拆卸地安装于基座模块i100上。作为可变换的实施方式,热交换模块i200也可以通过卡扣结构与螺纹连接件可拆卸地安装于基座模块i100上。
其中,连接管路具有进液管i2231和集气管i2232;在本实施例中,为了节约空间,进液管i2231及集气管i2232均连接在换热器i220远离电机支架的一侧,在进液管i2231及集气管i2232上均设有三通结构,通过该三通结构使换热器i220的两侧都设有连接管路的外机连接端。可以方便在空调室内机的实际安装中,安装人员根据用户的实际情况而选择换热器i220的其中一端处的连接管路连接端与空调器室外机连接,可以节约安装占地,并提高安装效率。作为可变换的实施方式,也可以将进液管i2231和和集气管i2232均连接在换热器i220靠近电机支架的一侧。
进液管i2231及集气管i2232通过三通结构后,其中一支在临近基座部件i101的背板处,延伸过换热器i220的长度后,弯成一个从电机支架远离基座部件i101背板的一侧绕过电机支架的U形弯,到达基座部件i101的背板使用安装状态的下缘,并在靠近基座部件i101背板处弯向该侧基座部件i101的端部;进液管i2231及集气管i2232通过三通结构后的另一支延伸到所在侧基座部件i101的背板的使用安装状态的下缘,并在靠近基座部件i101背板处弯向该侧基座部件i101的端部。
在本实施例中,换热器i220的横截面为倒U字形,且两端设置有用于将换热器i220悬挂安装于基座模块i100上的悬挂固定结构;且换热器i220两端设有密封部件i221,由此在换热器i220的为倒U字形内部形成一个敞口腔室;换热器i220上固定有角形架i210,角形架i210上设有用于对连接管路进行固定的固定结构。
配合参阅图4,风水道模块i300可移动地安装于基座模块i100上,具有底壳i310和可转动地安装于底壳i310上的叶轮i320,叶轮i320的叶轮轴通过快拆连接机构适于与风扇电机i141的输出轴通过叶轮轴与风扇电机i141输出轴之间的位置移动实现连接及分离。风水道模块i300与基座模块i100的具体安装方式可以有多种,在本实施例中,风水道模块i300通过第一导向结构可滑动地安装于基座模块i100上,并通过卡扣结构和螺纹连接件对安装状态进行限位锁定。其中,本实施例中的第一导向结构为第一滑撬结构,作为可变换的实施方式,第一导向结构也可以为第一导轨结构。
在本实施例中,空调室内机的风道和水道均形成于风水道模块i300的底壳i310上。将风道和水道设置于风水道模块i300的底壳i310上,当需要对风道和水道进行清洁时,可以直接拆出风水道模块i300实现对风道和水道的清洁,比起现有技术中将风道和水道设置于基座部件i101的底壳i310上从而无法实现对风道和水道的清洁,本实施例能够对风道和水道的进行更好的清洁。此外,本实施例将电气组件设置于基座模块i100中,将风道和水道设置于风水道模块i300中,一方面可以实现直接拆装电气组件以便于对电气组件的检修和更换,另一方面使风道组件i320均与电气组件分属不同的模块,可以在需要对风道、水道及叶轮i320进行清洁时,直接拆出风水道模块i300实现对风道组件i320的清洁,比起现有技术中将风道和水道设置于基座部件i101的底壳i310上从而无法实现对风道和水道的清洁,或者将电气组件与叶轮i320固定连接或将电气组件也固定安装于形成有风道和水道的底壳i310上而导致的在清洁风道、水道或叶轮i320时电气组件沾上液体从而影响电气组件的性能,本实施例既能实现对风道、水道及叶轮i320的清洁,又可以实现风道、水道及叶轮i320在从基座模块i100上拆出时与电气组件分离,避免电气组件沾到液体受损。
如图1、图5和图6所示,外观模块i400至少具有可拆卸地安装在基座模块i100上的导风模块i430,可拆卸地安装在基座模块i100和/或风水道模块i300的出风框模块i420,和可拆卸地安装于基座模块i100上的壳体模块i410。
壳体模块i410可拆卸地安装于基座模块i100上,如图5所示,包括面板i412体,及可拆卸地安装于面板i412体上的过滤网i419和面板i412。面板i412体包括安装架i411,及分别可拆卸地安装于安装架i411两端并与基座部件i101的两端相对应的两个侧面板i413。将面板i412体分为安装架i411,及分别可拆卸地安装于安装架i411两端并与基座部件i101的两端相对应的两个侧面 板i413,可以在需要对安装于基座部件i101端部位置处的结构进行拆出时,直接拆下对应端处的侧面板i413,即可拆出该结构,而无需再拆下安装架i411。壳体模块i410与基座模块i100的具体安装方式可以有多种,在本实施例中,壳体模块i410通过卡扣结构可拆卸地安装于基座模块i100上。
如图5所示,出风框模块i420的具体安装方式可以有多种,例如可拆卸地安装于基座模块i100上,或可拆卸地安装于风水道模块i300上,或可拆卸地同时安装于基座模块i100和风水道模块i300上。在本实施例中,出风框模块i420可拆卸地安装于基座模块i100和风水道模块i300上,具体地,出风框模块i420具有出风框i421,出风框i421通过第二导向结构可滑动地安装于基座模块i100上,并通过与风水道模块i300配合的滑轨结构及卡扣结构实现对安装状态的限位锁定。出风框i421上至少设置有部分出风口,在出风口处设有扫风机构。其中,本实施例中的第二导向结构为第二导轨结构i900,作为可变换的实施方式,第二导向结构也可以为第二滑撬结构。在本实施例中,出风框i421上至少设置有部分出风口,在出风口处设有扫风机构。
如图6所示,导风模块i430可拆卸地安装于基座模块i100上。导风模块i430与基座模块i100的具体安装方式有多种,在本实施例中,导风模块i430通过卡扣结构可拆卸地安装于基座模块i100上。在本实施例中,导风模块i430包括可与导风驱动盒i102上的导风电机可拆卸连接的导风板组件,导风板组件包括外导风板i431和内导风板i432。导风模块i430上设置扫风机构,扫风机构为可与导风驱动盒i102上的扫风电机可拆卸连接的扫风组件i433。
电气组件不限制于安装于基座模块i100的基座部件i101上,作为可变换的实施方式,电气组件也可以可拆卸地安装于风水道模块i300的底壳i310上,优选电气组件可拆卸地安装于底壳i310的端部。这样同样可以实现直接拆装电气组件以便于对电气组件的检修和更换。
在装配过程中:
首先,分别对基座模块i100、风水道模块i300、热交换模块i200、出风框模块i420和导风模块i430内的各个零件在对应的预装流水线上进行预装,使基座模块i100、风水道模块i300、热交换模块i200、出风框模块i420和导风模块i430分别形成五大独立的预安装模块。
之后,在总装流水线上,以基座模块i100作为装配基础,先将热交换模块i200和风水道模块i300分别与基座模块i100进行装配。具体地,先将基座模块i100设有电机支架的一侧朝上安置在总装流水线上,并将第二导轨结构i900的导轨座安装到基座部件i101上;再将,热交换模块i200采用自上而下的路径装配到基座模块i100上,并使组装后基座模块i100的背板与换热器i220之间空腔的敞口朝向预定的方向;之后,沿基座模块i100的背板与换热器i220之间空腔的敞口所朝向的预定方向将风水道模块i300装入上一部组装的部件中。
然后,将壳体模块i410的面板i412体与基座模块i100进行装配,再将过滤网i419装配到面板i412体上;之后,将出风框模块i420通过第二导轨结构i900安装到基座模块i100上;然后,将面板i412与面板i412体进行装配。
最后,将导风模块i430与基座模块i100进行装配,完成空调室内机整机的装配。
其中,在出风框模块i420安装后,在出风框i421上的出风口处安装导风模块i430。
上述装配过程中,在安装时,先将基座模块i100、风水道模块i300、热交换模块i200、出风框模块i420和导风模块i430这五大模块先进行预装,再在总装流水线上对壳体模块i410的零件及上述五大模块一起进行总装,通过对五大模块先进行预装,可以极大地减少整机装配所需的时间,提高装配效率,并节约人力、物力成本,同时为后续实现机械化、自动化的生产打下基础。同时,在拆卸时基座模块i100、风水道模块i300、热交换模块i200、出风框模块i420和导风模块i430这五大模块是可以以模块为单位进行拆卸,这样同样可以极大地提高拆卸效率,便于对空调室内机的某个结构进行清洗或维修、更换。此外,在设计时,可以将空调室内机内的各个结构分成基座模块i100、风水道模块i300、热交换模块i200、出风框模块i420、导风模块i430和壳体模块i410六大模块的形式来设计,简化设计人员的产品设计过程,提高设计效率。
上述实施例的装配过程可替换为:
首先,分别对基座模块i100、风水道模块i300、热交换模块i200、壳体模块i410、出风框模块i420和导风模块i430内的各个零件在对应的预装流水线上进行预装,使基座模块i100、风水道模块i300、热交换模块i200、壳体模块i410、出风框模块i420和导风模块i430分别形成六大独立的预安装模块;
之后,在总装流水线上,以基座模块i100作为装配基础,先将热交换模块i200和风水道模块i300分别与基座模块i100进行装配。具体地,先将基座模块i100设有电机支架的一侧朝上安置在总装流水线上,并将第二导轨结构i900的导轨座安装到基座部件i101上;再将,热交换模块i200采用自上而下的路径装配到基座模块i100上,并使组装后基座模块i100的背板与换热器i220之间空腔的敞口朝向预定的方向;之后,沿基座模块i100的背板与换热器i220之间空腔的敞口所朝向的预定方向将风水道模块i300装入上一部组装的部件中,将叶轮i320设置在热交换模块i200中的换热器i220中,并以可拆卸方式与基座模块i100连接;使叶轮i320的叶轮轴与风扇电机i141的输出轴结合。
然后,将壳体模块i410与基座模块i100进行装配,再将出风框模块i420通过第二导轨结构i900安装到基座模块i100上。具体地,将壳体模块i410通过将侧面板i413与基座部件i101的背板卡扣或滑轨连接安装并罩在上述组装的部件上,再将出风框模块i420可移动地安装在基座部件i101上。
最后,导风模块i430与基座模块i100进行装配,完成空调室内机整机的装配。具体地,在出风框模块i420安装后,在出风框i421上的出风口处安装导风模块i430。
上述装配过程中,在安装时,可同时在不同的流水线上分别对六大模块分别进行预装,形成六大相互独立的预安装模块,然后在总装流水线上只需要对六大预安装模块进行总装即可完成对空调室内机的整机装配,使得总装流水线大幅度缩短,同时配合六大模块同时预装,极大地减少了整机装配所需的时间,提高了装配效率,节约了人力、物力成本,同时为后续实现机械化、自动化的生产打下基础;这种六大模块的设计方式,在拆卸时也是以模块为单位进行拆卸,可以极大地提高拆卸效率,便于对空调室内机的某个结构进行清洗或维修、更换。同时,将空调室内机内的各个结构等分成基座模块i100、风水道模块i300、热交换模块i200、壳体模块i410、出风框模块i420和导风模块i430六大模块的形式来设计,可以简化设计人员的产品设计过程,提高设计效率,并进一步降低空调器的整机开发成本,且便于设计人员针对不同使用场合、不同用户及不同使用面积的需求,对部分模块的结构进行调整。
下面分别对各个模块进行说明。
实施例2
一种模块化空调器,包括基座模块,热交换模块,风道部件以及外观模块。
如图7至图15所示,所述基座模块用于安装在室内墙体等可吊挂支撑体上,也作为生产线上总装装配的基础部件。其包括适于安装在支撑体上的基座部件g330,固定地设置在所述基座部件g330上的电机支架、电机组件和电控部件。
所述电机支架设置在靠近所述基座部件g330在长度方向上一端的位置,且使所支撑的电机g220的输出轴的轴线在所述基座部件g330的长度方向延伸。在本实施例中所述电机支架由电机支座d51、电机压板g250及电机端盖构成。
其中所述电机支座d51与所述基座部件g330一体成型,比如注塑成型。所述电机压板g250扣合在所述电机支座d51上通过螺钉固定,限制了电机组件中的电机g220在转轴径向的运动,并共同形成一个用于容纳并周向抱紧电机组件中的电机g220的腔室,所述腔室靠近所临近的所述基座部件g330的端部一侧成为安装端,所述安装端允许所述电机g220轴向嵌入及退出所述腔室,而其所远离的所述基座部件g330的端部一侧构成限位端,所述限位端限制嵌入所述腔室的所述电机g220向所远离的所述基座部件g330的端部进一步移动。所述电机端盖g240可固定安装在所述安装端,以限制安装在所述腔室中的所述电机g220向着退出所述腔室的方向移动,见图2。
在本实施例中,所述电控部件包括将主板与变压器等其他控制元件一起放置于其中的电器盒 r172。所述电器盒r172通过底端的两个犄角卡扣插放在所述基座部件g330上,然后通过螺钉固定的方式可拆卸地固定到所述基座部件g330上。所述电器盒r172内部结构固定安装所述主板,所述电器盒r172的接线板则平行于所述主板固定在所述电器盒r172内。所述主板以垂直于所述电机g220的输出轴的轴线的状态安装在所述电器盒r172。为避免所述电器盒r172在沿所述电机g220的输出轴的轴线方向移出所述基座部件g330的路径上与其他部件之间的机械干涉,根据该路径上的贯通截面,所述电器盒r172设计有台阶形轮廓。同时,所述电器盒r172内部结构设计有凸台,凸台的设置一方面是为了让位外部电机组件,一方面是为了加强所述电器盒r172本身的结构强度。主板元器件一侧朝所述电器盒r172里侧安装,使得所述主板的元器件排布可充分利用多个凸台间的空间,使得所述电器盒r172结构形式在空间占用上更具有优势。
所述电机组件包括上述的所述电机g220外还包括驱动所述外观模块中的导风模块动作的伸缩电机、导风电机,以及扫风电机。在本实施例中,一对导风驱动盒固定安装在所述基座部件g330长度方向上的两侧,远离所述电机支架一侧的所述导风驱动盒通过螺钉固定在所述基座部件g330该侧的支架结构上,靠近所述电机支架一侧的所述导风驱动盒通过底端的卡扣卡在电机支架上并用螺钉固定。每一所述导风驱动盒中可滑动地设置有连杆组件,所述连杆组件的头部沿所述导风驱动盒一侧的伸出口可伸缩地伸出。所述导风电机包括设置在所述导风驱动盒上的伸缩电机及设置在一侧所述连杆组件头端的导风电机和设置在另一侧连杆组件头端的扫风电机。所述连杆组件通过齿轮齿条机构与所述伸缩电机的输出轴连接。所述导风电机的输出轴驱动所述导风板,所述扫风电机的输出轴驱动扫风板。与所述导风电机及所述扫风电机连接的导线分别从各自所处的所述连杆组件穿过。
连接室内机中各个负载,如显示器、电机、wifi盒、冷等离子等电器元件的电线通过固定在所述基座部件g330上的布线槽固定布置在所述基座部件g330上。各个所述电线的另一端连接到一个集线器上,并通过所述集线器与所述电器盒r172可插拔电连接。所述集线器通过底端的犄角卡扣插放在所述基座部件g330上的限位孔上,再通过螺钉固定到所述基座部件g330上或所述电机压板g250上。所述集线器上设有针脚接口,而所述电器盒r172上与所述针脚接口对应的安装位置设有连接针脚,在所述电器盒r172内对应所述连接针脚处设有集线盒,主板对应各个负载电器元件的接线端子集中设置在所述集线盒中。由于在所述电器盒r172中设有与所述集线器对应的所述集线盒,有利于元器件线集中走线及捆扎,并因此使得电器盒r172部件作为独立的结构能够拆卸下来。所述集线器与所述电器盒r172通过限位筋及限位孔进行配合。在所述电器盒r172内部将对应强电的器件与对应弱电的器件分区域设置,以减少各个电器件之间的相互干扰。
所述电器盒r172作为空调器的电器控制部分,是空调器经常拆卸的部件,其安装是否到位对空调器能否正常使用至关重要。本实施例中设置有所述电器盒r172安装功能保护,针对所述电器盒r172与所述集线器进行对接时,所述集线器内的转接板与所述电器盒r172内的主板出现未连接、连接不到位情况发生,通过逻辑控制,实现所述电器盒r172与所述集线器对接是否良好的报错控制及提示。
针对逻辑控制功能解析为:当所述电器盒r172或所述集线器安装不到位,致使空调器内机发生的故障在控制功能端时,检测到未连接或连接不到位,通过维修后检测空调器正常工作,则维修工作结束。
通过设计开发一种电器盒r172安装保护功能,保证了电器盒r172安装到位,提高了空调器模块化设计程度。
此外,在所述电机压板g250两边各设计有翅状筋板,一条是挡水筋板,一条是挡管筋板,换热器的连接管路从这两个所述翅状筋板间的卧槽走管,起到了限制换热器连接管路左右碰撞,避免对导风驱动盒的碰撞造成导风驱动盒位置错位,而影响导风板伸缩精度。同时,挡水筋板把换热器上的冷凝水引到底壳上的里,起到引水作用
紧靠所述电机压板g250两边的所述翅状筋板均设有螺钉安装柱,所述电机压板g250与一个管压板配合使用,所述管压板通过螺钉与所述螺钉安装柱配合固定在了电机压板g250上,把所述换热器的所述连接管路牢靠固定在所述电机压板g250上两所述翅状筋板间形成的卧槽内,将所述换热器的所述连接管路在垂直墙面方向固定。所述电机压板g250起到了走管、限管的作用。所述换热器的 所述连接管路从电机压板g250上走管,提高了空调器内部空间利用率。同时在所述管压板上设置有负载的走线卡槽,使得空调器内部走线更加规范合理化。
在装配时,通过所述电机支架与电机压板g250上的螺钉孔对好位置,用螺钉固定电机压板g250在所述电机支架上。换热器的连接管路安放在电机压板g250两所述翅状筋板间的卧槽内。所述翅状筋板不仅起到了把换热器上的冷凝水引流到底壳上的排水系统里,而且也起到了限制换热器连接管路的作用。所述翅状筋板同时还起到了限制换热器连接管路的作用,及防撞作用:在运输或进行跌落实验时,换热器连接管路会左右晃动。所述翅状筋板就限制了其左右晃动,避免换热器连接管路对导风驱动盒的碰撞发生位置错误,影响导风驱动盒在驱动导风板时伸缩精度使得导风板运行发生振动或倾斜。本实施例中的所述电机压板g250使得连接管路从所述电机压板g250上部走管,与所述管压板配合使用,限制了换热器连接管路垂直墙面方向的运动,更加充分利用优化了空调器内部空间占用率。
在电机压板g250上设计有螺钉安装柱,是为了固定牢靠,同时也是为了固定管压板,限制了换热器连接管路垂直墙面方向的运动。
所述基座部件g330对应驱动模块线和环境感温包线设置有所述走线槽和所述走线卡扣,具体为在生产总装线上进行安装时,首先把环境感温包线从集线器引出后,放进如图1所示的走线槽内,用第五卡扣d55、第六卡扣d56、第七卡扣d57卡住环境感温包线;把左侧的驱动盒线从集线器内引出后卡进走线槽内,分别用第一卡扣d50、第二卡扣d52、第三卡扣d53、第四卡扣d54、第五卡扣d55、第六卡扣d56、第七卡扣d57卡住左驱动盒线,完成基座上走线排布,见图11所示。
在本实施例中,所述基座通过滑轨装置d52与所述空调器的出风组件d42的出风框活动连接,以使所述出风组件d42能够沿着所述滑轨装置d52滑出所述基座。方便了出风组件d42拆卸清洗。
具体地,所述滑轨装置d52包括在使用状态下竖向固定在所述基座上的滑轨座,滑动地安装在所述滑轨座的滑槽内的滑动架,以及一端固定安装在所述滑动架上的滑轨端杆,所述滑轨端杆的另一端固定连接所述出风框。在所述滑轨端杆上成型有一个卡钩,所述卡钩与成型在所述出风框上的卡接槽插接配合连接,见图8和图15所示。
为了方便风道部件的拆装,所述安装结构包括成型在所述基座上对使用状态下的所述风道组件沿竖直方向及垂直于所述基座方向进行限位的限位结构,及用于引导所述风道组件滑动进入所述基座安装位置的滑桥结构d46。使风道部件沿着所述滑桥滑出,方便风道部件的清洗,见图9和图10所示。
所述限位结构包括包括分列左右成型在所述基座部件g330背板上,豁口朝向与敞口腔室的敞口方向一致的限位钩d44,及对应所述风道部件的底壳的底壳下缘处,分列左右成型有第一限位台d47和第二限位台d48;固定设置在所述底壳上部,对应地适于在沿所述敞口腔室装入后,嵌入所述限位钩d44中的嵌片,及在所述嵌片嵌入所述限位钩d44中时,适于支撑在两个限位台上的所述底壳的所述底壳下缘;分列左右设置在所述底壳下部轴向垂直于所述基座部件g330背板的第二固定孔,成型在所述基座部件g330上与所述底壳安装位置时的所述第二固定孔对应的第二螺孔,以及用于穿过所述第二固定孔与所述第二螺孔螺旋连接的第二螺钉,见图14所示。
在本实施例中,所述安装结构还包括设置在所述基座上对应所述风道组件的底壳侧缘、并与所述底壳侧缘配合起到位置装配到位辅助作用的指示结构d45。具体地,所述指示结构d45为卡扣结构,卡扣结构起到位置装配到位的辅助作用,拆卸或安装时,当听到“达”声响后表示底壳已安放到位。分列在底壳下缘的限位台起到了举托作用,可防止拆卸滑桥上的螺钉后,风道部件滑落。拆卸时,把风道部件向垂直墙面的方向稍微抬高,使其风道部件从两个限位台脱出,手动拉动风道部件,使其沿着滑桥向下滑动,完成拆卸,见图10所示。
以上实施例中,所述电机组件与所述电器盒r172均设置于所述基座的右侧,并且所述电器盒r172位于所述电机g220的外侧,检修时,先从基座右侧将电器盒r172拆出,待电器盒r172拆出后露出电机组件,然后再将电机组件从基座右侧拆出。
作为可变换实施例,所述电机组件与所述电器盒r172还可以设置在基座长度方向的不同侧,例 如,所述电器盒r172设置在所述基座的右侧,所述电机组件设置在所述基座的左侧,所述电器盒r172和所述电机组件分别从所述基座的对应的侧部拆出;例如,所述电器盒r172设置在所述基座的左侧,所述电机组件设置在所述基座的右侧;例如还可以是,所述电器盒r172与所述电机组件均设置在所述基座左侧,见图12、图13和图14所示。
以上描述内容是本发明实施例空调器基座模块的整体介绍。以下根据附图对所述基座模块中的各具体部件进行详细阐述:
首先,根据附图对所述电机组件从基座部件的一侧拆出的具体实施方式进行介绍:
如图41至图44所示,根据本发明实施例中的空调电机组件,包括:电机支座g210,设置在空调器上的基座部件g330上;电机g220,安装在电机支座g210上,电机g220的电机轴上具有用于实现电机轴与空调器中风叶轴快速拆卸的快拆连接结构;限位组件,用于对电机g220进行限位;其中,电机g220具有通过快拆连接结构与风叶轴传动连接,并通过限位组件限位的工作位置,以及通过快拆连接结构与风叶轴快速拆卸,并通过限位组件解除限位的快拆位置。这样保证电机g220在工作位置能够正常平稳运行的同时,在需要对电机g220进行售后维修时,只需将电机组件中的限位组件解除限位,并通过快拆连接结构快速的实现电机轴与空调器中风叶轴的拆卸,之后可以直接将电机g220从空调器中拿出,由于无需在空调器内部为了将电机轴和风叶轴进行拆卸和旋拧螺钉,这样省时省力,降低了售后成本和时间。
如图45和图46所示,具体地,本发明实施例中的快拆连接结构包括设置在电机轴上的卡爪,对应的在空调器中的风叶轴上设置有与卡爪配合的卡槽,在电机g220的工作位置,电机组件中电机g220上的卡爪伸入卡槽中,电机轴转动时带动风叶轴转动,在电机g220的快拆位置,在解除电机g220的锁定后,在对电机g220进行拆卸时,卡爪从卡槽中抽出,可快速实现电机g220的拆卸,便于后续进行维修。可以理解的是,快拆连接结构也可以是包括设置在电机轴上的卡槽,对应的风叶轴上设置有与卡槽配合的卡爪,同样能够实现电机轴与风叶轴快速拆卸连接的目的。
优选地,发明实施例中,设置在电机组件中电机轴上的卡爪为螺旋卡爪g361,对应卡槽为螺旋卡槽g370,这样在电机g220的工作位置,电机轴的转动会使螺旋卡爪g361和螺旋卡槽g370在螺旋面的作用下相互靠近,电机轴和风叶轴在转动过程中不易发生分开的问题,保证处于工作位置的电机g220能够平稳的运行。
具体地,本发明实施例中的螺旋卡爪g361设置在电机轴套g311上,电机轴套g311安装在电机轴,电机轴套g311与电机轴上均开设有电机轴套安装孔,电机轴套g311与电机轴通过穿过电机轴套安装孔的螺钉可拆卸安装,在一未图示变形实施例中,电机轴套g311与电机轴一体成型。
优选地,本发明实施例中的电机支座g210与电机组件的基座部件g330之间一体成型,更具体电机支座g210和基座部件g330通过注塑方式一体成型,这样能够在空调器的生产制造过程中,无需单独的进行电机支座g210的制造和安装,提高了空调器产品的制造效率,同时不会因为电机支座g210和基座部件g330的安装不当问题导致空调器在使用过程中出现异响。
具体地,对于本实施例中用于实现电机组件在工作位置平稳运行的限位组件,本实施例中的限位组件包括:电机压板g250,用于与电机支座g210配合以对电机g220在电机g220的径向方向进行限位;以及电机端盖,用于与电机支座g210配合以对电机g220在电机g220的轴向方向进行侧向限位,从而是实现了电机g220在多个方向的限位,保证处于工作位置的电机g220运动的平稳性。
从而在本实施例中的电机g220进行维修和保养工作时,首先把空调器中的侧面板和用于对电机g220进行侧向限位的电机端盖进行拆卸,然后拆卸固定电机压板g250的螺钉后把电机压板g250进行拆卸。因电机轴套g311螺旋结构形式的存在,使得电机g220在快拆位置可实现与风叶轴达到快速的分离,此时手动拉动电机g220向有方向即可移出。
其次,根据附图对本发明实施例空调器中走线结构进行详细阐述:
图29为电机压板的结构示意图,电机压板包括压板本体c1。压板本体c1朝向电机一侧具有与电机配合的配合结构,电机压板与电机支座固定配合实现对电机的固定。压板本体c1背向电机的一侧并列设置有第一加强壁c3和第二加强壁c4。第一加强壁c3和第二加强壁c4延伸方向相同,具 有设定距离的间隔,两者之间区域为固定槽c5。换热器的连接管在电机压板顶部走位,从第一加强壁c3和第二加强壁c4之间的固定槽c5中走管。
连接管在电机压板顶部走位,优化了空调器内部零件安装位置,提高了空调器内部的空间利用率。固定槽c5的设置可有效防止连接管左右碰撞,避免对驱动模块的碰撞造成驱动模块位置错位,而影响导风板伸缩精度。
换热器在工作过程中表面会产生冷凝水。第一加强壁c3为挡水结构,用于将换热器上的冷凝水引流至底壳上的水路,方便走水,起到了引流作用。
电机压板与电机支座分别通过一体工艺一体成型,例如铸造成型、注塑成型。
根据上述描述可知,第一加强壁c3不仅起到了把换热器上的冷凝水引流到底壳上的水路里的引水作用,而且也起到了限制连接管的作用。第二加强壁c4不仅起到了限制连接管的作用,而且还可以起到防撞作用。在运输或进行跌落实验时,换热器的连接管会左右晃动。第二加强壁c4限制了其左右晃动。
相对于现有技术中的电机压板,本申请中的电机压板不但本身的功能增加,功能多样化,也充分利用了空调器内部空间,提高了空调器内部空间占用率,更加适应了空调器模块化设计的要求。
作为可变换实施例,固定槽包括分别对应连接管设置的第一固定槽和第二固定槽。即,压板本体c1背向电机的一侧设置有三个并列的加强壁,相邻两个加强壁之间为一个固定槽。两个固定槽分别对应连接管,用于分别限制连接管的左右晃动。如此设置,可保证较好的限位效果。
作为可变换实施例,第一加强壁c3和第二加强壁c4可替换为简单的凸起结构,也可替换为普通板状结构。组成固定槽c5的凸起结构或板状结构的延伸长度应以能够限制连接管的左右晃动为设计标准。形成固定槽c5的加强壁、凸起结构和板状结构统称为组成固定槽c5的第一凸起和第二凸起。
压板本体c1对应固定槽c5的顶端扣设有管压板。管压板固定设置于压板本体c1,用于连接管在上下方向的限位,从而防止连接管从固定槽c5顶端脱离。压板本体c1与管压板相互配合将连接管牢靠地限制在电机压板的固定槽c5内。电机压板和管压板起到了走管、限管的作用。
从图29和图30中可以看出,压板本体c1设置有第一安装孔c2。管压板上对应的第一安装孔c2设置有第二安装孔c8。压板本体c1与管压板安装时,第一安装孔c2和第二安装孔c8相对,两者穿设有第一螺纹连接件。通过第一螺纹连接件实现管压板和压板本体c1固定配合。
压板本体c1对应空调器的中框结构设置有第三安装孔c6。压板本体c1和中框结构通过穿设于第三安装孔c6的第二螺纹连接件相连。如此设计电机压板还起到了固定中框结构的作用,功能更加多样化,整机可靠性更高。
为了限制连接管在固定槽c5上下方向的运动,作为可替换的实施方式,固定槽c5包括相对的第一侧面和第二侧面,第一侧面和/或第二侧面对应顶端位置设置有限位凸起,限位凸起延伸方向垂直于另一侧面。限位凸起的设置用于限制连接管在固定槽c5上下方向的运动。
作为可变换实施例,固定槽c5顶端设置延伸板,延伸板用于限制连接管在固定槽c5上下方向的运动。
管压板包括管压板本体c7,管压板本体c7为板状结构,其背离电机压板一侧设置有走线结构。走线结构包括走线槽和走线卡扣。走线槽根据负载线设计路线延伸,走线卡扣用于将负载线限制在走线槽中。空调器的负载线:环境感温包、显示器线c152、地线c155、wifi盒线c151以及冷等离子或驱蚊器线c153,均需要经过走线结构限位。走线结构的设置使其负载走线更加规范合理化,提高了售后维修检测便利性。
请参考图30和图31,本实施例中,管压板本体c7上走线结构包括第一走线结构c12、第二走线结构c10、第三走线结构c11、第四走线结构c9、第五走线结构c13和第六走线结构c14。其中,第一走线结构c12包括并列设置且具有设定距离间隙的第一侧板和第二侧板。第一侧板和第二侧板延伸方向平行,均垂直于管压板本体c7。第一侧板为连续的板状结构,第二侧板包括延伸方向一致的第一子板和第二子板,第一子板和第二子板之间具有设定距离的开口。第一侧板顶端设置有朝向第二侧板延伸的挡板。为了便于装卸负载线,该挡板对应开口位置设置。负载线沿第一侧板和第二 侧板之间的区域走线,通过挡板限制。第一侧板和第二侧板之间的区域即为走线槽,挡板即为走线卡扣。第二侧板也可均为连续的板状结构。
第二走线结构c10包括并列设置的第一侧板和第二侧板,第一侧板和第二侧板延伸方向平行,均垂直于管压板本体c7。第一侧板朝向第二侧板的侧面设置有朝向第二侧板延伸的卡扣凸起,卡扣凸起靠近第一侧板顶端设置。负载线沿第一侧板和第二侧板之间的区域走线,通过卡扣凸起限制。即,第一侧板和第二侧板之间的区域为走线槽,卡扣凸起为走线卡扣。
显而易见地,第一侧板和第二侧板上可均设置有卡扣凸起。两者的卡扣凸起可相对,也可错开。
第三走线结构c11、第四走线结构c9、第五走线结构c13和第六走线结构c14相同,均为l型结构。该l型结构一端与管压板本体c7固定相连,与管压板本体c7配合形成限制导线运动方向的走线槽。l型结构另一端设置有朝向管压板本体c7延伸的卡扣凸起,该卡扣凸起为走线卡扣。管压板本体c7即为l型结构的安装结构。
走线槽也可为开设于管压板本体c7上的凹槽结构。
基座部件g330上还设置有走线结构,同样包括走线槽和走线卡扣。如图32所示,基座部件g330包括第七走线结构和第八走线结构,用于限制驱动模块线c156和环境感温包线157,具体结构可与管压板上的走线结构相同,不再赘述。
图33是基座部件g330上另一位置走线结构的结构示意图。基座部件g330包括第九走线结构c17。用于限制内外机连接线c173、信号线c174和电源线c175。该第九走线结构c17包括走线槽和扣设于走线槽的卡线板c172。其中卡线板c172为沿走线槽延伸方向延伸设定长度的板状结构。卡线板c172的延伸长度根据实际需求设定,板状结构的宽度应覆盖走线槽。走线槽两侧设置有卡板槽,卡线板c172卡设在该卡板槽中,实现对设置在走线槽中的负载线的固定。卡线板c172即该走线槽的走线卡扣。
作为可变换实施例,走线槽顶端设置有用于固定卡线板c172的卡线扣c171。卡线扣c171也可配合卡线槽使用。
在生产总装线上进行安装时,首先把环境感温包线c154从集线器r104引出后,放进基座部件g330的第八走线结构;把驱动模块线c156从集线器r104内引出后卡进第七走线结构中;把电源线c175、内外机连接线c173和信号线c174卡设在第九走线结构c17中,完成基座部件g330上走线排布。
在生产总装线上进行安装时,首先把冷等离子或驱动器线从集线器r104引出,依次卡入第一走线结构c12和第三走线结构c11;把环境感温包线c154和地线c155从集线器r104引出,依次卡入第一走线结构c12、第二走线结构c10和第四走线结构c9;把显示器线c152从集线器r104引出,通过第五走线结构c13卡在压管板上,显示器放在面板上;把wifi盒线c151从集线器r104引出,通过第六走线结构c14卡在管压板上,把wifi盒放在面板或面板体上。
本实施例中,走线结构具体结构对应负载线类型不同,显而易见地,可根据实际情况,选择本技术方案中记载的合适的走线结构。并且不同导线可选择同一走线结构。
走线结构的设置使得空调器的内部导线按照既定设计的走线结构走线,使得走线更加规范化、合理化。避免了可能产生的干扰,大大提高总装效率和后期维护效率,对工作人员的人体安全性更高。另外,走线结构使得导线分散固定,走线结构和走线卡扣的配合使导线更加牢固,避免了导线与壳体发生碰撞产生噪音问题。
再者,根据附图对本发明实施例空调器基座模块中集线器结构的具体方案进行阐述:
如图47至图49所示,用于连接多个负载与电器盒的所述集线结构,具有多个负载接线端子r41和至少一个中间接线端子r42,多个负载接线端子r41用于与多个负载一一对应连接;至少一个中间接线端子r42与对应的负载接线端子r41电连接且用于与电器盒r172的至少一个主板接线端子r1713可拆卸地对应连接,以使多个负载接线端子r41集成在集线结构上便于对电器盒r172进行独立拆卸。
应用本实施例的集线结构,将与所有负载连接的负载接线端子r41集成在集线器r104上,集线器r104上的中间接线端子r42与电器盒r172的主板接线端子r1713可拆卸地连接,使得电器盒作为 整体可独立拆卸,模块化程度更高,实现空调器的集成化和模块化。这样,一方面大大减轻了生产装配时接插线及理线的工作量,使得走线更加规范化,另一方面方便售后维修人员将电器盒拆下进行检修工作,有效地解决了现有技术中电器盒内部连接负载过多、不易拆装和维修的问题。
在本实施例中,集线结构为集线器,集线器包括转接板r1042,多个负载接线端子r41和至少一个中间接线端子r42形成在转接板r1042上。转接板r1042是接线端子的承载体,可以便于固定接线端子。
在本实施例中,如图47所示,集线器还包括与至少一个中间接线端子r42对应的至少一根中间连接线r30,中间连接线r30的两端分别与中间接线端子r42和主板接线端子r1713插接连接。所有负载的接线端子都接插在集线器r104上,中间连接线r30的一端的接线端子接在主板f2上相对应的接线端子,连接线的另一端的接线端子接在集线器r104对应的中间接线端子上。集线器上的接线端子通过中间连接线实现与主板上的接线端子的连接,通过线的软连接方式,连接可靠,不仅实现主板对负载的控制,而且使得集线器与电器盒之间在碰撞时起到缓冲作用。维修检测时,将侧板组件拆卸下来,这时露出电器盒,然后将电器盒往外拉出一点,漏出中间连接线,拔掉接插在集线器上的中间连接线的接线端子,这样就不用一一拔掉所有负载的接线端子,此时电器盒就可以整体从侧面拉出,极大减轻了维修检测时的工作量。连接线的根数为两根时,一根为强电连接线,另一根为弱电连接线;连接线的根数为三根时,其中两根为弱电连接线,另一根为强电连接线。当然,连接线的根数也可以为一根,这时强电端子和弱电端子共用一根连接线,或者,连接线的根数也并不限于此,根据需求可以设置为更多。
在本实施例中,如图48所示,集线结构还包括安装基体r1041,安装基体r1041用于固定在空调器的机架上,转接板r1042安装在安装基体r1041上。安装基体r1041方便安装和固定转接板,使得转接板不会直接暴露在空调器内部,保证了转接板的安全运行,同时减少了在拆除电器盒时整理多个负载连接线的工作量,便于主板与电器盒的拆卸,还使得转接板易与电器盒安装,减小了转接板与电器盒的整体安装占用空间。同时,也便于通过安装基体将集线器固定在机架上,固定简便。
在本实施例中,安装基体r1041为槽体结构,转接板r1042安装于槽体结构中,槽体结构的大小与转接板r1042的大小适配。安装基体的大小与转接板的大小适配,最大程度上减小了集线器在空调器内部的占用空间。
在本实施例中,安装基体r1041具有与电器盒r172插接配合的插接部。拆卸简便,便于维修人员操作。
在本实施例中,如图48所示,插接部包括在安装基体r1041一侧端沿竖直方向间隔设置的多个第一插孔r66及形成在相邻的两个第一插孔r66之间的第一插板r67,多个第一插孔r66和第一插板r67分别用于与电器盒r172上的沿竖直方向间隔设置的多个第二插板r1722和形成在相邻的两个第二插板r1722之间的第二插孔r1723配合。安装基体和电器盒通过插孔与插板的配合实现固定,其为安装基体本身的结构形成,不需要额外部件的加入,空间占用小,方式简单,连接可靠。
在本实施例中,如图48所示,槽体结构包括承载基板r69及设置在承载基板r69上的4个筋板r65,承载基板r69呈矩形,承载基板r69竖直放置,4个筋板r65设置在承载基板r69的边沿处,多个第一插孔r66形成在一个筋板上。
在本实施例中,如图48所示,集线器结构的外侧壁上设有固定卡钩r68,固定卡钩r68和集线器的外侧壁之间形成用于固定负载连接线的固定空间。固定空间用于固定负载连接线,走线规范。固定卡钩固定在具有第一插孔的筋板上。第二插板与第一插孔的底壁之间形成过线通道,负载连接线从过线通道处出来之后通过固定空间出来。优选地,固定卡扣为两个,两个固定卡扣相对设置。
在本实施例中,如图47、图51和图52所示,安装基体r1041上还设置有用于与空调器的基座部件g330固定的连接结构。这样便于集线器安装,提高装配效率。连接结构包括成型于安装基体r1041上的至少一个螺钉孔r1044和卡扣r1043。集线器通过卡扣插放在机架上的安装孔,并且螺钉穿过螺钉孔与螺钉柱上的内螺纹孔螺纹连接,连接更牢固可靠,最大程度的节省空间占用率,提高装配效率。当然,集线器也可以通过两个螺钉固定在机架上,或集线器仅通过卡扣以过盈配合的方 式固定在机架上。
在本实施例中,机架为基座部件g330、面板、面板体、电器盒r172或电机压板,集线器r104的安装位置优选设置在基座部件g330上,当然集线器也可以放置在面板体上、面板上、电器盒底部、电机压板上或嵌入电器盒中。
在本实施例中,安装基体r1041注塑成型,方便加工,降低制造成本。
在本实施例中,多个负载包括显示器、电机、wifi盒、环境感温包、管温包、冷等离子、驱蚊器、驱动盒、辅助电加热负载、湿度传感器及地线。当然,在图中未示出的实施例中,负载的个数为至少一个,根据需求选择负载。
在本实施例中,如图50所示,电器盒包括盒体f1和与盒体f1可拆卸地连接的盒盖f4,主板f2设置在盒体f1中。如图51和图53所示,电器盒的外底壁上设有安装卡扣r1727,基座部件上设有与安装卡扣r1727配合的安装孔r1012。
作为可变换实施例,图54和图55示出了另一种集线结构,该实施例的集线结构与上述实施例的集线结构的区别在于插接部的具体结构不同。在该实施例中,插接部为用于与电器盒r172朝向集线器方向延伸的插板r1721配合的插槽r64。安装基体和电器盒通过插槽和插板的配合实现固定,其为安装基体本身的结构形成,不需要额外部件的加入,空间占用小,方式简单,连接可靠。
在该可变换实施例中,安装基体r1041上开设有允许负载连接线通过的若干个过线槽。安装基体上若干个过线槽的设置,方便了处于不同位置的多个负载与转接板上的多个接线端子的连接。若干个过线槽包括分开设置的强电负载过线槽r61、弱电负载过线槽r62和显示器过线槽r63。强电负载过线槽r61设置在安装基体r1041一侧端,弱电负载过线槽r62设置在安装基体r1041一侧端,显示器过线槽r63设置在安装基体r1041顶端。若干个过线槽区分为强电负载过线槽、弱电负载过线槽和显示器过线槽,最大程度上减少了不同负载连接线的交叉缠绕。
在该可变换实施例中,强电负载过线槽r61和弱电负载过线槽r62分别设在安装基体r1041的上下两端。这样使得强电与弱电分开,减少了强电负载连接线与弱电负载连接线的交叉缠绕,走线更规范。
在该可变换实施例中,安装基体r1041一侧端包括朝向电器盒r172方向平行间隔设置的一对筋板r65,一对筋板r65之间的空间形成插槽r64。结构简单,制造简便,成本低廉。
在该可变换实施例中,槽体结构包括承载基板r69及设置在承载基板r69上的5个筋板r65,承载基板r69呈矩形并竖直放置,4个筋板r65设置在承载基板r69的边沿处,另一个筋板与其中的两个筋板平行设置,三个平行的筋板中的两个距离较小的筋板形成插槽。优选地,5个筋板中的两个是短筋板,另外三个是长筋板,中间的长筋板靠近一个长筋板设置,插槽形成在两个距离较小的长筋板之间,过线槽形成在两个距离较小的长筋板中的外侧的长筋板和承载基板上。中间的长筋板上设有过线凹槽。
在该可变换实施例中,电器盒上设有供中间连接线r30通过的接线孔r1724。
作为可变换实施例,图56至图58示出了本发明实施例的另一种集线结构,该实施例的集线结构与上述可变换实施例集线器的区别在于过线槽和过线凹槽的数量不一样。在该可变换实施例中,过线槽为三个,一个为强电负载过线槽,另两个为弱电负载过线槽,过线凹槽的数量也为三个,一个为强电负载过线凹槽,另两个为弱电负载过线凹槽。在该可变换实施例中,过线槽为两个,一个为强电负载过线槽,另一个为弱电负载过线槽,过线凹槽的数量也为两个,一个为强电负载过线凹槽,另一个为弱电负载过线凹槽。当然,过线槽和过线凹槽的数量并不限于此,根据需求进行具体设定。
作为可变换实施例,图59示出了本发明实施例的另一种集线结构,该可变换实施例的集线结构与本实施例集线器的区别在于集线器与电器盒的连接方式不同。在该可变换实施例中,中间接线端子r42与主板接线端子r1713插接连接。主板与集线器上的转接板无需软连接线,通过中间接线端子直接与电器盒内的主板接线端子进行插接连接,实现集线器与电器盒的硬连接,连接可靠,拆装方便;通过把所有负载接线端子集成到转接板上,从集线器引出各种负载连接线连接各种负载。维修 时,先将侧板组件拆卸下来,这时露出电器盒,然后将电器盒往外拔出来即可进行维修。
作为可变换实施例,图60和图61示出了一种集线结构,其与本实施例的集线结构的区别在于集线器与电器盒的连接方式不同。在该可变换实施例中,集线结构包括注塑件r50和多条负载线,注塑件r50用于固定在空调器的机架上,注塑件r50上设有多个通孔r51;多条负载线与多个通孔r51一一对应设置,负载线的第一端与负载连接,负载线的第二端具有中间接线端子r42并固定在通孔r51中,主板接线端子r1713插入通孔r51中与中间接线端子r42插接连接。注塑件设计有多个方形孔,方形孔用于固定各种负载接线端子,这样把负载的接线端子都集中在这一件注塑件上,主板上相对应的负载接线端子也集中在某一区域,与注塑件上的负载接线端子一对一的插接连接,连接可靠,拆装方便。维修时,先将侧板组件拆卸下来,这时露出电器盒,然后将电器盒往外拔出来即可进行维修。
作为可变换实施例,图62示出了一种集线结构,其与本实施例的区别在于集线器与电器盒的连接方式不同。在该可变换实施例中,集线结构为过渡线r80,过渡线r80的第一端具有中间接线端子r42,中间接线端子r42与主板接线端子r1713插接连接,过渡线r80的第二端分出多股负载线,负载线的端部与负载连接。过渡线的一端有两个接线端子直接与电器盒进行插接,过渡线的另一端分出多股负载线分别直接与负载相连接,连接可靠,拆装方便。过渡线的第一端具有两个接线端子,一个为强电接线端子,另一个为弱电接线端子。当然,过渡线的第一端也可以具有三个接线端子,其中两个为弱电接线端子,另一个为强电接线端子;或者,过渡线的第一端也可以具有一个接线端子,即将强电接线端子和弱电接线端子集成为一个接线端子,或者,过渡线的第一端的接线端子的个数也并不限于此,根据需求可以设置为更多。过渡线的条数为至少一条,根据需求选择过渡线的条数。先将侧板组件拆卸下来,这时露出电器盒,然后将电器盒往外拔出来即可进行维修。
电器盒r172通过集线结构与多个负载连接,集线结构为上述的集线结构。将与所有负载连接的负载接线端子r41集成在集线器r104上,集线器r104上的中间接线端子r42与电器盒r172的主板接线端子r1713可拆卸地连接,使得电器盒作为整体可独立拆卸,模块化程度更高,实现空调器的集成化和模块化。这样,一方面大大减轻了生产装配时接插线及理线的工作量,使得走线更加规范化,另一方面方便售后维修人员将电器盒拆下进行检修工作,有效地解决了现有技术中电器盒内部连接负载过多、不易拆装和维修的问题。
接着,根据附图对本发明实施例的基座模块中集线结构的接线端子的排布方式进行详细阐述:
如图68和图71所示,本实施例的集线器具有分开设置的强电接线端子组和弱电接线端子组,强电接线端子组用于与强电负载、电器盒的主板f2连接,弱电接线端子组用于与弱电负载、主板f2连接,以使强弱电分开。
集线器具有分开设置的强电接线端子组和弱电接线端子组,这样使得强电接线端子组和弱电接线端子组之间是独立的,增强了抗电磁干扰能力增强,可优化emc。
集线器r104包括转接板r1042,转接板r1042的插接面上集成强电接线端子组和弱电接线端子组,强电接线端子组和弱电接线端子组在插接面上分别靠近插接面边缘。转接板是接线端子的承载体,便于固定接线端子。
插接面为矩形;强电接线端子组设置在矩形的相邻的第一边和第二边的夹角处,弱电接线端子组中的接线端子分布在矩形的第一边和与第一边相对的第三边的边缘处,弱电接线端子组中的位于第一边的边缘处的接线端子与强电接线端子组沿第一边的延伸方向依次排列。转接板上的强电接线端子组和弱电接线端子组的排布达到较优状态,使得集线器的空间占用最小,实现最优空间排布,使整体集线器结构体积最优,在整机占用空间上更加有效合理。同时也便于与所有负载和电器盒连接,插接简便。当然,弱电接线端子组中的接线端子还可以分布在矩形的与第二边相对的第四边和第二边的边缘处及中部,弱电接线端子组中的位于第二边的边缘处的接线端子与强电接线端子组沿第二边的延伸方向依次排列。从上述描述可知,强电接线端子组位于相邻的第一边和第二边的夹角处时,弱电接线端子组中的接线端子可以分布在四条边的边缘处,弱电接线端子组中的位于第一边和第二边的接线端子需要和强电接线端子组分别沿第一边和第二边的延伸方向依次排列。
强电接线端子组包括具有间距的强电负载端子r11和强电中间端子r12,强电负载端子r11用于与强电负载连接,强电中间端子r12用于与主板f2连接。弱电接线端子组包括多个弱电负载端子r21和弱电中间端子r22,弱电负载端子r21与弱电中间端子r22之间具有间距,弱电负载端子r21用于与弱电负载连接,弱电中间端子r22用于与主板f2连接。
集线器r104还包括:强电连接线r31和弱电连接线r32,强电连接线r31的一个连接端子与强电中间端子r12插接连接,强电连接线r31的另一个连接端子与主板f2的强电端子r1711连接,弱电连接线r32的一个连接端子与弱电中间端子r22插接连接,弱电连接线r32的另一个连接端子与主板f2的弱电端子r1712连接;主板f2的强电端子r1711和弱电端子r1712分开设置。电器盒主板上的强电端子和弱电端子是分开的,连接电器盒与集线器的连接线上也分为强电连接线和弱电连接线,强电连接线和弱电连接线分别插在主板强弱端子上,然后与集线器上的强弱中间端子连接,可进一步有效做到强弱电分开,增强抗电磁干扰能力,优化emc。
强电负载端子r11为电机端子。多个弱电负载端子r21包括显示器端子、wifi盒端子、环境感温包端子、管温包端子、冷等离子端子、驱蚊器端子、驱动盒端子、辅助电加热负载端子及地线端子中的至少一个。
作为可变换实施例,图65和图66示出了本发明的另一种集线器结构,其与上述本实施例的区别在于强电中间端子r12和弱电中间端子r22之间的距离大小。在上述本实施例中,强电中间端子r12和弱电中间端子r22的比较大。而在该可变换实施例中,强电中间端子r12和弱电中间端子r22之间的安全距离a为至少3mm,这时强电端子r1711与弱电端子r1712之间的安全距离a也为至少3mm。这样可以使得转接板上设置更多的接线端子,也使得转接板体积更小。
在该可变换实施例中,集线器还包括连接线r33,连接线r33的一个连接端子与强电中间端子r12和弱电中间端子r22插接连接,连接线r33的另一个连接端子用于与主板f2连接。也就是说,连接线r33的两端分别连接转接板和主板。当强弱电端子之间有足够的安全距离时,强弱电端子可以做成共用连接线上一个接线端子,可以做到连接线节省使用,一定程度上可节省成本。其中,安全距离a是指两个导线部件之间或一个导电部件与器具易触及表面之间空间的最短距离,爬电距离b是指两个导线部件之间或一个导电部件与器具易触及表面之间沿绝缘材料表面测量的最短路径。
在该可变换实施例中,强电中间端子r12和弱电中间端子r22之间的爬电距离b为至少4mm。
作为另一种可变换实施例,图67示出了一种集线器结构,其与上述可变换实施例的集线器结构的区别在于转接板和主板采用连接线的根数不同。在上述第一种可变换实施例中,连接线r33的一个连接端子与强电中间端子r12和弱电中间端子r22插接连接,连接线r33的另一个连接端子用于与主板f2连接,即转接板与主板通过一根连接线连接。而在可变换实施例中,转接板与主板通过两根连接线连接,具体地,集线器还包括强电连接线r31和弱电连接线r32,强电连接线r31的一个连接端子与强电中间端子r12插接连接,强电连接线r31的另一个连接端子与主板f2的强电端子r1711连接,弱电连接线r32的一个连接端子与弱电中间端子r22插接连接,弱电连接线r32的另一个连接端子与主板f2的弱电端子r1712连接。
作为变形,强电接线端子组和弱电接线端子组的排布方式也可以为如下:强电接线端子组设置在矩形的其中一条边的边缘处,弱电接线端子组中的接线端子分布在矩形的其余三条边中的至少一条边的边缘处,或者,强电接线端子组设置在矩形的其中一条边的边缘处,弱电接线端子组中的接线端子分布在矩形的其余三条边中的至少一条边的边缘处和中部。当然,强电接线端子组和弱电接线端子组的排布方式也并不限于此,只有能够实现强弱电分开的排布方式均可。
接着,根据附图对本发明实施例的基座模块中集线器的安装方式进行详细阐述:
如图63和图66所示,本实施例的集线器具有与多个负载一一对应连接的多个接线端子,集线器具有至少一个安装部,安装部用于固定在空调的机架上,集线器用于与电器盒r172可拆卸地连接以使与多个负载连接的多个接线端子集成在集线器上便于对电器盒r172进行独立拆卸。
应用本实施例的集线器,将与所有负载连接的接线端子集成在集线器r104上,集线器r104固定在空调的机架上,集线器r104与电器盒r172可拆卸地连接,使得电器盒r172作为整体可独立拆卸, 模块化程度更高,实现空调器的集成化和模块化。这样,一方面大大减轻了生产装配时接插线及理线的工作量,使得走线更加规范化,另一方面方便售后维修人员将电器盒r172拆下进行检修工作,有效地解决了现有技术中电器盒r172内部连接负载过多、不易拆装和维修的问题。并且集线器r104通过至少一个安装部安装在空调的机架上,便于集线器r104安装,提高装配效率。
在本实施例中,如图68、图69、图71和图72所示,安装部的个数为两个,两个安装部分别为卡扣r1043和螺钉孔r1044,机架上设有供卡扣r1043插入的限位孔,机架上设有与螺钉孔r1044配合的螺钉柱r1011或螺纹孔。也就是说,集线器r104通过卡扣r1043插放在机架上的安装孔,并且螺钉穿过螺钉孔r1044与螺钉柱r1011或螺纹孔配合,连接更牢固可靠,最大程度的节省空间占用率,提高装配效率。当然,集线器r104也可以通过两个螺钉固定在机架上,这时,机架上设有与两个螺钉孔一一对应的两个螺钉柱或螺纹孔,或者,集线器r104也可以仅通过卡扣r1043以过盈配合的方式固定在机架上。
在本实施例中,如图68和图70所示,集线器具有安装基体r1041和转接板r1042,转接板r1042成型有接线端子,安装基体r1041上成型有卡扣r1043和螺钉孔r1044。转接板r1042便于固定接线端子,安装基体r1041方便安装和固定转接板r1042,也便于通过安装基体r1041将集线器r104固定在机架上,固定简便。
在本实施例中,如图68所示,安装基体r1041的外底壁上具有向外凸出的凸柱,凸柱形成卡扣r1043。凸柱的结构简单,便于制造。集线器通过螺钉孔和凸柱的方式固定在机架上时,凸柱可以与限位孔过盈配合或间隙配合;集线器仅通过凸柱的方式固定在机架上时,凸柱与限位孔过盈配合。
在本实施例中,如图69所示,安装基体r1041的外侧壁上具有向外伸出的安装耳r1045,螺钉孔r1044成型在安装耳r1045上。安装基体r1041的外侧壁上具有向外伸出的安装耳r1045,螺钉孔r1044成型在安装耳r1045上,这样便于机械手操作,也简化集线器的结构。螺钉孔优选为缺孔,当然,螺钉孔也可以为圆孔。
在本实施例中,机架为基座部件g330、面板、面板体、电器盒r172或电机压板。集线器的安装位置优选设置在基座部件g330上,当然集线器也可以放置在面板体上、面板上、电器盒底部、电机压板上或嵌入电器盒中。
在本实施例中,多个负载包括显示器、电机、wifi盒、环境感温包、管温包、冷等离子、驱蚊器、驱动盒等。
连接室内机中的各个负载,显示器、电机、wifi盒、冷等离子等负载电器元件的电线通过固定在基座部件g330上的布线槽固定布置在基座部件g330上。各个电线的另一端连接到转接板上的接线端子上,转接板上还设有与电器盒的主板连接的接线端子。
在本实施例中,电器盒r172与集线器通过可插拔电连接的方式连接。需要维修时,先将空调器的侧板组件拆卸下来,然后将电器盒向外拉出,拆卸电器盒简便。
作为本发明拓展实施例,如图35至2-30所示,一种空调器框架结构,包括基座背板d1和两个侧侧安装架d2。
一所述侧安装架d2设于所述基座背板d1长度方向的一端,另一所述侧安装架d2设于所述基座背板d1长度方向的另一端。所述侧安装架d2与基座背板d1通过沿竖直方向延伸的滑轨结构d3实现可抽拉配合安装。所述滑轨结构d3包括设置在所述侧安装架d2上的导轨d31,以及设置在所述基座部件的所述背板上的导槽d32,见图36。实现了装配无螺钉,结构简单,便于拆卸,进一步提高了拆装效率。所述导轨d31沿着所述侧安装架d2靠近所述基座背板d1的侧端设置,所述基座背板d1的导槽d32设置于所述基座背板d1与所述侧安装架d2的所述侧段的相对应位置处。所述导轨d31的横截面为凸字形,所述导槽d32的横截面为与其适配的凸字形,凸字形的所述导轨d31与凸字形的所述导槽d32配合后形成一对防止所述侧安装架d2从垂直于所述基座背板d1方向脱出的限位面d33,见图36。
所述侧安装架d2通过滑轨结构d3由上而下的插入所述基座背板d1进行组装,组装后的两个侧安装架d2与基座背板d1一同构成了用于安装空调器面板d10、过滤网d11及出风框部件的基础框 架。具体的,所述基础框架的前侧面向用户的一侧用于安装前面板d10,所述基础框架的上侧用于可拆卸安装过滤网d11,所述基础框架的轴向外侧用于可拆卸安装侧面板d10,所述基础框架的底部用于可拆卸安装出风框组件,见图35和图36。所述侧安装架d2安装于所述基座背板d1,所述侧安装架d2具有侧面板d10安装部,所述侧面板d10安装部与对应的所述侧面板d10通过卡扣结构可拆卸连接。在本实施例中,只需轻轻上推侧安装架d2,即可将空调面板d10、过滤网d11及出风框部件等结构分别从侧安装架d2上拆下,实现各个零部件的清洁。将面板d10、出风框部件等零部件从安装架上拆卸后,还可以将安装于基础框架内部的换热器部件露出,便于对换热器部件进行拆卸及清洗。此外,因采用基座背板d1与两个安装架配合的框架结构形式,使得基座背板d1在宽度方向的尺寸有所降低,从而减小了基座背板d1零件的尺寸。同样,模具的整体尺寸随之减小,降低了模具的成本。同时,因安装架的使用,减少了基座背板d1零件上的凸出结构,在空调器运输晃动的过程中,避免了因基座背板d1零件上的凸出结构与邻近零部件的碰撞而造成的空调器结构的损坏及空调器的失效。
两个所述侧安装架d2中至少一个侧安装架d2为由竖板d21及横板d22组成的框架,所述横板d22设于所述竖板d21的顶部,且沿水平方向朝所述基座背板d1的里侧延伸,作为支撑所述过滤网d11的过滤网d11支撑面。
以上,为了保证组装后的基础框架结构的牢固,本实施例中所述侧安装架d2与所述基座背板d1通过卡扣结构固定。
上述实施例中,导轨d31与导槽d32的设置位置可以替换,替换为在所述侧安装架d2的侧端设置导槽d32,在基座背板d1与侧安装架d2的侧端相对应位置处设置导轨d31。
上述实施例中,凸字形导槽d32和凸字形导轨d31可以替换为圆柱形导槽d32和圆柱形导轨d31,或者替换为矩形导槽d32和矩形导轨d31,矩形导槽d32远离其槽底的边缘上设有在与矩形导轨d31配合后防止矩形导轨d31从矩形导槽d32中脱出的至少一个限位突起。本发明对于导槽d32及导轨d31的形状不作具体限定。
本发明中优选地侧安装架d2与基座背板d1采用导轨d31由上向下的插入安装方式。因空调安装位置相对较高,上述实施例可以替换为,所述侧安装架d2相对于所述基座背板d1的插入方向为从上方插入或者从下方插入或者从前端插入或者从基座背板d11长度方向的轴向外侧插入。需要说明的是,当侧安装架d2包括横板d22时,从下方插入基座背板d1会受到基座背板d1里侧的零部件的干涉,因此无法采用从下方插入的安装方式。
作为本发明拓展实施例,如图37和图38所示,针对目前空调器中电机组件不便于在售后维修中进行拆卸维修的问题,本发明实施例提供一种空调器的电机安装结构,包括电机组件,电机组件包括设置在基座部件g330上的电机支座g210及安装于电机支座g210上的电机g220,电机支座g210上设有与基座部件g330抽拉配合的配合结构,通过配合结构电机支座g210可抽拉地拆装于基座部件g330。这样由于电机安装结构中的电机组件中的电机支座g210可相对于基座部件g330可抽拉地拆装,在需要对空调器内部的电机组件进行售后维修时,只需要在拆开右侧板g282后,将处于工作位置的电机组件从空调器的内部抽拉出来进行拆卸即可,而无需在空调器内部进行电机组件的拆卸工作,降低了空调器中电机组件售后维修的难度,节省了售后维修成本。
本实施例中的电机安装结构更具体的是适用于电机轴和与被驱动部件可快速拆卸的空调器,例如电机轴和风叶轴通过螺旋卡爪和螺旋卡槽实现快速的连接和拆卸的空调器中。由于电机组件中的电机轴与风叶轴无需旋拧螺钉即可在电机停止工作时分离,这样电机支座g210与基座部件g330之间通过轨道的形式可抽拉配合,在进行电机g220的售后维修时,只需要将电机支座g210沿着滑轨g211滑出,而电机g220与风叶此时可以通过快拆结构实现可靠分离,达到了方便装配和快速维修电机g220的目的。
具体的,本发明实施例中的配合结构为滑槽g231,基座部件g330上设置有与滑槽g231配合的滑轨g211,这样实现电机支座g210与基座部件g330可抽拉配合的结构简单,滑槽g231优选采用与电机支座g210一体成型的方式,滑轨g211优选采用与基座部件g330一体成型的方式。可以理解的是,配合结构也可以是为滑轨(未图示),基座上设置有与滑轨配合的滑槽,上述方式均能够实现电机组件在基座上的可抽拉拆卸。
优选地,如图39所示,滑轨g211的截面为l型,滑槽g231的截面为倒l型,这样滑轨g211和滑槽g231可以相互啮合,起到一个限位的作用。
如图38所示,本实施例中的滑轨g211及滑槽g231沿空调器的长度方向延伸,具体可根据电机g220布置的位置和方式来决定滑轨g211及滑槽g231的延伸方向。
优选地,本实施例中的空调器的电机安装结构还包括用于将处于工作位置的电机g220及电机支座g210锁定在基座部件g330上的锁定机构,这样可以保证处于工作状态的电机g220,例如带动风叶转动工作过程中的电机g220位置的稳定,提高电机g220运转过程中的稳定性。
进一步参见图39和图40,具体地,本实施例中的锁定机构包括电机端盖,电机端盖一端与电机组件固定连接,另一端与基座部件g330卡合,电机端盖用于对电机组件进行在空调器的长度方向(图中的左右方向)的限位。更具体地,电机端盖上开设有安装孔,对应的在电机组件上开设有与安装孔配合的配合孔,螺钉g270穿过安装孔和配合孔以将电机端盖与电机组件连接,电机端盖上开设有端盖卡扣g241,基座部件g330上设置有与端盖卡扣g241配合的卡槽g233。
本实施例中的锁定机构还包括设置在电机组件远离电机端盖的一端的电机压板g250,电机压板g250与电机g220配合以实现对电机组件在空调器的前后方向限位,也即空调器底座壳体的法向方向进行限位。
下面将结合图37至图40对具有本实施例的电机安装结构的空调器的维修和保养工作进行说明,首先把空调器中的右侧板g282手动滑出,本实施例中的电器盒r172与基座部件g330是通过导轨形式进行装配,首先把固定电器盒r172的螺钉g270拆卸下来,然后手动拉动电器盒r172沿着导轨延伸方向滑动直至滑出。再者拆卸电机端盖的螺钉g270,把电机端盖拆卸,此时电机g220和电机支座g210就可以沿着轨道延伸方向手动拉出完成拆卸工作。通过以上操作流程,实现电机g220与风叶的完全性可靠分离,电机g220拉出暴露,达到了快速维修保养电机g220的目的。按照以上流程的逆向操作,完成维修后的装配,达到了方便装配和快速维修电机g220的目的。
作为可变换实施例,锁定机构与基座一体成型,具体锁定机构可以为与基座一体成型的弹性端盖卡扣,对应的在电机组件上设置有与弹性端盖卡扣相适配的卡槽,卡槽具体是可以设置在电机支座上,在电机组件处于工作位置,弹性端盖卡扣和卡槽相配合以将电机组件锁定在基座上,保证电机在工作位置工作的平稳。
再者,根据附图对本发明实施例空调器的电器盒从基座部件一侧拆出的具体方案进行阐述:
作为本发明的拓展实施例,图16为本发明的实施例一中提供的电器盒与基座部件的装配示意图;图17为图16所示的电器盒的立体视图;图18为图16所示的滑动结构与导轨结构配合的剖视图;图19为图18所示的电器盒的剖视图;图20为图18所示的电器盒的盒体的内部结构示意图。
如图16至图20所示,本实施例提供的用于空调器的电器盒,为一种空调室内机的电器盒,包括盒体f1,盒体f1上设有与空调器的基座部件g330滑动配合的滑动结构f14,盒体f1能够通过滑动结构f14抽出或推入基座部件g330,所述滑动结构f14为设于所述盒体f1朝向基座部件g330一侧上两个相互平行设置的滑块,所述滑块呈工字型,基座部件g330上设有导轨结构f61,所述导轨结构f61包括对应两个滑块设置的两个滑槽,工字型滑块的底部适于插入滑槽中,滑槽的开口与工字型滑块的竖直部相适应,以使滑槽的开口对工字型滑块的底部形成限位,防止滑块自滑槽中脱落。不仅拆装快速方便,并且避免了螺钉等小零件的反复拆装可能造成的丢失,简化了电器盒的安装与维修,有利于提高检修效率。
盒体f1上还设有与基座部件g330紧固配合的固定结构,所述固定结构包括成型于盒体f1上的一个螺钉孔,基座部件g330上对应设置有另一个螺钉孔,当盒体f1推入基座部件g330指定位置后,两个螺钉孔重合,拧入螺钉即可固定盒体f1位置,防止长期使用或运输过程中,电器盒松动,更加安全可靠。安装时,将滑块自滑槽的一端插入,使电器盒沿滑槽推入基座部件g330上,拧入螺钉,固定电器盒位置;拆卸时,先将螺钉拧下,再将电器盒沿滑槽抽出即可。
盒体f1安装于基座部件g330长度方向上的一端,盒体f1的安装腔具有与开口f12,开口f12沿所述基座部件g330的长度方向朝向所述空调器的外部,这种设置能够与长度方向上一端端板可单独拆卸的空调器形成配合,仅需拆卸空调器该端端板,即可直接从安装腔的开口f12查看电器盒的内部,方便快捷;盒体f1的底面f11与开口f12相对设置,并且底面f11与基座部件g330的长度方向垂直设置,主板f2通过开口f12装入安装腔内,主板f2的一侧设有若干元器件f21,主板f2具有元器件f21的一侧朝向底面f11设置,即主板f2朝向空调器的负载侧设置,便于缩短连接于主板f2的负载接线电缆的长度,走线更加清晰整洁;接线板f3设置在盒体f1的底面f11朝向安装腔 的一侧,接线板f3也垂直于基座部件g330的长度方向设置,这种设置充分利用了空调器整机机身宽度方向的充足空间,有利于缩短空调器整机的机身长度,美观轻巧且便于安装、运输。
所述盒体f1设有内凹的让位凹槽f13,用于让位所述空调器的电机组件f5,所述电机组件f5部分伸入到所述让位凹槽f13中,让位凹槽f13还能够增强电器盒本身的结构强度,主板f2上的电器元件的排布能够充分利用让位凹槽f13在安装腔内部形成的凸台之间的间隙,增强电器盒结构的紧凑与合理性。
所述安装腔的开口f12处可拆卸地连接有盒盖f4,便于对电器盒内部的元器件f21进行保护,防火防尘,更加安全可靠。
为避免所述电器盒在沿风扇电机的输出轴的轴线方向移出所述基座部件g330的路径上与其他部件之间的机械干涉,根据该路径上的贯通截面,所述电器盒设计有台阶形轮廓。
作为可变换实施例,电器盒的滑动结构为成型于所述盒体朝向基座部件一侧的一个滑槽,基座部件的导轨结构为对应该滑槽处设置的与滑槽滑动配合的滑块。
作为可变换实施例,电器盒的滑动结构为设于所述盒体上的两排相对设置的滚轮,基座部件的导轨结构为对应两排滚轮设置的滑槽,滚轮沿滑槽往复移动,实现电器盒的拆装。
作为可变换实施例,基座部件的导轨结构沿基座部件的高度方向设置,能够配合基座部件高度方向上一端的顶板或底板可单独打开的空调器,能够实现单独打开顶板或底板,或者单独打开部分顶板或部分底板,即可将电器盒沿空调器高度方向独立地抽出进行检测与维修。
作为可变换实施例,基座部件的导轨结构沿基座部件的宽度方向设置,能够配合基座部件的前面板或部分前面板可单独打开的空调器,能够实现单独打开前面板,即可将电器盒沿空调器前方独立地抽出进行检测与维修。
作为可变换实施例,所述盒体上的固定结构包括设于盒体上的卡扣,基座部件上设有与所述卡扣卡接配合的卡槽。
作为可变换实施例,接线板设于所述盒体的与底面连接的侧壁上,所述接线板垂直于基座部件的长度方向设置。
作为可变换实施例,所述盒体设有内凹的让位凹槽,用于让位与所述盒体相邻设置的所述空调器的其他部件。
作为本发明拓展实施例,图21为本发明的实施例一中提供的电器盒与空调器的装配示意图;图22为图21所示的电器盒的立体视图;图23为图21所示的电器盒的剖视图;图24为图22所示的电器盒的盒体的内部结构示意图。
如图21至2-18所示,本实施例提供的用于空调器的电器盒,为一种空调室内机的电器盒,其设于空调器内沿机身f6长度方向上的一端,其包括具有安装腔的盒体f1,安装腔的开口f12与盒体f1的底面f11相对设置,所述底面f11与空调器的机身f6长度方向垂直设置,开口f12沿空调器的机身f6长度方向朝向外部,这种设置能够与长度方向上一端端板可单独拆卸的空调器形成配合,仅需拆卸空调器该端端板,即可直接从安装腔的开口f12查看电器盒的内部,方便快捷;主板f2与接线板f3均设于所述安装腔内,主板f2上设有若干元器件f21,主板f2通过接线板f3与电源线或者信号线连接,主板f2具有元器件f21的一侧朝向盒体f1的底面f11设置,即主板f2朝向空调器的负载侧设置,便于缩短连接于主板f2的负载接线电缆的长度,走线更加清晰整洁;并且主板f2与盒体f1的底面f11平行,同样有利于缩短空调器的机身f6长度,所述接线板f3包括基板f31,以及设于所述基板f31上的输入端与输出端,所述基板f31设于所述盒体f1的底面f11上,使基板f31与空调器的机身f6长度方向同样垂直设置,接线板f3设置在电器盒的安装腔内,省去了为接线板f3单独设置的防火防尘罩,并且,接线板f3的基板f31与空调器的机身f6长度方向垂直设置,充分利用了空调器机身f6宽度方向上的充足安装空间,减少了沿机身f6长度方向上的占用空间,有利于缩短空调器的机身f6长度,轻巧美观的同时,有利于运输与拆装。
主板f2的板面小于电器盒安装腔的开口f12,接线板f3与主板f2错位设置,使接线板f3能够暴露于安装腔的开口f12处。
如图24所示,所述盒体f1设有内凹的让为凹槽f13,用于让位所述空调器的电机组件f5,所述电机组件f5部分伸入到所述让为凹槽f13中,让为凹槽f13还能够增强电器盒本身的结构强度,主板f2上的电器元件的排布能够充分利用让为凹槽在安装腔内部形成的凸台之间的间隙,增强电器盒结构的紧凑与合理性。
所述安装腔的开口f12处可拆卸地连接有盒盖f4,便于对电器盒内部的元器件f21进行保护,防火防尘,更加安全可靠。
如图21和图22所示,为避免所述电器盒在沿风扇电机的输出轴的轴线方向移出所述基座部件的路径上与其他部件之间的机械干涉,根据该路径上的贯通截面,所述电器盒设计有台阶形轮廓。
具有上述电器盒的空调器,减少了接线板f3、主板f2等沿机身f6长度方向上的占用空间,有利于缩短空调器的机身f6长度,轻巧美观的同时,有利于运输与拆装。
作为可变换实施例,所述接线板设于所述盒体的与底面连接的侧壁上,接线板的基板与空调器的机身长度方向垂直设置。
作为可变换实施例,所述盒体设有内凹的让为凹槽,用于让位与所述盒体相邻设置的所述空调器的其他部件。
作为可变换实施例,所述主板具有元器件的一侧朝向电器盒安装腔的开口设置。
作为本发明拓展实施例,图25为本发明的实施例一中提供的电器盒与空调器的装配示意图;图26为图25所示的电器盒的盒体的内部结构示意图;图27为图26所示的集线结构朝向负载一侧的结构示意图;图28为图26所示的集线结构朝向主板一侧的结构示意图。
如图25至2-22所示,本实施例提供的用于空调器电器盒的集线结构,为一种空调室内机的电器盒的集线结构,所述集线结构为板状注塑件,包括结构本体f7上设有若干个插接通孔f71,每个插接通孔f71与电器盒内的主板f2的一个接线端子相对应,并且每个插接通孔f71设有弹性卡紧结构f72,弹性卡紧结构f72包括在插接通孔f71背向主板f2的一侧设置有至少两个相对设置的弹性卡脚,能够弹性卡紧或者松开负载的接线端子,避免在运输或长期使用下,负载的接线端子脱落,造成空调故障。
本实施例还提供一种用于空调器的电器盒,包括具有安装腔的盒体f1,可拆卸连接于安装腔开口处的盒盖f4,以及设于安装腔内的主板f2,主板f2上设有若干元器件f21与接线端子,盒体f1对应空调器内的负载对应的一侧成型有一个安装口,主板f2具有接线端子的一侧朝向安装口设置,安装口的形状与集线结构的形状相适应,集线结构通过固定结构f73安装于安装口处,使集线结构的插接通孔f71靠近其所对应的主板f2的接线端子设置,这种设置为操作人员将负载的接线端子连接至主板f2的接线端子上提供了导引,使得操作人员能够在不打开电器盒的前提下,将负载的接线端子穿过插接通孔f71即可插接于主板f2的接线端子上,实现了对准方便,快速插接,同时,在拆卸电器盒时,操作人员也无需打开电器盒,直接将负载的接线端子自插接通孔f71处拔出即可完成负载与主板f2的拆卸,操作方便,提高了电器盒的拆装效率;另外,集线结构设置在盒体f1与负载对应的一侧,有利于缩短负载与主板f2之间的接线长度,避免接线过长引起的线路缠绕,浪费材料的同时也增加了占用空间。
所述固定结构f73包括设于所述集线结构的弹性卡扣,以及设于所述电器盒的安装口处的、与所述集线结构形成弹性卡扣连接的卡槽,并且固定结构f73还包括将所述集线结构与所述盒体f1连接的紧固件,所述紧固件为螺钉或螺柱;电器盒的安装腔内的还设有接线板f3,所述接线板f3以垂直于所述空调器的机身f6长度方向设置,有利于缩短室内机的整机长度,便于运输与装卸。
本实施例还提供一种空调器,包括若干负载电器元件f51以及上述电器盒,所述负载电器元件f51的接线端子包括:电机端子、显示器端子、wifi盒端子、驱动盒端子、管温包端子、环境感温包端子、辅助电加热端子、湿度传感器端子、地线端子、冷等端子、驱蚊器端子、人体感应模块端子,功能丰富,电器盒拆装效率高,空调器售后维修效率高,产品体验好。
作为可变换实施例,所述集线结构上的若干插接通孔,其中有的插接通孔对应主板上的一个接线端子,有的插接通孔对应主板上的多个接线端子。
作为可变换实施例,所述弹性卡紧结构包括设于每个插接通孔内的弹性绝缘口,通过弹性绝缘口的撑开或收紧,实现对负载的接线端子的松开或夹紧。
作为可变换实施例,所述盒体上成型有多个安装口,所述空调器室内机内部的若干负载分设于多个安装区域内,所述主板的若干接线端子分设于多个控制区域,每个控制区域对应一个安装口,每个安装口安装有一个集线结构,所述安装区域与所述控制区域一一对应,即某一安装区域的负载端子集中插接在对应的集线结构上,与对应的控制区域电连接,走线清晰,便于捆扎和理线。
作为可变换实施例,所述固定结构包括设于所述集线结构的卡槽,以及设于所述电器盒的安装口处的、与所述集线结构形成弹性卡扣连接的弹性卡扣。
作为可变换实施例,所述集线结构通过螺钉固定在电器盒盒体的安装口处。
作为可变换实施例,所述集线结构设置于电器盒盒体的任意一侧。
作为可变换实施例,所述集线结构与电器盒盒体一体成型,便于生产的同时,能够简化拆装步骤,节省拆装时间。
作为可变换实施例,所述负载电器元件的接线端子包括:电机端子、显示器端子、wifi盒端子、驱动盒端子、管温包端子、环境感温包端子、辅助电加热端子、湿度传感器端子、地线端子、冷等端子、驱蚊器端子、人体感应模块端子中的一种或多种;也可以包括空调器内其他的功能模块端子。
实施例3
图73所示为本发明所述的一种空调室内机,包括基座模块100,热交换模块200,风水道模块300以及外观模块400。
风水道模块300包括风道组件301,如图74和3-2所示,所述风道组件具有一个底壳310,所述底壳310上设置有风扇支座311;在所述风扇支座311与所述叶轮320的叶轮轴321之间设置有对中装置,所述对中装置为轴承胶座组件330。一个叶轮320安装在所述风扇支座311上,在所述叶轮轴321靠近风扇电机141一侧,通过轴承胶座组件330设置在所述底壳310的所述风扇支座311上,如图91和图96至3-28所示。
其中,风道组件301中的叶轮组件3011,如图74、3-23至3-28所示,其包括具有叶轮轴321的叶轮320,所述叶轮轴321靠近风扇电机141一端与所述风扇电机141传动连接,所述叶轮轴321另一端可旋转的设置在底壳310上,所述叶轮轴321靠近所述风扇电机141一端还套设有轴承胶座组件330,所述轴承胶座组件330适于固定在所述底壳310上。本实施例提供的一种轴承胶座组件330,包括:支撑轴套332和胶座支架331,支撑轴套332其内环面套设在叶轮轴321外表面上,所述旋转轴与风扇电机141输出轴传动连接;胶座支架331与所述支撑轴套332固定连接,适于固定安装于支座上。所述支撑轴套332的内环面和所述叶轮的叶轮轴321之间还设置有叶轮轴承334。所述支撑轴套332和所述胶座支架331一体成型。所述支撑轴套为自润滑胶圈。所述胶座支架331上设置有与底壳310配合的支架插接部3310。所述支架插接部3310包括:用于限定与底壳310的插接深度的支架限位部3311、与底壳310侧壁上的导向结构3102配合的支架导向部3312。所述支撑轴套332为自润式弹性胶圈。所述支撑轴套332内还设置有叶轮轴承334,所述叶轮轴承334与所述叶轮轴321转动配合。所述底壳310具有朝向所述热交换模块200的侧面,在该侧面上成型有盛接和排放来自所述热交换模块200的冷凝水的水槽。所述叶轮320安装在所述风扇支座311上后,处于所述水槽中。
上述的轴承胶座组件330中,将轴承胶座组件330安装在支座上,其设置于叶轮320靠近风扇电机141的一端,解决了叶轮轴与电机输出轴悬空连接的问题。现有技术中,当拆卸叶轮320时,叶轮320向远离风扇电机141的方向移动时,本实施例提供的轴承胶座组件330,用于支撑靠近风扇电机141端的叶轮轴套,避免叶轮320拆装或装配过程中叶轮320歪斜或掉落而损坏。也就是说,操作人员在需要取下叶轮320进行清洁前,推动叶轮320远离风扇电机141后,可以借助轴承胶座组件330支撑叶轮320。叶轮320清洁完成后,在叶轮320与风扇电机141完成对接前,借助轴承胶座组件330使叶轮320与风扇电机141对中连接。该支撑轴套332为弹性轴套,具有一定弹性,当旋转轴与风扇电机141刚开始对接时发生不对中的情况时,可通过支撑轴套332的弹性根据旋转轴与风扇电机141的输出轴的位置做适应性的调整,抵消其不对中情况,降低了对旋转轴及输出轴的磨损,提高旋转轴及其产品的寿命。所述胶座支架331套设在所述支撑轴套332的外侧,即不与支撑轴套332内环面上的旋转轴发生干涉,套设连接也使得支撑轴套332相对胶座支架331不会发生移位。所述叶轮轴承334内壁成型有油槽,使得叶轮轴承334内壁和旋转轴外壁之间可以充满润 滑油,也就降低了两者相对运动时的摩擦力,提高旋转效率。所述胶座支架331固定在所述支撑轴套332轴向的一侧壁上,并且具有轴向延伸的弧形部,使得轴承胶座组件330沿在轴向方向上得到有效支撑,避免旋转轴与胶座组件之间角度的偏转,也就降低旋转轴的磨损程度。
所述胶座支架331上设置有与底壳310配合的支架插接部3310,所述支架插接部3310包括:用于限定与底壳310的插接深度的支架限位部3311、与底壳310侧壁上的导向结构3102配合的支架导向部3312。该支架限位部3311对胶座支架331的插接位置进行限制,支架导向部3312则实现插接导向,限位与导向结合将胶座支架331准确定位安装,实现该轴承胶座组件330的精确装配。
所述支架限位部3311呈板式结构,对称成型于所述胶座支架331上且径向延伸,用于抵在底壳310的风扇支座311上的口缘3101,实现限位。所述支架导向部3312成型于所述支架限位部3311的下表面,即插接过程中先导向后限位。所述支架限位部3311垂直于支架导向部3312,从而使得支架限位部3311上受力均匀,胶座支架331不易出现倾斜。所述支架插接部3310还包括与底壳310侧壁的通孔3103勾接的支架倒钩3313,从而避免胶座支架331受到振动而脱出底壳310。
作为可变换的实施例,本实施例提供的一种轴承胶座组件330,如图91、图96,至图101所示,包括:支撑轴套332,其内环面套设在叶轮轴321外表面上,所述旋转轴与风扇电机141输出轴传动连接;胶座支架331,与所述支撑轴套332固定连接,适于固定安装于支座上。
将轴承胶座组件330安装在支座上,其设置于叶轮320靠近风扇电机141的一端,解决了叶轮轴套与电机轴套悬空连接的问题。现有技术中,当拆卸叶轮320时,叶轮320向远离风扇电机141的方向移动时,本是实施例提供的轴承胶座组件330,用于支撑靠近风扇电机141端的叶轮轴套,避免叶轮320拆装过程中叶轮320歪斜或掉落而损坏。也就是说,操作人员在需要取下叶轮320进行清洁前,推动叶轮320远离风扇电机141后,可以借助轴承胶座组件330支撑叶轮320。叶轮320清洁完成后,在叶轮320与风扇电机141完成对接前,借助轴承胶座组件330使叶轮320与风扇电机141对中连接。
所述支撑轴套332的内环面和外环面之间设置有支撑部,以支撑所述支撑轴套的内环面和外环面,避免其被挤压扭曲,导致不能与叶轮320的旋转轴转动配合。所述胶座支架331固定在所述支撑轴套332轴向的一侧壁上,并且具有轴向延伸的弧形部,使得轴承胶座组件330沿在轴向方向上得到有效支撑,避免旋转轴与胶座组件之间角度的偏转,也就降低旋转轴的磨损程度。
如图98所示,所述支撑轴套332和胶座支架331为一体注塑成型件,从而减少零件的数量,简化产品装配工序。
所述支撑轴套332为自润滑轴套,从而可以使得其与旋转轴之间的摩擦力较小。所述轴承胶座组件330,所述支座成型于底壳310上;所述胶座支架331上设置有与底壳310配合的支架插接部3310,即所述胶座支架331通过快速插接的方式固定到底壳310上,以实现快速安装。
如图99所示,所述支架插接部3310与上述的支架插接部3310相同,包括:用于限定与底壳310的插接深度的支架限位部3311、与底壳310侧壁上的导向结构3102配合的支架导向部3312。
作为可变换的实施例,本实施例的一种轴承胶座组件330,如图100所示,包括支撑轴套332和胶座支架331,支撑轴套332的内环面套设在叶轮轴321外表面上,所述旋转轴与风扇电机141输出轴传动连接;胶座支架331,与所述支撑轴套332固定连接,适于固定安装于支座上。将轴承胶座组件330安装在支座上,其设置于叶轮320靠近风扇电机141的一端,解决了叶轮轴套与电机轴套悬空连接的问题。现有技术中,当拆卸叶轮320时,叶轮320向远离风扇电机141的方向移动时,本是实施例提供的轴承胶座组件330,用于支撑靠近风扇电机141端的叶轮轴套,避免叶轮320拆装过程中叶轮320歪斜或掉落而损坏。
如图100所示,所述支架插接部3310为呈三角凸缘结构,对应于所述底壳310的口缘3101处的倒三角凹槽3104,三角凸缘插入倒三角凹槽3104使得支撑轴套332与底壳310连接。所述支架限位部3311为所述三角凸缘的根部;所述支架导向部3312为成型于三角凸缘的侧边的条形凹槽,对应于所述倒三角凹槽3104内的条形凸起3105,通过支架限位部3311和支架导向部3312将轴承胶座组件330准确定位固定在底壳310上。
安装状态下,所述叶轮320处于所述换热器220的倒U字形所述敞口腔室内,所述风水道模块300通过一个安装结构与所述基座模块100连接。
所述底壳310具有在安装位置时,延伸到接近所述换热器220靠近所述基座部件101背板一侧的后上缘。在所述基座部件101上对应所述底壳310安装位置的所述后上缘处,成型有豁口朝向与所述敞口腔室的敞口方向一致的结合槽。所述后上缘适于在所述敞口腔室装入所述叶轮320沿后,嵌入所述结合槽中。并由此在所述底壳310与所述基座部件101背板之间形成一个隔离腔,所述隔 离腔阻止所述换热器220的倒U字形所述敞口腔室内的低温传递到所述基座部件101上,导致在基座部件101上形成冷凝水。所述基座部件101上设置有与所述风道组件301配合的滑动结构102,所述风道组件301适于通过所述滑动结构102拉出或推入所述基座部件101,如图90所示。
其中,安装在所述底壳310上的所述叶轮320与所述风扇电机141之间采用的快速连接方式,包括一个设置在所述风扇电机141的输出轴142与所述叶轮轴321之间的不需要使用工具拆卸的快拆连接机构700,如图76,至图79所示。在本实施例中,所述快拆连接机构700包括固定安装于所述叶轮轴321上的风扇嵌套710和固定安装在所述风扇电机141的输出轴142上的电机轴套720。所述风扇嵌套710上成型有数个周向均匀分布的风扇啮合部711,相应的,所述电机轴套720设置有对应数量的适于与所述风扇啮合部711配合的电机啮合部721,所述风扇啮合部711与具有此风扇嵌套710的叶轮320可通过轴向移动进入与所述电机啮合部721相互交错咬合状态,从而使所述叶轮轴321与所述风扇电机141的输出轴142相互连接,且所述电机轴套和所述风扇嵌套上的传动侧面延伸在两者套合时的全部轴向重合部分,所述传动侧面即为啮合面,风扇啮合部传动的一侧的侧面全部为啮合面。本实施例中,电机啮合部721和风扇啮合部711的数量各为三个。风扇啮合部711为凹槽,电机啮合部721为凸爪,如图76,至图79所示,所述电机轴套720上的所述电机啮合部721的啮合面为螺旋曲面,所述风扇啮合部711对应的啮合面也为对应配合的螺旋曲面,且两配合的螺旋曲面的螺旋方向使得在所述风扇电机141带动所述叶轮320工作时,同时带动所述叶轮320向着所述风扇电机141的方向轴向移动。沿所述风扇电机带动所述叶轮旋转的传动方向,所述风扇嵌套具有与所述传动侧面相背的导入面,适于所述风扇嵌套导入所述风扇嵌套内。所述电机轴套与所述风扇电机的输出轴142通过螺钉或卡扣固定连接。所述快拆连接机构700还包括设置在所述叶轮320的端部的复位弹簧722,所述复位弹簧722对所述叶轮320施加有朝向所述风扇电机141的偏压力。所述复位弹簧722一端固定在底壳310上的风扇支座311上,另一端抵住所述叶轮轴321,如图110所示。
作为可变换的实施例,本实施例在上述实施例的基础上,风扇啮合部711为凸爪,电机啮合部721为凹槽,所述电机轴套720上的所述电机啮合部721的啮合面为螺旋曲。所述风扇嵌套与所述叶轮一体成型。所述电机轴套与所述风扇电机的输出轴142一体成型。
作为可变换的实施例,本实施例中所述快拆连接机构700包括固定安装于所述叶轮轴321上的风扇嵌套710和固定安装在所述风扇电机141的输出轴142上的电机轴套720。所述风扇嵌套710上成型有数个周向均匀分布的风扇啮合部711,相应的,所述电机轴套720设置有对应数量的适于与所述风扇啮合部711配合的电机啮合部721,所述风扇啮合部711可通过轴向移动进入与所述电机啮合部721相互交错咬合状态,从而使所述叶轮轴321与所述风扇电机141的输出轴142相互连接,且所述电机轴套和所述风扇嵌套上的传动侧面延伸在两者套合时的全部轴向重合部分,所述传动侧面即为啮合面,风扇啮合部传动的一侧的侧面全部为啮合面。本实施例中,电机啮合部721和风扇啮合部711的数量各为三个。风扇啮合部711为凹槽,电机啮合部721为凸爪,如图76和图77所示,所述电机轴套720上的所述电机啮合部721的啮合面为螺旋曲面,所述风扇啮合部711对应的啮合面也为对应配合的螺旋曲面,且两配合的螺旋曲面的螺旋方向使得在所述风扇电机141带动所述叶轮320工作时,同时带动所述叶轮320向着所述风扇电机141的方向轴向移动。沿所述风扇电机带动所述叶轮旋转的传动方向,所述风扇嵌套具有与所述传动侧面相背的导入面,适于所述风扇嵌套导入所述风扇嵌套内。所述电机轴套与所述风扇电机的输出轴142通过螺钉或卡扣固定连接。
一个离合致动机构用于驱动所述叶轮轴321相对所述风扇电机141的输出轴的轴向移动。所述离合致动机构包括在所述叶轮320两侧,分别移动安装在所述底壳310上对所述叶轮320施加作用力的拨片341,如图82,至图88所示,所述拨片341由四段相互垂直连接且间隔段不相对的折面组成,具有设置在最上端带拨片凸点3411的拨片推动部3412,和设置在最下面的折面上表面上适于手动拨动的拨片驱动部3413,设置在最下面的折面下表面上的拨片限位部3414,如图82所示。所述拨片驱动部3413与所述拨片推动部3412固定连接。所述拨片凸点3411设置在靠近所述叶轮320的旋转轴的位置,所述拨片限位部3414配合所述底壳310上成型的具有斜面的底壳限位槽342,所述底壳限位槽342的斜面在所述叶轮320向远离所述风扇电机141方向,移动到与所述风扇电机141分离处时,所述拨片限位部3414与所述底壳310锁定;而在向靠近所述风扇电机141方向移动时解除与所述底壳310的锁定。其中所述拨片凸点3411起到所述拨片341与所述叶轮320接触作用;拨片驱动部3413可方便手动操作所述拨片341;而所述拨片限位部3414的限位卡扣则使所述拨片341滑动地连接在所述底壳310上成型的所述底壳限位槽342中,通过限定所述底壳限位槽342的行程 长度,限制了所述拨片341的行程。拨片上还成型有与形成在底壳310上的底壳导向部件322可滑动地连接的导向凸缘3416,从而使得拨片限位部3414沿与叶轮轴线平行的方向滑动,避免拨片滑动过程产生跳动,如图82所示。
所述基座模块上安装有驱使叶轮转动的电机,也就是叶轮轴与电机轴连接,并在叶轮轴靠近电机的一侧,设置有用于叶轮320与电机拆装的拨片341。
如图75所示,该拨片341可移动地安装在与所述叶轮320相邻的部件上,包括:拨片推动部3412和拨片驱动部3413,拨片推动部3412适于与叶轮320接触,并用于带动所述叶轮320轴向移动;拨片驱动部3413与所述拨片推动部3412固定连接,并处于从外面通过缝隙能触及的位置。本实例的拨片341的拨片驱动部3413从缝隙处能够触及,也就使得操作人员通过在缝隙处的拨片驱动部3413驱动拨片推动部3412推动叶轮320沿轴向移动,从而方便叶轮320与电机的拆卸工作。本实施例的拨片341,还具有成型于拨片驱动部3413上的拨片限位部3414,与所述拨片推动部3412固定连接,在所述叶轮320与电机分离处使所述拨片与所安装的部件锁定,也就是说,当叶轮320与电机分离后,所述拨片位置锁定,从而将使叶轮320被限定在于电机分离的位置,而不会再次与电机的轴套合在一起。
所述拨片移动安装在空调器底壳310上,拨片相对空调器底壳310移动进而推动所述叶轮320。所述底壳310的拨片安装位如图80和图83所示。所述拨片限位部3414与所述底壳310上成型具有斜面的底壳限位槽342配合。拨片限位部3414与该斜面配合,当所述底壳限位槽342的斜面在所述叶轮320向远离所述电机方向,一直移动到与电机分离处时,所述拨片限位部3414与所述底壳310锁定,从而使得叶轮320移动到与电机分离处后,叶轮320被限定在于电机分离的位置,而不会再次与电机的轴套合在一起。而在向靠近所述电机方向移动时解除与所述底壳310的锁定,即再安装连接叶轮320与电机时,所述拨片能够自由活动,不限制叶轮320向电机方向移动。
如图75所示,用于叶轮320和电机拆装的拨片数量为两个时,分别设置在所述叶轮320轴向的两端,分别朝向相反的方向拨动叶轮320。也就是说,在叶轮320的两端面上均设置有拨片,左侧端面上的拨片能够向右拨动叶轮320,驱使叶轮320向右移动,而右侧端面上的拨盘能够向左拨动叶轮320,驱使叶轮320向左移动。向远离所述电机方向拨动所述叶轮320的拨片具有所述拨片限位部3414,例如叶轮320的右端面设置电机,即右侧端面上的拨片可以驱使叶轮320远离电机,与电机拆离,则右侧端面上的拨片具有上述拨片限位部3414,从而在叶轮320移动到与电机分离处后,叶轮320被限定在于电机分离的位置。
作为一种变形,用于叶轮320和电机拆装的拨片数量为一个时,设置在叶轮320的一端部,所述叶轮320的另一端部上设置有复位弹簧,该复位弹簧对叶轮320施加有朝向电机的偏压力。该复位弹簧可以与拨片设置于叶轮320的同一端部,也可以与拨片分别设置在叶轮320的两个不同端部上。复位弹簧可以避免在整机搬运安装时,因人为原因导致叶轮320与电机轴不能有效配合,从而导致上电后电机空载而无法正常工作。复位弹簧与拨片分别设置在叶轮320的两个端部时,所述复位弹簧一端抵在底壳310的叶轮320支座上,另一端抵住所述叶轮320轴。抵在叶轮320轴的复位弹簧在叶轮320端面的作用力集中的轴线上,从而降低叶轮320相对电机的轴向偏移量。
如图82所示,所述拨片推动部3412与所述叶轮320的接触面上成型有拨片凸点3411。由于叶轮320与电机之间采用螺纹轴套配合连接,因此在拆卸叶轮320与电机时,所述叶轮320与电机分离的过程中还具有绕电机轴转动的运动形成,使得拨片与叶轮320之间具有滑动磨损。因此,在拨片推动部3412上设置用于接触叶轮320端面的拨片凸点3411,减小叶轮320端面与拨片的接触面积,即减小摩擦阻力,尽量降低对叶轮320的损伤和异响。所述拨片凸点3411靠近叶轮320的旋转轴的位置,从而使得叶轮320端面上的受力点尽量靠近旋转轴的位置,降低叶轮320与电机分离时轴向的偏移量。所述拨片限位部3414包括:与形成在底壳310上的底壳导向部件322可滑动地连接的导向凸缘3416,从而使得拨片限位部3414沿与叶轮320轴线平行的方向滑动,避免拨片滑动过程产生跳动。所述拨片限位部3414还包括:勾接于底壳310内底壳限位槽342的拨片勾扣3417,拨片限位部3414在底壳限位槽342内滑动,从而使得拨片限位部3414沿与叶轮320轴线平行的方向滑动,避免拨片滑动过程产生跳动。本实施例的拨片341,还具有成型于拨片所述拨片上成型有用于施加外力以方便拨动拨片的拨位3415。所述拨片为四段相互垂直连接且间隔段不相对的折面组成,所述拨片推动部3412为设置在最上端的折面;所述拨片驱动部3413在最下面的折面上表面上,方便操作使得拨片移动。
作为可变换的实施例,本实施例的用于叶轮320与电机拆装的拨片,底壳310的拨片安装位下沉,弹簧设置于底壳310远离拨片的面上,通过螺旋弹簧310b及弹簧柱310a实现对拨片的导向控 制。所述拨片上成型有变形槽3418,当拨片向下挤压进入底壳310上的拨片安装位时,所述变形槽3418使得导向凸缘3416能够向中心挤压变形而压入底壳310上的底壳导向部件322。在所述的底壳导向部件322的边缘处,壳体上成型有变的槽,当拨片向下压入底壳310上的拨片安装位时,壳体上的变形槽3418能够使底壳导向部件322向外扩张,进而导向凸缘3416压到底壳导向部件322内,然后变形槽3418恢复,底壳导向部件322与导向凸缘3416卡接在一起。也就通过导向凸缘3416与底壳导向部件322的配合实现拨片的拨片驱动部3413在底壳310的拨片安装位上的导向与限位。所述拨片上成型有用于勾接于底壳310的下卡扣3108的拨片限位部3414。所述底壳310上还可以设置用于限位的筋条3109,进一步对拨片的移动行程进行限位。所述底壳310的拨片安装位的底壳导向部件322可以如图86所示呈条状。作为一种变形,如图88所示,所述底壳310上的底壳导向部件322可以由三段卡扣组成,从左到右分别为第一扣、第二扣和第三扣。当导向凸缘3416与第一扣锁定时,叶轮320被推动至与电机分离的位置;当导向凸缘3416从与第一扣的锁定位置被推动到与第二扣锁定时,拨片的拨片推动部3412位于叶轮320与电机之间,而不会干涉叶轮320与电机的装配。所述拨片压入安装到底壳310上时,与底壳310上的第三扣锁定连接。通过第一扣、第二扣和第三扣的设置,可以清楚拨片推动部3412的位置,即是否干涉风叶与电机的配合。
作为可变换的实施例,所述拨片的数量为一个,设置于设置在叶轮320的一端部,所述叶轮320的另一端部上设置有复位弹簧,该复位弹簧对叶轮320施加有朝向电机的偏压力。复位弹簧与拨片分别设置在叶轮320的两个端部时,所述复位弹簧一端抵在底壳310的叶轮320支座上,另一端抵住所述叶轮320轴。安装叶轮320到与电机配合时,复位弹簧直接作用而将叶轮320推向电机方向。
所述风水道模块通过一个第二安装结构与所述基座部件101模块连接。在使用状态下,所述第二安装结构包括分列左右设置在所述底壳310的第二固定孔,成型在所述基座部件101上与所述底壳310安装位置时的所述第二固定孔对应的第二螺孔,以及用于穿过所述第二固定孔与所述第二螺孔螺旋连接的第二螺钉。连接底壳310到基座部件101上时,先依赖拆装结构将底壳310固定到基座部件101上,再利用第二螺钉将底壳310紧固在基座部件101上;从基座部件101上拆卸底壳310时,先拧下第二螺钉,解除底壳310与基座部件101的紧固连接,再通过拆装结构将两者分离,如图92,至图94所示。
所述拆装结构包括:基座部件101和可拆卸地安装在所述基座部件101上的底壳310,底壳310与基座部件101之间还设置有锁定结构,用于在底壳310拆装时对底壳310进行锁定或解锁,操作人员解除底壳310与基座部件101的紧固连接后,可以托住底壳310的同时拨动拨盘343,再将底壳310从基座部件101上取下,避免空调机内底壳310与基座部件101的紧固连接解除后底壳310可能脱离基座部件101与掉落的问题,从而保护操作者的安全,也避免了底壳310上的零部件砸落而受损。锁定结构包括:滑动设置在所述底壳310上的拨盘343,和设置在所述基座部件101上锁槽,所述拨盘343适于部分伸入所述锁槽,而将所述底壳310与基座部件101锁定。在拨盘343不伸入所述锁槽时,所述底壳310与基座部件101解锁。
作为一种变形,锁定结构包括:滑动设置在所述基座部件101上的拨盘343,和设置在所述底壳310上锁槽,所述拨盘343适于部分伸入所述锁槽,而将所述底壳310与基座部件101锁定。在拨盘343不伸入所述锁槽时,所述底壳310与基座部件101解锁。底壳310与基座部件101具有拆装结构,所述拨盘343如图92所示,包括:拨盘驱动部3432,与所述底壳310滑动配合;拨盘推动部3431,固定在所述拨盘驱动部3432上,所述拨盘驱动部3432适于带动所述拨盘推动部3431伸入所述锁槽内。通过外力作用于拨盘驱动部3432上,驱使拨盘推动部3431伸入或伸出所述锁槽内。当拨盘推动部3431伸入锁槽内时,拨盘推动部3431与锁槽锁定在一起;当拨盘推动部3431伸出锁槽内时,拨盘推动部3431与锁槽分离而解锁。所述拨盘推动部3431上成型有与所述锁槽配合的锁紧斜面,通过契形斜面,使得拨盘推动部3431伸入锁槽内时,两者锁定在一起。
如图93所示,所述底壳310上成型有导向槽310c和导向条310d。所述拨盘驱动部3432上成型有与底壳310上的导向槽310c滑动并限位配合的滑动条3433,从而实现对所述拨盘驱动部3432的导向和限位。拨盘驱动部3432上成型有与底壳310上的导向条310d滑动并限位配合的滑动槽3434,也可以实现对拨盘驱动部3432的导向和限位。拨盘驱动部3432上的滑动条3433和滑动槽3434可以取其一设置,为了提高装配精度,滑动条3433和滑动槽3434也可以同时设置。
所述滑动条3433或所述滑动槽3434沿滑动方向的两端相应的设置有与所述导向槽310c或导向条310d配合的斜面,用于在所述拨盘343位于锁定位和解锁位时与所述底壳310卡紧配合。也就是说在拨盘343的拨盘推动部3431在伸入所述锁槽时,所述拨盘343是与底壳310卡紧配合的,该拨盘343实现对底壳310和基座部件101锁定的目的;而当拨盘343的拨盘推动部3431伸出锁定锁槽 时,接触与锁槽的锁定时,拨盘343与底壳310还是卡紧配合的,而不会从底壳310上脱落下来。所述拨盘驱动部3432上成型有适于推动所述拨盘343的推位3435,方便操作人员驱动所述拨盘驱动部3432。
所述锁定结构的数量为两个,对称设置在所述底壳310下部与基座部件101的边缘连接处。两个锁定结构能够有效地将底壳310和基座部件101锁定在一起,也方便操作人员拆装底壳310与基座部件101时,两手分别同时推动两个锁定结构的拨盘343。如图94所示,所述拨盘343的移动方向垂直于所述基座部件101的长边方向,通过沿垂直方向上下推动拨盘343而实现底壳310与基座部件101之间的锁定和解锁。当然,拨盘343的移动方向也可以平行于所述基座部件101的长边方向,通过沿水平方向左右推动拨盘343而实现底壳310与基座部件101之间的锁定和解锁。
底壳结构,如图111所示,包括:具有出风通道2的底壳310,所述底壳310上可拆卸地安装有叶轮320,所述出风通道2上设置有出风口结构;蜗舌3,设置在所述出风通道2内,用于消除风道内产生的涡旋,所述蜗舌3一体成型在所述底壳310上,且所述出风口结构与所述蜗舌3沿安装状态的竖直方向的投影无重合区域。
通过本发明提供的空调器底壳结构,由于蜗舌3一体成型在所述底壳310上,从而避免了蜗舌3在工况条件下与底壳310之间发生震动。
同时,如图110,图81,至图111所示,由于述出风口结构与所述蜗舌3沿安装状态的竖直方向的投影无重合区域,因此,在所述底壳310从模具中出模时,出风口结构与蜗舌3之间互不影响,从而有利于蜗舌3与底壳310的一体成型。
本实施例中,所述底壳310上设置有与基座部件101滑动配合的滑动结构,所述底壳310通过所述滑动结构可拆卸的安装在所述基座部件101上。
具体地,所述底壳310上成型有风道和水道,需要对风道、水道及叶轮320进行清洁时,直接将底壳310从基座组件上拆卸下来即可,比起现有技术中将风道和水道设置于基座部件101的底壳310上从而无法实现对风道和水道的清洁,或者将风扇电机141与叶轮320固定连接或将风扇电机141也固定安装于形成有风道和水道的底壳310上而导致的在清洁风道、水道或叶轮320时风扇电机141沾上液体从而影响风扇电机141的性能,本实施例中既能实现对风道、水道及叶轮320的清洁,又可以避免风扇电机141沾到液体受损。
本实施例中,所述底壳310顶部成型有与所述基座部件101上的限位部相抵配合的顶部限位结构6。从而限制底壳310在基座部件101上的位置。
本实施例中,所述底壳310上安装有具有叶轮轴的叶轮320,叶轮轴穿设在所述叶轮320的线轴处,所述叶轮轴一端可转动地安装在底壳310中,另一端与风扇电机141传动连接。如图110以及3-30所示,所述叶轮轴远离所述电机组件一端还设置有复位弹簧722,所述复位弹簧722对所述叶轮320施加有朝向所述风扇电机141的偏压力。复位弹簧722会给叶轮320持续的偏压力,使叶轮320紧密顶靠在位于叶轮320一侧的风扇电机141上,从而避免了在拆卸时叶轮320与风扇电机141之间出现间隙。同时,通过在拆卸或装配叶轮320后,通过复位弹簧722,可以使叶轮320挤压至工作位置处,防止由于叶轮320的位置与空调器出风口不对称,造成空调器呼啸。
如图103所示,所述偏压件设置在所述叶轮轴321的端部。所述偏压件为复位弹簧722,其包括:第一连接件30,一端安装在所述叶轮轴的端部,另一端连接有弹簧32;弹簧32,其远离所述第一连接件30的一端连接在所述轴承胶座组件上,所述弹簧32用以所述偏压力。本实施例中,如图81所示,所述偏压件还包括:设置在所述弹簧32与所述轴承胶座组件330之间的第二连接件31,所述第二连接件31一体化或可拆卸地连接在所述轴承胶座组件330上。
同时,所述第二连接件31的内径大于所述第一连接件30的外径,所述第一连接件30插入所述第二连接件31中,所述弹簧32安装在所述第一连接件30和第二连接件31之间形成的腔室内。在实际工况下,第二连接件31处于静止状态,第一连接件30处于活动状态,通过弹簧32提供使第一连接件30和第二连接件31相分离的偏压力,从而使第一连接件30推动叶轮320压紧风扇电机141。
具体地,所述第一连接件30为具有中空连接腔,所述连接腔的内径大于所述叶轮轴321的外径。具体地,所述叶轮轴与所述连接腔之间采用滑动连接,在使用过程中需要首先将连接腔安装在所述叶轮轴上,二者之间可通过润滑油进行润滑连接。
作为变型,所述第一连接件30与叶轮轴321之间可以采用过盈配合的方式进行连接,所述第一连接件30贴紧连接在所述叶轮轴321上,从而完成二者之间的稳定连接。
本实施例中,所述第一连接件30为塑料件,所述第二连接件31为橡胶件。
本实施例中,如图76所示,所述风扇电机的电机轴上安装有电机轴套720,所述叶轮轴321的 靠近所述风扇电机141的一端安装有与电机传动配合的风扇嵌套710,所述电机轴套720沿电机带动所述叶轮320旋转的传动方向旋转时具有与所述风扇嵌套710配合的传动侧面,用于对所述风扇嵌套710施加有朝向所述电机方向的轴向力。从而起到将风扇电机141与叶轮320之间稳定连接的作用。
具体地,所述电机轴套720采用螺旋套的结构,螺旋套深入风扇嵌套710的腔室中,通过轴向力完成二者之间的通过快拆连接机构连接。
同时,如图81和9所示,所述叶轮320上设置有拨片341,所述拨片341适于用于带动所述叶轮轴321向移动。当需要将叶轮320与风扇电机进行分离时,只需要拨动所述拨片341,拨片便会带动叶轮320使其发生与风扇电机141相分离的运动,从而完成叶轮320的拆卸过程。
本实施例中,如图81和43所示,所述上限位组件3001为开口朝下的卡扣,所述上卡接结构302固定在所述底壳310上且适于嵌入所述上限位组件3001。具体地,上限位组件3001为“U型”槽,所述上卡接结构302密封性良好地插入所述“U型”槽中。通过密封性良好的“U型”槽,底壳顶部的上卡接结构稳定性良好地插入其中,同时可以防止气流从“U型”槽中流出,保证了空调器的气密性。
作为变型,如图81所示,所述上限位组件3001为与所述上卡接结构302长度一致的卡接腔,所述上卡接结构302密封性良好地插入所述卡接腔中。采用长距离连接,可以确保连接的稳定性,同时可以保证整体底壳310与空调器之间的密封性能。
同时,如图81所示,所述下限位组件304为向所述底壳310一侧突出的凸台,所述底壳310的下部固定有与所述凸台配合的下卡接结构303,所述下卡接结构303为所述底壳310靠近所述基座部件101一侧的下缘的一部分。在所述上卡接结构302与所述上限位组件3001配合卡接后,所述下卡接结构303适于坐落在所述凸台上,防止所述风水道模块300从所述基座部件101底部滑出。
具体地,固定连接机构为所述下限位组件304与下卡接结构303的组合结构。同时,在使用状态下,所述基座部件101对应所述底壳310左右两侧的位置上成型有侧限位组件306,在图81中,所述底壳310左右两侧成型有可连接在所述侧限位组件306上、用以防止在使用状态下所述底壳310相对所述基座部件101左右晃动的侧卡接结构307。
具体地,所述侧卡接结构307为弹性卡扣,两个弹性卡扣夹紧所述底壳310的左右两侧。当所述底壳310放入所述基座部件101之后,所述侧卡接结构在所述底壳310的挤压下向左右两侧运动。同时,所述基座部件101上成型有螺纹孔305,所述底壳310上与所述螺纹孔305相对应的位置上成型有通孔,通过螺钉可将底壳310固定在所述基座部件101上,从而更好地完成风水道模块300余基座部件101之间的连接。
如图89所示,为了便于基座部件101与风水道模块300之间的拆卸和连接,所述基座部件101上设置有与所述风水道模块300配合的滑动结构,所述风水道模块300适于通过所述滑动结构拉出或推入所述基座部件101。
本实施例中,如图95所示,所述导向结构为滑轨装置900。具体地,所述滑轨装置900在使用状态下竖向固定在所述基座部件101上的滑轨座910,滑动地安装在所述滑轨座910的滑槽内的滑动架911,以及一端固定安装在所述滑动架911上的滑轨端杆912,所述滑动端杆的另一端固定连接所述风水道模块。在所述滑动端杆上成型有卡钩,所述卡钩与成型在所述风水道模块上的卡槽插接配合连接。在所述滑轨座910的前端设置有一个对所述滑轨端杆912起定位作用的定位块,所述定位块具有向外侧的伸出扩口结构。
当需要对所述风水道模块300与基座部件101之间进行分离时,只需要拉动所述滑轨装置900,使二者分离。如果需要对所述风水道模块300与基座部件101之间进行安装时,只需要使滑轨装置900反方向推动至基座部件101上即可。
作为变型,具体地,如图102所示,所述滑动结构为沿长度方向的至少一端成型的与宽度方向相平行的滑撬5,所述滑撬5与所述基座部件101线接触。所述滑撬5为包括若干组朝向同一侧弯曲的圆弧且彼此依次连接的曲面结构。通过滑撬,便于将底壳310安装在所述基座部件101上。
通过呈曲面设置的滑撬5,使得基座部件101与底壳310连接时,属于线与面的接触,这样的基础方式相比于常规的面与面的接触,能够显著地减少在工控条件下、由于热胀冷缩造成的摩擦面之间的摩擦噪声。
同时,作为变型,所述滑撬5可以采用其它形状,如桁架结构等,只要满足当基座部件101与底壳310连接时,属于线面接触即可。
在所述底壳310的两端,开设有从所述水槽通向所述底壳310下侧的排水孔,而在所述基座部 件101上设有接水槽。在所述接水槽上设有可移动的过渡水槽,所述过渡水槽上设有出水管。在所述过渡水槽移动过程中所述出水管的出水口始终处于所述接水槽中。所述过渡水槽在预备位置与使用位置之间移动,在预备位置所述过渡水槽整体处于所述风水道模块300的安装移动路径之外,而在所述使用位置所述过渡水槽移动到适于所述排水孔将所述水槽中的冷凝水排入所述过渡水槽中,并经过所述过渡水槽的所述出水管排入所述基座部件101上的所述接水槽中,由此处经连通所述接水槽的排水管排出。
如图104和图106所示,所示的用于空调器的接水结构的一种具体实施方式,包括基座接水结构103和底壳水路312,其中,基座接水结构103设置在空调器的基座部件101上,基座接水结构103上连接有排水管105;底壳水路312设置在空调器的风道组件301上,用于接收风道组件301产生的冷凝水;底壳水路312通过基座接水结构103与排水管105相连通;底壳水路312与基座接水结构103可拆卸配合。
上述接水结构,由于包括空调器的基座部件101上的基座接水结构103以及设置在空调器的风道组件301上的底壳水路312,基座接水结构103上连接有排水管105,当风道组件301安装在基座部件101上时,底壳水路312与基座接水结构103相连通,进而使得风道组件301与排水管105之间连接相连通;同时,又由于基座接水结构103与底壳水路312可拆卸配合进而当风道组件301拆装时,通过基座接水结构103与底壳水路312可拆卸配合即可实现风道组件301在基座部件101上的拆装,而不用拆卸排水管105,并且保证了当排水管105阻塞时,脏污散落在基座接水结构103或者仍然阻塞在排水管105中,从而简化了拆卸操作工作量和操作难度。
在实现在底壳水路312通过基座接水结构103与排水管105相连通的方式中,接水结构还包括滑动接水结构104,位于底壳水路312和基座接水结构103之间以将底壳水路312和基座接水结构103相连通;滑动接水结构104至少与底壳水路312及基座接水结构103两者中之一可拆卸配合,进而使得风道组件301在拆卸的过程中,底壳水路312与基座接水结构103通过滑动接水结构104能够保持稳定的连通状态,从而保证了拆卸过程中脏污不会散落出来。对此,如图104和图105所示,在滑动接水结构104与基座接水结构103连通方面,滑动接水结构104的底部设置有中空的第一排水柱1042,基座接水结构103上设置有第一排水槽1032,滑动接水结构104与基座接水结构103通过第一排水柱1042和第一排水槽1032相连通;在滑动接水结构104与底壳水路312连通方面,底壳水路312上设置有中空的第三排水柱3122,滑动接水结构104上对应于第三排水柱3122设置有第三排水槽1044,底壳水路312和滑动接水结构104通过第三排水柱3122和第三排水槽1044相连通。
作为变形的实施方式,滑动接水结构104的底部设置有中空的第二排水柱(图未示),基座接水结构103上设置有第二排水槽(图未示),滑动接水结构104与基座接水结构103通过第二排水柱和第二排水槽相连通,进而实现了滑动接水结构104和基座接水结构103之间的连通;同时,当滑动接水结构104相对于基座接水结构103移动时,第二排水柱适配的在第二排水槽中滑动,以限制滑动接水结构104和基座接水结构103相对运动,进而也实现了滑动接水结构104和基座接水结构103之间的相对移动,综合所述,通过设置第二排水柱和第二排水槽,不仅能够实现连通功能,也能实现限位相对移动的功能,使得滑动结构与连通结构进行了有效的整合,简化了滑动接水结构104和基座接水结构103。同时,为了保证在拆卸的过程中,滑动接水结构104与基座接水结构103一直处于连通状态,滑动接水结构104活动的设置在基座接水结构103上,当底壳水路312沿拆卸方向移动时,底壳水路312推动滑动接水结构104相对于基座接水结构103移动;具体的,基座接水结构103上设置有第一滑轨1031,滑动接水结构104上对应于第一滑轨1031设置有第一滑块1041,第一滑块1041活动的在第一滑轨1031中滑动,当第一滑块1041在第一滑轨1031中滑动时,第一排水柱1042在第一排水槽1032中滑动,进而保证了滑动接水结构104在基座接水结构103滑动的过程中,两者之间连通的稳定性。
除此之外,滑动接水结构104与基座接水结构103之间的相对滑动也采用滑动接水结构104相对基座部件101移动的方式实现,即基座部件101上设置有第二滑轨(图未示),滑动接水结构104上对应于第二滑轨设置有第二滑块(图未示),第二滑块活动的在第二滑轨中滑动。并且当采用在基座接水结构103上设置第一滑轨1031,滑动接水结构104上对应于第一滑轨1031设置第一滑块1041,同时基座部件101上设置第二滑轨,并且滑动接水结构104上对应于第二滑轨设置第二滑块的方式时,通过第一滑轨1031与第一滑块1041之间的配合,第二滑轨与第二滑块配合,使得滑动接水结构104与基座接水结构103之间的相对移动更为稳定。
如图106至图108所示,由于风道组件301的拆装方向与第一滑块1041在第一滑轨1031中的 滑动方向不同,进而在壳水路与基座接水结构103拆卸配合的过程中,滑动排水结构与底壳水路312之间设置有导引结构,导引结构将底壳水路312沿拆卸方向的作用力转变成滑动接水结构104沿滑动方向的作用力,具体的,导引结构包括固定设置在底壳水路312上的拨动结构3121和固定设置在滑动接水结构104上的导引块1043,导引块1043具有一导引斜面,当拆卸底壳水路312时,拨动结构3121推动导引斜面,以使固定设置有导引块1043的滑动接水结构104的第一滑块1041在第一滑轨1031中滑动,进而在拆卸风道组件301的过程中,拨动结构3121推动导引斜面,使得作用在导引斜面上的力被分解成沿第一滑轨1031方向的力,以使固定设置有导引块1043的滑动接水结构104的第一滑块1041在第一滑轨11中滑动,即只需施加一个方向上的作用力即可实现两个方向上的运动,从而使得拆卸操作更加简单、有效。
除此之外,滑动接水结构104上设置有自锁结构(图未示),当底壳水路312组装到位时,滑动接水结构104通过自锁结构固定在基座接水结构103中,并限制底壳水路312在基座部件101上移动,进而使得风道组件301安装到位时,即可通过滑动接水结构104上的自锁结构组装到位,而不需要额外再增加锁合结构。
作为可选的实施方式,接水结构为两组,两组接水结构的底壳水路312分别固定设置在风道组件301的左右两侧,并且两组接水结构中与各自底壳水路312相配合的基座接水结构103和滑动接水结构104分别对应的设置在基座部件101的左右两侧。
实施例4
本实施例提供一种蒸发器,以及蒸发器和底壳的连接结构,主要包括底壳a310和设置在其上的蒸发器。
蒸发器是空调器中热交换热模块的重要组成部分,热交换模块包括整体由两端角形架支撑横截面为倒U字形的翅片a220,且所述翅片a220两端设有密封部件,由此在所述翅片a220的为倒U字形内部形成一个敞口腔室222。所述翅片a220中的管路通过进液管a2231和集气管a2232组成的连接管路与室外机连接。在本实施例中,在所述进液管a2231及所述集气管a2232上均设有三通结构a2233、a2234,通过该三通结构a2233、a2234使所述翅片a220的两侧都设有所述连接管路的外机连接端。
在本实施例中,所述进液管a2231及所述集气管a2232均连接在所述翅片a220远离所述电机支架110的一侧,通过所述三通结构a2233、a2234其中一支在临近所述基座部件a101的背板处,延伸过所述翅片a220的长度后,弯成一个从所述电机支架110远离所述基座部件a101背板的一侧绕过所述电机支架110的U形弯,到达所述基座部件a101的背板使用安装状态的下缘,并在靠近所述基座部件a101背板处弯向该侧所述基座部件a101的端部。而通过所述三通结构a2233、a2234的另一支延伸到所在侧所述基座部件a101的背板使用安装状态的下缘,并在靠近所述基座部件a101背板处弯向该侧所述基座部件a101的端部。在所述角形架210上设有固定结构,在本实施例中为成型在所述角形架210上的连接管卡槽211,所述连接管路的延伸部分卡接在所述连接管卡槽211中,起到固定作用。所述固定结构,固定了所述连接管路的延伸部分的位置,提高管路运行中的安全。
对于所述连接管路(即进液管a2231和集气管a2232的集合)的排布方式,上述实施例可以根据需要调整,在针对特定用户仅需要在一侧设置外机连接端情况下,仅需要在所述翅片a220的对应侧的适当位置将所述翅片a220中的管路于所述进液管a2231和所述集气管a2232连接即可。
对于需要设置两侧外机连接端的情况下,上述实施例中所述连接管路也可以替换为,均连接在所述翅片a220靠近所述电机支架110的一侧。也能够实现便捷地安装及拆卸。但是这种情况下,如果仍然采用通过所述三通结构a2233、a2234其中一支从临近所述基座部件a101背板处,延伸过所述翅片a220的长度到达远离所述电机支架110一侧的所述基座部件a101的端部,则在靠近所述电机支架110一侧需要布置并排的四根管路由此会增加所述热交换模块的长度,进而增加室内机的整体长度。但是如果采用通过所述三通结构a2233、a2234其中一支从所述翅片a220远离所述基座部件a101处,延伸过所述翅片a220的长度的方案,则不存在这样的问题。但是在所述外观模块400打开后,会产生内部凌乱的观瞻效果。
本实施例的蒸发器,主要由包括成型有若干冷媒流道的翅片a220所组成,所述冷媒流道通过之 间U形管依次相连,U形管的开口端可拆卸设置有弯头,从而构成完整的冷媒流道,所述冷媒流道具有位于所述翅片a220第一侧设置的冷媒入口和冷媒出口,还包括与所述冷媒入口和冷媒出口分别连接的进液管a2231和集气管a2232;若干跟进液管a2231和集气管a2232通过分液头a4和集气头a5总结一根总的进液管a2231和一根总的集气管a2232。本实施例中,优选将所述翅片a220和其上设置的所述进液管a2231和集气管a2232位于所述基座部件a101的同一侧进行设置,以使所述翅片a220能够由上至下装配到所述基座部件a101上。将翅片a220、和其上的进液管a2231和集气管a2232同时设置在基座部件a101同一侧的意义在于:翅片a220和进液管a2231以及集气管a2232组成为总成后,再与底壳a310进行组装时,不需要将进液管a2231和集气管a2232掰至底壳a310的另一侧,使得安装步骤得以简化,具体来说,不需要人工将进液管a2231和集气管a2232折弯,组装完成后再折弯回设计角度,因此适于使用机械化自动组装,有助于提高生产效率,降低生产成本。具体的来说,参考图112、图113、和图114,蒸发器可以从上至下直接装配到底壳a310上。
需要说明的是:蒸发器由上至下装配到底壳上是指:将基座部件a101固定好以后,蒸发器可以由基座部件a101的正面直接安装到基座部件a101上。例如,当基座部件如图112的形式水平设置时,蒸发器就如图所示的由上至下进行装配,当基座部件竖直放置时,蒸发器部件就可以水平安装到基座部件a101上。
另一方面,现有空调器进行安装时,因进液管a2231和集气管a2232和室外机相连接的接头是位于基座部件a101的后侧,装机过程中需要将基座部件a101保持前撑状态才能完成接管,上述实施方式中,进液管a2231和集气管a2232显然和蒸发器一同位于基座部件a101的前侧,因此装机时也不需要前撑所述基座部件a101。
本实施例中,所述底壳a310对应蒸发器的前后两上设置有水槽a312,所述蒸发器(即上述的翅片a220)上连接有进液管a2231和集气管a2232,所述进液管a2231和集气管a2232弯折设置于所述水槽a312中。这样在空调器运行的过程中,蒸发器和携带水蒸气的空气相接触后会使得水蒸气凝结在蒸发器表面,并顺着蒸发器的表面汇集到水槽a312中,而进液管a2231和集气管a2232伸入到水槽a312中以后可以通过水槽中的水对其进行进一步的保冷,从而防止进液管a2231和集气管a2232内的冷媒与外界发生不必要的热交换,有助于提高空调器的能效比。进一步,水蒸气凝结后本身即具备较低的温度,对于进一步提高了对进液管a2231和集气管a2232保冷效果;同时水槽a312中由于一直有冷凝水存在,因此长期使用中对进液管和集气管的保冷效果也不容易下降。
本实施例中,翅片a220,其上连接有进液管a2231和集气管a2232,所述进液管a2231和集气管a2232为两组,且分别向所述翅片a220两侧伸出蒸发器的壳体。通过上述实施方式,在蒸发器的两侧都可以将进液管a2231和集气管a2232和室外机连接管相连接,从而有利于减少装机时掰管步骤。具体的,工作人员可以在为用户装机时,选用合适的一侧与室外机连接管直接相连,从而省去了将连接管掰至空调器另一侧的掰管步骤。
需要说明的是:进液管a2231和集气管a2232可以设置为一组也可以设置为两组,当进液管a2231和集气管a2232设置为一组时:
作为上述实施方式的优选,进液管a2231和集气管a2232连接在翅片a220的第一侧,并且从翅片a220的第一侧伸出蒸发器壳体;也可以是连接在翅片a220的第一侧,经过弯折后从翅片a220的第二侧伸出蒸发器壳体。
具体来说,进液管a2231和集气管a2232连接在翅片a220的第一侧,并且从翅片a220的第一侧伸出蒸发器壳体的出管形式有两种:
1.进液管a2231和集气管a2232连接在翅片a220的第一侧,并沿所述翅片a220的轮廓向上进行靠近所述底壳a310的弯曲,再沿所述底壳a310的轮廓向下弯曲,再向所述翅片a220的第一侧方向弯折,从而伸出蒸发器的机壳。
2.作为上述实施方式的一种代替,所述进液管a2231和所述集气管a2232沿所述翅片a220的轮廓向下进行远离所述底壳a310的弯曲,再向所述翅片a220的第一侧方向弯折。
因基座部件a101和蒸发器外壳之间所构成的腔体内部可以用于设置电机等部件,因此采用上述 两种出管形式,让进液管a2231和集气管a2232分别沿着基座部件a101和蒸发器外壳的轮廓进行走管,避免进液管a2231和集气管a2232占用可利用空间,从而优化了空调器的结构设计。
当进液管a2231和集气管a2232设置为两组时:
作为一种优选的实施方式:第一组进液管a2231和集气管a2232连接在翅片a220的第一侧,第一组进液管a2231和集气管a2232上分别设置有三通结构a2233、a2234,所述第二组进液管a2231和集气管a2232分别连接两个所述三通结构a2233、a2234,从而使所述第二组进液管a2231和集气管a2232连接所述第一组进液管a2231和集气管a2232。此时,第一组进液管a2231和集气管a2232朝向翅片a220的第一侧伸出蒸发器壳体,第二组进液管a2231和集气管a2232由连接位置向翅片a220的第二侧延伸,并从翅片a220的第二侧伸出蒸发器壳体。
具体地,此时第二组进液管a2231和集气管a2232有多种走管形式,不同的走管形式能够起到不同的效果,以下结合附图115、图116、图117、图118、图119、图120进行举例说明:
具体的说:所述翅片a220由若干折翅片依次连接形成,其中第一折翅片靠近基座部件a101设置,最后一折翅片距离基座部件a101最远;所述进液管a2231和集气管a2232延伸至所述翅片a220的第二侧以后,再经过弯折再向翅片a220的第二侧方向伸出。
作为一种优选的实施方式,第二组进液管a2231和集气管a2232由所述翅片a220的上部(特别是第一折翅片的上部)延伸至所述翅片a220的第二侧伸出的第一组进液管a2231和集气管a2232。并优选,所述第二组进液管a2231和集气管a2232跨越所述第一折蒸发器顶面的部分沿着所述蒸发器的顶面倾斜设置,所述倾斜方向与水平方向的夹角为0-10°。具体地,如图118所示,第二组进液管a2231和集气管a2232可以以0°即水平、1°、2°、3°、4°、5°、6°、7°、8°、9°、10°的倾斜角度在蒸发器的顶面上延伸。其中,所述倾斜角度是指:第二组进液管a2231和集气管a2232和底壳a310之间的夹角。
作为一种优选的实施方式,第二组进液管a2231和集气管a2232在翅片a220的第二侧先沿所述翅片a220的轮廓向上进行靠近所述底壳a310的弯曲,再沿所述底壳a310的轮廓向下弯曲,再向所述翅片a220的第一侧方向弯折,从而伸出蒸发器的机壳。
作为上述实施方式的一种代替,第二组进液管a2231和集气管a2232在翅片a220的第二侧先沿所述翅片a220的轮廓向下进行远离所述底壳a310的弯曲,再向所述翅片a220的第一侧方向弯折。以上两种弯曲走管的有益效果在上述实施方式中已有详述,因此此处不再赘述。
作为上述实施方式的一种代替,参考图121,底壳a310的前端或后端设置有水槽a312,第二组所述进液管a2231和集气管a2232可以通过任一水槽a312由翅片a220的第一侧延伸至翅片a220的第二侧。上述实施方式中已经叙述了,将进液管a2231和集气管a2232设置在水槽a312内的有益效果,在此则不再赘述。
作为上述实施方式的一种代替,参考图122,第二组所述进液管a2231和集气管a2232可以通过第一折翅片的下端延伸至翅片a220的第二侧。又或者通过任一折翅片的下端延伸至翅片a220的第二侧。
需要说明的是:在上述实施方式中,翅片a220的上部是指其上表面以上,并优选是如图118所示的由第一折翅片的顶面上方,并贴近翅片a220进行走管。第一折翅片的下端是指在第一折翅片下表面以下位置,并优选由第一折翅片的下表面下方,并贴近翅片a220进行走管。这就使得进液管a2231和集气管a2232在蒸发器的内部走管而不占用其他部件的安装空间。具体来说:翅片a220的下端是指位于翅片a220的内表面以下位置,其可以是贴近翅片a220的表面设置,也可以是相距一定距离的设置,可以借助于翅片a220进行定位,也可以利用角形架等结构进行定位,在此不做限制和赘述,本领域技术人员能够根据以上描述对进液管a2231和集气管a2232相对于翅片a220的走管形式进行设计和实施。
第一组进液管a2231和集气管a2232和第二组进液管a2231和集气管a2232不仅限于是连接在翅片a220的同一侧,还可以是分别连接在翅片a220的两侧,其中当第一组和第二组进液管a2231和集气管a2232分别连接在翅片a220两侧时,第一组进液管a2231和集气管a2232向其所在的第一 侧伸出蒸发器壳体;第二组进液管a2231和集气管a2232向其坐在的第二侧伸出蒸发器壳体。
另外优选所述进液管a2231和集气管a2232位于所述水槽a312外的部分设置由保温结构。所述保温结构为包覆与所述进液管a2231和集气管a2232外径上的保温棉层。
作为一种优选的实施方式,所述第二组进液管a2231和集气管a2232与所述第一组进液管a2231和集气管a2232相连接。所述第一组进液管a2231和集气管a2232上分别设置有三通结构a2233,所述第二组进液管a2231合集气管a2232分别连接两个所述三通结构a2234,从而使所述第二组进液管a2231和集气管a2232连接所述第一组进液管a2231和集气管a2232。因进液管a2231和集液管a2232和换热器k104之间还设置有占用空间较多的分液头a4和集气头a5,以及一定的弯管结构,因此采用第一组进液管a2231和集气管a2232与第二组进液管a2231和集气管a2232相连接,再将第二组进液管a2231和集气管a2232弯折向翅片a220的第二侧能够有效的节省翅片a220内部空间,减少装配步骤。另外,因翅片a220中的冷媒流道由U形管和弯头组成,其中弯头能够可拆卸的连接在U形管上,因此将翅片a220具有弯头的一侧作为第一侧能够便于装配。即根据空调机的空间布局需要,在蒸发器的右侧或左侧设置总接若干集气支管k103的集气头a5和总接若干进液支管k102的分液头a4,分液头a4和集气头a5再分别与进液管a2231和集气管a2232相连接,通过分液头a4和集气头a5分别总接多个进液支管k102和多个集气支管k103,从而节省空调器的内部空间;
作为一种优选的实施方式,设置在底壳310上的换热器k104,所述换热器k104的左侧侧面上设有若干进液支管k102、集气支管k103、一端总接若干所述进液支管k102的分液头a4、一端总接若干所述集气支管k103的集气头a5,以及与所述分液头a4另一端相连的进液管a2231、与所述集气头a5另一端相连的集气管a2232;
作为上述实施方式的一种优选,所述换热器k104的左侧的所述进液管a2231和所述集气管a2232并行设置。同时,延伸至所述换热器k104右侧的进液管a2231和集气管a2232并行设置。上述液总管和集气总管通过并行设置,具有优化蒸发器的空间布局的优点。
上述蒸发器,换热器k104和进液总管、气总管以及三通管设置在所述空调底壳同侧,在安装的过程中,不需要在底壳两侧走管,降低了蒸发器的安装拆卸难度大,为机械化、自动化生产打下了基础,提高了空调拆装效率。
本实施例还提供一种空调器,具备上述蒸发器部件的全部技术特征,因此也具备上述蒸发器相关部件的有益效果。
实施例5
本实施例还提供一种简化角形架结构,如图125至图128所示,包括简化角形架主体a210,所述简化角形架主体a210适于固定在换热器k104的边板k105上,具有用于对布置在所述换热器k104上的连接管进行限位的简化角形架限位部k1012。
本实施例的简化角形架结构,不仅结构简单,而且能够使布置在换热器k104上方的连接管更加稳定,在运送空调室内机时不易发生晃动,因而也就不会与散热管k108的位于边板k105外侧的部分发生碰损。
所述简化角形架限位部k1012为两个,本领域的技术人员还可以根据需要设置为更多个或一体化为一个。
所述简化角形架限位部k1012为相对设置在所述简化角形架主体a210上的两个夹片,两个所述夹片之间形成用于夹持所述连接管的夹持空间。两个夹片形成的这种开口朝上的夹持空间,拆装方便,容易实现自动化生产,而且限位效果好。
所述夹片具有弹性,当所述连接管进入所述夹持空间时,所述夹片弹性变形,弹性夹持所述连接管。两个所述夹片的中部向着远离彼此的方向弧形弯折,从而形成适于夹持连接管的空间。
作为变形设计方案,所述简化角形架限位部k1012为成型在所述简化角形架主体a210上的圆形豁口,所述豁口适于所述连接管嵌入定位。
所述简化角形架主体a210上设有至少一个用于容置散热管k108的位于边板k105外侧的弧形弯折部分的保护空间k1011,这种设置能够保护散热管k108的弧形弯折部,使其不易与其他零部件之 间发生碰损。
所述简化角形架主体a210上设有通孔,与所述通孔相对的所述边板k105上设有螺纹孔,使用固定螺栓穿过所述通孔后与所述螺纹孔螺接,从而将所述简化角形架主体a210固定在所述边板k105上。
实施例6
本实施例提供一种换热器,包括:换热器主体k1040,具有上下相对以形成安装空间的翅片;散热管k108,安装在所述安装空间内部;边板k105,固定在所述换热器主体k1040的至少一侧,用于支撑和密封所述换热器主体k1040,并具有用于支撑所述散热管k108的安装孔;进液管a2231,位于所述换热器主体k1040的一侧,与所述散热管k108的进口连通,用于接受来自室外机的冷媒;集气管a2232,位于所述换热器主体k1040的一侧,与所述散热管k108的出口连通,用于接收冷媒并将其输送至所述室外机;进液支管k102、集气支管k103分别通过三通部件a2233,a2234与所述进液管a2231、所述集气管a2232连通,延伸至所述换热器主体k1040的另一侧出管;还包括如实施例1中所述的简化角形架。
本实施例中,所述散热管k108由若干个U形管通过焊接弯头串联在而成。
本实施例的换热器,在原有进液管a2231、集气管a2232的基础上,新增了与原有进液管a2231、集气管a2232连通的进液支管k102和集气支管k103,并使其延伸至空调室内机的另外一侧,从而便于安装,能够避免因空调室内机和室内机位置不对应而对进液管a2231和集气管a2232的弯折;另外,本实施例的换热器还采用了实施例1中的简化角形板结构,从而使得进液支管k102和集气支管k103的位置更加稳定,不会在运送时与散热管k108的位于边板k105外侧的弧形弯折部分发生碰损。
实施例7
本实施例提供一种空调室内机,包括有如实施例2中所述的换热器。
本实施例的空调室内机,由于采用了上述的换热器,因而自然具有因采用上述换热器所带来的一切优点。
实施例8
本实施例提供一种角形架结构,如图129至图131所示,包括角形架主体k201,所述角形架主体k201适于固定在换热器a1的边板k105上,且具有用于容纳散热管的位于所述边板k105外部的弧形弯折部分的容纳空间k2010;还包括用于对布置在所述换热器a1上或布置在底壳的冷凝水流道k204内的连接管k205进行限位的角形架限位部k206。
本实施例的角形架结构,不仅能够限位连接管k205,使其更稳定地与换热器a1连接,还能保护散热管5的位于边板k105外部的弧形弯折部分,使该部分与连接管k205隔离开,从而避免连接管k205与散热管之间发生碰损。
所述角形架限位部k206为成型在所述角形架主体k201上的限位卡片,所述限位卡片上设有凹陷豁口k2061,所述限位卡片延伸至所述连接管k205的布置位置,从而使所述凹陷豁口k2061适于所述连接管k205的嵌入定位。本实施例的角形架限位部k206,在角形架主体k201上新增了限位卡片结构,并且限位卡片结构向着连接管k205的布置位置延伸,从而方便连接管k205的定位,凹陷豁口k2061安装方便,能提高生产时的装配效率。
图132和图133是连接管k205分别布置在底壳的两个不同的冷凝水流道k204内的情形。
作为变形设计方案,所述角形架限位部k206为相对设置在所述角形架主体k201上的两个限位片k2062,两个所述限位片k2062之间形成用于夹持所述连接管k205的夹持空间。本领域的技术人员在生产本实施例中的角形架时,既可以全部采用凹陷豁口k2061结构,也可以全部采用两个限位片k2062式的结构,还可以同时使用这两种结构(如图129所示);另外,由于连接管k205在实际应用中,一般是布置在换热器a1上或者是布置在冷凝水流道k204内,所以在实际生产中,角形架也可以只设置一个角形架限位部k206,其可以采用凹陷豁口k2061结构,也可以采用两个限位片k2062结构。
所述容纳空间k2010为一侧开口,另一侧封闭的内腔型结构。这种结构能够避免散热管的位于边板k105外部的弧形弯折部分大面积接触外界空气,从而能够减少冷凝水的产生。
所述角形架主体k201上还设有与所述容纳空间k2010连通,以将位于所述容纳空间k2010内部的连接管k205上产生的冷凝水导出的导流孔隙k2011。角形架主体k201上设有与容纳空间k2010连通的导流孔隙k2011,用于将容纳空间k2010内部的冷凝水流出,防止冷凝水流动至其他位置引发故障或降低用户体验;进一步的,角形架主体k201的一侧面上还设有导流凸缘k2012,导流凸缘k2012的外侧面上接收并导流上述的冷凝水。
所述角形架主体k201上还设有用于密封连接风机和换热器内部空间的密封连接板k2013,用于密封连接风机和换热器a1,使得风机发出的风全部进入换热器a1的内部空间而不外漏,进而提高换热效率。
实施例9
本实施例提供一种换热器,包括有实施例5中所述的角形架结构。
本实施例的换热器,由于具有上述的角形架结构,因而自然具有因具有上述角形架结构所带来的一切优点。
实施例10
本实施例提供一种空调室内机,包括有如实施例2中所述的换热器。
本实施例的空调室内机,由于具有上述的换热器,因而自然具有因具有上述换热器所带来的一切优点。
实施例11
本实施例提供一种密封防水结构,如图134至图136所示,适于安装在换热器k104的一侧,包括护管板k302,内侧板k303,以及连接所述护管板k302和所述内侧板k303从而形成导水空间k3010的底板k304;所述导水空间k3010用于容纳散热管k108的位于边板k105外侧的部分和/或从所述换热器k104的所述一侧出管的连接管k205部分,用于接收并导流冷凝水。
本实施例的密封防水结构,填补了技术空白,能够安装在设有三通接头及连接管k205的换热器k104一侧,从而顺利地将散热管的位于边板k105外侧的弧形部分以及连接管k205上产生的冷凝水导流出去。
所述护管板k302上形成有弯折结构,用于匹配所述散热管k108的位于所述边板k105外侧的部分,以及从所述换热器k104的所述一侧出管的连接管k205部分。这种结构设置,有利于提高设备紧凑性,并提高导流效果。
所述护管板k302包括一侧与所述底板k304连接的第一护管板k3021,与所述第一护管板k3021的另一侧连接的台阶板k3020,与所述台阶板k3020的远离所述第一护管板k3021的一侧连接的第二护管板k3022,沿所述第一护管板k3021至所述第二护管板k3022的竖直方向,所述台阶板k3020向外倾斜设置,从而形成开口端大、封闭端小的导水空间k3010。
本实施例的密封防水结构,第一护管板k3021、台阶板k3020和第二护管板k3022之间的连接位置关系,形成开口端大、封闭端小的导水空间k3010,能够与连接管k205从上方布置且距离换热器k104距离较远的结构相匹配,从而提升设备紧凑性,并能提高冷凝水导流效果。
如图134所示,还包括若干加强板k3023,用于连接所述第一护管板k3021和所述台阶板k3020、和/或用于连接所述台阶板k3020和所述第二护管板k3022。所述内侧板k303上设有卡合齿k3031,适于与设置在所述换热器k104上的卡合槽卡合安装。
所述底板k304弧形设置,当安装在换热器k104上时,所述底板k304的弧形两端一端朝上,另一端朝下;所述底板k304的朝上一端与所述连接管k205与所述散热管k108连接的部分相对,所述底板k304的朝下一端与所述连接管k205的向外出管的一端相对。
所述底板k304的朝上一端的外围设有挡水板k3041,可防止冷凝水从该位置外溢。
如图137至4-28所示,所述底板k304背面还成型有防风结构,用于与所述换热器k104配合密封,从而将风机k309与所述换热器k104的内部空间密封连接。该结构能够保证风机k309产生的风 全部进入换热器内部空间,提高送风效率。防风结构的第一配合部k3033与底壳a320上的相应部分配合,用于密封安装风机轴套k3091,防风结构的第二配合部k3034与底壳a320上的相应部分配合,用于密封安装部分风机k309。
在所述内侧板k303的外部还设有密封结合槽k3032,用于与所述换热器k104密封连接以防漏风。
实施例12
本实施例提供一种换热器,包括实施例8中所述的密封防水结构。
本实施例的换热器,由于包括有上述的密封防水结构,因而自然具有因包括密封防水结构所带来的一切优点。
实施例13
本实施例提供一种空调室内机,包括有如实施例9中所述的换热器。
本实施例的空调室内机,由于包括有上述的换热器,因而自然具有因包括上述的换热器所带来的一切优点。
实施例14
本实施例提供一种密封碗,如图140至4-32所示,包括:密封碗主体部k401,适于套设在连接管k205上,并与所述连接管k205的外壁贴合接触,用于接收从所述连接管k205外壁上滑落的冷凝水;导流结构,用于将所述密封碗主体部k401接收到的所述冷凝水导流至设定位置。
本实施例的密封碗,包括密封碗主体部k401和导流结构,密封碗主体部k401适于套设在连接管k205上,并与连接管k205的外壁贴合接触,用于接收从连接管k205外壁上滑落的冷凝水,导流结构用于将密封碗主体部k401接收到的冷凝水导流至设定位置,本实施例的密封碗,能够解决连接管k205这一特殊位置的冷凝水滴水问题,从而能够明显改善用户体验。
所述密封碗主体部k401上设有用于套设在所述连接管k205外部的防水连接孔k4011,且所述防水连接孔k4011具有一定的轴向长度。具有一定轴向长度的防水连接孔k4011,其内壁与连接管k205外壁接触的面积也较大,能够有效避免冷凝水从连接管k205与防水连接孔k4011接触的位置外漏,从而提高防水效果。
所述密封碗主体部k401通过所述防水连接孔k4011以过盈配合的方式与所述连接管k205套设连接。过盈配合的连接方式,能够进一步增强防水连接孔k4011与连接管k205接触位置的贴合程度,从而提高防水效果。
所述导流结构包括开设在所述密封碗主体部k401上的排水孔k4012,用于将密封碗主体部k401接收到的水排出;进一步的设有导向管k4013,能够将密封碗主体部k401接收到的水导流至设定的位置,从而便于控制冷凝水的流向。
所述密封碗主体部k401上形成有接水腔k4010,所述接水腔k4010与所述导流结构连通,从而将接收到的所述冷凝水通过所述导流结构向外排出。所述密封碗主体部k401上成型有一圈凸缘结构k4014,所述凸缘结构k4014围合形成所述接水腔k4010。所述凸缘结构k4014上还设有避免与散热管或弯头互相干涉的豁口k4015。
本实施例中,所述密封碗为橡胶件,本领域的技术人员根据实际需要,也可以采用其他材质生产制造。
实施例15
本实施例提供一种换热器,包括实施例11中所述的密封碗。
本实施例的换热器,由于具有上述的密封碗,因而自然具有因具有密封碗所带来的一切优点。
实施例16
本实施例提供一种空调室内机,包括实施例12所述的换热器。
本实施例的空调室内机,由于包括有上述的换热器,因而自然具有因包括上述的换热器所带来的一切优点。
实施例17
本实施例提供一种装配结构,如图144至4-34所示,包括:边板k105,为两个,分别适于固定安装在换热器部件k1041长度方向的两侧,且均具有第一装配部k5011;装配件k503,为两个,分别适于固定设置在与所述边板k105相对应的基座部件a101上,且均具有与所述第一装配部k5011相对应配合装配的第二装配部k5031;将所述换热器部件k1041装配在所述基座部件a101上时,至少两个所述第一装配部k5011同时与所述第二装配部k5031直接卡合装配。
本实施例的装配结构,当将换热器部件k1041装配在基座部件a101上时,两个第一装配部k5011同时与第二装配部k5031直接卡合装配,与现有技术相比,大大简化了装配工艺,能够提升装配效率,有利于实现自动化生产。
本实施例中,如图145至4-35所示,所述第二装配部k5031为设置在所述装配件k503上的承载板,所述承载板上设有一侧敞开的装配开口k5030;所述第一装配部k5011从敞开处进入所述装配开口k5030与所述第二装配部k5031直接卡合装配。所述第一装配部k5011为设置在所述边板k105上的折边板,所述折边板包括能够插入所述装配开口k5030的边板竖板k5012,和与所述边板竖板k5012连接、用于与所述承载板接触以承载所述换热器部件k1041的边板横板k5013。
本实施例的装配结构,第二装配部k5031为设置在装配件k503上的承载板,且承载板上设有一侧敞开的装配开口k5030,当装配时,第一装配部k5011直接从装配开口k5030的敞开处进入装配开口k5030,然后与第二装配部k5031卡合装配,这种结构设置便于工厂自动化流水线生产,装配速度很快。第一装配部k5011为设置在边板k105上的折边板,折边板既能够很方便地从装配开口k5030的敞开处插入装配开口k5030,还能与承载板配合实现接触连接,承载换热器部件k1041。
本实施例中,如图145和4-35所示,分设在所述换热器部件k1041长度方向两侧的两个所述折边板,分别与两个所述承载板的、位于两个所述装配开口k5030外侧的承载板部分装配连接,这种结构设置,能使装配后的换热器部件与基座组件之间不发生沿换热器部件长度方向的相对移动,装配后牢固性好。
作为变形设计方案,分设在所述换热器部件k1041长度方向两侧的两个所述折边板,也可以分别与两个所述承载板的、位于两个所述装配开口k5030内侧的承载板部分装配连接,能达到基本相同的技术效果。
如图147所示,所述边板k105包括边板边板主体部k5010和与所述边板边板主体部k5010连接、并向外延伸至与所述承载板卡合装配的所述折边板,所述边板竖板k5012与所述边板边板主体部k5010在同一平面上,所述边板横板k5013与所述边板边板主体部k5010所在平面基本垂直。本实施例的装配结构,折边板从边板主体部k5010上向外延伸出去,与装配件k503上的承载板配合装配,巧妙利用了边板k105,在不增加新的零部件的情况下,通过改变边板k105的结构,达到了减少生产工序的有益效果。
所述承载板所在平面基本平行于所述边板横板k5013,所述折边板与所述承载板配合装配时,所述边板横板k5013与所述承载板平行贴合接触。当折边板与承载板配合装配时,边板横板k5013与承载板平行贴合接触,接触面积大,承载能力好。
本实施例中,安装在所述换热器部件k1041长度方向两侧的两个所述边板k105结构镜像对称。
如图148所示,所述边板k105还包括用于供散热管k108穿插,以支撑所述散热管k108的散热管安装孔k5014。所述边板k105上还设有能够与所述换热器部件k1041卡扣连接的卡扣部k5015。边板k105与换热器部件k1041通过卡扣部k5015配合连接,能够提高边板k105与换热器部件k1041之间的连接强度。
实施例18
本实施例提供一种空调室内机,包括换热器部件k1041和基座部件a101,参考图144所示,所述换热器部件k1041和所述基座部件a101通过实施例14中的装配结构装配连接。
本实施例的空调室内机,由于采用了上述的装配结构,因而自然具有因采用上述装配结构所带来的一切优点。
实施例19
一种空调室内机,包括基座模块s100,热交换模块s200,风水道模块s300以及外观模块s400。
所述基座模块s100为整机的支撑和安装基础;其中所述基座模块s100包括适于安装在支撑体上的基座部件s101,所述基座部件s101用于安装在室内墙体等可吊挂支撑体上,其为整机的支撑部件以及生产线上总装装配的基础部件。
所述热交换模块s200与室外机连接并进行换热操作,其通过设置在所述热交换模块s200与所述基座部件s101之间的第一安装结构将所述热交换模块s200安装在所述基座模块s100上。所述热交换模块s200主要包括换热器,所述换热器中的管路通过进液管和集气管组成的连接管路与室外机连接。所述热交换模块s200,包括整体由两端角形架支撑横截面为倒U字形的换热器,且所述换热器两端设有密封部件,由此在所述换热器的为倒U字形内部形成一个敞口腔室。
所述风水道模块s300包括用于连接进出风口并引导气体通过的风道和用于引导冷凝水排出的水道,所述风水道模块s300通过第二安装结构与所述基座模块s100连接。其中所述风水道模块s300具有一个底壳s310,所述底壳s310上设置有安装叶轮的风扇支座;所述底壳s310具有朝向所述热交换模块s200的侧面,在该侧面上成型有盛接和排放来自所述热交换模块s200的冷凝水的水槽。所述叶轮安装在所述风扇支座上后,处于所述水槽中。安装状态下,所述叶轮处于所述换热器的倒U字形所述敞口腔室内。
所述外观模块s400覆盖并保护所述整机及其内部构造,所述外观模块s400可拆卸地与所述基座模块s100连接。所述外观模块s400又分为壳体模块s410、出风模块s420及导风模块s430。所述壳体模块s410包括安装支架和面板s412,所述出风模块s420包括用于出风的出风框m3,所述壳体模块s410与所述出风模块s420共同覆盖空调器室内机的外表面。
参见附图149,本实施例中所述壳体模块s410包括,设置于位于所述室内机的使用状态下的后侧的基座部件s101;设置在外壳的前下部并且相对于所述基座部件s101可活动地安装的出风框m3;还包括相邻地设置在所述出风框m3的上方,并相对于所述基座部件s101可活动地安装的面板s412。如附图150所示,在该实施方式中所述面板s412和所述出风框m3共同覆盖所述室内机,并且为了外观的整体美观性以及降低生产装配过程中的控制难度,设置所述面板s412的边缘均遮盖所述出风框m3与其邻接的边缘,由此避免了面板s412与出风框m3因生产过程中的缺陷而导致尺寸不匹配,例如面板s412或者出风框m3生产尺寸小于标准尺寸而出现缝隙,或者,由于面板s412或出风框m3的生产尺寸大于标准尺寸而出现的盖帽现象。
参见附图151,该实施方式中的所述面板s412包括一体成型的上面板s4121和前面板p22,所述上面板s4121设置在所述外壳的上侧,并具有与所述基座部件s101邻接的边缘;所述上面板s4121与所述基座部件s101可拆卸固定连接。如图152所示,在本实施例中,所述面板s412通过设置于所述上面板后端的卡扣与所述基座部件s101连接。
参见附图152,在本实施例中,所述出风框m3包括一体成型的底板和侧板,所述底板设置在所述面板s412的下侧,所述侧板设置在所述基座部件s101的两侧;所述面板s412的两端侧覆盖所述侧板的向前的侧缘。所述前面板p22与所述上面板s4121两端处弯折的内侧一体成型有侧框,所述侧框在安装状态下被所述出风框m3的侧板所遮盖;所述侧框与所述侧板之间滑动连接,所述出风框m3的后端与所述基座部件s101固定连接。
在本实施例中所述面板s412与所述出风框m3之间设置为可拆卸地固定连接,如图152所示所述出风框m3的两所述侧板上分别设置有出风框卡扣s4211,所述面板s412的两侧分别设置有与之对应的侧框滑槽s4123,所述侧框滑槽s4123的下端设置有允许所述出风框卡扣s4211通过的通孔。如图152所示,在本实施例中每个所述侧板上设置有两个所述出风框卡扣s4211。所述出风框m3通过出风框卡扣s4211与所述面板s412滑动连接,采用滑槽和卡扣的连接方式有利于用户的安装和拆卸,用户通过下拉所述出风框m3可将出风框m3整体从空调器室内机的面板上卸除。
参见附图153至图154,本实施例中,所述面板s412的下端设置有连接管卡槽,所述出风框m3的上端卡入所述连接管卡槽,由于面板s412采用卡槽结构将出风框m3的边缘包裹装配,密封的同时从外观的角度遮盖装配缝隙,解决了现有的面板与面板体外观不良的问题。如图153所示,本实施例中在所述出风框m3的底部还设置有导风板b1,如图152所示,所述上面板s4121上还设置有 进风的进风口。
本发明的所述出风框m3的两所述侧板与所述面板s412的两侧框滑动连接,便于用户安装和拆卸,并且由于所述出风框m3与所述面板s412连接的边缘均被所述面板s412的边缘覆盖,由此减少了外壳组装过程中的台阶隐患或盖帽现象。
本发明的空调器室内机的外壳,通过设置面板和出风柜覆盖空调室内机将面板设置在出风框的上面,面板与出风框的连接采用卡槽结构,利用面板的卡槽将出风框的边缘包裹装配,密封的同时从外观的角度遮盖装配缝隙,解决了现有的面板与面板体外观不良的问题,降低了生产的控制难度。
实施例20
一种空调室内机,包括基座模块s100,热交换模块s200,风水道模块s300以及外观模块s400。
所述基座模块s100为整机的支撑和安装基础;其中所述基座模块s100包括适于安装在支撑体上的基座部件s101,所述基座部件s101用于安装在室内墙体等可吊挂支撑体上,其为整机的支撑部件以及生产线上总装装配的基础部件。
所述热交换模块s200与室外机连接并进行换热操作,其通过设置在所述热交换模块s200与所述基座部件s101之间的第一安装结构将所述热交换模块s200安装在所述基座模块s100上。所述热交换模块s200主要包括换热器,所述换热器中的管路通过进液管和集气管组成的连接管路与室外机连接。所述热交换模块s200,包括整体由两端角形架支撑横截面为倒U字形的换热器,且所述换热器两端设有密封部件,由此在所述换热器的为倒U字形内部形成一个敞口腔室。
所述风水道模块s300包括用于连接进出风口并引导气体通过的风道和用于引导冷凝水排出的水道,所述风水道模块s300通过第二安装结构与所述基座模块s100连接。其中所述风水道模块s300具有一个底壳s310,所述底壳s310上设置有安装叶轮的风扇支座;所述底壳s310具有朝向所述热交换模块s200的侧面,在该侧面上成型有盛接和排放来自所述热交换模块s200的冷凝水的水槽。所述叶轮安装在所述风扇支座上后,处于所述水槽中。安装状态下,所述叶轮处于所述换热器的倒U字形所述敞口腔室内。
所述外观模块s400覆盖并保护所述整机及其内部构造,所述外观模块s400可拆卸地与所述基座模块s100连接。所述外观模块s400又分为壳体模块s410、出风模块s420及导风模块s430。所述壳体模块s410包括安装支架和面板s412,所述出风模块s420包括用于出风的出风框m3,所述壳体模块s410与所述出风模块s420共同覆盖空调器室内机的外表面。
本实施例中,如图155和5-9所示,所述壳体模块s410包括,安装于所述室内机的基座部件s101上两侧的安装架s411,以及设置于所述室内机的前端并安装在所述安装架s411上的平板状面板s412,所述面板s412安装于出风框m3的上部。如图155所示,在所述室内机的上部安装有过滤网s4124,在所述室内机上面板s412的下部设置有出风框m3,出风框m3上设置有导风板b1。
如图157所示,所述安装架s411包括设置在所述基座部件s101端部的由竖板s4111及横板s4112组成的框架,所述竖板s4111处于远离所述基座部件s101的所述横板s4112的端部。
如图157至5-10所示,面板s412与安装架s411通过面板卡扣连接,具体地,在两侧的安装架s411上与所述面板卡扣s414对应地位置均设置有安装架滑槽s415,如图158所示,在所述面板s412的背面设置有面板卡扣s414,卡扣和滑槽所构成的销槽卡接连接机构将两者链接在一起。
其中本实施例中的所述安装架滑槽s415呈竖向布置,如图156中箭头方向所示,通过向上移动所述面板s412,可将所述面板s412与所述安装架s411进行拆卸;所述竖板s4111处于远离所述基座部件s101的所述横板s4112端部。所述安装架滑槽s415设置于所述竖板s4111上背离所述基座部件s101的侧面上,在所述基座部件s101两端的所述安装架s411上分别设置有所述安装架滑槽s415,在所述面板s412的背面两端与所述安装架滑槽s415对应地位置设置有所述面板卡扣s414。
如图157所示,在本实施例中,销槽卡接连接机构的具体形式为:所述安装架滑槽s415包括与所述面板卡扣s414对应地设置的允许所述面板卡扣s414通过的通孔s4151、以及与所述通孔s4151相连且不允许所述面板卡扣s414通过的槽体s4152。
本实施例中的,所述面板卡扣s414包括卡扣支撑体和卡扣体,所述卡扣支撑体连接所述卡扣体 与所述面板s412,所述卡扣支撑体和卡扣体一体成型。所述卡扣体为扁平状的结构,根据需求所述卡扣体可设置为实心结构,或者为节约材料也可设置为中空结构。所述卡扣支撑体的支撑高度沿卡入移动方向向后逐渐减小,使所支撑的所述卡口体呈前高后低的状态。上述卡扣支撑体的设置方式在于使所述面板卡扣s414沿所述安装架滑槽s415卡入所述安装架s411时沿安装方向会越卡越紧,实现面板s412与安装架s411的紧密配合。
如附图158所示,在本实施例中,面板s412背面的每侧均设置两个所述面板卡扣s414,并且如图157所示,每组所述安装架滑槽s415上对应地设置有两个通孔s4151,每组所述安装架滑槽s415包括设置在所述安装架s411上的一个槽体s4152和设置在该一个槽体s4152上的两个通孔s4151,所述两个通孔s4151与所述面板s412背面的两个面板卡扣s414对应地设置。使得安装时,两个面板卡扣s414均可准确的插入所述通孔s4151进入安装架滑槽s415。
作为一种替换的实施方式,所述安装架滑槽s415也可呈水平布置,所述面板卡扣s414也分别布置在面板s412背面的上下两侧,当所述安装架滑槽s415呈水平布置时,通过左右移动所述面板s412可与所述安装架s411进行装卸。
作为一种替换的实施方式,每组所述安装架滑槽s415也可包括设置在所述安装架s411上的两个相互独立的槽体s4152和两个相互独立的通孔s4151,其中每个槽体s4152上均设有一个通孔s4151,每个通孔s4151均与所述面板s412背面的所述面板卡扣s414对应地设置。
本发明的空调壁挂机室内机,通过在面板上设置多组推拉卡扣,推拉卡扣的结构高度约为原有面板卡扣高度的1/4,此种卡扣结构的设计,降低了卡扣高度,在跌落等过程中不易产生断裂,解决了现有技术中面板上的活页、卡扣等连接部件在跌落实验室中经常断裂的问题;由此缩短了设计周期,节约了模具生产及时间等成本;另一方面,本发明的空调室内机面板通过平移的方式即可进行拆卸,简化了空调面板的装卸,有利于空调器室内机的清洁。
实施例21
本实施例提供一种模块化空调器室内机的外观模块中的壁挂机,包括基座部件s101、面板s412、至少一套伸缩机构以及安装体m44。
如图159和图160所示,面板s412具有两个进风口p23,以及开设在面板s412上两个第三通孔m11,伸缩机构位于基座部件s101与面板s412之间围成的腔体内,安装体m44位于该腔体内,伸缩机构安装在安装体m44上,并在安装体m44上做朝向靠近或远离第三通孔m11方向的伸缩运动,从而将面板s412可拆卸地相对基座部件s101安装。
如图160所示,伸缩机构包括安装在安装体m44上的第二限位件m45,安装在第二限位件m45一端上的第一弹性件m436,第二限位件m45的另一端伸向第三通孔m11,第一弹性件m436给第二限位件m45施加朝向第三通孔m11方向的复位力,使得第二限位件m45朝向第三通孔m11运动。其中,第一弹性件m436优选为弹簧。
如图162和图163所示,第二限位件m45具有第二条形体m451,第二条形体m451朝向安装体m44一侧的壁面上具有至少两个第三卡接部m452,第二条形体m451的一端连接于弹簧,另一端伸向第三通孔m11,以及成型在第二条形体m451的另一端端面上的第二按压部m453,第二按压部m453适于穿过第三通孔m11。对应于第三卡接部m452,如图161所示,安装体m44朝向第三卡接部m452一侧的壁面上开设供第三卡接部m452一一对应地插入的第四卡槽m441,第三卡接部m452在第四卡槽m441内做伸缩运动。优选地,第四卡槽m441为U形槽,U形槽的两侧壁之间形成供第三卡接部m452的运动空间,但不会脱离U形槽。第三卡接部m452优选为凸起,凸起经U形槽的开口伸入U形槽两侧壁之间的空间内。另外,第二条形体m451的朝向安装体m44的一侧表面上避开第三卡接部m452的位置处开设向内凹陷的凹槽,来减轻第二条形体m451的重量。弹簧的另一端固定在与其相邻的部件上,例如基座部件s101,风道组件,或者蒸发器等等。
第二按压部m453与第二条形体m451的另一端端面之间形成台阶面,台阶面抵靠在面板s412的内表面上,便于安装面板s412时,对面板s412安装到位与否进行定位。
如图161所示,安装体m44包括与第三卡接部m452一一对应的凸块,凸块朝向第三卡接部m452 一侧的端面上开设上述的第四卡槽m441,以及套设在限位件上并位于相邻两个第三卡接部m452之间的支撑体,支撑体固定在与其相邻的其他部件上,例如侧板m7(下文中提及)内表面上,支撑体的设置起到对第二限位件m45的支撑作用。对于支撑体,优选为套筒结构。
如图160所示,面板s412整体呈L形,其竖直部m23与基座部件s101相对设置,其水平部m22成型在竖直部m23的顶部上,水平部m22远离竖直部m23的一端抵靠在基座部件s101的顶部内表面上;还包括设置在竖直部m23与基座部件s101相对的两侧壁端上且向上延伸的两块侧板m7,两块侧板m7与面板s412、基座部件s101之间围成上述的腔体。上述的安装体m44成型在侧板m7的内壁面上,侧板m7通过与基座部件s101可拆卸连接,使得两块侧板m7位于面板s412的两端。
优选地,基座部件s101底部与面板s412底部上设有出风模块,出风模块上开设出风口,出风模块通过固定在基座部件s101上,而位于面板s412与基座部件s101的底部上,从而出风模块、面板s412、两块侧板m7以及基座部件s101围成空调器壁挂机的整体外观。
上述的两个进风口p23开设在面板s412的水平部m22上,两个第三通孔m11开设在面板s412的竖直部m23上,两个第三通孔m11位于两个进风口的两侧;对应于两个第三通孔m11,在腔体内设置两个安装体m44和两套伸缩机构将面板s412的两端可拆卸地设置在基座部件s101上。沿水平部m22的宽度方向,两个安装体m44分别成型在两块侧板m7的内表面上,第二条形体m451的朝向弹簧的一端端面上具有第二连接部m454,作为变形,连接片还可以变换为连接轴,便于弹簧套接在第二条形体m451的该端上,第二条形体m451的第三卡接部m452插入第四卡槽m441内,第二按压部m453伸出第三通孔m11。当朝向腔体内压第二按压部m453,使得第二条形体m451和第二按压部m453沿面板s412的水平部m22的宽度方向做直线回缩运动,面板s412上的第三通孔m11就脱离第二按压部m453,实现将面板s412从空调器上拆卸下来,便于清洗;同时将腔体内的其他部件暴露在外,便于对其他部件的清洗和检修,例如对蒸发器进行清洗,及对电器盒等结构的检修。
此实施例中的空调器壁挂机,需要拆卸面板s412时,只需沿面板s412的水平部m22的宽度方向,向腔体内压第二按压部m453,也即在壁挂机的前端压第二按压部m453,使得第二按压部m453伸入腔体内,面板s412就脱离第二按压部m453的限制,从基座部件s101上拆卸下来,可以取走面板s412,同时也撤销对第二按压部m453的作用力;待面板s412取走后,在弹簧的复位力作用下,第二限位件m45朝向第三通孔m11方向做伸出运动,使得第二按压部m453复位并处于起始的位置;对面板s412以及外漏出来的蒸发器进行清洗,及对电器结构进行检修,待清洗或检修完后,只需将面板s412的第三通孔m11套设在第二按压部m453上,使得第二条形体m451与第二按压部m453之间的台阶面抵靠在面板s412的内表面上,即可将面板s412安装在基座部件s101上,在面板s412的安装和拆卸过程中,面板s412均不会发生变形,确保面板s412与基座部件s101安装的牢固性,按压方式便于面板s412的拆卸和安装。
以下作为本实施例的可替换实施例:
作为支撑体的变形,支撑体还可以为其他形状,例如L形的支撑板,第二限位件m45搭接在L形支撑板的水平部上;或者类似滑槽,用于支撑第二限位件m45,使得第二限位件m45在其上做伸缩运动时,更平稳。作为进一步的变形,还可以不设置该支撑体,只需通过第二限位件m45上的第三卡接部m452与第四卡槽m441之间的配合关系,来支撑第二限位件m45。
如图164和图165所示,作为第三通孔m11开设位置的第一种变形方式,两个第三通孔m11开设在面板s412的水平部m22上,两个第三通孔m11分别位于两个进风口p23的两侧,两个第三通孔m11为沿水平方向延伸的长腰孔,如图166所示,第二条形体m451的背对安装体m44一侧的壁面上设置有第二拨块m455,第二拨块m455位于长腰孔内,此时,安装体m44倾斜安装在与其相邻的其他部件上,例如设置在腔体内的风道组件,或者电器结构的安装座上;弹簧的一端套接在第二限位件m45的一端上,另一端固定在与其相邻的其他部件上,例如基座部件s101、风道组件、蒸发器结构。限位件的按压部位于腔体内并抵靠在面板的内表面上,只有拨块位于长腰孔内。
此实施方式中,在需要拆卸面板s412时,例如在弹簧的作用下,第二拨块m455起始处于长腰孔内的左侧,只需向右拨动第二拨块m455,使得第二拨块m455驱动第二限位件m45朝向远离第三 通孔m11做倾斜运动,使得第二拨块m455伸入腔体内,面板s412就脱离第二拨块m455限制,就可以将面板s412从空调器上拆卸下来,待面板s412取下后,撤销对第二拨块m455的作用力,在弹簧的复位力作用下,第二拨块m455和第二限位件m45又做与缩回运动相反的伸出运动,使得第二限位件m45和第二拨块m455都复位到起始的位置;安装面板s412时,只需面板s412的第三通孔m11套设在第二拨块m455上,并使得第二拨块m455位于第三通孔m11的左端,面板s412的水平部m22的远离竖直部m23一端抵靠在基座部件s101的顶部内表面上,即可完成面板s412的安装过程。此实施方式中,当第二拨块m455位于第三通孔m11内时,第二限位件m45的朝向第三通孔m11的一端还可以位于第三通孔内,给拨块施加作用力时,使得拨块和限位的位于第三通孔的一端均伸入腔体内。作为变形,此实施方式中,还可以不设置第二拨块m455,直接将第二限位件m45的朝向第三通孔m11的一端伸出第三通孔m11,通过直接按压第二限位件m45的该端,使得第二限位件m45在安装体m44上做倾斜直线运动,使得第二限位件m45整体伸入腔体内,即可将面板s412从空调上拆卸下来。
作为第三通孔m11开设位置的第二种变形方式,上述的两块侧板m7固定在面板s412的竖直部m23的两端上,两个第三通孔m11分别开设在两块侧板m7上,对应地,安装体m44水平安装在与其相邻的其他部件上,例如风道组件、蒸发器、电器机构,或者底座部件上。对应地,第二限位件m45水平安装在安装体m44上,弹簧的一端固定在第二限位件m45上,另一端固定在与其相邻的其他部件上,例如,风道组件、蒸发器、电器机构,或者底座部件上。此实施方式中,需要拆卸面板s412时,只需沿水平方向向内压上述的第二按压部m453,使得第二按压部m453整体缩回腔体内,从而将面板s412拆卸下来。
作为第三通孔m11的变形,第三通孔m11的数量还可以为三个、四个、五个、六个等等,每一个第三通孔m11对应一个安装体m44和一套伸缩机构来相互配合,以实现将面板s412可拆卸地设置在基座部件s101上。具体开设第三通孔m11的个数,根据实际使用情况和用户的需求来定。
作为变形,还可以不设置上述两块侧板m7,上述的安装体m44可以固定在其他部件上。作为进一步的变形,面板s412还可以只有竖直部m23,竖直部m23的顶部与基座部件s101的顶部之间围成进风口p23,第三通孔m11开设在竖直部m23上。
作为变形,上述实施方式中的第二按压部m453与第二条形体m451的端面之间还可以不形成台阶面,第二条形体m451的该端直接伸出第三通孔m11,或者无需设置上述的第二按压部m453。
作为进一步的变形,第二条形体m451朝向弹簧的一端上还可以不设置第二连接部m454,直接将弹簧的一端套接在第二条形体m451的该端上;作为变形,还可以采用其他方式,将弹簧的该端固定在第二条形体m451上。作为第一弹性件m436的变形,第一弹性件m436除了为弹簧,还可以为簧片,或者其他弹性体。
作为第二条形体m451的变形,第二条形体m451上的第三卡接部m452还可以为三个、四个、五个等等,对应地安装体m44上设置三个、四个、五个等等的第四卡槽m441,多个第三卡接部m452与第四卡槽m441一一配合,确保第二限位件m45在第四卡槽m441内做直线运动,且运动的更平稳。
进一步地,第二限位件m45还可以为其他形状,例如圆柱体,或者板块。只需其朝向安装体m44有两个第三卡接部m452,与安装体m44上的第四卡槽m441配合,第三卡接部m452在第四卡槽m441内做伸缩运动即可。
作为安装体m44的变形,安装体m44还可以为其他结构,例如条形体,或者板块机构,只需其上开设适于第三卡接部m452卡入的第四卡槽m441即可,至于第四卡槽m441的形状还可以为其他形状。
作为进一步的变形,第二限位件m45上的第三卡接部m452替换为卡槽,对应地安装体m44上的第四卡槽m441替换为卡接部,或者其他配合结构,只需在第一弹性件m436和外界作用力的配合下,第二限位件m45在安装体m44上做伸缩运动,以使第二限位件m45的另一端伸出第三通孔m11或缩回腔体内,便于面板s412的拆卸或安装。
作为变形,还可不设置上述的安装体m44,直接将伸缩机构设置在腔体内的其他部件上。作为伸缩机构的变形,伸缩机构还可以为其他结构,例如设置在腔体内的伸缩电机,固定在该电机伸缩 轴上的第二限位件m45,第二限位件m45的另一端伸出第三通孔m11内,使得第二限位件m45做朝向或远离第三通孔m11的伸缩运动,将面板s412可拆卸相对基座部件s101安装。或者,采用气缸驱动第二限位件m45做伸缩运动。
另外,本实施例中提及到的“基座部件”是指空调器室内机中安装在墙体上的基座或者底壳,上述的外观模块又分为壳体模块、出风模块及导风模块,本实施例中提及的基座部件和面板均属于壳体模块。
实施例22
本实施例提供一种空调器,包括实施例3中提供的任一项空调器壁挂机。此实施方式中的空调器,由于采用实施例3中提供的空调器壁挂机,通过按压伸缩机构伸出第三通孔m11的一端,将面板s412从空调上拆卸下来,便于面板s412的拆卸和安装。另外,本实施例的空调器具有实施例3中提供的壁挂机所有的优点。
实施例23
如图167所示的空调器的一种具体实施方式,该空调器的外壳包括后壳体p10和面板,其中,面板活动的盖合在后壳体p10上,面板至少包括两块可打开的子面板,并且每一子面板具有围设在后壳体p10边缘的面板主体p21以及与面板主体p21相连接的前面板p22,其中,面板主体p21与前面板p22一体成型或者可拆卸连接。
上述外壳,由于至少包括两块可打开的子面板,使得在清洁维修时,不要求清洁池具备较大的尺寸,进而降低了操作的难度;同时,又由于每一子面板具有围设在后壳体p10边缘的面板主体p21以及与面板主体p21相连接的前面板p22,进而增大了空调外壳的开启深度,即当对空调器进行清洁或者维修替换时,只需打开对开设置的面板,便可将空调器外壳内的换热器p200等结构完全的暴露出来,从而方便对面板的拆装和对空调器中的换热器p200等结构进行全面的清洁或者维修替换。
作为可选的实施方式,如图168和图169所示,面板包括两块子面板,两块子面板为相对于后壳体p10在长度方向上对开设置的左面板和右面板,左面板的面板主体p21设置在后壳体p10的上边缘和左边缘;右面板的面板主体p21设置在后壳体p10的上边缘和右边缘,进而通过采用左右对开的方式,使得在开启的过程中,不需要对其进行额外的托举操作来防止面板的自动闭合,从而简化了操作的同时提高了操作的安全性。
在实现两块子面板对开方式的过程中,后壳体p10上沿着面板对开的方向的相对两侧的至少其中一侧上设置有安装部p11,如图167所示,安装部p11设置在与右面板相邻的一侧。
具体的,如图170和图171所示,安装部p11上设置有第一转轴p111;面板的面板主体p21上对应于第一转轴p111设置有转动部p211,面板主体p21通过第一转轴p111和转动部p211之间转动配合设置在安装部p11上,进而在实现面板对开设计的同时,使得面板与后壳体p10之间的安装更加稳固。
作为变形的实施方式,子面板还可以采用与后壳体p10铰链连接或者卡扣连接的方式来安装。
在空调器操作工作中除了要求具备基本的热交换功能外,往往还要求具备可视化的效果,为此后壳体p10上位于空调器的换热器p200的上方还可固定设置一显示板p30,如图169所示;显示板p30设置在左面板和右面板之间。在本实施方式中,显示板p30呈L型板,显示板p30与后壳体p10的上边缘通过卡扣或者螺钉固定连接,如图167和图169所示,当需要对空调器进行清洁或者维修替换时,打开对开设置的面板,随后拆下显示板p30,便可将空调器外壳内的换热器p200等结构完全的暴露出来,其拆装方便、易于操作。需要说明的是,后壳体p10上位于空调器的换热器p200的上方还可以固定设置有装饰条(图未示),以起到装饰美观的效果,并且当同时设置显示板p30与装饰条时,既可以使得空调器具备可视化功能,又可以达到装饰美观的目的。
如图168和图169所示,为了实现对空调器风向的控制,后壳体p10的下部活动设置有导风板b1,使得出风口设置在空调器的下方,进而使得空调器具有良好的空气循环效果。
当空调器处于未工作状态,并且空调器同时设置导风板b1、面板和显示板p30时,导风板b1、面板和显示板p30封闭后壳体p10,从而减少了非工作状态下灰尘的进入,提高了空调器的使用寿 命。
除此之外,为了达到更好的空气过滤效果,本实施例中的空调器还包括至少两个第一过滤网,左面板和所述右面板上分别设置有进风口p23,第一过滤网可拆卸的设置在左面板和右面板的进风口p23上,进而当对面板进行拆卸清洁时,可同时对过滤网进行清洁或者维修替换,简化了操作步骤,降低了操作难度。
作为变形的实施方式,每一子面板还具有至少两个第一过滤网,第一过滤网一体成型在每一子面板的面板主体p21或者前面板p22上,即第一过滤网的设置方式不仅可以采用可拆卸的安装在面板上的方式,还可以采用一体成型在面板上的设置方式。
在第一过滤网设置时,第一过滤网设置在左面板和右面板上方的面板主体p21上,如图167所示;当然,第一过滤网还可以设置在侧边的面板主体p21上或者左面板和右面板的前面板p22上,同样可以达到便于安装、防尘以及过滤的效果。
为了达到更好的过滤空气的效果,空调器还包括第二过滤网p50,第二过滤网p50固定设置在后壳体p10上,第二过滤网p50位于空调器的换热器p200上方位置并包覆换热器p200的进风口,如图172和图173所示,在本实施方式中,第二过滤网p50既可以采用卡扣的方式设置在后壳体p10上,也可以采用螺钉的方式设置在后壳体p10上。当然,图172和图173中的第二过滤网p50不仅可以采用为一个整体的方式,也可以采用多个第二过滤网p50形成一个整体的方式包覆在换热器p200进风口,具体不以此为限。
实施例24
如图174至图177所示,右侧的侧面板g120可抽拉地与基座部件中的底座g140配合,并且侧面板g120在其抽拉方向上具有露出侧面板g120内部的电器盒s110的打开位置和封闭电器盒s110的关闭位置。在对空调器进行维修时,只需要将侧面板g120从关闭位置推拉至打开位置,即可将电器盒s110暴露给售后维修人员,而无需先拆卸空调器的外观部件,这样省时省力,便于后续售后维修人员对空调器电器盒s110进行维修。
需说明的是,图中示出的是右侧的侧面板g120可抽拉地与基座部件配合的实施方式,可以理解的是,左侧的侧面板g120,或者两侧的侧面板g120可抽拉地与基座部件配合的实施方式也应该在发明的保护范围内,同样能够在需要对空调器内部的电器盒s110维修时,无需拆卸空调器的外观部件便可以将电器盒s110暴露给售后维修人员,简化了售后维修程序,省时省力。
具体地,在本实施例中,参见图176和图177,侧面板g120并非直接与基座部件的底座g140配合,而是通过设于侧面板g120与底座g140之间、且与底座g140可抽拉配合的安装架s411实现,侧面板g120具体安装于安装架s411上并通过安装架s411实现与基座部件的可抽拉配合。空调器还包括用于实现侧面板g120和基座部件可抽拉地配合的安装架s411,安装架s411起到一个骨架的作用,在实现侧面板g120可抽拉地与基座部件配合的同时,由于安装架s411可以安装面板s412等其他外观部件,便于侧面板g120和面板s412这些外观部件的布置,从空调器的整体来看,侧面板g120借助安装架s411实现相对于基座部件的可抽拉配合,安装架s411作为空调器骨架的一部分,上述抽拉配合的实现不会对空调器的整体结构的稳定性带来负面影响。
对于如何实现侧面板g120的安装,在本实施例中,安装架s411具有侧面板安装部,安装架s411在侧面板安装部与侧面板g120可拆卸连接。具体是安装架s411在侧面板安装部与侧面板g120通过卡扣连接。
对于如何实现面板s412的安装,在本实施例中,安装架s411具有面板安装部,安装架s411在面板安装部与面板s412可抽拉配合。
进一步参见图178,本实施例中安装架s411与底座g140的可抽拉配合具体是通过导轨g170结构实现,导轨g170结构包括设置在安装架s411的导轨g170,以及设置在底座g140上的导槽g180,导轨g170和安装架s411是一体成型。在一未图示的变形实施方式中,导轨g170设置在底座g140上,导槽g180设置在安装架s411上,同样能够实现安装架s411与底座g140可抽拉配合的目的。
在本实施例中,导轨g170结构沿竖直方向延伸,侧面板g120能够向上或向下方抽拉至打开位 置。需说明的是,导轨g170的延伸方向并不对本发明构成限制,导轨g170结构可以是沿左右水平方向延伸,侧面板g120能够朝远离基座部件一侧抽拉至打开位置;或者空调器导轨g170结构沿前后水平方向延伸,侧面板g120可向前方抽拉至打开位置。
优选地,本实施例中的空调器还包括用于对处于关闭位置的侧面板g120进行限位的限位结构,这样能够保证空调器的侧面板g120在关闭位置的稳定,不会意外的打开。
如图176所示,具体地,本限位结构包括设置在侧面板g120上的安装孔,以及在侧面板g120关闭位置与安装孔对应设置在出风框m3上的限位孔,螺钉g160穿过安装孔和限位孔以实现处于关闭位置的侧面板g120限位,保证处于关闭位置的侧面板g120不会意外打开,这样当空调需要维修时,只需将侧面板g120上的螺钉g160拆除,往上推拉侧面板g120,即可将电器盒s110暴露给售后维修人员,便于将电器盒s110从右侧拆出,避免现有结构形式中拆出较多零件检查电器盒s110内情况。
本实施例中,侧面板g120采用螺钉g160与出风框m3进行连接保证在关闭位置的限位的同时,可以采用一些卡扣形式等,避免外观缺陷。同时,侧面板g120与出风框m3通过螺钉g160固定,整体可以作为出风框m3组件,出风框m3组件与安装支架之间采用卡扣固定,在出风框m3部件需要拆卸清洗的过程中,掰动出风框m3部件两边卡扣将出风框m3及侧面板g120等结构沿安装架s411上的导轨g170结构向下运动拉出,从而还可以实现对风道组件进行清洁工作。
实施例25
如图179和图180所示,空调器包括壳体本体g410,壳体本体g410在沿空调器长度方向的右侧端,具有露出空调器内部的电器盒g110及电机部件的开口g411;侧面板g120,可转动地设置在壳体本体g410上,具体是通过铰接的方式设置在顶面板g450上,通过在顶面板g450上设置转轴p111,在侧面板g120上设置转轴套g437的方式实现铰接,并在其转动方向上具有打开壳体本体g410上的开口g411,以露出空调器内部的电器盒g110及电机部件的打开位置,以及封闭壳体本体g410上的开口g411,以封闭空调器内部的电器盒g110及电机部件的关闭位置。本发明提供的空调器中,通过设置侧面板g120以可转动地方式与壳体本体g410配合,并具有打开壳体本体g410上的开口g411,露出空调器内部的电器盒g110及电机部件的打开位置,和封闭壳体本体g410上的开口g411,以封闭空调器内部的电器盒g110及电机部件的关闭位置,这样在对空调器进行维修时,只需要将侧面板g120从关闭位置转动至打开位置,即可将电器盒g110和电机部件暴露给售后维修人员,而无需先拆卸空调器的外观部件,这样省时省力,便于后续售后维修人员对空调器电器盒g110和电机部件进行维修。
需说明的是,本实施例中的侧面板g120是可转动地设置在壳体本体g410上的顶面板g450上,对于设置位置的变化,例如设置在空调器中的前面板p22、底面板、背板均能够实现打开开口g411和封闭开口g411的目的,上述变化的实施方式也应该在本发明的保护范围内。
进一步参见图179至图181,具体地,空调器还包括设置在侧面板g120和壳体本体g410之间,用于引导侧面板g120从打开位置向关闭位置切换的引导定位结构,引导定位结构具体包括设在侧面板g120的朝向壳体本体g410一侧的定位柱g431,以及设在壳体本体g410上朝向侧面板g120的定位孔g413,定位柱g431与定位孔g413可插拔配合,以保证侧面板g120从打开位置向关闭位置切换时,侧面板g120能够正确的安装,以及保证空调器外观的美观。作为一变形实施方式(未图示),引导定位结构也可以是包括设在侧面板的朝向壳体本体一侧的定位孔,以及设在壳体本体上朝向侧面板的定位柱。
优选地,引导定位结构还包括设在侧面板g120的朝向壳体本体g410一侧的定位卡扣g433,以及设在壳体本体g410朝向侧面板g120的定位卡扣孔g415,定位卡扣g433与定位卡扣孔g415形成卡接配合,这样在实现侧面板g120的定位的同时,定位卡扣g433和定位卡扣孔g415之间具有一定的卡合力,对处于关闭位置的侧面板g120具有一定的限位作用。可以理解的是,定位卡扣也可以是设置在壳体本体上,对应的定位卡扣孔设置在侧面板上,同样能够实现定位和限位的作用。
如5-33和图182所示,优选地,本发明实施例中的空调器还包括设置在侧面板g120和壳体本 体g410之间用于对处于关闭位置的侧面板g120进行锁闭的门锁机构,门锁机构包括设在侧面板g120的朝向壳体本体g410一侧的门锁卡扣g435,以及设在壳体本体g410朝向侧面板g120的门锁卡槽g417,门锁卡扣g435和门锁卡槽g417配合,可以实现侧面板g120在关闭位置时位置的锁定,当然,门锁卡扣也可以是设置在壳体本体上,对应的门锁卡槽设置在侧面板上。而空调器中的门锁机构为以按压侧面板g120的方式实现打开或关闭,该门锁结构直接借用现有成熟结构,按动侧面板g120,可实现关闭位置的锁定。再次按动,可以实现关闭位置的解锁,便于售后维修时进行操作。
实施例26
一种空调室内机,包括基座模块s100,热交换模块s200,风水道模块s300以及外观模块s400。
所述基座模块s100为整机的支撑和安装基础;其中所述基座模块s100包括适于安装在支撑体上的基座部件s101,所述基座部件s101用于安装在室内墙体等可吊挂支撑体上,其为整机的支撑部件以及生产线上总装装配的基础部件。
所述热交换模块s200与室外机连接并进行换热操作,其通过设置在所述热交换模块s200与所述基座部件s101之间的第一安装结构将所述热交换模块s200安装在所述基座模块s100上。所述热交换模块s200主要包括换热器,所述换热器中的管路通过进液管和集气管组成的连接管路与室外机连接。所述热交换模块s200,包括整体由两端角形架支撑横截面为倒U字形的换热器,且所述换热器两端设有密封部件,由此在所述换热器的为倒U字形内部形成一个敞口腔室。
所述风水道模块s300包括用于连接进出风口并引导气体通过的风道和用于引导冷凝水排出的水道,所述风水道模块s300通过第二安装结构与所述基座模块s100连接。其中所述风水道模块s300具有一个底壳s310,所述底壳s310上设置有安装叶轮的风扇支座;所述底壳s310具有朝向所述热交换模块s200的侧面,在该侧面上成型有盛接和排放来自所述热交换模块s200的冷凝水的水槽。所述叶轮安装在所述风扇支座上后,处于所述水槽中。安装状态下,所述叶轮处于所述换热器的倒U字形所述敞口腔室内。
所述外观模块s400覆盖并保护所述整机及其内部构造,所述外观模块s400可拆卸地与所述基座模块s100连接。所述外观模块s400又分为壳体模块s410、出风模块s420及导风模块s430。所述壳体模块s410包括安装支架和面板s412,所述出风模块s420包括用于出风的出风框m3,所述壳体模块s410与所述出风模块s420共同覆盖空调器室内机的外表面。
如图185所示,在本实施例中,所述出风模块s420,包括设置在空调器使用状态下的底部,与所述面板s412一同遮挡住所述空调器的前下部的出风框m3,以及将所述出风框m3固定保持在相邻部件上的固定组件,通过固定组件可将所述出风框m3从所述空调器室内机s1上拆下,具体地如图7所示,出风框m3通过固定组件固定连接到底壳s310上。
而为方便清洗内部风道,如图186所示,在包含有左右扫风、自动扫风等结构的空调器中,通过将左右扫风、自动扫风等结构布置于所述出风框m3的位置,使得扫风叶片b20可与出风框m3一同拆卸清洁,同时,通过拆卸出风框m3又可使空调内部风道完全暴露,得到较好的清洗形式。本发明通过将出风框m3设置为空调器面板s412的一部分,可实现用户对风道内部的清洁,而又解决了现有空调器不能轻易拆卸的缺陷。
如图183至图185所示,所述出风框m3通过滑轨装置s900与所述空调器室内机s1背面的所述基座部件s101活动连接。参见附图190,所述滑轨装置s900包括在使用状态下竖向固定在所述基座部件s101上的如图191所示的滑轨座s910,如图193所示的滑动地安装在所述滑轨座s910的滑槽内的滑动架s911,以及如图192所示的一端固定安装在所述滑动架s911上的滑轨端杆s912,所述滑轨端杆s912的另一端固定连接所述出风框m3。在所述滑轨端杆s912上成型有一个卡钩s9121,参见附图187和附图190,所述卡钩s9121与成型在所述出风框m3上的出风框卡槽s422插接配合连接。所述滑轨端杆s912载带所述出风框m3拉出的距离大于等于30毫米。通过出风框的拉出,使得风水道模块s300充分暴露,便于用户的直接清洁,同时,也可以将风水道模块s300直接拆下通过出风框m3与空调器之间的距离,直接取出清洗。本发明通过对推拉滑轨结构进行调整,使其能够应用于空调器中,方便固定出风框m3,满足用户方便地拉出和拆卸出风框m3,同时装配方法简单, 便于用户自己安装。
如图190所示,本发明的所述滑轨端杆s912与所述滑动架s911可拆卸地固定连接,所述滑轨端杆s912可从所述滑轨座s910中脱出,在所述滑轨座s910的前端设置有一个对所述滑轨端杆s912起定位作用的定位块s913,在后端设置有一个对内部滑动架s911进行限位作用的橡胶块s914,如图194和图196所示为现有技术的滑杆中的定位块结构,如图可知,现有技术中的定位块为一个前后宽度一样大的结构,如附图197和图200所示,本发明的所述定位块s913具有与现有技术区别的向外侧的伸出扩口结构s9131,其中如图198至5-52所示,定位块s913端部设置的伸出扩口结构s9131的开口大于所述定位块s913内部其他部位的开口,上述设置方式为了方便所述滑轨端杆s912的安装,在空调清洁过程中,用户可通过导轨将出风框m3拉出,随后也可以选择将出风框m3拆下直接用水清洗,因此,在考虑出风框m3的各部件安装的方便性,将定位块s913增加如图197所示的伸出扩口结构s9131,由于该定位块s913端部的开口进行了扩大,因此在将滑轨装置s900的所述滑轨端杆s912拆下再安装过程中,便于所述滑轨端杆s912快捷、准确地插入所述定位块s913内,使装配出风框m3的过程能够准确到位,节约时间。
参见附图189,所述固定组件设置在所述出风框m3与空调器底壳s310之间,所述固定组件包括在所述出风框m3上的两端附近分别设置的锁止件s423,及在所述底壳s310的对应位置上设置的固定孔s424;所述锁止件s423可穿过所述固定孔s424。参见附图188,所述锁止件s423的末端设置有凸出的拨动杆限位件s4233,通过与所述固定孔s424的边缘啮合进行锁止。所述锁止件s423通过拨动杆s4231活动地安装在所述出风框m3上,所述拨动杆s4231上设置有便于手动拨动的凸起s4232。如图185所示至少在所述出风框m3的两端附近分别设置有一组所述锁止件s423及所述固定孔s424。如图186至5-41所示,所述锁止件s423向中间移动,将出风框m3与底壳s310固定到一起,所述锁止件s423向两侧移动,所述锁止件s423取消对所述底壳s310的固定,使得出风框m3从底壳s310上分离。
如图185和5-38所示,所述出风框m3与所述面板s412相邻的部分上还设置有可拆卸的装饰板s425,所述装饰板s425与所述面板s412紧密配合。通过在出风框m3上布置装饰板s425减少了装配间隙的暴露,当需要改变面板s412上的外观时,可通过适当更改装饰板s425以满足不同种类的外观需求。
如图184所示,所述固定组件还包括在所述出风框m3下方与所述底壳s310进行固定的螺钉。当出风框m3需要拆卸时,首先,将图184中所示的三个出风框与底壳s310固定用的螺钉从螺钉孔s4261中拆出,而后向两侧拨动出风框m3上方两个所述锁止件s423,解除所述出风框m3上侧的固定,随后,所述出风框m3通过所述滑轨装置s900向下滑出,可直接将所述出风框m3从所述滑轨装置s900的卡勾s9121中摘下进行清洗,同时,风道内部暴露出来,方便用户对风道等结构进行彻底的清洁。完成清洁后,将出风框m3上设置的出风框卡槽s422插入滑轨装置s900上的卡勾s9121,整体向上推至与面板s412配合,向回拨动两个所述锁止件s423,再将三个螺钉固定至出风框m3与底壳s310上,防止未固定出风框而掉落伤人,通过此过程实现出风框m3结构的固定,完成清洁操作。
本发明提供一种新型的壁挂机出风框结构,实现了方便用户对空调器进行深度清洁,同时又提供了一种替代方案,可实现在现有空调器的基础上进行零部件的拆分及合并,以方便用户对空调的深度清洗。
实施例27
一种模块化空调器室内机的出风模块中的出风口组件,如图201所示,其包括安装架s411、出风框m3、固定组件m4、滑动机构以及扫风机构m12。
如图201和图202所示,安装架s411安装于室内机的基座部件s101与面板s412之间,出风框m3独立于空调器室内机的面板s412,具有出风口m31,导风板b1活动设置在出风口m31中。
如图202和图228 3所示,出风框m3两侧端固定连接有在使用状态下向上延伸的两块侧板m7,出风框m3通过设置在出风框m3与安装架s411之间两套竖向布置的滑动机构,将出风框m3的两端 分别可滑动地连接在安装架s411上;两套固定组件m4通过两块侧板m7将出风框m3的两端分别锁定在安装架s411上
如图204和图206所示,每一套滑动机构也包括开设在安装架s411的朝向侧板m7一侧的壁面上的第一滑槽m51,以及成型在侧板m7的朝向安装架s411一侧的内表面上且适于嵌入第一滑槽m51内的第一滑块m52。第一滑槽m51的靠近出风框m3的一端为扩口槽m511,适于第一滑块m52位于其内并滑入或滑出第一滑槽m51。优选地,扩口槽m511为梯形槽或喇叭形槽,或者其他形状的槽。
当需要将出风框m3从空调上拆卸下来时,只需固定组件m4先解除对侧板m7的锁定功能,在给出风框m3施加向下拉力时,侧板m7的第一滑块m52在第一滑槽m51内向下滑动,当第一滑块m52滑动到扩口槽m511处,第一滑块m52位于扩口槽m511内,并从扩口槽m511内抽出,使得侧板m7和出风框m3整体从空调上拆卸下来,对出风框m3和侧板m7进行清洗,待清洗后,给出风框m3施加向上推力,侧板m7的第一滑块m52从扩口槽m511内再滑入第一滑槽m51内,使得出风框m3和侧板m7整体滑动设置在第一滑槽m51内,在向上的推力作用下,将侧板m7滑动到空调的顶部,使得侧板m7和出风框m3复位,再被固定组件m4锁定,从而形成通过推拉方式,将出风框m3滑动设置在安装架s411上。
作为第一滑槽m51的变形,第一滑槽m51还可以被替换为第一通孔m53,对应地,扩口槽m511被替换为扩口孔,扩孔的形状也为梯形孔或喇叭形孔。或者其他形状的扩口孔,具体形状不做具体限定。
如图203至图206所示,上述的每一套固定组件m4包括成型在侧板m7的朝向安装架s411一侧的内表面上的第一卡接部m41,以及设置在安装架s411上的供卡接部搭接的第一限位部m42;给第一限位部m42施加朝向远离第一卡接部m41的作用力时,第一限位部m42解除对第一卡接部m41的锁定作用。优选地,第一限位部m42呈台阶形,第一卡接部m41为能够搭接在第一限位部m42的台阶面上的凸台。
如图207所示,侧板m7为板块,安装架s411为L形的支架,L形支架的水平部设置在面板s412的顶部与基座部件s101顶部之间,竖直部位于面板s412与基座部件s101之间且朝向出风框m3延伸,并位于侧板m7的内表面一侧。
如图207所示,出风框m3包括圆弧部,以及固定在圆弧部底部上的水平部,出风口m31成型在圆弧部上;在出风框m3被锁定在安装架s411上时,水平部的内表面抵靠在基座部件s101的底部表面上。出风框m3的圆弧部便于与面板s412的底部表面配合,水平部的设计,便于在出风框m3锁定到位后,水平部的内表面抵靠在基座部件s101的底部表面上,使得空调的外观美观和结构紧凑。
如图203所示,扫风机构m12在出风口m31处安装在出风框m3上,扫风机构m12包括安装在出风口上的连接座,以及间隔且可摆动地安装在连接座上的至少一个扫风叶片,例如,一个、两个、三个、四个等等,具体设置数量根据出风口的长度,用户的需求来设置,扫风叶片沿出风口的长度方向摆动所需角度。将扫风机构m12安装在出风框m3的出风口上,在出风框m3从空调器上拆卸下来时,就可以将安装在出风口上的扫风机构m12拆卸下来,对扫风机构m12进行清洗,便于出风框m3和扫风机构m12的清洗工作。多个扫风叶片在出风口内摆动,实现对出风口处的出风方向进行调整,连接座的设计便于将叶片安装在出风口内。
此实施例的出风口组件,将具有出风口的出风框m3与面板s412分离设置,作为一个单独的部件,需要对出风口进行清洗时,拨动第一限位部m42,使得第一限位部m42解除对凸台的限制,凸台从第一限位部m42的台阶面上脱离,给出风框m3施加向下的拉力,出风框m3和两块侧板m7整体在第一滑槽m51或第一通孔m453内向下滑动,当侧板m7的第一滑块m52滑动到扩口槽m511或扩口孔内,将侧板m7的第一滑块m52从扩口槽m511或扩口孔抽出,则出风框m3、两块侧板m7以及扫风机构m12整体从空调器上拆卸下来,就可对出风框m3、两块侧板m7以及扫风机构m12进行清洗;清洗完后,给出风框m3向上的推力,将侧板m7的第一滑块m52经扩口槽m511或扩口孔推入第一滑槽m51或第一通孔m53内,出风框m3和侧板m7整体向上运动,直到出风框m3的水平部内表面抵靠在基座部件s101的底部表面上为止,此时出风框m3和侧板m7就复位到初始的状态,再将侧板m7 上的凸台搭接在第一限位部m42的台阶面上即可,完成出风框m3和侧板m7的安装过程,从而形成推拉方式,将出风框m3和侧板m7整体安装在安装架s411上,或者从安装架s411上拆卸下来,便于对出风框m3、侧板m7以及扫风机构m12的清洗。
作为滑动机构的变形,每一套滑动机构包括设置在安装架s411的朝向侧板m7一侧的壁面上的导轨,以及滑动设置在导轨上的滑动组件;侧板m7可拆卸地固定在滑动组件的一端上,且滑动组件的该端能够从导轨中抽出。滑动组件包括第二滑块(图中未示出),以及固定在第二滑块上的连接件m54,如图208所示,连接件m54的一端上成型有第一插接部m541;侧板m7的朝向安装架s411的内表面上成型有供第一插接部m541卡入的第一卡槽(图中未示出)。连接件m54为L形板块,L形板块的竖直部固定在第二滑块上,水平部插接在第一卡槽内。
此实施方式的滑轨机构,在需要清洗出风框m3时,只需固定组件m4先解除对两块侧板m7的锁定作用,对出风框m3施加向下的拉力,第二滑块在导轨上向下滑动,L形板块将带动侧板m7在导轨上向下滑动,当侧板m7向下滑动到导轨的下端时,再将侧板m7上的第一卡槽与L形板块的水平部脱离,则出风框m3与侧板m7整体就可以从空调上拆卸下来;后续再将L形板块的水平部插入第一卡槽内,使侧板m7与连接件m54固定,在向上给出风框m3推力时,出风框m3和侧板m7在导轨上向上滑动,使得出风框m3和侧板m7复位,再被固定组件m4锁定。此实施方式的滑动机构,通过第一卡槽与第一插接部m541的配合,实现将侧板m7与滑动组件的可拆卸连接。
作为第一卡槽的优选,侧板m7的内壁面上成型有凸块,在凸块上开设上述的第一卡槽;或者直接在侧板m7的内壁面上开设上述的第一卡槽。
作为滑动组件的变形,滑动组件中的连接件m54,还可以为T字形,T字形的水平部插接在侧板m7的第一卡槽内,或者其他形状的结构,只需其一端固定在第二滑块上,另一端作为第一插接部m541并与侧板m7之间形成可拆卸连接方式即可。作为进一步的变形,滑动组件还可以为其他结构,例如气缸或电机驱动连接件m54沿竖向在安装架s411上做升降运动,连接件m54的一端固定在气缸或电机的伸缩轴上,另一端可拆卸地连接在侧板m7上。
作为滑动机构的变形,滑动结构除了上述两种实施方式外,还可以为现有的其他滑动机构,只需将出风框m3的两侧板m7,可滑动地设置在安装架s411上即可。
作为变形,出风框m3的结构还可以为其他形状,例如U形,或者圆弧形,或者其他形状,只需其上开设出风口,具体形状需根据用户的具体需求而设计。
作为变形,安装架s411还可以为板块,例如L形板块,或者T形板块,或者竖直板块;作为进一步的变形,安装架s411还可以为其他结构,只需满足开设上述的第一滑槽m51或第一通孔m53,或者能将导轨安装在其上的结构即可,安装架s411安装于空调室内机的基座部件s101与面板s412之间。
作为变形,固定组件m4中的第一卡接部m41与第一限位部m42还可以为其他形状,例如,第一限位部m42为第一凸起,第一凸起上开设凹槽,第一卡接部m41为第二凸起,第二凸起插接在第一凸起的凹槽内,只需拨动第一凸起的顶部,即可使得第一凸起与第二凸起分离。
如图209至图211所示,当侧板m7上开设上述的第一通孔m53时,作为固定组件m4的变形,固定组件m4设置在面板s412与基座部件s101、安装架s411之间围成的腔体内;每一套固定组件m4包括第一限位件m43,安装在第一限位件m43一端上的弹性件,第一限位件m43的另一端伸向开设在面板s412的第二通孔m10,弹性件给第一限位件m43施加朝向第二通孔m10方向的复位力。在弹性件和外界作用力的配合下,第一限位件m43做朝向或远离第二通孔m10的伸缩运动,以使第一限位件m43与第一滑块m52锁定配合或解除对第一滑块m52的锁定。弹性件优选为弹簧。
如图212所示,第一限位件m43具有第一条形体m431,第一条形体m431朝向安装架s411一侧的表面上具有与第一滑块m52一一对应的第二卡接部m432,第一条形体m431的一端连接于弹簧,另一端朝向面板s412上开设的第二通孔m10,以及成型在第一条形体m431的另一端端面上的第一按压部m433,第一按压部m433适于穿过第二通孔m10。对应于第二卡接部m432,第一滑块m52朝向安装架s411一侧的表面上开设供第二卡接部m432插入的第二卡槽。为便于将弹簧套接在第一条 形体m431上,条形体的朝向弹簧的一端上成型有第一连接部m434,例如连接片或连接轴,便于弹簧的一端直接套接在该连接片或连接轴上。第二卡接部m432优选为凸起,第二卡槽优选为U形槽,凸起插入U形槽内。需要解除对侧板m7的锁定功能时,只需向腔体内按压第二通孔m10处的第一按压部m433,第一条形体m431朝向弹簧运动,使得第二卡接部m432脱离第二卡槽,从而实现对侧板m7的锁定功能,之后侧板m7和出风框m3整体在第一通孔m53内滑动;撤销对第一按压部m433的作用力,第一条形体m431在弹簧的作用力下朝向第二通孔m10做伸出运动,使得第一按压部m433复位到起始的位置;当需要对侧板m7的第二滑块锁定时,只需侧板m7和出风框m3在第一通孔m53内做向上的滑动,使得第二滑块上的第二卡槽对位于第二卡接部m432,就可以使得第二卡接部m432再次插入第二卡槽内,实现对侧板m7的锁定功能。此实施方式中,第一条形体m431沿安装架s411的宽度方向,设置在腔体内,弹簧的一端固定在第一条形体m431上,另一端固定在与其相邻的其他部件上,例如风道组件、蒸发器或者基座部件s101上,也即第一条形体m431在空调器的前后方向上做伸缩运动,第二通孔m10位于空调器的前端。另外,第一按压部m433与第一条形体m431的朝向第二通孔m10的一端端面之间形成台阶面,台阶面抵靠在面板s412的内表面上。为了使第一限位件m43能够在腔体内做平稳的伸缩运动,在腔体内还设置第二支撑体m9,例如套筒结构或U形结构,第二支撑体m9套设在第一限位件m43上并位于相邻两个第二卡接部m432之间,第二支撑体m9可以固定在安装架s411上,或者其他部件中。
作为变形,第二通孔m10还可以设置在安装架s411上,例如,第一通孔开设在L形支架的竖直部上,第二通孔m10开始在L形支架的水平部上。对应地,如图213至-15所示,第一条形体m431的顶部上设置有第一拨块m435,第二通孔m10为沿安装架s411的宽度方向延伸的长腰孔。第一条形体m431的背对弹簧的一端位于腔体内或者抵靠在面板s412的内表面上。在需要解除对侧板m7的锁定功能时,只需向后拨动第一拨块m435,让第一拨块m435在长腰孔内运动,以驱动第一条形体m431朝向弹性体做缩回运动,使得第二卡接部m432脱离第二卡槽。撤销对第一拨块m435的作用力后,在弹簧的复位力作用下,第一拨块m435又在长腰孔内做向前运动,使得第一限位件m43复位到起始的位置。另外,第一条形体m431的朝向安装架s411的一侧表面上避开第二卡接部m432的位置处开设向内凹陷的凹槽,来减轻第一条形体m431的重量。此实施方式中的面板为平板状,作为变形,面板还可以为L形,L形面板的水平部固定在基座部件的顶部内表面上,水平部上开设进风口p23,对应地第二通孔可以开设在面板的水平部上,最佳地,L形面板的水平部安装在安装架的顶部表面上,使得面板、基座部件、两块侧板以及出风框之间形成空调器的整体外观。对应地,上述的所有实施方式中,面板都可以为L形板块,或者其他形状,面板上开设进风口p23。
作为进一步的变形,固定组件m4可被替换为其他的卡扣结构,或者紧固件,例如螺钉或螺栓组件,只需采用可拆卸的连接方式将侧板m7固定在安装架s411上即可。
作为变形,扫风机构m12还可以为现有的空调器中的扫风机构m12,至于扫风叶片摆动的角度,不做具体限定,根据用户需求进行调整。作为进一步的变形,扫风机构m12还可以不设置在出风框m3的出风口上,还可以设置在空调器室内机内部的其他部件上,只需靠近出风口处即可。
作为进一步的变形,还可以不设置上述的两块侧板m7,只需出风框m3的两端侧壁可滑动地设置在安装架s411上即可。进一步的变形,还可以不设置滑动机构,采用其他的固定方式将出风框m3活动连接于安装架s411,例如将出风框m3可转动地或可翻转地连接在安装架s411上,再用固定组件m4将出风框m3固定并保持在面板s412与基座之间。
作为变形,固定组件m4还可以将出风框m3可固定保持在空调器室内机中的其他相邻部件上,不仅仅是基座部件s101与面板s412上。
另外,上述实施例中提及到的“基座部件”是指空调器室内机中安装在墙体上的基座或者底壳。
实施例28
一种空调器室内机的外壳,包括竖向设置的面板s412、与面板s412平行设置的基座部件s101,以及实施例9中提供的任一项的出风口组件,出风框m3设置在面板s412和基座部件s101的底部表面上,并与面板s412、基座部件s101围成安装空间。
此结构的空调器室内机的外壳,作为模块化空调器室内机的外观模块,使得整个外壳的结构紧凑,且需要清洗出风口时,可以单独将出风框m3从基座部件s101和面板s412上拆卸下来清洗,清洗完后再将出风框m3安装在基座部件s101和面板s412上,从而便于清洗出风框m3的出风口,使得空调出风口处吹出干净的空气,不会影响人的健康。
另外,实施例1中出风口组件具有的优点,本实施例中的空调器室内机的外壳都具有。
作为优选地,面板s412为平板状,或者其他形状,例如曲面,或者其他造型的结构都可以。
优选地,本实施例中的外壳作为模块化空调器室内机的外观模块,该外观模块又分为壳体模块、出风模块及导风模块。其中,壳体模块包括上述的基座部件s101以及安装架s411,出风模块包括实施例1中的出风口组件,导风模块包括上述的扫风机构m12。
实施例29
本实施例提供一种空调器室,包括实施例2中提供的室内机外壳。由于此结构的空调器包括实施例10中的室内机外壳,以及实施例9中的出风口组件,使得该空调器的出风框m3能够单独拆卸下来,便于出风框m3的清洗,以及安装和拆卸工作。
实施例30
本实施例的出风口结构及具有该结构的壁挂式空调器,如图215所示,空调器包括基座部件101、壳体模块s410、滑轨装置900、风水道模块300和出风口结构。
基座部件101相当于现有技术的上机架部分,壳体模块s410包括现有技术中的外壳和下机架的部分,基座部件101和壳体模块s410是可拆卸连接。在基座部件101的内侧设有可拆卸的风水道模块300。
所述出风口机构包括出风框m3和若干锁定结构。出风框m3可拆卸地安装在基座部件101和壳体模块s410形成的开口处,所述开口处对应空调器出风位置,所述出风框m3具有出风口,空调器吹出的风从该出风口流出。
锁定结构,对所述出风框m3进行锁定和解锁。如图218和图225所示,所述锁定结构包括可移动地设置在所述出风框m3上的推块201,所述推块201的一端设有锁舌2011,所述基座部件101上设有与所述锁舌2011配合的锁槽206。如图221和图222所示,锁定时,锁舌2011伸入锁槽206内,解锁时,锁舌2011从锁槽206内移出。
在本实施例中,所述推块201上设有限位部,用于限定所述锁舌2011伸入及移出所述锁槽206的运动轨迹。所述限位部包括平行于所述推块201移动方向的限位U型槽2021,所述出风框m3上设有长条型的出风框限位凸起2031,所述出风框限位凸起2031与所述限位U型槽2021配合的且伸入所述限位U型槽2021内的以限制所述推块201运动轨迹。
在本实施例中,锁舌2011的末端设置有凸出锁舌2011外壁的限位件2012,锁槽206与限位件2012的朝向锁槽206的侧壁接触,以阻止锁舌2011继续向锁槽206内伸入。
在本实施例中,在出风框m3上设置有出风框限位凸台2033,用以阻止所述推块201在解锁后继续向解锁方向移动。如图225所示,出风框限位凸台2033设置在解锁状态时与推块201远离锁槽206的一端相抵的位置。
在本实施例中,所述锁定结构设置在所述出风框m3的上部适于上下移动,因出风框m3的长度较长,为了使锁定结构对出风框m3的锁定更加稳定,在所述出风框m3的上部设有两个锁定结构,且可将两个锁定结构设置在所述出风框m3的两端附近。
所述出风框m3的内侧设置有卡接槽422,如图215和图217所示,所述卡接槽422适于与可伸缩于所述基座部件101的滑轨装置900的端部固定配合。在本实施例中,所述滑轨装置900的滑出基座部件101的端部成型有卡勾s9121,所述卡勾s9121适于伸入所述卡接槽422并与所述卡接槽422固定,如插接配合。在本实施例中,卡接槽422也设置有两个,且也可将两个卡接槽422设置在所述出风框m3的两端附近。
在对出风框m3进行拆卸时,先向下拨动两个推块201,将出风框m3解锁,出风框m3因重力因素与基座部件101分离,拉动出风框m3,出风框m3将随着滑轨装置900的端部滑动,与基座部件101之间形成一定的距离,为了方便对风水道模块300及风水道模块300与扫风叶片b20之间的间隙的清洗,或方便将风水道模块300拆下清洗,出风框m3随滑轨装置900滑出的距离大于等于30 厘米。
实施例31
本实施例在实施例12的基础上,如图218、图221、图222和图225所示,所述限位部还包括设置在所述推块201的沿所述推块201移动方向的两侧的相向设置的推块限位凸块2022,所述出风框m3上设有与所述推块限位凸块2022配合设置可供所述推块限位凸块2022移动的出风框限位槽2032,用以限制所述推块201的运动轨迹。
在本实施例中,在出风框限位槽2032的远离所述锁槽206的一侧设有阻止所述推块201在解锁后继续向解锁方向移动的出风框限位槽板2034,在解锁状态时,出风框限位槽板2034与限位U型槽2021的远离锁槽206的一端相抵。
实施例32
本实施例与实施例13的区别在于,如图219、图223、图224和图226所示,所述锁舌2011与所述锁槽206的配合面2061为紧配合。所述限位部包括沿所述推块201移动方向延伸的推块条状体2041,所述推块条状体2041的自由端成型有内斜面和外斜面,所述出风框m3上设有的出风框限位体2051,所述出风框限位体2051一端在锁定状态与所述外斜面相抵;解锁时,用力推动所述推块201,所述推块条状体2041沿所述外斜面随着所述推块201的移动向外弹性变形,直至所述内斜面与所述出风框限位体2051另一端相抵时所述推块条状体2041恢复原状。
所述限位部还包括设置在所述推块201上的垂直于所述推块201移动方向且朝向出风框m3一侧设s置的推块限位凸块2022,所述出风框m3上设有与所述推块限位凸块2022配合设置可供所述推块限位凸块2022移动的出风框限位槽2032,用以限制所述推块201的运动轨迹。如图226所示,出风框限位槽2032为朝向推块201的倒L型结构。
在本实施例中,在本实施例中,锁舌2011的末端设置有凸出锁舌2011外壁的限位件2012,锁槽206与限位件2012的朝向锁槽206的侧壁接触,以阻止锁舌2011继续向锁槽206内伸入。
在本实施例中,所述锁定结构设置在所述出风框m3的下部适于左右移动,且可以设置为两个或三个,当设置有两个时,可将两个锁定结构设置在所述出风框m3的两端附近,设置三个时,在上述的两个锁定结构的中间再设置一个锁定结构。
实施例33
本实施例与实施例12的区别在于,出风框m3可拆卸地安装在壳体模块s410的开口处,所述开口处对应空调器出风位置,所述出风框m3具有出风口,空调器吹出的风经开出处从出风口流出。
实施例34
本实施例在实施例12至14的基础上,如图216所示,在所述出风框m3的外侧设有可更换的与所述壳体模块s410相适配的装饰板s425。所述装饰板s425与所述壳体模块s410紧密配合。基座部件101、壳体模块s410和装饰板s425构成空调器的外部可视部分,当然,基座部件101与壳体模块s410和装饰板s425也是相适配的。
实施例35
本实施例在实施例12至16的基础上,如图218和图219所示,在所述推块201上设有垂直于所述推块201的移动方向的手动推位2013,通过推动手动推位2013,可方便对推块201的操控。
实施例36
本实施例在实施例12至17的基础上,如图216所示,所述扫风叶片b20安装在所述出风框m3的出风口处,在将出风框m3拆下时,可将扫风叶片b20一同拆下清洗。
实施例37
一种导风模块,如图227所示,包括:导风板b1,设置在出风口处,受驱动地封闭或开启出风口m31;扫风组件b3,安装设置在所述导风板b1上。
上述导风模块中,导风板,设置在出风框的出风口处,受驱动地封闭或开启出风口;扫风组件,相对导风板的内侧面固定设置,用于引导出出风口的风向,扫风组件借助导风板设置在出风框的出风口处,由于扫风组件和导风板作为一个整体进行设置,在进行拆机清洗时,可以较为方便的将扫风组件和导风板一同拆除,便于用户对出风框进行清洗,从而解决了现有空调器难以对出风框进行彻底清扫的技术缺陷,避免了空气经过出风框吹出对环境造成了二次污染,威胁用户健康。
如图228和图229所示,所述扫风组件b3包括扫风转轴b8,以及倾斜设置在所述扫风转轴b8 上的扫风叶片b20;所述扫风转轴b8受驱动的转动过程中,带动所述扫风叶片b20旋转,从而引导风向。
上述导风模块中,扫风组件包括扫风转轴和倾斜设置在扫风转轴上的扫风叶片,当扫风转轴受驱动的转动过程中,扫风叶片无需摆动机构驱动,靠旋转运动即可起到引导风向风向的作用,具有扫风效果好、传动结构简单的优点。
所述扫风转轴b8和所述扫风叶片b20为一体式结构,与所述导风板b1可拆卸相连。
上述导风模块中,扫风转轴和扫风叶片为一体式结构,与导风板可拆卸相连,扫风转轴和扫风叶片采用一体式结构具有安装拆卸简单、方便清洗的优点。
所述导风板b1上设有用于连接所述扫风转轴b8的至少一个第三支撑架b16,所述第三支撑架b16勾住所述扫风转轴b8。
所述导风板b1上设有与所述扫风转轴b8相连的导风模块连接件b21。
如图228所示,所述导风板b1包括外导风板b18和连接在所述外导风板b18内侧的内导风板b19。
上述导风模块中,导风板包括外导风板和设置在外导风板内侧的内导风板,导风板由内外板组成,具有导风板牢固可靠、可以完成对扫风组件的支撑作用。
所述第三支撑架b16和所述导风模块连接件b21设置在所述外导风板b18上,
所述第三支撑架b16穿过所述内导风板b19与所述扫风转轴b8相连;
所述导风模块连接件b21穿过所述内导风板b19上与所述扫风转轴b8相连。
扫风组件b3,安装设置在所述导风板b1的内侧面上。
一种空调,具有出风口的壳体,上述导风模块,所述导风模块设置在所述出风口处。
实施例38
一种空调导风模块,如图230、图232和图233所示,包括:导风板b1,设置在出风口处,受驱动地封闭或开启导风板m31,所述导风板b1上安装设置有扫风组件b3;驱动机构,包括分别设置在空调壳体右侧的第一驱动机构b4和空调壳体左侧的第二驱动机构b5,设置在所述第一驱动机构b4上的驱动机构输出轴b7与所述导风板b1传动连接,用于带动所述导风板b1转动;设置在所述第二驱动机构b5上的驱动机构输出轴b7与所述扫风组件b3的扫风转轴b8传动连接,用于带动所述扫风组件b3转动;还包括,支撑机构,包括与所述第一驱动机构b4相配合对所述导风板b1转动提供支撑的第一支撑机构b9,所述第一支撑机构b9与所述导风板b1的转轴转动连接;以及与所述第二驱动机构b5相配合对所述扫风组件b3转动提供支撑的第二支撑机构b10,所述第二支撑机构b10与所述扫风组件b3的扫风转轴b8转动连接。
上述空调导风模块,解决了当将扫风组件设置在导风板上时,导风板和扫风板的驱动组件和驱动轴且驱动组件布局不合理的问题,驱动组件和驱动轴都设置在空调出风口处,会造成出风口处的部件繁多、占用出风口通道空间,对出风通道造成了阻碍。
如图232所示,所述第一驱动机构b4通过可伸缩的驱动杆b11与所述导风板b1相连,所述第二驱动机构b5通过可伸缩的驱动杆b11与所述扫风组件b3连接。
上述空调导风模块,第一驱动机构和第二驱动机构通过可伸缩的驱动杆与导风板连接,可伸缩驱动杆推动导风板伸缩,驱动出风口开启或关闭,当出风口开启时,导风板和设置在导风板上的扫风组件远离空调出风口,避免空调出风口两侧的壳体影响扫风组件的扫风面积,从而提高了空调扫风组件的扫风面积。
如图233所示,所述第一驱动机构b4和第二驱动机构b5的驱动机构输出轴b7分别设置在各自的驱动杆b11上。
所述驱动机构输出轴b7和所述扫风转轴b8在同一轴线上同轴设置,所述驱动机构输出轴b7分别设置在所述扫风转轴b8的两侧。
上述空调导风模块,驱动机构输出轴和扫风转轴同轴设置,且驱动机构输出轴分别设置在所述扫风转轴的两侧,避免了驱动机构输出轴和扫风转轴错位设置导致的占用空间大的问题,具有优化空间布局的优点。
如图233所示,所述第一支撑机构b9为在空调壳体左侧的所述第二驱动机构b5上设置的支撑部,设置在所述第二驱动机构b5内侧的驱动机构输出轴b7与所述扫风转轴b8传动连接,所述第二驱动机构b5的外侧通过支撑件6与第一支撑架b13上的第一卡槽b12转动连接,第一支撑架b13设置在所述导风板b1上。
所述驱动机构输出轴b7具有内孔,所述扫风转轴b8传动连接在所述内孔中。
如图233所示,所述第二支撑机构b10为在空调壳体右侧的所述第一驱动机构b4上设置的支撑部和设置在所述导风板b1上的第三支撑架b16,所述扫风转轴b8与所述第三支撑架b16转动相连。
所述第三支撑架b16上设置有第三卡槽b17,所述扫风转轴b8可转动的连接在所述第三卡槽b17内。
上述第一驱动机构驱动导风板,并且其上设置用于支撑第二驱动机构的支撑部,第二驱动机构驱动扫风组件并其上设置用于支撑第一驱动机构的支撑部,还设有第三支撑架同样作为第二驱动机构的支撑部,免去了现有技术中需要设置两组驱动机构驱动导风板和扫风组件占用空间大的问题,具有结构布局合理、节省空间布局、牢固可靠的优点。
如图232和图233所示,所述导风板b1包括:外导风板b18和设置在所述外导风板b18内侧面上的内导风板b19,所述内导风板b19设置在所述外导风板b18的内侧面。
上述空调导风模块,导风板包括外导风板和设置在所述外导风板内侧面上的内导风板组成,具有导风板牢固可靠、可以完成对扫风组件的支撑作用。
所述扫风组件包括:所述扫风转轴b8和倾斜设置在所述扫风转轴b8上的扫风叶片b20。
上述空调导风模块,扫风组件包括扫风转轴和倾斜设置在扫风转轴上的扫风叶片,当扫风转轴受驱动的转动过程中,扫风叶片无需摆动机构驱动,靠旋转运动即可起到引导风向的作用,具有扫风效果好、传动结构简单的优点。
实施例39
一种空调导风模块,如图230、图232、图234和图235所示,包括:导风板b1,设置在出风口处,受驱动地封闭或开启导风板m31,所述导风板b1上安装设置有扫风组件b3;驱动机构,包括分别设置在空调壳体左侧的第一驱动机构b4和空调壳体右侧的第二驱动机构b5,设置在所述第一驱动机构b4上的驱动机构输出轴b7与所述导风板b1传动连接,用于带动所述导风板b1转动;设置在所述第二驱动机构b5上的驱动机构输出轴b7与所述扫风组件b3的扫风转轴b8传动连接,用于带动所述扫风组件b3转动;还包括,支撑机构,包括与所述第一驱动机构b4相配合对所述导风板b1转动提供支撑的第一支撑机构b9,所述第一支撑机构b9与所述导风板b1的转轴转动连接;以及与所述第二驱动机构b5相配合对所述扫风组件b3转动提供支撑的第二支撑机构b10,所述第二支撑机构b10与所述扫风组件b3的扫风转轴b8转动连接。
如图232所示,所述第一驱动机构b4通过可伸缩的驱动杆b11与所述导风板b1相连,所述第二驱动机构b5通过可伸缩的驱动杆b11与所述扫风组件b3连接。
如图234和图235所示,所述第一驱动机构b4和第二驱动机构b5的驱动机构输出轴b7分别设置在各自的驱动杆b11上。
所述驱动机构输出轴b7和所述扫风转轴b8在同一轴线上同轴设置,所述驱动机构输出轴b7分别设置在所述扫风转轴b8的两侧。
如图234和图235所示,所述第一支撑机构b9为在空调壳体右侧的所述第二驱动机构b5上设置的支撑部,设置在所述第二驱动机构b5内侧的驱动机构输出轴b7与所述扫风转轴b8传动连接,所述第二驱动机构b5的外侧通过支撑件6与第一支撑架b13上的第一卡槽b12转动连接,第一支撑架b13设置在所述导风板b1上。
所述驱动机构输出轴b7具有内孔,所述扫风转轴b8传动连接在所述内孔中。
如图234和图235所示,所述第二支撑机构b10为在空调壳体左侧的所述第一驱动机构b4上设置的支撑部和设置在所述导风板b1上的第三支撑架b16,所述扫风转轴b8与所述第三支撑架b16转动相连。
所述第三支撑架b16上设置有第三卡槽b17,所述扫风转轴b8可转动的连接在所述第三卡槽b17内。
如图232所示,所述导风板b1包括:外导风板b18和设置在所述外导风板b18内侧面上的内导风板b19,所述内导风板b19设置在所述外导风板b18的内侧面。
所述扫风组件包括:所述扫风转轴b8和倾斜设置在所述扫风转轴b8上的扫风叶片b20。
实施例40
一种空调导风模块,如图230、图232、图236所示,包括:导风板b1,设置在出风口处,受驱动地封闭或开启导风板m31,所述导风板b1上安装设置有扫风组件b3;驱动机构,包括分别设置在空调壳体右侧的第一驱动机构b4和空调壳体左侧的第二驱动机构b5,设置在所述第一驱动机构b4上的驱动机构输出轴b7与所述导风板b1传动连接,用于带动所述导风板b1转动;设置在所述 第二驱动机构b5上的驱动机构输出轴b7与所述扫风组件b3的扫风转轴b8传动连接,用于带动所述扫风组件b3转动;还包括,支撑机构,包括与所述第一驱动机构b4相配合对所述导风板b1转动提供支撑的第一支撑机构b9,所述第一支撑机构b9与所述导风板b1的转轴转动连接;以及与所述第二驱动机构b5相配合对所述扫风组件b3转动提供支撑的第二支撑机构b10,所述第二支撑机构b10与所述扫风组件b3的扫风转轴b8转动连接。
如图232所示,所述第一驱动机构b4通过可伸缩的驱动杆b11与所述导风板b1相连,所述第二驱动机构b5通过可伸缩的驱动杆b11与所述扫风组件b3连接。
如图232和图236所示,所述第一驱动机构b4和第二驱动机构b5的驱动机构输出轴b7分别设置在各自的驱动杆b11上。
所述驱动机构输出轴b7和所述扫风转轴b8在同一轴线上同轴设置,所述驱动机构输出轴b7分别设置在所述扫风转轴b8的两侧。
如图236所示,所述第一支撑机构b9为在空调壳体左侧的所述第二驱动机构b5上设置的支撑部,所述第二驱动机构b5的驱动机构输出轴b7传动连接所述扫风转轴b8;还包括设置在所述导风板b1上的具有第二卡槽14的第三支撑架b15,所述第三支撑架b15与所述驱动机构输出轴b7转动连接。
上述第二支撑架与驱动机构输出轴转动连接,将第二支撑架设置在第二驱动机构右侧的驱动机构输出轴有利于流出第二驱动机构左侧的空间,可以根据不同空间布局需要优化空调内部空间。
所述驱动机构输出轴b7具有内孔,所述扫风转轴b8传动连接在所述内孔中。
所述第二支撑机构b10为设置在所述导风板b1上的第三支撑架b16,所述扫风转轴b8与所述第三支撑架b16转动相连。
所述第三支撑架b16上设置有第三卡槽b17,所述扫风转轴b8可转动的连接在所述第三卡槽b17内。
如图232所示,所述扫风组件包括:所述扫风转轴b8和倾斜设置在所述扫风转轴b8上的扫风叶片b20。
实施例41
一种空调导风模块,如图230、图231、图237所示,包括:导风板b1,设置在出风口处,受驱动地封闭或开启导风板m31,所述导风板b1上安装设置有扫风组件b3;驱动机构,包括分别设置在空调壳体右侧的第一驱动机构b4和空调壳体左侧的第二驱动机构b5,设置在所述第一驱动机构b4上的驱动机构输出轴b7与所述导风板b1传动连接,用于带动所述导风板b1转动;设置在所述第二驱动机构b5上的驱动机构输出轴b7与所述扫风组件b3的扫风转轴b8传动连接,用于带动所述扫风组件b3转动;还包括,支撑机构,包括与所述第一驱动机构b4相配合对所述导风板b1转动提供支撑的第一支撑机构b9,所述第一支撑机构b9与所述导风板b1的转轴转动连接;以及与所述第二驱动机构b5相配合对所述扫风组件b3转动提供支撑的第二支撑机构b10,所述第二支撑机构b10与所述扫风组件b3的扫风转轴b8转动连接。
如图231所示,所述第一驱动机构b4通过可伸缩的驱动杆b11与所述导风板b1相连,所述第二驱动机构b5通过可伸缩的驱动杆b11与所述扫风组件b3连接。
如图231和图237所示,所述第一驱动机构b4和第二驱动机构b5的驱动机构输出轴b7分别设置在各自的驱动杆b11上。
所述驱动机构输出轴b7和所述扫风转轴b8在同一轴线上同轴设置,所述驱动机构输出轴b7分别设置在所述扫风转轴b8的两侧。
如图237所示,所述第一支撑机构b9为在空调壳体左侧的所述第二驱动机构b5上设置的支撑部,所述第二驱动机构b5的驱动机构输出轴b7传动连接所述扫风转轴b8;还包括设置在所述导风板b1上的具有第二卡槽14的第三支撑架b15,所述第三支撑架b15与所述扫风转轴b8转动连接。
上述第二支撑架与驱动机构输出轴转动连接,将第二支撑架设置在第二驱动机构右侧的扫风转轴有利于流出第二驱动机构左侧的空间,可以根据不同空间布局需要优化空调内部空间。
所述驱动机构输出轴b7具有内孔,所述扫风转轴b8传动连接在所述内孔中。
所述第二支撑机构b10为在空调壳体右侧的所述第一驱动机构b4上设置的支撑部,所述扫风转轴b8与所述第三支撑架b16转动相连。
所述第三支撑架b16上设置有第三卡槽b17,所述扫风转轴b8可转动的连接在所述第三卡槽b17内。
如图231所示,所述扫风组件包括:所述扫风转轴b8和倾斜设置在所述扫风转轴b8上的扫风叶 片b20。
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。

Claims (26)

  1. 一种空调室内机,其特征在于,包括:
    基座模块,具有设置有风扇电机的基座部件;
    热交换模块,具有换热器和连通所述换热器及空调器室外机的连接管路;所述换热器与所述连接管路的布置形式,适于所述换热器换热器与所述连接管路在安装状态下整体地处于所述基座模块的前侧;
    风水道模块,具有风道组件,所述风道组件适于在不拆卸所述基座部件中的风扇电机的情况下整体从所述基座部件中拆出。
  2. 根据权利要求1所述的空调室内机,其特征在于,所述热交换模块和所述风水道模块分别可移动地安装于所述基座部件上。
  3. 根据权利要求1或2所述的空调室内机,其特征在于,所述风水道模块具有底壳和可转动地安装于所述底壳上的叶轮,所述叶轮的叶轮轴通过快拆连接机构适于与所述风扇电机的输出轴通过所述叶轮轴与所述风扇电机输出轴之间的位置移动实现连接及分离。
  4. 根据权利要求1-3中任一项所述的空调室内机,其特征在于,还包括:
    外观模块,具有可拆卸地安装在所述基座模块上的导风模块,可拆卸地安装在所述基座模块和/或所述风水道模块的出风框模块,和可拆卸地安装于所述基座模块上的壳体模块;以及
    电气组件,具有电器盒、导风驱动盒和用于驱动叶轮转动的所述风扇电机。
  5. 根据权利要求4所述的空调室内机,其特征在于,所述壳体模块可拆卸地安装于所述基座模块上,包括面板体,及可拆卸地安装于所述面板体上的过滤网和面板。
  6. 根据权利要求4或5所述的空调室内机,其特征在于,所述电气组件可拆卸地安装于所述基座模块的所述基座部件上,或者可拆卸地安装于所述风水道模块的所述底壳上。
  7. 根据权利要求6所述的空调室内机,其特征在于,所述基座模块包括固定在所述基座部件上的电机支架,所述电机支架包括电机支座,及安装在所述电机支座上用于固定所述风扇电机的电机压板和电机盖板,所述电机压板和所述电机盖板分别可拆卸地安装于所述基座部件上,所述电机压板对所述风扇电机进行径向限位,所述电机盖板对所述风扇电机进行轴向限位。
  8. 根据权利要求6或7所述的空调室内机,其特征在于,所述电气组件还包括集线器,空调室内机的各个负载端子与所述集线器电连接,所述集线器与所述电器盒电连接。
  9. 根据权利要求6-8中任一项所述的空调室内机,其特征在于,所述电气组件可拆卸地安装于所述基座部件的端部或所述底壳的端部。
  10. 根据权利要求3-9中任一项所述的空调室内机,其特征在于,空调室内机的风道和水道均形成于所述风水道模块的所述底壳上。
  11. 根据权利要求1-10中任一项所述的空调室内机,其特征在于,所述连接管路具有进液管和集气管;所述进液管及所述集气管均连接在所述换热器远离所述电机支架的一侧,在所述进液管及所述集气管上均设有三通结构,通过该三通结构使所述换热器的两侧都设有所述连接管路的外机连接端。
  12. 根据权利要求11所述的空调室内机,其特征在于,所述进液管及所述集气管通过所述三通结构后,其中一支在临近所述基座部件的背板处,延伸过所述换热器的长度后,弯成一个从所述电机支架远离所述基座部件背板的一侧绕过所述电机支架的U形弯,到达所述基座部件的背板使用安装状态的下缘,并在靠近所述基座部件背板处弯向该侧所述基座部件的端部;所述进液管及所述集气管通过所述三通结构后的另一支延伸到所在侧所述基座部件的背板的使用安装状态的下缘,并在靠近所述基座部件背板处弯向该侧所述基座部件的端部。
  13. 根据权利要求11或12所述的空调室内机,其特征在于,所述换热器的横截面为倒U字形,且两端设置有用于将所述换热器悬挂安装于所述基座模块上的悬挂固定结构;且所述换热器两端设 有密封部件,由此在所述换热器的为倒U字形内部形成一个敞口腔室;所述换热器上固定有角形架,所述角形架上设有用于对所述连接管路进行固定的固定结构。
  14. 根据权利要求1-13中任一项所述的空调室内机,其特征在于,所述壳体模块可拆卸地安装于所述基座模块上,包括面板体,及可拆卸地安装于所述面板体上的过滤网和面板;所述面板体包括安装架,及分别可拆卸地安装于所述安装架两端并与所述基座部件的两端相对应的两个侧面板。
  15. 根据权利要求1-14中任一项所述的空调室内机,其特征在于,所述壳体模块通过卡扣结构可拆卸地安装于所述基座模块上。
  16. 根据权利要求1-15中任一项所述的空调室内机,其特征在于,所述风水道模块通过第一导向结构可滑动地安装于所述基座模块上,并通过卡扣结构和螺纹连接件对安装状态进行限位锁定;所述出风框模块通过第二导向结构可滑动地安装于所述基座模块上,并通过卡扣结构和螺纹连接件对安装状态进行限位锁定。
  17. 根据权利要求16所述的空调室内机,其特征在于,所述第一导向结构为第一滑撬结构或第一导轨结构;所述第二导向结构为第二滑撬结构或第二导轨结构。
  18. 根据权利要求1-15中任一项所述的空调室内机,其特征在于,所述热交换模块通过卡扣结构或悬挂结构,及螺纹连接件可拆卸地安装于所述基座模块上。
  19. 根据权利要求1-18中任一项所述的空调室内机,其特征在于,所述导风模块通过卡扣结构可拆卸地安装于所述基座模块上。
  20. 一种空调室内机的装配方法,其特征在于,包括:
    a.分别对权利要求1中所述基座模块、所述热交换模块和所述风水道模块、内的各个零件在对应的预装流水线上进行预装,使所述基座模块、所述热交换模块和所述风水道模块分别形成三大独立的预安装模块;
    b.在总装流水线上,以基座模块作为装配基础,先将所述热交换模块与所述基座模块进行装配,再将所述风水道模块与所述基座模块进行装配。
  21. 一种空调室内机的装配方法,其特征在于,包括:
    a.分别对权利要求4中所述基座模块、所述风水道模块、所述热交换模块、所述出风框模块和所述导风模块内的各个零件在对应的预装流水线上进行预装,使所述基座模块、所述风水道模块、所述热交换模块、所述出风框模块和所述导风模块分别形成五大独立的预安装模块;
    b.在总装流水线上,以基座模块作为装配基础,先将所述热交换模块和所述风水道模块分别与所述基座模块进行装配;
    c.然后将权利要求5中的所述壳体模块的所述面板体与所述基座模块进行装配,将所述壳体模块的所述过滤网与所述面板体进行装配;再将所述出风框模块与所述基座模块进行装配,将所述面板与所述面板体进行装配;
    d.最后将所述导风模块与所述基座模块进行装配,完成空调室内机整机的装配。
  22. 一种空调室内机的装配方法,其特征在于,包括:
    a.分别对权利要求4中所述基座模块、所述风水道模块、所述热交换模块、所述壳体模块、所述出风框模块和所述导风模块内的各个零件在对应的预装流水线上进行预装,使所述基座模块、所述风水道模块、所述热交换模块、所述壳体模块、所述出风框模块和所述导风模块分别形成六大独立的预安装模块;
    b.在总装流水线上,以基座模块作为装配基础,先将所述热交换模块和所述风水道模块分别与所述基座模块进行装配;
    c.然后将所述壳体模块和所述出风框模块分别与所述基座模块进行装配;
    d.再将所述导风模块与所述基座模块进行装配,完成空调室内机整机的装配。
  23. 根据权利要求20-22中任一项所述的方法,其特征在于,在b步骤中,将所述基座模块设有电机支架的一侧朝上安置在流水线上,所述热交换模块采用自上而下路径装配到所述基座模块上, 并使组装后所述基座模块的背板与所述换热器之间空腔的敞口朝向预定的方向,之后沿所述基座模块的背板与所述换热器之间空腔的敞口所朝向的预定方向将所述风水道模块装入步骤b组装的部件中。
  24. 根据权利要求23的方法,其特征在于,在b步骤中,先将权利要求14中的所述第二导轨结构的导轨座安装到所述基座部件上;再将所述出风框模块通过所述第二导轨结构安装到所述基座模块上。
  25. 根据权利要求23或24的方法,其特征在于,在d步骤中,在所述出风框模块安装后,在所述出风框模块的出风框上的出风口处安装导风模块。
  26. 一种空调室内机的拆卸方法,其特征在于,包括:
    a.将权利要求4中的所述导风模块从所述基座模块上拆卸下来;
    b.将权利要求4中的所述出风框模块从所述基座模块上拆卸下来;
    c.将权利要求1中的所述风道组件在不拆卸所述座部件中的风扇电机的情况下整体从所述基座部件中拆出。
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