WO2018133235A1 - Preparation method for liquid-proof coating adopting gradient decreasing structure - Google Patents

Preparation method for liquid-proof coating adopting gradient decreasing structure Download PDF

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WO2018133235A1
WO2018133235A1 PCT/CN2017/081787 CN2017081787W WO2018133235A1 WO 2018133235 A1 WO2018133235 A1 WO 2018133235A1 CN 2017081787 W CN2017081787 W CN 2017081787W WO 2018133235 A1 WO2018133235 A1 WO 2018133235A1
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monomer
plasma
discharge
reaction chamber
monomer vapor
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PCT/CN2017/081787
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French (fr)
Chinese (zh)
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宗坚
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江苏菲沃泰纳米科技有限公司
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Publication of WO2018133235A1 publication Critical patent/WO2018133235A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/50Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
    • C23C16/517Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using a combination of discharges covered by two or more of groups C23C16/503 - C23C16/515
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D171/00Coating compositions based on polyethers obtained by reactions forming an ether link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D171/02Polyalkylene oxides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/448Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials
    • C23C16/4485Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials by evaporation without using carrier gas in contact with the source material

Definitions

  • the invention belongs to the technical field of plasma chemical vapor deposition, and particularly relates to a preparation method of a liquid proof coating.
  • Plasma chemical vapor deposition is a technique in which a reactive gas is activated by a plasma to promote a chemical reaction on a surface of the substrate or in a near surface space to form a solid film.
  • Plasma coating technology has the following advantages over other coating preparation methods: 1) Dry process, the resulting film is uniform without pinholes; (2) The coating preparation temperature is low, and can be carried out under normal temperature conditions, effectively avoiding damage to temperature sensitive devices; (3) The plasma process can not only prepare coatings with a thickness of micron and can prepare ultra-thin nano-scale coatings; (4) The plasma polymerized film is stable in chemical and physical properties such as solvent resistance, chemical corrosion resistance, heat resistance, and abrasion resistance; (5) the adhesion between the plasma polymerization film and the substrate is good.
  • Fluorocarbon resin with a strong C-F The bond is a skeleton, and its heat resistance, chemical resistance, cold resistance, low temperature flexibility, weather resistance and electrical properties are better than other resins, and it also has non-adhesiveness and non-wetting property. Therefore, the fluorocarbon resin coating is particularly suitable for the protection of the surface of the material, not only can give the material good physical and chemical durability, but also can give the material excellent waterproof and oil proof functions. In recent years, the preparation of fluorocarbon protective coatings by plasma technology has been studied and applied in microelectronics, optics, medical, precision equipment and high-end clothing.
  • thick coatings or ultra-thick coatings with dense structures and coatings having a multi-layer structure have significant advantages over thin coatings in terms of liquid, corrosion and liquid penetration resistance.
  • thick coatings and ultra-thick coatings mostly have residual stresses, which are prone to stress cracking under conditions of temperature change and deformation, and poor compatibility between interfaces of multilayer structure coatings is also prone to peeling and cracking, and loss of barrier properties.
  • uniform coatings usually have a single performance, and it is difficult to ensure that the coating has excellent bonding strength, mechanical properties, hydrophobic properties, and the like.
  • the present invention provides a method for preparing a gradient-reducing structure liquid-repellent coating for solving the above technical problems, and preparing a liquid-repellent coating having a structural and composition gradient change by a plasma chemical vapor deposition technique by a multi-channel control method.
  • the feeding mode of different monomer materials is controlled, and different process conditions are set at the same time to obtain a liquid-repellent coating with structural and composition gradient changes to achieve hydrophobicity, water repellency and long-term surface of the material. Effective regulation of resistance to underwater electricity.
  • a method for preparing a gradient-reducing structure liquid-repellent coating comprising: the following steps:
  • the first monomer vapor is: a monofunctional unsaturated fluorocarbon resin
  • the second monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative
  • the third monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative
  • the flow rate of the first monomer vapor is 10-1000 ⁇ L/min;
  • the initial flow rate of the second monomer vapor is 30-500 ⁇ L/min
  • the second monomer steam flow rate decreases, and the deceleration rate is 1-10 ⁇ L/min;
  • the initial flow rate of the third monomer vapor is 30-500 ⁇ L/min
  • the third monomer steam flow rate decreases, and the deceleration rate is 1-10 ⁇ L/min;
  • the plasma power source is turned off, and the first monomer vapor, the second monomer vapor, and the third monomer vapor are stopped.
  • the vacuum of the reaction chamber at 10-200 mTorr for 1-5 min, then pass into the atmosphere to an atmospheric pressure, and then remove the substrate.
  • the substrate in the step (1) is a solid material including an electronic component, an electrical component, a fabric or a garment.
  • the volume of the plasma chamber in the step (1) is 50 to 1000 liters, and the temperature of the plasma chamber is controlled at 30 to 60. °C; the flow rate of the inert gas or nitrogen gas is 5 to 300 sccm, and the inert gas is one of argon gas or helium gas, or a mixture of argon gas and helium gas.
  • the first monomer steam is introduced into the reaction chamber by atomization and volatilization through a feed pump, and is introduced into the reaction chamber from a low pressure of 10 to 200 mTorr;
  • the second monomer steam is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and introducing the reaction chamber from a low pressure of 10 to 200 mTorr;
  • the third monomer steam is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and introducing the reaction chamber from a low pressure of 10 to 200 mTorr.
  • the monofunctional unsaturated fluorocarbon resin includes:
  • the polyfunctional unsaturated hydrocarbon derivative includes:
  • the power of the ion discharge is set to 2 to 500 W before the introduction of the monomer vapor in the step (2), and the continuous discharge time is 300 ⁇ 600s, carry out bombardment pretreatment of the substrate by glow discharge, clean the surface impurities of the substrate and activate the surface of the substrate.
  • the power of the plasma discharge in the step (2) is 2 ⁇ 500W, and the continuous discharge time is 300 ⁇ 600s.
  • the plasma discharge mode is radio frequency discharge, microwave discharge, intermediate frequency discharge or electric spark discharge.
  • the plasma during radio frequency discharge The energy output mode of the control plasma RF is pulse or continuous output.
  • the pulse width is 2 ⁇ s-1ms, and the repetition frequency is 20Hz-10kHz.
  • a pulsed voltage is applied to increase the uniformity of film formation and to reduce free radicals remaining in the coating.
  • the invention prepares a nano-polymer graded coating with gradient changes in structure and composition, and achieves structural toughness of the coating by simultaneously introducing monomer vapor and controlling the flow rate of the monomer vapor at different rates.
  • the hardness is a gradient change, which can reduce stress cracking and deformation, and has better barrier protection performance.
  • the bottom layer of the coating layer is a dense layer structure, which can effectively block the contact between water vapor and the surface of the material, and impart excellent corrosion resistance to the film.
  • the cross-linking effect of the monomer is gradually weakened, and the compactness of the coating is also relatively weakened, so that the coating has a continuous barrier to contact of water vapor with the surface of the material;
  • the top layer of the coating is a low surface energy rough surface, Excellent hydrophobicity and low adhesion, which can reduce the accumulation and penetration of corrosive liquid on the surface of the coating.
  • the active groups with higher energy in the monomer component are broken to form active sites, and the additional active sites introduced are cross-linked in a plasma environment to form a network structure, a network structure. It has better compactness and can effectively improve the protective performance of the film.
  • plasma polymerization uses a monofunctional monomer to obtain a loose coating structure.
  • the crosslinked structure is formed by a plurality of active sites formed by random interruption of the monomer during plasma glow discharge to form a crosslinked structure.
  • the present invention introduces an additional cross-linking point by introducing other monomer components having a polyfunctional cross-linking structure to form a cross-linked structure, and the introduction of a cross-linking structure of the polyfunctional group, so that the coating forms a dense network structure, and the introduction is much
  • the functional monomer accounts for the mass percentage of the monomer. 10-80%. Not only can the material be given good physical and chemical durability, but it can also impart excellent water and oil repellency to the material.
  • the surface is activated to obtain a plurality of active sites, and the active sites are combined with the active sites of the monomers with strong chemical bonds, so that the film obtained by the coating has superior bonding force and mechanical strength. .
  • a method for preparing a gradient-reducing structure liquid-repellent coating comprising: the following steps:
  • the plasma chamber volume is 50 liters, the plasma chamber temperature is controlled at 30 °C, and the nitrogen gas flow rate is 5 sccm.
  • the first monomer vapor is: a monofunctional unsaturated fluorocarbon resin, and the monofunctional unsaturated fluorocarbon resin is 2-perfluorooctyl acrylate.
  • the first monomer steam is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and the flow rate of the first monomer vapor is 10 ⁇ L/min;
  • the second monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative; the polyfunctional unsaturated hydrocarbon derivative is diethylene glycol divinyl ether, The second monomer vapor is introduced to atomize and volatilize the monomer through a feed pump, and is introduced into the reaction chamber from a low pressure of 10 mTorr.
  • the initial flow rate of the second monomer vapor is 30 ⁇ L/min.
  • the second monomer steam flow decreases, and the deceleration rate is 1 ⁇ L/min;
  • the third monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative; the polyfunctional unsaturated hydrocarbon derivative is ethylene glycol diacrylate,
  • the third monomer vapor is introduced into the reaction chamber by atomization and volatilization through a feed pump, and the initial flow rate of the third monomer vapor is 180 ⁇ L/min.
  • the third monomer steam flow rate decreases, and the deceleration rate is 3 ⁇ L/min;
  • the glow discharge is performed on the substrate by bombardment pretreatment to clean the surface impurities of the substrate and activate the surface of the substrate.
  • the plasma discharge has a power of 2 W and a sustained discharge time of 600 s, and the plasma discharge mode is radio frequency.
  • the plasma during radio frequency discharge The energy output mode of the control plasma RF is pulse or continuous output.
  • the pulse width is 2 ⁇ s and the repetition frequency is 20Hz.
  • a pulsed voltage is applied to increase the uniformity of film formation and to reduce free radicals remaining in the coating.
  • the plasma power supply is turned off, the monomer vapor is stopped, and the vacuum is continuously applied to maintain the vacuum of the reaction chamber at 10 mTorr. After 1 min, it is introduced into the atmosphere to an atmospheric pressure, and then the substrate is taken out.
  • the substrate in step (1) is a solid material, and the solid material is an electrical component, and the vacuum in the reaction chamber is drawn to 200.
  • the mTorr was introduced with an inert gas; the plasma chamber volume was 1000 liters, the plasma chamber temperature was controlled at 60 ° C; the inert gas flow rate was 300 sccm, and the inert gas was argon gas.
  • step (2) 1.
  • the first monomer vapor is: a monofunctional unsaturated fluorocarbon resin, and the monofunctional unsaturated fluorocarbon resin is 2-(perfluorodecyl) Ethyl methacrylate, the first monomer vapor is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and the flow rate of the first monomer vapor is 1000. ⁇ L/min ;
  • the second monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative; the polyfunctional unsaturated hydrocarbon derivative is ethylene glycol diacrylate,
  • the second monomer vapor is introduced to atomize and volatilize the monomer through a feed pump, and is introduced into the reaction chamber from a low pressure of 200 mTorr.
  • the initial flow rate of the second monomer vapor is 500 ⁇ L/min.
  • the second monomer steam flow decreases, and the deceleration rate is 10 ⁇ L/min;
  • the third monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative; and the polyfunctional unsaturated hydrocarbon derivative is neopentyl glycol diacrylate.
  • the third monomer steam is introduced to atomize and volatilize the monomer through the feed pump, and is introduced into the reaction chamber from a low pressure of 200 mTorr, and the initial flow rate of the third monomer vapor is 500 ⁇ L/min.
  • the third monomer steam flow rate decreases, and the deceleration rate is 10 ⁇ L/min;
  • the glow discharge is performed on the substrate by bombardment pretreatment to clean the surface impurities of the substrate and activate the surface of the substrate.
  • the power of the plasma discharge in step (2) is 500W, and the continuous discharge time is 300s.
  • the plasma discharge mode is microwave discharge.
  • step (3) keep the vacuum of the reaction chamber at 200 mTorr for 5 min and then pass to the atmosphere to an atmospheric pressure.
  • the substrate in step (1) is a solid material, the solid material is a fabric, and the vacuum in the reaction chamber is drawn to 50.
  • the mTorr was introduced with an inert gas; the plasma chamber volume was 200 liters, the plasma chamber temperature was controlled at 40 ° C; the inert gas flow rate was 100 sccm, and the inert gas was helium gas.
  • step (2) 1.
  • the first monomer vapor is: a monofunctional unsaturated fluorocarbon resin, and the monofunctional unsaturated fluorocarbon resin is 1-ethynyl-3,5- Difluorobenzene, the first monomer vapor is introduced to atomize and volatilize the monomer through a feed pump, and is introduced into the reaction chamber from a low pressure of 40 mTorr, and the flow rate of the first monomer vapor is 300 ⁇ L/ Min ;
  • the second monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative; the polyfunctional unsaturated hydrocarbon derivative is diethylene glycol divinyl ether,
  • the second monomer vapor is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and the initial flow rate of the second monomer vapor is 400 ⁇ L/min.
  • the second monomer steam flow rate decreases, and the deceleration rate is 5 ⁇ L/min;
  • the third monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative; and the polyfunctional unsaturated hydrocarbon derivative is polyethylene glycol diacrylate.
  • the third monomer steam is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and the initial flow rate of the third monomer vapor is 500 ⁇ L/min.
  • the third monomer steam flow rate decreases, and the deceleration rate is 10 ⁇ L/min;
  • the glow discharge is performed on the substrate by bombardment pretreatment to clean the surface impurities of the substrate and activate the surface of the substrate.
  • the power of the plasma discharge in step (2) is 100W, and the continuous discharge time is 400s.
  • the plasma discharge mode is a spark discharge.
  • step (3) keep the vacuum of the reaction chamber at 50 mTorr for 2 min and then pass to the atmosphere to an atmospheric pressure.
  • the substrate in step (1) is a solid material, and the solid material is a garment, and the vacuum in the reaction chamber is drawn to 150. a millitorr, an inert gas is introduced; the plasma chamber has a volume of 600 liters, the temperature of the plasma chamber is controlled at 45 ° C; the flow rate of the inert gas is 150 sccm, and the inert gas is a mixture of argon and helium.
  • step (2) 1.
  • the first monomer vapor is: a monofunctional unsaturated fluorocarbon resin, and the monofunctional unsaturated fluorocarbon resin is 2-(perfluorohexyl) Ethyl methacrylate, the first monomer vapor is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and the flow rate of the first monomer vapor is 550. ⁇ L/min ;
  • the second monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative; the polyfunctional unsaturated hydrocarbon derivative is diethylene glycol divinyl ether,
  • the second monomer vapor is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and the initial flow rate of the second monomer vapor is 300 ⁇ L/min.
  • the second monomer steam flow rate decreases, and the deceleration rate is 6 ⁇ L/min;
  • the third monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative; and the polyfunctional unsaturated hydrocarbon derivative is 1,6-
  • the hexanediol diacrylate is introduced into the third monomer vapor to atomize and volatilize the monomer through the feed pump, and is introduced into the reaction chamber from a low pressure of 100 mTorr.
  • the initial flow rate of the third monomer vapor is 30 ⁇ L/min; the third monomer steam flow decreases, the deceleration rate is 1 ⁇ L/min;
  • the glow discharge is performed on the substrate by bombardment pretreatment to clean the surface impurities of the substrate and activate the surface of the substrate.
  • step (2) the plasma discharge power is 250W, and the continuous discharge time is 450s.
  • the plasma discharge mode is an intermediate frequency discharge.
  • step (3) keep the vacuum of the reaction chamber at 100 mTorr for 3 min and then pass to the atmosphere to an atmospheric pressure.
  • Embodiment 1 to Embodiment 4 above The coating prepared by the method has excellent hydrophobicity, oleophobicity, low adhesion, resistance to organic solvent dissolution, and water-resistant electrical conductivity.
  • the test results are as follows:
  • Example 1 Example 2
  • Example 3 Example 4 Water contact angle 93° 115° 103° 128° Adhesion High adhesion, water droplets slip easily Low adhesion, water droplets are easy to slip Low adhesion, water droplets are easy to slip Low adhesion, water droplets slip easily Oil contact angle 30° 70° 75° 95°

Abstract

A preparation method for a liquid-proof coating adopting a gradient decreasing structure, comprising the following steps: (1) placing a base material in a reaction cavity of a plasma chamber, continuously vacuumizing the reaction cavity till the vacuum degree in the reaction cavity is 10-200 millitorrs, and inflating an inert gas or nitrogen; (2) inflating first, second and third monomer steams at the same time, and starting plasma discharge to conduct chemical vapor deposition; (3) after discharge, turning off a plasma power source, stopping inflating the three monomer steams, continuously vacuumizing, and after the vacuum degree of the reaction cavity is kept at 10-200 millitorrs for 1-5 min, inflating the atmosphere one atmospheric pressure, and then taking out the base material, wherein the first monomer steam is a mono-functionality unsaturated fluorocarbon resin with the inflated flux of 10-1,000 μL/min; the second monomer steam is a polyfunctionality unsaturated hydrocarbon derivative with the inflated initial flux of 30-500 μL/min, and is decreasing in the rate of 1-10 μL/min; and the third monomer steam is a polyfunctionality unsaturated hydrocarbon derivative with the inflated initial flux of 30-500 μL/min, and is decreasing in the rate of 1-10 μL/min.

Description

一种梯度递减结构防液涂层的制备方法  Preparation method of gradient decreasing structure liquid proof coating
技术领域 Technical field
本发明属于等离子化学气相沉积技术领域,特别涉及一种防液涂层的制备方法。 The invention belongs to the technical field of plasma chemical vapor deposition, and particularly relates to a preparation method of a liquid proof coating.
背景技术 Background technique
等离子体化学气相沉积是一种用等离子体激活反应气体,促进在基体表面或近表面空间进行化学反应,生成固态膜的技术。等离子体涂层技术与其他涂层制备方法相比具有以下优点:( 1 )干式工艺,生成的薄膜均匀无针孔;( 2 )涂层制备温度低,可在常温条件下进行,有效避免对温度敏感器件的损伤;( 3 )等离子体工艺不仅可以制备厚度为微米级的涂层而且可以制备超薄的纳米级涂层;( 4 )等离子体聚合薄膜的耐溶剂性、耐化学腐蚀性、耐热性、耐磨损性等化学物理性质稳定;( 5 )等离子体聚合膜与基材的黏接性良好。 Plasma chemical vapor deposition is a technique in which a reactive gas is activated by a plasma to promote a chemical reaction on a surface of the substrate or in a near surface space to form a solid film. Plasma coating technology has the following advantages over other coating preparation methods: 1) Dry process, the resulting film is uniform without pinholes; (2) The coating preparation temperature is low, and can be carried out under normal temperature conditions, effectively avoiding damage to temperature sensitive devices; (3) The plasma process can not only prepare coatings with a thickness of micron and can prepare ultra-thin nano-scale coatings; (4) The plasma polymerized film is stable in chemical and physical properties such as solvent resistance, chemical corrosion resistance, heat resistance, and abrasion resistance; (5) the adhesion between the plasma polymerization film and the substrate is good.
氟碳树脂以牢固的 C-F 键为骨架,同其他树脂相比,其耐热性、耐化学品性、耐寒性、低温柔韧性、耐候性和电性能等均较好,此外还具有不黏附性、不湿润性。故氟碳树脂涂层特别适合用于材料表面的防护,不仅可以赋予材料良好的物理、化学耐久性而且可以赋予材料优异的防水、防油功能。近年来,通过等离子体技术制备氟碳防护涂层在微电子、光学、医用、精密设备、高端衣物的研究及应用较多。 Fluorocarbon resin with a strong C-F The bond is a skeleton, and its heat resistance, chemical resistance, cold resistance, low temperature flexibility, weather resistance and electrical properties are better than other resins, and it also has non-adhesiveness and non-wetting property. Therefore, the fluorocarbon resin coating is particularly suitable for the protection of the surface of the material, not only can give the material good physical and chemical durability, but also can give the material excellent waterproof and oil proof functions. In recent years, the preparation of fluorocarbon protective coatings by plasma technology has been studied and applied in microelectronics, optics, medical, precision equipment and high-end clothing.
目前,具有致密结构的厚涂层或超厚涂层及具有多层结构的涂层在防液、防腐蚀及抗液体渗透方面相对于薄涂层具有明显的优势。但是,厚涂层及超厚涂层大多存在残余应力,在变温、形变的条件下易发生应力开裂,而多层结构涂层界面间相容性差也易于发生剥离、开裂,丧失其阻隔性能。此外,成分均一的涂层通常性能也单一,难以保证涂层同时具有优异的结合力、力学性能、疏水性能等。 At present, thick coatings or ultra-thick coatings with dense structures and coatings having a multi-layer structure have significant advantages over thin coatings in terms of liquid, corrosion and liquid penetration resistance. However, thick coatings and ultra-thick coatings mostly have residual stresses, which are prone to stress cracking under conditions of temperature change and deformation, and poor compatibility between interfaces of multilayer structure coatings is also prone to peeling and cracking, and loss of barrier properties. In addition, uniform coatings usually have a single performance, and it is difficult to ensure that the coating has excellent bonding strength, mechanical properties, hydrophobic properties, and the like.
发明内容 Summary of the invention
本发明为解决上述技术问题提供了一种梯度递减结构防液涂层的制备方法,通过多通道控制的方法利用等离子体化学气相沉积技术制备具有结构与成分梯度变化的防液涂层。在不同的时间段,控制不同单体材料的进料方式,同时设置不同的工艺条件,得到具有结构和成分梯度变化的防液涂层,以实现对材料表面的疏水性、拒水性和长时耐水下通电性的有效调控。 The present invention provides a method for preparing a gradient-reducing structure liquid-repellent coating for solving the above technical problems, and preparing a liquid-repellent coating having a structural and composition gradient change by a plasma chemical vapor deposition technique by a multi-channel control method. In different time periods, the feeding mode of different monomer materials is controlled, and different process conditions are set at the same time to obtain a liquid-repellent coating with structural and composition gradient changes to achieve hydrophobicity, water repellency and long-term surface of the material. Effective regulation of resistance to underwater electricity.
本发明为实现上述目的所采用的技术方案如下: The technical solution adopted by the present invention to achieve the above object is as follows:
一种梯度递减结构防液涂层的制备方法,其特征在于:主要包括以下步骤: A method for preparing a gradient-reducing structure liquid-repellent coating, comprising: the following steps:
( 1 ) 将基材置于等离子体室的反应腔体内,对反应腔体连续抽真空,将反应腔体内的真空度抽到 10-200 毫托,通入惰性气体或氮气,提供稳定的等离子体环境; (1) placing the substrate in the reaction chamber of the plasma chamber, continuously evacuating the reaction chamber, and pumping the vacuum in the reaction chamber. 10-200 mTorr, with inert gas or nitrogen to provide a stable plasma environment;
( 2 )同时通入第一单体蒸汽、第二单体蒸汽、第三单体蒸汽,开启等离子体放电,进行化学气相沉积; (2) simultaneously introducing the first monomer vapor, the second monomer vapor, and the third monomer vapor, turning on the plasma discharge, and performing chemical vapor deposition;
所述第一单体蒸汽为:单官能度不饱和氟碳树脂; The first monomer vapor is: a monofunctional unsaturated fluorocarbon resin;
所述第二单体蒸汽为:多官能度不饱和烃类衍生物 ; The second monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative;
所述第三单体蒸汽为:多官能度不饱和烃类衍生物 ; The third monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative;
所述通入第一单体蒸汽的流量为 10-1000 µ L/min ; The flow rate of the first monomer vapor is 10-1000 μL/min;
所述 通入第二单体蒸汽的初始流量为 30-500 µ L/min ;所述第二单体蒸汽通入流量递减,递减速率为 1-10 µ L/min; The initial flow rate of the second monomer vapor is 30-500 μL/min The second monomer steam flow rate decreases, and the deceleration rate is 1-10 μL/min;
所述通入第三单体蒸汽的初始流量为 30-500 µ L/min ;所述第三单体蒸汽通入流量递减,递减速率为 1-10 µ L/min; The initial flow rate of the third monomer vapor is 30-500 μL/min The third monomer steam flow rate decreases, and the deceleration rate is 1-10 μL/min;
( 3 )放电结束,关闭等离子体电源,停止通入第一单体蒸汽、第二单体蒸汽、第三单体蒸汽, 持续抽真空,保持反应腔体真空度为 10-200 毫托 1-5min 后通入大气至一个大气压,然后取出基材即可。 (3) At the end of the discharge, the plasma power source is turned off, and the first monomer vapor, the second monomer vapor, and the third monomer vapor are stopped. Continue to evacuate, keep the vacuum of the reaction chamber at 10-200 mTorr for 1-5 min, then pass into the atmosphere to an atmospheric pressure, and then remove the substrate.
所述步骤( 1 )中基材为固体材料,所述固体材料包括电子部件、电器部件、织物或服装。 The substrate in the step (1) is a solid material including an electronic component, an electrical component, a fabric or a garment.
所述步骤( 1 )中的等离子体室容积为 50~1000 升, 等离子体室的温度控制在 30~60 ℃;通入惰性气体或氮气的流量为 5~300sccm ,所述惰性气体为氩气或氦气中的一种 ,或氩气和氦气的混合物。 The volume of the plasma chamber in the step (1) is 50 to 1000 liters, and the temperature of the plasma chamber is controlled at 30 to 60. °C; the flow rate of the inert gas or nitrogen gas is 5 to 300 sccm, and the inert gas is one of argon gas or helium gas, or a mixture of argon gas and helium gas.
所述步骤( 2 )中: In the step (2):
通入 第一 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 10~200 毫托引入反应腔体 ; The first monomer steam is introduced into the reaction chamber by atomization and volatilization through a feed pump, and is introduced into the reaction chamber from a low pressure of 10 to 200 mTorr;
通入 第二 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 10~200 毫托引入反应腔体 ; The second monomer steam is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and introducing the reaction chamber from a low pressure of 10 to 200 mTorr;
通入 第三 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 10~200 毫托引入反应腔体 。 The third monomer steam is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and introducing the reaction chamber from a low pressure of 10 to 200 mTorr.
所述单官能度不饱和氟碳树脂包括: The monofunctional unsaturated fluorocarbon resin includes:
3-( 全氟 -5- 甲基己基 )-2- 羟基丙基甲基丙烯酸酯、 2-( 全氟癸基 ) 乙基甲基丙烯酸酯、 2-( 全氟己基 ) 乙基甲基丙烯酸酯、 2-( 全氟十二烷基 ) 乙基丙烯酸酯、 2- 全氟辛基丙烯酸乙酯、 1H,1H,2H,2H- 全氟辛醇丙烯酸酯、 2-( 全氟丁基 ) 乙基丙烯酸酯、 (2H- 全氟丙基 )-2- 丙烯酸酯、 ( 全氟环己基 ) 甲基丙烯酸酯、 3,3,3- 三氟 -1- 丙炔、 1- 乙炔基 -3,5- 二氟苯或 4- 乙炔基三氟甲苯; 3-(perfluoro-5-methylhexyl)-2-hydroxypropyl methacrylate, 2-(perfluorodecyl) Ethyl methacrylate, 2-(perfluorohexyl)ethyl methacrylate, 2-(perfluorododecyl)ethyl acrylate, 2-perfluorooctyl acrylate, 1H, 1H, 2H, 2H- Perfluorooctyl acrylate, 2-(perfluorobutyl)ethyl acrylate, (2H-perfluoropropyl)-2-acrylate, (perfluorocyclohexyl) methacrylate, 3,3,3 - Trifluoro -1-propyne, 1-ethynyl-3,5-difluorobenzene or 4-ethynyltrifluorotoluene;
所述多官能度不饱和烃类衍生物包括: The polyfunctional unsaturated hydrocarbon derivative includes:
乙氧基化三羟甲基丙烷三丙烯酸酯、二缩三丙二醇二丙烯酸酯、二乙烯苯、聚乙二醇二丙烯酸酯、三乙二醇二乙烯基醚、 1,6- 己二醇二丙烯酸酯、 二丙烯酸乙二醇酯、 二乙二醇二乙烯基醚或二丙烯酸新戊二醇酯。 Ethoxylated trimethylolpropane triacrylate, tripropylene glycol diacrylate, divinylbenzene, polyethylene glycol diacrylate, triethylene glycol divinyl ether, 1,6-hexanediol Acrylate, ethylene glycol diacrylate, Diethylene glycol divinyl ether or neopentyl glycol diacrylate.
所述步骤( 2 )中通入单体蒸汽之前设置 离子体放电的功率为 2~500W ,持续放电时间为 300~600s , 进行辉光放电对基材进行轰击预处理,清理基材表面杂质,活化基材表面。 The power of the ion discharge is set to 2 to 500 W before the introduction of the monomer vapor in the step (2), and the continuous discharge time is 300~600s, carry out bombardment pretreatment of the substrate by glow discharge, clean the surface impurities of the substrate and activate the surface of the substrate.
所述步骤( 2 )中等离子体放电的功率为 2~500W ,持续放电时间为 300~600s ,所述等离子体放电方式为射频放电、微波放电、中频放电或电火花放电。 The power of the plasma discharge in the step (2) is 2~500W, and the continuous discharge time is 300~600s. The plasma discharge mode is radio frequency discharge, microwave discharge, intermediate frequency discharge or electric spark discharge.
所述等离子体射频放电过程中 控制等离子体射频的能量输出方式为脉冲或连续输出,等离子体射频的能量输出方式为脉冲输出时, 脉宽为 2μs-1ms 、重复频率为 20Hz-10kHz ,施加脉冲式电压以增加成膜的均匀性以及减少涂层中残留的自由基。 The plasma during radio frequency discharge The energy output mode of the control plasma RF is pulse or continuous output. When the energy output mode of the plasma RF is pulse output, the pulse width is 2μs-1ms, and the repetition frequency is 20Hz-10kHz. A pulsed voltage is applied to increase the uniformity of film formation and to reduce free radicals remaining in the coating.
本发明的上述技术方案与现有技术相比,具有以下优点: Compared with the prior art, the above technical solution of the present invention has the following advantages:
( 1 )本发明制备了一种在结构和成分上梯度变化的纳米高分子渐变涂层,通过同时通入单体蒸汽,并控制单体蒸汽的流量以不同的速率递减,制得的涂层结构韧性硬度为梯度变化,可降低应力开裂、变形,同时拥有较好的阻隔防护性能,涂层底层为致密层结构,能够有效阻隔水蒸汽与材料表面的接触,赋予薄膜以优异的阻隔耐腐蚀性;从基材表面往上,单体交联作用逐渐减弱,涂层的致密性也相对减弱,使得涂层具有连续的阻隔水汽与材料表面接触的作用;涂层顶层为低表面能粗糙表面,具有优异的疏水性和低粘附性,能够降低腐蚀性液体在涂层表面的聚集、渗透。 ( 1 The invention prepares a nano-polymer graded coating with gradient changes in structure and composition, and achieves structural toughness of the coating by simultaneously introducing monomer vapor and controlling the flow rate of the monomer vapor at different rates. The hardness is a gradient change, which can reduce stress cracking and deformation, and has better barrier protection performance. The bottom layer of the coating layer is a dense layer structure, which can effectively block the contact between water vapor and the surface of the material, and impart excellent corrosion resistance to the film. From the surface of the substrate, the cross-linking effect of the monomer is gradually weakened, and the compactness of the coating is also relatively weakened, so that the coating has a continuous barrier to contact of water vapor with the surface of the material; the top layer of the coating is a low surface energy rough surface, Excellent hydrophobicity and low adhesion, which can reduce the accumulation and penetration of corrosive liquid on the surface of the coating.
( 2 )等离子体利于相互交联形成网状结构 (2) The plasma facilitates cross-linking to form a network structure
等离子体在进行辉光放电时,单体组分中能量较高的活性基团被打断形成活性点,被引入的额外活性点在等离子环境下相互交联,形成网状结构,网状结构具有更优的致密性,能够有效提高薄膜的防护性能。 When the plasma is subjected to glow discharge, the active groups with higher energy in the monomer component are broken to form active sites, and the additional active sites introduced are cross-linked in a plasma environment to form a network structure, a network structure. It has better compactness and can effectively improve the protective performance of the film.
( 3 )多官能度单体利于形成交联结构 (3) Polyfunctional monomers facilitate the formation of crosslinked structures
一般等离子体聚合选用单官能度单体,得到涂层结构疏松。而且交联结构是由于单体在等离子体辉光放电时随机被打断形成的众多活性点通过交互连接的方式而形成交联结构。本发明通过引入带有多官能团交联结构的其他单体组分而引入额外的交联点以形成交联结构多官能团交联结构的引入,使得涂层形成致密的网状结构,引入的多官能度单体占单体质量百分比为 10-80% 。不仅可以赋予材料良好的物理、化学耐久性而且可以赋予材料优异的防水、防油功能。 In general, plasma polymerization uses a monofunctional monomer to obtain a loose coating structure. Moreover, the crosslinked structure is formed by a plurality of active sites formed by random interruption of the monomer during plasma glow discharge to form a crosslinked structure. The present invention introduces an additional cross-linking point by introducing other monomer components having a polyfunctional cross-linking structure to form a cross-linked structure, and the introduction of a cross-linking structure of the polyfunctional group, so that the coating forms a dense network structure, and the introduction is much The functional monomer accounts for the mass percentage of the monomer. 10-80%. Not only can the material be given good physical and chemical durability, but it can also impart excellent water and oil repellency to the material.
( 4 )基材在等离子环境下,表面被活化得到众多活性位点,这些活性位点与单体的活性点以较强的化学键相互结合,因此涂层所得的薄膜具有较优的结合力和机械强度。 ( 4 In the plasma environment, the surface is activated to obtain a plurality of active sites, and the active sites are combined with the active sites of the monomers with strong chemical bonds, so that the film obtained by the coating has superior bonding force and mechanical strength. .
具体实施方式 detailed description
下面结合具体实施例详细说明本发明,但本发明并不局限于具体实施例。 The invention will be described in detail below with reference to specific embodiments, but the invention is not limited to the specific embodiments.
实施例 1 Example 1
一种梯度递减结构防液涂层的制备方法,其特征在于:主要包括以下步骤: A method for preparing a gradient-reducing structure liquid-repellent coating, comprising: the following steps:
( 1 ) 将基材置于等离子体室的反应腔体内,所述 基材为固体材料,所述固体材料为电子部件, 对反应腔体连续抽真空,将反应腔体内的真空度抽到 10 毫托,通入氮气,提供稳定的等离子体环境; (1) placing a substrate in a reaction chamber of a plasma chamber, the substrate being a solid material, the solid material being an electronic component, Continuously evacuating the reaction chamber, pumping the vacuum in the reaction chamber to 10 mTorr, and introducing nitrogen gas to provide a stable plasma environment;
等离子体室容积为 50 升, 等离子体室的温度控制在 30 ℃;通入氮气的流量为 5sccm 。 The plasma chamber volume is 50 liters, the plasma chamber temperature is controlled at 30 °C, and the nitrogen gas flow rate is 5 sccm.
( 2 )同时通入第一单体蒸汽、第二单体蒸汽、第三单体蒸汽,开启等离子体放电,进行化学气相沉积; (2) simultaneously introducing the first monomer vapor, the second monomer vapor, and the third monomer vapor, turning on the plasma discharge, and performing chemical vapor deposition;
所述第一单体蒸汽为:单官能度不饱和氟碳树脂,所述单官能度不饱和氟碳树脂为 2- 全氟辛基丙烯酸乙酯 , 通入 第一 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 10 毫托引入反应腔体, 所述通入第一单体蒸汽的流量为 10 µ L/min ; The first monomer vapor is: a monofunctional unsaturated fluorocarbon resin, and the monofunctional unsaturated fluorocarbon resin is 2-perfluorooctyl acrylate. The first monomer steam is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and the flow rate of the first monomer vapor is 10 μL/min;
所述第二单体蒸汽为:多官能度不饱和烃类衍生物 ; 所述 多官能度不饱和烃类衍生物为二乙二醇二乙烯基醚 , 通入 第二 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 10 毫托引入反应腔体,所述 通入第二单体蒸汽的初始流量为 30 µ L/min ;所述第二单体蒸汽通入流量递减,递减速率为 1 µ L/min; The second monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative; the polyfunctional unsaturated hydrocarbon derivative is diethylene glycol divinyl ether, The second monomer vapor is introduced to atomize and volatilize the monomer through a feed pump, and is introduced into the reaction chamber from a low pressure of 10 mTorr. The initial flow rate of the second monomer vapor is 30 μL/min. The second monomer steam flow decreases, and the deceleration rate is 1 μL/min;
所述第三单体蒸汽为:多官能度不饱和烃类衍生物 ; 所述 多官能度不饱和烃类衍生物为二丙烯酸乙二醇酯, 通入 第三 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 10 毫托引入反应腔体, 所述通入第三单体蒸汽的初始流量为 180 µ L/min ;所述第三单体蒸汽通入流量递减,递减速率为 3 µ L/min; The third monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative; the polyfunctional unsaturated hydrocarbon derivative is ethylene glycol diacrylate, The third monomer vapor is introduced into the reaction chamber by atomization and volatilization through a feed pump, and the initial flow rate of the third monomer vapor is 180 μL/min. The third monomer steam flow rate decreases, and the deceleration rate is 3 μL/min;
设置 离子体放电的功率为 2W ,持续放电时间为 600s , 进行辉光放电对基材进行轰击预处理,清理基材表面杂质,活化基材表面。 Set the ion discharge power to 2W and the continuous discharge time to 600s. The glow discharge is performed on the substrate by bombardment pretreatment to clean the surface impurities of the substrate and activate the surface of the substrate.
等离子体放电的功率为 2W ,持续放电时间为 600s ,所述等离子体放电方式为射频。 The plasma discharge has a power of 2 W and a sustained discharge time of 600 s, and the plasma discharge mode is radio frequency.
所述等离子体射频放电过程中 控制等离子体射频的能量输出方式为脉冲或连续输出,等离子体射频的能量输出方式为脉冲输出时, 脉宽为 2μs 、重复频率为 20Hz ,施加脉冲式电压以增加成膜的均匀性以及减少涂层中残留的自由基。 The plasma during radio frequency discharge The energy output mode of the control plasma RF is pulse or continuous output. When the energy output mode of the plasma RF is pulse output, the pulse width is 2μs and the repetition frequency is 20Hz. A pulsed voltage is applied to increase the uniformity of film formation and to reduce free radicals remaining in the coating.
( 3 )放电结束,关闭等离子体电源,停止通入单体蒸汽, 持续抽真空,保持反应腔体真空度为 10 毫托 1min 后通入大气至一个大气压,然后取出基材即可。 (3) At the end of the discharge, the plasma power supply is turned off, the monomer vapor is stopped, and the vacuum is continuously applied to maintain the vacuum of the reaction chamber at 10 mTorr. After 1 min, it is introduced into the atmosphere to an atmospheric pressure, and then the substrate is taken out.
实施例 2 Example 2
本实施例与实施例 1 基本的工艺步骤相同,不同的工艺参数如下: This embodiment is the same as the basic process steps of Embodiment 1, and the different process parameters are as follows:
1 、步骤( 1 )中基材为固体材料,所述固体材料为电器部件, 将反应腔体内的真空度抽到 200 毫托,通入惰性气体; 等离子体室容积为 1000 升, 等离子体室的温度控制在 60 ℃;通入惰性气体的流量为 300sccm ,所述惰性气体为氩气。 1. The substrate in step (1) is a solid material, and the solid material is an electrical component, and the vacuum in the reaction chamber is drawn to 200. The mTorr was introduced with an inert gas; the plasma chamber volume was 1000 liters, the plasma chamber temperature was controlled at 60 ° C; the inert gas flow rate was 300 sccm, and the inert gas was argon gas.
2 、步骤( 2 )中: 2. In step (2):
所述第一单体蒸汽为:单官能度不饱和氟碳树脂,所述单官能度不饱和氟碳树脂为 2-( 全氟癸基 ) 乙基甲基丙烯酸酯 , 通入 第一 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 200 毫托引入反应腔体, 所述通入第一单体蒸汽的流量为 1000 µ L/min ; The first monomer vapor is: a monofunctional unsaturated fluorocarbon resin, and the monofunctional unsaturated fluorocarbon resin is 2-(perfluorodecyl) Ethyl methacrylate, the first monomer vapor is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and the flow rate of the first monomer vapor is 1000. μ L/min ;
所述第二单体蒸汽为:多官能度不饱和烃类衍生物 ; 所述 多官能度不饱和烃类衍生物为二丙烯酸乙二醇酯 , 通入 第二 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 200 毫托引入反应腔体,所述 通入第二单体蒸汽的初始流量为 500 µ L/min ;所述第二单体蒸汽通入流量递减,递减速率为 10 µ L/min; The second monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative; the polyfunctional unsaturated hydrocarbon derivative is ethylene glycol diacrylate, The second monomer vapor is introduced to atomize and volatilize the monomer through a feed pump, and is introduced into the reaction chamber from a low pressure of 200 mTorr. The initial flow rate of the second monomer vapor is 500 μL/min. The second monomer steam flow decreases, and the deceleration rate is 10 μL/min;
所述第三单体蒸汽为:多官能度不饱和烃类衍生物 ; 所述 多官能度不饱和烃类衍生物为 二丙烯酸新戊二醇酯 , 通入 第三 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 200 毫托引入反应腔体, 所述通入第三单体蒸汽的初始流量为 500 µ L/min ;所述第三单体蒸汽通入流量递减,递减速率为 10 µ L/min; The third monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative; and the polyfunctional unsaturated hydrocarbon derivative is neopentyl glycol diacrylate. The third monomer steam is introduced to atomize and volatilize the monomer through the feed pump, and is introduced into the reaction chamber from a low pressure of 200 mTorr, and the initial flow rate of the third monomer vapor is 500 μL/min. The third monomer steam flow rate decreases, and the deceleration rate is 10 μL/min;
设置 离子体放电的功率为 500W ,持续放电时间为 300s , 进行辉光放电对基材进行轰击预处理,清理基材表面杂质,活化基材表面。 Set the power of the ion discharge to 500W and the continuous discharge time to 300s. The glow discharge is performed on the substrate by bombardment pretreatment to clean the surface impurities of the substrate and activate the surface of the substrate.
步骤( 2 )中等离子体放电的功率为 500W ,持续放电时间为 300s ,所述等离子体放电方式为微波放电。 The power of the plasma discharge in step (2) is 500W, and the continuous discharge time is 300s. The plasma discharge mode is microwave discharge.
3 、步骤( 3 )中 保持反应腔体真空度为 200 毫托 5min 后通入大气至一个大气压。 3. In step (3), keep the vacuum of the reaction chamber at 200 mTorr for 5 min and then pass to the atmosphere to an atmospheric pressure.
实施例 3 Example 3
本实施例与实施例 1 基本的工艺步骤相同,不同的工艺参数如下: This embodiment is the same as the basic process steps of Embodiment 1, and the different process parameters are as follows:
1 、步骤( 1 )中基材为固体材料,所述固体材料为织物, 将反应腔体内的真空度抽到 50 毫托,通入惰性气体; 等离子体室容积为 200 升, 等离子体室的温度控制在 40 ℃;通入惰性气体的流量为 100sccm ,所述惰性气体为氦气。 1. The substrate in step (1) is a solid material, the solid material is a fabric, and the vacuum in the reaction chamber is drawn to 50. The mTorr was introduced with an inert gas; the plasma chamber volume was 200 liters, the plasma chamber temperature was controlled at 40 ° C; the inert gas flow rate was 100 sccm, and the inert gas was helium gas.
2 、步骤( 2 )中: 2. In step (2):
所述第一单体蒸汽为:单官能度不饱和氟碳树脂,所述单官能度不饱和氟碳树脂为 1- 乙炔基 -3,5- 二氟苯 , 通入 第一 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 40 毫托引入反应腔体, 所述通入第一单体蒸汽的流量为 300 µ L/min ; The first monomer vapor is: a monofunctional unsaturated fluorocarbon resin, and the monofunctional unsaturated fluorocarbon resin is 1-ethynyl-3,5- Difluorobenzene, the first monomer vapor is introduced to atomize and volatilize the monomer through a feed pump, and is introduced into the reaction chamber from a low pressure of 40 mTorr, and the flow rate of the first monomer vapor is 300 μL/ Min ;
所述第二单体蒸汽为:多官能度不饱和烃类衍生物 ; 所述 多官能度不饱和烃类衍生物为二乙二醇二乙烯基醚 , 通入 第二 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 40 毫托引入反应腔体,所述 通入第二单体蒸汽的初始流量为 400 µ L/min ;所述第二单体蒸汽通入流量递减,递减速率为 5 µ L/min; The second monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative; the polyfunctional unsaturated hydrocarbon derivative is diethylene glycol divinyl ether, The second monomer vapor is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and the initial flow rate of the second monomer vapor is 400 μL/min. The second monomer steam flow rate decreases, and the deceleration rate is 5 μL/min;
所述第三单体蒸汽为:多官能度不饱和烃类衍生物 ; 所述 多官能度不饱和烃类衍生物为 聚乙二醇二丙烯酸酯 , 通入 第三 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 40 毫托引入反应腔体, 所述通入第三单体蒸汽的初始流量为 500 µ L/min ;所述第三单体蒸汽通入流量递减,递减速率为 10 µ L/min; The third monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative; and the polyfunctional unsaturated hydrocarbon derivative is polyethylene glycol diacrylate. The third monomer steam is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and the initial flow rate of the third monomer vapor is 500 μL/min. The third monomer steam flow rate decreases, and the deceleration rate is 10 μL/min;
设置 离子体放电的功率为 300W ,持续放电时间为 450s , 进行辉光放电对基材进行轰击预处理,清理基材表面杂质,活化基材表面。 Set the ion discharge power to 300W and the continuous discharge time to 450s. The glow discharge is performed on the substrate by bombardment pretreatment to clean the surface impurities of the substrate and activate the surface of the substrate.
步骤( 2 )中等离子体放电的功率为 100W ,持续放电时间为 400s ,所述等离子体放电方式为电火花放电。 The power of the plasma discharge in step (2) is 100W, and the continuous discharge time is 400s. The plasma discharge mode is a spark discharge.
3 、步骤( 3 )中 保持反应腔体真空度为 50 毫托 2min 后通入大气至一个大气压。 3. In step (3), keep the vacuum of the reaction chamber at 50 mTorr for 2 min and then pass to the atmosphere to an atmospheric pressure.
实施例 4 Example 4
本实施例与实施例 1 基本的工艺步骤相同,不同的工艺参数如下: This embodiment is the same as the basic process steps of Embodiment 1, and the different process parameters are as follows:
1 、步骤( 1 )中基材为固体材料,所述固体材料为服装, 将反应腔体内的真空度抽到 150 毫托,通入惰性气体; 等离子体室容积为 600 升, 等离子体室的温度控制在 45 ℃;通入惰性气体的流量为 150sccm ,所述惰性气体为 氩气和氦气的混合物。 1. The substrate in step (1) is a solid material, and the solid material is a garment, and the vacuum in the reaction chamber is drawn to 150. a millitorr, an inert gas is introduced; the plasma chamber has a volume of 600 liters, the temperature of the plasma chamber is controlled at 45 ° C; the flow rate of the inert gas is 150 sccm, and the inert gas is a mixture of argon and helium.
2 、步骤( 2 )中: 2. In step (2):
所述第一单体蒸汽为:单官能度不饱和氟碳树脂,所述单官能度不饱和氟碳树脂为 2-( 全氟己基 ) 乙基甲基丙烯酸酯 , 通入 第一 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 100 毫托引入反应腔体, 所述通入第一单体蒸汽的流量为 550 µ L/min ; The first monomer vapor is: a monofunctional unsaturated fluorocarbon resin, and the monofunctional unsaturated fluorocarbon resin is 2-(perfluorohexyl) Ethyl methacrylate, the first monomer vapor is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and the flow rate of the first monomer vapor is 550. μ L/min ;
所述第二单体蒸汽为:多官能度不饱和烃类衍生物 ; 所述 多官能度不饱和烃类衍生物为二乙二醇二乙烯基醚 , 通入 第二 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 150 毫托引入反应腔体,所述 通入第二单体蒸汽的初始流量为 300 µ L/min ;所述第二单体蒸汽通入流量递减,递减速率为 6 µ L/min; The second monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative; the polyfunctional unsaturated hydrocarbon derivative is diethylene glycol divinyl ether, The second monomer vapor is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and the initial flow rate of the second monomer vapor is 300 μL/min. The second monomer steam flow rate decreases, and the deceleration rate is 6 μL/min;
所述第三单体蒸汽为:多官能度不饱和烃类衍生物 ; 所述 多官能度不饱和烃类衍生物为 1,6- 己二醇二丙烯酸酯 , 通入 第三 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 100 毫托引入反应腔体, 所述通入第三单体蒸汽的初始流量为 30 µ L/min ;所述第三单体蒸汽通入流量递减,递减速率为 1 µ L/min; The third monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative; and the polyfunctional unsaturated hydrocarbon derivative is 1,6- The hexanediol diacrylate is introduced into the third monomer vapor to atomize and volatilize the monomer through the feed pump, and is introduced into the reaction chamber from a low pressure of 100 mTorr. The initial flow rate of the third monomer vapor is 30 μ L/min; the third monomer steam flow decreases, the deceleration rate is 1 μL/min;
设置 离子体放电的功率为 400W ,持续放电时间为 350s , 进行辉光放电对基材进行轰击预处理,清理基材表面杂质,活化基材表面。 Set the ion discharge power to 400W and the continuous discharge time to 350s. The glow discharge is performed on the substrate by bombardment pretreatment to clean the surface impurities of the substrate and activate the surface of the substrate.
步骤( 2 )中 等离子体放电的功率为 250W ,持续放电时间为 450s ,所述等离子体放电方式为中频放电。 In step (2), the plasma discharge power is 250W, and the continuous discharge time is 450s. The plasma discharge mode is an intermediate frequency discharge.
3 、步骤( 3 )中 保持反应腔体真空度为 100 毫托 3min 后通入大气至一个大气压。 3. In step (3), keep the vacuum of the reaction chamber at 100 mTorr for 3 min and then pass to the atmosphere to an atmospheric pressure.
上述实施例 1 至实施例 4 所述的方法制备得到的涂层具有优异的疏水、疏油、低粘附和耐有机溶剂溶解、及耐水性通电性的性能,测试结果如下: Embodiment 1 to Embodiment 4 above The coating prepared by the method has excellent hydrophobicity, oleophobicity, low adhesion, resistance to organic solvent dissolution, and water-resistant electrical conductivity. The test results are as follows:
1 、疏水、疏油、低粘附测试 1, hydrophobic, oleophobic, low adhesion test
疏水 / 疏油 / 低粘附 Hydrophobic / oleophobic / low adhesion
实施例 1 Example 1 实施例 2 Example 2 实施例 3 Example 3 实施例 4 Example 4
水接触角 Water contact angle 93° 93° 115° 115° 103° 103° 128° 128°
粘附性 Adhesion 高粘附,水滴容易滑落 High adhesion, water droplets slip easily 低粘附,水滴易滑落 Low adhesion, water droplets are easy to slip 低粘附,水滴易滑落 Low adhesion, water droplets are easy to slip 低粘附,水滴容易滑落 Low adhesion, water droplets slip easily
油接触角 Oil contact angle 30° 30° 70° 70° 75° 75° 95° 95°
2 、耐有机溶剂溶解的性能测试 2, resistance to organic solvent dissolution test
耐有机溶剂 ( IPA ) 溶解性 Organic solvent resistant (IPA) solubility
膜厚 Film thickness
浸泡前 Before soaking 浸泡 48h Soak for 48h
实施例 1 Example 1 198nm 198nm 200nm 200nm
实施例 2 Example 2 118nm 118nm 100nm 100nm
实施例 3 Example 3 100nm 100nm 90nm 90nm
实施例 4 Example 4 203nm 203nm 200nm 200nm
耐有机溶剂 (乙醇) 溶解性 Organic solvent resistant (ethanol) solubility
膜厚 Film thickness
浸泡前 Before soaking 浸泡 48h Soak for 48h
实施例 1 Example 1 118nm 118nm 120nm 120nm
实施例 2 Example 2 120nm 120nm 110nm 110nm
实施例 3 Example 3 105nm 105nm 108nm 108nm
实施例 4 Example 4 118nm 118nm 120nm 120nm
3 、耐水性通电性 3, water resistance conductivity
耐水性通电性 Water resistance
12.5V 电压下,电流达 1mA 的时间 Current up to 1mA at 12.5V
实施例 1 Example 1 65min 65min
实施例 2 Example 2 15min 15min
实施例 3 Example 3 25min 25min
实施例 4 Example 4 70min 70min

Claims (8)

  1. 1 .一种梯度递减结构防液涂层的制备方法,其特征在于:主要包括以下步骤:1 . A method for preparing a gradient-reducing structure liquid-repellent coating, comprising: the following steps:
    ( 1 ) 将基材置于等离子体室的反应腔体内,对反应腔体连续抽真空,将反应腔体内的真空度抽到 10-200 毫托,通入惰性气体或氮气;(1) placing the substrate in the reaction chamber of the plasma chamber, continuously evacuating the reaction chamber, and pumping the vacuum in the reaction chamber to 10-200. MTorr, with inert gas or nitrogen;
    ( 2 )同时通入第一单体蒸汽、第二单体蒸汽、第三单体蒸汽,开启等离子体放电,进行化学气相沉积;(2) simultaneously introducing the first monomer vapor, the second monomer vapor, and the third monomer vapor, turning on the plasma discharge, and performing chemical vapor deposition;
    所述第一单体蒸汽为:单官能度不饱和氟碳树脂;The first monomer vapor is: a monofunctional unsaturated fluorocarbon resin;
    所述第二单体蒸汽为:多官能度不饱和烃类衍生物 ;The second monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative;
    所述第三单体蒸汽为:多官能度不饱和烃类衍生物 ;The third monomer vapor is: a polyfunctional unsaturated hydrocarbon derivative;
    所述通入第一单体蒸汽的流量为 10-1000 µ L/min ;The flow rate of the first monomer vapor is 10-1000 μL/min;
    所述 通入第二单体蒸汽的初始流量为 30-500 µ L/min ;所述第二单体蒸汽通入流量递减,递减速率为 1-10 µ L/min;The initial flow rate of the second monomer vapor is 30-500 μL/min; the second monomer steam flow is decreased, and the deceleration rate is 1-10 μ. L/min;
    所述通入第三单体蒸汽的初始流量为 30-500 µ L/min ;所述第三单体蒸汽通入流量递减,递减速率为 1-10 µ L/min;The initial flow rate of the third monomer vapor is 30-500 μL/min; the third monomer steam flow is decreased, and the deceleration rate is 1-10 μ. L/min;
    ( 3 )放电结束,关闭等离子体电源,停止通入第一单体蒸汽、第二单体蒸汽、第三单体蒸汽, 持续抽真空,保持反应腔体真空度为 10-200 毫托 1-5min 后通入大气至一个大气压,然后取出基材即可。(3) At the end of the discharge, the plasma power supply is turned off, the first monomer vapor, the second monomer vapor, and the third monomer vapor are stopped, and the vacuum is continuously applied to maintain the vacuum of the reaction chamber. After 10-500 mTorr for 1-5 min, it is introduced into the atmosphere to an atmospheric pressure, and then the substrate is taken out.
  2. 根据权利要求 1 所述的一种梯度递减结构防液涂层的制备方法,其特征在于:所述步骤( 1 )中基材为固体材料,所述固体材料包括电子部件、电器部件、织物或服装。The method for preparing a gradient-reducing structure liquid-repellent coating according to claim 1, wherein the step (1) The medium substrate is a solid material including electronic parts, electrical parts, fabrics or garments.
  3. 根据权利要求 1 所述的一种梯度递减结构防液涂层的制备方法,其特征在于:所述步骤( 1 )中的等离子体室容积为 50~1000 升, 等离子体室的温度控制在 30~60 ℃;通入惰性气体或氮气的流量为 5~300sccm ,所述惰性气体为氩气或氦气中的一种,或氩气和氦气的混合物。The method for preparing a gradient-reducing structure liquid-repellent coating according to claim 1, wherein the volume of the plasma chamber in the step (1) is 50~1000 liters, the temperature of the plasma chamber is controlled at 30~60 °C; the flow rate of inert gas or nitrogen is 5~300sccm The inert gas is one of argon or helium or a mixture of argon and helium.
  4. 根据权利要求 1 所述的一种梯度递减结构防液涂层的制备方法,其特征在于: 所述步骤( 2 )中:The method for preparing a gradient-reducing structure liquid-repellent coating according to claim 1, wherein: in the step (2):
    通入 第一 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 10~200 毫托引入反应腔体 ;The first monomer steam is introduced into the reaction chamber by atomization and volatilization through a feed pump, and is introduced into the reaction chamber from a low pressure of 10 to 200 mTorr;
    通入 第二 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 10~200 毫托引入反应腔体 ;The second monomer steam is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and introducing the reaction chamber from a low pressure of 10 to 200 mTorr;
    通入 第三 单体蒸汽为将单体通过加料泵进行雾化、挥发,由低压 10~200 毫托引入反应腔体 。The third monomer steam is introduced into the reaction chamber by atomizing and volatilizing the monomer through a feed pump, and introducing the reaction chamber from a low pressure of 10 to 200 mTorr.
  5. 根据权利要求 1 所述的一种梯度递减结构防液涂层的制备方法,其特征在于:所述单官能度不饱和氟碳树脂包括:According to claim 1 The method for preparing a gradient-reducing structure liquid-repellent coating, characterized in that the monofunctional unsaturated fluorocarbon resin comprises:
    3-( 全氟 -5- 甲基己基 )-2- 羟基丙基甲基丙烯酸酯、 2-( 全氟癸基 ) 乙基甲基丙烯酸酯、 2-( 全氟己基 ) 乙基甲基丙烯酸酯、 2-( 全氟十二烷基 ) 乙基丙烯酸酯、 2- 全氟辛基丙烯酸乙酯、 1H,1H,2H,2H- 全氟辛醇丙烯酸酯、 2-( 全氟丁基 ) 乙基丙烯酸酯、 (2H- 全氟丙基 )-2- 丙烯酸酯、 ( 全氟环己基 ) 甲基丙烯酸酯、 3,3,3- 三氟 -1- 丙炔、 1- 乙炔基 -3,5- 二氟苯或 4- 乙炔基三氟甲苯;3-(perfluoro-5-methylhexyl)-2-hydroxypropyl methacrylate, 2-(perfluorodecyl)ethyl methacrylate, 2-( Perfluorohexyl) ethyl methacrylate, 2-(perfluorododecyl)ethyl acrylate, 2-perfluorooctyl acrylate, 1H, 1H, 2H, 2H-perfluorooctyl acrylate , 2-( Perfluorobutyl)ethyl acrylate, (2H-perfluoropropyl)-2-acrylate, (perfluorocyclohexyl) methacrylate, 3,3,3-trifluoro-1-propyne, 1 - ethynyl -3,5-difluorobenzene or 4-ethynylbenzotrifluoride;
    所述多官能度不饱和烃类衍生物包括:The polyfunctional unsaturated hydrocarbon derivative includes:
    乙氧基化三羟甲基丙烷三丙烯酸酯、二缩三丙二醇二丙烯酸酯、二乙烯苯、聚乙二醇二丙烯酸酯、三乙二醇二乙烯基醚、 1,6- 己二醇二丙烯酸酯、 二丙烯酸乙二醇酯、 二乙二醇二乙烯基醚或二丙烯酸新戊二醇酯。Ethoxylated trimethylolpropane triacrylate, tripropylene glycol diacrylate, divinylbenzene, polyethylene glycol diacrylate, triethylene glycol divinyl ether, 1,6- Hexanediol diacrylate, ethylene glycol diacrylate, diethylene glycol divinyl ether or neopentyl glycol diacrylate.
  6. 根据权利要求 1 所述的一种梯度递减结构防液涂层的制备方法,其特征在于: 所述步骤( 2 )中通入单体蒸汽之前设置 离子体放电的功率为 2~500W ,持续放电时间为 300~600s , 进行辉光放电对基材进行轰击预处理。The method for preparing a gradient-reducing structure liquid-repellent coating according to claim 1, wherein: the step (2) is set before the monomer steam is introduced. The power of the ion discharge is 2~500W, and the continuous discharge time is 300~600s. The substrate is subjected to bombardment pretreatment by glow discharge.
  7. 根据权利要求 1 所述的一种梯度递减结构防液涂层的制备方法,其特征在于:所述步骤( 2 )中等离子体放电的功率为 2~500W ,持续放电时间为 300~600s ,所述等离子体放电方式为射频放电、微波放电、中频放电或电火花放电。The method for preparing a gradient-reducing structure liquid-repellent coating according to claim 1, wherein the power of the plasma discharge in the step (2) is 2~500W, the continuous discharge time is 300~600s, and the plasma discharge mode is radio frequency discharge, microwave discharge, medium frequency discharge or electric spark discharge.
  8. 根据权利要求 7 所述的一种梯度递减结构防液涂层的制备方法,其特征在于: 所述等离子体射频放电过程中 控制等离子体射频的能量输出方式为脉冲或连续输出,等离子体射频的能量输出方式为脉冲输出时, 脉宽为 2μs-1ms 、重复频率为 20Hz-10kHz 。 A method for preparing a gradient-reducing structure liquid-repellent coating according to claim 7, wherein: said plasma RF discharge process The energy output mode of the control plasma RF is pulse or continuous output. When the energy output mode of the plasma RF is pulse output, the pulse width is 2μs-1ms and the repetition frequency is 20Hz-10kHz.
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