WO2018126954A1 - Fiber composite material multifunctional disassembly-free formwork and method for fabrication thereof - Google Patents

Fiber composite material multifunctional disassembly-free formwork and method for fabrication thereof Download PDF

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Publication number
WO2018126954A1
WO2018126954A1 PCT/CN2017/118801 CN2017118801W WO2018126954A1 WO 2018126954 A1 WO2018126954 A1 WO 2018126954A1 CN 2017118801 W CN2017118801 W CN 2017118801W WO 2018126954 A1 WO2018126954 A1 WO 2018126954A1
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Prior art keywords
layer
template
fiber
fiber composite
parts
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PCT/CN2017/118801
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French (fr)
Chinese (zh)
Inventor
朱继华
苏玫妮
邢锋
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深圳大学
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Publication of WO2018126954A1 publication Critical patent/WO2018126954A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/06Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements

Definitions

  • the invention relates to the field of building templates, in particular to a multi-functional free-form template for a fiber composite material and a preparation method thereof.
  • Building templates play a very important role in the construction process.
  • many components need to be cast-in-place.
  • the cast-in-place components must be supported by formwork.
  • the general formwork is a wood formwork or a steel formwork.
  • the cost of making the formwork requires a certain cost, and it needs to be installed continuously during the application process.
  • the template is removed and the workload is large.
  • wood resources are becoming less and less, and building energy consumption accounts for more than half of the total energy consumption.
  • the application of the free template has become an important issue in the industry.
  • the object of the present invention is to provide a multi-functional free-form template for a fiber composite material and a preparation method thereof, which can be solved when the multi-functional free-form template of the fiber composite material is used in construction engineering construction.
  • the problem of steel corrosion is to protect the reinforced concrete structure, and it can be used instead of the wooden temporary formwork, and it is free from disassembly, so that the reinforced concrete main structure can be better protected from the beginning.
  • a fiber composite multifunctional detachable template wherein the fiber composite multifunctional detachable template is composed of a plurality of spaced apart fibrous material layers and a conductive functional layer of cementing material; wherein at least one layer of the fibrous material The layer is composed of a carbon fiber reinforced composite material; the upper and lower ends of the fiber composite material multifunctional detachable template are the cement material layer, and each layer of the fiber material layer is wrapped around two adjacent layers of the cement material Between the layers.
  • the fiber composite material multifunctional release template wherein the cement material layer is composed of a cement material, and the cement material comprises the following components by weight: 1 part of cement, 0.3-0.7 parts of water
  • the silicon powder is 0.1 to 0.3 parts
  • the polymer is 0.1 to 0.5 parts
  • the plasticizer is 0.004 to 0.01 parts
  • the water reducing agent is 0.002 to 0.030 parts
  • the carbon fiber yarn is 0.005 to 0.03 parts.
  • the fiber composite multifunctional release template wherein the fiber material layer is one of a fiber cloth, a fiber mesh cloth or a fiber board.
  • a method for preparing a multifunctional composite detachable template for a fiber composite material comprising the steps of:
  • the gelling material layer is composed of a cementing material, and the gelling material comprises the following components by weight: 1 part of cement, 0.3 to 0.7 parts of water, 0.1 to 0.3 parts of silicon powder, 0.1 to 0.5 parts of polymer, 0.004 to 0.01 parts of plasticizer, 0.002 to 0.030 parts of water reducing agent, and 0.005 to 0.03 parts of carbon fiber.
  • the pre-pressing pressure for pre-forming is 4 to 10 KN.
  • the method for preparing a multi-functional free-form template of the fiber composite material wherein in the step C, the pre-pressing time for pre-forming is 1 to 3 hours.
  • the method for preparing a fiber composite material multifunctional detachable template wherein in the step C, the curing temperature of the plate material is 20-25 ° C.
  • the method for preparing a multi-functional free-form template of the fiber composite material wherein in the step C, the curing time of the plate material is 46 to 50 hours.
  • the method for preparing a multi-functional free-form template of the fiber composite material wherein in the step D, the curing time at room temperature is 5 to 10 days.
  • the utility model has the advantages that the multi-functional free-form template of the fiber composite material of the invention can solve the problem of steel corrosion, protect the reinforced concrete structure, and can replace the wooden temporary template, and is free from disassembly, when used in construction engineering construction. Thereby, the main structure of the reinforced concrete can be better protected from the beginning of construction, saving social resources, protecting the environment, reducing the cost of the formwork, and greatly speeding up the construction.
  • Figure 1 is a schematic view showing the structure of a preferred embodiment of the multi-functional free-form template of the fiber composite material of the present invention.
  • FIG. 2 is a schematic view of a reinforced concrete structure with a self-contained cathode protection function according to the present invention.
  • FIG. 3 is a flow chart of a method for constructing a reinforced concrete structure with a self-contained cathode protection function according to the present invention.
  • FIG. 4 is a flow chart of a method for preparing a fiber composite multifunctional release template according to the present invention.
  • the present invention provides a fiber composite material multifunctional detachable template and a preparation method thereof.
  • the present invention will be further described in detail below. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
  • the invention provides a multi-functional free-removal template for a fiber composite material, wherein the multi-functional stripless template of the fiber composite material is composed of a plurality of layers of fibrous material layers and a layer of cementing material having a conductive function; wherein at least one The layer of the fibrous material is composed of a carbon fiber reinforced composite material; the upper and lower ends of the multifunctional composite detachable template of the fiber composite material are the cemented material layer, and each layer of the fibrous material layer is wrapped in two adjacent layers. Between the layers of cementitious material.
  • the fibrous material layer of the present invention is comprised of a fibrous material comprising a carbon fiber material and a glass fiber material.
  • a fibrous material comprising a carbon fiber material and a glass fiber material.
  • it may be a fiber reinforced composite material (FRP, Fiber Reinforced Polymer/Plastic) or a carbon fiber reinforced composite material (CFRP, Carbon Fiber Reinforced Polymer/Plastic).
  • the type of fibrous material of the present invention is a fiber cloth, a fiber mesh cloth or a fiber board. That is, the fibrous material layer of the present invention is one of a fiber cloth, a fiber mesh cloth or a fiber board.
  • FRP cloth, FRP mesh cloth or FRP board for example, FRP cloth, FRP mesh cloth or FRP board.
  • the specific form of the carbon fiber reinforced composite material of the present invention may also be carbon fiber cloth (CFRP cloth), carbon fiber mesh cloth (CFRP mesh cloth) or carbon fiber board (CFRP board).
  • the multi-functional unremovable template of the fiber composite material of the invention is also a multifunctional composite disassembly template which is mainly composed of CFRP material and has a conductive gelling material as a carrier. It can simultaneously serve as an auxiliary anode and structural reinforcement plate in the cathodic protection system, and at the same time meet the two functions of preventing steel corrosion and structural reinforcement.
  • a permanent detachable template for reinforced concrete buildings it can provide long-term cathodic protection for the structure. Steel corrosion is actively intervened.
  • the conductive material layer of the conductive material is provided with three layers, which are respectively the first layer of cementing material layer 11 and the second layer. a layer of cementitious material layer 13, a third layer of cementitious material layer 15, the fiber material layer is provided with two layers, respectively a first layer of fibrous material layer 12, a second layer of fibrous material layer 14; the first layer of cementitious material Layer 11 and a third layer of cementitious material 15 are disposed on the upper and lower ends of the fiber composite multifunctional relief template, and the first layer of fibrous material 12 is wrapped around its adjacent first layer of cementitious material layer 11 and second Between the layers of the layer of cementitious material 13, the second layer of fibrous material 14 is wrapped between its adjacent second layer of cementitious material layer 13 and the third layer of cementitious material layer 15; wherein the first layer of fibrous material layer Both the 12 and second layers of fibrous material 14 are comprised of a carbon fiber reinforced composite material, such as
  • the layer of cementitious material is composed of a cementitious material, which is a cement-based inorganic cementitious material, and the cementitious material comprises the following components by weight: 1 part of cement, 0.3 ⁇ of water. 0.7 parts, 0.1 to 0.3 parts of silicon powder, 0.1 to 0.5 parts of a polymer, 0.004 to 0.01 parts of a plasticizer, 0.002 to 0.030 parts of a water reducing agent, and 0.005 to 0.03 parts of a carbon fiber.
  • a cementitious material which is a cement-based inorganic cementitious material
  • the cementitious material comprises the following components by weight: 1 part of cement, 0.3 ⁇ of water. 0.7 parts, 0.1 to 0.3 parts of silicon powder, 0.1 to 0.5 parts of a polymer, 0.004 to 0.01 parts of a plasticizer, 0.002 to 0.030 parts of a water reducing agent, and 0.005 to 0.03 parts of a carbon fiber.
  • the layer of cementitious material has a thickness of from 0.5 mm to 10 mm, more preferably from 2 mm to 4 mm, for example, a thickness of 3 mm.
  • the multi-functional free-cutting template of the fiber composite material of the invention (referred to as a free-removal template) is used as a template in the construction process of the reinforced concrete structure, is free from disassembly, and can constitute a cathodic protection system to protect the steel bars embedded in the concrete. It is a permanent non-removable template that combines the dual functions of cathodic protection and structural reinforcement. It can solve the problem of steel corrosion in building construction, and can replace the use of temporary wooden formwork to save resources, protect the environment and reduce the society. Template cost and speed up construction.
  • cathodic protection is also an applied current cathodic protection technology, which is proposed based on the principle of PH-potential diagram, and the protection potential is placed in the corrosion-free zone by applying a cathode current to the steel bar, thereby achieving protection.
  • the auxiliary anode is an important part of the impressed current cathodic protection system. The principle of the cathodic protection is common knowledge and will not be described here.
  • the multi-functional free-form template of the fiber composite material of the invention can replace the traditional wooden or steel formwork when constructing the reinforced concrete structure, and does not need to be disassembled, and can be utilized in the multi-functional free-form template of the fiber composite material when the concrete use is used.
  • a new type of fiber composite material with cathodic protection function is a multi-functional free-removing formwork-reinforcing-concrete composite structure system. Since the structure system can pass the cathodic protection current from the beginning, the steel corrosion of the structure is actively intervened to make the steel pole And remove the harmful corrosive medium, such as chloride ions, from the surface of the concrete reinforcement to achieve the purpose of protecting the steel.
  • the embodiment of the invention further provides a reinforced concrete structure with a cathodic protection function, that is, a novel fiber composite multi-functional free-removal template-reinforcing-concrete composite structure with a cathodic protection function, as shown in FIG. 2, the self-contained
  • the reinforced concrete structure with cathodic protection function includes: a formwork structure composed of a free formwork 1, a concrete 2 poured in the formwork structure, a plurality of steel bars 3 embedded in the concrete 2, and a constant current applied to the steel bars 3 External power supply 4.
  • the plurality of steel bars 3 are electrically connected to each other; the steel bars 3, the concrete 2, the detachable template 1, and the external power source 4 are electrically connected in sequence.
  • the steel-concrete 2-concrete 2-disassembly template 1 structure system of the present invention should form a complete electrical path and smoothly transfer the cathodic protection current. Therefore, in the embodiment of the present invention, the external power source 4 is connected between the steel bar 3 and the fiber material layer in the detachable die plate 1, so that the steel bar 3, the external power source 4, and the fiber material layer form a loop to constitute a cathodic protection system.
  • the fibrous material layer composed of CFRP material is the anode of the cathodic protection system
  • the steel bar is the cathode of the cathodic protection system.
  • the multi-functional detachable template of the fiber composite material plays the role of a combined structural material and an auxiliary anode in the reinforced concrete structure with the cathodic protection function of the invention, and the combination of long-term load, environmental factors and protection current With reliable mechanical properties, electrochemical properties and durability, it can support the new structural system while exerting the functions of structural performance enhancement and cathodic protection.
  • the multi-functional detachable template of the fiber composite material plays a dual role in the composite structural material and the auxiliary anode in the new structural system, so that the structural performance Both enhanced and cathodic protection functions are effectively integrated into one system.
  • the system adds a cathodic protection system to the foundation of the traditional combined structure, which not only follows the advantages of the combined structure, but also obtains the cathodic protection of the structure.
  • control device and the detecting device can also be added to the reinforced concrete structure with the cathodic protection function shown in FIG. 2, and the control device is connected in series in the loop formed above for controlling the current in the loop. And the detecting device is connected between the steel bar and the concrete for detecting the corrosion condition of the steel bar.
  • the fiber composite material is multifunctional and free of template, and the CFRP cloth existing inside it acts as a link between the two systems of structural reinforcement and cathodic protection, and serves as both a structural reinforcement material and an auxiliary anode.
  • the function of the cementitious material with conductive function can transmit the protection current, so that the reinforced concrete main structure can be better protected from the beginning of construction.
  • the CFRP material of the present invention not only has good mechanical properties, but also has a good conductivity of the CFRP material as a main component, and the electrode potential is close to the electrochemical property of the noble metal.
  • the CFRP material is used as a reinforcing material on the one hand to work together with the structural engineering to improve the mechanical properties of the structure; on the other hand, as an auxiliary anode, an external cathodic protection is applied to the structure to protect the structure.
  • the multifunctional composite material-free template of the fiber composite material of the invention can realize the organic combination of structural reinforcement and cathodic protection in one system, and achieves the effect of treating both the symptoms and the root causes. Compared with traditional wooden or steel stencils, this fiber composite panel has high strength, corrosion resistance, good electrical conductivity and good durability.
  • the exemption template in the invention during the construction process, the main structure can be better protected from the beginning, and the high economic cost required for the later repair can be avoided.
  • the multi-functional free-form template-reinforcing-concrete composite structure system of the fiber composite material according to the present invention will be free from the formwork 1, the steel bar 2 and the concrete 3 are simultaneously poured into a whole in the construction stage.
  • the embodiment of the present invention provides a method for constructing a reinforced concrete structure with a cathodic protection function, as shown in FIG. 3, including the steps:
  • step S300 further comprises: before the concrete is poured, detecting and ensuring good electrical connection of the steel bars in the formwork structure; after pouring the concrete, curing the poured concrete.
  • the reinforced concrete structure with the self-contained cathodic protection function of the present invention may be of various shape structures, not only limited to the beam structure, but also various reinforced concrete structure shapes having protection requirements, such as circular members.
  • the utility model provides a multi-functional free-removing template-reinforcing-concrete composite structure system for a fiber composite material with a cathodic protection function, which is based on the excellent mechanical properties, electrochemical properties and designability of the fiber composite multi-functional exfoliation template.
  • the use of fiber composite multi-functional free-form template doubles as a combination of structural materials and auxiliary anodes, thereby integrating structural performance enhancement and cathodic protection into a new combined structural system.
  • the structural system not only follows the advantages of the fiber reinforced composite-concrete composite structure, but also can apply a small current to the concrete reinforcement in the concrete through the CFRP material, thereby achieving the purpose of structural cathode protection.
  • the structural system can be applied to the case where the concrete material is rich in corrosive medium or the external environment is bad, and the structural steel bars can still be adequately protected, such as representative sea sand concrete. Moreover, the double-purpose dismantling formwork in the combined structure is directly poured into the concrete at the construction stage, eliminating the labor of installing the cathodic protection system.
  • the invention not only provides a new concrete durability guarantee strategy for the construction engineering field, but also provides a safe and economical sea sand concrete application technology, which has broad engineering application prospects and great social significance.
  • the embodiment of the invention further provides a method for preparing a multi-functional free-form template (free template) of the fiber composite material as described above, as shown in FIG. 4, comprising the steps of:
  • the gelling material layer is composed of a cementing material, and the gelling material comprises the following components in parts by weight: 1 part of cement, 0.3-0.7 parts of water, 0.1-0.3 of silicon powder. A portion, a polymer of 0.1 to 0.5 parts, a plasticizer of 0.004 to 0.01 parts, a water reducing agent of 0.002 to 0.030 parts, and a carbon fiber yarn of 0.005 to 0.03 parts.
  • the high molecular polymer may be a redispersible powder or a styrene-butadiene latex.
  • the gelling material comprises, by weight, parts by weight: 1 part of cement, 0.5 part of water, 0.1 part of silicon powder, 0.3 part of redispersible powder, 0.008 parts of plasticizer, 0.005 of water reducing agent.
  • Parts and carbon fiber yarns were 0.015 parts, wherein the carbon fiber filaments were 2 mm long carbon fiber filaments.
  • the cement material is poured on the bottom of the mold of the cleaned release template to form the first layer of cementitious material layer 11; a carbon fiber cloth (CFRP cloth) is laid on the layer of the condensed material 11 to form a first layer of the fibrous material layer 12; a cementing material is poured on the first layer of the fiber material layer 12 to form a second layer of the cementing material layer 13; a layer of cement material layer 13 is laid with a carbon fiber cloth to form a second layer of fiber material layer 14; a second layer of fiber material layer 14 is cast with a cementitious material to form a third layer of cementitious material layer 15 and then flattened along the mold.
  • a slab is poured on the bottom of the mold of the cleaned release template to form the first layer of cementitious material layer 11; a carbon fiber cloth (CFRP cloth) is laid on the layer of the condensed material 11 to form a first layer of the fibrous material layer 12; a cementing material is poured on the first layer of the fiber material layer 12 to form
  • the step S130 further includes preparation of a mold: preparing a mold for removing the template, cleaning the mold, and ensuring cleaning.
  • the pre-compression pressure for pre-forming is 4 to 10 KN.
  • a preferred pre-pressure pressure is 5KN.
  • the pre-pressing time for performing pre-forming is 1 to 3 hours.
  • the preferred pre-compression time is 2 h.
  • the temperature at which the plate material is cured and cured is 20 to 25 °C.
  • the curing time of the board is 46 to 50 hours, for example, 48 hours.
  • the room temperature curing time is 5 to 10 days.
  • the preferred room temperature curing time is 7 days.
  • the multi-functional free-cutting template of the fiber composite material provided by the invention adopts a CFRP material which can be used as an auxiliary anode material and structural reinforcement as a main body, and a cementing material with good conductivity is selected as a bonding agent, the permanent exemption template It is possible to carry out cathodic protection for the reinforced concrete structure from the initial stage of construction, and fundamentally avoid structural deterioration caused by steel corrosion.
  • CFRP profiles of different types and cross-sections can be selected according to the cross-section type of the components, the implementation site, the working environment, the construction operation and other factors, and the fiber composite materials can be flexibly designed.
  • the cross-section type of the function-free template is selected, the number of layers of the cementitious material layer and the fiber material layer of the conductive function are selected, and the templates of different thicknesses are prepared to be applied to different parts of different types of structures.
  • the multifunctional composite stripless template of the fiber composite material comprises the multi-layer carbon fiber cloth and the cement-based inorganic cementing material, and meets the requirements of the building formwork, and has the advantages of simple structure, simple process, stable quality, strong practicability and application. Convenient, good application prospects, and significant economic and social benefits.
  • the present invention provides a multi-functional free-form template for a fiber composite material and a preparation method thereof, and the multi-functional strip-free template of the fiber composite material can solve the problem of steel corrosion when used in construction engineering.
  • the reinforced concrete structure can be used instead of the wooden temporary formwork, and it is free from disassembly, so that the reinforced concrete main structure can be better protected from the beginning of construction, saving social resources, protecting the environment and reducing the cost of the formwork. Greatly speed up the construction.

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Abstract

Provided are a fiber composite material multifunctional disassembly-free formwork and method for fabrication thereof; the fiber composite material multifunctional disassembly-free formwork is constituted by multiple layers of fiber material arranged at intervals and an electrically conductive cementitious material layer, each layer of fiber material being surrounded by two adjacent cementitious material layers; the method for fabricating the fiber composite material multifunctional disassembly-free formwork comprises the following steps: A. formulating an electrically conductive cementitious material; B. pouring the cementitious material into the bottom of a cleaned mold, and laying a first fiber material layer (12) onto a first cementitious material layer (11); pouring a second cementitious material layer (13) onto the first fiber material layer (12), and laying a second fiber material layer (14) onto the second cementitious material layer (13); continuing in a similar manner and then pouring a final cementitious material layer onto the final fiber material layer, then scraping the mold flat to form a formwork blank; C. pre-compressing and forming the formwork blank, then curing; D. demolding and curing at room temperature to obtain a product. The fiber composite material multifunctional disassembly-free formwork solves the problem of reinforcing-bar corrosion and may also be used in place of a wooden formwork, and requires no disassembly, conserves resources, protects the environment, and reduces costs.

Description

一种纤维复合材料多功能免拆模板及其制备方法Multifunctional free-form template for fiber composite material and preparation method thereof 技术领域Technical field
本发明涉及建筑模板领域,尤其涉及一种纤维复合材料多功能免拆模板及其制备方法。The invention relates to the field of building templates, in particular to a multi-functional free-form template for a fiber composite material and a preparation method thereof.
背景技术Background technique
建筑模板在建筑施工过程中,有着非常重要的作用。建筑施工过程中,很多构件需要现浇完成,现浇构件成型,必须要有模板支撑,现在一般模板为木模板或钢模板,制作模板需要一定的成本,而且施用过程中,需要不停地安装、拆除模板,工作量大。而且,目前木材资源越来越少,而建筑耗能占总能耗的一半以上,为实现节约木材,优化环境,免拆模板的应用已经成为业内的一个重要课题。Building templates play a very important role in the construction process. During the construction process, many components need to be cast-in-place. The cast-in-place components must be supported by formwork. Now the general formwork is a wood formwork or a steel formwork. The cost of making the formwork requires a certain cost, and it needs to be installed continuously during the application process. The template is removed and the workload is large. Moreover, at present, wood resources are becoming less and less, and building energy consumption accounts for more than half of the total energy consumption. In order to save wood and optimize the environment, the application of the free template has become an important issue in the industry.
同时,海滨环境下的钢筋混凝土结构不可避免地遭受环境中氯离子的侵袭。混凝土自身携带或外部侵入的氯离子被认为是造成钢筋腐蚀问题的最主要原因。现有研究表明,内部钢筋的锈蚀是导致钢筋混凝土结构耐久性劣化的最主要原因,严重影响了钢筋混凝土结构的安全使用寿命。At the same time, reinforced concrete structures in the coastal environment are inevitably exposed to chloride ions in the environment. Chloride ions carried by concrete itself or externally invaded are considered to be the most important cause of corrosion problems in steel bars. Existing research shows that the corrosion of internal steel bars is the most important cause of the deterioration of the durability of reinforced concrete structures, which seriously affects the safe service life of reinforced concrete structures.
现有技术中缺少能够同时解决以上两方面技术问题的技术方案。因此,现有技术还有待于改进和发展。In the prior art, there is a lack of technical solutions capable of simultaneously solving the above two technical problems. Therefore, the prior art has yet to be improved and developed.
发明内容Summary of the invention
鉴于上述现有技术的不足,本发明的目的在于提供一种纤维复合材料多功能免拆模板及其制备方法,所述纤维复合材料多功能免拆模板用在建筑工程施工中时,既能解决钢筋锈蚀的问题,保护钢筋混凝土结构,又可以代替木制临时模板使用,且免于拆卸,从而能够使钢筋混凝土主体结构从开始建造就得到较好的保护。In view of the above deficiencies of the prior art, the object of the present invention is to provide a multi-functional free-form template for a fiber composite material and a preparation method thereof, which can be solved when the multi-functional free-form template of the fiber composite material is used in construction engineering construction. The problem of steel corrosion is to protect the reinforced concrete structure, and it can be used instead of the wooden temporary formwork, and it is free from disassembly, so that the reinforced concrete main structure can be better protected from the beginning.
本发明的技术方案如下:The technical solution of the present invention is as follows:
一种纤维复合材料多功能免拆模板,所述纤维复合材料多功能免拆模板由多层间隔设置的纤维材料层和具有导电功能的胶凝材料层构成;其中,至少一层所述纤维材料层由碳纤维增强复合材料构成;所述纤维复合材料多功能免拆模板的上下两端为所述胶凝材料层,每层所述纤维材料层均包裹在相邻的两层所述胶凝材料层之间。A fiber composite multifunctional detachable template, wherein the fiber composite multifunctional detachable template is composed of a plurality of spaced apart fibrous material layers and a conductive functional layer of cementing material; wherein at least one layer of the fibrous material The layer is composed of a carbon fiber reinforced composite material; the upper and lower ends of the fiber composite material multifunctional detachable template are the cement material layer, and each layer of the fiber material layer is wrapped around two adjacent layers of the cement material Between the layers.
所述的纤维复合材料多功能免拆模板,其中,所述胶凝材料层由胶凝材料构成,所述胶凝材料按重量份计,包括以下组分:水泥1份、水0.3~0.7份、硅粉0.1~0.3份、高分子聚合 物0.1~0.5份、塑化剂0.004~0.01份、减水剂0.002~0.030份和碳纤维丝0.005~0.03份。The fiber composite material multifunctional release template, wherein the cement material layer is composed of a cement material, and the cement material comprises the following components by weight: 1 part of cement, 0.3-0.7 parts of water The silicon powder is 0.1 to 0.3 parts, the polymer is 0.1 to 0.5 parts, the plasticizer is 0.004 to 0.01 parts, the water reducing agent is 0.002 to 0.030 parts, and the carbon fiber yarn is 0.005 to 0.03 parts.
所述的纤维复合材料多功能免拆模板,其中,所述纤维材料层为纤维布、纤维网格布或纤维板中的其中一种。The fiber composite multifunctional release template, wherein the fiber material layer is one of a fiber cloth, a fiber mesh cloth or a fiber board.
一种纤维复合材料多功能免拆模板的制备方法,包括步骤:A method for preparing a multifunctional composite detachable template for a fiber composite material, comprising the steps of:
A、配制具有导电功能的胶凝材料;A. preparing a cementing material having a conductive function;
B、在清洁后的免拆模板的模具底部浇筑胶凝材料,形成第一层胶凝材料层;在第一层胶凝材料层之上铺设纤维材料,形成第一层纤维材料层;在第一层纤维材料层上浇筑胶凝材料,形成第二层胶凝材料层;在第二层胶凝材料层上铺设纤维材料,形成第二层纤维材料层;依次类推,在最后一层纤维材料层上浇筑胶凝材料,形成最后一层胶凝材料层,然后沿模刮平,形成板胚;其中,至少一层所述纤维材料层由碳纤维增强复合材料构成;B. pouring a cementing material on the bottom of the cleaned mold without removing the template to form a first layer of cementing material; laying a fibrous material on the first layer of the cementing material to form a first layer of fibrous material; a layer of fibrous material is poured on the layer of fibrous material to form a second layer of cementing material; a layer of fibrous material is laid on the layer of the second layer of cementing material to form a second layer of fibrous material; and so on, in the last layer of fibrous material Depositing a cementitious material on the layer to form a final layer of cementitious material, and then flattening along the die to form a slab; wherein at least one layer of the fibrous material is composed of a carbon fiber reinforced composite material;
C、在板胚上盖上模具顶板,进行预压成型,形成板材;对板材进行固化养护,使板材固化为模板;C. Covering the top plate of the mold on the slab, pre-pressing and forming the plate; curing and curing the plate to solidify the plate into a template;
D、脱模,取出模板,然后继续常温养护一段时间后,得到所述纤维复合材料多功能免拆模板。D. demoulding, taking out the template, and then continuing to maintain the room temperature for a period of time, the multifunctional composite template of the fiber composite material is obtained.
所述的纤维复合材料多功能免拆模板的制备方法,其中,所述步骤A中,所述胶凝材料层由胶凝材料构成,所述胶凝材料按重量份计,包括以下组分:水泥1份、水0.3~0.7份、硅粉0.1~0.3份、高分子聚合物0.1~0.5份、塑化剂0.004~0.01份、减水剂0.002~0.030份和碳纤维丝0.005~0.03份。The method for preparing a fiber composite material multifunctional detachable template, wherein in the step A, the gelling material layer is composed of a cementing material, and the gelling material comprises the following components by weight: 1 part of cement, 0.3 to 0.7 parts of water, 0.1 to 0.3 parts of silicon powder, 0.1 to 0.5 parts of polymer, 0.004 to 0.01 parts of plasticizer, 0.002 to 0.030 parts of water reducing agent, and 0.005 to 0.03 parts of carbon fiber.
所述的纤维复合材料多功能免拆模板的制备方法,其中,所述步骤C中,进行预压成型的预压压力为4~10KN。The method for preparing a multi-functional free-form template of the fiber composite material, wherein in the step C, the pre-pressing pressure for pre-forming is 4 to 10 KN.
所述的纤维复合材料多功能免拆模板的制备方法,其中,所述步骤C中,进行预压成型的预压时间为1~3h。The method for preparing a multi-functional free-form template of the fiber composite material, wherein in the step C, the pre-pressing time for pre-forming is 1 to 3 hours.
所述的纤维复合材料多功能免拆模板的制备方法,其中,所述步骤C中,对板材进行固化养护的温度为20~25℃。The method for preparing a fiber composite material multifunctional detachable template, wherein in the step C, the curing temperature of the plate material is 20-25 ° C.
所述的纤维复合材料多功能免拆模板的制备方法,其中,所述步骤C中,对板材进行固化养护的时间为46~50h。The method for preparing a multi-functional free-form template of the fiber composite material, wherein in the step C, the curing time of the plate material is 46 to 50 hours.
所述的纤维复合材料多功能免拆模板的制备方法,其中,所述步骤D中,常温养护的时间为5~10天。The method for preparing a multi-functional free-form template of the fiber composite material, wherein in the step D, the curing time at room temperature is 5 to 10 days.
有益效果:本发明所述纤维复合材料多功能免拆模板用在建筑工程施工中时,既能解决钢筋锈蚀的问题,保护钢筋混凝土结构,又可以代替木制临时模板使用,且免于拆卸,从而能够使钢筋混凝土主体结构从开始建造就得到较好的保护,节约了社会资源,保护了环境,减少了模板成本,大大加快了施工速度。The utility model has the advantages that the multi-functional free-form template of the fiber composite material of the invention can solve the problem of steel corrosion, protect the reinforced concrete structure, and can replace the wooden temporary template, and is free from disassembly, when used in construction engineering construction. Thereby, the main structure of the reinforced concrete can be better protected from the beginning of construction, saving social resources, protecting the environment, reducing the cost of the formwork, and greatly speeding up the construction.
附图说明DRAWINGS
图1是本发明纤维复合材料多功能免拆模板较佳实施例的结构示意图。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view showing the structure of a preferred embodiment of the multi-functional free-form template of the fiber composite material of the present invention.
图2是本发明所述自带阴极防护功能的钢筋混凝土结构示意图。2 is a schematic view of a reinforced concrete structure with a self-contained cathode protection function according to the present invention.
图3是本发明所述自带阴极防护功能的钢筋混凝土结构的建造方法流程图。3 is a flow chart of a method for constructing a reinforced concrete structure with a self-contained cathode protection function according to the present invention.
图4是本发明纤维复合材料多功能免拆模板的制备方法的流程图。4 is a flow chart of a method for preparing a fiber composite multifunctional release template according to the present invention.
具体实施方式detailed description
本发明提供一种纤维复合材料多功能免拆模板及其制备方法,为使本发明的目的、技术方案及效果更加清楚、明确,以下对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention provides a fiber composite material multifunctional detachable template and a preparation method thereof. In order to make the object, technical solution and effect of the present invention more clear and clear, the present invention will be further described in detail below. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
本发明提供一种纤维复合材料多功能免拆模板,其中,所述纤维复合材料多功能免拆模板由多层间隔设置的纤维材料层和具有导电功能的胶凝材料层构成;其中,至少一层所述纤维材料层由碳纤维增强复合材料构成;所述纤维复合材料多功能免拆模板的上下两端为所述胶凝材料层,每层所述纤维材料层均包裹在相邻的两层所述胶凝材料层之间。The invention provides a multi-functional free-removal template for a fiber composite material, wherein the multi-functional stripless template of the fiber composite material is composed of a plurality of layers of fibrous material layers and a layer of cementing material having a conductive function; wherein at least one The layer of the fibrous material is composed of a carbon fiber reinforced composite material; the upper and lower ends of the multifunctional composite detachable template of the fiber composite material are the cemented material layer, and each layer of the fibrous material layer is wrapped in two adjacent layers. Between the layers of cementitious material.
本发明所述纤维材料层由纤维材料构成,所述纤维材料包括碳纤维材料和玻璃纤维材料。例如,可以为纤维增强复合材料(FRP,Fiber Reinforced Polymer/Plastic)或者碳纤维增强复合材料(CFRP,Carbon Fiber Reinforced Polymer/Plastic)。The fibrous material layer of the present invention is comprised of a fibrous material comprising a carbon fiber material and a glass fiber material. For example, it may be a fiber reinforced composite material (FRP, Fiber Reinforced Polymer/Plastic) or a carbon fiber reinforced composite material (CFRP, Carbon Fiber Reinforced Polymer/Plastic).
本发明所述纤维材料的类型为纤维布、纤维网格布或纤维板。也就是说,本发明所述纤维材料层为纤维布、纤维网格布或纤维板中的其中一种。例如FRP布、FRP网格布或FRP板。而本发明所述碳纤维增强复合材料的具体形式也可以为碳纤维布(CFRP布)、碳纤维网格布(CFRP网格布)或碳纤维板(CFRP板)。The type of fibrous material of the present invention is a fiber cloth, a fiber mesh cloth or a fiber board. That is, the fibrous material layer of the present invention is one of a fiber cloth, a fiber mesh cloth or a fiber board. For example, FRP cloth, FRP mesh cloth or FRP board. The specific form of the carbon fiber reinforced composite material of the present invention may also be carbon fiber cloth (CFRP cloth), carbon fiber mesh cloth (CFRP mesh cloth) or carbon fiber board (CFRP board).
本发明所述纤维复合材料多功能免拆模板,也即是是一种采用CFRP材料为主体的、导电胶凝材料为载体的多功能复合免拆模板。其可以同时作为阴极保护体系中的辅助阳极以及结构加固板材,同时满足防止钢筋锈蚀和结构加固两大功效,其作为钢筋混凝土建筑的永久免拆模板,可以为结构提供长期阴极保护,对结构的钢筋腐蚀进行主动干预。The multi-functional unremovable template of the fiber composite material of the invention is also a multifunctional composite disassembly template which is mainly composed of CFRP material and has a conductive gelling material as a carrier. It can simultaneously serve as an auxiliary anode and structural reinforcement plate in the cathodic protection system, and at the same time meet the two functions of preventing steel corrosion and structural reinforcement. As a permanent detachable template for reinforced concrete buildings, it can provide long-term cathodic protection for the structure. Steel corrosion is actively intervened.
本发明较佳实施例的纤维复合材料多功能免拆模板,如图1所示,所述具有导电功能的胶凝材料层设置有3层,分别为第一层胶凝材料层11、第二层胶凝材料层13、第三层胶凝材料层15,所述纤维材料层设置有2层,分别为第一层纤维材料层12、第二层纤维材料层14;第一层胶凝材料层11和第三层胶凝材料层15设置在纤维复合材料多功能免拆模板的上下两端,第一层纤维材料层12包裹在其相邻的第一层胶凝材料层11和第二层胶凝材料层13之间,第二层纤维材料层14包裹在其相邻的第二层胶凝材料层13和第三层胶凝材料层15之间;其中,第一层纤维材料层12和第二层纤维材料层14均由碳纤维增强复合材料构成,例如均为CFRP布。The fiber composite material multifunctional release template of the preferred embodiment of the present invention, as shown in FIG. 1, the conductive material layer of the conductive material is provided with three layers, which are respectively the first layer of cementing material layer 11 and the second layer. a layer of cementitious material layer 13, a third layer of cementitious material layer 15, the fiber material layer is provided with two layers, respectively a first layer of fibrous material layer 12, a second layer of fibrous material layer 14; the first layer of cementitious material Layer 11 and a third layer of cementitious material 15 are disposed on the upper and lower ends of the fiber composite multifunctional relief template, and the first layer of fibrous material 12 is wrapped around its adjacent first layer of cementitious material layer 11 and second Between the layers of the layer of cementitious material 13, the second layer of fibrous material 14 is wrapped between its adjacent second layer of cementitious material layer 13 and the third layer of cementitious material layer 15; wherein the first layer of fibrous material layer Both the 12 and second layers of fibrous material 14 are comprised of a carbon fiber reinforced composite material, such as a CFRP cloth.
进一步的,所述胶凝材料层由胶凝材料构成,所述胶凝材料为水泥基无机胶凝材料,按重量份计,所述胶凝材料包括以下组分:水泥1份、水0.3~0.7份、硅粉0.1~0.3份、高分子聚合物0.1~0.5份、塑化剂0.004~0.01份、减水剂0.002~0.030份和碳纤维丝0.005~0.03份。Further, the layer of cementitious material is composed of a cementitious material, which is a cement-based inorganic cementitious material, and the cementitious material comprises the following components by weight: 1 part of cement, 0.3~ of water. 0.7 parts, 0.1 to 0.3 parts of silicon powder, 0.1 to 0.5 parts of a polymer, 0.004 to 0.01 parts of a plasticizer, 0.002 to 0.030 parts of a water reducing agent, and 0.005 to 0.03 parts of a carbon fiber.
优选的,所述胶凝材料层的厚度为0.5mm~10mm,更优选为2mm~4mm,例如厚度为3mm。Preferably, the layer of cementitious material has a thickness of from 0.5 mm to 10 mm, more preferably from 2 mm to 4 mm, for example, a thickness of 3 mm.
本发明纤维复合材料多功能免拆模板(简称免拆模板),用于作为钢筋混凝土结构建造过程中的模板,免于拆卸,并能够构成阴极保护系统,保护埋置在混凝土中的钢筋,其是一种结合阴极保护和结构加固双重功效的永久性免拆模板,能在建筑工程施工中,既解决钢筋锈蚀的问题,又可以代替木制临时模板使用,为社会节约资源,保护环境,减少模板成本,加快施工速度。The multi-functional free-cutting template of the fiber composite material of the invention (referred to as a free-removal template) is used as a template in the construction process of the reinforced concrete structure, is free from disassembly, and can constitute a cathodic protection system to protect the steel bars embedded in the concrete. It is a permanent non-removable template that combines the dual functions of cathodic protection and structural reinforcement. It can solve the problem of steel corrosion in building construction, and can replace the use of temporary wooden formwork to save resources, protect the environment and reduce the society. Template cost and speed up construction.
需要说明的是,以上所述阴极保护也即是外加电流阴极保护技术,其是基于PH-电位图原理提出来的,通过向钢筋施加阴极电流而使钢筋电位落在免蚀区,进而达到保护钢筋的目的。辅助阳极是外加电流阴极保护系统的重要组成部分。所述阴极保护的原理为公知常识,此处不再赘述。It should be noted that the above-mentioned cathodic protection is also an applied current cathodic protection technology, which is proposed based on the principle of PH-potential diagram, and the protection potential is placed in the corrosion-free zone by applying a cathode current to the steel bar, thereby achieving protection. The purpose of the steel bars. The auxiliary anode is an important part of the impressed current cathodic protection system. The principle of the cathodic protection is common knowledge and will not be described here.
本发明纤维复合材料多功能免拆模板,在建造钢筋混凝土结构时,可以替代传统木制或钢制模板,并且不用拆卸,具体使用时,可以利用所述纤维复合材料多功能免拆模板,建造成带阴极防护功能的新型纤维复合材料多功能免拆模板-钢筋-混凝土组合结构体系,由于该结构体系从一开始就可以通入阴极防护电流,对结构的钢筋腐蚀进行主动干预,使钢筋极化并从混凝土钢筋表面向外赶走有害的腐蚀介质,如氯离子等,从而达到防护钢筋的目的。The multi-functional free-form template of the fiber composite material of the invention can replace the traditional wooden or steel formwork when constructing the reinforced concrete structure, and does not need to be disassembled, and can be utilized in the multi-functional free-form template of the fiber composite material when the concrete use is used. A new type of fiber composite material with cathodic protection function is a multi-functional free-removing formwork-reinforcing-concrete composite structure system. Since the structure system can pass the cathodic protection current from the beginning, the steel corrosion of the structure is actively intervened to make the steel pole And remove the harmful corrosive medium, such as chloride ions, from the surface of the concrete reinforcement to achieve the purpose of protecting the steel.
本发明实施例还提供一种自带阴极防护功能的钢筋混凝土结构,即带阴极防护功能的新型纤维复合材料多功能免拆模板-钢筋-混凝土组合结构,如图2所示,所述自带阴极防护功 能的钢筋混凝土结构包括:免拆模板1组成的模板结构,浇筑在模板结构内的混凝土2,埋置在混凝土2内的多根钢筋3,及用于对钢筋3施加恒定大小的电流的外部电源4。其中,所述多根钢筋3之间电性连接;所述钢筋3、混凝土2、免拆模板1、外部电源4依次电性连接。The embodiment of the invention further provides a reinforced concrete structure with a cathodic protection function, that is, a novel fiber composite multi-functional free-removal template-reinforcing-concrete composite structure with a cathodic protection function, as shown in FIG. 2, the self-contained The reinforced concrete structure with cathodic protection function includes: a formwork structure composed of a free formwork 1, a concrete 2 poured in the formwork structure, a plurality of steel bars 3 embedded in the concrete 2, and a constant current applied to the steel bars 3 External power supply 4. The plurality of steel bars 3 are electrically connected to each other; the steel bars 3, the concrete 2, the detachable template 1, and the external power source 4 are electrically connected in sequence.
为了达到阴极防护的目的,本发明钢筋3-混凝土2-免拆模板1结构体系应形成完整的电通路而能顺利地传递阴极保护电流。因此,本发明实施例中,所述外部电源4连接于钢筋3和免拆模板1内的纤维材料层之间,使钢筋3、外部电源4、纤维材料层形成回路,构成阴极防护系统。其中,由CFRP材料构成的纤维材料层为阴极防护系统的阳极,钢筋为阴极防护系统的阴极。所述的纤维复合材料多功能免拆模板,在本发明自带阴极防护功能的钢筋混凝土结构中,起到了组合结构材料和辅助阳极的作用,其在长期荷载、环境因素和保护电流共同作用下,具有可靠的力学性能、电化学特性和耐久性等,能支撑新型结构体系同时发挥结构性能增强和阴极防护的功能。In order to achieve the purpose of cathodic protection, the steel-concrete 2-concrete 2-disassembly template 1 structure system of the present invention should form a complete electrical path and smoothly transfer the cathodic protection current. Therefore, in the embodiment of the present invention, the external power source 4 is connected between the steel bar 3 and the fiber material layer in the detachable die plate 1, so that the steel bar 3, the external power source 4, and the fiber material layer form a loop to constitute a cathodic protection system. Among them, the fibrous material layer composed of CFRP material is the anode of the cathodic protection system, and the steel bar is the cathode of the cathodic protection system. The multi-functional detachable template of the fiber composite material plays the role of a combined structural material and an auxiliary anode in the reinforced concrete structure with the cathodic protection function of the invention, and the combination of long-term load, environmental factors and protection current With reliable mechanical properties, electrochemical properties and durability, it can support the new structural system while exerting the functions of structural performance enhancement and cathodic protection.
由于利用了纤维复合材料多功能免拆模板的力学性能和电化学特性,使得纤维复合材料多功能免拆模板在新型结构体系中,充当了组合结构材料和辅助阳极的双重角色,这样将结构性能增强和阴极防护两种功能有效地整合在一个体系中。该体系在传统组合结构的基础增加了一个阴极防护系统,这样不仅沿袭了组合结构的优点,同时又获得了结构的阴极防护。Due to the utilization of the mechanical and electrochemical properties of the multi-functional detachable template of the fiber composite material, the multi-functional detachable template of the fiber composite material plays a dual role in the composite structural material and the auxiliary anode in the new structural system, so that the structural performance Both enhanced and cathodic protection functions are effectively integrated into one system. The system adds a cathodic protection system to the foundation of the traditional combined structure, which not only follows the advantages of the combined structure, but also obtains the cathodic protection of the structure.
优选的,还可以在图2所示的自带阴极防护功能的钢筋混凝土结构中增加控制装置和检测装置,所述控制装置串联在以上形成的回路中,用于对回路中的电流大小进行控制;而所述检测装置连接在钢筋和混凝土之间,用于对钢筋的腐蚀状况进行检测。Preferably, the control device and the detecting device can also be added to the reinforced concrete structure with the cathodic protection function shown in FIG. 2, and the control device is connected in series in the loop formed above for controlling the current in the loop. And the detecting device is connected between the steel bar and the concrete for detecting the corrosion condition of the steel bar.
在图2所示的钢筋混凝土结构中,纤维复合材料多功能免拆模板,其内部存在的CFRP布,作为联系结构加固和阴极保护两大体系的纽带,既作为结构加固材料又起到了辅助阳极的作用,而具有导电功能的胶凝材料能够传递保护电流,从而能够使钢筋混凝土主体结构从开始建造就得到较好的保护。In the reinforced concrete structure shown in Fig. 2, the fiber composite material is multifunctional and free of template, and the CFRP cloth existing inside it acts as a link between the two systems of structural reinforcement and cathodic protection, and serves as both a structural reinforcement material and an auxiliary anode. The function of the cementitious material with conductive function can transmit the protection current, so that the reinforced concrete main structure can be better protected from the beginning of construction.
本发明所述CFRP材料不仅具备良好的力学性能,而且作为主要成分的CFRP材料导电性良好,电极电位接近贵金属的电化学特性。在本发明中,CFRP材料一方面用作加固材料与结构工程共同受力,提高结构的力学性能;另一方面作为辅助阳极对结构施以外加电流阴极保护从而保护结构。The CFRP material of the present invention not only has good mechanical properties, but also has a good conductivity of the CFRP material as a main component, and the electrode potential is close to the electrochemical property of the noble metal. In the present invention, the CFRP material is used as a reinforcing material on the one hand to work together with the structural engineering to improve the mechanical properties of the structure; on the other hand, as an auxiliary anode, an external cathodic protection is applied to the structure to protect the structure.
本发明纤维复合材料多功能免拆模板,能够在一个体系中实现结构加固和阴极保护的有机结合,达到了标本兼治的效果。相较于传统木制或钢制模板,这种纤维复合板强度高,耐 腐蚀,导电性好,耐久性能好。在施工过程中采用该发明中的免拆模板,可以使主体结构从一开始就得到较好的保护,避免后期修复所需要的高额经济成本。The multifunctional composite material-free template of the fiber composite material of the invention can realize the organic combination of structural reinforcement and cathodic protection in one system, and achieves the effect of treating both the symptoms and the root causes. Compared with traditional wooden or steel stencils, this fiber composite panel has high strength, corrosion resistance, good electrical conductivity and good durability. By adopting the exemption template in the invention during the construction process, the main structure can be better protected from the beginning, and the high economic cost required for the later repair can be avoided.
本发明所述的纤维复合材料多功能免拆模板-钢筋-混凝土组合结构体系,将免拆模板1,钢筋2和混凝土3在施工阶段同时浇筑成一个整体。The multi-functional free-form template-reinforcing-concrete composite structure system of the fiber composite material according to the present invention will be free from the formwork 1, the steel bar 2 and the concrete 3 are simultaneously poured into a whole in the construction stage.
具体的,本发明实施例提供一种自带阴极防护功能的钢筋混凝土结构的建造方法,如图3所示,包括步骤:Specifically, the embodiment of the present invention provides a method for constructing a reinforced concrete structure with a cathodic protection function, as shown in FIG. 3, including the steps:
S100、制备免拆模板;S100, preparing a free template;
S200、以免拆模板(纤维复合材料多功能免拆模板)形成模板结构;S200, forming a template structure by means of a detachable template (multi-functional detachable template of fiber composite material);
S300、在模板结构内扎好钢筋,将钢筋之间进行电性连接,然后浇筑混凝土;S300, tie the steel bars in the formwork structure, electrically connect the steel bars, and then pour the concrete;
S400、连接外部电源,使钢筋、混凝土、免拆模板、外部电源依次电性连接,使结构整体通电,以使钢筋和免拆模板之间形成电流回路,即得到所述自带阴极防护功能的钢筋混凝土结构。S400, connecting the external power supply, so that the steel bar, the concrete, the detachable template and the external power source are electrically connected in sequence, so that the whole structure is energized, so that a current loop is formed between the steel bar and the detachable template, that is, the self-contained cathodic protection function is obtained. reinforced-concrete structure.
进一步的,所述步骤S300还包括:在浇筑混凝土之前,检测并确保模板结构内钢筋的电连接良好;在浇筑混凝土之后,对浇筑后的混凝土进行养护。Further, the step S300 further comprises: before the concrete is poured, detecting and ensuring good electrical connection of the steel bars in the formwork structure; after pouring the concrete, curing the poured concrete.
本发明所述的自带阴极防护功能的钢筋混凝土结构,可以为各种形状结构,不仅仅限于梁式结构,还可为各种有保护需要的钢筋混凝土结构形状,如圆形构件等。The reinforced concrete structure with the self-contained cathodic protection function of the present invention may be of various shape structures, not only limited to the beam structure, but also various reinforced concrete structure shapes having protection requirements, such as circular members.
本发明所提供的一种带阴极防护功能的纤维复合材料多功能免拆模板-钢筋-混凝土组合结构体系,基于纤维复合材料多功能免拆模板优异的力学性能、电化学特性和可设计等优点,利用纤维复合材料多功能免拆模板兼作组合结构材料和辅助阳极的双重用途,从而将结构性能增强和阴极防护两种功能整合一个新型组合结构体系。该结构体系不仅沿袭了纤维增强复合材料-混凝土组合结构的优点,而且能通过CFRP材料对混凝土内钢筋施加微小的电流,实现了结构阴极防护的目的。该结构体系能应用在混凝土材料内部富含腐蚀介质或外部环境恶劣的情况下,结构的钢筋仍能得到足够的保护,如具有代表性的海砂混凝土。而且,组合结构中发挥双重用途的免拆模板在施工阶段就与混凝土直接浇筑成一个整体,省去了阴极保护体系安装的劳动。The utility model provides a multi-functional free-removing template-reinforcing-concrete composite structure system for a fiber composite material with a cathodic protection function, which is based on the excellent mechanical properties, electrochemical properties and designability of the fiber composite multi-functional exfoliation template. The use of fiber composite multi-functional free-form template doubles as a combination of structural materials and auxiliary anodes, thereby integrating structural performance enhancement and cathodic protection into a new combined structural system. The structural system not only follows the advantages of the fiber reinforced composite-concrete composite structure, but also can apply a small current to the concrete reinforcement in the concrete through the CFRP material, thereby achieving the purpose of structural cathode protection. The structural system can be applied to the case where the concrete material is rich in corrosive medium or the external environment is bad, and the structural steel bars can still be adequately protected, such as representative sea sand concrete. Moreover, the double-purpose dismantling formwork in the combined structure is directly poured into the concrete at the construction stage, eliminating the labor of installing the cathodic protection system.
本发明不仅为建筑工程领域提供一种新型混凝土耐久性保障策略,同时提供一种安全且经济的海砂混凝土应用技术,具有广泛的工程应用前景和重大的社会意义。The invention not only provides a new concrete durability guarantee strategy for the construction engineering field, but also provides a safe and economical sea sand concrete application technology, which has broad engineering application prospects and great social significance.
本发明实施例还提供一种如以上所述的纤维复合材料多功能免拆模板(免拆模板)的制 备方法,如图4所示,包括步骤:The embodiment of the invention further provides a method for preparing a multi-functional free-form template (free template) of the fiber composite material as described above, as shown in FIG. 4, comprising the steps of:
S110、配制具有导电功能的胶凝材料。所述胶凝材料用于粘贴包裹CFRP材料。S110. Preparing a gelling material having a conductive function. The cementitious material is used to affix the wrapped CFRP material.
其中,所述步骤S110中,所述胶凝材料层由胶凝材料构成,按重量份计,所述胶凝材料包括以下组分:水泥1份、水0.3~0.7份、硅粉0.1~0.3份、高分子聚合物0.1~0.5份、塑化剂0.004~0.01份、减水剂0.002~0.030份和碳纤维丝0.005~0.03份。其中,高分子聚合物可以为可再分散粉或丁苯乳胶。Wherein, in the step S110, the gelling material layer is composed of a cementing material, and the gelling material comprises the following components in parts by weight: 1 part of cement, 0.3-0.7 parts of water, 0.1-0.3 of silicon powder. A portion, a polymer of 0.1 to 0.5 parts, a plasticizer of 0.004 to 0.01 parts, a water reducing agent of 0.002 to 0.030 parts, and a carbon fiber yarn of 0.005 to 0.03 parts. Among them, the high molecular polymer may be a redispersible powder or a styrene-butadiene latex.
例如,优选的,所述胶凝材料按重量份计,包括以下组分:水泥1份、水0.5份、硅粉0.1份、可再分散粉0.3份、塑化剂0.008份、减水剂0.005份和碳纤维丝0.015份,其中,碳纤维丝为2mm长的碳纤维丝。将以上组分经过机器混合搅拌后,制备得到的水泥基无机胶凝材料,抗压强度可以达到50MPa,抗折强度可达到8MPa,导电率低于0.1S/m。For example, preferably, the gelling material comprises, by weight, parts by weight: 1 part of cement, 0.5 part of water, 0.1 part of silicon powder, 0.3 part of redispersible powder, 0.008 parts of plasticizer, 0.005 of water reducing agent. Parts and carbon fiber yarns were 0.015 parts, wherein the carbon fiber filaments were 2 mm long carbon fiber filaments. After the above components are mixed and mixed by machine, the prepared cement-based inorganic cementitious material can have a compressive strength of 50 MPa, a flexural strength of 8 MPa, and a conductivity of less than 0.1 S/m.
S120、在清洁后的免拆模板的模具底部浇筑胶凝材料,形成第一层胶凝材料层;在第一层胶凝材料层之上铺设纤维材料,形成第一层纤维材料层;在第一层纤维材料层上浇筑胶凝材料,形成第二层胶凝材料层;在第二层胶凝材料层上铺设纤维材料,形成第二层纤维材料层;依次类推,在最后一层纤维材料层上浇筑胶凝材料,形成最后一层胶凝材料层,然后沿模刮平,形成板胚;其中,至少一层所述纤维材料层由碳纤维增强复合材料构成。S120, pouring a cementing material on the bottom of the cleaned mold without removing the template to form a first layer of cementing material; laying a fiber material on the first layer of the cementing material to form a first layer of fibrous material; a layer of fibrous material is poured on the layer of fibrous material to form a second layer of cementing material; a layer of fibrous material is laid on the layer of the second layer of cementing material to form a second layer of fibrous material; and so on, in the last layer of fibrous material The cementitious material is poured on the layer to form a final layer of cementitious material, which is then flattened along the die to form a slab; wherein at least one layer of the fibrous material is composed of a carbon fiber reinforced composite material.
例如,在制备如图1所述的纤维复合材料多功能免拆模板时,在清洁后的免拆模板的模具底部浇筑胶凝材料,形成第一层胶凝材料层11;在第一层胶凝材料层11之上铺设碳纤维布(CFRP布),形成第一层纤维材料层12;在第一层纤维材料层12上浇筑胶凝材料,形成第二层胶凝材料层13;在第二层胶凝材料层13上铺设碳纤维布,形成第二层纤维材料层14;在第二层纤维材料层14上浇筑胶凝材料,形成第三层胶凝材料层15,然后沿模刮平,形成板胚。For example, in the preparation of the fiber composite multifunctional release template as described in FIG. 1, the cement material is poured on the bottom of the mold of the cleaned release template to form the first layer of cementitious material layer 11; a carbon fiber cloth (CFRP cloth) is laid on the layer of the condensed material 11 to form a first layer of the fibrous material layer 12; a cementing material is poured on the first layer of the fiber material layer 12 to form a second layer of the cementing material layer 13; a layer of cement material layer 13 is laid with a carbon fiber cloth to form a second layer of fiber material layer 14; a second layer of fiber material layer 14 is cast with a cementitious material to form a third layer of cementitious material layer 15 and then flattened along the mold. Form a slab.
S130、在板胚上盖上模具顶板,进行预压成型,形成板材;对板材进行固化养护(锁膜养护),使板材固化为模板。S130, covering the top plate of the mold with a mold top plate, performing pre-press molding to form a plate; curing the plate (locking film curing) to solidify the plate into a template.
其中,所述步骤S130还包括模具的准备:准备免拆模板的模具,清洗模具,保证清洁。Wherein, the step S130 further includes preparation of a mold: preparing a mold for removing the template, cleaning the mold, and ensuring cleaning.
S140、脱模,取出模板,然后继续常温养护一段时间后,得到所述纤维复合材料多功能免拆模板。S140, demoulding, taking out the template, and then continuing the curing at room temperature for a period of time, obtaining the multifunctional composite template of the fiber composite material.
进一步的,所述步骤S130中,进行预压成型的预压压力为4~10KN。优选的预压压力为5KN。Further, in the step S130, the pre-compression pressure for pre-forming is 4 to 10 KN. A preferred pre-pressure pressure is 5KN.
进一步的,所述步骤S130中,进行预压成型的预压时间为1~3h。优选的预压时间为2h。Further, in the step S130, the pre-pressing time for performing pre-forming is 1 to 3 hours. The preferred pre-compression time is 2 h.
进一步的,所述步骤S130中,对板材进行固化养护的温度为20~25℃。Further, in the step S130, the temperature at which the plate material is cured and cured is 20 to 25 °C.
进一步的,所述步骤S130中,对板材进行固化养护的时间为46~50h,例如48h。Further, in the step S130, the curing time of the board is 46 to 50 hours, for example, 48 hours.
进一步的,所述步骤S140中,常温养护的时间为5~10天。优选的常温养护的时间为7天。Further, in the step S140, the room temperature curing time is 5 to 10 days. The preferred room temperature curing time is 7 days.
本发明所提供的纤维复合材料多功能免拆模板,由于采用了可以作为辅助阳极材料以及结构加固的CFRP材料作为主体,选用了导电性能良好的胶凝材料作为粘接剂,该永久免拆模板可以为钢筋混凝土结构从建成初期开始进行阴极保护,从根本上避免钢筋腐蚀所导致的结构劣化。The multi-functional free-cutting template of the fiber composite material provided by the invention adopts a CFRP material which can be used as an auxiliary anode material and structural reinforcement as a main body, and a cementing material with good conductivity is selected as a bonding agent, the permanent exemption template It is possible to carry out cathodic protection for the reinforced concrete structure from the initial stage of construction, and fundamentally avoid structural deterioration caused by steel corrosion.
另外,在充分考虑组合结构设计和阴极保护要求的前提下,可根据构件的截面类型及实施部位,工作环境,施工操作等因素,选用不同种类、截面型式的CFRP型材,灵活设计纤维复合材料多功能免拆模板的截面型式,选择导电功能的胶凝材料层和纤维材料层的设置层数,及制作不同厚度的模板,以适用不同类型结构的不同部位使用。In addition, under the premise of fully considering the combined structural design and cathodic protection requirements, CFRP profiles of different types and cross-sections can be selected according to the cross-section type of the components, the implementation site, the working environment, the construction operation and other factors, and the fiber composite materials can be flexibly designed. The cross-section type of the function-free template is selected, the number of layers of the cementitious material layer and the fiber material layer of the conductive function are selected, and the templates of different thicknesses are prepared to be applied to different parts of different types of structures.
本发明所述的纤维复合材料多功能免拆模板,由多层碳纤维布、水泥基无机胶凝材料组成,达到了建筑模板的要求,其结构简单,工艺简便,质量稳定,实用性强,施用方便,推广应用前景好,并具有显著的经济效益和社会效益。The multifunctional composite stripless template of the fiber composite material comprises the multi-layer carbon fiber cloth and the cement-based inorganic cementing material, and meets the requirements of the building formwork, and has the advantages of simple structure, simple process, stable quality, strong practicability and application. Convenient, good application prospects, and significant economic and social benefits.
综上所述,本发明提供了一种纤维复合材料多功能免拆模板及其制备方法,所述纤维复合材料多功能免拆模板用在建筑工程施工中时,既能解决钢筋锈蚀的问题,保护钢筋混凝土结构,又可以代替木制临时模板使用,且免于拆卸,从而能够使钢筋混凝土主体结构从开始建造就得到较好的保护,节约了社会资源,保护了环境,减少了模板成本,大大加快了施工速度。In summary, the present invention provides a multi-functional free-form template for a fiber composite material and a preparation method thereof, and the multi-functional strip-free template of the fiber composite material can solve the problem of steel corrosion when used in construction engineering. The reinforced concrete structure can be used instead of the wooden temporary formwork, and it is free from disassembly, so that the reinforced concrete main structure can be better protected from the beginning of construction, saving social resources, protecting the environment and reducing the cost of the formwork. Greatly speed up the construction.
应当理解的是,本发明的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本发明所附权利要求的保护范围。It is to be understood that the application of the present invention is not limited to the above-described examples, and those skilled in the art can make modifications and changes in accordance with the above description, all of which are within the scope of the appended claims.

Claims (10)

  1. 一种纤维复合材料多功能免拆模板,其特征在于,所述纤维复合材料多功能免拆模板由多层间隔设置的纤维材料层和具有导电功能的胶凝材料层构成;其中,至少一层所述纤维材料层由碳纤维增强复合材料构成;所述纤维复合材料多功能免拆模板的上下两端为所述胶凝材料层,每层所述纤维材料层均包裹在相邻的两层所述胶凝材料层之间。A multi-functional detachable template for a fiber composite material, characterized in that the multi-functional detachable template of the fiber composite material is composed of a plurality of layers of fibrous material layers and a layer of cementing material having a conductive function; wherein at least one layer The fiber material layer is composed of a carbon fiber reinforced composite material; the upper and lower ends of the fiber composite material multifunctional detachable template are the cement material layer, and each layer of the fiber material layer is wrapped in two adjacent layers. Between the layers of gelling material.
  2. 根据权利要求1所述的纤维复合材料多功能免拆模板,其特征在于,所述胶凝材料层由胶凝材料构成,所述胶凝材料按重量份计,包括以下组分:水泥1份、水0.3~0.7份、硅粉0.1~0.3份、高分子聚合物0.1~0.5份、塑化剂0.004~0.01份、减水剂0.002~0.030份和碳纤维丝0.005~0.03份。The multi-functional stripping template for a fiber composite according to claim 1, wherein the layer of cementitious material is composed of a cementitious material, and the gelling material comprises, by weight, the following components: 1 part of cement 0.3 to 0.7 parts of water, 0.1 to 0.3 parts of silicon powder, 0.1 to 0.5 parts of a polymer, 0.004 to 0.01 parts of a plasticizer, 0.002 to 0.030 parts of a water reducing agent, and 0.005 to 0.03 parts of a carbon fiber.
  3. 根据权利要求1所述的纤维复合材料多功能免拆模板,其特征在于,所述纤维材料层为纤维布、纤维网格布或纤维板中的其中一种。The fiber composite multifunctional detachable template according to claim 1, wherein the fibrous material layer is one of a fiber cloth, a fiber mesh cloth or a fiber board.
  4. 一种纤维复合材料多功能免拆模板的制备方法,其特征在于,包括步骤:A method for preparing a multi-functional free-form template for a fiber composite material, comprising the steps of:
    A、配制具有导电功能的胶凝材料;A. preparing a cementing material having a conductive function;
    B、在清洁后的免拆模板的模具底部浇筑胶凝材料,形成第一层胶凝材料层;在第一层胶凝材料层之上铺设纤维材料,形成第一层纤维材料层;在第一层纤维材料层上浇筑胶凝材料,形成第二层胶凝材料层;在第二层胶凝材料层上铺设纤维材料,形成第二层纤维材料层;依次类推,在最后一层纤维材料层上浇筑胶凝材料,形成最后一层胶凝材料层,然后沿模刮平,形成板胚;其中,至少一层所述纤维材料层由碳纤维增强复合材料构成;B. pouring a cementing material on the bottom of the cleaned mold without removing the template to form a first layer of cementing material; laying a fibrous material on the first layer of the cementing material to form a first layer of fibrous material; a layer of fibrous material is poured on the layer of fibrous material to form a second layer of cementing material; a layer of fibrous material is laid on the layer of the second layer of cementing material to form a second layer of fibrous material; and so on, in the last layer of fibrous material Depositing a cementitious material on the layer to form a final layer of cementitious material, and then flattening along the die to form a slab; wherein at least one layer of the fibrous material is composed of a carbon fiber reinforced composite material;
    C、在板胚上盖上模具顶板,进行预压成型,形成板材;对板材进行固化养护,使板材固化为模板;C. Covering the top plate of the mold on the slab, pre-pressing and forming the plate; curing and curing the plate to solidify the plate into a template;
    D、脱模,取出模板,然后继续常温养护一段时间后,得到所述纤维复合材料多功能免拆模板。D. demoulding, taking out the template, and then continuing to maintain the room temperature for a period of time, the multifunctional composite template of the fiber composite material is obtained.
  5. 根据权利要求4所述的纤维复合材料多功能免拆模板的制备方法,其特征在于,所述步骤A中,所述胶凝材料层由胶凝材料构成,所述胶凝材料按重量份计,包括以下组分:水泥1份、水0.3~0.7份、硅粉0.1~0.3份、高分子聚合物0.1~0.5份、塑化剂0.004~0.01份、减水剂0.002~0.030份和碳纤维丝0.005~0.03 份。The method for preparing a multi-functional detachable template for a fiber composite according to claim 4, wherein in the step A, the layer of the cement material is composed of a cement material, and the gel material is in parts by weight. , including the following components: 1 part of cement, 0.3-0.7 parts of water, 0.1-0.3 parts of silicon powder, 0.1-0.5 parts of polymer, 0.004-0.01 part of plasticizer, 0.002-0.030 parts of water reducing agent and carbon fiber 0.005 to 0.03 parts.
  6. 根据权利要求4所述的纤维复合材料多功能免拆模板的制备方法,其特征在于,所述步骤C中,进行预压成型的预压压力为4~10KN。The method for preparing a multi-functional stripless template for a fiber composite according to claim 4, wherein in the step C, the pre-pressing pressure for pre-forming is 4 to 10 KN.
  7. 根据权利要求4所述的纤维复合材料多功能免拆模板的制备方法,其特征在于,所述步骤C中,进行预压成型的预压时间为1~3h。The method for preparing a multi-functional stripless template for a fiber composite according to claim 4, wherein in the step C, the pre-pressing time for pre-forming is 1 to 3 hours.
  8. 根据权利要求4所述的纤维复合材料多功能免拆模板的制备方法,其特征在于,所述步骤C中,对板材进行固化养护的温度为20~25℃。The method for preparing a fiber composite multifunctional detachable template according to claim 4, wherein in the step C, the curing temperature of the plate material is 20 to 25 °C.
  9. 根据权利要求4所述的纤维复合材料多功能免拆模板的制备方法,其特征在于,所述步骤C中,对板材进行固化养护的时间为46~50h。The method for preparing a fiber composite multifunctional detachable template according to claim 4, wherein in the step C, the curing time of the sheet material is 46 to 50 hours.
  10. 根据权利要求4所述的纤维复合材料多功能免拆模板的制备方法,其特征在于,所述步骤D中,常温养护的时间为5~10天。The method for preparing a fiber composite multifunctional detachable template according to claim 4, wherein in the step D, the curing time at room temperature is 5 to 10 days.
PCT/CN2017/118801 2017-01-03 2017-12-27 Fiber composite material multifunctional disassembly-free formwork and method for fabrication thereof WO2018126954A1 (en)

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