WO2018113358A1 - 一种加热固化装置 - Google Patents

一种加热固化装置 Download PDF

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Publication number
WO2018113358A1
WO2018113358A1 PCT/CN2017/102838 CN2017102838W WO2018113358A1 WO 2018113358 A1 WO2018113358 A1 WO 2018113358A1 CN 2017102838 W CN2017102838 W CN 2017102838W WO 2018113358 A1 WO2018113358 A1 WO 2018113358A1
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Prior art keywords
cabin
mold
reinforcing core
heat curing
space
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PCT/CN2017/102838
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English (en)
French (fr)
Inventor
顾炳华
魏强
吴国祥
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苏州振瑞昌材料科技有限公司
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Publication of WO2018113358A1 publication Critical patent/WO2018113358A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/002—Component parts, details or accessories; Auxiliary operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould

Definitions

  • the present invention relates to the field of reinforcing core technology, and in particular to a heat curing device.
  • the main core wire glass yarn
  • a composite epoxy resin glue
  • the reinforcing core is usually impregnated with a liquid bath, and then the heating process is carried out.
  • the coating liquid which strengthens the long distance of the core will adhere to impurities and affect the quality of the product; at the same time, the long-distance coating liquid will generate unnecessary glue waste. How to improve the heating and curing device to simplify the structure, improve product quality, and reduce waste is a problem that needs to be solved in the industry.
  • the object of the present invention is to provide a heat curing device which is simple in structure, reduces labor, increases product quality, and improves production efficiency in view of the above-mentioned deficiencies of the prior art.
  • the present invention provides a heat curing device for reinforcing a core preparation device, comprising:
  • first cabin one end of the first cabin is provided with a first mold
  • one end of the second cabin is connected to the other end of the first cabin, one end of the second cabin is provided with a second mold; and the other end of the second cabin is provided Third mold
  • Two temperature sensors two of which are respectively disposed in the first cabin and the The second chamber is for detecting the temperature of the first cabin and the second cabin.
  • the heat curing device further includes:
  • the debris collector being respectively connected to the first space and the second space;
  • the first space is a space formed by the second cabin and the second mold
  • the second space is a space formed by the second cabin and the third mold.
  • the ratio of the length of the first pod to the length of the second pod is greater than or equal to 2:1.
  • the diameter of the third mold is smaller than the diameter of the first mold, and the diameter of the first mold is smaller than the diameter of the second mold.
  • the heat curing device is composed of an upper portion and a lower portion; the upper portion is engaged or unfolded with the lower portion.
  • the present invention provides a reinforcing core preparing apparatus comprising: a gluing device having an accommodating space, an inlet and an outlet, the inlet and the outlet, and the accommodating space Connected; the accommodating space contains glue; the glue applying device is used for coating the reinforcing core that enters the accommodating space from the inlet and is removed from the outlet;
  • Heating a curing device for heating and curing the rubberized reinforcing core to form a reinforcing core having a protective layer
  • the driving device is connected to the reinforcing core, and is configured to drive the reinforcing core to pass through the rubberizing device and the heating and curing device, and the reinforcing core having a protective layer, and the volume is Roll up around the mechanism.
  • the glue application device comprises:
  • a rubberized column having the accommodating space, an inlet and an outlet; the rubberized column is vertically disposed;
  • Two pressure sensors two of which are respectively disposed at an inner side and an outer side of the inlet of the glue-coated column for detecting a pressure value inside and outside the entrance of the glue-coated column;
  • a wind booster corresponding to the inlet for counteracting pressure inside and outside the inlet of the glue column to prevent glue in the accommodating space from flowing out of the inlet.
  • the glue-coated column is provided with a liquid inlet, and the liquid inlet is close to the outlet; wherein the inlet is tapered, and the outlet is flared.
  • the glue application device further includes:
  • a position sensor disposed on an inner wall of the glue-coated column for detecting position information of the glue in the accommodating space
  • a liquid adding device connected to the position sensor and the liquid inlet, respectively, for performing a liquid adding operation according to the position information.
  • the heat curing device includes:
  • first cabin one end of the first cabin is provided with a first mold
  • one end of the second cabin is connected to the other end of the first cabin, one end of the second cabin is provided with a second mold; and the other end of the second cabin is provided Third mold
  • Two temperature sensors two of which are disposed in the first cabin and the second cabin, respectively, for detecting temperatures in the first cabin and the second cabin.
  • the heat curing device further includes:
  • the debris collector being respectively connected to the first space and the second space;
  • the first space is a space formed by the second cabin and the second mold
  • the second space is a space formed by the second cabin and the third mold.
  • the ratio of the length of the first pod to the length of the second pod is greater than or equal to 2:1.
  • the diameter of the third mold is smaller than the diameter of the first mold, and the diameter of the first mold is smaller than the diameter of the second mold.
  • the winding mechanism includes:
  • a grooming device comprising a first bracket, a total guide wheel and a splitter wheel, the total guide wheel and the splitter wheel being disposed on the first bracket; the total guide wheel having N shaped bearings , The surface of the shaped bearing is concave for guiding the N-strand reinforcing core; the dividing wheel is used to divide the N-strand reinforcing core into M groups; wherein, N ⁇ M ⁇ 1, N, M are positive integers;
  • a winding device comprising a second bracket, a blanking bracket, a cylinder, a two-way motor, at least two blanking wheels and at least two guiding wheels;
  • the blanking bracket is located on the second bracket, The two sides of the second bracket are respectively provided with the guiding wheels; at least two of the blanking wheels are disposed on both sides of the blanking bracket for connecting the reinforcing core with a protective layer, and the two-way motor is disposed at The blanking bracket is connected to the blanking wheel through a transmission member; the cylinder is disposed on the blanking bracket for driving the blanking bracket to move relative to the second bracket.
  • winding mechanism further includes:
  • a counter disposed on one side of the blanking wheel for recording the number of revolutions of the blanking wheel
  • the present invention has the beneficial effects of providing a temperature sensor in the first cabin and the second cabin by using the heat curing device provided by the present invention, by providing the first cabin and the second cabin, the first cabin
  • One end of the first chamber is provided with a first mold
  • one end of the second chamber is connected to the other end of the first chamber
  • a second mold is provided at one end of the second chamber
  • a third mold is disposed at the other end of the second chamber. It avoids the damage of the reinforcing core during the curing process of the reinforcing core after being cured at a temperature, thereby reducing labor, increasing product quality, improving production efficiency, and having a simple structure.
  • FIG. 1 is a schematic structural view of a heat curing device of the present invention
  • Fig. 2 is a schematic view showing the structure of a reinforcing core preparing apparatus having the heat curing apparatus of the present invention.
  • Fig. 1 is a schematic view showing the structure of a heat curing device of the present invention.
  • the heat curing device includes a first cabin 21, a second cabin 22, and two temperature sensors 23.
  • One end of the first cabin 21 is provided with a first mold 24.
  • One end of the second cabin 22 is connected to the other end of the first cabin 21, and one end of the second cabin 22 is provided with a second die 25.
  • the other end of the second pod 22 is provided with a third die 26.
  • Two of the temperature sensors 23 are disposed in the first cabin 21 and the second cabin 22, respectively, for detecting temperatures in the first cabin 21 and the second cabin 22.
  • the reinforcing core 10 is provided by the embodiment of the present invention, and the reinforcing core 10 is prepared by simultaneously applying various parts of the rubberized reinforcing core 10 at the same time.
  • the way of curing at different temperatures avoids damage to the core 10 during curing, which is more safe and increases product quality.
  • the heat curing device 2 is composed of an upper portion and a lower portion; the upper portion is engaged or unfolded with the lower portion.
  • a first temperature sensor is disposed in the first cabin and the second cabin by providing a first cabin and a second cabin, and the first cabin is provided with a first mold and a second cabin at one end thereof. One end is connected to the other end of the first cabin, the second chamber is provided with a second mold at one end, and the other end of the second chamber is provided with a third mold. It avoids the damage of the reinforcing core during the curing process of the reinforcing core after being cured at a temperature, thereby reducing labor, increasing product quality, improving production efficiency, and having a simple structure.
  • the heat curing device 2 further includes a debris collector 27 that is connected to the first space and the second space, respectively.
  • the first space is a space formed by the second cabin 22 and the second mold 25, and the second space is a space formed by the second cabin 22 and the third mold 26. Since the rubberized reinforcing core 10 has a part of the rubber falling off during the curing process, causing the internal heat curing device 2 to be clogged, the debris collector 27 is arranged to collect the peeled rubber material, thereby ensuring the preparation process of the reinforcing core 10. Smooth progress and improved production efficiency.
  • the ratio of the length of the first cabin 21 to the length of the second cabin 22 is greater than or equal to 2:1.
  • the diameter of the third mold 26 is smaller than the diameter of the first mold 24, and the diameter of the first mold 24 is smaller than the diameter of the second mold 25.
  • the reinforcing core preparation apparatus includes: a gumming device 1, a heat curing device 2, a winding mechanism 3, and a driving device 4.
  • the gumming device 1 has an accommodating space, an inlet 111 and an outlet 112, and the inlet 111 and the outlet 112 communicate with the accommodating space.
  • the accommodating space contains a glue.
  • the gumming device 1 is used for applying a glue to the reinforcing core 10 that enters the accommodating space from the inlet 111 and is removed from the outlet 112.
  • the heat curing device 2 is used to heat-solidify the rubberized reinforcing core 10 to form a reinforcing core 10 having a protective layer.
  • the winding mechanism 3 is used to wind up the reinforcing core 10 having a protective layer.
  • the driving device 4 is connected to the reinforcing core 10 for driving the reinforcing core 10 to pass through the rubberizing device 1 and the heating and curing device 2, and the reinforcing core 10 having a protective layer, and The winding mechanism 3 is rolled up.
  • the heat curing device 2 is composed of an upper portion and a lower portion; the upper portion is engaged or unfolded with the lower portion.
  • the drive unit 4 can be an introduction.
  • the reinforcing core preparation device drives the reinforcing core 10 through the driving device 4 to form the glue-coated reinforcing core 10 through the rubber coating device 1 in turn, and is heated and solidified by the heating curing device 2 to form a reinforcing core 10 having a protective layer. Finally, the winding mechanism 3 is rolled up, so that the preparation process of the reinforcing core 10 is smooth, thereby saving time, reducing labor, improving production efficiency, improving product quality, reducing waste, and having a simple structure.
  • the gumming device 1 further comprises: a rubberized column 11, two pressure sensors 12, a wind booster 13, the glue
  • the column 11 has the accommodation space, the inlet 111, and the outlet 112. Wherein, the height of the glued column 11 is greater than 1 m.
  • the glue-coated column 11 is vertically disposed.
  • Two of the pressure sensors 12 are disposed at the inner side and the outer side of the inlet 111 of the rubberizing column 11, respectively, for detecting the pressure values inside and outside the inlet 111 of the rubberizing column 11.
  • the wind booster 13 corresponds to the inlet 111 for counteracting the pressure inside and outside the inlet 111 of the rubberizing column 11 to prevent the glue in the accommodating space from flowing out of the inlet 111.
  • the reinforcing core 10 enters the accommodating space of the rubberizing column 11 from the inlet 111 under the driving of the driving device 4, and contacts the glue liquid in the accommodating space, thereby realizing the coating process of the reinforcing core 10.
  • the reinforcing core 10 is not easy to adhere to impurities during the rubber coating process.
  • the pressure sensor 12 detects the inside of the glued column 11 And external pressure to control the output pressure of the wind booster 13 to counteract the internal and external pressures at the inlet 111 of the rubberized column 11, to balance the pressure inside and outside the rubberized column 11, thereby preventing glue application.
  • the glue in the accommodating space of the column 11 flows out from the inlet 111, reducing the waste of glue.
  • the above-mentioned invention is implemented in which the glue-coated column 11 is provided with a liquid inlet 113, and the liquid inlet 113 is close to the outlet 112.
  • the setting of the liquid inlet 113 ensures that the amount of glue in the accommodating space of the rubberizing column 11 is sufficient, that the reinforcing core 10 is sufficiently glued, and the quality of the reinforcing core 10 is improved.
  • the inlet 111 is tapered. Among them, in order to facilitate cleaning of the rubberized column 11, the tapered inlet 111 is detachable.
  • the outlet 112 is flared.
  • the reinforcing core 10 when the reinforcing core 10 is completely removed from the outlet 112, the reinforcing core 10 is adhered with a large amount of glue, and the outlet 112 is arranged in a flared shape so that the outlet 112 has the function of collecting excess glue. Effectively avoids glue waste.
  • the gumming device 1 further comprises: a position sensor 14 and a dosing device.
  • the position sensor 14 is disposed on an inner wall of the rubberizing column 11 for detecting position information of the glue in the accommodating space.
  • the liquid adding device is respectively connected to the position sensor 14 and the liquid inlet 113, and is configured to perform a liquid adding operation according to the position information.
  • the liquid adding device can add liquid according to the amount of glue in the accommodating space of the rubberizing column 11, and can be replenished in time, thereby ensuring sufficient coating of the reinforcing core 10 and improving the quality of the reinforcing core 10. At the same time, flexibility is high.
  • the heat curing device 2 further includes a first cabin 21, a second cabin 22 and two temperature sensors 23.
  • One end of the first cabin 21 is provided with a first mold 24.
  • One end of the second cabin 22 is connected to the other end of the first cabin 21, and one end of the second cabin 22 is provided with a second die 25.
  • the other end of the second pod 22 is provided with a third die 26.
  • Two of the temperature sensors 23 are disposed in the first cabin 21 and the second cabin 22, respectively, for detecting temperatures in the first cabin 21 and the second cabin 22.
  • the reinforcing core 10 is provided by the embodiment of the present invention, and the reinforcing core 10 is prepared by simultaneously applying various parts of the rubberized reinforcing core 10 at the same time.
  • the way of curing at different temperatures avoids damage to the core 10 during curing, which is more safe and increases product quality.
  • the heat curing device 2 further includes a debris collector 27 that is connected to the first space and the second space, respectively.
  • the first space is a space formed by the second cabin 22 and the second mold 25, and the second space is a space formed by the second cabin 22 and the third mold 26. Since the rubberized reinforcing core 10 has a part of the rubber falling off during the curing process, causing the internal heat curing device 2 to be clogged, the debris collector 27 is arranged to collect the peeled rubber material, thereby ensuring the preparation process of the reinforcing core 10. Smooth progress and improved production efficiency.
  • the ratio of the length of the first cabin 21 to the length of the second cabin 22 is greater than or equal to 2:1.
  • the diameter of the third mold 26 is smaller than the diameter of the first mold 24, and the diameter of the first mold 24 is smaller than the diameter of the second mold 25.
  • the winding mechanism 3 further includes a grooming device 31 and a winding device 32.
  • the grooming device 31 includes a first bracket 311, a total guide wheel 312, and a minute guide wheel 313.
  • the total guide wheel 312 and the minute guide wheel 313 are disposed on the first bracket 311.
  • the total guide wheel 312 has N profiled bearings whose surfaces are concave for guiding the N-strand reinforcing core 10.
  • the sub-guide wheel 313 is used to divide the N-strand reinforcing core 10 into M groups, wherein N ⁇ M ⁇ 1, N, M are positive integers.
  • the winding device 32 includes a second bracket 321 , a blanking bracket 322 , a cylinder 323 , a two-way motor 324 , at least two blanking rollers 325 , and at least two guiding wheels 326 .
  • the blanking bracket 322 is located on the second bracket 321 , and the guiding wheels 326 are respectively disposed on two sides of the second bracket 321 .
  • At least two of the blanking rollers 325 are disposed on both sides of the blanking bracket 322 for connecting the reinforcing core 10 having a protective layer, and the two-way motor 324 is disposed on the blanking bracket 322 through the transmission member Connected to the blanking wheel 325.
  • the cylinder 323 is disposed on the blanking bracket 322 for driving the blanking bracket 322 to move relative to the second bracket 321 .
  • N can be 8
  • M can be 2.
  • the winding mechanism 3 further includes a counter and an elastic member.
  • the counter is disposed on one side of the blanking wheel 325 for recording the number of revolutions of the blanking wheel 325.
  • a through hole is provided on one side of the blanking wheel 325, and the counter detects that the through hole count is increased by one.
  • the counter count multiplied by the circumference of the blanking wheel 325 is the length of the reinforcing core 10.
  • the counter uses a photoelectric sensor.
  • the elastic member is coupled to one side of the blanking wheel 325 for being placed at the blanking wheel 325 and the reinforcing core 10 having a protective layer. In the tensioned state, the discharge roller 325 is rotated.

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

一种加热固化装置，所述加热固化装置用于加强芯制备设备，所述加热固化装置包括：第一舱体(21)，第二舱体(22)和两个温度传感器(23)；所述第一舱体(21)的一端设有第一模具(24)；所述第二舱体(22)的一端与所述第一舱体(21)的另一端连接，所述第二舱体(22)的一端设有第二模具(25)；所述第二舱体(22)的另一端设有第三模具（26）；两个所述温度传感器(23)分别设置在所述第一舱体(21)和所述第二舱体(22)内，用于检测所述第一舱体(21)和所述第二舱体(22)内的温度，结构简单、减少劳动力、增加产品质量、提高生产效率。

Description

一种加热固化装置 技术领域
本发明涉及加强芯技术领域，具体地涉及一种加热固化装置。
背景技术
随着科技的迅速发展，人们对通信网络和信息传输的依赖性日益增加，从而致使光缆的生产与日俱增。在光缆加强芯的生产过程中，主体芯线(玻璃纱)需要经过复合型环氧树脂(胶水)的粘合，而后加热成型，生产出光缆加强芯。但是，生产过程中，通常采用盛液盆浸渍加强芯后再进行加热成型工艺，加强芯长距离的涂液会附着杂质，影响产品质量；同时，长距离的涂液会产生不必要的胶水浪费，如何改进加热固化装置以简化结构、提高产品质量、减少浪费的问题是目前业界亟待解决的需要课题。
发明内容
本发明的目的在于针对上述现有技术的不足，提供了一种结构简单、减少劳动力、增加产品质量、提高生产效率的加热固化装置。
为实现上述目的，本发明采用了如下技术方案：
本发明提供了一种加热固化装置，所述加热固化装置用于加强芯制备设备，其包括：
第一舱体，所述第一舱体的一端设有第一模具；
第二舱体，所述第二舱体的一端与所述第一舱体的另一端连接，所述第二舱体的一端设有第二模具；所述第二舱体的另一端设有第三模具；
两个温度传感器，两个所述温度传感器分别设置在所述第一舱体和所 述第二舱体内，用于检测所述第一舱体和所述第二舱体内的温度。
进一步地，所述加热固化装置还包括：
碎屑收集器，所述碎屑收集器分别与第一空间和第二空间连接；
其中，所述第一空间为所述第二舱体与所述第二模具形成的空间，所述第二空间为所述第二舱体与所述第三模具形成的空间。
进一步地，所述第一舱体的长度与所述第二舱体的长度比大于等于2:1。
进一步地，所述第三模具的直径小于所述第一模具的直径，所述第一模具的直径小于所述第二模具的直径。
进一步地，所述加热固化装置由上部分和下部分组成；所述上部分与所述下部分扣合或展开。
本发明提供了一种加强芯制备设备，所述加强芯制备设备包括：涂胶装置，所述涂胶装置具有容置空间、入口和出口，所述入口和所述出口与所述容置空间连通；所述容置空间内容纳有胶液；所述涂胶装置用于对从所述入口进入所述容置空间内，并从所述出口移出的加强芯进行涂胶；
加热固化装置，所述加热固化装置用于对涂胶的加强芯进行加热固化形成具有保护层的加强芯；
卷绕机构，所述卷绕机构用于将所述具有保护层的加强芯卷起；
驱动装置，所述驱动装置与所述加强芯连接，用于驱动所述加强芯依次穿过所述涂胶装置和所述加热固化装置后所述具有保护层的加强芯，并由所述卷绕机构卷起。
进一步地，所述涂胶装置包括：
涂胶柱，所述涂胶柱具有所述容置空间、入口和出口；所述涂胶柱竖直设置；
两个压力传感器，两个所述压力传感器分别设置在所述涂胶柱入口处的内侧和外侧，用于检测所述涂胶柱入口处内部和外部的压力值；
风力增压器，所述风力增压器与所述入口对应，用于抵消所述涂胶柱入口处内部和外部的压力，以防所述容置空间内的胶液从所述入口流出。
进一步地，所述涂胶柱上设有进液口，所述进液口靠近所述出口；其中，所述入口为锥形，所述出口为喇叭状。
进一步地，所述涂胶装置还包括：
位置传感器，所述位置传感器设置在所述涂胶柱的内壁上，用于检测所述容置空间内胶液的位置信息；
加液装置，所述加液装置分别与所述位置传感器和所述进液口连接，用于根据所述位置信息执行加液动作。
进一步地，所述加热固化装置包括：
第一舱体，所述第一舱体的一端设有第一模具；
第二舱体，所述第二舱体的一端与所述第一舱体的另一端连接，所述第二舱体的一端设有第二模具；所述第二舱体的另一端设有第三模具；
两个温度传感器，两个所述温度传感器分别设置在所述第一舱体和所述第二舱体内，用于检测所述第一舱体和所述第二舱体内的温度。
进一步地，所述加热固化装置还包括：
碎屑收集器，所述碎屑收集器分别与第一空间和第二空间连接；
其中，所述第一空间为所述第二舱体与所述第二模具形成的空间，所述第二空间为所述第二舱体与所述第三模具形成的空间。
进一步地，所述第一舱体的长度与所述第二舱体的长度比大于等于2:1。
进一步地，所述第三模具的直径小于所述第一模具的直径，所述第一模具的直径小于所述第二模具的直径。
进一步地，所述卷绕机构包括：
疏导装置，所述疏导装置包括第一支架、总导轮和分导轮，所述总导轮和所述分导轮设置在所述第一支架上；所述总导轮具有N个异形轴承， 所述异形轴承的表面为凹形用于引导N股加强芯；所述分导轮用于将所述N股加强芯分成M组；其中，N≥M≥1，N、M为正整数；
卷绕装置，所述卷绕装置包括第二支架、落料支架、气缸、双向电机、至少两个落料轮和至少两个导向轮；所述落料支架位于所述第二支架上，所述第二支架的两侧分别设有所述导向轮；至少两个所述落料轮设置在所述落料支架两侧用于连接所述具有保护层的加强芯，所述双向电机设置在所述落料支架上，通过传动件与所述落料轮连接；所述气缸设置在所述落料支架上，用于驱动所述落料支架相对所述第二支架移动。
进一步地，所述卷绕机构还包括：
计数器，所述计数器设置在所述落料轮的一侧，用于记录所述落料轮的旋转圈数；
弹性件，所述弹性件与所述落料轮的一侧连接，用于在所述落料轮与所述具有保护层的加强芯处于拉紧状态下，使所述落料轮转动。
采用上述技术方案，本发明的有益效果为：使用本发明提供的加热固化装置通过设置第一舱体和第二舱体，在第一舱体和第二舱体内设置温度传感器，第一舱体的一端设有第一模具，第二舱体的一端与第一舱体的另一端连接，第二舱体的一端设有第二模具；第二舱体的另一端设有第三模具。避免了将加强芯在一个温度固化后放入下一个温度进行固化的过程中致使加强芯损坏，从而减少劳动力、增加产品质量、提高生产效率，而且结构简单。
附图说明
图1为本发明的加热固化装置的结构示意图；
图2为具有本发明的加热固化装置的加强芯制备设备的结构示意图。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，下面结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体 实施例仅用以解释本发明，并不用于限定本发明。
图1为本发明的加热固化装置的结构示意图。如图1所示，所述加热固化装置包括：第一舱体21，第二舱体22和两个温度传感器23。所述第一舱体21的一端设有第一模具24。所述第二舱体22的一端与所述第一舱体21的另一端连接，所述第二舱体22的一端设有第二模具25。所述第二舱体22的另一端设有第三模具26。两个所述温度传感器23分别设置在所述第一舱体21和所述第二舱体22内，用于检测所述第一舱体21和所述第二舱体22内的温度。较现有技术中，通过将加强芯10在一个温度固化后放入下一个温度进行固化的方式，本发明实施例提供的加强芯10制备设备，通过将涂胶的加强芯10各个部分同时在不同的温度下固化的方式，避免加强芯10固化过程中受到损坏，安全性更高，增加了产品质量。具体实施时，加热固化装置2由上部分和下部分组成；所述上部分与所述下部分扣合或展开。
使用本发明提供的加热固化装置通过设置第一舱体和第二舱体，在第一舱体和第二舱体内设置温度传感器，第一舱体的一端设有第一模具，第二舱体的一端与第一舱体的另一端连接，第二舱体的一端设有第二模具；第二舱体的另一端设有第三模具。避免了将加强芯在一个温度固化后放入下一个温度进行固化的过程中致使加强芯损坏，从而减少劳动力、增加产品质量、提高生产效率，而且结构简单。
为了防止加热固化装置2内部堵塞，所述加热固化装置2进一步包括：碎屑收集器27，所述碎屑收集器27分别与第一空间和第二空间连接。其中，所述第一空间为所述第二舱体22与所述第二模具25形成的空间，所述第二空间为所述第二舱体22与所述第三模具26形成的空间。由于涂胶的加强芯10在固化的过程中会有部分胶料脱落致使加热固化装置2内部堵塞，所以碎屑收集器27得设置能够将脱落的胶料收集，确保了加强芯10的制备流程顺畅进行，提高了生产效率。在实际应用中，所述第一舱体21的长度与所述第二舱体22的长度比大于等于2:1。在实际应用中，所述第三模具26的直径小于所述第一模具24的直径，所述第一模具24的直径小于所述第二模具25的直径。
图2为本发明的加强芯制备设备的结构示意图。如图2所示，所述加强芯制备设备包括：涂胶装置1、加热固化装置2、卷绕机构3和驱动装置4。所述涂胶装置1具有容置空间、入口111和出口112，所述入口111和所述出口112与所述容置空间连通。所述容置空间内容纳有胶液。所述涂胶装置1用于对从所述入口111进入所述容置空间内，并从所述出口112移出的加强芯10进行涂胶。所述加热固化装置2用于对涂胶的加强芯10进行加热固化形成具有保护层的加强芯10。所述卷绕机构3用于将所述具有保护层的加强芯10卷起。所述驱动装置4与所述加强芯10连接，用于驱动所述加强芯10依次穿过所述涂胶装置1和所述加热固化装置2后所述具有保护层的加强芯10，并由所述卷绕机构3卷起。在实际应用中，为了方便加强芯10贯穿加热固化装置2，加热固化装置2由上部分和下部分组成；所述上部分与所述下部分扣合或展开。在实际应用中，驱动装置4可以为导论。
使用本发明提供的加强芯制备设备通过驱动装置4驱动加强芯10依次穿过涂胶装置1形成涂有胶液的加强芯10后，经加热固化装置2加热固化形成具有保护层的加强芯10，最后由卷绕机构3卷起，使得加强芯10的制备流程顺畅，从而节省时间、减少劳动力、提高了生产效率、提高产品质量、减少浪费，而且结构简单。
为了防止长距离的涂胶致使杂质粘附在加强芯10上的现象发生，所述涂胶装置1进一步包括：涂胶柱11，两个压力传感器12，风力增压器13，所述涂胶柱11具有所述容置空间、入口111和出口112。其中，涂胶柱11的高度大于1m。所述涂胶柱11竖直设置。两个所述压力传感器12分别设置在所述涂胶柱11入口111处的内侧和外侧，用于检测所述涂胶柱11入口111处内部和外部的压力值。所述风力增压器13与所述入口111对应，用于抵消所述涂胶柱11入口111处内部和外部的压力，以防所述容置空间内的胶液从所述入口111流出。具体实施时，加强芯10在驱动装置4的驱动下从入口111进入涂胶柱11的容置空间内，并与容置空间内的胶液接触，从而实现对加强芯10涂胶工艺。较现有技术，加强芯10涂胶过程中不易粘附杂质。具体实施时，压力传感器12检测涂胶柱11内 部和外部的压力，以控制风力增压器13的输出压力，以抵消所述涂胶柱11入口111处内部和外部的压力，使涂胶柱11内部和外部的压力平衡，从而防止涂胶柱11的容置空间内胶液从入口111流出，减少了胶液浪费。
为了进一步减少胶液浪费，上述发明实施了中上述的涂胶柱11上设有进液口113，所述进液口113靠近所述出口112。在本实施了中，进液口113的设置可以确保涂胶柱11的容置空间内胶液量充足，保证了加强芯10涂胶充分，提高了加强芯10质量。为了更进一步减少胶液浪费，优选的，所述入口111为锥形。其中，为了便于清洗涂胶柱11，锥形入口111可拆卸。所述出口112为喇叭状。在具体实施时，当加强芯10涂完胶液从出口112移出时，加强芯10会粘附有多量的胶液，而出口112为喇叭状得设置使得出口112具有收集多余胶液的功能，有效的避免了胶液浪费。
为了进一步确保加强芯10的质量，所述涂胶装置1进一步包括：位置传感器14和加液装置。所述位置传感器14设置在所述涂胶柱11的内壁上，用于检测所述容置空间内胶液的位置信息。所述加液装置分别与所述位置传感器14和所述进液口113连接，用于根据所述位置信息执行加液动作。在本实施例中，加液装置可根据涂胶柱11的容置空间内胶液量进行加液，能够及时补充，保证了加强芯10涂胶充分，提高了加强芯10质量。同时，灵活性较高。
为了进一步提高加强芯10的质量，所述加热固化装置2进一步包括：第一舱体21，第二舱体22和两个温度传感器23。所述第一舱体21的一端设有第一模具24。所述第二舱体22的一端与所述第一舱体21的另一端连接，所述第二舱体22的一端设有第二模具25。所述第二舱体22的另一端设有第三模具26。两个所述温度传感器23分别设置在所述第一舱体21和所述第二舱体22内，用于检测所述第一舱体21和所述第二舱体22内的温度。较现有技术中，通过将加强芯10在一个温度固化后放入下一个温度进行固化的方式，本发明实施例提供的加强芯10制备设备，通过将涂胶的加强芯10各个部分同时在不同的温度下固化的方式，避免加强芯10固化过程中受到损坏，安全性更高，增加了产品质量。
为了防止加热固化装置2内部堵塞，所述加热固化装置2进一步包括：碎屑收集器27，所述碎屑收集器27分别与第一空间和第二空间连接。其中，所述第一空间为所述第二舱体22与所述第二模具25形成的空间，所述第二空间为所述第二舱体22与所述第三模具26形成的空间。由于涂胶的加强芯10在固化的过程中会有部分胶料脱落致使加热固化装置2内部堵塞，所以碎屑收集器27得设置能够将脱落的胶料收集，确保了加强芯10的制备流程顺畅进行，提高了生产效率。在实际应用中，所述第一舱体21的长度与所述第二舱体22的长度比大于等于2:1。在实际应用中，所述第三模具26的直径小于所述第一模具24的直径，所述第一模具24的直径小于所述第二模具25的直径。
为了高效收集具有保护层的加强芯10，如图2所示，所述卷绕机构3进一步包括：疏导装置31和卷绕装置32。所述疏导装置31包括第一支架311、总导轮312和分导轮313，所述总导轮312和所述分导轮313设置在所述第一支架311上。所述总导轮312具有N个异形轴承，所述异形轴承的表面为凹形用于引导N股加强芯10。所述分导轮313用于将所述N股加强芯10分成M组，其中，N≥M≥1，N、M为正整数。所述卷绕装置32包括第二支架321、落料支架322、气缸323、双向电机324、至少两个落料轮325和至少两个导向轮326。所述落料支架322位于所述第二支架321上，所述第二支架321的两侧分别设有所述导向轮326。至少两个所述落料轮325设置在所述落料支架322两侧用于连接所述具有保护层的加强芯10，所述双向电机324设置在所述落料支架322上，通过传动件与所述落料轮325连接。所述气缸323设置在所述落料支架322上，用于驱动所述落料支架322相对所述第二支架321移动。在实际应用中，N可以为8，M可以为2。
为了便于记录加强芯10的长度，所述卷绕机构3进一步包括：计数器和弹性件。所述计数器设置在所述落料轮325的一侧，用于记录所述落料轮325的旋转圈数。具体实施时，在落料轮325的一侧上设有通孔，计数器检测到通孔计数加一，最终，计数器计数乘以落料轮325的周长即为加强芯10的长度。在实际应用中，计数器采用光电传感器。为了确保加 强芯10与落料轮325紧密缠绕，优选的，所述弹性件与所述落料轮325的一侧连接，用于在所述落料轮325与所述具有保护层的加强芯10处于拉紧状态下，使所述落料轮325转动。
以上所述实施例仅表达了本发明的实施方式，其描述较为具体和详细，但并不能因此而理解为对本发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。

Claims (5)

  1. 一种加热固化装置，用于加强芯制备设备，其特征在于，包括：
    第一舱体，所述第一舱体的一端设有第一模具；
    第二舱体，所述第二舱体的一端与所述第一舱体的另一端连接，所述第二舱体的一端设有第二模具；所述第二舱体的另一端设有第三模具；
    两个温度传感器，两个所述温度传感器分别设置在所述第一舱体和所述第二舱体内，用于检测所述第一舱体和所述第二舱体内的温度。
  2. 根据权利要求1所述的加热固化装置，其特征在于，所述加热固化装置还包括：
    碎屑收集器，所述碎屑收集器分别与第一空间和第二空间连接；
    其中，所述第一空间为所述第二舱体与所述第二模具形成的空间，所述第二空间为所述第二舱体与所述第三模具形成的空间。
  3. 根据权利要求1所述的加热固化装置，其特征在于，所述第一舱体的长度与所述第二舱体的长度比大于等于2:1。
  4. 根据权利要求1所述的加热固化装置，其特征在于，
    所述第三模具的直径小于所述第一模具的直径，所述第一模具的直径小于所述第二模具的直径。
  5. 根据权利要求1所述的加热固化装置，其特征在于，所述加热固化装置由上部分和下部分组成；所述上部分与所述下部分扣合或展开。
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CN106476305A (zh) * 2016-12-22 2017-03-08 苏州振瑞昌材料科技有限公司 一种加强芯制备设备
CN106493039A (zh) * 2016-12-22 2017-03-15 苏州振瑞昌材料科技有限公司 一种涂胶装置
CN106584721A (zh) * 2016-12-22 2017-04-26 苏州振瑞昌材料科技有限公司 一种加热固化装置
CN206416388U (zh) * 2016-12-22 2017-08-18 苏州易诺贝新材料科技有限公司 一种加热固化装置
CN206415296U (zh) * 2016-12-22 2017-08-18 苏州易诺贝新材料科技有限公司 一种涂胶装置
CN206426481U (zh) * 2016-12-22 2017-08-22 苏州易诺贝新材料科技有限公司 一种加强芯制备设备

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