WO2018107818A1 - Mechanism for automatic sequencing and entering of batteries - Google Patents
Mechanism for automatic sequencing and entering of batteries Download PDFInfo
- Publication number
- WO2018107818A1 WO2018107818A1 PCT/CN2017/099926 CN2017099926W WO2018107818A1 WO 2018107818 A1 WO2018107818 A1 WO 2018107818A1 CN 2017099926 W CN2017099926 W CN 2017099926W WO 2018107818 A1 WO2018107818 A1 WO 2018107818A1
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- WIPO (PCT)
- Prior art keywords
- battery
- terminal
- battery positioning
- driving device
- batteries
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/80—Turntables carrying articles or materials to be transferred, e.g. combined with ploughs or scrapers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/564—Terminals characterised by their manufacturing process
- H01M50/566—Terminals characterised by their manufacturing process by welding, soldering or brazing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the invention relates to a battery automatic sorting entry mechanism.
- the commonly used battery terminal soldering mainly relies on the manual use of a soldering iron to complete the soldering of the battery terminals.
- the process of soldering the battery with the artificial electric soldering iron has low productivity and the product quality is difficult to guarantee.
- the burden on the enterprise is invisibly increased.
- an embodiment of the present invention provides a battery automatic sorting and entering mechanism, which is applied to a fully automatic high-speed welding terminal point color glue integrated machine, which realizes automatic battery sorting into the battery terminal welding zone, and improves Efficiency, reducing costs.
- the technical solution adopted by the present invention is:
- a battery automatic sorting entry mechanism including a first conveying device, a plurality of battery positioning devices disposed at one end of the first conveying device, and an eighth driving device for advancing the processing area of the battery at the battery positioning device
- the battery positioning device includes a battery positioning baffle and a ninth driving device that drives the battery positioning baffle to extend or retract the surface of the first conveying device.
- the first conveyor is separately controlled in several segments.
- the eighth driving device comprises a push block cylinder and a push block.
- a sensor is provided at the battery positioning device.
- the invention is applied to a fully automatic high-speed welding terminal point color glue integrated machine, which realizes automatic sorting of the battery into the battery terminal welding zone, thereby improving efficiency and reducing cost.
- FIG. 1 is a schematic structural view of a battery automatic sorting entry mechanism
- FIG. 2 is a schematic structural view of the battery automatically sorting into the inside of the mechanism
- Figure 3 is a schematic structural view of a processing zone
- Figure 4 is a schematic structural view of a battery entry mechanism
- FIG 5 is a schematic structural view of a battery positioning device (i.e., at A in Figure 5);
- FIG. 6 is a schematic exploded view of a battery positioning device
- Figure 7 is a schematic structural view of the terminal automatic feeding mechanism
- Figure 8 is a schematic structural view of a terminal arranging mechanism
- Figure 9 is an exploded structural view of the terminal arranging mechanism
- Figure 10 is a schematic structural view of a terminal handling mechanism
- Figure 11 is a schematic structural view of a clamping assembly
- Figure 12 is a schematic structural view of a terminal welding mechanism
- Figure 13 is a schematic view showing the structure of the mounting assembly (i.e., at B in Fig. 13);
- Figure 14 is a schematic front view of the dispensing rod
- Figure 15 is a side view showing the structure of the dispensing rod
- Figure 16 is a schematic view of the mechanism of the negative pressure reclaiming device
- a battery automatic sorting entry mechanism includes a rack 1 having at least one battery inlet end 2, at least one battery outlet end 3, a battery inlet end 2 and a battery outlet end 3
- a rotatable rotary processing zone 4 is disposed between the processing zones 4, and a battery inlet mechanism 5, a terminal welding device and a terminal automatic dispensing mechanism are arranged in an annular manner, and the battery inlet mechanism 5 is adjacent to the battery inlet end 2, and the terminal is automatically The dispensing mechanism is adjacent to the battery outlet end 3.
- the terminal soldering device preferably includes a terminal soldering mechanism 7 for feeding the terminal to a set position on the battery, and a terminal automatic feeding mechanism for soldering the terminal to a set position on the battery.
- the processing zone 4 of the invention is of a rotary type, and the related processes are arranged in a ring shape, and the work station is smoothly and concisely connected, thereby greatly reducing the equipment volume and the production space.
- the terminal welding device is provided with two groups, one for welding the positive terminal and the other for welding the negative terminal, the battery entering mechanism 5, the two sets of terminal welding devices, and the terminal automatic dispensing mechanism are sequentially distributed 90 degrees apart. After the battery enters the processing zone 4 from the battery inlet end 2 via the battery entry mechanism 5, The processing area 4 is gradually rotated by 90 degrees through the terminal welding device and the terminal automatic dispensing mechanism to complete the welding and sizing of the positive and negative terminals of the battery. Finally, the battery is output through the battery outlet end 3, and the automatic welding processing of the battery terminal is completed.
- the above process realizes the automatic welding of the battery terminals, the work position is smooth and concise, the effective efficiency is improved, the production quality is ensured and the production cost is reduced, and the processing area 4 of the invention is a rotary type, and the related processes are arranged in a ring shape, which is greatly reduced. Small equipment size and production space.
- the processing zone 4 is of a ring-shaped rotary type, and its main structure includes a rotary disk 41 and a fixed disk 42.
- the rotary disk 41 is concentrically arranged with the fixed disk 42, and the frame 1 on the fixed disk 42 is provided with terminal welding.
- a battery is placed on the rotary disk 41, and the rotary disk 41 is rotated to cause the battery to pass through the processing station to automatically complete the terminal automatic welding and sizing.
- the return disk 41 is disposed on a rotary shaft 43 which is disposed on a fixed shaft 44.
- the rotary shaft 43 is sleeved on the fixed shaft 44.
- the frame 1 is provided with a load bearing for supporting the weight of the rotary disk 41.
- the turntable 41 is driven to rotate by a motor, and an angle divider is disposed between the motor and the turntable 41.
- the battery entry mechanism 5 includes a first transfer device 51, a plurality of battery positioning devices 52 disposed at one end of the first transfer device 51, and a battery advance processing region 4 at the battery positioning device 52.
- the eighth driving device 53 is divided into several segments to control the battery transmission.
- the battery positioning device 52 includes a battery positioning baffle 521 and the battery positioning baffle 521 is extended or retracted.
- four battery positioning devices 52 are provided, which are conveniently arranged along the first conveying device 51.
- the battery positioning device 52 is provided with a sensor. The initial state of the battery positioning device 52 is to retract the surface of the first conveying device 51.
- the ninth driving device 522 drives the battery positioning shutter 521 to extend beyond the surface of the first conveying device 51 to block the battery positioning, the second, third and fourth The battery is positioned according to the above process.
- the eighth driving device 53 includes a push block cylinder and a push block. After the battery is positioned, the push block cylinder drives the push block to push the four batteries into the processing area 4 together.
- the terminal automatic feeding mechanism includes a terminal conveying mechanism 61, a terminal arranging mechanism 62, and a terminal conveying mechanism 63.
- the terminal conveying mechanism 61 conveys the terminal to the terminal arranging mechanism 62, and the terminal arranging mechanism 62 sets the terminal according to the setting requirement.
- the terminal transport mechanism 63 transports the aligned terminals to the set position.
- the terminal conveying mechanism 61 includes a terminal container 612 for placing a terminal, and a terminal conveying line 611 disposed between the terminal arranging mechanism 62 and the terminal container 612.
- the terminal container 612 is disposed on a vibrator 613, and the vibrator 613
- the terminals in the terminal container 612 are transported to the terminal arranging mechanism 62 one by one through the terminal delivery line 611 by vibration.
- One end of the terminal delivery line 611 connected to the terminal container 612 is set to a shape such that the terminal can enter the terminal delivery line 611 from the terminal container 612 only in the set arrangement direction.
- the terminal arranging mechanism 62 includes a substrate 621, is disposed above the substrate 621, and is connected to the terminal conveyor.
- the alignment groove 622 of the structure 61, the terminal positioning baffle 624 disposed on the arrangement groove 622, the plurality of alignment positioning rods 625 disposed under the arrangement groove 622, the first driving device 626, the second driving device 627, and the third driving device 628, the fourth driving device 6211, the upper cover 623 of the arranging groove 622 is moved forward and backward by the first driving device 626, the arranging groove 622 is driven up and down by the second driving device 627, and the terminal positioning baffle 624 is driven by the third driving device 628.
- the base plate 621 is provided with a slider 629 which is aligned with the number of the positioning rods 625.
- the slider 629 is arranged side by side, and the arrangement positioning rod 625 is connected with the slider 629 in one-to-one correspondence, and the slider 629 is provided with a set length.
- the guide groove 6210, the guide groove 6210 is sleeved on the protrusion provided on the adjacent slider 629, the leftmost slider 629 is driven to move left and right by the fourth driving device 6211, and the second driving device 627 is pressed down to arrange the groove 622.
- the fourth driving device 6211 drives the slider 629 to the left to arrange the positioning positioning rods 625 one by one.
- the number of the alignment rods 625 is the same as the number of the sequentially welded cells. In this embodiment, the number of the alignment rods 625 is four.
- the adjacent spacing is the length of the corresponding guiding groove 6210, and the rightmost alignment positioning rod 625 can be It is fixedly disposed on the substrate 621 as a reference for reference.
- the terminal arranging mechanism 62 has a simple structure and simple operation, and can accurately and quickly complete the positioning arrangement of the terminals, and is ready for the next step.
- the terminal transport mechanism 63 includes a clamping mechanism 631, a fifth driving device 632 that drives the clamping mechanism 631 up and down and rotatably movable, and a sixth driving device 633 for positioning the battery.
- the clamping mechanism 631 includes a plurality of clamping assemblies arranged in a set requirement. The number of clamping components is four, and the arrangement relationship between the clamping components corresponds to the arrangement of the alignment positioning rods 625 after deployment, so as to accurately The terminals on the alignment rod 625 are clamped.
- the clamping assembly includes a clamping portion 6311 distributed to the left and right, and a connecting rod 6313 for clamping or loosening the clamping portion.
- the connecting rod 6313 is disposed on a rotating column 6314, and a clamping cylinder 6312 moves back and forth to drive the rotating column 6314 to rotate. Thereby, the connecting rod 6313 is moved to the left and right, thereby achieving clamping or loosening of the grip portion 6311.
- the fifth driving device includes a vertical cylinder that drives the clamping mechanism 631 to move up and down, a left and right cylinder that drives the clamping mechanism 631 to move left and right, and a rotary cylinder that drives the clamping mechanism 631 to rotate.
- the sixth drive unit 633 presses the battery at the welding station to complete the positioning of the battery.
- the terminal welding mechanism 7 includes a plurality of welding guns 71, a mounting assembly 72 for mounting the welding gun 71, and a seventh driving device 73.
- the mounting assembly 72 includes a mounting portion 721 for mounting the welding torch and a fixed mounting portion 721.
- the mounting bracket 722 can be rotated relative to the mounting bracket 722, and the seventh driving device 73 drives the mounting bracket 722 to move up and down.
- the mounting portion 721 and the mounting bracket 722 are connected by bolt studs.
- the mounting portion 721 When mounting, the mounting portion 721 is rotated to adjust the position of the mounting portion 721, and then the mounting portion 721 is fixed by bolt studs, which greatly increases the adjustment range of the mounting portion 721, that is, The adjustment range of the position of the welding gun 71 is increased, which improves the practicality and application range of the product.
- the terminal automatic dispensing mechanism includes a glue container 81, a negative pressure take-up device 82 connected to the glue container 81, and a plurality of points connected to the negative pressure take-up device 82.
- the glue container 81 is disposed at the upper end of the frame 1, and has three, one for To install the curing agent, one is used to install the positive terminal main glue, one is used to install the negative terminal main glue; the negative pressure reclaiming device 82 has 2 groups, each set is set with 4, one set is used for the negative terminal Glue, another set is used to glue the positive terminal.
- the negative pressure reclaiming device includes a glue cavity 821, a negative pressure cylinder 822 disposed in sealing connection with one end of the glue cavity 821, and a first one-way valve 823 communicating with the other end of the glue cavity 821, and each negative pressure reclaiming device 82
- the glue chamber 821 is respectively connected to the corresponding main glue water container and the curing agent glue container through two tubes, and the negative pressure cylinder 822 is retracted so that the glue chamber 821 forms a vacuum, and the glue enters the glue chamber 821 from the glue container 81.
- the negative pressure cylinder 822 extends to inject the glue in the glue cavity 821 into the line connected to the dispensing rod 83, and the first check valve 823 is used to prevent the glue from flowing back when the negative pressure cylinder 822 is retracted.
- the glue flows in the pipeline to refer to FIG. 15, and flows through the C ⁇ D ⁇ E ⁇ F path and enters the dispensing rod 83.
- the curing agent is mixed with the main glue in the dispensing rod 83, and the dispensing rod 83 is internally provided with a spiral disc.
- the pipeline is adapted to sufficiently mix the curing agent and the main glue under the action of gravity static, wherein the second check valve 85 is disposed at the D and E, and the function is to prevent the glue in the glue rod 83 from flowing back and blocking the pipeline. And the position of the pipeline at D is lower than that of E, which is beneficial to the discharge of the air in the pipeline during the flow of the glue.
- the product realizes the automatic welding of the battery terminals, the work station is smooth and simple, the effective efficiency is improved, the production quality is ensured and the production cost is reduced, and the processing zone 4 of the invention is a rotary type, and the related process is ring-shaped. Arrangement greatly reduces equipment size and production space.
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Abstract
A mechanism for automatic sequencing and entering of batteries (5),comprising: a first conveying device (51), several battery positioning devices (52) provided at one end of the first conveying device (51), and an eighth driving device (53) for pushing the batteries in the battery positioning devices (52) into a machining zone (4); the battery positioning device (52) comprising a battery positioning baffle (521) and a ninth driving device (522) for driving the battery positioning baffle (521) to extend out or retract into the surface of the first conveying device (51). The first conveying device (51) is divided into several portions, and the several portions are controlled individually. The eighth driving device (53) comprises a pushing block cylinder and a pushing block. The battery positioning devices (52) are provided with sensors. Said mechanism for automatic sequencing and entering of batteries (5) is applied to an integrated, fully-automatic machine for high-speed terminal welding and color dispensing, enabling batteries to be automatically sequenced and enter the battery terminal welding zone, improving efficiency and reducing cost.
Description
本发明涉及一种电池自动排序进入机构。The invention relates to a battery automatic sorting entry mechanism.
目前常用的电池端子焊接主要是靠用人工使用电烙铁来完成电池端子焊接。采用人工电烙铁焊接电池的工艺,其生产率低下,产品品质也较难保证,同时随着用人成本的大幅提升,无形中便增加了企业的负担。At present, the commonly used battery terminal soldering mainly relies on the manual use of a soldering iron to complete the soldering of the battery terminals. The process of soldering the battery with the artificial electric soldering iron has low productivity and the product quality is difficult to guarantee. At the same time, with the substantial increase in the cost of the user, the burden on the enterprise is invisibly increased.
发明内容Summary of the invention
为克服上述现有技术的缺陷,本发明实施例提供了一种电池自动排序进入机构,其应用于全自动高速焊端子点色胶一体机,实现了电池自动排序进入电池端子焊接区,提高了效率,降低了成本。In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a battery automatic sorting and entering mechanism, which is applied to a fully automatic high-speed welding terminal point color glue integrated machine, which realizes automatic battery sorting into the battery terminal welding zone, and improves Efficiency, reducing costs.
为解决上述技术问题,本发明采用的技术方案是:In order to solve the above technical problems, the technical solution adopted by the present invention is:
为了达到上述目的,提供一种电池自动排序进入机构,包括第一传送装置、设置在第一传送装置一端的若干电池定位装置、以及一将电池定位装置处的电池推进加工区的第八驱动装置,所述电池定位装置包括电池定位挡板以及带动所述电池定位挡板伸出或缩回所述第一传送装置表面的第九驱动装置。In order to achieve the above object, a battery automatic sorting entry mechanism is provided, including a first conveying device, a plurality of battery positioning devices disposed at one end of the first conveying device, and an eighth driving device for advancing the processing area of the battery at the battery positioning device The battery positioning device includes a battery positioning baffle and a ninth driving device that drives the battery positioning baffle to extend or retract the surface of the first conveying device.
优选的,第一传送装置分为若干段分别控制。Preferably, the first conveyor is separately controlled in several segments.
优选的,第八驱动装置包括一推块气缸及推块。Preferably, the eighth driving device comprises a push block cylinder and a push block.
优选的,电池定位装置处设置有传感器。Preferably, a sensor is provided at the battery positioning device.
本发明与现有技术相比的优点为:The advantages of the present invention over the prior art are:
本发明应用于全自动高速焊端子点色胶一体机,实现了电池自动排序进入电池端子焊接区,提高了效率,降低了成本。The invention is applied to a fully automatic high-speed welding terminal point color glue integrated machine, which realizes automatic sorting of the battery into the battery terminal welding zone, thereby improving efficiency and reducing cost.
图1是电池自动排序进入机构的结构示意图;1 is a schematic structural view of a battery automatic sorting entry mechanism;
图2是电池自动排序进入机构内部的结构示意图;
2 is a schematic structural view of the battery automatically sorting into the inside of the mechanism;
图3是加工区的结构示意图;Figure 3 is a schematic structural view of a processing zone;
图4是电池进入机构的结构示意图;Figure 4 is a schematic structural view of a battery entry mechanism;
图5是电池定位装置(即图5中A处)的结构示意图;Figure 5 is a schematic structural view of a battery positioning device (i.e., at A in Figure 5);
图6是电池定位装置的分解结构示意图;6 is a schematic exploded view of a battery positioning device;
图7端子自动送料机构的结构示意图;Figure 7 is a schematic structural view of the terminal automatic feeding mechanism;
图8是端子排列机构的结构示意图;Figure 8 is a schematic structural view of a terminal arranging mechanism;
图9是端子排列机构的分解结构视图;Figure 9 is an exploded structural view of the terminal arranging mechanism;
图10是端子搬运机构的结构示意图;Figure 10 is a schematic structural view of a terminal handling mechanism;
图11是夹持组件的结构示意图;Figure 11 is a schematic structural view of a clamping assembly;
图12是端子焊接机构的结构示意图;Figure 12 is a schematic structural view of a terminal welding mechanism;
图13是安装组件(即图13中B处)的结构示意图;Figure 13 is a schematic view showing the structure of the mounting assembly (i.e., at B in Fig. 13);
图14是点胶杆的正面结构示意图;Figure 14 is a schematic front view of the dispensing rod;
图15是点胶杆的侧面结构示意图;Figure 15 is a side view showing the structure of the dispensing rod;
图16是负压取料装置的机构示意图;Figure 16 is a schematic view of the mechanism of the negative pressure reclaiming device;
在本发明描述中,术语“上”、“下”、“前”及“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, the orientation or positional relationship of the terms "upper", "lower", "front" and "rear" and the like is based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the present invention instead of The invention must be constructed and operated in a particular orientation and is therefore not to be construed as limiting.
下面结合附图对本发明的具体实施方式作进一步说明。The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings.
参照图1与图2,一种电池自动排序进入机构,包括一机架1,机架1上设置有至少一电池进口端2、至少一电池出口端3,电池进口端2与电池出口端3之间设置有一可转动的回转式加工区4,加工区4上环状依次排列设置有电池进入机构5、端子焊接装置以及端子自动点胶机构,电池进入机构5靠近电池进口端2,端子自动点胶机构靠近电池出口端3。其中,端子焊接装置优选包括端子焊接机构7以及端子自动送料机构,端子自动送料机构用于将端子送到电池上的设定位置,端子焊接机构7将端子焊接在电池上的设定位置。此外,机架1上还设置有用于控制的控制系统9。本发明加工区4为回转式的,相关工序环状排列,工位衔接顺畅简洁,大大减小了设备体积以及生产空间。其中端子焊接装置设置有两组,一组用于焊接正极端子,另一组用于焊接负极端子,电池进入机构5、两组端子焊接装置、端子自动点胶机构依次相隔90度环状分布。电池从电池进口端2经电池进入机构5进入加工区4后,
加工区4逐步转动90度经过端子焊接装置与端子自动点胶机构以完成电池正负两极端子焊接与上胶,最后,电池经电池出口端3输出,至此电池端子自动焊接加工完成。1 and 2, a battery automatic sorting entry mechanism includes a rack 1 having at least one battery inlet end 2, at least one battery outlet end 3, a battery inlet end 2 and a battery outlet end 3 A rotatable rotary processing zone 4 is disposed between the processing zones 4, and a battery inlet mechanism 5, a terminal welding device and a terminal automatic dispensing mechanism are arranged in an annular manner, and the battery inlet mechanism 5 is adjacent to the battery inlet end 2, and the terminal is automatically The dispensing mechanism is adjacent to the battery outlet end 3. Among them, the terminal soldering device preferably includes a terminal soldering mechanism 7 for feeding the terminal to a set position on the battery, and a terminal automatic feeding mechanism for soldering the terminal to a set position on the battery. In addition, a control system 9 for control is also provided on the frame 1. The processing zone 4 of the invention is of a rotary type, and the related processes are arranged in a ring shape, and the work station is smoothly and concisely connected, thereby greatly reducing the equipment volume and the production space. The terminal welding device is provided with two groups, one for welding the positive terminal and the other for welding the negative terminal, the battery entering mechanism 5, the two sets of terminal welding devices, and the terminal automatic dispensing mechanism are sequentially distributed 90 degrees apart. After the battery enters the processing zone 4 from the battery inlet end 2 via the battery entry mechanism 5,
The processing area 4 is gradually rotated by 90 degrees through the terminal welding device and the terminal automatic dispensing mechanism to complete the welding and sizing of the positive and negative terminals of the battery. Finally, the battery is output through the battery outlet end 3, and the automatic welding processing of the battery terminal is completed.
上述整个过程实现了电池端子的自动焊接,工位衔接顺畅简洁,提高了生效效率,保证生产质量及降低了生产成本,同时本发明加工区4为回转式的,相关工序环状排列,大大减小了设备体积以及生产空间。The above process realizes the automatic welding of the battery terminals, the work position is smooth and concise, the effective efficiency is improved, the production quality is ensured and the production cost is reduced, and the processing area 4 of the invention is a rotary type, and the related processes are arranged in a ring shape, which is greatly reduced. Small equipment size and production space.
参照图3,加工区4为环状回转式的,其主要结构包括一回转盘41以及一固定盘42,回转盘41与固定盘42同心设置,固定盘42上的机架1设置有端子焊接加工工位,回转盘41上放置电池,回转盘41转动使得电池经过加工工位以自动完成端子自动焊接上胶。回转盘41设置在一回转轴43上,固定盘42设置在一固定轴44上,回转轴43套设在固定轴44上,机架1上设置有一承重轴承用于支撑回转盘41的重量。回转盘41由一电机驱动转动,该电机与回转盘41之间设置有角度分割器。Referring to Fig. 3, the processing zone 4 is of a ring-shaped rotary type, and its main structure includes a rotary disk 41 and a fixed disk 42. The rotary disk 41 is concentrically arranged with the fixed disk 42, and the frame 1 on the fixed disk 42 is provided with terminal welding. At the processing station, a battery is placed on the rotary disk 41, and the rotary disk 41 is rotated to cause the battery to pass through the processing station to automatically complete the terminal automatic welding and sizing. The return disk 41 is disposed on a rotary shaft 43 which is disposed on a fixed shaft 44. The rotary shaft 43 is sleeved on the fixed shaft 44. The frame 1 is provided with a load bearing for supporting the weight of the rotary disk 41. The turntable 41 is driven to rotate by a motor, and an angle divider is disposed between the motor and the turntable 41.
参照图4、图5及图6,电池进入机构5包括第一传送装置51、设置在第一传送装置51一端的若干电池定位装置52、以及一将电池定位装置52处的电池推进加工区4的第八驱动装置53,第一传送装置51分为若干段分别控制,以方便对电池传输的控制,电池定位装置52包括电池定位挡板521以及带动电池定位挡板521伸出或缩回第一传送装置51表面的第九驱动装置522。本实施例中,电池定位装置52设置有4个,沿第一传送装置51传送方便排布,电池定位装置52处设置有传感器,电池定位装置52初始状态为缩回第一传送装置51的表面,电池传送至最末端的电池定位装置52处时,第九驱动装置522带动电池定位挡板521伸出第一传送装置51的表面将电池定位挡住,第二个、第三个以及第四个电池参照上述过程完成定位,第八驱动装置53包括一推块气缸及推块,电池定位完成后,推块气缸带动推块将四个电池一并推进加工区4中。Referring to Figures 4, 5 and 6, the battery entry mechanism 5 includes a first transfer device 51, a plurality of battery positioning devices 52 disposed at one end of the first transfer device 51, and a battery advance processing region 4 at the battery positioning device 52. The eighth driving device 53 is divided into several segments to control the battery transmission. The battery positioning device 52 includes a battery positioning baffle 521 and the battery positioning baffle 521 is extended or retracted. A ninth driving device 522 on the surface of a conveyor 51. In this embodiment, four battery positioning devices 52 are provided, which are conveniently arranged along the first conveying device 51. The battery positioning device 52 is provided with a sensor. The initial state of the battery positioning device 52 is to retract the surface of the first conveying device 51. When the battery is delivered to the endmost battery positioning device 52, the ninth driving device 522 drives the battery positioning shutter 521 to extend beyond the surface of the first conveying device 51 to block the battery positioning, the second, third and fourth The battery is positioned according to the above process. The eighth driving device 53 includes a push block cylinder and a push block. After the battery is positioned, the push block cylinder drives the push block to push the four batteries into the processing area 4 together.
参照图7,端子自动送料机构包括一端子输送机构61、一端子排列机构62以及一端子搬运机构63,端子输送机构61将端子输送至端子排列机构62,端子排列机构62将端子按设定要求排列,端子搬运机构63将排列好的端子搬运至设定位置。其中,端子输送机构61包括一用于放置端子的端子容器612以及设置在端子排列机构62与端子容器612之间的端子输送管路611,端子容器612设置在一振动器613上,振动器613通过振动使得端子容器612中的端子逐一经端子输送管路611输送至端子排列机构62。端子输送管路611与端子容器612连接的一端设置成设定的形状,使得端子只能按设定的排列方向从端子容器612进入端子输送管路611中。Referring to Fig. 7, the terminal automatic feeding mechanism includes a terminal conveying mechanism 61, a terminal arranging mechanism 62, and a terminal conveying mechanism 63. The terminal conveying mechanism 61 conveys the terminal to the terminal arranging mechanism 62, and the terminal arranging mechanism 62 sets the terminal according to the setting requirement. Arranged, the terminal transport mechanism 63 transports the aligned terminals to the set position. The terminal conveying mechanism 61 includes a terminal container 612 for placing a terminal, and a terminal conveying line 611 disposed between the terminal arranging mechanism 62 and the terminal container 612. The terminal container 612 is disposed on a vibrator 613, and the vibrator 613 The terminals in the terminal container 612 are transported to the terminal arranging mechanism 62 one by one through the terminal delivery line 611 by vibration. One end of the terminal delivery line 611 connected to the terminal container 612 is set to a shape such that the terminal can enter the terminal delivery line 611 from the terminal container 612 only in the set arrangement direction.
参照图8及图9,端子排列机构62包括基板621、设置在基板621上方且与端子输送机
构61对接的排列槽622、设置在排列槽622上的端子定位挡板624、设置在排列槽622下方的若干排列定位杆625、第一驱动装置626、第二驱动装置627、第三驱动装置628、第四驱动装置6211,排列槽622的上盖623由第一驱动装置626带动前后移动,排列槽622由第二驱动装置627带动上下移动,端子定位挡板624由第三驱动装置628带动上下移动,基板621上设置有与排列定位杆625数量一致的滑块629,滑块629左右排列,排列定位杆625与滑块629一一对应连接设置,滑块629上设置有设定长度的导槽6210,导槽6210套设在相邻滑块629上设置的凸起上,最左侧的滑块629由第四驱动装置6211带动左右移动,第二驱动装置627下压排列槽622使得端子套设在排列定位杆625上后,第四驱动装置6211向左带动滑块629使得排列定位杆625逐一展开排列定位。排列定位杆625的数量与依次焊接电池的数量一致,本实施例中为4个,排列定位杆625展开排列后相邻间距为对应导槽6210的长度,且最右侧的排列定位杆625可以固定设置在基板621上作为基准以做参考。端子排列机构62结构简单,操作简洁,能够精准快速地完成端子的定位排列,为下一步工序做好准备。Referring to FIGS. 8 and 9, the terminal arranging mechanism 62 includes a substrate 621, is disposed above the substrate 621, and is connected to the terminal conveyor.
The alignment groove 622 of the structure 61, the terminal positioning baffle 624 disposed on the arrangement groove 622, the plurality of alignment positioning rods 625 disposed under the arrangement groove 622, the first driving device 626, the second driving device 627, and the third driving device 628, the fourth driving device 6211, the upper cover 623 of the arranging groove 622 is moved forward and backward by the first driving device 626, the arranging groove 622 is driven up and down by the second driving device 627, and the terminal positioning baffle 624 is driven by the third driving device 628. Moving up and down, the base plate 621 is provided with a slider 629 which is aligned with the number of the positioning rods 625. The slider 629 is arranged side by side, and the arrangement positioning rod 625 is connected with the slider 629 in one-to-one correspondence, and the slider 629 is provided with a set length. The guide groove 6210, the guide groove 6210 is sleeved on the protrusion provided on the adjacent slider 629, the leftmost slider 629 is driven to move left and right by the fourth driving device 6211, and the second driving device 627 is pressed down to arrange the groove 622. After the terminal sleeve is disposed on the alignment positioning rod 625, the fourth driving device 6211 drives the slider 629 to the left to arrange the positioning positioning rods 625 one by one. The number of the alignment rods 625 is the same as the number of the sequentially welded cells. In this embodiment, the number of the alignment rods 625 is four. After the alignment and positioning rods 625 are arranged and arranged, the adjacent spacing is the length of the corresponding guiding groove 6210, and the rightmost alignment positioning rod 625 can be It is fixedly disposed on the substrate 621 as a reference for reference. The terminal arranging mechanism 62 has a simple structure and simple operation, and can accurately and quickly complete the positioning arrangement of the terminals, and is ready for the next step.
参照图10及图11,端子搬运机构63包括一夹持机构631、一驱动夹持机构631左右上下及可旋转运动的第五驱动装置632、以及一用于定位电池的第六驱动装置633,夹持机构631包括若干按设定要求排列设置的夹持组件,夹持组件的数量为4个,夹持组件之间的排列关系与排列定位杆625展开后的排列相对应,以能精准地夹持排列定位杆625上的端子。夹持组件包括左右分布的夹持部6311,带动夹持部夹紧或松开的连接杆6313,连接杆6313设置在一转动柱6314上,一夹紧气缸6312来回运动带动转动柱6314转动,从而使得连接杆6313左右移动,进而实现夹持部6311的夹紧或松开。第五驱动装置包括一驱动夹持机构631上下运动的上下气缸、一驱动夹持机构631左右运动的左右气缸以及一驱动夹持机构631旋转的回转气缸。第六驱动装置633将焊接工位处的电池压紧以完成电池的定位。Referring to FIGS. 10 and 11, the terminal transport mechanism 63 includes a clamping mechanism 631, a fifth driving device 632 that drives the clamping mechanism 631 up and down and rotatably movable, and a sixth driving device 633 for positioning the battery. The clamping mechanism 631 includes a plurality of clamping assemblies arranged in a set requirement. The number of clamping components is four, and the arrangement relationship between the clamping components corresponds to the arrangement of the alignment positioning rods 625 after deployment, so as to accurately The terminals on the alignment rod 625 are clamped. The clamping assembly includes a clamping portion 6311 distributed to the left and right, and a connecting rod 6313 for clamping or loosening the clamping portion. The connecting rod 6313 is disposed on a rotating column 6314, and a clamping cylinder 6312 moves back and forth to drive the rotating column 6314 to rotate. Thereby, the connecting rod 6313 is moved to the left and right, thereby achieving clamping or loosening of the grip portion 6311. The fifth driving device includes a vertical cylinder that drives the clamping mechanism 631 to move up and down, a left and right cylinder that drives the clamping mechanism 631 to move left and right, and a rotary cylinder that drives the clamping mechanism 631 to rotate. The sixth drive unit 633 presses the battery at the welding station to complete the positioning of the battery.
参照图12及图13,端子焊接机构7包括若干焊枪71、用于安装焊枪71的安装组件72以及第七驱动装置73,安装组件72包括用于安装焊枪的安装部721以及一固定安装部721的安装架722,安装部721可相对安装架722转动,第七驱动装置73带动安装架722上下移动。安装部721与安装架722通过螺栓螺柱连接,安装时转动安装部721以调节安装部721的位置,然后用螺栓螺柱将安装部721固定,这样大大增加了安装部721的调节范围,即增加了焊枪71位置的调节范围,提高了本产品的实用性与适用范围。12 and 13, the terminal welding mechanism 7 includes a plurality of welding guns 71, a mounting assembly 72 for mounting the welding gun 71, and a seventh driving device 73. The mounting assembly 72 includes a mounting portion 721 for mounting the welding torch and a fixed mounting portion 721. The mounting bracket 722 can be rotated relative to the mounting bracket 722, and the seventh driving device 73 drives the mounting bracket 722 to move up and down. The mounting portion 721 and the mounting bracket 722 are connected by bolt studs. When mounting, the mounting portion 721 is rotated to adjust the position of the mounting portion 721, and then the mounting portion 721 is fixed by bolt studs, which greatly increases the adjustment range of the mounting portion 721, that is, The adjustment range of the position of the welding gun 71 is increased, which improves the practicality and application range of the product.
参照图1、图2、图14、图15以及图16,端子自动点胶机构包括胶水容器81、与胶水容器81相连的负压取料装置82、与负压取料装置82相连的若干点胶杆83以及带动点胶杆83上下左右移动的第十驱动装置84。胶水容器81设置在机架1的上端,共有3个,一个用
来装固化剂,一个用来装正极端子主胶,一个用来装负极端子主胶;负压取料装置82共有2组,每一组均设置有4个,一组用于给负极端子上胶,另一组用于给正极端子上胶。负压取料装置包括一胶水容腔821、与胶水容腔821一端密封连接设置的负压气缸822以及与胶水容腔821另一端相通第一单向阀823,每一个负压取料装置82的胶水容腔821通过两根管子分别与对应的主胶胶水容器与固化剂胶水容器连接,负压气缸822缩回使得胶水容腔821形成真空,胶水从胶水容器81进入胶水容腔821中,然后负压气缸822伸出将胶水容腔821中的胶水注入与点胶杆83相连的管路中,第一单向阀823用于在负压气缸822缩回时防止胶水回流。胶水在管路中流向参照图15,按C→D→E→F路径流动后进入点胶杆83中,固化剂与主胶在点胶杆83中混合,点胶杆83内部设置螺旋盘曲的管路以有利于固化剂与主胶在重力静态作用下充分混合,其中D处与E处设置有第二单向阀85,其作用是防止点胶杆83中的胶水回流而堵住管路,且D处管路的位置低于E处的,这样有利于胶水在流动的过程中,将管路中的空气排出。Referring to Figures 1, 2, 14, 15, and 16, the terminal automatic dispensing mechanism includes a glue container 81, a negative pressure take-up device 82 connected to the glue container 81, and a plurality of points connected to the negative pressure take-up device 82. The rubber rod 83 and the tenth driving device 84 that drives the dispensing rod 83 to move up and down and left and right. The glue container 81 is disposed at the upper end of the frame 1, and has three, one for
To install the curing agent, one is used to install the positive terminal main glue, one is used to install the negative terminal main glue; the negative pressure reclaiming device 82 has 2 groups, each set is set with 4, one set is used for the negative terminal Glue, another set is used to glue the positive terminal. The negative pressure reclaiming device includes a glue cavity 821, a negative pressure cylinder 822 disposed in sealing connection with one end of the glue cavity 821, and a first one-way valve 823 communicating with the other end of the glue cavity 821, and each negative pressure reclaiming device 82 The glue chamber 821 is respectively connected to the corresponding main glue water container and the curing agent glue container through two tubes, and the negative pressure cylinder 822 is retracted so that the glue chamber 821 forms a vacuum, and the glue enters the glue chamber 821 from the glue container 81. Then, the negative pressure cylinder 822 extends to inject the glue in the glue cavity 821 into the line connected to the dispensing rod 83, and the first check valve 823 is used to prevent the glue from flowing back when the negative pressure cylinder 822 is retracted. The glue flows in the pipeline to refer to FIG. 15, and flows through the C→D→E→F path and enters the dispensing rod 83. The curing agent is mixed with the main glue in the dispensing rod 83, and the dispensing rod 83 is internally provided with a spiral disc. The pipeline is adapted to sufficiently mix the curing agent and the main glue under the action of gravity static, wherein the second check valve 85 is disposed at the D and E, and the function is to prevent the glue in the glue rod 83 from flowing back and blocking the pipeline. And the position of the pipeline at D is lower than that of E, which is beneficial to the discharge of the air in the pipeline during the flow of the glue.
综上所述,本产品实现了电池端子的自动焊接,工位衔接顺畅简洁,提高了生效效率,保证生产质量及降低了生产成本,同时本发明加工区4为回转式的,相关工序环状排列,大大减小了设备体积以及生产空间。In summary, the product realizes the automatic welding of the battery terminals, the work station is smooth and simple, the effective efficiency is improved, the production quality is ensured and the production cost is reduced, and the processing zone 4 of the invention is a rotary type, and the related process is ring-shaped. Arrangement greatly reduces equipment size and production space.
根据上述说明书的揭示和教导,本发明所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对本发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。
Variations and modifications of the above-described embodiments may also be made by those skilled in the art in light of the above disclosure. Therefore, the invention is not limited to the specific embodiments disclosed and described herein, and the modifications and variations of the invention are intended to fall within the scope of the appended claims. In addition, although specific terms are used in the specification, these terms are merely for convenience of description and do not limit the invention.
Claims (4)
- 一种电池自动排序进入机构,其特征在于:其包括第一传送装置、设置在第一传送装置一端的若干电池定位装置、以及一将电池定位装置处的电池推进加工区的第八驱动装置,所述电池定位装置包括电池定位挡板以及带动所述电池定位挡板伸出或缩回所述第一传送装置表面的第九驱动装置。A battery automatic sorting entry mechanism, characterized in that it comprises a first conveying device, a plurality of battery positioning devices disposed at one end of the first conveying device, and an eighth driving device for advancing the processing area of the battery at the battery positioning device, The battery positioning device includes a battery positioning shutter and a ninth driving device that drives the battery positioning shutter to extend or retract the surface of the first conveyor.
- 如权利要求1所述的一种电池自动排序进入机构,其特征在于:所述第一传送装置分为若干段分别控制。A battery automatic sorting entry mechanism according to claim 1, wherein said first conveying means is separately controlled in several sections.
- 如权利要求1所述的一种电池自动排序进入机构,其特征在于:所述第八驱动装置包括一推块气缸及推块。A battery automatic sorting entry mechanism according to claim 1, wherein said eighth driving means comprises a push block cylinder and a push block.
- 如权利要求1所述的一种电池自动排序进入机构,其特征在于:所述电池定位装置处设置有传感器。 A battery automatic sorting entry mechanism according to claim 1, wherein said battery positioning device is provided with a sensor.
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2017
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CN108994610A (en) * | 2018-08-15 | 2018-12-14 | 安徽理士电源技术有限公司 | A kind of automatic assembly equipment for battery cap |
CN108994610B (en) * | 2018-08-15 | 2023-08-22 | 安徽理士电源技术有限公司 | Automatic assembling equipment for storage battery cover |
CN113608306A (en) * | 2021-08-03 | 2021-11-05 | 安庆师范大学 | Production and assembly equipment of anti-interference communication equipment |
CN113608306B (en) * | 2021-08-03 | 2022-07-19 | 安庆师范大学 | Production and assembly equipment of anti-interference communication equipment |
CN114029618A (en) * | 2022-01-10 | 2022-02-11 | 铭镭激光智能装备(河源)有限公司 | Lithium battery laser welding equipment for new energy automobile and use method |
CN114620408A (en) * | 2022-01-25 | 2022-06-14 | 武汉海王新能源工程技术有限公司 | Automatic conveying and feeding structure for wet wastes |
CN114620408B (en) * | 2022-01-25 | 2024-03-22 | 武汉海王新能源工程技术有限公司 | Automatic conveying and feeding structure for wet wastes |
CN116968452A (en) * | 2023-08-28 | 2023-10-31 | 苏州天裕塑胶有限公司 | Continuous processing type code spraying equipment |
CN116968452B (en) * | 2023-08-28 | 2024-02-20 | 苏州天裕塑胶有限公司 | Continuous processing type code spraying equipment |
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