WO2018107588A1 - 旋转分流剔除装置 - Google Patents
旋转分流剔除装置 Download PDFInfo
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- WO2018107588A1 WO2018107588A1 PCT/CN2017/076166 CN2017076166W WO2018107588A1 WO 2018107588 A1 WO2018107588 A1 WO 2018107588A1 CN 2017076166 W CN2017076166 W CN 2017076166W WO 2018107588 A1 WO2018107588 A1 WO 2018107588A1
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- shunt
- slip ring
- rejection
- rotary
- guide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
Definitions
- the invention relates to the technical field of product transportation, in particular to a rotary shunt rejection device.
- the shunt rejection device is widely used because it can perform automatic product selection.
- the mainstream positive pressure shunt rejection devices have the following forms:
- Direct air blown shunt rejection mode using electric control solenoid valve ventilation, directly through the airflow nozzle or cylinder, acting on the product, so that the bottle flies away from the normal channel, in order to realize the shunting of different quality products, in order to achieve the rejection effect,
- the structure is simple, but the reliability is poor, and the airflow noise is large.
- Pneumatic pendulum type shunt rejection device The effective range of the pneumatic pendulum movement of the device is small, the speed response is unstable, which in turn affects the overall speed of the system, and can not adapt well to the fluency of the flow production.
- Rotary shunt rejection device using electric control solenoid valve ventilation, through a simple sealed passage, split control, control of the needle cylinder on the rotating turntable, the control accuracy is improved, but due to its complicated production, Installation and commissioning need to be tested repeatedly to achieve better results, but due to poor airtightness, there is airflow when leaking.
- the existing rotary shunt rejection device usually adopts fewer cylinder rotation work corresponding to more elimination stations to realize product diversion, so that mutual interference of cylinders often occurs, resulting in unsatisfactory product shunting, poor rejection stability, and no Adapted to high-speed rotating working conditions, it is easy to produce noise and damage to the product.
- the present invention overcomes the defects of the prior art, and provides a rotary shunt rejection device that realizes accurate shunting of products, good work stability, high rejection reliability, and simple structure.
- a rotary shunt rejection device comprising:
- a work table including a drive shaft
- the shunt slip ring assembly is electrically connected to the electric control device, the shunt slip ring assembly includes a fixed slip ring disposed on the work table, and the fixed slip ring a matching moving slip ring, and the moving slip ring is rotatably sleeved on the driving shaft;
- the culling device is electrically connected to the moving slip ring, and the culling device comprises a plurality of shunt rejects;
- the flow dividing device is disposed on the work table, and the flow dividing device comprises a transition wheel connected to the driving rotating shaft, the transition rotating wheel comprises a plurality of dividing stations, and the shunting and removing device
- the splitting stations correspond one-to-one.
- the rotating shunt rejection device electrically connects the shunt slip ring assembly to the electric control device, and the rotating ring is rotatably fitted to the driving shaft and used in pair with the fixed slip ring, and then
- the culling device is electrically connected to the moving slip ring, and the branching station of the transition wheel is in one-to-one correspondence with the shunt culling member.
- the electronic control device When product shunt rejection is performed, the electronic control device outputs a shunt command to the shunt slip ring assembly, so that the shunt slip ring assembly controls the corresponding shunt reject device action, so that the product to be shunted is detached from the shunting station, thereby achieving different Accurate shunting of product products, high reliability and high efficiency of product rejection, can effectively prevent mutual interference, and the device has a simple structure and low manufacturing and use costs.
- the rejecting device further includes a plurality of solenoid valves disposed on the moving slip ring, the solenoid valve is adapted to the number of the shunt rejection members, and the moving slip ring includes a plurality of The connection ports are connected in one-to-one correspondence with the solenoid valves, and the electromagnetic valves are connected in one-to-one correspondence with the shunt rejection members. Therefore, the connecting end of the moving slip ring is electrically connected with the electromagnetic valve and the shunt rejecting device one by one, so that a signal is output through a single connecting port to the corresponding solenoid valve to drive the corresponding shunt rejecting action, thereby completing the rejecting work of the shunting product.
- the work sensitivity and precision are good, the adjacent two-way control signals will not be disturbed and interfered, and the driving interference and error of the single solenoid valve corresponding to driving multiple shunt rejects can be avoided, and the device is ensured to work reliably.
- the device further includes a gas source device electrically connected to the electronic control device, the moving slip ring includes a gas supply passage, and the gas source device includes a gas supply member and is connected to the gas supply member.
- the air supply line is in communication with an intake end of the air supply passage, and an air outlet end of the air supply passage is in communication with a plurality of the electromagnetic valves. Therefore, the air supply to the plurality of solenoid valves is realized by the air supply passage opened on the moving slip ring, which not only makes the air supply mode simple, but also ensures the split flow.
- the rejects are sensitive and can avoid the use of additional gas supply lines, simplifying the overall structural complexity of the device and thus reducing manufacturing costs.
- the flow dividing device further includes a transition wheel mount, the shunt rejection member is disposed on the transition wheel mount, and the transition wheel mount is provided with a gas passage, the gas transmission The passage is in communication with the solenoid valve and the shunt reject.
- the flow dividing device further includes a tray disposed under the transition wheel, and a feed guide disposed on the tray, the feed guide and the tray, the transition The wheel fits to form a feed channel. Therefore, the product can be stably entered into the shunt rejection device to ensure reliable operation.
- the flow dividing device further includes a flow dividing guide that cooperates with the transition wheel and the tray to form a pre-dividing channel. Therefore, the product can be put into the pre-split state, so as to facilitate the continuous shunt rejection of the subsequent products, which is beneficial to improve the shunting efficiency of the device.
- the transition wheel includes at least two splitting stations located within the pre-dividing channel. Therefore, the shunt rejection device can keep the continuous shunt state of two or more products at the lowest, and eliminate the problem that the shunting interval leads to the bottom line of the shunting efficiency.
- the flow dividing device further includes a cull runner and a culling guide that cooperate with the transition wheel, and the culling guide wheel cooperates with the culling guide and the tray to form a culling passage. Therefore, the products that need to be shunted are stably flowed out from the rejecting channel, and the problem of leakage shunting or mis-split is avoided, and the device is operated reliably and effectively.
- the flow dividing device further includes a discharge guide wheel and a discharge guide that cooperate with the transition runner, and the discharge guide wheel cooperates with the discharge guide and the tray to form a discharge. aisle. Therefore, the non-split product can be stably flowed out from the discharge passage, which is convenient for subsequent processing, and improves the synergy of the work of the shunt rejection device and other devices, thereby improving the application range.
- a synchronizer is disposed on the drive shaft and electrically connected to the electronic control device, and the synchronizer cooperates with the transition wheel. Therefore, it is possible to track and monitor the corresponding stations of different quality products in real time, and ensure accurate and reliable shunting operation of different products under high-speed rotation.
- FIG. 1 is a side view of a rotary shunt rejection device according to an embodiment of the present invention
- FIG. 2 is a top plan view of a rotary shunt rejection device according to an embodiment of the present invention.
- a rotary shunt rejection device 400 includes a work table 100 including a drive shaft 120, an electronic control unit 200, a shunt slip ring assembly 300, and a shunt slip ring.
- the assembly 300 is electrically connected to the electronic control unit 200.
- the shunt slip ring assembly 300 includes a fixed slip ring 340 disposed on the work table 100 and a dynamic slip ring 320 that cooperates with the fixed slip ring 340.
- the moving slip ring 320 is rotatably sleeved on the driving rotating shaft 120;
- the culling device 400 is electrically connected to the moving slip ring 320, and the culling device 400 includes a plurality of shunting culling members
- a flow dividing device 500 the flow dividing device 500 is disposed on the work table 100, and the flow dividing device 500 includes a transition wheel 510 connected to the driving shaft 120, and the transition wheel 510 includes a plurality of shunts At the station 512, the shunt reject 420 is in one-to-one correspondence with the shunting station 512.
- the rotating shunt rejection device 400 electrically connects the shunt slip ring assembly 300 to the electric control device 200, and the rotating ring 320 is rotatably fitted to the driving shaft 120, and then the culling is performed.
- the device 400 is electrically connected to the moving slip ring 320, and at the same time, the branching station 512 of the transition wheel 510 is in one-to-one correspondence with the shunt rejection device.
- the electronic control device 200 outputs a shunt command to the shunt slip ring assembly 300, so that the shunt slip ring assembly 300 controls the corresponding shunt reject member 420 to move the product that needs to be shunted away from the shunting station 512. Therefore, the precise diversion of different product products is realized, and the product rejection reliability and high efficiency can effectively prevent mutual interference, and the device has a simple structure and low manufacturing and use cost.
- the transition wheel 510 is a metal disc which is fixedly mounted on the top end of the drive shaft 120 by the locking member (the drive shaft 120 is longitudinally arranged) and is synchronously rotated; accordingly, the movable slip ring 320 rotates synchronously with the transition wheel 510.
- the metal disk is recessed inwardly along its circumferential edge to form a flow dividing station 512.
- the number of the branching stations 512 is preferably twelve, and the shape thereof is an arcuate groove (for example, a semicircular shape).
- the number and shape of the splitting stations 512 can also be other variations.
- the shunt reject 420 is preferably a cylinder, and other types of drive components such as hydraulic cylinders may also be used in other embodiments.
- the number of cylinders is also twelve, and is evenly arranged along the metal disk in the circumferential direction, and the push piston of the cylinder corresponds to the branching station 512.
- the structural characteristics of the dynamic slip ring 320 can ensure that the electronic circuit does not pull and break due to the rotation, and the shunt rejection device can operate normally and reliably under the high-speed rotation state.
- the culling device 400 further includes a plurality of electromagnetic valves 440 disposed on the moving slip ring 320.
- the electromagnetic valve 440 is adapted to the number of the shunt rejects 420.
- the dynamic slip ring 320 includes a plurality of connection ports, the connection ports are connected to the electromagnetic valve 440 in one-to-one correspondence, and the electromagnetic valve 440 is connected to the shunt rejection member 420 in one-to-one correspondence.
- connection port of the dynamic slip ring 320 is electrically connected to the electromagnetic valve 440 and the shunt reject 420 in one-to-one correspondence, so that a signal is output through a single connection port to the corresponding solenoid valve 440 to drive the corresponding shunt reject 420 to complete the operation.
- the rejection of the shunt product is good in work sensitivity and precision.
- the adjacent two-way control signals do not interfere and interfere with each other, and the driving disturbance and error of the single solenoid valve 440 corresponding to driving the plurality of shunt rejects 420 can be avoided.
- the shunt slip ring assembly 300 further includes a fixed slip ring 340 that is fixed to the table 100 and used in conjunction with the moving slip ring 320.
- the electronic control device 200 When the electronic control device 200 outputs the shunt signal, the electronic control cable on the given slip ring 340 is first transmitted, and then transmitted to the electronic control cable on the moving slip ring 320, and finally transmitted to the electromagnetic valve 440 and the cylinder, thus ensuring Stability of signal transmission in high speed rotation.
- the use of the solenoid valve 440 as the on-off element ensures that the cylinder operation and the supply of the air supply are sensitive.
- the rotating shunt rejection device 400 further includes a gas source device (not shown) electrically connected to the electronic control device 200, and the moving slip ring 320 includes a gas supply passage
- the air source device includes a gas supply member and a gas supply line communicating with the gas supply member, wherein the gas supply line is in communication with an intake end of the gas supply passage, and an outlet end of the gas supply passage and the plurality of The solenoid valves 440 are all connected.
- the air supply to the plurality of solenoid valves 440 is realized by the air supply passage opened on the moving slip ring 320, which not only makes the air supply mode simple, ensures that the shunt reject member 420 is sensitive, and avoids the use of an additional air supply line, thereby greatly simplifying
- the overall structural complexity of the device reduces manufacturing costs.
- there are 12 air outlet holes (outlet ends) of the air supply passage, and 12 solenoid valves 440 are respectively connected in one-to-one correspondence, thereby It can ensure the uniformity and consistency of the gas supply between different solenoid valves 440, so that the simultaneous shunt synchronization of two or more station products is good, and the work reliability is high. That is, when the number of cylinders to be subjected to the splitting operation is three, the three air outlets provided on the moving slip ring 320 are equally divided into air sources to realize the synchronous pushing action of the three cylinders.
- the flow dividing device 500 further includes a transition wheel mount 520.
- the split rejecting member 420 is disposed on the transition wheel mount 520, and the transition wheel mount 520 is provided.
- the gas transmission passage is in communication with the electromagnetic valve 440 and the shunt rejection member 420.
- the air supply connection cylinder and the electromagnetic valve 440 may be used to realize the air source connection, and the transition wheel mount 520 only serves as the support and fixation function of the cylinder.
- the flow dividing device 500 further includes a tray 530 disposed under the transition wheel 510, and a feeding guide 540 disposed on the tray 530, the feeding guide 540 and the tray 530
- the transition wheel 510 cooperates to form a feed channel 600. Therefore, the product can be stably entered into the shunt rejection device 400 to ensure reliable operation.
- the product to be diverted is pushed onto the tray 530 by the conveying mechanism, and enters the feeding channel 600 one by one under the guidance and the shielding action of the feeding guide 540, and is stably pushed under the pushing of the diverting station 512 of the transition runner 510.
- the pre-dividing channel 700 can prevent some of the branching stations 512 from entering the product and causing vacancy, which affects the shunting efficiency of the device.
- the tray 530 is used for feeding the product to achieve stable flow of the product;
- the feeding guide 540 is used for guiding and retaining the product, and can prevent the product from being dumped by mutual extrusion, and can smoothly enter the pre-dividing channel.
- the feed passage 600 has a structure in which the opening is gradually reduced from the feed port to the pre-dividing passage 700, that is, when the product is accumulated in the feed port, the pushing and feeding guide 540 of the diverting station 512 on the transition runner 510
- the product can be ensured to enter the diverting station 512 one by one and stably enter the pre-separating channel 700, so as to prevent the two products from entering the same diverting station 512 at the same time and mutual crushing damage, which affects product quality.
- the flow dividing device 500 further includes a flow dividing guide 550, and the branching guide 550 cooperates with the transition wheel 510 and the tray 530 to form a pre-dividing channel 700. Therefore, the product can be put into the pre-split state, so as to facilitate the continuous shunt rejection of the subsequent products, which is beneficial to improve the shunting efficiency of the device.
- the shape of the branching guide 550 is curved and matched with the shape of the transitional guide wheel. There is a gap between the splitter guide 550 and the transitional guide wheel to form the pre-divided passage 700. The spacing of the shunt passages should be such that the gap fits with the product to prevent the shunt guide 550 from pinching or deforming the product.
- the transition runner 510 includes at least two splitting stations 512 located at the same time.
- the shunt rejection device 400 can maintain the continuous shunt state of two or more products at the lowest, and eliminate the problem that the shunting interval causes the shunting efficiency to be low.
- the flow dividing device 500 further includes a cull runner 560 and a culling guide 570 that cooperate with the transition wheel 510, and the culling guide wheel cooperates with the culling guide 570 and the tray 530.
- Channel 800 is eliminated. Therefore, the products that need to be shunted are stably flowed out from the rejecting channel 800, and the problem of leakage shunting or mis-split flow is avoided, and the device is operated reliably and effectively.
- the rejection of the product is realized by the paired diverting station 512 and the rejecting station on the rejecting guide wheel, that is, when the diverting station 512 and the rejecting station are facing each other, the cylinder piston pushing product is moved from the diverting station 512 to the rejecting worker. In the position, the culling operation is completed after entering the culling channel 800 under the rotation of the culling wheel 560.
- the matching distance between the splitting station 512 and the rejecting station should be satisfied.
- the moving stroke of the cylinder piston can just ensure that the product is pushed into the rejecting station, so that the moving stroke is too short or too long, so that the product cannot enter the rejecting station normally, or The product has entered the rejecting station and the piston continues to push, causing problems such as product deformation or pinching, ensuring reliable operation of the device.
- a pressure sensor is further mounted on the cylinder, and the pressure sensor is communicatively coupled to the electronic control unit for transmitting the thrust of the cylinder piston rod in real time.
- the piston When the stroke of the cylinder piston rod is greater than the matching distance between the splitting station 512 and the rejecting station, that is, when the product enters the rejecting station, the piston continues to push the product, and the product applies a reverse thrust to the piston rod, and the pressure sensor detects the reverse The thrust is compared with a preset safety value (ie, a pressure value that does not cause the product to be deformed by extrusion), and the detection data is transmitted to the electronic control device to suspend cylinder operation, thereby ensuring product safety.
- a preset safety value ie, a pressure value that does not cause the product to be deformed by extrusion
- the flow dividing device 500 further includes a discharge guide wheel 580 and a discharge guide 590 that cooperate with the transition runner 510, the discharge guide wheel 580 and the discharge guide 590, the tray The 530 cooperates to form a discharge passage 900. Therefore, the non-split product can be stably discharged from the discharge channel 900, which facilitates subsequent processing, and improves the synergy of the shunt rejection device 400 and other devices, thereby improving the application range. Controlled by the command of the electronic control device 200, the cylinder corresponding to the splitting station 512 of the product that does not need to be shunted does not operate, and thus continues to move to the inlet of the discharge passage 900 under the driving of the transition runner 510.
- the electronic control device 200 outputs a command to the shunt slip ring assembly 300, and then transmits the command to the solenoid valve 440, thereby controlling the rotation to the cylinder located at the inlet of the discharge passage 900 to sequentially drive, thereby pushing the product into the discharge passage 900. .
- the discharge guide 590 is used for guiding and shielding the product to ensure that the movement thereof is stable; the discharge guide wheel 580 is uniformly disposed with a plurality of discharge stations along the circumferential direction of the edge thereof, when the cylinder pushes the product away from the diverting station 512.
- the discharge station just coincides with the product, and then steadily drives into the discharge passage 900 under the rotation of the discharge guide wheel 580, and then enters the non-split product collection table for centralized treatment, or the outlet of the discharge passage 900 is connected with other equipment.
- Seam joint processing For example, a bottle that does not require a split flow enters the filling device from the discharge passage 900 to complete the beverage filling, thus providing the rejection device 400 with the synergistic ability to use in combination with other devices.
- the first product can be obtained after entering the reject channel, and the second product can be obtained after entering the discharge channel, so that automatic classification and collection of different types of products can be realized.
- the product derivation mechanism it is also possible to increase the product derivation mechanism to achieve more types of product diversion classification.
- the rotary shunt rejection device 400 further includes a synchronizer 1000 mounted on the drive shaft 120 and electrically connected to the electronic control device 200, the synchronizer 1000 and the transition runner 510. Cooperate. Therefore, the stations corresponding to different product products can be tracked and monitored in real time, ensuring accurate and reliable shunting of different products under high-speed rotation. Prior to processing, the different shunting stations 512 of the transition runner 510 are numbered and the corresponding number is input into the synchronizer 1000, and the real-time tracking of the corresponding shunting station 512 is implemented by the synchronizer 1000 according to the number.
- the synchronizer 1000 can also be used with a data processing module by using a sensor or a camera, and real-time tracking can be realized according to the change of the product on the branching station 512, the shunting precision is better, and the work is more reliable.
- the synchronizer 100 can be, but is not limited to, an absolute value encoder, each position of the absolute encoder corresponding to a determined split station digital code.
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Abstract
一种旋转分流剔除装置，包括工作台（100），所述工作台包括驱动转轴（120）；电控装置（200）；分路滑环组件（300），所述分路滑环组件与所述电控装置电性连接，所述分路滑环组件包括设在工作台上的定滑环（340），及与定滑环配合的动滑环（320），且所述动滑环可转动套装于所述驱动转轴；剔除装置（400），所述剔除装置与所述动滑环电性连接，且所述剔除装置包括多个分流剔除件（420）；及分流装置（500），所述分流装置设置于所述工作台，且所述分流装置包括与所述驱动转轴连接的过渡转轮，所述过渡转轮包括多个分流工位，所述分流剔除件与所述分流工位一一对应。该装置能够实现不同品质产品的精准分流，产品剔除可靠性和有效性高，可有效防止相互间的动作干扰，且该装置结构简单，制造及使用成本低。
Description
本发明涉及产品输送技术领域，特别是涉及一种旋转分流剔除装置。
目前，在诸如饮料、烟草、化妆品等行业，柱体包装瓶的生产加工日益增多，而为了提高产品的成品质量，需要预先对不同包装瓶的质量进行筛选。在处于降低工人劳动强度同时提高工作效率的基础上，分流剔除装置因其能够进行产品自动剔选而被广泛使用。国内市场上的分流剔除装置形式多样，主流的正压分流剔除装置形式有以下几种形式：
1)直接气吹分流剔除方式：采用电气控制电磁阀通气，直接通过气流喷嘴或气缸，作用在产品上，使瓶子飞离正常通道，以实现对不同品质的产品进行分流，以实现剔除效果，结构简单，但可靠性差，且气流噪声大。2)气动摆杆式分流剔除装置：该装置的气动摆杆移动有效范围小，速度反应不稳定，进而导致影响了系统的整体速度，不能够很好的适应流水生产的流畅性。3)旋转式分流剔除装置：采用电气控制电磁阀通气，经过简易的密封通道，进行分路控制，对其旋转的转盘上的针形气缸进行控制，控制准确度提高，但因其制作复杂，安装调试需反复测试，才能达到较好的效果，但由于密闭性不好，分流时漏气有气流声。
现有旋转式分流剔除装置通常采用较少的气缸的轮换工作对应较多的剔除工位来实现产品分流，如此会经常发生气缸的相互干扰，导致产品分流不顺利，剔除稳定性差，同时也无法适应于高速旋转工作状态，易于产生噪音及对产品造成损伤。
发明内容
基于此，本发明在于克服现有技术的缺陷，提供一种实现产品的精确分流，工作稳定性好，剔除可靠性高且结构简单的旋转分流剔除装置。
其技术方案如下：
一种旋转分流剔除装置，包括：
工作台，所述工作台包括驱动转轴；
电控装置；
分路滑环组件，所述分路滑环组件与所述电控装置电性连接，所述分路滑环组件包括设置在所述工作台上的定滑环、及与所述定滑环配合的动滑环，且所述动滑环可转动套装于所述驱动转轴；
剔除装置，所述剔除装置与所述动滑环电性连接，且所述剔除装置包括多个分流剔除件；及
分流装置，所述分流装置设置于所述工作台，且所述分流装置包括与所述驱动转轴连接的过渡转轮，所述过渡转轮包括多个分流工位，所述分流剔除件与所述分流工位一一对应。
上述旋转分流剔除装置通过使所述分路滑环组件与所述电控装置电性连接，并使所述动滑环可转动套装于所述驱动转轴且与所述定滑环配对使用，之后使所述剔除装置与所述动滑环电性连接，同时使所述过渡转轮的分流工位与所述分流剔除件一一对应。当进行产品分流剔除时，电控装置输出分流指令给分路滑环组件，从而由分路滑环组件控制相应的分流剔除件动作，使需要分流的产品从分流工位脱离，由此实现不同品性产品的精准分流，产品剔除可靠性和有效性高，可有效防止相互间的动作干扰，且该装置结构简单，制造及使用成本低。
下面对技术方案作进一步的说明：
在其中一个实施例中，所述剔除装置还包括设置于所述动滑环上的多个电磁阀，所述电磁阀与所述分流剔除件的数量相适配，所述动滑环包括多个连接端口，所述连接端口与所述电磁阀一一对应连接，所述电磁阀与所述分流剔除件一一对应连接。因而通过动滑环的连接端与电磁阀、分流剔除件一一对应电性连接，从而通过单一连接端口输出一路信号给对应的电磁阀驱动对应的分流剔除件动作，完成需分流产品的剔除工作，工作灵敏性和精准性好，相邻两路控制信号不会发生混扰和干涉，也可以避免单一电磁阀对应驱动多个分流剔除件而存在的驱动干扰和误差，确保装置工作可靠。
在其中一个实施例中，还包括与所述电控装置电性连接的气源装置，所述动滑环包括供气通道，所述气源装置包括供气件、与所述供气件连通的供气管路，所述供气管路与所述供气通道的进气端连通，所述供气通道的出气端与多个所述电磁阀均连通。因而通过动滑环上开设的供气通道实现对多个电磁阀的供气，不仅可以使得供气方式简单，确保分流
剔除件动作灵敏，同时可以避免采用额外供气管路，简化装置整体结构复杂程度，从而降低制造成本。
在其中一个实施例中，所述分流装置还包括过渡轮安装座，所述分流剔除件设置于所述过渡轮安装座上，且所述过渡轮安装座设有输气通道，所述输气通道与所述电磁阀、所述分流剔除件均连通。如此有利于节省安装空间，从而减小装置的整体体积，便于搬抬、运输和存放。
在其中一个实施例中，所述分流装置还包括设置于所述过渡转轮下方的托盘、及设置于所述托盘上的进料导板，所述进料导板与所述托盘、所述过渡转轮配合形成进料通道。因而可以使产品稳定进入分流剔除装置，确保工作可靠。
在其中一个实施例中，所述分流装置还包括分流导板，所述分流导板与所述过渡转轮、所述托盘配合形成预分流通道。因而可以使产品进入预分流状态，以便于后续产品的连续分流剔除，有利于提高装置的分流效率。
在其中一个实施例中，所述过渡转轮包括至少两个分流工位同时位于所述预分流通道内。因而可以使分流剔除装置最低保持二个及以上产品的连续分流状态，消除分流间歇导致分流效率底线的问题。
在其中一个实施例中，所述分流装置还包括与所述过渡转轮配合的剔除转轮和剔除导板，所述剔除导轮与所述剔除导板、所述托盘配合形成剔除通道。因而使需要进行分流的产品从剔除通道稳定流出，避免漏分流或错分流问题发生，提高装置工作可靠及有效。
在其中一个实施例中，所述分流装置还包括与所述过渡转轮配合的出料导轮和出料导板，所述出料导轮与所述出料导板、所述托盘配合形成出料通道。因而可以使非分流产品由出料通道稳定流出，便于进行后续加工，提高分流剔除装置与其他装置配合工作的协同性，从而提高其适用范围。
在其中一个实施例中，还包括安设于所述驱动转轴上并与所述电控装置电性连接的同步器，所述同步器与所述过渡转轮配合。因而可以对不同品性产品对应工位的实时跟踪监测，确保在高速旋转状态下精准、可靠地对不同产品进行分流操作。
图1为本发明实施例所述的旋转分流剔除装置的侧视图；
图2为本发明实施例所述的旋转分流剔除装置的俯视图。
附图标记说明：
100、工作台，120、驱动转轴，200、电控装置，300、分路滑环组件，320、动滑环，340、定滑环，400、剔除装置，420、分流剔除件，440、电磁阀，500、分流装置，510、过渡转轮，512、分流工位，520、过渡轮安装座，530、托盘，540、进料导板，550、分流导板，560、剔除转轮，570、剔除导板，580、出料导轮，590、出料导板，600、进料通道，700、预分流通道，800、剔除通道，900、出料通道，1000、同步器。
为使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及具体实施方式，对本发明进行进一步的详细说明。应当理解的是，此处所描述的具体实施方式仅用以解释本发明，并不限定本发明的保护范围。
如图1，图2所示，一种旋转分流剔除装置400，包括工作台100，所述工作台100包括驱动转轴120；电控装置200；分路滑环组件300，所述分路滑环组件300与所述电控装置200电性连接，所述分路滑环组件300包括设置在所述工作台100上的定滑环340、及与所述定滑环340配合的动滑环320，且所述动滑环320可转动套装于所述驱动转轴120；剔除装置400，所述剔除装置400与所述动滑环320电性连接，且所述剔除装置400包括多个分流剔除件420；及分流装置500，所述分流装置500设置于所述工作台100，且所述分流装置500包括与所述驱动转轴120连接的过渡转轮510，所述过渡转轮510包括多个分流工位512，所述分流剔除件420与所述分流工位512一一对应。
上述旋转分流剔除装置400通过使所述分路滑环组件300与所述电控装置200电性连接，并使所述动滑环320可转动套装于所述驱动转轴120，之后使所述剔除装置400与所述动滑环320电性连接，同时使所述过渡转轮510的分流工位512与所述分流剔除件一一对应。当进行产品分流剔除时，电控装置200输出分流指令给分路滑环组件300，从而由分路滑环组件300控制相应的分流剔除件420动作，使需要分流的产品从分流工位512脱离，由此实现不同品性产品的精准分流，产品剔除可靠性和有效性高，可有效防止相互间的动作干扰，且该装置结构简单，制造及使用成本低。
其中，上述旋转分流剔除装置400可以用于同类产品的良品与次品分流，也可以用于
不同类型的产品分流。过渡转轮510为金属圆盘，其通过锁紧件安装固定于驱动转轴120的顶端(驱动转轴120纵向布置)并随之同步转动；相应地，动滑环320与过渡转轮510同步转动。金属圆盘沿其周向边缘向内凹设形成分流工位512，本实施例中，分流工位512的数量优选为12个，且其形状为弧形凹槽(例如半圆形)。当然，其他实施例中，分流工位512的数量和形状还可以是其他变形。相应地，分流剔除件420优选为气缸，其他实施例中也可以是液压缸等其他类型驱动元件。气缸的数量同样为12个，并沿金属圆盘呈周向均匀布置，气缸的推动活塞与分流工位512对应。此外，动滑环320的结构特征可以确保电子线路不会因为旋转而拉扯断裂，实现分流剔除装置在高速旋转状态下正常及可靠工作。
请参照图2，一实施例中，所述剔除装置400还包括设置于所述动滑环320上的多个电磁阀440，所述电磁阀440与所述分流剔除件420的数量相适配，所述动滑环320包括多个连接端口，所述连接端口与所述电磁阀440一一对应连接，所述电磁阀440与所述分流剔除件420一一对应连接。因而通过动滑环320的连接端口与电磁阀440、分流剔除件420一一对应电性连接，从而通过单一连接端口输出一路信号给对应的电磁阀440驱动对应的分流剔除件420动作，完成需分流产品的剔除工作，工作灵敏性和精准性好，相邻两路控制信号不会发生混扰和干涉，也可以避免单一电磁阀440对应驱动多个分流剔除件420而存在的驱动干扰和误差，确保装置工作可靠。上述分路滑环组件300还包括定滑环340，定滑环340固定于工作台100上并与动滑环320配对使用。当电控装置200输出分流信号时，首先传输给定滑环340上电控线缆，之后再传输给动滑环320上的电控线缆，最后传递给电磁阀440和气缸，如此可以保证在高速旋转状态下信号传输的稳定性。此外，采用电磁阀440作为通断元件，可以确保气缸动作及气源供给灵敏。
此外，一实施例中，上述旋转分流剔除装置400还包括与所述电控装置200电性连接的气源装置(图中未示出)，所述动滑环320包括供气通道，所述气源装置包括供气件、与所述供气件连通的供气管路，所述供气管路与所述供气通道的进气端连通，所述供气通道的出气端与多个所述电磁阀440均连通。因而通过动滑环320上开设的供气通道实现对多个电磁阀440的供气，不仅可以使得供气方式简单，确保分流剔除件420动作灵敏，同时可以避免采用额外供气管路，大大简化装置的整体结构复杂程度，从而降低制造成本。其中，供气通道的出气孔(出气端)为12个，分别一一对应连通12个电磁阀440，由此
可以确保不同电磁阀440之间气源供给的均匀和一致，使2个以上工位产品的同时分流同步性好，工作可靠性高。即当需进行分流操作的气缸数量为3个时，设置在动滑环320上的三个出气孔则均分气源而实现三个气缸的同步推动动作。
请参照图1，一实施例中，所述分流装置500还包括过渡轮安装座520，所述分流剔除件420设置于所述过渡轮安装座520上，且所述过渡轮安装座520设有输气通道，所述输气通道与所述电磁阀440、所述分流剔除件420均连通。如此有利于节省安装空间，从而减小装置的整体体积，便于搬抬、运输和存放。当然，其他实施方式中，也可以采用供气管路连接气缸和电磁阀440实现气源连接，过渡轮安装座520仅起到气缸的支撑固定作用。
一实施例中，所述分流装置500还包括设置于所述过渡转轮510下方的托盘530、及设置于所述托盘530上的进料导板540，所述进料导板540与所述托盘530、所述过渡转轮510配合形成进料通道600。因而可以使产品稳定进入分流剔除装置400，确保工作可靠。待分流产品由输送机构推送到托盘530上，并在进料导板540的导向及挡护作用下逐件依次进入进料通道600，并在过渡转轮510的分流工位512的推动下稳定进入预分流通道700，如此可以避免某些分流工位512没有进入产品而造成空置，影响装置的分流效率。其中，托盘530用于产品的托送，实现产品稳定流动；进料导板540用于产品的导向及挡护作用，在防止产品因相互挤压而倾倒的同时，还能够顺利驶入预分流通道700；进料通道600由进料口至预分流通道700呈开口逐渐减小的结构，即当产品堆积于进料口时，在过渡转轮510上分流工位512的推动及进料导板540挡护的协同作用下，能确保产品逐一进入分流工位512并稳定驶入预分流通道700，避免同时两个产品进入同一分流工位512而发生相互挤压损伤，影响产品质量。
此外，一实施例中，所述分流装置500还包括分流导板550，所述分流导板550与所述过渡转轮510、所述托盘530配合形成预分流通道700。因而可以使产品进入预分流状态，以便于后续产品的连续分流剔除，有利于提高装置的分流效率。其中，分流导板550的形状为弧形，与过渡导轮的形状相适配。分流导板550与过渡导轮间存在间隙从而形成预分流通道700。分流通道的间距大小应当满足于与产品为间隙配合，避免分流导板550对产品造成夹伤或变形。
如图2所示，进一步的，所述过渡转轮510包括至少两个分流工位512同时位于所述
预分流通道700内。因而可以使分流剔除装置400最低保持二个及以上产品的连续分流状态，消除分流间歇导致分流效率不高的问题。
此外，一实施例中，所述分流装置500还包括与所述过渡转轮510配合的剔除转轮560和剔除导板570，所述剔除导轮与所述剔除导板570、所述托盘530配合形成剔除通道800。因而使需要进行分流的产品从剔除通道800稳定流出，避免漏分流或错分流问题发生，提高装置工作可靠及有效。其中，产品的剔除由配对的分流工位512与剔除导轮上的剔除工位实现，即当分流工位512与剔除工位正对时，气缸活塞推动产品由分流工位512移动到剔除工位上，之后在剔除转轮560转动推动下进入剔除通道800完成剔除操作。
分流工位512与剔除工位的配对间距应当满足，气缸活塞的移动行程恰好能保证推动产品进入剔除工位，如此避免存在移动行程过短或过长，导致产品无法正常进入剔除工位、或产品已经进入剔除工位而活塞继续推动而造成产品挤压变形或夹伤的问题发生，确保装置工作可靠。另一实施方式中，气缸上还安装有压力传感器，压力传感器与电控装置通信连接用于实时传输气缸活塞杆的推力。当气缸活塞杆的行程大于分流工位512与剔除工位的配对间距时，即当产品进入剔除工位后活塞继续推动产品，产品会给活塞杆施加反向推力，此时压力传感器会检测反向推力并与预设安全值(即不会使产品挤压变形的压力值)比对，从将检测数据传输给电控装置用以暂停气缸工作，从而确保产品安全。
一实施例中，所述分流装置500还包括与所述过渡转轮510配合的出料导轮580和出料导板590，所述出料导轮580与所述出料导板590、所述托盘530配合形成出料通道900。因而可以使非分流产品由出料通道900稳定流出，便于进行后续加工，提高分流剔除装置400与其他装置配合工作的协同性，从而提高其适用范围。受电控装置200的指令控制，不需要进行分流的产品所在分流工位512对应的气缸不动作，因而在过渡转轮510的带动下继续移动至出料通道900的进口处。此时电控装置200输出指令给分路滑环组件300，之后将指令传输给电磁阀440，进而控制转动至位于出料通道900的进口处的气缸依次动作，从而推动产品进入出料通道900。
其中，出料导板590用于产品的导向和挡护，确保其移动稳固；出料导轮580沿其边缘周向均匀设置有多个出料工位，当气缸推动产品离开分流工位512时，出料工位恰好与产品衔接，进而在出料导轮580转动推动下稳步驶入出料通道900，之后进入非分流产品收集台集中处理，或者出料通道900的出口与其他设备衔接，以实现产品下一步工序的无
缝衔接加工。例如，不需要分流的瓶子从出料通道900进入灌装设备，完成饮料灌装，如此使剔除装置400具备与其他设备组合使用的协同能力。
当进行分流的产品种类为两种或以上时，进入剔除通道后可以得到第一种产品，进入出料通道后可以得到第二种产品，如此可以实现不同种类产品的自动分类收集。当然，根据产品种类的增加，也可以相适配的增加产品导出机构，从而实现更多种类的产品分流分类。
一实施例中，上述旋转分流剔除装置400还包括安设于所述驱动转轴120上并与所述电控装置200电性连接的同步器1000，所述同步器1000与所述过渡转轮510配合。因而可以对不同品性产品对应的工位进行实时跟踪监测，确保在高速旋转状态下精准、可靠地对不同产品进行分流操作。加工前，对过渡转轮510的不同分流工位512进行编号标记，并将对应编号输入同步器1000中，由同步器1000根据编号实现对应分流工位512的实时跟踪。当然，其他实施例中，同步器1000也可以采用传感器或摄像头配合数据处理模块使用，根据分流工位512上产品的改变实现实时跟踪，分流精确性更好，工作更加可靠。同步器100可以是但不限于绝对值编码器，绝对式编码器的每一个位置对应一个确定的分流工位数字码。
以上所述实施例的各技术特征可以进行任意的组合，为使描述简洁，未对上述实施例中的各个技术特征所有可能的组合都进行描述，然而，只要这些技术特征的组合不存在矛盾，都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。
Claims (10)
- 一种旋转分流剔除装置，其特征在于，包括：工作台，所述工作台包括驱动转轴；电控装置；分路滑环组件，所述分路滑环组件与所述电控装置电性连接，所述分路滑环组件包括设置在所述工作台上的定滑环、及与所述定滑环配合的动滑环，且所述动滑环可转动套装于所述驱动转轴；剔除装置，所述剔除装置与所述动滑环电性连接，且所述剔除装置包括多个分流剔除件；及分流装置，所述分流装置设置于所述工作台，且所述分流装置包括与所述驱动转轴连接的过渡转轮，所述过渡转轮包括多个分流工位，所述分流剔除件与所述分流工位一一对应。
- 根据权利要求1所述的旋转分流剔除装置，其特征在于，所述剔除装置还包括设置于所述动滑环上的多个电磁阀，所述电磁阀与所述分流剔除件的数量相适配，所述动滑环包括多个连接端口，所述连接端口与所述电磁阀一一对应连接，所述电磁阀与所述分流剔除件一一对应连接。
- 根据权利要求1所述的旋转分流剔除装置，其特征在于，还包括与所述电控装置电性连接的气源装置，所述动滑环包括供气通道，所述气源装置包括供气件、与所述供气件连通的供气管路，所述供气管路与所述供气通道的进气端连通，所述供气通道的出气端与多个所述电磁阀均连通。
- 根据权利要求1所述的旋转分流剔除装置，其特征在于，所述分流装置还包括过渡轮安装座，所述分流剔除件设置于所述过渡轮安装座上，且所述过渡轮安装座设有输气通道，所述输气通道与所述电磁阀、所述分流剔除件均连通。
- 根据权利要求1所述的旋转分流剔除装置，其特征在于，所述分流装置还包括设置于所述过渡转轮下方的托盘、及设置于所述托盘上的进料导板，所述进料导板与所述托盘、所述过渡转轮配合形成进料通道。
- 根据权利要求5所述的旋转分流剔除装置，其特征在于，所述分流装置还包括分流导板，所述分流导板与所述过渡转轮、所述托盘配合形成预分流通道。
- 根据权利要求6所述的旋转分流剔除装置，其特征在于，所述过渡转轮包括至少两个分流工位同时位于所述预分流通道内。
- 根据权利要求6所述的旋转分流剔除装置，其特征在于，所述分流装置还包括与所述过渡转轮配合的剔除转轮和剔除导板，所述剔除导轮与所述剔除导板、所述托盘配合形成剔除通道。
- 根据权利要求8所述的旋转分流剔除装置，其特征在于，所述分流装置还包括与所述过渡转轮配合的出料导轮和出料导板，所述出料导轮与所述出料导板、所述托盘配合形成出料通道。
- 根据权利要求1至9任一项所述的旋转分流剔除装置，其特征在于，还包括安设于所述驱动转轴上并与所述电控装置电性连接的同步器，所述同步器与所述过渡转轮配合。
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| CN206569363U (zh) * | 2016-12-15 | 2017-10-20 | 广州市赛康尼机械设备有限公司 | 旋转分流剔除装置 |
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| DE4332095C1 (de) * | 1993-09-22 | 1995-04-27 | Eti Tec Maschinenbau | Sortier- und/oder Verteilstern für Gefäße |
| CN103507983A (zh) * | 2012-06-26 | 2014-01-15 | 四川制药制剂有限公司 | 作用于药瓶包装的自动成型系统 |
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