WO2018103682A1 - Device for automatically gripping steel rim and gripping method - Google Patents

Device for automatically gripping steel rim and gripping method Download PDF

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Publication number
WO2018103682A1
WO2018103682A1 PCT/CN2017/114933 CN2017114933W WO2018103682A1 WO 2018103682 A1 WO2018103682 A1 WO 2018103682A1 CN 2017114933 W CN2017114933 W CN 2017114933W WO 2018103682 A1 WO2018103682 A1 WO 2018103682A1
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WIPO (PCT)
Prior art keywords
steel ring
spacer
disposed
assembly
gripping
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PCT/CN2017/114933
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French (fr)
Chinese (zh)
Inventor
马双华
刘智
张建国
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萨驰华辰机械(苏州)有限公司
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Publication of WO2018103682A1 publication Critical patent/WO2018103682A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines

Definitions

  • the present disclosure belongs to the technical field of rubber tire molding machinery, and relates to, for example, a steel ring automatic grasping device and a grasping method.
  • the semi-finished rubber compound and the steel ring are first assembled into a green tire by using a tire forming machine, and the steel ring needs to be grasped and matched to the carcass.
  • the grasping method in the related art mainly involves manually grasping the steel ring. In this way, the upper loop is slow, unable to adapt to automated work, and the production efficiency is not high.
  • There is also an automatic grab ring system in the related art but the steel ring and the steel ring are stacked, and a tray is arranged between the two steel rings, which makes the difficulty of the grab ring increase and easily breaks the adjacent steel ring.
  • a device for automatically grasping a steel ring also appears in the related art, but the device is usually directed to a steel ring that is suspended, and the steel ring is easily deformed by gravity, thereby reducing the quality of the tire.
  • the present disclosure provides a device for automatically grasping a steel ring, which solves the problem that the steel ring needs to be manually taken and put in the tire assembly process, improves the production efficiency of the tire, reduces the manufacturing cost, and reduces the work intensity of the worker.
  • a steel ring automatic grasping device for grasping a laminated steel ring placed on a supporting mechanism, and a spacer disk is arranged between any two adjacent steel rings, and the spacer disk is convex outward from the central portion a flexible annular member, the surface of the steel ring being attached to the surface portion of the spacer, comprising:
  • Grasping the arm assembly comprising a grabbing arm and a first driving source for driving the gripping arm to move up and down, the gripping arm being disposed on the base assembly;
  • Grasping a moving mechanism, disposed on a lower side of the grabbing arm, acting upwardly on an outer position of the spacer disc to drive the spacer disc and the steel ring away from the supporting mechanism;
  • a separating mechanism comprising a blocking block and a second driving source for driving the blocking block to radially expand and contract along the spacer disk, and driving by the grasping moving mechanism to drive the spacer disk and the steel ring away from the supporting mechanism
  • the blocking block abuts against an inner position of the spacer disk, so that the spacer disk is symmetrically folded, and a gap is formed at a protruding portion of the spacer disk and the steel ring;
  • the fastening mechanism includes at least two symmetrically disposed latching blocks and a third driving source for driving each of the latching blocks to move radially along the spacer disc, and each of the latching blocks is provided with a plurality of latching slots at intervals After the spacer disc and the steel ring form a gap at the protruding portion, the inner edge of the steel ring is buckled by driving each of the fastening blocks;
  • Detecting an identification component configured to identify whether the steel ring is at a preset position, and detecting a speed, time, and position parameter of the driving source, and transmitting a corresponding detection signal;
  • the control module controls the automatic lifting device of the steel ring to start according to the received detection signal.
  • the gripping arm assembly further includes a fixing bracket disposed on a lower side of the gripping arm, the gripping movement mechanism including at least two symmetrically disposed suction assemblies disposed on the fixing bracket, The suction assembly acts on an outer position of the spacer disk and can move the spacer disk and the steel ring in a direction away from the support mechanism.
  • the suction assembly comprises a vacuum chuck, a gas source, and an air conduit.
  • the suction assembly is a controllable electromagnet.
  • the grasping movement mechanism further comprises at least two symmetrically disposed gripping assemblies disposed on a side of the suction assembly, the gripping assembly comprising a hook disposed on the mounting bracket, driving a fourth driving source of the hook telescopically extending in a direction perpendicular to the movement of the grasping moving mechanism, the length of the hook protruding from the fixing bracket is larger than the suction assembly protruding from the fixing frame length.
  • the detection and recognition component includes a light source disposed on the holder and an image acquisition component.
  • a first rail assembly is disposed between the lower end of the grab arm and the mount, the first rail assembly includes a first slide rail and a first slider matched with the first slide rail An adjustment frame is disposed on the first slider.
  • the base assembly includes a base rod and a beam disposed on a top of the base rod, the beam is provided with a second rail assembly perpendicular to the first rail assembly, the second rail assembly including a second slide rail and a second slider engaged with the second slide rail, the grab arm being disposed on the second slider.
  • the lower end of the adjustment frame is rotatably coupled to the fixing frame
  • the grab arm assembly further includes a fifth driving source that drives the fixing frame to rotate relative to the adjusting frame.
  • the support mechanism includes a base, a plurality of support rods disposed on the base, and a fixing plate disposed at an upper end of the plurality of support rods, the blocking block is disposed on the fixed plate, and in the second The drive source is driven to expand and contract radially along the spacer.
  • the support mechanism further includes a support plate sleeved on the support rod for supporting the spacer disc and the steel ring, and a sixth driving source for driving the support plate to slide along the support rod,
  • the support plate is provided with at least two notches, and the notches are symmetrically disposed.
  • the support mechanism further includes a travel switch disposed beside the block.
  • the fastening mechanism further includes a transmission component that drives the at least two fastening blocks to synchronize.
  • the present disclosure also provides a grasping method for grasping by using the above-mentioned steel ring automatic grasping device, comprising:
  • the detection identification component detects whether the grasping movement mechanism is aligned with a spacer on the support mechanism, and if so, sends a signal to the control module;
  • the control module controls the grasping movement mechanism to apply an upward force on the outer position of the spacer disk according to the received signal to drive the spacer disk and the steel ring away from the support mechanism, and simultaneously control the separation
  • the mechanism applies a downward force on the inner position of the spacer to cause the spacer to be folded up and down symmetrically, so that the spacer and the steel ring form a gap at the protruding portion to The disc is separated from the rim portion;
  • the gripping movement mechanism stops The spacer disc applies a force, and the spacer disc is dropped at the spacer disc placement, thereby completing automatic grasping of the steel ring.
  • the grasping moving mechanism applies a force to the outer position of the spacer by a suction assembly or the suction assembly, and drives the spacer and the steel ring away from each other.
  • the direction of the support mechanism moves.
  • the automatic ferrule grasping device of the present disclosure realizes automatic grasping of the steel ring.
  • FIG. 1 is a side view of an automatic ferrule grasping device provided by an embodiment.
  • FIG. 2 is an exploded perspective view of a steel ring and a spacer disk according to an embodiment.
  • FIG 3 is a front elevational view of a steel ring and a spacer disk according to an embodiment.
  • FIG. 4 is a perspective view of a base assembly of a steel ring automatic gripping device according to an embodiment.
  • FIG. 5 is a front elevational view of the grabbing arm assembly of the automatic steel grabbing device provided by an embodiment.
  • FIG. 6 is a perspective view of an embodiment of a steel ring automatic gripping device adjustment frame assembly and a fixing frame assembly according to an embodiment.
  • FIG. 7 is a perspective view of a steel ring automatic gripping device fixing frame assembly according to an embodiment.
  • FIG. 8 is a perspective view of a grabbing movement mechanism of an automatic ferrule grasping device according to an embodiment.
  • FIG. 9 is a view showing an operation state of a suction assembly of a steel ring automatic grasping device according to an embodiment.
  • FIG. 10 is a view showing the working state of the grabbing assembly of the steel ring automatic gripping device according to an embodiment.
  • Figure 11 is a perspective view of a steel ring automatic gripping device supporting mechanism according to an embodiment.
  • FIG. 12 is a perspective view of a separating mechanism of an automatic grabbing device for a steel ring according to an embodiment.
  • Figure 13 is a plan view of Figure 7.
  • FIG. 14 is a perspective view of a buckle holding mechanism of a steel ring automatic grasping device according to an embodiment.
  • FIG. 15 is a view showing the working state of the buckle holding mechanism of the steel ring automatic grasping device being fastened to the inner edge of the steel ring according to an embodiment.
  • the embodiment relates to a steel ring automatic grasping device 100, comprising: a base assembly 10, a grab arm assembly 20 disposed on the base assembly 10, and a set in the same
  • a gripping movement mechanism 30 on the lower side of the grip arm assembly 20, a separating mechanism 40 disposed on the lower side or the side of the gripping movement mechanism 30, a detection recognition unit 60, and a control module 70 are described.
  • the steel ring automatic gripping device 100 is used to automatically grasp the stacked steel rings 200 one by one and assemble the steel ring 200 to a preseter of the tire building machine.
  • a plurality of stacked steel rings 200 are sleeved on a support mechanism 300, and a spacer disk 210 is disposed between any two adjacent steel rings 200.
  • the spacer disk 210 and the steel ring 200 are hollow.
  • a ring structure, and the spacer disk 210 is a flexible material.
  • the middle portion of the spacer disk 210 is provided with an outwardly convex protrusion 211.
  • the steel ring 200 is attached to the upper side of the spacer disk 210, and the middle portion is provided with a concave portion matching the convex portion 211.
  • the area of the rim 200 is smaller than the area of the spacer 210 to form a overlapping area 212 and a non-coinciding area 213 on the spacer 210, and the overlapping area 212 is disposed near the inner edge of the spacer 210. That is, a part of the spacer disk 210 is attached to the steel ring 200.
  • the base assembly 10 includes a base rod 11, a cross member 12 disposed on the top of the base rod 11, a second rail assembly 13 disposed on the cross member 12, and the second guide rail.
  • the assembly 13 includes a second slide rail 131, a second slider 132 that cooperates with the second slide rail 131, and a second rail drive source 133.
  • the grab arm assembly 20 is disposed on the second slider 132.
  • the second rail drive source 133 is capable of driving the grab arm assembly 20 to slide along the second slide rail 131.
  • the second rail drive source 133 is a combined structure of a motor and a lead screw.
  • the grab arm assembly 20 includes a grab arm 21, an adjuster assembly 22 disposed on a lower side of the grab arm 21, and a rotation disposed on a lower side of the adjuster assembly 22
  • the first driving source 24 is a combined structure of a motor and a lead screw.
  • the adjustment bracket assembly 22 includes an adjustment bracket 221 disposed at a lower end of the grab arm 21, a first rail assembly 222 disposed between the adjustment bracket 221 and the grab arm 21, the first rail assembly 222 including a first sliding rail 2221 disposed at a bottom end of the grasping arm 21, a first sliding block 2222 disposed on the adjusting frame 221, and a first driving the adjusting frame 221 to slide along the first sliding rail 2221
  • the rail drive source 2223 The first rail assembly 222 and the second rail assembly 13 are perpendicular to each other to enable the mounting bracket 23 to be staggered under the guidance of the first rail assembly 222 and the second rail assembly 13.
  • the fixing frame assembly 23 includes a fixing frame 231 rotatably disposed at a bottom end of the adjusting frame 221, a fifth driving source 232 for driving the fixing frame 231 to rotate, and a detection and recognition component 60 disposed on the fixing frame 231.
  • the fifth driving source 232 is disposed on the adjusting frame 221 and is provided with a telescopic rod 311.
  • the telescopic rod 311 is connected to the fixing frame 231 via a connecting rod 233, and the fifth driving source 232 drives the telescopic rod 311.
  • the connecting rod 233 drives the fixing frame 231 to rotate vertically.
  • the fifth driving source 232 is a telescopic cylinder.
  • the grasping movement mechanism 30 includes at least two symmetrically disposed suction assemblies 31 and a gripping assembly 32 located beside the suction assembly 31.
  • the suction unit 31 includes a vacuum chuck 311 or a magnet extending from the holder 231 to one side.
  • the gripping assembly 32 includes a hook 321 disposed on the fixing frame 231, and a fourth driving source 322 that drives the hook 321 to expand and contract in a direction perpendicular to the movement of the grasping moving mechanism 30.
  • the hook 321 is disposed on the side of the suction assembly 31, and the length of the hook 321 is greater than the vacuum chuck 311, and the suction assembly 31 first acts on the outer position of the spacer 210.
  • the fourth driving source 322 drives the hook 321 to move radially inward along the spacer 210.
  • the card is moved at the bottom of the spacer 210 to drive the spacer 210 to move, as shown in FIG.
  • the fourth driving source 322 is a telescopic cylinder.
  • the side of the suction assembly 31 may refer to both sides of the suction assembly 31.
  • the separating mechanism 40 is disposed on the supporting mechanism 300.
  • the separating mechanism 40 includes a blocking block 41 and a first step of driving the blocking block 41 to expand and contract toward the inside of the spacer 210.
  • a second driving source 42 driving the second driving source 42 when the grasping moving mechanism 30 drives the spacer 210 away from the supporting mechanism 300 through the suction assembly 31 and the grasping assembly 32.
  • the blocking block 41 protrudes toward the inside of the spacer disk 210 and interferes with the inside of the spacer disk 210. Since the grasping moving mechanism 30 acts on the spacer disk 210 to the outer position, the blocking block 41 functions.
  • the second drive source 42 is a telescopic cylinder.
  • the separating mechanism 40 further includes a travel switch 43 disposed beside the blocking block 41 for detecting whether the spacer 210 and the steel ring 200 reach a designated position.
  • the support mechanism 300 includes a base 310 , a plurality of support rods 320 disposed on the base 310 , a fixing plate 330 disposed at an upper end of the plurality of support rods 320 , and a sleeve disposed on the support rod.
  • a support plate 340 for supporting the spacer disk 210 and the steel ring 200 and a sixth drive source 350 for driving the support plate 340 to move along the support bar 320 are provided.
  • the blocking block 41 is disposed on the fixing plate 330 and expands and contracts toward the spacer disk 210 under the driving of the second driving source 42.
  • the sixth driving source 350 drives the support plate 340 to move to the upper end, the fixing plate 330 cooperates with the hollow portion of the spacer disk 210. At least two symmetrically disposed notches 341 are provided on the support plate 340 to facilitate the grasping assembly 32 to be grasped at the bottom of the spacer disk 210.
  • the sixth driving source 350 is a combined structure of a motor and a ball screw.
  • the fastening mechanism 50 includes at least two fastening blocks 51 symmetrically disposed, a transmission assembly 52 that drives each of the fastening blocks 51 to operate synchronously, and the drive assembly 52 to drive The third driving source 53 that moves each of the latching blocks 51 toward the inner edge of the spacer 210 is driven.
  • the fastening mechanism 50 further includes a plurality of fastening slots 511 defined on the side walls of each of the fastening blocks 51.
  • the fastening slots 511 are matched with the inner edge of the spacer 210, and are disposed in the The rolling wheel 512 at the bottom of the block 51 is gripped.
  • the fastening block 51 is disposed on the lower side of the fixing frame 231 by a spring and can move up and down relative to the fixing frame 231.
  • the third driving source 53 drives the fastening block 51 along the spacer disk
  • the rolling wheel 512 of the holding block 51 first contacts the surface of the spacer 210 and rolls on the surface of the spacer 210 toward the inner edge of the steel ring 200 due to
  • the middle portion of the spacer disk 210 is convexly disposed, and the holding block 51 can be moved up and down, so that the inner edge of the spacer disk 210 and the steel ring 200 can be prevented from being scratched.
  • the third drive source 53 may be a rotary cylinder.
  • the transmission assembly 52 includes at least two synchronous wheels 521 disposed on a first side of the fixed frame 231, a rack and pinion assembly 522 disposed on a second side of the fixed frame 23 and coaxial with the synchronous wheel assembly 521 .
  • the synchronizing wheel assembly 521 includes at least two synchronizing wheels 5211, a timing belt that connects each of the synchronizing wheels 5211, and a pinch roller 5212.
  • the rack and pinion assembly 522 includes a latching rail 5221 and a slider 5222 disposed in cooperation with the latching rail 5221.
  • One side of the slider 5222 is provided with a rack, and the latching block 51 is disposed at the The latching block 51 is driven to rotate radially along the spacer disk 210 under the driving of the third driving source 53.
  • the detection and recognition component 60 includes a light source disposed on the fixing frame 231, an image acquisition component disposed on the support mechanism 300, and a position detecting component disposed on each of the driving sources, the light source and image acquisition Both the component and the position detecting component are electrically or communicatively coupled to the control module 70.
  • the light source is capable of emitting light downward, detecting whether the steel ring 200 is at a designated position by the image acquisition element, and transmitting a signal to the control module 70.
  • the position detecting element can record parameters such as speed, position, and time of the driving source, and send a signal to the control module 70.
  • the embodiment further provides a grasping method for grasping the steel ring 200 by using the steel ring automatic grasping device 100 in any of the above embodiments, including:
  • the rim automatic gripping device 100 has a starting position, and the detecting and identifying component 60 detects whether the rim 200 has reached a designated position, and if so, sends a start signal to the control module 70.
  • the control module 70 controls the grasping movement mechanism 30 to apply an upward force on the outer position of the spacer disk 210 according to the received signal to drive the spacer disk 210 and the steel ring 200 away from the support mechanism 300.
  • the separating mechanism 40 is controlled to apply a downward force on the inner position of the spacer 210 to fold the spacer 210 up and down symmetrically, thereby causing the spacer 210 and the steel ring 200 to A gap is formed at the protruding portion.
  • the suction assembly 31 acts on the first side surface of the spacer 210 to be externally positioned, and after the spacer 210 and the steel ring 200 are moved by a distance, the grasping component 32 is grasped. a second side surface of the spacer disk 210 such that the grasping movement mechanism 30 acts on an outer position of the spacer disk 210 to move the spacer disk 210 away from the support mechanism 300, After the spacer 210 is detected to move up to a set distance, the control module 70 controls the second driving source 42 to drive the blocking block 41 to protrude toward the inside of the spacer 210, and interferes with the The inner position of the spacer disk 210, since the grasping movement mechanism 30 acts on the spacer plate 210 to the outer position, the blocking block 41 acts on the inside of the spacer disk 210, and the force is opposite, thereby causing the The spacer disk 210 is symmetrically folded such that the spacer disk 210 forms a gap with the steel ring 200 at the protruding portion.
  • the control module 70 controls the holding block 51 to be fastened at the inner edge of the steel ring 200 at the gripping arm assembly 20 and the base assembly 10
  • the grasping movement mechanism 30 stops applying force to the spacer disk 210, and the spacer disk 210 is dropped at the spacer disk placement, thereby separating the steel.
  • the ring 200 and the spacer 210 complete the automatic clamping of the rim 200.
  • the fourth driving source 322 drives the hook 321 along The spacer disk 210 moves radially outward to release the spacer disk 210, thereby dropping the spacer disk 210 to complete the separation of the steel ring 200 and the spacer disk 210, and the fastening mechanism 50 can be buckled.
  • the steel ring 200 is assembled to the preset device by the driving source, thereby completing the automatic grasping of the steel ring 200.
  • the steel ring automatic grasping device 100 provided in this embodiment is used for automatically grasping the stacked steel rings 200, and a spacer disk 210 is disposed between any adjacent steel rings 200, and a movement is set on a fixed frame 231.
  • the grasping mechanism 30 acts on the outer position of the spacer disk 210, and drives the steel ring 200 and the spacer disk 210 to move away from the support mechanism 300, and then provides a separating mechanism 40 at the steel ring 200 and the spacer disk 210.
  • the steel ring 200 and the spacer disk 210 are partially separated, and finally a fastening mechanism 50 is disposed to be fastened to the inner edge of the steel ring 200, and the moving grasping mechanism 30 is released.
  • the 210 is placed at a preset position, and finally the steel ring 200 is moved to the preset of the tire building machine under the driving of the above-mentioned driving source, thereby completing the automatic grasping of the steel ring 200.
  • the automatic ferrule grasping device of the present disclosure realizes automatic grasping of a plurality of steel rings placed in a stack, which improves the production efficiency of the tire, reduces the manufacturing cost, and reduces the work intensity of the worker.

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Abstract

Disclosed is a device (100) for automatically gripping a steel rim. The device comprises: a base assembly (10); a gripping arm assembly (20); a gripping and moving mechanism (30); a separation mechanism (40) comprising a stop block (41) radially extending and retracting towards spacing plates (210), so that when the gripping and moving mechanism (30) drives a group of spacing plates (210) and a steel rim (200) to move integrally, the stop block (41) extends out and abuts against inside portions of the spacing plates (210), so that the spacing plates (210) are symmetrically turned over while the steel rim (200) remains unchanged, thus forming gaps between the spacing plates (210) and the steel rim (200); and a buckling mechanism (50) comprising at least two symmetrically arranged buckling blocks (51) radially moving along the spacing plates (210), each of the buckling blocks (51) being provided with a plurality of buckling grooves (511) arranged at intervals. After the gaps between the spacing plates (210) and the steel rim (200) are formed, all the buckling blocks (51) are buckled on an inner edge of the steel rim (200) and drive the steel rim (200) to move away from the spacing plates (210), thereby completing automatic gripping of the steel rim (200).

Description

钢圈自动抓取装置及抓取方法Steel ring automatic grabbing device and grabbing method 技术领域Technical field
本公开属于橡胶轮胎成型机械技术领域,例如涉及一种钢圈自动抓取装置及抓取方法。The present disclosure belongs to the technical field of rubber tire molding machinery, and relates to, for example, a steel ring automatic grasping device and a grasping method.
背景技术Background technique
轮胎制造过程中,首先利用轮胎成型机将半成品胶料和钢圈组装形成一个生胎,需要将钢圈抓取配合到胎体上,相关技术中的抓圈方式主要为人工抓取钢圈,这种方式上圈速度慢、无法适应自动化作业,生产效率不高。相关技术中还有一种自动抓圈系统,但是钢圈与钢圈是层叠放置,且两钢圈之间还设置有托盘,导致抓圈难度增大,且容易摔坏相邻的钢圈。In the tire manufacturing process, the semi-finished rubber compound and the steel ring are first assembled into a green tire by using a tire forming machine, and the steel ring needs to be grasped and matched to the carcass. The grasping method in the related art mainly involves manually grasping the steel ring. In this way, the upper loop is slow, unable to adapt to automated work, and the production efficiency is not high. There is also an automatic grab ring system in the related art, but the steel ring and the steel ring are stacked, and a tray is arranged between the two steel rings, which makes the difficulty of the grab ring increase and easily breaks the adjacent steel ring.
相关技术中也出现自动抓取钢圈的装置,但该种装置通常针对的是悬挂放置的钢圈,钢圈容易在重力的作用下变形,从而降低轮胎的质量。A device for automatically grasping a steel ring also appears in the related art, but the device is usually directed to a steel ring that is suspended, and the steel ring is easily deformed by gravity, thereby reducing the quality of the tire.
发明内容Summary of the invention
本公开提供一种自动抓取钢圈的装置,解决了轮胎组装过程中需要人工取放钢圈的问题,提高了轮胎的生产效率,降低了制造成本和降低了工人工作强度。The present disclosure provides a device for automatically grasping a steel ring, which solves the problem that the steel ring needs to be manually taken and put in the tire assembly process, improves the production efficiency of the tire, reduces the manufacturing cost, and reduces the work intensity of the worker.
一种钢圈自动抓取装置,用于抓取放置在一支撑机构上的层叠钢圈,任意相邻两个钢圈之间配合设置有间隔盘,所述间隔盘为中部向外凸出的柔性环形部件,所述钢圈的表面与所述间隔盘表面部分相贴,包括:A steel ring automatic grasping device for grasping a laminated steel ring placed on a supporting mechanism, and a spacer disk is arranged between any two adjacent steel rings, and the spacer disk is convex outward from the central portion a flexible annular member, the surface of the steel ring being attached to the surface portion of the spacer, comprising:
基座组件;Base assembly
抓取臂组件,包括抓取臂及驱动所述抓取臂上下移动的第一驱动源,所述抓取臂设置在所述基座组件上;Grasping the arm assembly, comprising a grabbing arm and a first driving source for driving the gripping arm to move up and down, the gripping arm being disposed on the base assembly;
抓取移动机构,设置在所述抓取臂下侧,向上作用在所述间隔盘的靠外部位,以带动所述间隔盘和钢圈远离所述支撑机构;Grasping a moving mechanism, disposed on a lower side of the grabbing arm, acting upwardly on an outer position of the spacer disc to drive the spacer disc and the steel ring away from the supporting mechanism;
分离机构,包括阻挡块以及驱动所述阻挡块沿所述间隔盘径向伸缩的第二驱动源,当所述抓取移动机构带动所述间隔盘和钢圈远离所述支撑机构时,通过驱动所述阻挡块抵触在所述间隔盘的靠内部位,以使所述间隔盘对称翻折,并在所述间隔盘和钢圈的凸出部位处形成间隙;a separating mechanism comprising a blocking block and a second driving source for driving the blocking block to radially expand and contract along the spacer disk, and driving by the grasping moving mechanism to drive the spacer disk and the steel ring away from the supporting mechanism The blocking block abuts against an inner position of the spacer disk, so that the spacer disk is symmetrically folded, and a gap is formed at a protruding portion of the spacer disk and the steel ring;
扣持机构,包括至少两个对称设置的扣持块以及驱动每个扣持块沿所述间隔盘径向移动的第三驱动源,每个扣持块上间隔设有若干扣持槽,待所述间隔盘和钢圈在凸出部位形成间隙后,通过驱动每个所述扣持块抵触扣持在所述钢圈的内缘;The fastening mechanism includes at least two symmetrically disposed latching blocks and a third driving source for driving each of the latching blocks to move radially along the spacer disc, and each of the latching blocks is provided with a plurality of latching slots at intervals After the spacer disc and the steel ring form a gap at the protruding portion, the inner edge of the steel ring is buckled by driving each of the fastening blocks;
检测识别组件,设置为识别所述钢圈是否在预设位置以及检测驱动源的速度、时间和位置参数,并发送相应的检测信号;Detecting an identification component, configured to identify whether the steel ring is at a preset position, and detecting a speed, time, and position parameter of the driving source, and transmitting a corresponding detection signal;
控制模块,根据接收的检测信号控制所述钢圈自动抓取装置启动。The control module controls the automatic lifting device of the steel ring to start according to the received detection signal.
可选地,所述抓取臂组件还包括设置在所述抓取臂下侧的固定架,所述抓取移动机构包括设置在所述固定架上的至少两个对称设置的抽吸组件,所述抽吸组件作用在所述间隔盘的靠外部位,并能带动所述间隔盘和钢圈朝远离所述支撑机构的方向移动。Optionally, the gripping arm assembly further includes a fixing bracket disposed on a lower side of the gripping arm, the gripping movement mechanism including at least two symmetrically disposed suction assemblies disposed on the fixing bracket, The suction assembly acts on an outer position of the spacer disk and can move the spacer disk and the steel ring in a direction away from the support mechanism.
可选地,所述抽吸组件包括真空吸盘、气源以及导气管。Optionally, the suction assembly comprises a vacuum chuck, a gas source, and an air conduit.
可选地,所述抽吸组件为可控电磁铁。Optionally, the suction assembly is a controllable electromagnet.
可选地,所述抓取移动机构还包括设置在所述抽吸组件旁侧的至少两个对称设置的抓取组件,所述抓取组件包括设置在所述固定架上的卡钩、驱动所述卡钩在垂直于所述抓取移动机构移动的方向上伸缩的第四驱动源,所述卡钩自所述固定架伸出的长度大于所述抽吸组件自所述固定架伸出的长度。Optionally, the grasping movement mechanism further comprises at least two symmetrically disposed gripping assemblies disposed on a side of the suction assembly, the gripping assembly comprising a hook disposed on the mounting bracket, driving a fourth driving source of the hook telescopically extending in a direction perpendicular to the movement of the grasping moving mechanism, the length of the hook protruding from the fixing bracket is larger than the suction assembly protruding from the fixing frame length.
可选地,所述检测识别组件包括设置在所述固定架上的光源以及图像获取元件。Optionally, the detection and recognition component includes a light source disposed on the holder and an image acquisition component.
可选地,所述抓取臂的下端与所述固定架之间设置有第一导轨组件,所述第一导轨组件包括第一滑轨以及与所述第一滑轨配合的第一滑块,所述第一滑块上设置有一调节架。Optionally, a first rail assembly is disposed between the lower end of the grab arm and the mount, the first rail assembly includes a first slide rail and a first slider matched with the first slide rail An adjustment frame is disposed on the first slider.
可选地,所述基座组件包括基杆以及设置在基杆顶部的横梁,所述横梁上设置有与所述第一导轨组件相垂直的第二导轨组件,所述第二导轨组件包括第二滑轨以及与所述第二滑轨配合的第二滑块,所述抓取臂设置在所述第二滑块上。Optionally, the base assembly includes a base rod and a beam disposed on a top of the base rod, the beam is provided with a second rail assembly perpendicular to the first rail assembly, the second rail assembly including a second slide rail and a second slider engaged with the second slide rail, the grab arm being disposed on the second slider.
可选地,所述调节架的下端与所述固定架旋转连接,所述抓取臂组件还包括驱动所述固定架相对所述调节架旋转的第五驱动源。Optionally, the lower end of the adjustment frame is rotatably coupled to the fixing frame, and the grab arm assembly further includes a fifth driving source that drives the fixing frame to rotate relative to the adjusting frame.
可选地,所述支撑机构包括底座、设置在所述底座上的若干支撑杆以及设置在若干支撑杆上端的固定板,所述阻挡块设置在所述固定板上,并在所述第二驱动源的驱动下沿所述间隔盘径向伸缩。Optionally, the support mechanism includes a base, a plurality of support rods disposed on the base, and a fixing plate disposed at an upper end of the plurality of support rods, the blocking block is disposed on the fixed plate, and in the second The drive source is driven to expand and contract radially along the spacer.
可选地,所述支撑机构还包括套设在所述支撑杆上用于支撑所述间隔盘和钢圈的支撑板,以及驱动所述支撑板沿所述支撑杆滑动的第六驱动源,所述支撑板上设有至少两个缺口,所述缺口对称设置。Optionally, the support mechanism further includes a support plate sleeved on the support rod for supporting the spacer disc and the steel ring, and a sixth driving source for driving the support plate to slide along the support rod, The support plate is provided with at least two notches, and the notches are symmetrically disposed.
可选地,所述支撑机构还包括设置在所述阻挡块旁侧的行程开关。Optionally, the support mechanism further includes a travel switch disposed beside the block.
可选地,所述扣持机构还包括驱动至少两个扣持块同步动作的传动组件。Optionally, the fastening mechanism further includes a transmission component that drives the at least two fastening blocks to synchronize.
本公开还提供一种利用上述钢圈自动抓取装置进行抓取的抓取方法,包括:The present disclosure also provides a grasping method for grasping by using the above-mentioned steel ring automatic grasping device, comprising:
所述检测识别组件检测所述抓取移动机构是否与所述支撑机构上的间隔盘对准,若是,则向所述控制模块发送信号;The detection identification component detects whether the grasping movement mechanism is aligned with a spacer on the support mechanism, and if so, sends a signal to the control module;
所述控制模块根据接收到信号控制所述抓取移动机构在所述间隔盘的靠外部位施加向上的力,以带动所述间隔盘和钢圈远离所述支撑机构,同时,控制所述分离机构在所述间隔盘的靠内部位施加向下的力,以使所述间隔盘上下对称翻折,进而使得所述间隔盘与钢圈在凸出部位处形成一间隙,以将所述间隔盘与钢圈部分分离;The control module controls the grasping movement mechanism to apply an upward force on the outer position of the spacer disk according to the received signal to drive the spacer disk and the steel ring away from the support mechanism, and simultaneously control the separation The mechanism applies a downward force on the inner position of the spacer to cause the spacer to be folded up and down symmetrically, so that the spacer and the steel ring form a gap at the protruding portion to The disc is separated from the rim portion;
控制所述扣持块扣持在所述钢圈的内缘,在所述抓取臂组件和基座组件的驱动下移动至所述间隔盘放置处,所述抓取移动机构停止向所述间隔盘施力,所述间隔盘掉落在所述间隔盘放置处,从而完成对所述钢圈的自动抓取。Controlling the latching block to be fastened to an inner edge of the steel ring, and moving to the spacer disc under the driving of the gripping arm assembly and the base assembly, the gripping movement mechanism stops The spacer disc applies a force, and the spacer disc is dropped at the spacer disc placement, thereby completing automatic grasping of the steel ring.
可选地,所述抓取移动机构通过一抽吸组件或所述抽吸组件配合一抓取组件在所述间隔盘的靠外部位施力,并带动所述间隔盘和钢圈朝远离所述支撑机构的方向移动。Optionally, the grasping moving mechanism applies a force to the outer position of the spacer by a suction assembly or the suction assembly, and drives the spacer and the steel ring away from each other. The direction of the support mechanism moves.
本公开的钢圈自动抓取装置,实现了对钢圈的自动抓取。The automatic ferrule grasping device of the present disclosure realizes automatic grasping of the steel ring.
附图说明DRAWINGS
图1是一实施例提供的钢圈自动抓取装置的侧视图。1 is a side view of an automatic ferrule grasping device provided by an embodiment.
图2是一实施例提供的钢圈及间隔盘的立体分解图。2 is an exploded perspective view of a steel ring and a spacer disk according to an embodiment.
图3是一实施例提供的钢圈及间隔盘的前视图。3 is a front elevational view of a steel ring and a spacer disk according to an embodiment.
图4是一实施例提供的钢圈自动抓取装置基座组件的立体图。4 is a perspective view of a base assembly of a steel ring automatic gripping device according to an embodiment.
图5是一实施例提供的钢圈自动抓取装置抓取臂组件的前视图。FIG. 5 is a front elevational view of the grabbing arm assembly of the automatic steel grabbing device provided by an embodiment.
图6是一实施例提供的钢圈自动抓取装置调节架组件和固定架组件的立体图。FIG. 6 is a perspective view of an embodiment of a steel ring automatic gripping device adjustment frame assembly and a fixing frame assembly according to an embodiment.
图7是一实施例提供的钢圈自动抓取装置固定架组件的立体图。FIG. 7 is a perspective view of a steel ring automatic gripping device fixing frame assembly according to an embodiment.
图8是一实施例提供的钢圈自动抓取装置抓取移动机构的立体图。FIG. 8 is a perspective view of a grabbing movement mechanism of an automatic ferrule grasping device according to an embodiment.
图9是一实施例提供的钢圈自动抓取装置抽吸组件工作状态图。FIG. 9 is a view showing an operation state of a suction assembly of a steel ring automatic grasping device according to an embodiment.
图10是一实施例提供的钢圈自动抓取装置抓取组件工作状态图。FIG. 10 is a view showing the working state of the grabbing assembly of the steel ring automatic gripping device according to an embodiment.
图11是一实施例提供的钢圈自动抓取装置支撑机构的立体图。Figure 11 is a perspective view of a steel ring automatic gripping device supporting mechanism according to an embodiment.
图12是一实施例提供的钢圈自动抓取装置分离机构的立体图。FIG. 12 is a perspective view of a separating mechanism of an automatic grabbing device for a steel ring according to an embodiment.
图13是图7的俯视图。Figure 13 is a plan view of Figure 7.
图14是一实施例提供的钢圈自动抓取装置扣持机构的立体图。FIG. 14 is a perspective view of a buckle holding mechanism of a steel ring automatic grasping device according to an embodiment.
图15是一实施例提供的钢圈自动抓取装置扣持机构扣持在钢圈内缘的工作状态图。FIG. 15 is a view showing the working state of the buckle holding mechanism of the steel ring automatic grasping device being fastened to the inner edge of the steel ring according to an embodiment.
具体实施方式detailed description
请参见图1~图3所示,本实施例涉及一种钢圈自动抓取装置100,包括:基座组件10、设置在所述基座组件10上的抓取臂组件20、设置在所述抓取臂组件20下侧的抓取移动机构30、设置在所述抓取移动机构30下侧或旁侧的分离机构40、检测识别组件60以及控制模块70。所述钢圈自动抓取装置100用于自动逐个抓取层叠设置的钢圈200,并将所述钢圈200组装至轮胎成型机的预置器上。多个层叠设置的钢圈200套设在一支撑机构300上,且任意相邻两个钢圈200之间贴合设置有间隔盘210,所述间隔盘210和所述钢圈200均为中空圆环结构,且所述间隔盘210为柔性材料。所述间隔盘210的中部设置有向外凸起的凸起部211,所述钢圈200贴合在所述间隔盘210上侧,且中部设有与所述凸起部211相配合的凹槽部201。所述钢圈200的面积小于所述间隔盘210的面积,以在所述间隔盘210上形成有重合区212和非重合区213,所述重合区212靠近所述间隔盘210的内缘设置,即部分所述间隔盘210与所述钢圈200贴合。Referring to FIG. 1 to FIG. 3, the embodiment relates to a steel ring automatic grasping device 100, comprising: a base assembly 10, a grab arm assembly 20 disposed on the base assembly 10, and a set in the same A gripping movement mechanism 30 on the lower side of the grip arm assembly 20, a separating mechanism 40 disposed on the lower side or the side of the gripping movement mechanism 30, a detection recognition unit 60, and a control module 70 are described. The steel ring automatic gripping device 100 is used to automatically grasp the stacked steel rings 200 one by one and assemble the steel ring 200 to a preseter of the tire building machine. A plurality of stacked steel rings 200 are sleeved on a support mechanism 300, and a spacer disk 210 is disposed between any two adjacent steel rings 200. The spacer disk 210 and the steel ring 200 are hollow. A ring structure, and the spacer disk 210 is a flexible material. The middle portion of the spacer disk 210 is provided with an outwardly convex protrusion 211. The steel ring 200 is attached to the upper side of the spacer disk 210, and the middle portion is provided with a concave portion matching the convex portion 211. The groove portion 201. The area of the rim 200 is smaller than the area of the spacer 210 to form a overlapping area 212 and a non-coinciding area 213 on the spacer 210, and the overlapping area 212 is disposed near the inner edge of the spacer 210. That is, a part of the spacer disk 210 is attached to the steel ring 200.
请参见图1~图4所示,所述基座组件10包括基杆11、设置在基杆11顶部的横梁12,设置在所述横梁12上的第二导轨组件13,所述第二导轨组件13包括第二滑轨131、与所述第二滑轨131配合的第二滑块132以及第二导轨驱动源133,所述抓取臂组件20设置在所述第二滑块132上,所述第二导轨驱动源133能够驱动所述抓取臂组件20沿所述第二滑轨131滑动。在本实施例中,所述第二导轨驱动源133为电机与丝杠的组合结构。Referring to FIGS. 1 to 4, the base assembly 10 includes a base rod 11, a cross member 12 disposed on the top of the base rod 11, a second rail assembly 13 disposed on the cross member 12, and the second guide rail. The assembly 13 includes a second slide rail 131, a second slider 132 that cooperates with the second slide rail 131, and a second rail drive source 133. The grab arm assembly 20 is disposed on the second slider 132. The second rail drive source 133 is capable of driving the grab arm assembly 20 to slide along the second slide rail 131. In this embodiment, the second rail drive source 133 is a combined structure of a motor and a lead screw.
请参见图4~图6所示,所述抓取臂组件20包括抓取臂21、设置在所述抓取臂21下侧的调节架组件22、旋转设置在所述调节架组件22下侧的固定架组 件23以及驱动所述抓取臂21移动的第一驱动源24,所述抓取臂21设置在所述第二滑块132上。所述第一驱动源24为电机与丝杠的组合结构。Referring to FIGS. 4-6, the grab arm assembly 20 includes a grab arm 21, an adjuster assembly 22 disposed on a lower side of the grab arm 21, and a rotation disposed on a lower side of the adjuster assembly 22 The holder assembly 23 and a first driving source 24 that drives the movement of the gripping arm 21, the gripping arm 21 being disposed on the second slider 132. The first driving source 24 is a combined structure of a motor and a lead screw.
所述调节架组件22包括设置在所述抓取臂21下端的调节架221、设置在所述调节架221和抓取臂21之间的第一导轨组件222,所述第一导轨组件222包括设置在所述抓取臂21底端的第一滑轨2221、设置在所述调节架221上的第一滑块2222,以及驱动所述调节架221沿所述第一滑轨2221滑动的第一导轨驱动源2223。所述第一导轨组件222与所述第二导轨组件13相互垂直,以使所述固定架23能够在所述第一导轨组件222和第二导轨组件13的导引下交错移动。The adjustment bracket assembly 22 includes an adjustment bracket 221 disposed at a lower end of the grab arm 21, a first rail assembly 222 disposed between the adjustment bracket 221 and the grab arm 21, the first rail assembly 222 including a first sliding rail 2221 disposed at a bottom end of the grasping arm 21, a first sliding block 2222 disposed on the adjusting frame 221, and a first driving the adjusting frame 221 to slide along the first sliding rail 2221 The rail drive source 2223. The first rail assembly 222 and the second rail assembly 13 are perpendicular to each other to enable the mounting bracket 23 to be staggered under the guidance of the first rail assembly 222 and the second rail assembly 13.
所述固定架组件23包括旋转设置在所述调节架221底端的固定架231、驱动所述固定架231旋转的第五驱动源232以及设置在所述固定架231上的检测识别组件60,所述第五驱动源232设置在所述调节架221上并设有一伸缩杆311,所述伸缩杆311通过一连杆233与所述固定架231相连,第五驱动源232驱动所述伸缩杆311伸缩时,所述连杆233带动所述固定架231垂直旋转。所述第五驱动源232为伸缩气缸。The fixing frame assembly 23 includes a fixing frame 231 rotatably disposed at a bottom end of the adjusting frame 221, a fifth driving source 232 for driving the fixing frame 231 to rotate, and a detection and recognition component 60 disposed on the fixing frame 231. The fifth driving source 232 is disposed on the adjusting frame 221 and is provided with a telescopic rod 311. The telescopic rod 311 is connected to the fixing frame 231 via a connecting rod 233, and the fifth driving source 232 drives the telescopic rod 311. When the telescopic device is stretched, the connecting rod 233 drives the fixing frame 231 to rotate vertically. The fifth driving source 232 is a telescopic cylinder.
请参见图7~图8所示,所述抓取移动机构30包括至少两个对称设置的抽吸组件31以及位于所述抽吸组件31旁侧的抓取组件32。所述抽吸组件31包括自所述固定架231向一侧延伸设置的真空吸盘311或者磁铁。所述抓取组件32包括设置在所述固定架231上的卡钩321、驱动所述卡钩321在垂直于所述抓取移动机构30移动的方向上伸缩的第四驱动源322。所述卡钩321设置在所述抽吸组件31旁侧,且所述卡钩321的长度大于所述真空吸盘311,所述抽吸组件31先作用于所述间隔盘210的靠外部位,以带动所述间隔盘210远离所述支撑机构300移动一距离后,请参见图9所示,所述第四驱动源322驱动所述卡钩321沿所述间隔盘210径向向内移动并卡在所述间隔盘210的底部,从而带动所述间隔盘210移动,请参见图10所示。所述第四驱动源322为伸缩气缸。其中,参见图6,所述抽吸组件31旁侧可以是指所述抽吸组件31的两侧。Referring to FIGS. 7-8, the grasping movement mechanism 30 includes at least two symmetrically disposed suction assemblies 31 and a gripping assembly 32 located beside the suction assembly 31. The suction unit 31 includes a vacuum chuck 311 or a magnet extending from the holder 231 to one side. The gripping assembly 32 includes a hook 321 disposed on the fixing frame 231, and a fourth driving source 322 that drives the hook 321 to expand and contract in a direction perpendicular to the movement of the grasping moving mechanism 30. The hook 321 is disposed on the side of the suction assembly 31, and the length of the hook 321 is greater than the vacuum chuck 311, and the suction assembly 31 first acts on the outer position of the spacer 210. After the spacer 210 is moved away from the support mechanism 300 by a distance, as shown in FIG. 9, the fourth driving source 322 drives the hook 321 to move radially inward along the spacer 210. The card is moved at the bottom of the spacer 210 to drive the spacer 210 to move, as shown in FIG. The fourth driving source 322 is a telescopic cylinder. Wherein, referring to FIG. 6, the side of the suction assembly 31 may refer to both sides of the suction assembly 31.
请参见图12、图15所示,所述分离机构40设置在所述支撑机构300上,所述分离机构40包括阻挡块41以及驱动所述阻挡块41朝向所述间隔盘210内部伸缩的第二驱动源42,当所述抓取移动机构30通过所述抽吸组件31和所述抓取组件32带动所述间隔板210远离所述支撑机构300时,所述第二驱动源42驱动所述阻挡块41朝向所述间隔盘210内部伸出,并抵触在所述间隔盘210的内部,由于所述抓取移动机构30作用于所述间隔盘210靠外部位,所述阻挡块 41作用于所述间隔盘210内部,且所述作用力相反,从而使得所述间隔盘210对称翻折,并在所述间隔盘210和钢圈200的凸出部位形成间隙。所述第二驱动源42为伸缩气缸。Referring to FIG. 12 and FIG. 15, the separating mechanism 40 is disposed on the supporting mechanism 300. The separating mechanism 40 includes a blocking block 41 and a first step of driving the blocking block 41 to expand and contract toward the inside of the spacer 210. a second driving source 42 driving the second driving source 42 when the grasping moving mechanism 30 drives the spacer 210 away from the supporting mechanism 300 through the suction assembly 31 and the grasping assembly 32. The blocking block 41 protrudes toward the inside of the spacer disk 210 and interferes with the inside of the spacer disk 210. Since the grasping moving mechanism 30 acts on the spacer disk 210 to the outer position, the blocking block 41 functions. Inside the spacer disk 210, the force is opposite, so that the spacer disk 210 is symmetrically folded, and a gap is formed in the protruding portion of the spacer disk 210 and the steel ring 200. The second drive source 42 is a telescopic cylinder.
所述分离机构40还包括设置在所述阻挡块41旁侧的行程开关43,用于检测所述间隔盘210和钢圈200是否到达指定位置。The separating mechanism 40 further includes a travel switch 43 disposed beside the blocking block 41 for detecting whether the spacer 210 and the steel ring 200 reach a designated position.
请参见图11所示,所述支撑机构300包括底座310、设置在所述底座310上的多个支撑杆320、设置在多个支撑杆320上端的固定板330、套设在所述支撑杆320上用于支撑所述间隔盘210和钢圈200的支撑板340以及驱动所述支撑板340沿所述支撑杆320移动的第六驱动源350。所述阻挡块41设置在所述固定板330上,并在所述第二驱动源42的驱动下朝向所述间隔盘210伸缩。当所述第六驱动源350驱动所述支撑板340移动至上端时,所述固定板330与所述间隔盘210的中空部相配合。所述支撑板340上设有至少两个对称设置的缺口341,以便于所述抓取组件32抓取在所述间隔盘210的底部。所述第六驱动源350为电机与滚珠丝杠的组合结构。Referring to FIG. 11 , the support mechanism 300 includes a base 310 , a plurality of support rods 320 disposed on the base 310 , a fixing plate 330 disposed at an upper end of the plurality of support rods 320 , and a sleeve disposed on the support rod. A support plate 340 for supporting the spacer disk 210 and the steel ring 200 and a sixth drive source 350 for driving the support plate 340 to move along the support bar 320 are provided. The blocking block 41 is disposed on the fixing plate 330 and expands and contracts toward the spacer disk 210 under the driving of the second driving source 42. When the sixth driving source 350 drives the support plate 340 to move to the upper end, the fixing plate 330 cooperates with the hollow portion of the spacer disk 210. At least two symmetrically disposed notches 341 are provided on the support plate 340 to facilitate the grasping assembly 32 to be grasped at the bottom of the spacer disk 210. The sixth driving source 350 is a combined structure of a motor and a ball screw.
请参见图7、图13~图15,所述扣持机构50包括对称设置的至少两个扣持块51、带动每个扣持块51同步动作的传动组件52以及驱动所述传动组件52以带动每个扣持块51朝向所述间隔盘210内缘移动的第三驱动源53。Referring to FIG. 7 and FIG. 13 to FIG. 15 , the fastening mechanism 50 includes at least two fastening blocks 51 symmetrically disposed, a transmission assembly 52 that drives each of the fastening blocks 51 to operate synchronously, and the drive assembly 52 to drive The third driving source 53 that moves each of the latching blocks 51 toward the inner edge of the spacer 210 is driven.
所述扣持机构50还包括间隔开设在每个扣持块51侧壁上的多个扣持槽511,所述扣持槽511与所述间隔盘210内缘相配合,以及设置在所述扣持块51底部的滚动轮512。所述扣持块51通过一弹簧设置在所述固定架231的下侧且能够相对所述固定架231上下移动,当所述第三驱动源53驱动所述扣持块51沿所述间隔盘210径向移动时,所述扣持块51的滚动轮512先与所述间隔盘210的表面相接触,并在所述间隔盘210的表面上朝向所述钢圈200的内缘滚动,由于所述间隔盘210的中部凸出设置,所述扣持块51能够上下移动,从而能够避免刮伤所述间隔盘210和所述钢圈200的内缘。所述第三驱动源53可以为旋转气缸。The fastening mechanism 50 further includes a plurality of fastening slots 511 defined on the side walls of each of the fastening blocks 51. The fastening slots 511 are matched with the inner edge of the spacer 210, and are disposed in the The rolling wheel 512 at the bottom of the block 51 is gripped. The fastening block 51 is disposed on the lower side of the fixing frame 231 by a spring and can move up and down relative to the fixing frame 231. When the third driving source 53 drives the fastening block 51 along the spacer disk When the 210 moves radially, the rolling wheel 512 of the holding block 51 first contacts the surface of the spacer 210 and rolls on the surface of the spacer 210 toward the inner edge of the steel ring 200 due to The middle portion of the spacer disk 210 is convexly disposed, and the holding block 51 can be moved up and down, so that the inner edge of the spacer disk 210 and the steel ring 200 can be prevented from being scratched. The third drive source 53 may be a rotary cylinder.
所述传动组件52包括设置在所述固定架231第一侧的至少两个同步轮521、设置在所述固定架23第二侧且与所述同步轮组件521共轴的齿轮齿条组件522。所述同步轮组件521包括至少两个同步轮5211、连接每个同步轮5211的同步带以及压紧轮5212。所述齿轮齿条组件522包括扣持导轨5221以及与所述扣持导轨5221配合设置的滑块5222,所述滑块5222的一侧设置有齿条,所述扣持块 51设置在所述齿条上,并在所述第三驱动源53驱动下带动所述扣持块51沿所述间隔盘210径向伸缩。The transmission assembly 52 includes at least two synchronous wheels 521 disposed on a first side of the fixed frame 231, a rack and pinion assembly 522 disposed on a second side of the fixed frame 23 and coaxial with the synchronous wheel assembly 521 . The synchronizing wheel assembly 521 includes at least two synchronizing wheels 5211, a timing belt that connects each of the synchronizing wheels 5211, and a pinch roller 5212. The rack and pinion assembly 522 includes a latching rail 5221 and a slider 5222 disposed in cooperation with the latching rail 5221. One side of the slider 5222 is provided with a rack, and the latching block 51 is disposed at the The latching block 51 is driven to rotate radially along the spacer disk 210 under the driving of the third driving source 53.
所述检测识别组件60包括设置在所述固定架231上的光源、设置在所述支撑机构300上的图像获取元件以及设置在上述每一驱动源上的位置检测元件,所述光源、图像获取元件以及位置检测元件均与所述控制模块70电性或通信连接。所述光源能够向下发射光线,通过所述图像获取元件检测所述钢圈200是否在指定位置,并向所述控制模块70发送信号。所述位置检测元件能够记录下驱动源动作的速度、位置以及时间等参数,并发送信号给所述控制模块70。The detection and recognition component 60 includes a light source disposed on the fixing frame 231, an image acquisition component disposed on the support mechanism 300, and a position detecting component disposed on each of the driving sources, the light source and image acquisition Both the component and the position detecting component are electrically or communicatively coupled to the control module 70. The light source is capable of emitting light downward, detecting whether the steel ring 200 is at a designated position by the image acquisition element, and transmitting a signal to the control module 70. The position detecting element can record parameters such as speed, position, and time of the driving source, and send a signal to the control module 70.
本实施例还提供一种利用上述任一实施例中所述钢圈自动抓取装置100对钢圈200进行抓取的抓取方法,包括:The embodiment further provides a grasping method for grasping the steel ring 200 by using the steel ring automatic grasping device 100 in any of the above embodiments, including:
所述钢圈自动抓取装置100具有一起始位置,所述检测识别组件60检测所述钢圈200是否到达指定位置,若是,则给所述控制模块70发送启动信号。The rim automatic gripping device 100 has a starting position, and the detecting and identifying component 60 detects whether the rim 200 has reached a designated position, and if so, sends a start signal to the control module 70.
所述控制模块70根据接收到的信号控制所述抓取移动机构30在所述间隔盘210的靠外部位施加向上的力,以带动所述间隔盘210和钢圈200远离所述支撑机构300,同时,控制所述分离机构40在所述间隔盘210的靠内部位施加向下的力,以使所述间隔盘210上下对称翻折,进而使得所述间隔盘210与所述钢圈200在凸出部位处形成一间隙。The control module 70 controls the grasping movement mechanism 30 to apply an upward force on the outer position of the spacer disk 210 according to the received signal to drive the spacer disk 210 and the steel ring 200 away from the support mechanism 300. At the same time, the separating mechanism 40 is controlled to apply a downward force on the inner position of the spacer 210 to fold the spacer 210 up and down symmetrically, thereby causing the spacer 210 and the steel ring 200 to A gap is formed at the protruding portion.
可选地,所述抽吸组件31作用在所述间隔盘210靠外部位第一侧表面,并带动所述间隔盘210和钢圈200移动一段距离后,所述抓取组件32抓取作用在所述间隔盘210第二侧表面,以使所述抓取移动机构30作用在所述间隔盘210的靠外部位,从而将所述间隔盘210朝远离所述支撑机构300的方向移动,待检测到所述间隔盘210向上移动到设定距离后,所述控制模块70控制所述第二驱动源42驱动所述阻挡块41朝向所述间隔盘210内部伸出,并抵触在所述间隔盘210的靠内部位,由于所述抓取移动机构30作用于所述间隔盘210靠外部位,所述阻挡块41作用于所述间隔盘210内部,且作用力相反,从而使得所述间隔盘210对称翻折,使得所述间隔盘210与所述钢圈200在凸出部位处形成一间隙。Optionally, the suction assembly 31 acts on the first side surface of the spacer 210 to be externally positioned, and after the spacer 210 and the steel ring 200 are moved by a distance, the grasping component 32 is grasped. a second side surface of the spacer disk 210 such that the grasping movement mechanism 30 acts on an outer position of the spacer disk 210 to move the spacer disk 210 away from the support mechanism 300, After the spacer 210 is detected to move up to a set distance, the control module 70 controls the second driving source 42 to drive the blocking block 41 to protrude toward the inside of the spacer 210, and interferes with the The inner position of the spacer disk 210, since the grasping movement mechanism 30 acts on the spacer plate 210 to the outer position, the blocking block 41 acts on the inside of the spacer disk 210, and the force is opposite, thereby causing the The spacer disk 210 is symmetrically folded such that the spacer disk 210 forms a gap with the steel ring 200 at the protruding portion.
检测所述分离机构40运行到设定时间后,所述控制模块70控制所述扣持块51扣持在所述钢圈200内缘,在所述抓取臂组件20和基座组件10的驱动下移动至所述间隔盘210放置处后,所述抓取移动机构30停止向所述间隔盘210施力,所述间隔盘210掉落在所述间隔盘放置处,从而分离所述钢圈200和间 隔盘210,完成对所述钢圈200的自动夹持。After detecting that the separating mechanism 40 is operated for a set time, the control module 70 controls the holding block 51 to be fastened at the inner edge of the steel ring 200 at the gripping arm assembly 20 and the base assembly 10 After moving to the placement of the spacer disk 210, the grasping movement mechanism 30 stops applying force to the spacer disk 210, and the spacer disk 210 is dropped at the spacer disk placement, thereby separating the steel. The ring 200 and the spacer 210 complete the automatic clamping of the rim 200.
可选地,所述第一导轨驱动源2223、第二导轨驱动源14以及第一驱动源24驱动所述固定架231到指定位置后,所述第四驱动源322驱动所述卡钩321沿所述间隔盘210径向向外移动以松开所述间隔盘210,从而将所述间隔盘210掉落,完成所述钢圈200和间隔盘210的分离,所述扣持机构50能够扣持所述钢圈200在上述驱动源的带动下组装到预置器上,从而完成对所述钢圈200自动抓取。Optionally, after the first rail driving source 2223, the second rail driving source 14 and the first driving source 24 drive the fixing frame 231 to a designated position, the fourth driving source 322 drives the hook 321 along The spacer disk 210 moves radially outward to release the spacer disk 210, thereby dropping the spacer disk 210 to complete the separation of the steel ring 200 and the spacer disk 210, and the fastening mechanism 50 can be buckled. The steel ring 200 is assembled to the preset device by the driving source, thereby completing the automatic grasping of the steel ring 200.
本实施例提供的钢圈自动抓取装置100,用于自动抓取层叠设置的钢圈200,任意相邻的钢圈200之间设置有间隔盘210,通过在一固定架231上设置一移动抓取机构30作用在所述间隔盘210的靠外部位,并带动钢圈200和间隔盘210远离所述支撑机构300移动,再设置一分离机构40,在所述钢圈200和间隔盘210的移动过程中,将所述钢圈200和间隔盘210部分分离,最后再设置一个扣持机构50扣持在所述钢圈200的内缘,松开所述移动抓取机构30将间隔盘210放置在预设位置处,最后在上述驱动源的驱动下将所述钢圈200移动至轮胎成型机的预置器上,从而完成对所述钢圈200的自动抓取。The steel ring automatic grasping device 100 provided in this embodiment is used for automatically grasping the stacked steel rings 200, and a spacer disk 210 is disposed between any adjacent steel rings 200, and a movement is set on a fixed frame 231. The grasping mechanism 30 acts on the outer position of the spacer disk 210, and drives the steel ring 200 and the spacer disk 210 to move away from the support mechanism 300, and then provides a separating mechanism 40 at the steel ring 200 and the spacer disk 210. During the moving process, the steel ring 200 and the spacer disk 210 are partially separated, and finally a fastening mechanism 50 is disposed to be fastened to the inner edge of the steel ring 200, and the moving grasping mechanism 30 is released. The 210 is placed at a preset position, and finally the steel ring 200 is moved to the preset of the tire building machine under the driving of the above-mentioned driving source, thereby completing the automatic grasping of the steel ring 200.
工业实用性Industrial applicability
本公开的钢圈自动抓取装置,实现了对层叠放置的多个钢圈的自动抓取,提高了轮胎的生产效率、降低制造成本和降低工人工作强度。The automatic ferrule grasping device of the present disclosure realizes automatic grasping of a plurality of steel rings placed in a stack, which improves the production efficiency of the tire, reduces the manufacturing cost, and reduces the work intensity of the worker.

Claims (15)

  1. 一种钢圈自动抓取装置,用于抓取放置在一支撑机构上的层叠放置的多个钢圈,任意相邻两个钢圈之间配合设置有间隔盘,所述间隔盘为中部向外凸出的柔性环形部件,所述钢圈的表面与所述间隔盘表面部分相贴,所述钢圈自动抓取装置包括:A steel ring automatic grasping device for grasping a plurality of steel rings stacked on a support mechanism, and a spacer disk is disposed between any two adjacent steel rings, wherein the spacer disk is a middle direction An outwardly projecting flexible annular member, the surface of the steel ring being in contact with the surface portion of the spacer, the automatic steel grabbing device comprising:
    基座组件;Base assembly
    抓取臂组件,包括抓取臂及驱动所述抓取臂上下移动的第一驱动源,所述抓取臂设置在所述基座组件上;Grasping the arm assembly, comprising a grabbing arm and a first driving source for driving the gripping arm to move up and down, the gripping arm being disposed on the base assembly;
    抓取移动机构,设置在所述抓取臂下侧,向上作用在所述间隔盘的靠外部位,以带动所述间隔盘和钢圈远离所述支撑机构;Grasping a moving mechanism, disposed on a lower side of the grabbing arm, acting upwardly on an outer position of the spacer disc to drive the spacer disc and the steel ring away from the supporting mechanism;
    分离机构,包括阻挡块以及驱动所述阻挡块沿所述间隔盘径向伸缩的第二驱动源,当所述抓取移动机构带动所述间隔盘和所述钢圈远离所述支撑机构时,通过驱动所述阻挡块抵触在所述间隔盘的靠内部位,以使所述间隔盘对称翻折,并在所述间隔盘和所述钢圈的凸出部位处形成间隙;a separating mechanism comprising a blocking block and a second driving source for driving the blocking block to radially expand and contract along the spacer disk, when the grasping moving mechanism drives the spacer disk and the steel ring away from the supporting mechanism By driving the blocking block against the inner position of the spacer disk, the spacer disk is symmetrically folded, and a gap is formed at the protruding portion of the spacer disk and the steel ring;
    扣持机构,包括至少两个对称设置的扣持块以及驱动每个扣持块沿所述间隔盘径向移动的第三驱动源,每个所述扣持块上间隔设有多个扣持槽,待所述间隔盘和所述钢圈在凸出部位形成间隙后,通过驱动每个所述扣持块抵触扣持在所述钢圈的内缘;The fastening mechanism includes at least two symmetrically disposed latching blocks and a third driving source for driving each of the latching blocks to move radially along the spacer disc, and each of the latching blocks is provided with a plurality of latching spaces a groove, after the spacer disk and the steel ring form a gap at the protruding portion, by driving each of the fastening blocks to be buckled and held at an inner edge of the steel ring;
    检测识别组件,设置为识别所述钢圈是否在预设位置以及检测驱动源的速度、时间和位置参数,并发送相应的检测信号;Detecting an identification component, configured to identify whether the steel ring is at a preset position, and detecting a speed, time, and position parameter of the driving source, and transmitting a corresponding detection signal;
    控制模块,根据接收的检测信号控制所述钢圈自动抓取装置启动。The control module controls the automatic lifting device of the steel ring to start according to the received detection signal.
  2. 根据权利要求1所述的钢圈自动抓取装置,其中:所述抓取臂组件还包括设置在所述抓取臂下侧的固定架;The automatic steel ring grabbing device according to claim 1, wherein: the gripping arm assembly further comprises a fixing bracket disposed on a lower side of the gripping arm;
    所述抓取移动机构包括设置在所述固定架上的至少两个对称设置的抽吸组件,所述抽吸组件作用在所述间隔盘的靠外部位,并能带动所述间隔盘和所述钢圈朝远离所述支撑机构的方向移动。The gripping movement mechanism includes at least two symmetrically disposed suction assemblies disposed on the holder, the suction assembly acting on an outer position of the spacer disc, and capable of driving the spacer disc and the spacer The steel ring moves in a direction away from the support mechanism.
  3. 根据权利要求2所述的钢圈自动抓取装置,其中:所述抽吸组件包括真空吸盘、气源以及导气管。The automatic steel ring grabbing apparatus according to claim 2, wherein: said suction assembly comprises a vacuum chuck, a gas source, and an air guiding tube.
  4. 根据权利要求2所述的钢圈自动抓取装置,其中:所述抽吸组件为可控电磁铁。A steel ring automatic gripping device according to claim 2, wherein: said suction assembly is a controllable electromagnet.
  5. 根据权利要求2所述的钢圈自动抓取装置,其中:所述抓取移动机构还包括设置在所述抽吸组件旁侧的至少两个对称设置的抓取组件,所述抓取组件包 括设置在所述固定架上的卡钩、驱动所述卡钩在垂直于所述抓取移动机构移动的方向上伸缩的第四驱动源,所述卡钩自所述固定架伸出的长度大于所述抽吸组件自所述固定架伸出的长度。A steel ring automatic gripping device according to claim 2, wherein: said gripping movement mechanism further comprises at least two symmetrically disposed gripping assemblies disposed on a side of said suction assembly, said gripping assembly comprising a hook provided on the fixing frame, a fourth driving source for driving the hook to expand and contract in a direction perpendicular to the movement of the grasping moving mechanism, the length of the hook protruding from the fixing bracket is greater than The length of the suction assembly extending from the holder.
  6. 根据权利要求2-5任一项所述的钢圈自动抓取装置,其中:所述检测识别组件包括设置在所述固定架上的光源以及图像获取元件。A steel ring automatic grasping apparatus according to any one of claims 2 to 5, wherein said detection recognition means comprises a light source and an image acquisition element provided on said holder.
  7. 根据权利要求2-5任一项所述的钢圈自动抓取装置,其中:所述抓取臂的下端与所述固定架之间设置有第一导轨组件,所述第一导轨组件包括第一滑轨以及与所述第一滑轨配合的第一滑块,所述第一滑块上设置有一调节架。A steel ring automatic grasping device according to any one of claims 2 to 5, wherein: a first rail assembly is disposed between a lower end of the gripping arm and the holder, and the first rail assembly includes a slide rail and a first slider matched with the first slide rail, and an adjustment bracket is disposed on the first slider.
  8. 根据权利要求7所述的钢圈自动抓取装置,其中:所述基座组件包括基杆以及设置在基杆顶部的横梁,所述横梁上设置有与所述第一导轨组件相垂直的第二导轨组件,所述第二导轨组件包括第二滑轨以及与所述第二滑轨配合的第二滑块,所述抓取臂设置在所述第二滑块上。A steel ring automatic gripping device according to claim 7, wherein: said base assembly includes a base rod and a cross member disposed at a top of the base rod, said cross member being provided with a first section perpendicular to said first rail assembly a second rail assembly, the second rail assembly including a second slide rail and a second slider cooperating with the second slide rail, the gripping arm being disposed on the second slider.
  9. 根据权利要求7所述的钢圈自动抓取装置,其中:所述调节架的下端与所述固定架旋转连接,所述抓取臂组件还包括驱动所述固定架相对所述调节架旋转的第五驱动源。The automatic steel ring grabbing device according to claim 7, wherein: a lower end of the adjusting frame is rotatably coupled to the fixing frame, and the gripping arm assembly further comprises driving the fixing frame to rotate relative to the adjusting frame The fifth drive source.
  10. 根据权利要求1所述的钢圈自动抓取装置,其中:所述支撑机构包括底座、设置在所述底座上的多个支撑杆以及设置在所述多个支撑杆上端的固定板,所述阻挡块设置在所述固定板上,并在所述第二驱动源的驱动下沿所述间隔盘径向伸缩。A steel ring automatic grasping device according to claim 1, wherein: said support mechanism comprises a base, a plurality of support rods disposed on said base, and a fixed plate disposed at an upper end of said plurality of support rods, said The blocking block is disposed on the fixing plate and radially expands and contracts along the spacer disk under the driving of the second driving source.
  11. 根据权利要求10所述的钢圈自动抓取装置,其中:所述支撑机构还包括套设在所述支撑杆上用于支撑所述间隔盘和钢圈的支撑板,以及驱动所述支撑板沿所述支撑杆滑动的第六驱动源,所述支撑板上设有至少两个缺口,所述至少两个缺口对称设置。The automatic steel ring grabbing apparatus according to claim 10, wherein: said support mechanism further comprises a support plate sleeved on said support rod for supporting said spacer disk and said steel ring, and driving said support plate a sixth driving source sliding along the support rod, the support plate is provided with at least two notches, and the at least two notches are symmetrically disposed.
  12. 根据权利要求10所述的钢圈自动抓取装置,其中:所述支撑机构还包括设置在所述阻挡块旁侧的行程开关。A steel ring automatic gripping device according to claim 10, wherein: said support mechanism further comprises a travel switch disposed beside said blocking block.
  13. 根据权利要求1所述的钢圈自动抓取装置,其中:所述扣持机构还包括驱动至少两个扣持块同步动作的传动组件。The automatic steel ring grabbing apparatus of claim 1 wherein: said latching mechanism further comprises a drive assembly for driving the at least two latching blocks to act in synchronism.
  14. 一种利用权1-13任一项所述的钢圈自动抓取装置的抓取方法,包括:A method for grasping a steel ring automatic grasping device according to any one of claims 1 to 13, comprising:
    所述检测识别组件检测所述抓取移动机构是否与所述支撑机构上的间隔盘对准,若是,则向所述控制模块发送信号;The detection identification component detects whether the grasping movement mechanism is aligned with a spacer on the support mechanism, and if so, sends a signal to the control module;
    所述控制模块根据接收到所述信号控制所述抓取移动机构在所述间隔盘的 靠外部位施加向上的力,以带动所述间隔盘和所述钢圈朝远离所述支撑机构的方向移动,同时,控制所述分离机构在所述间隔盘的靠内部位施加向下的力,以使所述间隔盘上下对称翻折,进而使得所述间隔盘与所述钢圈在凸出部位处形成一间隙,以将所述间隔盘与所述钢圈部分分离;The control module controls the grasping movement mechanism to apply an upward force on an outer position of the spacer disk according to the received signal to drive the spacer disk and the steel ring away from the support mechanism. Moving, at the same time, controlling the separating mechanism to apply a downward force on the inner position of the spacer disk to fold the spacer disk up and down symmetrically, so that the spacer disk and the steel ring are at the protruding portion Forming a gap to separate the spacer from the rim portion;
    控制所述扣持块扣持在所述钢圈的内缘,在所述抓取臂组件和基座组件的驱动下移动至所述间隔盘放置处,所述抓取移动机构停止向所述间隔盘施力,所述间隔盘掉落在所述间隔盘放置处,从而完成对所述钢圈的自动抓取。Controlling the latching block to be fastened to an inner edge of the steel ring, and moving to the spacer disc under the driving of the gripping arm assembly and the base assembly, the gripping movement mechanism stops The spacer disc applies a force, and the spacer disc is dropped at the spacer disc placement, thereby completing automatic grasping of the steel ring.
  15. 根据权利要求14所述的抓取方法,其中:所述抓取移动机构通过所述抽吸组件或所述抽吸组件配合所述抓取组件在所述间隔盘的靠外部位施力,并带动所述间隔盘和钢圈朝远离所述支撑机构的方向移动。The grasping method according to claim 14, wherein: the gripping movement mechanism applies a force to the outer portion of the spacer by the suction assembly or the suction assembly, and The spacer disc and the steel ring are driven to move away from the support mechanism.
PCT/CN2017/114933 2016-12-07 2017-12-07 Device for automatically gripping steel rim and gripping method WO2018103682A1 (en)

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