WO2018103110A1 - 一种深井提升系统过卷保护方法与装置 - Google Patents
一种深井提升系统过卷保护方法与装置 Download PDFInfo
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- WO2018103110A1 WO2018103110A1 PCT/CN2016/109361 CN2016109361W WO2018103110A1 WO 2018103110 A1 WO2018103110 A1 WO 2018103110A1 CN 2016109361 W CN2016109361 W CN 2016109361W WO 2018103110 A1 WO2018103110 A1 WO 2018103110A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/02—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
- B66B5/08—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions for preventing overwinding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/02—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
- B66B5/14—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions in case of excessive loads
- B66B5/145—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions in case of excessive loads electrical
Definitions
- the invention belongs to the technical field of deep well lifting system safety, and particularly relates to a deep well lifting system over-roll protection method and device combining electromagnetic buffering device and mechanical buffering device.
- the hoist is one of the important equipments in mining machinery. It bears the important role of upgrading coal mines, vermiculite, decentralized materials, lifting personnel and related equipment. It is known as the “mine throat”.
- the safety accidents of deep well hoisting systems occur in mines in China and around the world, and have different degrees of impact on mine production. After the accident, production, treatment and maintenance must be stopped in time. If not handled properly, it will form a greater safety hazard. It poses a serious threat to the safety of workers.
- when all the electronic control systems fail and the lifting container reaches the upper and lower limit positions of the working area it should stop moving without stopping, continue to move up or down, enter the over-rolling area, and it is generally considered that a rollover accident has occurred.
- the over-roll protection devices commonly used at home and abroad include wedge-shaped wooden canister devices, friction-type over-roll protection devices, steel-belt over-roll protection devices, and hydraulic buffer devices.
- the wedge-shaped wooden tank device is a traditional over-roll protection device commonly used at home and abroad.
- the material of the wedge-shaped wooden tank channel is usually eucalyptus, red pine or ash.
- the lifting container enters the wedge-shaped wooden tank road area, and the wooden tank road is subjected to the pressing force of the lifting container, which forces the lifting container to form an opposite force to the lifting container, and is longitudinally
- the problem with the wedge-shaped wooden tank device is that the lifting container is easily caught on the wedge-shaped wooden can or the wedge-shaped wooden can is opened, failing to absorb the kinetic energy of the lifting container as intended.
- the mechanical properties of natural wood are anisotropic, and the mechanical properties of different wood grain directions are quite different.
- the growth area, growth age, density, moisture and other factors of wood have a great influence on the mechanical properties of the wood.
- Long-term exposure to the wellhead or the bottom of the well, long-term exposure to the air, internal moisture and tissue changes affect the braking force that the wedge-shaped canister can provide, and ultimately lead to insufficient stability and reliability of the wedge-shaped wooden tank device.
- the key part of the friction type over-roll protection device is a friction energy absorbing device, which is divided into a friction drum type buffer and a multi-disc type friction buffer device according to different structural forms.
- the friction drum type buffer also called the cone type buffer, is a kinetic energy that absorbs the lifting container by using a conical friction surface.
- the device has a simple structure, is convenient to install, and can be reused. But the device uses a cone structure and there is self-locking The problem is that it is extremely inconvenient to wind the wire rope and adjust the braking force; because the contact area is small and the contact specific pressure is large, the friction material on the cone is likely to be stuck with the roller, resulting in unstable braking performance. The expected buffering effect.
- the multi-disc friction buffering device adopts a multi-disc friction plate, which increases the friction contact area and reduces the contact specific pressure of the friction material; the force adjustment disc is matched with the force-regulating nut to make the braking force adjustment convenient and accurate; A collar is arranged between the sleeve and the sleeve to prevent metal seizure when the reel rotates at a high speed.
- the friction type over-roll protection device has the advantages of simple structure and practicality, but the friction type over-roll protection device generates a large amount of heat in a very short time due to structural reasons, and the friction coefficient is not constant during the entire buffer braking process, so that the actual system is made. The effect is deviated from the expected effect.
- the steel belt type over-roll protection device is a multi-functional over-roll protection device that integrates a buffer device, a canning device and an anti-collision beam. It adopts the plastic deformation of metal material to absorb energy and buffer, and realizes step-by-step loading through the curved track, so that the brake is gentle, reliable and has no rebound.
- the device is generally applicable to over-roll protection of various lifting systems such as coal, metal, building materials, etc., and has the advantages of stable mechanical properties and simple structure, but the number of repeated use of the steel belt type over-roll protection device is relatively small.
- the hydraulic buffer device was originally derived from the elevator industry. When the lifting container hits the hydraulic buffer, the piston rod moves upwards, compressing the hydraulic fluid in the cylinder without the rod cavity, transferring the kinetic energy of the lifting container to the hydraulic oil, and transferring the kinetic energy of the container. Achieve buffer braking of the lifting container. Since the hydraulic buffer device is buffered by means of energy transfer, it has the advantages of no rebound, stable cushioning and the like. However, when the hydraulic buffer is used for over-roll protection alone, the required length of the mine space is long, which will have a large impact on the spatial arrangement of a part of the mine.
- magnetic buffers are mostly used in the braking system of heavy trucks, including permanent magnet buffers and electromagnetic buffers.
- the permanent magnet damper uses its own permanent magnet to generate a spatial magnetic field, and controls the excitation torque by changing the excitation path. It has the advantages of no power supply, no battery, and light weight. However, since the permanent magnet has a magnetic field at all times, when no braking is required, a reasonable mechanical structure is designed to shield the permanent magnet from the magnetic field, and the mechanical structure is first adjusted at the braking moment to adjust the position of the permanent magnet to exit the magnetic shielding region, so that The magnetic buffer has the problems of complicated structure and long response time.
- the electromagnetic buffer is a kind of magnetic buffer applied in the automotive field.
- the excitation coil is mounted on the stator, and the braking torque of the electromagnetic buffer is controlled by controlling the current of the excitation coil.
- the structure is simple and the production cost is not high.
- the utility model has the advantages of wide braking torque range, fast response time, small working noise, adjustable braking torque, low failure rate and convenient maintenance.
- magnetic shock absorbers are widely used in the transportation industry. There is no deep-well lifting system over-roll protection device and method in combination with electromagnetic buffering devices and mechanical buffering devices.
- the object of the present invention is to solve the problem that the wedge-shaped wooden cans which are commonly used in the actual production process are easy to open, the mechanical properties of the natural wood are unstable, the reliability is insufficient, and the friction type over-rolling protection device is rubbed.
- the coefficient is unstable, the stability is insufficient under complicated working conditions, the steel belt type over-rolling protection device has fewer repetitions, and the hydraulic buffer device has a longer structural size, and the like, and provides a deep well combined with a mechanical buffer device and an electromagnetic buffer device.
- the present invention adopts the following technical solution: a deep well lifting system over-roll protection method, and the over-roll protection method includes:
- An over-roll protection device is installed at two upper and lower limit positions of the working area of the lifting container, and the over-roll protection device comprises an electromagnetic buffer device and a mechanical buffer device;
- the electromagnetic buffer device includes an excitation coil, an external power source, and a detection and control module;
- the detection and control module includes a speed detecting component, a position detecting component, and a controller;
- the speed detecting component and the position detecting component are respectively connected to the controller, and the controller Connected to an external power source, the external power source is connected to the excitation coil;
- the position detecting component is located in the middle of the excitation coil; and the speed detecting component is located at an end of the excitation coil near the lifting vessel;
- the mechanical buffer device comprises a hydraulic circuit connected to the controller and a double-acting hydraulic cylinder connected to the hydraulic circuit;
- the hydraulic circuit comprises a fuel tank, a filter, a hydraulic pump, a three-position four-way electromagnetic reversing valve, a one-way valve, Two-way two-way solenoid valve A, pressure reducing valve, two-position two-way solenoid valve B;
- the fuel tank outlet is connected to the hydraulic pump inlet through the filter, and the hydraulic pump outlet is connected to the three-position four-way electromagnetic reversing valve.
- Three-position four-way electromagnetic reversing valve working oil port A is connected to the one-way valve inlet port, one-way valve oil outlet, two-way two-way solenoid valve A inlet port, pressure reducing valve inlet port are connected with double action Hydraulic cylinder without rod cavity, three-position four-way electromagnetic reversing valve working oil port B, two-position two-way solenoid valve B inlet port are connected to double-acting hydraulic cylinder with rod cavity, three-position four-way electromagnetic reversing valve oil outlet , two two-way solenoid valve A oil outlet, pressure reducing valve outlet, two two-way solenoid valve B outlet are connected to the tank return port; the hydraulic pump, three four-way electromagnetic reversing valve, Two two-way solenoid valve A and two-position two-way solenoid valve B are respectively connected to the controller; the end of the double-acting hydraulic cylinder piston rod is provided There is a baffle; the double-acting hydraulic cylinder is located at the end of the excitation coil away from
- the end of the double-acting hydraulic cylinder piston rod is The baffle is subjected to the vertical force F of the lifting container, and the hydraulic oil in the oil tank is supplied by the hydraulic pump through the three-position four-way electromagnetic reversing valve to the double-acting hydraulic cylinder with the rod cavity to avoid the phenomenon of suction, and the two-way two-way Solenoid valve B to hydraulic The pressure was released, and to ensure the protection of double-acting hydraulic cylinder rod side oil pressure is zero, double-acting hydraulic cylinder rod chamber oil flows through the Save The pressure valve flows back to the oil tank, and the magnitude of the buffering force F is determined by the output pressure of the pressure reducing valve; in the maintained state, the three-position four-way electromagnetic reversing valve inlet port is connected to the oil outlet, and the two-way two-way solenoid valve The inlet port of the A is connected to the outlet port, and the inlet port of the two-way two-way solenoid valve B is disconnected from the outlet port.
- the hydraulic pump is directly unloaded by the three-position four-way electromagnetic reversing valve.
- the double-acting hydraulic cylinder has a rod cavity that is locked by a three-position four-way electromagnetic reversing valve and a two-position two-way electromagnetic valve B.
- the double-acting hydraulic cylinder The rodless cavity is connected to the oil tank through the two-position two-way solenoid valve A, so that the double-acting hydraulic cylinder has no rod cavity pressure relief and that the baffle of the double-acting hydraulic cylinder piston rod end does not rebound; in the reset state
- the three-position four-way electromagnetic reversing valve inlet port is connected to the working port A, the working port B is connected to the oil return port, the two-way two-way solenoid valve A is disconnected from the oil outlet, and the two-way two-way solenoid valve
- the B inlet port is connected to the oil outlet, and the baffle at the end of the piston rod of the double-acting hydraulic cylinder moves vertically downwards in the fuel tank.
- the hydraulic oil is supplied by the hydraulic pump through the three-position four-way electromagnetic reversing valve and the one-way valve to the double-acting hydraulic cylinder without the rod chamber, and the double-acting hydraulic cylinder has the rod chamber oil flowing back through the three-position four-way electromagnetic reversing valve. tank;
- the speed detecting component monitors the running speed of the lifting container and sends a speed signal to the controller, and the controller predicts the running state of the lifting container according to the speed signal, when the When the speed signal exceeds the set value, it is determined that the lifting container will inevitably have a roll accident.
- the controller controls the external power supply to supply power to the excitation coil, and the excitation coil generates a certain spatial magnetic field.
- the obstacle is generated. Raise the torque of the container to continue to move, realize the buffering effect on the lifting container, prevent the lifting container from being over-wrapped in time, and reduce the accident rate;
- the controller determines that the lifting container is in a normal running state at this time, and the electromagnetic buffer device does not operate;
- the electromagnetic buffer device and the mechanical buffer device simultaneously operate, and the position detection
- the component monitors the operating position of the lifting container and sends a position signal to the controller.
- the controller determines that the lifting container has experienced a roll accident, and the controller controls the external power supply to supply power to the excitation coil, and the excitation coil generates a certain spatial magnetic field when the lifting container is made.
- the controller controls the hydraulic circuit to be in a buffer state, and the lifting container is at the limit position and the end of the double-acting hydraulic cylinder piston rod
- the baffle mechanically collides, the double-acting hydraulic cylinder piston rod is subjected to the same direction as the lifting container movement direction, and the double-acting hydraulic cylinder piston rod retracts and squeezes the double-acting hydraulic cylinder without the rod chamber hydraulic oil, which will lift the container
- the kinetic energy is converted into hydraulic oil hydraulic energy, with energy
- the buffering brake is applied to the lifting container; after the braking of the lifting container is completed, the hydraulic circuit in the mechanical buffer device starts to enter the holding state, and the piston rod of the double-acting hydraulic cylinder remains retracted; After the accident is processed, the hydraulic circuit in the mechanical buffer device begins to enter the reset state, and the piston rod of the double-acting hydraulic cylinder
- a deep well lifting system over-roll protection device the deep well lifting system comprises a lifting wheel mechanism, a wire rope mechanism connected with the lifting wheel mechanism, and a lifting container connected with the wire rope mechanism, and the lifting wheel mechanism drives the lifting container through a wire rope mechanism in a preset Reciprocating movement in the working area
- the over-roll protection device comprises an over-roll protection device disposed at two upper and lower extreme positions of the working area of the lifting container, the over-roll protection device comprising an electromagnetic buffer device and a mechanical buffer device;
- the electromagnetic buffer device comprises an excitation coil, an external power source connected to the excitation coil, and a detection and control module connected to the external power source.
- the excitation coil is used to generate a braking torque
- the external power source is used to supply power to the excitation coil.
- the detection and control module includes The speed detecting component, the position detecting component, the controller, the speed detecting component are configured to monitor the running speed of the lifting container and send a speed signal to the controller, and the position detecting component monitors the position of the lifting container and sends the position to the controller.
- the controller is configured to analyze the processing speed signal and the position signal and control an external power source to supply power to the excitation coil;
- the speed detecting component is located at an end of the excitation coil adjacent to the lifting vessel, and the position detecting component is located at a middle portion of the excitation coil;
- the mechanical buffer device comprises a hydraulic circuit connected to the controller and a double-acting hydraulic cylinder connected to the hydraulic circuit;
- the hydraulic circuit comprises a fuel tank, a filter, a hydraulic pump, a three-position four-way electromagnetic reversing valve, a one-way valve, Two-way two-way solenoid valve A, pressure reducing valve, two-position two-way solenoid valve B;
- the fuel tank outlet is connected to the hydraulic pump inlet through the filter, and the hydraulic pump outlet is connected to the three-position four-way electromagnetic reversing valve.
- Three-position four-way electromagnetic reversing valve working oil port A is connected to the one-way valve inlet port, one-way valve oil outlet, two-way two-way solenoid valve A inlet port, pressure reducing valve inlet port are connected with double action Hydraulic cylinder without rod cavity, three-position four-way electromagnetic reversing valve working oil port B, two-position two-way solenoid valve B inlet port are connected to double-acting hydraulic cylinder with rod cavity, three-position four-way electromagnetic reversing valve oil outlet , two two-way solenoid valve A oil outlet, pressure reducing valve outlet, two two-way solenoid valve B outlet are connected to the tank return port; the hydraulic pump, three four-way electromagnetic reversing valve, Two two-way solenoid valve A and two-position two-way solenoid valve B are respectively connected to the controller; the end of the double-acting hydraulic cylinder piston rod is provided There is a baffle; the double-acting hydraulic cylinder is located at the end of the excitation coil away from
- the one-way valve outlet port, the two-position two-way solenoid valve A inlet port, the pressure reducing valve inlet port connected to the double-acting hydraulic cylinder without the rod cavity are provided with a pressure gauge A, three-position four-way Electromagnetic reversing valve working oil port B, two-position two-way solenoid valve B inlet port connection double-acting hydraulic cylinder There is a pressure gauge B on the pipe with the rod cavity.
- the excitation coil includes a plurality of sets of windings with iron cores arranged along the moving direction of the lifting container, the winding directions of the adjacent two sets of windings are opposite, and the iron core is a ferrite core.
- the electromagnetic buffer device Based on the electromagnetic buffer device combined with the mechanical buffer device, the deep well lifting system over-roll protection device, the electromagnetic buffer device pre-predicts whether there is a risk of over-winding in the lifting container, and promptly prevents the lifting container from being over-wrapped; In the event of an accidental over-volume accident, the electromagnetic buffer device and the mechanical buffer device act simultaneously.
- the invention acts on the lifting container to realize the over-winding protection of the deep well lifting system. Compared with the existing various over-rolling protection devices, the invention has the advantages of reducing the accident rate, double protection, improving the braking efficiency, braking smoothly, and no back.
- the advantages of bombs are of great significance to the improvement of the safety factor of modern mining.
- FIG. 1 is a schematic view showing the assembly position of a roll protection device applied to a floor-type deep well lifting system according to the present invention
- FIG. 2 is a schematic view showing the assembly position of the roll protection device of the present invention applied to a tower deep well lifting system
- FIG. 3 is a schematic structural view of an electromagnetic buffer device
- FIG. 4 is a schematic structural view of an excitation coil.
- Figure 5 is a schematic structural view of a hydraulic circuit of a mechanical buffer device
- Figure 6 is a schematic view showing the assembly position of the excitation coil and the double-acting hydraulic cylinder
- a deep well lifting system over-roll protection method of the present invention comprising:
- the roll protection device 3 is installed at two upper and lower extreme positions in the working area of the lifting container 7, and the over-roll protection device 3 includes an electromagnetic buffer device and a mechanical buffer device;
- the electromagnetic buffer device includes a speed detecting component 21, a controller, an excitation coil 5, an external power source, and a detection and control module.
- the detection and control module includes a speed detecting component 21, a position detecting component 22, and a control.
- the speed detecting element 21 and the position detecting element 22 are respectively connected to the controller, the controller is connected to an external power source, and the external power source is connected to the exciting coil 5; as shown in FIG. 6, the position detecting element 22 is located in the middle of the exciting coil 5.
- the speed detecting element 21 is located at one end of the excitation coil 5 near the lifting container 7;
- the mechanical buffer device includes a hydraulic circuit connected to the controller, and a double-acting hydraulic cylinder 18 connected to the hydraulic circuit;
- the hydraulic circuit includes a fuel tank 10, a filter 11, a hydraulic pump 12, and three The four-way electromagnetic reversing valve 13, the one-way valve 14, the two-position two-way solenoid valve A15, the pressure reducing valve 16, the two-position two-way solenoid valve B20;
- the oil tank 10 oil outlet is connected to the hydraulic pump 12 through the filter 11 Port, hydraulic pump 12 oil outlet connected to three-position four-way electromagnetic reversing valve 13 inlet port, three-position four-way electromagnetic reversing valve 13 working port A connected to check valve 14 inlet port, check valve 14 oil Port, two-way two-way solenoid valve A15 inlet port, pressure reducing valve 16 inlet port are connected to double-acting hydraulic cylinder 18 without rod cavity, three-position four-way electromagnetic reversing valve 13 working oil port B, two-position two-way electromagnetic Valve B20 inlet port
- two-way two-way solenoid valve B20 inlet and outlet At this time, the baffle 23 at the end of the piston rod of the double-acting hydraulic cylinder 18 is subjected to the force F in the vertical direction of the lifting container 7, and the hydraulic oil in the oil tank 10 is double-acting by the hydraulic pump 12 through the three-position four-way electromagnetic reversing valve 13.
- the hydraulic cylinder 18 has oil in the rod cavity to avoid the phenomenon of suction, and the two-way two-way solenoid valve B20 relieves the hydraulic pump 12, protects the hydraulic pump 12 and ensures that the double-acting hydraulic cylinder 18 has zero oil pressure in the rod chamber.
- the double-acting hydraulic cylinder 18 has no rod chamber oil flowing back to the oil tank 10 through the pressure reducing valve 16, and the magnitude of the buffering force F is determined by the output pressure of the pressure reducing valve 16; in the holding state, the three-position four-way electromagnetic exchange
- the oil inlet of the valve 13 is connected to the oil outlet, and the inlet port of the two-way two-way solenoid valve A15 is connected with the oil outlet, and the inlet port of the two-way two-way solenoid valve B20 is disconnected from the oil outlet, and the lifting is completed at this time.
- the buffer brake of the container 7, the baffle 23 of the piston rod end of the double-acting hydraulic cylinder 18 is kept stationary, the hydraulic pump 12 is directly relieved by the three-position four-way electromagnetic reversing valve 13, and the double-acting hydraulic cylinder 18 has a rod cavity
- the three-position four-way electromagnetic reversing valve 13 and the two-position two-way electromagnetic valve B20 are locked, and the double-acting hydraulic cylinder 18 has no rod cavity through two two
- the solenoid valve A15 is connected to the oil tank 10, so that the double-acting hydraulic cylinder 18 has no rod chamber pressure relief and ensures that the baffle 23 of the double-acting hydraulic cylinder 18 end of the piston rod does not rebound; in the reset state, three positions
- the four-way electromagnetic reversing valve 13 is connected to the working port A, the working port B is connected to the oil return port, the two-way solenoid valve A15 is disconnected from the oil outlet, and the two-way two-way solenoid valve B20 is inserted.
- the oil port is connected with the oil outlet.
- the baffle 23 of the piston rod end of the double-acting hydraulic cylinder 18 moves vertically downward, and the hydraulic oil in the oil tank 10 passes through the three-position four-way electromagnetic reversing valve 13 and the single pump by the hydraulic pump 12.
- the valve 14 is supplied to the double-acting hydraulic cylinder 18 without the rod chamber, and the double-acting hydraulic cylinder 18 has the rod chamber oil flowing back to the oil tank 10 via the three-position four-way electromagnetic reversing valve 13;
- the speed detecting element 21 monitors the running speed of the lifting container 7 and sends a speed signal to the controller, and the controller pre-conditions the running state of the lifting container 7 according to the speed signal.
- the controller controls the external power source to supply power to the excitation coil 5, and the excitation coil 5 generates a certain spatial magnetic field, and when the lifting container 7 performs cutting magnetic During the movement of the sense line, a moment which hinders the continuous movement of the lifting container 7 is generated, the buffering action of the lifting container 7 is realized, the over-winding accident of the lifting container 7 is prevented in time, and the accident rate is reduced;
- the control is performed.
- the controller determines that the lifting container 7 is in a normal operating state at this time, and the electromagnetic buffer device does not operate;
- the electromagnetic buffer device and the mechanical buffer device simultaneously occur.
- the position detecting component 22 monitors the operating position of the lifting container 7 and sends a position signal to the controller.
- the controller determines that the lifting container 7 has experienced a roll accident, and the controller controls the external power source to supply power to the exciting coil 5, and the exciting coil 5 generates A certain spatial magnetic field, when the lifting container 7 performs the movement of cutting the magnetic induction line, generates a moment that hinders the lifting container 7 from continuing to move, thereby achieving a buffering effect on the lifting container 7; meanwhile, the controller controls the hydraulic circuit to be in a buffer state, and the lifting container 7 In the extreme position, a mechanical collision occurs with the baffle 23 of the end of the piston rod of the double-acting hydraulic cylinder 18.
- the piston rod of the double-acting hydraulic cylinder 18 is subjected to the same force as the moving direction of the lifting container 7, and the double-acting hydraulic cylinder 18 is piston rod back. Squeeze and squeeze the hydraulic oil of the double-acting hydraulic cylinder 18 without the rod cavity, and convert the kinetic energy of the lifting container into liquid The hydraulic pressure of the oil realizes the buffer braking of the lifting container by energy conversion; after the braking of the lifting container 7 is completed, the hydraulic circuit in the mechanical buffer device starts to enter the holding state, and the piston rod of the double-acting hydraulic cylinder 18 is kept back.
- the hydraulic circuit in the mechanical buffer device begins to enter the reset state, and the piston rod of the double-acting hydraulic cylinder 18 re-extends, so that the baffle of the double-acting hydraulic cylinder 18 is excited.
- a deep well lifting system over-roll protection device of the present invention includes a lifting wheel mechanism, a wire rope mechanism connected to the lifting wheel mechanism, a lifting container 7 connected to the wire rope mechanism, and a lifting wheel.
- the mechanism drives the lifting container 7 to reciprocate in a preset working area by the wire rope mechanism.
- FIG. 1 is a schematic view showing the assembly position of the roll protection device applied to the floor-type deep well lifting system of the present invention, and the lifting wheel mechanism of the floor-type deep well lifting system is dominated.
- the wheel 1, the sky wheel 2, the next day wheel 8 are composed, the main wheel 1 is a floor-mounted installation structure, the wire rope mechanism comprises a hoist first rope 4 and a hoist tail rope 6, and the hoist first rope 4 sequentially bypasses the sky wheel 2, leading
- the wheel 1 and the lower wheel 8 the tops of the two lifting containers 7 are respectively connected to the two ends of the hoisting rope 3, and the bottoms of the lifting containers 7 are respectively connected to the two ends of the hoisting tail rope 6.
- 2 is a schematic view showing the assembly position of the roll protection device applied to the tower deep well lifting system of the present invention.
- the lifting wheel mechanism of the floor type deep well lifting system is composed of a main wheel 1 and a guide wheel 9, and the main wheel 1 is a suspended installation structure and a wire rope.
- the mechanism comprises a hoisting head rope 4 and a hoist tail rope 6.
- the hoisting machine first rope 4 sequentially bypasses the main wheel 1 and the guiding wheel 9, and the tops of the two lifting containers 7 are respectively connected to the two ends of the hoisting head rope 4, and the lifting container 7 The bottoms are connected to the ends of the hoist tail rope 6, respectively.
- the lifting wheel mechanism drives the lifting container 7 to reciprocate in a predetermined working area by a wire rope mechanism.
- the over-roll protection device comprises an over-roll protection device 3 disposed at two extreme positions above and below the working area of the lifting container 7, the over-roll protection device 3 comprising an electromagnetic buffer device and a mechanical buffer device.
- the electromagnetic buffer device includes an excitation coil 5, an external power source connected to the excitation coil 5, and a detection and control module connected to an external power source.
- the excitation coil 5 is used to generate a braking torque, and the external power source is used to Excited
- the excitation coil 5 is powered
- the detection and control module includes a speed detecting component 21, a position detecting component 22, and a controller.
- the speed detecting component 21 is configured to monitor the running speed of the lifting container 7 and send a speed signal to the controller, and the position detecting component 22
- the controller is for analyzing the processing speed signal and the position signal and controlling the external power source to supply power to the excitation coil 5; as shown in FIG. 6, the speed detecting element 21 Located at one end of the excitation coil 5 near the lifting container 7, the position detecting element 22 is located in the middle of the excitation coil 5.
- the excitation coil 5 comprises a plurality of windings 5-1 with a core 5-2, the windings of adjacent windings 5-1 are opposite, and the core 5-2 is ferrite. Magnetic core.
- the excitation coil 5 of the electromagnetic buffer device can be operated in the following two ways:
- the speed detecting component 21 monitors the running speed of the lifting container in real time. When the speed of the lifting container exceeds the set value, the controller controls the external power source to start supplying power to the exciting coil to make the electromagnetic buffering device in a working state;
- the position detecting component 22 monitors the position of the lifting container in real time. When the position of the lifting container exceeds the set value, the controller controls the external power source to start supplying power to the exciting coil to make the electromagnetic buffering device in operation.
- the mechanical buffer device includes a hydraulic circuit connected to the controller and a double-acting hydraulic cylinder 18 connected to the hydraulic circuit; the hydraulic circuit can realize three working states of buffering, holding, and resetting;
- the hydraulic circuit includes a fuel tank 10, a filter 11, a hydraulic pump 12, a three-position four-way electromagnetic reversing valve 13, a one-way valve 14, a two-position two-way solenoid valve A15, a pressure reducing valve 16, and a two-position two-way solenoid valve B20.
- the oil outlet of the fuel tank 10 is connected to the oil inlet of the hydraulic pump 12 through the filter 11, the oil outlet of the hydraulic pump 12 is connected to the oil inlet of the three-position four-way electromagnetic reversing valve 13, and the working port of the three-position four-way electromagnetic reversing valve 13 A connects the check valve 14 inlet port, the check valve 14 outlet port, the two-position two-way solenoid valve A15 inlet port, the pressure reducing valve 16 inlet port are connected to the double-acting hydraulic cylinder 18 without rod cavity, three four Electromagnetic reversing valve 13 working oil port B, two-way two-way solenoid valve B20 inlet port are connected to double-acting hydraulic cylinder 18 with rod cavity, three-position four-way electromagnetic reversing valve 13 oil outlet, two-position two-way electromagnetic Valve A15 oil outlet, pressure reducing valve 16 oil outlet, two-position two-way solenoid valve B20 oil outlet are connected to the fuel tank 10 oil return port; the hydraulic pump 1 2, three-position four-way
- the piston rod of the double-acting hydraulic cylinder 18 When the deep well lifting system does not have a winding accident, that is, when the mechanical buffer device is in a non-operating state, the piston rod of the double-acting hydraulic cylinder 18 is in the extended position, double-acting hydraulic pressure
- the baffle of the cylinder 18 piston rod is in the middle of the excitation coil 5.
- the check valve 14 outlet port, the two-position two-way solenoid valve A15 inlet port, the pressure reducing valve 16 inlet port connection double-acting hydraulic cylinder 18 without rod cavity is provided with a pressure gauge A17, three Four-way electromagnetic reversing valve 13 working port B, two-position two-way solenoid valve B20 inlet port connection double-acting hydraulic cylinder 18 has a rod chamber with a pressure gauge B19.
- the lifting container 7 When the lifting container 7 is operated to the upper and lower limit positions of the working area, the lifting container 7 mechanically collides with the lower end baffle of the piston rod of the double-acting hydraulic cylinder 18, the hydraulic circuit is in a buffer state, and the three-position four-way electromagnetic reversing valve 13 is In the right position, the oil inlet port is connected to the working oil port B, the oil return port is connected to the working oil port A, the two-position two-way solenoid valve A15 is in the lower position, the oil inlet port and the oil outlet port are disconnected, and the two-way two-way solenoid valve B20 is in the left position, and its oil inlet is connected with the oil outlet.
- the piston rod of the double-acting hydraulic cylinder 18 is subjected to the vertical upward force F of the lifting container 7, and the piston rod of the double-acting hydraulic cylinder 18 moves upward under the action of F.
- the squeeze double-acting hydraulic cylinder 18 has no rod chamber oil.
- the oil pressure reaches the opening pressure of the pressure reducing valve 16
- the pressure reducing valve 16 is opened, and the double-acting hydraulic cylinder 18 has no rod chamber oil flowing through the pressure reducing valve 16
- the smooth buffering of the lifting container 7 is realized, and the oil pump 12 oil outlet is simultaneously connected to the oil tank 10 through the two-position two-way solenoid valve B20, and is connected to the double-acting hydraulic cylinder 18, so that the hydraulic pressure is unloaded.
- the pressure of the pump 12 realizes the protection of the hydraulic pump 12, and the oil supply to the double-acting hydraulic cylinder 18 can be timely provided to avoid the phenomenon of suction;
- the hydraulic circuit is in the holding state, the three-position four-way electromagnetic reversing valve 13 is in the middle position, the oil inlet port is connected to the oil outlet port, and the two-position two-way solenoid valve A15 is in the upper position, The oil inlet port is connected with the oil outlet port, the two-way two-way solenoid valve B20 is in the right position, and the oil inlet port is disconnected from the oil outlet port.
- the double-acting hydraulic cylinder 18 has no rod cavity directly through the two-position two-way solenoid valve A15. It is connected with the 10 oil tank to realize the pressure relief of the double-acting hydraulic cylinder 18 without the rod cavity, so as to avoid the rebound phenomenon;
- the hydraulic circuit is in the reset state, the three-position four-way electromagnetic reversing valve 13 is in the left position, the oil inlet port is connected to the working oil port A, the working oil port B is connected to the oil return port, and the two-way two-way
- the solenoid valve A15 is in the lower position, the oil inlet port and the oil outlet port are disconnected, the two-position two-way solenoid valve B20 is in the right position, and the oil inlet port is connected with the oil outlet port.
- the hydraulic pump 12 is replaced by the three-position four-way electromagnetic exchange.
- the valve 13 and the check valve 14 are connected to the double-acting hydraulic cylinder without the rod chamber 18.
- the double-acting hydraulic cylinder 18 has a rod chamber, and the three-position four-way electromagnetic reversing valve 13 is connected with the oil tank 10 to form a complete hydraulic circuit. Reset of 18 double-acting hydraulic cylinders.
- the distance between the speed detecting element 21 and the position detecting element 22 can be determined according to the actual working conditions and the parameters of the electronic control system.
- the double-acting hydraulic cylinder 18 of the mechanical buffer device is disposed below the upper and lower limit positions of the limit position on the working area of the lifting container 7, and the piston rod end baffle 23 of the double-acting hydraulic cylinder 18 is located in the non-operating state just in the lifting container 7
- the upper and lower limit positions of the work area are opposite to the lifting container 7.
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- Fluid-Pressure Circuits (AREA)
- Control And Safety Of Cranes (AREA)
Abstract
Description
Claims (4)
- 一种深井提升系统过卷保护方法,其特征在于,该过卷保护方法包括:在提升容器(7)工作区域上下两个极限位置安装过卷保护装置(3),过卷保护装置(3)包括电磁缓冲装置和机械缓冲装置;所述电磁缓冲装置包括激励线圈(5)、外部电源、检测与控制模块;所述检测与控制模块包括速度检测元件(21)、位置检测元件(22)、控制器;速度检测元件(21)和位置检测元件(22)分别与控制器相连,控制器与外部电源相连,外部电源与激励线圈(5)相连;所述位置检测元件(22)位于激励线圈(5)的中部;所述速度检测元件(21)位于激励线圈(5)靠近提升容器(7)的一端;所述机械缓冲装置包括与控制器相连的液压回路、与液压回路相连的双作用液压缸(18);所述液压回路包括油箱(10)、过滤器(11)、液压泵(12)、三位四通电磁换向阀(13)、单向阀(14)、两位两通电磁阀A(15)、减压阀(16)、两位两通电磁阀B(20);油箱(10)出油口通过过滤器(11)连接液压泵(12)进油口,液压泵(12)出油口连接三位四通电磁换向阀(13)进油口,三位四通电磁换向阀(13)工作油口A连接单向阀(14)进油口,单向阀(14)出油口、两位两通电磁阀A(15)进油口、减压阀(16)进油口均连接双作用液压缸(18)无杆腔,三位四通电磁换向阀(13)工作油口B、两位两通电磁阀B(20)进油口均连接双作用液压缸(18)有杆腔,三位四通电磁换向阀(13)出油口、两位两通电磁阀A(15)出油口、减压阀(16)出油口、两位两通电磁阀B(20)出油口均连接油箱(10)回油口;所述液压泵(12)、三位四通电磁换向阀(13)、两位两通电磁阀A(15)、两位两通电磁阀B(20)分别连接控制器;所述双作用液压缸(18)活塞杆的端部设有挡板(23);双作用液压缸(18)位于激励线圈(5)远离提升容器(7)的一端,深井提升系统未发生过卷事故即机械缓冲装置处于非工作状态时,双作用液压缸(18)的活塞杆位于伸出位置,双作用液压缸(18)活塞杆端部的挡板(23)处于激励线圈(5)的中部;所述液压回路可实现缓冲、保持、复位三种工作状态;所述的液压回路的三种工作状态由控制器控制三位四通电磁换向阀(13)、两位两通电磁阀A(15)、两位两通电磁阀B(20)的联通位置决定;所述的缓冲状态下,三位四通电磁换向阀(13)进油口连通工作油口B,回油口连通工作油口A,两位两通电磁阀A(15)进油口与出油口断开,两位两通电磁阀B(20)进油口与出油口连通,此时双作用液压缸(18)活塞杆端部的挡板(23)受到提升容器(7)垂直方向的力F,油箱(10)中的液压油由液压泵(12)通过三位四通电磁换向阀(13)向双作用液压缸(18)有杆腔供油,避免发生吸空现象,同时两位两通电磁阀B(20)对液压泵(12)进行卸压,保护液压泵(12)并保证双作用液压缸(18)有杆腔油压为零,双作用液压缸(18)无杆腔油液流经减压阀(16)流回至油箱(10),缓冲力F的大小由减压阀(16)的输出压力 确定;所述的保持状态下,三位四通电磁换向阀(13)进油口连通出油口,两位两通电磁阀A(15)进油口与出油口连通,两位两通电磁阀B(20)进油口与出油口断开,此时已完成对提升容器(7)的缓冲制动,双作用液压缸(18)活塞杆端部的挡板(23)保持不动,液压泵(12)通过三位四通电磁换向阀(13)直接卸压,双作用液压缸(18)有杆腔由三位四通电磁换向阀(13)和两位两通电磁阀B(20)锁死,双作用液压缸(18)无杆腔通过两位两通电磁阀A(15)与油箱(10)相连,实现对双作用液压缸(18)无杆腔卸压并保证双作用液压缸(18)活塞杆端部的挡板(23)不发生回弹;所述的复位状态下,三位四通电磁换向阀(13)进油口连通工作油口A,工作油口B连通回油口,两位两通电磁阀A(15)进油口与出油口断开,两位两通电磁阀B(20)进油口与出油口连通,此时双作用液压缸(18)活塞杆端部的挡板(23)垂直向下运动,油箱(10)中的液压油由液压泵(12)通过三位四通电磁换向阀(13)、单向阀(14)向双作用液压缸(18)无杆腔供油,双作用液压缸(18)有杆腔油液经三位四通电磁换向阀(13)流回至油箱(10);当提升容器(7)运行至速度检测元件的安装位置时,速度检测元件(21)对提升容器(7)的运行速度进行监测并向控制器发送速度信号,控制器根据该速度信号对提升容器(7)的运行状态进行预判,当该速度信号超过设定值时则判定提升容器(7)必然会发生过卷事故,控制器控制外部电源给激励线圈(5)供电,激励线圈(5)产生一定的空间磁场,当提升容器(7)做切割磁感线的运动时,产生阻碍提升容器(7)继续运动的力矩,实现对提升容器(7)缓冲作用,及时阻止提升容器(7)发生过卷事故,降低事故率;当提升容器(7)运行至速度检测元件(21)的安装位置且运行速度未超出设定值时,控制器判定提升容器(7)此时处于正常运行状态,电磁缓冲装置不发生动作;当提升容器(7)正常通过速度检测元件(21)的安装位置后运行至位置检测元件(21)的安装位置即提升容器(7)工作区域上下两个极限位置未停车而继续运行时,电磁缓冲装置和机械缓冲装置同时发生动作,位置检测元件(22)对提升容器(7)的运行位置进行监测并向控制器发送位置信号,控制器判定提升容器(7)已发生过卷事故,控制器控制外部电源给激励线圈(5)供电,激励线圈(5)产生一定的空间磁场,当提升容器(7)做切割磁感线的运动时,产生阻碍提升容器(7)继续运动的力矩,实现对提升容器(7)缓冲作用;同时,控制器控制液压回路处于缓冲状态,提升容器(7)在极限位置处与双作用液压缸(18)活塞杆端部的挡板(23)发生机械碰撞,双作用液压缸(18)活塞杆受到与提升容器(7)运动方向同向的作用力,双作用液压缸(18)活塞杆回缩并挤压双作用液压缸(18)无杆腔的液压油,将提升容器的动能转化为液压 油液压能,以能量转换的方式实现对提升容器的缓冲制动;完成对提升容器(7)的制动后,机械缓冲装置中的液压回路开始进入保持状态,双作用液压缸(18)的活塞杆保持回缩状态不动;对过卷事故处理完毕后,机械缓冲装置中的液压回路开始进入复位状态,双作用液压缸(18)的活塞杆重新伸出,使双作用液压缸(18)活塞杆的挡板处于激励线圈(5)的中部。
- 一种深井提升系统过卷保护装置,该深井提升系统包括提升轮机构、与提升轮机构相连的钢丝绳机构、与钢丝绳机构相连的提升容器(7),提升轮机构通过钢丝绳机构带动提升容器(7)在预先设定的工作区域内往复运动,其特征在于:该过卷保护装置包括设置在提升容器(7)工作区域上下两个极限位置的过卷保护装置(3),所述过卷保护装置(3)包括电磁缓冲装置和机械缓冲装置;所述电磁缓冲装置包括激励线圈(5)、与激励线圈(5)相连的外部电源、与外部电源相连的检测与控制模块,激励线圈(5)用于产生制动力矩,外部电源用于向激励线圈(5)供电,检测与控制模块包括速度检测元件(21)、位置检测元件(22)、控制器,速度检测元件(21)用于对提升容器(7)的运行速度进行监测并向控制器发送速度信号、位置检测元件(22)用于对提升容器(7)的位置进行监测并向控制器发送位置信号,控制器用于分析处理速度信号和位置信号并控制外部电源给激励线圈(5)供电;所述速度检测元件(21)位于激励线圈(5)靠近提升容器(7)的一端,所述位置检测元件(22)位于激励线圈(5)的中部;所述机械缓冲装置包括与控制器相连的液压回路、与液压回路相连的双作用液压缸(18);所述液压回路包括油箱(10)、过滤器(11)、液压泵(12)、三位四通电磁换向阀(13)、单向阀(14)、两位两通电磁阀A(15)、减压阀(16)、两位两通电磁阀B(20);油箱(10)出油口通过过滤器(11)连接液压泵(12)进油口,液压泵(12)出油口连接三位四通电磁换向阀(13)进油口,三位四通电磁换向阀(13)工作油口A连接单向阀(14)进油口,单向阀(14)出油口、两位两通电磁阀A(15)进油口、减压阀(16)进油口均连接双作用液压缸(18)无杆腔,三位四通电磁换向阀(13)工作油口B、两位两通电磁阀B(20)进油口均连接双作用液压缸(18)有杆腔,三位四通电磁换向阀(13)出油口、两位两通电磁阀A(15)出油口、减压阀(16)出油口、两位两通电磁阀B(20)出油口均连接油箱(10)回油口;所述液压泵(12)、三位四通电磁换向阀(13)、两位两通电磁阀A(15)、两位两通电磁阀B(20)分别连接控制器;所述双作用液压缸(18)活塞杆的端部设有挡板(23);双作用液压缸(18)位于激励线圈(5)远离提升容器(7)的一端,深井提升系统未发生过卷事故即机械缓冲装置处于非工作状态时,双作用液压缸(18)的活塞杆位于伸出位置,双作用液压缸(18)活塞杆的挡板处于激 励线圈(5)的中部;
- 根据权利要求2所述的一种深井提升系统过卷保护装置,其特征在于:所述单向阀(14)出油口、两位两通电磁阀A(15)进油口、减压阀(16)进油口连接双作用液压缸(18)无杆腔的管路上设有压力表A(17),三位四通电磁换向阀(13)工作油口B、两位两通电磁阀B(20)进油口连接双作用液压缸(18)有杆腔的管路上设有压力表B(19)。
- 根据权利要求3所述的一种深井提升系统过卷保护装置,其特征在于:所述激励线圈(5)包括沿提升容器(7)运动方向布置的多组带有铁芯(5-2)的绕组(5-1),相邻两组绕组(5-1)的绕线方向相反,铁芯(5-2)为铁氧体磁芯。
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CN105800415A (zh) * | 2016-04-08 | 2016-07-27 | 波士顿电梯(湖州)有限公司 | 一种磁感应应急电梯 |
CN106006285A (zh) * | 2016-07-27 | 2016-10-12 | 京东方科技集团股份有限公司 | 电梯防护装置及电梯防护方法 |
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CN113184738A (zh) * | 2021-04-20 | 2021-07-30 | 江苏和信石油机械有限公司 | 一种钻机系统用起升装置 |
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