WO2018103084A1 - 一种适用于剑杆织机的布料整平系统及操作方法 - Google Patents
一种适用于剑杆织机的布料整平系统及操作方法 Download PDFInfo
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- WO2018103084A1 WO2018103084A1 PCT/CN2016/109262 CN2016109262W WO2018103084A1 WO 2018103084 A1 WO2018103084 A1 WO 2018103084A1 CN 2016109262 W CN2016109262 W CN 2016109262W WO 2018103084 A1 WO2018103084 A1 WO 2018103084A1
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- Prior art keywords
- roller
- cloth
- grating signal
- adjustment
- fabric
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D49/00—Details or constructional features not specially adapted for looms of a particular type
- D03D49/04—Control of the tension in warp or cloth
- D03D49/20—Take-up motions; Cloth beams
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/06—Auxiliary apparatus combined with or associated with looms for treating fabric
Definitions
- the invention relates to the technical field of improvement of a rapier loom, in particular to a fabric leveling system and an operation method suitable for a rapier loom.
- the rapier loom is the most widely used shuttleless loom. It has the characteristics of high speed, high automation and high-performance production of shuttleless loom. Its positive weft insertion method has strong variety adaptability and can adapt. The weft insertion of all kinds of yarns, combined with the rapier weaving machine, also has obvious advantages in multi-color weft weaving, and can produce yarn-dyed products of up to 16 color weft yarns.
- the precision is high in the production process, but after the production is completed, the produced fabric needs to be collected through the cloth collecting roller, because the fabric itself is transported through the rapier loom.
- the cloth collecting roller On the cloth collecting roller, during the transfer process, once the fabric is displaced, the cloth collected on the cloth collecting roller is prone to wrinkles, resulting in unevenness at the end of the collected cylindrical cloth; since the cloth itself is woven in the rapier
- the transfer rollers of the machine are connected movably, so the fabric is easily offset during the transfer process. Therefore, during the final collection of the fabric, the operator is generally required to perform calibration work to ensure that the cloth collection is flat; The calibration work is cumbersome, time-consuming and labor-intensive, and the operator cannot perform calibration work throughout the production process.
- the present invention aims to provide a fabric leveling system suitable for a rapier loom, which has a simple structure, a high degree of automation, convenient collection of cloth, smooth collection of cloth, and high work efficiency.
- a fabric leveling system suitable for a rapier loom the fabric leveling system being installed on a fabric collecting roller and a fabric transfer roller at the tail of the rapier loom
- the fabric leveling system is composed of an adjustment roller, an adjustment motor and an operating platform.
- the adjusting roller is composed of two identical adjusting rollers, wherein the adjusting roller is a hollow cylindrical cylinder, the central portion of the cylinder is provided with a horizontally mounted adjusting rod, and the outer side of the cylinder is provided with two circular rings.
- a limiting ring wherein the cylinder is provided with a strip-shaped adjusting groove, and the limiting ring is fixedly connected to the adjusting rod by a fixing rod, and the fixing rod is movably mounted in the adjusting groove, and the adjusting The end of the rod is connected to the adjusting motor, and a plurality of grating signal emitters are evenly distributed on the outer surface of the limiting ring, and the plurality of grating signal receivers are disposed on the cloth collecting roller and the cloth transfer roller .
- the two regulating rollers of the present invention are installed in parallel between the cloth collecting roller and the cloth transfer roller, the adjusting roller on the side close to the cloth collecting roller is the discharging regulating roller, and the adjusting roller on the side close to the fabric transferring roller is the feeding adjustment. Roller; through two parallel-mounted adjustment roller structures, one for adjusting the horizontal position of the fabric on the fabric transfer roller, one for adjusting the horizontal position of the fabric on the cloth collecting roller, and comprehensively adjusting to complete the collection of the cloth.
- the grating signal receiver of the present invention is linearly distributed at both ends of the cloth collecting roller, and the grating signal receiver is linearly distributed at both ends of the cloth transfer roller, between the adjacent two grating signal receivers
- the spacing is the same, because the grating signal receiver is linearly distributed, according to the light signal received by the different grating signal receivers, thereby determining the position of the limit ring, the horizontal position of the cloth adjusted by the limit ring, so that the cloth collecting roller
- the horizontal position of the curled fabric is kept the same for many times, and the leveling work of the fabric is completed.
- the adjusting motor of the present invention is a horizontal position adjusting motor, and the grating signal transmitter, the grating signal receiver and the adjusting motor are all connected to the operating platform through a line; and the level of the adjusting rod in the cylinder is controlled by the horizontal position adjusting motor The position, in turn, adjusts the position of the limit ring on the outside of the cylinder, and finally adjusts the horizontal position of the cloth on the adjustment roller.
- the adjusting rod of the invention has two cross rods assembled in combination, each of which has a limiting ring; since the limiting ring is fixedly mounted on the adjusting rod, the fabric itself has many The horizontal width is thus adjusted by the combined installation of the crossbar structure, thereby adjusting the spacing between the two limit rings on one of the adjustment rollers, thereby meeting the production requirements of different types and specifications of fabrics.
- the adjusting roller of the invention is fixedly mounted on the ground by a positioning bracket, wherein the positioning bracket is a height adjustable positioning bracket; the height of the adjusting bracket can control the working height of the adjusting roller to meet the transportation requirements of different fabrics.
- the operation is flexible and the practical effect is good.
- the method for operating a fabric leveling system suitable for a rapier loom according to the present invention comprises the following steps:
- the feed adjusting roller transfers the cloth to the cloth collecting roller through the discharging regulating roller, and the grating signal transmitter on the two limit rings on the discharging conveying roller emits a signal and receives the grating signal through the cloth collecting roller.
- the signal received by the device determines that the cloth is in the horizontal position of the cloth collecting roller, when its position deviates from the specified position;
- the grating signal transmitter of the present invention is provided with a trigger type switching valve.
- the grating signal transmitter on the feeding regulating roller corresponds to the grating signal receiver on the cloth transfer roller, and the grating signal transmitter on the discharging regulating roller corresponds to the cloth.
- the grating signal receiver on the collecting roller works as follows:
- the grating signal transmitter, the grating signal receiver, the adjusting motor and the rapier loom according to the present invention are linked.
- the rapier loom stops working. Adjust the motor to adjust the position. After the adjustment is completed, the rapier loom starts working normally.
- the feeding position of the feed regulating roller and the discharging regulating roller are opposite.
- the cloth When the cloth is fed from the upper side of the feeding regulating roller, the cloth must be from the lower side of the discharging regulating roller. Feed; when the cloth is fed from the lower side of the feed regulating roll, the cloth must be fed from the upper side of the discharge regulating roll.
- the feed regulating roller and the discharging regulating roller of the present invention are provided with matching light signal receivers for adjusting the horizontal position between the feeding regulating roller and the discharging regulating roller; the feeding regulating roller and the discharging regulating roller
- the light signal receiver with auxiliary positioning is convenient to adjust the different working heights of the two, and is used to determine whether the two are kept horizontal during the work, which is convenient for the leveling work of the cloth.
- the invention has the advantages that the invention adopts the structure of the adjusting roller between the cloth collecting roller and the cloth transfer roller attached to the tail of the rapier loom, and the cloth is fixedly positioned by the limit ring on the adjusting roller, because the limiting ring It is movable on the cylinder of the adjusting roller, and is matched with the signal collecting device on the regulating roller and the signal collecting device on the cloth collecting roller and the cloth transfer roller to precisely control the position of the limit ring on the adjusting roller, thereby ensuring
- the fabric collected on the cloth collecting roller is flat; the overall structure of the device itself is simple, the degree of automation is high, no need for the operator to carry out monitoring, convenient and labor-saving, and the device itself is flexible in operation and installation, and is suitable for the production demand of a variety of different specifications of fabrics, practical The effect is good.
- Figure 1 is a schematic view showing the side structure of the system of the present invention.
- FIG. 2 is a block diagram showing the structure of the system of the present invention.
- Figure 3 is a schematic view showing the operation of the regulating roller of the present invention.
- 1 fabric transfer roller 1 fabric transfer roller, 2 fabric collection roller, 3 adjustment roller, 3-1 feed adjustment roller, 3-2 discharge adjustment roller, 4 operating platform, 5 adjustment motor, 6 adjustment lever, 7 cylinder, 8 limit Bit ring, 9-grating signal transmitter, 10-grating signal receiver, 11 fabrics, 12 crossbars, 13 positioning brackets, 14 adjustment slots, 15 fixed rods.
- Embodiment 1 A fabric leveling system suitable for a rapier loom as shown in Figs. 1, 2 and 3, wherein the fabric leveling system is installed on a fabric collecting roller 2 and a cloth transporter at the tail of the rapier loom Between the rollers 1, the fabric leveling system consists of an adjustment roller 3, an adjustment motor 5 and an operating platform 4.
- the adjustment roller is composed of two identical adjustment rollers 3, which are hollow cylindrical cylinders 7.
- the central portion of the cylinder 7 is provided with a horizontally mounted adjustment rod 6, and the outer side of the cylinder 7 is provided.
- a circular ring-shaped limiting ring 8 is provided with a strip-shaped adjusting groove 14 , and the limiting ring 8 is fixedly connected to the adjusting rod 6 via a fixing rod 15 ,
- the fixing rod 15 is movably mounted in the adjusting groove 14.
- the end of the adjusting rod 6 is connected to the adjusting motor 5, and a plurality of grating signal emitters 9 are uniformly distributed on the outer surface of the limiting ring 8.
- a plurality of raster signal receivers 10 are provided on the cloth collecting roller 2 and the cloth transfer roller 1.
- Embodiment 2 As shown in Figs. 1, 2 and 3, two regulating rolls 3-1 and 3-2 are installed in parallel between the cloth collecting roller 2 and the cloth transfer roller 1, and are close to the regulating roller on the side of the cloth collecting roller 2. 3 is the discharge regulating roller 3-2, the regulating roller 3 on the side close to the cloth transfer roller 1 is the feed regulating roller 3-1; through two parallel-mounted regulating rollers 3-1 and 3-2, one for adjustment The horizontal position of the fabric on the fabric transfer roller 1, one for adjusting the horizontal position of the fabric on the cloth collecting roller 2, and comprehensively adjusting to complete the collection work of the fabric.
- Embodiment 3 As shown in FIGS. 1, 2 and 3, the grating signal receiver 10 is linearly distributed at both ends of the cloth collecting roller 2, and the grating signal receiver 10 is disposed on the cloth transfer roller 1 The two ends are distributed in a straight line, and the spacing between the adjacent two grating signal receivers 10 is the same. Since the grating signal receivers are linearly distributed, the limit signals are determined according to the light signals received by the different raster signal receivers 10. The position of the ring 8, the horizontal position of the cloth 11 adjusted by the limit ring 8, is kept the same as the horizontal position of the plurality of crimped fabrics 11 on the cloth collecting roller 2, and the leveling work of the cloth is completed.
- Embodiment 4 As shown in FIGS. 1, 2 and 3, the adjustment motor 5 is a horizontal position adjustment motor, and the grating signal transmitter 9, the grating signal receiver 10 and the adjustment motor 5 are connected to the operation platform 4 by wires.
- the horizontal position adjustment motor 5 controls the horizontal position of the adjustment rod 6 in the cylinder 7, thereby adjusting the position of the limit ring 8 outside the cylinder 7, and finally adjusting the horizontal position of the cloth 11 on the adjustment roller 3.
- Embodiment 5 As shown in Figures 1, 2 and 3, the adjusting rod 6 is assembled by two horizontal rods 12, and each of the horizontal rods 12 is provided with a limiting ring 8; In order to be fixedly mounted on the adjusting rod 6, and the cloth 11 itself has a plurality of horizontal widths, the pitch between the two limiting rings 8 on one adjusting roller 3 is adjusted by combining the installed cross bars 12, thereby Meet the production needs of fabrics 11 of different types and specifications.
- Embodiment 6 As shown in FIGS. 1, 2 and 3, the adjusting roller 3 is fixedly mounted on the ground by a positioning bracket 13, which is a height-adjustable positioning bracket; and the height-adjustable fixing bracket 13, The working height of the adjusting roller 3 can be controlled to meet the transportation requirements of different fabrics, and the operation is flexible and the practical effect is good.
- Embodiment 7 As shown in FIGS. 1, 2 and 3, an operation method of a cloth leveling system suitable for a rapier loom includes the following steps:
- the feed regulating roller 3-1 transfers the cloth 11 to the cloth collecting roller 2 through the discharging regulating roller 3-2, and the grating signal emitter on the two limiting rings 8 on the discharging conveying roller 3-2 9 transmitting a signal, through the signal received by the grating signal receiver 10 on the cloth collecting roller 2, determining that the cloth 11 is in the horizontal position of the cloth collecting roller 2, when its position deviates from the specified position; and adjusting by the adjusting rod 6;
- Embodiment 8 As shown in FIGS. 1, 2 and 3, the grating signal transmitter 9 is provided with a trigger type switching valve, and the grating signal emitter 9 on the feeding regulating roller 3-1 corresponds to the grating signal on the cloth transfer roller 1.
- Embodiment 9 As shown in FIGS. 1, 2 and 3, the raster signal transmitter 9, the grating signal receiver 10, the adjustment motor 5, and the rapier loom are interlocked, and when the raster signal receiver 10 that receives the signal is not set When the grating signal receiver is used, the rapier loom stops working, and the adjustment motor 5 performs position adjustment. After the adjustment is completed, the rapier loom starts to work normally.
- Embodiment 10 As shown in Figs. 1, 2 and 3, during the operation, the feeding positions of the feed regulating roller 3-1 and the discharge regulating roller 3-2 are reversed, when the cloth 11 is fed from the feed regulating roller 3 The upper side feed of -1, the cloth 11 must be fed from the lower side of the discharge regulating roller 3-2; when the cloth 11 is fed from the lower side of the feed regulating roller 3-1, the cloth 11 must be discharged from the material The upper side of the regulating roller 3-2 is fed.
- Embodiment 11 As shown in Figs. 1, 2 and 3, a matching light signal receiver is provided on the feed regulating roller 3-1 and the discharge regulating roller 3-2 for adjusting the feed regulating roller 3-1 And the horizontal position between the discharge regulating roller 3-2; the feeding regulating roller 3-1 and the discharging regulating roller 3-2 are provided with a light signal receiver for assisting positioning, which is convenient for adjusting the working heights of the two, and simultaneously In order to determine whether the two are kept in the working process, it is convenient to level the work of the fabric.
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Abstract
一种适用于剑杆织机的布料整平系统，其由调节辊道、调节电机（5）和操作平台（4）所组成；调节辊道由两根相同的调节辊（3）所组成，调节辊（3）为中空的圆柱形筒体（7），筒体（7）的中部设有水平安装的调节杆（6），筒体（7）的外侧设有两道圆环形的限位圆环（8），筒体（7）上设有条形调节槽（14），限位圆环（8）通过固定杆（15）固定连接在调节杆（6）上，固定杆（15）活动安装在调节槽（14）内，调节杆（6）的端部连接在调节电机（5）上，限位圆环（8）的外表面上均匀分布有多个光栅信号发射器（9），布料收集辊（2）和布料转运辊（1）上设有多个光栅信号接收器（10）；通过加装在剑杆织机尾部的布料收集辊（2）和布料转运辊（1）之间的调节辊结构，保证了布料收集辊（2）上布料的平整。该布料整平系统整体结构简单，自动化程度高，无需操作人员实施监控，方便省力，同时其操作和安装灵活，实用效果好。
Description
本发明涉及剑杆织机的改进技术领域，尤其涉及一种适用于剑杆织机的布料整平系统及操作方法。
剑杆织机是目前应用最为广泛的无梭织机，它除了具有无梭织机高速、高自动化程度、高效能生产的特点外，其积极引纬方式具有很强的品种适应性，能适应各类纱线的引纬，加之剑杆织机在多色纬织造方面也有着明显的优势，可以生产多达16色纬纱的色织产品。
但是，对于市面上大部分的剑杆织机，其生产过程中，精度较高，但是在生产完成后，产出的布料需要通过布料收集辊收集，由于布料本身是通过剑杆织机转运到布料收集辊上，在转运过程中，一旦布料发生偏移，布料收集辊上收集的布料很容易发生褶皱，导致收集的圆筒状的布料的端部出现凹凸不平；由于布料本身在剑杆织机的各个转运辊之间是活动连接的，因此在转运过程中，布料很容易发生偏移，因此在布料最后完成收集的过程中，一般需要操作人员进行校准工作，保证布料收集的平整；但是，校准工作较为繁琐，费时费力，且操作人员不能在生产过程中一直进行校准工作。
发明内容
针对上述存在的问题，本发明目的在于提供一种结构简单，自动化程度高，方便布料的精准收集，布料收集平整，工作效率高的适用于剑杆织机的布料整平系统。
为了达到上述目的，本发明采用的技术方案如下：一种适用于剑杆织机的布料整平系统，所述的布料整平系统安装在剑杆织机尾部的布料收集辊和布料转运辊之间，所述的布料整平系统由调节辊道、调节电机和操作平台所组成。
调节辊道由两根相同的调节辊所组成，所述的调节辊为中空的圆柱形筒体，筒体的中部设有水平安装的调节杆，筒体的外侧设有两道圆环形的限位圆环，所述的筒体上设有条形调节槽，所述的限位圆环通过固定杆固定连接在调节杆上，所述的固定杆活动安装在调节槽内，所述调节杆的端部连接在调节电机上，所述的限位圆环的外表面上均匀分布有多个光栅信号发射器，所述的布料收集辊和布料转运辊上设有多个光栅信号接收器。
本发明所述的两根调节辊平行安装在布料收集辊和布料转运辊之间，靠近布料收集辊一侧的调节辊为出料调节辊，靠近布料转运辊一侧的调节辊为进料调节辊；通过两个平行安装的调节辊结构，一个用于调节布料转运辊上布料的水平位置，一个用于调节布料收集辊上布料的水平位置，综合调节，完成布料的收集工作。
本发明所述的光栅信号接收器在布料收集辊的两端呈直线分布，所述的光栅信号接收器在布料转运辊的两端呈直线分布，相邻的两个光栅信号接收器之间的间距相同，由于光栅信号接收器为直线分布的，根据不同光栅信号接收器接受的光线信号，进而确定限位圆环的位置，通过限位圆环调节的布料的水平位置，使得与布料收集辊上多次卷曲布料的水平位置保持相同，完成布料的整平工作。
本发明所述的调节电机为水平位置调节电机，所述的光栅信号发射器、光栅信号接收器和调节电机均通过线路连接在操作平台上；通过水平位置调节电机控制调节杆在筒体内的水平位置，进而调节限位圆环在筒体外侧的位置，最终调节布料在调节辊上的水平位置。
本发明所述的调节杆有两根横杆组合安装而成，每一根横杆上设有一个限位圆环；由于限位圆环为固定安装在调节杆上的，而布料本身存在多种水平宽度，因此通过组合安装的横杆结构，进而调节一根调节辊上两个限位圆环之间的间距，进而满足不同种类和规格布料的生产需求。
本发明所述调节辊通过定位支架固定安装在地面上，所述的定位支架为高度可调节的定位支架；通过高度可调节的固定支架，可以控制调节辊的工作高度，满足不同布料的转运需求，操作灵活，实用效果好。
本发明所述的适用于剑杆织机的布料整平系统的操作方法，所述的操作方法包括如下步骤：
1)系统准备工作前，根据生产的布料的宽度，对每一根调节辊上的两个限位圆环的间距进行调节，使得布料的宽度与两个限位圆环之间的间距相同；
2)系统开始工作，布料从布料转运辊传输到进料调节辊上，进料传输辊上的两个限位圆环上的光栅信号发射器发射信号，通过布料转运辊上的光栅信号接收器接收到的信号，确定布料在进料调节辊上的水平位置，当其位置与指定位置发生偏差时；通过调节杆左右调节；
3)进料调节辊将布料通过出料调节辊传输到布料收集辊上，出料传输辊上的两个限位圆环上的光栅信号发射器发射信号，通过布料收集辊上的光栅信号接收器接收到的信号，确定布料在布料收集辊水平位置，当其位置与指定位置发生偏差时；通过调节杆左右调节；
4)布料在布料收集辊上完成收集，使得盘绕的多层布料的端部处于齐平状态。
本发明所述的光栅信号发射器上设有触发式开关阀，进料调节辊上的光栅信号发射器对应布料转运辊上的光栅信号接收器，出料调节辊上的光栅信号发射器对应布料收集辊上的光栅信号接收器，其工作方法如下：
1)当光栅信号发射器的与其对应的光栅信号接收器的间距最短时，触发式开关阀打开，光栅信号发射器发射信号；
2)当光栅信号发射器与其对应的光栅信号接收器距离不是最短时，触发式开关阀关闭，光栅信号发射器停止发射信号。
本发明所述的光栅信号发射器、光栅信号接收器、调节电机和剑杆织机是联动的，当接收信号的光栅信号接收器不是设定的光栅信号接收器时，剑杆织机停止工作，调节电机进行位置调节，调节完成后，剑杆织机开始正常工作。
本发明所述的操作过程中，进料调节辊和出料调节辊的进料位置是相反的，当布料从进料调节辊的上侧进料，则布料必须从出料调节辊的下侧进料；当布料从进料调节辊的下侧进料，则布料必须从出料调节辊的上侧进料。
本发明的进料调节辊和出料调节辊上设有相匹配的光线信号接收器，用于调节进料调节辊和出料调节辊之间的水平位置；进料调节辊和出料调节辊设有辅助定位的光线信号接收器，方便调整两者不同的工作高度，同时用于确定两者在工作过程中是否保持水平，方便布料的整平工作。
本发明的优点在于：本发明通过加装在剑杆织机尾部的布料收集辊和布料转运辊之间的调节辊结构，布料通过调节辊上的限位圆环固定定位，由于限位圆环本身在调节辊的筒体上使可移动的，通过调节辊上的信号发射装置与布料收集辊和布料转运辊上信号装置相匹配，精确控制限位圆环在调节辊上的位置，进而保证了布料收集辊上收集的布料的平整；装置本身整体结构简单，自动化程度高，无需操作人员实施监控，方便省力，同时装置本身操作和安装灵活，适用于多种不同规格布料的生产需求，实用效果好。
图1为本发明的系统的侧方结构简图；
图2为本发明的系统的结构简图；
图3为本发明的调节辊的工作原理简图。
其中，1布料转运辊，2布料收集辊，3调节辊，3-1进料调节辊，3-2出料调节辊，4操作平台，5调节电机，6调节杆，7筒体，8限位圆环，9光栅信号发射器，10光栅信号接收器，11布料，12横杆，13定位支架，14调节槽，15固定杆。
下面结合附图说明和具体实施方式对本发明作进一步详细的描述。
实施例1：如图1、2和3所示的一种适用于剑杆织机的布料整平系统，所述的布料整平系统安装在剑杆织机尾部的布料收集辊2和布料转运辊1之间，所述的布料整平系统由调节辊道3、调节电机5和操作平台4所组成。
调节辊道由两根相同的调节辊3所组成，所述的调节辊3为中空的圆柱形筒体7，筒体7的中部设有水平安装的调节杆6，筒体7的外侧设有两道圆环形的限位圆环8，所述的筒体7上设有条形调节槽14，所述的限位圆环8通过固定杆15固定连接在调节杆6上，所述的固定杆15活动安装在调节槽14内，所述调节杆6的端部连接在调节电机5上，所述的限位圆环8的外表面上均匀分布有多个光栅信号发射器9，所述的布料收集辊2和布料转运辊1上设有多个光栅信号接收器10。
实施例2：如图1、2和3所示，两根调节辊3-1和3-2平行安装在布料收集辊2和布料转运辊1之间，靠近布料收集辊2一侧的调节辊3为出料调节辊3-2，靠近布料转运辊1一侧的调节辊3为进料调节辊3-1；通过两个平行安装的调节辊3-1和3-2，一个用于调节布料转运辊1上布料的水平位置，一个用于调节布料收集辊2上布料的水平位置，综合调节，完成布料的收集工作。
实施例3：如图1、2和3所示，光栅信号接收器10在布料收集辊2的两端呈直线分布，所述的光栅信号接收器10在布料转运辊1
的两端呈直线分布，相邻的两个光栅信号接收器10之间的间距相同，由于光栅信号接收器为直线分布的，根据不同光栅信号接收器10接受的光线信号，进而确定限位圆环8的位置，通过限位圆环8调节的布料11的水平位置，使得与布料收集辊2上多次卷曲布料11的水平位置保持相同，完成布料的整平工作。
实施例4：如图1、2和3所示，调节电机5为水平位置调节电机，所述的光栅信号发射器9、光栅信号接收器10和调节电机5均通过线路连接在操作平台4上；通过水平位置调节电机5控制调节杆6在筒体7内的水平位置，进而调节限位圆环8在筒体7外侧的位置，最终调节布料11在调节辊3上的水平位置。
实施例5：如图1、2和3所示，调节杆6有两根横杆12组合安装而成，每一根横杆12上设有一个限位圆环8；由于限位圆环8为固定安装在调节杆6上的，而布料11本身存在多种水平宽度，因此通过组合安装的横杆12，进而调节一根调节辊3上两个限位圆环8之间的间距，进而满足不同种类和规格布料11的生产需求。
实施例6：如图1、2和3所示，调节辊3通过定位支架13固定安装在地面上，所述的定位支架13为高度可调节的定位支架；通过高度可调节的固定支架13，可以控制调节辊3的工作高度，满足不同布料的转运需求，操作灵活，实用效果好。
实施例7：如图1、2和3所示，一种适用于剑杆织机的布料整平系统的操作方法，包括如下步骤：
1)系统准备工作前，根据生产的布料1的宽度，对每一根调节
辊3上的两个限位圆环8的间距进行调节，使得布料的宽度与两个限位圆环8之间的间距相同；
2)系统开始工作，布料11从布料转运辊1传输到进料调节辊3-1上，进料传输辊3-1上的两个限位圆环8上的光栅信号发射器9发射信号，通过布料转运辊1上的光栅信号接收器10接收到的信号，确定布料11在进料调节辊1上的水平位置，当其位置与指定位置发生偏差时；通过调节杆6左右调节；
3)进料调节辊3-1将布料11通过出料调节辊3-2传输到布料收集辊2上，出料传输辊3-2上的两个限位圆环8上的光栅信号发射器9发射信号，通过布料收集辊2上的光栅信号接收器10接收到的信号，确定布料11在布料收集辊2水平位置，当其位置与指定位置发生偏差时；通过调节杆6左右调节；
4)布料11在布料收集辊2上完成收集，使得盘绕的多层布料的端部处于齐平状态。
实施例8：如图1、2和3所示，光栅信号发射器9上设有触发式开关阀，进料调节辊3-1上的光栅信号发射器9对应布料转运辊1上的光栅信号接收器10，出料调节辊3-2上的光栅信号发射器9对应布料收集辊2上的光栅信号接收器10，其工作方法如下：
1)当光栅信号发射器9的与其对应的光栅信号接收器10的间距最短时，触发式开关阀打开，光栅信号发射器9发射信号；
2)当光栅信号发射器9与其对应的光栅信号接收器10距离不是最短时，触发式开关阀关闭，光栅信号发射器9停止发射信号。
实施例9：如图1、2和3所示，光栅信号发射器9、光栅信号接收器10、调节电机5和剑杆织机是联动的，当接收信号的光栅信号接收器10不是设定的光栅信号接收器时，剑杆织机停止工作，调节电机5进行位置调节，调节完成后，剑杆织机开始正常工作。
实施例10：如图1、2和3所示，操作过程中，进料调节辊3-1和出料调节辊3-2的进料位置是相反的，当布料11从进料调节辊3-1的上侧进料，则布料11必须从出料调节辊3-2的下侧进料；当布料11从进料调节辊3-1的下侧进料，则布料11必须从出料调节辊3-2的上侧进料。
实施例11：如图1、2和3所示，进料调节辊3-1和出料调节辊3-2上设有相匹配的光线信号接收器，用于调节进料调节辊3-1和出料调节辊3-2之间的水平位置；进料调节辊3-1和出料调节辊3-2设有辅助定位的光线信号接收器，方便调整两者不同的工作高度，同时用于确定两者在工作过程中是否保持水平，方便布料的整平工作。
需要说明的是，上述仅仅是本发明的较佳实施例，并非用来限定本发明的保护范围，在上述实施例的基础上所做出的任意组合或等同变换均属于本发明的保护范围。
Claims (10)
- 一种适用于剑杆织机的布料整平系统，其特征在于，所述的布料整平系统安装在剑杆织机尾部的布料收集辊和布料转运辊之间，所述的布料整平系统由调节辊道、调节电机和操作平台所组成；调节辊道由两根相同的调节辊所组成，所述的调节辊为中空的圆柱形筒体，筒体的中部设有水平安装的调节杆，筒体的外侧设有两道圆环形的限位圆环，所述的筒体上设有条形调节槽，所述的限位圆环通过固定杆固定连接在调节杆上，所述的固定杆活动安装在调节槽内，所述调节杆的端部连接在调节电机上，所述的限位圆环的外表面上均匀分布有多个光栅信号发射器，所述的布料收集辊和布料转运辊上设有多个光栅信号接收器。
- 如权利要求1所述的适用于剑杆织机的布料整平系统，其特征在于，所述的两根调节辊平行安装在布料收集辊和布料转运辊之间，靠近布料收集辊一侧的调节辊为出料调节辊，靠近布料转运辊一侧的调节辊为进料调节辊。
- 如权利要求1所述的适用于剑杆织机的布料整平系统，其特征在于，所述的光栅信号接收器在布料收集辊的两端呈直线分布，所述的光栅信号接收器在布料转运辊的两端呈直线分布，相邻的两个光栅信号接收器之间的间距相同。
- 如权利要求1所述的适用于剑杆织机的布料整平系统，其特征在于，所述的调节电机为水平位置调节电机，所述的光栅信号发射器、光栅信号接收器和调节电机均通过线路连接在操作平台上。
- 如权利要求1所述的适用于剑杆织机的布料整平系统，其特征在于，所述的调节杆有两根横杆组合安装而成，每一根横杆上设有一个限位圆环。
- 如权利要求1所述的适用于剑杆织机的布料整平系统，其特征在于，所述调节辊通过定位支架固定安装在地面上，所述的定位支架为高度可调节的定位支架。
- 一种如权利要求1-6所述的适用于剑杆织机的布料整平系统的操作方法，其特征在于，所述的操作方法包括如下步骤：1)系统准备工作前，根据生产的布料的宽度，对每一根调节辊上的两个限位圆环的间距进行调节，使得布料的宽度与两个限位圆环之间的间距相同；2)系统开始工作，布料从布料转运辊传输到进料调节辊上，进料传输辊上的两个限位圆环上的光栅信号发射器发射信号，通过布料转运辊上的光栅信号接收器接收到的信号，确定布料在进料调节辊上的水平位置，当其位置与指定位置发生偏差时；通过调节杆左右调节；3)进料调节辊将布料通过出料调节辊传输到布料收集辊上，出料传输辊上的两个限位圆环上的光栅信号发射器发射信号，通过布料收集辊上的光栅信号接收器接收到的信号，确定布料在布料收集辊水平位置，当其位置与指定位置发生偏差时；通过调节杆左右调节；4)布料在布料收集辊上完成收集，使得盘绕的多层布料的端部处于齐平状态。
- 根据权利要求7所述的适用于剑杆织机的布料整平系统的操作方 法，其特征在于，所述的光栅信号发射器上设有触发式开关阀，进料调节辊上的光栅信号发射器对应布料转运辊上的光栅信号接收器，出料调节辊上的光栅信号发射器对应布料收集辊上的光栅信号接收器，其工作方法如下：1)当光栅信号发射器的与其对应的光栅信号接收器的间距最短时，触发式开关阀打开，光栅信号发射器发射信号；2)当光栅信号发射器与其对应的光栅信号接收器距离不是最短时，触发式开关阀关闭，光栅信号发射器停止发射信号。
- 根据权利要求7所述的适用于剑杆织机的布料整平系统的操作方法，其特征在于，所述的光栅信号发射器、光栅信号接收器、调节电机和剑杆织机是联动的，当接收信号的光栅信号接收器不是设定的光栅信号接收器时，剑杆织机停止工作，调节电机进行位置调节，调节完成后，剑杆织机开始正常工作。
- 根据权利要求7所述的适用于剑杆织机的布料整平系统的操作方法，其特征在于，所述的操作过程中，进料调节辊和出料调节辊的进料位置是相反的，当布料从进料调节辊的上侧进料，则布料必须从出料调节辊的下侧进料；当布料从进料调节辊的下侧进料，则布料必须从出料调节辊的上侧进料。
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| CN103482395A (zh) * | 2013-08-23 | 2014-01-01 | 高密市众和服装有限公司 | 一种布匹全自动纠偏装置 |
| CN204280833U (zh) * | 2014-12-08 | 2015-04-22 | 杭州萧山凤凰纺织有限公司 | 一种布料打卷机 |
| CN205662673U (zh) * | 2016-05-31 | 2016-10-26 | 浙江莎美实业股份有限公司 | 一种用于针织机的导布进给装置 |
| CN206279311U (zh) * | 2016-12-08 | 2017-06-27 | 江苏悦达家纺有限公司 | 一种适用于剑杆织机的布料整平系统 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114541014A (zh) * | 2022-01-27 | 2022-05-27 | 台州东海塑料品制造有限公司 | 一种特斯林网布的生产工艺 |
| CN114717774A (zh) * | 2022-05-06 | 2022-07-08 | 浙江浪莎内衣有限公司 | 一种针织抗菌内衣面料的染整设备及工艺 |
| CN114717774B (zh) * | 2022-05-06 | 2023-11-07 | 浙江浪莎内衣有限公司 | 一种针织抗菌内衣面料的染整设备及工艺 |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20190089238A (ko) | 2019-07-31 |
| CN106757704A (zh) | 2017-05-31 |
| CN106757704B (zh) | 2018-06-19 |
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