WO2018094792A1 - 电池壳体、电池及无人飞行器 - Google Patents

电池壳体、电池及无人飞行器 Download PDF

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Publication number
WO2018094792A1
WO2018094792A1 PCT/CN2016/110558 CN2016110558W WO2018094792A1 WO 2018094792 A1 WO2018094792 A1 WO 2018094792A1 CN 2016110558 W CN2016110558 W CN 2016110558W WO 2018094792 A1 WO2018094792 A1 WO 2018094792A1
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WIPO (PCT)
Prior art keywords
battery
casing
outer casing
case
battery pack
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2016/110558
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English (en)
French (fr)
Inventor
吴旭民
敖继渊
冯壮
孙久之
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SZ DJI Technology Co Ltd
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SZ DJI Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SZ DJI Technology Co Ltd filed Critical SZ DJI Technology Co Ltd
Priority to CN201680085733.7A priority Critical patent/CN109155377A/zh
Publication of WO2018094792A1 publication Critical patent/WO2018094792A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/271Lids or covers for the racks or secondary casings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64DEQUIPMENT FOR FITTING IN OR TO AIRCRAFT; FLIGHT SUITS; PARACHUTES; ARRANGEMENT OR MOUNTING OF POWER PLANTS OR PROPULSION TRANSMISSIONS IN AIRCRAFT
    • B64D27/00Arrangement or mounting of power plants in aircraft; Aircraft characterised by the type or position of power plants
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/249Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/102Primary casings; Jackets or wrappings characterised by their shape or physical structure
    • H01M50/103Primary casings; Jackets or wrappings characterised by their shape or physical structure prismatic or rectangular
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/218Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
    • H01M50/22Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
    • H01M50/227Organic material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the invention relates to the field of drones, and in particular to a battery casing, a battery and an unmanned aerial vehicle.
  • the present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a battery case, a battery, and an unmanned aerial vehicle.
  • a battery case according to an embodiment of the present invention is for protecting a battery of an unmanned aerial vehicle, the battery case including a housing and a damper member; the housing is formed with a plurality of sides and a plurality of corners, and the side portion is connected Said the corner.
  • the shock absorbing element wraps the side portion and the corner portion.
  • the outer casing includes a bottom case, an upper cover opposite the bottom case, and a plurality of side plates connecting the bottom case and the upper cover, the plurality of side plates, the The bottom case and the upper cover collectively define the side portion and the corner portion.
  • the bottom case includes a bottom plate and side walls extending upward from a circumference of the bottom plate, the plurality of side plates being coupled to the side walls.
  • the damper element includes a hem portion and two wrap portions respectively connected at opposite ends of the edging portion, the edging portion covering the side portions, each of which The wrap portion covers the corresponding corner portion.
  • the outer surface of the edging portion is formed with a plurality of grooves.
  • the edging portion is provided with a through hole through which the outer casing is violent dew.
  • the outer surface of the edging portion is formed with a plurality of grooves.
  • the battery case further includes a guard disposed between the outer casing and the damper member and surrounding the rim, the damper member being mated with the guard .
  • a battery pack according to an embodiment of the present invention includes a battery and the battery case according to any of the above embodiments, wherein the battery is housed in the outer casing.
  • the battery includes a plurality of cells connected in series.
  • the battery assembly includes a handle disposed on the outer casing.
  • the handle is internally provided with a circuit board for managing one or more of an operating state of the battery, a balance of power of the battery, and a power of the battery. .
  • the handle includes a first case and a second case, the first case is disposed on the upper cover, and the second case is detachably coupled to the first case and The accommodating space is defined together, and the circuit board is housed in the accommodating space.
  • the battery assembly includes a switch disposed on the handle for controlling discharge of the battery.
  • the battery assembly includes an indicator light disposed on the handle for indicating the amount of power and/or operating state of the battery.
  • the battery assembly includes a flexible protector for wrapping a cable of the battery, the flexible protector being coupled to the outer casing.
  • An unmanned aerial vehicle includes a body, a power component connected to the body, and a battery assembly according to any of the above embodiments, wherein the battery component is installed in the body to face the unmanned aerial vehicle powered by.
  • the damper element can weaken the impact force of the outer casing when the side and the corner of the outer casing are collided, thereby improving the shock resistance of the battery housed in the outer casing.
  • FIG. 1 is a perspective view of a battery assembly according to an embodiment of the present invention.
  • FIG. 2 is an exploded perspective view of a battery assembly according to an embodiment of the present invention.
  • FIG. 3 is an exploded perspective view of a battery assembly according to an embodiment of the present invention.
  • the damper element 20 the hem portion 21, the groove 211, the through hole 212, the wrap portion 22;
  • a handle 30 an accommodation space 30a, a grasping space 31, a first shell 32, a second shell 33, a hook 331;
  • the battery assembly 101 The battery assembly 101, the battery 102, the battery cell 104, the circuit board 106, the switch 108, and the indicator light 110.
  • connection In the description of the present invention, it should be noted that the terms “installation”, “connected”, and “connected” are to be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or integrally connected; may be mechanically connected, may be electrically connected or may communicate with each other; may be directly connected, or may be indirectly connected through an intermediate medium, may be internal communication of two elements or interaction of two elements relationship.
  • Connected, or integrally connected may be mechanically connected, may be electrically connected or may communicate with each other; may be directly connected, or may be indirectly connected through an intermediate medium, may be internal communication of two elements or interaction of two elements relationship.
  • the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
  • the first feature "on” or “under” the second feature may include direct contact of the first and second features, and may also include first and second features, unless otherwise specifically defined and defined. It is not in direct contact but through additional features between them.
  • the first feature "above”, “above” and “above” the second feature includes the first feature directly above and above the second feature, or merely indicating that the first feature level is higher than the second feature.
  • the first feature “below”, “below” and “below” the second feature includes the first feature directly below and below the second feature, or merely the first feature level being less than the second feature.
  • the battery case 100 of the embodiment of the present invention is used for the battery 102, and the battery case 100 includes the outer case 10 and the damper member 20.
  • the outer casing 10 is formed with a plurality of sides 11 and more Corners 12.
  • the side portion 11 is connected to the corner portion 12.
  • the damper element 20 wraps the rim 11 and the corner 12.
  • the damper member 20 can weaken the impact force of the outer casing 10 when the side portion 11 and the corner portion 12 of the outer casing 10 are collided, thereby improving the shock resistance of the battery 102 housed in the outer casing 10. .
  • the battery 102 is housed within the housing 10 and that the battery 102 can provide electrical energy to the unmanned aerial vehicle when discharged.
  • the edge portion 11 is, for example, an edge position of the outer casing 10
  • the corner portion 12 is, for example, a corner position of the outer casing 10.
  • the side portion 11 and the corner portion 12 of the outer casing 10 are most likely to be subjected to collision, thereby causing deformation of the outer casing 10, which may cause the battery 102 to be squeezed and cannot be used normally, and therefore, shock absorption is provided at the side portion 11 and the corner portion 12 of the outer casing 10.
  • the component 20 can weaken the impact force received by the cell 104, and can also prevent the outer casing 10 from deforming and squeezing the cell 104 to ensure that the battery 102 can be used normally.
  • the side portion 11 may have a sharp edge at the intersection of the two faces of the casing 10, or may be a passivation process for the edge to connect the first joint portions of the two faces.
  • the corner portion 12 may have sharp edges and corners at the intersection of the plurality of faces of the casing 10, or may be a second connecting portion that connects the plurality of faces after the edge is blunt.
  • the material of the damping element 20 is, for example, rubber and/or foam.
  • the rubber and the foam have a good shock absorbing capability, and therefore, the shock absorbing member 20 is made of rubber and/or foam to improve the shock resistance of the battery 102.
  • the foam is lighter in weight and can reduce the weight of the battery 102, thereby reducing the weight of the UAV.
  • the foam may be, for example, EVA (Ethylene Vinyl Acetate) foam, PU (Poly Urethane) foam or EPP (Expanded Poly Propylene) foam.
  • EVA Ethylene Vinyl Acetate
  • PU Poly Urethane
  • EPP Exanded Poly Propylene
  • the outer casing 10 includes a bottom casing 13, an upper cover 14, and a plurality of side panels 15.
  • the upper cover 14 is disposed opposite to the bottom case 13.
  • a plurality of side plates 15 connect the bottom case 13 and the upper cover 14.
  • the plurality of side panels 15, the bottom shell 13 and the upper cover 14 collectively define a side portion 11 and a corner portion 12.
  • the bottom case 13, the upper cover 14, and the plurality of side plates 15 are joined to form the outer casing 10, and the outer casing
  • the 10 is substantially rectangular parallelepiped such that the outer casing 10 forms the rim 11 and the corner 12.
  • the material of the bottom case 13 is, for example, rubber or foam, so that the battery 102 can be cushioned when placed, and the shock resistance of the battery 102 can be further improved.
  • the plurality of side plates 15 may be integrally formed, or may be formed by independently molding a plurality of side plates 15.
  • one side panel 15 is formed by bending one sheet.
  • the material of the plurality of side plates 15 is, for example, metal and/or carbon fiber. Since the metal and carbon fibers have a high strength, the outer casing 10 can be prevented from being deformed, thereby preventing the battery cells 104 in the outer casing 10 from being squeezed.
  • the plurality of side plates 15 can express the heat generated by the battery cells 104 to the air outside the battery 102, thereby reducing the temperature of the battery cells 104 and ensuring that the battery 102 can be normally operated. use.
  • the material of the plurality of side panels 15 is an aluminum alloy.
  • the density of the aluminum alloy is small, the weight of the battery 102 can be alleviated.
  • the aluminum alloy also has the characteristics of low hardness and easy molding, and the cost is low, which is advantageous for mass production of the plurality of side plates 15.
  • the side plate 15 made of an aluminum alloy material can improve the life of the battery 102.
  • the material of the side plate 15 may also be other metals such as aluminum or magnesium alloy.
  • the bottom case 13 includes a bottom plate 131 and side walls 132.
  • the side wall 132 extends upward from the circumference of the bottom plate 131.
  • a plurality of side plates 15 are connected to the side walls 132.
  • the side wall 132 can increase the connection area of the bottom case 13 and the side plate 15 to ensure that the side plate 15 and the bottom case 13 are firmly connected together.
  • the cushioning element 20 includes a hemming portion 21 and two wrap portions 22 .
  • the two corner portions 22 are respectively connected to opposite ends of the hem portion 21.
  • the beading portion 21 covers the side portions 11, and each of the wrap portions 22 covers a corresponding corner portion 12.
  • the edging portion 21 encloses the side portion 11 formed by the plurality of side panels 15, wherein one of the corner portions 22 wraps the corner portions 12 formed by the plurality of side panels 15 and the upper cover 14, and the other corner portion 22 is wrapped.
  • the edging portion 21 and the two wrap portions 22 may be an integrally formed structure, for example, when the damper member 20 is made of rubber, the damper member 20 may be molded by pouring molten rubber into the mold.
  • the number of the damper elements 20 is two, and the two damper elements 20 are disposed on opposite sides of the outer casing 10 and respectively wrap the opposite side portions 11 and the corner portions 12 of the outer casing 10.
  • the outer surface of the edging portion 21 is formed with a plurality of grooves 211.
  • the plurality of grooves 211 can also increase the frictional force when the battery 102 is taken, preventing the battery 102 from falling off during the transfer movement.
  • the plurality of grooves 211 are arranged along the length direction of the side portion 11, thereby increasing the distribution area of the grooves 211.
  • the bezel 21 is provided with a through hole 212 through which the outer casing 10 is exposed.
  • the through hole 212 not only makes the material of the damper element 20 less, but also saves the manufacturing cost of the damper element 20, and can also increase the contact area of the side plate 15 with the air, thereby improving the heat dissipation rate of the battery 102, which is advantageous.
  • the battery 102 operates normally.
  • the battery housing 100 further includes a guard 112 disposed between the outer casing 10 and the damper member 20 and surrounding the rim portion 11.
  • the damper member 20 is mated with the guard 112.
  • the guard 112 wraps the side portion 11 formed by the side panel 15. In other embodiments, the guard 112 can wrap other sides 11, such as the side 11 formed by the bottom shell 13.
  • the guard 112 can further increase the seismic resistance of the battery 102.
  • the protective element is, for example, of a right angle type so that the side portion 11 of the outer casing 10 can be better wrapped.
  • the protective element can be made of a material having a good strength and rigidity to better protect the side portion 11 of the outer casing 10.
  • the material of the protective member is a metal material such as an aluminum alloy, a magnesium alloy or a stainless steel, or a non-metal material such as carbon fiber.
  • the battery assembly 101 of the embodiment of the present invention includes the battery 102 and the battery case 100 of any of the above embodiments, and the battery 102 is housed in the case 10.
  • the damper member 20 can be at the side 11 and the corner of the outer casing 10. When the collision occurs, the impact force on the outer casing 10 is weakened, thereby improving the shock resistance of the battery 102 housed in the outer casing 10.
  • battery 102 includes a plurality of cells 104 connected in series.
  • the battery cell 104 is, for example, a lithium battery cell, so that a large amount of electric power can be stored, and the battery 102 is made small in volume.
  • the battery assembly 101 can be applied to an unmanned aerial vehicle, particularly an agricultural unmanned aerial vehicle, to power the unmanned aerial vehicle.
  • an unmanned aerial vehicle particularly an agricultural unmanned aerial vehicle
  • the shock absorbing member 20 can weaken the impact force received by the outer casing 10, and ensure that the battery 102 can operate normally.
  • the unmanned aerial vehicle is, for example, a rotor unmanned aerial vehicle, and the unmanned aerial vehicle can perform corresponding tasks during the flight, such as detection, spraying, surveying, and the like.
  • the UAV aircraft includes a body and a power assembly.
  • the power unit is connected to the body.
  • the power component includes, for example, a motor of an unmanned aerial vehicle.
  • the battery assembly 101 is mounted in the body to supply power to the unmanned aerial vehicle.
  • the battery assembly 101 further includes a handle 30 disposed on the outer casing 10. As such, the handle 30 facilitates the user to access the battery 102. It can be understood that when the battery 102 is normally placed, the upper cover 14 faces upward, the handle 30 is fixed on the upper cover 14, and a gripping space 31 is formed between the handle 30 and the upper cover 14 so that the user can grasp the handle 30. Lift the battery 102.
  • the material of the handle 30 is plastic, so that the impact resistance of the handle 30 can be improved, and the shock resistance of the battery 102 can be improved.
  • the handle 30 is provided with a circuit board 106 for managing one or more of the operational state of the battery 102, the power balance of the battery 102, and the power of the battery 102.
  • the circuit board 106 is housed in the handle 30, so that the structure of the battery 102 is more compact, which is advantageous for miniaturization of the battery 102.
  • the circuit board 106 can monitor states such as the amount of power, voltage, current, and charge and discharge processes of the battery 102 such that the battery 102 can be used reasonably to increase the life of the battery 102 and prevent accidents in the UAV.
  • the circuit board 106 can also achieve power balance of the battery cells 104 to ensure that the battery cells 104 have been used. The stability in the process improves the life of the battery 102.
  • the circuit board 106 can also manage the amount of power of the battery 102, for example, when the battery 102's charge is below a predetermined value, the circuit board 106 can control the battery 102 to stop discharging.
  • the handle 30 includes a first housing 32 and a second housing 33.
  • the first housing 32 is disposed on the upper cover 14, and the second housing 33 is detachably coupled to the first housing 32 and collectively defines a capacity.
  • the space 30a is placed, and the circuit board 106 is housed in the accommodating space 30a.
  • the second housing 33 can be detached from the first housing 32, then the circuit board 106 is attached to the first housing 32, and finally the second housing 33 is mounted to The first case 32 is over and covers the circuit board 106, thereby completing the mounting of the circuit board 106.
  • the first case 32 and the second case 33 are detachably connected such that the circuit board 106 of the battery 102 is conveniently mounted.
  • the second shell 33 is provided with a hook 331. It can be understood that the first shell 32 can be provided with a card slot matched with the hook 331 , and the second shell 33 can be fitted with the card slot through the hook 331 so as to be mounted on the second shell 33 .
  • the first casing 32 is disposed on the first casing 32, and the second casing 33 is detachably assembled with the first casing 32 to facilitate maintenance of the circuit board 106 of the battery 102 and to improve the assembly efficiency of the battery 102.
  • the battery assembly 101 includes a switch 108 disposed on the handle 30 for controlling the discharge of the battery 102.
  • the switch 108 when the switch 108 is closed, the battery 102 can output power to the unmanned aerial vehicle, and when the switch 108 is turned off, the battery 102 stops outputting power.
  • the battery assembly 101 includes an indicator light 110 disposed on the handle 30 for indicating the power and/or operating state of the battery 102.
  • the indicator light 110 facilitates the user to timely obtain the power information and working status of the battery 102, and facilitates the user to manage the battery 102. For example, when the indicator light 110 is illuminated, the battery 102 can output electrical energy to the unmanned aerial vehicle, and when the indicator light 110 is extinguished, the battery 102 ceases to output electrical energy to the unmanned aerial vehicle.
  • the number of the indicator lights 110 is four.
  • the number of illuminated indicator lights 110 is proportional to the amount of power of the battery 102.
  • the amount of power of the battery 102 when the amount of power of the battery 102 is 100%, then all of the four indicator lights 110 are illuminated. When the amount of power of the battery 102 is 50%, only two indicator lights 110 are illuminated. The user can judge the remaining power of the battery 102 based on the amount of light emitted by the indicator light 110.
  • the indicator light 110 can be specifically set according to actual needs, for example, the number of indicator lights is 6 or other numbers.
  • Both the switch 108 and the indicator light 110 can be electrically connected to the circuit board 106.
  • the battery assembly 101 includes a flexible protector 50 for wrapping the cable 40 of the battery 102, the flexible protector 50 being coupled to the outer casing 10.
  • the flexible protector 50 can prevent the cable 40 from being rubbed and damaged, ensuring that the battery 102 can provide power to the unmanned aerial vehicle. It will be understood that the connection line 40 is connected to the battery cell 104 of the battery 102.
  • the flexible protector 50 may be made of rubber such that the flexible protector 50 may have a corresponding flexibility.
  • the flexible protection member 50 has a strip shape, one end is electrically connected to the power board 106 through a socket on the handle 30, and the other end can form a plug interface to facilitate connection with the unmanned aerial vehicle.
  • the flexible protector 50 can be bent at a certain angle.
  • the number of flexible protectors 50 is three, and the harness of the connecting wires 40 is mounted within the flexible protector 50.
  • the power line of the battery 102 can be installed in the two flexible protection members 50, and the power line can provide corresponding power for the unmanned aerial vehicle.
  • An equalization line of the battery 102 can be mounted in the other flexible protection member 50, and the equalization line can monitor the state of the battery 102 and equalize the power of the battery 102.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” or “second” may include at least one of the features, either explicitly or implicitly.
  • the meaning of "a plurality” is at least two, such as two, three, etc., unless specifically defined otherwise.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

一种电池壳体(100)、电池(102)及无人飞行器,电池壳体(100)用于电池(102),电池壳体(100)包括外壳(10)和减震元件(20),所述外壳(10)形成有边部(11)和角部(12),所述边部(11)连接所述角部(12),所述减震元件(20)包裹所述边部(11)和所述角部(12)。减震元件(20)可以在外壳(10)的边部(11)和角部(12)受到碰撞时减弱外壳(10)所受的冲击力,从而提高了收容在外壳(10)内的电池(102)的抗震能力。

Description

电池壳体、电池及无人飞行器 技术领域
本发明涉及无人机领域,尤其涉及一种电池壳体、电池及无人飞行器。
背景技术
电池如果受到碰撞等物理冲击,则有可能会产生短路,甚至爆炸自燃等危险,因此,如何提高电池的抗震能力成为亟待解决的技术问题。
发明内容
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提供一种电池壳体、电池及无人飞行器。
本发明实施方式的电池壳体用于保护无人飞行器的电池,所述电池壳体包括外壳和减震元件;所述外壳形成有多个边部和多个角部,所述边部连接所述角部。所述减震元件包裹所述边部和所述角部。
在某些实施方式中,所述外壳包括底壳、与所述底壳相对的上盖、和连接所述底壳及所述上盖的多个侧板,所述多个侧板、所述底壳及所述上盖共同限定所述边部和所述角部。
在某些实施方式中,所述底壳包括底板及自所述底板的周缘向上延伸的侧壁,所述多个侧板与所述侧壁连接。
在某些实施方式中,所述减震元件包括包边部和分别连接在所述包边部相背的两端的两个包角部,所述包边部覆盖所述边部,每一个所述包角部覆盖对应的所述角部。
在某些实施方式中,所述包边部的外表面形成有多个凹槽。
在某些实施方式中,所述包边部开设有通孔,所述外壳通过所述通孔暴 露。
在某些实施方式中,所述包边部的外表面形成有多个凹槽。
在某些实施方式中,所述电池壳体还包括设置在所述外壳及所述减震元件之间,且包裹所述边部的防护件,所述减震元件与所述防护件配合连接。
本发明实施方式的电池组件包括电池和以上任一实施方式所述的电池壳体,所述电池收容于所述外壳中。
在某些实施方式中,所述电池包括串联连接的的多个电芯。
在某些实施方式中,所述电池组件包括设置在所述外壳上的提手。
在某些实施方式中,所述提手内装设有电路板,所述电路板用于管理所述电池的工作状态、所述电池的电量均衡和所述电池的电量中的一种或多种。
在某些实施方式中,所述提手包括第一壳和第二壳,所述第一壳设置在所述上盖上,所述第二壳与所述第一壳能够拆卸地配合连接并共同限定容置空间,所述电路板收容在所述容置空间内。
在某些实施方式中,所述电池组件包括设置在所述提手上的开关,所述开关用于控制所述电池放电。
在某些实施方式中,所述电池组件包括设置在所述提手上的指示灯,所述指示灯用于显示所述电池的电量和/或工作状态。
在某些实施方式中,所述电池组件包括用于包裹所述电池的连接线的柔性保护件,所述柔性保护件连接在所述外壳上。
本发明实施方式的无人飞行器包括机体、与所述机体连接的动力组件和以上任一实施方式所述的电池组件,所述电池组件装设于所述机体中,以对所述无人飞行器供电。
本发明的电池壳体、电池组件及无人飞行器,减震元件可以在外壳的边部和角部受到碰撞时减弱外壳所受的冲击力,从而提高了收容在外壳内的电池的抗震能力。
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。
附图说明
本发明的上述和/或附加的方面和优点从结合下面附图对实施方式的描述中将变得明显和容易理解,其中:
图1是本发明实施方式的电池组件的立体示意图;
图2是本发明实施方式的电池组件的分解示意图;
图3是本发明实施方式的电池组件的分解示意图。
主要元件符号说明:
电池壳体100;
外壳10、边部11、角部12、底壳13、底板131、侧壁132、上盖14、侧板15;
减震元件20、包边部21、凹槽211、通孔212、包角部22;
提手30、容置空间30a、抓取空间31、第一壳32、第二壳33、卡勾331;
连接线40;
柔性保护件50;
电池组件101、电池102、电芯104、电路板106、开关108、指示灯110。
具体实施方式
下面详细描述本发明的实施方式,所述实施方式的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施方式是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水 平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。
下文的公开提供了许多不同的实施方式或例子用来实现本发明的不同结构。为了简化本发明的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本发明。此外,本发明可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本发明提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。
请一并参阅图1-图3,本发明实施方式的电池壳体100用于电池102,电池壳体100包括外壳10和减震元件20。外壳10形成有多个边部11和多 个角部12。边部11连接角部12。减震元件20包裹边部11和角部12。
本发明的电池壳体100,减震元件20可以在外壳10的边部11和角部12受到碰撞时减弱外壳10所受的冲击力,从而提高了收容在外壳10内的电池102的抗震能力。
可以理解,电池102的收容在外壳10内,电池102放电时可以为无人飞行器提供电能。边部11例如为外壳10的边缘位置,角部12例如为外壳10的角部位置。
外壳10的边部11和角部12最容易受到碰撞,从而导致外壳10变形,则可能导致电池102被挤压而无法正常使用,因此,在外壳10的边部11和角部12设置减震元件20可以减弱电芯104收到的冲击力,也可以防止外壳10变形而挤压电芯104,以保证电池102能够正常使用。
需要说明的是,边部11可以为壳体10的两个面相交处呈尖锐的棱边,也可以为棱边进行钝化处理后连接两个面的第一连接部。角部12可以为壳体10的多个面相交处呈尖锐的棱角,也可以为棱角进行倒钝处理后连接多个面的第二连接部。
具体地,减震元件20的材料例如为橡胶和/或泡棉。橡胶和泡棉具有较好的减震能力,因此,减震元件20由橡胶和/或泡棉制成可以提高电池102的抗震能力。
另外,泡棉的重量较轻,可以降低电池102的重量,从而降低无人飞行器的重量。
泡棉例如可以是EVA(Ethylene Vinyl Acetate)泡棉、PU(Poly Urethane)泡棉或EPP(Expanded Poly Propylene)泡棉等泡棉。
在某些实施方式中,外壳10包括底壳13、上盖14和多个侧板15。上盖14与底壳13相对设置。多个侧板15连接底壳13及上盖14。多个侧板15、底壳13及上盖14共同限定边部11和角部12。
具体地,底壳13、上盖14和多个侧板15连接形成外壳10,并使外壳 10大致呈长方体,从而使得外壳10形成边部11和角部12。底壳13的材料例如为橡胶或泡棉,从而使得电池102在放置的时候可以得到缓冲,进而可以进一步提高电池102的抗震能力。
多个侧板15可以一体成型制成,也可以由多个侧板15独立成型后连接制成。本实施方式中,一个侧板15由一个板材折弯而成。
多个侧板15的材料例如为金属和/或碳纤维。由于金属和碳纤维具有较高的强度,这样可以防止外壳10变形,从而避免外壳10内的电芯104受到挤压。
另外,当多个侧板15的材料为金属时,多个侧板15可以将由电芯104产生的热量快递地传递到电池102外的空气中,从而减低电芯104温度,保证电池102能够正常使用。
在一个例子中,多个侧板15的材料为铝合金。一方面,因为铝合金的密度较小,由此可减轻电池102的重量。另一方面,铝合金还具有硬度较小、容易成型的特点,并且成本较低,有利于多个侧板15进行批量生产。
再有,由于铝合金的耐腐蚀性较好,由铝合金材料制成的侧板15可提高电池102的寿命。当然,侧板15的材料也可以为铝或镁合金等其他金属。
在某些实施方式中,底壳13包括底板131及侧壁132。侧壁132自底板131的周缘向上延伸。多个侧板15与侧壁132连接。
侧壁132可以增大底壳13与侧板15的连接面积,以保证侧板15与底壳13牢固地连接在一起。
在某些实施方式中,减震元件20包括包边部21和两个包角部22。两个包角部22分别连接在包边部21相背的两端。包边部21覆盖边部11,每一个包角部22覆盖一个对应的角部12。
具体地,包边部21包裹多个侧板15所形成的边部11,其中一个包角部22包裹多个侧板15与上盖14形成的角部12,另一个包角部22包裹多个侧板15与底壳13形成的角部12。
包边部21和两个包角部22可以为一体成型结构,例如,当减震元件20由橡胶制成时,减震元件20可以由熔融的橡胶倒入至模具中而成型。
减震元件20的数量为两个,两个减震元件20设置在外壳10相背的两侧,并分别包裹外壳10的相对的边部11和角部12。
为了方便用户拿取电池102,在某些实施方式中,包边部21的外表面形成有多个凹槽211。多个凹槽211还可以增加拿取电池102时的摩擦力,防止电池102在转运移动的过程中脱落。
本实施方式中,多个凹槽211沿边部11的长度方向排布,从而增大凹槽211的分布面积。
在某些实施方式中,包边部21开设有通孔212,外壳10通过通孔212暴露。
如此,通孔212不仅使得减震元件20的材料较少,以节约减震元件20的制造成本,还可以增大侧板15与空气的接触面积,从而可以提高电池102的散热速率,有利于电池102正常工作。
在某些实施方式中,电池壳体100还包括设置在外壳10及减震元件20之间,且包裹边部11的防护件112,减震元件20与防护件112配合连接。
具体地,本实施方式中,防护件112包裹侧板15所形成的边部11。在其他实施方式中,防护件112可包裹其他边部11,例如底壳13形成的边部11。
如此,防护件112可进一步提高电池102的抗震能力。防护元件例如呈直角型,从而可以较好地包裹外壳10的边部11。防护元件可以采用强度和刚度较好的材料制成,从而较好地防护外壳10的边部11。例如,防护元件的材料例如铝合金、镁合金或不锈钢等金属材料,或者碳纤维等非金属材料。
本发明实施方式的电池组件101包括电池102和以上任一实施方式的电池壳体100,电池102收容在外壳10中。
本发明的电池组件101,减震元件20可以在外壳10的边部11和角部 12受到碰撞时减弱外壳10所受的冲击力,从而提高了收容在外壳10内的电池102抗震能力。
在某些实施方式中,电池102包括串联连接的多个电芯104。电芯104例如为锂电芯,从而可以存储大量的电量,并且使得电池102的体积较小。
电池组件101可以应用在无人飞行器上,尤其是农业无人飞行器,从而为无人飞行器提供动力。另外,由于农业无人飞行器的使用环境较为恶劣,减震元件20可减弱外壳10所受的冲击力,保证电池102能够正常地运行。
无人飞行器例如为旋翼无人飞行器,无人飞行器在飞行的过程中可以完成相应的任务,例如侦查、喷药、勘测等。
具体地,无人机飞行器包括机体和动力组件。动力组件与机体连接。动力组件例如包括无人飞行器的电机。电池组件101装设于机体中,以对无人飞行器供电。
在某些实施方式中,电池组件101还包括设置在外壳10上的提手30。如此,提手30方便用户拿取电池102。可以理解,电池102正常放置时,上盖14朝上,提手30固定在上盖14上,提手30与上盖14之间形成有抓取空间31,以便于用户抓握提手30而将电池102提起。
较佳地,提手30的材料为塑料,从而可以提高提手30的抗冲击能力,进而可以提高电池102的抗震能力。
在某些实施方式中,提手30内装有电路板106,电路板106用于管理电池102的工作状态、电池102的电量均衡和电池102的电量中的一种或多种。
电路板106收容于提手30内,使得电池102的结构更加紧凑,有利于电池102小型化。电路板106可以监测管理电池102的电量、电压、电流和充放电过程等状态,使得电池102可以被合理地使用,以提高电池102的寿命和防止无人飞行器出现意外。
电路板106还可以实现电芯104的电量均衡,以保证电芯104在使用过 程中的稳定性,提高电池102的寿命。电路板106还可以管理电池102的电量,例如,当电池102的电量低于预定值时,电路板106可以控制电池102停止放电。
在某些实施方式中,提手30包括第一壳32和第二壳33,第一壳32设置在上盖14上,第二壳33与第一壳32能够拆卸地配合连接并共同限定容置空间30a,电路板106收容在容置空间30a内。
如此,在安装电池组件101的电路板106时,可先将第二壳33从第一壳32上拆卸下来,然后将电路板106装至第一壳32上,最后将第二壳33安装至第一壳32上,并覆盖电路板106,从而完成电路板106的安装。由此,第一壳32与第二壳33能够拆卸地连接使得电池102的电路板106安装方便。
具体地,第二壳33上设置有卡勾331,可以理解,第一壳32上可设置有与卡勾331相配的卡槽,第二壳33通过卡勾331与卡槽配合从而可以安装在第一壳32上,并且使得第二壳33与第一壳32拆装方便,方便电池102的电路板106的维护和有利于提高电池102装配效率。
在某些实施方式中,电池组件101包括设置在提手30上的开关108,开关108用于控制电池102放电。例如,当开关108闭合时,电池102可以向无人飞行器输出电量,当开关108断开时,电池102停止输出电量。
本实施方式中,电池组件101包括设置在提手30上的指示灯110,指示灯110用于显示电池102的电量和/或工作状态。指示灯110方便用户及时获取电池102的电量信息和工作状态,方便用户对电池102管理。例如,当指示灯110发亮时,电池102可向无人飞行器输出电能,当指示灯110熄灭时,电池102停止向无人飞行器输出电能。
本实施方式中,指示灯110的数量为4个。发光的指示灯110的数量与电池102的电量成正相关的比例关系。
例如,当电池102的电量为100%时,那么4个指示灯110全部发光。 当电池102的电量为50%时,则只有2个指示灯110发光。用户可以根据指示灯110的发光的数量判断电池102的剩余电量。
可以理解,在其他实施方式中,指示灯110可根据实际需求而具体设定,例如指示灯的数量为6个或其它数量。
开关108和指示灯110均可与电路板106电性连接。
在某些实施方式中,电池组件101包括用于包裹电池102的连接线40的柔性保护件50,柔性保护件50连接在外壳10上。
柔性保护件50可以防止连接线40摩擦而损坏,保证电池102可以为无人飞行器提供电能。可以理解,连接线40与电池102的电芯104连接。
具体地,柔性保护件50可由橡胶制成,以使得柔性保护件50可以具备相应的柔性能力。柔性保护件50呈条形,一端穿过提手30上的插口电连接至电量板106上,另一端可以形成插接口以方便与无人飞行器连接。柔性保护件50可以弯曲一定的角度。
在一个例子中,柔性保护件50的数量为三个,连接线40的线束安装在柔性保护件50内。其中两个柔性保护件50内可以安装电池102的动力线,动力线可以为无人飞行器提供相应的电能。另一个柔性保护件50内可以安装电池102的均衡线,均衡线可以对电池102的状态进行监测和使电池102的电量均衡。
需要说明的是,本实施方式的电池组件101其他未展开的部分,可参考以上实施方式的电池壳体100的相同或相似的部分,在此不再赘述。
在本说明书的描述中,参考术语“一个实施方式”、“某些实施方式”、“示意性实施方式”、“示例”、“具体示例”、或“一些示例”等的描述意指结合所述实施方式或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施方式或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施方式或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施方式或示例中以合适的方式结合。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。
尽管已经示出和描述了本发明的实施方式,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施方式进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。

Claims (16)

  1. 一种电池壳体,用于保护无人飞行器的电池,其特征在于,所述电池壳体包括:
    外壳,所述外壳形成有多个边部和多个角部,所述边部连接所述角部;和
    减震元件,所述减震元件包裹所述边部和所述角部。
  2. 如权利要求1所述的电池壳体,其特征在于,所述外壳包括:
    底壳;
    与所述底壳相对的上盖;和
    连接所述底壳及所述上盖的多个侧板,所述多个侧板、所述底壳及所述上盖共同限定所述边部和所述角部。
  3. 如权利要求2所述的电池壳体,其特征在于,所述底壳包括底板及自所述底板的周缘向上延伸的侧壁,所述多个侧板与所述侧壁连接。
  4. 如权利要求1所述的电池壳体,其特征在于,所述减震元件包括包边部和分别连接在所述包边部相背的两端的两个包角部,所述包边部覆盖所述边部,每一个所述包角部覆盖对应的所述角部。
  5. 如权利要求4所述的电池壳体,其特征在于,所述包边部开设有通孔,所述外壳通过所述通孔暴露。
  6. 如权利要求4所述的电池壳体,其特征在于,所述包边部的外表面形成有多个凹槽。
  7. 如权利要求1所述的电池壳体,其特征在于,所述电池壳体还包括设置在所述外壳及所述减震元件之间,且包裹所述边部的防护件,所述减震元件与所述防护件配合连接。
  8. 一种电池组件,其特征在于,包括电池和如权利要求1-7任意一项所述的电池壳体,所述电池收容于所述外壳中。
  9. 如权利要求8所述的电池组件,其特征在于,所述电池包括串联连接的多个电芯。
  10. 如权利要求8所述的电池组件,其特征在于,所述电池组件包括设置在所述外壳上的提手。
  11. 如权利要求10所述的电池组件,其特征在于,所述提手内装设有电路板,所述电路板用于管理所述电池的工作状态、所述电池的电量均衡和所述电池的电量中的一种或多种。
  12. 如权利要求11所述的电池组件,其特征在于,所述提手包括第一壳和第二壳,所述第一壳设置在所述上盖上,所述第二壳与所述第一壳能够拆卸地配合连接并共同限定容置空间,所述电路板收容在所述容置空间内。
  13. 如权利要求10所述的电池组件,其特征在于,所述电池组件包括设置在所述提手上的开关,所述开关用于控制所述电池放电。
  14. 如权利要求10所述的电池组件,其特征在于,所述电池组件包括设置在所述提手上的指示灯,所述指示灯用于显示所述电池的电量和/或工作状态。
  15. 如权利要求8所述的电池组件,其特征在于,所述电池组件包括用于包裹所述电池的连接线的柔性保护件,所述柔性保护件连接在所述外壳上。
  16. 一种无人飞行器,其特征在于,包括机体、与所述机体连接的动力组件和如权利要求8-15任意一项所述的电池组件,所述电池组件装设于所述机体中,以对所述无人飞行器供电。
PCT/CN2016/110558 2016-11-24 2016-12-17 电池壳体、电池及无人飞行器 Ceased WO2018094792A1 (zh)

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