WO2018084643A1 - Apparatus for straightening coiled rebar for construction - Google Patents

Apparatus for straightening coiled rebar for construction Download PDF

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Publication number
WO2018084643A1
WO2018084643A1 PCT/KR2017/012428 KR2017012428W WO2018084643A1 WO 2018084643 A1 WO2018084643 A1 WO 2018084643A1 KR 2017012428 W KR2017012428 W KR 2017012428W WO 2018084643 A1 WO2018084643 A1 WO 2018084643A1
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Prior art keywords
roller
reinforcing bar
reinforcing
straightening
coil
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PCT/KR2017/012428
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French (fr)
Korean (ko)
Inventor
권용성
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(주)미르철강
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Publication of WO2018084643A1 publication Critical patent/WO2018084643A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening
    • B21F1/026Straightening and cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire

Definitions

  • the present invention is a straightening molding apparatus of the coil reinforcing for construction, in more detail, it is possible to expand the utilization of the reinforcing bar produced in the form of a coil in a straight line, automatically grasping the type of the coil reinforcement, and the roller for straightening it
  • the present invention relates to a straightening molding apparatus that is automatically changed to rotation speed and driven.
  • Reinforcing bars are used for transport problems and are used as regular dimensions up to 18 m, mainly up to 12 m long. Regular reinforcing bars transported to the rebar processing plant or construction site are cut to the required length according to the degree of reinforcement, and in this process, stiff bars are inevitably generated. Various efforts have been made to reduce reinforcing bar reinforcement, such as rebar reinforcement detail drawing and rebar processing optimization.
  • Coil reinforcement saves reinforcing material costs because there is little loss of reinforcing bar, and productivity is improved because transportation for reinforcing bar is drastically reduced in factory processing.
  • interest in coil rebars has increased due to higher processing rates of rebars and higher material and labor costs.
  • Korean Registered Patent No. 1369689 "Separetta manufacturing apparatus for formwork and the Separetta manufactured by the apparatus", is provided with a feed roller 11 to move the material (B) wound on the uncoiler (A).
  • Part 10 It is installed close to the downstream of the input portion 10, the gradual angle of the protrusions 23 and the corresponding groove 24 to enable stable bending through the gradual pressing force on the upper and lower portions of the material (B) to be conveyed
  • a bent part 20 having upper and lower pressure rollers 21 and 22 interposed therebetween so that a curved surface S1 is formed on the material B;
  • a molding press 30 having a bending surface S1 formed by cutting a part of the curved surface S1 at a set position of the material B to be bent on the curved portion 20;
  • a cutter 42 which forms the insertion piece S3 while cutting the material B into the insertion pin S2 of the material B downstream of the molding press 30, and an elastic material on the upper portion.
  • It relates to a Separetta manufacturing apparatus comprising a; cutting press 40 having a die 45 through the bending projections 46 so that the bent surface (S4) is formed to accommodate.
  • Korea Patent Registration No. 0155249 “Roller Forming Machine for Automobile Snow Chain” supplies roll-type iron pieces to a cutting roller with a pair of upper and lower pairs, and continuously cuts iron pieces of a certain length so that a central point is connected.
  • the forming roller is formed into a U-shape to move, and in the forming roller installed at the rear is formed to be a circular ring is moved. In this way, the connecting portion of the iron piece of a certain length falls in the process of forming the roller.
  • rollers of a certain length forming process are prevented from being separated between the spacing of the forming rollers, and the guide rods and the long guide rods are installed at the front of the roller forming rollers so that the guide rods penetrate the forming grooves of several rear forming rollers.
  • the roller forming apparatus is made to be manufactured with little damage in the manufacturing process of the roller because it is discharged to the rear along the long guide rod while being prevented from being separated between the spacing of the forming roller in the process of forming a circular ring by exposing to the rear. It is about.
  • Such conventional roller forming apparatus is similar to supplying and unrolling iron pieces in a rolled form to the rollers, but there is a problem in applying them to our technology since the iron pieces are folded and formed into a U shape.
  • the present invention has been made to overcome the problems of the above technology, and a main object of the present invention is to provide a straightening molding apparatus capable of performing a straightening process for all the coil bars having various physical properties in one molding apparatus.
  • Another object of the present invention is to provide a configuration to automatically control the rotation speed of the roller to perform the straightening by automatically recognizing the coil reinforcement from the vise unit for providing the coil reinforcement to the roller.
  • Still another object of the present invention is to include a separate vibration means in the rotating means located in the vise, to provide a configuration that can facilitate the reinforcement of the reinforcing strands through the fine vibration.
  • a straightening molding apparatus for a coil reinforcing bar, the coil coil wound in the form of a decoil reel to unwind the reinforcing bar;
  • An input roller for moving at least one or more reinforcing bar strands provided from the decoil reel;
  • a straightening roller module comprising a plurality of rollers formed to be unfolded in a straight line by rotationally pressing the reinforcing bar strands moved through the feed rollers at upper and lower portions thereof; Cutting module for cutting the straightened reinforcing bar strands to a predetermined length; Rebar shelf for storing the cut reinforcing strands; And a controller for controlling the rotational speed of the roller.
  • the straightening roller module is a plurality of straightening roller portion for extending the coil reinforcement in a linear form while rotating the upper surface of the reinforcing bar strands, the lower surface of the reinforcing strands are located below the plurality of straightening roller portion
  • the rotary pressing is characterized in that it is configured to include at least one or more press rollers composed of one support roller portion.
  • the feed roller, the reinforcing bar insertion portion is formed, the insertion groove is inserted into which at least one or more reinforcing bar provided from the decoil reel, and the reinforcing steel bar passed through the reinforcing bar insertion portion to supply to the straightening roller module It is characterized by consisting of a vise unit.
  • the vise part is formed so that the rotating means is exposed toward the inside of the feeding roller in a state in which a plurality of rotating means capable of lifting up and down is provided to assist the rotation through the rotation of the rotating means when the reinforcing bar is inserted.
  • the rotation input device is composed of a pair of input plate respectively located on the left and right sides of the inner peripheral surface of the vise, the input plate, the support piece having a support tip formed to expose the rotating means on one side of the surface; It is characterized in that it comprises a lifting rod for lifting up and down by elastic force in the form of supporting the lower surface of the rotating means.
  • the support tip is formed convexly protruding downward with a radius of curvature smaller than the radius of curvature of the outer circumferential surface of the reinforcing bar strands in a state corresponding to the width of the reinforcing bar strands, the end is provided with the rotating means It is characterized by one.
  • the elevating rod is characterized in that it further comprises an extension cap consisting of an input portion into which the rotation means is inserted, and an elevating member having an elastic force in a direction opposed to the input portion.
  • an elastic layer is further formed by laminating an elastic material having a greater elastic force than the elevating member, while the reinforcing bar strands are inserted to cushion the impact through the elastic layer, and the lifting rod It can be assisted to be restored to the original position.
  • a vibration hole including a vibrating body is included in the rotating means, and an upper surface of the elastic layer is formed by stacking a buffer layer made of a buffer material so that vibration generated from the rotating means is not transmitted to the elevating member. It is characterized by one.
  • the elevating sensor for measuring the elevating degree of the rotary means further includes, the controller, the rotational speed of the roller in accordance with the elevating detection signal measured by the elevating sensor It characterized in that it comprises a roller speed control unit for controlling.
  • the inflow detection sensor for measuring the passing speed of the reinforcing strands is further included, the decoil reel, standing up to a predetermined length, the coil reinforcing bar is fixed by fitting the coiled reinforcement And a rotating driver for rotating the coil reinforcing part, and the controller includes a decoil reel controller for controlling the rotational speed of the rotating driver according to the inflow detection signal measured by the inflow detection sensor.
  • the vibration means is included in the rotation means, and by vibrating the coil reinforcement, it removes foreign substances on the surface and at the same time provides the effect of maintaining the traveling direction of the reinforcing strand as it is through the fine vibration.
  • FIG. 1 is a conceptual view showing the basic configuration of the straightening device for forming a coil rebar for construction of the present invention.
  • Figure 2 is an enlarged view showing a straightening roller module of the present invention.
  • Figure 3 is a perspective view showing an embodiment of the vise portion of the present invention.
  • Figure 4 is a perspective view showing one embodiment of the lifting rod of the present invention.
  • FIG. 5 is a perspective view showing an interlock configuration with the decoil reel of the present invention.
  • the present invention provides a decoil reel for unwinding the reinforcing coil reinforcing coil reinforcing coils;
  • An input roller for moving at least one or more reinforcing bar strands provided from the decoil reel;
  • a straightening roller module comprising a plurality of rollers formed to be unfolded in a straight line by rotationally pressing the reinforcing bar strands moved through the feed rollers at upper and lower portions thereof;
  • Cutting module for cutting the straightened reinforcing bar strands to a predetermined length;
  • Rebar shelf for storing the cut reinforcing strands;
  • the controller is configured to control the rotational speed of the roller to the best form for the practice of the invention.
  • FIG. 1 is a conceptual diagram showing the basic configuration of the straightening molding apparatus of the coil reinforcing steel 100 for construction of the present invention.
  • the straightening forming apparatus of the construction of the coil reinforcing bar 100 of the present invention decoil reel 200 for unwinding the coil reinforcing coil 100 wound in the form of a coil with a reinforcing bar (110);
  • An input roller 300 for moving at least one or more reinforcing bar strands 110 provided from the decoil reel 200;
  • Straightening roller module 400 consisting of a plurality of rollers to be formed to be unfolded in a straight line by pressing the reinforcing bar (110) moved through the feed roller 300 from the top and bottom;
  • Cutting module 500 for cutting the straightened reinforcing bar strand 110 to a predetermined length;
  • Rebar lathe 600 for storing the cut reinforcing strands 110;
  • a controller 700 for controlling the rotational speed of the roller.
  • the decoil reel 200 serves to unwind the coil reinforcement 100 wound in a coil form into the reinforcing bar strand 110.
  • the input roller 300 for moving the one or more reinforcing bar strands 110 released through the decoil reel 200 in a predetermined direction is positioned, and the reinforcing bar strands 110 passing through the input roller 300 rotate in the upper and lower portions.
  • the curved rebar strand 110 is moved to a straightening roller module 400 composed of a plurality of rollers that are formed to unfold in a straight line shape.
  • the cutting module 500 for cutting the straightened reinforcing bar strand 110 to a predetermined length, and the reinforcing bar 600 for storing the cut reinforcing bar strand 110 is located.
  • This configuration is configured to cut the coil reinforcement 100 to the size necessary to utilize the reinforcing strands 110 in the construction after loosening the reinforcing strands (110).
  • the controller 700 is to control the rotational speed of the roller, the control criteria of the rotational speed is predetermined according to the properties such as the weight, thickness, diameter, etc. of the coil reinforcement 100 (reinforcing rod 110) provided In principle, the rotation speed is controlled based on the control value. For example, when a coil reinforcement 100 having a weight and a b thickness c diameter is provided, if the rotation speed control value specified for the coil reinforcement 100 is d, the roller is rotated at the speed of d.
  • FIG 2 is an enlarged view of the straightening roller module 400 of the present invention.
  • the straightening roller module 400 is a plurality of straightening roller portion 410 and the plurality of straightening roller portion 410 to unfold the coil reinforcement 100 in a straight line while rotating the upper surface of the reinforcing bar (110) It is configured to include at least one or more of the press roller 430 is composed of one support roller portion 420 is located below the rotational pressure on the lower surface of the reinforcing bar (110).
  • the straightening roller part 410 is a roller that rotates on the upper surface of the reinforcing strand 110, and pressurizes the upper surface of the reinforcing strand 110 because pressure is applied to the lower part at the same time as the rotation.
  • the straightening roller portion 410 is preferably composed of a plurality of rollers, even if a little smaller than a single roller configuration of a large size.
  • the supporting roller part 420 rotates the lower surface of the reinforcing bar strand 110 in the direction opposite to the straightening roller part 410. Since the pressure in the lower part does not need a plurality of rollers due to the influence of gravity, the single support roller part 420 of a large size and the plurality of correction roller parts 410 of a small size are composed of a press roller 430 as one set. By applying pressure to the reinforcing bar (110) is to straighten.
  • the feed roller 300 is a reinforcing bar insertion portion 310 is formed with an insertion groove 320 is inserted into the at least one or more reinforcing bar strands 110 provided from the decoil reel 200, and the reinforcing bar insertion portion 310 It is further configured to further include a vise 330 for fixing and rotating the passed reinforcing strand 110 to supply to the straightening roller module 400.
  • Feeding roller 300 is a portion that is first inserted into the coil reinforcing coil 100 wound in a coil form in the decoil reel 200 to supply to the reinforcing strand (110). Accordingly, in the case of the reinforcing bar insertion part 310, an insertion hole corresponding to a cross section of the coil reinforcement 100 is generally formed. If necessary, a plurality of insertion holes are formed in a line, or a plurality of insertion holes are formed in a specific pattern. A method of forming a large insertion hole through which several coil reinforcements 100 may be supplied together may be utilized.
  • FIG 3 is a perspective view showing an embodiment of the vise 330 of the present invention
  • Figure 4 is a perspective view showing an embodiment of the lifting rod 336 of the present invention.
  • 330 is further included.
  • the vise portion 330 is generally composed of two or more facing rollers to pass the reinforcing strands 110 between the rollers to correct the direction and position of the reinforcing strands 110.
  • the vise part 330 is formed so that the rotating means 333 is exposed toward the inside of the feeding roller 300 in a state in which a plurality of rotating means 333 that can be moved up and down is built in the rebar strand. It may be configured to further include a rotation input device 331 to assist through the rotation of the rotating means 333 at the time of the 110.
  • the rotary feeding device 331 can be said to be a case with a bearing simply speaking.
  • the rotating means 333 includes a separate elastic body or elastic means, and is capable of lifting up and down.
  • the rotation injection device 331 is formed on the inner circumferential surface of the vise 330, the bearing when the reinforcing bar strands 110 are inserted through the rotating means 333 which can be moved up and down built in the rotation injection device 331.
  • the lifting and lowering not only facilitates the initial input of the reinforcing bar strands 110, but also facilitates the continuous feeding through the rotation of the rotating means 333 even after the initial feeding of the reinforcing bar strands 110.
  • the rotation input device 331 may be divided into a pair of input plate 332 respectively located on the left and right sides of the inner circumferential surface of the vise 330, the input plate 332 is rotated on one side of the surface And a support piece 334 having a support tip 335 formed to expose the means 333, and a lifting rod 336 that is lifted up and down by an elastic force in a form supporting the lower surface of the rotating means 333. It is configured by.
  • the input plate 332 is divided because it is preferably composed of at least two or more for the purpose of the vise, most preferably one input plate 332 is located on the left and right each in a paired state left and right It is good to control the input position of the reinforcing bar strands 110 by pressing each. However, the left and right installation is the most ideal method, but this is not necessarily to be observed, and furthermore, it is also possible to install up and down or to configure the input plate 332 three or more.
  • the input plate 332 is a support piece 334 having a support tip 335 formed to expose the rotating means 333 on one side of the surface, and by the elastic force in the form of supporting the lower surface of the rotating means 333.
  • the lifting rod 336 is configured to move up and down. That is, the support piece 334 serves as a kind of case, and the support tip 335 is formed at a portion of the surface and the rebar strand 110 is inserted, and the support tip 335 is a rotation means ( 333 is formed to be exposed to be inserted through the rotation means 333 when the reinforcing bar strand 110 is inserted. Further, the lifting rod 336 supporting the lower surface of the rotating means 333 is further included below the rotating means 333.
  • the lifting rod 336 may be an elastic body having elasticity, or an elastic supporting means such as a spring may be utilized.
  • the shape of the support tip portion 335 will be described in more detail, with the curvature radius smaller than the curvature radius of the outer surface of the reinforcing bar strands 110 in a state having a width corresponding to the width of the reinforcing bar strands 110.
  • the end Protrudingly formed convex, the end is characterized in that the rotating means 333 is located. That is, looking at the support tip 335, it is formed concave in the form of 'U', the rotating means 333 is located at both ends of the end and the highest position.
  • the support tip 335 has a width corresponding to the width of the reinforcing bar 110, the radius of curvature is smaller than the reinforcing bar 110, even if a pair of support tip 335 is facing two supports The phenomenon that the tip portion 335 overlaps or bumps and does not properly support the reinforcing bar strand 110 cannot occur, and furthermore, the rotating means 333 is located at an end thereof, and the reinforcing bar 110 through the rotating means 333. In addition to facilitating the introduction of), by using the elevating action and the elastic force of the rotating means 333 it is possible to control so that the reinforcing strand 110 is introduced into the same position continuously.
  • the elevating rod 336 means a member having an elastic force that supports the lower surface of the rotating means 333.
  • an input portion into which the rotating means 333 is inserted is provided. 341 and an extension cap 340 composed of an elevating member 342 having an elastic force in a direction opposed to the input part 341.
  • the extension cap 340 is an injection portion 341 is inserted into the rotating means 333 in the upper portion, the lifting member 342 having an elastic force is located in the lower portion.
  • the input part 341 serves to prevent the rotation means 333 from being separated from the elevating rod 336 due to the characteristics of the elevating rod 336 supporting the lower surface of the rotating means 333.
  • the elevating member 342 is configured to allow elevating by giving an elastic force.
  • an elastic layer 343 in which an elastic material having greater elasticity than that of the elevating member 342 may be stacked inside the input portion 341, and the reinforcing strand 110 may be formed through the elastic layer 343.
  • the vibrating hole 344 including the vibrating body may be further included in the rotating means 333.
  • the vibrator 344 to generate a vibration by adding a configuration capable of inducing or providing power to the surroundings in the state of including the vibration means such as a motor in the vibrator 344, the vibration as needed This is what happens.
  • the vibrating hole 344 is preferably used for generating an ultrasonic wave, because the reinforcing bar 110 is configured to pass through the rotating means 333 unconditionally when the reinforcing bar 110 is introduced into the roller, and thus, the vibrating hole 344 is provided.
  • the ultrasonic wave acts directly on the reinforcing strand 110.
  • the reinforcing strand 110 When the ultrasonic wave is shot on the reinforcing strand 110, the reinforcing strand 110 because it can shake off foreign substances such as dust attached to the surface of the reinforcing strand 110 and at the same time continuously give a certain level of vibration to the reinforcing strand 110. ) Can assist the fixing so that the roller can be put in a certain height and position inside the roller.
  • the transmission of the generated vibration (ultrasound) directly to the elevating member 342 has a high probability of adversely affecting the elevating of the elevating member 342. Accordingly, by forming a buffer layer 345 made of a buffer material on the upper surface of the elastic layer 343 so that vibration is not transmitted to the elevating member 342, the physical properties of the elastic layer 343 and the physical properties of the buffer layer 345 are simultaneously provided. By doing so, not only the support of the reinforcing strand 110 is prevented from transmitting unnecessary vibrations.
  • the controller 700 is It may be configured to include a roller speed control unit 710 for controlling the rotational speed of the roller in accordance with the lift detection signal measured by the lift sensor 350.
  • the controller 700 is said to control the rotational speed of the roller.
  • the coil reinforcement 100 having various kinds of physical properties may be linearly formed. That is, the physical properties of the coil reinforcement 100 and the rotational speed value of the roller required for the straightening is stored in advance, while the reinforcing strand 110 is put into the rotation means 333 that depends on the thickness of the reinforcing strand 110
  • the degree of descent is measured by the elevating sensor 350 to control by changing the rotational speed of the pre-stored roller according to the measured elevating detection signal.
  • FIG. 5 is a perspective view showing an interlock configuration with the decoil reel 200 of the present invention.
  • one side of the input roller 300 may be configured to further include an inflow detection sensor 360 for measuring the passing speed of the reinforcing bar strand (110). That is, it is to measure the speed at which the reinforcing bar 110 is injected from the feeding roller (300).
  • the decoil reel 200 is erected to a predetermined length and the coil reinforcement fixing portion 210 for fitting and fixing the coil reinforcement 100 and the rotary driving unit 220 for rotating the coil reinforcing fixing portion 210.
  • the controller 700 further includes a decoil reel controller 720 for controlling the rotational speed of the rotation driving unit 220 according to the inflow detection signal measured by the inflow detection sensor 360.
  • the present invention is characterized in that the reinforcing bars used in a variety of industrial fields, such as building materials, there is a possibility of industrial use.

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  • Mechanical Engineering (AREA)
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Abstract

The apparatus for straightening a coiled rebar for construction, according to the present invention, comprises: an uncoiling reel for uncoiling a coiled rebar, which is wound in the shape of a coil, into a strand of rebar; an injection roller for moving at least one strand of rebar provided from the uncoiling reel; a straightening roller module comprising a plurality of rollers for straightening the strand of rebar, which has been moved through the injection roller, into a linear shape by rotating and pressing the strand of rebar from the top and bottom; a cutting module for cutting the straightened strand of rebar into a predetermined length; a rebar shelf for storing the cut strand of rebar; and a controller for controlling the rotation speed of the roller.

Description

공사용 코일철근의 직선화 성형장치Straightening Forming Device for Construction Coil Rebar
본 발명은 공사용 코일철근의 직선화 성형장치로서, 보다 상세히는 코일형태로 생산된 철근을 직선형태로 펼쳐 활용할 수 있도록 하되, 투입되는 코일철근의 종류를 자동으로 파악하고, 이를 직선화 성형하기 위한 롤러의 회전수로 자동 변경되어 구동하는 직선화 성형장치에 관한 것이다.The present invention is a straightening molding apparatus of the coil reinforcing for construction, in more detail, it is possible to expand the utilization of the reinforcing bar produced in the form of a coil in a straight line, automatically grasping the type of the coil reinforcement, and the roller for straightening it The present invention relates to a straightening molding apparatus that is automatically changed to rotation speed and driven.
철근은 운반 문제로 최대 18 m, 주로 12 m 이하 길이의 정 치수로 사용된다. 철근 가공공장 또는 건설 현장으로 운반된 정 치수 철근은 배근도에 맞춰 필요한 길이로 절단되고, 이 과정에서 자투리 철근이 필연적으로 발생한다. 자투리 철근의 축소를 위해, 철근 배근 상세도 작성, 철근 가공 최적화 등의 다양한 노력이 시도되고 있다.Reinforcing bars are used for transport problems and are used as regular dimensions up to 18 m, mainly up to 12 m long. Regular reinforcing bars transported to the rebar processing plant or construction site are cut to the required length according to the degree of reinforcement, and in this process, stiff bars are inevitably generated. Various efforts have been made to reduce reinforcing bar reinforcement, such as rebar reinforcement detail drawing and rebar processing optimization.
코일철근(reinforcing bar in coils)은 코일형태로 생산되고 철근 가공공장에서 직선으로 펴서 사용된다. 코일철근은 자투리 철근의 손실이 거의 없기 때문에 철근 재료비가 절감되며, 공장 가공에서 철근 인입을 위한 운반이 획기적으로 줄기 때문에 생산성이 향상된다. 최근 철근의 공장 가공 비율이 높아지고, 재료비와 인건비 상승으로 코일철근에 대한 관심이 증가하고 있다.Reinforcing bar in coils are produced in the form of coils and used straight in a rebar processing plant. Coil reinforcement saves reinforcing material costs because there is little loss of reinforcing bar, and productivity is improved because transportation for reinforcing bar is drastically reduced in factory processing. In recent years, interest in coil rebars has increased due to higher processing rates of rebars and higher material and labor costs.
다만, 코일철근을 사용하기 위해서는 직선화 가공이 반드시 필요하다. 철근은 콘크리트와 일체화를 위해 마디를 가지는데, 직선화 가공에서 이 마디를 가압하므로, 마디의 형태는 철근 가공성에 큰 영향을 미친다. 더불어 가공성 향상을 위한 마디의 형태는 철근과 콘크리트 사이의 부착 성능에도 영향을 주며, 또한 직선화 가공에서 발생되는 마디의 손상 또한 부착 성능에 영향을 주므로 직선화 장치와 공정은 매우 중요한 기술이다.In order to use coil rebar, however, straightening is necessary. Reinforcing bars have nodes for integrating with concrete, and since the bars are pressed in the straightening process, the shape of the bars greatly affects the reinforcement of the steel. In addition, the shape of the node to improve the workability also affects the adhesion performance between the reinforcing bar and concrete, and also the damage of the node generated in the straightening process also affects the adhesion performance, so the straightening device and the process are very important technologies.
이러한 직선화 성형장치와 관련하여, 다음의 기술이 공개되어 있다.Regarding such a straightening molding apparatus, the following technique is disclosed.
국내 등록특허 제 1369689호“거푸집용 세파레타 제조장치 및 그 장치에 의해 제조되는 세파레타”는 언코일러(A) 상에 권취된 소재(B)를 이동시키도록 이송롤러(11)를 구비하는 투입부(10); 상기 투입부(10)의 하류에 근접하여 설치되고, 이송되는 소재(B)의 상하부 상에 점차적인 가압력을 통해 안정적인 굴곡이 가능하게 점차적인 각도의 돌부(23)와 이에 대응되는 요홈(24)을 개재하는 상·하부 가압롤러(21)(22)를 구비하여 소재(B) 상에 굴곡면(S1)이 형성되게 구비하는 굴곡부(20); 상기 굴곡부(20) 상에 굴곡되는 소재(B)의 설정된 위치에 굴곡면(S1)을 일부 절단하여 꽂임핀(S2)을 형성하게 구비하는 성형프레스(30); 및 상기 성형프레스(30)의 하류에 소재(B)의 꽂임핀(S2)에 소재(B)를 일정길이 절단하면서 꽂임편(S3)을 형성하는 커터(42)와, 상부에 탄성력을 통해 소재(B)를 가압하여 완성된 세파레타(S)를 배출하는 가압편(43)(43')을 개재하는 가압부(41)와, 가압편(43)(43')에 의해 소재(B)를 수용하여 절곡면(S4)이 형성되게 절곡돌부(46)를 개재하는 다이(45)를 구비하는 절단프레스(40);를 포함하여 이루어지는 것을 특징으로 하는 세파레타 제조장치에 관한 것이다.Korean Registered Patent No. 1369689, "Separetta manufacturing apparatus for formwork and the Separetta manufactured by the apparatus", is provided with a feed roller 11 to move the material (B) wound on the uncoiler (A). Part 10; It is installed close to the downstream of the input portion 10, the gradual angle of the protrusions 23 and the corresponding groove 24 to enable stable bending through the gradual pressing force on the upper and lower portions of the material (B) to be conveyed A bent part 20 having upper and lower pressure rollers 21 and 22 interposed therebetween so that a curved surface S1 is formed on the material B; A molding press 30 having a bending surface S1 formed by cutting a part of the curved surface S1 at a set position of the material B to be bent on the curved portion 20; And a cutter 42 which forms the insertion piece S3 while cutting the material B into the insertion pin S2 of the material B downstream of the molding press 30, and an elastic material on the upper portion. The material (B) by the press part (41) and the press piece (43) (43 ') through the press piece (43) 43' which pressurizes (B) and discharges the completed Separetta (S). It relates to a Separetta manufacturing apparatus comprising a; cutting press 40 having a die 45 through the bending projections 46 so that the bent surface (S4) is formed to accommodate.
이러한 제조장치의 경우, 연속적인 제조공정을 통해 적은 시간으로 많은 양의 세파레타를 제조 가능하지만, 단일 종류의 코일철근만 적용 가능하여 다른 종류의 코일철근을 활용하려는 경우 크기의 차이로 인한 문제가 발생한다.In the case of such a manufacturing apparatus, it is possible to manufacture a large amount of Separetta in a short time through a continuous manufacturing process, but only a single type of reinforcing bar can be applied, so if you want to use a different type of reinforcing bar, the problem caused by the difference in size Occurs.
다음으로 국내 등록특허 제 0155249호 “자동차스노체인용 로울러 성형장치”는 두루마리형 철편을 상하한쌍으로된 커팅로울러에 공급시켜 중앙일점이 연결되게 일정길이의 철편을 연쇄적으로 커팅하여 다음의 수개의 성형로울러에서 U형으로 성형되어 이동되게 하고 후방에 설치한 성형로울러에서는 원형링이 되게 성형 되어 이동되는데 이와같이 로울러가 성형이동되는 과정에서 일정길이의 철편의 연결부분이 떨어지게 된다. 이와 같이 일정길이의 성형과정의 로울러가 성형로울러의 간격사이로 이탈되는 것을 방지하여 후방성형로울러에 진입되는 전방에 안내유도편과 긴 안내봉을 설치하여 안내봉이 수개의 후방성형로울러들의 성형홈을 관통시켜 후방으로 노출시키므로서 원형링으로 성형되는 과정에서 성형로울러의 간격사이로 이탈되는 것이 방지되면서 연속적으로 긴 안내봉을 따라 후방으로 배출되므로 로울러의 제조과정에서 손상되는 것이 거의 없이 제조되게 한 로울러 성형장치에 관한 것이다.Next, Korea Patent Registration No. 0155249 “Roller Forming Machine for Automobile Snow Chain” supplies roll-type iron pieces to a cutting roller with a pair of upper and lower pairs, and continuously cuts iron pieces of a certain length so that a central point is connected. In the forming roller is formed into a U-shape to move, and in the forming roller installed at the rear is formed to be a circular ring is moved. In this way, the connecting portion of the iron piece of a certain length falls in the process of forming the roller. In this way, the rollers of a certain length forming process are prevented from being separated between the spacing of the forming rollers, and the guide rods and the long guide rods are installed at the front of the roller forming rollers so that the guide rods penetrate the forming grooves of several rear forming rollers. The roller forming apparatus is made to be manufactured with little damage in the manufacturing process of the roller because it is discharged to the rear along the long guide rod while being prevented from being separated between the spacing of the forming roller in the process of forming a circular ring by exposing to the rear. It is about.
이와 같은 종래의 로울러 성형장치는, 말린 형태의 철편을 로울러에 공급하여 펼치는 것 까지는 유사하나, 이 철편을 다시 접어 U형태로 성형하는 것에 그 목적이 있어 우리 기술에 적용하는 데에는 다소 문제점이 있다.Such conventional roller forming apparatus is similar to supplying and unrolling iron pieces in a rolled form to the rollers, but there is a problem in applying them to our technology since the iron pieces are folded and formed into a U shape.
따라서 코일형태로 생산된 철근을 직선형태로 펼쳐 활용할 수 있도록 한 직선화 성형장치의 개발이 필요하다.Therefore, it is necessary to develop a straightening molding apparatus that can utilize the coils produced in the form of coils in a straight line.
본 발명은 상기 기술의 문제점을 극복하기 위해 안출된 것으로, 다양한 물성을 갖는 코일철근을 하나의 성형장치에서 모두 직선화공정을 수행할 수 있도록 한 직선화 성형장치를 제공하는 것을 주요 목적으로 한다.SUMMARY OF THE INVENTION The present invention has been made to overcome the problems of the above technology, and a main object of the present invention is to provide a straightening molding apparatus capable of performing a straightening process for all the coil bars having various physical properties in one molding apparatus.
본 발명의 다른 목적은 코일철근을 롤러에 제공하는 바이스부에서 투입되는 코일철근을 자동으로 인식하여 직선화를 수행하는 롤러의 회전속도를 제어할 수 있도록 한 구성을 제공하는 것이다.Another object of the present invention is to provide a configuration to automatically control the rotation speed of the roller to perform the straightening by automatically recognizing the coil reinforcement from the vise unit for providing the coil reinforcement to the roller.
본 발명의 또 다른 목적은 바이스부에 위치한 회전수단에 별도의 진동수단을 포함시켜, 미세한 진동을 통해 철근가닥의 투입을 용이하게 할 수 있는 구성을 제공하는 것이다.Still another object of the present invention is to include a separate vibration means in the rotating means located in the vise, to provide a configuration that can facilitate the reinforcement of the reinforcing strands through the fine vibration.
상기 목적을 달성하기 위하여, 본 발명에 따른 공사용 코일철근의 직선화 성형장치는, 코일형태로 감긴 상기 코일철근을 철근가닥으로 푸는 디코일 릴; 상기 디코일 릴로부터 제공된 적어도 하나 이상의 철근가닥을 이동시키는 투입롤러; 상기 투입롤러를 거쳐 이동된 상기 철근가닥을 상부 및 하부에서 회전압박함으로써 직선형태로 펼쳐지도록 성형하는 복수의 롤러로 구성된 직선화 롤러모듈; 직선화된 상기 철근가닥을 일정한 길이로 절단하는 절단모듈; 절단된 상기 철근가닥을 보관하는 철근선반; 상기 롤러의 회전속도를 제어하는 컨트롤러;로 구성되는 것을 특징으로 한다.In order to achieve the above object, according to the present invention, a straightening molding apparatus for a coil reinforcing bar, the coil coil wound in the form of a decoil reel to unwind the reinforcing bar; An input roller for moving at least one or more reinforcing bar strands provided from the decoil reel; A straightening roller module comprising a plurality of rollers formed to be unfolded in a straight line by rotationally pressing the reinforcing bar strands moved through the feed rollers at upper and lower portions thereof; Cutting module for cutting the straightened reinforcing bar strands to a predetermined length; Rebar shelf for storing the cut reinforcing strands; And a controller for controlling the rotational speed of the roller.
나아가, 상기 직선화 롤러모듈은, 상기 철근가닥의 상부 표면을 회전압박하면서 상기 코일철근을 직선형태로 펼치는 복수의 교정롤러부와, 복수의 상기 교정롤러부의 하방에 위치하여 상기 철근가닥의 하부 표면을 회전압박하는 하나의 지지롤러부로 구성되는 프레스롤러를 적어도 하나 이상 포함하도록 구성되는 것을 특징으로 한다.Further, the straightening roller module is a plurality of straightening roller portion for extending the coil reinforcement in a linear form while rotating the upper surface of the reinforcing bar strands, the lower surface of the reinforcing strands are located below the plurality of straightening roller portion The rotary pressing is characterized in that it is configured to include at least one or more press rollers composed of one support roller portion.
더하여, 상기 투입롤러는, 상기 디코일 릴로부터 제공된 적어도 하나 이상의 철근가닥이 삽입되는 삽입홈이 형성된 철근삽입부와, 상기 철근삽입부를 통과한 철근가닥을 고정 및 회전시켜 상기 직선화 롤러모듈로 공급하는 바이스부로 구성되는 것을 특징으로 한다.In addition, the feed roller, the reinforcing bar insertion portion is formed, the insertion groove is inserted into which at least one or more reinforcing bar provided from the decoil reel, and the reinforcing steel bar passed through the reinforcing bar insertion portion to supply to the straightening roller module It is characterized by consisting of a vise unit.
덧붙여, 상기 바이스부는, 상하로 승강 가능한 복수의 회전수단을 내장한 상태에서 상기 회전수단이 상기 투입롤러의 내부를 향해 노출되도록 형성되어 상기 철근가닥의 투입 시 상기 회전수단의 회전을 통해 보조하는 회전투입장치를 더 포함하는 것을 특징으로 한다.In addition, the vise part is formed so that the rotating means is exposed toward the inside of the feeding roller in a state in which a plurality of rotating means capable of lifting up and down is provided to assist the rotation through the rotation of the rotating means when the reinforcing bar is inserted. Characterized in that it further comprises an input device.
또한, 상기 회전투입장치는, 상기 바이스부의 내주면 좌우 측면에 각각 위치하는 한 쌍의 투입판으로 구성되되, 상기 투입판은, 표면 일측에 상기 회전수단이 노출되도록 형성된 지지첨단부를 구비한 지지편과, 상기 회전수단의 하면을 받치는 형태로 탄성력에 의해 상하로 승강하는 승강로드를 포함하여 구성되는 것을 특징으로 한다.In addition, the rotation input device is composed of a pair of input plate respectively located on the left and right sides of the inner peripheral surface of the vise, the input plate, the support piece having a support tip formed to expose the rotating means on one side of the surface; It is characterized in that it comprises a lifting rod for lifting up and down by elastic force in the form of supporting the lower surface of the rotating means.
또한, 상기 지지첨단부는, 상기 철근가닥의 폭에 상응하는 폭을 가진 상태에서 상기 철근가닥의 외주 면의 곡률반경보다 작은 곡률반경으로 하방으로 볼록하게 돌출 형성되고, 그 단부에는 상기 회전수단을 구비한 것을 특징으로 한다.In addition, the support tip is formed convexly protruding downward with a radius of curvature smaller than the radius of curvature of the outer circumferential surface of the reinforcing bar strands in a state corresponding to the width of the reinforcing bar strands, the end is provided with the rotating means It is characterized by one.
또한, 상기 승강로드는, 상기 회전수단이 삽입되는 투입부와, 상기 투입부에 대치되는 방향으로 탄성력을 갖는 승강부재로 구성되는 연장캡을 추가로 구비하는 것을 특징으로 한다.In addition, the elevating rod is characterized in that it further comprises an extension cap consisting of an input portion into which the rotation means is inserted, and an elevating member having an elastic force in a direction opposed to the input portion.
또한, 상기 투입부의 내측에는, 상기 승강부재보다 큰 탄성력을 갖는 탄성재가 적층된 탄성층이 추가로 형성되어, 상기 철근가닥이 삽입되면서 상기 탄성층을 통해 충격을 완충함과 동시에, 상기 승강로드가 원래의 위치로 복구될 수 있도록 보조하는 것을 특징으로 한다.In addition, an inner side of the input part, an elastic layer is further formed by laminating an elastic material having a greater elastic force than the elevating member, while the reinforcing bar strands are inserted to cushion the impact through the elastic layer, and the lifting rod It can be assisted to be restored to the original position.
또한, 상기 회전수단의 내부에는, 진동체를 포함하는 진동구가 포함되고, 상기 탄성층의 상부면에는, 상기 회전수단으로부터 발생된 진동이 상기 승강부재로 전달되지 않도록 완충재로 구성된 완충층을 적층 형성한 것을 특징으로 한다.In addition, a vibration hole including a vibrating body is included in the rotating means, and an upper surface of the elastic layer is formed by stacking a buffer layer made of a buffer material so that vibration generated from the rotating means is not transmitted to the elevating member. It is characterized by one.
또한, 상기 회전투입장치의 일 측에는, 상기 회전수단의 승하강 정도를 측정하는 승하강센서가 더 포함되고, 상기 컨트롤러는, 상기 승하강센서에서 측정된 승하강감지신호에 따라 상기 롤러의 회전속도를 제어하는 롤러속도제어부를 포함하는 것을 특징으로 한다.In addition, the one side of the rotation input device, the elevating sensor for measuring the elevating degree of the rotary means further includes, the controller, the rotational speed of the roller in accordance with the elevating detection signal measured by the elevating sensor It characterized in that it comprises a roller speed control unit for controlling.
마지막으로, 상기 투입롤러의 일 측에는, 상기 철근가닥의 통과속도를 측정하는 유입감지센서가 더 포함되고, 상기 디코일 릴은, 일정 길이로 기립되어 상기 코일철근을 끼움 결합시켜 고정시키는 코일철근고정부와, 상기 코일철근고정부를 회전시키는 회전구동부를 포함하며, 상기 컨트롤러는, 상기 유입감지센서에서 측정된 유입감지신호에 따라 상기 회전구동부의 회전속도를 제어하는 디코일 릴제어부를 포함하는 것을 특징으로 한다.Finally, one side of the feed roller, the inflow detection sensor for measuring the passing speed of the reinforcing strands is further included, the decoil reel, standing up to a predetermined length, the coil reinforcing bar is fixed by fitting the coiled reinforcement And a rotating driver for rotating the coil reinforcing part, and the controller includes a decoil reel controller for controlling the rotational speed of the rotating driver according to the inflow detection signal measured by the inflow detection sensor. It features.
본 발명에 따른 공사용 코일철근의 직선화 성형장치에 의하면,According to the straightening molding apparatus for coil rebar for construction according to the present invention,
1) 코일철근의 물성에 따라 롤러의 회전속도를 차등 지정하여 다양한 물성의 코일철근을 하나의 성형장치로 직선화 할 수 있고,1) By designating the rotational speed of the roller according to the properties of the coil rebars, the coil rebars of various physical properties can be straightened with one molding machine,
2) 코일철근의 두께나 폭 등을 자동으로 파악하여 롤러의 회전속도가 자동으로 지정되도록 할 수 있으며,2) It can automatically determine the thickness and width of coil reinforcement so that the rotation speed of roller can be automatically designated.
3) 회전수단에 진동수단을 포함시켜, 코일철근에 진동을 흘려보냄으로써 표면의 이물질을 제거함과 동시에 미세한 진동을 통해 철근가닥의 진행방향을 그대로 유지할 수 있도록 하는 효과를 제공한다.3) The vibration means is included in the rotation means, and by vibrating the coil reinforcement, it removes foreign substances on the surface and at the same time provides the effect of maintaining the traveling direction of the reinforcing strand as it is through the fine vibration.
도 1은 본 발명의 공사용 코일철근의 직선화 성형장치의 기본 구성을 나타낸 개념도.1 is a conceptual view showing the basic configuration of the straightening device for forming a coil rebar for construction of the present invention.
도 2는 본 발명의 직선화 롤러모듈을 나타낸 확대도.Figure 2 is an enlarged view showing a straightening roller module of the present invention.
도 3은 본 발명의 바이스부의 일 실시예를 나타낸 사시도.Figure 3 is a perspective view showing an embodiment of the vise portion of the present invention.
도 4는 본 발명의 승강로드의 일 실시예를 나타낸 사시도.Figure 4 is a perspective view showing one embodiment of the lifting rod of the present invention.
도 5는 본 발명의 디코일 릴과의 연동구성을 나타낸 사시도.5 is a perspective view showing an interlock configuration with the decoil reel of the present invention.
본 발명은 코일형태로 감긴 상기 코일철근을 철근가닥으로 푸는 디코일 릴; 상기 디코일 릴로부터 제공된 적어도 하나 이상의 철근가닥을 이동시키는 투입롤러; 상기 투입롤러를 거쳐 이동된 상기 철근가닥을 상부 및 하부에서 회전압박함으로써 직선형태로 펼쳐지도록 성형하는 복수의 롤러로 구성된 직선화 롤러모듈; 직선화된 상기 철근가닥을 일정한 길이로 절단하는 절단모듈; 절단된 상기 철근가닥을 보관하는 철근선반; 상기 롤러의 회전속도를 제어하는 컨트롤러;로 구성되는 것을 발명의 실시를 위한 최선의 형태로 한다.The present invention provides a decoil reel for unwinding the reinforcing coil reinforcing coil reinforcing coils; An input roller for moving at least one or more reinforcing bar strands provided from the decoil reel; A straightening roller module comprising a plurality of rollers formed to be unfolded in a straight line by rotationally pressing the reinforcing bar strands moved through the feed rollers at upper and lower portions thereof; Cutting module for cutting the straightened reinforcing bar strands to a predetermined length; Rebar shelf for storing the cut reinforcing strands; The controller is configured to control the rotational speed of the roller to the best form for the practice of the invention.
이하 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 상세하게 설명하도록 한다. 첨부된 도면은 축척에 의하여 도시되지 않았으며, 각 도면의 동일한 참조 번호는 동일한 구성 요소를 지칭한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. The accompanying drawings are not drawn to scale, and like reference numerals in each of the drawings refer to like elements.
도 1은 본 발명의 공사용 코일철근(100)의 직선화 성형장치의 기본 구성을 나타낸 개념도이다.1 is a conceptual diagram showing the basic configuration of the straightening molding apparatus of the coil reinforcing steel 100 for construction of the present invention.
도 1을 참조하여 설명하면, 본 발명의 공사용 코일철근(100)의 직선화 성형장치는, 코일형태로 감긴 상기 코일철근(100)을 철근가닥(110)으로 푸는 디코일 릴(200); 상기 디코일 릴(200)로부터 제공된 적어도 하나 이상의 철근가닥(110)을 이동시키는 투입롤러(300); 상기 투입롤러(300)를 거쳐 이동된 상기 철근가닥(110)을 상부 및 하부에서 회전압박함으로써 직선형태로 펼쳐지도록 성형하는 복수의 롤러로 구성된 직선화 롤러모듈(400); 직선화된 상기 철근가닥(110)을 일정한 길이로 절단하는 절단모듈(500); 절단된 상기 철근가닥(110)을 보관하는 철근선반(600); 상기 롤러의 회전속도를 제어하는 컨트롤러(700);로 구성된다.Referring to Figure 1, the straightening forming apparatus of the construction of the coil reinforcing bar 100 of the present invention, decoil reel 200 for unwinding the coil reinforcing coil 100 wound in the form of a coil with a reinforcing bar (110); An input roller 300 for moving at least one or more reinforcing bar strands 110 provided from the decoil reel 200; Straightening roller module 400 consisting of a plurality of rollers to be formed to be unfolded in a straight line by pressing the reinforcing bar (110) moved through the feed roller 300 from the top and bottom; Cutting module 500 for cutting the straightened reinforcing bar strand 110 to a predetermined length; Rebar lathe 600 for storing the cut reinforcing strands 110; And a controller 700 for controlling the rotational speed of the roller.
먼저 디코일 릴(200)은 코일형태로 감겨있는 코일철근(100)을 철근가닥(110)으로 푸는 역할을 한다. 다음으로 디코일 릴(200)을 통해 풀린 하나 이상의 철근가닥(110)을 일정한 방향으로 이동시키는 투입롤러(300)가 위치하고, 투입롤러(300)를 거친 철근가닥(110)은 상부 및 하부에서 회전 압박함으로써 구부러져 있던 철근가닥(110)을 직선 형태로 펼쳐지도록 성형하는 복수의 롤러로 구성되는 직선화 롤러모듈(400)로 이동된다.First, the decoil reel 200 serves to unwind the coil reinforcement 100 wound in a coil form into the reinforcing bar strand 110. Next, the input roller 300 for moving the one or more reinforcing bar strands 110 released through the decoil reel 200 in a predetermined direction is positioned, and the reinforcing bar strands 110 passing through the input roller 300 rotate in the upper and lower portions. By pressing, the curved rebar strand 110 is moved to a straightening roller module 400 composed of a plurality of rollers that are formed to unfold in a straight line shape.
직선화 롤러모듈(400)을 거친 이후 직선화된 철근가닥(110)을 일정한 길이로 절단하는 절단모듈(500)과, 절단된 철근가닥(110)을 보관하는 철근선반(600)이 위치한다. 이러한 구성은 코일철근(100)을 철근가닥(110)으로 푼 이후 철근가닥(110)을 공사에 활용하기 위해 필요한 사이즈로 잘라내기 위한 구성이다.After passing through the straightening roller module 400, the cutting module 500 for cutting the straightened reinforcing bar strand 110 to a predetermined length, and the reinforcing bar 600 for storing the cut reinforcing bar strand 110 is located. This configuration is configured to cut the coil reinforcement 100 to the size necessary to utilize the reinforcing strands 110 in the construction after loosening the reinforcing strands (110).
마지막으로 컨트롤러(700)는, 롤러의 회전속도를 제어하는 것인데, 회전속도의 제어 기준은 제공되는 코일철근(100)(철근가닥(110))의 무게, 두께, 직경 등의 물성에 따라 기 지정된 제어값을 기준으로 회전속도를 제어하는 것을 원칙으로 한다. 예를 들어 a무게와 b두께 c직경을 갖는 코일철근(100)이 제공된 경우, 이 코일철근(100)에 지정된 회전속도 제어값이 d라면 이 d의 속도로 롤러를 회전시키도록 제어하는 것이다.Finally, the controller 700 is to control the rotational speed of the roller, the control criteria of the rotational speed is predetermined according to the properties such as the weight, thickness, diameter, etc. of the coil reinforcement 100 (reinforcing rod 110) provided In principle, the rotation speed is controlled based on the control value. For example, when a coil reinforcement 100 having a weight and a b thickness c diameter is provided, if the rotation speed control value specified for the coil reinforcement 100 is d, the roller is rotated at the speed of d.
도 2는 본 발명의 직선화 롤러모듈(400)을 나타낸 확대도이다.2 is an enlarged view of the straightening roller module 400 of the present invention.
여기에서 직선화 롤러모듈(400)을 더욱 상세하게 살펴보면 다음과 같다.Looking at the straightening roller module 400 in more detail as follows.
직선화 롤러모듈(400)은 상기 철근가닥(110)의 상부 표면을 회전압박하면서 상기 코일철근(100)을 직선 형태로 펼치는 복수의 교정롤러부(410)와, 복수의 상기 교정롤러부(410)의 하방에 위치하여 상기 철근가닥(110)의 하부 표면을 회전압박하는 하나의 지지롤러부(420)로 구성되는 프레스롤러(430)를 적어도 하나 이상 포함하도록 구성된다.The straightening roller module 400 is a plurality of straightening roller portion 410 and the plurality of straightening roller portion 410 to unfold the coil reinforcement 100 in a straight line while rotating the upper surface of the reinforcing bar (110) It is configured to include at least one or more of the press roller 430 is composed of one support roller portion 420 is located below the rotational pressure on the lower surface of the reinforcing bar (110).
먼저 교정롤러부(410)는 철근가닥(110)의 상부 표면에서 회전하는 롤러로서, 회전과 동시에 하부를 향해 압력을 가하므로 철근가닥(110)의 상부표면을 압박하게 된다. 이 때, 교정롤러부(410)는 두 개 이상 포함되는 것이 바람직한데, 이는 상부에 위치하는 롤러이다 보니 단일구성으로 형성하는 경우 제대로 힘이 전달되기 어렵기 때문이다. 따라서, 교정롤러부(410)는 커다란 사이즈의 단일 롤러 구성보다는 좀 작더라도 복수의 롤러로 구성되는 것이 좋다.First, the straightening roller part 410 is a roller that rotates on the upper surface of the reinforcing strand 110, and pressurizes the upper surface of the reinforcing strand 110 because pressure is applied to the lower part at the same time as the rotation. At this time, it is preferable that at least two straightening rollers 410 are included, because the rollers are located at the upper side, so that when a single configuration is formed, it is difficult to properly transmit the force. Accordingly, the straightening roller portion 410 is preferably composed of a plurality of rollers, even if a little smaller than a single roller configuration of a large size.
다음으로 지지롤러부(420)는 교정롤러부(410)의 반대편방향에서 철근가닥(110)의 하부 표면을 회전압박한다. 하부에서의 압박은 중력의 영향 때문에 복수개의 롤러가 필요하지 않으므로 큰 사이즈의 단일 지지롤러부(420)와 작은 사이즈의 복수의 교정롤러부(410)를 하나의 세트인 프레스롤러(430)로 구성함으로써 철근가닥(110)에 압력을 가하여 직선화하는 것이다.Next, the supporting roller part 420 rotates the lower surface of the reinforcing bar strand 110 in the direction opposite to the straightening roller part 410. Since the pressure in the lower part does not need a plurality of rollers due to the influence of gravity, the single support roller part 420 of a large size and the plurality of correction roller parts 410 of a small size are composed of a press roller 430 as one set. By applying pressure to the reinforcing bar (110) is to straighten.
나아가 투입롤러(300)는 상기 디코일 릴(200)로부터 제공된 적어도 하나 이상의 철근가닥(110)이 삽입되는 삽입홈(320)이 형성된 철근삽입부(310)와, 상기 철근삽입부(310)를 통과한 철근가닥(110)을 고정 및 회전시켜 상기 직선화 롤러모듈(400)로 공급하는 바이스부(330)를 더 포함하여 구성된다.Further, the feed roller 300 is a reinforcing bar insertion portion 310 is formed with an insertion groove 320 is inserted into the at least one or more reinforcing bar strands 110 provided from the decoil reel 200, and the reinforcing bar insertion portion 310 It is further configured to further include a vise 330 for fixing and rotating the passed reinforcing strand 110 to supply to the straightening roller module 400.
투입롤러(300)는 디코일 릴(200)에서 코일형태로 감긴 코일철근(100)을 철근가닥(110)으로 풀어 공급한 것이 최초로 삽입되는 부분이다. 따라서, 철근삽입부(310)의 경우 코일철근(100)의 단면과 대응되는 삽입구가 형성되는 것이 일반적인데, 필요에 따라 복수개의 삽입구가 일렬로 형성되거나, 복수개의 삽입구가 특정한 패턴으로 형성되거나, 여러 개의 코일철근(100)이 함께 공급될 수 있는 큰 삽입구가 형성되는 등의 방법이 활용될 수 있다.Feeding roller 300 is a portion that is first inserted into the coil reinforcing coil 100 wound in a coil form in the decoil reel 200 to supply to the reinforcing strand (110). Accordingly, in the case of the reinforcing bar insertion part 310, an insertion hole corresponding to a cross section of the coil reinforcement 100 is generally formed. If necessary, a plurality of insertion holes are formed in a line, or a plurality of insertion holes are formed in a specific pattern. A method of forming a large insertion hole through which several coil reinforcements 100 may be supplied together may be utilized.
도 3은 본 발명의 바이스부(330)의 일 실시예를 나타낸 사시도이고, 도 4는 본 발명의 승강로드(336)의 일 실시예를 나타낸 사시도이다.3 is a perspective view showing an embodiment of the vise 330 of the present invention, Figure 4 is a perspective view showing an embodiment of the lifting rod 336 of the present invention.
직선화 성형장치에는 철근삽입부(310)를 통과한 철근가닥(110)을 프레스롤러(430)로 공급하기 이전에 프레스롤러(430)의 정확한 위치로 이동시킬 수 있도록 투입위치를 최종 교정하는 바이스부(330)가 더 포함된다. 이 바이스부(330)의 경우 일반적으로 두 개 이상의 서로 마주보는 롤러로 구성되어 이 롤러 사이로 철근가닥(110)을 통과시키면서 철근가닥(110)의 진행방향 및 위치를 교정하게 되는 것이다.In the straightening molding apparatus, the vise part for final calibration of the insertion position so that the reinforcing bar strand 110 passing through the reinforcing rod insertion part 310 can be moved to the correct position of the press roller 430 before being fed to the press roller 430. 330 is further included. In the case of the vise portion 330 is generally composed of two or more facing rollers to pass the reinforcing strands 110 between the rollers to correct the direction and position of the reinforcing strands 110.
이 때, 바이스부(330)는, 상하로 승강 가능한 복수의 회전수단(333)을 내장한 상태에서 상기 회전수단(333)이 상기 투입롤러(300)의 내부를 향해 노출되도록 형성되어 상기 철근가닥(110)의 투입 시 상기 회전수단(333)의 회전을 통해 보조하는 회전투입장치(331)를 더 포함하여 구성될 수 있다.In this case, the vise part 330 is formed so that the rotating means 333 is exposed toward the inside of the feeding roller 300 in a state in which a plurality of rotating means 333 that can be moved up and down is built in the rebar strand. It may be configured to further include a rotation input device 331 to assist through the rotation of the rotating means 333 at the time of the 110.
이 회전투입장치(331)는 쉽게 말하자면 베어링이 내장된 케이스라고 할 수 있다. 회전수단(333)의 경우 별도의 탄성체나 탄성수단을 포함하고 있어, 상하로 승강이 가능한 것을 특징으로 한다. 이러한 회전투입장치(331)를 바이스부(330)의 내주면에 형성하게 되면, 회전투입장치(331)에 내장된 상하로 승강 가능한 회전수단(333)을 통해 철근가닥(110)의 투입 시 이 베어링이 승강하여 철근가닥(110)의 최초 투입을 용이하게 할 뿐만 아니라, 철근가닥(110)의 최초 투입 이후에도 회전수단(333)의 회전을 통해 지속적으로 투입을 용이하게 할 수 있다.The rotary feeding device 331 can be said to be a case with a bearing simply speaking. The rotating means 333 includes a separate elastic body or elastic means, and is capable of lifting up and down. When the rotation injection device 331 is formed on the inner circumferential surface of the vise 330, the bearing when the reinforcing bar strands 110 are inserted through the rotating means 333 which can be moved up and down built in the rotation injection device 331. The lifting and lowering not only facilitates the initial input of the reinforcing bar strands 110, but also facilitates the continuous feeding through the rotation of the rotating means 333 even after the initial feeding of the reinforcing bar strands 110.
여기에서 회전투입장치(331)는 다시 바이스부(330)의 내주면 좌우 측면에 각각 위치하는 한 쌍의 투입판(332)으로 나뉘어 구성될 수 있는데, 이 투입판(332)에는 표면 일측에 상기 회전수단(333)이 노출되도록 형성된 지지첨단부(335)를 구비한 지지편(334)과, 상기 회전수단(333)의 하면을 받치는 형태로 탄성력에 의해 상하로 승강하는 승강로드(336)를 포함하여 구성된다.Here, the rotation input device 331 may be divided into a pair of input plate 332 respectively located on the left and right sides of the inner circumferential surface of the vise 330, the input plate 332 is rotated on one side of the surface And a support piece 334 having a support tip 335 formed to expose the means 333, and a lifting rod 336 that is lifted up and down by an elastic force in a form supporting the lower surface of the rotating means 333. It is configured by.
투입판(332)의 경우 바이스의 목적 상 적어도 두 개 이상으로 구성되는 것이 바람직하기 때문에 나뉜 것으로서, 가장 바람직하게는 좌우에 각각 하나의 투입판(332)이 각각 위치하여 한 쌍을 이룬 상태로 좌우에서 각각 압박하여 철근가닥(110)의 투입위치를 제어하는 것이 좋다. 다만, 좌우로 설치되는 것이 가장 이상적인 방법이지 이것이 꼭 지켜져야만 하는 것은 아니며, 나아가 상하로 설치하거나 투입판(332)을 세 개 이상으로 구성하는 것도 가능함은 물론이다.The input plate 332 is divided because it is preferably composed of at least two or more for the purpose of the vise, most preferably one input plate 332 is located on the left and right each in a paired state left and right It is good to control the input position of the reinforcing bar strands 110 by pressing each. However, the left and right installation is the most ideal method, but this is not necessarily to be observed, and furthermore, it is also possible to install up and down or to configure the input plate 332 three or more.
이 투입판(332)은 표면 일 측에 회전수단(333)이 노출되도록 형성된 지지첨단부(335)를 구비한 지지편(334)과, 회전수단(333)의 하면을 받치는 형태로 탄성력에 의해 상하로 승강하는 승강로드(336)로 구성된다. 즉, 지지편(334)은 일종의 케이스 역할을 하는 것으로서, 표면 일 측이자 철근가닥(110)이 삽입되는 부분에 지지첨단부(335)가 형성되되, 이 지지첨단부(335)는 회전수단(333)이 노출되도록 형성되어 철근가닥(110)이 삽입될 때에 회전수단(333)을 거쳐 삽입되도록 한 것이다. 또한, 이 회전수단(333)의 하방에는 회전수단(333)의 하면을 받치는 승강로드(336)가 더 포함된다. 이 승강로드(336)는 탄성을 가진 탄성체 덩어리이거나, 스프링 등의 탄성지지수단 등이 활용될 수 있다.The input plate 332 is a support piece 334 having a support tip 335 formed to expose the rotating means 333 on one side of the surface, and by the elastic force in the form of supporting the lower surface of the rotating means 333. The lifting rod 336 is configured to move up and down. That is, the support piece 334 serves as a kind of case, and the support tip 335 is formed at a portion of the surface and the rebar strand 110 is inserted, and the support tip 335 is a rotation means ( 333 is formed to be exposed to be inserted through the rotation means 333 when the reinforcing bar strand 110 is inserted. Further, the lifting rod 336 supporting the lower surface of the rotating means 333 is further included below the rotating means 333. The lifting rod 336 may be an elastic body having elasticity, or an elastic supporting means such as a spring may be utilized.
여기에서 지지첨단부(335)의 형상을 더욱 상세하게 설명하면, 철근가닥(110)의 폭에 상응하는 폭을 가진 상태에서 철근가닥(110)의 외부면의 곡률반경보다 작은 곡률반경으로 하방으로 볼록하게 돌출 형성되되, 그 단부에는 회전수단(333)이 위치하는 것을 특징으로 한다. 즉, 지지첨단부(335)를 보면, ‘U’형태로 오목하게 형성되되, 그 단부이자 가장 높이 위치한 양 끝에는 회전수단(333)이 위치하게 된다. 다만, 지지첨단부(335)가 철근가닥(110)의 폭에는 상응하는 폭을 가지지만, 곡률반경이 철근가닥(110)보다 작아 한 쌍의 지지첨단부(335)가 마주보고 있더라도 두 개의 지지첨단부(335)가 겹치거나 부딪혀 철근가닥(110)을 제대로 지지하지 못하는 현상은 발생할 수 없으며, 나아가 그 단부에는 추가적으로 회전수단(333)이 위치하여 이 회전수단(333)을 통해 철근가닥(110)의 유입을 용이하게 함은 물론, 회전수단(333)의 승하강 작용 및 탄성력을 활용하여 한번 유입된 철근가닥(110)이 계속해서 동일한 위치로 유입되도록 제어가 가능한 것이다.Herein, the shape of the support tip portion 335 will be described in more detail, with the curvature radius smaller than the curvature radius of the outer surface of the reinforcing bar strands 110 in a state having a width corresponding to the width of the reinforcing bar strands 110. Protrudingly formed convex, the end is characterized in that the rotating means 333 is located. That is, looking at the support tip 335, it is formed concave in the form of 'U', the rotating means 333 is located at both ends of the end and the highest position. However, although the support tip 335 has a width corresponding to the width of the reinforcing bar 110, the radius of curvature is smaller than the reinforcing bar 110, even if a pair of support tip 335 is facing two supports The phenomenon that the tip portion 335 overlaps or bumps and does not properly support the reinforcing bar strand 110 cannot occur, and furthermore, the rotating means 333 is located at an end thereof, and the reinforcing bar 110 through the rotating means 333. In addition to facilitating the introduction of), by using the elevating action and the elastic force of the rotating means 333 it is possible to control so that the reinforcing strand 110 is introduced into the same position continuously.
앞선 설명으로 돌아가, 승강로드(336)는 회전수단(333)의 하면을 받치는 탄성력을 가진 부재를 의미했는데, 이 승강로드(336)를 상세하게 살펴보면, 상기 회전수단(333)이 삽입되는 투입부(341)와, 상기 투입부(341)에 대치되는 방향으로 탄성력을 갖는 승강부재(342)로 구성되는 연장캡(340)을 포함한다.Returning to the foregoing description, the elevating rod 336 means a member having an elastic force that supports the lower surface of the rotating means 333. Looking at the elevating rod 336 in detail, an input portion into which the rotating means 333 is inserted is provided. 341 and an extension cap 340 composed of an elevating member 342 having an elastic force in a direction opposed to the input part 341.
즉, 연장캡(340)은 상부에는 회전수단(333)이 삽입되는 투입부(341)가, 하부에는 탄성력을 갖는 승강부재(342)가 위치하는 것이다. 먼저, 투입부(341)는 회전수단(333)의 하면을 받치고 있는 승강로드(336)의 특성 상 승강로드(336)로부터 회전수단(333)이 이탈되지 않도록 하는 역할을 한다. 승강부재(342)는 탄성력을 부여하여 승하강이 가능하도록 구성된다. 나아가 투입부(341)의 내측에는 승강부재(342)보다 큰 탄력성을 갖는 탄성재가 적층된 탄성층(343)이 추가로 형성될 수 있는데, 이 탄성층(343)을 통해 철근가닥(110)이 삽입되면서 발생하는 충격을 완충함과 동시에 승강부재(342)와 마찬가지로 원래의 형태로 돌아가려는 성질을 가지게 되므로 승강로드(336)와 함께 철근가닥(110)을 향해 지속적인 압력을 가하게 되어 철근가닥(110)의 측면을 받칠 수 있도록 보조하는 역할을 하게 된다.That is, the extension cap 340 is an injection portion 341 is inserted into the rotating means 333 in the upper portion, the lifting member 342 having an elastic force is located in the lower portion. First, the input part 341 serves to prevent the rotation means 333 from being separated from the elevating rod 336 due to the characteristics of the elevating rod 336 supporting the lower surface of the rotating means 333. The elevating member 342 is configured to allow elevating by giving an elastic force. Furthermore, an elastic layer 343 in which an elastic material having greater elasticity than that of the elevating member 342 may be stacked inside the input portion 341, and the reinforcing strand 110 may be formed through the elastic layer 343. The shock generated while being inserted and at the same time having the property to return to the original form as the elevating member 342, so as to apply a continuous pressure toward the reinforcing bar (110) with the elevating rod (336) reinforcing bar (110) It will help to support the side of).
여기에서 한 번 더 나아가, 회전수단(333)의 내부에는 진동체를 포함하는 진동구(344)가 더 포함될 수 있다. 진동구(344)의 경우 진동을 발생시키는 것으로서, 진동구(344)의 내부에 모터 등의 진동수단을 포함시킨 상태에서 주변에 전력을 유도 또는 제공할 수 있는 구성을 추가하는 것으로 필요에 따라 진동이 발생하도록 한 것이다. 이 진동구(344)는 바람직하게는 초음파를 발생시키는 용도로 활용하는데, 철근가닥(110)이 롤러로 투입될 때에 회전수단(333)을 무조건 거치도록 구성하였기 때문에, 진동구(344)를 통해 초음파를 발생시키면 이 초음파는 철근가닥(110)에 바로 작용하게 된다. 초음파를 철근가닥(110)에 쏘게 되면 철근가닥(110)의 표면에 부착된 먼지 등의 이물질을 털어낼 수 있음과 동시에 철근가닥(110)에 일정 수준의 진동을 계속 부여하기 때문에 철근가닥(110)이 롤러의 내부에 일정한 높이와 위치로 투입될 수 있도록 고정하는 것을 보조할 수 있어 매우 용이한 구성이다.Here, once more, the vibrating hole 344 including the vibrating body may be further included in the rotating means 333. In the case of the vibrator 344 to generate a vibration, by adding a configuration capable of inducing or providing power to the surroundings in the state of including the vibration means such as a motor in the vibrator 344, the vibration as needed This is what happens. The vibrating hole 344 is preferably used for generating an ultrasonic wave, because the reinforcing bar 110 is configured to pass through the rotating means 333 unconditionally when the reinforcing bar 110 is introduced into the roller, and thus, the vibrating hole 344 is provided. When the ultrasonic wave is generated, the ultrasonic wave acts directly on the reinforcing strand 110. When the ultrasonic wave is shot on the reinforcing strand 110, the reinforcing strand 110 because it can shake off foreign substances such as dust attached to the surface of the reinforcing strand 110 and at the same time continuously give a certain level of vibration to the reinforcing strand 110. ) Can assist the fixing so that the roller can be put in a certain height and position inside the roller.
다만, 발생된 진동(초음파)이 승강부재(342)로 직접 전달되는 것은 승강부재(342)의 승하강에 좋지 않은 영향을 미칠 확률이 높다. 따라서, 진동이 승강부재(342)로 전달되지 않도록 탄성층(343)의 상부면에는 완충재로 구성된 완충층(345)을 적층 형성함으로써 탄성층(343)의 물성과 완충층(345)의 물성을 동시에 갖도록 함으로써 철근가닥(110)의 지지 뿐만 아니라 불필요한 진동의 전달도 방지하게 된다.However, the transmission of the generated vibration (ultrasound) directly to the elevating member 342 has a high probability of adversely affecting the elevating of the elevating member 342. Accordingly, by forming a buffer layer 345 made of a buffer material on the upper surface of the elastic layer 343 so that vibration is not transmitted to the elevating member 342, the physical properties of the elastic layer 343 and the physical properties of the buffer layer 345 are simultaneously provided. By doing so, not only the support of the reinforcing strand 110 is prevented from transmitting unnecessary vibrations.
다시 회전투입장치(331)로 돌아가, 회전투입장치(331)의 일 측에는 상기 회전수단(333)의 승하강 정도를 측정하는 승하강센서(350)가 더 포함되고, 상기 컨트롤러(700)는 상기 승하강센서(350)에서 측정된 승하강감지신호에 따라 상기 롤러의 회전속도를 제어하는 롤러속도제어부(710)를 포함하여 구성될 수 있다.Back to the rotation input device 331, one side of the rotation input device 331 further includes a lifting sensor 350 for measuring the degree of lifting of the rotating means 333, the controller 700 is It may be configured to include a roller speed control unit 710 for controlling the rotational speed of the roller in accordance with the lift detection signal measured by the lift sensor 350.
앞선 설명에서 컨트롤러(700)는 롤러의 회전속도를 제어하는 것이라 하였는데, 이 때, 회전수단(333)의 승하강 정도를 측정하여 그 측정된 승하강감지신호에 따라 롤러의 회전속도를 다르게 한다면, 하나의 성형장치로도 다양한 종류의 물성을 갖는 코일철근(100)을 직선화 성형할 수 있게 된다. 즉, 코일철근(100)의 물성과 그에 따른 직선화에 필요한 롤러의 회전속도값을 미리 저장해두었다가, 철근가닥(110)이 투입되면서 철근가닥(110)의 두께에 따라 달라지는 회전수단(333)의 승하강정도를 승하강센서(350)에서 측정하여 측정된 승하강감지신호에 따라 기저장된 롤러의 회전속도로 변경시켜 제어하는 것이다.In the above description, the controller 700 is said to control the rotational speed of the roller. At this time, if the rotational speed of the roller is changed according to the measured elevation detection signal by measuring the elevation of the rotation means 333, In one molding apparatus, the coil reinforcement 100 having various kinds of physical properties may be linearly formed. That is, the physical properties of the coil reinforcement 100 and the rotational speed value of the roller required for the straightening is stored in advance, while the reinforcing strand 110 is put into the rotation means 333 that depends on the thickness of the reinforcing strand 110 The degree of descent is measured by the elevating sensor 350 to control by changing the rotational speed of the pre-stored roller according to the measured elevating detection signal.
도 5는 본 발명의 디코일 릴(200)과의 연동구성을 나타낸 사시도이다.5 is a perspective view showing an interlock configuration with the decoil reel 200 of the present invention.
다른 구성으로서, 투입롤러(300)의 일 측에는 철근가닥(110)의 통과속도를 측정하는 유입감지센서(360)를 더 포함하여 구성될 수 있다. 즉, 투입롤러(300)에서 철근가닥(110)이 투입되는 속도를 측정하는 것이다. 이에 따라 디코일 릴(200)은 일정한 길이로 기립되어 코일철근(100)을 끼움결합시켜 고정시키는 코일철근고정부(210)와 이 코일철근고정부(210)를 회전시키는 회전구동부(220)를 포함하여 구성되는데, 컨트롤러(700)는 유입감지센서(360)에서 측정된 유입감지신호에 따라 회전구동부(220)의 회전속도를 제어하는 디코일 릴 제어부(720)를 더 포함한다. 즉, 컨트롤러(700)에서 롤러의 회전속도를 제어할 뿐만 아니라, 아예 철근가닥(110)을 투입하는 속도를 더 제어할 수 있도록 한 것으로서, 투입 속도를 줄이고 싶다면 디코일 릴(200)의 회전구동부(220)의 속도를 줄이고, 투입 속도를 높이고 싶다면 디코일 릴(200)의 회전구동부(220)의 속도를 늘릴 수 있다. 기존의 구성은 롤러의 회전을 통해 철근가닥(110)을 유입시키는 속도를 제어하였지만 이 디코일 릴(200)의 회전속도를 더 제어함으로써 코일철근(100)을 철근가닥(110)으로 풀어 제공할 때에 코일철근(100)이 얼마 남지 않았을 경우에 발생할 수 있는 속도의 변화를 이러한 구성을 통해 제어함으로써 최초 직선화 공정으로부터 최후의 직선화 공정까지 동일한 품질의 철근가닥(110)을 제공할 수 있도록 한 것이다.As another configuration, one side of the input roller 300 may be configured to further include an inflow detection sensor 360 for measuring the passing speed of the reinforcing bar strand (110). That is, it is to measure the speed at which the reinforcing bar 110 is injected from the feeding roller (300). Accordingly, the decoil reel 200 is erected to a predetermined length and the coil reinforcement fixing portion 210 for fitting and fixing the coil reinforcement 100 and the rotary driving unit 220 for rotating the coil reinforcing fixing portion 210. The controller 700 further includes a decoil reel controller 720 for controlling the rotational speed of the rotation driving unit 220 according to the inflow detection signal measured by the inflow detection sensor 360. That is, not only to control the rotational speed of the roller in the controller 700, but also to further control the speed of inserting the reinforcing bar strands 110, if you want to reduce the input speed of the rotary drive unit of the decoil reel (200) If you want to reduce the speed of 220, and increase the input speed can increase the speed of the rotary drive unit 220 of the decoil reel (200). The existing configuration controls the speed of introducing the reinforcing bar strands 110 through the rotation of the roller, but by further controlling the rotational speed of the decoil reel 200 to release the coil reinforcement 100 to the reinforcing bar strands 110. By controlling the change in the speed that can occur when the coil reinforcement 100 is few days at this time through this configuration it is possible to provide the reinforcing strands 110 of the same quality from the first straightening process to the last straightening process.
지금까지 설명한 바와 같이, 본 발명에 따른 공사용 코일철근의 직선화 성형장치의 구성 및 작용을 상기 설명 및 도면에 표현하였지만 이는 예를 들어 설명한 것에 불과하여 본 발명의 사상이 상기 설명 및 도면에 한정되지 않으며, 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 다양한 변화 및 변경이 가능함은 물론이다.As described so far, the configuration and operation of the straightening device for constructing coil reinforcing bars according to the present invention have been expressed in the above descriptions and drawings, but these are merely examples, and the spirit of the present invention is not limited to the above descriptions and drawings. Of course, various changes and modifications are possible without departing from the spirit of the present invention.
본 발명은 건축자재 등 다양한 산업분야에서 사용되는 철근을 교정하는 것을 특징으로 하는바, 산업상 이용 가능성이 있는 것은 물론이다. The present invention is characterized in that the reinforcing bars used in a variety of industrial fields, such as building materials, there is a possibility of industrial use.

Claims (11)

  1. 공사용 코일철근의 직선화 성형장치에 있어서,In the straightening molding apparatus of coil reinforcing bars for construction,
    코일형태로 감긴 상기 코일철근을 철근가닥으로 푸는 디코일 릴;A decoil reel for unwinding the coil reinforcing coils into reinforcing strands;
    상기 디코일 릴로부터 제공된 적어도 하나 이상의 철근가닥을 이동시키는 투입롤러;An input roller for moving at least one or more reinforcing bar strands provided from the decoil reel;
    상기 투입롤러를 거쳐 이동된 상기 철근가닥을 상부 및 하부에서 회전압박함으로써 직선형태로 펼쳐지도록 성형하는 복수의 롤러로 구성된 직선화 롤러모듈;A straightening roller module comprising a plurality of rollers formed to be unfolded in a straight line by rotationally pressing the reinforcing bar strands moved through the feed rollers at upper and lower portions thereof;
    직선화된 상기 철근가닥을 일정한 길이로 절단하는 절단모듈;Cutting module for cutting the straightened reinforcing bar strands to a predetermined length;
    절단된 상기 철근가닥을 보관하는 철근선반;Rebar shelf for storing the cut reinforcing strands;
    상기 롤러의 회전속도를 제어하는 컨트롤러;로 구성되는 것을 특징으로 하는, 공사용 코일철근의 직선화 성형장치.Controller for controlling the rotational speed of the roller; characterized in that consisting of, the straightening device of the coil reinforcing for construction.
  2. 제 1항에 있어서,The method of claim 1,
    상기 직선화 롤러모듈은,The straightening roller module,
    상기 철근가닥의 상부 표면을 회전압박하면서 상기 코일철근을 직선형태로 펼치는 복수의 교정롤러부와,A plurality of straightening roller parts for unfolding the coil rebar in a straight line while rotationally pressing the upper surface of the reinforcing bar strands;
    복수의 상기 교정롤러부의 하방에 위치하여 상기 철근가닥의 하부 표면을 회전압박하는 하나의 지지롤러부로 구성되는 프레스롤러를 적어도 하나 이상 포함하도록 구성되는 것을 특징으로 하는, 공사용 코일철근의 직선화 성형장치.And at least one or more press rollers which are positioned below the plurality of straightening roller parts and constituted by one supporting roller part for rotationally pressing the lower surface of the reinforcing bar strands.
  3. 제 1항에 있어서,The method of claim 1,
    상기 투입롤러는,The feed roller,
    상기 디코일 릴로부터 제공된 적어도 하나 이상의 철근가닥이 삽입되는 삽입홈이 형성된 철근삽입부와,A reinforcing bar insertion part including an insertion groove into which at least one reinforcing bar strand provided from the decoil reel is inserted;
    상기 철근삽입부를 통과한 철근가닥을 고정 및 회전시켜 상기 직선화 롤러모듈로 공급하는 바이스부로 구성되는 것을 특징으로 하는, 공사용 코일철근의 직선화 성형장치.And a vise portion for fixing and rotating the reinforcing bar strands passing through the reinforcing rod insertion portion to supply the straightening roller module.
  4. 제 3항에 있어서,The method of claim 3, wherein
    상기 바이스부는,The vise unit,
    상하로 승강 가능한 복수의 회전수단을 내장한 상태에서 상기 회전수단이 상기 투입롤러의 내부를 향해 노출되도록 형성되어 상기 철근가닥의 투입 시 상기 회전수단의 회전을 통해 보조하는 회전투입장치를 더 포함하는 것을 특징으로 하는, 공사용 코일철근의 직선화 성형장치.The rotating means is formed so as to be exposed toward the inside of the feed roller in a state of embedding a plurality of rotating means capable of lifting up and down, further comprising a rotation injection device to assist through the rotation of the rotating means when the reinforcing bar strands; A straightening molding apparatus for coil reinforcing bars for construction.
  5. 제 4항에 있어서,The method of claim 4, wherein
    상기 회전투입장치는,The rotation injection device,
    상기 바이스부의 내주면 좌우 측면에 각각 위치하는 한 쌍의 투입판으로 구성되되,Consists of a pair of input plate respectively located on the left and right sides of the inner peripheral surface of the vise,
    상기 투입판은,The input plate,
    표면 일측에 상기 회전수단이 노출되도록 형성된 지지첨단부를 구비한 지지편과,A support piece having a support tip formed to expose the rotating means on one surface thereof;
    상기 회전수단의 하면을 받치는 형태로 탄성력에 의해 상하로 승강하는 승강로드를 포함하여 구성되는 것을 특징으로 하는, 공사용 코일철근의 직선화 성형장치.It characterized in that it comprises a lifting rod for lifting up and down by an elastic force in the form of supporting the lower surface of the rotating means, straightening forming apparatus of the coil reinforcing for construction.
  6. 제 5항에 있어서,The method of claim 5,
    상기 지지첨단부는,The support tip,
    상기 철근가닥의 폭에 상응하는 폭을 가진 상태에서 상기 철근가닥의 외주 면의 곡률반경보다 작은 곡률반경으로 하방으로 볼록하게 돌출 형성되고, 그 단부에는 상기 회전수단을 구비한 것을 특징으로 하는, 공사용 코일철근의 직선화 성형장치.In the state having a width corresponding to the width of the reinforcing bar strands are formed convexly projected downward with a radius of curvature smaller than the radius of curvature of the outer circumferential surface of the reinforcing bar, characterized in that the end is provided with the rotating means, Straightening device for coil rebar.
  7. 제 5항에 있어서,The method of claim 5,
    상기 승강로드는,The lifting rod,
    상기 회전수단이 삽입되는 투입부와,An injection unit into which the rotation means is inserted;
    상기 투입부에 대치되는 방향으로 탄성력을 갖는 승강부재로 구성되는 연장캡을 추가로 구비하는 것을 특징으로 하는, 공사용 코일철근의 직선화 성형장치.And an extension cap further comprising an elevating member having an elastic force in a direction opposed to the input unit.
  8. 제 7항에 있어서,The method of claim 7, wherein
    상기 투입부의 내측에는,Inside the inlet,
    상기 승강부재보다 큰 탄성력을 갖는 탄성재가 적층된 탄성층이 추가로 형성되어,An elastic layer in which an elastic material having a greater elastic force than the elevating member is laminated is further formed,
    상기 철근가닥이 삽입되면서 상기 탄성층을 통해 충격을 완충함과 동시에, 상기 승강로드가 원래의 위치로 복구될 수 있도록 보조하는 것을 특징으로 하는, 공사용 코일철근의 직선화 성형장치.The reinforcing bar strands are inserted into the shock absorbing through the elastic layer and at the same time, the lifting rod is characterized in that the auxiliary rod to be restored to its original position, straightening forming apparatus for construction coil reinforcement.
  9. 제 8항에 있어서,The method of claim 8,
    상기 회전수단의 내부에는,Inside the rotating means,
    진동체를 포함하는 진동구가 포함되고,Vibration sphere including a vibrating body is included,
    상기 탄성층의 상부면에는,On the upper surface of the elastic layer,
    상기 회전수단으로부터 발생된 진동이 상기 승강부재로 전달되지 않도록 완충재로 구성된 완충층을 적층 형성한 것을 특징으로 하는, 공사용 코일철근의 직선화 성형장치.And a buffer layer made of a cushioning material is laminated so that vibration generated from the rotating means is not transmitted to the elevating member.
  10. 제 4항에 있어서,The method of claim 4, wherein
    상기 회전투입장치의 일 측에는,On one side of the rotation injection device,
    상기 회전수단의 승하강 정도를 측정하는 승하강센서가 더 포함되고,It further includes a lifting sensor for measuring the lifting degree of the rotating means,
    상기 컨트롤러는,The controller,
    상기 승하강센서에서 측정된 승하강감지신호에 따라 상기 롤러의 회전속도를 제어하는 롤러속도제어부를 포함하는 것을 특징으로 하는, 공사용 코일철근의 직선화 성형장치.And a roller speed control unit for controlling the rotational speed of the roller according to the lifting detection signal measured by the lifting sensor.
  11. 제 3항에 있어서,The method of claim 3, wherein
    상기 투입롤러의 일 측에는,On one side of the feed roller,
    상기 철근가닥의 통과속도를 측정하는 유입감지센서가 더 포함되고,Further comprising an inflow detection sensor for measuring the passage speed of the reinforcing bar,
    상기 디코일 릴은,The decoil reel,
    일정 길이로 기립되어 상기 코일철근을 끼움 결합시켜 고정시키는 코일철근고정부와,A coil reinforcing fixing part which is fixed to a predetermined length by fitting and coupling the coil reinforcing bars,
    상기 코일철근고정부를 회전시키는 회전구동부를 포함하며,Rotating drive unit for rotating the coil reinforcement,
    상기 컨트롤러는,The controller,
    상기 유입감지센서에서 측정된 유입감지신호에 따라 상기 회전구동부의 회전속도를 제어하는 디코일 릴제어부를 포함하는 것을 특징으로 하는, 공사용 코일철근의 직선화 성형장치.And a decoil reel control unit for controlling the rotational speed of the rotary drive unit according to the inflow detection signal measured by the inflow detection sensor.
PCT/KR2017/012428 2016-11-03 2017-11-03 Apparatus for straightening coiled rebar for construction WO2018084643A1 (en)

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CN110883269A (en) * 2019-11-12 2020-03-17 利辛县雨果家居有限公司 Current induction automatic cut-off device of cut-off machine
CN111299471A (en) * 2020-04-18 2020-06-19 浙江工业职业技术学院 Steel bar breaking device for building construction and use method thereof
CN111299471B (en) * 2020-04-18 2021-09-17 浙江工业职业技术学院 Reinforcing bar rupture device for construction

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