CN112317647A - Steel wire extrusion fixed length cutting make-up machine - Google Patents
Steel wire extrusion fixed length cutting make-up machine Download PDFInfo
- Publication number
- CN112317647A CN112317647A CN202011065061.8A CN202011065061A CN112317647A CN 112317647 A CN112317647 A CN 112317647A CN 202011065061 A CN202011065061 A CN 202011065061A CN 112317647 A CN112317647 A CN 112317647A
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- fixed mounting
- steel wire
- roller
- wallboard
- motor
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 42
- 239000010959 steel Substances 0.000 title claims abstract description 42
- 238000001125 extrusion Methods 0.000 title claims abstract description 13
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 24
- 230000009467 reduction Effects 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 230000003028 elevating effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 2
- 230000009471 action Effects 0.000 abstract description 4
- 230000008859 change Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000005622 photoelectricity Effects 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000001095 motoneuron effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
- B21F1/026—Straightening and cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses a steel wire extrusion fixed-length cutting forming machine, which comprises a bottom plate as a carrier, wherein a motor on the bottom plate drives a speed reducer to rotate reasonably, then the speed reducer is transmitted to an upper roller shaft of a first pass, the upper roller shaft rotates to drag a lower roller engaged with the upper roller shaft to rotate, simultaneously, a steel wire between the upper roller shaft and the lower roller shaft is driven to move forwards, and after extrusion and correction forming of each pass, the steel wire enters a lifting frame assembly, when the steel wire enters a wallboard and leaves the wallboard, photoelectric proximity switches at two ends generate action given signals, and a saw cutting assembly is made to act to cut off a required steel wire in a fixed length mode.
Description
Technical Field
The invention relates to the technical field of roll forming, in particular to a steel wire extrusion fixed-length cutting forming machine.
Background
At present, various industries such as house property, capital construction and the like have a large amount of requirements on steel wire reinforcing steel bars, particularly certain specific conditions have fixed requirements on the straightness and the size of the steel wires, and people know that the steel wires can be rolled into a coil rod after being produced to enable the steel wires to be bent to a certain degree and influence the use of the steel wires.
Disclosure of Invention
Aiming at the problems, the invention provides a method for extruding a steel wire into a whole by a rolling forming technology of a plurality of passes, simultaneously has good effect on the straightness of the steel wire obtained by forming treatment of the plurality of passes, and acts according to the signal instruction of photoelectric proximity switches at two sides;
the technical scheme adopted by the invention is as follows: a steel wire extrusion fixed-length cutting forming machine comprises a bottom plate, a servo motor, a connecting sleeve, a box body, a linear guide rail assembly, a reduction box base, a saw head motor, a material collecting frame, a roller, a lifting frame assembly, a saw head reduction box, a cutting saw blade, a photoelectric proximity switch, a wall plate, an outer cover plate, a lower roller shaft, an upper roller shaft, a deep groove ball bearing, a lifting screw rod, a fixing seat, a hand wheel, a cross beam, a lower roller, an upper roller, a photoelectric proximity switch support, an inner cover plate, a cross universal joint coupler, a flange, a speed reducer, a coupler, a motor and.
The automatic saw head cutting device is characterized in that the servo motor is fixedly installed on the connecting sleeve, the connecting sleeve is fixedly installed on the box body, an output shaft of the servo motor is fixedly connected with the ball screw through the connecting flange, the ball screw is rotatably installed on the ball screw fixing seat, the linear guide rail assembly is fixedly installed on the box body, the reducer box base is slidably installed on the linear guide rail assembly, the reducer box base and the ball screw form threaded fit, the saw blade motor is fixedly installed on the reducer box base, an output shaft of the saw blade motor is connected with an input shaft of the saw head reducer box, the saw head reducer box is fixedly installed on the reducer box base, and the cutting saw blade.
Furthermore, the roller is rotatably arranged on the material receiving frame, and the material receiving frame is arranged at the upper end of the lifting frame component.
Further, photoelectricity proximity switch fixed mounting on the wallboard, outer apron slidable mounting is on the wallboard, the roller rotates and installs on wallboard and outer apron, the position sleeve rotates and installs on outer apron, the cover has deep groove ball bearing on the roller, lead screw and fixing base form screw-thread fit, hand wheel fixed mounting is in lead screw's upper end, crossbeam fixed mounting is on the wallboard, the coaxial fixed mounting of lower roll is on being located the below position sleeve, the coaxial fixed mounting of last roller is on being located the position sleeve of top, photoelectricity proximity switch support fixed mounting is on the wallboard, inner decking slidable mounting is on the wallboard, cross universal joint coupling one end fixed mounting is on last roller, the other end passes through flange fixed mounting on the output shaft of speed reducer, the output shaft of motor passes through the input shaft fixed connection of shaft coupling and speed reducer, motor fixed mounting is on the cushion.
Further, the box fixed mounting on the bottom plate, crane subassembly fixed mounting on the bottom plate, wallboard fixed mounting is on the bottom plate, cushion fixed mounting is on the bottom plate, base fixed mounting is on the bottom plate.
Further, linear guide rail subassembly include bearing frame, bearing, roller bearing, support, fixing bolt, crane skeleton, strengthening rib, base, the bearing setting in the bearing frame, the roller bearing setting is at the bearing inner race, the roller bearing is installed on support piece, support piece passes through fixing bolt fixed mounting on crane skeleton, crane skeleton's side is provided with the strengthening rib, crane skeleton fixed mounting is on the base.
Compared with the prior art, the invention has the beneficial effects that: (1) the functions of steel wire straightening and fixed-length cutting are combined, and the working steps, manpower and material resources are saved; (2) the sensor is used for controlling the action, so that the automation degree is high; (3) the artificial intervention is not needed, and the safety is high.
Drawings
Fig. 1, 2, 3 and 4 are overall structural schematic views of the present invention.
Fig. 5 is an enlarged view of the construction of the crane unit of fig. 3 according to the present invention.
Fig. 6 is an enlarged view of the sawing unit of fig. 4 according to the present invention.
Reference numerals: 1-a bottom plate; 2-a servo motor; 3-connecting sleeves; 4-a box body; 5-a linear guide rail assembly; 6-reduction box base; 7-a saw blade motor; 8-a material receiving frame framework; 9-a roller; 10-a riser assembly; 11-saw head reduction box; 12-a cutting saw blade; 13-a photoelectric proximity switch; 14-wall board; 15-outer cover plate; 16-a roll shaft; 17-a positioning sleeve; 18-deep groove ball bearings; 19-lifting screw rod; 20-a fixed seat; 21-a hand wheel; 22-a cross beam; 23-lower roll; 24-an upper roll; 25-photoelectric proximity switch support; 26-inner cover plate; 27-a cross universal joint coupling; 28-a flange; 29-a speed reducer; 30-a coupler; 31-a motor; 32-cushion blocks; 33-a bearing seat; 34-a bearing; 35-a roller; 36-a support; 37-fixing bolts; 38-crane framework; 39-reinforcing ribs; 40-a base; 41-ball screw fixing seat; 42-ball screw; 43-connecting flange.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
Example (b): as shown in figures 1, 2, 3, 4 and 5, the steel wire extrusion fixed-length cutting forming machine comprises a bottom plate 1, a servo motor 2, a connecting sleeve 3, a box body 4, a linear guide rail assembly 5, a reduction gearbox base 6, a saw blade motor 7, a material receiving frame framework 8, a roller 9, a lifting frame assembly 10, a saw head reduction gearbox 11, a cutting saw blade 12, a photoelectric proximity switch 13, a wall plate 14, an outer cover plate 15, a roller shaft 16, a positioning sleeve 17, a deep groove ball bearing 18, a lifting screw rod 19, a fixed seat 20, a hand wheel 21, a cross beam 22, a lower roller 23, an upper roller 24, a photoelectric proximity switch bracket 25, an inner cover plate 26, a cross universal joint coupler 27, a flange 28, a speed reducer 29, a coupler 30, a motor 31, a cushion block 32, a bearing seat 33, a bearing 34, a roller 35, a supporting piece 36, a fixed bolt 37, a lifting frame 38, a reinforcing rib, Ball screw 42, and connecting flange 43.
Servo motor fixed mounting is on the connecting sleeve, adapter sleeve fixed mounting is on the box, servo motor's output shaft passes through flange and ball fixed connection, ball rotates to be installed on the ball fixing base, linear guide rail subassembly fixed mounting is on the box, reduction case base slidable mounting is on linear guide rail subassembly, reduction case base and ball form screw-thread fit, saw bit motor fixed mounting is on the reduction case base, the output shaft of saw bit motor and the input shaft of saw head reducing gear box, saw head reducing gear box fixed mounting is on the reduction case base, cutting saw bit fixed mounting is on the output shaft of saw head reducing gear box.
The roller is rotatably arranged on the material receiving frame, and the material receiving frame is arranged at the upper end of the lifting frame component. Photoelectric proximity switch fixed mounting is on the wallboard, outer apron slidable mounting is on the wallboard, the roller rotates and installs on wallboard and outer apron, the position sleeve rotates and installs on outer apron, the cover has deep groove ball bearing on the roller, elevating screw forms screw-thread fit with the fixing base, hand wheel fixed mounting is in elevating screw's upper end, crossbeam fixed mounting is on the wallboard, the coaxial fixed mounting of lower roll is on being located the below position sleeve, go up the coaxial fixed mounting of roller and put in the position sleeve that is located the top, photoelectric proximity switch support fixed mounting is on the wallboard, inner decking slidable mounting is on the wallboard, cross universal joint coupler one end fixed mounting is on last roller, the other end passes through flange fixed mounting on the output shaft of speed reducer, the output shaft of motor passes through the input shaft fixed connection of shaft coupling and speed reducer, motor fixed.
The box fixed mounting is on the bottom plate, and crane subassembly fixed mounting is on the bottom plate, and wallboard fixed mounting is on the bottom plate, and cushion fixed mounting is on the bottom plate, and base fixed mounting is on the bottom plate. The linear guide rail assembly comprises a bearing seat, a bearing, a rolling shaft, a support, a fixing bolt, a lifting frame framework, a reinforcing rib and a base, wherein the bearing is arranged in the bearing seat, the rolling shaft is arranged on the inner ring of the bearing, the rolling shaft is arranged on a supporting piece, the supporting piece is fixedly arranged on the lifting frame framework through the fixing bolt, the reinforcing rib is arranged on the side face of the lifting frame framework, and the lifting frame framework is fixedly arranged on the base.
The working principle of the invention is as follows: the bottom plate is wallboard, lifting frame assembly and the fixed plate of reduction gear and motor, the center of lower roll shaft in the wallboard, the center of reduction gear input/output shaft and motor output shaft are in the same plane, the below cushion block of motor plays the deviation adjustment effect of adjusting motor and wallboard lower roll center reduction gear input/output shaft, the vertical adjustment of lift lead screw plays and accomplishes to make upper and lower roller tightly with the steel wire of laminating according to the size change of steel wire diameter, make the steel wire extrusion be whole, guarantee simultaneously that the benchmark of upper and lower roll is unanimous, the effect of position sleeve is with the last roller and the lower roll location in the roll axle of each pass at same starting point, make the steel wire left and right sides can not deviate, simultaneously according to the fashioned distortion change of steel wire, the left and right sides size of upper and lower roll can be adjusted to the length.
Photoelectric proximity switch is installed at wallboard both ends to steel wire roll squeezer, photoelectric proximity switch fixes on photoelectric proximity switch support, give the motor signal in the steel wire gets into the wallboard, the motor begins to operate the action, roll when the steel wire is followed upper and lower roll then drives when the wallboard other end, the photoelectric proximity switch of the other end gives the signal, linear sliding guide slides down under servo motor's effect simultaneously and saw head motor action drives the saw bit rotation and cuts off required scale steel wire! The linear sliding guide rail returns to the original position after the steel wire is cut.
The linear guide rail in the sawing component for sawing the steel wire moves and is driven by the rotation of a ball screw connected with a servo motor to change the up-and-down displacement of the linear guide rail. The upper roll shaft moves up and down by means of rotation of a lifting screw rod with a hand wheel to adjust the upper roll shaft to move up and down. The up-down movement of the upper roll shaft is adjusted according to the diameter of the steel wire and the close degree of the upper roll and the lower roll which are arranged on the upper roll shaft and the lower roll shaft and the steel wire. The photoelectric proximity switch at the input end of the wall plate gives a signal to the motor when the steel wire enters the wall plate, so that the motor acts to drive the upper roller and the lower roller to act. The photoelectric proximity switch at the output end of the wallboard gives a signal to the sawing motor when the steel wire leaves the wallboard, and the sawing motor acts to cut off the steel wire according to the required length of the fixed-length steel wire. The lifter assembly is used as a support steel wire bracket for ensuring the steel wire to be sawed. The rollers of the lift truck assembly are rotatable.
Claims (5)
1. A steel wire extrusion fixed-length cutting forming machine comprises a bottom plate 1, a servo motor, a connecting sleeve, a box body, a linear guide rail assembly, a reduction gearbox base, a saw head motor, a material collecting frame framework, a roller, a lifting frame assembly, a saw head reduction gearbox, a cutting saw blade, a photoelectric proximity switch, a wall plate, an outer cover plate 5, a lower roller shaft, an upper roller shaft, a deep groove ball bearing, a lifting screw rod, a fixed seat, a hand wheel, a cross beam, a lower roller, an upper roller, a photoelectric proximity switch support, an inner cover plate, a cross universal joint coupler, a flange, a speed reducer, a coupler, a motor and; the method is characterized in that:
the automatic saw head cutting device is characterized in that the servo motor is fixedly installed on the connecting sleeve, the connecting sleeve is fixedly installed on the box body, an output shaft of the servo motor is fixedly connected with the ball screw through the connecting flange, the ball screw is rotatably installed on the ball screw fixing seat, the linear guide rail assembly is fixedly installed on the box body, the reducer box base is slidably installed on the linear guide rail assembly, the reducer box base and the ball screw form threaded fit, the saw blade motor is fixedly installed on the reducer box base, an output shaft of the saw blade motor is connected with an input shaft of the saw head reducer box, the saw head reducer box is fixedly installed on the reducer box base, and the cutting saw blade.
2. A steel wire extrusion fixed length cutting and forming machine as claimed in claim 1, wherein: the roller is rotatably arranged on the material receiving frame, and the material receiving frame is arranged at the upper end of the lifting frame component.
3. A steel wire extrusion fixed length cutting and forming machine as claimed in claim 1, wherein: photoelectric proximity switch fixed mounting on the wallboard, outer apron slidable mounting is on the wallboard, the roller rotates and installs on wallboard and outer apron, the position sleeve rotates and installs on outer apron, the cover has deep groove ball bearing on the roller, elevating screw forms screw-thread fit with the fixing base, hand wheel fixed mounting is in elevating screw's upper end, crossbeam fixed mounting is on the wallboard, the coaxial fixed mounting of lower roll is on being located the below position sleeve, go up the coaxial fixed mounting of roller and put in the position sleeve that is located the top, photoelectric proximity switch support fixed mounting is on the wallboard, interior apron slidable mounting is on the wallboard, cross universal joint coupling one end fixed mounting is on last roller, the other end passes through flange fixed mounting on the output shaft of speed reducer, the output shaft of motor passes through the input shaft fixed connection of shaft coupling and speed reducer, motor fixed mounting is on.
4. A steel wire extrusion fixed length cutting and forming machine as claimed in claim 1, wherein: the box fixed mounting on the bottom plate, crane subassembly fixed mounting is on the bottom plate, wallboard fixed mounting is on the bottom plate, cushion fixed mounting is on the bottom plate, base fixed mounting is on the bottom plate.
5. A steel wire extrusion fixed length cutting and forming machine as claimed in claim 1, wherein: the linear guide rail assembly comprises a bearing seat, a bearing, a rolling shaft, a support, a fixing bolt, a crane framework 3, a reinforcing rib and a base, wherein the bearing is arranged in the bearing seat, the rolling shaft is arranged in a bearing inner ring, the rolling shaft is arranged on the support piece, the support piece is fixedly arranged on the crane framework through the fixing bolt, the reinforcing rib is arranged on the side surface of the crane framework, and the crane framework is fixedly arranged on the base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011065061.8A CN112317647A (en) | 2020-09-30 | 2020-09-30 | Steel wire extrusion fixed length cutting make-up machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011065061.8A CN112317647A (en) | 2020-09-30 | 2020-09-30 | Steel wire extrusion fixed length cutting make-up machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112317647A true CN112317647A (en) | 2021-02-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011065061.8A Pending CN112317647A (en) | 2020-09-30 | 2020-09-30 | Steel wire extrusion fixed length cutting make-up machine |
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| Country | Link |
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| CN (1) | CN112317647A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104668411A (en) * | 2015-03-12 | 2015-06-03 | 云南德政建筑新材料科技有限公司 | Full-automatic production equipment for three-dimensional vibration-proof steel net |
| KR101720283B1 (en) * | 2016-11-03 | 2017-03-27 | (주)미르철강 | Manufacture Method for Consecutively Process of Straightening Bar in Coils |
| CN206689343U (en) * | 2017-04-13 | 2017-12-01 | 浙江百辰食品科技有限公司 | A kind of reinforcing steel bar straightening cutter |
| CN209094399U (en) * | 2018-11-23 | 2019-07-12 | 金陵科技学院 | A kind of multi-functional bar bending machine |
| CN210552031U (en) * | 2019-08-08 | 2020-05-19 | 常州金纬智能化工装备有限公司 | Automatic cutting device for industrial oil sludge product |
-
2020
- 2020-09-30 CN CN202011065061.8A patent/CN112317647A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104668411A (en) * | 2015-03-12 | 2015-06-03 | 云南德政建筑新材料科技有限公司 | Full-automatic production equipment for three-dimensional vibration-proof steel net |
| KR101720283B1 (en) * | 2016-11-03 | 2017-03-27 | (주)미르철강 | Manufacture Method for Consecutively Process of Straightening Bar in Coils |
| CN206689343U (en) * | 2017-04-13 | 2017-12-01 | 浙江百辰食品科技有限公司 | A kind of reinforcing steel bar straightening cutter |
| CN209094399U (en) * | 2018-11-23 | 2019-07-12 | 金陵科技学院 | A kind of multi-functional bar bending machine |
| CN210552031U (en) * | 2019-08-08 | 2020-05-19 | 常州金纬智能化工装备有限公司 | Automatic cutting device for industrial oil sludge product |
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