WO2018073989A1 - Air purifier - Google Patents

Air purifier Download PDF

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Publication number
WO2018073989A1
WO2018073989A1 PCT/JP2017/007329 JP2017007329W WO2018073989A1 WO 2018073989 A1 WO2018073989 A1 WO 2018073989A1 JP 2017007329 W JP2017007329 W JP 2017007329W WO 2018073989 A1 WO2018073989 A1 WO 2018073989A1
Authority
WO
WIPO (PCT)
Prior art keywords
drive motor
rotation amount
filter
roll
winding
Prior art date
Application number
PCT/JP2017/007329
Other languages
French (fr)
Japanese (ja)
Inventor
渉 鬼木
Original Assignee
シャープ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by シャープ株式会社 filed Critical シャープ株式会社
Priority to JP2018546137A priority Critical patent/JP6718971B2/en
Priority to MYPI2019001197A priority patent/MY195128A/en
Priority to SG11201902012XA priority patent/SG11201902012XA/en
Priority to RU2019109846A priority patent/RU2704933C1/en
Priority to CN201780053525.3A priority patent/CN109906344B/en
Publication of WO2018073989A1 publication Critical patent/WO2018073989A1/en
Priority to PH12019500465A priority patent/PH12019500465A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F7/00Ventilation
    • F24F7/003Ventilation in combination with air cleaning

Definitions

  • the present invention relates to an air cleaner provided with a cleaning device for cleaning a filter.
  • Patent Document 1 discloses a conventional air cleaner.
  • This air cleaner has a housing that opens a suction port and a blow-out port.
  • An air passage that connects the suction port and the air outlet is provided in the housing, and a blower is disposed in the air passage.
  • a pre-filter (filter) is arranged facing the suction port.
  • the air cleaner configured as described above, when the operation is started, the blower is driven and air in the room is sucked from the suction port. The air sucked from the suction port is sent out from the outlet after dust is collected by the prefilter. Thereby, the air cleaning in a living room can be performed.
  • Patent Document 2 discloses a cleaning device that cleans a filter disposed facing an air inlet of a projector.
  • the cleaning device includes a supply roll, a take-up roll, a brush body, a supply roll motor, a take-up roll motor, a brush body motor, and a dust collection box.
  • a sheet-like filter is wound around the straw supply roll.
  • the take-up roll is rotated by driving the take-up roll motor, and takes up the filter drawn from the supply roll.
  • the brush body forms brush hairs radially on the shaft body, and rotates by driving the brush body motor when the take-up roll rotates, and the brush hairs rub the filter to remove dust.
  • the dust collection box collects dust removed from the filter by the brush body.
  • the supply roll is rotationally driven by a supply roll motor to rewind the filter wound on the take-up roll. Thereby, dust on the filter is removed and the filter is cleaned.
  • the cleaning device of Patent Document 2 has a detection switch.
  • the detection switch is disposed in the vicinity of the take-up roll, and detects whether or not the filter wound on the take-up roll has a predetermined outer diameter.
  • the supply roll motor is driven. Thereby, the filter wound up by the winding roll is rewound to the supply roll.
  • JP 2009-66466 A page 8, page 9, FIG. 1
  • Japanese Patent No. 5627066 page 6, page 7, FIG. 1, FIG. 4
  • An object of the present invention is to provide an air cleaner that can sufficiently clean a filter.
  • the present invention provides a housing that opens a suction port and a blowout port, an air passage that connects the suction port and the blowout port, a blower disposed in the air passage,
  • an air cleaner comprising a filter arranged facing the suction port and a cleaning device for cleaning the filter
  • the cleaning device has a sheet-like filter wound around the supply roll, a winding roll that winds up the filter, a drive motor that rotates the winding roll, and the supply at the time of winding the winding roll
  • An urging unit that urges the rotation shaft of the roll in a direction opposite to the winding direction, a brush body that slides on the filter when the winding roll rotates, and a rotation amount detection unit that detects the rotation amount of the drive motor.
  • a step-out of the drive motor is determined based on a detection result of the rotation amount detection unit, and the drive motor is reversed when the step-out occurs.
  • the rotation amount detection unit includes a photo interrupter and a slit disk that rotates in conjunction with the drive motor, and the filter is wound by the winding roll. It is preferable to determine that the drive motor is out of step when the rotation amount detection unit does not detect a pulse output by the rotation of the slit disk for a predetermined time.
  • the present invention performs error notification when the rotation amount detected by the rotation amount detection unit when the drive motor has stepped out is outside a predetermined range.
  • the present invention further includes an attachment / detachment sensor that detects attachment / detachment of the supply roll, and the drive motor is driven when the cleaning device is driven for the first time after the supply roll is attached / detached. It is preferable that the rotation amount of the drive motor at the time of reversal is smaller than the rotation amount of the drive motor when the drive motor steps out.
  • the rotation amount detected by the rotation amount detection unit is reset and the filter of the filter by the winding roll is reset.
  • the rotation amount detected by the rotation amount detection unit at the end of winding of the filter by the drive motor is larger than a predetermined rotation amount, the drive motor is reversed by the detected rotation amount.
  • the rotation amount is smaller than the predetermined rotation amount, it is preferable to reverse the drive motor by the predetermined rotation amount.
  • the step-out of the drive motor is determined based on the detection result of the rotation amount detection unit, and when the step-out occurs, the drive motor is reversed.
  • the end of winding of the winding roll can be accurately detected. Therefore, the filter can be sufficiently cleaned.
  • the front view which shows the air cleaner of 1st Embodiment of this invention.
  • Side surface sectional drawing which shows the air cleaner of 1st Embodiment of this invention.
  • the disassembled perspective view which shows the cleaning apparatus of the air cleaner of 1st Embodiment of this invention.
  • the top view which shows the pre filter of the air cleaner of 1st Embodiment of this invention.
  • the perspective view which shows the inside of the winding roll of the cleaning apparatus of the air cleaner of 1st Embodiment of this invention, a dust collection part, and a gear unit.
  • the perspective view which shows the rotation amount detection part of the air cleaner of 1st Embodiment of this invention.
  • the flowchart which shows operation
  • the side view before the supply roll of the support member of the cover part of the air cleaner of 2nd Embodiment of this invention is attached.
  • the side view before the supply roll of the support member of the cover part of the air cleaner of 3rd Embodiment of this invention is attached.
  • the side view after the supply roll of the support member of the cover part of the air cleaner of 3rd Embodiment of this invention was attached.
  • the top view of the pre filter of the air cleaner of 4th Embodiment of this invention was attached.
  • FIG.1 and FIG.2 has shown the front view and side sectional drawing of the air cleaner of 1st Embodiment.
  • the arrow S indicates the air flow.
  • the air cleaner 1 has a housing 2 that is installed on a floor surface or the like in a living room by opening a suction port 3 and air outlets 4 and 5.
  • the housing 2 has a main body portion 20 and a cover portion 21.
  • the cover part 21 is detachably arranged on the back surface of the main body part 20 and opens the suction port 3.
  • the main body 20 opens the air outlets 4 and 5 at the upper front surface and the upper surface, respectively.
  • the wind outlets 4 and 5 are respectively provided with wind direction plates 14 and 15 that change the wind direction.
  • the wind direction plate 14 is formed of a flat plate and is supported by a rotation shaft portion (not shown) provided on the wind direction plate 14 so as to be rotatable in the vertical direction.
  • a plurality of vertical louvers 14 a are vertically arranged on the lower surface of the wind direction plate 14 in the left-right direction.
  • the vertical louvers 14a at both ends are inclined outward in the left-right direction as they go forward.
  • the breeze wind direction plate 15 is formed of a flat plate and is supported by a rotation shaft portion 15b provided at the front portion of the wind direction plate 15 so as to be rotatable in the vertical direction.
  • a plurality of vertical louvers 15 a are vertically arranged in the left-right direction on the lower surface of the wind direction plate 15.
  • the vertical louvers 15a at both ends are inclined outward in the left-right direction as they go backward.
  • the screen wind direction plates 14 and 15 close the air outlets 4 and 5 when the operation of the air purifier 1 is stopped, and open the air outlets 4 and 5 during the operation, respectively.
  • An air passage 8 that connects the suction port 3 and the air outlets 4 and 5 is provided in the housing 2.
  • the pre-filter 6 (filter), the deodorizing filter 7, the dust collecting filter 9, the humidifying unit 200, and the blower are sequentially arranged from the suction port 3 toward the blowout ports 4 and 5 (from the upstream to the downstream of the airflow).
  • An ion generator 11 and a damper 12 are provided.
  • the soot air passage 8 has a first branch passage 8 a and a second branch passage 8 b that branch downstream of the ion generator 11.
  • the first branch passage 8a and the second branch passage 8b communicate with the outlets 4 and 5, respectively, and the cross-sectional area of the air flow path of the first branch passage 8a is larger than the cross-sectional area of the air flow path of the second branch passage 8b. Is also getting smaller.
  • the heel damper 12 is formed in a thin plate shape, and is supported by the pivot shaft portion 12a so as to be pivotable in the vertical direction.
  • the damper 12 can be rotated in the direction of opening the first branch passage 8a from the closed position (see FIG. 2) (counterclockwise direction in FIG. 2).
  • the damper 12 changes the air volume balance of the first branch passage 8a and the second branch passage 8b.
  • the air blower 10 is formed by a centrifugal fan such as a sirocco fan driven by a motor 10a, and sucks air in the axial direction and exhausts it in the circumferential direction.
  • a centrifugal fan such as a sirocco fan driven by a motor 10a
  • the pre-filter 6 is formed of a sheet-like mesh such as polypropylene and is disposed on the cover portion 21 so as to face the suction port 3.
  • the pre-filter 6 can collect large dust in the intake air.
  • the deodorizing filter 7 is formed in a honeycomb shape and can adsorb odor components in the air to deodorize the air.
  • the soot dust collecting filter 9 is composed of a HEPA filter, and a frame material (not shown) is welded by hot melt so as to cover the filter material (not shown).
  • the dust collection filter 9 can collect fine dust in the air and fine particles such as PM2.5 having a particle diameter smaller than a predetermined particle diameter (for example, 3 ⁇ m).
  • the humidification unit 200 immerses the lower part of the humidification filter 202 in the water in the tray 201 and humidifies the air passing through the humidification filter 202. Thereby, humidified air is sent out from the blower outlets 4 and 5.
  • the ion generator 11 has an ion generation surface 11 a that generates ions when a high voltage is applied, and the ion generation surface 11 a faces the air passage 8.
  • a voltage having an AC waveform or an impulse waveform is applied to the ion generation surface 11a.
  • the applied voltage of the ion generating surface 11a is a positive voltage
  • positive ions mainly composed of H + (H 2 O) m are generated, and when a negative voltage is applied, negative ions mainly composed of O 2 ⁇ (H 2 O) n are generated.
  • m and n are integers.
  • H + (H 2 O) m and O 2 ⁇ (H 2 O) n aggregate on the surface of airborne bacteria and odor components and surround them.
  • the active species [.OH] hydroxyl radical
  • H 2 O 2 hydrogen peroxide
  • m ′ and n ′ are integers. Therefore, sterilization and odor removal in the room can be performed by generating positive ions and negative ions and sending them out from the outlets 4 and 5.
  • An operation unit 19 is provided on the upper front portion of the heel body 20.
  • the operation unit 19 has a plurality of buttons (not shown), and sets the operation of the air cleaner 1 by a user operation. By operating each button, it is possible to change the air volume of the air sent from the air outlets 4 and 5 and change the air blowing direction.
  • a display unit 17 is provided on the front upper portion of the main body unit 20.
  • the display part 17 is arrange
  • FIG. 3 shows an exploded perspective view of the cleaning device 30.
  • the cleaning device 30 includes a supply roll 40, a take-up roll 50, a gear unit 60, an urging unit 70, a brush body 80, a dust collection unit 90, and a drive motor 100 (see FIG. 2).
  • the scissors supply roll 40 and the take-up roll 50 are respectively arranged on the upper part and the lower part of the cover part 21 and hold both ends of the prefilter 6.
  • the pre-filter 6 is wound around the supply roll 40 when the cleaning device 30 is stopped, and is sent out from the supply roll 40 when the cleaning device 30 is driven and wound around the take-up roll 50.
  • the scissors supply roll 40 has a shaft 41 extending in the left-right direction, and caps 48 are fitted to both ends of the shaft 41.
  • the cap 48 is rotatably supported by a support member 49 disposed on the upper end portion of the inner surface of the cover portion 21.
  • supply roll 40 is arranged so that rotation is possible with the axis of rotation extended in the horizontal direction. Further, one end (right end) of the supply roll 40 is connected to the urging unit 70 through the cap 48.
  • an attachment / detachment sensor (not shown) that detects attachment / detachment of the supply roll 40 to / from the support member 49 is provided.
  • the attachment / detachment sensor includes, for example, a hall element (not shown) and a magnet (not shown). The magnet is attached to the supply roll 40.
  • the hall element is disposed at a position facing the magnet of the supply roll 40 on the back surface of the main body 20.
  • the reed winding roll 50 has a shaft 51 extending in the left-right direction, and caps 58 are fitted to both ends of the shaft 51.
  • the left and right caps 58 are rotatably supported by a support member 59 and a gear unit 60 arranged at the lower end portion of the inner surface of the cover portion 21. Thereby, the winding roll 50 is arrange
  • FIG. 4 shows a plan view of the prefilter 6.
  • the pre-filter 6 has bar members 6 a that extend in the left-right direction at both ends in the winding direction W and are held by the supply roll 40 and the winding roll 50.
  • the prefilter 6 has a ventilation portion 6 b disposed facing the suction port 3 when the cleaning device 30 is stopped, and a storage portion 6 c sent out from the supply roll 40 when the cleaning device 30 is driven.
  • a symbol 6g that is distinguishable from the ventilation portion 6b and visible from the suction port 3 is provided on the bag storage portion 6c.
  • red letters “cleaning” are used as the symbol 6g.
  • the design 6g is not particularly limited, and may be, for example, a striped pattern having a color different from that of the ventilation portion 6b.
  • FIG. 5 shows a side sectional view of the supply roll 40.
  • the supply roll 40 is demonstrated as a representative.
  • the shaft 41 forming the shaft portion of the supply roll 40 has a core material 41a and a sleeve 41d.
  • the core material 41a is made of an extruded product of a metal such as aluminum having a C-shaped cross section, and has a groove portion 41b extending in the axial direction on the peripheral surface.
  • the opposed inner wall surface 41c of the groove 41b is inclined, and the circumferential width of the groove 41b is wider on the outer peripheral side than on the inner peripheral side.
  • the peripheral surface of the bar material 6a of the pre-filter 6 is supported by the inner wall surface 41c of the groove portion 41b.
  • the collar sleeve 41d is formed of a resin molded product having a C-shaped cross section having an opening 41e extending in the axial direction, and is fitted around the core material 41a.
  • the pre-filter 6 that supports the bar material 6a on the groove 41b is inserted through the opening 41e.
  • the width of the opening 41e of the sleeve 41d is smaller than the diameter of the bar member 6a, and the bar member 6a supported by the core member 41a is prevented from coming off.
  • both end portions in the circumferential direction of the sleeve 41d press the bar material 6a by elasticity, and the bar material 6a is elastically held by the groove portion 41b of the core material 41a and the sleeve 41d.
  • the sleeve 41d is elastically deformed.
  • the bar material 6a of the pre-filter 6 can be attached to and detached from the shaft 41 through the opened opening 41e.
  • the bar material 6 a at the lower end of the pre-filter 6 can be attached to and detached from the shaft 51. Thereby, the prefilter 6 can be easily detached from the cleaning device 30 and the prefilter 6 can be replaced.
  • the brush body 80 is disposed in a dust collecting portion 90 that is detachably attached to the cover portion 21.
  • the brush body 80 has a shaft 81 supported at both ends in the axial direction by the dust collecting portion 90, and rotates when the cleaning device 30 is driven to remove dust on the prefilter 6 as will be described later.
  • a spur gear 68 is provided at one end (right end) of the shaft 81, and a bristle bundle 82 is implanted on the peripheral surface of the shaft 81 in a spiral manner at a predetermined interval.
  • the dust collecting unit 90 includes a lid 91, a container 92, and a comb 93, and is detachably attached to the cover unit 21.
  • the container 92 is formed of a transparent resin, and the upper surface is opened to support the brush body 80 on both sides.
  • the lid portion 91 opens an opening portion 91 a that opens over the left and right ends, and covers the upper surface of the container 92.
  • the bristle bundle 82 of the brush body 80 is exposed to the outside from the opening 91a.
  • the comb portion 93 is formed to extend in the left-right direction, and is arranged in the container 92 with the tooth tip facing upward.
  • the bristles 82 of the rotating brush body 80 abut the tooth tips of the comb portion 93.
  • the dust adhering to the bristle bundle 82 is removed from the bristle bundle 82 by the comb portion 93.
  • the dust removed from the pre-filter 6 by the brush body 80 and the dust removed from the brush body 80 by the comb portion 93 are stored in the container 92.
  • the container 92 is formed of a transparent resin, the user can easily grasp the amount of dust in the container 92.
  • the scissors drive motor 100 (see FIG. 2) is disposed in the main body 20 of the housing 2, and a rotation shaft (not shown) of the drive motor 100 projects rearward from the back surface of the main body 20.
  • a stepping motor is used as the drive motor 100.
  • a presser member 22 is disposed in front of the prefilter 6 with a predetermined gap.
  • the pressing member 22 is detachably attached to the cover portion 21.
  • the holding member 22 has a rectangular frame 22a formed of a synthetic resin such as ABS.
  • a rib 22b extending in the vertical direction and a plurality of (three in this embodiment) ribs 22c extending in the horizontal direction and arranged in the vertical direction are provided.
  • the pressing member 22 has a plurality of rows and a plurality of rows of windows.
  • the prefilter 6 can be stably disposed along the suction port 3 by the pressing member 22, and slackening of the prefilter 6 due to the suction airflow can be prevented.
  • a magnet 23 is provided at the center of the right end of the frame 22a of the eaves holding member 22.
  • a Hall element (not shown) is provided at a position facing the magnet 23 of the main body 20.
  • the air cleaner 1 can determine whether or not the cover portion 21 is attached to the main body portion 20 by using a Hall element. And the air cleaner 1 prohibits the operation
  • the gear unit 60 and the urging portion 70 are disposed at one end portion (right end portion) of the cover portion 21. For this reason, a space SP is formed between the gear unit 60 and the biasing portion 70 on the inner surface of the cover portion 21.
  • a tape-shaped member 300 describing information related to the instruction of the air cleaner 1 is attached to the space SP.
  • the information includes information related to a method of removing the prefilter 6 from the cleaning device 30 and information related to an operation method of a handle 73 of the urging unit 70 described later.
  • the user visually recognizes the above information when removing the cover portion 21 from the main body portion 20, and easily removes the prefilter 6 from the cleaning device 30 and the operation method of the handle 73 of the biasing portion 70. Can be recognized. Therefore, the convenience of the air cleaner 1 can be improved.
  • FIG. 6 is a perspective view showing the inside of the winding roll 50, the dust collecting unit 90, and the gear unit 60 of the cleaning device 30.
  • FIG. 7 is an enlarged perspective view of the inside of the gear unit 60.
  • the gear unit 60 includes a bevel gear 61 (first cross shaft gear), a bevel gear 62 (second cross shaft gear), a spur gear 63 (first parallel shaft gear), a spur gear 64 (second parallel shaft gear), an internal gear A gear 65, a spur gear 66, and a spur gear 67 are provided in the housing 60a (see FIG. 3).
  • the housing 60a is screwed to the cover portion 21 (see FIG. 3).
  • the bevel gear 61 is arranged in the front-rear direction in the axial direction, and has a fitting hole 61a on the shaft for fitting into a rotation shaft (not shown) of the drive motor 100 (see FIG. 2).
  • the bevel gear 62 is arranged in the left-right direction in the axial direction and meshes with the bevel gear 61.
  • the spur gear 63 is integrally formed with the bevel gear 62.
  • the shaft portion 63a of the spur gear 63 has a fitting hole (not shown) into which the convex portion 58a (see FIG. 3) of the cap 58 is fitted. As a result, the spur gear 63 and the bevel gear 62 are connected to the take-up roll 50.
  • the spur gear 64 is disposed below the spur gear 63 and meshes with the spur gear 63.
  • the internal gear 65 is provided integrally with the spur gear 64.
  • the spur gear 66 meshes with the internal gear 65.
  • the spur gear 67 is integrally formed concentrically with the spur gear 66.
  • a spur gear 68 provided at one end of the brush body 80 meshes with a spur gear 67.
  • the winding roll 50 is rotated via the bevel gear 61 and the bevel gear 62 by the driving of the scissors driving motor 100.
  • the brush body 80 is rotated through the spur gear 64, the internal gear 65, the spur gear 66, the spur gear 67, and the spur gear 68 by the rotation of the spur gear 63 integrated with the bevel gear 62. Since the spur gear 63 integral with the bevel gear 62 and the spur gear 64 connected to the brush body 80 mesh with each other, the brush body 80 disposed in parallel to the winding roll 50 can be easily rotated.
  • the spur gear 68 on the rotating shaft of the brush body 80 is placed between the rotating shaft (shaft portion 63a) of the spur gear 63 and the rotating shaft of the spur gear 64. Can be arranged. Thereby, the brush body 80 that slides on the pre-filter 6 on the winding roll 50 can be easily placed close to the winding roll 50.
  • bevel gears 61 and 62 may be cross-axis gears.
  • Each spur gear may be a parallel shaft gear, and a helical gear or the like may be used.
  • FIG. 8 is a perspective view of the rotation amount detection unit 110 viewed from the back side of the air cleaner 1.
  • the rotation amount detection unit 110 includes a photo interrupter 111 and a slit disk 112.
  • the photointerrupter 111 includes a light emitting unit 111a that emits light and a light receiving unit 111b that receives the light emitted from the light emitting unit 111a.
  • the slit disk 112 is provided with a plurality of slits 112a in the circumferential direction at a predetermined cycle.
  • the slit disk 112 is provided concentrically with the spur gear 115 and rotates integrally with the spur gear 115.
  • the slit disk 112 is arranged so that the slit 112a passes between the light emitting unit 111a and the light receiving unit 111b when rotating.
  • the spur gear 115 meshes with the spur gear 116, and the rotation shaft portion of the spur gear 116 is fixed to the rotation shaft portion of the drive motor 100.
  • the spur gear 116 rotates integrally with the drive motor 100.
  • the control unit (not shown) of the air cleaner 1 determines that the drive motor 100 is out of step.
  • FIG. 9 is an exploded perspective view of the urging unit 70 of the cleaning device 30.
  • the urging unit 70 includes a rotating body 71 (first rotating body) and a rotating body 72 (second rotating body) housed in housings 78 and 79 that are screwed together.
  • a sandwiching portion 71a is projected from one end surface of the rotating body 71 in the axial direction, and a groove portion 71b is provided on the other end surface.
  • a locking portion 48a provided on the cap 48 is fitted into the groove portion 71b.
  • the rotating body 71 locks the shaft portion of the supply roll 40, and the supply roll 40 is connected to the urging portion 70.
  • the scissors rotating body 72 houses the spring 75 inside the rotating body 71.
  • One end (inner end) of the spring 75 is clamped by the clamping portion 71 a of the rotating body 71, and the other end (outer end) is attached on the inner peripheral surface of the rotating body 72.
  • the urging force of the spring 75 increases. That is, when the rotator 72 rotates clockwise with respect to the rotator 71 as viewed from the direction of the arrow A, the urging force of the spring 75 is reduced.
  • a plurality of claws 72 a are provided at predetermined intervals on the outer peripheral surface on the outer side (right side) of the rod rotating body 72 in the axial direction.
  • a stopper 77 is pivotally supported in the housing 78, and the stopper 77 is biased by a torsion coil spring 77a in a direction in which the rotating body 72 is pressed.
  • the rotating body 72 is restricted from rotating clockwise to reduce the urging force of the mainspring 75 when viewed from the direction of the arrow A by the engagement between the stopper 77 and the claw 72a.
  • An opening 78a is opened on the right side surface of the saddle housing 78, and a cylindrical handle 73 is disposed so as to cover the opening 78a.
  • a flange 73a having a diameter larger than that of the opening 78a is disposed.
  • the handle 73 and the flange 73a are screwed to the outer wall of the housing 78 with a predetermined gap in the axial direction through the opening 78a. As a result, the handle 73 is rotatably attached to the housing 78.
  • a connecting member 74 is disposed on the inner side (left side) of the collar portion 73a in the axial direction.
  • a compression spring 76 is disposed between the rotating body 72 and the connecting member 74, and the connecting member 74 is urged outward (right side) in the axial direction.
  • a plurality of notches 74 c are formed at predetermined intervals on the peripheral surface of the connecting member 74.
  • a plurality of radially extending ribs 72c are formed on the outer end of the rotating body 72 in the axial direction so as to fit into the notches 74c. Thereby, the connecting member 74 rotates integrally with the rotating body 72.
  • the collar connecting member 74 is formed to have a larger diameter than the collar 73a and the opening 78a.
  • a plurality of inclined portions 74a and a plurality of ribs 74b are provided at predetermined intervals on the outer (right) surface of the connecting member 74 in the axial direction.
  • the inclined portion 74a is formed to be gradually higher counterclockwise as viewed from the direction of the arrow A.
  • the ribs 74b extend radially adjacent to the top of the inclined portion 74a and are formed higher than the top.
  • a plurality of radially extending ribs 73b that engage with the ribs 74b are provided on the inner surface (left side surface) in the axial direction of the flange portion 73a.
  • a protrusion (not shown) that engages with the rib 74 b is provided on the inner wall surface of the housing 78.
  • the air cleaner 1 configured as described above, when the operation is started by operating the operation unit 19, it is determined whether or not the cover unit 21 is attached to the main body unit 20. When it is determined that the cover part 21 is attached to the main body part 20, the blower 10 and the ion generator 11 are driven. Thereby, the air in the living room is sucked from the suction port 3 and flows through the air passage 8. At this time, large dust is collected in the air by the pre-filter 6. Further, air is deodorized by the deodorizing filter 7, and fine dust in the air and fine particles such as PM2.5 are collected by the dust collecting filter 9.
  • the ions generated by the ion generator 11 are contained in the air.
  • the air containing ions is blown into the living room from one or both of the outlets 4 and 5. Thereby, the ventilation operation
  • FIG. 10 is a flowchart showing the operation of the cleaning device 30.
  • the cleaning device 30 is driven and the cleaning operation by the cleaning device 30 is started.
  • the cleaning operation is started when, for example, the cumulative operation time of the air cleaner 1 within a predetermined period exceeds a predetermined time.
  • the blower 10 is stopped when the cleaning device 30 is driven.
  • the flag F is substituted for the variable Y in step # 11.
  • 0 is substituted when the previous cleaning operation of the cleaning device 30 is normally completed, and 1 is substituted when the cleaning operation is stopped while the cleaning device 30 is driven.
  • 1 is assigned to the flag F.
  • step # 13 the drive motor 100 rotates and the bevel gear 61 (see FIGS. 6 and 7) rotates counterclockwise when viewed from the front.
  • the bevel gear 62 and the spur gear 63 rotate clockwise as viewed from the right side (viewed from the direction of arrow A).
  • the take-up roll 50 rotates clockwise as viewed from the right side, and the prefilter 6 is pulled out from the supply roll 40 and taken up.
  • the spur gear 64, the internal gear 65, the spur gear 66 and the spur gear 67 rotate counterclockwise when viewed from the right side, and the spur gear 68 rotates clockwise when viewed from the right side.
  • the brush body 80 rotates clockwise as viewed from the right side.
  • the bristle bundle 82 of the brush body 80 slides on the prefilter 6 on the winding roll 50. Thereby, the dust on the pre-filter 6 is removed, and the dust is collected in the container 92.
  • the rotation direction of the winding roll 50 and the rotation direction of the brush body 80 are the same direction.
  • the brush bristle bundle 82 of the brush body 80 slides on the prefilter 6 from the direction opposite to the traveling direction of the prefilter 6. Therefore, the brush body 80 can reliably remove dust on the pre-filter 6.
  • the peripheral speed of the brush body 80 is larger than the peripheral speed of the winding roll 50.
  • the contact length in the circumferential direction of the bristle bundle 82 on the prefilter 6 can be made longer than the period in which the bristle bundle 82 contacts, and the bristle bundle 82 can be brought into contact with the prefilter 6 without any gap. .
  • the brush bristle bundle 82 on the rotating shaft 81 is beaten by the comb portion 93, and dust attached to the brush bristle bundle 82 falls into the container 92.
  • the rotating body 71 (see FIG. 8) of the urging unit 70 connected to the supply roll 40 is clockwise when viewed from the right side (viewed from the direction of arrow A). Rotate to. Thereby, the mainspring 75 is wound, and the urging force of the mainspring 75 is increased.
  • the symbol 6 g (see FIG. 4) on the storage portion 6 c of the pre-filter 6 moves downward and is visually recognized through the suction port 3. Thereby, the user can easily recognize that the cleaning device 30 is being driven. For this reason, it can prevent that a user misidentifies that the air blower 10 stopped by failure. Note that the blower 10 may be operated at a low speed when the cleaning device 30 is driven.
  • the moving speed of the pre-filter 6 is preferably about 4 mm / second. Thereby, the torque of the drive motor 100 can be suppressed, and the dust on the prefilter 6 can be reliably removed by the brush body 80.
  • step # 14 it is determined whether or not the cleaning device 30 has stopped during driving.
  • the cleaning device 30 stops during driving when the power of the air purifier 1 is turned off by the operation of the operation unit 19, when a power failure occurs, or when the cover unit 21 is removed from the main body unit 20.
  • the cleaning device 30 is stopped due to power-off or removal of the cover portion 21, an error is notified in step # 31, and the process proceeds to step # 26. If the cleaning device 30 is not stopped, the process proceeds to step # 15.
  • step # 15 it is determined whether or not the drive motor 100 has stepped out. If the drive motor 100 has stepped out, the process proceeds to step # 16. If the drive motor 100 has not stepped out, the process returns to step # 14, and step # 14 and step # 15 are repeated. At this time, the rotation detection unit 110 counts the slits 112a and detects the rotation amount N1 of the drive motor 100.
  • step # 16 it is determined whether or not the variable Y is 1.
  • the variable Y is 1, it indicates that the operation is a restart operation after the cleaning device 30 of the previous operation is stopped during driving, and the process proceeds to step # 19.
  • the rotation amount detected by the rotation amount detection unit 110 is reset, and the winding of the prefilter 6 by the winding roll 50 is started. If the variable Y is 0, it indicates that the cleaning device 30 operated last time has ended normally, and the process proceeds to step # 17.
  • step # 17 it is determined whether or not the rotation amount N1 detected by the rotation detection unit 110 when the drive motor 100 has stepped out is within a predetermined range (for example, 66 times ⁇ N1 ⁇ 96 times).
  • a predetermined range for example, 66 times ⁇ N1 ⁇ 96 times.
  • the case where the saddle rotation amount N1 is smaller than the lower limit value (66 times) of the predetermined range is, for example, a case where the winding of the prefilter 6 by the winding roll 50 is stopped halfway. Further, when the rotation amount N1 is larger than the upper limit value (96 times) of the predetermined range, for example, the winding of the prefilter 6 by the winding roll 50 is not completed.
  • step 31 characters or the like indicating an error are displayed on the display unit 17. Thereby, error notification is performed, and the user can easily recognize that the cleaning of the prefilter 6 by the cleaning device 30 has not been completed. Note that the user performs a predetermined treatment based on the error notification. After step # 31, the process proceeds to step # 26.
  • step # 18 it is determined whether or not the first cleaning operation is performed after the supply roll 40 is attached to and detached from the cover portion 21. If it is the first cleaning operation, the process proceeds to step # 22. If it is not the first cleaning operation, the process proceeds to step # 21.
  • step # 21 the rotation amount N2 required for rewinding the prefilter 6 to the supply roll 40 of the drive motor 100 is set to the rotation amount N1.
  • step # 22 the rotation amount N2 is set to a rotation amount (N1- ⁇ , for example, 79 times) smaller than the rotation amount N1 by a predetermined amount ⁇ .
  • step # 19 it is determined whether or not the rotation amount N1 detected by the rotation amount detection unit 110 when the drive motor 100 is stepped out is greater than a predetermined upper limit rotation amount Nh (for example, 81 times).
  • a predetermined upper limit rotation amount Nh for example, 81 times.
  • step # 20 the rotation amount N2 is set to the upper limit rotation amount Nh.
  • step # 21 the process proceeds to step # 23.
  • step # 23 the drive motor 100 is reversed. Thereby, the bevel gear 61 rotates in a direction opposite to that at the time of winding (clockwise direction in the present embodiment). At this time, the winding roll 50 and the brush body 80 rotate counterclockwise when viewed from the right side.
  • the urging force of the mainspring 75 is larger than that before winding. For this reason, when the drive motor 100 is reversed, the rotating body 71 rotates counterclockwise as viewed from the right side surface by the restoring force of the mainspring 75. Thereby, the prefilter 6 is wound around the supply roll 40.
  • step # 24 the process waits until the rotation amount detected by the rotation amount detection unit 110 reaches the rotation amount N2.
  • step # 25 0 is assigned to the flag F.
  • step # 26 the rotation of the drive motor 100 is stopped. Thus, the cleaning operation by the cleaning device 30 ends.
  • the user can remove the dust collecting unit 90 from the cover unit 21 and discard the dust accumulated in the container 92.
  • the supply roll 40 to which one end of the prefilter 6 is attached at the time of replacement is attached to the cover portion 21. Then, the lower end of the prefilter 6 is attached to the take-up roll 50.
  • the pre-filter 6 between the supply roll 40 and the take-up roll 50 may be loosened.
  • the rotating bodies 71 and 72 rotate counterclockwise when viewed from the right side. To do.
  • the pre-filter 6 is wound up by the supply roll 40, and the slack of the pre-filter 6 can be eliminated. Therefore, the air sucked from the suction port 3 when the blower 10 is driven can surely pass through the prefilter 6.
  • the step-out of the drive motor 100 is determined based on the detection result of the rotation amount detection unit 110, and when the step-out occurs, the drive motor 100 is reversed. Thereby, the end of winding of the winding roll can be accurately detected. Therefore, the pre-filter 6 (filter) can be sufficiently cleaned.
  • the rotation amount detection unit 110 includes a photo interrupter 111 and a slit disk 112 that rotates in conjunction with the drive motor 100.
  • the pre-filter 6 filter
  • the rotation amount detection unit 110 does not detect a pulse output by the rotation of the slit disk 112 for a predetermined time, the step-out of the drive motor 100 is detected. Determine. Thereby, the determination of the step-out of the drive motor 100 can be easily realized.
  • the rotation amount of the drive motor 100 at the time of reversal is larger than the rotation amount of the drive motor 100 when the drive motor 100 steps out. Make it smaller. Thereby, the slack of the pre-filter 6 after the cleaning operation of the cleaning device 30 can be reduced, and air containing dust can reliably pass through the pre-filter 6.
  • the rotation amount detected by the rotation amount detection unit 110 is reset and winding of the prefilter 6 by the winding roll 50 is started.
  • the rotation amount N1 detected by the rotation amount detection unit 110 at the end of winding of the prefilter 6 by the drive motor 100 is larger than the predetermined upper limit rotation amount Nh
  • the drive motor 100 is reversed by the detected rotation amount N1. If it is smaller than the upper limit rotation amount Nh, the drive motor 100 is reversed by the upper limit rotation amount Nh.
  • the brush body 80 is connected to a drive motor 100 that rotationally drives the take-up roll 50, and rotates when the take-up roll 50 rotates and slides on the pre-filter 6 (filter) on the take-up roll 50.
  • a drive motor 100 that rotationally drives the take-up roll 50, and rotates when the take-up roll 50 rotates and slides on the pre-filter 6 (filter) on the take-up roll 50.
  • the rotation direction of the winding roll 50 and the rotation direction of the brush body 80 are the same direction. Therefore, the brush body 80 slides on the prefilter 6 from the direction opposite to the traveling direction of the prefilter 6. Therefore, the brush body 80 can reliably remove dust on the pre-filter 6.
  • the peripheral speed of the brush body 80 is larger than the peripheral speed of the winding roll 50.
  • the contact length in the circumferential direction of the bristle bundle 82 on the prefilter 6 can be made longer than the period in which the bristle bundle 82 contacts, and the bristle bundle 82 can be brought into contact with the prefilter 6 without any gap. . Therefore, the dust on the prefilter 6 can be removed more reliably.
  • the drive motor 100 is disposed on the main body 20 of the housing 2, and the supply roll 40 and the take-up roll 50 are disposed on the cover 21.
  • the cover part 21 can be removed from the main-body part 20, and the pre filter 6 can be replaced
  • the air cleaner 1 is provided with the cleaning apparatus 30, the clogging of the prefilter 6 may occur depending on the installation location of the air cleaner 1 (for example, a place with a lot of oil stains such as a kitchen). . Even in this case, the prefilter 6 can be easily removed and carefully cleaned.
  • a bevel gear 61 (first cross shaft gear) having a fitting hole 61 a that fits the rotation shaft of the drive motor 100, a bevel gear 62 (second cross shaft gear) that meshes with the bevel gear 61, and a bevel A spur gear 63 (first parallel shaft gear) that rotates integrally with the gear 62 and is connected to the take-up roll 50, and a spur gear 64 (second parallel shaft) that meshes with the spur gear 63 and is connected to the brush body 80. Gear).
  • the spur gear 63 connected to the take-up roll 50 is disposed closer to the drive motor 100 than the spur gear 64 connected to the brush body 80, the damping of the driving force transmitted to the take-up roll 50 is suppressed. it can. Thereby, the winding roll 50 urged by the urging unit 70 via the prefilter 6 can be reliably rotated by the drive motor 100 against the urging force.
  • an internal gear 65 provided integrally with the spur gear 64 and a spur gear 66 (third parallel shaft gear) meshing with the internal gear 65 are provided between the brush body 80 and the spur gear 64.
  • the rotation shaft is arranged between the rotation shaft of the spur gear 63 and the rotation shaft of the spur gear 64.
  • the pre-filter 6 has a ventilation portion 6 b disposed facing the suction port 3 when the cleaning device 30 is stopped, and a storage portion 6 c sent out from the supply roll 40 when the cleaning device 30 is driven.
  • the symbol 6g which can be visually recognized from the suction inlet 3 is provided on the accommodating part 6c in distinction from the ventilation
  • the blower 10 is stopped when the cleaning device 30 is driven. Accordingly, it is possible to prevent the dust immediately after being removed from the prefilter 6 from being sucked into the downstream side of the prefilter 6. Moreover, it can prevent that a user misidentifies that the air blower 10 stopped by failure by the design 6g.
  • the urging unit 70 of the cleaning device 30 includes a spring 75 that urges the rotating shaft of the supply roll 40 in the direction opposite to the winding direction when the prefilter 6 of the winding roll 50 is wound. Accordingly, when the drive motor 100 is reversed after the winding of the winding roll 50 is completed, the prefilter 6 is wound around the supply roll 40 by the restoring force of the mainspring 75. Therefore, it is not necessary to provide a motor for rotating the supply roll 40 in the direction opposite to the winding direction W of the winding roll 50 separately from the drive motor 100. As a result, the manufacturing cost of the air cleaner 1 can be further reduced. Moreover, since the mainspring 75 is used, the prefilter 6 can be wound around the winding roll 50 at a long distance while being biased. Thereby, the freedom degree of the design of the magnitude
  • the urging portion 70 engages the shaft portion of the supply roll 40 and attaches the rotary body 71 (first rotary body) to which one end of the mainspring 75 is attached, and the other end of the mainspring 75 to which the mainspring 75 is attached. It has a rotating body 72 (second rotating body) whose rotation in the direction of decreasing the force is restricted, and a handle 73 that rotates the rotating body 72. Accordingly, when the supply roll 40 is mounted on the cover portion 21 and the handle 73 is operated, the prefilter 6 is wound in the direction opposite to the winding direction W. Therefore, the slack of the pre-filter 6 can be reduced, and the dust-containing air can surely pass through the pre-filter 6.
  • the urging unit 70 includes a connecting member 74 that is disposed between the handle 73 and the rotating body 72 and restricts the rotation of the handle 73 in a direction that reduces the urging force of the mainspring 75, and the connecting member 74 rotates. It rotates integrally with the body 72. Thereby, the rotation of the rotating body 72 in the direction to reduce the urging force of the mainspring 75 can be reliably prevented.
  • the shaft 41 of the supply roll 40 includes a core member 41a having a groove portion 41b, and a sleeve 41d made of an elastic body having a C-shaped cross section that is fitted around the core member 41a.
  • the bar material 6a is elastically clamped. Accordingly, when the opening 41e of the sleeve 41d is widened, the bar material 6a can be easily detached from the shaft 41. Further, the sleeve 41d can prevent the bar material 6a from falling off the shaft 41. The same applies to the winding roll 50.
  • the core material 41a of the supply roll 40 is made of metal, and the sleeve 41d is made of a resin molded product. The same applies to the winding roll 50. Thereby, the bar member 6a can be easily attached to and detached from the shafts 41 and 51 while ensuring the strength of the shafts 41 and 51 sufficiently.
  • FIG. 11 shows a side view of the support member of the cover part of the air cleaner of the present embodiment.
  • the same reference numerals are given to the same parts as those in the first embodiment shown in FIGS.
  • the configuration of the support member 49 of the cover portion 21 is different from that of the first embodiment.
  • Other parts are the same as those in the first embodiment.
  • a resin-made rotation plate 400 that rotates in the vertical direction is provided at the front end portion of the support member 49 (see FIG. 3) on the right side of the supply roll 40 of the heel cover portion 21, a resin-made rotation plate 400 that rotates in the vertical direction is provided.
  • the shaft portion 401 of the rotating plate 400 is arranged to be offset rearward from the center of the rotating plate 400 in the front-rear direction. Accordingly, as shown in FIG. 11, when the supply roll 40 is not attached on the support member 49, the front end portion of the rotating plate 400 protrudes forward from the support member 49. For this reason, if it is going to attach the cover part 21 to the main-body part 20 in the state in which the supply roll 40 is not attached to the cover part 21, the front-end part of the rotation board 400 will interfere with the main-body part 20. FIG. Therefore, forgetting to attach the supply roll 40 to the cover part 21 can be easily prevented.
  • FIG. 13 has shown the side view of the support member of the cover part of the air cleaner of this embodiment.
  • the same reference numerals are given to the same parts as those in the first embodiment shown in FIGS.
  • the configuration of the support member 49 of the cover portion 21 is different from that of the first embodiment.
  • Other parts are the same as those in the first embodiment.
  • the heel support member 49 includes a fixed portion 49a and a moving portion 49b.
  • a spring 49 c is provided at the rear end of the moving part 49 b, and one end of the spring 49 c is attached to the front surface of the cover part 21.
  • the front end portion of the moving portion 49b is configured to protrude forward from the fixed portion 49a with the spring 49c extended.
  • a photo interrupter (not shown) may be provided instead of the magnet 23 and the hall element of the first embodiment.
  • the photo interrupter has a light emitting portion and a light receiving portion which face each other.
  • FIG. 15 shows a plan view of the prefilter of the air cleaner of the present embodiment.
  • the same reference numerals are given to the same parts as those in the first embodiment shown in FIGS.
  • the configuration of the prefilter 6 is different from that of the first embodiment.
  • Other parts are the same as those in the first embodiment.
  • the sheet-like prefilter 6 is formed by arranging the first area A1 to the fourth area A4 in the winding direction W.
  • the first region A1 is a region where the mesh density is low
  • the second region A2 is the region where the mesh density is high
  • the third region A3 is a region where activated carbon is attached to the mesh
  • the fourth region A4 is where the fragrance is attached to the mesh. It has become an area.
  • the air cleaner 1 has a dust sensor (not shown) and an odor sensor (not shown).
  • the dust sensor detects the dust concentration in the air in the living room.
  • the odor sensor detects the concentration of odor components in the air in the room.
  • the drive motor 100 when it is determined that the dust concentration in the air is low based on the detection result of the dust sensor, the drive motor 100 is driven to rotate the take-up roll 50, and the first area A1 is It is arranged facing the inlet 3. Thereby, the ventilation efficiency of the air cleaner 1 can be improved. Further, for example, when it is determined from the detection result of the dust sensor that the dust concentration in the air is high, the drive motor 100 is driven to rotate the take-up roll 50, and the second region A2 faces the suction port 3. Arranged. Note that the area disposed facing the suction port 3 can be determined based on the length of the first area A1 to the fourth area A4 in the winding direction W and the rotation amount of the drive motor 100.
  • the drive motor 100 When it is determined from the detection result of the odor sensor that the concentration of the odor component in the air is high, the drive motor 100 is driven to rotate the take-up roll 50, and the third region A3 or the fourth region A4 is the suction port 3. It is arranged to face.
  • the usability of the air cleaner 1 can be improved.
  • the prefilter 6 is formed with the first region A1 to the fourth region A4 aligned in the winding direction W. Therefore, since the area
  • first region A1 to the fourth region A4 may be selected by operating the operation unit 19 by the user.
  • FIG. 16 is a perspective view of the presser member of the prefilter of the air cleaner according to the present embodiment.
  • the same reference numerals are given to the same parts as those in the first embodiment shown in FIGS.
  • the structure of the pressing member 22 is different from that of the first embodiment.
  • Other parts are the same as those in the first embodiment.
  • the holding member 22 of the present embodiment has only ribs 22b extending in the winding direction W (vertical direction in the present embodiment) of the prefilter 6 and is in a direction orthogonal to the winding direction W (horizontal direction in the present embodiment). There are no extending ribs. Thereby, the fall of the dust by the rib extended in the direction orthogonal to the winding direction W sliding on the pre-filter 6 can be prevented.
  • the supply roll 40 and the take-up roll 50 are arranged in the cover part 21, but instead, they may be arranged in the main body part 20.
  • the winding speed of the winding roll 50 and the rewinding speed to the supply roll 40 may be the same or different.
  • the rewinding speed is increased while the dust on the prefilter 6 is removed, thereby shortening the cleaning operation time. it can.
  • the present invention can be used for an air purifier equipped with a cleaning device for cleaning a filter.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Air Conditioning Control Device (AREA)
  • Electrostatic Separation (AREA)
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Abstract

Provided is an air purifier capable of sufficiently cleaning a filter. This air purifier 1 comprises: a housing 2 having a suction port 3 and blowout ports 4, 5 opened; an air passage 8 which connects the suction port 3 and the blowout ports 4, 5; an air blower 10 which is disposed within the air passage 8; a prefilter 6 which is disposed so as to face the suction port 3; and a cleaning device 30 which cleans the prefilter 6. The cleaning device 30 has: a supply roll 40 around which the sheet-like prefilter 6 is wrapped; a wind-up roll 50 which winds up the prefilter 6; a drive motor 100 which rotationally drives the wind-up roll 50; a biasing unit 70 which biases the rotary shaft of the supply roll 40 in the opposite direction from the wind-up direction during the wind-up of the wind-up roll 50; a brush body 80 which slides against the prefilter 6 when the wind-up roll 50 is rotating; and a rotational amount detection unit 110 which detects the rotational amount of the drive motor 100. The loss of synchronization of the drive motor 100 is determined on the basis of the detection result of the rotational amount detection unit 110, and the drive motor 100 is inverted upon losing synchronization.

Description

空気清浄機Air cleaner
  本発明は、フィルタを清掃する清掃装置を備えた空気清浄機に関する。 The present invention relates to an air cleaner provided with a cleaning device for cleaning a filter.
  特許文献1には従来の空気清浄機が開示されている。この空気清浄機は吸込口及び吹出口を開口する筐体を有する。筐体内には吸込口と吹出口とを連結する空気通路が設けられ、空気通路内には送風機が配される。吸込口に面してプレフィルタ(フィルタ)が配される。 Patent Document 1 discloses a conventional air cleaner. This air cleaner has a housing that opens a suction port and a blow-out port. An air passage that connects the suction port and the air outlet is provided in the housing, and a blower is disposed in the air passage. A pre-filter (filter) is arranged facing the suction port.
  上記構成の空気清浄機において、運転が開始されると、送風機が駆動されて吸込口から居室内の空気が吸い込まれる。吸込口から吸い込まれた空気はプレフィルタにより塵埃が捕集された後に吹出口から送出される。これにより、居室内の空気清浄を行うことができる。 に お い て In the air cleaner configured as described above, when the operation is started, the blower is driven and air in the room is sucked from the suction port. The air sucked from the suction port is sent out from the outlet after dust is collected by the prefilter. Thereby, the air cleaning in a living room can be performed.
  近年、プレフィルタを清掃する清掃装置を備えた空気清浄機の要望が高くなっている。特許文献2には、プロジェクターの吸気口に面して配されるフィルタを清掃する清掃装置が開示されている。この清掃装置は、供給ロール、巻取ロール、ブラシ体、供給ロール用モータ、巻取ロール用モータ、ブラシ体用モータ及び集塵ボックスを備える。 In recent years, there has been a growing demand for air purifiers equipped with a cleaning device for cleaning prefilters. Patent Document 2 discloses a cleaning device that cleans a filter disposed facing an air inlet of a projector. The cleaning device includes a supply roll, a take-up roll, a brush body, a supply roll motor, a take-up roll motor, a brush body motor, and a dust collection box.
  供給ロールにはシート状のフィルタが巻回されている。巻取ロールは巻取ロール用モータの駆動により回転し、供給ロールから引き出されたフィルタを巻き取る。ブラシ体は軸体上にブラシ毛を放射状に形成し、巻取ロールの回転時にブラシ体用モータの駆動により回転してブラシ毛がフィルタを擦って塵埃を除去する。集塵ボックスはブラシ体によってフィルタ上から除去された塵埃を集塵する。供給ロールは供給ロール用モータにより回転駆動され、巻取ロールに巻き取られたフィルタを巻き戻す。これにより、フィルタ上の塵埃が除去され、フィルタが清掃される。 A sheet-like filter is wound around the straw supply roll. The take-up roll is rotated by driving the take-up roll motor, and takes up the filter drawn from the supply roll. The brush body forms brush hairs radially on the shaft body, and rotates by driving the brush body motor when the take-up roll rotates, and the brush hairs rub the filter to remove dust. The dust collection box collects dust removed from the filter by the brush body. The supply roll is rotationally driven by a supply roll motor to rewind the filter wound on the take-up roll. Thereby, dust on the filter is removed and the filter is cleaned.
  また、特許文献2の清掃装置は検知スイッチを有する。検知スイッチは巻取ロールの近傍に配置され、巻取ロールに巻き取られたフィルタが所定の外径になったか否かを検知する。検知スイッチにより巻取ロールに巻き取られたフィルタが所定の外径になったことが検知されると、供給ロール用モータが駆動される。これにより、巻取ロールに巻き取られたフィルタが供給ロールへ巻き戻される。 Moreover, the cleaning device of Patent Document 2 has a detection switch. The detection switch is disposed in the vicinity of the take-up roll, and detects whether or not the filter wound on the take-up roll has a predetermined outer diameter. When the detection switch detects that the filter wound on the take-up roll has a predetermined outer diameter, the supply roll motor is driven. Thereby, the filter wound up by the winding roll is rewound to the supply roll.
特開2009-66466号公報(第8頁、第9頁、第1図)JP 2009-66466 A (page 8, page 9, FIG. 1) 特許第5627066号公報(第6頁、第7頁、第1図、第4図)Japanese Patent No. 5627066 (page 6, page 7, FIG. 1, FIG. 4)
  しかしながら、上記特許文献2の清掃装置によると、フィルタがシート状のため巻取ロールに巻き取られたフィルタの巻取量に対して外径にばらつきが生じる。このため、検知スイッチが巻取ロールの巻き取り終了を正確に検知できず、フィルタの清掃が不十分になる問題があった。 However, according to the cleaning device of Patent Document 2, since the filter is a sheet, the outer diameter varies with respect to the winding amount of the filter wound on the winding roll. For this reason, there was a problem that the detection switch could not accurately detect the end of winding of the winding roll and the cleaning of the filter was insufficient.
  本発明は、フィルタを十分に清掃できる空気清浄機を提供することを目的とする。 An object of the present invention is to provide an air cleaner that can sufficiently clean a filter.
  上記目的を達成するために本発明は、吸込口及び吹出口を開口する筐体と、前記吸込口と前記吹出口とを連結する空気通路と、前記空気通路内に配される送風機と、前記吸込口に面して配されるフィルタと、前記フィルタを清掃する清掃装置とを備えた空気清浄機において、
  前記清掃装置がシート状の前記フィルタが巻回された供給ロールと、前記フィルタを巻き取る巻取ロールと、前記巻取ロールを回転駆動する駆動モータと、前記巻取ロールの巻き取り時に前記供給ロールの回転軸を巻取方向の逆方向に付勢する付勢部と、前記巻取ロールの回転時に前記フィルタに摺動するブラシ体と、前記駆動モータの回転量を検知する回転量検知部とを有し、
  前記回転量検知部の検知結果に基づいて前記駆動モータの脱調を判別し、脱調した際に前記駆動モータを反転することを特徴としている。
To achieve the above object, the present invention provides a housing that opens a suction port and a blowout port, an air passage that connects the suction port and the blowout port, a blower disposed in the air passage, In an air cleaner comprising a filter arranged facing the suction port and a cleaning device for cleaning the filter,
The cleaning device has a sheet-like filter wound around the supply roll, a winding roll that winds up the filter, a drive motor that rotates the winding roll, and the supply at the time of winding the winding roll An urging unit that urges the rotation shaft of the roll in a direction opposite to the winding direction, a brush body that slides on the filter when the winding roll rotates, and a rotation amount detection unit that detects the rotation amount of the drive motor. And
A step-out of the drive motor is determined based on a detection result of the rotation amount detection unit, and the drive motor is reversed when the step-out occurs.
  また本発明は、上記構成の空気清浄機において、前記回転量検知部はフォトインタラプタと、前記駆動モータに連動して回転するスリット円板とを有し、前記巻取ロールによる前記フィルタの巻き取り時に前記回転量検知部が前記スリット円板の回転により出力されるパルスを所定時間検知しなかった場合に前記駆動モータの脱調と判別すると好ましい。 According to the present invention, in the air cleaner configured as described above, the rotation amount detection unit includes a photo interrupter and a slit disk that rotates in conjunction with the drive motor, and the filter is wound by the winding roll. It is preferable to determine that the drive motor is out of step when the rotation amount detection unit does not detect a pulse output by the rotation of the slit disk for a predetermined time.
  また本発明は、上記構成の空気清浄機において、前記駆動モータが脱調した際の前記回転量検知部の検知した回転量が所定範囲外の場合にエラー報知を行うと好ましい。 In addition, in the air cleaner having the above-described configuration, it is preferable that the present invention performs error notification when the rotation amount detected by the rotation amount detection unit when the drive motor has stepped out is outside a predetermined range.
  また本発明は、上記構成の空気清浄機において、前記供給ロールの着脱を検知する着脱センサを備え、前記供給ロールが着脱された後の初回の前記清掃装置の駆動の際に、前記駆動モータの反転時の前記駆動モータの回転量を、前記駆動モータが脱調した際の前記駆動モータの回転量よりも小さくすると好ましい。 In the air cleaner having the above-described configuration, the present invention further includes an attachment / detachment sensor that detects attachment / detachment of the supply roll, and the drive motor is driven when the cleaning device is driven for the first time after the supply roll is attached / detached. It is preferable that the rotation amount of the drive motor at the time of reversal is smaller than the rotation amount of the drive motor when the drive motor steps out.
  また本発明は、上記構成の空気清浄機において、前記清掃装置が駆動中に停止して再開した場合に、前記回転量検知部の検知した回転量をリセットして前記巻取ロールによる前記フィルタの巻き取りを開始し、前記駆動モータによる前記フィルタの巻取終了時の前記回転量検知部の検知した回転量が所定回転量よりも大きい場合には検知した回転量だけ前記駆動モータを反転し、前記所定回転量よりも小さい場合には前記所定回転量だけ前記駆動モータを反転すると好ましい。 In the air cleaner having the above-described configuration, when the cleaning device is stopped during driving and restarted, the rotation amount detected by the rotation amount detection unit is reset and the filter of the filter by the winding roll is reset. When the rotation amount detected by the rotation amount detection unit at the end of winding of the filter by the drive motor is larger than a predetermined rotation amount, the drive motor is reversed by the detected rotation amount. When the rotation amount is smaller than the predetermined rotation amount, it is preferable to reverse the drive motor by the predetermined rotation amount.
  本発明によると、回転量検知部の検知結果に基づいて駆動モータの脱調を判別し、脱調した際に駆動モータを反転する。これにより、巻取ロールの巻き取り終了を正確に検知することができる。したがって、フィルタを十分に清掃することができる。 According to the present invention, the step-out of the drive motor is determined based on the detection result of the rotation amount detection unit, and when the step-out occurs, the drive motor is reversed. Thereby, the end of winding of the winding roll can be accurately detected. Therefore, the filter can be sufficiently cleaned.
本発明の第1実施形態の空気清浄機を示す正面図The front view which shows the air cleaner of 1st Embodiment of this invention. 本発明の第1実施形態の空気清浄機を示す側面断面図Side surface sectional drawing which shows the air cleaner of 1st Embodiment of this invention. 本発明の第1実施形態の空気清浄機の清掃装置を示す分解斜視図The disassembled perspective view which shows the cleaning apparatus of the air cleaner of 1st Embodiment of this invention. 本発明の第1実施形態の空気清浄機のプレフィルタを示す平面図The top view which shows the pre filter of the air cleaner of 1st Embodiment of this invention. 本発明の第1実施形態の空気清浄機の清掃装置の供給ロールの側面断面図Side surface sectional drawing of the supply roll of the cleaning apparatus of the air cleaner of 1st Embodiment of this invention. 本発明の第1実施形態の空気清浄機の清掃装置の巻取ロール、集塵部及びギアユニットの内部を示す斜視図The perspective view which shows the inside of the winding roll of the cleaning apparatus of the air cleaner of 1st Embodiment of this invention, a dust collection part, and a gear unit. 本発明の第1実施形態の空気清浄機の清掃装置のギアユニットの内部の拡大斜視図The expansion perspective view inside the gear unit of the cleaning device of the air cleaner of a 1st embodiment of the present invention. 本発明の第1実施形態の空気清浄機の回転量検知部を示す斜視図The perspective view which shows the rotation amount detection part of the air cleaner of 1st Embodiment of this invention. 本発明の第1実施形態の空気清浄機の清掃装置の付勢部の分解斜視図The disassembled perspective view of the urging | biasing part of the cleaning apparatus of the air cleaner of 1st Embodiment of this invention. 本発明の第1実施形態の空気清浄機の清掃装置の動作を示すフローチャートThe flowchart which shows operation | movement of the cleaning apparatus of the air cleaner of 1st Embodiment of this invention. 本発明の第2実施形態の空気清浄機のカバー部の支持部材の供給ロールが取付けられる前の側面図The side view before the supply roll of the support member of the cover part of the air cleaner of 2nd Embodiment of this invention is attached. 本発明の第2実施形態の空気清浄機のカバー部の支持部材の供給ロールが取付られた後の側面図The side view after the supply roll of the supporting member of the cover part of the air cleaner of 2nd Embodiment of this invention was attached. 本発明の第3実施形態の空気清浄機のカバー部の支持部材の供給ロールが取付けられる前の側面図The side view before the supply roll of the support member of the cover part of the air cleaner of 3rd Embodiment of this invention is attached. 本発明の第3実施形態の空気清浄機のカバー部の支持部材の供給ロールが取付けられた後の側面図The side view after the supply roll of the support member of the cover part of the air cleaner of 3rd Embodiment of this invention was attached. 本発明の第4実施形態の空気清浄機のプレフィルタの平面図The top view of the pre filter of the air cleaner of 4th Embodiment of this invention. 本発明の第5実施形態の空気清浄機の押え部材の斜視図The perspective view of the pressing member of the air cleaner of 5th Embodiment of this invention.
  <第1実施形態>
  以下に図面を参照して本発明の実施形態を説明する。図1及び図2は第1実施形態の空気清浄機の正面図及び側面断面図を示している。なお、矢印Sは空気の流れを示している。空気清浄機1は吸込口3及び吹出口4、5を開口して居室内の床面等に設置される筐体2を有する。筐体2は本体部20及びカバー部21を有する。カバー部21は本体部20の背面に対して着脱可能に配され、吸込口3を開口する。本体部20は吹出口4、5をそれぞれ前面上部及び上面に開口する。
<First Embodiment>
Embodiments of the present invention will be described below with reference to the drawings. FIG.1 and FIG.2 has shown the front view and side sectional drawing of the air cleaner of 1st Embodiment. The arrow S indicates the air flow. The air cleaner 1 has a housing 2 that is installed on a floor surface or the like in a living room by opening a suction port 3 and air outlets 4 and 5. The housing 2 has a main body portion 20 and a cover portion 21. The cover part 21 is detachably arranged on the back surface of the main body part 20 and opens the suction port 3. The main body 20 opens the air outlets 4 and 5 at the upper front surface and the upper surface, respectively.
  吹出口4、5には風向を可変する風向板14、15がそれぞれ設けられる。風向板14は平板から成り、風向板14に設けられた回動軸部(不図示)により上下方向に回動可能に支持される。風向板14の下面には複数の縦ルーバ14aが左右方向に並んで垂設される。両側端部の縦ルーバ14aは前方へ行くほど左右方向の外方に傾斜している。 The wind outlets 4 and 5 are respectively provided with wind direction plates 14 and 15 that change the wind direction. The wind direction plate 14 is formed of a flat plate and is supported by a rotation shaft portion (not shown) provided on the wind direction plate 14 so as to be rotatable in the vertical direction. A plurality of vertical louvers 14 a are vertically arranged on the lower surface of the wind direction plate 14 in the left-right direction. The vertical louvers 14a at both ends are inclined outward in the left-right direction as they go forward.
  風向板15は平板から成り、風向板15の前部に設けられた回動軸部15bにより上下方向に回動可能に支持される。風向板15の下面には複数の縦ルーバ15aが左右方向に並んで垂設される。両側端部の縦ルーバ15aは後方へ行くほど左右方向の外方に傾斜している。 The breeze wind direction plate 15 is formed of a flat plate and is supported by a rotation shaft portion 15b provided at the front portion of the wind direction plate 15 so as to be rotatable in the vertical direction. A plurality of vertical louvers 15 a are vertically arranged in the left-right direction on the lower surface of the wind direction plate 15. The vertical louvers 15a at both ends are inclined outward in the left-right direction as they go backward.
  風向板14、15は空気清浄機1の運転停止時にそれぞれ吹出口4、5を閉じ、運転時に吹出口4、5を開く。 The screen wind direction plates 14 and 15 close the air outlets 4 and 5 when the operation of the air purifier 1 is stopped, and open the air outlets 4 and 5 during the operation, respectively.
  筐体2内には吸込口3と吹出口4、5とを連結する空気通路8が設けられる。空気通路8内には吸込口3から吹出口4、5に向かって(気流の上流から下流に向かって)順にプレフィルタ6(フィルタ)、脱臭フィルタ7、集塵フィルタ9、加湿部200、送風機10、イオン発生装置11及びダンパ12が設けられる。 An air passage 8 that connects the suction port 3 and the air outlets 4 and 5 is provided in the housing 2. In the air passage 8, the pre-filter 6 (filter), the deodorizing filter 7, the dust collecting filter 9, the humidifying unit 200, and the blower are sequentially arranged from the suction port 3 toward the blowout ports 4 and 5 (from the upstream to the downstream of the airflow). 10. An ion generator 11 and a damper 12 are provided.
  空気通路8はイオン発生装置11の下流で分岐する第1分岐通路8a及び第2分岐通路8bを有する。第1分岐通路8a及び第2分岐通路8bはそれぞれ吹出口4、5に連通し、第1分岐通路8aの空気の流路の断面積は第2分岐通路8bの空気の流路の断面積よりも小さくなっている。 The soot air passage 8 has a first branch passage 8 a and a second branch passage 8 b that branch downstream of the ion generator 11. The first branch passage 8a and the second branch passage 8b communicate with the outlets 4 and 5, respectively, and the cross-sectional area of the air flow path of the first branch passage 8a is larger than the cross-sectional area of the air flow path of the second branch passage 8b. Is also getting smaller.
  ダンパ12は薄板状に形成され、回動軸部12aにより上下方向に回動可能に支持される。ダンパ12は第1分岐通路8aを閉じた位置(図2参照)から開く方向(図2において、反時計回り方向)に回動することができる。ダンパ12により第1分岐通路8a及び第2分岐通路8bの風量バランスが可変される。 The heel damper 12 is formed in a thin plate shape, and is supported by the pivot shaft portion 12a so as to be pivotable in the vertical direction. The damper 12 can be rotated in the direction of opening the first branch passage 8a from the closed position (see FIG. 2) (counterclockwise direction in FIG. 2). The damper 12 changes the air volume balance of the first branch passage 8a and the second branch passage 8b.
  送風機10はモータ10aにより駆動されるシロッコファン等の遠心ファンにより形成され、軸方向に吸気して周方向に排気する。 The air blower 10 is formed by a centrifugal fan such as a sirocco fan driven by a motor 10a, and sucks air in the axial direction and exhausts it in the circumferential direction.
  プレフィルタ6はポリプロピレン等のシート状のメッシュにより形成され、吸込口3に面してカバー部21に配される。プレフィルタ6によって吸気中の大きな塵埃を捕集することができる。 The pre-filter 6 is formed of a sheet-like mesh such as polypropylene and is disposed on the cover portion 21 so as to face the suction port 3. The pre-filter 6 can collect large dust in the intake air.
  脱臭フィルタ7はハニカム状に形成され、空気中の臭気成分を吸着して空気を脱臭することができる。 The deodorizing filter 7 is formed in a honeycomb shape and can adsorb odor components in the air to deodorize the air.
  集塵フィルタ9はHEPAフィルタから成り、濾材(不図示)を覆うように枠材(不図示)がホットメルトにより溶着される。集塵フィルタ9によって空気中の微細な塵埃や所定粒径(例えば3μm)よりも小さい粒径のPM2.5等の微小粒子を捕集することができる。 The soot dust collecting filter 9 is composed of a HEPA filter, and a frame material (not shown) is welded by hot melt so as to cover the filter material (not shown). The dust collection filter 9 can collect fine dust in the air and fine particles such as PM2.5 having a particle diameter smaller than a predetermined particle diameter (for example, 3 μm).
  加湿部200は、トレイ201内の水に加湿フィルタ202の下部を浸漬し、加湿フィルタ202を通過する空気を加湿する。これにより、吹出口4、5から加湿空気が送出される。 The humidification unit 200 immerses the lower part of the humidification filter 202 in the water in the tray 201 and humidifies the air passing through the humidification filter 202. Thereby, humidified air is sent out from the blower outlets 4 and 5.
  イオン発生装置11は高圧電圧の印加によりイオンを発生するイオン発生面11aを有し、イオン発生面11aは空気通路8内に面している。イオン発生面11aには交流波形またはインパルス波形から成る電圧が印加される。イオン発生面11aの印加電圧が正電圧の場合は主としてH+(H2O)mから成るプラスイオンを発生し、負電圧の場合は主としてO2 -(H2O)nから成るマイナスイオンを発生する。ここで、m、nは整数である。H+(H2O)m及びO2 -(H2O)nは空気中の浮遊菌や臭気成分の表面で凝集してこれらを取り囲む。 The ion generator 11 has an ion generation surface 11 a that generates ions when a high voltage is applied, and the ion generation surface 11 a faces the air passage 8. A voltage having an AC waveform or an impulse waveform is applied to the ion generation surface 11a. When the applied voltage of the ion generating surface 11a is a positive voltage, positive ions mainly composed of H + (H 2 O) m are generated, and when a negative voltage is applied, negative ions mainly composed of O 2 (H 2 O) n are generated. appear. Here, m and n are integers. H + (H 2 O) m and O 2 (H 2 O) n aggregate on the surface of airborne bacteria and odor components and surround them.
  そして、式(1)~(3)に示すように、衝突により活性種である[・OH](水酸基ラジカル)やH22(過酸化水素)を微生物等の表面上で凝集生成して浮遊菌等を破壊する。ここで、m’、n’は整数である。したがって、プラスイオン及びマイナスイオンを発生して吹出口4、5から送出することにより居室内の除菌及び臭い除去を行うことができる。 Then, as shown in the formulas (1) to (3), the active species [.OH] (hydroxyl radical) and H 2 O 2 (hydrogen peroxide) are agglomerated and produced on the surface of a microorganism or the like by collision. Destroy airborne bacteria. Here, m ′ and n ′ are integers. Therefore, sterilization and odor removal in the room can be performed by generating positive ions and negative ions and sending them out from the outlets 4 and 5.
  H+(H2O)m+O2 -(H2O)n→・OH+1/2O2+(m+n)H2O  ・・・(1)
  H+(H2O)m+H+(H2O)m’+O2 -(H2O)n+O2 -(H2O)n’
                        →  2・OH+O2+(m+m'+n+n')H2O  ・・・(2)
  H+(H2O)m+H+(H2O)m’+O2 -(H2O)n+O2 -(H2O)n’
                        →  H22+O2+(m+m'+n+n')H2O  ・・・(3)
H + (H 2 O) m + O 2 (H 2 O) n → OH + 1 / 2O 2 + (m + n) H 2 O (1)
H + (H 2 O) m + H + (H 2 O) m '+ O 2 - (H 2 O) n + O 2 - (H 2 O) n'
→ 2 OH + O 2 + (m + m ′ + n + n ′) H 2 O (2)
H + (H 2 O) m + H + (H 2 O) m '+ O 2 - (H 2 O) n + O 2 - (H 2 O) n'
→ H 2 O 2 + O 2 + (m + m ′ + n + n ′) H 2 O (3)
  本体部20の上面前部には操作部19が設けられる。操作部19は複数のボタン(不図示)を有し、使用者の操作によって空気清浄機1の動作設定を行う。各ボタンの操作により、吹出口4、5から送出される空気の風量の変更や空気の吹き出し方向の変更等を行うことができる。 An operation unit 19 is provided on the upper front portion of the heel body 20. The operation unit 19 has a plurality of buttons (not shown), and sets the operation of the air cleaner 1 by a user operation. By operating each button, it is possible to change the air volume of the air sent from the air outlets 4 and 5 and change the air blowing direction.
  本体部20の前面上部には表示部17が設けられる。表示部17は吹出口4の右方に配置され、例えば液晶パネルにより構成される。 A display unit 17 is provided on the front upper portion of the main body unit 20. The display part 17 is arrange | positioned at the right side of the blower outlet 4, for example, is comprised by the liquid crystal panel.
  また、カバー部21にはプレフィルタ6を清掃する清掃装置30が設けられる。図3は清掃装置30の分解斜視図を示している。清掃装置30は供給ロール40、巻取ロール50、ギアユニット60、付勢部70、ブラシ体80、集塵部90及び駆動モータ100(図2参照)を有する。 Moreover, the cover unit 21 is provided with a cleaning device 30 for cleaning the prefilter 6. FIG. 3 shows an exploded perspective view of the cleaning device 30. The cleaning device 30 includes a supply roll 40, a take-up roll 50, a gear unit 60, an urging unit 70, a brush body 80, a dust collection unit 90, and a drive motor 100 (see FIG. 2).
  供給ロール40及び巻取ロール50はカバー部21の上部及び下部にそれぞれ配され、プレフィルタ6の両端を保持する。プレフィルタ6は清掃装置30の停止時に供給ロール40に巻回され、清掃装置30の駆動時に供給ロール40から送り出されて巻取ロール50に巻き取られる。 The scissors supply roll 40 and the take-up roll 50 are respectively arranged on the upper part and the lower part of the cover part 21 and hold both ends of the prefilter 6. The pre-filter 6 is wound around the supply roll 40 when the cleaning device 30 is stopped, and is sent out from the supply roll 40 when the cleaning device 30 is driven and wound around the take-up roll 50.
  供給ロール40は左右方向に延びるシャフト41を有し、シャフト41の両端部にはキャップ48が被嵌される。キャップ48はカバー部21の内面の上端部に配した支持部材49により回転可能に支持される。これにより、供給ロール40は左右方向に延びる回転軸で回転可能に配される。また、供給ロール40の一端(右端)はキャップ48を介して付勢部70に連結される。 The scissors supply roll 40 has a shaft 41 extending in the left-right direction, and caps 48 are fitted to both ends of the shaft 41. The cap 48 is rotatably supported by a support member 49 disposed on the upper end portion of the inner surface of the cover portion 21. Thereby, supply roll 40 is arranged so that rotation is possible with the axis of rotation extended in the horizontal direction. Further, one end (right end) of the supply roll 40 is connected to the urging unit 70 through the cap 48.
  また、供給ロール40の支持部材49に対する着脱を検知する着脱センサ(不図示)が設けられる。着脱センサは例えばホール素子(不図示)及び磁石(不図示)により構成される。磁石は供給ロール40に取り付けられる。ホール素子は本体部20の背面において供給ロール40の磁石に対向する位置に配置される。 Also, an attachment / detachment sensor (not shown) that detects attachment / detachment of the supply roll 40 to / from the support member 49 is provided. The attachment / detachment sensor includes, for example, a hall element (not shown) and a magnet (not shown). The magnet is attached to the supply roll 40. The hall element is disposed at a position facing the magnet of the supply roll 40 on the back surface of the main body 20.
  巻取ロール50は左右方向に延びるシャフト51を有し、シャフト51の両端部にはキャップ58が被嵌される。左右のキャップ58はカバー部21の内面の下端部に配した支持部材59及びギアユニット60によりそれぞれ回転可能に支持される。これにより、巻取ロール50は左右方向に延びる回転軸で回転可能に配される。 The reed winding roll 50 has a shaft 51 extending in the left-right direction, and caps 58 are fitted to both ends of the shaft 51. The left and right caps 58 are rotatably supported by a support member 59 and a gear unit 60 arranged at the lower end portion of the inner surface of the cover portion 21. Thereby, the winding roll 50 is arrange | positioned so that rotation with the rotating shaft extended in the left-right direction is possible.
  図4はプレフィルタ6の平面図を示している。プレフィルタ6は巻取方向Wの両端部に左右方向に延びて供給ロール40及び巻取ロール50に保持されるバー材6aを有する。また、プレフィルタ6は清掃装置30の停止時に吸込口3に面して配される通気部6bと、清掃装置30の駆動時に供給ロール40から送り出される収納部6cとを有する。 FIG. 4 shows a plan view of the prefilter 6. The pre-filter 6 has bar members 6 a that extend in the left-right direction at both ends in the winding direction W and are held by the supply roll 40 and the winding roll 50. In addition, the prefilter 6 has a ventilation portion 6 b disposed facing the suction port 3 when the cleaning device 30 is stopped, and a storage portion 6 c sent out from the supply roll 40 when the cleaning device 30 is driven.
  収納部6c上には通気部6bと区別して吸込口3から視認可能な図柄6gが設けられる。本実施形態では、図柄6gとして「お掃除中です」と赤い文字を用いている。なお、図柄6gに特に限定はなく、例えば、通気部6bと異なる色の縞模様等でもよい。 A symbol 6g that is distinguishable from the ventilation portion 6b and visible from the suction port 3 is provided on the bag storage portion 6c. In the present embodiment, red letters “cleaning” are used as the symbol 6g. The design 6g is not particularly limited, and may be, for example, a striped pattern having a color different from that of the ventilation portion 6b.
  図5は供給ロール40の側面断面図を示している。なお、巻取ロール50の構成は供給ロール40と同様の構成であるため、供給ロール40を代表して説明する。供給ロール40の軸部を形成するシャフト41は芯材41a及びスリーブ41dを有する。 FIG. 5 shows a side sectional view of the supply roll 40. In addition, since the structure of the winding roll 50 is the same structure as the supply roll 40, the supply roll 40 is demonstrated as a representative. The shaft 41 forming the shaft portion of the supply roll 40 has a core material 41a and a sleeve 41d.
  芯材41aは断面C字状のアルミニウム等の金属の押出し成形品から成り、周面上に軸方向に延びた溝部41bを有する。溝部41bの対向する内壁面41cは傾斜し、溝部41bの周方向の幅は内周側よりも外周側が広くなっている。溝部41bの内壁面41cによってプレフィルタ6のバー材6aの周面が支持される。 The core material 41a is made of an extruded product of a metal such as aluminum having a C-shaped cross section, and has a groove portion 41b extending in the axial direction on the peripheral surface. The opposed inner wall surface 41c of the groove 41b is inclined, and the circumferential width of the groove 41b is wider on the outer peripheral side than on the inner peripheral side. The peripheral surface of the bar material 6a of the pre-filter 6 is supported by the inner wall surface 41c of the groove portion 41b.
  スリーブ41dは軸方向に延びる開口部41eを有した断面C字状の樹脂成形品により形成され、芯材41aに外嵌される。溝部41b上にバー材6aを支持されるプレフィルタ6は開口部41eに挿通される。スリーブ41dの開口部41eの幅はバー材6aの直径よりも小さく、芯材41aに支持されるバー材6aが抜け止めされる。この時、スリーブ41dの周方向の両端部は弾性によりバー材6aを押圧し、芯材41aの溝部41b及びスリーブ41dによってバー材6aが弾性挟持される。 The collar sleeve 41d is formed of a resin molded product having a C-shaped cross section having an opening 41e extending in the axial direction, and is fitted around the core material 41a. The pre-filter 6 that supports the bar material 6a on the groove 41b is inserted through the opening 41e. The width of the opening 41e of the sleeve 41d is smaller than the diameter of the bar member 6a, and the bar member 6a supported by the core member 41a is prevented from coming off. At this time, both end portions in the circumferential direction of the sleeve 41d press the bar material 6a by elasticity, and the bar material 6a is elastically held by the groove portion 41b of the core material 41a and the sleeve 41d.
  また、スリーブ41dの開口部41eを広げる方向(図5において、左右方向)に力を加えると、スリーブ41dが弾性変形する。広げられた開口部41eを介してプレフィルタ6のバー材6aをシャフト41に対して着脱することができる。同様に、プレフィルタ6の下端部のバー材6aをシャフト51に対して着脱することができる。これにより、プレフィルタ6を清掃装置30から容易に取り外してプレフィルタ6の交換等を行うことができる。 Moreover, when a force is applied in a direction in which the opening 41e of the sleeve 41d is widened (left and right in FIG. 5), the sleeve 41d is elastically deformed. The bar material 6a of the pre-filter 6 can be attached to and detached from the shaft 41 through the opened opening 41e. Similarly, the bar material 6 a at the lower end of the pre-filter 6 can be attached to and detached from the shaft 51. Thereby, the prefilter 6 can be easily detached from the cleaning device 30 and the prefilter 6 can be replaced.
  図3において、ブラシ体80はカバー部21に着脱可能に取り付けられた集塵部90に配される。ブラシ体80は集塵部90に軸方向の両端部を支持されるシャフト81を有し、後述のように清掃装置30の駆動時に回転してプレフィルタ6上の塵埃を除去する。シャフト81の一端(右端)には平歯車68が設けられ、シャフト81の周面にはブラシ毛束82が螺旋状に所定間隔で植設される。 In FIG. 3, the brush body 80 is disposed in a dust collecting portion 90 that is detachably attached to the cover portion 21. The brush body 80 has a shaft 81 supported at both ends in the axial direction by the dust collecting portion 90, and rotates when the cleaning device 30 is driven to remove dust on the prefilter 6 as will be described later. A spur gear 68 is provided at one end (right end) of the shaft 81, and a bristle bundle 82 is implanted on the peripheral surface of the shaft 81 in a spiral manner at a predetermined interval.
  集塵部90は蓋部91、容器92及び櫛部93を有し、カバー部21に対して着脱可能に配される。容器92は透明な樹脂により形成され、上面を開口して両側部でブラシ体80を支持する。蓋部91は左右端にわたって開口する開口部91aを開口し、容器92の上面を覆う。ブラシ体80のブラシ毛束82は開口部91aから外部に露出する。櫛部93は左右方向に延びて形成され、歯先を上方に向けて容器92内に配される。回転するブラシ体80のブラシ毛束82は櫛部93の歯先に当接する。櫛部93によってブラシ毛束82に付着した塵埃がブラシ毛束82から除去される。 The dust collecting unit 90 includes a lid 91, a container 92, and a comb 93, and is detachably attached to the cover unit 21. The container 92 is formed of a transparent resin, and the upper surface is opened to support the brush body 80 on both sides. The lid portion 91 opens an opening portion 91 a that opens over the left and right ends, and covers the upper surface of the container 92. The bristle bundle 82 of the brush body 80 is exposed to the outside from the opening 91a. The comb portion 93 is formed to extend in the left-right direction, and is arranged in the container 92 with the tooth tip facing upward. The bristles 82 of the rotating brush body 80 abut the tooth tips of the comb portion 93. The dust adhering to the bristle bundle 82 is removed from the bristle bundle 82 by the comb portion 93.
  ブラシ体80によってプレフィルタ6から除去された塵埃及び櫛部93によってブラシ体80から除去された塵埃は容器92内に溜められる。この時、容器92は透明な樹脂により形成されるため、使用者は容器92内の塵埃量を容易に把握することができる。 The dust removed from the pre-filter 6 by the brush body 80 and the dust removed from the brush body 80 by the comb portion 93 are stored in the container 92. At this time, since the container 92 is formed of a transparent resin, the user can easily grasp the amount of dust in the container 92.
  駆動モータ100(図2参照)は筐体2の本体部20内に配され、駆動モータ100の回転軸(不図示)は本体部20の背面から後方に向かって突出している。駆動モータ100としてステッピングモータが用いられる。 The scissors drive motor 100 (see FIG. 2) is disposed in the main body 20 of the housing 2, and a rotation shaft (not shown) of the drive motor 100 projects rearward from the back surface of the main body 20. A stepping motor is used as the drive motor 100.
  また、プレフィルタ6の前方には所定の隙間を有して押え部材22が配される。押え部材22はカバー部21に対して着脱可能に取り付けられる。押え部材22はABS等の合成樹脂で形成された矩形の枠22aを有する。枠22a内には上下方向に延びるリブ22bと、左右方向に延びて上下方向に並設される複数(本実施形態では3本)のリブ22cとが設けられる。これにより、押え部材22は複数段複数列の窓を有する。押え部材22によってプレフィルタ6を吸込口3に沿って安定して配置し、吸込気流によるプレフィルタ6の弛みを防止することができる。 In addition, a presser member 22 is disposed in front of the prefilter 6 with a predetermined gap. The pressing member 22 is detachably attached to the cover portion 21. The holding member 22 has a rectangular frame 22a formed of a synthetic resin such as ABS. In the frame 22a, a rib 22b extending in the vertical direction and a plurality of (three in this embodiment) ribs 22c extending in the horizontal direction and arranged in the vertical direction are provided. As a result, the pressing member 22 has a plurality of rows and a plurality of rows of windows. The prefilter 6 can be stably disposed along the suction port 3 by the pressing member 22, and slackening of the prefilter 6 due to the suction airflow can be prevented.
  押え部材22の枠22aの右側端部の中央部には磁石23が設けられる。本体部20の磁石23に対向する位置にはホール素子(不図示)が設けられる。空気清浄機1は、カバー部21が本体部20に取り付けられているか否かをホール素子により判断することができる。そして、空気清浄機1は、カバー部21が本体部20に取り付けられていないと判断した場合は送風機10の動作を禁止する。これにより、カバー部21が本体部20に取り付けられていない状態での空気清浄機1の送風動作が回避される。また、清掃装置30の駆動中にカバー部21が本体部20から取り外された場合には清掃装置30の駆動が停止される。 A magnet 23 is provided at the center of the right end of the frame 22a of the eaves holding member 22. A Hall element (not shown) is provided at a position facing the magnet 23 of the main body 20. The air cleaner 1 can determine whether or not the cover portion 21 is attached to the main body portion 20 by using a Hall element. And the air cleaner 1 prohibits the operation | movement of the air blower 10, when it is judged that the cover part 21 is not attached to the main-body part 20. FIG. Thereby, the ventilation operation | movement of the air cleaner 1 in the state in which the cover part 21 is not attached to the main-body part 20 is avoided. Further, when the cover unit 21 is removed from the main body unit 20 while the cleaning device 30 is being driven, the driving of the cleaning device 30 is stopped.
  また、ギアユニット60及び付勢部70はカバー部21の一端部(右端部)に配置される。このため、カバー部21の内面上にはギアユニット60と付勢部70との間にスペースSPが形成される。スペースSPには空気清浄機1の取扱説明に関する情報を記載したテープ状部材300が貼着される。上記情報にはプレフィルタ6の清掃装置30からの取り外し方法に関する情報、及び後述の付勢部70のハンドル73の操作方法に関する情報が含まれる。 In addition, the gear unit 60 and the urging portion 70 are disposed at one end portion (right end portion) of the cover portion 21. For this reason, a space SP is formed between the gear unit 60 and the biasing portion 70 on the inner surface of the cover portion 21. A tape-shaped member 300 describing information related to the instruction of the air cleaner 1 is attached to the space SP. The information includes information related to a method of removing the prefilter 6 from the cleaning device 30 and information related to an operation method of a handle 73 of the urging unit 70 described later.
  これにより、使用者はカバー部21を本体部20から取り外した際に上記情報を視認して、プレフィルタ6の清掃装置30からの取り外し方法及び付勢部70のハンドル73の操作方法を容易に認識することができる。したがって、空気清浄機1の利便性を向上させることができる。 Thereby, the user visually recognizes the above information when removing the cover portion 21 from the main body portion 20, and easily removes the prefilter 6 from the cleaning device 30 and the operation method of the handle 73 of the biasing portion 70. Can be recognized. Therefore, the convenience of the air cleaner 1 can be improved.
  図6は清掃装置30の巻取ロール50、集塵部90及びギアユニット60の内部を示す斜視図である。図7はギアユニット60の内部の拡大斜視図である。ギアユニット60は、傘歯車61(第1交差軸歯車)、傘歯車62(第2交差軸歯車)、平歯車63(第1平行軸歯車)、平歯車64(第2平行軸歯車)、内歯車65、平歯車66、平歯車67をハウジング60a(図3参照)内に有する。ハウジング60aはカバー部21(図3参照)にネジ止めされる。 FIG. 6 is a perspective view showing the inside of the winding roll 50, the dust collecting unit 90, and the gear unit 60 of the cleaning device 30. FIG. 7 is an enlarged perspective view of the inside of the gear unit 60. The gear unit 60 includes a bevel gear 61 (first cross shaft gear), a bevel gear 62 (second cross shaft gear), a spur gear 63 (first parallel shaft gear), a spur gear 64 (second parallel shaft gear), an internal gear A gear 65, a spur gear 66, and a spur gear 67 are provided in the housing 60a (see FIG. 3). The housing 60a is screwed to the cover portion 21 (see FIG. 3).
  傘歯車61は軸方向を前後方向に配され、駆動モータ100(図2参照)の回転軸(不図示)に嵌合する嵌合孔61aを軸上に有する。傘歯車62は軸方向を左右方向に配され、傘歯車61に噛合する。平歯車63は傘歯車62と同心に一体形成される。 The bevel gear 61 is arranged in the front-rear direction in the axial direction, and has a fitting hole 61a on the shaft for fitting into a rotation shaft (not shown) of the drive motor 100 (see FIG. 2). The bevel gear 62 is arranged in the left-right direction in the axial direction and meshes with the bevel gear 61. The spur gear 63 is integrally formed with the bevel gear 62.
  平歯車63の軸部63aはキャップ58の凸部58a(図3参照)が嵌合する嵌合孔(不図示)を有する。これにより、平歯車63及び傘歯車62は巻取ロール50に連結される。 The shaft portion 63a of the spur gear 63 has a fitting hole (not shown) into which the convex portion 58a (see FIG. 3) of the cap 58 is fitted. As a result, the spur gear 63 and the bevel gear 62 are connected to the take-up roll 50.
  平歯車64は平歯車63の下方に配置され、平歯車63に噛合する。内歯車65は平歯車64と一体に設けられる。平歯車66は内歯車65に噛合する。平歯車67は平歯車66と同心に一体形成される。ブラシ体80の一端に設けられる平歯車68は平歯車67に噛合する。 The spur gear 64 is disposed below the spur gear 63 and meshes with the spur gear 63. The internal gear 65 is provided integrally with the spur gear 64. The spur gear 66 meshes with the internal gear 65. The spur gear 67 is integrally formed concentrically with the spur gear 66. A spur gear 68 provided at one end of the brush body 80 meshes with a spur gear 67.
  駆動モータ100の駆動により傘歯車61、傘歯車62を介して巻取ロール50が回転する。また、傘歯車62と一体の平歯車63の回転により平歯車64、内歯車65、平歯車66、平歯車67、平歯車68を介してブラシ体80が回転する。傘歯車62と一体の平歯車63と、ブラシ体80に連結される平歯車64とが噛合するため、巻取ロール50に平行に配されるブラシ体80を容易に回転させることができる。 The winding roll 50 is rotated via the bevel gear 61 and the bevel gear 62 by the driving of the scissors driving motor 100. The brush body 80 is rotated through the spur gear 64, the internal gear 65, the spur gear 66, the spur gear 67, and the spur gear 68 by the rotation of the spur gear 63 integrated with the bevel gear 62. Since the spur gear 63 integral with the bevel gear 62 and the spur gear 64 connected to the brush body 80 mesh with each other, the brush body 80 disposed in parallel to the winding roll 50 can be easily rotated.
  この時、平歯車64と一体の内歯車65が設けられるため、ブラシ体80の回転軸上の平歯車68を平歯車63の回転軸(軸部63a)と平歯車64の回転軸との間に配置することができる。これにより、巻取ロール50上のプレフィルタ6に摺動するブラシ体80を容易に巻取ロール50に接近して配置することができる。 At this time, since the internal gear 65 integral with the spur gear 64 is provided, the spur gear 68 on the rotating shaft of the brush body 80 is placed between the rotating shaft (shaft portion 63a) of the spur gear 63 and the rotating shaft of the spur gear 64. Can be arranged. Thereby, the brush body 80 that slides on the pre-filter 6 on the winding roll 50 can be easily placed close to the winding roll 50.
  なお、傘歯車61、62は交差軸歯車であればよい。また、各平歯車は平行軸歯車であればよく、はすば歯車等を用いてもよい。 Note that the bevel gears 61 and 62 may be cross-axis gears. Each spur gear may be a parallel shaft gear, and a helical gear or the like may be used.
  また、空気清浄機1の本体部20には回転量検知部110が設けられる。図8は空気清浄機1の背面側から見た回転量検知部110の斜視図を示している。回転量検知部110はフォトインタラプタ111及びスリット円板112を有する。 The main body 20 of the air cleaner 1 is provided with a rotation amount detection unit 110. FIG. 8 is a perspective view of the rotation amount detection unit 110 viewed from the back side of the air cleaner 1. The rotation amount detection unit 110 includes a photo interrupter 111 and a slit disk 112.
  フォトインタラプタ111は光を出射する発光部111aと、発光部111aから出射された光を受光する受光部111bとを有する。スリット円板112には複数のスリット112aが周方向に所定周期で設けられる。スリット円板112は平歯車115と同心に設けられ、平歯車115と一体に回転する。スリット円板112は回転時にスリット112aが発光部111aと受光部111bとの間を通過するように配置される。平歯車115は平歯車116に噛合し、平歯車116の回転軸部は駆動モータ100の回転軸部に固定される。平歯車116は駆動モータ100と一体に回転する。 The photointerrupter 111 includes a light emitting unit 111a that emits light and a light receiving unit 111b that receives the light emitted from the light emitting unit 111a. The slit disk 112 is provided with a plurality of slits 112a in the circumferential direction at a predetermined cycle. The slit disk 112 is provided concentrically with the spur gear 115 and rotates integrally with the spur gear 115. The slit disk 112 is arranged so that the slit 112a passes between the light emitting unit 111a and the light receiving unit 111b when rotating. The spur gear 115 meshes with the spur gear 116, and the rotation shaft portion of the spur gear 116 is fixed to the rotation shaft portion of the drive motor 100. The spur gear 116 rotates integrally with the drive motor 100.
  駆動モータ100が回転すると、平歯車115、116及びスリット円板112が回転する。この時、フォトインタラプタ111はスリット112aを通過する光のオンオフを検知する。これにより、回転量検知部110はスリット円板112の回転により出力されるパルスの回数(回転量)を検知する。フォトインタラプタ111が所定時間(例えば6秒間)パルスを検知しなかった場合に空気清浄機1の制御部(不図示)は駆動モータ100の脱調と判別する。 When the saddle drive motor 100 rotates, the spur gears 115 and 116 and the slit disk 112 rotate. At this time, the photo interrupter 111 detects on / off of light passing through the slit 112a. As a result, the rotation amount detection unit 110 detects the number of pulses (rotation amount) output by the rotation of the slit disk 112. When the photo interrupter 111 does not detect a pulse for a predetermined time (for example, 6 seconds), the control unit (not shown) of the air cleaner 1 determines that the drive motor 100 is out of step.
  図9は清掃装置30の付勢部70の分解斜視図を示している。付勢部70は互いにネジ止めされるハウジング78、79内に収納される回転体71(第1回転体)及び回転体72(第2回転体)を有する。回転体71の軸方向の一端面から挟持部71aが突設されるとともに他端面には溝部71bが設けられる。溝部71bにはキャップ48に設けられた係止部48aが嵌合する。これにより、回転体71が供給ロール40の軸部を係止し、供給ロール40が付勢部70に接続される。 FIG. 9 is an exploded perspective view of the urging unit 70 of the cleaning device 30. The urging unit 70 includes a rotating body 71 (first rotating body) and a rotating body 72 (second rotating body) housed in housings 78 and 79 that are screwed together. A sandwiching portion 71a is projected from one end surface of the rotating body 71 in the axial direction, and a groove portion 71b is provided on the other end surface. A locking portion 48a provided on the cap 48 is fitted into the groove portion 71b. Thereby, the rotating body 71 locks the shaft portion of the supply roll 40, and the supply roll 40 is connected to the urging portion 70.
  回転体72は回転体71側の内部にゼンマイ75を収納する。ゼンマイ75の一端(内端)は回転体71の挟持部71aにより挟持され、他端(外端)は回転体72の内周面上に取り付けられる。右側面から見て(矢印A方向から見て)回転体71が回転体72に対して時計回りに回転するとゼンマイ75の付勢力が大きくなる。すなわち、矢印A方向から見て回転体72が回転体71に対して時計回りに回転するとゼンマイ75の付勢力が小さくなる。 The scissors rotating body 72 houses the spring 75 inside the rotating body 71. One end (inner end) of the spring 75 is clamped by the clamping portion 71 a of the rotating body 71, and the other end (outer end) is attached on the inner peripheral surface of the rotating body 72. When the rotator 71 rotates clockwise with respect to the rotator 72 as viewed from the right side (as viewed from the direction of arrow A), the urging force of the spring 75 increases. That is, when the rotator 72 rotates clockwise with respect to the rotator 71 as viewed from the direction of the arrow A, the urging force of the spring 75 is reduced.
  回転体72の軸方向の外側(右側)の外周面には、複数の爪72aが所定間隔で設けられる。ハウジング78内にはストッパ77が軸支され、ストッパ77は回転体72を押圧する方向にねじりコイルばね77aによって付勢される。これにより、回転体72はストッパ77と爪72aとの係合によって矢印A方向から見てゼンマイ75の付勢力を小さくする時計回りの回転が規制される。 A plurality of claws 72 a are provided at predetermined intervals on the outer peripheral surface on the outer side (right side) of the rod rotating body 72 in the axial direction. A stopper 77 is pivotally supported in the housing 78, and the stopper 77 is biased by a torsion coil spring 77a in a direction in which the rotating body 72 is pressed. As a result, the rotating body 72 is restricted from rotating clockwise to reduce the urging force of the mainspring 75 when viewed from the direction of the arrow A by the engagement between the stopper 77 and the claw 72a.
  ハウジング78の右側面には開口部78aが開口し、開口部78aを覆うように円筒形状のハンドル73が配される。ハウジング78内には開口部78aよりも大径の鍔部73aが配される。開口部78aを介してハンドル73と鍔部73aとがハウジング78の外壁に対して軸方向に所定の隙間を有してネジ止めされる。これにより、ハンドル73がハウジング78に回転可能に取り付けられる。 An opening 78a is opened on the right side surface of the saddle housing 78, and a cylindrical handle 73 is disposed so as to cover the opening 78a. In the housing 78, a flange 73a having a diameter larger than that of the opening 78a is disposed. The handle 73 and the flange 73a are screwed to the outer wall of the housing 78 with a predetermined gap in the axial direction through the opening 78a. As a result, the handle 73 is rotatably attached to the housing 78.
  ハウジング78内には鍔部73aの軸方向の内側(左側)に連結部材74が配される。回転体72と連結部材74との間には圧縮バネ76が配され、連結部材74が軸方向の外側(右側)に付勢される。連結部材74の周面には複数の切欠き部74cが所定間隔で形成される。回転体72の軸方向の外端部には切欠き部74cに嵌合する放射状に延びた複数のリブ72cが形成される。これにより、連結部材74は回転体72と一体に回転する。 In the collar housing 78, a connecting member 74 is disposed on the inner side (left side) of the collar portion 73a in the axial direction. A compression spring 76 is disposed between the rotating body 72 and the connecting member 74, and the connecting member 74 is urged outward (right side) in the axial direction. A plurality of notches 74 c are formed at predetermined intervals on the peripheral surface of the connecting member 74. A plurality of radially extending ribs 72c are formed on the outer end of the rotating body 72 in the axial direction so as to fit into the notches 74c. Thereby, the connecting member 74 rotates integrally with the rotating body 72.
  連結部材74は鍔部73a及び開口部78aよりも大径に形成される。連結部材74の軸方向の外側(右側)の面には複数の傾斜部74a及び複数のリブ74bが所定間隔で設けられる。傾斜部74aは矢印A方向から見て反時計回りに漸次高く形成される。リブ74bは傾斜部74aの頂部に隣接して放射状に延び、頂部よりも高く形成される。 The collar connecting member 74 is formed to have a larger diameter than the collar 73a and the opening 78a. A plurality of inclined portions 74a and a plurality of ribs 74b are provided at predetermined intervals on the outer (right) surface of the connecting member 74 in the axial direction. The inclined portion 74a is formed to be gradually higher counterclockwise as viewed from the direction of the arrow A. The ribs 74b extend radially adjacent to the top of the inclined portion 74a and are formed higher than the top.
  また、鍔部73aの軸方向の内側の面(左側面)にはリブ74bに係合する放射状に延びた複数のリブ73bが設けられる。ハウジング78の内壁面にはリブ74bに係合する突起部(不図示)が設けられる。 A plurality of radially extending ribs 73b that engage with the ribs 74b are provided on the inner surface (left side surface) in the axial direction of the flange portion 73a. A protrusion (not shown) that engages with the rib 74 b is provided on the inner wall surface of the housing 78.
  ハンドル73を矢印A方向から見て時計回りに回転させると、リブ74bがリブ73bに係合するとともにハウジング78の突起部に係合する。これにより、ハンドル73の回転が規制される。 When the heel handle 73 is rotated clockwise as viewed from the direction of arrow A, the rib 74b engages with the rib 73b and engages with the protrusion of the housing 78. Thereby, the rotation of the handle 73 is restricted.
  一方、ハンドル73を矢印A方向から見て反時計回りに回転させると、リブ73bが傾斜部74a上を摺動する。このため、連結部材74が圧縮バネ76の付勢力に抗して軸方向内側に移動し、リブ74bがハウジング78の突起部から軸方向に離れる。これにより、ハンドル73を回転させることができ、リブ74bがリブ73bに係合して回転体72がゼンマイ75の付勢力を大きくする方向に回転する。すなわち、ハンドル73によって回転体72が回転操作される。 On the other hand, when the handle 73 is rotated counterclockwise as viewed from the direction of the arrow A, the rib 73b slides on the inclined portion 74a. For this reason, the connecting member 74 moves inward in the axial direction against the urging force of the compression spring 76, and the rib 74 b is separated from the protruding portion of the housing 78 in the axial direction. As a result, the handle 73 can be rotated, and the rib 74b engages with the rib 73b, and the rotating body 72 rotates in the direction of increasing the urging force of the spring 75. That is, the rotating body 72 is rotated by the handle 73.
  上記構成の空気清浄機1において、操作部19の操作により運転が開始されると、カバー部21が本体部20に取り付けられているか否かが判断される。カバー部21が本体部20に取り付けられていると判断されると、送風機10及びイオン発生装置11が駆動される。これにより、吸込口3から居室内の空気が吸い込まれて空気通路8を流通する。この時、プレフィルタ6により空気中に大きな塵埃が捕集される。また、脱臭フィルタ7により空気が脱臭され、集塵フィルタ9により空気中の微細な塵埃やPM2.5等の微小粒子が捕集される。 空 気 In the air cleaner 1 configured as described above, when the operation is started by operating the operation unit 19, it is determined whether or not the cover unit 21 is attached to the main body unit 20. When it is determined that the cover part 21 is attached to the main body part 20, the blower 10 and the ion generator 11 are driven. Thereby, the air in the living room is sucked from the suction port 3 and flows through the air passage 8. At this time, large dust is collected in the air by the pre-filter 6. Further, air is deodorized by the deodorizing filter 7, and fine dust in the air and fine particles such as PM2.5 are collected by the dust collecting filter 9.
  そして、イオン発生装置11により発生したイオンが空気に含まれる。イオンを含んだ空気は吹出口4、5の一方または両方から居室内に吹き出される。これにより、空気清浄機1の送風動作が行われ、居室内の空気清浄が行われる。 The ions generated by the ion generator 11 are contained in the air. The air containing ions is blown into the living room from one or both of the outlets 4 and 5. Thereby, the ventilation operation | movement of the air cleaner 1 is performed and the air cleaning of a living room is performed.
  図10は清掃装置30の動作を示すフローチャートである。所定の時期になると、清掃装置30が駆動されて清掃装置30による清掃動作が開始される。清掃動作は例えば空気清浄機1の所定期間内の累積運転時間が所定時間を超えた場合に開始される。清掃装置30の駆動時に送風機10は停止される。 FIG. 10 is a flowchart showing the operation of the cleaning device 30. When the predetermined time comes, the cleaning device 30 is driven and the cleaning operation by the cleaning device 30 is started. The cleaning operation is started when, for example, the cumulative operation time of the air cleaner 1 within a predetermined period exceeds a predetermined time. The blower 10 is stopped when the cleaning device 30 is driven.
  清掃装置30が駆動されるとステップ#11では変数YにフラグFが代入される。フラグFは前回の清掃装置30の清掃動作が正常に終了した場合に0が代入され、清掃装置30の駆動中に停止した場合に1が代入されている。ステップ#12ではフラグFに1が代入される。 When the scissor cleaning device 30 is driven, the flag F is substituted for the variable Y in step # 11. As for the flag F, 0 is substituted when the previous cleaning operation of the cleaning device 30 is normally completed, and 1 is substituted when the cleaning operation is stopped while the cleaning device 30 is driven. In step # 12, 1 is assigned to the flag F.
  ステップ#13では駆動モータ100が回転し、傘歯車61(図6、図7参照)が正面から見て反時計回りに回転する。傘歯車62及び平歯車63は右側面から見て(矢印A方向から見て)時計回りに回転する。これにより、巻取ロール50は右側面から見て時計回りに回転し、供給ロール40からプレフィルタ6を引き出して巻き取る。 At step # 13, the drive motor 100 rotates and the bevel gear 61 (see FIGS. 6 and 7) rotates counterclockwise when viewed from the front. The bevel gear 62 and the spur gear 63 rotate clockwise as viewed from the right side (viewed from the direction of arrow A). As a result, the take-up roll 50 rotates clockwise as viewed from the right side, and the prefilter 6 is pulled out from the supply roll 40 and taken up.
  平歯車64、内歯車65、平歯車66及び平歯車67は右側面から見て反時計回りに回転し、平歯車68は右側面から見て時計回りに回転する。これにより、ブラシ体80は右側面から見て時計回りに回転する。この時、ブラシ体80のブラシ毛束82は巻取ロール50上のプレフィルタ6に摺動する。これにより、プレフィルタ6上の塵埃が除去され、塵埃は容器92内に集塵される。 The spur gear 64, the internal gear 65, the spur gear 66 and the spur gear 67 rotate counterclockwise when viewed from the right side, and the spur gear 68 rotates clockwise when viewed from the right side. Thereby, the brush body 80 rotates clockwise as viewed from the right side. At this time, the bristle bundle 82 of the brush body 80 slides on the prefilter 6 on the winding roll 50. Thereby, the dust on the pre-filter 6 is removed, and the dust is collected in the container 92.
  この時、巻取ロール50の回転方向とブラシ体80の回転方向とが同じ方向になる。このため、ブラシ体80のブラシ毛束82はプレフィルタ6の進行方向と逆方向からプレフィルタ6に摺動する。したがって、ブラシ体80はプレフィルタ6上の塵埃を確実に除去することができる。 At this time, the rotation direction of the winding roll 50 and the rotation direction of the brush body 80 are the same direction. For this reason, the brush bristle bundle 82 of the brush body 80 slides on the prefilter 6 from the direction opposite to the traveling direction of the prefilter 6. Therefore, the brush body 80 can reliably remove dust on the pre-filter 6.
  また、ブラシ体80の周速は巻取ロール50の周速よりも大きいと望ましい。これにより、プレフィルタ6上でブラシ毛束82の周方向の接触長さをブラシ毛束82の接触する周期よりも長くし、プレフィルタ6上にブラシ毛束82を隙間なく接触させることができる。 It is desirable that the peripheral speed of the brush body 80 is larger than the peripheral speed of the winding roll 50. Thereby, the contact length in the circumferential direction of the bristle bundle 82 on the prefilter 6 can be made longer than the period in which the bristle bundle 82 contacts, and the bristle bundle 82 can be brought into contact with the prefilter 6 without any gap. .
  回転するシャフト81上のブラシ毛束82は櫛部93で梳かれ、ブラシ毛束82に付着した塵埃が容器92内に落下する。 The brush bristle bundle 82 on the rotating shaft 81 is beaten by the comb portion 93, and dust attached to the brush bristle bundle 82 falls into the container 92.
  プレフィルタ6が巻取ロール50に巻き取られる時、供給ロール40に接続される付勢部70の回転体71(図8参照)は右側面から見て(矢印A方向から見て)時計回りに回転する。これにより、ゼンマイ75が巻かれ、ゼンマイ75の付勢力が大きくなる。 When the prefilter 6 is taken up by the take-up roll 50, the rotating body 71 (see FIG. 8) of the urging unit 70 connected to the supply roll 40 is clockwise when viewed from the right side (viewed from the direction of arrow A). Rotate to. Thereby, the mainspring 75 is wound, and the urging force of the mainspring 75 is increased.
  この時、プレフィルタ6の収納部6c上の図柄6g(図4参照)が下方に移動し、吸込口3を介して視認される。これにより、使用者は清掃装置30の駆動中であること容易に認識することができる。このため、使用者が故障によって送風機10が停止したと誤認することを防止できる。なお、清掃装置30の駆動時に送風機10を低速運転してもよい。 、 At this time, the symbol 6 g (see FIG. 4) on the storage portion 6 c of the pre-filter 6 moves downward and is visually recognized through the suction port 3. Thereby, the user can easily recognize that the cleaning device 30 is being driven. For this reason, it can prevent that a user misidentifies that the air blower 10 stopped by failure. Note that the blower 10 may be operated at a low speed when the cleaning device 30 is driven.
  この時、プレフィルタ6の移動速度は約4mm/秒であると望ましい。これにより、駆動モータ100のトルクを抑えることができるとともに、ブラシ体80によりプレフィルタ6上の塵埃を確実に除去することができる。 At this time, the moving speed of the pre-filter 6 is preferably about 4 mm / second. Thereby, the torque of the drive motor 100 can be suppressed, and the dust on the prefilter 6 can be reliably removed by the brush body 80.
  ステップ#14では清掃装置30が駆動中に停止したか否かが判断される。例えば、操作部19の操作により空気清浄機1の電源がオフされた場合、停電が発生した場合、及びカバー部21が本体部20から取り外された場合等に清掃装置30は駆動中に停止する。電源オフまたはカバー部21の脱着による清掃装置30の停止時に、ステップ#31でエラー報知され、ステップ#26に移行する。清掃装置30が停止していない場合はステップ#15に移行する。 In step # 14, it is determined whether or not the cleaning device 30 has stopped during driving. For example, the cleaning device 30 stops during driving when the power of the air purifier 1 is turned off by the operation of the operation unit 19, when a power failure occurs, or when the cover unit 21 is removed from the main body unit 20. . When the cleaning device 30 is stopped due to power-off or removal of the cover portion 21, an error is notified in step # 31, and the process proceeds to step # 26. If the cleaning device 30 is not stopped, the process proceeds to step # 15.
  ステップ#15では駆動モータ100が脱調したか否かが判断される。駆動モータ100が脱調した場合にはステップ#16に移行し、脱調していない場合にはステップ#14に戻り、ステップ#14及びステップ#15が繰り返される。この時、回転検知部110がスリット112aを計数して駆動モータ100の回転量N1を検知する。 In step # 15, it is determined whether or not the drive motor 100 has stepped out. If the drive motor 100 has stepped out, the process proceeds to step # 16. If the drive motor 100 has not stepped out, the process returns to step # 14, and step # 14 and step # 15 are repeated. At this time, the rotation detection unit 110 counts the slits 112a and detects the rotation amount N1 of the drive motor 100.
  ステップ#16では変数Yが1であるか否かが判断される。変数Yが1である場合には前回動作の清掃装置30が駆動中に停止された後の再開時の動作であることを示し、ステップ#19に移行する。なお、清掃装置30が駆動中に停止して再開した場合に、回転量検知部110の検知した回転量をリセットして巻取ロール50によるプレフィルタ6の巻き取りを開始する。変数Yが0の場合には前回動作の清掃装置30が正常に終了したことを示し、ステップ#17に移行する。 In step # 16, it is determined whether or not the variable Y is 1. When the variable Y is 1, it indicates that the operation is a restart operation after the cleaning device 30 of the previous operation is stopped during driving, and the process proceeds to step # 19. When the cleaning device 30 is stopped and restarted during driving, the rotation amount detected by the rotation amount detection unit 110 is reset, and the winding of the prefilter 6 by the winding roll 50 is started. If the variable Y is 0, it indicates that the cleaning device 30 operated last time has ended normally, and the process proceeds to step # 17.
  ステップ#17では駆動モータ100が脱調した際に回転検知部110の検知した回転量N1が所定範囲(例えば66回<N1<96回)内にあるか否かが判断される。回転量N1が所定範囲内にある場合にはステップ#18に移行し、所定範囲外の場合にはステップ#31に移行する。回転量N1が所定範囲内にある場合は駆動モータ100の脱調時に巻取ロール50によるプレフィルタ6の巻取が完了している。 In step # 17, it is determined whether or not the rotation amount N1 detected by the rotation detection unit 110 when the drive motor 100 has stepped out is within a predetermined range (for example, 66 times <N1 <96 times). When the rotation amount N1 is within the predetermined range, the process proceeds to step # 18, and when it is outside the predetermined range, the process proceeds to step # 31. When the rotation amount N1 is within the predetermined range, the winding of the prefilter 6 by the winding roll 50 is completed when the drive motor 100 is stepped out.
  回転量N1が所定範囲の下限値(66回)よりも小さい場合は、例えば巻取ロール50によるプレフィルタ6の巻取が途中で停止した場合である。また、回転量N1が所定範囲の上限値(96回)よりも大きい場合は、例えば巻取ロール50によるプレフィルタ6の巻取が完了していない場合である。 The case where the saddle rotation amount N1 is smaller than the lower limit value (66 times) of the predetermined range is, for example, a case where the winding of the prefilter 6 by the winding roll 50 is stopped halfway. Further, when the rotation amount N1 is larger than the upper limit value (96 times) of the predetermined range, for example, the winding of the prefilter 6 by the winding roll 50 is not completed.
  ステップ31では表示部17によってエラーを示す文字等が表示される。これにより、エラー報知が行われ、使用者は清掃装置30によるプレフィルタ6の清掃の未了を容易に認識することができる。なお、使用者はエラー報知に基づいて所定の処置を行う。ステップ#31の後はステップ#26に移行する。 In step 31, characters or the like indicating an error are displayed on the display unit 17. Thereby, error notification is performed, and the user can easily recognize that the cleaning of the prefilter 6 by the cleaning device 30 has not been completed. Note that the user performs a predetermined treatment based on the error notification. After step # 31, the process proceeds to step # 26.
  ステップ#18では供給ロール40がカバー部21に着脱された後の初回の清掃動作か否かが判断される。初回の清掃動作の場合にはステップ#22に移行し、初回の清掃動作ではない場合にはステップ#21に移行する。ステップ#21では駆動モータ100の供給ロール40へのプレフィルタ6の巻戻しのために必要な回転量N2が回転量N1に設定される。ステップ#22では回転量N2が回転量N1よりも所定量α少ない回転量(N1-α、例えば79回)に設定される。 In step # 18, it is determined whether or not the first cleaning operation is performed after the supply roll 40 is attached to and detached from the cover portion 21. If it is the first cleaning operation, the process proceeds to step # 22. If it is not the first cleaning operation, the process proceeds to step # 21. In step # 21, the rotation amount N2 required for rewinding the prefilter 6 to the supply roll 40 of the drive motor 100 is set to the rotation amount N1. In step # 22, the rotation amount N2 is set to a rotation amount (N1-α, for example, 79 times) smaller than the rotation amount N1 by a predetermined amount α.
  ステップ#19では駆動モータ100の脱調の際に回転量検知部110の検知した回転量N1が所定の上限回転量Nh(例えば81回)よりも大きいか否かが判断される。回転量N1が上限回転量Nhよりも大きい場合にはステップ#21に移行し、上限回転量Nhよりも大きくない場合にはステップ#20に移行する。 In step # 19, it is determined whether or not the rotation amount N1 detected by the rotation amount detection unit 110 when the drive motor 100 is stepped out is greater than a predetermined upper limit rotation amount Nh (for example, 81 times). When the rotation amount N1 is larger than the upper limit rotation amount Nh, the process proceeds to step # 21, and when not larger than the upper limit rotation amount Nh, the process proceeds to step # 20.
  ステップ#20では回転量N2が上限回転量Nhに設定される。ステップ#20、ステップ#21及びステップ#22の後はステップ#23に移行する。 In step # 20, the rotation amount N2 is set to the upper limit rotation amount Nh. After step # 20, step # 21, and step # 22, the process proceeds to step # 23.
  ステップ#23では駆動モータ100が反転する。これにより、傘歯車61が巻取時とは反対方向(本実施形態では時計回り方向)に回転する。この時、巻取ロール50及びブラシ体80は右側面から見て反時計回りに回転する。 At step # 23, the drive motor 100 is reversed. Thereby, the bevel gear 61 rotates in a direction opposite to that at the time of winding (clockwise direction in the present embodiment). At this time, the winding roll 50 and the brush body 80 rotate counterclockwise when viewed from the right side.
  巻取ロール50によるプレフィルタ6の巻取が終わった時にゼンマイ75の付勢力は巻取前よりも大きくなっている。このため、駆動モータ100を反転させると、ゼンマイ75の復元力によって回転体71が右側面から見て反時計回りに回転する。これにより、プレフィルタ6が供給ロール40に巻回される。 When winding of the pre-filter 6 by the kite winding roll 50 is completed, the urging force of the mainspring 75 is larger than that before winding. For this reason, when the drive motor 100 is reversed, the rotating body 71 rotates counterclockwise as viewed from the right side surface by the restoring force of the mainspring 75. Thereby, the prefilter 6 is wound around the supply roll 40.
  ステップ#24では回転量検知部110の検知した回転量が回転量N2に到達するまで待機する。ステップ#25ではフラグFに0が代入される。ステップ#26では駆動モータ100の回転が停止される。以上により、清掃装置30による清掃動作が終了する。 In step # 24, the process waits until the rotation amount detected by the rotation amount detection unit 110 reaches the rotation amount N2. In step # 25, 0 is assigned to the flag F. In step # 26, the rotation of the drive motor 100 is stopped. Thus, the cleaning operation by the cleaning device 30 ends.
  清掃装置30による清掃動作の終了後に、使用者は集塵部90をカバー部21から取り外し、容器92に溜まった塵埃を廃棄することができる。 After the cleaning operation by the scissors cleaning device 30 is completed, the user can remove the dust collecting unit 90 from the cover unit 21 and discard the dust accumulated in the container 92.
  また、プレフィルタ6は交換時にプレフィルタ6の一端を取り付けられた供給ロール40がカバー部21に装着される。そして、プレフィルタ6の下端が巻取ロール50に取り付けられる。 In addition, the supply roll 40 to which one end of the prefilter 6 is attached at the time of replacement is attached to the cover portion 21. Then, the lower end of the prefilter 6 is attached to the take-up roll 50.
  この時、供給ロール40と巻取ロール50との間のプレフィルタ6に弛みが生じている場合がある。この場合に使用者が付勢部70のハンドル73を右側面から見て(矢印A方向から見て)反時計回りに回すと、回転体71、72が右側面から見て反時計回りに回転する。これにより、プレフィルタ6が供給ロール40に巻き取られ、プレフィルタ6の弛みを解消することができる。したがって、送風機10を駆動させた際に吸込口3から吸い込まれた空気がプレフィルタ6を確実に通過することができる。 At this time, the pre-filter 6 between the supply roll 40 and the take-up roll 50 may be loosened. In this case, when the user turns the handle 73 of the urging unit 70 counterclockwise when viewed from the right side (viewed from the direction of arrow A), the rotating bodies 71 and 72 rotate counterclockwise when viewed from the right side. To do. Thereby, the pre-filter 6 is wound up by the supply roll 40, and the slack of the pre-filter 6 can be eliminated. Therefore, the air sucked from the suction port 3 when the blower 10 is driven can surely pass through the prefilter 6.
  本実施形態によると、回転量検知部110の検知結果に基づいて駆動モータ100の脱調を判別し、脱調した際に駆動モータ100を反転する。これにより、巻取ロールの巻き取り終了を正確に検知することができる。したがって、プレフィルタ6(フィルタ)を十分に清掃することができる。 According to the present embodiment, the step-out of the drive motor 100 is determined based on the detection result of the rotation amount detection unit 110, and when the step-out occurs, the drive motor 100 is reversed. Thereby, the end of winding of the winding roll can be accurately detected. Therefore, the pre-filter 6 (filter) can be sufficiently cleaned.
  また、回転量検知部110はフォトインタラプタ111と、駆動モータ100に連動して回転するスリット円板112とを有する。そして、巻取ロール50によるプレフィルタ6(フィルタ)の巻き取り時に回転量検部110がスリット円板112の回転により出力されるパルスを所定時間検知しなかった場合に駆動モータ100の脱調と判別する。これにより、駆動モータ100の脱調の判別を容易に実現することができる。 Further, the rotation amount detection unit 110 includes a photo interrupter 111 and a slit disk 112 that rotates in conjunction with the drive motor 100. When the pre-filter 6 (filter) is taken up by the take-up roll 50, if the rotation amount detection unit 110 does not detect a pulse output by the rotation of the slit disk 112 for a predetermined time, the step-out of the drive motor 100 is detected. Determine. Thereby, the determination of the step-out of the drive motor 100 can be easily realized.
  また、駆動モータ100が脱調した際の回転量検知部110の検知した回転量が所定範囲外の場合にエラー報知を行う。これにより、使用者は清掃装置30によるプレフィルタ6の清掃の未了を容易に認識することができる。 In addition, when the rotation amount detected by the rotation amount detection unit 110 when the drive motor 100 is out of step is out of the predetermined range, an error notification is performed. Thereby, the user can easily recognize that the cleaning of the prefilter 6 by the cleaning device 30 has not been completed.
  また、供給ロール40が着脱された後の初回の清掃装置30の駆動の際に、反転時の駆動モータ100の回転量を、駆動モータ100が脱調した際の駆動モータ100の回転量よりも小さくする。これにより、清掃装置30の清掃動作後のプレフィルタ6の弛みを低減し、塵埃を含んだ空気がプレフィルタ6を確実に通過することができる。 Further, when the cleaning device 30 is driven for the first time after the supply roll 40 is attached and detached, the rotation amount of the drive motor 100 at the time of reversal is larger than the rotation amount of the drive motor 100 when the drive motor 100 steps out. Make it smaller. Thereby, the slack of the pre-filter 6 after the cleaning operation of the cleaning device 30 can be reduced, and air containing dust can reliably pass through the pre-filter 6.
  また、清掃装置30が駆動中に停止して再開した場合に、回転量検知部110の検知した回転量をリセットして巻取ロール50によるプレフィルタ6の巻き取りを開始する。そして、駆動モータ100によるプレフィルタ6の巻取終了時の回転量検知部110の検知した回転量N1が所定の上限回転量Nhよりも大きい場合には検知した回転量N1だけ駆動モータ100を反転し、上限回転量Nhよりも小さい場合には上限回転量Nhだけ駆動モータ100を反転する。これにより、清掃装置30の駆動再開後に清掃動作が終了した場合にもプレフィルタ6を供給ロール40に確実に巻き戻すことができる。 In addition, when the cleaning device 30 is stopped during driving and restarted, the rotation amount detected by the rotation amount detection unit 110 is reset and winding of the prefilter 6 by the winding roll 50 is started. When the rotation amount N1 detected by the rotation amount detection unit 110 at the end of winding of the prefilter 6 by the drive motor 100 is larger than the predetermined upper limit rotation amount Nh, the drive motor 100 is reversed by the detected rotation amount N1. If it is smaller than the upper limit rotation amount Nh, the drive motor 100 is reversed by the upper limit rotation amount Nh. Thereby, even when the cleaning operation is completed after the driving of the cleaning device 30 is resumed, the prefilter 6 can be reliably rewound onto the supply roll 40.
  また、ブラシ体80が巻取ロール50を回転駆動する駆動モータ100に連結され、巻取ロール50の回転時に回転するとともに巻取ロール50上のプレフィルタ6(フィルタ)に摺動する。これにより、ブラシ体80を回転させる従来例のブラシ体用モータを駆動モータ100と別途設ける必要がなくなる。したがって、空気清浄機1の製造コストを削減することができる。 Further, the brush body 80 is connected to a drive motor 100 that rotationally drives the take-up roll 50, and rotates when the take-up roll 50 rotates and slides on the pre-filter 6 (filter) on the take-up roll 50. This eliminates the need to provide a conventional brush body motor for rotating the brush body 80 separately from the drive motor 100. Therefore, the manufacturing cost of the air cleaner 1 can be reduced.
  また、巻取ロール50の回転方向とブラシ体80の回転方向とが同方向である。これにより、ブラシ体80はプレフィルタ6の進行方向と逆方向からプレフィルタ6に摺動する。したがって、ブラシ体80はプレフィルタ6上の塵埃を確実に除去することができる。 Moreover, the rotation direction of the winding roll 50 and the rotation direction of the brush body 80 are the same direction. Thereby, the brush body 80 slides on the prefilter 6 from the direction opposite to the traveling direction of the prefilter 6. Therefore, the brush body 80 can reliably remove dust on the pre-filter 6.
  また、ブラシ体80の周速は巻取ロール50の周速よりも大きいと望ましい。これにより、プレフィルタ6上でブラシ毛束82の周方向の接触長さをブラシ毛束82の接触する周期よりも長くし、プレフィルタ6上にブラシ毛束82を隙間なく接触させることができる。したがって、プレフィルタ6上の塵埃をより確実に除去することができる。 It is desirable that the peripheral speed of the brush body 80 is larger than the peripheral speed of the winding roll 50. Thereby, the contact length in the circumferential direction of the bristle bundle 82 on the prefilter 6 can be made longer than the period in which the bristle bundle 82 contacts, and the bristle bundle 82 can be brought into contact with the prefilter 6 without any gap. . Therefore, the dust on the prefilter 6 can be removed more reliably.
  また、駆動モータ100が筐体2の本体部20に配されるとともに供給ロール40及び巻取ロール50がカバー部21に配される。これにより、カバー部21を本体部20から取り外してプレフィルタ6を容易に交換することができる。なお、空気清浄機1は清掃装置30を備えているが、空気清浄機1の設置場所(例えば、台所のように油汚れが多い場所など)によってはプレフィルタ6の目詰まりが生じる場合がある。この場合でも、プレフィルタ6を容易に取り外して念入りに清掃することができる。 In addition, the drive motor 100 is disposed on the main body 20 of the housing 2, and the supply roll 40 and the take-up roll 50 are disposed on the cover 21. Thereby, the cover part 21 can be removed from the main-body part 20, and the pre filter 6 can be replaced | exchanged easily. In addition, although the air cleaner 1 is provided with the cleaning apparatus 30, the clogging of the prefilter 6 may occur depending on the installation location of the air cleaner 1 (for example, a place with a lot of oil stains such as a kitchen). . Even in this case, the prefilter 6 can be easily removed and carefully cleaned.
  また、駆動モータ100の回転軸に嵌合する嵌合孔61aを有した傘歯車61(第1交差軸歯車)と、傘歯車61に噛合する傘歯車62(第2交差軸歯車)と、傘歯車62と一体に回転して巻取ロール50に連結される平歯車63(第1平行軸歯車)と、平歯車63に噛合してブラシ体80に連結される平歯車64(第2平行軸歯車)とを備える。これにより、一の駆動モータ100による巻取ロール50及びブラシ体80の回転を容易に実現することができる。 In addition, a bevel gear 61 (first cross shaft gear) having a fitting hole 61 a that fits the rotation shaft of the drive motor 100, a bevel gear 62 (second cross shaft gear) that meshes with the bevel gear 61, and a bevel A spur gear 63 (first parallel shaft gear) that rotates integrally with the gear 62 and is connected to the take-up roll 50, and a spur gear 64 (second parallel shaft) that meshes with the spur gear 63 and is connected to the brush body 80. Gear). Thereby, rotation of the winding roll 50 and the brush body 80 by the one drive motor 100 is easily realizable.
  また、巻取ロール50に連結される平歯車63がブラシ体80に連結される平歯車64よりも駆動モータ100側に配置されるため、巻取ロール50に伝達される駆動力の減衰を抑制できる。これにより、プレフィルタ6を介して付勢部70により付勢される巻取ロール50を付勢力に抗して駆動モータ100により確実に回転駆動することができる。 Further, since the spur gear 63 connected to the take-up roll 50 is disposed closer to the drive motor 100 than the spur gear 64 connected to the brush body 80, the damping of the driving force transmitted to the take-up roll 50 is suppressed. it can. Thereby, the winding roll 50 urged by the urging unit 70 via the prefilter 6 can be reliably rotated by the drive motor 100 against the urging force.
  また、ブラシ体80と平歯車64との間に、平歯車64と一体に設けられる内歯車65と、内歯車65に噛合する平歯車66(第3平行軸歯車)とを設け、ブラシ体80の回転軸が平歯車63の回転軸と平歯車64の回転軸との間に配される。これにより、巻取ロール50上のプレフィルタ6に摺動するブラシ体80を容易に巻取ロール50に接近して配置することができる。 Further, between the brush body 80 and the spur gear 64, an internal gear 65 provided integrally with the spur gear 64 and a spur gear 66 (third parallel shaft gear) meshing with the internal gear 65 are provided. The rotation shaft is arranged between the rotation shaft of the spur gear 63 and the rotation shaft of the spur gear 64. Thereby, the brush body 80 that slides on the pre-filter 6 on the winding roll 50 can be easily placed close to the winding roll 50.
  また、プレフィルタ6が清掃装置30の停止時に吸込口3に面して配される通気部6bと、清掃装置30の駆動時に供給ロール40から送り出される収納部6cとを有する。そして、収納部6c上には通気部6bと区別して吸込口3から視認可能な図柄6gが設けられる。これにより、プレフィルタ6の移動が容易に視認され、使用者は清掃装置30によるプレフィルタ6の清掃を容易に認識することができる。 In addition, the pre-filter 6 has a ventilation portion 6 b disposed facing the suction port 3 when the cleaning device 30 is stopped, and a storage portion 6 c sent out from the supply roll 40 when the cleaning device 30 is driven. And the symbol 6g which can be visually recognized from the suction inlet 3 is provided on the accommodating part 6c in distinction from the ventilation | gas_flowing part 6b. Thereby, the movement of the pre-filter 6 is easily visually recognized, and the user can easily recognize the cleaning of the pre-filter 6 by the cleaning device 30.
  また、清掃装置30の駆動時に送風機10を停止する。これにより、プレフィルタ6から除去された直後の塵埃のプレフィルタ6の下流側への吸い込みを防止することができる。また、図柄6gによって使用者が故障によって送風機10が停止したと誤認することを防止できる。 送風 Also, the blower 10 is stopped when the cleaning device 30 is driven. Accordingly, it is possible to prevent the dust immediately after being removed from the prefilter 6 from being sucked into the downstream side of the prefilter 6. Moreover, it can prevent that a user misidentifies that the air blower 10 stopped by failure by the design 6g.
  また、清掃装置30の付勢部70は、巻取ロール50のプレフィルタ6の巻き取り時に供給ロール40の回転軸を巻取方向の逆方向に付勢するゼンマイ75を有する。これにより、巻取ロール50の巻取が終了した後に駆動モータ100を反転させると、ゼンマイ75の復元力によってプレフィルタ6が供給ロール40に巻回される。したがって、供給ロール40を巻取ロール50の巻取方向Wと反対方向に回転させるためのモータを駆動モータ100と別途に設ける必要がない。その結果、空気清浄機1の製造コストをより削減することができる。また、ゼンマイ75を用いるため、付勢しながらプレフィルタ6を長い距離で巻取ロール50に巻き取ることができる。これにより、プレフィルタ6の大きさの設計の自由度を高めることができる。 Further, the urging unit 70 of the cleaning device 30 includes a spring 75 that urges the rotating shaft of the supply roll 40 in the direction opposite to the winding direction when the prefilter 6 of the winding roll 50 is wound. Accordingly, when the drive motor 100 is reversed after the winding of the winding roll 50 is completed, the prefilter 6 is wound around the supply roll 40 by the restoring force of the mainspring 75. Therefore, it is not necessary to provide a motor for rotating the supply roll 40 in the direction opposite to the winding direction W of the winding roll 50 separately from the drive motor 100. As a result, the manufacturing cost of the air cleaner 1 can be further reduced. Moreover, since the mainspring 75 is used, the prefilter 6 can be wound around the winding roll 50 at a long distance while being biased. Thereby, the freedom degree of the design of the magnitude | size of the pre filter 6 can be raised.
  また、付勢部70が、供給ロール40の軸部を係止してゼンマイ75の一端が取り付けられる回転体71(第1回転体)と、ゼンマイ75の他端が取り付けられるとともにゼンマイ75の付勢力を小さくする方向の回転が規制される回転体72(第2回転体)と、回転体72を回転操作するハンドル73とを有する。これにより、供給ロール40をカバー部21に装着してハンドル73を操作すると、プレフィルタ6は巻取方向Wと逆方向に巻回される。したがって、プレフィルタ6の弛みを低減し、塵埃を含んだ空気がプレフィルタ6を確実に通過することができる。 In addition, the urging portion 70 engages the shaft portion of the supply roll 40 and attaches the rotary body 71 (first rotary body) to which one end of the mainspring 75 is attached, and the other end of the mainspring 75 to which the mainspring 75 is attached. It has a rotating body 72 (second rotating body) whose rotation in the direction of decreasing the force is restricted, and a handle 73 that rotates the rotating body 72. Accordingly, when the supply roll 40 is mounted on the cover portion 21 and the handle 73 is operated, the prefilter 6 is wound in the direction opposite to the winding direction W. Therefore, the slack of the pre-filter 6 can be reduced, and the dust-containing air can surely pass through the pre-filter 6.
  また、付勢部70は、ハンドル73と回転体72との間に配されてゼンマイ75の付勢力を小さくする方向へのハンドル73の回転を規制する連結部材74を備え、連結部材74は回転体72と一体に回転する。これにより、ゼンマイ75の付勢力を小さくする方向への回転体72の回転を確実に防止することができる。 Further, the urging unit 70 includes a connecting member 74 that is disposed between the handle 73 and the rotating body 72 and restricts the rotation of the handle 73 in a direction that reduces the urging force of the mainspring 75, and the connecting member 74 rotates. It rotates integrally with the body 72. Thereby, the rotation of the rotating body 72 in the direction to reduce the urging force of the mainspring 75 can be reliably prevented.
  また、供給ロール40のシャフト41が溝部41bを有する芯材41aと、芯材41aに外嵌する断面C字状の弾性体から成るスリーブ41dとを有し、スリーブ41d及び溝部41bによりプレフィルタ6のバー材6aを弾性挟持する。これにより、スリーブ41dの開口部41eを広げると、バー材6aをシャフト41から容易に取り外すことができる。また、スリーブ41dによりバー材6aのシャフト41からの脱落を防止することができる。巻取ロール50についても同様である。 Further, the shaft 41 of the supply roll 40 includes a core member 41a having a groove portion 41b, and a sleeve 41d made of an elastic body having a C-shaped cross section that is fitted around the core member 41a. The bar material 6a is elastically clamped. Accordingly, when the opening 41e of the sleeve 41d is widened, the bar material 6a can be easily detached from the shaft 41. Further, the sleeve 41d can prevent the bar material 6a from falling off the shaft 41. The same applies to the winding roll 50.
  また、供給ロール40の芯材41aが金属から成り、スリーブ41dが樹脂成形品から成る。巻取ロール50についても同様である。これにより、シャフト41、51の強度を十分確保しながらバー材6aをシャフト41、51に対して容易に着脱することができる。 The core material 41a of the supply roll 40 is made of metal, and the sleeve 41d is made of a resin molded product. The same applies to the winding roll 50. Thereby, the bar member 6a can be easily attached to and detached from the shafts 41 and 51 while ensuring the strength of the shafts 41 and 51 sufficiently.
  <第2実施形態>
  次に、本発明の第2実施形態について説明する。図11は本実施形態の空気清浄機のカバー部の支持部材の側面図を示している。説明の便宜上、前述の図1~図10に示した第1実施形態と同様の部分には同一の符号を付している。本実施形態では、カバー部21の支持部材49の構成が第1実施形態とは異なっている。その他の部分は第1実施形態と同様である。
Second Embodiment
Next, a second embodiment of the present invention will be described. FIG. 11 shows a side view of the support member of the cover part of the air cleaner of the present embodiment. For convenience of explanation, the same reference numerals are given to the same parts as those in the first embodiment shown in FIGS. In the present embodiment, the configuration of the support member 49 of the cover portion 21 is different from that of the first embodiment. Other parts are the same as those in the first embodiment.
  カバー部21の供給ロール40の右方の支持部材49(図3参照)の前端部には上下方向に回動する樹脂製の回動板400が設けられる。回動板400の軸部401は回動板400の前後方向の中央よりも後方に偏って配される。これにより、図11に示すように、支持部材49上に供給ロール40が取付けられていない場合には回動板400の前端部が支持部材49よりも前方に突出する。このため、供給ロール40がカバー部21に取付けられていない状態でカバー部21を本体部20に取り付けようとすると、回動板400の前端部が本体部20と干渉する。したがって、カバー部21への供給ロール40の取付忘れを容易に防止することができる。 At the front end portion of the support member 49 (see FIG. 3) on the right side of the supply roll 40 of the heel cover portion 21, a resin-made rotation plate 400 that rotates in the vertical direction is provided. The shaft portion 401 of the rotating plate 400 is arranged to be offset rearward from the center of the rotating plate 400 in the front-rear direction. Accordingly, as shown in FIG. 11, when the supply roll 40 is not attached on the support member 49, the front end portion of the rotating plate 400 protrudes forward from the support member 49. For this reason, if it is going to attach the cover part 21 to the main-body part 20 in the state in which the supply roll 40 is not attached to the cover part 21, the front-end part of the rotation board 400 will interfere with the main-body part 20. FIG. Therefore, forgetting to attach the supply roll 40 to the cover part 21 can be easily prevented.
  一方、図12に示すように、供給ロール40を支持部材49上に取り付けると、供給ロール40が回動板400の後端部に衝突し、回動板400は上方に回動する。これにより、回動板400の前端部が後方に退避し、カバー部21を本体部20に取付ける際に回動板400と本体部20との干渉が防止される。 On the other hand, as shown in FIG. 12, when the supply roll 40 is mounted on the support member 49, the supply roll 40 collides with the rear end portion of the rotating plate 400, and the rotating plate 400 rotates upward. Accordingly, the front end portion of the rotating plate 400 is retracted rearward, and interference between the rotating plate 400 and the main body portion 20 is prevented when the cover portion 21 is attached to the main body portion 20.
  なお、本実施形態でも第1実施形態と同様の効果を得ることができる。 Note that the present embodiment can provide the same effects as those of the first embodiment.
  <第3実施形態>
  次に、本発明の第3実施形態について説明する。図13は本実施形態の空気清浄機のカバー部の支持部材の側面図を示している。説明の便宜上、前述の図1~図10に示した第1実施形態と同様の部分には同一の符号を付している。本実施形態では、カバー部21の支持部材49の構成が第1実施形態とは異なっている。その他の部分は第1実施形態と同様である。
<Third Embodiment>
Next, a third embodiment of the present invention will be described. FIG. 13: has shown the side view of the support member of the cover part of the air cleaner of this embodiment. For convenience of explanation, the same reference numerals are given to the same parts as those in the first embodiment shown in FIGS. In the present embodiment, the configuration of the support member 49 of the cover portion 21 is different from that of the first embodiment. Other parts are the same as those in the first embodiment.
  支持部材49は固定部49a及び移動部49bを有する。移動部49bの後端部にはバネ49cが設けられ、バネ49cの一端はカバー部21の前面に取付けられる。この時、バネ49cが伸びた状態で移動部49bの前端部は固定部49aよりも前方に突出するように構成される。これにより、図13に示すように、支持部材49上に供給ロール40が取付けられていない場合には移動部49bの前端部が固定部49aよりも前方に突出する。このため、供給ロール40がカバー部21に取付けられていない状態でカバー部21を本体部20に取り付けようとすると、移動部49bの前端部が本体部20と干渉する。したがって、カバー部21への供給ロール40の取付忘れを容易に防止することができる。 The heel support member 49 includes a fixed portion 49a and a moving portion 49b. A spring 49 c is provided at the rear end of the moving part 49 b, and one end of the spring 49 c is attached to the front surface of the cover part 21. At this time, the front end portion of the moving portion 49b is configured to protrude forward from the fixed portion 49a with the spring 49c extended. Thereby, as shown in FIG. 13, when the supply roll 40 is not attached on the support member 49, the front end part of the moving part 49b protrudes ahead of the fixed part 49a. For this reason, if it is going to attach the cover part 21 to the main-body part 20 in the state in which the supply roll 40 is not attached to the cover part 21, the front-end part of the moving part 49b will interfere with the main-body part 20. FIG. Therefore, forgetting to attach the supply roll 40 to the cover part 21 can be easily prevented.
  一方、図14に示すように、供給ロール40を支持部材49上に取り付けると、固定部49aに当接した供給ロール40が移動部49bを後方へ移動させる。これにより、移動部49bの前端部が後方に退避し、カバー部21を本体部20に取付ける際に移動部49bと本体部20との干渉が防止される。 On the other hand, as shown in FIG. 14, when the supply roll 40 is mounted on the support member 49, the supply roll 40 in contact with the fixed portion 49a moves the moving portion 49b backward. Accordingly, the front end portion of the moving portion 49b is retracted rearward, and interference between the moving portion 49b and the main body portion 20 is prevented when the cover portion 21 is attached to the main body portion 20.
  本実施形態でも第1実施形態と同様の効果を得ることができる。 In the present embodiment, the same effect as in the first embodiment can be obtained.
  なお、第2実施形態及び第3実施形態において、第1実施形態の磁石23及びホール素子に替えて、フォトインタラプタ(不図示)を設けてもよい。フォトインタラプタは対向する発光部及び受光部を有する。発光部から受光部へ向かう光が、支持部材49よりも前方に突出した第2実施形態の回動板400や第3実施形態の移動部49bによって遮られたことを受光部で検出した場合に、送風機10の駆動を禁止する。これにより、カバー部21が本体部20に取り付けられていない状態での空気清浄機1の送風動作を防止することができる。 In the second embodiment and the third embodiment, a photo interrupter (not shown) may be provided instead of the magnet 23 and the hall element of the first embodiment. The photo interrupter has a light emitting portion and a light receiving portion which face each other. When the light receiving unit detects that the light traveling from the light emitting unit to the light receiving unit is blocked by the rotating plate 400 of the second embodiment protruding forward from the support member 49 or the moving unit 49b of the third embodiment. The driving of the blower 10 is prohibited. Thereby, the ventilation operation | movement of the air cleaner 1 in the state in which the cover part 21 is not attached to the main-body part 20 can be prevented.
  <第4実施形態>
  次に、本発明の第4実施形態について説明する。図15は本実施形態の空気清浄機のプレフィルタの平面図を示している。説明の便宜上、前述の図1~図10に示した第1実施形態と同様の部分には同一の符号を付している。本実施形態ではプレフィルタ6の構成が第1実施形態とは異なっている。その他の部分は第1実施形態と同様である。
<Fourth embodiment>
Next, a fourth embodiment of the present invention will be described. FIG. 15 shows a plan view of the prefilter of the air cleaner of the present embodiment. For convenience of explanation, the same reference numerals are given to the same parts as those in the first embodiment shown in FIGS. In the present embodiment, the configuration of the prefilter 6 is different from that of the first embodiment. Other parts are the same as those in the first embodiment.
  シート状のプレフィルタ6は巻取方向Wに第1領域A1~第4領域A4が並べて形成される。第1領域A1はメッシュの密度が低い領域、第2領域A2はメッシュの密度が高い領域、第3領域A3はメッシュに活性炭が付着された領域、第4領域A4はメッシュに芳香剤が付着された領域になっている。 The sheet-like prefilter 6 is formed by arranging the first area A1 to the fourth area A4 in the winding direction W. The first region A1 is a region where the mesh density is low, the second region A2 is the region where the mesh density is high, the third region A3 is a region where activated carbon is attached to the mesh, and the fourth region A4 is where the fragrance is attached to the mesh. It has become an area.
  また、空気清浄機1は塵埃センサ(不図示)及び臭いセンサ(不図示)を有する。塵埃センサは居室内の空気中の塵埃濃度を検知する。臭いセンサは居室内の空気中の臭気成分の濃度を検知する。 Moreover, the air cleaner 1 has a dust sensor (not shown) and an odor sensor (not shown). The dust sensor detects the dust concentration in the air in the living room. The odor sensor detects the concentration of odor components in the air in the room.
  上記構成の空気清浄機1において、例えば塵埃センサの検知結果により空気中の塵埃濃度が低いと判断された場合には駆動モータ100が駆動して巻取ロール50が回転し、第1領域A1が吸込口3に面して配される。これにより、空気清浄機1の送風効率を向上させることができる。また、例えば塵埃センサの検知結果により空気中の塵埃濃度が高いと判断された場合には駆動モータ100が駆動して巻取ロール50が回転し、第2領域A2が吸込口3に面して配される。なお、第1領域A1~第4領域A4の巻取方向Wの長さ及び駆動モータ100の回転量に基づいて、吸込口3に面して配される領域を決定することができる。 In the air cleaner 1 having the above configuration, for example, when it is determined that the dust concentration in the air is low based on the detection result of the dust sensor, the drive motor 100 is driven to rotate the take-up roll 50, and the first area A1 is It is arranged facing the inlet 3. Thereby, the ventilation efficiency of the air cleaner 1 can be improved. Further, for example, when it is determined from the detection result of the dust sensor that the dust concentration in the air is high, the drive motor 100 is driven to rotate the take-up roll 50, and the second region A2 faces the suction port 3. Arranged. Note that the area disposed facing the suction port 3 can be determined based on the length of the first area A1 to the fourth area A4 in the winding direction W and the rotation amount of the drive motor 100.
  臭いセンサの検知結果により空気中の臭気成分の濃度が高いと判断された場合には駆動モータ100が駆動して巻取ロール50が回転し、第3領域A3または第4領域A4が吸込口3に面して配される。 When it is determined from the detection result of the odor sensor that the concentration of the odor component in the air is high, the drive motor 100 is driven to rotate the take-up roll 50, and the third region A3 or the fourth region A4 is the suction port 3. It is arranged to face.
  以上により、居室内の空気の状態に適したプレフィルタ6の領域が吸込口3に面して配されるため、空気清浄機1の使用性を向上させることができる。 By the above, since the area | region of the pre-filter 6 suitable for the state of the air in a living room faces the suction inlet 3, the usability of the air cleaner 1 can be improved.
  本実施形態でも第1実施形態と同様の効果を得ることができる。また、プレフィルタ6は巻取方向Wに第1領域A1~第4領域A4が並んで形成される。これにより、居室内の空気の状態に適したプレフィルタ6の領域が吸込口3に面して配されるため、空気清浄機1の使用性を向上させることができる。 In the present embodiment, the same effect as in the first embodiment can be obtained. The prefilter 6 is formed with the first region A1 to the fourth region A4 aligned in the winding direction W. Thereby, since the area | region of the pre filter 6 suitable for the state of the air in a living room faces the suction inlet 3, the usability of the air cleaner 1 can be improved.
  なお、使用者が操作部19を操作することにより、第1領域A1~第4領域A4を選択してもよい。 Note that the first region A1 to the fourth region A4 may be selected by operating the operation unit 19 by the user.
  <第5実施形態>
  次に、本発明の第5実施形態について説明する。図16は本実施形態の空気清浄機のプレフィルタの押え部材の斜視図を示している。説明の便宜上、前述の図1~図10に示した第1実施形態と同様の部分には同一の符号を付している。本実施形態では押え部材22の構成が第1実施形態とは異なっている。その他の部分は第1実施形態と同様である。
<Fifth Embodiment>
Next, a fifth embodiment of the present invention will be described. FIG. 16 is a perspective view of the presser member of the prefilter of the air cleaner according to the present embodiment. For convenience of explanation, the same reference numerals are given to the same parts as those in the first embodiment shown in FIGS. In this embodiment, the structure of the pressing member 22 is different from that of the first embodiment. Other parts are the same as those in the first embodiment.
  本実施形態の押え部材22はプレフィルタ6の巻取方向W(本実施形態では上下方向)に延びるリブ22bのみを有し、巻取方向Wに直交する方向(本実施形態では左右方向)に延びるリブを有さない。これにより、巻取方向Wに直交する方向に延びるリブがプレフィルタ6上を摺動することによる塵埃の落下を防止することができる。 The holding member 22 of the present embodiment has only ribs 22b extending in the winding direction W (vertical direction in the present embodiment) of the prefilter 6 and is in a direction orthogonal to the winding direction W (horizontal direction in the present embodiment). There are no extending ribs. Thereby, the fall of the dust by the rib extended in the direction orthogonal to the winding direction W sliding on the pre-filter 6 can be prevented.
  なお、本実施形態でも第1実施形態と同様の効果を得ることができる。 Note that the present embodiment can provide the same effects as those of the first embodiment.
  第1実施形態~第5実施形態において、供給ロール40及び巻取ロール50をカバー部21に配しているが、これに替えて、本体部20に配してもよい。 に お い て In the first to fifth embodiments, the supply roll 40 and the take-up roll 50 are arranged in the cover part 21, but instead, they may be arranged in the main body part 20.
  第1実施形態~第5実施形態の空気清浄機1の清掃動作において、巻取ロール50の巻取速度と供給ロール40への巻戻速度とは同じでも異なってもよい。例えば、巻取ロール50の巻取速度を供給ロール40への巻戻速度よりも小さくすると、プレフィルタ6上の塵埃を除去しながら巻戻速度を大きくして清掃動作の時間を短縮することができる。 清掃 In the cleaning operation of the air cleaner 1 of the first to fifth embodiments, the winding speed of the winding roll 50 and the rewinding speed to the supply roll 40 may be the same or different. For example, when the winding speed of the winding roll 50 is made lower than the rewinding speed to the supply roll 40, the rewinding speed is increased while the dust on the prefilter 6 is removed, thereby shortening the cleaning operation time. it can.
  本発明は、フィルタを清掃する清掃装置を備えた空気清浄機に利用することができる。 発 明 The present invention can be used for an air purifier equipped with a cleaning device for cleaning a filter.
      1    空気清浄機
      2    筐体
      3    吸込口
      4、5    吹出口
      6    プレフィルタ(フィルタ)
      6a  バー材
      6b  通気部
      6c  収納部
      6g  図柄
      7    脱臭フィルタ
      8    空気通路
      8a  第1分岐通路
      8b  第2分岐通路
      9    集塵フィルタ
      10    送風機
      11    イオン発生装置
      12    ダンパ
      14、15    風向板
      17    表示部
      20    本体部
      21    カバー部
      22    押え部材
      23    磁石
      30    清掃装置
      40    供給ロール
      41    シャフト
      41a  芯材
      41d  スリーブ
      50    巻取ロール
      60    ギアユニット
      61    傘歯車(第1交差軸歯車)
      62    傘歯車(第2交差軸歯車)
      63    平歯車(第1平行軸歯車)
      64    平歯車(第2平行軸歯車)
      65    内歯車
      66    平歯車(第3平行軸歯車)
      70    付勢部
      71    回転体(第1回転体)
      71a  挟持部
      72    回転体(第2回転体)
      72a  爪
      73    ハンドル
      74    連結部材
      75    ゼンマイ
      76    圧縮ばね
      77    ストッパ
      77a  ねじりコイルばね
      78、79    ハウジング
      80    ブラシ体
      81    シャフト
      82    ブラシ毛束
      90    集塵部
      91    蓋部
      91a  開口部
      92    容器
      93    櫛部
    100    駆動モータ
    110    回転量検知部
    111    フォトインタラプタ
    112    スリット円板
    200    加湿部
    201    トレイ
    202    加湿フィルタ
    300    テープ状部材
    400    回動板
    401    軸部
    SP      スペース
DESCRIPTION OF SYMBOLS 1 Air cleaner 2 Case 3 Suction inlet 4, 5 Air outlet 6 Pre filter (filter)
6a Bar material 6b Ventilation part 6c Storage part 6g Design 7 Deodorizing filter 8 Air passage 8a First branch passage 8b Second branch passage 9 Dust collection filter 10 Blower 11 Ion generator 12 Damper 14, 15 Wind direction plate 17 Display part 20 Main part DESCRIPTION OF SYMBOLS 21 Cover part 22 Holding member 23 Magnet 30 Cleaning apparatus 40 Supply roll 41 Shaft 41a Core material 41d Sleeve 50 Winding roll 60 Gear unit 61 Bevel gear (1st cross shaft gear)
62 Bevel gear (second cross shaft gear)
63 Spur gear (first parallel shaft gear)
64 Spur gear (second parallel shaft gear)
65 Internal gear 66 Spur gear (third parallel shaft gear)
70 urging unit 71 rotating body (first rotating body)
71a Holding unit 72 Rotating body (second rotating body)
72a Claw 73 Handle 74 Connecting member 75 Spring 76 Compression spring 77 Stopper 77a Torsion coil spring 78, 79 Housing 80 Brush body 81 Shaft 82 Brush hair bundle 90 Dust collection part 91 Lid part 91a Opening part 92 Container 93 Comb part 100 Drive motor 110 Rotation Quantity detection unit 111 Photo interrupter 112 Slit disk 200 Humidification unit 201 Tray 202 Humidification filter 300 Tape-like member 400 Rotating plate 401 Shaft part SP space

Claims (5)

  1.   吸込口及び吹出口を開口する筐体と、前記吸込口と前記吹出口とを連結する空気通路と、前記空気通路内に配される送風機と、前記吸込口に面して配されるフィルタと、前記フィルタを清掃する清掃装置とを備えた空気清浄機において、
      前記清掃装置がシート状の前記フィルタが巻回された供給ロールと、前記フィルタを巻き取る巻取ロールと、前記巻取ロールを回転駆動する駆動モータと、前記巻取ロールの巻き取り時に前記供給ロールの回転軸を巻取方向の逆方向に付勢する付勢部と、前記巻取ロールの回転時に前記フィルタに摺動するブラシ体と、前記駆動モータの回転量を検知する回転量検知部とを有し、
      前記回転量検知部の検知結果に基づいて前記駆動モータの脱調を判別し、脱調した際に前記駆動モータを反転することを特徴とする空気清浄機。
    A housing that opens the inlet and the outlet, an air passage that connects the inlet and the outlet, a blower that is arranged in the air passage, and a filter that faces the inlet In an air cleaner comprising a cleaning device for cleaning the filter,
    The cleaning device has a sheet-like filter wound around the supply roll, a winding roll that winds up the filter, a drive motor that rotates the winding roll, and the supply at the time of winding the winding roll An urging unit that urges the rotation shaft of the roll in a direction opposite to the winding direction, a brush body that slides on the filter when the winding roll rotates, and a rotation amount detection unit that detects the rotation amount of the drive motor. And
    An air purifier characterized by determining step-out of the drive motor based on a detection result of the rotation amount detection unit, and inverting the drive motor when step-out occurs.
  2.   前記回転量検知部はフォトインタラプタと、前記駆動モータに連動して回転するスリット円板とを有し、
      前記巻取ロールによる前記フィルタの巻き取り時に、前記回転量検知部が前記スリット円板の回転により出力されるパルスを所定時間検知しなかった場合に前記駆動モータの脱調と判別することを特徴とする請求項1に記載の空気清浄機。
    The rotation amount detection unit includes a photo interrupter and a slit disk that rotates in conjunction with the drive motor,
    When the filter is wound by the winding roll, if the rotation amount detection unit does not detect a pulse output by the rotation of the slit disk for a predetermined time, it is determined that the drive motor is out of step. The air cleaner according to claim 1.
  3.   前記駆動モータが脱調した際の前記回転量検知部の検知した回転量が所定範囲外の場合にエラー報知を行うことを特徴とする請求項1または請求項2に記載の空気清浄機。 The air cleaner according to claim 1 or 2, wherein an error notification is performed when a rotation amount detected by the rotation amount detection unit when the drive motor has stepped out is outside a predetermined range.
  4.   前記供給ロールの着脱を検知する着脱センサを備え、
      前記供給ロールが着脱された後の初回の前記清掃装置の駆動の際に、前記駆動モータの反転時の前記駆動モータの回転量を、前記駆動モータが脱調した際の前記駆動モータの回転量よりも小さくしたことを特徴とする請求項1~請求項3のいずれかに記載の空気清浄機。
    An attachment / detachment sensor for detecting attachment / detachment of the supply roll;
    When the cleaning device is driven for the first time after the supply roll is attached or detached, the rotation amount of the drive motor when the drive motor is reversed is the rotation amount of the drive motor when the drive motor is stepped out. The air purifier according to any one of claims 1 to 3, wherein the air cleaner is smaller than the above.
  5.   前記清掃装置が駆動中に停止して再開した場合に、前記回転量検知部の検知した回転量をリセットして前記巻取ロールによる前記フィルタの巻き取りを開始し、
      前記駆動モータによる前記フィルタの巻取終了時の前記回転量検知部の検知した回転量が所定回転量よりも大きい場合には検知した回転量だけ前記駆動モータを反転し、前記所定回転量よりも小さい場合には前記所定回転量だけ前記駆動モータを反転することを特徴とする請求項1~請求項4のいずれか記載の空気清浄機。
    When the cleaning device is stopped during driving and restarted, the rotation amount detected by the rotation amount detection unit is reset, and winding of the filter by the winding roll is started.
    When the rotation amount detected by the rotation amount detection unit at the end of winding of the filter by the drive motor is larger than a predetermined rotation amount, the drive motor is reversed by the detected rotation amount, and the rotation amount is larger than the predetermined rotation amount. The air cleaner according to any one of claims 1 to 4, wherein when it is small, the drive motor is reversed by the predetermined rotation amount.
PCT/JP2017/007329 2016-10-19 2017-02-27 Air purifier WO2018073989A1 (en)

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JP2018546137A JP6718971B2 (en) 2016-10-19 2017-02-27 Air cleaner
MYPI2019001197A MY195128A (en) 2016-10-19 2017-02-27 Air Purifier
SG11201902012XA SG11201902012XA (en) 2016-10-19 2017-02-27 Air purifier
RU2019109846A RU2704933C1 (en) 2016-10-19 2017-02-27 Air cleaner
CN201780053525.3A CN109906344B (en) 2016-10-19 2017-02-27 Air purifier
PH12019500465A PH12019500465A1 (en) 2016-10-19 2019-03-01 Air purifier

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