CN101270913B - Cabinet air-conditioner dust gauze self-cleaning device and operation method thereof - Google Patents

Cabinet air-conditioner dust gauze self-cleaning device and operation method thereof Download PDF

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CN101270913B
CN101270913B CN2007100872895A CN200710087289A CN101270913B CN 101270913 B CN101270913 B CN 101270913B CN 2007100872895 A CN2007100872895 A CN 2007100872895A CN 200710087289 A CN200710087289 A CN 200710087289A CN 101270913 B CN101270913 B CN 101270913B
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filter screen
suction nozzle
filter
main
auxiliary
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CN101270913A (en
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张智春
楚人震
张守信
付裕
林凡卿
雷永锋
张福显
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Qingdao Haier Air Conditioner Gen Corp Ltd
Haier Group Corp
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Qingdao Haier Air Conditioner Gen Corp Ltd
Haier Group Corp
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Abstract

本发明公开了一种柜式空调过滤网自清洁装置及其工作方法,包括吸嘴机构和过滤网机构,过滤网机构固定在空调的风道蜗壳外侧,包括过滤网和过滤网框架;吸嘴机构贴设于过滤网对外的一侧,包括竖置于过滤网上的基体和设于基体上的吸嘴,基体由驱动机构驱动其沿轨道在过滤网左、右两侧之间滑动,吸嘴由另一驱动机构驱动其沿基体在过滤网上、下两侧之间滑动,吸嘴设有吸尘口和毛刷,通过一连接通道与设于空调机内的吸尘器连接,先通过吸尘口附近的毛刷清扫过滤网,再由吸尘器通过连接通道在吸嘴的中空腔内产生负压高速气流从而使吸尘口处维持强吸力吸尘。本发明运动可靠、成本低,吸尘范围全面、吸尘效果好。

The invention discloses a self-cleaning device for a filter screen of a cabinet type air conditioner and a working method thereof. The nozzle mechanism is attached to the outer side of the filter screen, including the base body vertically placed on the filter screen and the suction nozzle set on the base body. The base body is driven by the drive mechanism to slide between the left and right sides of the filter screen along the track, sucking The nozzle is driven by another driving mechanism to slide between the filter net and the lower sides along the base. The suction nozzle is equipped with a dust suction port and a brush, and is connected to the vacuum cleaner installed in the air conditioner through a connecting channel. The brush near the suction port cleans the filter screen, and then the vacuum cleaner generates negative pressure and high-speed airflow in the hollow cavity of the suction nozzle through the connecting channel to maintain strong suction at the suction port. The invention has reliable movement, low cost, comprehensive dust collection range and good dust collection effect.

Description

柜式空调过滤网自清洁装置及其工作方法Self-cleaning device for filter screen of cabinet type air conditioner and working method thereof

技术领域 technical field

本发明涉及一种空调过滤网清洁装置,尤其是一种能够自动清扫空调室内机进风口侧空气过滤网的自清洁装置。The invention relates to an air conditioner filter screen cleaning device, in particular to a self-cleaning device capable of automatically cleaning the air filter screen at the air inlet side of an air conditioner indoor unit.

背景技术 Background technique

目前,普通的分体落地式空调器的除尘方式主要是采用设置在进风口附近的空气过滤网来吸附空气中的灰尘,但是过滤网上积尘过多会带来很多负面影响。例如积尘过多引起过滤网网眼堵塞引起通风不畅,通过热交换器的循环风量减少,影响制冷制热效果,空调能力大幅降低,增加运行成本。同时过滤网上的部分灰尘还存在随循环风流再次进入室内空气中的可能,影响室内空气质量,与空调的健康功能不符,因此如何清除空调过滤网上的灰尘已成为用户和空调厂家共同关心的问题。目前市场上空调过滤网的除尘方式还停留在手工清洗的水平,采用易拆洗结构的过滤网,过滤网积尘后需售后服务人员或者用户自行拆卸进行清洗。这种方式虽然能够清除过滤网上的积尘,但是需要频繁的拆洗和维护,对用户来说不啻于是一种费力、费时的劳动负担。面对这种情况,国内外空调厂家的技术人员在空气过滤网自清洁方面加大研究力度,寻求技术突破。At present, the dust removal method of ordinary split floor air conditioners is mainly to use the air filter installed near the air inlet to absorb the dust in the air, but too much dust on the filter will bring many negative effects. For example, too much dust causes the blockage of the filter mesh, causing poor ventilation, reducing the circulating air volume through the heat exchanger, affecting the cooling and heating effect, greatly reducing the air conditioning capacity, and increasing operating costs. At the same time, part of the dust on the filter screen may enter the indoor air again with the circulating air flow, affecting the indoor air quality and inconsistent with the health function of the air conditioner. Therefore, how to remove the dust on the air conditioner filter screen has become a common concern of users and air conditioner manufacturers. At present, the dust removal method of air conditioner filters on the market is still at the level of manual cleaning, and the filter screen with an easy-to-removal and washable structure is adopted. After the filter screen has accumulated dust, it needs to be disassembled by after-sales service personnel or users for cleaning. Although this method can remove the accumulated dust on the filter screen, it requires frequent dismantling, washing and maintenance, which is nothing less than a laborious and time-consuming labor burden for the user. Faced with this situation, the technicians of air-conditioning manufacturers at home and abroad have intensified their research efforts in self-cleaning of air filters to seek technological breakthroughs.

中国专利申请号为200410057535.9中公开了一种带吸孔的吸尘带吸尘方式,它将吸引装置的吸引动作集中于吸口,这样可以维持较强的吸力。同时通过驱动吸尘带、移动吸口而变更吸引位置,使吸尘装置在空气过滤网上扫描,从而完成空气过滤网全区域的清扫。但是这种实现方式的成本高,加工技术难度大。吸尘带是薄的塑料薄膜,加工成一定形状的产品技术难度大,吸尘带在驱动过程中还要承受拉力和摩擦力,因此材质要求严格。同时吸尘带在移动过程中要保证与外围部件的密封和与吸孔中心线不发生偏离,因此加工精度要求也很高。在吸尘装置长期运行后,吸尘带的磨损也是难以避免的。Chinese Patent Application No. 200410057535.9 discloses a vacuuming belt vacuuming method with a suction hole, which concentrates the suction action of the suction device on the suction port, so that a stronger suction force can be maintained. At the same time, the suction position is changed by driving the vacuum belt and moving the suction port, so that the dust suction device scans on the air filter, thereby completing the cleaning of the entire area of the air filter. However, the cost of this implementation is high, and the processing technology is difficult. The vacuum belt is a thin plastic film, and it is difficult to process it into a certain shape. The vacuum belt must also bear tension and friction during the driving process, so the material requirements are strict. At the same time, the suction belt must be sealed with peripheral components and not deviate from the center line of the suction hole during the movement process, so the processing accuracy is also very high. After the long-term operation of the dust collection device, the wear and tear of the suction belt is unavoidable.

中国专利申请号为200610034955.4中公开了一种能够自动清扫空调室内机进风口侧空气过滤网的自清洁装置,包括有吸嘴机构及过滤网机构,过滤网机构包括有底座、过滤网、过滤网网架、电机及其旋转驱动机构,吸嘴机构包括有吸嘴支架和吸嘴,底座固定在空调的风道蜗壳上,过滤网固定在过滤网网架上,电机固定在底座,旋转驱动机构的主动件与电机的输出轴连接,过滤网网架固定在旋转驱动机构的从动件上,下端设有吸尘口的吸嘴支架固定在底座上,吸嘴固定在吸嘴支架上,吸嘴通过吸尘管与吸尘机构相连。该结构吸尘方式为通过过滤网的转动,使得吸尘口相对在过滤网上移动达到吸尘的效果,但是,由于过滤网转动需要功率大的驱动马达,噪音较大,另外吸尘口为一细长的开口,开口相对较大,吸力效果较差,所以除尘效果并不理想,尤其是距离过滤网中间较远的区域,除尘效果更差。Chinese patent application No. 200610034955.4 discloses a self-cleaning device capable of automatically cleaning the air filter on the side of the air inlet of the air-conditioning indoor unit, including a suction nozzle mechanism and a filter mechanism, and the filter mechanism includes a base, a filter, and a filter Net frame, motor and its rotating drive mechanism, the nozzle mechanism includes a nozzle bracket and a nozzle, the base is fixed on the air duct volute of the air conditioner, the filter is fixed on the filter net frame, the motor is fixed on the base, and the rotation is driven The active part of the mechanism is connected with the output shaft of the motor, the filter net frame is fixed on the driven part of the rotary drive mechanism, the suction nozzle bracket with the dust suction port at the lower end is fixed on the base, and the suction nozzle is fixed on the suction nozzle bracket. The suction nozzle is connected with the dust suction mechanism through the suction pipe. The dust suction method of this structure is through the rotation of the filter screen, so that the dust suction port moves relatively on the filter screen to achieve the effect of dust collection. However, because the filter screen rotation requires a high-power drive motor, the noise is relatively large. In addition, the dust suction port is a The slender opening, the opening is relatively large, and the suction effect is poor, so the dust removal effect is not ideal, especially in the area far from the middle of the filter, the dust removal effect is even worse.

有鉴于此特提出本发明。In view of this, the present invention is proposed.

发明内容 Contents of the invention

本发明要解决的技术问题在于克服现有技术的不足,提供一种清洁范围广、效率高、效果好、省时、省力的柜式空调过滤网自清洁装置。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and provide a self-cleaning device for a cabinet-type air conditioner filter with wide cleaning range, high efficiency, good effect, time-saving and labor-saving.

本发明的另一个目的是提供该自清洁装置的工作方法。Another object of the invention is to provide a working method of the self-cleaning device.

为解决上述技术问题,本发明采用技术方案的基本构思是:一种柜式空调过滤网自清洁装置,包括吸嘴机构和过滤网机构,其特征在于:所述的过滤网机构固定在空调的风道蜗壳外侧,包括过滤网和过滤网框架;所述的吸嘴机构贴设于过滤网对外的一侧,包括竖置于过滤网上的基体和设于基体上的吸嘴,所述的基体由驱动机构驱动其在过滤网左、右两侧之间滑动,所述的吸嘴由驱动机构驱动其沿基体在过滤网上、下两侧之间滑动以吸入附着在过滤网上的尘埃。In order to solve the above-mentioned technical problems, the basic idea of the technical solution adopted by the present invention is: a self-cleaning device for a cabinet-type air conditioner filter, including a suction nozzle mechanism and a filter mechanism, characterized in that: the filter mechanism is fixed on the air conditioner The outside of the air duct volute includes a filter screen and a filter screen frame; the suction nozzle mechanism is attached to the outer side of the filter screen, including a base body vertically placed on the filter screen and a suction nozzle arranged on the base body. The base body is driven by the drive mechanism to slide between the left and right sides of the filter screen, and the suction nozzle is driven by the drive mechanism to slide along the base body between the filter screen and the lower two sides to suck the dust attached to the filter screen.

其中,所述的吸嘴机构对外的一侧设有防尘罩,防尘罩与吸嘴机构之间设有作为基体和吸嘴移动的空间槽。Wherein, the outer side of the suction nozzle mechanism is provided with a dust cover, and a space groove is provided between the dust cover and the suction nozzle mechanism as a base body and a space for the suction nozzle to move.

所述的驱动机构分别为设于过滤网框架一侧的主驱动机构和设于基体上的副驱动机构,其中,主驱动机构驱动基体,副驱动机构驱动吸嘴。The driving mechanisms are respectively a main driving mechanism arranged on one side of the filter screen frame and an auxiliary driving mechanism arranged on the base, wherein the main driving mechanism drives the base, and the auxiliary driving mechanism drives the suction nozzle.

所述的驱动机构由与驱动马达连接的驱动轴、滑动自由地安装在驱动轴上且与驱动轴一起转动的蜗轮、与该蜗轮啮合的齿条构成。The drive mechanism is composed of a drive shaft connected to the drive motor, a worm wheel that is slidably mounted on the drive shaft and rotates together with the drive shaft, and a rack meshed with the worm wheel.

所述的驱动轴或齿条对应过滤网边部设有阻挡凸。驱动轴优选为正多边形柱体结构,以使得蜗轮与驱动轴一起转动而避免发生相对转动。The drive shaft or rack is provided with a blocking protrusion corresponding to the edge of the filter net. The driving shaft is preferably a regular polygonal cylindrical structure, so that the worm gear and the driving shaft rotate together and avoid relative rotation.

所述主驱动机构的主齿条横向设于过滤网框架的上或下侧,与过滤网框架一体成型,主驱动轴平行于主齿条枢设于过滤网框架上,与主齿条位于过滤网框架的同一侧,其一端与固定于过滤网框架上的驱动马达连接,主驱动轴穿过主蜗轮中心轴孔,主蜗轮枢设于基体的一端,基体的另一端安装有辊和凸部,辊可滑动地设于过滤网框架另一侧的半封闭式轨道内,通过基体凸部卡在轨道内。The main rack of the main driving mechanism is horizontally arranged on the upper or lower side of the filter screen frame, and is integrally formed with the filter screen frame. On the same side of the screen frame, one end is connected with the drive motor fixed on the filter screen frame, the main drive shaft passes through the central shaft hole of the main worm gear, the main worm gear is pivoted at one end of the base, and the other end of the base is equipped with rollers and protrusions , The roller is slidably arranged in the semi-closed track on the other side of the filter screen frame, and is stuck in the track through the convex part of the base body.

所述副驱动机构的副齿条与副驱动轴竖直设于基体上,副驱动轴穿过副蜗轮中心轴孔,副蜗轮枢设于吸嘴上与副齿条啮合,副驱动轴一端与马达连接,另一端与基体枢连接,马达设于基体上。The auxiliary rack and the auxiliary driving shaft of the auxiliary driving mechanism are vertically arranged on the base body, the auxiliary driving shaft passes through the central axis hole of the auxiliary worm gear, the auxiliary worm gear is pivoted on the suction nozzle and meshes with the auxiliary rack, and one end of the auxiliary driving shaft is connected to the auxiliary rack. The motor is connected, and the other end is pivotally connected with the base body, and the motor is arranged on the base body.

所述的驱动机构由与驱动马达连接并形成有外螺纹的驱动轴和安装在基体/吸嘴上且与外螺纹旋合的内螺纹构成,基体/吸嘴可滑动地设于一与驱动轴平行的螺杆上。该驱动机构可以和上述使用蜗轮的驱动结构一起分别作为主驱动机构和副驱动机构使用。The drive mechanism is composed of a drive shaft connected to the drive motor and formed with an external thread, and an internal thread mounted on the base/suction nozzle and screwed with the external thread. The base/suction nozzle is slidably arranged on a drive shaft on parallel screws. This driving mechanism can be used as a main driving mechanism and a secondary driving mechanism together with the above-mentioned driving structure using a worm wheel.

所述的吸嘴为一设有中空腔体的封闭结构,贴近过滤网的一侧设有吸尘口和与吸尘口对应设置的毛刷,另外其中一侧设有连接通道口,吸嘴通过一连接通道与设于空调机内的吸尘器连接。其中,所述毛刷可以为电动毛刷,其驱动方式可以单独设置驱动马达,也可以通过一传动齿轮组由副驱动机构传动带动。该连接通道为采用高强度材料制作的弹性软管。所述的吸尘器一端与连接通道连通,另一端连通除尘管通过柜机下侧的排尘口将灰尘排出室外,吸尘器与连接通道连通的一端开有一进气口,该进气口与柜机下侧的进风口对应,进气口上带有一个由马达驱动的外盖,当需要更换室内空气时,由马达驱动外盖打开进气口,将室内污浊的空气排到室外,以达到换新风的目的。The suction nozzle is a closed structure with a hollow cavity. The side close to the filter screen is provided with a dust suction port and a brush corresponding to the dust suction port. In addition, one side is provided with a connecting channel port, and the suction nozzle It is connected with the vacuum cleaner arranged in the air conditioner through a connection channel. Wherein, the brush can be an electric brush, and its driving mode can be provided with a driving motor alone, or it can be driven by an auxiliary driving mechanism through a transmission gear set. The connecting channel is an elastic hose made of high-strength material. One end of the vacuum cleaner communicates with the connection channel, and the other end communicates with the dust removal pipe to discharge the dust to the outside through the dust discharge port on the lower side of the cabinet. Corresponding to the air inlet on the side, there is an outer cover driven by a motor on the air inlet. When the indoor air needs to be replaced, the motor drives the outer cover to open the air inlet and discharge the indoor dirty air to the outside to achieve the purpose of fresh air. Purpose.

该柜式空调过滤网自清洁装置的工作方法为:清洁工作开启后,吸尘器开始运转,首先,马达带动副驱动轴转动,从而通过副蜗轮和副齿条的作用带动吸嘴在基体上向上或下移动,此时由毛刷清理过滤网的灰尘由吸尘口通过连接通道被吸尘器排出,吸嘴移动至过滤网边缘时,蜗轮碰到阻挡凸,此时马达反转,吸嘴向反方向移动,竖向清理一周后停止,驱动马达带动主驱动轴转动,主蜗轮转动,从而通过主蜗轮和主齿条的作用带动基体向左或右移动一个位置后停止,然后再马达带动副驱动轴转动,如此继续工作,直到主蜗轮碰到阻挡凸后,驱动马达带动主驱动轴反向旋转,继续下去直到停止工作。The working method of the self-cleaning device for the cabinet type air conditioner filter is: after the cleaning work is started, the vacuum cleaner starts to run. First, the motor drives the auxiliary drive shaft to rotate, so that the suction nozzle is driven upward or downward on the base through the action of the auxiliary worm gear and the auxiliary rack. Move down, at this time, the brush cleans the dust on the filter screen and is discharged by the vacuum cleaner through the connecting channel through the suction port. When the suction nozzle moves to the edge of the filter screen, the worm gear touches the blocking protrusion. At this time, the motor reverses, and the suction nozzle moves in the opposite direction. Move, clean vertically and stop after one week, the drive motor drives the main drive shaft to rotate, and the main worm gear rotates, so that through the action of the main worm gear and the main rack, the substrate is driven to move one position to the left or right and then stops, and then the motor drives the auxiliary drive shaft Rotate, continue to work like this, until after the main worm gear hits the blocking convex, the drive motor drives the main drive shaft to rotate in reverse, and continues until it stops working.

当然,也可以先主驱动机构运行再副驱动机构运行,但是其交替工作原理一样。Of course, it is also possible to run the main drive mechanism first and then the auxiliary drive mechanism, but the principle of alternate operation is the same.

本发明所述的柜式空调过滤网自清洁装置还可以为,所述的基体由驱动机构驱动其沿轨道在过滤网上、下两侧之间滑动,所述的吸嘴由驱动机构驱动其沿基体在过滤网左、右两侧之间滑动以吸入附着在过滤网上的尘埃。相当于将上述整个机构旋转90°。The self-cleaning device for the filter screen of the cabinet type air conditioner according to the present invention can also be that the base body is driven by the drive mechanism to slide along the track between the filter screen and the lower two sides, and the suction nozzle is driven by the drive mechanism to slide along the track. The base body slides between the left and right sides of the filter to suck the dust attached to the filter. It is equivalent to rotating the above-mentioned whole mechanism by 90°.

采用上述技术方案后,本发明与现有技术相比具有以下有益效果。After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art.

本发明由于采用吸嘴通过左、右和上、下移动的方式吸除过滤网上的灰尘的机构,本发明的吸尘动作主要由吸嘴的吸尘口完成,先通过吸尘口附近的毛刷清扫过滤网,再由吸尘器通过连接通道在吸嘴的中空腔内产生负压高速气流从而使吸尘口处维持强吸力吸尘。由驱动机构分别驱动吸嘴低速横向或竖向移动及驱动承载吸嘴的基体竖向或横向移动,即顺次切换吸尘区域,这样可清扫过滤网的全区域。本发明使用小功率的吸尘机构即能充分吸除过滤网上的积尘,本发明运动可靠、成本低,吸尘范围全面、吸尘效果好,是一种设计巧妙,性能优良,方便实用的柜式空调过滤网自清洁装置。Because the present invention adopts the mechanism that the suction nozzle moves left, right, up and down to suck the dust on the filter screen, the dust suction action of the present invention is mainly completed by the dust suction port of the suction nozzle, and first passes through the hair near the dust suction port. The brush cleans the filter screen, and then the vacuum cleaner generates negative pressure and high-speed airflow in the hollow cavity of the suction nozzle through the connecting channel to maintain strong suction at the suction port. The driving mechanism respectively drives the suction nozzle to move horizontally or vertically at low speed and the substrate carrying the nozzle to move vertically or laterally, that is, to switch the dust collection area in sequence, so that the entire area of the filter can be cleaned. The present invention can fully absorb the accumulated dust on the filter net by using a low-power dust-absorbing mechanism. The present invention has reliable movement, low cost, comprehensive dust-absorbing range, and good dust-absorbing effect. Self-cleaning device for cabinet air conditioner filter.

下面结合附图对本发明的具体实施方式作进一步详细的描述。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.

附图说明 Description of drawings

图1是本发明所述的柜式空调过滤网自清洁装置结构示意图;Fig. 1 is a schematic structural view of a self-cleaning device for a filter screen of a cabinet type air conditioner according to the present invention;

图2是本发明所述的过滤网自清洁装置设于空调机内立体结构示意图;Fig. 2 is a three-dimensional structural schematic view of the self-cleaning device for the filter screen in the air conditioner according to the present invention;

图3是本发明所述安装有防尘罩的过滤网自清洁装置设于空调机内结构示意图;Fig. 3 is a schematic diagram of the structure of the self-cleaning device for the filter installed in the air conditioner according to the present invention;

图4是本发明所述的过滤网自清洁装置设于空调机内主视图;Fig. 4 is a front view of the self-cleaning device for the filter set in the air conditioner according to the present invention;

图5是本发明所述的吸尘器结构示意图;Fig. 5 is a structural schematic diagram of a vacuum cleaner according to the present invention;

图6是本发明所述的吸嘴结构示意图;Fig. 6 is a schematic structural view of the suction nozzle according to the present invention;

附图符号标记说明:Explanation of reference symbols:

1空调机,2风道蜗壳,3过滤网,4过滤网框架,5基体,51主齿条,52主驱动轴,53驱动马达,54主蜗轮,6吸嘴,601吸尘口,602毛刷,603连接通道,61副齿条,62副驱动轴,63马达,64副蜗轮,7轨道,8防尘罩,9阻挡凸,10吸尘器,11进气口,12除尘管,13排尘口,14进风口,15空间槽。1 air conditioner, 2 air duct volute, 3 filter, 4 filter frame, 5 base, 51 main rack, 52 main drive shaft, 53 drive motor, 54 main worm gear, 6 suction nozzle, 601 suction port, 602 Brushes, 603 connecting channels, 61 racks, 62 driving shafts, 63 motors, 64 worm gears, 7 tracks, 8 dust covers, 9 blocking protrusions, 10 vacuum cleaners, 11 air inlets, 12 dust removal pipes, 13 rows Dust port, 14 air inlets, 15 space slots.

具体实施方式 Detailed ways

如图1至图4所示,本发明柜式空调过滤网自清洁装置,包括吸嘴机构和过滤网机构,所述的过滤网机构固定在空调机1内部的风道蜗壳2外侧,包括过滤网3和过滤网框架4;所述的吸嘴机构贴设于过滤网3对外的一侧,包括竖向置于过滤网3上的基体5和设于基体5上的吸嘴6,所述的基体5由主驱动机构驱动其沿轨道7在过滤网左、右两侧之间滑动,主驱动机构设于过滤网框架4上或下侧;所述的吸嘴6由副驱动机构驱动其沿基体5在过滤网3上、下两侧之间滑动以吸入附着在过滤网上的尘埃,副驱动机构设于基体5上。所述的吸嘴机构对外的一侧可设有防尘罩8(参阅图3),避免灰尘粘在驱动机构上阻碍其工作,防尘罩8与吸嘴机构之间留有作为基体5和吸嘴6移动的空间槽15,防尘罩可才采用可拆卸的安装方式,通过卡扣或扣合方式安装。其中,本发明所述的外侧是指空调机正对使用者的一侧,上、下、左、右以空调机竖直站立而言。As shown in Figures 1 to 4, the self-cleaning device for the filter screen of the cabinet type air conditioner of the present invention includes a suction nozzle mechanism and a filter screen mechanism, and the filter screen mechanism is fixed on the outside of the air duct volute 2 inside the air conditioner 1, including The filter screen 3 and the filter screen frame 4; the suction nozzle mechanism is attached to the external side of the filter screen 3, including a base body 5 vertically placed on the filter screen 3 and a suction nozzle 6 arranged on the base body 5. The base 5 is driven by the main driving mechanism to slide between the left and right sides of the filter screen along the track 7, and the main driving mechanism is arranged on the upper or lower side of the filter screen frame 4; the suction nozzle 6 is driven by the auxiliary driving mechanism It slides between the upper and lower sides of the filter screen 3 along the base body 5 to suck the dust attached to the filter screen, and the auxiliary driving mechanism is arranged on the base body 5 . The outer side of the suction nozzle mechanism can be provided with a dust cover 8 (referring to Fig. 3), to avoid dust from sticking to the drive mechanism and hindering its work, and there is a space between the dust cover 8 and the suction nozzle mechanism as the base body 5 and The space slot 15 where the suction nozzle 6 moves, and the dust cover can be installed in a detachable way, and installed by buckling or buckling. Wherein, the outside in the present invention refers to the side of the air conditioner facing the user, up, down, left and right in terms of the air conditioner standing upright.

如图1所示,所述的主、副驱动机构由与驱动马达53、63连接的驱动轴52、62、滑动自由地安装在驱动轴52、62上且与驱动轴一起转动的蜗轮54、64与该蜗轮54、64啮合的齿条51、61构成,于所述的驱动轴52、62或齿条51、61上对应过滤网3边部设有阻挡凸9以防止基体5/吸嘴6脱离过滤网3边部,且当基体5/吸嘴6碰到阻挡凸9后驱动马达53、63反向旋转,其中,驱动轴优选为正多边形柱体结构,以使得蜗轮与驱动轴一起转动而避免发生相对转动。As shown in Figure 1, described primary and secondary drive mechanism is installed on the drive shaft 52,62 freely by the drive shaft 52,62 that is connected with drive motor 53,63, slides freely and rotates with the worm wheel 54 of drive shaft, 64 and the tooth rack 51,61 that meshes with this worm wheel 54,64 constitutes, on described drive shaft 52,62 or tooth rack 51,61, corresponding filter screen 3 side parts are provided with blocking protrusion 9 to prevent matrix 5/suction nozzle 6 is separated from the edge of the filter screen 3, and when the base body 5/suction nozzle 6 hits the blocking protrusion 9, the drive motor 53, 63 rotates in reverse, wherein the drive shaft is preferably a regular polygonal cylinder structure, so that the worm gear and the drive shaft together rotation to avoid relative rotation.

上述主驱动机构的主齿条51横向设于过滤网框架4的上或下侧,与过滤网框架4一体成型,主驱动轴52平行于主齿条51枢设于过滤网框架4上,与主齿条51位于过滤网框架4的同一侧,其一端与固定于过滤网框架上的驱动马达53连接;主驱动轴52穿过主蜗轮54中心轴孔,主蜗轮54枢设于基体5的一端,基体5的另一端安装有辊和凸部(图中未示出),辊可滑动地设于过滤网框架4另一侧的半封闭式轨道7内,通过基体凸部卡在轨道7内,即,基体5垂直于齿条51,一端由轨道7固定定位,另一端与蜗轮54共同沿齿条51移动。本实施例中主齿条51横向设于过滤网框架4的上侧,轨道7位于过滤网框架4的下侧。The main rack 51 of above-mentioned main driving mechanism is horizontally arranged on the upper or lower side of the filter screen frame 4, integrally formed with the filter screen frame 4, and the main drive shaft 52 is parallel to the main rack 51 and pivotally arranged on the filter screen frame 4, with The main rack 51 is located on the same side of the filter screen frame 4, and one end thereof is connected with the driving motor 53 fixed on the filter screen frame; One end, the other end of base body 5 is equipped with roller and convex part (not shown in the figure), and roller is slidably arranged in the semi-enclosed track 7 of the other side of filter screen frame 4, is stuck on track 7 by the base body convex part Inside, that is, the base body 5 is perpendicular to the rack 51 , one end is fixed and positioned by the track 7 , and the other end moves along the rack 51 together with the worm wheel 54 . In this embodiment, the main rack 51 is arranged laterally on the upper side of the filter screen frame 4 , and the track 7 is located on the lower side of the filter screen frame 4 .

所述副驱动机构的副齿条61与副驱动轴62竖向设于基体5上,副驱动轴62穿过副蜗轮64中心轴孔,副蜗轮64枢设于吸嘴6上与副齿条61啮合,副驱动轴62一端与马达63连接,另一端与基体5枢连接,马达63设于基体5上,副蜗轮64随同副驱动轴62一边转动,一边在副驱动轴62上滑动,进而带动吸嘴6一起滑动。The auxiliary rack 61 and the auxiliary driving shaft 62 of the auxiliary driving mechanism are vertically arranged on the base body 5, the auxiliary driving shaft 62 passes through the central shaft hole of the auxiliary worm wheel 64, and the auxiliary worm wheel 64 is pivotally arranged on the suction nozzle 6 and the auxiliary rack. 61 meshes, one end of the auxiliary drive shaft 62 is connected with the motor 63, and the other end is pivotally connected with the base body 5, the motor 63 is arranged on the base body 5, and the auxiliary worm gear 64 rotates with the auxiliary drive shaft 62 while sliding on the auxiliary drive shaft 62, and then Drive the suction nozzle 6 to slide together.

另外,本发明所述的主、副驱动机构还可由与驱动马达连接并形成有外螺纹的驱动轴和安装在基体/吸嘴上且与外螺纹旋合的内螺纹构成,基体/吸嘴可滑动地设于一与驱动轴平行的螺杆上,该驱动机构可以和上述使用蜗轮的驱动结构一起分别作为主驱动机构和副驱动机构使用,该驱动方式和上述驱动机构驱动方式原理类似。In addition, the main and auxiliary driving mechanisms of the present invention can also be composed of a drive shaft connected to the drive motor and formed with an external thread and an internal thread installed on the base/suction nozzle and screwed with the external thread. The base/suction nozzle can be Slidingly arranged on a screw parallel to the drive shaft, the drive mechanism can be used as a main drive mechanism and a secondary drive mechanism together with the above-mentioned drive structure using a worm wheel, and the drive method is similar to the above-mentioned drive mechanism.

本发明的吸尘动作主要由吸嘴6完成,所述的吸嘴6为一设有中空腔体的封闭结构,贴近过滤3网的一侧设有吸尘口601和与吸尘口601对应设置的毛刷602(参阅图6),另外其中一侧设有连接通道口,吸嘴6通过一连接通道603与设于空调机1内的吸尘器10连接,该连接通道603为采用高强度材料制作的弹性软管。本实施例将软管固定在吸嘴上部,由于吸嘴6的移动,移动时吸尘口601附近的毛刷602可以清扫过滤网3,再由吸尘器10通过连接通道603在吸嘴6的中空腔内产生负压高速气流从而使吸尘口处维持强吸力吸尘。为了清扫尘埃效果更好,所述毛刷可以为电动毛刷,其驱动方式可以单独设置驱动马达,也可以通过一传动齿轮组由副驱动机构传动带动。The dust suction action of the present invention is mainly completed by the suction nozzle 6. The suction nozzle 6 is a closed structure with a hollow cavity, and the side close to the filter 3 is provided with a dust suction port 601 corresponding to the dust suction port 601. The hairbrush 602 (referring to Fig. 6) that is provided with, on the other hand, one side is provided with a connecting channel opening, and the suction nozzle 6 is connected with the vacuum cleaner 10 provided in the air conditioner 1 through a connecting channel 603, and the connecting channel 603 is made of a high-strength material Fabricated elastic hose. In this embodiment, the flexible pipe is fixed on the upper part of the suction nozzle. Due to the movement of the suction nozzle 6, the brush 602 near the dust suction port 601 can clean the filter screen 3 when moving, and then the vacuum cleaner 10 passes through the connecting channel 603 in the hollow of the suction nozzle 6. Negative pressure and high-speed air flow is generated in the cavity to maintain strong suction at the suction port. In order to have a better dust cleaning effect, the brush can be an electric brush, and its driving method can be provided with a driving motor separately, or can be driven by an auxiliary driving mechanism through a transmission gear set.

如图5所示,其中所述的吸尘器10一端与连接通道603连通,另一端连通除尘管12通过柜机下侧的排尘口13将灰尘排出室外,吸尘器10与连接通道603连通的一端开有一进气口11,该进气口11与空调机1下侧的进风口14对应,进气口上带有一个由马达驱动的外盖,当需要更换室内空气时,由马达驱动外盖打开进气口,将室内污浊的空气排到室外,以达到换新风的目的,当不需要更换室内空气时,外盖堵住进气口,以使得内部产生负压高速气流从而达到吸尘的目的。As shown in Figure 5, one end of the vacuum cleaner 10 communicates with the connecting passage 603, and the other end communicates with the dust removal pipe 12 to discharge the dust outside through the dust outlet 13 on the lower side of the cabinet, and the end of the vacuum cleaner 10 communicating with the connecting passage 603 is opened. There is an air inlet 11, which corresponds to the air inlet 14 on the lower side of the air conditioner 1. The air inlet has an outer cover driven by a motor. When the indoor air needs to be replaced, the motor drives the outer cover to open and enter The air port discharges the indoor dirty air to the outside to achieve the purpose of fresh air. When the indoor air does not need to be replaced, the outer cover blocks the air inlet to generate negative pressure and high-speed airflow inside to achieve the purpose of dust collection.

该柜式空调过滤网自清洁装置的工作方法为:清洁工作开启后,吸尘器10开始运转,首先,马达63带动副驱动轴62转动,从而通过副蜗轮64和副齿条61的作用带动吸嘴6在基体5上向上或向下移动,此时由毛刷602清理过滤网3的灰尘由吸尘口601通过连接通道603被吸尘器10排出,吸嘴6移动至过滤网3边缘时,蜗轮64碰到阻挡凸9,此时马达63反转,吸嘴6向反方向移动,横向清理一周后停止,然后,驱动马达53带动主驱动轴52转动,主蜗轮54转动,从而通过主蜗轮54和主齿条51的作用带动基体5向左或右移动一个位置后停止,然后再由马达63带动副驱动轴62转动,如此继续工作,直到主蜗轮54碰到阻挡凸9后,然后驱动马达53带动主驱动轴52反向旋转,继续下去直到停止工作。为了提高清扫效率,初始状态时可以将基体设于过滤网最左或最右边部,且吸嘴设于过滤网最上或最下边部,即,吸嘴设于过滤网的其中一角部,如此,启动清扫时,吸嘴从最上边移动到最下边或从最下边移动到最上边碰到阻挡凸后,副驱动马达停止,主驱动机构驱动基体向左或向右移动一个位置后停止,副驱动马达反向旋转,吸嘴返回,继续下去,最终基体移动到最右或最左部后,吸嘴上移或下移到过滤网的另一角部,过滤网清扫一遍,可以结束,也可以反方向继续清扫。其中,基体左右步进的长度、速度及吸嘴上下移动的速度均由程序控制。The working method of the self-cleaning device for the filter screen of the cabinet type air conditioner is as follows: after the cleaning work is started, the vacuum cleaner 10 starts to run. First, the motor 63 drives the auxiliary drive shaft 62 to rotate, thereby driving the suction nozzle through the action of the auxiliary worm gear 64 and the auxiliary rack 61. 6 moves up or down on the base 5, at this time, the dust on the filter screen 3 is cleaned by the brush 602 and is discharged by the vacuum cleaner 10 through the dust suction port 601 through the connecting channel 603, and when the suction nozzle 6 moves to the edge of the filter screen 3, the worm wheel 64 Run into the blocking convex 9, at this time the motor 63 reverses, the suction nozzle 6 moves in the opposite direction, and stops after one week of horizontal cleaning. The role of the main rack 51 drives the base body 5 to move to the left or right and then stops, and then the motor 63 drives the auxiliary drive shaft 62 to rotate, so it continues to work until the main worm gear 54 touches the blocking protrusion 9, and then drives the motor 53 Drive the main drive shaft 52 to rotate counterclockwise, continue until stop working. In order to improve the cleaning efficiency, the base can be set at the leftmost or rightmost part of the filter screen in the initial state, and the suction nozzle is set at the uppermost or lowermost edge of the filter screen, that is, the suction nozzle is set at one of the corners of the filter screen, so, When cleaning is started, after the suction nozzle moves from the top to the bottom or from the bottom to the top and touches the blocking protrusion, the auxiliary drive motor stops, the main drive mechanism drives the base to move one position to the left or right and then stops, and the auxiliary drive The motor rotates in reverse, the suction nozzle returns, and continues. Finally, after the substrate moves to the far right or left, the suction nozzle moves up or down to the other corner of the filter, and the filter is cleaned once. It can be ended or reversed. Direction to continue cleaning. Among them, the length and speed of the left and right steps of the substrate and the speed of the suction nozzle moving up and down are all controlled by the program.

上述吸嘴的清扫方式限定了毛刷设于吸尘口的上、下两侧。也可以将上述主驱动机构和副驱动机构的运转方式转换:先主驱动机构驱动基体左或右移动,即吸嘴左右移动,然后副驱动机构驱动吸嘴上或下移动一个位置。该清扫方式必须要毛刷设于吸尘口的左右两侧。The cleaning method of the above-mentioned suction nozzle limits the brushes to be arranged on the upper and lower sides of the dust suction port. It is also possible to convert the operating modes of the above-mentioned main drive mechanism and auxiliary drive mechanism: first, the main drive mechanism drives the substrate to move left or right, that is, the suction nozzle moves left and right, and then the auxiliary drive mechanism drives the suction nozzle to move up or down by one position. In this cleaning method, the brush must be arranged on the left and right sides of the suction port.

本发明所述的柜式空调过滤网自清洁装置还可以为,所述的基体由驱动机构驱动其沿轨道在过滤网上、下两侧之间滑动,所述的吸嘴由驱动机构驱动其沿基体在过滤网左、右两侧之间滑动以吸入附着在过滤网上的尘埃,即,相当于将上述整个机构旋转90°。The self-cleaning device for the filter screen of the cabinet type air conditioner according to the present invention can also be that the base body is driven by the drive mechanism to slide along the track between the filter screen and the lower two sides, and the suction nozzle is driven by the drive mechanism to slide along the track. The base body slides between the left and right sides of the filter screen to suck the dust attached to the filter screen, that is, it is equivalent to rotating the above-mentioned whole mechanism by 90°.

本发明使用小功率的吸尘机构即能充分吸除过滤网上的积尘,本发明运动可靠、成本低,吸尘范围全面、吸尘效果好,是一种设计巧妙,性能优良,方便实用的柜式空调过滤网自清洁装置。The present invention can fully absorb the accumulated dust on the filter net by using a low-power dust-absorbing mechanism. The present invention has reliable movement, low cost, comprehensive dust-absorbing range, and good dust-absorbing effect. Self-cleaning device for cabinet air conditioner filter.

Claims (9)

1.一种柜式空调过滤网自清洁装置,包括吸嘴机构和过滤网机构,其特征在于:所述的过滤网机构固定在空调的风道蜗壳外侧,包括过滤网和过滤网框架;所述的吸嘴机构贴设于过滤网对外的一侧,包括竖置于过滤网上的基体和设于基体上的吸嘴,所述的基体由主驱动机构驱动其在过滤网左、右两侧之间滑动,所述的吸嘴由副驱动机构驱动其沿基体在过滤网上、下两侧之间滑动以吸入附着在过滤网上的尘埃;所述的吸嘴为一设有中空腔体的封闭结构,贴近过滤网的一侧设有吸尘口和与吸尘口对应设置的毛刷,另外其中一侧设有连接通道口,吸嘴通过一连接通道与设于空调机内的吸尘器连接。1. A self-cleaning device for a filter screen of a cabinet type air conditioner, comprising a nozzle mechanism and a filter screen mechanism, characterized in that: the filter screen mechanism is fixed on the outside of the air duct volute of the air conditioner, including a filter screen and a filter screen frame; The suction nozzle mechanism is attached to the outer side of the filter screen, and includes a base body vertically placed on the filter screen and a suction nozzle set on the base body. The suction nozzle is driven by the auxiliary drive mechanism to slide between the filter net and the lower two sides along the base to suck the dust attached to the filter net; the suction nozzle is a hollow cavity Closed structure, one side close to the filter screen is provided with a dust suction port and a brush corresponding to the dust suction port, and the other side is provided with a connecting channel port, and the suction nozzle is connected to the vacuum cleaner installed in the air conditioner through a connecting channel . 2.根据权利要求1所述的一种柜式空调过滤网自清洁装置,其特征在于:所述的主驱动机构和副驱动机构分别为设于过滤网框架一侧的主驱动机构和设于基体上的副驱动机构,其中,主驱动机构驱动基体,副驱动机构驱动吸嘴。2. A self-cleaning device for a cabinet-type air conditioner filter according to claim 1, characterized in that: the main drive mechanism and the auxiliary drive mechanism are respectively the main drive mechanism located on one side of the filter screen frame and the An auxiliary driving mechanism on the base, wherein the main driving mechanism drives the base, and the auxiliary driving mechanism drives the suction nozzle. 3.根据权利要求2所述的一种柜式空调过滤网自清洁装置,其特征在于:所述的主驱动机构和副驱动机构由与驱动马达连接的驱动轴、滑动自由地安装在驱动轴上且与驱动轴一起转动的蜗轮、与该蜗轮啮合的齿条构成。3. A self-cleaning device for a cabinet-type air conditioner filter according to claim 2, characterized in that: the main drive mechanism and the auxiliary drive mechanism are freely mounted on the drive shaft by a drive shaft connected to the drive motor. It consists of a worm wheel that rotates together with the drive shaft, and a rack that meshes with the worm wheel. 4.根据权利要求3所述的一种柜式空调过滤网自清洁装置,其特征在于:所述的驱动轴或齿条对应过滤网边部设有阻挡凸。4. A self-cleaning device for a filter screen of a cabinet type air conditioner according to claim 3, characterized in that: said driving shaft or rack is provided with a blocking protrusion corresponding to the edge of the filter screen. 5.根据权利要求4所述的一种柜式空调过滤网自清洁装置,其特征在于:所述主驱动机构的主齿条横直设于过滤网框架的上或下侧,与过滤网框架一体成型,主驱动轴平行于主齿条枢设于过滤网框架上,与主齿条位于过滤网框架的同一侧,其一端与固定于过滤网框架上的驱动马达连接,主驱动轴穿过主蜗轮中心轴孔,主蜗轮枢设于基体的一端,基体的另一端安装有辊和凸部,辊可滑动地设于过滤网框架另一侧的半封闭式轨道内,通过基体凸部卡在轨道内。5. A filter self-cleaning device for a cabinet-type air conditioner according to claim 4, characterized in that: the main rack of the main drive mechanism is horizontally and vertically arranged on the upper or lower side of the filter frame, and is integrated with the filter frame Forming, the main drive shaft is pivoted on the filter frame parallel to the main rack, located on the same side of the filter frame as the main rack, one end of which is connected to the drive motor fixed on the filter frame, and the main drive shaft passes through the main The central shaft hole of the worm wheel, the main worm wheel is pivoted at one end of the base body, and the other end of the base body is equipped with a roller and a convex part. inside the track. 6.根据权利要求5所述的一种柜式空调过滤网自清洁装置,其特征在于:所述副驱动机构的副齿条与副驱动轴竖直设于基体上,副驱动轴穿过副蜗轮中心轴孔,副蜗轮枢设于吸嘴上与副齿条啮合,副驱动轴一端与马达连接,另一端与基体枢连接,马达设于基体上。6. A self-cleaning device for a cabinet type air conditioner filter according to claim 5, characterized in that: the auxiliary rack and the auxiliary drive shaft of the auxiliary drive mechanism are vertically arranged on the base, and the auxiliary drive shaft passes through the auxiliary drive shaft. The central shaft hole of the worm gear, the auxiliary worm gear is pivotally arranged on the suction nozzle and meshed with the auxiliary rack, one end of the auxiliary drive shaft is connected to the motor, and the other end is pivotally connected to the base body, and the motor is arranged on the base body. 7.根据权利要求1或2所述的一种柜式空调过滤网自清洁装置,其特征在于:所述的主驱动机构由与驱动马达连接并形成有外螺纹的驱动轴和安装在基体上且与外螺纹旋合的内螺纹构成,基体可滑动地设于一与驱动轴平行的螺杆上;所述的副驱动机构由与驱动马达连接并形成有外螺纹的驱动轴和安装在吸嘴上且与外螺纹旋合的内螺纹构成,吸嘴可滑动地设于一与驱动轴平行的螺杆上。7. A self-cleaning device for a cabinet-type air conditioner filter according to claim 1 or 2, characterized in that: the main drive mechanism is connected to the drive motor and formed with a drive shaft with external threads and installed on the base body The base body is slidably arranged on a screw parallel to the drive shaft; the auxiliary drive mechanism is composed of a drive shaft connected to the drive motor and formed with external threads and mounted on the suction nozzle. The suction nozzle is slidably arranged on a screw rod parallel to the drive shaft. 8.一种如权利要求6所述柜式空调过滤网自清洁装置的工作方法,其特征在于:清洁工作开启后,吸尘器开始运转,首先,马达带动副驱动轴转动,从而通过副蜗轮和副齿条的作用带动吸嘴在基体上向上或下移动,此时由毛刷清理过滤网的灰尘由吸尘口通过连接通道被吸尘器排出,吸嘴移动至过滤网边缘时,蜗轮碰到阻挡凸,此时马达反转,吸嘴向反方向移动,竖向清理一周后停止,驱动马达带动主驱动轴转动,主蜗轮转动,从而通过主蜗轮和主齿条的作用带动基体向左或右移动一个位置后停止,然后再由马达带动副驱动轴转动,如此继续工作,直到主蜗轮碰到阻挡凸后,驱动马达带动主驱动轴反向旋转,继续下去直到停止工作。8. A working method of the self-cleaning device for the filter screen of the cabinet type air conditioner as claimed in claim 6, characterized in that: after the cleaning work is started, the vacuum cleaner starts to run, firstly, the motor drives the auxiliary drive shaft to rotate, thereby through the auxiliary worm gear and the auxiliary The function of the rack drives the suction nozzle to move up or down on the substrate. At this time, the dust cleaned by the brush is discharged from the suction port through the connecting channel by the vacuum cleaner. When the suction nozzle moves to the edge of the filter, the worm gear touches the blocking protrusion. At this time, the motor reverses, the suction nozzle moves in the opposite direction, and stops after a week of vertical cleaning. The drive motor drives the main drive shaft to rotate, and the main worm wheel rotates, so that the substrate is driven to the left or right by the action of the main worm wheel and the main rack. Stop after one position, and then drive the auxiliary drive shaft to rotate by the motor, and continue to work like this until the main worm gear touches the blocking protrusion, the drive motor drives the main drive shaft to rotate in the opposite direction, and continues until it stops working. 9.一种柜式空调过滤网自清洁装置,包括吸嘴机构和过滤网机构,其特征在于:所述的过滤网机构固定在空调的风道蜗壳外侧,包括过滤网和过滤网框架;所述的吸嘴机构贴设于过滤网对外的一侧,包括横置于过滤网上的基体和设于基体上的吸嘴,所述的基体由主驱动机构驱动其沿轨道在过滤网上、下两侧之间滑动,所述的吸嘴由副驱动机构驱动其沿基体在过滤网左、右两侧之间滑动以吸入附着在过滤网上的尘埃;所述的吸嘴为一设有中空腔体的封闭结构,贴近过滤网的一侧设有吸尘口和与吸尘口对应设置的毛刷,另外其中一侧设有连接通道口,吸嘴通过一连接通道与设于空调机内的吸尘器连接。9. A self-cleaning device for a filter screen of a cabinet type air conditioner, comprising a suction nozzle mechanism and a filter screen mechanism, characterized in that: the filter screen mechanism is fixed on the outside of the air duct volute of the air conditioner, and includes a filter screen and a filter screen frame; The suction nozzle mechanism is attached to the outer side of the filter screen, and includes a base body placed horizontally on the filter screen and a suction nozzle arranged on the base body. The base body is driven by the main drive mechanism to move on and off the filter screen along the track. Sliding between the two sides, the suction nozzle is driven by the secondary drive mechanism to slide along the base body between the left and right sides of the filter to suck the dust attached to the filter; the suction nozzle is a hollow cavity The closed structure of the body, the side close to the filter screen is provided with a dust suction port and a brush corresponding to the dust suction port, and the other side is provided with a connection channel port, and the suction nozzle is connected to the air conditioner through a connection channel. Vacuum cleaner connection.
CN2007100872895A 2007-03-23 2007-03-23 Cabinet air-conditioner dust gauze self-cleaning device and operation method thereof Active CN101270913B (en)

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