WO2018072244A1 - 圆筒布料复合机 - Google Patents

圆筒布料复合机 Download PDF

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Publication number
WO2018072244A1
WO2018072244A1 PCT/CN2016/105642 CN2016105642W WO2018072244A1 WO 2018072244 A1 WO2018072244 A1 WO 2018072244A1 CN 2016105642 W CN2016105642 W CN 2016105642W WO 2018072244 A1 WO2018072244 A1 WO 2018072244A1
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WIPO (PCT)
Prior art keywords
cylinder
station
cylindrical
automatic
laminating machine
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PCT/CN2016/105642
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English (en)
French (fr)
Inventor
顾卫玲
卞定华
董新民
董寅雪
卞丹丹
Original Assignee
盐城旭华机械有限公司
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Priority claimed from CN201610918537.5A external-priority patent/CN106494058B/zh
Priority claimed from CN201621144952.1U external-priority patent/CN206170811U/zh
Application filed by 盐城旭华机械有限公司 filed Critical 盐城旭华机械有限公司
Publication of WO2018072244A1 publication Critical patent/WO2018072244A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives

Definitions

  • the invention relates to the field of mechanical processing, in particular to a cylinder fabric laminating machine.
  • the technical problem to be solved by the present invention is to provide a cylindrical cloth laminating machine which can realize automatic processing of a cylindrical cloth.
  • the present invention relates to a cylindrical cloth composite machine including a frame on which a composite turntable is provided, which is driven by a servo motor;
  • the automatic feeding station of the cylindrical inner material, the automatic gluing station of the cylinder inner material, the automatic feeding station of the cylinder external material and the hot pressing setting station are sequentially distributed along the circumferential direction of the composite turntable, and the cylindrical inner material is automatically loaded.
  • a heating roller fixed on the composite turntable is respectively arranged on the material station, the automatic gluing station of the cylinder inner material, the automatic loading station of the cylinder external material and the hot pressing setting station; the cylindrical inner material
  • the automatic gluing station is provided with a rubberizing roller and an extrusion glue.
  • the rubberizing roller is disposed between the rubberizing roller and the composite turntable;
  • the hot pressing setting station is correspondingly provided with a hot pressing roller, which is disposed on the frame, and is heated
  • the pressure roller is connected with a hot press cylinder for driving it for radial movement, and a hot press motor for driving the rotation of the hot press roller.
  • the automatic loading station of the cylinder internal material and the automatic loading station of the cylinder external material are disposed in the same horizontal direction, and the cylinder internal material is automatically The gluing station and the hot press setting station are disposed above the same vertical direction.
  • the above technical solution is adopted, which can be set by the automatic feeding position of the cylinder inner material, the automatic gluing station of the cylinder inner material, the automatic loading station of the cylinder external material and the corresponding position of the hot pressing setting station, so that Simultaneous processing of different cylinders can be achieved between multiple stations, resulting in a significant improvement in the overall processing efficiency of the batch cylinder fabric.
  • the hot press rolls are disposed at corresponding positions of the upper end portion of the composite turntable.
  • the vertical downward movement of the hot pressing roller is realized to realize the self-weight based on the hot pressing roller.
  • the positioning process is performed, so that the hot press roller can avoid the offset caused by mechanical vibration and the like, thereby improving the precision of the hot press processing.
  • the automatic loading station of the cylinder inner material and the automatic loading station of the cylindrical outer material respectively are provided with a ball screw, and the ball screw is stepped by The motor is driven, and the ball screw and the stepping motor are disposed on the frame, and the ball screw is connected with the die sleeve toward the end of the composite turntable.
  • the above technical solution is adopted, which can drive the ball screw to drive the die sleeve to automatically feed the cylinder inner material through the stepping motor.
  • the heating roller corresponding to the automatic feeding station of the cylinder external material is moved, so that the cylindrical inner material and the cylindrical outer material can be automatically mounted on the corresponding heating roller under the action of the mold sleeve, thereby realizing the cylindrical cloth.
  • the automatic loading process is such that the automated working efficiency of the cylinder fabric laminating machine of the present application is significantly improved.
  • the cylindrical inner material automatic feeding station and the cylindrical outer material automatic feeding station are arranged with a linear guide pair on the ball screw.
  • the cylinder fabric laminating machine includes at least one positioning support device fixed on the frame, the positioning support device includes a cylinder, a linear guide pair and a positioning shaft;
  • the end portions of each of the heating rollers are respectively provided with positioning end bodies, and the end portions of the positioning shafts are provided with positioning grooves, and the positioning end bodies and the positioning grooves are engaged with each other.
  • the positioning shaft and the positioning groove can be displaced toward the heating roller by the cylinder above the positioning support device to make the heating
  • the positioning end body above the roller is engaged to the inside of the positioning groove; the engagement between the positioning end body and the positioning groove causes the positioning support device to perform positioning and support processing for the corresponding heating roller, so that the heating roller adopting the cantilever structure is in the working process Maintaining good positional stability and improving the processing accuracy of the corresponding process.
  • the positioning support device is disposed at a corresponding position of the hot press setting station, which can ensure the processing precision of the hot press process.
  • the cylinder cloth laminating machine adopting the above technical solution can automatically feed the material in the cylinder In the station, the cylindrical inner material is installed on the corresponding heating roller of the station.
  • the servo motor drives the composite turntable to rotate by 90°, so that the heating roller with the cylindrical inner material is rotated to the automatic gluing station of the cylindrical inner material, and the cylindrical inner material is automatically glued.
  • the corresponding sizing roller and the squeezing roller can be sized for the cylindrical material.
  • the composite rotating disc is further rotated by 90° under the driving of the servo motor, so that the corresponding heating roller and the cylindrical inner material are rotated to the automatic material feeding of the cylinder external material.
  • the staff can install the cylindrical material on the cylindrical material so that the cylindrical material and the cylinder material are initially bonded by the bonding glue.
  • the composite rotary disk drives the cylindrical external material and the cylindrical inner material on the heating roller to continue to rotate above the hot pressing setting station; the hot pressing roller corresponding to the hot pressing setting station can be in the hot pressing cylinder and the heat Under the driving of the pressure motor, the hot pressing treatment for the cylindrical outer material and the cylindrical inner material is realized, so that the composite between the cylindrical outer material and the cylindrical inner material is realized.
  • the above-mentioned cylinder cloth laminating machine can switch the position of the composite rotary table between different stations to realize automatic feeding, gluing and hot pressing setting processing of the cylindrical inner material and the cylindrical outer material, thereby making the cylindrical cloth can be Complete automatic machining.
  • the composite turntable is for the automatic feeding station of the cylinder inner material, the automatic gluing station for the cylinder inner material, the automatic loading station for the cylinder external material and the hot pressing setting station respectively.
  • the set heating roller causes the composite turntable to rotate, which can make multiple heating rolls in the cylinder automatic feeding station, the cylinder internal material automatic gluing station, and the cylinder external material automatic feeding station.
  • the sequential switching between the hot press setting stations and the plurality of heating rolls is performed in a different process, so that the production efficiency of the cylindrical cloth laminating machine in the present application for the batch cylindrical cloth is remarkably improved.
  • Figure 1 is a schematic view of the present invention
  • Figure 2 is a side view of the present invention
  • Figure 3 is a schematic view of the positioning support device of the present invention.
  • a cylindrical cloth laminating machine as shown in FIG. 1 and FIG. 2, comprising a frame 1 on which a composite turntable 2 is provided, which is driven by a servo motor 3; Among them, there is a cylindrical material automatic feeding station 4 which is arranged in the circumferential direction of the composite turntable, a cylindrical internal material automatic gluing station 5, a cylindrical external material automatic feeding station 6 and hot pressing. Styling station 7, automatic loading station 4, automatic filling station 5, automatic feeding station 6 and hot pressing station 7 are fixed respectively.
  • the automatic filling station of the cylindrical inner material is correspondingly provided with a rubberizing roller 9 and a rubberizing roller 10, which are all disposed on the frame 1, and the rubberizing roller 10 is disposed Between the rubberizing roller 9 and the composite turntable 2; a hot pressing roller 11 corresponding to the hot pressing setting station is disposed on the frame 1, and the hot pressing roller 11 is connected to drive the radial direction thereof.
  • the moving hot press cylinder 12 and the hot press motor 13 for driving the hot press roll 11 to rotate.
  • the cylinder internal material automatic feeding station 4 and the cylinder external material automatic feeding station 6 are disposed in the same horizontal direction, in the cylinder.
  • the automatic gluing station 5 and the hot press setting station 7 are disposed above the same vertical direction.
  • the above technical solution is adopted, which can be set by the automatic feeding position of the cylinder inner material, the automatic gluing station of the cylinder inner material, the automatic loading station of the cylinder external material and the corresponding position of the hot pressing setting station, so that Simultaneous processing of different cylinders can be achieved between multiple stations, resulting in a significant improvement in the overall processing efficiency of the batch cylinder fabric.
  • the heat press roller 11 is disposed at a corresponding position of the upper end portion of the composite turntable 2.
  • the vertical downward movement of the hot pressing roller is realized to realize the self-weight based on the hot pressing roller.
  • the positioning process is performed, so that the hot press roller can avoid the offset caused by mechanical vibration and the like, thereby improving the precision of the hot press processing.
  • the cylindrical inner material automatic feeding station 4 and the cylindrical outer material automatic feeding station 6 are respectively provided with ball screw rods. 14.
  • the ball screw 14 is driven by a stepping motor 15, and the ball screw 14 and the stepping motor 15 are both disposed on the frame 1, and the ball screw 14 is connected to the end of the composite turntable 2 Set of 16.
  • the stepping motor drives the ball screw to drive the die sleeve to move toward the automatic feeding device of the cylinder inner material and the heating roller corresponding to the automatic feeding station of the cylindrical outer material, so as to make the cylinder
  • the material and the cylindrical outer material can be automatically mounted on the corresponding heating roller under the action of the mold sleeve, thereby realizing the automatic loading processing of the cylinder cloth, so that the automatic working efficiency of the cylinder cloth composite machine in the present application is significantly improved.
  • the cylinder cloth laminating machine adopting the above technical solution can install the cylinder inner material on the heating roller corresponding to the station in the automatic loading station of the cylinder inner material.
  • the servo motor drives the composite turntable to rotate by 90°, so that the heating roller with the cylindrical inner material is rotated to the automatic gluing station of the cylindrical inner material, and the cylindrical inner material is automatically glued.
  • the corresponding sizing roller and the squeezing roller can be sized for the cylindrical material.
  • the composite rotating disc is further rotated by 90° under the driving of the servo motor, so that the corresponding heating roller and the cylindrical inner material are rotated to the automatic material feeding of the cylinder external material.
  • the staff can install the cylindrical material on the cylindrical material so that the cylindrical material and the cylinder material are initially bonded by the bonding glue.
  • the composite rotary disk drives the cylindrical external material and the cylindrical inner material on the heating roller to continue to rotate above the hot pressing setting station; the hot pressing roller corresponding to the hot pressing setting station can be in the hot pressing cylinder and the heat Under the driving of the pressure motor, the hot pressing treatment for the cylindrical outer material and the cylindrical inner material is realized, so that the composite between the cylindrical outer material and the cylindrical inner material is realized.
  • the above-mentioned cylinder cloth laminating machine can switch the position of the composite turntable between different stations to realize automatic feeding, gluing and hot pressing setting processing of the cylindrical inner material and the cylindrical outer material.
  • the cylinder fabric can be automatically processed.
  • the composite turntable is for the automatic feeding station of the cylinder inner material, the automatic gluing station for the cylinder inner material, the automatic loading station for the cylinder external material and the hot pressing setting station respectively.
  • the set heating roller causes the composite turntable to rotate, which can make multiple heating rolls in the cylinder automatic feeding station, the cylinder internal material automatic gluing station, and the cylinder external material automatic feeding station.
  • the sequential switching between the hot press setting stations and the plurality of heating rolls is performed in a different process, so that the production efficiency of the cylindrical cloth laminating machine in the present application for the batch cylindrical cloth is remarkably improved.
  • the cylindrical inner material automatic feeding station 4 and the cylindrical outer material automatic feeding station 6 are provided with a linear guide rail on the ball screw 14 Deputy 17.
  • the driving displacement of the ball screw to the die sleeve can be more accurately performed by the action of the linear guide pair, thereby improving the operation precision of the loading process.
  • the cylinder fabric laminating machine includes at least one positioning support device fixed on the frame 1, and the positioning support device includes a cylinder 18, a linear guide pair 17 and a positioning shaft 19; wherein each end of the heating roller 8 is provided with a positioning end body 20, and the end of the positioning shaft 19 is provided with a positioning.
  • the groove 21, the positioning end body 20 and the positioning groove 21 are engaged with each other.
  • the heating roller on the composite turntable can be activated When the cylindrical cloth is rotated to the corresponding position, the positioning shaft and the positioning groove are displaced toward the heating roller by the cylinder above the positioning support device, so that the positioning end body above the heating roller meshes into the positioning groove; the positioning end The meshing between the body and the positioning groove enables the positioning support device to perform positioning and support processing for the corresponding heating roller, so that the heating roller adopting the cantilever structure maintains good positional stability during the working process, thereby making the processing precision of the corresponding process improve.
  • the positioning support device is disposed at a corresponding position of the hot press setting station 7, which can ensure the processing precision of the hot pressing process.

Abstract

一种圆筒布料复合机，包括有机架（1），机架（1）之上设置有由伺服电机（3）驱动的复合转盘（2）。圆筒布料复合机之中设置有沿复合转盘（2）周向依次分布的圆筒内料自动上料工位（4）、圆筒内料自动上胶工位（5）、圆筒外料自动上料工位（6）与热压定型工位（7），圆筒内料自动上料工位（4）、圆筒内料自动上胶工位（5）、圆筒外料自动上料工位（6）以及热压定型工位（7）之上分别设置有固定于复合转盘（2）之上的加热辊（8）。该圆筒布料复合机可通过复合转盘（2）在不同工位之间位置的切换，实现圆筒内料与圆筒外料的自动上料、上胶以及热压定型处理，进而使得圆筒布料可完成自动加工。

Description

圆筒布料复合机 技术领域
本发明涉及机械加工领域，尤其是一种圆筒布料复合机。
背景技术
随着人们物质生活和文化生活水平的提高，人们对服装的要求越来越高，在材料上从以前的单一材料型逐步发展成复合材料型，在外观上从以前的缝制型发展成少缝型，并随着圆筒形的服装材料大规模生产，裤管、袖管等部分已实现无缝，而对需要两层或多层材料的服装也大多采用圆筒复合工艺完成。目前的圆筒布料复合大多采用单辊结构，先将圆筒内料装在辊筒上，对其进行上胶后再将圆筒外料套上，并进行热压定型处理，最后将成品取出，上述工艺虽然比较简单，但其生产效率偏低，且大多为人工操作，产品质量得不到保证。
发明内容
本发明要解决的技术问题是提供一种圆筒布料复合机，其可实现圆筒布料的自动加工处理。
为解决上述技术问题，本发明涉及一种圆筒布料复合机，其包括有机架，机架之上设置有复合转盘，其由伺服电机进行驱动；所述圆筒布料复合机之中设置有沿复合转盘周向依次分布的圆筒内料自动上料工位、圆筒内料自动上胶工位、圆筒外料自动上料工位与热压定型工位，圆筒内料自动上料工位、圆筒内料自动上胶工位、圆筒外料自动上料工位以及热压定型工位之上分别设置有固定于复合转盘之上的加热辊；所述圆筒内料自动上胶工位对应设置有上胶辊以及挤胶 辊，其均设置于机架之上，挤胶辊设置于上胶辊与复合转盘之间；所述热压定型工位之上对应设置有热压辊，其设置于机架之上，热压辊连接有用于驱动其进行径向运动的热压气缸，以及用于驱动热压辊旋转的热压电机。
作为本发明的一种改进，所述圆筒布料复合机之中，圆筒内料自动上料工位与圆筒外料自动上料工位设置于同一水平方向之上，圆筒内料自动上胶工位以及热压定型工位设置于同一竖直方向之上。采用上述技术方案，其可通过圆筒内料自动上料工位、圆筒内料自动上胶工位、圆筒外料自动上料工位与热压定型工位对应位置的设置，以使得多个工位之间可实现针对不同圆筒布料的同步加工处理，致使批量圆筒布料的整体加工效率得以显著改善。
作为本发明的一种改进，所述圆筒布料复合机之中，热压辊设置于复合转盘的上端部对应位置。采用上述技术方案，其可在相对于热压定型工位之中加热辊之上的复合圆筒布料进行热压过程中，通过热压辊竖直向下的运动以实现基于热压辊自重对其进行的定位处理，致使热压辊可避免因机械振动等因素导致的偏移，进而使得热压处理的精度得以改善。
作为本发明的一种改进，所述圆筒布料复合机之中，圆筒内料自动上料工位与圆筒外料自动上料工位分别对应设置有滚珠丝杆，滚珠丝杆由步进电机进行驱动，滚珠丝杆与步进电机均设置于机架之上，所述滚珠丝杆朝向复合转盘的端部之上连接有模套。采用上述技术方案，其可通过步进电机驱使滚珠丝杆带动模套朝向圆筒内料自动上料 工位与圆筒外料自动上料工位对应的加热辊进行运动，以使得圆筒内料与圆筒外料可在模套作用下自动安装至对应加热辊之上，进而实现圆筒布料的自动上料处理，以使得本申请中的圆筒布料复合机的自动化工作效率得以显著改善。
作为本发明的一种改进，所述圆筒内料自动上料工位与圆筒外料自动上料工位之中，滚珠丝杆之上设置有直线导轨副。采用上述技术方案，其可通过直线导轨副的作用使得滚珠丝杆对于模套的驱动位移更为精准，进而使其上料工序的操作精度得以改善。
作为本发明的一种改进，所述圆筒布料复合机之中包括有至少一个定位支撑装置，其固定于机架之上，所述定位支撑装置包括有气缸、直线导轨副以及定位轴；所述圆筒布料复合机之中，每一个加热辊的端部分别设置有定位端体，所述定位轴的端部设置有定位槽，定位端体与定位槽彼此啮合。采用上述技术方案，其可使得复合转盘之上的加热辊带动复合圆筒布料旋转至对应位置时，可通过定位支撑装置之上的气缸驱使定位轴以及定位槽朝向加热辊进行位移，以使得加热辊之上的定位端体啮合至定位槽内部；上述定位端体与定位槽之间的啮合致使定位支撑装置可对于相应的加热辊进行定位支撑处理，致使采用悬臂结构的加热辊在工作过程中保持良好的位置稳定性，进而使其对应工序的加工精度得以改善。
作为本发明的一种改进，所述定位支撑装置设置于热压定型工位的对应位置，其可使得热压工艺的加工精度得以保障。
采用上述技术方案的圆筒布料复合机，其可于圆筒内料自动上料 工位之中将圆筒内料安装于该工位对应的加热辊之上。当圆筒内料安装完成后，伺服电机驱使复合转盘旋转90°，致使安装有圆筒内料的加热辊旋转至圆筒内料自动上胶工位之中，圆筒内料自动上胶工位对应的上胶辊以及挤胶辊可对于圆筒内料进行上胶处理。当圆筒内料表面的粘合用胶填涂均匀后，复合转盘在伺服电机驱动下继续进行旋转90°，以使得对应的加热辊以及圆筒内料旋转至圆筒外料自动上料工位工位，工作人员可将圆筒外料安装于圆筒内料之上，以使得圆筒外料与圆筒内料之间通过粘合用胶进行初步粘合。上述工序完成后，复合转盘带动加热辊之上的圆筒外料与圆筒内料继续旋转至热压定型工位之上；热压定型工位对应的热压辊可在热压气缸以及热压电机的驱动下以实现对于圆筒外料与圆筒内料的热压处理，致使圆筒外料与圆筒内料之间实现其复合。
上述圆筒布料复合机可通过复合转盘在不同工位之间位置的切换，以实现圆筒内料与圆筒外料的自动上料、上胶以及热压定型处理，进而使得圆筒布料可完成自动加工。同时，圆筒布料复合机之中，复合转盘针对圆筒内料自动上料工位、圆筒内料自动上胶工位、圆筒外料自动上料工位与热压定型工位所分别设置的加热辊，致使复合转盘进行旋转过程中，其可使得多个加热辊在圆筒内料自动上料工位、圆筒内料自动上胶工位、圆筒外料自动上料工位与热压定型工位之间进行依次切换，以对于多个加热辊进行不同工序的同步加工，致使本申请之中的圆筒布料复合机对于批量圆筒布料的生产效率得以显著改善。
附图说明
图1为本发明示意图；
图2为本发明侧视图；
图3为本发明中定位支撑装置示意图；
附图标记列表：
1—机架、2—复合转盘、3—伺服电机、4—圆筒内料自动上料工位、5—圆筒内料自动上胶工位、6—圆筒外料自动上料工位、7—热压定型工位、8—加热辊、9—上胶辊、10—挤胶辊、11—热压辊、12—热压气缸、13—热压电机、14—滚珠丝杆、15—步进电机、16—模套、17—直线导轨副、18—气缸、19—定位轴、20—定位端体、21—定位槽。
具体实施方式
下面结合附图和具体实施方式，进一步阐明本发明，应理解下述具体实施方式仅用于说明本发明而不用于限制本发明的范围。需要说明的是，下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向，词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。
实施例1
如图1与图2所示的一种圆筒布料复合机，其包括有机架1，机架1之上设置有复合转盘2，其由伺服电机3进行驱动；所述圆筒布料复合机之中设置有沿复合转盘周向依次分布的圆筒内料自动上料工位4、圆筒内料自动上胶工位5、圆筒外料自动上料工位6与热压 定型工位7，圆筒内料自动上料工位4、圆筒内料自动上胶工位5、圆筒外料自动上料工位6以及热压定型工位7之上分别设置有固定于复合转盘2之上的加热辊8；所述圆筒内料自动上胶工位对应设置有上胶辊9以及挤胶辊10，其均设置于机架1之上，挤胶辊10设置于上胶辊9与复合转盘2之间；所述热压定型工位之上对应设置有热压辊11，其设置于机架1之上，热压辊11连接有用于驱动其进行径向运动的热压气缸12，以及用于驱动热压辊11进行旋转的热压电机13。
作为本发明的一种改进，所述圆筒布料复合机之中，圆筒内料自动上料工位4与圆筒外料自动上料工位6设置于同一水平方向之上，圆筒内料自动上胶工位5以及热压定型工位7设置于同一竖直方向之上。采用上述技术方案，其可通过圆筒内料自动上料工位、圆筒内料自动上胶工位、圆筒外料自动上料工位与热压定型工位对应位置的设置，以使得多个工位之间可实现针对不同圆筒布料的同步加工处理，致使批量圆筒布料的整体加工效率得以显著改善。
作为本发明的一种改进，所述圆筒布料复合机之中，热压辊11设置于复合转盘2的上端部对应位置。采用上述技术方案，其可在相对于热压定型工位之中加热辊之上的复合圆筒布料进行热压过程中，通过热压辊竖直向下的运动以实现基于热压辊自重对其进行的定位处理，致使热压辊可避免因机械振动等因素导致的偏移，进而使得热压处理的精度得以改善。
作为本发明的一种改进，所述圆筒布料复合机之中，圆筒内料自动上料工位4与圆筒外料自动上料工位6分别对应设置有滚珠丝杆 14，滚珠丝杆14由步进电机15进行驱动，滚珠丝杆14与步进电机15均设置于机架1之上，所述滚珠丝杆14朝向复合转盘2的端部之上连接有模套16。采用上述技术方案，其可通过步进电机驱使滚珠丝杆带动模套朝向圆筒内料自动上料工位与圆筒外料自动上料工位对应的加热辊进行运动，以使得圆筒内料与圆筒外料可在模套作用下自动安装至对应加热辊之上，进而实现圆筒布料的自动上料处理，以使得本申请中的圆筒布料复合机的自动化工作效率得以显著改善。
采用上述技术方案的圆筒布料复合机，其可于圆筒内料自动上料工位之中将圆筒内料安装于该工位对应的加热辊之上。当圆筒内料安装完成后，伺服电机驱使复合转盘旋转90°，致使安装有圆筒内料的加热辊旋转至圆筒内料自动上胶工位之中，圆筒内料自动上胶工位对应的上胶辊以及挤胶辊可对于圆筒内料进行上胶处理。当圆筒内料表面的粘合用胶填涂均匀后，复合转盘在伺服电机驱动下继续进行旋转90°，以使得对应的加热辊以及圆筒内料旋转至圆筒外料自动上料工位工位，工作人员可将圆筒外料安装于圆筒内料之上，以使得圆筒外料与圆筒内料之间通过粘合用胶进行初步粘合。上述工序完成后，复合转盘带动加热辊之上的圆筒外料与圆筒内料继续旋转至热压定型工位之上；热压定型工位对应的热压辊可在热压气缸以及热压电机的驱动下以实现对于圆筒外料与圆筒内料的热压处理，致使圆筒外料与圆筒内料之间实现其复合。
上述圆筒布料复合机可通过复合转盘在不同工位之间位置的切换，以实现圆筒内料与圆筒外料的自动上料、上胶以及热压定型处理， 进而使得圆筒布料可完成自动加工。同时，圆筒布料复合机之中，复合转盘针对圆筒内料自动上料工位、圆筒内料自动上胶工位、圆筒外料自动上料工位与热压定型工位所分别设置的加热辊，致使复合转盘进行旋转过程中，其可使得多个加热辊在圆筒内料自动上料工位、圆筒内料自动上胶工位、圆筒外料自动上料工位与热压定型工位之间进行依次切换，以对于多个加热辊进行不同工序的同步加工，致使本申请之中的圆筒布料复合机对于批量圆筒布料的生产效率得以显著改善。
实施例2
作为本发明的一种改进，如图2所示，所述圆筒内料自动上料工位4与圆筒外料自动上料工位6之中，滚珠丝杆14之上设置有直线导轨副17。采用上述技术方案，其可通过直线导轨副的作用使得滚珠丝杆对于模套的驱动位移更为精准，进而使其上料工序的操作精度得以改善。
本实施例其余特征与优点均与实施例1相同。
实施例3
作为本发明的一种改进，如图2与图3所示，所述圆筒布料复合机之中包括有至少一个定位支撑装置，其固定于机架1之上，所述定位支撑装置包括有气缸18、直线导轨副17以及定位轴19；所述圆筒布料复合机1之中，每一个加热辊8的端部分别设置有定位端体20，所述定位轴19的端部设置有定位槽21，定位端体20与定位槽21彼此啮合。采用上述技术方案，其可使得复合转盘之上的加热辊带动复 合圆筒布料旋转至对应位置时，可通过定位支撑装置之上的气缸驱使定位轴以及定位槽朝向加热辊进行位移，以使得加热辊之上的定位端体啮合至定位槽内部；上述定位端体与定位槽之间的啮合致使定位支撑装置可对于相应的加热辊进行定位支撑处理，致使采用悬臂结构的加热辊在工作过程中保持良好的位置稳定性，进而使其对应工序的加工精度得以改善。
本实施例其余特征与优点均与实施例1相同。
实施例4
作为本发明的一种改进，如图2所示，所述定位支撑装置设置于热压定型工位7的对应位置，其可使得热压工艺的加工精度得以保障。
本实施例其余特征与优点均与实施例3相同。

Claims (7)

  1. 一种圆筒布料复合机，其特征在于，所述圆筒布料复合机包括有机架，机架之上设置有复合转盘，其由伺服电机进行驱动；所述圆筒布料复合机之中设置有沿复合转盘周向依次分布的圆筒内料自动上料工位、圆筒内料自动上胶工位、圆筒外料自动上料工位与热压定型工位，圆筒内料自动上料工位、圆筒内料自动上胶工位、圆筒外料自动上料工位以及热压定型工位之上分别设置有固定于复合转盘之上的加热辊；
    所述圆筒内料自动上胶工位对应设置有上胶辊以及挤胶辊，其均设置于机架之上，挤胶辊设置于上胶辊与复合转盘之间；所述热压定型工位之上对应设置有热压辊，其设置于机架之上，热压辊连接有用于驱动其进行径向运动的热压气缸，以及用于驱动热压辊旋转的热压电机。
  2. 按照权利要求1所述的圆筒布料复合机，其特征在于，所述圆筒布料复合机之中，圆筒内料自动上料工位与圆筒外料自动上料工位设置于同一水平方向之上，圆筒内料自动上胶工位以及热压定型工位设置于同一竖直方向之上。
  3. 按照权利要求2所述的圆筒布料复合机，其特征在于，所述圆筒布料复合机之中，热压辊设置于复合转盘的上端部对应位置。
  4. 按照权利要求1至3任意一项所述的圆筒布料复合机，其特征在于，所述圆筒布料复合机之中，圆筒内料自动上料工位与圆筒外料自动上料工位分别对应设置有滚珠丝杆，滚珠丝杆由步进电机进行驱 动，滚珠丝杆与步进电机均设置于机架之上，所述滚珠丝杆朝向复合转盘的端部之上连接有模套。
  5. 按照权利要求4所述的圆筒布料复合机，其特征在于，所述圆筒内料自动上料工位与圆筒外料自动上料工位之中，滚珠丝杆之上设置有直线导轨副。
  6. 按照权利要求1至3任意一项所述的圆筒布料复合机，其特征在于，所述圆筒布料复合机之中包括有至少一个定位支撑装置，其固定于机架之上，所述定位支撑装置包括有气缸、直线导轨副以及定位轴；所述圆筒布料复合机之中，每一个加热辊的端部分别设置有定位端体，所述定位轴的端部设置有定位槽，定位端体与定位槽彼此啮合。
  7. 按照权利要求6所述的圆筒布料复合机，其特征在于，所述定位支撑装置设置于热压定型工位的对应位置。
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TW201114968A (en) * 2009-10-27 2011-05-01 Chcng-Hsin Wu Novel sewing method without thread
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