WO2018051892A1 - Electrical junction box - Google Patents

Electrical junction box Download PDF

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Publication number
WO2018051892A1
WO2018051892A1 PCT/JP2017/032315 JP2017032315W WO2018051892A1 WO 2018051892 A1 WO2018051892 A1 WO 2018051892A1 JP 2017032315 W JP2017032315 W JP 2017032315W WO 2018051892 A1 WO2018051892 A1 WO 2018051892A1
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WO
WIPO (PCT)
Prior art keywords
case
lock
peripheral wall
junction box
hole
Prior art date
Application number
PCT/JP2017/032315
Other languages
French (fr)
Japanese (ja)
Inventor
加納 毅大
Original Assignee
住友電装株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 住友電装株式会社 filed Critical 住友電装株式会社
Publication of WO2018051892A1 publication Critical patent/WO2018051892A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/16Distribution boxes; Connection or junction boxes structurally associated with support for line-connecting terminals within the box

Definitions

  • the present invention relates to an electrical junction box mounted on an automobile or the like, and more particularly to an electrical junction box in which a separate attachment body such as a control device is assembled to the electrical junction box body and connected by a connector.
  • an electronic control unit such as an ECU containing a control circuit is provided as a separate mounting body as described in, for example, Japanese Patent Application Laid-Open No. 2008-172893 (Patent Document 1).
  • Patent Document 1 Japanese Patent Application Laid-Open No. 2008-172893
  • the corresponding positions of the mounting surface of the electrical junction box main body and the overlapping surface of the mounting body superimposed thereon Is provided with a connector. And by connecting a connector when assembling the attachment body to the electrical junction box body, the electrical circuit provided in the electrical junction box body and the electrical circuit provided in the attachment body are connected to each other.
  • the attachment body includes a first case and a second case that are assembled to each other, and a circuit board that is accommodated and disposed in an internal space formed therebetween.
  • the overlapping surface that is superimposed on the electrical junction box body mounting surface is constituted by the first case, while the mounting body is assembled to the electrical junction box body.
  • the pressed surface is constituted by the second case. Therefore, it is necessary to make the second case pressed at the time of assembling with a relatively hard material so that it can withstand the pressing force at the time of assembling the attachment body.
  • a peripheral wall of the first case is provided with a substantially U-shaped lock frame projecting in a front view that is easily deformable.
  • the lock frame provided in the first case of the attachment body has a shape that extends from both ends connected to the peripheral wall of the first case, there is a problem that a weld line is likely to occur during molding. It was. Therefore, it is necessary to use a material with good moldability, which causes a problem that cost increases cannot be avoided. Furthermore, when the chemical resistance of the first case is required, a material with good moldability may not be adopted.
  • An object of the present invention is to provide an electrical junction box having an improved structure capable of achieving both prevention of the occurrence of a weld line in the structure and improvement of hermeticity.
  • the first aspect of the present invention is such that the overlapping surface of a separate mounting body is superimposed on the mounting surface of the electrical junction box body and is detachably assembled, and the mounting of the electrical junction box body
  • the connectors provided respectively on the surface and the overlapping surface of the mounting body are connected to each other, while the mounting body includes a first case constituting the overlapping surface, and the first case includes a locking mechanism.
  • the electrical junction box including the second case assembled via the second case peripheral wall, which is the peripheral wall of the second case, is provided with a lock hole penetrating in the plate thickness direction, while the second case
  • the first case peripheral wall which is the peripheral wall of the first case that is overlapped and assembled with the outer peripheral surface of the peripheral wall, is provided with a lock piece, and the lock claw protruding from the inner surface of the lock piece is the second case.
  • the lock mechanism is configured by being fitted into the lock hole, and the second locking piece on the first case peripheral wall is in the state where the lock claw is fitted into the lock hole.
  • the lock hole of the case peripheral wall is covered with a cover from the outside.
  • the lock hole provided in the first case peripheral wall overlapped with the outer surface of the second case peripheral wall while the lock hole is provided in the second case peripheral wall.
  • a lock mechanism was configured by fitting lock claws protruding on the inner surface.
  • the lock hole for forming the hole in the lock mechanism is provided on the second case peripheral wall and covered with a lock piece overlapped on the outer peripheral side, the first case / second of the attachment body is covered. Exposure to the outside of the internal space formed between the two cases can be highly restricted. As a result, it is possible to prevent the occurrence of problems such as external moisture entering the internal space, causing condensation and shorting of the internal circuit.
  • a protruding wall portion that increases the height dimension of the second case peripheral wall is provided above the lock hole.
  • the lock piece is cantilevered with respect to the first case on the base end side by a region sandwiched between a pair of slits opened in the plate thickness direction and projecting end surface of the first case peripheral wall.
  • a downward extending portion extending downward from the lock claw of the lock piece is more than the lock hole of the peripheral wall of the second case. While being overlapped with the lower portion, an upper extension portion extending upward from the lock claw of the lock piece is overlapped with the protruding wall portion.
  • the downward extension portion of the lock piece is overlapped with the lower portion of the lock hole of the second case peripheral wall, while the protruding wall portion is provided above the lock hole to provide the upward extension portion of the lock piece. Since the cover can be stably covered with the lock piece of the lock hole, moisture and water can penetrate further into the internal space. This can advantageously be prevented.
  • the circuit board according to the first or second aspect wherein an inner space formed between the first case and the second case of the attachment body has a circuit board.
  • the lock hole is formed higher than the upper surface of the circuit board in the height direction of the second case peripheral wall while being supported and disposed by the second case.
  • the formation position of the lock hole penetrating the second case peripheral wall of the mounting body is located above the upper surface of the circuit board accommodated in the internal space while being supported by the second case. Is formed. Accordingly, it is possible to advantageously prevent the first case and the circuit board where the condensation tends to be accumulated due to external moisture from being exposed to the outside through the lock hole. Moreover, even if the lock hole is formed higher than the upper surface of the circuit board, since the protruding wall portion is formed above the lock hole, the lock hole is formed relatively upward so that the second case peripheral wall is formed. It is possible to prevent the rigidity from being lowered at the same time.
  • a reinforcing rib for preventing warpage of the upper wall is provided on an inner surface of the upper wall of the first case. It is a projecting one.
  • the reinforcing rib for preventing warping of the upper wall is formed on the inner surface of the upper wall of the first case, the upper wall of the first case warps and the first case peripheral wall and the second case It is possible to prevent an adverse effect that the gap between the opposing surfaces of the peripheral wall is displaced. Therefore, the lock hole can be stably covered with the lock piece, and the stable cover can be advantageously held by the overlap of the lock piece and the protruding wall portion.
  • the reinforcing rib structure can adopt any shape such as a lattice shape extending in both the vertical and horizontal directions or in one direction, and a honeycomb shape.
  • an internal space formed between the first case and the second case of the attachment body includes: While the circuit board is accommodated and disposed, a through hole is formed in a central portion of the circuit board.
  • the second case protrudes from the bottom wall toward the first case, and a protruding end portion extends through the through hole.
  • a substrate positioning boss inserted and disposed in the hole is provided, and an upper end wall of the first case projects from the position corresponding to the through hole toward the second case, and a protruding end surface has the substrate positioning boss.
  • a receiving-side boss is provided in contact with the projecting end portion or in close proximity with a gap.
  • the through hole is formed through the central portion of the circuit board, and the second case is provided with the board positioning boss inserted and disposed in the through hole.
  • a receiving-side boss is provided so that the protruding end surface is in contact with or close to the substrate positioning boss with a gap.
  • the first case and the second case It is possible to advantageously prevent external force applied during assembly from reaching the circuit board.
  • the boss is provided at the center portion of the circuit board, the circuit board is efficiently prevented from being bent and deformed due to vibration or the like when the vehicle travels. Therefore, adverse effects on electronic components and the like mounted on the circuit board are advantageously prevented.
  • a lock hole is provided in the second case peripheral wall, and a lock claw protruding from the inner surface of the lock piece provided in the first case peripheral wall overlapped with the outer surface of the second case peripheral wall is fitted.
  • a lock mechanism was configured.
  • the lock hole is covered with the lock piece, the exposure of the inner space formed between the first case and the second case of the attachment body to the outside can be highly restricted. As a result, it is possible to prevent the occurrence of problems such as external moisture entering the internal space, causing condensation and shorting of the internal circuit.
  • FIG. 6 The perspective view which shows the assembly middle state of the electrical junction box as one Embodiment of this invention.
  • the perspective view seen from the bottom face of the attachment body shown in FIG. The disassembled perspective view of the attachment body shown in FIG.
  • the perspective view seen from the bottom face of the 1st case shown in FIG. The top view of FIG. FIG. 6 is an enlarged sectional view taken along line VI-VI in FIG. 5. VII-VII cross-sectional enlarged view in FIG.
  • FIG. 1 to 7 show an electrical junction box 10 as an embodiment of the present invention.
  • the electrical connection box 10 has an electrical connection box main body 12 and a mounting surface 14 provided on the upper surface of the electrical connection box main body 12 so that the overlapping surface 16 is overlapped. And a separate mounting body 18 that is detachably assembled.
  • “upper” means the upper side in FIGS. 2 and 3
  • “lower” means the lower side in FIGS. 2 and 3.
  • front means “right” and “rear” in FIG. 5, the left direction in FIG. 5 is the left and right direction in FIG. 5, and the width direction is the up and down direction in FIG.
  • the electrical junction box body 12 has a structure in which a circuit board (not shown) is accommodated in a case 20 formed of a synthetic resin.
  • the case 20 has a substantially rectangular block shape, and an attachment surface 14 is formed on the upper surface of the case 20, while one of the longitudinal directions (left and right directions in FIG. 1) of the attachment surface 14 (in FIG. 1, An opening hole 22 is provided through the end on the left side.
  • a pair of support portions 24 and 24 are provided on the mounting surface 14 at the other end (right side in FIG. 1) opposite to the end provided with the opening hole 22 in the longitudinal direction.
  • a lock portion 28 that fits with a locked portion 52 of the attachment body 18 to be described later is provided on the peripheral wall portion 26 a of the case 20 that extends along the opening hole 22 adjacent to the opening hole 22.
  • a circuit board (not shown) housed in the case 20 is connected to a mounting body side connector 84 (see FIG. 2) ⁇ ⁇ provided on the circuit board 40 of the mounting body 18 described later.
  • a main body side connector 30 is provided.
  • the main body side connector 30 extends along one end side in the longitudinal direction of the case 20 (left side in FIG. 1), and is provided on the attachment body 18 with respect to the attachment surface 14 of the case 20 of the electrical junction box main body 12.
  • the projection faces the attachment body side connector 84 at a position facing an attachment body side connector 84 described later. That is, the main body side connector 30 protrudes outward from the opening hole 22 provided in the mounting surface 14 of the electrical junction box main body 12.
  • the circuit board (not shown) accommodated in the case 20 has the other end side in the longitudinal direction (FIG. 1) opposite to one end side (left side in FIG. 1) in the longitudinal direction in which the main body side connector 30 is disposed.
  • a fuse module 32 is provided on the middle and right side.
  • a plurality of fuse mounting portions 34 are stacked in three stages in the vertical direction and formed in parallel in the longitudinal direction of the fuse module 32.
  • a cover member (not shown) is assembled to the fuse module 32, and the opening of the fuse mounting portion 34 is covered with the cover member so that the inside of the fuse mounting portion 34 is protected.
  • the attachment body 18 is an electronic control unit of a vehicle such as an ECU, and is attached to and electrically connected to the electrical junction box body 12 as shown in FIG. While receiving the supply, it controls electronic components such as a relay mounted on a circuit board (not shown) in the electrical junction box main body 12.
  • the electrical junction box 10 in the present invention includes a junction block, a fuse box, a relay box, and the like.
  • the mounting body 18 includes a first case 36 constituting the overlapping surface 16 and a second case 38 to which the first case 36 is assembled via a lock mechanism described later.
  • the circuit board 40 is accommodated in an internal space 39 formed between them (see FIGS. 6 to 7).
  • the second case 38 is an integrally molded product formed of a synthetic resin, and as shown in FIG. 3, upward toward the outer peripheral edge of the bottom wall 42 having a substantially rectangular plate shape.
  • the projecting second case peripheral wall 44 is formed in a substantially box shape that opens upward.
  • substantially horizontally long rectangular lock holes 46 extending in the plate thickness direction and extending in the circumferential direction are provided, and surround the lock holes 46.
  • the substantially annular region is thicker than the other regions of the second case peripheral wall 44.
  • H 2 is provided with a projecting wall portion 48 that increases the height dimension of the second case peripheral wall 44 at a portion where the lock hole 46 is not formed: h (see FIG. 3).
  • circuit board support ribs 50a and 50b having a substantially rectangular shape or a substantially C shape in a plan view protruding upward are provided on the outer peripheral edge portion including the four corners of the bottom wall 42 of the second case 38.
  • the side connection connector 90 and the attachment body side connector 84 are provided in the region of the bottom wall 42 where the portion of the circuit board 40 on which the side connection connector 90 and the attachment body side connector 84 described later are mounted.
  • a circuit board support rib 50c having a substantially rectangular frame shape in a plan view is provided.
  • the second case peripheral wall 44a on one end side in the length direction of the second case 38 (in the diagonally lower right side in FIG.
  • a locked portion 52 that fits with the lock portion 28 of the electrical junction box body 12.
  • a pair of rotating portions 54 are provided at both ends of the second case peripheral wall 44c on the other end side (the diagonally upper left side in FIG. 3) opposite to one end side in the length direction of the second case 38. , 54 are projected.
  • a substantially hollow cylindrical substrate positioning boss 56 that protrudes upward and opens upward is provided at the center of the bottom wall 42 of the second case 38.
  • the first case 36 is an integrally molded product made of synthetic resin, and as shown in FIGS. 3 and 4, the outer peripheral edge of the upper wall 58 having a substantially rectangular plate shape. Further, a first case peripheral wall 60 protruding downward (on the second case 38 side) is formed, and has a substantially box shape opening downward.
  • the first case 36 has a substantially rectangular notch-shaped side opening window 62 that opens outwardly on the first case peripheral wall 60d on one side in the width direction (lower left in FIG. 3). Has a structured.
  • a lock piece 66 is configured by a region sandwiched between a pair of slits 64 and 64 provided in the manner described above.
  • the lock piece 66 is elastically deformable in the thickness direction of the first case peripheral wall 60 by connecting the base end side of the lock piece 66 to the first case peripheral wall 60 of the first case 36 in a cantilever shape. ing. Further, as shown in FIG. 4 and FIG.
  • the inner surface 68 of the lock piece 66 protrudes in the middle in the vertical direction in a substantially triangular cross-sectional shape (see FIG. 6) and extends in the circumferential direction. While a lock claw 70 is provided, a recess 72 that extends over substantially the entire circumferential length of the lock claw 70 and opens inward is formed immediately above the lock claw 70.
  • the recess 72 has a problem in that the adhesion between the inner surface 68 of the lock piece 66 and the outer peripheral surface of the second case peripheral wall 44 in which the lock hole 46 is formed deteriorates when the base end side of the lock claw 70 is pulled. Can be advantageously prevented. As a result, the lock claw 70 can be more reliably fitted into the lock hole 46 provided in the second case peripheral wall 44. As described above, in this embodiment, the lock claw 70 is fitted into the lock hole 46 so that the lock mechanism is configured.
  • the upper surface of the upper wall 58 of the first case 36 forms the overlapping surface 16, while one end side in the length direction of the overlapping surface 16 (
  • an opening hole 74 having a substantially horizontally long rectangular shape extending in a plan view extending along one end portion is provided in the diagonally lower right side.
  • the opening hole 74 is provided with an opening hole extending portion 76 having a substantially rectangular tube shape protruding from the outer peripheral edge portion toward the second case 38.
  • a pair of substantially rectangular flat plate-shaped connector pressing ribs 78 projecting inwardly at the center in the longitudinal direction of the opening hole 74 are provided at the extending end of the opening hole extending portion 76. (See FIG. 4).
  • the inner surface of the upper wall 58 of the first case 36 is provided with substantially lattice-shaped reinforcing ribs 80 protruding downward (on the second case 38 side) over substantially the entire surface of the upper wall 58.
  • a receiving side boss 82 that protrudes downward (on the second case 38 side) is provided at the center of the inner surface of the upper wall 58 while preventing warping.
  • the receiving-side boss 82 protrudes outwardly from a substantially hollow cylindrical body portion 82a that opens downward, and from a circumferentially equidistant position on the outer surface of the cylindrical body portion 82a, and at the distal end side (in FIG. 4).
  • Four support legs 82b extending on the upper wall 58 so that the cross-sectional area gradually increases from the upper end side to the base end side (lower end side in FIG. 4). .
  • the circuit board 40 has a substantially rectangular plate shape, and various electric components (not shown) such as relays and capacitors are appropriately mounted on the center of the circuit board 40.
  • the circuit board 40 is provided with an attachment-side connector 84 that is connected to the main body-side connector 30 provided on a circuit board (not shown) of the electrical junction box main body 12.
  • the attachment body-side connector 84 extends along the outer peripheral portion 86a on one side of the circuit board 40, and the circuit board 40 is disposed inside the first case 36 and the second case 38 as shown in FIG. In the accommodated state, it projects outwardly from an opening hole 74 provided in the overlapping surface 16 of the mounting body 18.
  • a side connection type connector 90 having three connector mounting portions 88 that open toward the side is disposed on one side of the outer peripheral portion 86d (see FIG. 3) orthogonal to the outer peripheral portion 86a of the circuit board 40. ing. Furthermore, a substantially circular through-hole 92 is formed through the central portion of the circuit board 40 in a plan view that penetrates in the thickness direction.
  • the second case 38 is arranged so as to open upward, and then provided to the second case 38.
  • the circuit board 40 is accommodated and arranged on the circuit board support ribs 50a, 50b, 50c.
  • the first case 36 and the second case of the mounting body 18 are assembled to the second case 38 in which the circuit board 40 is accommodated and arranged from above with the first case 36 opened downward.
  • the circuit board 40 is accommodated and arranged in an internal space 39 formed between the two cases 38 while being supported by the second case 38. More specifically, as shown in FIG. 6, the first case 36 is pushed downward with the inner surface of the first case peripheral wall 60 overlapped with the outer peripheral surface of the second case peripheral wall 44.
  • a taper surface 94 is formed on the outer surface of the projecting end portion side of the projecting wall portion 48 provided on the lock hole 46, and the lower surface of the lock claw 70 is formed on the inner surface. Since the tapered surface 96 is inclined obliquely upward, elastic deformation can be performed more smoothly with less force.
  • the lock claw 70 passes over the lock hole 46 and the lock piece 66 is elastically restored so that the lock claw 70 is fitted in the lock hole 46 and the second claw 70 is engaged.
  • the inner surface of the first case peripheral wall 60 is superimposed on the outer peripheral surface of the case peripheral wall 44 and assembled (see FIG. 6).
  • the lock piece 66 provided on the first case peripheral wall 60 is provided on the second case peripheral wall 44 as shown in FIG.
  • the lock hole 46 is covered with a cover from the outside.
  • a downward extending portion 98 extending downward from the lock claw 70 of the lock piece 66 is overlapped with a portion below the lock hole 46 of the second case peripheral wall 44
  • An upward extending portion 100 extending upward from the lock claw 70 of the piece 66 is overlapped with the protruding wall portion 48 of the portion above the lock hole 46 of the second case peripheral wall 44.
  • the lock hole 46 is formed above the upper surface 102 of the circuit board 40 in the height direction of the second case peripheral wall 44.
  • the bottom wall 42 of the second case 38 is provided with a substrate positioning boss 56 protruding upward (on the first case 36 side). 56 protruding end portions are inserted and disposed in the through holes 92 of the circuit board 40 in a loosely fitted state.
  • the upper wall 58 of the first case 36 is provided with a receiving-side boss 82 that protrudes downward (on the second case 38 side) from a position corresponding to the through hole 92 of the circuit board 40.
  • the protruding end surface of the side boss 82 is disposed close to the protruding end portion of the substrate positioning boss 56 with a gap 104 therebetween.
  • Assembling the electrical junction box main body 12 and the mounting body 18 having the above-described structure is as follows. First, the overlapping surface 16 of the mounting body 18 is attached to the mounting surface 14 of the electrical junction box main body 12 as shown in FIG. The pair of rotating portions 54 and 54 are inserted into the pair of support portions 24 and 24 of the electrical junction box main body 12 in the direction opposed to each other. Thereby, a hinge mechanism is comprised by a pair of rotation parts 54 and 54 provided in the other end side of the attachment body 18, and a pair of support parts 24 and 24 provided in the other end side of the attachment surface 14. FIG. That is, the mounting surface 14 and the other end side of the mounting body 18 are rotatably assembled via a detachable hinge mechanism.
  • the mounting body 18 is superimposed on the mounting surface 14 of the electrical junction box body 12 and assembled.
  • the locked portion 52 provided on one end side of the attachment body 18 is fitted to the lock portion 28 provided on the same one end side of the electrical connection box body 12, so that the attachment body 18 is electrically connected to the electrical connection box body. 12 to complete the assembly.
  • the attachment body side connector 84 protruding from the overlapping surface 16 of the attachment body 18 is inserted into the inside of the main body side connector 30 protruding from the attachment surface 14 of the electrical junction box body 12, and the main body side Terminals (not shown) arranged in the connector 30 are connected to female terminals (not shown) arranged in the attachment-side connector 84.
  • the circuit board (not shown) in the electrical junction box main body 12 and the circuit board 40 in the mounting body 18 are electrically connected.
  • the outer peripheral portion 86 d of the circuit board 40 faces sideways through the side opening window 62 penetrating the side surface of the mounting body 18.
  • the protruding side connection type connector 90 protrudes outward, and a connector (not shown) is connected to the connector mounting portion 88 of the side connection type connector 90.
  • the second case peripheral wall 44 is provided with the lock hole 46, while the second case A lock piece 66 is configured by a region sandwiched between a pair of slits 64 and 64 in the first case peripheral wall 60 that is assembled by being overlapped with the outer peripheral surface of the peripheral wall 44.
  • the lock piece 66 is elastically deformable in the thickness direction of the first case peripheral wall 60 by connecting the base end side of the lock piece 66 to the first case peripheral wall 60 in a cantilever shape.
  • a lock claw 70 is provided on the inner surface 68. The lock claw 70 is fitted into the lock hole 46 to constitute a lock mechanism.
  • the first case 36 may be provided with a wide lock piece 66 as one lock mechanism. Therefore, the possibility of forming a weld line during molding can be reduced or eliminated by the shape of one of the lock mechanisms. Therefore, even when it is not possible to use a material with good moldability for the first case 36 in order to improve the chemical resistance of the first case 36, occurrence of molding defects in the first case 36 is advantageously prevented. can do. Further, since it is not always necessary to select a material with good moldability for the first case 36, the cost can be reduced.
  • the lock hole 46 provided in the second case peripheral wall 44 is covered from the outside by the lock piece 66 provided in the first case peripheral wall 60. Therefore, the exposure of the mounting body 18 to the outside of the internal space 39 formed between the first case 36 and the second case 38 can be highly restricted. Therefore, it is possible to prevent the occurrence of problems such as external moisture entering into the internal space 39 where the moisture is condensing, causing condensation and short-circuiting the internal circuit provided in the circuit board 40.
  • the downward extension portion 98 of the lock piece 66 is overlapped with a portion below the lock hole 46 of the second case peripheral wall 44, while the upward extension portion 100 of the lock piece 66 is overlapped.
  • the second case peripheral wall 44 is overlapped with the protruding wall portion 48 in the upper part of the lock hole 46, the cover covering state of the lock hole 46 by the lock piece 66 is stably maintained. Therefore, it is possible to more advantageously prevent moisture and water from entering the internal space 39.
  • the formation position of the lock hole 46 provided in the second case peripheral wall 44 is formed above the upper surface 102 of the circuit board 40 accommodated in the internal space 39 while being supported by the second case 38. Has been. Therefore, it is possible to advantageously prevent the exposed space between the inner surface of the upper wall 58 of the first case 36 and the upper surface 102 of the circuit board 40 from being exposed to the outside through the lock hole 46, where condensation easily accumulates due to external moisture. .
  • the protruding wall 48 protrudes above the lock hole 46. It is possible to prevent the rigidity of the second case peripheral wall 44 from being lowered at the same time by forming a relatively upper portion.
  • a through hole 92 is formed through the central portion of the circuit board 40, while a protruding end portion is inserted into the through hole 92 on the bottom wall 42 of the second case 38.
  • a receiving-side boss 82 whose protruding end face is disposed close to the substrate positioning boss 56 with a gap 104 therebetween is provided on the upper wall 58 of the first case 36. Therefore, when an external force is applied to the first case 36 or the second case 38, the board positioning boss 56 and the receiving-side boss 82 that are disposed close to each other come into contact with each other. It is possible to avoid being directly applied to the circuit board 40 accommodated between the case 36 and the second case 38.
  • the attachment body 18 in order to elastically deform the lock piece 66 constituting the lock mechanism of the first case 36 of the attachment body 18, even if a larger force than the lock frame body of the conventional structure is required, the attachment body 18.
  • the external force applied to the first case 36 and the second case 38 when assembling the circuit board 40 can be advantageously prevented.
  • the board positioning boss 56 and the receiving boss 82 are provided in the center portion of the circuit board 40, for example, the circuit board 40 is efficiently prevented from being bent and deformed due to vibrations during traveling of the vehicle. An adverse effect on electronic components and the like mounted on the circuit board 40 is advantageously prevented.
  • substantially lattice-like reinforcing ribs 80 on the inner surface of the upper wall 58 of the first case 36 over the entire surface, the warp of the upper wall 58 is prevented. Thereby, the upper wall 58 of the first case 36 is warped, so that it is possible to prevent an adverse effect that the gap between the facing surfaces of the first case peripheral wall 60 and the second case peripheral wall 44 changes. It has become. Therefore, a sufficient allowance for overlapping the lock piece 66 and the second case peripheral wall 44 constituting the lock hole 46 can be secured, so that the lock hole 46 can be stably covered with the lock piece 66. It is.
  • the deformation of the second case 38 or the second case 38 Since the transmission of the pressing force to the circuit board 40 via 38 can be advantageously prevented, the durability and the like of the electrical junction box 10 can be improved.
  • the protruding wall portion 48 is provided only at the upper portion of the portion where the lock hole 46 is formed, but the protruding wall portion 48 is also provided at the upper portion of the portion where the lock hole 46 is not formed. It may be.
  • the reinforcing ribs 80 projecting from the inner surface of the upper wall 58 of the first case 36 have a substantially lattice shape.
  • the reinforcing rib 80 has a lattice shape or a honeycomb shape extending in one direction.
  • a reinforcing rib 80 having an arbitrary shape can also be used.
  • the protruding end surface of the receiving boss 82 is disposed close to the protruding end portion of the substrate positioning boss 56 with a gap 104 therebetween, but the protruding end surface of the receiving boss 82 is the substrate positioning boss 56. You may contact

Abstract

The purpose of the present invention is to provide an electrical junction box provided with a mounted body that is mounted on a mounting surface of an electrical junction box body, wherein the electrical junction box has an improved structure capable of preventing the occurrence of a weld line, while still enhancing air-tightness, in a lock structure of the mounted body. A second case peripheral wall 44 is provided with lock holes 46, and a first case peripheral wall 60 is provided with lock pieces 66. A lock mechanism is configured as a result of lock claws 70 of the lock pieces 66 being fitted into the lock holes 46. The lock holes 46 are covered by the lock pieces 66 from the outside when the lock claws 70 are fitted into the lock holes 46.

Description

電気接続箱Electrical junction box
 本発明は、自動車等に搭載される電気接続箱に係り、特に電気接続箱本体に対して制御装置等の別体の取付体が組み付けられてコネクタ接続される電気接続箱に関するものである。 The present invention relates to an electrical junction box mounted on an automobile or the like, and more particularly to an electrical junction box in which a separate attachment body such as a control device is assembled to the electrical junction box body and connected by a connector.
 自動車等に搭載される電気接続箱の一種として、例えば、特開2008-172893号公報(特許文献1)に記載のように、制御回路を収容したECU等の電子制御ユニットを別体の取付体として、この取付体を電気接続箱本体に対して着脱可能にしたものが知られている。このような電気接続箱によれば、電子制御ユニットを別体構造とすることによって、電子制御ユニットの交換や変更を容易に行うことができる等の利点がある。 As a kind of electrical connection box mounted on an automobile or the like, an electronic control unit such as an ECU containing a control circuit is provided as a separate mounting body as described in, for example, Japanese Patent Application Laid-Open No. 2008-172893 (Patent Document 1). As such, there is known a structure in which this attachment body is detachable from the electric junction box body. According to such an electrical junction box, there is an advantage that the electronic control unit can be easily replaced or changed by making the electronic control unit a separate structure.
 ところで、このような電気接続箱本体と取付体の組付構造体からなる電気接続箱には、電気接続箱本体の取付面とそこに重ね合される取付体の重ね合せ面との対応する位置にコネクタが設けられている。そして、電気接続箱本体に取付体を組み付ける際にコネクタを接続することにより、電気接続箱本体に設けられた電気回路と取付体に設けられた電気回路とを相互に接続するようになっている。なお、取付体は、相互に組み付けられる第1ケースおよび第2ケースと、それらの間に形成される内部空間に収容配置される回路基板を含んで構成されている。 By the way, in the electrical junction box composed of the assembly structure of the electrical junction box main body and the mounting body, the corresponding positions of the mounting surface of the electrical junction box main body and the overlapping surface of the mounting body superimposed thereon Is provided with a connector. And by connecting a connector when assembling the attachment body to the electrical junction box body, the electrical circuit provided in the electrical junction box body and the electrical circuit provided in the attachment body are connected to each other. . The attachment body includes a first case and a second case that are assembled to each other, and a circuit board that is accommodated and disposed in an internal space formed therebetween.
 このような電気接続箱の取付体にあっては、電気接続箱本体の取付面に重ね合される重ね合せ面が第1ケースによって構成される一方、取付体を電気接続箱本体に組み付ける際に押圧される面が第2ケースによって構成される。それゆえ、組み付け時に押圧される第2ケースを比較的硬質な材料で構成して取付体組み付け時の押圧力に耐え得るようにする必要がある。その結果、取付体の第2ケースと第2ケースに組み付けられる第1ケースのロック構造では、特許文献1に示されるように、変形し難い第2ケースの周壁にロック爪を突設する一方、第1ケースの周壁には変形し易い正面視で略U字状のロック枠体を突設したものが採用されている。 In such an electrical junction box mounting body, the overlapping surface that is superimposed on the electrical junction box body mounting surface is constituted by the first case, while the mounting body is assembled to the electrical junction box body. The pressed surface is constituted by the second case. Therefore, it is necessary to make the second case pressed at the time of assembling with a relatively hard material so that it can withstand the pressing force at the time of assembling the attachment body. As a result, in the lock structure of the first case assembled to the second case and the second case of the attachment body, as shown in Patent Document 1, while the lock claw protrudes from the peripheral wall of the second case that is difficult to deform, A peripheral wall of the first case is provided with a substantially U-shaped lock frame projecting in a front view that is easily deformable.
 しかしながら、取付体の第1ケースに設けたロック枠体は、第1ケースの周壁に連結された両端から細長く延出する形状となることから、成形時にウェルドラインが生じ易いという問題を内在していた。それゆえ、成形性のよい材料を採用する必要があり、コストアップが避けられないという問題を招いていた。さらに、第1ケースの耐薬性が求められる場合には、成形性のよい材料を採用できない場合もある。 However, since the lock frame provided in the first case of the attachment body has a shape that extends from both ends connected to the peripheral wall of the first case, there is a problem that a weld line is likely to occur during molding. It was. Therefore, it is necessary to use a material with good moldability, which causes a problem that cost increases cannot be avoided. Furthermore, when the chemical resistance of the first case is required, a material with good moldability may not be adopted.
 加えて、第2ケースのロック爪と第1ケースのロック枠体からなるロック構造を採用した場合、特開平9-326567号公報(特許文献2)の図1に示されているように、両ケース間に形成される内部空間がロック枠体の係合孔を通して外部と連通している。それゆえ、外部から湿気等が浸入して結露による短絡等の問題が発生するおそれがあった。 In addition, when a lock structure comprising the lock claw of the second case and the lock frame body of the first case is adopted, as shown in FIG. 1 of JP-A-9-326567 (Patent Document 2), both An internal space formed between the cases communicates with the outside through an engagement hole of the lock frame. Therefore, there has been a risk that moisture or the like enters from the outside and problems such as a short circuit due to condensation occur.
特開2008-172893号公報JP 2008-172893 A 特開平9-326567号公報JP-A-9-326567
 ここにおいて、本発明は上述の如き事情を背景として為されたものであって、その解決課題は、電気接続箱本体の取付面に組み付けられる取付体を備えた電気接続箱において、取付体のロック構造におけるウェルドラインの発生防止と密閉性の向上の両立を図ることができる、改良された構造の電気接続箱を提供することにある。 Here, the present invention has been made in the background as described above, and the problem to be solved is to lock the mounting body in the electrical connection box provided with the mounting body assembled to the mounting surface of the electrical connection box body. An object of the present invention is to provide an electrical junction box having an improved structure capable of achieving both prevention of the occurrence of a weld line in the structure and improvement of hermeticity.
 本発明の第一の態様は、電気接続箱本体の取付面に対して別体の取付体の重ね合せ面が重ね合されて着脱自在に組み付けられていると共に、前記電気接続箱本体の前記取付面と前記取付体の前記重ね合せ面とにそれぞれ設けられたコネクタが互いに接続されている一方、前記取付体が、前記重ね合せ面を構成する第1ケースと、該第1ケースがロック機構を介して組み付けられる第2ケースを含んでいる電気接続箱において、前記第2ケースの周壁である第2ケース周壁には、板厚方向に貫通するロック穴が設けられている一方、前記第2ケース周壁の外周面に重ね合されて組み付けられる前記第1ケースの周壁である第1ケース周壁には、ロック片が設けられており、前記ロック片の内面に突設されたロック爪が前記第2ケース周壁の前記ロック穴に嵌合することにより、前記ロック機構が構成されるようになっており、前記ロック爪が前記ロック穴に嵌合した状態で、前記第1ケース周壁の前記ロック片によって、前記第2ケース周壁の前記ロック穴が外部から蓋覆されていることを特徴とする。 The first aspect of the present invention is such that the overlapping surface of a separate mounting body is superimposed on the mounting surface of the electrical junction box body and is detachably assembled, and the mounting of the electrical junction box body The connectors provided respectively on the surface and the overlapping surface of the mounting body are connected to each other, while the mounting body includes a first case constituting the overlapping surface, and the first case includes a locking mechanism. In the electrical junction box including the second case assembled via the second case peripheral wall, which is the peripheral wall of the second case, is provided with a lock hole penetrating in the plate thickness direction, while the second case The first case peripheral wall, which is the peripheral wall of the first case that is overlapped and assembled with the outer peripheral surface of the peripheral wall, is provided with a lock piece, and the lock claw protruding from the inner surface of the lock piece is the second case. In front of the case wall The lock mechanism is configured by being fitted into the lock hole, and the second locking piece on the first case peripheral wall is in the state where the lock claw is fitted into the lock hole. The lock hole of the case peripheral wall is covered with a cover from the outside.
 本態様によれば、電気接続箱本体に取り付けられる取付体において、第2ケース周壁にロック穴を設ける一方、第2ケース周壁の外面に重ね合される第1ケース周壁に設けられたロック片の内面に突設したロック爪を嵌合させることにより、ロック機構を構成した。これにより、第1ケースにロック枠体を設けた従来構造に比して、幅広のロック片を第1ケースに設ければよいことから、ロック片の形状により成形時にウェルドラインが生じるおそれを低減乃至は解消することができる。それゆえ、第1ケースの耐薬性の向上等のために、成形性のよい材料で第1ケースを製造できない場合でも、成形不良の発生を有利に防止することができる。また、成形性の良い材料を必ずしも選択する必要がないことから、コストの低減を図ることもできる。 According to this aspect, in the mounting body attached to the electrical junction box main body, the lock hole provided in the first case peripheral wall overlapped with the outer surface of the second case peripheral wall while the lock hole is provided in the second case peripheral wall. A lock mechanism was configured by fitting lock claws protruding on the inner surface. As a result, compared to the conventional structure in which a lock frame is provided in the first case, a wider lock piece may be provided in the first case, so that the possibility of forming a weld line due to the shape of the lock piece is reduced. Or can be eliminated. Therefore, even when the first case cannot be manufactured with a material having good moldability for improving the chemical resistance of the first case, the occurrence of molding defects can be advantageously prevented. In addition, since it is not always necessary to select a material with good moldability, the cost can be reduced.
 しかも、ロック機構において穴を形成するロック穴が第2ケース周壁に設けられて外周側に重ね合されるロック片によって外部から蓋覆されるようにしたことから、取付体の第1ケース/第2ケース間に形成される内部空間の外部への露呈を高度に制限することができる。その結果、外部の湿気等が内部空間に侵入して結露が発生し内部回路が短絡する等の問題の発生も未然に防止することができる。 In addition, since the lock hole for forming the hole in the lock mechanism is provided on the second case peripheral wall and covered with a lock piece overlapped on the outer peripheral side, the first case / second of the attachment body is covered. Exposure to the outside of the internal space formed between the two cases can be highly restricted. As a result, it is possible to prevent the occurrence of problems such as external moisture entering the internal space, causing condensation and shorting of the internal circuit.
 本発明の第二の態様は、前記第一の態様に記載のものにおいて、前記ロック穴の上方には、前記第2ケース周壁の高さ寸法を増大させる突出壁部が設けられている一方、前記ロック片は、前記第1ケース周壁の板厚方向および突出端面に開口して設けられた一対のスリット間に挟まれた領域によって、基端部側が前記第1ケースに対して片持ち梁状に連結されて前記板厚方向に弾性変形可能な状態で設けられており、前記ロック片の前記ロック爪から下方に延出する下方延出部が、前記第2ケース周壁の前記ロック穴よりも下側部分に重ね合されている一方、前記ロック片の前記ロック爪から上方に延出する上方延出部が前記突出壁部に重ね合されているものである。 According to a second aspect of the present invention, in the above-described first aspect, a protruding wall portion that increases the height dimension of the second case peripheral wall is provided above the lock hole. The lock piece is cantilevered with respect to the first case on the base end side by a region sandwiched between a pair of slits opened in the plate thickness direction and projecting end surface of the first case peripheral wall. And a downward extending portion extending downward from the lock claw of the lock piece is more than the lock hole of the peripheral wall of the second case. While being overlapped with the lower portion, an upper extension portion extending upward from the lock claw of the lock piece is overlapped with the protruding wall portion.
 本態様によれば、ロック片の下方延出部を、第2ケース周壁のロック穴よりも下側部分に重ね合せる一方、ロック穴の上方に突出壁部を設けてロック片の上方延出部をも安定して第1ケース周壁に重ね合せ得るようにしたことから、ロック穴のロック片による蓋覆状態を安定して保持することができ、内部空間への湿気や水等の侵入を一層有利に防止することができる。 According to this aspect, the downward extension portion of the lock piece is overlapped with the lower portion of the lock hole of the second case peripheral wall, while the protruding wall portion is provided above the lock hole to provide the upward extension portion of the lock piece. Since the cover can be stably covered with the lock piece of the lock hole, moisture and water can penetrate further into the internal space. This can advantageously be prevented.
 本発明の第三の態様は、前記第一または第二の態様に記載のものにおいて、前記取付体の前記第1ケースと前記第2ケース間に形成される内部空間には、回路基板が前記第2ケースに支持されて収容配置されている一方、前記第2ケース周壁の高さ方向において、前記ロック穴が前記回路基板の上面よりも上位に形成されているものである。 According to a third aspect of the present invention, there is provided the circuit board according to the first or second aspect, wherein an inner space formed between the first case and the second case of the attachment body has a circuit board. The lock hole is formed higher than the upper surface of the circuit board in the height direction of the second case peripheral wall while being supported and disposed by the second case.
 本態様によれば、取付体の第2ケース周壁に貫設されるロック穴の形成位置が、第2ケースに支持された状態で内部空間に収容された回路基板の上面よりも上方に位置して形成されている。これにより、外部の湿気により結露が溜まりやすい第1ケースと回路基板の対向面間がロック穴を通じて外部に露呈されることを有利に防止できる。しかも、ロック穴を回路基板の上面よりも上位に形成しても、ロック穴の上方に突出壁部が形成されていることから、ロック穴を比較的上方に形成することにより第2ケース周壁の剛性が低下することも同時に防止することができる。 According to this aspect, the formation position of the lock hole penetrating the second case peripheral wall of the mounting body is located above the upper surface of the circuit board accommodated in the internal space while being supported by the second case. Is formed. Accordingly, it is possible to advantageously prevent the first case and the circuit board where the condensation tends to be accumulated due to external moisture from being exposed to the outside through the lock hole. Moreover, even if the lock hole is formed higher than the upper surface of the circuit board, since the protruding wall portion is formed above the lock hole, the lock hole is formed relatively upward so that the second case peripheral wall is formed. It is possible to prevent the rigidity from being lowered at the same time.
 本発明の第四の態様は、前記第一乃至第三の何れか1つの態様に記載のものにおいて、前記第1ケースの上壁の内面には、前記上壁の反りを防止する補強リブが突設されているものである。 According to a fourth aspect of the present invention, in the one described in any one of the first to third aspects, a reinforcing rib for preventing warpage of the upper wall is provided on an inner surface of the upper wall of the first case. It is a projecting one.
 本態様によれば、第1ケースの上壁の内面に、上壁の反りを防止する補強リブが形成されていることから、第1ケースの上壁が反って第1ケース周壁と第2ケース周壁の対向面間隙間等が変位してしまう悪影響を未然に防止することができる。それゆえ、ロック穴を安定してロック片により蓋覆できて、ロック片と突出壁部の重ね合せ代による安定した蓋覆を有利に保持することができる。 According to this aspect, since the reinforcing rib for preventing warping of the upper wall is formed on the inner surface of the upper wall of the first case, the upper wall of the first case warps and the first case peripheral wall and the second case It is possible to prevent an adverse effect that the gap between the opposing surfaces of the peripheral wall is displaced. Therefore, the lock hole can be stably covered with the lock piece, and the stable cover can be advantageously held by the overlap of the lock piece and the protruding wall portion.
 なお、補強リブの構造は、縦横両方向あるいは一方向に向かって延出する格子状や、ハニカム状等の任意の形状が採用可能である。 It should be noted that the reinforcing rib structure can adopt any shape such as a lattice shape extending in both the vertical and horizontal directions or in one direction, and a honeycomb shape.
 本発明の第五の態様は、前記第一乃至第四の何れか1つの態様に記載のものにおいて、前記取付体の前記第1ケースと前記第2ケース間に形成される内部空間には、回路基板が収容配置されている一方、前記回路基板の中央部分に貫通孔が貫設されており、前記第2ケースには底壁から前記第1ケースに向かって突出して突出端部が前記貫通孔内に挿通配置される基板位置決めボスが設けられている一方、前記第1ケースの上壁には前記貫通孔に対応する位置から前記第2ケースに向かって突出して突出端面が前記基板位置決めボスの前記突出端部に対して当接乃至は隙間を隔てて近接配置される受け側ボスが設けられているものである。 According to a fifth aspect of the present invention, in the one described in any one of the first to fourth aspects, an internal space formed between the first case and the second case of the attachment body includes: While the circuit board is accommodated and disposed, a through hole is formed in a central portion of the circuit board. The second case protrudes from the bottom wall toward the first case, and a protruding end portion extends through the through hole. A substrate positioning boss inserted and disposed in the hole is provided, and an upper end wall of the first case projects from the position corresponding to the through hole toward the second case, and a protruding end surface has the substrate positioning boss. A receiving-side boss is provided in contact with the projecting end portion or in close proximity with a gap.
 本態様によれば、回路基板の中央部分に貫通孔が貫設されると共に、第2ケースには貫通孔内に挿通配置される基板位置決めボスが突設されている一方、第1ケースには突出端面が基板位置決めボスに対して当接乃至は隙間を隔てて近接配置される受け側ボスが突設されている。これにより、第1ケースや第2ケースに加えられる外力が、内部に収容された回路基板に直接及ぼされることが回避されている。 According to this aspect, the through hole is formed through the central portion of the circuit board, and the second case is provided with the board positioning boss inserted and disposed in the through hole. A receiving-side boss is provided so that the protruding end surface is in contact with or close to the substrate positioning boss with a gap. Thereby, it is avoided that the external force applied to the first case and the second case is directly applied to the circuit board accommodated therein.
 それゆえ、取付体のロック機構における弾性変形部材であるロック片を弾性変形させるために、従来構造のロック枠体に比して大きな力が必要となる場合でも、第1ケースと第2ケースの組み付け時に加えられる外力が回路基板に及ぶことを有利に防止できる。 Therefore, in order to elastically deform the lock piece, which is an elastic deformation member in the lock mechanism of the mounting body, even when a large force is required as compared with the lock frame body of the conventional structure, the first case and the second case It is possible to advantageously prevent external force applied during assembly from reaching the circuit board.
 さらに、第四の態様に記載の構成と組み合わせた場合には、取付体を電気接続箱本体の取付面に取り付ける際の押圧力等が第2ケースに加えられても、第2ケースの変形やケースを介した押圧力の回路基板への伝達を有利に防止することができ、電気接続箱の耐久性等の向上を合わせて実現することができる。 Furthermore, when combined with the configuration described in the fourth aspect, even if a pressing force or the like for attaching the attachment body to the attachment surface of the electrical junction box body is applied to the second case, the deformation of the second case Transmission of the pressing force through the case to the circuit board can be advantageously prevented, and improvement in the durability and the like of the electrical junction box can be realized together.
 また、回路基板の中央部分に位置してボスが設けられていることから、車両走行時の振動などによって回路基板が撓み変形することが効率よく防止されている。それゆえ、回路基板に搭載された電子部品などに悪影響を及ぼすことが有利に阻止されている。 In addition, since the boss is provided at the center portion of the circuit board, the circuit board is efficiently prevented from being bent and deformed due to vibration or the like when the vehicle travels. Therefore, adverse effects on electronic components and the like mounted on the circuit board are advantageously prevented.
 本発明によれば、第2ケース周壁にロック穴を設ける一方、第2ケース周壁の外面に重ね合される第1ケース周壁に設けられたロック片の内面に突設したロック爪を嵌合させることにより、ロック機構を構成した。これにより、従来構造に比して、幅広のロック片を第1ケースに設ければよいことから、成形時にウェルドラインが生じるおそれを低減乃至は解消できる。それゆえ、成形性のよい材料で第1ケースを製造できない場合でも、成形不良の発生を有利に防止できる。また、成形性の良い材料を必ずしも選択する必要がないことから、コストも低減できる。しかも、ロック穴がロック片によって蓋覆されることから、取付体の第1ケース/第2ケース間に形成される内部空間の外部への露呈を高度に制限できる。その結果、外部の湿気等が内部空間に侵入して結露が発生し内部回路が短絡する等の問題の発生も未然に防止できる。 According to the present invention, a lock hole is provided in the second case peripheral wall, and a lock claw protruding from the inner surface of the lock piece provided in the first case peripheral wall overlapped with the outer surface of the second case peripheral wall is fitted. Thus, a lock mechanism was configured. Thereby, as compared with the conventional structure, since a wide lock piece may be provided in the first case, the possibility of forming a weld line during molding can be reduced or eliminated. Therefore, even when the first case cannot be manufactured with a material having good moldability, the occurrence of molding defects can be advantageously prevented. Moreover, since it is not always necessary to select a material with good moldability, the cost can be reduced. In addition, since the lock hole is covered with the lock piece, the exposure of the inner space formed between the first case and the second case of the attachment body to the outside can be highly restricted. As a result, it is possible to prevent the occurrence of problems such as external moisture entering the internal space, causing condensation and shorting of the internal circuit.
本発明の一実施形態としての電気接続箱の組立途中状態を示す斜視図。The perspective view which shows the assembly middle state of the electrical junction box as one Embodiment of this invention. 図1に示す取付体の底面から見た斜視図。The perspective view seen from the bottom face of the attachment body shown in FIG. 図2に示す取付体の分解斜視図。The disassembled perspective view of the attachment body shown in FIG. 図3に示す第1ケースの底面から見た斜視図。The perspective view seen from the bottom face of the 1st case shown in FIG. 図2の平面図。The top view of FIG. 図5におけるVI-VI断面拡大図。FIG. 6 is an enlarged sectional view taken along line VI-VI in FIG. 5. 図5におけるVII-VII断面拡大図。VII-VII cross-sectional enlarged view in FIG.
 以下、本発明の実施形態について、図面を参照しつつ説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
 図1~7に、本発明の一実施形態としての電気接続箱10が示されている。電気接続箱10は、図1に示されているように、電気接続箱本体12と、電気接続箱本体12の上面に設けられた取付面14に対して、重ね合せ面16が重ね合されて着脱自在に組み付けられる別体の取付体18と、を備えて構成されている。なお、以下の説明において、上方とは、図2および図3中の上方、下方とは、図2および図3中の下方を言い、また前方とは、図5中の右方、後方とは、図5中の左方を言い、さらに長さ方向とは、図5中の左右方向、幅方向とは、図5中の上下方向を言うものとする。 1 to 7 show an electrical junction box 10 as an embodiment of the present invention. As shown in FIG. 1, the electrical connection box 10 has an electrical connection box main body 12 and a mounting surface 14 provided on the upper surface of the electrical connection box main body 12 so that the overlapping surface 16 is overlapped. And a separate mounting body 18 that is detachably assembled. In the following description, “upper” means the upper side in FIGS. 2 and 3, and “lower” means the lower side in FIGS. 2 and 3. Also, “front” means “right” and “rear” in FIG. 5, the left direction in FIG. 5 is the left and right direction in FIG. 5, and the width direction is the up and down direction in FIG.
 図1に示されているように、電気接続箱本体12は、合成樹脂から形成されたケース20の内部に図示しない回路基板が収容された構造とされている。ケース20は、略矩形ブロック形状を呈しており、ケース20の上面には取付面14が形成されている一方、取付面14の長手方向(図1中、左右方向)の一方(図1中、左側)の端部には、開口穴22が貫設されている。また、取付面14において、開口穴22が設けられた端部と長手方向に対向する他方(図1中、右側)の端部には、一対の支持部24,24が設けられている。さらに、開口穴22に隣接して開口穴22に沿って延びるケース20の周壁部26aには、後述する取付体18の被ロック部52と嵌合するロック部28が設けられている。 As shown in FIG. 1, the electrical junction box body 12 has a structure in which a circuit board (not shown) is accommodated in a case 20 formed of a synthetic resin. The case 20 has a substantially rectangular block shape, and an attachment surface 14 is formed on the upper surface of the case 20, while one of the longitudinal directions (left and right directions in FIG. 1) of the attachment surface 14 (in FIG. 1, An opening hole 22 is provided through the end on the left side. In addition, a pair of support portions 24 and 24 are provided on the mounting surface 14 at the other end (right side in FIG. 1) opposite to the end provided with the opening hole 22 in the longitudinal direction. Further, a lock portion 28 that fits with a locked portion 52 of the attachment body 18 to be described later is provided on the peripheral wall portion 26 a of the case 20 that extends along the opening hole 22 adjacent to the opening hole 22.
 一方、ケース20内に収容された図示しない回路基板には、図1に示されているように、後述する取付体18の回路基板40に設けられた取付体側コネクタ84 (図2参照) と接続される本体側コネクタ30が設けられている。本体側コネクタ30は、ケース20の長手方向の一端側(図1中、左側)に沿って延在しており、電気接続箱本体12のケース20の取付面14に対して取付体18に設けられた重ね合せ面16が平行となるように対向させた状態で、後述する取付体側コネクタ84と対向する位置において、取付体側コネクタ84に向かって突設されている。すなわち、本体側コネクタ30は、電気接続箱本体12の取付面14に設けられた開口穴22から外方に向かって突設されているのである。 On the other hand, as shown in FIG. 1, a circuit board (not shown) housed in the case 20 is connected to a mounting body side connector 84 (see FIG. 2) 設 け provided on the circuit board 40 of the mounting body 18 described later. A main body side connector 30 is provided. The main body side connector 30 extends along one end side in the longitudinal direction of the case 20 (left side in FIG. 1), and is provided on the attachment body 18 with respect to the attachment surface 14 of the case 20 of the electrical junction box main body 12. In a state where the overlapped surfaces 16 face each other so as to be parallel to each other, the projection faces the attachment body side connector 84 at a position facing an attachment body side connector 84 described later. That is, the main body side connector 30 protrudes outward from the opening hole 22 provided in the mounting surface 14 of the electrical junction box main body 12.
 また、ケース20内に収容された図示しない回路基板には、本体側コネクタ30が配設された長手方向の一端側(図1中、左側)の対辺となる長手方向の他端側(図1中、右側)には、ヒューズモジュール32が設けられている。ヒューズモジュール32には、複数のヒューズ装着部34が、上下方向で3段に積層して、ヒューズモジュール32の長手方向に並列して形成されている。なお、ヒューズモジュール32には図示しないカバー部材が組み付けられるようになっており、ヒューズ装着部34の開口部がカバー部材で覆われて、ヒューズ装着部34内が保護されるようになっている。 Further, the circuit board (not shown) accommodated in the case 20 has the other end side in the longitudinal direction (FIG. 1) opposite to one end side (left side in FIG. 1) in the longitudinal direction in which the main body side connector 30 is disposed. A fuse module 32 is provided on the middle and right side. In the fuse module 32, a plurality of fuse mounting portions 34 are stacked in three stages in the vertical direction and formed in parallel in the longitudinal direction of the fuse module 32. A cover member (not shown) is assembled to the fuse module 32, and the opening of the fuse mounting portion 34 is covered with the cover member so that the inside of the fuse mounting portion 34 is protected.
 一方、取付体18は、ECU等の車両の電子制御ユニットであり、図1に示されているように、電気接続箱本体12に取り付けられ電気接続されることで、電気接続箱本体12から電源供給を受けると共に、電気接続箱本体12内の図示しない回路基板に実装されているリレー等の電子部品の制御を行う。なお、本発明における電気接続箱10とは、ジャンクションブロックやヒューズボックス、リレーボックス等を含む。 On the other hand, the attachment body 18 is an electronic control unit of a vehicle such as an ECU, and is attached to and electrically connected to the electrical junction box body 12 as shown in FIG. While receiving the supply, it controls electronic components such as a relay mounted on a circuit board (not shown) in the electrical junction box main body 12. The electrical junction box 10 in the present invention includes a junction block, a fuse box, a relay box, and the like.
 図3に示されているように、取付体18は、重ね合せ面16を構成する第1ケース36と、第1ケース36が後述するロック機構を介して組み付けられる第2ケース38を含んで構成されており、それらの間に形成される内部空間39に回路基板40が収容配置された構成を有している(図6~7参照)。 As shown in FIG. 3, the mounting body 18 includes a first case 36 constituting the overlapping surface 16 and a second case 38 to which the first case 36 is assembled via a lock mechanism described later. The circuit board 40 is accommodated in an internal space 39 formed between them (see FIGS. 6 to 7).
 第2ケース38は、合成樹脂から形成された一体成形品とされており、図3に示されているように、略矩形の板形状とされた底壁42の外周縁部に上方に向かって突出する第2ケース周壁44が形成された、上方に開口する略箱体形状とされている。また、第2ケース38の周壁である第2ケース周壁44の四隅には、板厚方向に貫通しかつ周方向に延びる略横長矩形状のロック穴46が設けられており、ロック穴46を囲む略環状の領域が第2ケース周壁44のその他の領域よりも厚肉とされている。さらに、ロック穴46の上方には、第2ケース周壁44の突出端部をさらに上方に向かって突出させることにより、ロック穴46が形成された部位における第2ケース周壁44の高さ寸法:Hを、ロック穴46が形成されていない部位における第2ケース周壁44の高さ寸法:hよりも増大させる突出壁部48が設けられている (図3参照) 。 The second case 38 is an integrally molded product formed of a synthetic resin, and as shown in FIG. 3, upward toward the outer peripheral edge of the bottom wall 42 having a substantially rectangular plate shape. The projecting second case peripheral wall 44 is formed in a substantially box shape that opens upward. In addition, at the four corners of the second case peripheral wall 44, which is the peripheral wall of the second case 38, substantially horizontally long rectangular lock holes 46 extending in the plate thickness direction and extending in the circumferential direction are provided, and surround the lock holes 46. The substantially annular region is thicker than the other regions of the second case peripheral wall 44. Furthermore, by projecting the protruding end portion of the second case peripheral wall 44 further upwards above the lock hole 46, the height dimension of the second case peripheral wall 44 at the portion where the lock hole 46 is formed: H 2 is provided with a projecting wall portion 48 that increases the height dimension of the second case peripheral wall 44 at a portion where the lock hole 46 is not formed: h (see FIG. 3).
 また、第2ケース38の底壁42の四隅を含む外周縁部には、上方に向かって突出する平面視で略矩形状や略C字状の回路基板支持リブ50a,50bが設けられている一方、後述する側方接続型コネクタ90や取付体側コネクタ84が実装された回路基板40の部位が配設される底壁42の領域には、かかる側方接続型コネクタ90や取付体側コネクタ84を囲う平面視で略矩形枠体状の回路基板支持リブ50cが設けられている。さらに、第2ケース38の長さ方向の一端側(図3中、右斜め下側)の第2ケース周壁44aには、電気接続箱本体12のロック部28と嵌合する被ロック部52が設けられている一方、第2ケース38の長さ方向の一端側に対向する他端側(図3中、左斜め上側)の第2ケース周壁44cの両端部には、一対の回動部54,54が突設されている。加えて、第2ケース38の底壁42の中心部分には、上方に向かって突出されて上方に開口する略中空筒状の基板位置決めボス56が設けられている。 In addition, circuit board support ribs 50a and 50b having a substantially rectangular shape or a substantially C shape in a plan view protruding upward are provided on the outer peripheral edge portion including the four corners of the bottom wall 42 of the second case 38. On the other hand, in the region of the bottom wall 42 where the portion of the circuit board 40 on which the side connection connector 90 and the attachment body side connector 84 described later are mounted, the side connection connector 90 and the attachment body side connector 84 are provided. A circuit board support rib 50c having a substantially rectangular frame shape in a plan view is provided. Furthermore, the second case peripheral wall 44a on one end side in the length direction of the second case 38 (in the diagonally lower right side in FIG. 3) has a locked portion 52 that fits with the lock portion 28 of the electrical junction box body 12. A pair of rotating portions 54 are provided at both ends of the second case peripheral wall 44c on the other end side (the diagonally upper left side in FIG. 3) opposite to one end side in the length direction of the second case 38. , 54 are projected. In addition, a substantially hollow cylindrical substrate positioning boss 56 that protrudes upward and opens upward is provided at the center of the bottom wall 42 of the second case 38.
 一方、第1ケース36は、合成樹脂から形成された一体成形品とされており、図3および図4に示されているように、略矩形の板形状とされた上壁58の外周縁部に、下方(第2ケース38側)に向かって突出する第1ケース周壁60が形成された、下方に開口する略箱体形状とされている。第1ケース36は、幅方向の一方の側(図3中、左斜め下側)の第1ケース周壁60dにおいて、外方に向かって開口する略矩形切欠状の側方開口窓62が貫設された構造を有している。また、第1ケース36の周壁である第1ケース周壁60の四隅には、第2ケース周壁44におけるロック穴46に対応する箇所において、第1ケース周壁60の板厚方向および突出端面に開口して設けられた一対のスリット64,64間に挟まれた領域によって、ロック片66が構成されている。かかるロック片66は、基端部側が第1ケース36の第1ケース周壁60に対して片持ち梁状に連結されていることにより、第1ケース周壁60の板厚方向に弾性変形可能となっている。さらに、図4および図6に示されているように、ロック片66の内面68の上下方向の中央部分には内方に向かって略三角断面形状(図6参照)で突出しかつ周方向に延びるロック爪70が設けられている一方、かかるロック爪70の直上部にはロック爪70の周方向の略全長に亘って延びかつ内方に向かって開口する凹所72が形成されている。かかる凹所72は、ロック爪70の基端側が裾を引くことによって、ロック片66の内面68とロック穴46が形成された第2ケース周壁44の外周面との密着性が悪化するといった不具合を有利に防止できるようになっている。これにより、ロック爪70が第2ケース周壁44に設けられたロック穴46に対してより確実に嵌合することが可能となるのである。このように、本実施形態では、ロック爪70がロック穴46に嵌合することにより、ロック機構が構成されるようになっているのである。 On the other hand, the first case 36 is an integrally molded product made of synthetic resin, and as shown in FIGS. 3 and 4, the outer peripheral edge of the upper wall 58 having a substantially rectangular plate shape. Further, a first case peripheral wall 60 protruding downward (on the second case 38 side) is formed, and has a substantially box shape opening downward. The first case 36 has a substantially rectangular notch-shaped side opening window 62 that opens outwardly on the first case peripheral wall 60d on one side in the width direction (lower left in FIG. 3). Has a structured. In addition, at the four corners of the first case peripheral wall 60 that is the peripheral wall of the first case 36, openings in the plate thickness direction of the first case peripheral wall 60 and the protruding end surface are provided at locations corresponding to the lock holes 46 in the second case peripheral wall 44. A lock piece 66 is configured by a region sandwiched between a pair of slits 64 and 64 provided in the manner described above. The lock piece 66 is elastically deformable in the thickness direction of the first case peripheral wall 60 by connecting the base end side of the lock piece 66 to the first case peripheral wall 60 of the first case 36 in a cantilever shape. ing. Further, as shown in FIG. 4 and FIG. 6, the inner surface 68 of the lock piece 66 protrudes in the middle in the vertical direction in a substantially triangular cross-sectional shape (see FIG. 6) and extends in the circumferential direction. While a lock claw 70 is provided, a recess 72 that extends over substantially the entire circumferential length of the lock claw 70 and opens inward is formed immediately above the lock claw 70. The recess 72 has a problem in that the adhesion between the inner surface 68 of the lock piece 66 and the outer peripheral surface of the second case peripheral wall 44 in which the lock hole 46 is formed deteriorates when the base end side of the lock claw 70 is pulled. Can be advantageously prevented. As a result, the lock claw 70 can be more reliably fitted into the lock hole 46 provided in the second case peripheral wall 44. As described above, in this embodiment, the lock claw 70 is fitted into the lock hole 46 so that the lock mechanism is configured.
 加えて、図3に示されているように、第1ケース36の上壁58の上面が重ね合せ面16を構成している一方、重ね合せ面16の長さ方向の一方の端部側(図3中、右斜め下側)には、一方の端部に沿って延びる平面視で略横長矩形状の開口穴74が貫設されている。図4に示されているように、かかる開口穴74には、その外周縁部から第2ケース38に向かって突出する略角筒形状の開口穴延出部76が設けられている。かかる開口穴延出部76の延出端部には、開口穴74の長手方向の中央部において内方に向かって突出する一対の略矩形平板状のコネクタ押えリブ78,78が設けられている(図4参照)。さらに、第1ケース36の上壁58の内面には、下方(第2ケース38側)に向かって突出する略格子状の補強リブ80が略全面に亘って設けられることにより、上壁58の反りを防止するようになっている一方、上壁58の内面の中心部分には、下方(第2ケース38側)に向かって突出する受け側ボス82が設けられている。かかる受け側ボス82は、下方に開口する略中空筒状の筒体部82aと、筒体部82aの外面の周方向の等間隔位置から外方に向かって突出すると共に先端側(図4中、上端側)から基端側(図4中、下端側)に向かってかかる断面積が次第に増大するように上壁58上に延び出す4つの支持脚部82bと、を備えて構成されている。 In addition, as shown in FIG. 3, the upper surface of the upper wall 58 of the first case 36 forms the overlapping surface 16, while one end side in the length direction of the overlapping surface 16 ( In FIG. 3, an opening hole 74 having a substantially horizontally long rectangular shape extending in a plan view extending along one end portion is provided in the diagonally lower right side. As shown in FIG. 4, the opening hole 74 is provided with an opening hole extending portion 76 having a substantially rectangular tube shape protruding from the outer peripheral edge portion toward the second case 38. A pair of substantially rectangular flat plate-shaped connector pressing ribs 78 projecting inwardly at the center in the longitudinal direction of the opening hole 74 are provided at the extending end of the opening hole extending portion 76. (See FIG. 4). Further, the inner surface of the upper wall 58 of the first case 36 is provided with substantially lattice-shaped reinforcing ribs 80 protruding downward (on the second case 38 side) over substantially the entire surface of the upper wall 58. On the other hand, a receiving side boss 82 that protrudes downward (on the second case 38 side) is provided at the center of the inner surface of the upper wall 58 while preventing warping. The receiving-side boss 82 protrudes outwardly from a substantially hollow cylindrical body portion 82a that opens downward, and from a circumferentially equidistant position on the outer surface of the cylindrical body portion 82a, and at the distal end side (in FIG. 4). , Four support legs 82b extending on the upper wall 58 so that the cross-sectional area gradually increases from the upper end side to the base end side (lower end side in FIG. 4). .
 回路基板40は、図3に示されているように、略矩形の板形状を有しており、回路基板40の中央部には、例えばリレーやコンデンサなどの図示しない各種電気部品が適宜に実装されている。かかる回路基板40には、電気接続箱本体12の図示しない回路基板に設けられた本体側コネクタ30と接続される取付体側コネクタ84が配設されている。取付体側コネクタ84は、回路基板40の一辺の外周部分86aに沿って延在しており、図2に示されているように、第1ケース36と第2ケース38の内部に回路基板40が収容された状態で、取付体18の重ね合せ面16に設けられた開口穴74から外方に向かって突設されるようになっている。また、回路基板40の外周部分86aと直交する一辺の外周部分86d(図3参照)には、側方に向かって開口する3つのコネクタ装着部88を有する側方接続型コネクタ90が配設されている。さらに、回路基板40の中央部分には、板厚方向に貫通する平面視で略円形状の貫通孔92が貫設されている。 As shown in FIG. 3, the circuit board 40 has a substantially rectangular plate shape, and various electric components (not shown) such as relays and capacitors are appropriately mounted on the center of the circuit board 40. Has been. The circuit board 40 is provided with an attachment-side connector 84 that is connected to the main body-side connector 30 provided on a circuit board (not shown) of the electrical junction box main body 12. The attachment body-side connector 84 extends along the outer peripheral portion 86a on one side of the circuit board 40, and the circuit board 40 is disposed inside the first case 36 and the second case 38 as shown in FIG. In the accommodated state, it projects outwardly from an opening hole 74 provided in the overlapping surface 16 of the mounting body 18. Further, a side connection type connector 90 having three connector mounting portions 88 that open toward the side is disposed on one side of the outer peripheral portion 86d (see FIG. 3) orthogonal to the outer peripheral portion 86a of the circuit board 40. ing. Furthermore, a substantially circular through-hole 92 is formed through the central portion of the circuit board 40 in a plan view that penetrates in the thickness direction.
 このような構成とされた取付体18を組み立てる際には、図3に示されているように、まず第2ケース38を上方に向かって開口するように配置した後、第2ケース38に設けられた回路基板支持リブ50a,50b,50c上に回路基板40を上方から収容配置する。次に、回路基板40が収容配置された第2ケース38に対して、第1ケース36を下方に向かって開口した状態で上方から組み付けることにより、取付体18の第1ケース36と第2ケース38間に形成される内部空間39に、回路基板40が第2ケース38に支持された状態で収容配置されるようになっている。より詳細には、図6に示されているように、第2ケース周壁44の外周面に対して第1ケース周壁60の内面が重ね合された状態で第1ケース36を下方に向かって押し込むことにより、第1ケース周壁60のロック片66の内面68に突設されたロック爪70が第2ケース周壁44の外周面に当接してロック片66が外方に向かって弾性変形して、第1ケース36をさらに下方に向かって押し込むことが許容されるようになっている。ここで、ロック穴46上に設けられた突出壁部48の突出端部側の外面には内方斜め上方に向かって傾斜するテーパ面94が形成されている一方、ロック爪70の下面が内方斜め上方に向かって傾斜するテーパ面96とされていることから、弾性変形をより少ない力でよりスムーズに行えるようになっている。引き続いて、第1ケース36を下方に向かって押し込むことにより、ロック爪70がロック穴46を越えてロック片66が弾性復帰してロック爪70がロック穴46に嵌合した状態で、第2ケース周壁44の外周面に対して第1ケース周壁60の内面が重ね合されて組み付けられるようになっている(図6参照)。 When assembling the mounting body 18 having such a configuration, as shown in FIG. 3, first, the second case 38 is arranged so as to open upward, and then provided to the second case 38. The circuit board 40 is accommodated and arranged on the circuit board support ribs 50a, 50b, 50c. Next, the first case 36 and the second case of the mounting body 18 are assembled to the second case 38 in which the circuit board 40 is accommodated and arranged from above with the first case 36 opened downward. The circuit board 40 is accommodated and arranged in an internal space 39 formed between the two cases 38 while being supported by the second case 38. More specifically, as shown in FIG. 6, the first case 36 is pushed downward with the inner surface of the first case peripheral wall 60 overlapped with the outer peripheral surface of the second case peripheral wall 44. As a result, the lock claw 70 protruding from the inner surface 68 of the lock piece 66 of the first case peripheral wall 60 comes into contact with the outer peripheral surface of the second case peripheral wall 44 and the lock piece 66 is elastically deformed outward. Pushing the first case 36 further downward is allowed. Here, a taper surface 94 is formed on the outer surface of the projecting end portion side of the projecting wall portion 48 provided on the lock hole 46, and the lower surface of the lock claw 70 is formed on the inner surface. Since the tapered surface 96 is inclined obliquely upward, elastic deformation can be performed more smoothly with less force. Subsequently, when the first case 36 is pushed downward, the lock claw 70 passes over the lock hole 46 and the lock piece 66 is elastically restored so that the lock claw 70 is fitted in the lock hole 46 and the second claw 70 is engaged. The inner surface of the first case peripheral wall 60 is superimposed on the outer peripheral surface of the case peripheral wall 44 and assembled (see FIG. 6).
 このようにロック爪70がロック穴46に嵌合した状態において、図6に示されているように、第1ケース周壁60に設けられたロック片66によって、第2ケース周壁44に設けられたロック穴46が外部から蓋覆されるようになっている。しかも、ロック片66のロック爪70から下方に延出する下方延出部98が、第2ケース周壁44のロック穴46よりも下側の部分に重ね合されるようになっている一方、ロック片66のロック爪70から上方に延出する上方延出部100が第2ケース周壁44のロック穴46よりも上側の部分の突出壁部48に重ね合されるようになっている。加えて、図6に示されているように、第2ケース周壁44の高さ方向において、ロック穴46が回路基板40の上面102よりも上位に形成されている。 In the state in which the lock claw 70 is fitted in the lock hole 46 as described above, the lock piece 66 provided on the first case peripheral wall 60 is provided on the second case peripheral wall 44 as shown in FIG. The lock hole 46 is covered with a cover from the outside. Moreover, a downward extending portion 98 extending downward from the lock claw 70 of the lock piece 66 is overlapped with a portion below the lock hole 46 of the second case peripheral wall 44, while An upward extending portion 100 extending upward from the lock claw 70 of the piece 66 is overlapped with the protruding wall portion 48 of the portion above the lock hole 46 of the second case peripheral wall 44. In addition, as shown in FIG. 6, the lock hole 46 is formed above the upper surface 102 of the circuit board 40 in the height direction of the second case peripheral wall 44.
 また、図7に示されているように、第2ケース38の底壁42には、上方(第1ケース36側)に向かって突出する基板位置決めボス56が設けられており、かかる基板位置決めボス56の突出端部が回路基板40の貫通孔92内に遊嵌状態で挿通配置されている。また、第1ケース36の上壁58には、回路基板40の貫通孔92に対応する位置から下方(第2ケース38側)に向かって突出する受け側ボス82が設けられており、かかる受け側ボス82の突出端面が基板位置決めボス56の突出端部に対して隙間104を隔てて近接配置されている。 Further, as shown in FIG. 7, the bottom wall 42 of the second case 38 is provided with a substrate positioning boss 56 protruding upward (on the first case 36 side). 56 protruding end portions are inserted and disposed in the through holes 92 of the circuit board 40 in a loosely fitted state. The upper wall 58 of the first case 36 is provided with a receiving-side boss 82 that protrudes downward (on the second case 38 side) from a position corresponding to the through hole 92 of the circuit board 40. The protruding end surface of the side boss 82 is disposed close to the protruding end portion of the substrate positioning boss 56 with a gap 104 therebetween.
 上述の如き構造とされた電気接続箱本体12と取付体18の組み付けは、先ず、図1に示されているように、取付体18の重ね合せ面16を電気接続箱本体12の取付面14と対向させた向きで、一対の回動部54,54を、電気接続箱本体12の一対の支持部24,24に挿入する。これにより、取付体18の他端側に設けた一対の回動部54,54と、取付面14の他端側に設けた一対の支持部24,24とによりヒンジ機構が構成される。すなわち、取付面14と取付体18の他端側が着脱可能なヒンジ機構を介して回動自在に組み付けられるようになっているのである。 Assembling the electrical junction box main body 12 and the mounting body 18 having the above-described structure is as follows. First, the overlapping surface 16 of the mounting body 18 is attached to the mounting surface 14 of the electrical junction box main body 12 as shown in FIG. The pair of rotating portions 54 and 54 are inserted into the pair of support portions 24 and 24 of the electrical junction box main body 12 in the direction opposed to each other. Thereby, a hinge mechanism is comprised by a pair of rotation parts 54 and 54 provided in the other end side of the attachment body 18, and a pair of support parts 24 and 24 provided in the other end side of the attachment surface 14. FIG. That is, the mounting surface 14 and the other end side of the mounting body 18 are rotatably assembled via a detachable hinge mechanism.
 そして、一対の回動部54,54を回転中心として取付体18を回動させることにより、取付体18が電気接続箱本体12の取付面14に重ね合わされて組み付けられる。この結果、取付体18において一端側に設けられた被ロック部52が、電気接続箱本体12の同じく一端側に設けられたロック部28に嵌合することにより、取付体18が電気接続箱本体12に固定されて、組み付けが完了する。かかる組み付け状態において、取付体18の重ね合せ面16に突出された取付体側コネクタ84が、電気接続箱本体12の取付面14に突出された本体側コネクタ30の内部に挿し入れられて、本体側コネクタ30内に配設された図示しない端子が取付体側コネクタ84内に配設された図示しない雌端子と互いに接続される。これにより、電気接続箱本体12内の図示しない回路基板と取付体18内の回路基板40が電気的に接続されるようになっている。また、図1および図2に示されているように、かかる組み付け状態において、取付体18の側面に貫設された側方開口窓62を通して、回路基板40の外周部分86dにおいて側方に向かって突設された側方接続型コネクタ90が外方に向かって突出されており、側方接続型コネクタ90のコネクタ装着部88には、図示しないコネクタが接続されるようになっている。 Then, by rotating the mounting body 18 around the pair of rotating portions 54, 54, the mounting body 18 is superimposed on the mounting surface 14 of the electrical junction box body 12 and assembled. As a result, the locked portion 52 provided on one end side of the attachment body 18 is fitted to the lock portion 28 provided on the same one end side of the electrical connection box body 12, so that the attachment body 18 is electrically connected to the electrical connection box body. 12 to complete the assembly. In this assembled state, the attachment body side connector 84 protruding from the overlapping surface 16 of the attachment body 18 is inserted into the inside of the main body side connector 30 protruding from the attachment surface 14 of the electrical junction box body 12, and the main body side Terminals (not shown) arranged in the connector 30 are connected to female terminals (not shown) arranged in the attachment-side connector 84. Thereby, the circuit board (not shown) in the electrical junction box main body 12 and the circuit board 40 in the mounting body 18 are electrically connected. Further, as shown in FIGS. 1 and 2, in such an assembled state, the outer peripheral portion 86 d of the circuit board 40 faces sideways through the side opening window 62 penetrating the side surface of the mounting body 18. The protruding side connection type connector 90 protrudes outward, and a connector (not shown) is connected to the connector mounting portion 88 of the side connection type connector 90.
 このような構造とされた電気接続箱10によれば、電気接続箱本体12に対して取り付けられる取付体18において、第2ケース周壁44にはロック穴46が設けられている一方、第2ケース周壁44の外周面に重ね合されて組み付けられる第1ケース周壁60には一対のスリット64,64間に挟まれた領域によってロック片66が構成されている。かかるロック片66は、基端部側が第1ケース周壁60に片持ち梁状に連結されることにより、第1ケース周壁60の板厚方向に弾性変形可能となっていると共に、ロック片66の内面68にはロック爪70が設けられている。そして、ロック爪70がロック穴46に嵌合することにより、ロック機構が構成されている。それゆえ、一方のロック機構として第1ケースにロック枠体を設けた従来構造に比して、本実施形態では一方のロック機構として第1ケース36に幅広のロック片66を設ければよいことから、一方のロック機構の形状によって成形時にウェルドラインが生じるおそれを低減乃至は解消することができる。したがって、第1ケース36の耐薬性の向上等のために、第1ケース36に成形性のよい材料を用いることができない場合であっても、第1ケース36における成形不良の発生を有利に防止することができる。また、第1ケース36に対して成形性の良い材料を必ずしも選択する必要がないことから、コストの低減を図ることもできる。 According to the electrical junction box 10 having such a structure, in the mounting body 18 attached to the electrical junction box body 12, the second case peripheral wall 44 is provided with the lock hole 46, while the second case A lock piece 66 is configured by a region sandwiched between a pair of slits 64 and 64 in the first case peripheral wall 60 that is assembled by being overlapped with the outer peripheral surface of the peripheral wall 44. The lock piece 66 is elastically deformable in the thickness direction of the first case peripheral wall 60 by connecting the base end side of the lock piece 66 to the first case peripheral wall 60 in a cantilever shape. A lock claw 70 is provided on the inner surface 68. The lock claw 70 is fitted into the lock hole 46 to constitute a lock mechanism. Therefore, as compared with the conventional structure in which the first case is provided with a lock frame body as one lock mechanism, the first case 36 may be provided with a wide lock piece 66 as one lock mechanism. Therefore, the possibility of forming a weld line during molding can be reduced or eliminated by the shape of one of the lock mechanisms. Therefore, even when it is not possible to use a material with good moldability for the first case 36 in order to improve the chemical resistance of the first case 36, occurrence of molding defects in the first case 36 is advantageously prevented. can do. Further, since it is not always necessary to select a material with good moldability for the first case 36, the cost can be reduced.
 しかも、ロック爪70がロック穴46に嵌合した状態において、第1ケース周壁60に設けられたロック片66によって、第2ケース周壁44に設けられたロック穴46が外部から蓋覆されるようになっていることから、取付体18の第1ケース36と第2ケース38間に形成される内部空間39の外部への露呈を高度に制限することができる。それゆえ、外部の湿気等がかかる内部空間39に侵入して結露が発生し回路基板40内に設けられた内部回路が短絡する等の問題の発生も未然に防止することができる。しかも、ロック片66の下方延出部98が、第2ケース周壁44のロック穴46よりも下側の部分に重ね合されるようになっている一方、ロック片66の上方延出部100が、第2ケース周壁44のロック穴46よりも上側の部分の突出壁部48に重ね合されるようになっていることから、ロック穴46のロック片66による蓋覆状態を安定して保持することができ、内部空間39への湿気や水等の侵入を一層有利に防止することができるのである。 Moreover, in a state where the lock claw 70 is fitted in the lock hole 46, the lock hole 46 provided in the second case peripheral wall 44 is covered from the outside by the lock piece 66 provided in the first case peripheral wall 60. Therefore, the exposure of the mounting body 18 to the outside of the internal space 39 formed between the first case 36 and the second case 38 can be highly restricted. Therefore, it is possible to prevent the occurrence of problems such as external moisture entering into the internal space 39 where the moisture is condensing, causing condensation and short-circuiting the internal circuit provided in the circuit board 40. In addition, the downward extension portion 98 of the lock piece 66 is overlapped with a portion below the lock hole 46 of the second case peripheral wall 44, while the upward extension portion 100 of the lock piece 66 is overlapped. Since the second case peripheral wall 44 is overlapped with the protruding wall portion 48 in the upper part of the lock hole 46, the cover covering state of the lock hole 46 by the lock piece 66 is stably maintained. Therefore, it is possible to more advantageously prevent moisture and water from entering the internal space 39.
 また、第2ケース周壁44に設けられたロック穴46の形成位置が、第2ケース38に支持された状態で内部空間39に収容された回路基板40の上面102よりも上方に位置して形成されている。それゆえ、外部の湿気により結露が溜まりやすい第1ケース36の上壁58の内面と回路基板40の上面102の対向面間がロック穴46を通じて外部に露呈されることを有利に防止できるのである。しかも、ロック穴46の形成位置が回路基板40の上面102よりも上位に位置して形成したとしても、ロック穴46の上方には突出壁部48が突設されていることから、ロック穴46を比較的上方に形成することによって第2ケース周壁44の剛性が低下することも同時に防止することができるようになっている。 Further, the formation position of the lock hole 46 provided in the second case peripheral wall 44 is formed above the upper surface 102 of the circuit board 40 accommodated in the internal space 39 while being supported by the second case 38. Has been. Therefore, it is possible to advantageously prevent the exposed space between the inner surface of the upper wall 58 of the first case 36 and the upper surface 102 of the circuit board 40 from being exposed to the outside through the lock hole 46, where condensation easily accumulates due to external moisture. . In addition, even if the lock hole 46 is formed at a position higher than the upper surface 102 of the circuit board 40, the protruding wall 48 protrudes above the lock hole 46. It is possible to prevent the rigidity of the second case peripheral wall 44 from being lowered at the same time by forming a relatively upper portion.
 加えて、回路基板40の中央部分には貫通孔92が貫設されている一方、第2ケース38の底壁42には、突出端部が貫通孔92内に挿通配置される基板位置決めボス56が突設されており、さらに第1ケース36の上壁58には、突出端面が基板位置決めボス56に対して隙間104を隔てて近接配置される受け側ボス82が突設されている。それゆえ、第1ケース36や第2ケース38に対して外力が加えられた際には、近接配置された基板位置決めボス56と受け側ボス82が当接されることによって、係る外力が第1ケース36と第2ケース38間に収容された回路基板40に直接及ぼされることが回避できるようになっている。しかも、取付体18の第1ケース36のロック機構を構成するロック片66を弾性変形させるために、従来構造のロック枠体よりも大きな力が必要となる場合であったとしても、取付体18を組み立てる際に第1ケース36や第2ケース38に加えられる外力が回路基板40に及ぶことが有利に防止できるようになっている。さらに、基板位置決めボス56と受け側ボス82が回路基板40の中央部分に設けられていることから、例えば車両走行時の振動などによって回路基板40が撓み変形することが効率よく防止されており、回路基板40に搭載された電子部品などに悪影響を及ぼすことが有利に阻止されている。 In addition, a through hole 92 is formed through the central portion of the circuit board 40, while a protruding end portion is inserted into the through hole 92 on the bottom wall 42 of the second case 38. Further, a receiving-side boss 82 whose protruding end face is disposed close to the substrate positioning boss 56 with a gap 104 therebetween is provided on the upper wall 58 of the first case 36. Therefore, when an external force is applied to the first case 36 or the second case 38, the board positioning boss 56 and the receiving-side boss 82 that are disposed close to each other come into contact with each other. It is possible to avoid being directly applied to the circuit board 40 accommodated between the case 36 and the second case 38. Moreover, in order to elastically deform the lock piece 66 constituting the lock mechanism of the first case 36 of the attachment body 18, even if a larger force than the lock frame body of the conventional structure is required, the attachment body 18. The external force applied to the first case 36 and the second case 38 when assembling the circuit board 40 can be advantageously prevented. Furthermore, since the board positioning boss 56 and the receiving boss 82 are provided in the center portion of the circuit board 40, for example, the circuit board 40 is efficiently prevented from being bent and deformed due to vibrations during traveling of the vehicle. An adverse effect on electronic components and the like mounted on the circuit board 40 is advantageously prevented.
 また、第1ケース36の上壁58の内面に略格子状の補強リブ80を略全面に亘って設けることにより、上壁58の反りが防止されている。これにより、第1ケース36の上壁58が反ることで、第1ケース周壁60と第2ケース周壁44の対向面間の隙間等が変化してしまう悪影響を未然に防止することができるようになっている。それゆえ、ロック片66とロック穴46を構成する第2ケース周壁44との重ね合せ代を十分に確保することができることから、ロック穴46を安定してロック片66によって蓋覆することができるのである。しかも、取付体18を電気接続箱本体12の取付面14に取り付ける際のように押圧力等が第2ケース38に加えられるような場合であっても、第2ケース38の変形や第2ケース38を介した押圧力の回路基板40への伝達を有利に防止することができることから、電気接続箱10の耐久性等の向上も合わせて実現することができる。 Further, by providing substantially lattice-like reinforcing ribs 80 on the inner surface of the upper wall 58 of the first case 36 over the entire surface, the warp of the upper wall 58 is prevented. Thereby, the upper wall 58 of the first case 36 is warped, so that it is possible to prevent an adverse effect that the gap between the facing surfaces of the first case peripheral wall 60 and the second case peripheral wall 44 changes. It has become. Therefore, a sufficient allowance for overlapping the lock piece 66 and the second case peripheral wall 44 constituting the lock hole 46 can be secured, so that the lock hole 46 can be stably covered with the lock piece 66. It is. Moreover, even when a pressing force or the like is applied to the second case 38 as in the case where the attachment body 18 is attached to the attachment surface 14 of the electrical junction box body 12, the deformation of the second case 38 or the second case 38 Since the transmission of the pressing force to the circuit board 40 via 38 can be advantageously prevented, the durability and the like of the electrical junction box 10 can be improved.
 以上、本発明の実施形態について詳述したが、本発明はその具体的な記載によって限定されない。例えば、上記実施形態では、ロック穴46が形成された部位の上部のみに突出壁部48が設けられていたが、ロック穴46が形成されていない部位の上部にも突出壁部48を設けるようにしてもよい。また、上記実施形態では、第1ケース36の上壁58の内面に突設された補強リブ80は略格子状とされていたが、一方向に向かって延出する格子状やハニカム状等の任意の形状の補強リブ80も採用可能である。さらに、上記実施形態では、受け側ボス82の突出端面が基板位置決めボス56の突出端部に対して隙間104を隔てて近接配置されていたが、受け側ボス82の突出端面が基板位置決めボス56の突出端部に対して当接されていてもよい。 As mentioned above, although embodiment of this invention was explained in full detail, this invention is not limited by the specific description. For example, in the above embodiment, the protruding wall portion 48 is provided only at the upper portion of the portion where the lock hole 46 is formed, but the protruding wall portion 48 is also provided at the upper portion of the portion where the lock hole 46 is not formed. It may be. In the above embodiment, the reinforcing ribs 80 projecting from the inner surface of the upper wall 58 of the first case 36 have a substantially lattice shape. However, the reinforcing rib 80 has a lattice shape or a honeycomb shape extending in one direction. A reinforcing rib 80 having an arbitrary shape can also be used. Further, in the above-described embodiment, the protruding end surface of the receiving boss 82 is disposed close to the protruding end portion of the substrate positioning boss 56 with a gap 104 therebetween, but the protruding end surface of the receiving boss 82 is the substrate positioning boss 56. You may contact | abut with respect to the protrusion edge part.
10:電気接続箱、12:電気接続箱本体、14:取付面、16:重ね合せ面、18:取付体、30:本体側コネクタ(コネクタ)、36:第1ケース、38:第2ケース、40:回路基板、42:底壁、44,44a~d:第2ケース周壁、46:ロック穴(ロック機構)、48:突出壁部、56:基板位置決めボス、58:上壁、60,60a~d:第1ケース周壁、64:スリット、66:ロック片、68:内面、70:ロック爪(ロック機構)、80:補強リブ、82:受け側ボス、84:取付体側コネクタ(コネクタ)、92:貫通孔、98:下方延出部、100:上方延出部、102:上面、104:隙間 10: electrical junction box, 12: electrical junction box main body, 14: mounting surface, 16: overlapping surface, 18: mounting body, 30: main body side connector (connector), 36: first case, 38: second case, 40: Circuit board, 42: Bottom wall, 44, 44a to d: Second case peripheral wall, 46: Lock hole (lock mechanism), 48: Projection wall part, 56: Board positioning boss, 58: Upper wall, 60, 60a D: first case peripheral wall, 64: slit, 66: lock piece, 68: inner surface, 70: lock claw (lock mechanism), 80: reinforcing rib, 82: receiving side boss, 84: attachment body side connector (connector), 92: Through-hole, 98: Lower extension part, 100: Upper extension part, 102: Upper surface, 104: Gap

Claims (5)

  1.  電気接続箱本体の取付面に対して別体の取付体の重ね合せ面が重ね合されて着脱自在に組み付けられていると共に、前記電気接続箱本体の前記取付面と前記取付体の前記重ね合せ面とにそれぞれ設けられたコネクタが互いに接続されている一方、前記取付体が、前記重ね合せ面を構成する第1ケースと、該第1ケースがロック機構を介して組み付けられる第2ケースを含んでいる電気接続箱において、
     前記第2ケースの周壁である第2ケース周壁には、板厚方向に貫通するロック穴が設けられている一方、
     前記第2ケース周壁の外周面に重ね合されて組み付けられる前記第1ケースの周壁である第1ケース周壁には、ロック片が設けられており、前記ロック片の内面に突設されたロック爪が前記第2ケース周壁の前記ロック穴に嵌合することにより、前記ロック機構が構成されるようになっており、
     前記ロック爪が前記ロック穴に嵌合した状態で、前記第1ケース周壁の前記ロック片によって、前記第2ケース周壁の前記ロック穴が外部から蓋覆されていることを特徴とする電気接続箱。
    The overlapping surface of a separate mounting body is overlapped with the mounting surface of the electrical junction box main body and is detachably assembled, and the overlapping of the mounting surface of the electrical junction box body and the mounting body And the attachment body includes a first case constituting the overlapping surface and a second case in which the first case is assembled via a lock mechanism. In the electrical junction box
    While the second case peripheral wall, which is the peripheral wall of the second case, is provided with a lock hole penetrating in the thickness direction,
    A lock piece is provided on the first case peripheral wall, which is a peripheral wall of the first case, which is overlapped and assembled on the outer peripheral surface of the second case peripheral wall, and a lock claw protruding from the inner surface of the lock piece The lock mechanism is configured by fitting into the lock hole of the peripheral wall of the second case,
    The electrical connection box, wherein the lock hole of the second case peripheral wall is covered with a cover by the lock piece of the first case peripheral wall in a state where the lock claw is fitted in the lock hole. .
  2.  前記ロック穴の上方には、前記第2ケース周壁の高さ寸法を増大させる突出壁部が設けられている一方、
     前記ロック片は、前記第1ケース周壁の板厚方向および突出端面に開口して設けられた一対のスリット間に挟まれた領域によって、基端部側が前記第1ケースに対して片持ち梁状に連結されて前記板厚方向に弾性変形可能な状態で設けられており、
     前記ロック片の前記ロック爪から下方に延出する下方延出部が、前記第2ケース周壁の前記ロック穴よりも下側部分に重ね合されている一方、前記ロック片の前記ロック爪から上方に延出する上方延出部が前記突出壁部に重ね合されている請求項1に記載の電気接続箱。
    On the upper side of the lock hole, there is provided a protruding wall part that increases the height dimension of the second case peripheral wall,
    The lock piece is cantilevered with respect to the first case on the base end side by a region sandwiched between a pair of slits opened in the plate thickness direction and projecting end surface of the first case peripheral wall. Is provided in a state that is elastically deformable in the plate thickness direction.
    A downwardly extending portion extending downward from the lock claw of the lock piece is overlapped with a lower portion of the lock hole of the second case peripheral wall, while being upward from the lock claw of the lock piece. The electrical connection box according to claim 1, wherein an upward extending portion extending to the top is superimposed on the protruding wall portion.
  3.  前記取付体の前記第1ケースと前記第2ケース間に形成される内部空間には、回路基板が前記第2ケースに支持されて収容配置されている一方、前記第2ケース周壁の高さ方向において、前記ロック穴が前記回路基板の上面よりも上位に形成されている請求項1又は2に記載の電気接続箱。 In the internal space formed between the first case and the second case of the mounting body, the circuit board is supported and disposed by the second case, while the height direction of the peripheral wall of the second case The electrical connection box according to claim 1, wherein the lock hole is formed higher than the upper surface of the circuit board.
  4.  前記第1ケースの上壁の内面には、前記上壁の反りを防止する補強リブが突設されている請求項1~3の何れか1項に記載の電気接続箱。 The electrical junction box according to any one of claims 1 to 3, wherein a reinforcing rib for preventing warpage of the upper wall is provided on the inner surface of the upper wall of the first case.
  5.  前記取付体の前記第1ケースと前記第2ケース間に形成される内部空間には、回路基板が収容配置されている一方、
     前記回路基板の中央部分に貫通孔が貫設されており、
     前記第2ケースには底壁から前記第1ケースに向かって突出して突出端部が前記貫通孔内に挿通配置される基板位置決めボスが設けられている一方、前記第1ケースの上壁には前記貫通孔に対応する位置から前記第2ケースに向かって突出して突出端面が前記基板位置決めボスの前記突出端部に対して当接乃至は隙間を隔てて近接配置される受け側ボスが設けられている請求項1~4の何れか1項に記載の電気接続箱。
    In the internal space formed between the first case and the second case of the mounting body, a circuit board is accommodated and disposed.
    A through hole is provided in a central portion of the circuit board,
    The second case is provided with a substrate positioning boss that protrudes from the bottom wall toward the first case and has a protruding end portion inserted into the through hole. A receiving boss is provided that protrudes from the position corresponding to the through hole toward the second case and has a protruding end surface that is in contact with or close to the protruding end of the substrate positioning boss with a gap. The electrical junction box according to any one of claims 1 to 4.
PCT/JP2017/032315 2016-09-14 2017-09-07 Electrical junction box WO2018051892A1 (en)

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Cited By (1)

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JP2007330055A (en) * 2006-06-08 2007-12-20 Sumitomo Wiring Syst Ltd Electrical junction box
JP2008172889A (en) * 2007-01-10 2008-07-24 Yazaki Corp Electrical connection box
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JP2015179408A (en) * 2014-03-19 2015-10-08 株式会社デンソーウェーブ Security apparatus

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JP2007330055A (en) * 2006-06-08 2007-12-20 Sumitomo Wiring Syst Ltd Electrical junction box
JP2008172889A (en) * 2007-01-10 2008-07-24 Yazaki Corp Electrical connection box
JP2010147094A (en) * 2008-12-16 2010-07-01 Sony Corp Case body
JP2012064874A (en) * 2010-09-17 2012-03-29 Keihin Corp Electronic controller
JP2015179408A (en) * 2014-03-19 2015-10-08 株式会社デンソーウェーブ Security apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114122766A (en) * 2020-08-31 2022-03-01 住友电装株式会社 Connector with a locking member

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