WO2018050934A1 - Dispositivo para exo-protetización de extremidades y otras aplicaciones percutáneas - Google Patents

Dispositivo para exo-protetización de extremidades y otras aplicaciones percutáneas Download PDF

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Publication number
WO2018050934A1
WO2018050934A1 PCT/ES2017/070562 ES2017070562W WO2018050934A1 WO 2018050934 A1 WO2018050934 A1 WO 2018050934A1 ES 2017070562 W ES2017070562 W ES 2017070562W WO 2018050934 A1 WO2018050934 A1 WO 2018050934A1
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WO
WIPO (PCT)
Prior art keywords
exo
collar
mesh
micro
percutaneous
Prior art date
Application number
PCT/ES2017/070562
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English (en)
French (fr)
Inventor
José EXPÓSITO OLLERO
Ana VALLÉS LLUCH
José ALBELDA VITORIA
Juan Victor Hoyos Fuentes
Antonio SILVESTRE MUÑOZ
Original Assignee
Universitat Politècnica De València
Universitat De València
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Universitat Politècnica De València, Universitat De València filed Critical Universitat Politècnica De València
Priority to US16/333,107 priority Critical patent/US11154409B2/en
Priority to DK17850335.5T priority patent/DK3517079T3/da
Priority to PL17850335T priority patent/PL3517079T3/pl
Priority to ES17850335T priority patent/ES2878170T3/es
Priority to EP17850335.5A priority patent/EP3517079B1/en
Publication of WO2018050934A1 publication Critical patent/WO2018050934A1/es

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    • A61F2002/5021Prostheses not implantable in the body adjustable for adjusting a position by translation along an axis
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/50Prostheses not implantable in the body
    • A61F2002/5081Additional features
    • A61F2002/5083Additional features modular
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/50Prostheses not implantable in the body
    • A61F2/78Means for protecting prostheses or for attaching them to the body, e.g. bandages, harnesses, straps, or stockings for the limb stump
    • A61F2002/7887Means for protecting prostheses or for attaching them to the body, e.g. bandages, harnesses, straps, or stockings for the limb stump for connecting limb exoprostheses to the stump bone
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2220/00Fixations or connections for prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2220/0025Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2220/00Fixations or connections for prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2220/0025Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
    • A61F2220/0041Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements using additional screws, bolts, dowels or rivets, e.g. connecting screws
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2250/00Special features of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2250/0014Special features of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof having different values of a given property or geometrical feature, e.g. mechanical property or material property, at different locations within the same prosthesis
    • A61F2250/0018Special features of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof having different values of a given property or geometrical feature, e.g. mechanical property or material property, at different locations within the same prosthesis differing in elasticity, stiffness or compressibility
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2250/00Special features of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2250/0014Special features of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof having different values of a given property or geometrical feature, e.g. mechanical property or material property, at different locations within the same prosthesis
    • A61F2250/0023Special features of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof having different values of a given property or geometrical feature, e.g. mechanical property or material property, at different locations within the same prosthesis differing in porosity
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2310/00Prostheses classified in A61F2/28 or A61F2/30 - A61F2/44 being constructed from or coated with a particular material
    • A61F2310/00005The prosthesis being constructed from a particular material
    • A61F2310/00179Ceramics or ceramic-like structures
    • A61F2310/00293Ceramics or ceramic-like structures containing a phosphorus-containing compound, e.g. apatite
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00Catheters; Hollow probes
    • A61M25/01Introducing, guiding, advancing, emplacing or holding catheters
    • A61M25/02Holding devices, e.g. on the body
    • A61M2025/0286Holding devices, e.g. on the body anchored in the skin by suture or other skin penetrating devices
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M39/00Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use
    • A61M39/02Access sites
    • A61M39/0247Semi-permanent or permanent transcutaneous or percutaneous access sites to the inside of the body
    • A61M2039/0261Means for anchoring port to the body, or ports having a special shape or being made of a specific material to allow easy implantation/integration in the body
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M39/00Tubes, tube connectors, tube couplings, valves, access sites or the like, specially adapted for medical use
    • A61M39/02Access sites
    • A61M39/0247Semi-permanent or permanent transcutaneous or percutaneous access sites to the inside of the body
    • A61M2039/0285Semi-permanent or permanent transcutaneous or percutaneous access sites to the inside of the body with sterilisation means, e.g. antibacterial coatings, disinfecting pads, UV radiation LEDs or heating means in the port

Definitions

  • the present invention relates to a device designed to create soft tissue junction (dermal and adipose) in exo-protetization applications of limbs, that is, to fix an external prosthesis inside the limb establishing a tight and stable seal between the distal soft tissues and the device of the invention.
  • Its main element is a percutaneous collar that offers advantages over elements known in the art.
  • the device can be used in other percutaneous applications such as ostomies (cystostomies, colostomies, or any bypass procedure) as well as gastric applications adapting it to a threaded catheter in the stoma area instead of an intramedullary stem.
  • ostomies cystostomies, colostomies, or any bypass procedure
  • gastric applications adapting it to a threaded catheter in the stoma area instead of an intramedullary stem.
  • This system is applicable in the field of medicine and veterinary medicine.
  • Silicone compounds have been used by some of the systems in the production of dermal collars, for example, the EEFP system proposes the use of this material as internal silicone layers adhered to other external layers of metallic wool; other systems pose titanium or tantalum collars coated with silicone forming a rigid structure. However, these systems either put the titanium wool and the skin in direct contact, or end up fixing the soft tissues to rigid titanium rings. Some of the systems currently proposed, aimed at promoting the adhesion of the dermal tissue to the implant by creating the percutaneous seal, are limited to extending the intramedullary rigid stem, made of titanium or another metal alloy.
  • These systems in addition to performing the main function of creating the union of the dermal tissue with the implant, are designed with the intention of supporting the distal soft tissues by eliminating part of these tissues (adipose tissue and residual musculature) and restricting the freedom of movement of the structure formed by dermal tissue, adipose tissue and muscle tissue of the distal area.
  • US2007060891 describes an exo-protetization device of the type formed by a carrier element of a percutaneous collar with an end protruding from the dermis, according to Figure 1 of this document.
  • the percutaneous collar is formed by a flat central rigid central ring attached to the carrier end and the disc is made of a flexible material comprising pores on the outside.
  • This document generically details that the flat piece can be made in a mesh-like structure, without specifying its geometry.
  • the mesh type structure allows modifying the elasticity of the flat piece.
  • the pores of the outer part promote cell adhesion only on the outer surface and prevent the anchorage of adipose tissue.
  • the problem solved by the present invention is to find a device for exoprotetization that promotes not only the adhesion of the tissue to the external surface, as described in US2007060891, but also stimulates the internal proliferation of the precursor cells of new tissue. of healing in the entire internal volume of the collar, that is, creating a greater amount of fibrous scar tissue that generates a denser and stronger protective barrier against infectious agents.
  • Another problem solved by the invention is to avoid stoma tears and reduce marsupialization.
  • the solution found by the inventors is a flexible disk that covers an internal mesh
  • the flexible disk comprises pores on the outside and its internal volume is formed by a three-dimensional network of interconnected micropores that communicate both external faces of the disk, through the external pores, with the internal mesh, where the mesh is formed by longitudinal and radial elements crossed or plates a plurality of holes.
  • the internal mesh can be surrounded by a series of ordered channels that run along the geometry of the entire internal mesh. These ordered channels communicate with the 3D network of interconnected micro-pores and through this network with the pores of the surfaces. In this way, a greater surface of adhesion to the internal mesh is provided by being surrounded throughout its surface by the ordered channels where the cells will be housed.
  • the interconnected micropores are cell-sized, that is, from tens of microns to hundreds of microns, to house cells and that they can migrate between the micropores.
  • the invention consists of a device designed to create soft tissue binding (dermal and adipose) in applications of limb exo-protetization and other percutaneous applications according to the claims. Its different embodiments solve the problems of the state of the art.
  • the percutaneous collar proposed as part of the device is a fully micro-porous and flexible component (silicone compound or similar) that favors internal growth and adhesion of distal soft tissues (dermal and adipose) to a flexible internal mesh or grid of titanium or polymeric material (uncoated or coated with bioactive material that favors cell adhesion) or a mesh of similar characteristics, maintaining as far as possible the normal physiological structure formed by dermal tissue, adipose tissue and muscle tissue.
  • the collar of the device adopts a structure whereby the internal flexible mesh or grid, designed to create the union with the distal soft tissues, is protected inside the completely micro-porous compound, flexible and soft in contact with the soft tissues ( cutaneous and subcutaneous tissue), which run through the micro-channels to the interior where the flexible mesh or grid is located.
  • the collar fulfills the function of supporting the soft tissues adjacent to the implant-dermis junction area with the aim of preventing chafing and irritation in the stoma, while providing the collar-dermis interface with sufficient elasticity to allow relative movement of the tissues avoiding tears in the stoma.
  • the device has been developed after the study of the structure formed by the distal soft tissues and how the forces are transmitted through the existing fascias between the various tissues. With the device of the invention it is sought to reduce the adverse effects of avulsion or tearing (which generate deficient joints with the consequent appearance of infections) due to the adhesion of the distal soft tissues to rigid surfaces in the areas of the body where there is a greater relative movement between the tissues and the resection of part of these soft tissues responsible for dissipating or shielding tear tensions. Therefore, this device, being a flexible component that maintains the physiological structure of the distal soft tissues (dermal and adipose tissue), allows to tear tear tensions that are generated in the stoma by distributing them more homogeneously.
  • the device for exo-protetization of extremities and other percutaneous applications is of the type formed by a carrier element, such as a stem with a surrounding support at the level of the osteotomy that is fixed to a bone (in the intramedullary area generally ) and comprises an element that protrudes from the epidermis for fixation of the prosthesis.
  • the carrier element may also be a catheter, prepared to carry a percutaneous collar in the stoma area.
  • it is characterized in that it comprises a percutaneous collar formed by a central rigid ring and a flexible mesh inside a disc with a micro-porous 3D internal structure that can be made of silicone or another polymer of similar characteristics.
  • the disk comprises a 3D network of micro-channels formed by interconnected micro-pores.
  • the micro-channel network is communicated with the internal mesh directly or through a main network of ordered channels that surround the internal mesh along its entire geometry.
  • Preferably the main channel network will run through the inside of the disk.
  • the 3D network of interconnected micro-pores that form micro-channels serves the function of facilitating cell invasion and soft tissue neoformation (dermal and adipose) within the collar. Since silicone by itself does not promote protein adsorption and optimal cellular adhesion at the molecular level, the bonding that occurs is mainly mechanical due to the interconnection of the pores that causes the tissue to interconnect with itself through said micro- channels
  • the fixing of the mesh to the ring may be by pressure, crimped in holes in the ring or by means of a threaded ring on the body of the ring.
  • the device may comprise at least one washer arranged in the carrier element on the side of the collar next to the bone, and a locknut on the opposite side.
  • a sealing gasket will be arranged between the locknut and the collar.
  • Figure 1 exploded view of an embodiment of the invention.
  • Figure 2 view of an embodiment of the percutaneous collar where part of the disc has been removed, as well as a detailed view.
  • Figure 3 side view of an exemplary embodiment implanted in an amputated limb or limb.
  • Figure 4 several examples of geometry applicable to the internal mesh.
  • the device of the invention comprises several differentiated elements, the main one being a percutaneous collar (1) consisting of a mesh (2) or flexible internal grid of, for example, titanium or a polymeric material coated or not of a material that favors the dermal adhesion, inside a disc (3) of microporous silicone or similar and a rigid internal ring (4) intended to create a firm and stable seal with the epidermis (5).
  • the ring (4) will comprise an internal thread to facilitate placement in the carrier element (6), such as a rod or catheter, also threaded, where the device assembly is assembled.
  • the position of the collar can be adjusted to adapt to the thickness of the adipose tissue (7) in order to adapt to the variability between different subjects and amputated members.
  • the collar (1) is adjusted in height in the carrier element (6) by a washer (8) available with different heights, or by several washers (8) whose sum offers the desired height. This washer (8) acts as a regulating stop for the percutaneous collar (1).
  • a pressure counter-nut (9) is designed which is threaded on the distal termination of the percutaneous area of the carrier element (6), remaining outside the body. Between the collar (1) and the counter-nut (9) a sealing gasket (10) is inserted, which can be covered with a germicidal material, responsible for preventing the proliferation of bacteria inside.
  • the percutaneous part of the device is height-adjustable and capable of adapting to the thickness of the adipose tissue or other soft tissues and, in the case of osteotomies, at the final distance between the level of osteotomy performed and the epidermis.
  • the internal mesh (2) proposed to promote adhesion of the dermal and adipose tissue to it, limiting marsupialization, is protected by the disc (3) of a compound of flexible material (silicone or similar) of interconnected micro-pores that form micro-channels that favor guided internal growth of scar tissue precursor cells through a three-dimensional structure of micro-pores (1 1 b) communicated in Figure 2 with the surface micro-pores (1 1) and with the main network of channels (12) that surround the internal mesh.
  • the combination of both materials gives the area of the collar (1) in contact with the soft tissues a structural rigidity such that it is capable of supporting the weight of said tissues while adapting to their movements, absorbing the tensions of tear due to pulls or falls, generated in the area of the union of the percutaneous collar (1) with the dermal tissue and distal soft tissues.
  • the micro-channels formed by interconnected micro-pores (1 1 b) are accessible from the outside of the collar (1), while the Ordered channels (12) are of equal or greater section and preferably completely contained in the collar (1), that is, they do not reach the outside thereof.
  • the preferred form of the ordered channels (12) is following the geometric distribution of the internal mesh, while the micro-channels formed by the interconnected micro-pores (1 1 b) have a random arrangement although illustratively in The figures are represented parallel.
  • Figure 4 shows several ways of making the mesh (2), either from longitudinal and radial elements crossed, which form a spider web structure, or plates with a plurality of holes. Variants such as those shown in Figures 4A, 4B, 4C and 4F can vary their stiffness by modifying the radius spacing or its section.
  • the meshes (2) similar to those of Figures 4D and 4E are adjusted according to the size and number of holes, in addition to the thickness of the plate.
  • Figure 4F which comprises a plurality of wavy shapes in the plane of the disk, perpendicular to it or in both directions, concentric and joined by a series of spokes, so that the spokes are joined with spikes internal or external of each form, leaving internal holes in chevron.
  • This variant has the best behavior since it can withstand large deformations producing minor stresses on the concentric bars and distributing them in a more homogeneous way.

Landscapes

  • Health & Medical Sciences (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Biomedical Technology (AREA)
  • Veterinary Medicine (AREA)
  • Engineering & Computer Science (AREA)
  • Animal Behavior & Ethology (AREA)
  • Vascular Medicine (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Cardiology (AREA)
  • Transplantation (AREA)
  • Orthopedic Medicine & Surgery (AREA)
  • Epidemiology (AREA)
  • Nursing (AREA)
  • Biophysics (AREA)
  • Gastroenterology & Hepatology (AREA)
  • Pulmonology (AREA)
  • Anesthesiology (AREA)
  • Hematology (AREA)
  • Prostheses (AREA)
  • Materials For Medical Uses (AREA)

Abstract

Dispositivo para exo-protetización de extremidades y otras aplicaciones percutáneas. Se describe que comprende un collar (1) percutáneo formado por un anillo (4) rígido central y una malla (2) flexible en el interior de un disco (3) de silicona micro-porosa en donde el volumen del disco (3) comprende una red tridimensional de micro-poros (11b) interconectados formando micro-canales que comunican ambas caras externas del disco (3), a través de los micro-poros externos (11), con la malla flexible (2) interna en donde la malla flexible está formada por elementos longitudinales y radiales cruzados o placas que conforman una pluralidad de orificios.

Description

Dispositivo para exo-protetización de extremidades y otras aplicaciones percutáneas
SECTOR DE LA TÉCNICA
La presente invención se refiere a un dispositivo destinado a crear la unión de los tejidos blandos (dérmico y adiposo) en aplicaciones de exo-protetización de extremidades, es decir, para fijar al interior de la extremidad una prótesis externa estableciendo un sello estanco y estable entre los tejidos blandos distales y el dispositivo de la invención. Su elemento principal es un collar percutáneo que ofrece ventajas sobre los elementos conocidos en la técnica.
De forma alternativa el dispositivo puede utilizarse en otras aplicaciones percutáneas tales como ostomías (cistostomías, colostomías, o cualquier procedimiento de derivación) así como aplicaciones gástricas adaptándolo a un catéter con roscado en la zona del estoma en lugar de a un vástago intramedular.
Este sistema es de aplicación en el campo de la medicina y de la veterinaria.
ESTADO DE LA TÉCNICA En el estado de la técnica se conocen los documentos ES2257627T3 y US2007060891A1 que se refieren respectivamente a un dispositivo para fijar prótesis al dedo, y a collares percutáneos.
Los compuestos de silicona han sido utilizados por algunos de los sistemas en la elaboración de los collares dérmicos, por ejemplo, el sistema EEFP plantea la utilización de este material a modo de capas internas de silicona adheridas a otras capas externas de lana metálica; otros sistemas plantean collares de titanio o tantalio recubiertos de silicona formando una estructura rígida. Sin embargo, estos sistemas o bien ponen en contacto directo la lana de titanio y la piel, o terminan fijando los tejidos blandos a anillos rígidos de titanio. Algunos de los sistemas planteados en la actualidad, destinados a favorecer la adhesión del tejido dérmico al implante creando el sello percutáneo, se limitan a extender el vástago rígido intramedular, fabricado en titanio u otra aleación metálica. Esta extensión a través del estoma crea la unión implante-dermis de forma directa, ya sea través de una superficie micro-porosa que favorezca el crecimiento interno, o de una superficie lisa que evite la acumulación de microorganismos. Otros sistemas plantean la utilización de un collar percutáneo rígido fabricado en carbono (Sistema UA), o una arandela distal de titanio perforada (sistema ITAP), o collares percutáneos micro-porosos con formas de cúpula fabricados en titanio o tantalio. Estos sistemas, además de para efectuar la función principal de crear la unión del tejido dérmico con el implante, se diseñan con la intención de soportar los tejidos blandos distales eliminando parte de estos tejidos (tejido adiposo y musculatura residual) y restringiendo la libertad de movimiento de la estructura formada por el tejido dérmico, tejido adiposo y tejido muscular de la zona distal.
El documento más cercano a la invención, US2007060891 , describe un dispositivo de exo-protetización del tipo formado por un elemento portador de un collar percutáneo con un extremo que sobresale de la dermis, según la figura 1 de este documento. El collar percutáneo está formado por un anillo central rígido central plano unido al extremo portador y el disco está fabricado con un material flexible comprendiendo poros en la parte exterior. Este documento detalla genéricamente que la pieza plana puede estar hecha en una estructura tipo malla, sin especificar su geometría. La estructura tipo malla permite modificar la elasticidad de la pieza plana. Los poros de la parte exterior promueven la adhesión celular solo en la superficie externa y evitan el anclaje del tejido adiposo.
OBJETO DE LA INVENCIÓN El problema que resuelve la presente invención es encontrar un dispositivo para exo- protetización que promueva no sólo la adhesión del tejido a la superficie externa, como se describe en US2007060891 , sino estimular la proliferación interna de las células precursoras de nuevo tejido de cicatrización en todo el volumen interno del collar, es decir, crear una mayor cantidad de tejido fibroso de cicatrización que genere una barrera protectora más densa y fuerte contra los agentes infecciosos.
Otro problema solucionado por la invención es evitar los desgarros en el estoma y reducir la marsupialización.
La solución encontrada por los inventores es un disco flexible que recubre una malla interna, el disco flexible comprende poros en la parte exterior y su volumen interno está conformado por una red tridimensional de microporos interconectados que comunican ambas caras externas del disco, a través de los poros externos, con la malla interna, en donde la malla está formada por elementos longitudinales y radiales cruzados o placas una pluralidad de orificios. Adicionalmente, la malla interna puede estar circundada por una seria de canales ordenados que discurren a lo largo de la geometría de toda la malla interna. Estos canales ordenados se comunican con la red 3D de micro-poros interconectados y a través de esta red con los poros de las superficies. De esta forma se aporta mayor superficie de adhesión a la malla interna al estar circundada en toda su superficie por los canales ordenados donde se alojarán las células.
Los microporos ¡interconectados son de tamaño celular, es decir, desde decenas de mieras a centenas de mieras, para alojar células y que éstas puedan migrar entre los microporos. BREVE EXPLICACIÓN DE LA INVENCIÓN
La invención consiste en un dispositivo destinado a crear la unión de los tejidos blandos (dérmico y adiposo) en aplicaciones de exo-protetización de extremidades y otras aplicaciones percutáneas según las reivindicaciones. Sus diferentes realizaciones resuelven los problemas del estado de la técnica. El collar percutáneo propuesto como parte del dispositivo es un componente totalmente micro-poroso y flexible (compuesto de silicona o similar) que favorece el crecimiento interno y la adhesión de los tejidos blandos distales (dérmico y adiposo) a una malla o rejilla interna flexible de titanio o material polimérico (sin recubrir o recubierto de material bioactivo que favorezca la adhesión celular) o una malla de características similares, manteniendo en la medida de lo posible la estructura fisiológica normal formada por el tejido dérmico, el tejido adiposo y el tejido muscular.
El collar del dispositivo adopta una estructura por la que la malla o rejilla flexible interna, destinada a crear la unión con los tejidos blandos distales, queda protegida en el interior del compuesto totalmente micro-poroso, flexible y suave en contacto con los tejidos blandos (tejido cutáneo y subcutáneo), los cuales discurren a través de los micro-canales hasta el interior donde se encuentra la malla o rejilla flexible.
El collar cumple con la función de soportar los tejidos blandos adyacentes a la zona de unión implante-dermis con el objetivo de evitar rozaduras e irritaciones en el estoma, a la vez que dota a la interfaz collar-dermis de la elasticidad suficiente para permitir el movimiento relativo de los tejidos evitando desgarros en el estoma.
El dispositivo se ha desarrollado tras el estudio de la estructura formada por los tejidos blandos distales y de cómo se transmiten las fuerzas a través de las fascias existentes entre los diversos tejidos. Con el dispositivo de la invención se busca reducir los efectos adversos de avulsión o desgarro (que generan uniones deficientes con la consecuente aparición de infecciones) debida a la adhesión de los tejidos blandos distales a superficies rígidas en las zonas del cuerpo donde se da un mayor movimiento relativo entre los tejidos y a la resección de parte de estos tejidos blandos encargados de disipar o apantallar las tensiones de desgarro. Por lo tanto, este dispositivo, al tratarse de un componente flexible que mantiene la estructura fisiológica de los tejidos blandos distales (tejido dérmico y adiposo), permite apantallar las tensiones de desgarro que se generan en el estoma distribuyéndolas de forma más homogénea.
En concreto, el dispositivo para exo-protetización de extremidades y otras aplicaciones percutáneas es del tipo formado por un elemento portador, como puede ser un vástago con un apoyo circundante a nivel de la osteotomía que se fija a un hueso (en la zona intramedular generalmente) y comprende un elemento que sobresale de la epidermis para fijación de la prótesis. El elemento portador también podrá ser un catéter, preparado para portar un collar percutáneo en la zona del estoma. En especial se caracteriza por que comprende un collar percutáneo formado por anillo rígido central y una malla flexible en el interior de un disco con estructura interna 3D micro- porosa que puede ser de silicona u otro polímero de similares características. El disco comprende una red 3D de micro-canales formados por micro-poros intercomunicados entre sí. La red de micro-canales está comunicada con la malla interna directamente o a través de una red principal de canales ordenados que circundan la malla interna a lo largo de toda su geometría. Preferiblemente la red principal de canales discurrirá por el interior del disco. La red 3D de micro-poros interconectados que forman micro-canales atiende a la función de facilitar la invasión celular y neoformación de los tejidos blandos (dérmico y adiposo) dentro del collar. Puesto que la silicona por sí misma no promueve una adsorción proteica y adhesión celular óptima a nivel molecular, la unión que se produce es principalmente mecánica debido a la interconexión de los poros que causa que el tejido se interconecte consigo mismo a través de dichos micro-canales.
Con el objetivo de generar una unión química a nivel molecular más fuerte y estable que la producida únicamente por el material del disco, se propone utilizar una malla interna de Ti o de un polímero bioactivo o recubierto de un material bioactivo (por ejemplo, hidroxiapatita) que produzca dicha unión molecular. Para mejorar la adhesión de los tejidos a dicha malla se propone generar la red de canales principales que circundan la malla interna a lo largo de toda su geometría. De esta forma se facilita una mayor superficie de contacto entre tejidos y malla interna aumentando la cantidad de tejido adherido a la misma y por tanto la fuerza de unión. Esta red principal de canales junto con la malla interna y la disposición de los tejidos, reduce a su vez la invaginación del tejido epidérmico al ofrecer un límite físico al crecimiento de la dermis.
La fijación de la malla al anillo podrá ser por presión, engarzada en orificios del anillo o mediante un aro roscado sobre el cuerpo del anillo.
Para la fijación y regulación de la posición del collar, el dispositivo puede comprender al menos una arandela dispuesta en el elemento portador en el lado del collar próximo al hueso, y una contratuerca en el lado opuesto. Preferentemente se dispondrá una junta selladora entre la contratuerca y el collar.
Todos los materiales de la invención serán biocompatibles como está implícitamente requerido por su utilización.
DESCRIPCIÓN DE LOS DIBUJOS Para una mejor comprensión de la invención, se incluyen las siguientes figuras.
Figura 1 : vista explosionada de un ejemplo de realización de la invención.
Figura 2: vista de un ejemplo de realización del collar percutáneo donde se ha retirado parte del disco, así como una vista de detalle.
Figura 3: vista lateral de un ejemplo de realización implantado en una extremidad o miembro amputado.
Figura 4: varios ejemplos de geometría aplicable a la malla interna.
MODOS DE REALIZACIÓN DE LA INVENCIÓN
A continuación se pasa a describir de manera breve un modo de realización de la invención, como ejemplo ilustrativo y no limitativo de ésta. El dispositivo de la invención comprende varios elementos diferenciados, siendo el principal un collar (1 ) percutáneo que consta de una malla (2) o rejilla interna flexible de, por ejemplo, titanio o un material polimérico recubierto o no de un material que favorezca la adhesión dérmica, en el interior de un disco (3) de silicona microporosa o similar y un anillo (4) interno rígido destinado a crear un sello firme y estable con la epidermis (5). Preferiblemente el anillo (4) comprenderá una rosca interna para facilitar la colocación en el elemento portador (6), como puede ser un vástago o un catéter, también roscados, donde se ensambla el conjunto del dispositivo. La posición del collar se puede regular para adaptarse al espesor del tejido adiposo (7) con el objetivo de adaptarse a la variabilidad existente entre diferentes sujetos y miembros amputados. El collar (1 ) se regula en altura en el elemento portador (6) mediante una arandela (8) disponible con diferentes alturas, o mediante varias arandelas (8) cuya suma ofrezca la altura deseada. Esta arandela (8) actúa como tope regulador del collar (1 ) percutáneo. Para asegurar la fijación del collar (1 ), se diseña una contra-tuerca de presión (9) que se rosca sobre la terminación distal de la zona percutánea del elemento portador (6), quedando fuera del cuerpo. Entre el collar (1 ) y la contra-tuerca de presión (9) se inserta una junta selladora (10), que puede estar recubierta de un material germicida, encargada de impedir la proliferación de bacterias al interior.
Dado que los sistemas que integran un collar (1 ) percutáneo son sensibles a las posiciones relativas que guardan los tejidos blandos con respecto al collar (1 ), la parte percutánea del dispositivo es regulable en altura y capaz de adaptarse al espesor del tejido adiposo u otros tejidos blandos y, en el caso de osteotomías, a la distancia final entre el nivel de osteotomía practicado y la epidermis.
La malla (2) interna propuesta para favorecer la adhesión del tejido dérmico y adiposo a la misma limitando la marsupialización, se encuentra protegida por el disco (3) de un compuesto de material flexible (silicona o similar) de micro-poros interconectados que forman micro-canales que favorecen el crecimiento interno guiado de las células precursoras del tejido de cicatrización a través de una estructura tridimensional de micro-poros (1 1 b) comunicados en la figura 2 con los micro-poros superficiales (1 1 ) y con la red principal de canales (12) que circundan la malla interna. La combinación de ambos materiales dota, a la zona del collar (1 ) en contacto con los tejidos blandos de una rigidez estructural tal que es capaz de soportar el peso de dichos tejidos mientras se adapta a los movimientos de los mismos, absorbiendo las tensiones de desgarro debidas a tirones o caídas, generadas en la zona de la unión del collar (1 ) percutáneo con el tejido dérmico y los tejidos blandos distales.
Como se ha representado en las figuras, los micro-canales formados por micro-poros interconectados (1 1 b) son accesibles desde el exterior del collar (1 ), mientras que los canales ordenados (12) son de igual o mayor sección y preferentemente contenidos completamente en el collar (1 ), es decir, no alcanzan el exterior del mismo. Para ello, la forma preferida de los canales ordenados (12) es siguiendo la distribución geométrica de la malla interna, mientras que los micro-canales formados por los micro- poros interconectados (1 1 b) tienen una disposición aleatoria aunque de forma ilustrativa en las figuras se representan paralelos.
En la figura 4 se muestran varias formas de realizar la malla (2), ya sea a partir de elementos longitudinales y radiales cruzados, que conforman una estructura tipo tela de araña, o placas con una pluralidad de orificios. Las variantes como las mostradas en las figuras 4A, 4B, 4C y 4F pueden variar su rigidez modificando la separación entre radios o su sección. Las mallas (2) similares a las de las figuras 4D y 4E se ajustan en función del tamaño y número de orificios, además del espesor de la placa.
La variante preferida es la mostrada en la figura 4F, que comprende una pluralidad de formas onduladas en el plano del disco, perpendiculares al mismo o en ambas direcciones, concéntricas y unidas por una serie de radios, de forma que los radios se unen con picos internos o externos de cada forma, quedando orificios internos en chebrón. Esta variante presenta el mejor comportamiento ya que puede soportar grandes deformaciones produciendo tensiones menores en las barras concéntricas y distribuyéndolas de forma más homogénea. Las reivindicaciones que se describen a continuación son parte de la descripción y todas las reivindicaciones dependientes se consideran incluidas.

Claims

REIVINDICACIONES
1. Dispositivo para exo-protetización de extremidades y otras aplicaciones percutáneas del tipo formado por: - un elemento portador (6) de un collar percutáneo,
- un elemento que sobresale de la epidermis (5),
- un collar (1 ) percutáneo formado por un anillo (4) rígido central unido al elemento portador (6),
- un disco (3) de silicona que comprende micro-poros (1 1 ) en la parte exterior, - una malla (2) flexible en el interior de un disco (3) de silicona micro-porosa, caracterizado porque todo el volumen del disco (3) comprende una red tridimensional de micro-poros (1 1 b) interconectados formando micro-canales que comunican ambas caras externas del disco (3), a través de los micro-poros externos (1 1 ), con la malla flexible (2) interna en donde la malla flexible está formada por elementos longitudinales y radiales cruzados o placas que conforman una pluralidad de orificios.
2. Dispositivo para exo-protetización según la reivindicación 1 , caracterizado porque los micro-poros interconectados (1 1 ) tienen una distribución aleatoria.
3. Dispositivo para la exo-protetización según la reivindicaciones 1-2, caracterizado porque el anillo (4) está roscado al elemento portador (6)
4. Dispositivo para exo-protetización según las reivindicaciones 1-3, caracterizado porque la malla interna está circundada por una red de canales (12) ordenados siguiendo la distribución geométrica de la malla interna (2).
5. Dispositivo para exo-protetización, según las reivindicaciones anteriores caracterizado porque comprende al menos una arandela (8) en el lado del collar (1 ) próximo al hueso para regular la posición final del collar, y una contratuerca (9) en el lado opuesto.
6. Dispositivo para la exo-protetización según la reivindicación 5, caracterizado porque presenta una junta selladora (10) entre la contratuerca (9) y el collar (1 ).
7. Dispositivo para la exo-protetización, según la reivindicación 4, caracterizado porque la red de canales principales (12) discurre por el interior del disco (3) del collar (1 )-
8. Dispositivo para la exo-protetización, según cualquiera de las reivindicaciones anteriores, caracterizado porque la malla (2) interna es de metal o de un polímero recubierto de titanio, hidroxiapatita o de un material bioactivo.
9. Dispositivo para la exo-protetización, según cualquiera de las reivindicaciones anteriores, caracterizado porque el elemento portador (6) es un catéter para aplicaciones percutáneas tales como ostomias, (cistostomías, colostomias) o aplicaciones gástricas.
10. Dispositivo para la exo-protetización según las reivindicaciones anteriores, caracterizado porque el elemento portador (6) es un vastago intramedular.
1 1 . Dispositivo para la exo-protetización según las reivindicaciones anteriores, caracterizado porque la malla (2) comprende una pluralidad de formas onduladas, concéntricas y unidas por una serie de radios, quedando orificios internos en chebrón.
PCT/ES2017/070562 2016-09-19 2017-08-01 Dispositivo para exo-protetización de extremidades y otras aplicaciones percutáneas WO2018050934A1 (es)

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US16/333,107 US11154409B2 (en) 2016-09-19 2017-08-01 Device for the exo-prosthetisation of limbs and other percutaneous applications
DK17850335.5T DK3517079T3 (da) 2016-09-19 2017-08-01 Indretning til eksoprotetik af lemmer og andre perkutane anvendelser
PL17850335T PL3517079T3 (pl) 2016-09-19 2017-08-01 Urządzenie do egzoprotezowania kończyn i innych zastosowań przezskórnych
ES17850335T ES2878170T3 (es) 2016-09-19 2017-08-01 Dispositivo para exo-protetización de extremidades y otras aplicaciones percutáneas
EP17850335.5A EP3517079B1 (en) 2016-09-19 2017-08-01 Device for the exo-prosthetisation of limbs and other percutaneous applications

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DK3517079T3 (da) 2021-06-14
US20190328554A1 (en) 2019-10-31
ES2588951A1 (es) 2016-11-07
ES2878170T3 (es) 2021-11-18
PL3517079T3 (pl) 2021-11-22
ES2588951B2 (es) 2017-09-21
EP3517079A4 (en) 2020-05-27
EP3517079B1 (en) 2021-03-31
EP3517079A1 (en) 2019-07-31

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