WO2018044343A1 - Tampon de vitesse hypocycloïde - Google Patents

Tampon de vitesse hypocycloïde Download PDF

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Publication number
WO2018044343A1
WO2018044343A1 PCT/US2017/014970 US2017014970W WO2018044343A1 WO 2018044343 A1 WO2018044343 A1 WO 2018044343A1 US 2017014970 W US2017014970 W US 2017014970W WO 2018044343 A1 WO2018044343 A1 WO 2018044343A1
Authority
WO
WIPO (PCT)
Prior art keywords
disk
segment
lobes
axis
disks
Prior art date
Application number
PCT/US2017/014970
Other languages
English (en)
Inventor
David A. TORY
Original Assignee
Eca Medical Instruments
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Eca Medical Instruments filed Critical Eca Medical Instruments
Priority to EP17847107.4A priority Critical patent/EP3507523B1/fr
Priority to US16/337,909 priority patent/US11441642B2/en
Priority to CA3031636A priority patent/CA3031636C/fr
Publication of WO2018044343A1 publication Critical patent/WO2018044343A1/fr

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H1/00—Toothed gearings for conveying rotary motion
    • F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
    • F16H1/32—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H49/00—Other gearings
    • F16H49/001—Wave gearings, e.g. harmonic drive transmissions
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H1/00—Toothed gearings for conveying rotary motion
    • F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
    • F16H1/34—Toothed gearings for conveying rotary motion with gears having orbital motion involving gears essentially having intermeshing elements other than involute or cycloidal teeth
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H1/00—Toothed gearings for conveying rotary motion
    • F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
    • F16H2001/2881—Toothed gearings for conveying rotary motion with gears having orbital motion comprising two axially spaced central gears, i.e. ring or sun gear, engaged by at least one common orbital gear wherein one of the central gears is forming the output
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H1/00—Toothed gearings for conveying rotary motion
    • F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
    • F16H1/32—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
    • F16H2001/323—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear comprising eccentric crankshafts driving or driven by a gearing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H1/00—Toothed gearings for conveying rotary motion
    • F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
    • F16H1/32—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
    • F16H2001/327—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear with orbital gear sets comprising an internally toothed ring gear
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
    • F16H25/04—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying rotary motion

Definitions

  • This disclosure relates generally to speed reduction devices and methods.
  • a reduction assembly has an upper housing, a drive shaft, a disk assembly, and a lower housing.
  • the upper housing has a top portion with a first opening and a bottom portion with a second opening, and the first and second openings define a passage through the upper housing and the top portion and a bottom portion.
  • the bottom portion has an external surface and an internal surface with a disk receptacle.
  • the drive shaft has a top segment, a middle segment, and a lower segment. The top
  • segment and the lower segment each have a centerline that lies on the same first axis.
  • Tiie middle segment has a centerline that lies on a second axis that is parallel to and displaced from the first axis.
  • the disk assembly has a disk with a body and a plurality of lobes positioned around the body. The disk is configured to engage the disk receptacle.
  • the body has an opening through it to engage with the middle segment of the drive shaft.
  • the lower housing is configured to engage with the lower segment of the drive shaft.
  • a reduction assembly has a drive shaft, a disk assembly, and a disk receptacle.
  • the drive shaft has an input segment, an eccentric segment, and an output segment.
  • the input segment and the output segment each have a centerline running along a same first axis.
  • the eccentric segment has a center line running along a second axis that is parallel to and positioned a distance from the first axis.
  • the disk assembly has a disk with a body and a plurality of lobes concentrically positioned around the body.
  • the body has an opening extending through the body that is configured to slidab!y engage the eccentric segment of the drive shaft.
  • the disk receptacle is configured to engage with the disk.
  • the receptacle has a floor and a wall with a plurality of protrusions extending from the wall. The number of protrusions is equal to one more than the number of lobes on the disk.
  • a method of reducing rotational velocity of a tool includes a step of engaging a tool with a reduction apparatus as it is described in any of the embodiments throughout this application. The method also includes a step of operating the tool once it is engaged with the reduction apparatus.
  • Torque limiting devices in the operational theater are useful to reduce variables associated with fastening medical devices.
  • Fig. 1 is an exploded view of aspects of a reduction assembly
  • Fig. 2 is an exploded view from a different angle of the reduction assembly shown in
  • Fig. 3 is a top view of aspects of a drive shaft
  • Fig. 4 is a bottom view of the drive shaft shown in Fig. 3;
  • Fig. 5 is a front view of the drive shaft shown in Figs. 3 and 4;
  • Fig. 6 is a perspective view of aspects of a drive shaft
  • Fig. 7 is a cross-sectional view of the drive shaft shown in Fig. 6 that shows a first axis and a second axis; 10016] Fig. 8 is an exploded view showing aspects of a reduction assembly;
  • Fig. 9 is an exploded view from a different angle of the reduction assembly shown in
  • Fig. 10 is an exploded view illustrating aspects of a reduction assembly
  • Fig. 11 is an exploded view from a different angle of the reduction assembly shown in
  • Fig. 12 illustrates aspects of a disk receptacle
  • Fig. 13 illustrates aspects of a disk receptacle
  • Fig. 14 illustrates aspects a disk having four lobes
  • Fig. 15 illustrates aspects a disk having three lobes
  • Fig. 16 illustrates aspects of a reduction assembly
  • Fig. 17 is a disk receptacle of the reduction assembly shown in Fig. 16;
  • Fig. 18 is a disk of the reduction assembly shown in Fig. 16;
  • Fig. 19 is a drive shaft of the reduction assembly shown in Fig. 16;
  • Fig. 20 is a lower housing of the reduction assembly shown in Fig. 16;
  • Fig. 21 is a cross-sectional view of the reduction assembly shown in Fig. 16;
  • Figs. 22A-D are alternative lobe and protrusion geometries for disks used reduction assemblies.
  • Fig. 23 is an exploded view of an attachable embodiment of a reduction assembly
  • Fig. 24 is an exploded view from a different angle of the embodiment shown in Fig. 23;
  • Fig. 25 is a top view of the reduction assembly shown in Fig. 23;
  • Fig. 26 is a front view of the embodiment shown in Fig. 25;
  • Fig. 27 is a cross-sectional view of the embodiment shown in Figs. 25 and 26; and,
  • Fig. 28 is a table showing aspects of lobe number to RPM reductions.
  • any description as to a possible mechanism or mode of action or reason for improvement is meant to be illustrative only, and the invention herein is not to be constrained by the correctness or incorrectness of any such suggested mechanism or mode of action or reason for improvement.
  • the descriptions refer to apparatuses and methods of using said apparatuses. That is, where the disclosure describes or claims a feature associated with an apparatus or a method of using an apparatus, it is appreciated that such a description or claim is intended to extend these features or aspects in each of these contexts (i.e., apparatuses, methods of making, and methods of using).
  • transitional terms '"comprising,” “consisting essentially of,” and “consisting” are intended to connote their generally accepted meanings in the patent vernacular: that is, (i) “comprising,” which is synonymous with “including,” “containing,” or “characterized by,” is inclusive or open-ended and does not exclude additional, unrecited elements or method steps; (ii) “consisting of excludes any element, step, or ingredient not specified in the claim; and (iii) “consisting essentially of limits the scope of a claim, to the specified materials or steps “and those that do not materially affect the basic and novel characteristic(s).” Exemplars described in terms of the phrase “comprising” (or its equivalents), also provide, as exemplars, those which are independently described in terms of “consisting of and “consisting essentially” of.
  • a cycioidal speed reducer is described herein as a mechanism for reducing the speed of an input shaft by a certain ratio.
  • the input shaft drives an eccentric bearing that in turn drives the cycioidal disk in an eccentric, cy cioidal motion.
  • the perimeter of this disk is geared to an annular receptacle.
  • the input shaft is mounted eccentrically to a cycioidal disk, and when the shaft is rotated, the cycioidal disk moves in a circle.
  • the disk has lobes protruding along its perimeter.
  • the disk interacts with a disk receptacle that has protrusions, such as a ring gear.
  • the cycioidal disk When the lobes of the disk interact with the protrusions of the receptacle, the cycioidal disk will independently rotate around its center. The direction of rotation is opposite to that of the input shaft.
  • the number of protrusions on the receptacle may be greater than the number of lobes on the disk.
  • the disk may be attached to an apparatus that will rotate slower than the rotation of the input shaft.
  • the reduction rate of the cycioidal drive is obtained from the following formula, where P means the number of the protrusions on the receptacle and L is the number of lobes on the cycioidal disk.
  • Benefits of the cycloid drives disclosed herein over a traditional gear drive include, but are not limited to, greater durability, lower stresses on moving parts, fewer moving parts, difficulty in lining and arranging parts properly, difficulty in maintaining proper alignment over time, difficulty of fitting many parts into a smaller housing, and friction between all the moving parts.
  • a reduction assembly includes a drive shaft 200.
  • the drive shaft 200 has an input segment 206, an eccentric segment 214, and an output segment 216.
  • the drive shaft 200 may have additional segments as well. For example, it may have an intermediate segment 212 positioned between the input segment 206 and the eccentric segment 214.
  • the drive shaft 200 may be a singular piece, or, in the alternative, it may be an assembly of multiple pieces.
  • the drive shaft 200 may be solid or hollow.
  • the drive shaft 200 may be solid throughout, hollow throughout, or solid in one or more locations and hollow in one or more locations.
  • the drive shaft 200 may include various materials, such as, but not limited to, metals, plastics, or a combination of metals and plastics.
  • the shaft may be made of metals, such as, but not limited to stainless steel, aluminum, or other metal alloys.
  • the shaft may be made of SAE 316 grade stainless steel.
  • the shaft may also be made of plastics, such as, but not limited to high-density polyethylene, low -density polyethylene, polyvinyl chloride, polypropylene, acrylonitrile butadiene styrene, polycarbonate, polyurethane, maleimide, bismaleimide, mel amine formaldehyde, polyetheretherketone, polymethyl methacrylate, polytetrafluoroethylene, or a combination of one or more of plastics in this list.
  • parts of the reduction assembly may be made of various m aterials, including, but not limited to, those listed above.
  • the reduction assembly may be disposable.
  • the reduction assembly- may be used for a predetermined number of uses.
  • the reduction assembly may be used for a predetermined duration of time.
  • the reduction assembly is intended for singular use.
  • the reduction assembly is intended to be used for a predetermined number of rotations.
  • the entire reduction assembly is intended to be disposed of after a fixed usage period.
  • portions of the assembly are intended to be disposed of while other portions are intended to be reused.
  • the drive shaft may attach to a rotational tool that rotates the shaft during operation.
  • the reduction assembly may accept various rotational inputs. In some aspects, it may accept inputs of up to about 1200 rpm. In other aspects, it may accept higher rpm inputs. In some aspects of tlie disclosure, it may accept inputs of at least about 150 rpm; in some aspects, it may accept inputs of at least about 450 rpm: in some aspects, it may accept inputs of at least about 1000 rpm; in some aspects, it may accept inputs of at least about 1250 rpm.
  • the parts of the drive shaft 200 may be configured to have various cross-sectional shapes, such as, but not limited to, circular, triangular, square, pentagonal, hexagonal,
  • the drive shaft 200 may have the same cross-sectional shape throughout, or the cross-sectional shape may vary throughout the drive shaft 200.
  • the entire drive shaft 200 may have tlie same cross- sectional shape, one or more portions of the drive shaft 200 may have the same cross-sectional shape as another portion of the drive shaft, or none of the portions of the drive shaft, may have the same cross-sectional shape as another portion of the drive shaft. Referring to Figs. 3 and 4, for example, the aspects illustrated show portions of tlie drive shaft having circular and hexagonal cross sections.
  • the drive shaft 200 may vary in size.
  • the length of the drive shaft may be scalable.
  • the drive shaft 200 may be at least about I mm long.
  • the drive shaft may also be between about 1 mm long and about 1000 mm long, it may also be between about 1 mm long and about 500 mm long. It may also be between about I mm long and about 100 mm long. It may also be between about 1 mm long and about 50 mm long.
  • the length of the drive shaft 200 may vary throughout. All sections of tlie drive shaft 200 may have about the same length, some sections of the drive shaft 200 may have about the same length as another section of the drive shaft, or none of the sections of the drive shaft 200 may hav e about the same length as any other section of the drive shaft.
  • the diameter of the drive shaft 200 may be scalable.
  • the diameter may be at least about 1 mm.
  • Tl e diameter may also be between about 1 mm and about 1000 mm.
  • the diameter may also be between about 1 mm and 500 mm.
  • the diameter may also be between about 1 mm and 100 mm.
  • the diameter may also be between about I mm and 50 mm.
  • the diameter of the drive shaft 200 may va ' throughout. All sections of the drive shaft 200 may have about the same diameter, some sections of the drive shaft 200 may have about the same diameter as another section of the drive shaft, or none of the sections of the drive shaft 200 may have about the same diameter as any other section of the drive shaft.
  • the drive shaft 200 may have additional features, such as notches, flanges, or engagement surfaces. Features may appear on any portion of the drive shaft 200.
  • the input segment 206 may have additional features to engage an element.
  • the input segment 206 may have one or more engagement surfaces 208.
  • the input segment 206 may also have one or more retainer grooves 210 or 218.
  • the input segment may also have additional features.
  • the output segment 216 may have additional features.
  • the output segment 216 may have one or more engagement surfaces 208.
  • the output segment 216 may also have one or more retainer grooves 210 or 218.
  • the output segment may a3 so have additional features.
  • the eccentric segment 214 of drive shaft 200 may have a circular cross section.
  • the eccentric segment 214 may be cylindrical in shape.
  • the outer surface of the eccentric segment 214 may be configured to slidably engage another portion of the reduction assembly.
  • the eccentric segment 214 may be modified to improve engagement with another portion of the assembly.
  • Methods of doing tins include, but are not limited to, making the eccentric segment 214 out of material that has a low coefficient of friction when in contact with another surface, coating the eccentric segment 214 with a material that has a low coefficient of friction when in contact with another surface, applying a lubricant to either the eccentric segment, the contact surface, or both, positioning a plurality of ball bearings or similar structures between the eccentric segment and the other portion of the assembly, or any combination of approaches in this list.
  • the drive shaft 200 may have a plurality of axes running through it (for example, such as those illustrated in Figs. 5-7).
  • a first axis 11 may ran through at least a portion of the drive shaft 200.
  • a second axis 211 may run through at least a different portion of the drive shaft 200.
  • the second axis 211 may be parallel to the first axis 111.
  • the second axis 211 may be positioned at a vari ety of acceptable distances away from the first axis 1 11.
  • the second axis 21 1 may be positioned at least about 0.5 mm away from the first axis 111.
  • the second axis 211 may ⁇ be positioned at about 0.5 mm to about 500 mm away from the first axis 111.
  • the second axis 211 may be positioned at about 0.5 mm to about 100 mm away from the first axis 111.
  • the second axis 2 1 may be positioned at about 0.5 mm to about 50 mm from the first axis 11 1.
  • the second axis 211 may be positioned at about 0,5 mm to about 10 mm from the first axis 1 1 1.
  • 100611 Multiple portions of the drive shaft 200 may have centerlines lying on the same axis.
  • the centerlme of the input segment 206 and the centerline of the output segment 216 may each lie on the same axis.
  • the centerline of the eccentric segment 214 may lie on a different axis.
  • the drive shaft 200 may have other portions that have centerlines that lie on either the first axis
  • the centerline of the eccentric segment 214 may run along a second axis 211.
  • the second axis may be parallel to the first axis 111. If the drive shaft 200 rotates around the first axis 111, any portions of the drive shaft whose centerlines lie on the first axis will rotate around their centeriines; any portions whose centerlines do not lie on the first axis will still revolve around the first axis, but they will not rotate along their centerlines. If the drive shaft rotates around the first axis 1 1 1 and the eccentric segment 214 lies on the second axis 211, then the eccentric segment 214 will revolve around the first axis, but it will not rotate around its own center.
  • the input segment 206 and the output segment 216 of the drive shaft 200 are aligned such that their centers have a centerline running along a same axis.
  • the output segment 216 when the input segment 206 rotates around an axis running through its center, the output segment 216 also rotates around the same axis running through its center.
  • the eccentric segment 214 is aligned such that its center has a centerline running along a second axis that is parallel to the first and is positioned a distance away from the first axis.
  • the eccentric segment 214 is fixedly attached, either directly or through an intermediary, to the input segment 206 and the output segment 216. Because of this, the eccentric segment 214 revolves around the first axis and does not rotate around its own center.
  • the reduction assembly includes a disk assembly 150.
  • Disk assembly 150 includes at least one disk 152.
  • the disk 152 may have a body 156 and a plurality of lobes 154.
  • the lobes 154 may be positioned concentrically on the body 156.
  • the disk 150 may have an opening 158 extending through the body 156.
  • the opening 158 may be configured to slidably engage the eccentric segment 214 of the drive shaft 200.
  • the disk assembly 150 may have a plurality of disks 152.
  • a disk assembly 150 may include 1, 2, 3, 4, 5, or another acceptable number of disks 152.
  • Disks 152 may vary in size.
  • the disk may be at least about 0.5 mm at its widest point, it may be between about 0.5 mm and about 500 mm at its widest point, it may be between about 0.5 mm and about 100 mm at its widest point, it may be between about 0.5 mm and about 50 mm at its widest point, it may be between about 0.5 mm and about 10 mm at its widest point, or it may be another acceptable width.
  • the disks may have various shapes (in the place perpendicular to the first axis 1 11).
  • the disks may be oblong, circular, triangular, square, pentagonal, hexagonal, heptagonal, octagonal, or another suitable shape.
  • the disk may include various materials, such as, but not limited to, metals, plastics, or a combination of metals and plastics. It may be made of metals, such as, but not limited to stainless steel, aluminum, or other metal alloys.
  • plastics such as, but not limited to high-density polyethylene, low -density polyethylene, polyvinyl chloride, polypropylene, acryionitrile butadiene styrene, polycarbonate, polyurethane, maleimide, bismaleimide, melamine formaldehyde, polyetheretherketone, polymethyl methacrylate, polytetrafluoroethylene, or a combination of one or more of plastics in this list.
  • plastics such as, but not limited to high-density polyethylene, low -density polyethylene, polyvinyl chloride, polypropylene, acryionitrile butadiene styrene, polycarbonate, polyurethane, maleimide, bismaleimide, melamine formaldehyde, polyetheretherketone, polymethyl methacrylate, polytetrafluoroethylene, or a combination of one or more of plastics in this list.
  • Disk 152 has a plurality of lobes 154.
  • the disk may have 2, 3, 4, 5, 6, 7, 8, 9, or more lobes.
  • the lobes 154 may be positioned radially on the body of the disk such that they are equidistant from the disk's center.
  • Lobes 154 may take a variety of shapes. Referring to Fig. 1, the lobes 154 may be rounded. Alternatively, the lobes may be shaped to come to a pointed end. The lobes 154 may alternatively be shaped to come to a flat end. Lobes 154 may have other suitable shapes.
  • each disk has a different number of lobes.
  • the difference in number of lobes between adjacent disks may be 1 , 2, 3, or another acceptable number.
  • the difference in number of lobes between adjacent disks is 1.
  • the disk assembly 150 has two disks 152. Referring to Figs. 1 and 2, one of the two disks has four lobes, and the second disk has three lobes.
  • the first disk has a cross-sectional shape (in the plane perpendicular to first axis 1 11) that is approximately square
  • the second disk has a cross-sectional shape (in the plane perpendicular to first axis 111) that is
  • the disk assembly 150 has three disks 152.
  • the three disks may have four lobes, three lobes, and two lobes, respectively.
  • the disks may have five lobes, four lobes, and three lobes, respectively .
  • each disk may have a different suitable number of lobes.
  • the disks may be fixedly connected to one another.
  • the disk assembly 150 may be a singular piece, or, in the alternative, it may be an assembly of separate pieces.
  • the disks may be rotationally or slidably connected to one another.
  • the disks may be disconnected from one another. In some aspects, some of the disks may be connected to one another while other disks are disconnected.
  • the reduction assembly includes an upper housing 110 with a disk receptacle 132 and a lower housing 250,
  • the disk receptacle 132 has a floor 139 and a wall 134.
  • the wall 134 may have a plurality of protrusions 138 extending from the wall 134.
  • the number of protrusions 138 may be equal to one more than the number of lobes on a disk 152.
  • the protrusions on the wall may be various different shapes. In some aspects, the protrusions may be roller pins.
  • the disk receptacle 132 may have an opening. The opening may engage the drive shaft 200.
  • the disk receptacle may include various materials, such as, but not limited to, metals, plastics, or a combination of metals and plastics. It may be made of metals, such as, but not limited to stainless steel, aluminum, or other metal alloys.
  • plastics such as, but not lim ited to high-density polyethylene, low-density polyethylene, polyvinyl chloride, polypropylene, acrylonitrile butadiene styrene, polycarbonate, polyurethane, maleimide, bismaleimide, melamine formaldehyde, polyetheretherketone, polymethyl methacrylate, poiytetrafluoroetliyiene, or a combination of one or more of plastics in this list.
  • plastics such as, but not lim ited to high-density polyethylene, low-density polyethylene, polyvinyl chloride, polypropylene, acrylonitrile butadiene styrene, polycarbonate, polyurethane, maleimide, bismaleimide, melamine formaldehyde, polyetheretherketone, polymethyl methacrylate, poiytetrafluoroetliyiene, or a combination of one or more of plastics
  • disk receptacles there are as many disk receptacles as there are disks in the disk assembly.
  • a disk engages with a disk receptacle.
  • the number of protrusions on the disk receptacle may be greater than the number of lobes on a disk engaging with the disk receptacle. In some aspects, the number of protrusions may be one greater than the number of lobes. Alternatively, the number of protrusions may be two greater than the number of lobes.
  • Figs. 1 and 2 show two disks in a disk assembly. In this exemplar, there are also two disk receptacles.
  • the first disk receptacle 132 has five protrusions 138 and is configured to engage with the first disk 152 that has four lobes 154.
  • the second disk receptacle 256 has four protrusions 260 and is configured to engage with the second disk 170 that has three lobes 172.
  • the first and second disks are conjoined and have a common opening 158.
  • Protrusions may vary in shape and size. Protrusions may be formed from a continuous part of a disk receptacle.
  • protrusions may be pins.
  • the pins may rotate around their centers to facilitate engagement with the lobes of the disk.
  • FIGs. 10 and 11 aspects of another reduction assembly include an upper housing 10, disk assembly 30, drive shaft 40, and lower housing 50.
  • the upper housing includes a tool engagement portion 12, an opening 14, and a disk receptacle 20.
  • the disk receptacle 20 includes a floor 26, wail 22, and protrusion 24.
  • Figs. 10 and 1 1 show a disk receptacle in the upper housing with five protrusions 24.
  • the disk assembly 30 includes at least one disk 31.
  • Disk 31 has a body 35, an opening 34, and lobes 32.
  • the disk 31 in Fig. 14 has four lobes 32.
  • Disk assembly 30 may include a plurality of disks. In t Figs. 10 and 11, disk assembly 30 has two disks, disk 31 and disk 38.
  • Fig. 15 shows an aspect of disk 38.
  • Disk 38 has body 37, opening 34, and lobes 39.
  • Disk 39 shown in Fig. 15 has three lobes 39.
  • the each disk in the plurality of disks in disk assembly 30 may be fixedly attached to another disk in the disk assembly. Alternatively, the plurality of disks may be one singular piece.
  • each disk may be slidably or rotationally connected to at least one other disk.
  • disk 31 and disk 38 are a singular piece and share an opening 34.
  • the lower housing 50 includes an opening 54 and a disk receptacle 60.
  • Disk receptacle 60 includes wall 62, floor 66, and protrusions 64.
  • Figs. 10 and 11 shows a disk receptacle in the lower housing with four protrusions 64.
  • the drive shaft 40 includes an input segment 42, an intermediate segment 48, an eccentric segment 44, and an output segment 46.
  • the input segment 42 may be configured to pass through opening 34 of a disk in the disk assembly 30 and through the opening 14 in the upper housing and to attach to a tool (not shown).
  • the output segment 46 may be configured to pass through an opening 54 in the lower housing 50.
  • the eccentric segment 44 may be configured to pass through the opening 34 of a disk in disk assembly 30 and to slidably engage the disk assembly.
  • the drive shaft may have additional features, such as, but not limited to, retainer grooves 204, 210, and 218.
  • a disk engages with a disk receptacle.
  • the disk is positioned on an eccentric segment of a drive shaft. When the drive shaft rotates around its center, the eccentric segment revolves around that center and does not rotate around its center.
  • a reduction assembly may have multiple disks and disk receptacles. Each set of disk and disk receptacle may be fixedly connected to another set of disk and disk receptacle.
  • the assembly includes an upper housing, drive shaft, disk, and lower housing (Figs. 16-21).
  • the upper housing 1001 has a tool engagement portion 1012, a disk receptacle 1020, and an opening 1014.
  • the disk receptacle 1020 includes a floor 1026, a wall 1022, and protrusions 1024. Referring to
  • the disk 1031 includes a body 1035, central opening 1034, peripheral openings 1036, and lobes 1032.
  • the drive shaft 1040 includes an input segment 1042 and an eccentric segment 1044 a first axis 1 1 11 and a second axis 1112.
  • the lower housing 1050 includes a top surface 1052 and pins 1056.
  • the input segment 1042 of the drive shaft 1040 may pass through the opening 1014 of the upper housing 1001 and may engage with a tool (not shown).
  • the eccentric segment 1044 of the drive shaft 1040 may be configured to engage with the central opening 1034 of the disk 1031.
  • the eccentric segment may slidably contact the disk while engaged in the central opening 1034 of the disk.
  • the pins 1056 of the lower housing 1050 may engage with the peripheral openings 1036 of the disk.
  • the lower housing may have a single pin 1056, or, alternatively the lower housing may have a plurality of pins 1056.
  • the disk 1031 may have a single peripheral opening 1036, or, alternatively, the disk may have a plurality of peripheral openings 1036.
  • the number of peripheral openings 1036 on the disk may be the same as the number of pins 1056 on the lower housing.
  • the disk 1031 may have a single lobe 1032 or a plurality of lobes 1032.
  • the 1001 may h ave a plurality of protrusions 1024.
  • the number of protrusions 1024 may be equal to one more than the number of lobes 1032 on the disk.
  • the number of protrusions 1024 may be equal to two more or three more than the number of lobes 1032 on the disk.
  • the difference in number of protrusions 102,4 and number of lobes 1032 may be another acceptable number.
  • the eccentric segment 1044 revolves around the center of the drive shaft but not around the center of the eccentric segment. If the disk 1031 is engaged with the eccentric segment 1044, then the disk will also revolve around the center of the drive shaft.
  • the disk may rotate around its center.
  • the upper housing may rotate. Referring to Figs. 2, 1-22 and 28, in the aspect of the assembly shown, when the drive shaft rotates, the disk rotates around its center.
  • the lobes 1032 of the disk engage with the protrusions 1024 of the disk receptacle.
  • the pins 1056 on the lower housing 1050 may engage with the peripheral opemngs 1036 of the disk 1031. In this aspect, as the disk 1031 rotates, the engagement between peripheral openings 1036 and pins 1 56 creates forces acting on the pins and allows for rotation of the lower housing.
  • the upper housing may be confi gured to attach to a tool at the engagement portion 1012, such as, but not limited to, a drill or another rotational tool. Alternatively, the upper housing may be part of a tool.
  • the lower housing may also be configured to be attached to a tool, such as, but not limited to, a drill bit, cutting mechanism, velocity limiting device, torque limiting device, or another suitable tool. Alternatively, the lower housing may be past of a tool.
  • a method of reducing rotational velocity includes connecting a rotational tool to a reduction assembly, such as one described herein, and then operating the rotational tool.
  • the method may further include a step of disconnecting the rotational tool from the reduction assembly.
  • the method may further include a step of disposing of the tool, the reduction assembly, or both after an acceptable number of uses or after an acceptable duration of use.
  • the method may further include a step of connecting the reduction assembly to a second tool.
  • the connection of the second tool may be made before connection of the first tool, after connection of the first tool, or while the first tool is connected. In some aspects, more tools may be connected in a variety of acceptable orders.
  • the method may further include a step of
  • a reduction assembly as described herein may attach to a tool.
  • a tool may attach to an upper housing, to a lower housing, or to both, either independently or simultaneously.
  • a reduction assembly may be used to decrease the rotational speed of a tool.
  • a drill may be attached to the reduction assembly.
  • another suitable rotational tool may be attached to the reduction assembly.
  • the tool may attach to an engagement surface of a drive shaft of the reduction assembly.
  • the reduction assembly may attach to a tool at an output end of the assembly, such as, but not limited to, a lower housing of the assembly or a disk of the assembly.
  • the tool may be a rotational tool It may be an assembly for altering rotational speed of a device.
  • the tool may be a drill. Further in some aspects, the tool may be a device for controlling torque.
  • a reduction assembly as described herein may include an adaptor configured to connect to at least one output device.
  • An output device may be a device for controlling torque.
  • a reduction assembly unit may include an upper housing 3001, a drive shaft 3040, a disk assembly 3030 having a first disk 3031 and a second disk 3038 and an opening 3034 through the conjoined first and second disk , and a lower housing 3050.
  • the drive shaft 3040 has a motor ouput interface 3014 in an input segment 3042 to accept a motor output and an eccentric segment 3044.
  • the eccentric segment 3044 may be configured to pass through the opening 3034 of the disk assembly 3030 and to siidah!y engage the disk assembly.
  • the lower housing 3050 provides an adapter interface 3052 and may include a disk receptacle 3060 with protrusions 3064 to help connect the reduction assembly to an output device, such as, but not limited to, the adaptor 3076 in the adapter interface 3052.
  • the adapter can mate with a torque limiting device via an interface 3111, a retainer ring 3074, and a washer 3072 are added to assemble the reduction assembly unit 3000.
  • the reduction assembly- may include multiples of each element as needed in various implementations.
  • a reduction assembly may include a plurality of disks. Referring to Figs. 23-27, a reduction assembly may include two disks. The assembly may include a first disk 3031 and a second disk 3038. First disk 3031 may have three lobes 3032. Second disk 3038 may have two lobes 3039. An upper housing 3001 may have a first disk receptacle. The first disk receptacle in the upper housing may have protrusions (not shown) that engage with the first disk 3031.
  • the disk receptacle not shown may be configured as the disk receptacle 132 with a floor 139 and a wall 134 shown in figure 2,
  • the first disk receptacle in the upper housing may have four protmsions.
  • the lower housing 3050 may have a second disk receptacle 3060.
  • the second disk receptacle may have three protrusions 3064 that engage with the lobes of the second disk 3038.
  • 10084 J Experimental tests were conducted on some implementations of reduction assemblies described herein. Table 1 shows reduced output rotations based on input rotations and a correlation to lobe numbers.
  • Figure 28 shows the change in output at various RPM when the active lobe number is reduced.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transmission Devices (AREA)
  • Surgical Instruments (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

Un ensemble de réduction, pouvant être fixé à un dispositif de limitation de couple, comprend un arbre d'entraînement ayant un segment d'entrée, un segment excentrique, et un segment de sortie, le segment d'entrée et le segment de sortie ayant chacun une ligne médiane s'étendant le long d'un même premier axe, et le segment excentrique ayant une ligne centrale s'étendant le long d'un second axe, le second axe étant parallèle au premier axe et positionné à une première distance éloignée du premier axe. L'ensemble comprend en outre un ensemble disque ayant un disque avec un corps, une pluralité de lobes positionnés de manière concentrique sur le corps, et une ouverture s'étendant à travers le corps, l'ouverture étant conçue pour venir en prise de manière coulissante avec le segment excentrique de l'arbre d'entraînement. L'ensemble comprend en outre un réceptacle de disque conçu pour venir en prise avec le disque, le réceptacle ayant un plancher et une paroi avec une pluralité de parties saillantes s'étendant à partir de la paroi, le nombre de la pluralité de parties saillantes étant égal à un de plus que le nombre de la pluralité de lobes sur le disque.
PCT/US2017/014970 2016-08-30 2017-01-25 Tampon de vitesse hypocycloïde WO2018044343A1 (fr)

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EP17847107.4A EP3507523B1 (fr) 2016-08-30 2017-01-25 Tampon de vitesse hypocycloïde
US16/337,909 US11441642B2 (en) 2016-08-30 2017-01-25 Hypocycloid speed buffer
CA3031636A CA3031636C (fr) 2016-08-30 2017-01-25 Tampon de vitesse hypocycloide

Applications Claiming Priority (4)

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US201662381497P 2016-08-30 2016-08-30
US201662381491P 2016-08-30 2016-08-30
US62/381,497 2016-08-30
US62/381,491 2016-08-30

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PCT/US2017/014967 WO2018044342A1 (fr) 2016-08-30 2017-01-25 Dispositif hypocycloïde
PCT/US2017/014970 WO2018044343A1 (fr) 2016-08-30 2017-01-25 Tampon de vitesse hypocycloïde

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Also Published As

Publication number Publication date
EP3507522B1 (fr) 2022-12-14
US11441642B2 (en) 2022-09-13
EP3507523A1 (fr) 2019-07-10
WO2018044342A1 (fr) 2018-03-08
CA3031636A1 (fr) 2018-03-08
CA3031636C (fr) 2024-01-30
CA3035010C (fr) 2024-01-30
EP3507522A1 (fr) 2019-07-10
EP3507523A4 (fr) 2020-07-08
CA3035010A1 (fr) 2018-03-08
EP3507522A4 (fr) 2020-07-08
US20200011400A1 (en) 2020-01-09
EP3507523B1 (fr) 2023-05-10

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