WO2018041198A1 - 一种手术机器人运行状态故障检测方法 - Google Patents
一种手术机器人运行状态故障检测方法 Download PDFInfo
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- WO2018041198A1 WO2018041198A1 PCT/CN2017/099848 CN2017099848W WO2018041198A1 WO 2018041198 A1 WO2018041198 A1 WO 2018041198A1 CN 2017099848 W CN2017099848 W CN 2017099848W WO 2018041198 A1 WO2018041198 A1 WO 2018041198A1
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- surgical
- embedded computer
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-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B34/00—Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
- A61B34/30—Surgical robots
- A61B34/37—Master-slave robots
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B34/00—Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
- A61B34/30—Surgical robots
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B34/00—Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
- A61B34/20—Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/0095—Means or methods for testing manipulators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/06—Safety devices
- B25J19/066—Redundant equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J3/00—Manipulators of master-slave type, i.e. both controlling unit and controlled unit perform corresponding spatial movements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1674—Programme controls characterised by safety, monitoring, diagnostic
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L65/00—Network arrangements, protocols or services for supporting real-time applications in data packet communication
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
- H04L67/125—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks involving control of end-device applications over a network
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L69/00—Network arrangements, protocols or services independent of the application payload and not provided for in the other groups of this subclass
- H04L69/40—Network arrangements, protocols or services independent of the application payload and not provided for in the other groups of this subclass for recovering from a failure of a protocol instance or entity, e.g. service redundancy protocols, protocol state redundancy or protocol service redirection
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W84/00—Network topologies
- H04W84/18—Self-organising networks, e.g. ad-hoc networks or sensor networks
- H04W84/20—Master-slave selection or change arrangements
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B2017/00017—Electrical control of surgical instruments
- A61B2017/00115—Electrical control of surgical instruments with audible or visual output
- A61B2017/00119—Electrical control of surgical instruments with audible or visual output alarm; indicating an abnormal situation
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B2017/00017—Electrical control of surgical instruments
- A61B2017/00115—Electrical control of surgical instruments with audible or visual output
- A61B2017/00128—Electrical control of surgical instruments with audible or visual output related to intensity or progress of surgical action
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B90/00—Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
- A61B90/08—Accessories or related features not otherwise provided for
- A61B2090/0818—Redundant systems, e.g. using two independent measuring systems and comparing the signals
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B2560/00—Constructional details of operational features of apparatus; Accessories for medical measuring apparatus
- A61B2560/02—Operational features
- A61B2560/0266—Operational features for monitoring or limiting apparatus function
- A61B2560/0271—Operational features for monitoring or limiting apparatus function using a remote monitoring unit
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B2560/00—Constructional details of operational features of apparatus; Accessories for medical measuring apparatus
- A61B2560/02—Operational features
- A61B2560/0266—Operational features for monitoring or limiting apparatus function
- A61B2560/0276—Determining malfunction
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B34/00—Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
- A61B34/70—Manipulators specially adapted for use in surgery
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/40—Robotics, robotics mapping to robotics vision
- G05B2219/40228—If deviation of compliant tool is too large, stop and alarm
Definitions
- the invention relates to a surgical robot fault detecting method, in particular to a surgical robot running state fault detecting method.
- the surgical robot system has been widely used in the field of minimally invasive surgery with its clear stereoscopic feedback and flexible control. Among them, Intuitive Surgical's da Vinci surgical robot has achieved great success in the field of minimally invasive surgery.
- the surgical robot system generally includes a visual operating arm and a plurality of surgical operating arms. The surgeon inputs control commands by operating the input device and the interface. The control commands are processed by a plurality of control computer nodes that can communicate with each other and then sent to the visual operation. The arms and surgical operating arms enable their actuation to perform minimally invasive surgery.
- the above plurality of control computer nodes constitute a distributed computer system.
- an object of the present invention is to provide a method for detecting a malfunction state of a surgical robot, which can improve the safety and reliability of the operation of the surgical robot system without increasing the accessory detecting component.
- the present invention adopts the following technical solution: a surgical robot operating state fault detecting method, the running state includes a full running state and an incomplete running state, and the specific content is: 1) the main control computer is in a fully running state or incomplete Fault detection of the running state: A1)
- the main control computer fails in the full running state: the main control computer broadcasts the desired pose signal to the main embedded computer and several embedded computers respectively through the LAN router at a set period, Receiving, by a set period, a null operation instruction signal sent by the main embedded computer, and simultaneously receiving the actual pose signals sent by the embedded computer at a set period; if the main embedded computer, the Receiving, from the embedded computer, a desired pose signal sent by the host computer through the local area network router within a set period, and the main embedded computer does not receive the host computer return through the local area network router The empty operation response signal, the host computer is considered to be faulty; B1
- the main control computer fails in an incomplete operating state: the main control computer sends a null operation instruction signal
- each of the slave embedded computers receives the desired pose signal sent by the host computer through the local area network router at a set period and passes Transmitting, by the local area network router, an actual pose signal to the main control computer; and sending a motor position control signal to the surgical tool drive module or the imaging tool drive module via the first communication bus at a set period;
- the control computer does not receive an actual pose signal transmitted by the embedded computer through the local area network router within a set period, and if the primary embedded computer fails the first communication within a set period
- the bus listens to the motor position control signal sent from the embedded computer, and then the above description appears from the embedded computer
- the failure occurs from the embedded computer in an incomplete operating state: each of the slave embedded computers receives the host computer and the host embedded computer through the local area network router at a set period Emptying the command signal and returning a null operation response signal to the host computer and the main embedded computer at a set period; if the host computer does not receive some of the slave
- main control computer fails, first adopting an alarm mechanism and an emergency stop mechanism for the surgical robot system or only adopting the alarm mechanism, and then performing a recovery mechanism on the main control computer, the main control computer And continuing to send signals to the main embedded computer and each of the slave embedded computers through the local area network router, and if the recovery mechanism to the host computer is unsuccessful, performing a manual mechanism with the main embedded computer And controlling the slave embedded computer through the local area network router to control the surgical tool or the imaging tool to perform an action.
- the alarm mechanism and the emergency stop mechanism are first adopted to the surgical robot system or only the alarm mechanism is adopted, and then the manual mechanism is executed by the host computer. And actuating by controlling the surgical tool or the imaging tool from the embedded computer.
- the alarm mechanism and the emergency stop mechanism are first adopted to the surgical robot system or only the alarm mechanism is adopted, and the manual is performed by the main control computer.
- a mechanism for replacing the faulty one of the slave embedded computers with the master embedded computer, the master computer being embedded by the master embedded computer or other The computer controls the surgical tool or the imaging tool to perform an action.
- the recovery mechanism refers to that when the main control computer fails, the main embedded computer waits for the main control computer to restart and returns to normal. After the main control computer returns to normal, the operator is in the main The operation interface of the control computer performs a status inquiry operation, and the main control computer sends a status inquiry command to the main embedded computer through the local area network router, and after receiving the status response command sent by the main embedded computer, adjusting the operation The state of the robot system to the state before the failure.
- the alarm mechanism specifically includes: (1) when the main control computer fails, the main embedded computer causes the corresponding main control computer indicator to update to an error display state through the second communication bus; 2) when the main embedded computer fails, the main control computer automatically switches the operation interface to the manual operation interface, where the main embedded computer is prompted to be faulty, and the main control computer correspondingly The main embedded computer indicator light is updated to the error display state; (3) when a certain failure occurs from the embedded computer, the main control computer automatically switches the operation interface to the manual operation interface, and prompts a certain interface on the interface A failure occurs from the embedded computer, at which time the main embedded computer updates the corresponding embedded computer indicator to an erroneous display state via the second communication bus.
- the emergency stop mechanism refers to Controlling the surgical tool or the imaging tool by the corresponding surgical tool driving module or the imaging tool driving module after receiving the holding command of the main control computer or the main embedded computer from the embedded computer Stopping the motion and maintaining the current pose; or the emergency stop mechanism means replacing the hold command of the master computer after receiving the fault from the main embedded computer of the embedded computer
- the surgical tool drive module or the imaging tool drive module controls the surgical tool or the imaging tool to stop moving and maintain a current pose.
- the manual mechanism refers to directly controlling the main control computer, the main embedded computer or the slave embedded computer through a joint parameter manual adjustment area of the surgical robot, and further driving the module through the surgical tool or
- the imaging tool driving module controls the action of the surgical tool or the imaging tool.
- the specific process is: when the main control computer fails, the main embedded computer switches to a manual operation interface, and manually uses joint parameters. Adjusting the area directly controls each of the slave embedded computers, and then controlling the surgical tool or the imaging tool to perform an action by the surgical tool driving module or the imaging tool driving module; when the main embedded computer occurs In the event of a failure, the main control computer switches to a manual operation interface, and directly controls each of the slave embeddings through a manual adjustment section of joint parameters.
- the surgical tool or the imaging tool driving module controls the surgical tool or the imaging tool to perform an action; when a certain one of the slave embedded computers fails, the master control
- the computer switches to a manual operation interface, and the main embedded computer takes over one of the slave embedded computers, and the master computer directly controls the main embedded computer and the remaining non-faulty through the joint parameter manual adjustment area
- the operating tool or the imaging tool is controlled to operate from the embedded computer, and further by the surgical tool driving module or the imaging tool driving module.
- the host computer controls the surgical tool driving module by using the main embedded computer or the working embedded computer that is used from the embedded computer as a takeover failure, thereby controlling the operation
- the tool performs an action, wherein the upper computer is the main control computer or the main embedded computer; when the surgical robot is in a full running state or an incomplete running state, the main control computer is faulty, and the operation is controlled.
- the operation of the tool from the embedded computer works normally, and the main embedded computer is used as the main control computer as an example to describe controlling the operation of the surgical tool, and the operator operates the mapping selection area of the manual adjustment area of the joint parameter.
- the posture of the surgical tool driving module to be controlled, the main embedded computer reads the surgical arm joint parameters in a set period, and sends the generated desired pose to the slave embedded computer;
- the surgical tool driving module performs closed-loop control on the surgical actuator posture at the end of the surgical tool, in the specific order: a1) if the surgical tool carrying the surgical actuator at the end of the surgical tool is in an unfolded state, the surgical tool
- the drive module drives the surgical actuator at the end of the surgical tool to maintain the current position, posture and return to the initial state, thereby driving the surgical arm to return straight, and then proceeds to step a2); a2) if the surgical tool carried at the end of the surgical tool is performed
- the surgical tool driving module drives the surgical actuator at the end of the surgical tool to directly withdraw from the surgical incision on the patient to the initial position, and then proceeds to step a3); a3)
- the operator squats the surgical tool from the surgical tool driving module to complete the separation of
- the upper computer controls the main use of the embedded computer by controlling the failure as a takeover
- the embedded computer or the working of the embedded computer controls the imaging tool driving module to control the imaging tool to perform an action; when the surgical robot is in a fully operational state or an incomplete operating state, the control is controlled by a certain
- the slave computer malfunctioning from the operation of the imaging tool, and the master embedded computer is used as an example of the failure of the slave embedded computer to control the operation of the imaging tool, and the operator operates the joint
- the imaging tool driving module to be controlled in the mapping selection area of the parameter manual adjustment area
- the main control computer reads the surgical arm joint parameters in a set period and sends the generated desired pose to the main embedded computer
- the main embedded computer receives The specific sequence of the desired attitude signal by the imaging tool driving module to perform closed-loop control on the imaging illumination module posture at the end of the imaging tool is: b1) if
- the present invention has the following advantages due to the above technical solution: 1.
- the present invention passes the master meter in the surgical robot system when the surgical robot system is in a fully operational state or an incomplete operating state.
- the computer, the main embedded computer and the method of detecting faults from each other by the embedded computer can improve the safety and reliability of the operation of the surgical robot system without adding any auxiliary detecting components, and effectively reduce the communication burden of the system.
- the main embedded computer of the present invention is used to record the operating state of the surgical robot system. At the same time, the main embedded computer can be used as a redundant embedded computer, and when a certain embedded computer fails, the main embedded system A computer can replace a failed slave computer. 3.
- the present invention can complete the fault recovery by using a set security mechanism to assist in withdrawing the surgical robot part located in the patient body, which can be further Improve the safety of surgical robot systems.
- the invention can be widely applied to a minimally invasive surgical robot system.
- the surgical robot system comprises a main control computer, a main embedded computer and a plurality of slave embedded computers; the main control computer controls the main embedded computer and the embedded computer through a LAN router, and the main embedded computer can pass through the LAN router and the first A communication bus communicates with the embedded computer, wherein the first communication bus is preferably a CAN bus.
- the operating state of the surgical robot of the present invention includes a fully operational state and an incomplete operational state, wherein the full operational state is defined as: the main control computer continuously transmits the desired pose signal to the main embedded computer and each of the embedded embedded computers through the local area network router, Sending a motor position control signal from the embedded computer to the surgical tool drive module/imaging tool drive module through the first communication bus to control the operation tool/imaging tool to perform any action, and any continuous control from the embedded computer through the LAN router The computer sends the actual pose signal.
- the incomplete running state is defined as: the host computer does not continuously send the desired pose signal to the main embedded computer and any embedded computer through the LAN router, and each slave embedded computer does not continuously send the actual pose signal to the host computer. At the same time, any slave computer does not send a motor position control signal to the surgical tool drive module/imaging tool drive module through the first communication bus.
- This embodiment describes in detail the method for detecting the fault state of the surgical robot in full operation state, including the following contents:
- the main control computer broadcasts the desired pose signal to the main embedded computer and several embedded computers through the LAN router in a set period, and receives the idle operation command signal sent by the main embedded computer in a set period, and simultaneously
- the setting period receives the actual pose signals sent from the embedded computer;
- the main embedded computer receives the desired pose signal sent by the host computer in a set period, and sends a null operation command signal to the host computer at a set period and obtains a null operation response signal returned by the host computer;
- the first communication bus monitors the motor position control signals sent from each embedded computer;
- Each embedded computer receives the desired pose signal sent by the host computer through the LAN router at a set period and transmits the actual pose signal to the host computer through the LAN router; and simultaneously performs the operation on the first communication bus through the set period.
- the tool driving module/imaging tool driving module sends a motor position control signal;
- main embedded computer does not receive the desired pose signal sent by the host computer through the LAN router within the set period, and the main embedded computer does not receive the space returned by the host computer through the LAN router.
- operation response signal it is considered that the main control computer is in a state of full operation
- the main control computer fails, the alarm mechanism and the emergency stop mechanism are adopted for the surgical robot system, and after the recovery mechanism is executed on the main control computer, the main control computer continues to the main embedded computer and the embedded embedded through the local area network router.
- the computer sends a signal. If the recovery mechanism of the host computer is unsuccessful, the main embedded computer executes the manual mechanism, and controls the operation tool/imaging tool from the embedded computer through the LAN router.
- an alarm mechanism and an emergency stop mechanism are adopted for the surgical robot system, and a manual mechanism is performed by the main control computer, thereby controlling the operation by controlling the surgical tool/imaging tool from the embedded computer.
- the main control computer acts through the main embedded computer and other controlled surgical tools/imaging tools from the embedded computer.
- the recovery mechanism of the present invention means that when the main control computer fails, the main embedded computer waits for the main control computer to restart and returns to normal. After the main control computer returns to normal, the operator performs a status inquiry operation on the operation interface of the main control computer.
- the main control computer sends a status inquiry command to the main embedded computer through the local area network router, and after receiving the status response command sent by the main embedded computer, adjusts the state of the surgical robot system to the state before the failure.
- the alarm mechanism of the present invention is intended to attract the attention of the operator, and specifically includes:
- the main embedded computer updates the corresponding main control computer indicator to the error display state through the second communication bus
- the second communication bus is preferably a two-wire serial bus, that is, an I2C bus.
- the main control computer automatically switches the operation interface to the manual operation interface, prompting a certain failure from the embedded computer on the interface, and the main embedded computer passes the second communication at this time.
- the bus causes the corresponding indicator from the embedded computer to update to the error display state.
- the emergency stop mechanism of the present invention refers to stopping the movement of the surgical tool and the imaging tool by the corresponding surgical tool driving module/imaging tool driving module after receiving the holding command of the upper computer from the embedded computer, and maintaining the current posture.
- the upper computer can be a main control computer or a main embedded computer.
- the manual mechanism of the present invention refers to directly controlling the main control computer, the main embedded computer or the embedded computer through the manual adjustment section of the joint parameters of the surgical robot, and then controlling the operation by the surgical tool driving module/imaging tool driving module.
- the action of the tool/imaging tool, the specific process is:
- the main embedded computer switches to the manual operation interface, directly controls each slave embedded computer through the manual adjustment parameter of the joint parameter, and then controls the surgical tool through the surgical tool driving module/imaging tool driving module. / imaging tool to act;
- the main control computer switches to the manual operation interface, and directly controls each slave embedded computer through the manual adjustment parameter of the joint parameter, and then drives the module through the surgical tool/
- the imaging tool drive module controls the surgical tool/imaging tool to perform an action
- the main control computer switches to the manual operation interface, and the main embedded computer takes over one of the embedded embedded computers, and the main control computer directly controls the main embedded through the manual adjustment parameter of the joint parameters.
- the host computer controls the surgical tool driving module through the main embedded computer (as a slave computer that takes over the fault) or the working slave computer to control the operation of the surgical tool.
- the main embedded computer when the main control computer fails, the main embedded computer is used as the main control computer at this time, and the operator operates the posture of the surgical tool driving module to be controlled in the mapping selection area of the manual adjustment section of the joint parameter, and the main embedding
- the computer reads the surgical arm joint parameters in a set period, and sends the generated desired pose to the surgery from the embedded computer, receives the desired pose signal from the embedded computer, and drives the module to the end of the surgical tool through the surgical tool.
- the actuator pose is closed-loop controlled, thereby implementing the operation of the surgical robot to safely withdraw the portion of the surgical robot in the patient's body to the initial position, in the following order:
- the surgical tool driving module drives the surgical actuator at the end of the surgical tool to maintain the current position, posture and return to the initial state (eg, the surgical actuator is a surgical forceps) Should return to the closed position), and then drive the surgical arm back straight, then proceed to step 2);
- the surgical tool driving module drives the surgical actuator at the end of the surgical tool to directly withdraw from the surgical incision on the patient to the initial position, and then enter Step 3);
- the upper computer passes through the main embedded computer (as a socket computer to take over from the embedded computer) or works normally.
- the imaging tool is driven from the embedded computer to drive the module, thereby controlling the imaging tool to perform the action.
- the main embedded computer when a certain control image forming tool malfunctions from the embedded computer, the main embedded computer is used as an takeover from the embedded computer, and the operator operates the joint selection area of the joint parameter manual adjustment area.
- Imaging tool drive module to be controlled master computer Reading the surgical arm joint parameters in a set period and transmitting the generated desired pose to the main embedded computer, the main embedded computer receives the desired pose signal and the imaging illumination module position of the imaging tool end by the imaging tool drive module
- the posture is closed-loop controlled, thereby implementing the operation of the surgical robot to safely withdraw the portion of the surgical robot in which the imaging tool is located in the patient to the initial position, in the following order:
- the imaging tool driving module drives the imaging illumination module at the end of the imaging tool to maintain the current position and posture, thereby driving the surgical arm to return straight, and then entering the step 2);
- the imaging tool driving module drives the imaging illumination module at the end of the imaging tool to directly exit from the surgical incision on the patient to the initial position, Then proceed to step 3);
- This embodiment describes in detail the failure detection method of the surgical robot incomplete operation state, including the following contents:
- the main control computer sends a null operation instruction signal to the main embedded computer and several embedded computers through the LAN router in a set period, and receives the empty operation returned by the main embedded computer and each slave embedded computer in a set period. Answer signal.
- the main embedded computer receives the idle operation instruction signal sent by the main control computer in a set period and returns a null operation response signal to the main control computer, and sends a null operation instruction signal to the slave embedded computer through the local area network router at a set period and A null operation response signal returned from each embedded computer is received.
- Each embedded computer receives the idle operation command signal sent by the main control computer and the main embedded computer through the local area network router in a set period, and returns a null operation response signal to the main control computer and the main embedded computer in a set period.
- the command signal is considered to be a failure of the main embedded computer in an incomplete operating state.
- null operation response signal returned from the embedded computer through the LAN router within the set period, and if the main embedded computer does not receive the return from the embedded computer within the set period The null operation response signal is considered to have failed from the embedded computer in an incomplete operating state.
- the specific alarm mechanism, the recovery mechanism, the manual mechanism and the operation process are basically the same as those in Embodiment 1, the only difference The fault occurs when the main control computer, the main embedded computer or a certain embedded computer only adopts the alarm mechanism when the fault occurs in the incomplete operation state, and no emergency stop mechanism is adopted.
- the working principle of the alarm mechanism, the recovery mechanism, and the manual mechanism in this embodiment is completely the same as that in Embodiment 1, and details are not described herein again.
- the host computer controls the surgical tool driving module through the main embedded computer (as a slave computer that takes over the fault) or from the embedded computer to operate the surgical tool, thereby controlling the operation of the surgical tool.
- Example 1 is basically the same. Because the surgical robot is in an incomplete running state, the specific process of safely withdrawing the surgical tool in the surgical robot to the initial position is different, specifically:
- the surgical tool driving module drives the surgical arm to return straight, and then proceeds to step 2);
- the surgical tool driving module drives the surgical actuator at the end of the surgical tool to directly withdraw from the surgical incision on the patient to the initial position, and then enter Step 3);
- the upper computer passes through the main embedded computer (as a socket computer to take over from the embedded computer) or works normally.
- the imaging tool is driven from the embedded computer to drive the module, and then the imaging tool is controlled to perform the action.
- This process is basically the same as that in Embodiment 1. Since the surgical robot system is in an incomplete running state, the imaging tool in the surgical robot is safely withdrawn to the initial position. The process is different, specifically:
- step 2 If the surgical arm carrying the imaging illumination module at the end of the imaging tool is in an unfolded state, the imaging tool driving module drives the surgical arm to return straight, and then proceeds to step 2);
- the imaging tool drive module drives the imaging illumination module at the end of the imaging tool to directly exit from the surgical incision on the patient to the initial position, and then proceeds to step 3);
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Abstract
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- 一种手术机器人完全运行状态故障检测方法,其特征在于,所述手术机器人完全运行状态故障检测方法包括以下内容:1)主控计算机以设定周期通过局域网路由器分别向主嵌入式计算机和若干从嵌入式计算机广播期望位姿信号,并以设定周期接收所述主嵌入式计算机发送的空操作指令信号,且同时以设定周期接收各所述从嵌入式计算机发送的实际位姿信号;如果所述主嵌入式计算机、所述从嵌入式计算机在设定周期内未收到所述主控计算机通过所述局域网路由器发送的期望位姿信号,且所述主嵌入式计算机未通过所述局域网路由器接收到所述主控计算机返回的空操作应答信号,则认为所述主控计算机在完全运行状态下出现故障;2)所述主嵌入式计算机以设定周期接收所述主控计算机发送的期望位姿信号,并以设定周期向所述主控计算机发送空操作指令信号并获得所述主控计算机返回的空操作应答信号;且同时通过第一通信总线监听各所述从嵌入式计算机发送的电机位控信号;如果所述主控计算机在设定周期内未通过所述局域网路由器接收到所述主嵌入式计算机发送的空操作指令信号,则认为所述主嵌入式计算机在完全运行状态下出现故障;以及3)各所述从嵌入式计算机以设定周期通过所述局域网路由器接收所述主控计算机发送的期望位姿信号且通过所述局域网路由器向所述主控计算机发送实际位姿信号;同时以设定周期经所述第一通信总线向手术工具驱动模组或成像工具驱动模组发送电机位控信号;如果所述主控计算机在设定周期内未收到某一所述从嵌入式计算机通过所述局域网路由器发送的实际位姿信号,且如果在设定周期内所述主嵌入式计算机未通过所述第一通信总线监听到所述从嵌入式计算机发送的电机位控信号,则认为此所述从嵌入式计算机在完全运行状态下出现故障。
- 如权利要求1所述的一种手术机器人完全运行状态故障检测方法,其特征在于,当所述主控计算机发生故障时,对手术机器人系统采取报警机制和急停机制,并对所述主控计算机执行恢复机制后,所述主控计算机继续通过所述局域网路由器向所述主嵌入式计算机和各所述从嵌入式计算机发送信号,若对所述主控计算机的所述恢复机制未成功,则以所述主嵌入式计算机执行手动机制,并通过所述局域网路由器控制所述从嵌入式计算机,进而控制手术工具或成像工具进行动作。
- 如权利要求1所述的一种手术机器人完全运行状态故障检测方法,其特征 在于,当所述主嵌入式计算机发生故障时,对手术机器人系统采取报警机制和急停机制后,并通过所述主控计算机执行手动机制,进而通过所述从嵌入式计算机控制手术工具或成像工具进行动作。
- 如权利要求1所述的一种手术机器人完全运行状态故障检测方法,其特征在于,当某一所述从嵌入式计算机发生故障时,对手术机器人系统采取报警机制和急停机制后,通过所述主控计算机执行手动机制,以所述主嵌入式计算机代替出现故障的某一所述从嵌入式计算机,所述主控计算机通过所述主嵌入式计算机和其它所述从嵌入式计算机控制手术工具或成像工具进行动作。
- 如权利要求2所述的一种手术机器人完全运行状态故障检测方法,其特征在于,所述恢复机制是指所述主控计算机发生故障时,所述主嵌入式计算机等待所述主控计算机重启恢复正常,待所述主控计算机恢复正常后,操作者在所述主控计算机的操作界面进行状态询问操作,所述主控计算机通过所述局域网路由器向所述主嵌入式计算机发送状态询问指令,接收到所述主嵌入式计算机发来的状态应答指令后,调整手术机器人系统至发生故障前的状态。
- 如权利要求2或3或4所述的一种手术机器人完全运行状态故障检测方法,其特征在于,所述报警机制具体包括:1)当所述主控计算机发生故障时,所述主嵌入式计算机通过第二通信总线使得所对应的主控计算机指示灯更新到错误显示状态;2)当所述主嵌入式计算机发生故障时,所述主控计算机自动将操作界面切换到手动操作界面,在该界面上提示所述主嵌入式计算机发生故障,同时所述主控计算机将对应的主嵌入式计算机指示灯更新到错误显示状态;3)当某一所述从嵌入式计算机发生故障时,所述主控计算机自动将操作界面切换到手动操作界面,在该界面上提示某一所述从嵌入式计算机发生故障,此时所述主嵌入式计算机通过所述第二通信总线使得所对应的从嵌入式计算机指示灯更新到错误显示状态。
- 如权利要求2或3或4所述的一种手术机器人完全运行状态故障检测方法,其特征在于,所述急停机制是指所述从嵌入式计算机接收到所述主控计算机或所述主嵌入式计算机的保持命令后通过相应所述手术工具驱动模组或所述成像工具驱动模组控制所述手术工具和所述成像工具停止运动,并保持当前位姿;或所述急停机制是指代替出现故障的某一所述从嵌入式计算机的所述主嵌入式计算机接收到所述主控计算机的保持命令后通过相应所述手术工具驱动模组或 所述成像工具驱动模组控制所述手术工具和所述成像工具停止运动,并保持当前位姿。
- 如权利要求2或3或4所述的一种手术机器人完全运行状态故障检测方法,其特征在于,所述手动机制是指通过手术机器人的关节参数手动调整区直接控制所述主控计算机、所述主嵌入式计算机或所述从嵌入式计算机,进而通过所述手术工具驱动模组或所述成像工具驱动模组控制所述手术工具或所述成像工具的动作,具体过程为:当所述主控计算机发生故障时,所述主嵌入式计算机切换到手动操作界面,通过关节参数手动调整区直接控制各所述从嵌入式计算机,进而通过所述手术工具驱动模组或所述成像工具驱动模组控制所述手术工具和或所述成像工具进行动作;当所述主嵌入式计算机发生故障时,所述主控计算机切换到手动操作界面,通过关节参数手动调整区直接控制各所述从嵌入式计算机,进而通过所述手术工具驱动模组或所述成像工具驱动模组控制所述手术工具或所述成像工具进行动作;当某一所述从嵌入式计算机发生故障时,所述主控计算机切换到手动操作界面,所述主嵌入式计算机接管故障的某一所述从嵌入式计算机,所述主控计算机通过关节参数手动调整区直接控制所述主嵌入式计算机和其余未出现故障的所述从嵌入式计算机,进而通过所述手术工具驱动模组或所述成像工具驱动模组控制所述手术工具或所述成像工具进行动作。
- 如权利要求2或3或4或5所述的一种手术机器人完全运行状态故障检测方法,其特征在于,上位机通过作为接管故障的某一所述从嵌入式计算机使用的所述主嵌入式计算机或正常工作的所述从嵌入式计算机控制所述手术工具驱动模组,进而控制所述手术工具进行动作,其中,上位机包括所述主控计算机或所述主嵌入式计算机;以所述主控计算机发生故障,控制所述手术工具进行动作的所述从嵌入式计算机工作正常,所述主嵌入式计算机作为所述主控计算机进行使用为例说明控制所述手术工具进行动作,操作者操作关节参数手动调整区中映射选择区中所要控制的所述手术工具驱动模组的位姿,所述主嵌入式计算机以设定周期读取手术臂关节参数,并将产生的期望位姿发送到所述从嵌入式计算机,所述从嵌入式计算机接收到期望位姿信号并通过所述手术工具驱动模组对所述手术工具末端的手术执行器位姿进行闭环控制,具体顺序为:a1)如果所述手术工具末端携带手术执行器的手术臂处于展开状态,则所述手 术工具驱动模组驱动所述手术工具末端的手术执行器保持当前的位置、姿态并恢复至初始状态,进而驱动手术臂回直,然后进入步骤a2);a2)如果所述手术工具末端携带的手术执行器未处于初始位置且手术臂处于直态,则所述手术工具驱动模组驱动所述手术工具末端的手术执行器直接从病人身上的手术切口退出至初始位置,然后进入步骤a3);a3)操作者将所述手术工具从所述手术工具驱动模组上缷下,完成所述手术工具与手术机器人的分离。
- 如权利要求9所述的一种手术机器人完全运行状态故障检测方法,其特征在于,当所述手术工具从病人身上的手术切口退出,完成所述手术工具与手术机器人的完全分离时,上位机通过控制作为接管故障的某一所述从嵌入式计算机使用的所述主嵌入式计算机或正常工作的所述从嵌入式计算机控制所述成像工具驱动模组,进而控制所述成像工具进行动作,其中,上位机包括所述主控计算机或所述主嵌入式计算;以某一控制所述成像工具进行动作的所述从嵌入式计算机发生故障,所述主嵌入式计算机作为接管发生故障的所述从嵌入式计算机进行使用为例说明控制所述成像工具进行动作,操作者操作关节参数手动调整区的映射选择区中所要控制的所述成像工具驱动模组,所述主控计算机以设定周期读取手术臂关节参数并将产生的期望位姿发送到所述主嵌入式计算机,所述主嵌入式计算机接收到期望位姿信号通过所述成像工具驱动模组对所述成像工具末端的成像照明模组位姿进行闭环控制,具体顺序为:b1)如果所述成像工具末端携带成像照明模组的手术臂处于展开状态,则所述成像工具驱动模组驱动所述成像工具末端的成像照明模组保持当前的位置、姿态,进而驱动手术臂回直,然后进入步骤b2);b2)如果所述成像工具末端携带的成像照明模组未处于初始位置且手术臂处于直态,则所述成像工具驱动模组驱动所述成像工具末端的成像照明模组直接从病人身上的手术切口退出至初始位置,然后进入步骤b3);b3)操作者将所述成像工具从所述成像工具驱动模组上缷下,完成所述成像工具与手术机器人的分离。
- 一种手术机器人不完全运行状态故障检测方法,其特征在于包括以下内容:1)主控计算机以设定周期通过局域网路由器分别向所述主嵌入式计算机和若干所述从嵌入式计算机发送空操作指令信号,并以设定周期接收所述主嵌入式计算 机和各所述从嵌入式计算机返回的空操作应答信号;如果所述主嵌入式计算机和所述从嵌入式计算机在设定周期内均未收到所述主控计算机通过所述局域网路由器发送的空操作指令信号,则认为所述主控计算机在不完全运行状态下出现故障;2)所述主嵌入式计算机以设定周期接收所述主控计算机发送的空操作指令信号且向所述主控计算机返回空操作应答信号,并以设定周期通过所述局域网路由器向所述从嵌入式计算机发送空操作指令信号且接收各所述从嵌入式计算机返回的空操作应答信号;如果所述主控计算机在设定周期内未通过所述局域网路由器接收到所述主嵌入式计算机返回的空操作应答信号,且各所述从嵌入式计算机在设定周期内未接收到所述主嵌入式计算机发送的空操作指令信号,则认为所述主嵌入式计算机在不完全运行状态下出现故障;3)各所述从嵌入式计算机以设定周期通过所述局域网路由器接收所述主控计算机和所述主嵌入式计算机发送的空操作指令信号,且以设定周期向所述主控计算机和所述主嵌入式计算机返回空操作应答信号;如果所述主控计算机在设定周期内未收到某一所述从嵌入式计算机通过所述局域网路由器返回的空操作应答信号,且如果在设定周期内所述主嵌入式计算机未收到此所述从嵌入式计算机返回的空操作应答信号,则认为此所述从嵌入式计算机在不完全运行状态下出现故障。
- 如权利要求11所述的一种手术机器人不完全运行状态故障检测方法,其特征在于,当所述主控计算机在不完全运行状态下发生故障时,对手术机器人系统采取报警机制,并对所述主控计算机执行恢复机制后,所述主控计算机继续通过所述局域网路由器向所述主嵌入式计算机和各所述从嵌入式计算机发送信号,若对所述主控计算机的所述恢复机制未成功,则以所述主嵌入式计算机执行手动机制,并通过所述局域网路由器控制所述从嵌入式计算机,进而控制手术工具/成像工具进行动作。
- 如权利要求11所述的一种手术机器人不完全运行状态故障检测方法,其特征在于,当所述主嵌入式计算机在不完全运行状态下发生故障时,对手术机器人系统采取报警机制,并通过所述主控计算机执行手动机制,进而通过所述从嵌入式计算机控制手术工具/成像工具进行动作。
- 如权利要求11所述的一种手术机器人不完全运行状态故障检测方法,其特征在于,当某一所述从嵌入式计算机在不完全运行状态下发生故障时,对手术机器人系统采取报警机制后,通过所述主控计算机执行手动机制,以所述主嵌入式计算机代替出现故障的某一所述从嵌入式计算机,所述主控计算机通过所述主嵌入式 计算机和其它所述从嵌入式计算机控制手术工具/成像工具进行动作。
- 如权利要求12所述的一种手术机器人不完全运行状态故障检测方法,其特征在于,所述恢复机制是指所述主控计算机发生故障时,所述主嵌入式计算机等待所述主控计算机重启恢复正常,待所述主控计算机恢复正常后,操作者在所述主控计算机的操作界面进行状态询问操作,所述主控计算机通过所述局域网路由器向所述主嵌入式计算机发送状态询问指令,接收到所述主嵌入式计算机发来的状态应答指令后,调整手术机器人系统至发生故障前的状态。
- 如权利要求12或13或14所述的一种手术机器人不完全运行状态故障检测方法,其特征在于,所述报警机制具体包括:当所述主控计算机发生故障时,所述主嵌入式计算机通过通信总线使得所对应的主控计算机指示灯更新到错误显示状态;当所述主嵌入式计算机发生故障时,所述主控计算机自动将操作界面切换到手动操作界面,在该界面上提示所述主嵌入式计算机发生故障,同时所述主控计算机将对应的主嵌入式计算机指示灯更新到错误显示状态;当某一所述从嵌入式计算机发生故障时,所述主控计算机自动将操作界面切换到手动操作界面,在该界面上提示某一所述从嵌入式计算机发生故障,此时所述主嵌入式计算机通过所述通信总线使得所对应的从嵌入式计算机指示灯更新到错误显示状态。
- 如权利要求12或13或14所述的一种手术机器人不完全运行状态故障检测方法,其特征在于,所述手动机制是指通过手术机器人的关节参数手动调整区直接控制所述主控计算机、所述主嵌入式计算机或所述从嵌入式计算机,进而通过手术工具驱动模组或成像工具驱动模组控制所述手术工具或所述成像工具的动作,具体过程为:当所述主控计算机发生故障时,所述主嵌入式计算机切换到手动操作界面,通过关节参数手动调整区直接控制各所述从嵌入式计算机,进而通过所述手术工具驱动模组或所述成像工具驱动模组控制所述手术工具和或所述成像工具进行动作;当所述主嵌入式计算机发生故障时,所述主控计算机切换到手动操作界面,通过关节参数手动调整区直接控制各所述从嵌入式计算机,进而通过所述手术工具驱动模组或所述成像工具驱动模组控制所述手术工具或所述成像工具进行动作;当某一所述从嵌入式计算机发生故障时,所述主控计算机切换到手动操作界面,所述主嵌入式计算机接管故障的某一所述从嵌入式计算机,所述主控计算机通 过关节参数手动调整区直接控制所述主嵌入式计算机和其余未出现故障的所述从嵌入式计算机,进而通过手术工具驱动模组所述手术工具驱动模组或所述成像工具驱动模组控制所述手术工具或所述成像工具进行动作。
- 权利要求12或13或14所述的一种手术机器人不完全运行状态故障检测方法,其特征在于,上位机通过作为接管故障的某一所述从嵌入式计算机使用的所述主嵌入式计算机或正常工作的所述从嵌入式计算机控制手术工具驱动模组,进而控制所述手术工具进行动作,其中,上位机为所述主控计算机或所述主嵌入式计算机;以所述主控计算机发生故障,控制所述手术工具进行动作的所述从嵌入式计算机工作正常,所述主嵌入式计算机作为所述主控计算机进行使用为例说明控制所述手术工具进行动作,操作者操作关节参数手动调整区的映射选择区中所要控制的所述手术工具驱动模组的位姿,所述主嵌入式计算机以设定周期读取手术臂关节参数,并将产生的期望位姿发送到所述从嵌入式计算机,所述从嵌入式计算机接收到期望位姿信号并通过所述手术工具驱动模组对所述手术工具末端的手术执行器位姿进行控制,具体顺序为:a1)如果所述手术工具末端携带手术执行器的手术臂处于展开状态,则所述手术工具驱动模组驱动手术臂回直,然后进入步骤a2);a2)如果所述手术工具末端携带的手术执行器未处于初始位置且手术臂处于直态,则所述手术工具驱动模组驱动所述手术工具末端的手术执行器直接从病人身上的手术切口退出至初始位置,然后进入步骤a3);a3)操作者将所述手术工具从所述手术工具驱动模组上缷下,完成所述手术工具与手术机器人的分离。
- 如权利要求18所述的一种手术机器人不完全运行状态故障检测方法,其特征在于,当所述手术工具从病人身上的手术切口退出,完成所述手术工具与手术机器人的完全分离时,上位机通过作为接管故障的某一所述从嵌入式计算机使用的所述主嵌入式计算机或正常工作的所述从嵌入式计算机控制成像工具驱动模组,进而控制所述成像工具进行动作,其中,上位机为所述主控计算机或所述主嵌入式计算机;以某一控制所述成像工具进行动作的所述从嵌入式计算机发生故障,所述主嵌入式计算机作为接管发生故障的所述从嵌入式计算机进行使用为例说明控制所述成像工具进行动作,操作者操作关节参数手动调整区的映射选择区中所要控制的所 述成像工具驱动模组,所述主控计算机以设定周期读取手术臂关节参数并将产生的期望位姿发送到所述主嵌入式计算机,所述主嵌入式计算机接收到期望位姿信号通过所述成像工具驱动模组对所述成像工具末端的成像照明模组位姿进行控制,具体顺序为:b1)如果所述成像工具末端携带成像照明模组的手术臂处于展开状态,则所述成像工具驱动模组驱动手术臂回直,然后进入步骤b2);b2)如果所述成像工具末端携带的成像照明模组未处于初始位置且手术臂处于直态,则所述成像工具驱动模组驱动所述成像工具末端的成像照明模组直接从病人身上的手术切口退出至初始位置,然后进入步骤b3);b3)操作者将所述成像工具从所述成像工具驱动模组上缷下,完成所述成像工具与手术机器人的分离。
- 权利要求16所述的一种手术机器人不完全运行状态故障检测方法,其特征在于,所述通信总线采用两线式串行总线。
- 一种手术机器人运行状态故障检测方法,其中所述手术机器人的运行状态包括完全运行状态和不完全运行状态,其特征在于:所述手术机器人运行状态故障检测方法采用如权利要求1-10任一所述的一种手术机器人完全运行状态故障检测方法,以及如权利要求11-20任一所述的一种手术机器人不完全运行状态故障检测方法。
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JP2012071406A (ja) * | 2010-09-29 | 2012-04-12 | Olympus Corp | マスタ・スレーブ方式マニピュレータの制御装置及びその制御方法 |
US20130296737A1 (en) * | 2012-05-02 | 2013-11-07 | University Of Maryland, College Park | Real-time tracking and navigation system and method for minimally invasive surgical procedures |
CN106175936A (zh) * | 2016-08-31 | 2016-12-07 | 北京术锐技术有限公司 | 一种手术机器人完全运行状态故障检测方法 |
CN106272554A (zh) * | 2016-08-31 | 2017-01-04 | 北京术锐技术有限公司 | 一种手术机器人运行状态故障检测方法 |
CN106370949A (zh) * | 2016-08-31 | 2017-02-01 | 北京术锐技术有限公司 | 一种手术机器人不完全运行状态故障检测方法 |
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US11357584B2 (en) | 2022-06-14 |
EP3508157A1 (en) | 2019-07-10 |
EP3508157A4 (en) | 2020-05-13 |
EP3508157B1 (en) | 2024-03-20 |
JP7211948B2 (ja) | 2023-01-24 |
KR102263570B1 (ko) | 2021-06-14 |
US20190192246A1 (en) | 2019-06-27 |
CA3035311A1 (en) | 2018-03-08 |
CA3035311C (en) | 2023-08-29 |
JP2019526406A (ja) | 2019-09-19 |
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