WO2018040705A1 - 一种拆卸的机械式连接带软胶层的绝缘接头 - Google Patents

一种拆卸的机械式连接带软胶层的绝缘接头 Download PDF

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WO2018040705A1
WO2018040705A1 PCT/CN2017/090706 CN2017090706W WO2018040705A1 WO 2018040705 A1 WO2018040705 A1 WO 2018040705A1 CN 2017090706 W CN2017090706 W CN 2017090706W WO 2018040705 A1 WO2018040705 A1 WO 2018040705A1
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WIPO (PCT)
Prior art keywords
sleeve
insulating member
insulating
joint
rubber layer
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PCT/CN2017/090706
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English (en)
French (fr)
Inventor
魏海洋
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赛洛克流体设备成都有限公司
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Publication of WO2018040705A1 publication Critical patent/WO2018040705A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L25/00—Constructive types of pipe joints not provided for in groups F16L13/00 - F16L23/00 ; Details of pipe joints not otherwise provided for, e.g. electrically conducting or insulating means
    • F16L25/02—Electrically insulating joints or couplings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L25/00—Constructive types of pipe joints not provided for in groups F16L13/00 - F16L23/00 ; Details of pipe joints not otherwise provided for, e.g. electrically conducting or insulating means
    • F16L25/02—Electrically insulating joints or couplings
    • F16L25/025—Electrically insulating joints or couplings for joints with sleeve or socket
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00—Protection of pipes or objects of similar shape against external or internal damage or wear

Definitions

  • the invention relates to the field of insulated joints, and in particular to a detachable mechanical joint with an insulating joint with a soft rubber layer.
  • the risk of corrosion of pipes on industrial installations is generally greater than the risk of corrosion in long-distance pipelines, because in most cases, pipelines can form corrosive batteries with reinforced concrete foundations.
  • Regional cathodic protection can be used to overcome this corrosion hazard in different types of industrial plant areas, using a method similar to that of local cathodic protection.
  • the protected area is unrestricted, meaning that there is no electrical insulation between the pipe and the connected and branched pipes.
  • the purpose of partial cathodic protection is not only to compensate for the battery current of the external cathode structure, but also to fully cathodize the protected structure to meet the cathodic protection criteria.
  • the change in the ground potential of the tube is only related to the nearby reference electrode, but has little to do with the remote earth potential.
  • the potential is negatively shifted, the metal anodization reaction has a reduced overpotential, and the reaction speed is reduced, so that the metal corrosion rate is reduced, which is called a cathodic protection effect.
  • a protective method that uses the cathodic protection effect to mitigate corrosion of metal equipment is called cathodic protection. Electrons are introduced into the metal from the external circuit for the depolarizing agent to reduce the reaction, thereby suppressing the metal oxidation reaction (electron loss reaction). When the metal oxidation reaction rate is reduced to zero, only the depolarizer cathode reaction occurs on the metal surface.
  • Insulated joint is an important component required for cathodic protection of pipelines in order to prevent galvanic corrosion during pipeline transportation. It is mainly used in gas transmission and distribution systems and gas pressure regulating stations. Its function is to adjust the gas transmission and distribution pipelines between sections. The pressure station and the transmission and distribution pipeline are insulated from each other to protect them from electrochemical corrosion and prolong the service life.
  • the existing welded joints of the welded joints are usually very uneven in appearance.
  • the insulation material is damaged due to excessive temperature.
  • the connection relationship cannot be disassembled.
  • the intact parts should also be discarded together; during the use, the surface of the inner surface of the insulated joint will damage the surface of the pipe, especially the unevenness of the welded joints, which is not conducive to the protection of the anti-corrosion insulation, resulting in a great degree of waste, which is not conducive to Environmental protection.
  • the technical problem to be solved by the invention is that the inner surface of the insulating joint damages the surface of the pipe and the detachable connection between the sleeve and the sleeve, and the purpose is to provide a mechanical joint with a soft rubber layer to be disassembled, and to solve the inside of the insulated joint.
  • the surface of the material can damage the surface of the pipe and the detachable connection of the casing to the sleeve.
  • a disassembled mechanical connection of an insulated joint with a soft rubber layer comprising two sleeves and a sleeve, characterized in that: a soft rubber layer, a sleeve, a sleeve and a body are arranged inside the two sleeves and the sleeve
  • the soft rubber layer is in the shape of a cylindrical hollow tube, and the soft rubber layer Covered inside the casing and sleeve by injection molding, the outer wall of the soft rubber layer is seamlessly connected with the inner wall of the sleeve and the sleeve; the surface of the sleeve and the sleeve are provided with a layer of insulating glue, and the surface of the sleeve is Four kinds of insulating members are fitted and covered, the inner side of the insulating member A is connected to the outer side of the insulating member D, and the insulating member B and the insulating member C are disposed in the inner side of the insulating member A and the outer side of the insul
  • the outer side of the insulating member F is connected to the inner side of the insulating member E, the inner side of the insulating member F is covered on the surface of the sleeve, and the sleeve and the two sleeves are connected by a screw connection or a spline, and the joint is a trapezoidal structure with a trapezoidal surface.
  • the inner material surface of the insulated joints may damage the surface of the pipeline, especially the unevenness of the welded joints causes damage to the surface material of the pipeline, and the insulation material may be damaged due to excessive temperature during the welding process.
  • the invention provides a soft rubber layer inside the sleeve and the sleeve, improves the material of the contact surface, plays a protective role on the pipeline, and adopts a physical connection between the mechanical blocks, and belongs to an internal connecting structure, which does not affect the appearance; It is a cold connection, and there is no case of high temperature damage to the insulating material.
  • the surface of the sleeve is covered by the embedded insulating member. Due to the principle of thermal expansion and contraction, a certain cavity is left to optimize the insulation effect.
  • the two insulating members E disposed on the surface of the sleeve are provided with sleeves on both sides of the sleeve, and both sides have a pressing action.
  • the cut surface of the insulating member E is a fold line shape, and the joint with the sleeve is a horizontal line, and the side close to the tube is Axis, rotate 120° clockwise to the other side of the fold line.
  • An O-ring is disposed at a joint of the sleeve and the sleeve, and an O-ring is sleeved at an interface position of the joint.
  • the O-ring is a circular rubber ring with a circular cross section. It is mainly used to prevent the leakage of liquid and gaseous media under static conditions.
  • the rubber ring provides the designer with an effective and economical sealing component. Solve the problem of gaps in the connection between the sleeve and the sleeve, to the effect of sealing.
  • the O-ring is a hydrogenated butadiene rubber O-ring or a polytetrafluoroethylene O-ring.
  • the O-ring is a hydrogenated butadiene rubber O-ring or a Teflon O-ring.
  • Hydrogenated butyl cyanide rubber O-ring has good corrosion resistance, tear resistance and compression deformation resistance. It is resistant to ozone, sunlight and oil. The normal temperature range is -40 ° C ⁇ 150 ° C. Cathodic protection is implemented.
  • PTFE in aerospace, electrical, chemical, mechanical, instrumentation, metal surface treatment
  • the pharmaceutical, food, metallurgical smelting, hydraulic and other industries widely used as high temperature resistant, corrosion resistant materials, low friction coefficient, anti-adhesive coating, etc. it has become an irreplaceable product.
  • Polytetrafluoroethylene O-ring rubber ring the normal operating temperature range is -25 ° C ⁇ 170 ° C, because of high temperature resistance, corrosion-resistant materials, low friction coefficient, so the gas transmission and distribution pipeline between the sections, gas pressure regulating station and The transmission and distribution pipelines are insulated from each other to protect them from electrochemical corrosion. Extended service life.
  • the thickness of the sleeve is 2cm
  • the thickness of the sleeve is 2cm
  • the thickness of the soft rubber layer is 0.5cm
  • the thickness of the insulating rubber is 0.3cm.
  • One of the sleeves is welded to one end of the sleeve, and the other sleeve is welded to the sleeve. One end.
  • the soft rubber layer In order to make the soft rubber layer better protect the inside of the sleeve and the sleeve, the material of the pipe surface is not damaged, so the thickness is required.
  • the soft rubber thickness In the sleeve and sleeve of this specification, the soft rubber thickness is 0.5cm, the edge The thickness of the glue is 0.3 cm. Most suitable.
  • the glue is a thixotropic insulating rubber or a thermosetting adhesive.
  • Insulating adhesive is a multi-component composite adhesive with good electrical insulation properties. It is made of asphalt, natural resin or synthetic resin as the main material. It has a very high viscosity at normal temperature and is heated during use to improve fluidity, making it easy to infuse, impregnate and coat.
  • thermosetting adhesive is used for various pipes or as a Composite insulating adhesive; castable, sealant. Both materials protect the casing and sleeve surface materials from electrochemical corrosion.
  • the present invention has the following advantages and beneficial effects:
  • the disassembled mechanical connection is provided with an insulating joint with a soft rubber layer, and the mechanical blocks are physically connected, and can be disassembled, so as to avoid the damage of any component, due to the unremovable connection relationship, the intact components are also required. Discarded together, causing a great deal of waste;
  • Figure 1 is a schematic view of the structure of the present invention.
  • the present invention is a detachable mechanically connected insulating joint with a soft rubber layer comprising two sleeves 6 and a sleeve 9, both of which are cylindrical hollow tubes
  • the casing 6 has a cavity diameter of 5 cm
  • the casing 6 has a thickness of 1 cm
  • the casing 6 has a length of 30 cm
  • the sleeve 9 has a cavity diameter of 6 cm
  • the sleeve 9 has a thickness of 1 cm
  • the sleeve 9 has a length of 25 cm.
  • a soft rubber layer 7 is disposed inside the two sleeves 6 and the sleeve 9, and the soft rubber layer 7 improves the material of the contact surface to protect the sleeve 6, the sleeve 9, and the pipeline, and avoids the welding of the conventional joint joint. Because the rough surface of the joint causes the uneven surface of the pipe to damage the surface material of the pipe, which is not conducive to the protection of the anti-corrosion insulation, causing a great degree of waste; the soft rubber layer 7 is injection molded. The way is covered inside the casing 6.
  • the soft rubber layer 7 has a cylindrical hollow tube shape, the soft rubber layer 5 has a cavity diameter of 4.8 cm, and the soft rubber layer 5 has a thickness of 0.2 cm. Connect the insulated joint to the pipe to start working.
  • the present invention is a detachable mechanically connected insulating joint with a soft rubber layer comprising two sleeves 6 and a sleeve 9, both of which are cylindrical hollow tubes
  • the casing 6 has a cavity diameter of 5 cm
  • the casing 6 has a thickness of 1 cm
  • the casing 6 has a length of 30 cm
  • the sleeve 9 has a cavity diameter of 6 cm
  • the sleeve 92 has a thickness of 1 cm
  • the sleeve 9 has a length of 25 cm.
  • the threaded connection is a physical connection between the two mechanical blocks and can be disassembled. This avoids the use of welded joints due to the failure of any of the components. Because the welded joints are not fixed, the good parts must be removed together. Discarding has caused a huge amount of waste.
  • An O-ring 11 is provided at the joint 8 of the sleeve 9 and the sleeve 6.
  • the O-ring 11 is made of hydrogenated butyl cyanide rubber O-ring 11 because the hydrogenated butadiene rubber O-ring 11 has corrosion resistance, tear resistance and compression set resistance, and normal use temperature.
  • the range is -40 ° C ⁇ 150 ° C. Connect the insulated joint to the pipe to start working.
  • Embodiment 3 The difference between Embodiment 3 and Embodiments 1 and 2 is that:
  • the invention relates to a disassembled mechanical joint with a soft rubber layer, comprising two sleeves 6 and a sleeve 9, the sleeve 6 and the sleeve 9 are both cylindrical hollow tubes, and the sleeve 6 is hollow.
  • the diameter is 10 cm
  • the thickness of the sleeve 6 is 2 cm
  • the length of the sleeve 6 is 40 cm
  • the diameter of the sleeve 9 is 12 cm
  • the thickness of the sleeve 9 is 2 cm
  • the length of the sleeve 2 is 35 cm.
  • the working environment temperature is 50 degrees
  • the connection mode is spline connection
  • the outside of the sleeve 6 is an internal spline
  • the inside of the sleeve 9 is an external spline
  • the spline shape is circular, the diameter is 10 cm, and the number of teeth is 50
  • the shape of the tooth is a triangular cylinder, and the triangle of the triangular cylinder
  • the shape of the base is 0.6 cm and the height is 0.9 cm; the length of the teeth is 5 cm.
  • a soft rubber layer 7 is disposed inside the two sleeves 6 and the sleeve 9, and the soft rubber layer 7 improves the material of the contact surface to protect the sleeve 6, the sleeve 9, and the pipeline, in the sleeve 6 and the sleeve.
  • the surface of the 9 is provided with a layer of thixotropic insulating rubber, and the surface of the sleeve is covered by four kinds of insulating members, the inner side of the insulating member A1 is connected with the outer side of the insulating member D4, and the insulating member B2 and the insulating member C3 are disposed at In the gap between the inner side of the insulating member A1 and the outer side of the insulating member D4, the insulating member B2 is embedded inside the insulating member A1, and the insulating member C3 is embedded between the insulating member B2 and the insulating member D4 and has a gap at the fitting portion, and the insulating member B2, the insulating member C3, and the insulating member D4 are all inside the insulating member A1; the surface of the sleeve is covered by four kinds of insulating members, the inner side of the insulating member A1 is connected to the outer side of the insulating member D4, and the outer side of the two
  • the outer side of the insulating member F10 is connected to the inner side of the insulating member 5E, and the inner side of the insulating member F10 covers the surface of the sleeve.
  • the thixotropic insulating rubber has a thickness of 0.3 cm.
  • Insulating adhesive is a multi-component composite adhesive with good electrical insulation properties, which can protect the surface materials of sleeve 1 and sleeve 2 from electrochemical corrosion and prolong service life.
  • An O-ring 11 is provided at the joint 4 of the sleeve 2 and the sleeve 1.
  • the embodiment 3 has the best effect of protecting the pipeline.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
  • Flanged Joints, Insulating Joints, And Other Joints (AREA)

Abstract

一种拆卸的机械式连接带软胶层的绝缘接头，包括两根套管（6）和一个套筒（9），两根套管（6）和套筒（9）内部均设置软胶层（7），套管（6）、套筒（9）和软胶层（7）均为圆柱形空心管形状，软胶层（7）采用注塑的方式覆盖在套管（6）和套筒（9）的内部，软胶层（7）的外壁与套管（6）和套筒（9）的内壁无缝连接；套管（6）和套筒（9）的表面均设置一层绝缘胶，套筒（9）与两根套管（6）之间采用螺纹连接或者花键连接，连接处为梯形结构，表面为梯形的上底和两个侧边。该绝缘接头在套管（6）和套筒（9）内部均设置软胶层（7），改善了接触面的材质，对管道起到了保护的作用，并且采用机械块之间物理连接，属于一个内部的连接结构，不影响美观；属于冷连接，不会出现高温损坏绝缘材料这一情况。

Description

一种拆卸的机械式连接带软胶层的绝缘接头 技术领域
本发明涉及一种绝缘接头领域，具体涉及一种拆卸的机械式连接带软胶层的绝缘接头。
背景技术
在工业装置上管道的腐蚀危险一般比长输管道中的腐蚀危险大，因为在大多数情况下，管道会与钢筋混凝土基础形成腐蚀电池。在不同种类的工业装置区域内能够利用区域阴极保护来克服这种腐蚀危险，所用方法类似于局部阴极保护的方法。受保护的区域是没有限制的，也就是说管道与连接的和分支的管道之间是没有电绝缘的。局部阴极保护的目的不仅是要补偿外部阴极构筑物的电池电流，而且要使被保护的构筑物充分阴极极化，从而满足阴极保护准则要求。在局部阴极保护中，管地电位的变化只与附近的参比电极有关系，而与远方大地电位少有联系。金属-电解质溶解腐蚀体系受到阴极极化时，电位负移，金属阳极氧化反应过电位减小，反应速度减小，因而金属腐蚀速度减小，称为阴极保护效应。利用阴极保护效应减轻金属设备腐蚀的防护方法叫做阴极保护。由外电路向金属通入电子，以供去极化剂还原反应所需，从而使金属氧化反应(失电子反应)受到抑制。当金属氧化反应速度降低到零时，金属表面只发生去极化剂阴极反应。
绝缘接头是管线输送中为防止电化腐蚀，对管线实行阴极保护所需的重要元件，主要应用于燃气输配系统和燃气调压站，其作用是将燃气输配管线的各段间、燃气调压站与输配管线间相互绝缘隔离，保护其不受电化学腐蚀，延长使用寿命。
但是现有焊接式连接的绝缘接头，通常在外形上凹凸不平十分的不美观，焊接过程中，由于温度过高会导致绝缘材料受损，任一部件损坏时，由于不能拆卸的连接关系，导致完好部件也要一并丢弃；使用过程中，由于绝缘接头内部材料表面会损坏管道表面，尤其是焊接点的凹凸不平之处，不利于防腐绝缘保护、造成了极大程度上的浪费、不利于环保。
发明内容
本发明所要解决的技术问题是绝缘接头内部材料表面会损坏管道表面和套管与套筒的可拆卸连接，目的在于提供一种拆卸的机械式连接带软胶层的绝缘接头，解决绝缘接头内部材料表面会损坏管道表面和套管与套筒的可拆卸连接的问题。
本发明通过下述技术方案实现：
一种拆卸的机械式连接带软胶层的绝缘接头，包括两根套管和一个套筒，其特征在于：两根套管和套筒内部均设置软胶层，套管、套筒和体软胶层均为圆柱形空心管形状，软胶层 采用注塑的方式覆盖在套管和套筒的内部，软胶层的外壁与套管和套筒的内壁无缝连接；套管和套筒的表面均设置一层绝缘胶，套管表面的由4种规格的绝缘件嵌合覆盖，绝缘件A的内侧与绝缘件D的外侧连接，绝缘件B和绝缘件C安置在绝缘件A的内侧与绝缘件D的外侧连接的空隙内，绝缘件B嵌在绝缘件A内侧，绝缘件C嵌在绝缘件B和绝缘件D之间并且嵌合处均有空隙，绝缘件B、绝缘件C、绝缘件D均在绝缘件A内侧；套筒表面的由4种规格的绝缘件嵌合覆盖，绝缘件A的内侧与绝缘件D的外侧连接，两个绝缘件E外侧分别嵌合在绝缘件A内侧和绝缘件D内侧并且嵌合处均有空隙，绝缘件F外侧和绝缘件E内侧连接，绝缘件F内侧覆盖在套筒表面，套筒与两根套管之间采用螺纹连接或者花键联接，连接处为梯形结构，表面为梯形的上底和两个侧边。现有焊接式连接的绝缘接头，绝缘接头内部材料表面会损坏管道表面，尤其是焊接点的凹凸不平之处导致管道表面材料受损，焊接过程中，由于温度过高会导致绝缘材料受损，本发明在套管和套筒内部均设置软胶层，改善了接触面的材质，对管道起到了保护的作用，并且采用机械块之间物理连接，属于一个内部的连接结构，不影响美观；属于冷连接，不会出现高温损坏绝缘材料这一情况，套管表面由嵌合而成的绝缘件覆盖保护，由于热胀冷缩原理，留有一定空腔，能使绝缘效果最佳化，在套筒表面设置的两个绝缘件E，是由于左右两边都设置套管，两边均有挤压作用，绝缘件E切面为折线形状，与套管连接方为水平线，靠近管筒的一边为轴心，顺时针旋转120°为折线的另一边。
所述套筒与套管的连接处设置O型橡胶圈，O型橡胶圈套在连接处的接口位置。O型橡胶圈是具有圆形截面的环行橡胶圈，主要用于机械部件在静态条件下防止液体和气体介质的泄露，型橡胶圈为设计者提供了一种既有效又经济的密封元件，可以解决套筒和套管之间连接出现的缝隙问题，到密封的效果。
所述O型橡胶圈为氢化丁氰橡胶O型橡胶圈或聚四氟乙烯O型橡胶圈。O型橡胶圈为氢化丁氰橡胶O型橡胶圈或聚四氟乙烯O型橡胶圈。氢化丁氰橡胶O型橡胶圈具有良好的抗腐蚀、抗撕裂和抗压缩变形等特性，耐臭氧、耐阳光、耐油性等较好，正常使用温度范围为-40℃～150℃，能够管线实行阴极保护。适用在洗涤机械、汽车发动机系统和新型环制冷系统中,不适合使用于醇类、酯类和芳香族的溶剂中；聚四氟乙烯在航空、电气、化工、机械、仪器仪表、金属表面处理、医药、食品、冶金冶炼、液压等工业中广泛用作耐高低温、耐腐蚀材料，摩擦系数低，防粘涂层等，它已成了不可取代的产品。聚四氟乙烯O型橡胶圈，正常使用温度范围为-25℃～170℃，因为耐高低温、耐腐蚀材料、摩擦系数低，所以将燃气输配管线的各段间、燃气调压站与输配管线间相互绝缘隔离，保护其不受电化学腐蚀， 延长使用寿命。
套管厚度为2cm，套筒厚度为2cm，软胶层厚度为0.5cm，绝缘胶厚度为0.3cm；其中一根套管焊接在套筒的一端，另一根套管焊接在套筒的另一端。
为了使软胶层更好的保护套管和套筒内部、管道表面的材料不受损，所以对其厚度做了要求，在本规格的套管和套筒，软胶厚度为0.5cm、缘胶厚度为0.3cm。最为合适。
胶为触变性绝缘胶或热固性胶绝缘胶。绝缘胶是具有良好电绝缘性能的多组分复合胶。以沥青、天然树脂或合成树脂为主体材料，常温下具有很高粘度，使用时加热以提高流动性，使之便于灌注、浸渍、涂覆。触变性绝缘胶与工件接触后，可立即粘附而形成一层不流动的均匀覆盖层，主要用作小型电器、电工及电子部件的表面护层；热固性胶绝缘胶用于各种管道或作为复合绝缘的粘合剂；浇注胶、密封胶。两种材质都能对套管和套筒表面材料起到保护其不受电化学腐蚀。
本发明与现有技术相比，具有如下的优点和有益效果：
1、本发明一种拆卸的机械式连接带软胶层的绝缘接头，机械块之间物理连接，可以拆卸，避免了因任一部件损坏时，由于不能拆卸的连接关系，导致完好部件也要一并丢弃，造成了极大程度上的浪费；
2、本发明一种拆卸的机械式连接带软胶层的绝缘接头，在套管和套筒内部均设置软胶层，改善了接触面的材质，对管道起到了保护的作用，增加了管道的使用寿命；
3、本发明一种拆卸的机械式连接带软胶层的绝缘接头，在套管和套筒的表面均设置一层绝缘胶，绝缘胶是具有良好电绝缘性能的多组分复合胶。常温下具有很高粘度，使用时加热以提高流动性，使之便于灌注、浸渍、涂覆，方便施工，并且保护了套管和套筒的表面，对其达到了阴极保护。
附图说明
此处所说明的附图用来提供对本发明实施例的进一步理解，构成本申请的一部分，并不构成对本发明实施例的限定。在附图中：
图1为本发明结构示意图。
附图中标记及对应的零部件名称：
1-绝缘件A，2-绝缘件B，3-绝缘件C，4-绝缘件D，5-绝缘件E，6-套管，7-软胶层，8-焊接点，9-套筒，10-绝缘件F，11-O型橡胶圈。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚明白，下面结合实施例和附图，对本发明 作进一步的详细说明，本发明的示意性实施方式及其说明仅用于解释本发明，并不作为对本发明的限定。
实施例1：
如图1至2所示，本发明一种拆卸的机械式连接带软胶层的绝缘接头，包括两根套管6和一个套筒9，套管6和套筒9均为圆柱形空心管体，套管6空腔直径为5cm，套管6厚度为1cm，套管6长度为30cm；套筒9空腔直径为6cm，套筒9厚度为1cm，套筒9长度为25cm。两根套管6和套筒9内部均设置软胶层7，软胶层7改善了接触面的材质对套管6、套筒9、管道起到了保护的作用，避免了传统结缘接头采用焊接式，由于焊接点粗糙导致连接使用过程中这个凹凸不平的表面让管道表面材料受损，不利于防腐绝缘保护、造成了极大程度上的浪费这一问题；软胶层7采用注塑成型模压法的方式覆盖在套管6内部。软胶层7的形状为圆柱形空心管，软胶层5空腔直径为4.8cm，软胶层5厚度为0.2cm。将此绝缘接头连接在管道上，即可开始工作。
实施例2：
如图1至2所示，本发明一种拆卸的机械式连接带软胶层的绝缘接头，包括两根套管6和一个套筒9，套管6和套筒9均为圆柱形空心管体，套管6空腔直径为5cm，套管6厚度为1cm，套管6长度为30cm；套筒9空腔直径为6cm，套筒92厚度为1cm，套筒9长度为25cm。套筒9与两根套管6之间采用螺纹连接，螺纹外径为6cm、螺纹内径为5cm、螺纹中径为5.5cm、螺纹导程为1cm、螺纹线数为5、螺旋升角为30螺纹连接是两个机械块之间的物理连接，可以拆卸，这样就避免了因任一部件损坏时，由于传统结缘接头采用焊接式连接，因焊接点固定不能拆卸，导致完好部件也要一并丢弃，造成了极大程度上的浪费这一问题。套筒9与套管6的连接处8设置O型橡胶圈11。工作在零下30度的室外，O型橡胶圈11采用氢化丁氰橡胶O型橡胶圈11，因为氢化丁氰橡胶O型橡胶圈11，具有抗腐蚀、抗撕裂和抗压缩变形，正常使用温度范围为-40℃～150℃。将此绝缘接头连接在管道上，即可开始工作。
实施例3与实施例1、2的区别在于：
本发明是一种拆卸的机械式连接带软胶层的绝缘接头，包括两根套管6和一个套筒9，套管6和套筒9均为圆柱形空心管体，套管6空腔直径为10cm，套管6厚度为2cm，套管6长度为40cm；套筒9空腔直径为12cm，套筒9厚度为2cm，套筒2长9为35cm。工作环境温度为50度，连接方式为花键联接，套管6外面为内花键，套筒9内部为外花键；花键形状为圆形，直径10cm，花齿数量为50个，花齿形状为三角形柱体，三角形柱体的三角 形面，底边为0.6cm，高为0.9cm；花齿的长度为5cm。两根套管6和套筒9内部均设置软胶层7，软胶层7改善了接触面的材质对套管6、套筒9、管道起到了保护的作用，在套管6和套筒9的表面均设置一层触变性绝缘胶，，套管表面的由4种规格的绝缘件嵌合覆盖，绝缘件A1的内侧与绝缘件D4的外侧连接，绝缘件B2和绝缘件C3安置在绝缘件A1的内侧与绝缘件D4的外侧连接的空隙内，绝缘件B2嵌在绝缘件A1内侧，绝缘件C3嵌在绝缘件B2和绝缘件D4之间并且嵌合处均有空隙，绝缘件B2、绝缘件C3、绝缘件D4均在绝缘件A1内侧；套筒表面的由4种规格的绝缘件嵌合覆盖，绝缘件A1的内侧与绝缘件D4的外侧连接，两个绝缘件E5外侧分别嵌合在绝缘件A1内侧和绝缘件D4内侧并且嵌合处均有空隙，绝缘件F10外侧和绝缘件5E内侧连接，绝缘件F10内侧覆盖在套筒表面。触变性绝缘胶厚度为0.3cm。绝缘胶是具有良好电绝缘性能的多组分复合胶，能对套管1和套筒2表面材料起到保护其不受电化学腐蚀，延长使用寿命。套筒2与套管1的连接处4设置O型橡胶圈11。
由以上3实施例可知，实施例3保护管道效果最佳。
以上所述的具体实施方式，对本发明的目的、技术方案和有益效果进行了进一步详细说明，所应理解的是，以上所述仅为本发明的具体实施方式而已，并不用于限定本发明的保护范围，凡在本发明的精神和原则之内，所做的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (5)

  1. 一种拆卸的机械式连接带软胶层的绝缘接头，包括两根套管(1)和一个套筒(2)，其特征在于：两根套管(6)和套筒(9)内部均设置软胶层(7)，套管(6)、套筒(9)和体软胶层(7)均为圆柱形空心管形状，软胶层(7)采用注塑的方式覆盖在套管(6)和套筒(9)的内部，软胶层(7)的外壁与套管(6)和套筒(9)的内壁无缝连接；套管(6)和套筒(9)的表面均设置一层绝缘胶，套管(6)表面的由4种规格的绝缘件嵌合覆盖，绝缘件A(1)的内侧与绝缘件D(4)的外侧连接，绝缘件B(2)和绝缘件C(3)安置在绝缘件A(1)的内侧与绝缘件D(4)的外侧连接的空隙内，绝缘件B(2)嵌在绝缘件A(1)内侧，绝缘件C(3)嵌在绝缘件B(2)和绝缘件D(4)之间并且嵌合处均有空隙，绝缘件B(2)、绝缘件C(3)、绝缘件D(4)均在绝缘件A(1)内侧；套筒(9)表面的由4种规格的绝缘件嵌合覆盖，绝缘件A(1)的内侧与绝缘件D(4)的外侧连接，两个绝缘件E(5)外侧分别嵌合在绝缘件A(1)内侧和绝缘件D(4)内侧并且嵌合处均有空隙，绝缘件F(10)外侧和绝缘件E(5)内侧连接，绝缘件F(10)内侧覆盖在套筒(9)表面，套筒(9)与两根套管(6)之间采用螺纹连接或者花键联接，连接处(8)为梯形结构，表面为梯形的上底和两个侧边。
  2. 根据权利要求1所述的一种拆卸的机械式连接带软胶层的绝缘接头，其特征在于：所述套筒(9)与套管(6)的连接处(8)设置O型橡胶圈(11)，O型橡胶圈(11)套在连接处的接口位置。
  3. 根据权利要求2所述的一种拆卸的机械式连接带软胶层的绝缘接头，其特征在于：所述O型橡胶圈(11)为氢化丁氰橡胶O型橡胶圈(11)或聚四氟乙烯O型橡胶圈(11)。
  4. 根据权利要求1所述的一种拆卸的机械式连接带软胶层的绝缘接头，其特征在于：按比例，套管(6)厚度为2cm，套筒(9)厚度为2cm，软胶层(7)厚度为0.5cm，绝缘胶厚度为0.3cm；其中一根套管(6)焊接在套筒(9)的一端，另一根套管(6)焊接在套筒(9)的另一端。
  5. 根据权利要求4所述的一种拆卸的机械式连接带软胶层的绝缘接头，其特征在于：所述绝缘胶为触变性绝缘胶或热固性胶绝缘胶。
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